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Installation, Wiring, and Specifications

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1. To other circuits in bank fi L LN Gof Yo ICOM Yi Y2 Y3 Y4 COMCOM Y5 Ye Ty7 N i ircui v5 _50 60Hz 30VA 5 30VDC 0 5A 5 30VDC 1A 02A INJ D V V Q zon 4 Output m oO Di YO YA Y2 Y3 Y4 Y5 Y6 Y7 T fone irect 1 5 T L 25 LOGIC RO Lis 5 P com S jad Koyo 4 Common i xo x4 x2 X3 X4 X5 X6 X7 Xio XU PWR t O a Ey To all other output circuits lt na T 5A OUT 5KHz HSC INT INP 12 24VDC INPUT SINK SRC D NV mem a O X1_ COM X2 X3 f X4 X5 COM X6 X7 FK10 COMX11 Derating Chart for DC Outputs Points P N A Be Se EAD E PED E Ep EEA E ERN H 5 T 26A 8 ckts 1 0A 4 ckts vauva s oS gt a aie aa S i hee ah a T 0 3A 8 ckts 0 5A 4 ckts _ ee ee J 4 4 4 0 rr re E z sA 0 10 2 30 40 50 60 Input Point Wi
2. are v5 Equivalent Output Circuit a2 o Cy YO Y1 Y2 Y3 Y4 Y5 Y6 Y7 V Optical o D Direct 105 H U Z Isolator Triac Output L 2 z Koyo COMI i A J XO X1 X2 X3 X4 X5 X6 X7 X10 X11 PWR ye Bz T v re Common O Z Hz HSC INT 12 24VDC SINK S gt To other circuit in bank 2E X2 X5 COM x7 x10 i pans N D Chart for AC O Nii hE GS RS ES 3 GS BS BGS ES GF Ponts erating Chart for utputs i Sale i a 1 3A NY 13A E 1 5A Pe 0 J 0 4 i 0 i i 4 pe 9 j ji ji i t ji 4 1 7A NY 17 A di adi e Input Point Wiring o J i i i i i 0 10 20 30 40 50 60 C 32 50 68 86 104 122 140 F Ambient Temperature C F The ten DC input channels use terminals Equivalent Circuit High on the bottom connector Inputs are Speed Inputs X0 X3 organized into two banks of four plus one bank of two Each bank has an isolated _5 _ neut common terminal and may be wired as R sinking or sourcing inputs The wiring cs V Optical Isolator
3. In the circuit below allloads use the same AC power supply which powers the DL105 PLC In this example all commons are connected together Output Point Wiring Fuse or Neutral Circuit A PA Ground L t E L G L L E Breaker 7 Line lece eeeeseeeessei Ion tos N Gef Yo ICOM Y1 Y2 ICOM Y3 f Y4 ICOM Y5 f Y6 ICOM Y7 94 240VAC Comte Poi Coed T eOH7 30VA 12 250VAC 12 30VDC_AA 7A N O RELAY OUT J ae In the circuit on the following page loads for YO Y3 use the same AC power supply which powers the DL105 PLC Loads for Y4 Y7 use a separate DC supply In this example the commons are separated according to which supply powers the associated load DL105 PLC User Manual 3rd Edition Surge Suppresion For Inductive Loads Installation Wiring and Specifications Output Point Wiring
4. F1 130DR These micro PLCs feature ten DC inputs and eight relay contact outputs The F1 130DR CE following diagram shows a typical field wiring example The AC external power I O Wiring Diagram connection uses three terminals at the top left as shown Equivalent Circuit Power Output Point Wiring Standard Inputs X4 X11 Input Wiring Ground Input Optical af Inpu ptical Neita L L L L L L L L aome O AW Isolator L N a Line p ge GE Wy Do C B N Common OF iT 1 L SpE EEEE i To other circuits in banik Equivalent Output Circuit _50 60Hz 30VA J12 250VAC _12 J N A Yo Yi Y2 Y3 Y4 Y5 Y6 V7 R 3 E AC or DC Direct 10 T Beg T LOGIC IVY z Output Koyo Te A gt Common XO X1 X2 X3 X4 X5 X6 X7 X10 X11 PWR lt gt L To other circuits in bank D SAD ERE R eT i Derating Chart for Relay Outputs 4X0 X1 ICOM X2 x3 x4 X5 ICOM x6 x7 JX10 COMX11 _ Bolts E 8 ERE REE RREA RR Re RoR ne 7 A L JP i ma 7A E ire 7 EE e Sef ee ey ise acl re 10 20 30 40 50 60 Input Point Wiring Ambient Temperature C F fon go The ten DC input channels use terminals Equivalent Circuit High on the bottom connector In
5. Power Input Wiring Output Point Wiring Standard Inputs X4 X11 10 30VDC Ground H L L L L L E L L ACorDC lg Optical r Supply 99 WW solator L L a x ae M gt o QJ H AN N CAN CaN ei D Gornmon as RED BERD 6S 65 BORD RS Ro RDS RR ga E p n To other circuits in bank ICOM Y1 Y2 ICOM Y3 J Y4 ICOM Y5 Y6 ICOM Y7 v5 12 250VAC _12 30VDC_1A 7AN O RELAY OUT J Equivalent Output Circuit aos V OF EE s YO Y1 Y2 Y3 Y4 Y5 Y6 Y7 on je iret 105 pee Sre E e ES Com Er o Supply O Koyo a utput DvS xo x1 x2 x3 x4 x5 x6 X7 O X0 XU PWR gt So ae 5S uN Y J AN S To other circuits in bank na 5KHz HSC INT INP 12 24VDC INPUT SINK SRC D aay i XO DEL ICOM Xe 1X3 ba LE com xe 1X7 iktoicomx1 M Derating Chart for Relay Outputs Ji Points N Ae NERED ED RR ED EBED Eo E SD ED EBED 7A 6A s 2 4 7A g L i 4 2 i a 2 j E ee ee sy J 4 4 4 o moea e i iri 0 10 20 30 40 50 60 Input Point Wiring 32 50 68 86 104 122 140 Ambient Temperature C F The ten DC input channels use terminals Equivalent Circuit High on the bottom connector Inputs are Speed Inputs XO X3 organized into two banks of four plus one re bank of two Each bank has an isolated _ 35 ay Optica commo
6. Mm mM i DL105 PLC User Manual 3rd Edition suoneayoads pue BUI opeesu 2 22 Installation Wiring and Specifications PASA 2c o Ka n 5 pm ob BF Bo Ne 6 Relay Output The F1 130AR F1 130DR F1 130DR CE and F1 130DR D models feature Wiring Methods relay outputs Relays are best for the following applications e Loads that require higher currents than the solid state DL105 outputs can deliver e Cost sensitive applications e Some output channels need isolation from other outputs Such as when some loads require AC while others require DC Some applications in which NOT to use relays e Loads that require currents under 10 mA e Loads which must be switched at high speed and duty cycle Assuming relays are right for your application we re now ready to explore various ways to wire relay outputs to the loads Note that there are eight normally open SPST relays available They are organized into four pairs with individual commons The figure below shows the relays and the internal wiring of the PLC Note that each pair is isolated from the other three relay pairs YO a Y1 Y2 oe Y3 Y4 New Y5 Y6 me Y7 l O O Q eo as TRE TER ae e A eA eA eA ea es
7. DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications F1 04SIM Input Simulator Wiring The F1 04SIM Input Simulator shown to the right provides four switches for inputs XO through X3 The simulator is useful during program development or for debug purposes It works by using the 24VDC auxiliary supply output routing the voltage through the switches and into the inputs M U M JU FA engjneeting F1 04SIM A A ON OFF AB In use the simulator can quickly provide test inputs to your ladder program The outputs to any loads 9A Oe o O 2 n 5 D ob BF So Ne F1 130DR F1 130DR CE F1 130DD F1 130DD CE F1 130DA SRESESESEEEEEES Batok Ng Gf Yo COM _Y1 Y2 Y3 Y4 COMCOM Y5 Y6 Y7 4 240 PULSE OUTPUT CURRENT SINKING OUTPUT HO 30V 50 60Hz 30VA 5 30V0C 254 5 30VDC 5A 02A IN p Direct 105 YO Y1 Y2 Y3 Y4 Y5 Y6 qn LO x GIC XO
8. v5 Equivalent Output Circuit ag D jrect YO Yi Ye B Y4 YS Ye V7 V V o D JT T Output o LOGIC 05 HH 99 a om i 54D Koyo PI O X1 x2 x3 X4 x5 x6 x7 X0 X11 il AQ Us gs 4 Common 5I RUN CPU D t 52 5KHz HSC INT INP 12 24VDC INPUT SINK SRC DFS na S ay Ea ay To all other output circuits lt oz XO X1 COM X2 X3 f X4 X5 COM X6 X7 FK10 COMX11 V i A EARS EN EAE EN EN A E ENEAN Points Derating Chart for DC Outputs p J 4 i l l 1 0 6A 8 ckts 1 0A 4 ckts 3 _ y7 O b b O l ol b i o 44 oO D oO a SE i i j ji i i ji 2 T 0 3A 8 ckts 0 5A 4 ckts Input Point Wiring 0 i i i i i 0 10 20 30 40 50 60 C 32 50 68 86 104 122 140 F Ambient Temperature C F The ten DC input channels use terminals Equivalent Circuit High on the bottom connector Inputs are Speed Inputs X0 X3 organized into two banks of four plus one W bank of two Each bank has an isolated 56w Opti al common terminal and can be wired as 3 either sinking or sourcing inputs
9. Equivalent Output Circuit To Ngee com yi Tys Y4 COMCOM Ys Tv6 Y7 94 240VAC PULSE OUTPUT CURRENT SINKING OUTPUT 110 30V 50 60Hz 30VA f 5 30VDC 25A 5 30VDC 5A 02A IN V V Output t D3 irect 1 0 5 YO YI Y2 Y3 Y4 Y5 Y6 Yr T L LOGIC R F L 4 Common Koyo comi M gt tt XO xt x2 7 X3 X4 X5 X6 X7 X10 X11 PWR To all other output circuits lt suolyeoioads pue 5 n m v D a je SP J o T 5A OUT 80 132VAC 50 60Hz or 90 150VDC INPU IDF 2avoc ee e ee ee O X1_ COM X2 X3 f X4 X5 COM X6 X7 FK10 COMX11 Derating Chart for DC Outputs Points Nii AKD Re KD EE BERD RD Rp Ro Re RoR ce 0 6A 8 ckts 1 0A 4 ckts o to field devices gt x i di ji 2 b eh 2 gt _ _0 3A 8 ckts 0 5A 4 ckts Yo y AC or DC Oo O O om EES le Se ee eS n Input Point Wir
10. D5 Ngee YO ICOM Y1 Y2 Y3 Y4 ICOMCOMI Y5 Y6 Y7 4 240VAC PULSE OUTPUT CURRENT SINKING OUTPUT HO 30V 50 60Hz 30VA 5 30VDC 25A 5 30VDC 5A DL105 PLC User Manual 3rd Edition High Speed I O Wiring Methods 2 27 Installation Wiring and Specifications DL105 versions with DC type input or output points contain a dedicated High Speed I O circuit HSIO The circuit configuration is programmable and it processes select I O points independently from the CPU scan Chapter 4 discusses the programming options for HSIO While the HSIO circuit has six modes we show wiring diagrams for two of the most popular modes in this chapter The high speed input interfaces to points XO X3 Properly configured the DL105 can count quadrature pulses at up to 5 kHz from an incremental encoder as shown below WW WwW l RUN CPU wun UU I 4__5KHz HSC INT INP 12 24VDC INPUT SINK SRC D 24VDC a Ey ry IL cle X1 COM X2 Aa X5 COM X6 X7 i 5 FS Re Re Re Re ee 7 ag p Signal Common ge fone Phase B a as Phase A
11. oe or Equivalent Input Circuit F Input Wiring Output Point Wiring ET Optical ay Ground 4 oo WW Isolator V o gt soa ONA L L L L a L L L AC or DC A Ay D o Supply 5 Fuse i a or ine m X s ommon es E SES Q To other circuits in bank 5 O VN ZAN VA VANYAN YH Besse sees ee eeeet ae CANN YO ICOM Y1 f Y2 ICOM Y3 f Y4 ICOM Y5 f Y6 ICOM Y7 94 240VAC el Cee Gol 4 _50 60Hz 30VA 42 250VAC _12 30VDC_1A 7A N O RELAY OUT Equivalent Output Circuit V Direct 1 0 Yo Yi Y2 Y3 Ya Y5 Ye Y7 3 Rol ie or re r U jo Output upply LOGIC 5 P gt z Koyo COMI Common Xo x1 X2 X3 X4 X5 X6 X7 X10 X11 R PWR E ee T To other circuits in bank RON LA CPU 5A OUT 80 132VAC 50 60Hz or 90 150VDC INPU H OO _ _ _ M r M Derating Chart for Relay Outputs 4 XO X1 COM X2 X3 f X4
12. AC au in LI U py w Hz HSC INT INP U COM X2 X6 N J GSSSSSGSEESEESE 2 i i Sei l i L 24 VAC Eve el Ale 7 2 oj oj o A External Supply i i i o i i ol o i ata DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications DC Output DL105 DC output circuits are high performance MOSFET switches with low Wiring Methods on resistance and fast switching times Please note the following characteristics which are unique to the DC output type e There is only one electrical common for all eight outputs even though there are three common terminals All eight outputs belong to one bank e The output switches are current sinking only However you can still use different DC voltages from one load to another e The output circuit inside the PLC requires external power The supply must be connected to a common terminal and the supply connects the the right most terminal on the upper connector NOTE Always connect all three common terminals together at the connector with short wires do not leave some common terminals unconnected This provides three connections to share the load return current enhancing reliability In the example below all eight outputs share a common supply It may be external as shown or they may use the auxiliary 24VDC supply when available Ie Pe S O 2 n 55 E oO Sa So Oe Su Output Point W
13. NZ Auxiliary Supply Terminals e Discrete Input Terminals oe The upper connector accepts external power connections on the left most terminals The remainder of the terminals accept wires for the eight output points and their commons On DC output versions the end terminal on the right accepts power for the output stage In many applications the external power to the Micro PLC also powers the loads and output circuit so this terminal block groups them together The lower connector delivers the internal 24VDC auxiliary supply output on the two left most terminals AC powered units only On DC powered units the terminals are not used The remaining terminals accept wires for the ten discrete inputs and their commons In many applications the auxiliary 24VDC output also powers the input circuit so this terminal block groups them together Accessing the To access the terminals just pull forward Pull Here terminal block cover 1 of 2 O Terminals onthe corner of the terminal cover where it is marked pull as shown to the right After exposing the connector block it may be removed from the unit if desired A BS A A a EE L WARNING For some applications Pa X T field device power may still be present a Toa Sh ee ue fon on the terminal block even though the U _50 60Hz 30VA Micro PLC is turned
14. Fuse or Neut Circuit no a agit L L L L L L L Breaker a eaker Y Line T ra aileeecseecsececsall Ba Baovacl 50 60Hz 30VA YO ICOM Y1 Y2 ICOM Y3 l Y4 ICOM Y5 KE ICOM Y7 Co es Rai Gomi 12 250VAC _12 30VDC_1A 7AN O RELAY OUT J mm mM Ty Y7 Inductive load devices devices with a coil generate transient voltages when de energized with a relay contact When a relay contactis closed it bounces which energizes and de energizes the coil until the bouncing stops The transient voltages generated are much larger in amplitude than the supply voltage especially with a DC supply voltage When switching a DC supplied inductive load the full supply voltage is always present when the relay contact opens or bounces When switching an AC supplied inductive load there is one chance in 60 60 Hz or 50 50 Hz that the relay contact will open or bounce when the AC sine wave is zero crossing If the voltage is not zero when the relay contact opens there is energy stored in the inductor that is released when the voltage to the inductor is suddenly removed This release of energy is the cause of the tran
15. Koyo xt x2 3 X4 X5 X6 X7 RUN CPU r5A Pc 5KHz HSC INT 12 24VDC COM SAED ED ey NPUT X6 24VDC O X1 ICOM SAED ED ee is ABs F X5 U J d ZS a Slide simulator under left most terminals and tighten screws O Fagfs engin efing F1 04SIM CH e D Y ma 0 30VDC 10W 7q G YO TO T 12 254 status of outputs is observable on the front panel LEDs even without wiring the The Simulator works on all DC input versions of the DL105 DC powered versions need two wires from the power input to connect to the two left most terminals on the simulator wiring shown below since DC powered units do not generate 24VDC auxiliary output Polarity does not matter since the inputs can be sinking or sourcing NOTE The Input Simulator will not work on DL105 micros with AC type inputs The 24 VDC auxiliary supply voltage is less than the required input threshold F1 130DR D F1 130DD D only see warning below Direct LOGIC Koyo X1 X2
16. F1 130DR D External Power Requirements 10 30VDG 1 54 General 3 Communication Port K Sequence 9600 baud 8 data bits odd parity Specifications Programming cable type D2 DSCBL Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing 22 Environmental air No corrosive gases permitted So Vibration MIL STD 810C 514 2 a Shock MIL STD 810C 516 2 2 a Noise Immunity NEMA ICS3 304 ae Terminal Type Removable BE Wire Gauge One AWG14 or two AWG16 AWG24 minimum DC Input Parameter High Speed Inputs XO X3 Standard DC Inputs X4 X11 Specifications Input Voltage Range 10 26 4 VDC 10 26 4 VDC or 21 6 26 4 VAC Maximum Voltage 30 VDC 5 kHz maximum frequency 30 VDC Minimum Pulse Width 100 us N A ON Voltage Level gt 9 0 VDC gt 9 0 VDC OFF Voltage Level lt 2 0 VDC lt 2 0 VDC Input Impedance 2 8 kQ 12 24 VDC 2 8 kQ 12 24 VDC Minimum ON Current gt 3 mA gt 3 mA Maximum OFF Current lt 0 5 mA lt 0 5 mA OFF to ON Response lt 50 uS 2 8 mS 4 mS typical ON to OFF Response lt 50 uS 2 8 mS 4 mS typical Status Indicators Logic side Logic side Commons 4 channels common x 1 bank 4 channels common x 1 bank 2 channels common x 1 bank Relay Output Operating Voltage 12 250 VAC 12 30 VDC 7A Specifications 30 150 VDC 0 5A resistive Output Current 7A point subject to derating 14A common Maximum Motor Load 1 3 HP Maxim
17. example above shows all commons Common connected together but separate supplies L and common circuits may be used The equivalent circuit for standard inputs is shown above and the high speed input circuit is shown to the right To other circuits in bank The eight output channels use terminals on the top connector Outputs are organized into four banks of two triac switches Each bank has a common terminal The wiring example above shows all commons connected together but separate supplies and common circuits may be used The equivalent output circuit shows one channel of a typical bank Auxiliary 24V The F1 130DA has a 24V supply output to power external devices The output is Power Supply rated at 0 5 Amperes and includes short circuit protection and full isolation from internal CPU circuitry These features make it ideal for powering sensors solenoids and other field devices In fact it can be used as the DC supply for switches or DL105 PLC User Manual 3rd Edition PASA 2c o Ka n 5 pm ob BF Bo Ne 6 Installation Wiring and Specifications F1 130DA General Specifications DC Input Specifications AC Output Specifications sensors in the input circuit Note that on the F1 130DA the 24V output cannot power its output circuits because they require AC voltages External Power Requirements 100 240 10 15 Communication Port K Sequence 9600 ba
18. opeesu Installation Wiring and Specifications Sinking Sourcing Before going further in our study of wiring strategies we must have a solid Concepts understanding of sinking and sourcing concepts Use of these terms occurs frequently in input or output circuit discussions It is the goal of this section to make these concepts easy to understand further ensuring your success in installation First we give the following short definitions followed by practical applications Sinking Path to supply ground Sourcing Path to supply source First you will notice that these are only associated with DC circuits and not AC because of the reference to and polarities Therefore sinking and sourcing terminology only applies to DC input and output circuits Input and output points that Da 5 are either sinking or sourcing can conduct currentin only one direction This means it So is possible to connect the external supply and field device to the I O point with current trying to flow in the wrong direction and the circuit will not operate However we can 2 D successfully connect the supply and field device every time by understanding Ba sourcing and sinking a BE For example the figure to the right depicts a sinking input To properly connect the T PLC external supply we just have to connect it Q so the the input provides a path to ground
19. ERSSESRBSESEESRR oe NS i E 1 5A NSA MOR S 1 6A to field devices PA l 1 f 1 1 l 1 l A 4 1 7A YY 17A O fo ol O al soy J J f J py f 7 of ETET 0 10 20 30 40 50 60 Input Point Wiring 32 50 68 86 104 122 140 F Ambient Temperature C F The ten AC input channels use terminals on the bottom connector This input type also works for high voltage DC signals Inputs are organized into two banks of four plus one bank of two Each bank has an isolated common terminal In the case of DC input signals the input may be wired in as either the sourcing or sinking type The wiring example above shows all commons connected together but separate supplies and common circuits may be used The equivalent input circuit shows one channel of a typical bank The eight output channels use terminals on the top connector Outputs are organized into four banks of two triac switches Each bank has a common terminal The wiring example above shows all commons connected together but separate supplies and common circuits may be used The equivalent output circuit shows one channel of a typical bank Auxiliary 24V The F1 130AA has a 24V supply output to power external devices The output is Power Supply rated at 0 5 Amperes and includes short circuit protection and full isolation from internal CPU circuitry These features make it ideal for powering sensors solenoids and other field devices Note that on the F1 1
20. 05 X3 5KHz H SC INT F1 04SIM NOTE Never attempt to install more than one simulator on one DL105 PLC wee OLD TAAR DL105 PLC User Manual 3rd Edition WARNING DO NOT use the two wires as shown above on AC powered DL105 PLCs Doing so will permanently damage the Micro PLC and may result in electrical shock due to the exposed circuit board of the input simulator Installation Wiring and Specifications Wiring Diagrams and Specifications F1 130AR I O Wiring Diagram The remainder of this chapter dedicates two to three pages to each of the eight versions of DL105 Micro PLCs Each section contains a basic wiring diagram equivalent I O circuits and specification tables Please refer to the section which describes the particular DL105 version used in your application The F1 130AR Micro PLC features ten AC inputs and eight relay contact outputs The following diagram shows a typical field wiring example The AC external power Power connection uses three terminals at the top left as shown
21. 60 VDC On Voltage Drop 0 4 VDC 0 25A 0 4 VDC 0 5A Max Current resistive 0 5 A point subject to derating 1 0 A point subject to derating Max leakage current 15 uA 30 VDC 15 uA 30 VDC Max inrush current 1 5 A for 10 mS 0 5 A for 100 mS 3A for 10 mS 1 A for 100 mS Extenal DC power required 10 30 VDC 30 mA 10 30 VDC 30 mA plus load current plus load current OFF to ON Response lt 10 us 3 5 us ON to OFF Response lt 70 us 110 us Status Indicators Logic Side Logic Side Commons Internally connected Internally connected Fuses None None Installation Wiring and Specifications 2 45 Glossary of Specification Terms Discrete Input Discrete Output 1 O Common Input Voltage Range Maximum Voltage ON Voltage Level OFF Voltage Level Input Impedance Input Current Minimum ON Current Maximum OFF Current OFF to ON Response ON to OFF Response Terminal Type Status Indicators One of ten input connections to the PLC which converts an electrical signal from a field device to a binary status off or on which is read by the internal CPU each PLC scan One of eight output connections from the PLC which converts an internal ladder program result 0 or 1 to turn On or Off an output switching device This enables the program to turn on and off large field loads A connection in the input or output terminals which is shared by multiple I O circuits It usually is in the return path to the power supply of
22. X5 COM X6 X7 FK10 COMX11 Points 8 al N Zan EN 7 4 7A 6A pe yea Re ee RS KOND RRR Roy K e 2 7A 4 to field lt 4 devices d J d i j d 2 _ O o AC or DC fe ji ji fe j ji fe ji j fe 0 i i i i i jj Supply l 4 4 0 10 2 30 40 50 60 C 140 F 32 50 68 86 104 122 Input Point Wiring Ambient Temperature C F The ten AC input channels use terminals on the bottom connector This input type also works for high voltage DC signals Inputs are organized into two banks of four plus one bank of two Each bank has a common terminal In the case of DC input signals the input may be wired in as either the sourcing or sinking type The wiring example above shows all commons connected together but separate supplies and common circuits may be used The equivalent input circuit shows one channel of a typical bank The eight relay output channels use terminals on the top connector Outputs are organized into four banks of two normally open relay contacts Each bank has a common terminal The wiring example above shows all commons connected together but separate supplies and common circuits may be used The equivalent output circuit shows one channel of a typical bank The relay contacts can switch AC or DC voltages DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications Auxiliary 24V The F1 130AR has a 24V supply output to power extern
23. 2A Max Current 1 7 A point subject to derating Max leakage current 1 mA 400 VAC Max inrush current 30 A for 10 mS 15 A for 100 mS Minimum Load 10 mA OFF to ON Response 8 33 mS 60 Hz zero crossing 10 mS 50 Hz zero crossing ON to OFF Response 8 33 mS 60 Hz zero crossing 10 mS 50 Hz zero crossing Status Indicators Logic Side Commons 2 channels common x 4 banks Fuses None external recommended DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications F1 130DA The F1 130DA Micro PLC features ten DC inputs and eight AC outputs The I O Wiring Diagram following diagram shows a typical field wiring example The AC external power connection uses three terminals at the top left as shown Neutral Output Point Wiring Equivalent Circuit Standard Inputs X4 X11 Ground L L L L L L L L V a Mf o E J SS SSSESSSSES SEG cml Y1 F Y2 ICOM Y3 J Y4 ICOM Y5 f Y6 ICOM L ircuits i l To other circuits in bank 50 60Hz 30VA f 20 140VAC _50 60Hz__ 01 1A N O AC OUT
24. Insert the screwdriver tip straight a a a eq a ae into the opening at the corner of the connector as shown 2 Pry screwdriver tip so connector moves upward in direction of arrow The two terminal block connectors on DL105 PLCs have regular screw terminals which will accept either standard or 2 Philips screwdriver tips You can insert one 14 AWG wire under a terminal or two 16 AWG wires one on each side of the screw Be careful not to overtighten maximum torque is 6 inch ounces Spare terminal block connectors and connector covers may be ordered by individual part numbers Part Number Qty Per Package Description F1 IOCON 4 DL105 I O Terminal Block F1 IOCVR 4 DL105 I O Terminal Cover DL105 PLC User Manual 3rd Edition 2 7 Installation Wiring and Specifications Mounting Guidelines Unit Dimensions fo 2 holes 0 150 dia clearance for 6 screw Enclosures In addition to the panel layout guidelines other specifications can affect the definition and installation of a PLC system Always consider the following e Environmental Specifications e Power Requirements e Agency Approvals e Enclosure Selection and Component Dimensions The following diagram shows the outside dimensions and mounting hole locations for all versions of the DL105 Make sure you follow the installation guidelines to allow proper spacin
25. shunts the energy to ground This protects the relay contacts from the high voltage arc that would occur just as the contacts are opening Place the diode as close to the inductive field device as possible Use a diode witha peak inverse voltage rating PIV atleast 100 PIV 3A forward current or larger Use a fast recovery type such as Schottky type DO NOT use a small signal diode such as 1N914 1N941 etc Be sure the diode is in the circuit correctly before operation If installed backwards it short circuits the supply when the relay energizes PLC Relay Output Inductive Field Device Input 3 Output npu b 1 o a Supply Common RH Common a VU VU DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications 2 25 DC Input Wiring DL105 Micro PLCs with DC inputs are particularly PLC DC Input Methods flexible because they can be either sinking or Input OW sourcing The dual diodes shown to the right allow G Fx current to flow in either direction The inputs accept either 10 26 4 VDC or 21 6 26 4 VAC That s right either AC or DC voltages will work The target applications are 12 VDC 24 VDC and 24 VAC You can actually wire part of the inputs as DC sinking others as DC sourcing and the rest as AC Common In the first and simplest example below all commons are co
26. Current lt 0 5 mA lt 0 5 mA OFF to ON Response lt 50 uS 2 8 mS 4 mS typical ON to OFF Response lt 50 uS 2 8 mS 4 mS typical Status Indicators Logic side Logic side Commons 4 channels common x 1 bank 4 channels common x 1 bank 2 channels common x 1 bank DC Output Parameter Pulse Outputs YO Y1 Standard Outputs Y2 Y7 Specifications Operating Voltage 5 30 VDC 5 30 VDC Peak Voltage 60 VDC 7 kHz maximum frequency 60 VDC On Voltage Drop 0 4 VDC 0 25A 0 4 VDC 0 5A Max Current resistive 0 5 A point Subject to derating 1 0 A point subject to derating Max leakage current 15 uA 30 VDC 15 uA 30 VDC Max inrush current 1 5 A for 10 mS 0 5 A for 100 mS 3A for 10 mS 1 A for 100 mS External DC power required 10 30 VDC 30 mA 10 30 VDC 30 mA plus load current plus load current OFF to ON Response lt 10 us 3 5 us ON to OFF Response lt 70 us 110 us Status Indicators Logic Side Logic Side Commons Internally connected Internally connected Fuses None None 2 37 Installation Wiring and Specifications F1 130AA The F1 130AA Micro PLC features ten AC inputs and eight AC outputs The I O Wiring Diagram following diagram shows a typical field wiring example The AC external power connection uses three terminals at the top left as shown Power E aaa Input Wiring Output Point Wiring epo Equivalent Input Circuit rs v Input ical Neutral o npu Wy Optical Ground Isolator V
27. DC power to an actuator The DL105 s DC outputs are sinking only This means that each DC output provides a path to ground when it is energized Also remember that all eight outputs have the same electrical common even though there are three common terminal screws Finally recall that the DC output circuit requires power 10 30 VDC from an external power source In the following circuit the PLC output point sinks current to the output common when energized It is connected to a sourcing input of a field device input PLC DC Output Field Device Power DC pwr O V A Output Input sinking sourcing lt lt 10 30 VDC a 1 Common T Ground T Pj e w alg DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications In the next example we connect a PLC DC output point to the sinking input of a field device This is a bit tricky because both the PLC output and field device input are sinking type Since the circuit must have one sourcing and one sinking device we add sourcing capability to the PLC output by using a pull up resistor In the circuit below we connect Roull up from the output to the DC output circuit power input PLC DC Output DC pwr O oo R pull up Field Device sourcing sinking a Output Input Rinput va Y F sinking Y ui Je Supply meh b Common Gr
28. HE 12m EENDE 2S Ss na Encoder Input Wiring Bem ncoager DL105 versions with DC type output points can use the High Speed I O Pulse Output feature It can generate high speed pulses for specialized control such as stepper motor intelligent drive systems Outputs YO and Y1 can generate pulse and direction signals or they can generate CCW and CW pulse signals respectively See Chapter 3 on high speed input and pulse output options Power Input Amplifier Pulse Output Wiring Pulse Signal Common Direction LJ E Olesccessssecsses a L N4 G 94 GONG 50 60Hz 30VA aea T g COMI Koyo xt x2 J STT Ln YO JCOM_Y1 Y2 Y3 Y4 COMCOM Y5 Y6 Y7 PULSE OUTPUT CURRENT SINKING OUTPUT 5 30VDC 25A 5 30VDC 5A 10 30V 02A IN a X0 X3 X4 X5 X6 X7 X10 X11 PWR 12 24VDC INPUT SINK SRC D O X1 COM X2 X3 f X4 X5 ICOM X6 X7 JK10 COMX11 VIAR BERo Reo Re Roe EE 24VDC 3 Be 5KHz HSC INT INP pp
29. Manual 3rd Edition Installation Wiring and Specifications other field devices In fact it can be used as the DC supply for switches or sensors in the input circuit or for loads in the DC output circuits up to 0 5 A DL105 PLC User Manual 3rd Edition Fi 130DD External Power Requirements 100 240 10 15 F130 DD CE Communication Port K Sequence 9600 baud 8 data bits odd parity General 3 Programming cable type D2 DSCBL Specifications Internal Field Supply Ratings 24VDC 0 5A maximum isolated Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Go Environmental air No corrosive gases permitted 5 Vibration MIL STD 810C 514 2 So Shock MIL STD 810C 516 2 55 Noise Immunity NEMA ICS3 304 zee Terminal Type Removable ee Wire Gauge One AWG14 or two AWG16 AWG24 minimum NC CO 5 DC Input Parameter High Speed Inputs XO X3 Standard DC Inputs X4 X11 Specifications Input Voltage Range 10 26 4 VDC 10 26 4 VDC or 21 6 26 4 VAC Maximum Voltage 30 VDC 5 kHz maximum frequency 30 VDC Minimum Pulse Width 100 us N A ON Voltage Level gt 9 0 VDC gt 9 0 VDC OFF Voltage Level lt 2 0 VDC lt 2 0 VDC Input Impedance 2 8 KQ 12 24 VDC 2 8 kQ 12 24 VDC Minimum ON Current gt 3 mA gt 3 mA Maximum OFF
30. PLC input devices and output loads The example wiring diagram below on the right shows how this can work but also that the auxiliary supply out is an unused resource For these reasons you ll probably want to avoid this situation if possible gt Fuse or Flis Circuit ACP ower De power F Load Breaker Load Loads Supply g O Loads Supply R 5 DL10o5 Y DL105 PLC Pow 8 Discrete Outputs Commons PLC Power Input 8 Discrete Outputs Commons er Input 10 Discrete Inputs Commons 24VDC Out 10 Discrete Inputs Commons I I I y Y e Input O O Supply O oO DL105 PLC User Manual 3rd Edition Connecting Operator Interface Devices Connecting Programming Devices 2 17 Installation Wiring and Specifications Operator interfaces require data and power connections Operator interfaces witha large CRT usually require separate AC power However small operator interface devices like the DV 1000 Data Access Unit some C more Micro Graphic panels and some Optimation panels may be powered directly from the DL105 Micro PLC Connect the DV 1000 to the DL105 Micro PLC COM 1 port using the cable shown below A single cable contains transmit receive data wires and 5V power DL105 Micro PLC RJ12 RJ12 DN 1900 phone style phone style pooogggs prea AE irect 105 5 i E 4 IEE r aes F aa ga
31. VDC OFF to ON Response lt 8mS ON to OFF Response lt 15 mS Status Indicators Logic Side Commons 4 channels common x 2 banks 2 channels common x 1 bank Relay Output Operating Voltage 12 250 VAC 12 30 VDC 7A Specifications 30 150 VDC 0 5A resistive YO Y7 Output Current 7A point subject to derating 14A common Maximum Motor Load Maximum Voltage 1 3 HP 265 VAC 150 VDC Minimum Off Resistance 100 meg ohms 500 VDC Smallest Recommended Load 10 mA OFF to ON Response 15mS ON to OFF Response 5mS Status Indicators Logic Side Commons 2 channels common x 4 banks Fuses DL105 PLC User Manual 3rd Edition None external recommended Installation Wiring and Specifications
32. agag So we start at the PLC input terminal Input follow through the input sensing circuit T Sensing exit at the common terminal and connect the supply to the common terminal By Semmen adding the switch between the supply and the input we have completed the circuit Current flows in the direction of the arrow when the switch is closed By applying the circuit principle above to the four possible combinations of input output sinking sourcing types we have the four circuits as shown below DL105 Micro PLCs provide all except the sourcing output I O circuit types Sinking Input Sinking Output Input OO PIS Input Sensing Common Sourcing Input Sourcing Output PLC common Common Input Output Sensing Switch Output Input C VU VU DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications 1 0 Common In order for a PLC I O circuit to operate PLC Terminal Concepts current must enter at one terminal and exit Field Main Path at another This means at least two Device 1 0 Point Y 10 terminals are associated with every I O Circuit point In the figure to the right the Input or y Output terminal is the main path for the L curr
33. return line 8 Avoid running DC wiring in close proximity to AC wiring where possible 9 Avoid creating sharp bends in the wires Fuse Protection Inputand Output circuits on DL105 Micro PLCs do not have internal fuses However for Input and the 24V Auxiliary Supply is current limited In order to protect your Micro PLC we Output Circuits suggest you add external fuses to your I O wiring A fast blow fuse with a lower current rating than the I O bank s common current rating can be wired to each common Or a fuse with a rating of slightly less than the maximum current per output point can be added to each output Refer to the Micro PLC specification sheets further in this chapter to find the maximum current per output point or per output common Adding the external fuse does not guarantee the prevention of Micro PLC damage but it will provide added protection suolyeoiioads pue 5 n m v D a je SP J Q NE lssesseseeseses Gone N G Yo ICOM Y1 f Y2 ICOM Y3 f Y4 ICOM Y5 f Y6 ICOM Y7 94 240VAC ee ol 50 60Hz 30VA f 12 250VAC_ 12 30VDC 1A 7A N O RELAY OUT S O NI Ql O aed T al Koyo COM1 X1 X2 XO X3 X4 X5 X6 X7 X10 X11 P
34. the basic circuits covered above it includes an auxiliary 24VDC power supply with its own isolation boundary Since the supply output is isolated from the other three circuits it can power input and or output circuits Power Input Power Input 8 Discrete Outputs Commons DC Out versions only t DL105 e PLC Main Output Circuit Power Supply f CPU Comm l To Programming Port Device or r a Operator Auxiliary j Interface 24VDC Supply Input Circuit L J i i 24VDC Out 10 Discrete Inputs Commons AC powered versions only DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications 2 15 In many cases using the built in auxiliary 24VDC supply can result in a cost savings for your control system It can power combined loads up to 500 mA which is enough to eliminate the need for an additional power supply in some applications If you are the system designer for your application you may be able to select and design in field devices which can use the 24VDC auxiliary supply Powering I O All AC powered DL105 Micro PLCs feature the internal auxiliary supply If input Circuits with the devices AND output loads need 24VDC power the auxiliary supply can power both Auxiliary Supply circuits as shown in the following diagram Fus
35. 1 mA 400 VAC Max inrush current 30 A for 10 mS 15 A for 100 mS Minimum Load 10 mA OFF to ON Response 8 33 mS 60 Hz zero crossing 10 mS 50 Hz zero crossing ON to OFF Response Status Indicators 8 33 mS 60 Hz zero crossing 10 mS 50 Hz zero crossing Logic Side Commons 2 channels common x 4 banks Fuses None external recommended DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications F1 130DR D The F1 130DR D Micro PLC features ten DC inputs and eight relay outputs The I O Wiring Diagram following diagram shows a typical field wiring example The DC external power connection uses three terminals at the top left as shown Equivalent Circuit
36. 30AA the 24V auxiliary output cannot directly power its input and output circuits input ON threshold is 90VDC outputs require AC only DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications F1 130AA External Power Requirements 100 240 10 15 General g Communication Port K Sequence 9600 baud 8 data bits odd parity Specifications Programming cable type D2 DSCBL Internal Field Supply Ratings 24VDC 0 5A maximum isolated Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Da Shock MIL STD 810C 516 2 5 Noise Immunity NEMA ICS3 304 w Terminal Type Removable 55 Wire Gauge One AWG14 or two AWG16 AWG24 minimum wa Te AC Input Input Voltage Range for ON condition 80 132 VAC or 90 150 VDC 5 Specifications Input Current 6 mA 132 VAC z 6 8 mA 150 VDC Maximum Voltage 132 VAC or 150 VDC ON Current Voltage gt 4 mA 80 VAC or 90 VDC OFF Current Voltage lt 2 mA 45 VAC or 60 VDC OFF to ON Response lt 8 mS ON to OFF Response lt 15 mS Status Indicators Logic Side Commons 4 channels common x 2 banks 2 channels common x 1 bank AC Output Operating Voltage 20 140 VAC 47 63 Hz Specifications Peak Voltage 400 VAC On Voltage Drop 1 3 VAC
37. C Output Parameter Pulse Outputs YO Y1 Standard Outputs Y2 Y7 Specifications Operating Voltage 5 30 VDC 5 30 VDC Peak Voltage 60 VDC 7 kHz maximum frequency 60 VDC On Voltage Drop 0 4 VDC 0 25A 0 4 VDC 0 5A Max Current resistive 0 5 A point subject to derating 1 0 A point subject to derating Max leakage current 15 uA 30 VDC 15 uA 30 VDC Max inrush current 1 5 A for 10 mS 0 5 A for 100 mS 3 A for 10 mS 1 A for 100 mS Extenal DC power required 10 30 VDC 30 mA 10 30 VDC 30 mA plus load current plus load current OFF to ON Response lt 10 uS 3 5 uS ON to OFF Response lt 70 uS 110 uS Status Indicators Logic Side Logic Side Commons Internally connected Internally connected Fuses None None DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications F1 130DD These micro PLCs feature ten DC inputs and eight DC outputs The following F1 130DD CE diagram shows a typical field wiring example The AC external power connection I O Wiring Diagram uses three terminals at the top left as shown ae Equivalent Circuit eae Winhe soe ioe AUS a a hic Standard Inputs X4 X11 Ground AV I a E L L L L L L L oS Input WW anh a ae T FEO TE Silseeeeeecsesseece ll ERT
38. DL105 PLC User Manual 3rd Edition F1 130DD D External Power Requirements 10 30VDC 1 5A General Communication Port K Sequence 9600 baud 8 data bits odd parity Specifications Programming cable type D2 DSCBL Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Ge Environmental air No corrosive gases permitted 5 Vibration MIL STD 810C 514 2 So Shock MIL STD 810C 516 2 S5 Noise Immunity NEMA ICS3 304 D Terminal Type Removable Te Wire Gauge One AWG14 or two AWG16 AWG24 minimum 25 7 DC Input Parameter High Speed Inputs XO X3 Standard DC Inputs X4 X11 Specifications Input Voltage Range 10 26 4 VDC 10 26 4 VDC or 21 6 26 4 VAC Maximum Voltage 30 VDC 5 kHz maximum frequency 30 VDC Minimum Pulse Width 100 us N A ON Voltage Level gt 9 0 VDC gt 9 0 VDC OFF Voltage Level lt 2 0 VDC lt 2 0 VDC Input Impedance 2 8 kQ 12 24 VDC 2 8 kQ 12 24 VDC Minimum ON Current gt 3 mA gt 3 mA Maximum OFF Current lt 0 5 mA lt 0 5 mA OFF to ON Response lt 50 uS 2 8 mS 4 mS typical ON to OFF Response lt 50 uS 2 8 mS 4 mS typical Status Indicators Logic side Logic side Commons 4 channels common x 1 bank 4 channels common x 1 bank 2 channels common x 1 bank DC Output Parameter Pulse Outputs YO Y1 Standard Outputs Y2 Y7 Specifications Operating Voltage 5 30 VDC 5 30 VDC Peak Voltage 60 VDC 7 kHz maximum frequency
39. Installation Wiring and Specifications In This Chapter Safety Guidelines Orientation to DL105 Front Panel Mounting Guidelines Wiring Guidelines System Wiring Strategies Wiring Diagrams and Specifications Glossary of Specification Terms 2 2 Installation Wiring and Specifications Safety Guidelines WARNING Providing a safe operating environment for personnel and T equipment is your responsibility and should be your primary goal during A Ond system planning and installation Automation systems can fail and may result in situations that can cause serious injury to personnel or damage to equipment Do not rely on the automation system alone to provide a safe operating environment You should use external electromechanical devices such as relays or limit switches that are independent of the PLC application to pee protection for any part of the system that may cause personal injury or amage Every automation application is different so there may be special requirements for your particular application Make sure you follow all national state and local government requirements for the proper installation and use of your equipment AN2 Pe S O 2 n 5 E oO Sa So Oe Su Plan for Safety The best way to provide a safe operating environment is to make personnel and equipment safety part of the planning process You should examine every aspect of the system to determine which a
40. L L L L L L L L e ene E GED Common ar a ace late aol etel ace leeleelaeleiaeleeicelesiseican L To other circuits in bank mR eg COT oS Ya ICOM Y5 Y6 ICOM Y7 Equivalent Output Circuit o gt 0 60 30VA 40VAC 50 60Hz 01 1A N O AC OUTPUT J av ag issigninee Output L Ys Direct 105 YO YI Y2 Yas Y4 Y5 Y6 H T QS LOGIC IV R pi i a cOM1 xo Ws x2 X3 X4 X5 X6 X7 X10 X11 PWR gt o common 2 AUN PU To other circuit in bank 32 5A OUT 80 132VAC 50 60Hz or 90 150VDC INPU D Cii Eaarad faraerrard ioed sna _Derating Chart for AC Outputs 5 SS SS SS SS SOS 8 1 2A
41. Since PEASE Toa To3ovAcl sef Ts BAOVACI sef 50 60Hz 30VA 50 60Hz 30VA WARNING Once the power wiring is connected secure the terminal block cover in the closed position When the cover is open there is a risk of electrical shock if you accidentally touch the connection terminals or power wiring wt rs Fuse Protection There are no internal fuses for the input power circuits so external circuit protection for Input Power is needed to ensure the safety of service personnel and the safe operation of the equipment itself To meet UL CSA specifications the input power must be fused Depending on the type of input power being used follow these fuse protection recommendations 208 240 VAC Operation When operating the unit from 208 240 VAC whether the voltage source is a step down transformer or from two phases fuse both the line L and neutral N leads The recommended fuse size is 0 375A for example a Littlefuse 312 375 or equivalent 110 125 VAC Operation When operating the unit from 110 125 VAC it is only necessary to fuse the line L lead it is not necessary to fuse the neutral N lead The recommended fuse size is 0 5A for example a Littlefuse 312 500 or equivalent DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications 125 VDC Operation Proper fusing techniques are required when operating from 125 VDC Depending on your ground reference the hot lead must be
42. Surge Suppressors cE Vendor Catalog Type TVS MOV Diode Inductive Load Voltage Part Number OO AutomationDirect TVS 110 120 VAC ZL TD8 120 dp Transient Voltage TVS 24 VDC ZL TD8 24 To Suppressors www automationdirect com a General Instrument Transient Voltage TVS MOV 110 120 VAC Contact Digi Key Corp Suppressors and LiteOn Diodes from TVS MOV 220 240 VAC catalog or website Digi Key Catalog www digikey com TVS 12 24 VDC or VAC Phone 1 800 344 4539 Diode 12 24 VDC or VAC Prolonging Relay Relay contacts wear according to the amount of relay switching amount of spark Contact Life created at the time of open or closure and presence of airborne contaminants There are some steps you can take to help prolong the life of relay contacts such as switching the relay on or off only when it is necessary and if possible switching the load on or off at a time when it will draw the least current Also take measures to suppress inductive voltage spikes from inductive DC loads such as contactors and solenoids For inductive loads in DC circuits we recommend using a suppression diode as shown in the following diagram DO NOT use this circuit with an AC power supply When the load is energized the diode is reverse biased high impedance When the load is turned off energy stored in its coil is released in the form of a negative going voltage spike At this moment the diode is forward biased low impedance and
43. The as wiring example above shows all commons Common connected together but separate supplies p and common circuits may be used The equivalent circuit for standard inputs is shown above and the high speed input circuit is shown to the right To other circuits in bank The eight current sinking DC output channels use terminals on the top connector Outputs are organized as one bank of eight The three common terminals are internally connected meaning all outputs actually share the same electrical common The wiring example above shows all commons connected together because it is best to share the common current among the three terminal connections The equivalent output circuit shows one channel of the bank of eight No Auxiliary 24V The F1 130DR D does not include a 24V output as do most other DL105 PLCs Power Supply Since this unit requires 24V as the main supply input it it usually most economical to use the same supply to power suitable field devices In the wiring diagram above DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications the external power source for the unit also powers the input and output circuitry The same external supply can power both input and output circuits because they are both isolated from the internal logic circuitry
44. WR R RUN LEN CPU sA OUT 80 132VAC _50 60Mz or 90 150VDC INPUT l l a yy a ee aay 24VDC Les 4 X0 X1_ COM X2 X3 f X4 X5 COM X6 X7 FX10 COMX11 p H External Fuses BE See Ee LeeLee oa shown with DIN Rail Fuse Blocks 1 O Point All DL105 Micro PLCs have a fixed I O configuration It follows the same octal Numbering numbering system used on other DirectLOGIC family PLCs starting at XO and YO The letter X is always used to indicate inputs and the letter Y is always used for outputs The I O numbering always starts at zero and does not include the digits 8 or 9 The addresses are typically assigned in groups of 8 or 16 depending on the number of points in an I O group For the DL105 the ten inputs use reference numbers XO X7 and X10 X11 The eight output points use references YO Y7 DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications System Wiring Strategies The DL105 Micro PLC is very flexible and will work in many different wiring configurations By studying this section before actual installation you can probably find the best wiring strategy fo
45. al devices The output is Power Supply rated at 0 5 Amperes and includes short circuit protection and full isolation from internal CPU circuitry These features make it ideal for powering sensors solenoids and other field devices In fact it can be used as the DC supply for loads in the relay output circuits Be sure the combined load currents do not exceed 0 5 A Note that on the F1 130AR the 24V auxiliary output is not high enough to power its input circuits input ON threshold is 9OVDC F1 130AR External Power Requirements 100 240 10 15 General g Communication Port K Sequence 9600 baud 8 data bits odd parity Specifications Programming cable type D2 DSCBL Da Internal Field Supply Ratings 24VDC 0 5A maximum isolated E5 Operating Temperature 32 to 140 F 0 to 60 C z9 Storage Temperature 4 to 158 F 20 to 70 C 56 Relative Humidity 5 to 95 non condensing 5 a Environmental air No corrosive gases permitted go Vibration MIL STD 810C 514 2 0 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Terminal Type Removable Wire Gauge One AWG14 or two AWG16 AWG24 minimum AC Input Input Voltage Range for ON condition 80 132 VAC or 90 150 VDC Specifications Input Current 6 mA 132 VAC XO X7 X10 X11 6 8 mA 150 VDC Maximum Voltage 132 VAC or 150 VDC ON Current Voltage gt 4 mA 80 VAC or 90 VDC OFF Current Voltage lt 2 mA 45 VAC or 60
46. circuit could be extended by placing a PLC fault relay closed during normal PLC operation in series with any other emergency stop conditions This would cause the MCR circuit to drop the PLC I O power in case of a PLC failure memory error I O communications error etc Hot Neutral Use E Stop and Master Relay we NNS Master ESTOP Poweron Goar olay Emergency aa Stop aS MCR Saw gt L1 to Output Supply Arbor e a i DOOOoODoo0 0 pigi MCR r A L1 to Input Supply optional DL105 PLC User Manual 3rd Edition suolyeoioads pue 5 n m v D a je SP J o Installation Wiring and Specifications Emergency Power A properly rated emergency power disconnect should be used to power the PLC Disconnect controlled system as ameans of removing the power from the entire control system It may be necessary to install a capacitor across the disconnect to protect against a condition known as outrush This condition occurs when the output triacs are turned off by powering off the disconnect thus causing the energy stored in the inductive loads to seek the shortest distance to ground which is often through the triacs After an emergency shutdown or any other type of power interruption there may be requirements that must b
47. d t oo Use cable part no rar ETE DV 1000CBL Optimation operator interface panels require separate power and communications connections Connect the DL105 COM1 port to the 15 pin D shell connector on the rear of the Optimation panel using the cable shown below Optimation panels require 8 30VDC power so use separate wiring to connect the 24VDC supply output on AC powered DL105 PLCs Use external 24VDC power for DC powered DL105s PEOS MiGO PLG RJ12 15 pin D shell Opimaion Panel phone style male oogogggon a E i a agaidh i t Oo Use cable part no OP 2CBL DL105 Micro PLCs can be programmed with either a handheld programmer or with DirectSOFT32 on a PC Connect the DL105 to a PC using the cable shown below DL105 Micro PLC RJ12 9 pin D shell _ phone style female f Use cable part no D2 DSCBL 8 The D2 HPP Handheld Programmer comes with a communications cable For a replacement part use the cable shown below DL105 Micro PLC RJ12 RJ12 phone style phone style poogggg8 D Be me Awel cable comes with HPP MELLL ai For replacement cable use part no DV 1000CBL DL105 PLC User Manual 3rd Edition suoneayoods pue BULIAA
48. e met before the PLC control program can be restarted For example there may be specific register values that must be established or maintained from the state prior to the shutdown before operations can resume In this case you may want to use retentive memory locations or include constants in p 25 the control program to ensure a known starting point z9 Orderly System Ideally the first level of protection can be S5 Shutdown provided with the PLC control program ea by identifying machine problems mi z Osor me Analyze your application and identify any SCHR Sesame O X o Oe shutdown sequences that must be w performed Typical problems such as S jammed or missing parts empty bins 0 X AS eee etc create a risk of personal injury or D st equipment damage aan ea Sa a Detect os WARNING The control program must yJ 2 not be the only form of protection for a on any problems that may result in a risk a of personal injury or equipment Os damage Retract _ Arm Class 1 Division 2 This equipment is suitable for use in Class 1 Division 2 groups A B C and D or Approval non hazardous locations only WARNING Explosion Hazard Substitution of components may impair x T suitability for Class 1 Division 2 Lon Do not disconnect equipment unless power has been switched off or area is known to b
49. e non hazardous DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications Orientation to DL105 Front Panel All connections indicators and labels on the DL105 Micro PLCs are located on its front panel Please refer to the drawing below mae Power Input Discrete Output Terminals Output Circuit Power Input ae for DC Output versions only Mounting hole 1 of 2 kekke eeeeeE AAN jee COM Y1 f Y2 ICOM Y3 l Y4 ICOM Y5 Ve ICOM Y vS 50 60Hz SVA 12 250VAC_12 30VDC_1A 7A N O RELAY OUT 5 a Qer om Output Status Indicators D E Deg Yoo oO Moo e ve o T Communications Port 3 3 LOGIC rE 2 9 COMIT O Input Status Indicators X Xf XK X X7 X0 XU FARR 2 m i L og RUN CPU 5 5 Ee B0 132VAC 50 60Hz or 90 150VDC INPUT Run Power CPU na P EEE aay 4X0 X1 COM X2 X3 x4 X5 COM X6 X7 x10 COMX11 Indicators P eeeeeeereseeas ID Area e
50. e or AC Power Circuit Loads ae A v5 J0 A aos DL105 y LF PLC Powerlnput 8 Discrete Outputs Commons oS 3 5 24VDC Out 10 Discrete Inputs Commons SS ry ry OZ m aa d OO DC powered DL105 Micro PLCs are designed for application environments in which low voltage DC power is more readily available than AC These include a wide range of battery powered applications such as remotely located control in vehicles portable machines etc For this application type all input devices and output loads typically use the same DC power source The F1 130DR D and F1 130DD D are compatible with either 12VDC or 24VDC systems Typical wiring for DC powered applications is shown in the following diagram gt 9 DC Power Loads DL105 Y y PLC Power Input 8 Discrete Outputs Commons 10 Discrete Inputs Commons ry O DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications Powering I O Circuits Using Separate Supplies In some applications it will be necessary to power the input devices from one power source and to power output loads from another source Loads often require high energy AC power while input sensors use low energy DC If a machine operator is likely to come in close contact with input wiring then safety reasons also require isolation from high energy output circuits It is most con
51. ent One additional terminal must Return Path 1 provide the return path to the power T supply If we had unlimited space and budget for PLC I O terminals then every I O point could iar have two dedicated terminals just as the eae figure above shows However providing po Heu this level of flexibility is not practical or even necessary for most applications So O 0 np most Input or Output point groups on Raits PLCs share the return path among two or oo more I O points The figure to the right Perc shows a group or bank of 4 input points O0 0 which share a common return path In this ais way the four inputs require only five M terminals instead of eight 2 COMMON T LU O O O suolyeoiioads pue 5 n m v D ca je SP J o N lt Note In the circuit above the current in the common path is 4 times any channel s input current when all inputs are energized This is especially important in output circuits where heavier gauge wire is sometimes necessary on commons Most DL105 input and output circuits are grouped into banks that share a common return path The best indication of 1 O common grouping is on the wiring label The I O common grouping bar labeled at the right occurs in the section of wiring label below it I
52. fused A DC failure can maintain an arc for much longer time and distance Typically the main bus is fused at a higher level than the branch device which in this case would be the DL105 unit This double fusing technique is required when operating from direct current The recommended fuse size for the branch circuit to the DL105 is 0 5A for example a Littlefuse 312 500 or equivalent 12 24 VDC Operation When operating at these lower dc voltages wire gauge size is just as important as proper fusing techniques Using large conductors minimizes the voltage drop in the conductor Each DL105 input power terminal can accommodate one 14 AWG or two 16 AWG wires Each terminal block junction and or connection creates a voltage drop so try to keep the number of connections to a minimum In general when using 12 24 VDC input power observe the same double fusing techniques that are used with 125 VDC input power The recommended fuse size for the branch circuit to the DL105 is 1A for example a Littlefuse 312 001 or equivalent The power source must be capable of suppling voltage and current complying with individual Micro PLC specifications according to the following specifications 9A Oe o O 2 n 5 D o BF So Ne EG External Power Source Part Numbers Input Voltage Range F1 130AR F1 130DR F1 130AD F1 130DD F1 130AA F1 130DA 85 132 VAC 110 nominal 170 264 VAC 220 nominal 100 264 VDC 125 no
53. g from other components a 5 12 129 9mm ry mooiii g 3 16 80 3mm DOOODOOoOo nini HHREHHEAEBAA y 0 15 0 25 ipee tab_ j 38mm Cable 6 4mm DIN Rail gt Bs 3 63 4 82 a 122 33mm j 92 mm SL SSSSssissisisslsisiss Saar ee ee 1 5 min 3 recommended orrori 38 1 mm 76 2mm L 2 86 72 64mm Your selection of a proper enclosure is important to ensure safe and proper operation of your DL105 system Applications of DL105 systems vary and may require additional features The minimum considerations for enclosures include e Conformance to electrical standards e Protection from the elements in an industrial environment e Common ground reference e Maintenance of specified ambient temperature e Access to equipment e Security or restricted access e Sufficient space for proper installation and maintenance of equipment DL105 PLC User Manual 3rd Edition suolyeoiioads pue 5 n m v D a je SP J o Installation Wiring and Specifications Panel Layout amp There are many things to consider when designing the panel layout The following items Clearances corresp
54. ic side Logic side Commons 4 channels common x 1 bank 4 channels common x 1 bank 2 channels common x 1 bank Relay Output Operating Voltage 12 250 VAC 12 30 VDC 7A Specifications 30 150 VDC 0 5A resistive Output Current 7A point subject to derating 14A common Maximum Motor Load 1 3 HP Maximum Voltage 265 VAC 30 VDC Minimum Off Resistance 100 meg ohms 500 VDC Smallest Recommended Load 10mA OFF to ON Response 15mS ON to OFF Response 5mS Status Indicators Logic Side Commons 2 channels common x 4 banks Fuses None external recommended DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications F1 130AD The F1 130AD Micro PLC features ten AC inputs and eight DC outputs The I O Wiring Diagram following diagram shows a typical field wiring example The AC external power connection uses three terminals at the top left as shown Saat wiring Output Point Wiring ANDS ree or Equivalent Input Circuit TOR E Ground 7 L L L L L L l af so Input Aa Optical a Neutral L T Fuse i O ERK or Line C B _ Common Q S L To other circuits in bank x ERREA Re RD SAh h
55. ing 2 50 88 36 104 i2 iot Ambient Temperature C F The ten AC input channels use terminals on the bottom connector This input type also works for high voltage DC signals Inputs are organized into two banks of four plus one bank of two Each bank has an isolated common terminal In the case of DC input signals the input may be wired in as either the sourcing or sinking type The wiring example above shows all commons connected together but separate supplies and common circuits may be used The equivalent input circuit shows one channel of a typical bank The eight current sinking DC output channels use terminals on the top connector The three common terminals are internally connected meaning all outputs actually share the same electrical common The wiring example above shows all commons connected together because it is best to share the common current among the three terminal connections Note the requirement for external power on the end right most terminal The equivalent output circuit shows one channel of the bank of eight Auxiliary 24V The F1 130AD has a 24V supply output to power external devices The output is Power Supply rated at 0 5 Amperes and includes short circuit protection and full isolation from internal CPU circuitry These features make it ideal for powering sensors solenoids and other field devices In fact it can be used as the supply for loads in the DC output circuits Since the outputs are the sinking
56. ing temperature for the Handheld Programmer and the DV 1000 is 32 to 122 F 0 to 50 C Storage temperature for the Handheld Programmer and the DV 1000 is 4 to 158 F 20 to70 Equipment will operate down to 5 relative humidity However static electricity problems occur much more frequently at low humidity levels below 30 Make sure you take adequate precautions when you touch the equipment Consider using ground straps anti static floor coverings etc if you use the equipment in low humidity environments DL105 PLC User Manual 3rd Edition suolyeoyi9adS pue BUI opeesu 2 10 Installation Wiring and Specifications Using Mounting DL105 Micro PLCs can also be secured to a cabinet by using mounting rails We Rails recommend rails that conform to DIN EN standard 50 022 They are approximately 35mm high with a depth of 7 5mm If you mount the Micro PLC on arail do consider using end brackets on each side of the PLC The end bracket helps keep the PLC from sliding horizontally along the rail reducing the possibility of accidentally pulling the wiring loose These items can be ordered from AutomationDirect com website or from our catalog On the bottom of the PLC is a small retaining clip To secure the PLC to a DIN rail place it onto the rail and gently push up on the clip to lock it onto the rail To remove the PLC pull down on the retaining clip lift up on the PLC slightly then pulling it away fr
57. iring L L L L L L 24 VDC External Supply REID REED Ro eo Ro mC Nq A YO ICOM Y1 Y2 Y3 Y4 COMCOMI Y5 Y6 Y7 4 94 240VAC PULSE OUTPUT CURRENT SINKING OUTPUT 10 30V 50 60Hz 30VA f 5 30VDC 25A 5 30VDC 5A 02A IN YI IL ed Mm N Y7 Inthe next example below the outputs have split supplies The first four outputs are using a 5 VDC supply and the last four are using a 24 VDC supply However you can split the outputs among any number of supplies as long as e all supply voltages are within the specified range e all output points are wired as sinking e all source terminals are connected together Output Point Wiring 5 VDC L L L L L L L E t 24 VDC External External Supply Z Supply Q SEL SBT A 1 EERE RSE Ro bo Ro RS
58. minal F1 130DR D F1 130DD D 10 30 VDC 12 to 24VDC with less than 10 ripple Maximum Inrush Current 12 A lt 1 2 mS 12 A lt 1 2 mS Maximum Power 30 VA for AC power 30 W for DC power 10W 0 3A 30VDC Voltage Withstand dielectric 1 minute 1500 VAC between primary secondary field Ripple less than 200 mV p p 500 mA max isolated ground Insulation Resistance gt 10 Ma at 500 VDC Auxiliary 24 VDC Output 21 6 26 4 VDC None NOTE The rating between all internal circuits is BASIC INSULATION ONLY DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications 2 13 Planning the The following guidelines provide general information on how to wire the I O Wiring Routes connections to DL105 Micro PLCs For specific information on wiring a particular PLC refer to the corresponding specification sheet further in this chapter 1 Each terminal connection of the DL105 PLC can accept one 14 AWG wire or two 16 AWG size wires Do not exceed this recommended capacity 2 Always use a continuous length of wire Do not splice wires to attain a needed length 3 Use the shortest possible wire length 4 Use wire trays for routing where possible 5 Avoid running wires near high energy wiring 6 Avoid running input wiring close to output wiring where possible 7 To minimize voltage drops when wires must run a long distance consider using multiple wires for the
59. n terminal and may be wired as R sinking or sourcing inputs The wiring cs E example above shows all commons common connected together but separate supplies Ike and common circuits may be used The equivalent circuit for standard inputs is shown above and the high speed input circuit is shown to the right To other circuits in bank The eight output channels use terminals on the top connector Outputs are organized into four banks of two normally open relay contacts Each bank has a common terminal The wiring example above shows all commons connected together but separate supplies and common circuits may be used The equivalent output circuit shows one channel of a typical bank The relay contacts can switch AC or DC voltages No Auxiliary 24V The F1 130DR D does not include a 24V output as do most other DL105 PLCs Power Supply Since this unit requires 24V as the main supply input it it usually most economical to use the same supply to power suitable field devices In the wiring diagram above DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications the external power source for the unit also powers the input circuitry The same external supply can power both input and output circuits because they are both isolated from the internal logic circuitry
60. ned to be powered by 110 VAC 220 VAC 125 VDC or 24 VDC normally available throughout an industrial environment Isolation transformers and noise suppression devices are not normally necessary but may be helpful in eliminating reducing suspected power problems NOTE If you are using other components in your system make sure you refer to the appropriate manual to determine how those units can affect mounting dimensions Some applications require agency approvals for particular components The DL105 Micro PLC approval are listed below e UL Underwriters Laboratories Inc e CUL Canadian Underwriters Laboratories Inc The following table lists the environmental specifications that generally apply to DL105 Micro PLCs The ranges that vary for the Handheld Programmer are noted at the bottom of this chart Certain output circuit types may have derating curves depending on the ambient temperature and the number of outputs ON Please refer to the appropriate section in this chapter pertaining to your particular DL105 Specification Rating Storage temperature 4 F to 158 F 20 C to 70 C Ambient operating temperature 32 F to 140 F 0 C to 60 C Ambient humidity 5 95 relative humidity non condensing Vibration resistance MIL STD 810C Method 514 2 Shock resistance MIL STD 810C Method 516 2 Noise immunity NEMA ICS3 304 Atmosphere No corrosive gases Operat
61. nnected together and all SEE v5 inputs are sinking ag Q U W W ow oS 5A OUT 5KHz HSC INT INP 12 24VDC INPUT SINK SRC ID D 24VDC ey m 4 XO X1 COM X2 X3 X4 X5 COM X6 X7 FK10 COMX11 _ oz r NERD DED Ep Gb DED EDEDED eh i L Le Ge E 4 a ea eG In the next example the first four inputs are sinking and the last six are sourcing XO U uw 5A OUT 5KHz HSC INT INP 12 24VDC INPUT SINK SRC ID 2avoc SY eee eee 4 XO X1_ COM X2 X3 X4 X5 COM X6 X7 FK10 COMX11 r NERD REIS ED Gb RR RS eh eee aE ey ee yh oy eel eee In the last example four inputs are sinking DC four are sourcing DC and two are
62. off To minimize L Sm the risk of electrical shock check all L field device power before you expose or remove either connector Be sure to leave the covers normally closed DL105 PLC User Manual 3rd Edition 2 6 Installation Wiring and Specifications Protective Sheet Some machine fabrication environments may accidentally cause conductive debris for DL105 Vents to fall through the DL105 cooling vents and into the unit All DL105 units come with a protective sheet wrapped around the unit covering the cooling vents However it must be removed before electrical operation Just unfasten the sheet on the right side of the unit The instructions are reprinted below for your reference CAUTION p ZF 1 DO NOT REMOVE THIS PROTECTIVE SHEET until installation and wiring are completed ho 2 REMOVE THIS SHEET before operation ES to enable heat to escape for proper cooling z ooog o gooi 7 2 4 55 iredi b Ta D Koyo i fj m Ip gAgaago00 0 So 5 J Connector The input and output terminal block connectors on the DL105 are identical The Removal connectors are designed for easy removal with just a small screwdriver The drawing below shows the procedure for removal at one end You ll need to work at both ends of the connector so the ends move upwards approximately together Connector Removal 1
63. om the rail DIN Rail Dimensions DIN Rail slot Use 35mm x 7mm rail con forming to DIN EN 50022 p fe w 9 oO D foe 09 ge Cc ae D E cC fe 2 S 3 wn L T 35 mm Retaining Clip wee DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications 2 11 Wiring Guidelines Power Input Wiring The diagram shows various possible 12 24 VDC Power Input external power connections for DL105 10 30 VDC Micro PLCs The terminals can accept up ll IG to 14 AWG wire You may be able to use larger wiring depending on the wire type Q but 14 AWG is the recommended size y a EN Sis E wes NOTE You can connect either 115 VAC Faecal ye 220 VAC or 125 VDC to AC powered 10W o gt versions of the DL105 Special wiring or m SFA jumpers are not required as with some of oe the other DirectLOGIC products of oO O 3 5 110 220 VAC Power Input 125 VDC Power Input SS 94 240 VAC 100 240 VDC oF L N G G ae 7 QO Q 4 ote
64. ond to the diagram shown Note there may be additional requirements depending on your application and use of other components in the cabinet 1 Mount the bases horizontally as shown below to provide proper ventilation You cannot mount the DL105 units vertically upside down or on a flat horizontal surface If you place more than one unit in a cabinet there must be a minimum of 7 2 183mm between the units dib OK Da 5 Airflow w g 2 Provide a minimum clearance of 2 50mm between the unit and all sides of 2 D the cabinet Note remember to allow for any operator panels or other items Ba mounted in the door go 3 There should also be at least 3 78mm of clearance between the unit and 0 any wiring ducts that run parallel to the terminals Temperature Probe E o piios 4 Sin Micro PLC Power Source Panel Ground Braid aA N Copper Lugs Panel Ground Earth Ground Terminal atte Panel or Note there is a minimum of 2 30mm VW D Single Point clearance between the panel door Ground or any devices mounted in the panel door Star Washers Star Washers and the nearest DL105 component Not to Scale 4 The ground terminal on the DL105 base must be connected to a single point ground Use copper stranded wire to achieve a low impedance Copper eye lugs sh
65. or sensors in the input circuit or for loads in the relay output circuits Be sure the combined load currents do not exceed 0 5 A Fi 130DR External Power Requirements 100 240 10 15 F1 130DR CE Communication Port K Sequence 9600 baud 8 data bits odd parity General Programming cable type D2 DSCBL Specifications Internal Field Supply Ratings 24VDC 0 5A maximum isolated Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing De Environmental air No corrosive gases permitted Sg Vibration MIL STD 810C 514 2 a Shock MIL STD 810C 516 2 O9 Noise Immunity NEMA ICS3 304 Bo Terminal Type Removable oP Wire Gauge One AWG14 or two AWG16 AWG24 minimum 4 DC Input Parameter High Speed Inputs XO X3 Standard DC Inputs X4 X11 Specifications Input Voltage Range 10 26 4 VDC 10 26 4 VDC or 21 6 26 4 VAC Maximum Voltage 30 VDC 5 kHz maximum frequency 30 VDC Minimum Pulse Width 100 us N A ON Voltage Level gt 9 0 VDC gt 9 0 VDC OFF Voltage Level lt 2 0 VDC lt 2 0 VDC Input Impedance 2 8 kQ 12 24 VDC 2 8 kQ 12 24 VDC Minimum ON Current gt 3 mA gt 3 mA Maximum OFF Current lt 0 5 mA lt 0 5 mA OFF to ON Response lt 50 us 2 8 mS 4 mS typical ON to OFF Response lt 50 us 2 8 mS 4 mS typical Status Indicators Log
66. other words field devices can also be sourcing or sinking When connecting two devices in a series DC circuit one must be wired as sourcing and the other as sinking Solid State The DL105 s DC inputs are flexible in that they detect current flow in either direction Input Sensors so they can be wired as either sourcing or sinking In the following circuit a field device has an open collector NPN transistor output It sinks current from the PLC input point which sources current The power supply can be the 24 auxiliary supply or another supply 12 VDC or 24VDC as long as the input specifications are met Field Device PLC DC Input Do O Input cc utput put NW o sinking sourcing 4 g K Supply c O9 d Ground 7 Common gt Y I C oe L TE 0 In the next circuit a field device has an open emitter PNP transistor output It sources current to the PLC input point which sinks the current back to ground Since the field device is sourcing current no additional power supply is required Field Device V PLC DC Input ai Input OW i f sinking J Output sourcing ral Ground Common L Solid State Sometimes an application requires connecting a PLC output point to a solid state Output Loads input on a device This type of connection is usually made to carry a low level signal not to send
67. ould be crimped and soldered to the ends of the stranded wire to ensure good surface contact 5 There must be a single point ground i e copper bus bar for all devices in the panel requiring an earth ground return The single point of ground must be connected to the panel ground termination The panel ground termination must be connected to earth ground Minimum wire sizes color coding and general safety practices should comply with appropriate electrical codes and standards for your area DL105 PLC User Manual 3rd Edition Agency Approvals Environmental Specifications Installation Wiring and Specifications 6 A good common ground reference Earth ground is essential for proper operation of the DL105 One side of all control and power circuits and the ground lead on flexible shielded cable must be properly connected to Earth ground There are several methods of providing an adequate common ground reference including a Installing a ground rod as close to the panel as possible b Connection to incoming power system ground 7 Evaluate any installations where the ambient temperature may approach the lower or upper limits of the specifications If you suspect the ambient temperature will not be within the operating specification for the DL105 system measures such as installing a cooling heating source must be taken to get the ambient temperature within the range of specifications 8 The DL105 systems are desig
68. ound 1 NOTE 1 DO NOT attempt to drive a heavy load gt 25 mA with this pull up method NOTE 2 Using the pull up resistor to implement a sourcing output has the effect of inverting the output point logic In other words the field device input is energized when the PLC output is OFF from a ladder logic point of view Your ladder program must comprehend this and generate an inverted output Or you may choose to cancel the effect of the inversion elsewhere such as in the field device It is important to choose the correct value of R pull up In order to do so we need to know the nominal input current to the field device I input when the input is energized If this value is not known it can be calculated as shown a typical value is 15 mA Then use input and the voltage of the external supply to compute R pull up Then calculate the power Ppull up in watts in order to size R pull up properly V input turn on l input R input 2 V supply 0 7 V supply R pull up Rinput P pulp _ I input R pullup The drawing below shows the actual wiring of the DL105 Micro PLC to the supply and pull up resistor I 9 Supply Output Common e gt loeeeceeseccecese i L LN COMI Y1 Y2 Y3 Y4 COMICOMI Y5 Y6 Y7 PULSE OUTPUT CURRENT SINKING OUTPUT ho 30v 207 3O0VA Ff 5 30VDC 254 5 30VDC 5A 02A IN
69. power disconnects guard limits emergency stop switches etc DL105 PLC User Manual 3rd Edition Three Levels of Protection Emergency Stops Guard Limit Switch Installation Wiring and Specifications The publications mentioned provide many ideas and requirements for system safety Ata minimum you should follow these regulations Also you should use the following techniques which provide three levels of system control e Orderly system shutdown sequence in the PLC control program e Mechanical disconnect for output module power e Emergency stop switch for disconnecting system power It is recommended that emergency stop circuits be incorporated into the system for every machine controlled by a PLC For maximum safety in a PLC system these circuits must not be wired into the controller but should be hardwired external to the PLC The emergency stop switches should be easily accessed by the operator and are generally wired into a master control relay MCR or a safety control relay SCR that will remove power from the PLC I O system in an emergency MCRs and SCRs provide a convenient means for removing power from the I O system during an emergency situation by de energizing an MCR or SCR coil power to the input optional and output devices is removed This event occurs when any emergency stop switch opens However the PLC continues to receive power and operate even though all its inputs and outputs are disabled The MCR
70. puts are Speed Inputs X0 X3 organized into two banks of four plus one bank of two Each bank has an isolated 9 _ 35 gt Input common terminal and may be wired as either sinking or sourcing inputs The Gr V Optical Isolator wiring example above shows all commons Common connected together but separate supplies L and common circuits may be used The equivalent circuit for standard inputs is shown above and the high speed input circuit is shown to the right To other circuits in bank The eight output channels use terminals on the top connector Outputs are organized into four banks of two normally open relay contacts Each bank has a common terminal The wiring example above shows all commons connected together but separate supplies and common circuits may be used The equivalent output circuit shows one channel of a typical bank The relay contacts can switch AC or DC voltages Auxiliary 24V These versions have a 24V supply output to power external devices The output is Power Supply rated at 0 5 Amperes and includes short circuit protection and full isolation from internal CPU circuitry These features make it ideal for powering sensors solenoids DL105 PLC User Manual 3rd Edition suolyeoioads pue 3 n m v D a je SP J o Installation Wiring and Specifications and other field devices In fact it can be used as the DC supply for switches
71. r your application This will help to lower system cost wiring errors and avoid safety problems PLC Isolation PLC circuitry is divided into three main regions separated by isolation boundaries Boundaries shown in the drawing below Electrical isolation provides safety so that a fault in one area does not damage another A transformer in the power supply provides magnetic isolation between the primary and secondary sides Opto couplers provide optical isolation in Input and Output circuits This isolates logic circuitry from the field side where factory machinery connects Note that the discrete inputs are isolated from the discrete outputs because each is isolated from the logic side Isolation boundaries protect the operator interface and the operator from power input faults or field wiring faults When wiring a PLC itis extremely important to avoid making external connections that connect logic side circuits to any other PASA 2c Ka n 55 50 SP So Ne 6 Primary Side Secondary or Field Side Logic side PLC Input Main Circuit gt Power gt CPU Supply Output Circuit Isolation gt Programming Device or Isolation Boundary Operator Interface Boundary Discrete Inputs Power Input Discrete Outputs The next figure shows the internal layout of DL105 PLCs as viewed from the front panel In addition to
72. reas are critical to operator or machine safety If you are not familiar with PLC system installation practices or your company does not have established installation guidelines you should obtain additional information from the following sources e NEMA The National Electrical Manufacturers Association located in Washington D C publishes many different documents that discuss standards for industrial control systems You can order these publications directly from NEMA Some of these include ICS 1 General Standards for Industrial Control and Systems ICS 3 Industrial Systems ICS 6 Enclosures for Industrial Control Systems e NEC The National Electrical Code provides regulations concerning the installation and use of various types of electrical equipment Copies of the NEC Handbook can often be obtained from your local electrical equipment distributor or your local library e Local and State Agencies many local governments and state governments have additional requirements above and beyond those described in the NEC Handbook Check with your local Electrical Inspector or Fire Marshall office for information Safety Techniques The publications mentioned provide many ideas and requirements for system safety Ata minimum you should follow these regulations Also you should use the following techniques which may help reduce the risk of safety concerns e Orderly system shutdown sequence in the PLC control program e System
73. ring 32 50 68 86 104 122 140 F Ambient Temperature C F The ten DC input channels use terminals Equivalent Circuit High on the bottom connector Inputs are Speed Inputs XO X3 organized into two banks of four plus one bank of two Each bank has an isolated _ 33 Input common terminal and may be wired as either sinking or sourcing inputs The ar wiring example above shows all commons Common connected together but separate supplies IE and common circuits may be used The equivalent circuit for standard inputs is shown above and the high speed input circuit is shown to the right V Optical Isolator To other circuits in bank The eight current sinking DC output channels use terminals on the top connector Outputs are organized as one bank of sinking outputs The three common terminals are internally connected so all outputs actually share the same electrical common The wiring example above shows all commons connected together because it is best to share the common current among the three terminal connections The equivalent output circuit shows one channel of the bank of eight Auxiliary 24V These versions have a 24V supply output to power external devices The output is Power Supply rated at 0 5 Amperes and includes short circuit protection and full isolation from internal circuitry These features make it ideal for powering sensors solenoids and DL105 PLC User
74. sient voltages When inductive load devices motors motor starters interposing relays solenoids valves etc are controlled with relay contacts it is recommended that a surge suppression device be connected directly across the coil of the field device If the inductive device has plug type connectors the suppression device can be installed on the terminal block of the relay output Transient Voltage Suppressors TVS or transorb provide the best surge and transient suppression of AC and DC powered coils providing the fastest response with the smallest overshoot Metal Oxide Varistors MOV provide the next best surge and transient suppression of AC and DC powered coils For example the waveform in the figure below shows the energy released when opening a contact switching a 24 VDC solenoid Notice the large voltage spike 24 VDC 24 VDC 24 VDC O S a O Module Relay Contact 324 VDC DL105 PLC User Manual 3rd Edition suolyeoioads pue 3 n m v D a je SP J Q Installation Wiring and Specifications This figure shows the same circuit with a transorb TVS across the coil Notice that the voltage spike is significantly reduced 24 VDC Sf 24 VDC 24 VDC O o O 42 VDC Module Relay Contact Use the following table to help select a TVS or MOV suppressor for your application based on the inductive load voltage Da c EO w
75. t indicates XO X1 X2 and X3 share the common terminal located between X1 and X2 I O Common Grouping Bar So EE yes 5KHz HSC INT INP ee XO X1 _ COM X2 X3 The following complete label shows two banks of four inputs and one bank of two 5A OUT 5KHz HSC INT INP 12 24VDC INPUT SINK SRC ID 4X0 X1 COM X2 X3 X4 X5 COM X6 X7 FK10 COMX11 The following label for relay outputs shows four banks of two output points each L N4 Gef Y0 ICOM Y1 Y2 ICOM Y3 f Y4 ICOM Y5 Y6 ICOM Y7 94 240VAC foie a_i pS foie _50 60Hz 30VA 912 250VAC _12 30VDC_1A 7A N O RELAY OUT J The last label below for DC outputs has no common grouping bar In this unique case all eight outputs share the same electrical common The common is available on three terminals so there is a physical place to connect each point s common wire L _ fyo ICOM _Y1 Y2 TY3 Y4 COMCOM Y5 Ye TY7 94 240VA PULSE OUTPUT CURRENT SINKING OUTPUT fo 30v 50 60Hz 30VA 5 30V0C 25A 5 30VDC 5A 02A IN DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications Connecting DC I O Inthe previous section on Sourcing and Sinking concepts we explained that DC I O to Solid State circuits sometimes will only allow current to flow one way This is also true for many of Field Devices the field devices which have solid state transistor interfaces In
76. the I O circuit The operating voltage range of the input circuit Maximum voltage allowed for the input circuit suolyeoiioads pue 5 n m v D a je SP J o The minimum voltage level at which the input point will turn ON The maximum voltage level at which the input point will turn OFF Input impedance can be used to calculate input current for a particular operating voltage Typical operating current for an active ON input The minimum current for the input circuit to operate reliably in the ON state The maximum current for the input circuit to operate reliably in the OFF state The time the module requires to process an OFF to ON state transition The time the module requires to process an ON to OFF state transition Indicates whether the terminal type is a removable or non removable connector or a fixed terminal The LEDs that indicate the ON OFF status of an input or output point All LEDs on DL105 Micro PLCs are electrically located on the logic side of the input or output circuit DL105 PLC User Manual 3rd Edition
77. type you ll need to connect 24V to the output commons Be sure the combined load currents do not exceed 0 5 A Note that on the F1 130AD the 24V auxiliary output is not high enough to power its input circuits input ON threshold is 9OVDC DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications F1 130AD External Power Requirements 100 240 10 15 General g Communication Port K Sequence 9600 baud 8 data bits odd parity Specifications Programming cable type D2 DSCBL Internal Field Supply Ratings 24VDC 0 5A maximum isolated Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Da Shock MIL STD 810C 516 2 5 Noise Immunity NEMA ICS3 304 w Terminal Type Removable 55 Wire Gauge One AWG14 or two AWG16 AWG24 minimum wa Te AC Input Input Voltage Range for ON condition 80 132 VAC or 90 150 VDC 5 Specifications Input Current 6 mA 132 VAC z 6 8 mA 150 VDC Maximum Voltage 132 VAC or 150 VDC ON Current Voltage gt 4 mA 80 VAC or 90 VDC OFF Current Voltage lt 2 mA 45 VAC or 60 VDC OFF to ON Response lt 8 mS ON to OFF Response lt 15 mS Status Indicators Logic Side Commons 4 channels common x 2 banks 2 channels common x 1 bank D
78. ud 8 data bits odd parity Programming cable type D2 DSCBL Internal Field Supply Ratings 24VDC 0 5A maximum isolated Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Terminal Type Removable Wire Gauge One AWG14 or two AWG16 AWG24 minimum Parameter High Speed Inputs X0 X3 Standard DC Inputs X4 X11 Input Voltage Range 10 26 4 VDC 10 26 4 VDC or 21 6 26 4 VAC Maximum Voltage 30 VDC 5 kHz maximum frequency 30 VDC Minimum Pulse Width 100 uS N A ON Voltage Level gt 9 0 VDC gt 9 0 VDC OFF Voltage Level lt 2 0 VDC lt 2 0 VDC Input Impedance 2 8 KQ 12 24 VDC 2 8 kQ 12 24 VDC Minimum ON Current gt 3 mA gt 3 mA Maximum OFF Current lt 0 5 mA lt 0 5 mA OFF to ON Response lt 50 uS 2 8 mS 4 mS typical ON to OFF Response lt 50 uS 2 8 mS 4 mS typical Status Indicators Logic side Logic side Commons 4 channels common x 1 bank 4 channels common x 1 bank 2 channels common x 1 bank Operating Voltage 20 140 VAC 47 63 Hz Peak Voltage 400 VAC On Voltage Drop 1 3 VAC 2A Max Current 1 7 A point subject to derating Max leakage current
79. um Voltage 265 VAC 150 VDC Minimum Off Resistance 100 meg ohms 500 VDC Smallest Recommended Load 10 mA OFF to ON Response 15 ms ON to OFF Response 5 ms Status Indicators Logic Side Commons 2 channels common x 4 banks Fuses None external recommended DL105 PLC User Manual 3rd Edition Installation Wiring and Specifications F1 130DD D The F1 130DD D Micro PLC features ten DC inputs and eight DC outputs The I O Wiring Diagram following diagram shows a typical field wiring example The DC external power connection uses three terminals at the top left as shown Power Input Wiring Output Point Wiring Equivalent Circuit Standard Inputs X4 X11 10 30voe L L L L L L L L V T Ground Input Optical a0 Wy Isolator 4 2 4 mtb X oJ m T GEK O Va O Common ee eRe Roe Re ioe i Rp l Gf Yo COM yi Y2 Y3 Y4 COMCOM Y5 Ye TY7 To other circuits in bank 10 30VDC PULSE OUTPUT CURRENT SINKING OUTPUT L 10W 5 30VDC 25A 5 30VDC 5A
80. venient if the loads can use the same power source as the Micro PLC and the input sensors can use the auxiliary supply as shown to the left in the figure below If the loads cannot be powered from the Micro PLC supply then a separate supply must be used as shown to the right in the figure below Fuse or Fuse or Sa Circuit AC Power Loads ifcui AC Power icad o Breaker AA Breaker AA Loads Supply 8 NGO Oy cH ond DL105 DL105 T a PLC Power Input 8 Discrete Outputs Commons PLC Power Input 8 Discrete Outputs Commons o a 24VDC Out 10 Discrete Inputs Commons 24VDC Out 10 Discrete Inputs Commons ry ry ry ry 7 1 4 7 1 OO OO Some applications will use the Micro PLC power source to also power the input circuit This typically occurs on a DC powered DL105 as shown in the drawing below to the left The inputs share the PLC power source supply while the outputs have their own separate supply A worst case scenario from a cost and complexity view point is an application which requires separate power sources for the

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