Mobile Hydraulic Power Unit
Contents
1. WHITE TRACHORSE WITH BRIGGS ENGINE BLACK January 2000 GREY YELLOW RED BLACK RED BLACK O ENGINE KILL SRONA TO ENGINE FUEL GREEN CUT OFF RED RRA Eae E ms ENGINE ORANGE WHITE REGULATOR BLACK Kt BATTERY PURPLE EV3 SWITCHES DUMP CYLINDER VALVE SOLENOID BLACK TOOL CIRCUIT CON CONNE BLACK LENOID TOOL CIRCUIT NOT USED ORANGE BLACK BLACK ENGINE SENSOR LI BROWN WHITE CONNECTOR HYD FLUID LEVEL SENSOR CONNECTOR i pn NOT USED DK BLUE BROWN WHITE ORANGE PURPLE BLACK LI BLUE CONNECTOR BROWN PP PN BLACK BROWN HOUR METER ORANGE WHITE LT BLUE SWITCH 1 SWITCH 2 TRACKS TOOL DUMP BED BLACK LI BLUE WHITE PINK 8 YELLOW RED BLACK BLACK BROWN RED RED BROWN IGN SWITCH LIGHT LIGHT LIGHT _ HYD ENG OIL NOT USED GREEN BLACK BROWN FUSE 30 AMP 24 WARRANTY Stanley2. NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAU LIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE ALEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FORLEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE Start Up Decal P N 59041 Dual Circuit TO START CALIFORNIA BOTH HYDRAULIC VALVES OFF KNOWN ENG NE THROTTLE TO SLOW THE STATE OF CALIFORNIA TO CAUSE CANCER PULL CHOKE IF NECESSARY TURN SWITCH KEY TO START pos RELEASE KEY TO RUN STOP OPERATE UNIT ONLY IN BOTH HYDRAULIC VALVES OFF WELL VENTILATED AREA ENGINE THROTTLE TO SLOW ENGINES PRODUCE CARBON TURN SWITCH KEY OFF MONOXIDE WHICH IS AN ODORLESS DEADLY POISON TO OPERATE TOOLS Ao CONNECT TOOL S TURN VALVE S ON Gi D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRE
3. aut 32 in 81 Overall ces TL IL EM 43 in 109 cm INC AD AGI p ees 4 5 Gallon FILTERS RACK HORSE MODEL HYDRAULIC COMMENTS OIL FILTER AIR FILTER OIL FILTER MHP11111000 18384 18382 47435 40463 MHP12211000 40458 40459 47435 40463 Seal Kit for Lift Cylinder 39220 Ignition Key 39221 CIAM Key CAMISA Ignition Key 02193 Indak Key Set Briggs switch DESCRIPTION PART NUMBER Coupler Nose 3 8 Port Bruning 03972 Coupler Body 3 8 Port Bruning 03973 Coupler Set 3 8 Port Bruning includes nose amp body 03971 Coupler Nose 3 8 Port 24059 Coupler Body 3 8 Port 24058 Coupler Set 3 8 Port includes nose amp body 24069 Coupler Nose 1 2 Port Bruning 03975 Coupler Body 1 2 Port Bruning 03976 Coupler Set 1 2 Port Bruning includes nose amp body 03974 Coupler Nose 1 2 Port 24061 Coupler Body 1 2 Port 24060 Coupler Set 1 2 Port includes nose amp body 24070 Exhaust Manifold for MHP12211000 after S N 125 Honda 56563 Exhaust Manifold Gasket for MHP12211000 after S N 125 Honda 56564 Hose Assy 50 ft with couplers 31848 Hose Assy 25 ft with couplers 31972 Demolition Tub Kit Includes 41854 Demolition Tub 48756 Hardware Kit and 48757 Instruction Sheet 48755 Briggs amp Stratton Recoil Starter Kit 24917 17 TRACHORSE PARTS
4. e DONOT operate the machine ACROSS excessive slopes where tip over is a hazard DO NOT operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object DO operate the machine in enclosed spaces Inhalation of engine exhaust can be fatal DO NOT wear loose clothing that can get entangled in the working parts of the machine or hydraulic tools e DONOT add fuel to the machine while it is running or still hot operate the machine if a fuel odor is present operate the machine within 3 3 ft 1 m of buildings obstructions or flammable objects e Allow the engine to cool before storing the machine in an enclosure e DO NOT ride on or allow anyone else to ride on the machine at any time e Establish a training program for all operators to ensure safe operation DO NOT operate the machine unless thoroughly trained or under the supervision of an instructor e Always wear safety equipment such as goggles ear head protection and safety shoes at all times when operat ing the machine NOT inspect or clean the machine while the engine is running Accidental engagement of the machine can cause serious injury or death e The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools SAFETY Continued Wipe all couplers clean before connecting Use only lint free clot
5. 8 mm Lock Nut 8x1 mm Capscrew 10x1 5x30 mm Flat Washer 10 mm Footboard Holding Bracket Right Front Footboard Holding Bracket Left Front Valve Bracket Footboard Left Rear Left Foot Board Flat Washer 10 mm Capscrew 10x1 5x30 mm Control Valve w Cable S N 153 and Below Control Valve w Cable S N 154 and Above Lock Nut 8x1 mm Flat Washer 8 mm Flat Washer 8 mm Flat Washer 10 mm Capscrew 10x1 5x20 mm Cover Capscrew 8x1x60 mm Flat Washer 10 mm Capscrew 10x1 5x30 mm Flat Washer 8 mm Capscrew 8x1x25 mm Cage Filler Strainer Cap Inside Wheel Guard 9 quart Fuel Tank Cap Screw Self Tapping 3 mm Boot Retainer Boot Drive Wheel Clamp fuel hose Lock Nut 8x1 mm Control Valve w Cable S N 153 and Below Control Valve w Cable S N 154 and Above Bearing Spacer Spacer Bushing Capscrew 1 4 20 x 3 4 HSHCS Lock Washer Pan Hd Screw Honda Eng only SirClip Honda Engine Only Wire Holder Honda Eng Only Washer Shoulder Screw Fuel Tank Bracket Wiring Harness Retaining Ring incld w item 156 NSS Not Sold Separately 04 VALVE BLOCK ASSY ILLUSTRATIONS WELDED CASEMENT ITEM NUMBERS 203 204 amp 205 ARE TO ATTACH THE THROTTLE CABLE TO THE HONDA ENGINE ONLY NOTE ITEM 49 FAN SCHIELD P N 38566 THE TAB IS CUT OFF FOR UNITS WITH HONDA EN
6. any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by imprope
7. event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer WARRANTY REGISTRATION FORM THAT IS NOT ALSO RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 25
8. operating the bed Tool Circuit The throttle must be positioned to FAST when using the tool circuit Slower throttle settings will stall the engine or provide reduced oil flow Slope Operation DO NOT operate the machine on slopes exceeding 60 degrees in the travel direction or across slopes exceeding 45 degrees Avoid turning on slopes If you must turn turn Ex slowly downhill if possible TOTRAVEL FORWARD Move Both Controls Forward DO NOT operate the machine near drop offs ditches or embankments The machine could suddenly turn over if a track goes over the edge or if an edge collapses DO NOT try to stabilize the machine if it is tipping TURN LEFT WHILE MOVING FORWARD over Let go of the machine and get out of its way Release the left track control while pushing forward on the right track control Resume pushing forward on the left track control to move forward in a straight Traveling Forward or Reverse line When first learning to operate the Track Horse position the throttle to the SLOW position More experienced operators may use higher throttle settings TO TURN LEFT WHILE MOVING FORWARD Release left control while holding right control forward TO TURN RIGHT WHILE MOVING FORWARD Release the right track control while pushing forward on the left track control Resume pushing forward on the right track control to move forward in a straig
9. the fluid temperature at 50 140 F 10 60 C for improved seal and hose life and maximum efficiency a Filling The Reservoir Make sure the engine is stopped before opening the fillerr cap Fill slowly with the recommended fluid Add fluid as needed Secure the filler cap before restarting the engine Refer to page 8 hydraulic fluid section for determining correct fluid level b Removing Condensed Moisture From Hydraulic Fluid Condensation 15 a frequent problem with cool mobile hydraulic circuits This condition occurs in moist or cold climates When warm air in the hydraulic tank draws moisture from the cooler air outside water accumulates in the tank e Allow the fluid to sit long enough for the water to settle to the bottom of the container Slowly pour the fluid back into the hydraulic tank avoiding the water at the bottom of the container e Check hydraulic lines and fittings for leaks kinks etc daily Do not use your hand to perform this check e Change the hydraulic filter element every 200 hours of operation Change more often if cold moist or dusty conditions exist e Check oil cooler for debris Remove debris with air pressure 15 c Checking Suction Hose Make sure the suction hose from the hydraulic tank to the pump inlet is not kinked and is clamped securely This reduces the risk of pump cavitation and sucking air into the system All pump fittings should be tight d Checking Hydraulic Line
10. 124 amp below Exhaust Manifold Honda engine used on units S N 125 amp above Exhaust Manifold Gasket Honda engine S N 125 amp above Exhaust Manifold Gasket B amp S Engine Obtain through engine manuf Fan Plate Shield Standoff Sheet Metal Screw Battery Strap Locknut Setscrew Blower Hub amp Shaft Extension Key Key Capscrew Inlet Ring Gasket Inlet Ring Self Tapping Screw Lock Nut 8x1 mm Lock Nut 10x1 5 mm Flat Washer 10 mm Flat Washer 8 mm Flat Washer 10 mm Lock Nut 10x1 5 mm Capscrew 10x1 5x30 mm Flat Washer 10 mm Spline Included with item 156 coupler assembly P N 58519 Blower Wheel Control Block Assy B amp S Engine Control Block Assy Honda Engine Flat Washer 10 mm Honda Eng Flat Washer 8 mm B amp S Engine Lock Nut 10x1 5 mm Honda Eng Lock Nut 8 mm B amp S Engine Capscrew 8x1x20mm Flat Washer 8 mm Control Block Support Screw 5x1x20 mm Flat Washer 5 mm Solenoid Flat Washer 5 mm Nut 5x1 mm Footboard Right Rear Capscrew 10x1 5x30 mm Flat Washer 10 mm Stiffening Plate Flat Washer 10 mm Capscrew 10x1 5x90 mm Lock Nut 10x1 5 mm Flat Washer 10 mm ITEM DESCRIPTION NM PMO NHN WW 1 2 1 2 8 8 6 6 6 5 6 2 2 2 2 2 2 2 2 1 4 3 2 1 2 1 2 YO W AN Footboard Bracket Right Flat Washer 10 mm Capscrew 10x1 5x70 mm Track Tens
11. GE TO ALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER INSTRUCTIONS USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE LON OG 6 AFTEREACH USE STORE IN ACLEAN DRY AREA DO NOT REMOVE THIS SEE OTHER SIDE SEE OTHER SIDE SIDE 1 shown smaller than actual size SIDE 2 The tag shown below is attached to conductive hose 1 DO ROT ae THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRICAL 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO LINES MAY RESULT IN DEATH OR SERIOUS INJURY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER 2 FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN HOST OPE ORANYDEVICE CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE oR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIF
12. GINES un LZ 29 BED LIFT CYLINDER 1 FILLER HYDRAULIC FLUID 8 D 7 OIL COOLER aa N OIL RESERVOIR HOSES amp FITTINGS THE HOSE ROUTING ILLUSTRATED FOR ITEM NUMBERS April 2003 9 11 14 8 18 ARE FOR UNITS WITH S N 154 AND ABOVE UNITS WITH S N 153 AND BELOW THE HOSE CONNECTION SHOWN IN THE ILLUSTRATION IS REVERSED FROM WHAT IS ILLUSTRATED AT THE TRACK CONTROL VALVE END ONLY TRACK MOTOR RH ITEM gt 26 27 28 29 30 31 32 33 34 35 36 P N 38530 38542 38498 38536 39218 38499 38526 38520 38538 38522 38525 38524 38518 38392 38505 38515 38537 38523 38513 38535 38531 38539 38533 38533 38546 38532 39223 38534 38534 38528 39219 N A 01605 38496 oO QTY DESCRIPTION HOSE ASSY HOSE ASSY NIPPLE 1 IN X 3 4 IN ELBOW 90 NIPPLE 3 8 IN X 3 8 IN MODIFIED FITTING ADAPTOR 90 HOSE ASSY HOSE ASSY HOLLOW BOLT 3 8 IN HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOLLOW BOLT 1 2 IN PORTING BLOCK HOSE ASSY HOSE ASSY NO ITEM NIPPLE HOSE ASSY HOSE ASSY NO ITEM HOSE ASSY HOSE ASSY S N 32 amp DOWN HOSE ASSY S N 33 amp UP HOLLOW BOLT 1 4 IN HOSE ASSY S N 32 amp DOWN HOSE ASSY S N 33 AND UP IN LINE FLOW CONTROL HOSE ASSY S N 32 amp DOWN HOSE ASS
13. Horse model control lever to the right MHP11111000 produces 8 gpm 30 with pressure uu up to 2000 psi 140 bar When finished using the tool move the control lever to the left press the tool circuit ON OFF switch to the OFF position and move the throttle to the SLOW position CAUTION Before disconnecting hydraulic tools ensure the tool circuit control lever is in the OFF position and the throttle is in the SLOW po sition Dual Tool Circuit model MHP12211000 The dual tool circuit found on the TracHorse model MHP12211000 provides two hydraulic tool circuits each with an oil flow of 5 gpm 19 lpm with pressure Single Tool Circuit on model MHP11111000 up to 2000 psi 140 bar The two circuits may be Above illustration shown in the OFF position combined into one circuit providing 10 gpm 38 Ipm 1 ON OFF Control and pressure up to 2000 psi 140 bar 2 Male Coupler Pressure 3 Female Coupler Return 12 Dual Tool Circuit on model MHP12211000 Above illustration shown in the OFF position ON OFF Control Left Tool Circuit Male Coupler Pressure Left Tool Circuit Female Coupler Return Left Tool Circuit ON OFF Control Right Tool Circuit Male Coupler Pressure Right Tool Circuit Female Coupler Return Right Tool Circuit Circuit Combiner Knob QUPD EIS Using 1 or 2 Tool Circuits at 5 gpm 19 Ipm 1 4 13 Ensure the tool circuit ON OFF switch located on the instrument pan
14. Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANGHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for
15. LIST ITEM DESCRIPTION ITEM DESCRIPTION ANMNANNHNNNAABAA A 4 4 1 1 4 1 1 1 1 1 1 1 1 4 2 2 2 2 4 2 1 4 5 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 Flat Washer 8 mm Capscrew 8x1x20 mm Fuel Hose Fuel Cock Lock Nut 8x1 mm Flat Washer 8 mm Knob Steering Levers Lock Nut 8x1 mm Flat Washer 6 mm Capscrew 6x1x110 mm Remote Control Cable Left 1500 mm Knob Cable Right 1250mm Part Of Item 45 Flat Washer 8 mm Capscrew 8x1x25 mm Dashboard Panel Screw Self Tapping 3 mm Hour Meter Ignition Switch Switch Control Block Warning Light Warning Light Warning Light Hydrau Switch Tipping Bed Choke Cable Assy Screw Self Tapping 3 mm Capscrew 8x1x20 mm Flat Washer 8 mm Flat Washer 6 mm Lock Nut 6x1 mm Lock Nut 10x1 5 mm Flat Washer 10 mm Engine Shelter Capscrew 10x1 5x70 mm Sheet Metal Screw Throttle Cable Throttle Control Nut 8x1 mm Cooler Cover Muffler Shield Oil Cooler Blower Housing Cooler Shield Fan Shield Muffler Grille Muffler Exhaust Shield Screw Self Tapping 3 mm Oil Filter B amp S Engine Oil Filter Honda Engine Clamp Engine amp 5 Engine Honda Flat Washer 10 mm ROBB AAA RARANNNS NN NNa AAA ARARA HH Capscrew Honda Engine Capscrew B amp S Engine Exhaust Manifold B amp S Engine Exhaust Manifold Honda engine used on units S N
16. MAP 1 Mobile Hydraulic Power Unit Safety Operation and Routine Maintenance DANGER SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER RE PAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER Copyright 2000 The Stanley Works All Rights Reserved CPS MAINT USA amp CE VERSION Printed inU S A 35599 01 2003 Ver 5 6 User s Manual STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 USA Phone 503 659 5660 Fax 503 652 1780 CONTENTS SONIC O a 17 Disendgaging Gear BOXES testes 16 Hydraulic Hose Requirements 5 Hydraulic Hose amp Fitting Connections 6 7 EO ACHING UMIG AGING EE EE TET E 13 14 ecco MEM 8 13 T 18 23 Routine E 14 15 Sale V PRC CAUTIONS cece 2 3 eee neni ee een a ne ener eee 17 TOOLOUCKEIS and 4 ICE CR 14 222 E 16 25 Wining ND a 24 SERVICING THE MHP1 This manual contains safety oper
17. P N 35686 Limit Engine Speed Decal P N 59044 Gas Throttle Decal P N 59043 Start Up Decal P N 59041 Dual Circuit P N 59042 Single Circuit TracHorse Decal P N 59046 TracHorse Decal P N 59046 Lift Location Decal P N 59045 TracHorse Decal P N 59046 Dual Circuit Valve block Decal P N 28045 Choke Decal P N 07764 Caution Decal P N 28089 Start Up Decal P N 59042 Single Circuit TO START PROPOSITION 65 WARNING HYDRAULIC VALVE OFF mec 2 ENGINE THROTTLE TO SLOW BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM PULL CHOKE IF NECESSARY 25 TURN SWITCH KEY START ELEASE KEY RUN OPERATE UNIT ONLY IN A O STOP WELL VENTILATED AREA ENGINES PRODUCE CARBON ENGINE THROTTLE TO SLOW A MONOXIDE WHICH 15 ODORLESS DEADLY POISON TO OPERATE TOOL CONNECT TOOL TURN HYDRAULIC VALVE VE 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERI OUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CON DUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUC TIONS 2 AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY
18. SAE O RING STANLEY P N 00936 ADAPTER NOTE ADAPTERS OR HOSE WHIPS ARE INCLUDED WITH TOOLS PRESSURE RETURN HOSE amp FITTING CONNECTIONS for DUAL CIRCUIT TOOL COU CONTROL PLERS LEVER VALVE BLOCK 1 2 INCH MALE QUICK DISCONNECT COUPLER STANLEY P N 24061 COUPLER NOSE or STANLEY P N 03974 or 24070COUPLER SET nose amp body 1 2 INCH FEMALE QUICK DISCONNECT COUPLER STANLEY P N 24060 COUPLER BODY or STANLEY P N 03974 or 24070 COUPLER SET nose amp body 1 2 INCH I D HOSE 25 FT TO 50 FT LONG FOR 25 FEET STANLEY P N 04978 HYDRAULIC HOSE or STANLEY P N 05008 DUAL HYDRAULIC HOSES FOR 50 FEET STANLEY P N 04979 HYDRAULIC HOSE or STANLEY P N 05009 DUAL HYDRAULIC HOSES 1 2 INCH MALE PIPE HOSE END 1 2 INCH MALE QUICK DISCONNECT COUPLER STANLEY P N 24061 COUPLER NOSE or STANLEY P N 03974 or 24070 COUPLER SET nose amp body 552 gt m 5555522 1 2 INCH FEMALE QUICK DISCONNECT COUPLER STANLEY P N 24060 COUPLER BODY or STANLEY P N 03974 COUPLER SET nose amp body i PRESSURE F PRESSURE ADAPTER 3 8 INCH MALE PIPE x 8 SAE O RING STANLEY P N 00936 ADAPTER NOTE ADAPTERS OR HOSE WHIPS ARE INCLUDED WITH TOOLS OPERATING INSTRUCTIONS PREOPERATION Engine Fuel Level EDURE Check the fuel leve
19. SSURING SYSTEM SYSTEM PRES SURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND ORSEVERE PERSONAL INJURY 5 BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BY STANDERS CLEAR OF YOUR WORK AREA 6 WEAR HEARING EYE FOOT HAND AND HEAD PROTECTION 7 TOAVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PER FORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 shown smaller then actual size TOOL CIRCUIT HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Certified non conductive Wire braided conductive Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be used near elec
20. T TOOLS POWER UNITS ETC 6 AFTER EACH USE STORE IN A CLEAN DRY AREA SIHL LON OG SEE OTHER SIDE 2 e gt gt oc e O z O 4 SEE OTHER SIDE SIDE 1 shown smaller than actual size SIDE 2 HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system 5 HOSE amp FITTING CONNECTIONS for SINGLE CIRCUIT VALVE BLOCK ADAPTER 1 2 INCH MALE PIPE x 10 SAE O RING STANLEY P N 07882 ADAPTER 1 2 INCH FEMALE QUICK DISCONNECT COUPLER STANLEY P N 24060 COUPLER BODY or STANLEY P N 03974 COUPLER SET nose amp body 1 2 INCH MALE QUICK DISCONNECT COUPLER STANLEY P N 24061 COUPLER NOSE or STANLEY P N 03974 COUPLER SET nose amp body 31972 Assy w couplers 31848 Hose Assy w couplers 1 2 INCH I D HOSE 25 FT TO 50 FT LONG FOR 25 FEET STANLEY P N 04972 HYDRAULIC HOSE or STANLEY P N 05009 DUAL HYDRAULIC HOSES FOR 50 FEET STANLEY P N 04978 HYDRAULIC HOSE or STANLEY P N 05008 DUAL HYDRAULIC HOSES 1 2 INCH MALE PIPE HOSE END H T M A 1 2 INCH FEMALE QUICK DISCONNECT COUPLER STANLEY P N 24060 COUPLER BODY or STANLEY P N 03974 COUPLER SET nose amp body 1 2 INCH MALE QUICK DISCONNECT COUPLER STANLEY P N 24061 COUPLER NOSE or STANLEY P N 03974 COUPLER SET nose amp body ADAPTER 3 8 INCH MALE PIPE x 8
21. Use short starting cycles 15 seconds per minute to prolong starter life Extended cranking can damage the starter motor After the engine starts allow it to warm up for a few seconds before moving the choke Move the choke inward in small steps to allow the engine to accept small changes in speed and load Continue moving the choke in until it is fully off and the engine is running smoothly Adjust the throttle for the work to be done See Adjusting Throttle For Various Types of Work Stopping The Engine 1 2 Move the throttle to the SLOW position Ensure the tool circuit control lever s are in the OFF position and the tool circuit switch is in the OFF position Turn the ignition key counter clockwise to the OFF position Adjusting Throttle for Various Types of Work Forward Travel The throttle can be positioned anywhere between SLOW and FAST for traveling forward depend ing on the weight of the load being carried Heavy loads will require higher throttle settings in order for the engine to provide enough power to move the load Reverse Travel Position the throttle to SLOW for reverse travel to permit increased control and safety DANGER DO NOT attempt to travel in reverse with the throttle positioned above SLOW This may result in loss of control and result in injury or death to the operator Bed Cylinder The throttle may be positioned anywhere between SLOW and FAST when
22. Y S N 33 amp UP HOSE ASSY S N 32 amp DOWN HOSE ASSY S N 33 amp UP NO ITEM HOSE ASSY HOSE ASSY NIPPLE INCLUDED WITH FILLER ITEM 183 O ring Nipple ITEM N gt P N 38574 38576 38573 38574 38575 QTY NNARAR RA DUMP CYLINDER CONNECTS HERE DESCRIPTION Side Panel Front Panel Capscrew Washer Latch Bed Washer Nut Capscrew Nut Side Panel Back Panel 22 DESCRIPTION Solenoid 3 Way Cartridge Valve Relief Cartridge Retaining Ring Backup Ring O ring ON OFF Spool Valve Body Spirol Pin Adaptor Male Coupler Female Coupler Nut Rod Knob AN gt a C1 Single Circuit Valve Assembly Model MHP11111000 with Briggs amp Stratton Engine Valve Assembly Illustrations Dual Circuit Valve Assembly Model MHP11211000 with Honda Engine DESCRIPTION Solenoid 3 Way Cartridge Valve Knob Rod Nut Spirol Pin Retaining Ring Washer Backup Ring O ring ON OFF Spool L H Relief Cartridge Spool Combiner O ring Valve Block ON OFF Spool R H Knob Combiner Adaptor Male Coupler Female Coupler 2 2 2 2 2 5 2 2 2 2 1 2 1 2 1 1 1 4 2 2 WIRING DIAGRAM PINK
23. aintenance Follow the maintenance schedule and general mainte nance instructions in the engine maintenance and operation manual furnished with the power unit Normal maintenance includes Service foam air pre cleaner every 25 hours of operation e Service air paper cartridge every 100 hours of operation e Replace in line fuel filter every 100 300 hours or sooner if required e Replace spark plugs every 100 hours of operation e Change engine oil after first 5 hours of operation then after every 50 hours of operation If engine has been operating under heavy load or in high ambient temperature change the oil every 25 hours of operation e Change oil filter when engine oil is changed e Check oil level daily e Remove dirt and debris from engine with a cloth or brush daily Do not use water spray e Clean air cooling system every 100 hours of opera tion 14 Hydraulic System Maintenance Observe the following for maximum performance and service life from the hydraulic system Always keep hydraulic system and fluids clean e Keep water out of fluid See paragraph b below e Keep air out of hydraulic lines Hydraulic system overheating and foam at the hydraulic tank breather indicate air is present in the lines Keep all suction line fittings and clamps tight e Hydraulic system wear is noted by increased heat during tool operation reduced tool performance and eventual system breakdown e Operate with
24. ation and routine maintenance instruc tions Stanley Hydraulic Tools recommends that servicing of this equipment other than routine maintenance must be performed by an authorized and certified dealer Please read the follow DANGER SERIOUS INJ URY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER SAFETY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the machine These safety precautions are given for your safety Review them carefully before operating the machine and before performing general maintenance or routine service Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided on page 3 GENERAL SAFETY PRECAUTIONS If you have not read this manual or the engine manual you are not ready to operate the DANGER Read and understand this manual and any stickers and tags attached to the machine before operation Failure to do so can result in equipment damage personal injury or death e Operate the machine in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions
25. e strong enough to support the load When using ramps do not exceed a 15 degree incline Loading and unloading of any type of machine is dangerous Never attempt to load or unload the machine without loading ramps or a load ing dock Loading ramps must be strong enough have a low angle and correct height Load and unload the machine on a level sur face Never attempt to load or unload the ma chine if the ramp incline exceeds 15 degrees Failure to follow these instructions may result in serious injury or death 2 Ensure the wheels of the trailer and the tow vehicle have been chocked front and rear 3 Use the SLOW throttle setting when loading or unloading 4 Drive the machine onto the trailer backwards engine first This will help prevent instability and keeps the operator up hill from the machine during loading and unloading 5 After loading place chocks at the front and rear of the tracks TRANSPORTING 1 Read the instructions for loading and unloading in this section 2 Use chains and binders to secure the load to the trailer ROUTINE MAINTENANCE Good maintenance practices will keep the machine on the job and increase its service life A very important maintenance practice is to keep the hydraulic fluid clean at all times Contaminated hydraulic fluid causes rapid wear and or failure of internal parts Follow the maintenance instructions contained in the engine manual Engine M
26. e time pulling the round knob out To engage the gearbox pull the detent pin and at the same time push the round knob in It may be necessary to rock the machine back and forth to disengage or engage each gear box When the gearboxes are disengaged the machine may be moved by pushing or pulling hydraulics and controls are no longer valid 16 SPECIFICATIONS Engine Xmodel MEPTITITOOQ m anta ahaa ee 18 hp Briggs amp Stratton model MPEPT2211000 20 h p Honda ACAD ACI MM T 9 qt 8 5 Itr T Unleaded Gasoline w 85 Octane Minimum T T E T T TU 2000 psi 140 bar Flow 11111000 5 re ubt 8 gpm 30 22110002 25 ae 10 gpm 38 COUPIO ho paren m Tc Flush Face Type Male amp Female ho DeL c 3 8 in Male Pipe Adapter notch Leu M Da ree MU RI EA ae ee 1300 16 590 kg Fay 1000 16 454 kg a 82 in 208 Overal CU
27. el is in the OFF position and the throttle is in the SLOW position Push the circuit combiner knob IN When the circuit combiner knob is pushed in either the left right or both circuits may be used When the circuit combiner knob is pulled out the two circuits are combined into 10 gpm 38 Ipm circuit but only one circuit may be used If using only one tool connect hydraulic hoses from the tool to the pressure and return couplers of either the left or right circuit If using two tools connect hydraulic hoses from each tool to the pressure and return couplers of each circuit The recommended hose length to use with hydraulic tools is 25 ft 8 mm with a 1 2 inch 12 7 mm inside diameter See the pages covering hydraulic hose requirements and connections found earlier in this manual Adjust the throttle to the FAST position Press the tool circuit ON OFF switch to the ON position 9 Activate each tool circuit by moving the control lever up If only one tool is connected activate that circuit only When finished using the tool or tools move the control lever s down press the tool circuit ON OFF switch to the OFF position and move the throttle to the SLOW position CAUTION Before disconnecting hydraulic tools ensure the tool circuit control levers are in the down position and the throttle is in the SLOW po sition Using 1 Tool Circuit at 10 gpm 38 Ipm 1 Ensure the tool c
28. engine has been started Shut down the engine immediately and add hydraulic fluid as required When the hydraulic fluid level is correct Engine Ot the light should not be on Dipstick Engine LowHydraulic Filler Cap Dipstick Fluid Warning Light CAUTION Low hydraulic fluid indicates a leak in the hy draulic system Inspect all hydraulic connec tions and hydraulic components for leaks DO NOT use the equipment until leaks are repaired ENGINE OPERATION Location of Instruments Switches and Controls NOTE Use caution when operating or ordering items 3 amp 7 they can come installed oppisite of what is illustrated above The Bed up down switch is spring loaded and will return to the center position when released The tool ciucuit on off switch is either on or off 2 way no center position Left amp Right Track Controls for Forward Reverse and Left Right Steering Throttle Tool Circuit ON OFF Switch Hour Meter Key Ignition Warning Lights Bed UP DOWN Switch Choke Tool Circuit Controls 0 Fuel Shutoff Se ee ee Starting The Engine 1 Ensure the tool circuit control lever s are in the OFF position and the tool circuit switch is in the OFF position Pull the choke out until it stops Move the throttle to a position between SLOW and FAST Turn the ignition key clockwise to begin cranking the engine
29. hs Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system e Before operating hydraulic tools read and understand the operation manual furnished with the tool e operate a damaged or improperly adjusted machine e DO NOT weld or cut with an acetylene torch any surface or component of the equipment Consult with the Stanley factory before performing any welding or acetylene cutting of the equipment e Prevent possible personal injury or equipment damage by having all repair maintenance and service performed only by authorized and properly trained personnel e NOT exceed the rated limits of the equipment or use the equipment for applications beyond its design capacity e Always keep critical markings such as lables and warning stickers legible e Always replace parts with replacement parts recommended by Stanley Hydraulic Tools SAFETY SYMBOLS Safety symbols are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment DANGER WARNING CAUTION This safety symbol may This safety symbol appears in This safety symbol appears in appear on the machine It is these instructions to identify these instructions to identify used to alert the operator of an action that could cause an action or condition that an action that could place bodily i
30. ht line Track Steering Controls To travel forward reverse turn left or turn right do the following TO TURN RIGHT WHILE Ress MOVING FORWARD Forward Travel ARS Res Release right control SS SES while holding left TO MOVE FORWARD INA STRAIGHT LINE Move control forward both the left and right track controls forward at the same time 10 Reverse Travel DANGER DO NOT attempt to travel reverse with the throttle positioned above SLOW This may result in loss of control and result in injury or death to the operator TO MOVE BACKWARDS IN A STRAIGHT LINE Move both the left and right track controls backward at the same time TO TRAVEL BACK WARD Move Both Controls Backward TO TURN LEFT WHILE MOVING BACKWARD Release the left track control while pulling backward on the right track control Resume pulling backward on the left track control to move backward in a straight line TO TURN LEFT WHILE MOVING BACKWARD Release left control while holding right control backward 11 TO TURN RIGHT WHILE MOVING BACKWARD Release the right track control while pulling back ward on the left track control Resume pulling backward on the right track control to move back ward in a straight line TO TURN RIGHT WHILE MOVING BACKWARD Release right control while holding left control backward Turning From A Stop TO TURN LEFT FROM A STOP M
31. ion Bolt amp Nut Screw Self Tapping 4 mm Lock Nut 10x1 5 mm Flat Washer 10 mm Capscrew 10x1 5x30 mm Lock Washer 10 mm Hyd Motor Gear Box S N 153 and Below With Locking Hub Gear Box S N 154 and Above Without Locking Hub Battery Rubber Track Lock Nut 8mm Track Guard Flat Washer 10 mm Capscrew 10x1 5x20 mm Idler Wheel Lock Nut 14x2 mm Capscrew Lock Nut 8x1 mm Flat Washer 8 mm Lock Nut 16x2 mm Flat Washer 10 mm Capscrew 10x1 5x20 mm Spring Wheel Fork Guide Wheel Flat Washer 16 mm Capscrew 16x2x140 mm Frame Flat Washer 8 mm Connector Lock Nut 14x2 mm Cylinder Dump Capscrew 14x2 mm Terminal Boot Red HHCS 1 4 20 Remove 1 4 20 bolt that is furished with battery and replace with P N 14903 Flat Washer 8 mm Capscrew 6x1x60 mm Control Valve Incld items 136 145 146 s n 32 amp below Control Valve Incld items 136 145 146 S N 33 and above Cube Assy Galtech Included in control valve Item 144 Magnetic Coil Assy Galtech Capscrew 8x1x120 mm Reservoir Screw Self Tapping 3 mm Level Probe Triple Pump Capscrew 8x1x50 mm Spring Lock Key 2 4 4 4 4 1 1 1 1 1 2 2 1 1 4 4 1 2 2 1 4 4 4 2 3 1 1 1 1 2 1 1 4 3 3 2 4 4 1 1 4 2 6 2 6 2 2 1 1 1 4 4 1 1 DESCRIPTION Coupling Assy Incld items 155 158 and 82 Coupling Sleeve Incld w item 156 Set Screw incld w item 156 Flat Washer
32. ircuit ON OFF switch located on the instrument panel is in the OFF position and the throttle is in the SLOW position Pull the circuit combiner knob OUT Connect hydraulic hoses from the tool to the pressure and return couplers of either the left or right circuit The other circuit must not have a tool connected to it or have the hoses connected from the pressure and return couplers DO NOT cross from one circuit to the other Adjust the throttle to the FAST position Press the tool circuit ON OFF switch to the ON position Activate the tool circuit by moving both control levers up When finished using the tool move the control levers down press the tool circuit ON OFF switch to the OFF position and move the throttle to the SLOW position CAUTION Before disconnecting hydraulic tools ensure the tool circuit control levers are in the down position and the throttle is in the SLOW po sition COLD WEATHER OPERATION Fluids are thicker in cold weather therefore it is recom mended that the engine be run at low idle long enough to warm the engine and bring the hydraulic system tempera ture to a minimum of 50 F 10 C If hydraulic tools and hoses are to be used it 1s recom mended to allow hydraulic fluid to circulate through the tools and hoses until warm before use LOADING AND UNLOADING 1 Use loading ramps or a loading dock to load and unload the machine Ensure loading ramps ar
33. l If low fill with unleaded gasoline with a minimum of 85 octane rating Preparation For Initial Use Warning Lights The equipment as shipped has no special unpacking or assembly requirements prior to usage Inspection to assure the equipment was not damaged shipping does not contain packing debris and checking fluid levels as described below is all that is required Engine Oil A warning light is located on the instrument panel near the ignition key The light comes on when the ignition key is turned to the ON position After the engine is started the light should turn off If the light Engine Oil Level stays on the engine oil is low Shut down the engine immediately and check the engine oil level Add oil Before each use check the engine oil level Make as required sure the engine oil level is at the FULL MARK on the dipstick Do not overfill Use detergent oil classified For Service SE SF SG as specified in the engine operating and maintenance manual The engine oil dipstick is located on the right side of the engine for both the Honda and B amp S engines Low Engine Oil Warning Light Engine Oil Filler Cap Hydraulic Fluid A warning light is located on the instrument panel near the ignition key The light DOES NOT COME ON when the ignition key is turned to the ON position unless the hydraulic fluid level is too low If the hydraulic fluid level is too low the light will stay on after the
34. njury to the operator or could result in damage to the him her or others in a life other personnel tool or other equipment threatening situation Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel TOOL STICKERS amp TAGS Stanley Decal P N 05154 Dual Circuit Valve Block Decal P N 28045 TOOL VALVES ON OR ONE SOR TO X GP TOOL PP Le LOME NOB IN POR ONE TO GPM TOOL PULL The COMB 2 NOB OUT AND TURN BOTH Caution Decal P N 28089 WITH THOSE PREVENT INJURY Choke Decal P N 07764 CHOKE ft PULL Hydraulic Fluid Decal P N 35686 FLUID HYDRAULIC Lift Location Decal P N 59045 The safety tag p n 15875 at right is attached to the machine when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the machine when not in use Lift Location Decal P N 59045 Hydraulic Fluid Decal
35. ove the right track control forward and the left track control backward TO TURN LEFT FROM A STOP Move the right control forward and the left control backward TO TURN RIGHT FROM A STOP Move the left track control forward and the right track control backward TO TURN RIGHT FROM A STOP Move the leftcontrol forward and the right control backward Bed Operation Using The Tool Circuit 1 Adjust the throttle to a SLOW to MEDIUM setting 1 Ensure the tool circuit ON OFF switch located on the instrument panel is in the OFF position and the 2 Press the rocker switch on the instrument panel to throttle is in the SLOW position raise or lower the bed 2 Connect hydraulic hoses from the tool to the pressure and return couplers of the tool circuit The recommended hose length to use with hydraulic tools is 25 ft 8 mm with a 1 2 inch 12 7 mm inside diameter See the pages covering hydraulic hose requirements and connections found earlier in this manual 3 Adjust the throttle to the FAST position 4 Press the tool circuit ON OFF switch to the ON position Ensure the tailgate has been removed before lifting the dump bed This will prevent loaded material from staying in the dump bed which may cause the equipment to become un stable Hydraulic Tool Operation a Single Tool Circuit model MHP11111000 5 Activate the tool circuit by moving the ON OFF The single tool circuit found on the Trac
36. plying the correct hydraulic flow and pressure as Machine will not start Fuel filter plugged Replace fuel filter Defective spark plugs Remove plugs check gap clean or replace Tool circuit switch is on Push tool circuit switch off Tool circuit lever s are ON Move tool circuit levers to OFF Machine will not move when Tool circuit switch is ON Push tool circuit switch OFF track controls are pushed Not enough throttle Increase throttle setting Machine stalls when track Heavy load Increase throttle setting controls are pushed Hydraulic tool will not operate Tool circuit switch is OFF Push tool circuit switch Push tool circuit switch ON Tool circuit lever s are down tool circuit lever s up Not enough throttle Move throttle to FAST position Incorrect tool hose connection Check for correct connections Quick disconnect fittings Detach tool from hose connect defective hoses together check for free flow Relief valve defective Have unit serviced by auth orized technician Hydraulic fluid low Add recommended fluid Machine cannot be moved using Defective gear box es Disengage gear boxes to move hydraulic controls machine One or more defective hydraulic Disengage gear boxes to move component machine TO ENGAGE OR DISENGAGE GEAR BOXES Note On the exterior of each gearbox is a round knob Behind the knob is a detent pin Each track gear box can be disengaged by pulling the detent pin out and at the sam
37. r storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pressure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRA TION IS ON RECORD In the
38. s and Fittings Check for loose fittings leaks etc throughout the hydraulic circuit Hydraulic Fluid Recommendations Viscosity Fluid Thickness U S METRIC 50 F 450 SSU Maximum 10 C 95 CST Maximum 100 F 130 200 SSU 38 C 27 42 CST 140 F 85 SSU Minimum 60 C 16 5 CST Minimum PourPoint 10 F 23 C Minimum for cold startup Vicsosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A amp B Pass Oxidation ASTM D 943 1000 Hours Minimum Pump Wear Test ASTM D 2882 60 mg Maximum The following fluids work well over a wide temperature range at starup allow moisture to settle out and resist biological growth that may occur in cool operating hydraulic circuits These fluids are recommended by stanley Hydraulic Tools Other fluids that meet or exceed the specifications of these fluids may also be used Chevron AW MV 32 Exxon Univis J 26 Mobil D T E 13 Gulf Harmony AW HVI 150 32 Shell Tellus T 32 Texaco Rando HD AZ Union Unax AW WR 32 TROUBLE SHOOTING If symptoms of poor performance develop the following listed in the table Use a flowmeter known to be accu chart can be used as a guide to correct the problem rate Check the flow with the hydraulic oil temperature at least 80 F 27 C When diagnosing faults in operation of the machine or tool always check that the hydraulic power source is sup
39. trical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained at no charge from your Stanley Distributor The tag shown below is attached to certified non conductive hose 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH OR SERIOUS OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS INJURY POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT 2 BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR E EE DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMA
Download Pdf Manuals
Related Search