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1. The Target Address field is made up of three main parts The following table describes the functionalities of each of these parts Fields Description Modbus Plus In this field you must enter the address of the target device specific to the Address Modbus Plus communication type Modbus Plus This check box allows you to specify that the target device must be Target accessed through its Modbus Plus connection Connect By pressing the Connect button the OSLoader software connects to the target device whose address is specified in the Modbus Address Plus entry field If the connection is established the target device is added to the directory tree in the Devices field Note If a bridge is selected as the device the Modbus Plus destination checkboxmust be deactived 30 35006156 How to use the OSLoader Devices directory tree Devices Scan and Update Devices Start and stop The directory tree in the Devices field displays the list of connected devices On opening the OSLoader when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree together with the corresponding description Icon Description mi Processor in stop mode Stop Processor in run mode Run Processor is not configured No application was ever loaded into the PLC Host adapter SA85 or PCMCI
2. Communication types used 12 Device types 13 35006156 11 Communication Communication types used Types of Communication Choice of link The communication types used by the OSLoader software are as follows Modbus Plus Modbus Uni Telway FTP When starting up OSLoader following the welcome window a dialog box appears on screen allowing you to choose the communication type e Modbus Plus See Description of the target device selection screen Modbus Plus communication type p 29 e Modbus See Description of the target device selection screen Modbus communication type p 34 e Uni Telway See Description of the target device selection screen Uni Telway communication type p 39 e FTP See Description of the target device selection screen FTP communication type p 43 12 35006156 Communication Device types Introduction Processors and other devices In rack modules Remote modules The target devices of the OSLoader software are as follows e the processors e the devices directly connected to the communication link but which have no application program e the in rack modules e the remote modules For all devices directly connected to the OSLoader s communication link processors etc standard addressing provides the connection The OSLoader software can execute the processor s run RUN and stop STOP commands for the devices
3. HE Device unknown By double clicking on a specific device you proceed to the Device properties dialog box equivalent to the Properties properties button 40 35006156 How to use the OSLoader Devices The Start and Stop buttons are only available if a processor in the directory tree of Start and stop the Devices field is selected In all other cases they are disabled By pressing the Stop button you can stop the processor By pressing the Start button you can restart the processor Device The Device Properties dialog box which is accessible by pressing the Properties Properties button in the Devices field gives access to information concerning the device selected Display of the Device Properties dialog box Device Properties Project Project name Station PLC Status OPERATIONAL Device Device Name Tsx P57 304 Hardware ID I 000B 0101 OS version 1 00 Description o Close Elements of the device properties dialog box Element Description Project name Name of the project loaded into the controller PLC status Status of the corresponding PLC OPERATIONAL STOPPED INIT NOT CONFIGURED WAITING PAUSED ERROR Equipment Name Device product name e g TSX P57 304 Hardware ID 32 bit number used to uniquely identify a device type ina specific OS e g 0008 0101 OS version Number used to uniquely identify
4. e to proceed to the next step Next e toclose the software Close e to access the on line help Help 26 35006156 How to use the OSLoader How to choose the communication type Procedure The following table describes the procedure for choosing the communication type Step Action 1 In the Choosing a communication driver field select the driver to be used for communication between the PC and the PLC 2 Confirm your choice by pressing the navigation button Next Result The target dialog box allows you to choose the target device independently of the communication type See How to choose the target device p 28 35006156 27 How to use the OSLoader 4 3 How to choose the target device At a Glance Aim of this This sub section describes the procedure for selecting the target device according sub section to the communication type chosen What s in this This section contains the following topics ion Section Topic Page Description of the target device selection screen Modbus Plus communication 29 type Description of the target device selection screen Modbus communication type 34 Description of the target device selection screen Uni Telway communication 39 type Description of the target device selection screen FTP communication type 43 How to choose the target device 48 28 35006156 How to use the OSLoader Descripti
5. 35006156 How to use the OSLoader Summary screen In the File and Device info screen See Description of the screen for the operating General system comparison p 53 you can use the Next button in the summary dialog box This dialog box contains a summary of the main information concerning the chosen procedure and gives access to the data transfer phase Procedure The following table describes the procedure to access the data transfer phase Step Action 1 After checking the information contained in the Summary dialog box start the transfer by pressing the Load navigation button Schneider Electric OSLoader Summary OSLoader Destination address 12 00 00 00 00 Types of connections selected MODBUS PLUS Service requested TRANSFER to device File name C firmware 140cpu65150 bin To continue click the Load or Close button m m lt Back Load gt Close Help Result The Progress screen appears to allow you to follow the data transfer phase See Transfer of the OS p 58 35006156 57 How to use the OSLoader Transfer of the OS General Intermediate operating system The Progress dialog box informs you of the progress of the transfer of the OS the number of bytes downloaded the time remaining e e e e the transfer rate in bytes second Note If the target device is in RUN mode when downloading the new operating syste
6. Comparison of File Properties and Device Properties field is divided into two main parts e the properties of the OS file to be downloaded e the properties of the OS existing in the target device Different colored markers make it easier to compare these properties 35006156 53 How to use the OSLoader Green marker Representation of the green marker File Properties Device Properties Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 000B 0101 Hardware ID 000B 0101 OS version 1 00 OS version 1 00 Meaning of the green marker Property To be transferred Existing Hardware ID Operating system file Il Operating System OS version Operating system file gt Operating System Red marker Representation of the red marker File Properties Device Properties Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 000C 0205 X Hardware ID 00080101 itt 0101 Meaning of the red marker Property To be transferred Existing Hardware ID Operating system file Operating System Note In the event of incompatibility between the hardware identification codes you will not be able to proceed to the next step The navigation button Next is disabled 54 35006156 How to use the OSLoader Yellow marker Representation of the yellow marker File Properties Devic
7. carried out dependent of the equipment 35006156 21 How to use the OSLoader 4 2 OSLoader start procedure At a Glance Aim of this sub section What s in this Section This sub section describes the basic operations for accessing the OSLoader software This section contains the following topics Topic Page How to access the OSLoader software 23 Description of the welcome screen 24 Description of the communication type selection screen 26 How to choose the communication type 27 22 35006156 How to use the OSLoader How to access the OSLoader software Procedure The following table describes the procedure for starting the OSLoader software Step Action 1 From the Schneider Electric group double click on the icon corresponding to the OSLoader Result The software is launched the Welcome window appears on screen See Description of the welcome screen p 24 Schneider Electric OSLoader Welcome Welcome to Schneider Electric OSLoader Wizard the assistant will describe all the steps that must be followed to successfully update the runable code on your PLC WARNING UPDATING THE OPERATING SYSTEM DELETES YOUR PLC CURRENT PROJECT IN YOUR PLC MEMORY You have to reload the program after updating the PLC The updating function of the operating system will automatically set the Stop mode of the PLC Settings Context file
8. in any form or by any means electronic or mechanical All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to ensure compliance with documented system data only the manufacturer should perform repairs to components When controllers are used for applications with technical safety requirements please follow the relevant instructions Failure to observe this product related warning can result in injury or equipment damage We welcome your comments about this document You can reach us by e mail at techpub schneider electric com 35006156 Presentation of OSLoader software 1 At a Glance Aim of this section What s in this Chapter This section introduces the OSLoader software and describes its installation procedure This chapter contains the following topics Topic Page OSLoader General Installation of the OSLoader Security management 9 35006156 At a Glance OSLoader General At a Glance The OSLoader software included in the Unity Pro offer allows the following e to update certain operating systems of Premium Quantum processors and or remote or in rack input output processors e downgrade Premium Quantum processors so that they are compatible with the programming software PL7 V4 and Concept V2 5 You can use the OSLoader software from its user inte
9. processors etc The OSLoader communicates with the in rack modules through the processor The messages are sent to the processor with an address indicating the position of the target module in the rack The OSLoader communicates with the remote modules through the processor and an input output module The messages are sent with an address made up of two different parts e the first part indicates to the processor the position of the input output module e the second part indicates to the input output module the address of the target remote module on the input output bus 35006156 13 Communication 14 35006156 Compatibility between programming software 3 and processors At a Glance Aim of this section What s in this Chapter This section contains tables showing compatibility between Schneider Electric programming software PL7 Concept and Unity Pro and Schneider Electric processors This chapter contains the following topics Topic Page Compatibility between software PL7 and Unity Pro and processors 16 Premium and Atrium range Compatibility between software Concept and Unity Pro and processors 17 Quantum Range 35006156 15 Compatibility Compatibility between software PL7 and Unity Pro and processors Premium and Atrium range Introduction Premium processors compatibility Atrium processors compatibilit
10. the OS delivered e g 1 00 Description Device description e g Premium TSX P57 304 OS V1 0 The Close button allows you to return to the Uni Telway Target screen 35006156 41 How to use the OSLoader Navigation buttons The navigation buttons situated at the bottom of the screen allow you to return to the previous step Back to proceed to the next step Next to close the software Close to access the on line help Help 42 35006156 How to use the OSLoader Description of the target device selection screen FTP communication type General Illustration Device type The FTP Target dialog box is displayed if the driver selected in the previous step is an FTP driver The main elements of the target device selection screen are described in the following paragraphs Schneider Electric OSLoader FTP Target Schneider Electric OSLoader Step 2 Please select the target device Devices types f Processor Direct device C Local header Slot number 1 Remote I O Drop Drop number Targetaddress FTP Address 139 158 106 148 Connect Devices EE Nodes 139 158 105 88 Host 1 Nodes 139 158 106 148 Host 2 nodes found Start Stop Pproperties lt Back Next gt Close Help The device types supported by OSLoader See Device types p 13 and available for the Ethernet FTP communic
11. 1 2 cie heey cs weed ees tee tweed bey eee Pe SR 56 Summar scree i er ois hoe oo ae pean os Bide als wets aE A aa 57 Transter of the OS x 2fri ate es et ha ee dc a Le PR A SAR N 58 Ending the procedure 00 c eee eee ete n a eee 61 Communication errors and limits during downloading 63 ALB Glance rma yaad a E or Sidas nEn eege Grea aap eet Gratis es 2 63 Communication FaultS 0 0000 c cece eee eee 64 Operating limits ji sa toe pe gee be ed ea Ad aoe bl ee ee 65 Terr ee eT eee eee ee ee eee ee ee er ee ee ee 67 Pere rrr Ter oe ee ee re er ee eee 71 About the Book Z At a Glance Document Scope Validity Note This documentation presents OSLoader software and describes the communication principle behind PLCs This document is valid for Unity Pro Version 2 2 The data and illustrations found in this document are not binding We reserve the right to modify our products in line with our policy of continuous product development The information in this document is subject to change without notice and should not be construed as a commitment by Schneider Electric 35006156 About the Book Product Related Warnings User Comments Schneider Electric assumes no responsibility for any errors that may appear in this document If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced
12. 32 bit number used to uniquely identify a device type in a specific OS e g 0008 0101 OS version Number used to uniquely identify the OS delivered e g 1 00 Description Device description e g Premium TSX P57 304 OS V1 0 The Close button allows you to return to the FTP Target screen 46 35006156 How to use the OSLoader Navigation buttons The navigation buttons situated at the bottom of the screen allow you to return to the previous step Back to proceed to the next step Next to close the software Close to access the on line help Help 35006156 47 How to use the OSLoader How to choose the target device Procedure The following table describes the procedure for choosing the target device Step Action 1 In the Device Type field check the box corresponding to the type of target device you want If in the Device Type field you have chosen the Local Head device type the number indicating the position of the target module in the rack in the Slot Number entry field If in the Device type entry zone you have chosen the Remote I O Drop device type e inthe Slot Number entry field the number indicating the position of the input output module e inthe Drop number entry field the number indicating the position of the remote target module address In the Target Address field enter the address of the target device The addressin
13. 35006156 03 a brand of Schneider Electric Unity Pro 2 2 OSLoader User manual 09 2005 Telemecanique Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 4 1 4 2 About the BOOK ssaannssnnnnnnnnnnnnnnnnnnnnnnnnn 5 Presentation of OSLoader software 00eeeeeees 7 Ata Glance inia a a iaa aa a E a E ee ele eae 7 OSLoader General nan aa nauena anaa 8 Installation of the OSLoader 1 0 0 ects 8 Security management 000 cece eects 9 Communication principles 000 eee eee eee 11 Ata Glance sis ver oc aren oe irg DAA AAA E AAE ariaa Gane alot pd rte eh aus 11 Communication types US d 1 eens 12 Device types tse arpha e eee eaigase bye aed bers bbe ew eek backed 13 Compatibility between programming software and proceSSOrs 000eeee eee 15 Ata GAN Ce sentr eek a tect Meds S o Sota tt Scot a aad ales TETEE D A aRU aa oe 15 Compatibility between software PL7 and Unity Pro and processors Premium and Atrium range 000 e eee eee eee 16 Compatibility between software Concept and Unity Pro and processors Quantum Range 0 eee eee eee eee eee 17 How to use the OSLoader 0 cece eee eee eee 19 Ata Glance tsean teu e i a ode Re dat dea ate bind cities ae 19 Usage principle a0 i othe Se aed Pan ote 2 Re ee dee alg ea ee eles 21 Using the OSLoader 0 0 0 eee 21 OSLoader start procedure 000 eee 22 Ata G
14. A Modbus Plus card Bridge or Bridge plus or Bridge mux Input output port Remote input output module Device unknown 3 EFE By clicking on a specific device the Modbus Plus address entry field of the Target Address field is automatically updated By double clicking on a specific device you proceed to the Device properties dialog box equivalent to the Properties button By pressing on the Scan button a sniffing program is launched on the network When a device is detected its name and address are added to the directory tree in the Devices field If a bridge is detected the devices connected to the bridge are added as sub branches in the same directory tree The Update button updates the on off status of the processors contained in the directory tree The Start and Stop buttons are only available if a processor in the directory tree of the Devices field is selected In all other cases they are disabled By pressing the Stop button you can stop the processor By pressing the Start button you can restart the processor 35006156 31 How to use the OSLoader Device The Device Properties dialog box which is accessible by pressing the Properties Properties button in the Devices field gives access to information concerning the device selected Display of the Device Properties dialog box Device Properties r Project Project name Station PLC Status OPERAT
15. At a Glance Aim of this This section describes the procedure for using the OSLoader software section What s in this This chapter contains the following sections Chapter Section Topic Page 4 1 Usage principle 21 4 2 OSLoader start procedure 22 4 3 How to choose the target device 28 4 4 Available operations 49 4 5 Transfer of the OS 56 35006156 How to use the OSLoader 20 35006156 How to use the OSLoader 4 1 Usage principle Using the OSLoader General The procedures described in the following pages are valid if Special cases e you want to update the operating systems for the Premium and Quantum controllers for the following components e Processors e Networking This OS CD ROM contains all the data required for updating the processors and networking modules The readme txt file on the OS CD ROM describes the files and how they access the CD ROM dependent of the desired update or equipment This procedure must be carried out twice if you want to upgrade a Premium processor PL7 to Unity want to downgrade a Premium processor Unity to PL7 want to upgrade a Quantum processor Concept to Unity want to downgrade a Quantum processor Unity to Concept IEC LL984 want to migrate from one Unity OS that is not compatible with the next one e g TSX 254 Unity V1 0 to TSX 254 Unity V2 0 The readme txt file on the OS CD ROM contains information on the number of procedures to be
16. C Program files Schneider Electric OSLoader osc l Security Permissions lt Back Next gt Close Help 35006156 23 How to use the OSLoader Description of the welcome screen Illustration The following sections describe the most important elements of the Welcome Window that appears at startup of OSLoader Schneider Electric OSLoader Welcome Welcome to Schneider Electric OSLoader Wizard the assistant will describe all the steps that must be followed to successfully update the runable code on your PLC WARNING UPDATING THE OPERATING SYSTEM DELETES YOU PLC CURRENT PROJECT IN YOUR PLC MEMORY You have to reload the program after updating the PLC The updating function of the operating system will automatically set the Stop mode of the PLC Settings Kontextfile C Program files Schneider Electric OSLoader osc Security Permissions lt Back Next gt Close Help Context file This field allows you to choose the context file The last communication type the devices detected and their addresses and selected are saved in the context file When the OSLoader is opened again details are available immediately In the input field the last context file used is shown The Find button allows you to choose the context file or its path in which the OSLoader will operate Security The Permissions button allows you to view the
17. IONAL r Device Description Device Name 140 CPU 651 60 Hardware ID 000B 0101 OS version 1 00 C lose Elements of the device properties dialog box Element Description Project name Name of the project loaded into the controller PLC status Status of the corresponding PLC OPERATIONAL STOPPED INIT NOT CONFIGURED WAITING PAUSED ERROR Equipment Name Device product name e g 140 CPU 651 60 Hardware ID 32 bit number used to uniquely identify a device type in a specific OS e g 000B 0101 OS version Number used to uniquely identify the OS delivered e g 1 00 Description Device description e g Premium TSX P57 304 OS V1 0 The Close button allows you to return to the Modbus Plus Target screen 32 35006156 How to use the OSLoader Navigation buttons The navigation buttons situated at the bottom of the screen allow you to return to the previous step Back to proceed to the next step Next to close the software Close to access the on line help Help 35006156 33 How to use the OSLoader Description of the target device selection screen Modbus communication type General Illustration The Modbus Target dialog box allows you to choose the target device according to the Modbus communication type The main elements of the target device selection screen are described in the following
18. PPED INIT NOT CONFIGURED IDLE PAUSED ERROR Equipment Name Device product name e g 140 CPU 651 60 Hardware ID 32 bit number used to uniquely identify a device type ina specific OS e g 0008 0101 OS version Number used to uniquely identify the OS delivered e g 1 00 Description Device description e g Premium TSX P57 304 OS V1 0 The Close button allows you to return to the Modbus Target screen 35006156 37 How to use the OSLoader Navigation buttons The navigation buttons situated at the bottom of the screen allow you to return to the previous step Back to proceed to the next step Next to close the software Close to access the on line help Help 38 35006156 How to use the OSLoader Description of the target device selection screen Uni Telway communication type General Illustration Device type The Uni Telway Target dialog box allows you to choose the target device according to the Uni Telway communication type selected in the previous step The main elements of the target device selection screen are described in the following paragraphs Schneider Electric OSLoader UNITELWAY target Schneider Electric OSLoader Step 2 Please select the target device Devices types e Processor Direct device C Local header Slot number 1 f Remote I O Drop Drop number 2 largetaddress Connect Devices H Nodes
19. UPLOADING to the device DOWNLOADING from the device The state of progress of the data transfer is displayed at the bottom of the Progress screen Additional information number of bytes downloaded transfer rate etc is also visible beneath the transfer progress bar 35006156 59 How to use the OSLoader Abort and Close buttons Save as buttons You can interrupt the transfer procedure by clicking on Abort WARNING UNFORSEEABLE BEHAVIOR OF THE SYSTEM not lead to unforeseeable behavior of the system processor is down or equipment damage Make sure that aborting the transmission of the operating system does In the event of an abort procedure the PLC no longer has an OS The Failure to follow this instruction can result in death serious injury The Close button which is enabled at the end of the data transfer process allows you to leave the OSLoader software See Ending the procedure p 61 After a Upload from device operation the OSLoader saves the file containing the OS to the disk and by clicking on the Save as 60 35006156 How to use the OSLoader Ending the procedure Procedure The following table describes the procedure for ending the data transfer procedure for OSLoader software Step Action 1 Check that the data transfer is working correctly by means of the download progress bar situated at the bottom of the Progre
20. X x 140 CPU 424 0x X x 140 CPU 34 1 X 140 CPU 65 1 0 140 CPU 67 16 0 Legend xX Compatible processors Non compatible processors 1 After updates by the OSLoader to the processor s operating system 35006156 17 Compatibility Upgrade of NOE modules OSLoader does not permit an upgrade of a Concept Level NOE lt 3 1 or ENT on the Unity Level For NOE lt 3 1 you must first upgrade your module to 3 1 You can do this just like in the past with the ConceptEXECLoader Then use the OSLoader to create a Unity V2 compatible NOE 3 5 WARNING DESTRUCTION OF THE DEVICE Do not begin to download until you have very carefully read the upgrade instructions you received with your OS Upgrade package Incorrect execution of these instructions may result in the module becoming non functional Failure to follow this instruction can result in death serious injury or equipment damage Step Action Click on the EXECLoader symbol in the NOE subdirectory v2 xx to v3 xx Upgrade Instructions Lick on Next to access the protocol selection screen Select TCP IP Protocol Enter the TCP IP address of the NOE and select Direct Device Enter the OS file to be loaded OJA OJN Start the download 18 35006156 How to use the OSLoader
21. ame field to select the following e the name of the file to be downloaded intermediate or OS replacement file see readme txt file on the OS CD ROM for the file descriptions e or the backup path of the OS image file Older operating systems cannot be directly updated Before you can transfer the final operating system you must first prepare the device by loading an intermediate operating system In this case the OSLoader will recognize that a direct update is not possible and display the following message e Load the intermediate operating system e Restart your PLC with the Reset button Premium PL7 or execute a cold start Quantum Concept e Load the final operating system Follow the instructions Note When the intermediate operating system is loaded a warning will be displayed after the operating system comparison that the version of the intermediate operating system cannot be read This warning must be confirmed with OK The navigation buttons situated at the bottom of the screen allow you to return to the previous step Back to proceed to the next step Next to close the software Close to access the on line help Help 35006156 51 How to use the OSLoader How to choose the command Procedure The following table describes the procedure for choosing one of the three commands of the OSLoader software Step Action 1 In the Select Operation field chec
22. ation type are displayed in the Device Type field For FTP only a direct device can be targeted 35006156 43 How to use the OSLoader Target address The Target Address field consists of two zones The following table describes the functionalities of each of these areas Fields Description FTP Address In this field you must enter the address of the target device specific to the FTP communication type To be valid the address to be entered in the FTP Address field is made up of 4 numbers between 0 and 255 TCP IP address Connect By pressing the Connect button the OSLoader software connects to the target device whose address is specified in the FTP Address entry field For some devices a MAC address can be requested before the connection Generally this can be found on the device or can be read for example from the HE Quantum display If the connection is established the target device is added to the directory tree in the Devices field If the connection cannot be established an error message explaining the reason for the failure is shown on screen 44 35006156 How to use the OSLoader Devices The directory tree in the Devices field displays the list of connected devices On directory tree opening the OSLoader when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree together with the corresponding de
23. e Properties Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 000B 0101 Hardware ID 00080101 0101 OS version 0 67 OS version ho 0C ti CS S 00 Meaning of the yellow marker Property To be transferred Existing Hardware ID Operating system file Operating System OS version Operating system file lt Operating System or OS version One of the version numbers cannot be determined CAUTION PERSONAL INJURY OR MATERIAL DAMAGE Make sure that transferring of the operation system and following unforeseeable behavior of the system does not cause personal injury or machine damage If an OS version number cannot be determined a transfer can take place but the user takes responsibility for any risks involved Failure to follow this instruction can result in injury or equipment damage Navigation The navigation buttons situated at the bottom of the screen allow you buttons to return to the previous step Back to proceed to the next step Next to close the software Close to access the on line help Help 35006156 55 How to use the OSLoader 4 5 Transfer of the OS At a Glance Aim of this This sub section describes the transfer of the OS to the target devices sub section What s in this This section contains the following topics ion Section Topic Page Summary screen 57 Transfer of the OS 58 Ending the procedure 61 56
24. e following type e Minor errors example Disconnection of PG connection e serious errors example network down For minor errors a dialog box will appear which gives the user the option of restarting or canceling the transfer When you have fixed the cause of the error select either Repeat if you want to restart the transfer or the command Cancel loading if you want to cancel the operation The PLC becomes unusable if a serious error arises The RUN ERR and I O LEDs light up and communication between PG and the controller is no longer possible 64 35006156 Errors and limits Operating limits Limits The following table describes the main cases in which an operating system cannot be downloaded Limits Comment The PLC is down or is not responding It is impossible to establish the connection Check that e the PLC has not suffered a power outage e the PLC is still connected to the terminal e no other tool is connected to the terminal port The PLC is already reserved by another tool Downloading is impossible Disconnect the entity that has reserved the PLC Restart the program The format of the selected file is not Use a file with an appropriate format type compatible with OSLoader The binary file to be loaded is incompatible Downloading is impossible with the target processor Check the type of PLC then select the appropriate binary file 35006156 65 Error
25. g mode is specific to the communication type chosen Press the Connect button in the Target Address field to enable the OSLoader to connect to the target device If the connection is established the target device is added to the directory tree in the Devices field If the connection cannot be established an error message explaining the reason for the failure is shown on screen To add other devices to the directory tree of the Devices field repeat the procedure or request a sniffing operation using the Scan command Confirm your choice by pressing the Next navigation button or by double clicking in the directory tree of targets compatible with the type chosen Result The Operation dialog box appears on screen See Description of the command selection screen p 50 48 35006156 How to use the OSLoader 4 4 Available operations At a Glance Aim of this sub section What s in this Section This sub section describes the available operations specific to the OSLoader software This section contains the following topics Topic Page Description of the command selection screen 50 How to choose the command 52 Description of the screen for the operating system comparison 53 35006156 49 How to use the OSLoader Description of the command selection screen General The OSLoader can execute two different commands e download a new operat
26. ing system to the selected device e Download the operating system of the selected device to a file not available for the processors of the Premium range Illustration The main elements of the command selection screen are described in the following paragraphs Schneider Electric OSLoader Operation Schneider Electric OSLoader Step 3 Selection the operation to be executed m Select operation e download OS to device Upload OS from device Filen ame C firmware 140cpu65150 bin Browse lt Back Next gt Close Help 50 35006156 How to use the OSLoader Select an operation File name Intermediate operating system Navigation buttons The following table shows the three available commands Command Description Download OS The new operating system replaces the existing operating system in the to device selected device See How to choose the command p 52 All information saved earlier will be lost After downloading you must reconfigure the processor Upload OS The existing OS in the selected device is read by the OSLoader and the from device data are stored in a file See How to choose the command p 52 Note This type of procedure is recommended as a back up operation particularly before downloading a new OS to the selected device Use the Browse button you can use the Filen
27. is check box allows you to specify that the target device must be Target accessed through its Modbus Plus connection Connect By pressing the Connect button the OSLoader software connects to the target device whose address is specified in the Modbus Address entry field If the connection is established the target device is added to the directory tree in the Devices field Note If a bridge is selected as the device the Modbus Plus destination checkbox must be deactived 35006156 35 How to use the OSLoader Devices directory tree Devices Scan and Update Devices Start and stop The directory tree in the Devices field displays the list of connected devices On opening the OSLoader when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree together with the corresponding description Description Processor in stop mode Stop Processor in run mode Run Processor is not configured No application was ever loaded into the PLC Host adapter SA85 or PCMCIA Modbus Plus card Bridge or Bridge plus or Bridge mux Input output port Remote input output module Device unknown vezm aaa By clicking on a specific device the Modbus Address entry field of the Target Address field is automatically updated By double clicking on a specific device you proceed to the De
28. k the box that corresponds to your choice 2 In the Filename field choose using the Browse button the storage location e which contains the file to be downloaded to replace the OS of the selected device chosen command OS for device downloading e where you wish to save the file containing the OS to be retrieved chosen command Upload OS from device Confirm your choice by pressing the navigation button Next Result The File and Device Info window is displayed on the screen See Description of the screen for the operating system comparison p 53 52 35006156 How to use the OSLoader Description of the screen for the operating system comparison General The File and Device Info dialog box provides a comparison between the properties of the file to be transferred to the selected device File Properties and the properties of the OS existing in the target module Device Properties Illustration The main elements of the comparison screen are described in the following paragraphs Schneider Electric OSLoader File and Device Info Schneider Electric OSLoader Step 4 Final comparison m File Properties Device Properties Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 000B 0101 lt Hardware ID 000B 0101 OS version 0 67 OS version 1 00 Description Description lt Back Next gt Close Help Comparison The
29. lan eT s pae inn Ke os Seca e take eels iat a Ghee be taunts ante E ira 22 How to access the OSLoader software 1 0 0 0 c cece eee ee 23 Description of the welcome screen 0 00 eee eet eee 24 Description of the communication type selection screen 26 How to choose the communication type 0 2 e eee eee 27 4 3 4 4 4 5 Chapter 5 How to choose the target device 0 0 ee eee tee 28 Ata Glance ites soe fie sc hued ot Seed eer acco hy a ee Rekha Ter Bem es ira aa epee ee See 28 Description of the target device selection screen Modbus Plus communication type 0 eee tees 29 Description of the target device selection screen Modbus communication type 0 ec ett 34 Description of the target device selection screen Uni Telway communication type 00 cee es 39 Description of the target device selection screen FTP communication type 0 0 eet nee 43 How to choose the target device 0 2 ee eee tees 48 Available operations 0 0 0 cect tenes 49 Ata Glance Ceurik fue LSet eck ere tet a a tek en ph hey ah Bee ey Sepa acted a 49 Description of the command selection screen 0000200e eee 50 How to choose the command 0 cece eee ete eee 52 Description of the screen for the operating system comparison 53 Transfer of the OS s ccsce arnee nn etek oe hog ik E he Seekers ai Ee a gta Bae Bs 56 Ata Glace 2
30. m a dialog box asking you for authorization to stop the PLC appears on screen Note Older operating systems cannot be directly updated Before you can transfer the final operating system you must first prepare the device by loading an intermediate operating system Also see Intermediate operating system p 51 58 35006156 How to use the OSLoader Illustration Information Progress bar The main elements of the data transfer progress screen are described in the following paragraphs Schneider Electric OSLoader Progress 25 OSLoader Close Service accessed on Wed Nov 12 14 00 02 2003 Abort Target Address 12 00 00 00 00 Selected connection type MODBUS PLUS S Requested service TRANSMISSION from device __ Saveas File name C tmp cpu651_60 bin Read hardware ID SUCCESSFUL Reset path connection SUCCESSFUL Select path connection SUCCESSFUL OS Upload STARTED 0 ytes copie ime remaining 16 min 15 sec ytes sec WARNING DESTRUCTION OF THE DEVICE Never interrupt the power supply to the CPU during the transmission An interruption of the power supply to the CPU during the transmission can lead to the device becoming damaged irreparably Failure to follow this instruction can result in death serious injury or equipment damage The Progress screen provides you with the main information concerning the download procedure
31. ng system 51 M Media OSLoader 12 Modbus OSLoader 12 34 Modbus Plus OSLoader 12 29 O Operating System intermediate 51 Operating system OSLoader 8 OSLoader 8 35006156 71 Index P Protocol OSLoader 12 S Security OSLoader 9 Software processors compatibility 15 T Transfer OSLoader 58 U Uni Telway OSLoader 12 39 W Welcome screen OSLoader 24 72 35006156
32. on of the target device selection screen Modbus Plus communication type General The Modbus Plus Target dialog box allows you to choose the target device according to the Modbus Plus communication type Illustration The main elements of the target device selection screen are described in the following paragraphs Schneider Electric OSLoader Modbus Plus Target Schneider Electric OSLoader Step 2 Please select the target device Devices types Devices Processor Direct device Stop Update C Local header a Nodes 01 Host Slot number Nodes 12 PLC C Remoterl O Drop Drop number 2 _ Targeta ddress Modbus Plus Address 12 00 00 00 00 Connect DES anne fy pModbusiils target Start Stop Pproperties lt Back Next gt Close Help 35006156 29 How to use the OSLoader Device type Target address The device types supported by OSLoader See Device types p 13 and available for the Modbus Plus communication type are displayed in the Device Type field You must check the box corresponding to the device you want The Slot number and Drop number boxes may be enabled or disabled according to the device type selected The following table shows the four possible cases Device type selected Slot number Drop number Cam processor Disabled Disabled Local header Enabled Disabled Remote I O Drop Enabled Enabled Direct device Disabled Disabled
33. paragraphs Schneider Electric OSLoader Modbus Target Schneider Electric OSLoader Step 2 Please select the target device C Local header Slot number 1 Remote I O Drop Drop number 2 Targetaddress Modbus Address 11 Connect F Modbus Plus target Devices types Devices Processor Direct device Stop Update H Nodes 12 PLC 1 nodes found Start Stop Pproperties lt Back Next gt Close Help 34 35006156 How to use the OSLoader Device type The device types supported by OSLoader See Device types p 13 and available for the Modbus RTU communication type are displayed in the Device Type field You must check the box corresponding to the device you want The Slot number and Drop number boxes may be enabled or disabled according to the device type selected The following table shows the four possible cases Device type selected Slot number Drop number Cam processor Disabled Disabled Local communication Enabled Disabled module Remote I O Drop Enabled Enabled Direct device Disabled Disabled Target address The Target Address field is made up of three main parts The following table describes the functionalities of each of these parts Fields Description Modbus In this field you must enter the address of the target device specific to the Address Modbus communication type Modbus Plus Th
34. rface Note The OSLoader software is included in the Unity Pro offer and can be installed by means of a separate procedure or at the same time as installing Unity Pro Note The OSLoader software is compatible with the operating systems that can be used by Unity Pro in particular e Windows 2000 e Windows XP Installation of the OSLoader Introduction The OSLoader software must be installed at the same time as the Unity Pro software It is not possible to install OSLoader separately 35006156 At a Glance Security management Introduction Security The OSLoader software influences the behavior of the PLC While the processor is being updated the controller is stopped For this reason when starting the OSLoader authentication of access rights is required in order to authorize its execution The OSLoader s security management tool is the same one used by Unity Pro Two different profiles are offered e Read only No transfer is authorized e All rights All functions of the OSLoader software are available Note You can add other profiles to the two offered by default 35006156 At a Glance 10 35006156 Communication principles At a Glance Aim of this section What s in this Chapter This section describes the communication links of the OSLoader software This chapter contains the following topics Topic Page
35. rights associated with the current user profile If this button is activated when the security function is turned off a window displaying a message will appear that the security function is turned off and no data is available 24 35006156 How to use the OSLoader Navigation The navigation buttons situated at the bottom of the screen allow you buttons e to proceed to the next step Next e toclose the software Close e to access the on line help Help 35006156 25 How to use the OSLoader Description of the communication type selection screen Illustration Communication Protocol Navigation buttons The main elements of the communication type selection screen are described in the following paragraphs Schneider Electric OSLoader Communication Protocol Schneider Electric OSLoader Step 1 Select one of the protocols listed below mTo select a communications driver ___ MBPLUSO01 MODBUS01 UNTLW01 lt Back Next gt Close Help The Choosing a communication Driver field allows you to choose a communication type See How to choose the communication type p 27 from amongst the drivers available previously installed by NetAccess on your computer and totally independent from the OSLoader software The navigation buttons situated at the bottom of the screen allow you e to return to the previous step Back
36. s and limits 66 35006156 Glossary Unity Pro Programming software of Schneider Electric PLCs Cc CPU Central processing unit generic name given to Schneider Electric processors E Ethernet Local area network l 1 0 Inputs Outputs 35006156 67 Glossary Modbus Master slave protocol O Operating mode These are all the rules governing the behavior of the module during the transitional phases or on the appearance of a fault os Operating System OSLoader Software for downloading the operating system of Schneider Electric PLCs S SMART OS Generic name given to the operating system of PL7 processors T TCP IP Transmission Control Protocol Internet Protocol 68 35006156 Glossary U Uni TE Telemecanique protocol UNITY OS Generic name given to the operating system of Unity Pro processors Unity Studio Tool to support the development of remote automation solutions Manager USB Universal Serial Bus 35006156 69 Glossary 70 35006156 Index A Addressing OSLoader 12 C Communication OSLoader 12 Comparison OSLoader 53 Compatibility of Atrium processors OSLoader 16 Compatibility of Premium processors OSLoader 16 Compatibility of Quantum processors OSLoader 17 D Devices OSLoader 13 E Ethernet TCP IP OSLoader 12 F FTP OSLoader 12 43 Installation OSLoader 8 Intermediate operati
37. sYs PLC 1 nodes found Start Stop Pproperties lt Back Next gt Close Help The device types supported by OSLoader See Device types p 13 and available for the Uni Telway communication type are displayed in the Device Type field For Uni Telway only one processor can be the target 35006156 39 How to use the OSLoader Target address The following table describes the functionalities of the Target Address field Fields Description Connect By pressing the Connect button the OSLoader software connects to the target device If the connection is established the target device is added to the directory tree in the Devices field If the connection cannot be established an error message explaining the reason for the failure is shown on screen Devices The directory tree in the Devices field displays the list of connected devices On directory tree opening the OSLoader when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree together with the corresponding description Icon Description Processor in stop mode Stop Processor in run mode Run Processor is not configured No application was ever loaded into the PLC Host adapter SA85 or PCMCIA Modbus Plus card Bridge or Bridge plus or Bridge mux foes Input output port Remote input output module
38. scription Icon Description it Processor in stop mode Stop B Processor in run mode Run Processor is not configured No application was ever loaded into the PLC Host adapter SA85 or PCMCIA Modbus Plus card Input output port Remote input output module Device unknown H Bridge or Bridge plus or Bridge mux fom 4 s By clicking on a specific device the FTP Address entry field of the Target Address field is automatically updated By double clicking on a specific device you proceed to the Device properties dialog box equivalent to the Properties properties button 35006156 45 How to use the OSLoader Device The Device Properties dialog box which is accessible by pressing the Properties Properties button in the Devices field gives access to information concerning the device selected Display of the Device Properties dialog box Device Properties r Project Project name PLC Status Device Device Name TSX P57 304 Hardware ID 000B 0101 OS version 1 00 Description Close Elements of the device properties dialog box Element Description Project name Name of the project loaded into the controller PLC status Status of the corresponding PLC OPERATIONAL STOPPED INIT NOT CONFIGURED WAITING PAUSED ERROR Equipment Name Device product name e g TX P 57 304 Hardware ID
39. ss screen Note during transfer you can stop the procedure at any time by pressing the Abort button This automatically brings you back to the previous step See Summary screen p 57 To restart the procedure press the Loading button on the Summary screen In the event of an abort procedure the PLC no longer has an OS The processor is down After a Upload from device operation the OSLoader saves the file containing the operating system to the disk and by clicking on theSave as Once data transfer is complete press the Close button to close the OSLoader software 35006156 61 How to use the OSLoader 62 35006156 Communication errors and limits during downloading 5 At a Glance Aim of this section What s in this Chapter This section describes the main communication errors and operating limits that may arise when downloading data This chapter contains the following topics Topic Page Communication Faults 64 Operating limits 65 35006156 63 Errors and limits Communication Faults At a Glance Error type Minor error Serious error During the transfer certain errors may arise which are caused by the OSLoader software These may adversely influence the transfer The following section provides information of how to deal with the most common problems Certain events cause communication errors These errors are of th
40. vice properties dialog box equivalent to the Properties properties button By pressing on the Scan button a sniffing program is launched on the network When a device is detected its name and address are added to the directory tree in the Devices field If a bridge is detected the devices behind are added as sub branches in the same directory tree The Update button updates the on off status of the processors contained in the directory tree The Start and Stop buttons are only available if a processor in the directory tree of the Devices field is selected In all other cases they are disabled By pressing the Stop button you can stop the processor By pressing the Start button you can restart the processor 36 35006156 How to use the OSLoader Device The Device Properties dialog box which is accessible by pressing the Properties Properties button in the Devices field gives access to information concerning the device selected Display of the Device Properties dialog box Device Properties Project Project name Station PLC Status OPERATIONAL Device Device Name 140 CPU 651 60 Hardware ID I 000B 0101 OS version 1 00 Description Close Elements of the device properties dialog box Element Description Project name Name of the project loaded into the controller PLC status Status of the corresponding PLC OPERATIONAL STO
41. y OSLoader allows the operating systems of certain processors modules to be updated The list of processors compatible with this update is indicated in the following tables The following table shows the compatibility between software PL7 and Unity Pro and the processors of the Premium range Processors PL7 V3 PL7 V4 Unity Pro V2 TSX 57 02 x x TSX 57 3 x x 1 TSX 57 004 x Legend x Compatible processors Non compatible processors 1 After updates by the OSLoader to the processor s operating system The following table shows the compatibility between software PL7 and Unity Pro and the processors of the Atrium range Processors PL7 V3 PL7 V4 Unity Pro V2 TSX PCI 57 904 x Legend X Compatible processors Non compatible processors 16 35006156 Compatibility Compatibility between software Concept and Unity Pro and processors Quantum Range Introduction Premium Quantum processor compatibility OSLoader allows the operating systems of certain processor modules to be updated The list of processors compatible with this update is indicated in the following table The following table shows the compatibility between software Concept and Unity Pro and the processors of the Quantum range Processors Concept V2 5 Unity Pro V2 140 CPU 3 0 S

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