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5000-6.2.10, Pyramid Integrator, Installation Manual

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1. 5 Module Memory module Front m n 4 i m Termination Resistor CH JMPR IN 1 Et 32 1D E2 17085 Install the RS Install the module as shown in appendix A 4 16 Chapter 4 Installing the Modules Install the Battery To install the RS battery see Install the Battery section on page 4 11 for instruction Set the RS Module Address Follow the steps below to set the RS module address For RS2 the address must start at 1 for the first RS and be consecutive for the other RS modules up to 4 For RS5 the address can be spread among the RS modules or all four addresses may be used on one RS5 The addresses must be consecutive 2 Set the pushwheel as indicated on the worksheet Setting the pushwheel To Push the decrease the number top button 1 1 1 Locate the pushwheel on the front panel of the RS 8 8 8 8 increase the number bottom button 19788 Connect I O To connect remote I O to the ports labeled CH 1 to CH 4 and local I O to CHS see chapter 7 The RS5
2. 16749 Set the Keyswitch RM only Set keyswitch in the position indicated on the worksheet RS Module To install the RS use the worksheets as guides and complete the following configure the termination resistors RS2 only install the RS in the chassis install the battery set the RS module address connect the RS to I O Configure the Termination Resistor RS2 only This section tells you when to use internal 150 Ohm termination resistors for RS2 Figure 4 1 external 82 Ohm termination resistors supplied with 5150 RS2 Use Table 4 E to configure your termination resistors for RS2 4 15 Chapter 4 Installing the Modules Table 4 E Configure Termination Resistors for the RS2 If the transmission rate is And the scanner is physically located Then put the internal 150 Ohm termination resistor jumper in the 57 6k bit s or 115k bit s middle of remote 1 0 link out position end of remote 1 O link in position 230k bit s middle of remote 1 0 link out position end of remote 1 O link out position and attach 82 Ohm termination resistor between pins 2 and 3 Figure 4 1 RS2 Internal 150 Ohm Termination Resistors RS2 internal 150 Ohm termination resistor
3. D sub 15 D sub 9 skt 1771 KF KG 6120 COD 1 a RED 3 BLK 7 e WHT 2 3 BLK 13 4 4 5 5 6 8 e 11 C 8 12726 Appendix C Cable Connections for the RM and KA Module Figure C 7 Interconnect Cable cat no 1784 CP5 Processor Terminal Interconnect Cable 9 pin D shell 15 pin D shell Connector Connector Pin Male Pin Female tn gt 6 fl 1 D 9 5 1 9 9 5 8 15 10 5ft Processor Terminal 1 2 wth 3 4 Sos 5 i Clear EGG 1 EY E 8 3 3 4 10 BLU 5 1 11 6 12 7 i 13 8 P 14 9 15 Processor Terminal 9 pin Conn 15 skt Conn 17089 C 9 Appendix C Cable Connections for the RM and KA Module Figure C 8 Interconnect Cable cat no 1784 CP Processor Terminal Interconnect Cable Industrial Terminal End 2 126 0 gt Resource 22 4 1 4 1 Manager O 4 43 811 7 QU KG 5 a 9 j ecu B 62 21 t 62 61 60 acm 37 36 lt gt 35
4. For more information on broadband or carrierband cabling specifications call General Motors Photographic 313 422 2900 and ask for MAP TOP Broadband Specification MAP TOP Carrierband Specification Chapter 4 Installing the Modules Important These are not A B publications Configuring the PI OSI This section shows you how to configure the OSI interface module Interface Module You need a programming terminal that has already been configured as MAP Station Manager that has been configured using the information in chapter 3 PI OSI interface module software cat no 5820 OS Allen Bradley MAP Station Manager Software User s Manual 6630 6 5 2 Pyramid Integrator OSI Interface Software User s Manual 5820 6 5 1 Figure 4 3 OSI Interface Module Communication Ports Hr raro 00 0590 0590 The cat 5820 CC is used for on an 802 4 carrierband network o n o e 0 0 RS 232 e em Carrierband O Broadband Interface Interface Carrierband Broadband module module 18390 4 31 Chapter 4 Installing the Modules Broadband versions of the OSI interface module transmit and rece
5. 12345678 LY Sw2 t Off away from board 123 4 5 6 7 8 On toward board Always Off gc Number of Words 4 on Rack 8 off Number on on on on on 0 Starting I O Group on on on on off 1 on on on off on 2 0 on on on on off off 3 4 off on on off on on 4 on on off on off 5 on on off off on 6 on on off off off 7 on off on on on 10 on off on on off 11 on off on off on 12 on off on off off 13 on off off on on 14 on off off on off 15 on off off off on 16 on off off off off 17 off on on on on 20 off on on on off 21 off on on off on 22 off on on off off 23 off on off on on 24 off on off on off 25 off on off off on 26 off on off off off 27 off off on on on 30 off off on on off 31 off off on off on 32 off off on off off 33 off off off on on 34 off off off on off 35 off off off off on 36 off off off off off 37 13 553 Chapter 8 Installing Non standard I O
6. AUT D SW 1 SW 2 123 45 67 8 123 4 Starting 1 0 Rack Number 1 0 Group Always Off on on 0 Data Transmission Rate on off 2 4 57 6k bits s 10 000 cable ft max oif soft Off 115 2k bits s 5 000 cable ft max 16192 Figure 7 4 Switch Settings for 1771 ASB C Adapter 4 Off away from board On toward board _ SW 1 SW 2 mum 1 4 5 7 1 2 3 4 5 6 Starting Always Off 1 0 Rack Number Group Link Response always off for unrestricted on ON 0 Scan on for all but last 4 slots of T 1 off for all slots off off 6 Always Off Data Transmission Rate on 57 6k bits s 10 000 cable ft max off off 115 2k bits s 5 000 cable ft max off 230k bits s 2 500 cable ft max iio 5 Chapter 7 Installing 1771 I O 2 Set switches 1 through 6 of switch assembly SW 1 to the desired I O rack number rack number Switch octal 1 2 0 ON ON 1 ON ON 8 o ON 8 o 04 on OW 225 s 2 2 oj ol ojlo 2 az a oj ol ojlo Z Z Z Z gt o z o N N 2 Z Z Z 2121 2 2 2 Ti C
7. b __ 16763 Chapter 5 Installing the Peripherals Figure 5 4 Connecting a 209Mbyte 418Mbyte or a 480Mbyte Industrial Disk Industrial disk 5710 ID4 ID5 ID6 ID7 F NTE a MicroVAX Information PYRAMID I du or EP 0 D P Cy Terminator 1 Attach the one end of the cable to the port labeled DISK BUSIN on the first disk 2 Attach the other end of the cable to the port labeled SCSI PORT on the MicroVAX Information Processor EE or EP 3 If you are only connecting one disk a terminator 5710 SSC 10095 must be placed in the port labeled DISK BUS OUT Connect Second Disk Check your documentation to see if you are to connect a second disk If you are Then Connecting a second disk follow the steps below Not connecting a second disk go to the next appropriate section Connect either a one meter cable 5710 SDC or a two meter cable 5710 SS A Chapter 5 Installing the Peripherals Industrial disk 5730 ID3 fs PYRAMID t 1 Attach the one end of the cable 5730 IDC to the port labeled DISK BUS OUT on the first disk t Do this if you are connecting a 159Mbyte industrial disk to the MicoVAX
8. 1 1 e 4 6 2 j 2 7 5 3 3 13 4 7 5 8 6 D sub 9 pin 11 D sub 15 pin 1771 KF KG 17088 Appendix C Cable Connections for the RM and KA Module Figure C 5 Interconnect Cable cat no 1784 CYK 1771 KF KG to 6120 COA COX IBM PC XT 15 pin D shell 9 Skt D shell Connector 4 114 gt 289 6cm Pin Female Shielded Cable 910 ug 24 AWG 15 6 y 4 11816 S 6 1 Hoo 9 5 56 9 O ye 1771 D sub 15 D sub 9 Skt 1771 KF KG PC XT 1 ay RED 3 2 BLK 7 e 7 WHT 2 3 BLK 13 4 5 5 6 8 e 11 12727 C 7 Appendix C Cable Connections for the RM and KA Module Figure C 6 Interconnect Cable cat no 1784 CXK 11771 KF KG to IBM PC XT 15 pin D shell 25 pin D shell Connector 114 gt Connector Pin Male 289 6cm Pin Female Shielded Cable 8 24 AWG 15 D 1 N 14 S 115919 5 13 o 25 dip b mas 1771 KF KG
9. 4 Q 16773 To install the industrial disk perform the following tasks set the operating voltage set the address for 5710 ID4 ID5 only wire an out of temperature shutdown warning device optional wire the industrial disk for ac power connect the industrial disk to the MicroVAX Information Processors connect the industrial disk to second industrial disk optional connect a terminator on the last disk Chapter 5 Installing the Peripherals Remove the Front Panel To set the operating voltage and wire the disk you have to access the inside of the industrial disk s chassis To access the inside of the industrial disk s chassis remove the front panel as shown below Industrial disk Unscrew the four captive screws 9 o and remove the E front panel d 3 Que emn E PYRAMID ak 16758 Set the Operating Voltage and SCSI Address The operating voltage is factory set to 230V ac and can be changed to 115V ac To set the See operating voltage 5730 103 5710 ID6 1 107 Figure 5 1 operating voltage and address 5710 104 ID5 Figure 5 2 Figure 5 1 Set Operating Voltage on a 159Mbyte Industrial Disk 1 1 Locate the operating voltage switch 2 Setthe switch to the operating
10. e o eG 1 Locate the terminal block labeled L1 L2 N GND on the front of the disk 2 Wire the terminal strip as indicated below Wire terminal To L1 L1 L2 N L2 Neutral GND Equip GND Do not wire if you used a chassis ground 16761 5 5 Chapter 5 Installing the Peripherals 5 6 Reattach the Front Panel You can now re attach the front panel of the disk as shown below m o 8 8 8 8 8 8 Place the panel over the front of the chassis and tighten the thumbscrews n Q Queens PYRAMID JI j 16762 Connect the MicroVAX Information Processors Connect the disk to the MicroVAX Information Processor as shown in Figure 5 3 or Figure 5 4 Connect either a one meter cable 5710 SDC or a two meter cable 5710 SS A Figure 5 3 Connecting a 159Mbyte Industrial Disk Industrial disk 5730 ID3 Jo Avten BRADLEY PYRAMID i EER d 1 Attach the one end of the cable 5730 IDC to the port labeled DISK BUS IN on the disk 2 Attach the other end of the cable to the port labeled HARD DISK on the MicroVAX Information Processor MicroVAX Information Processor
11. Setting Direct Communication Module Switches Setting PLC Interface Module Switches Setting 1785 PLC 5 Processor Switches Setting RediPANEL Push button Module Switches Setting RediPANEL Keypad Module Switches to do Connecting the I O Link Chapter Connecting the Remote I O Link Connecting the Extended Local I O Link on the RS5 Modules Connecting to a 1771 1 AM2 I O Chassis with Integral Power Supply and Adapter Connecting to a 1785 PLC 5 Controller Connecting to a Direct Communication Module Connecting to a RediPANEL Module Connecting to a PLC Interface Module Connecting to a PanelView Operator Terminal What to do iv Table of Contents Connecting ac Chapter What You Will Be Doing Gather ac Wiring Documentation Disable Inputs and Outputs POWOP SUDDIV s cece atr c EX Es CERE ERES Industrial DISK Fan
12. 6 1 Chapter Objectives 6 1 Installing the Vision 6 1 Before You 6 1 Connect the I O Interface 6 2 Connect the User Interface 6 3 Connect the Camera to the 6 5 Connect the I O Board 6 6 Connect to Remote I O Link 6 7 What to do Next IRR 6 7 Table of Contents Installing 1771 I O Chapter Objectives s 2 re re What You Should Have Completed Before You Set I O Chassis Switches Set the I O Chassis Configuration Jumper Set I O Adapter Module Switches Configure the Extended Local I O Adapter Module Set 1771 AM1 2 1 0 Chassis Adapter Switches Install Keying Installing and Wiring 1 0 0 Connecting Shielded Cables Connecting I O Power Supplies Whatto do Next uuu sudes wo TIR urena os esaia Installing Non standard I O Chapter Objectives
13. Figure 8 2 Setting PLC Interface Module Switches SW3 SW6 SW7 PRE 4 Off away from board On toward board 123 4 123 4 123 4 Always Off Data Transmission Rate 57 6k bits s 10 000 cable ft max On Rack Starting 115 2k bits s 5 000 cable ft max Off Number 1 0 Group 0 on on on on on on on on 0 1 on on on on on off on off 2 2 on on on off on off on 4 3 on on on on off off off off 6 4 on on on off on on 5 on on on off on off 6 on on on off off on 7 on on on off off off 10 on on off on on on 11 on on off on on off 12 on on off on off on 13 on on off on off off 14 on on off off on on 15 on on off off on off 16 on on off off off on 17 on on off off off off 20 on off on on on on 21 on off on on on off 22 on off on on off on 23 on off on on off off 24 on off on off on on 25 on off on off on off 26 on off on off off on 27 on off on off off off 30 on off off on on on 31 on off off on on off 32 on off off on off on 33 on off off on off off 34 on off off off on on 35 on off off off on off 36 on off off off off on 37 off off off off off 122134
14. Figure 9 2 1 0 Adapter Module Terminal Identification Label Terminal Identification Cat No 1771 ASB 1 Line 1 2 Shield Cable 3 Line 2 4 No connection 5 No connection 6 No connection 7 No connection 8 No connection 9 No connection 10 No connection 11 IN Reset 12 RET I 10910 Figure 9 3 shows an I O link connections to a 1771 ASB adapter both as a middle device and as an end device on a link The blue insulation conductor corresponds to line 1 The clear insulation conductor corresponds to line 2 At each adapter connect the shield drain wire of each cable segment to give the shield continuity However never ground the shield at an adapter At an adapter connected as an end device on a link connect a terminator cat no 1770 XT between the terminals Chapter 9 Connecting the I O Link Figure 9 3 Connections to 1771 ASB Adapter I O adapter module I O adapter module wiring arm wiring arm 4 Blue Twinaxial cable cat no 1770 CD Terminator cat no 1770 XT To Shield Clear Optional user supplied pushbutton for I O chassis restart pus Blue Blue 1 1 _ 2 Shield Shield do Clear Clear f L D I L
15. Fan Status 100 200 220 Gnd L2 N L1 Fuse Cable Vac 15A 250V Fan Status len 00000 AY e Fan assembly 5110 FAN8 16725 1 3 Chapter 1 Preparing for Installation Figure 1 3 Modules AoC 590 EN EN Resource Manager Remote Scanner Reo oc Logic Processor C2 Pass Fail Pass Fail C2 PassFal PYRAMID E Integrator TM rra c Forces Ca CH1 C3 CH 1 co CH2 Scanner Range Memory Error c Memory Eror C Eror Memory Error 15 06 be ok Battery Low Battery Low 7 C Battery Low Battery Low 7 Over Temp Run Remote Program c3 on c ON Backplane KO ars 8 25 21 6 Harm UM uc By No IQ Comm c CH3 ial Ne Ss Lt 2 os 1 su CHS Se O 2 tH 5
16. 16755 the PI system is controlling equipment otherwise the MicroVAX Information Processor may shut down the system s power supply ATTENTION The Ethernet connection must be secure while If the system power shuts down follow these steps 1 Make sure the Ethernet connection is secure 2 Cycle power by turning off the power from the power supply and turning it on again Make Connections to the Processor To make the following connections to the processor see chapter 5 the 4 port distribution panel the program loader an industrial disk 4 23 Chapter 4 Installing the Modules EI Module 4 24 Replace a MicroVAX Information Processor If you have a RM with firmware revision A04 or less and you are replacing 5730 CPU1 processor with either a MicroVAX Information Processor EE or EP or an EI module follow the steps below Save the program image with the original module installed Power the system down Remove the module you are replacing Restore power Clear memory using 6200 series software Power the system down Install the new processor Restore power um ped ee Restore the saved image to the PI system Important If you have a RM with firmware revision A04 or earlier and you re replacing 5730 CPUI processor with an EI module go to the above section Replace a MicroVAX Information Processor To install the EI module complete the following a install the
17. 0 Remote I O adapter module 4 Module locking latch H Wiring arm Backplane connectors Module extraction tab d 9 U UT UT AP E Wiring arm 4 Wiring arm x locing tab I O module 16193 7 13 Chapter 7 Installing 1771 1 0 7 14 Install Modules Open locking latch and insert each I O module into the slot keyed for it Firmly press to seat each module into its backplane connector After you install all the modules secure them with the module locking latch Install Wiring Arms See the corresponding product data publication for the proper wiring arm for each module Snap each wiring arm onto the horizontal bar at the lower front edge of the I O chassis as shown in Figure 7 8 Typically it is necessary to start one corner of the C shaped bracket over the horizontal bar first then slip the remainder over the bar with a twisting motion Figure 7 8 Snapping Wiring Arm into Chassis Wiring arm Remove CN Horizontal bar 17643 Swing each arm up to connect on the front edge of its module as shown in Figure 7 9 Push each arm in until it is held i
18. Either the HEATER ON or COOLER ON LED could be on at startup depending on the internal temperature of the disk If both LEDs are ON call support services To test other peripherals you have installed follow the steps below 1 Apply power to each peripheral and make sure the power indicators are on 2 power indicators are off remove power and make sure the connections are correct and secure Re apply power and re check the indicators 11 10 What to do Next Chapter 11 Checking the Hardware After you have successfully tested all of the installed hardware you can begin system startup and integration For information on system startup and integration see the following publications Module Documentation Pub no Cat no CVIM module CVIM User Manual 5370 ND 001 MicroVAX Information INTERCHANGE Software BPI version 5730 DTLD Processors Documentation Set Ethernet Interface INTERCHANGE Software El version for VAX 5730 VDOC module Documentation Set INTERCHANGE Software El version for HP UX 5730 HPUD Documentation Set RM PLC 5 250 Programming Software Documentation Set 6200 N8 002 LP PLC 5 250 Programming Software Documentation Set 6200 N8 002 RS PLC 5 250 Programming Software Documentation Set 6200 N8 002 KA PLC 5 250 Programming Software Documentation Set 6200 N8 002 OSI interface module Allen Bradley MAP Station Manager Software 6630 6 5 2 User s Manual 11 11 Chapter Obj
19. Chapter 8 Installing Non standard I O Setting 1785 PLC 5 Processor Switches 8 4 To install a 1785 PLC 5 processor in adapter mode set the switches in switch assembly SW2 as described here set all other switches including the I O chassis backplane switches as described in the 1785 PLC 5 Installation Manual 1785 6 6 1 Use switch assembly SW2 to set the I O rack number and the number of words to communicate These switches are accessible from the bottom of the module Always set switch 1 to up Figure 8 3 Number of Words Switch 2 determines the number of 16 bit words the scanner will write to the PLC 5 processor and the number of words read from the PLC 5 processor Set switch 2 as follows If switch 2 is set as Then the scanner writes and reads down four words to and from the PLC 5 processor up eight words to and from the PLC 5 processor 1 0 Rack Number When a 1785 PLC 5 processor is used as an I O adapter for the PLC 5 250 RS it must be assigned an I O rack number through which it is addressed from the scanner Switches 4 through 8 determine the I O rack number through which the 1785 PLC 5 controller is addressed by the scanner Starting 1 0 Number Switch 3 determines the starting I O group number If the number of words is 8 the starting I O group must be number 0 Chapter 8 Installing Non standard 1 0 Figure 8 3 PLC 5 12 5 15 5 25 Processor Module Switches Bottom View of Module
20. Setting RediPANEL Push button Module Switches Setting RediPANEL Keypad Module Switches What to do Next To install a 2705 RediPANEL push button module set the switches of switch assembly SW2 as described in publication 2705 800 Set the switches of switch assembly SW1 as shown in Figure 8 4 Figure 8 4 Setting RediPANEL Module Switches FP tbh 12345678 i On toward board t Off away from board Rack Starting Number Group on on on on on on 5 5 5 5 5 lt gt 12214 1 To install a 2705 RediPANEL keypad module set the switches of switch assemblies SW2 and SW3 as described in publication 2705 801 Set the switches of switch assembly SW1 as shown in Figure 8 4 After you finish installing all of your I O modules proceed to chapter 9 to connect the I O link cabling Chapter Objectives Connecting the Remote 1 0 Link Connecting the I O Link This chapter describes how to connect an I O chassis to the RS The Medium In an I O link the RS and the I O adapters communicate with one another through 1770 CD twinaxial cable which provides a physical bus medium You can use the twinaxial cable to form the bus connection between them in either a daisy chain or a trunkline dropline configuration This chapter describes
21. a b 2 6 Drill two clearance holes for 10 32 inch mounting screws in the bus Drill and tap a 10 32 hole for each component you will mount on the panel Drilled clearance holes for mounting Drilled and tapped holes 13234 Connect the ground bus to the panel using the mounting holes as shown below Panel Ground bus A Screw Q pr Sa A 2 ON Conductive metal spacer 13230 Nut Start washer Chapter 2 Mounting the Components 4 Return the panel to its enclosure a Scrape paint and other nonconductive finishes from the shoulder studs on the back wall of the enclosure Scrape clear an area at least as large as the washer to be used b Attach the panel to the back wall of the enclosure as shown here Back wall of P enclosure Panel Nut SN Shoulder bolt on back 9 wall of enclosure Star washer 13871 5 Repeat this procedure for each component you mount a Position the component on the screws you have prepared for it on the panel b Attach the component to the panel as shown below Do not tighten the nuts yet you will tighten the nuts after you have completed grounding the component Mounting bracket Back panel Tapped hole a T Scrape paint 110 32 screw If the mounting bra
22. and 6 to the OFF position d I Li 3 The 1771 ASB series A adapter does not support 1 2 slot addressing LIT I 16191 7 2 Chapter 7 Installing 1771 I O Set the I O Chassis Set the configuration jumper to indicate which type of power supply the Configuration Jumper chassis will use 1 Locate the chassis jumper on the backplane 2 Set the jumper Figure 7 2 It is factory set to Y for a power supply module that you install in the chassis If you are using a power supply that is not installed inside the chassis set the jumper to N Figure 7 2 Set the Configuration Jumper wu TE Y Using power supply module in this chassis Important You cannot power N Y N a single I O chassis with both power supply module and an external power supply Set Y when you Set N when you install a power supply use an external module in the chassis power supply 11079 Set 1 0 Adapter Module On the adapter you install in the 1771 A1B A2B A3B A3B1 A4B Switches chassis set the switches as shown in Figure 7 3 or Figure 7 4 1 Locate switch assembly 1 SW 1 and switch assembly 2 SW 2 See Figure 7 3 7 3 Chapter 7 Installing 1771 I O Figure 7 3 Switch Settings for 1771 AS ASB A ASB B Adapter 4 Off away from board e On toward board
23. mp B WE il 7 et y H t i If the adapter Then is not the last one 1 Connect the single end ofa on the link local I O network cable to the exposed end connector on the adapter module Press and hold the clips and snap to the 0 mating connector 2 Route the cable to the next adapter and connect the dual end connector to it is the lastoneon Terminate the link by installing the the link local I O terminator 1771 CXT to D the exposed end of the dual end connector on the last adapter module The system will not run without it The terminator is included 0 with the processor 8 o M 18586 ooo J LE Connecting to a 1771 AM1 AM2 I O Chassis with Integral Power Supply and Adapter Blue Chapter 9 Connecting the I O Link Figure 9 5 shows I O link connections to a 1771 AM1 AM2 chassis both as a middle device and as an end device on a link The blue insulation conductor connects to the top terminal The clear insulation conductor connects to the bottom termi
24. 19783 Mount the Camera To mount a camera follow the steps below 1 Mount the camera on your own mounting bracket a Design your bracket so that it does not cover any connectors allows you to adjust the lens holds the camera steady attaches to the mounting holes on the camera b Mount the bracket in the indicated position in the mounting documentation A Attach the bracket to the camera 2 Attach the optional camera enclosure if your configuration has it 2 10 Chapter 2 Mounting the Components Mounting a Black and White Check the mounting documentation to see how you should mount the black Monitor 2801 N6 N9 N20 and white monitor If mounting Make sure on a table or shelf e the connectors are accessible so you can connect the cables to the monitor e the table or shelf can hold the weight of the monitor place the monitor in the position indicated by the mounting documentation on a shelf that e attach the slides and shelf to the rack by following the slides out of a rack documentation for the slides place the monitor on the slides a color monitor you follow the rack mounting procedure at the beginning of this chapter Mounting the I O Board To mount the I O board attach the 1771 JMB I O interface box to I O board and attach to mounting surface a user interface box to I O board and attach to mounting surface Attach I O Interface Box Attach the I O interface
25. 7 YES Conf gure Using Channel 1 Channel 1 Test and integrate with YES pun Using Channel 2 onfigure Channel 2 Are RM amp YES RS part of 3 PLC 5 250 Configure YES Conf gure Logic Using Channel 3 Channel 3 Start up and configure YES hardware Using Channel 4 Banna 4 YES onfigure Using Channel 5 Channel 5 NO YES More Remote Local Scanners to iqure configure 1 This applies to RS5 only NO For more information see PLC 5 250 Programming A Software Configuration and Maintenance 5000 6 4 7 D 3 Appendix D Start Up and Configure the Modules YES D 4 Configure Main Program execution Configure Configure STIs l Configure IBPs 1 4 More Logic Processors to configure Test and integrate ladder logic programs Start Up and Configure Logic Processor Module Status er Load program processor will run Completed PLC 5 250 Other modules to start up You are done P YES Start Up and Configure VAX Hardware For more information see PLC 5 250 Programming Software Configuration and Maintenance 5000 6 4 7 Appendix D Start Up and Configure the Modules Start Up
26. Ecuador Egypt El Salvador Finland France Germany Greece Guatemala Honduras e Hong Kong Hungary e Iceland e India Indonesia e Ireland e Israel Italy e Jamaica Japan e Jordan Korea Kuwait e Lebanon e Malaysia Mexico Netherlands New Zealand e Norway Pakistan e Peru e Philippines e Poland e Portugal Puerto Rico Qatar Romania Russia CIS e Saudi Arabia e Singapore Slovakia Slovenia e South Africa Republic e Spain e Sweden Switzerland Taiwan Thailand Turkey United Arab Emirates e United Kingdom United States Uruguay Venezuela Yugoslavia Allen Bradley Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Publication 5000 6 2 10 April 1994 PN 955114 75 Supersedes Publication 5000 6 2 10 June 1992 Copyright 1994 Allen Bradley Company Inc Printed in USA
27. ac power machine input output devices check the PI modules in the chassis check the I O modules check the vision components check the peripherals Before performing any checks disable all inputs and outputs to avoid machine operation ATTENTION Disable outputs and inputs before connecting ac power If you do not you may cause machine operation which could cause damage to machinery and personal injury 1 swing arms down 2 Disconnect any device that might cause machine motion to occur when it is energized 11 1 Chapter 11 Checking the Hardware Perform Standalone The first checks you make are Hardware Check ac power machine input output devices ac Power Test each component receiving ac power For each component receiving ac power perform the following steps 1 Measure the ac line voltage using a volt meter and make sure it corresponds to the power supply or component Verify the incoming power 2 Check the wiring of the main disconnect switch or circuit breaker master control relay emergency stop switches 3 Check power cable connections Make sure connections are correct and secure Machine Input Output Devices Test each machine input output device For each device use a volt meter to make sure the devices are receiving the necessary power 11 2 Chapter 11 Checking the Hardware Check the PI Modules Follow the steps below to test the modules in
28. d Secure the connector 4 14 Table 4 D RS 423 Pin Assignments Pin Input to RM or KA output from Description RM or KA module 1 na chassis ground output transmitted data input received data input clear to send input data set ready oy 7 signal ground 8 input received line signal detector 14 not applicable send common 1Compatible with RS 423 standard for the signals used Connect the device as shown below KA module O To connect computer to RM CH1 7 N v Programming terminal oS 8 NM YOTO bod bod 1 i z NIME 0000 poo ooo 16748 Chapter 4 Installing the Modules To connect to DH or DH link follow the steps below KA module z 1 Locate the connectors labeled CH 2B and or CH3 2 Option Unplug the 3 pin connector and wire using Twinaxial cable cat no 1770 CD 3 Re attach the wired connector to the port Shield 2 le Oo 0000 gt
29. Information Processor 2 Attach the other end of the cable to the port labeled DISK BUS IN on the second disk es 3 Secure the connectors 16764 Industrial disk 5710 ID4 105 ID6 ID7 AD Q avarante i J PYRAMID 1 Attach the end of the cable to the port labeled DISK BUS OUT on the first disk Do this 1 if you are connecting a 209Mbyte ID 418Mbyte or a 480Mbyte industrial disk to 2 Attach the other end of the cable the MicoVAX to the port labeled DISK BUS IN Information on the second disk Processor PYRAMID ye Secure the connectors 4 Then attach the terminator ID 5710 SSC to the port labeled l DISK BUS OUT on the second disk A db d Terminator 18536 5 8 Install the 4 Port Distribution Panel Install the Program Loader Chapter 5 Installing the Peripherals To connect the 4 port distribution panel follow the steps below 1 Route the cable from the back of the distribution panel to the information processor Using the following pin outs table to construct a cable for the device that will connect to the panel 3 RXDO 3 RXD1 3 RXD2 3 RXD3 1 5731 CPU1 and 5731 CPU2
30. 3 2 What todo 3 4 Installing the Modules 4 1 Chapter Objectives 4 1 How to Use this 4 1 Help to Prevent Electrostatic Damage 4 1 Lithium Battery Information 4 1 Gather the Module Documentation 4 4 Power Supply 4 5 RMIKA Module 4 8 ee IET 4 15 LP Module daris ERI ed 4 18 Vision Processor 4 20 MicroVAX Information Processors 4 21 El Modulo 4 24 OSI Carrierband Broadband Interface Module 4 26 Configuring the PI OSI Interface 4 31 acil EE 4 32 Installing the Peripherals 5 1 Chapter 54 Where to Begin 5 1 Install a Programming Terminal 5 1 Install the Industrial Disk 5 2 Install the 4 Port Distribution Panel 5 9 Install the Program Loader 5 9 What todo 5 10 Installing the Vision Components
31. 34 Y a 465mm 197 a 5 EL 18 31 Depth is 183mm 7 2 d f 26mm 1 02 178mm 7 01 13 537 sd Use 25 dia mounting bolts 130mm 4 places 5 107 Y o o o o o o o o o o o o o Y Clearance depth is 221mm 8 7 194521 12 Appendix B Mounting Dimensions Figure B 18 Continued from Figure B 17 Mounting Dimensions of 1771 A3B 12 slot Chassis with Power Supply 16slot Use 25 dia d 464mm 12 slot mounting bolts 337mm 18 25 gt 8 slot 4 places 13 257 210mm 8 25 459 A q en ih m 1771 P1 mm 1771 2 24 4707 5 254mm 1771 PS7 10 Power Supply i SS ee Y Pe Se nerit o o o o m 610mm 16 slot 1771 A4B 9mm 483mm 24 01 3 6 7 19017 m 12 slot 1771 A3B1 8 slot 1771 A2B 229mm 1401 9 01 4 slot 1771 A1B Clearance depth is 204mm 8 in for 8 I O connection points per module 12451 1 Appendix Cable Connections for the RM and KA Module What s in this Appendix This appendix contains information on example switch settings for 1770 KF2 and 1785 KE co
32. AJ OJN 34 33 1 9 Resource Manager 3 2 1 Industrial Terminal End 16860 C 10 Null Modem Cables Appendix C Cable Connections for the RM and KA Module Figure C 9 Figure C 10 and Figure C 11 show null modem cable pinouts for port 1 Figure C 9 Null Modem Cables for Full Duplex Modem Option Option 1 uses DSR DTR RM or KA module SHIELD 1 SHIELD TxD 2 RxD RxD 3 TxD RIS 4 CTS 5 DCD DSR 6 DTR SIGNAL 7 SIGNAL GND GND RTS DCD 8 CTS DTR 20 DSR Figure C 10 Option 2 bypasses DSR DTR RM or KA module SHIELD 1 SHIELD TxD 2 RxD RxD 3 TxD RIS 4 RTS CTS 5 1 s CTS DSR 6 DSR DCD 8 DCD DIR 20 DTR SIGNAL 7 SIGNAL GND GND Null Modem Cables for Half Duplex Modem Option Option 1 uses DSR DTR RM or KA module SHIELD 1 SHIELD TxD 2 RxD 3 TXD RIS 4 cis 5 DCD Option 2 bypasses DSR DTR RM or KA module SHIELD 1 SHIELD TxD 2 RxD RxD 3 TxD RTS 4 CTS 5 DCD SIGNAL 7 SIGNAL GND GND RTS Po DTR DTR 20 C DSR DSR 6 DTR SIGNAL 7 SIGNAL GND GND RTS DCD 8 CTS DTR 20 DSR Figure C 11 Null Modem Cables for No Handshaking RM or KA module SHIELD 1 SHIELD TxD 2 _ RxD RxD 3 IxD SIGNAL 7 SIGNAL GND GND C 11 Appendix Start Up and Configure the Modules Wh
33. B 9 Appendix B Mounting Dimensions Figure B 12 Dimensions of the Rack Mount Color Monitor 2801 N8 448 mm 17 62 in b WEISE 464 mm 18 25 in 8 Mtg holes plus 10 studs and cutout used for panel Mtg Mtg with 10 hardware 19 mm 0 75 in l 19 mm 75i 7 7 EY 483 mm ra 19 in 465 mm 18 31 in Y A 38mm 15in Y Sp 89 mm 3 5 in 310 57 mm 0 12 22 2 25 89 3 5 8 Mtg are used for standard 19 inch 482 mm rack Mtg Y 10 hardware gt Pa 9 mm 0 34 in 185 10 Appendix B Mounting Dimensions 19117 Figure B 13 Dimensions of the Camera 2801 YB 43 2 mm a 154 4 mm recor 6 1 in 37 mm 1 46 in Front view Side view Figure B 14 Dimensions of the Camera 2801 YC 129 5 mm 50 3 mm 4 198 121010 ALLEN BRADLEY 60 2 mm 54 6 mm 2 15 in 2 37 in Ne 27 7 Dust c
34. Cat no 1771 A1 A2 A4 A1B A2B A3B A4B 1771 P2 P4 P7 Related Publications Terms and Conventions Preface Using this Manual For additional information on topics related to the PI system see these publications Publication Catalog No Publication No Allen Bradley Data Highway Cable Layout Manual 1770 6 2 1 Pyramid Integrator System Design Manual 5000 6 2 1 User Manual Communications Manual 5 080002 CVMQuikStatSetTaigGude 5370 NDoo3 INTERCHANGE Software for MicroVAX Documentation Set 5730000 Pyramid Integrator OSI Interface Software Users Manual 5820651 INTERCHANGE Software for VMS Documentation Set 5830 VDOC INTERCHANGE Software for HP UX Ethernet Documentation Set 5840 HPUD PLC 5 250 Programming Software Documentation Set 6200 N8 002 If your system includes a 1785 PLC 5 programmable controller see PLC 5 Family Programmable Controllers Hardware Installation Manual 1785 6 6 1 In this manual we use the following terms and conventions We refer to the As the Data Highwaylink DHlink Data Highway Plus link Resource manager modue RM Logic processormodule Remote scanner 5150 RS2 RS5 modules RS Unless noted otherwise RS denotes both modules Ethemet interfacemodule Configurable vision input module CVIM module or vision proces
35. Hardware Availability 1 2 Unpack the 1 2 Identify the Hardware 1 3 Module 1 1 Wita o do ER Bie 1 1 Mounting the Components 2 1 Chapter Objectives 2 1 To Mount the System Components 2 1 Gather the Mounting Documentation 2 1 Gather the Components 2 1 Gather the Tools and Supplies 2 2 Rack Mount the Components 2 2 Panel Mount the Components 2 5 Mount the Fan Assembly 2 8 Mount the Camera 2 1 Mounting a Black and White Monitor 2801 N6 N9 N20 2 11 Mounting the I O Board 1771 2 11 What to do 2 12 Table of Contents Grounding the Components 3 1 Chapter 34 To Ground the Components 3 1 Gather the Grounding Documentation 3 1 Gather the Necessary Tools and Supplies 3 1 Ground the
36. I 1 S I SD JS Optional lied 19 i ptional user supplie D pushbutton for ID 8 chassis restart alS ID 910 9 is L i 9 12 1 12 S 12 S 16509 You can optionally connect a normally open momentary contact switch between terminals 11 and 12 at each adapter Such a reset switch would be particularly useful if processor restart lockout is selected If a fault is detected at the I O chassis you can use the reset switch to reset the adapter in an attempt to restart the I O chassis Connecting the Extended Local 1 0 Link on the RS5 Modules Chapter 9 Connecting the I O Link To connect the extended local I O link make sure you have the correct cable length make the extended local I O connection Make Sure you have the Correct Cable Length Use the extended local I O cables These cables have a single end connector on one end and a dual end connector on the other The maximum cable length for an extended local I O system is 30 5 cable m 100 cable ft Connect extended local I O adapters using any of these cables Table 9 A Table 9 A Standard Extended Local I O Cables Cable Length Catalog Number 4m 3 3ft 1771 2m 668 1771 2 5m 165f 1771 5 70 15 0 5 ft 5110 MXC4 Important You cannot connect or splice extended local I O cables to form a custom cable length For example if you have a distance of four meters between two ext
37. Preparing for Installation Module Weights What to do Next Here are the weights of the PI modules the fan assembly industrial disks and the 4 and 8 slot chassis Module Pounds Kilograms RM 4 lbs 4 0 oz 1 92 kg LP 3 Ibs 13 5 oz 1 74 kg RS2 3 165 11 0 oz 1 67 kg RS5 2 Ibs 15 6 oz 1 35 kg MicroVAX Information Processor EP 8 165 6 5 oz 3 81 kg MicroVAX Information Processor EE 8 165 6 5 oz 3 81 kg MicroVAX Information Processor 4 24 kg Ethernet Interface module 5 Ibs 3 0 oz 2 35 kg CVIM module 3 70 Ibs 1 68 kg Color CVIM module 3 70 Ibs 1 68 kg CVIM2 module 7 97 165 3 62 kg KA module 3 Ibs 11 0 oz 1 67 kg OSI carrierband interface module 7 Ibs 3 17 kg OSI broadband interface module 8 lbs 3 62 kg power supply 4 38 kg fan assembly 5 12 kg 4 slot chassis 2 5 kg 8 slot chassis 5 48 kg industrial disk 5710 ID4 ID5 ID6 ID7 26 24 kg industrial disk 5730 ID3 28 95 kg Go to chapter 2 to mount the components Chapter Objectives To Mount the System Components Gather the Mounting Documentation Gather the Components Mounting the Components Read this chapter to learn how to mount various system components To mount the system components complete the tasks below gather the mounting documentation gather the PI components gather the tools and supplies rack mount the components and or panel mount the components If your system includes the hardware below also complet
38. Switch Position Description 1 if there is a valid image in non volatile memory the OSI interface module will enter fully operational mode after e a power cycle regardless of the mode preceding the power cycle you enter a reset command from the A B MAP Station Manager regardless of the mode preceding the reset e you enter a change mode to Fully Operational from the MAP Station Manager if there is not a valid image in non volatile memory the OSI interface module will not enter fully operational mode but will enter Partially Operational mode the OSI interface module will enter partially operational mode after apower cycle regardless of the mode preceding the power cycle you enter a reset command from the A B MAP Station Manager regardless of the mode preceding the reset e you enter a change mode to Partially Operational from the MAP Station Manager 2 the OSI interface module uses user defaults if available at power up or reset see the PI OSI Interface Software User s Manual for a list of user defaults If user defaults aren t available the interface will use A B communication defaults the OSI interface module uses A B communication defaults at power up or reset 3 preset at A B reserved do not change 4 preset at A B reserved do not change Important Keep switches 3 and 4 in the up position otherwise the PI system stays in a power cycle 4 33 Chapter Objectives Where to Begin Install
39. e Connecting to a PanelView Operator Terminal updated the power supply information 10 updated the procedure on Checking the PI modules and added 11 new information for RS5 combined the chapters on MicroVAX Information Processor and 12 MicroVAX Information Processor EE or EP into one chapter and added the Verify and Format Disk for 5730 CPU1 section updated the installing and removing modules sections added dimensions information for the new user interface box B 2801 N26 I O interface box 2801 N27 and camera 2801 added flowcharts for RS5 D To help you find new or updated information in this release of the manual we have included change bars as shown to the left of this paragraph Table of Contents Summary of Changes E Additional Information i Using this Manual iji Manual Objectives iii Pyramid Integrator iii Who Should Use this Manual _iv Related Terms and Conventions Preparing for Installation 1 1 Chapter Objectives 21 1 To Prepare for Installation 1 1 Gather the Documentation 4 4
40. method 1771 IX and 1771 1Y modules and any addressing method on the 2 upper pins Chapter 7 Installing 1771 1 0 Set 1771 AM1 2 1 0 On the 1771 AM1 2 I O chassis with integral power supply and Chassis Adapter Switches adapter set the switches as shown in Figure 7 5 Figure 7 5 Switch Settings on the I O Chassis with Integral Power Supply and Adapter 1771 AM1 AM2 SW Starting 1 0 Group on on 0 on off 2 Rack off on 4 Number off 6 Data Transmission Rate N E On 57 6k bit s 10 000 ft max Off 115 2k bit s 5 000 ft max Last State zu Always On Outputs of this I O chassis remain in their last state On when a fault is detected by this 1 0 adapter m Off Output of this I O chassis are turned Off when a fault is detected by this I O adapter swe Processor Restart Lockout On The I O chassis can be an n A restarted from the processor The processor is locked out from restarting the I O chassis after a fault Always Addressing S On On 1 2 slot Off 1 slot select this always for 1771 AM1 12211 1 away from board toward boa
41. retest the program loader replace the module and the program loader the controller doesn t recognize the program loader Follow the procedure above for when WX lt gt YZ retest TPC and the program loader Follow the procedure above for when WX lt gt YZ replace the program loader 1 MicroVAX Information Processor cat no 5730 CPU1 only 12 9 Chapter 12 Configuring Hardware for the MicroVAX Information Processors If this device Displays this self test Then error code DUALP 0000 0005 or 0000 0001 the device is okay 0000 0005 or replace the module lt gt 0000 0001 SCSI A 2 FFFFFF03 SCSI bus controller is connected to module and device is good 00000001 disk drive is connected to module and device is good 01000001 tape drive is connected to the module and device is good FFFFFFO05 device is offline or not installed at this address The SCSI ID may be set incorrectly or the cabling may be disconnected Check the cabling and SCSI ID then retest FFFFFFFF device not tested possible SCSI bus controller error SCSI B 2 FFFFFF03 SCSI bus controller is connected to module and device is good 00000001 disk drive is connected to module and device is good 01000001 tape drive is connected to the module and device is good FFFFFF05 device is offline or not installed at this address FFFFFFFF device not tested possible SCSI bus controller error SYS 0000 0001 the device is good 0000 0001
42. 7 12 8 errors 12 5 Ethernet address 12 10 Ethernet heartbeat 4 25 Ethernet Interface module See El module 145 extended local I O cable lengths 9 5 installing link _7 7 link termination _9 6 making connections 9 5 F fan assembly 1 3 acinputranges 10 4 connecting 4 6 connection ac power 10 4 dimensions 1 mounting 2 8 filler plates illustration 1 5 installation 4 5 installing 10 format industrial disk for 5730 CPU1 12 12 industrial disk for 5731 CPU1 CPU2 12 16 full duplex C 11 G grounding 3 1 10 1 conductors 3 2 Pl components 3 1 static safe environment 1 tools 3 1 wires 3 3 H half duplex C 11 hardware checking 11 1 lO 8 1 8 6 board connection 6 6 dimensions B 8 chassis configuration jumper 7 3 checking 11 7 connecting 4 17 group 7 6 group number 7 7 installation 7 1 Index 1 3 installation tools 7 1 installing 7 1 interface box 2 11 connection to CVIM module 6 2 dimensions B 6 keying bands 7 11 link 9 1 configuration _9 1 medium 9 1 to a 1771 AM1 AM2 9 7 to a 1771 ASB adapter 9 3 to a 1785 PLC 5 controller 9 7 to a direct communication module 9 8 to a PanelView Operator terminal 9 10 to a PLC interface module 9 9 to a RediPANEL module 9 8 power supply 10 4 rack 7 7 remote 6 1 connection 6 7 standard 1771 7 1 important information chassis grounding stud 3 1 formatting p
43. 7 CTS 8 1 Figure C 3 Cable 4 25 SKT 25 SKT 1770 KF2 IBM XT 2 TXD 2 7 GND 7 3 RXD 3 4 RTS RTS 4 5 CTS CTS 5 1 6 DSR DSR 6 8 DCD DCD 8 20 DTR DTR 20 Cable pinouts between a computer and a modem Cable 46 9 SKT IBM AT DCD RXD 2 lt AWN 25 Modem e ROSCIUS CD Sho DO 09 09 Cable 7 9 SKT Computer RNG TXT 5 Appendix Cable Connections for the RM and KA Module Cable 8 25 SKT IBM XT TXD 2 GND 7 RXD 3 RTS 4 4 CTS 5 DOD 8 25 SKT 1770 KF2 3 7 e Cable 5 9 SKT Computer TXD 2 GND 7 RXD 3 RTS 4 CTS 5 DSR 6 DCD 8 DIR 9 Cable 8 25 SKT Computer or CH 1 RM KA CHS TXD 4 014 25 SKT CH 1 RM or KA 4 RTS 5 CTS 6 DSR 20 DTR 25 SKT 1770 KF2 3 7 4 RTS 5 CTS 6 DSR 8 DCD 20 DTR 25 pin Modem C 5 Appendix C Cable Connections for the RM and KA Module Figure C 4 Interconnect Cable cat no 1784 CAK 1771 KF KG to IBM PC AT 15 pin D shell 9 pin D shell Connector Connector Pin Male Pin Female Ihm 9 JE g 9 5ft 1771 KF KG IBM PC AT 9 15
44. Assembly Connecting I O Power Supplies Checking the Hardware Chapter Checking the Hardware Disable All Inputs and Perform Standalone Hardware Check Check the Modules MOCK I 2 iu etos Dr due LEN Check Vision Components Check Peripherals What to do Configuring Hardware for the MicroVAX Information Processors Chapter Objectives 2 lt euis Lar Gather Your Equipment Start Up and Test MicroVAX Information Processor Hardware Verify and Format Disk for 5730 CPU1 Formatting the Industrial Disk for 5731 CPU1 CPU2 Set Hardware Defaults What to do Installing and Removing a Module Whats this Changing a Memory Module Installing a Pl Module inthe Chassis Removing PI Module from the Chassis Installi
45. EI module in the chassis connect Ethernet and make other connections to the module check jumper settings replace the module if applicable Install the El Module See appendix to install the module in the chassis Chapter 4 Installing the Modules Connect Ethernet To connect the module to the Ethernet follow the steps below O 00 0 1 Run the Ethernet cable to the processor as indicated in your system designer wiring diagrams 2 Locate the connector on the El module labeled ENET and attach the Ethernet cable to the connector 3 Secure the connector gt a 18543 Important If you re not using a powered transceiver make sure the Ethernet connection is secure before cycling power ATTENTION The Ethernet connection must be secure while the PI system is controlling equipment otherwise the EI module may shut down the system s power supply If the system power shuts down follow these steps 1 Make sure Ethernet connection is secure 2 Cycle power by turning off the power from the power supply and turning it on again Ethernet Heartbeat The EI module requires the IEEE 802 3 SQE Signal Quality Error test also known as Ethernet heartbeat Make sure your Ethernet transceiver is set with the SQE test enabled For more information about the SQE test see the documentation that c
46. I O 9 5 camera connection CVIM module 6 5 dimensions B 11 carrierband cabling specifications 4 30 connecting the module 4 28 4 30 setting switches 4 26 catalog numbers 1 4 1 5 1 6 1 7 44 change modes and boot MicroVAX Information Processor 12 3 boot mode 12 3 console mode 12 3 run mode 12 3 chassis 1 3 configuration jumper 7 3 dimensions B 1 mounting 2 2 mounting dimensions B 12 B 13 setting switches 7 2 checking the hardware 11 1 Index Color CVIM module illustration 1 5 color monitor connection user interface box 6 4 dimensions B 10 communication interface module C 2 pinouts C 4 conductors grounding 3 2 Configurable Vision Input Module See CVIM module v configuring direct communication module 8 1 MicroVAX Information Processor 12 1 OSI interface module 4 31 PLC interface module 8 3 Connecting remote I O link 9 1 connecting ac power 10 1 black and white monitor 6 4 camera 6 5 carrierband 4 30 color monitor 6 4 device with an OSI interface module 4 30 fan assembly 4 6 4 17 board 6 6 I O interface box 6 2 link 9 1 industrial terminal 4 12 light pen 6 5 Plls 4 19 power interlock relay 10 2 program loader 5 9 12 2 remote I O link 6 7 RS 232 device OSI interface module 4 28 RS 232 RS 422 RS 423 4 12 user interface box 6 3 conventions _v switches 8 1 CVIM module v ch
47. In applications where many shielded cables are connected at a single I O chassis it may be necessary to mount a ground bus directly below the I O chassis for a ground connection for these drain wires as in Figure 7 12 Chapter 7 Installing 1771 I O Figure 7 12 I O Chassis Ground Bus Providing Ground Connection for Several Drain Wires chassis da P Tocentral ground bus T l i J tf 1 9 ri H B i n in n n hi n H int 1 Ir ni EU E is IL ILI ILI ILI IL ILI IL IL IL H IH
48. box to the I O board by following the steps below 1 Locate the 50 pin connector on the side of the I O board OO 16903 2 Plug the I O interface box s 50 pin connector to the I O board s 50 pin connector 0 4 NE eio O Or Or Ov Q O mM stot 1 0 1 97 22 NC 1 16904 Oro eo Q 20 eo 3 Securethe I O interface box and the I O board to the mounting surface using two screws 2 11 Chapter 2 Mounting the Components Attach the User Interface Box To attach the user interface box follow the steps below 1 Align the flange of the user interface with the two standoffs on the bottom of the I O board POWER 4 PEN a GREEN SYNC Or OY oO C O ZO eo 55 5 16906 2 Secure the user interface and I O board to the mounting surface using two screws What to do Next After you have mounted the components go to chapter 3 to ground the system 2 12 Chapter Objectives To Ground the Components Gather the Grounding Documentation Gather the Necessary To
49. chassis until it seats firmly its faceplate is flush with the other modules The power supply is not flush with the other modules 19793 Appendix A Installing and Removing a Module 4 Secure the module in the chassis Tighten the thumbscrews 19794 5 Turn on the 0 19792 power supply A 7 Appendix A Installing and Removing a Module Removing a PI Module from To remove a module from the chassis follow the steps below the Chassis 1 Turn off the power supply Turn off the power supply 2 Remove the module from the chassis a Loosen the captive thumbscrews pull the thumbscrews toward you to make sure they are not screwed into the chassis b Pull the ejecting tabs toward you c Slide the module out of the chassis EN Ejecting tabs a 9 NS 19796 3 Ifyou are replacing a module insert the new module into the chassis If you are not replacing the module install a filler plate See page A 10 A 8 Ap
50. e 9 8 en Processor H mN 5 Input B L 4 12 24 DC 5 SHCH 28 8 sucum 8 2 oll 0112 CHS 9 5 shona shena A Fuse 8 2 A LN Blow ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY O O O cO O Power supply RM RS2 RS5 LP 5120 P1 B 5130 RM1 RM2 5150 RS2 5150 95 5250 LP1 B LP2 B LP3 B LP4 B 1 4 Chapter 1 Preparing for Installation Figure 1 4 Modules continued O DHDH Interface Color Vision CVIM2 Vision Processor Passal C2 Pass Fall C3 Passfall C3 Passfail H z C Backplane Tae 1 H 1 COENET Trigger 2 cow po Ade C5 082 ro 42 5 5 51 2 CH 2A 33 8 2 4 652 4 RIO Camera 1 leg 5 4 9 2 i E CH 28 5 5 19 Module On T 90 vo O su cu
51. left edge of the memory board and lift Flip the memory board over to expose the connector 1722 4 Pushoutthe locking tabs to separate the connectors and pull the memory board from the module Module Memory Board 16791 You can now install a new memory board A 3 Appendix A Installing and Removing a Module Installing a Memory Module To install a memory module follow the steps below Lo 1 Connect the ribbon connectors Make sure the locking tabs are Module Memory Board 17222 2 Flip the memory board over align the battery holder with the battery hole on the front panel and slide the memory board into place 17223 4 Appendix A Installing and Removing a Module 3 Close the locks igi 17224 Installing a Module in To install a
52. or broadband Interface modules 2 Set the pushwheel as indicated on the worksheet 1 0 DU 2 B Setting the pushwheel NEM To Push the decrease the number top button increase the number bottom button 18385 Connect the OSI Interface Module The table below lists what you can connect to the OSI interface module You can connect the module to Using connector port A B MAP Station Manager carrierband or broadband communicates locally as well as through the network PLC 3 controller PI system Third party device Check the worksheet to see which connections to make To connect to a programming terminal running A B MAP Station Manager software see chapter 5 To connect an RS 232 device follow the steps below and see Figure 4 2 Chapter 4 Installing the Modules 1 Using the pin outs in the table below construct a cable depending upon the type of device you are connecting The OSI interface module s RS 232 port is configured as a DCE port RS 232C Pin Signal reserved The reserved signals are for future use and shouldn t be wired to The OSI Interface s RS 232 port does not supply a shield connection TXD RXD reserved signal ground reserved reserved reserved CO NI a oy nr reserved Figure 4 2 Pin Assignments for the 9 Pin R
53. pushwheels Is equivalent to 1 4 14 four RS2 modules pushwheels one RS2 module s pushwheel 4 17 Chapter 4 Installing the Modules LP Module 4 18 To install the LP use the worksheet as a guide and complete the following install the LP install the battery set the LP module address make connections to the module Install the LP See appendix to install the module in the chassis Install the Battery To install the LP battery see Install the Battery section on page 4 11 for instructions Set the LP Address Follow the steps below to set the LP module address The address must start at 1 for the first LP and be consecutive for the other LP modules up to 4 0500 H ONDHE 1 Locate the pushwheel on the front panel of the LP 2 Set the pushwheel as indicated on the worksheet Setting the pushwheel To Push the d decrease the number top button increase the number bottom button 16751 Chapter 4 Installing the Modules Connect Processor Input Interrupts Check the worksheet to see if you have to make this connection If you do not have to make this connection go to the next section If you have to make this connection use 14 28 AWG wire strip 276 7mm insulation from the wire Follow the steps belows to connect the Processor I
54. rate 9 Pin Serial Port T53 T70 6121 IBM AT cable 1 1770 KF2 1784 CP5 PLC 5 250 processor 6160 T60 Compaq Portable 2 Compaq Portable 286 1770 CD paq 1784 1785 KE PLC 5 250 processor Compaq Deskpro 286 Series Compaq Deskpro 386 cable 4 1784 CP5 PLC 5 250 processor Terminal To Channel 1 of cable 6 RM or KA phone line cable 4 CH 1 terminal connection Terminal cable 7 To Channel 1 of RM or KA C 3 Appendix C Cable Connections for the RM and KA Module 25 Pin Serial Port T47 IBM XT cable 2 1770 KF2 HERE PLC 5 250 processor 6123 6124 IBM PS 2 Model 30 1770 CD IBM PS 2 Model 60 1784 CXK Ms s PLC 5 250 processor cable 6 PLC 5 250 Terminal To Channel 1 of cable 46 RM or KA phone line 1784 CP5 cable 4 phone line CH 1 terminal connection cable 8 To Channel 1 of RM or KA Cable Pinouts The following diagrams show the cable pinouts you can use for communications on the ports of the resource manager and the KA module Figure C 6 shows the cable pinouts for port 2A and 2B Cable 3 9 SKT IBM AT RXD 2 GND 5 TXD 3 DCD CTS 8 1 DTR a DSR 6 RTS 7 C Cable Pinouts Between a Computer and a Modem 25 SKT CH 1 RM or KA 2 7 4 RTS 5 CTS 6 DSR 20 DTR Figure C 2 CH 1 Terminal Connection Cable 7 9 SKT IBM AT RXD 2 GND 5 TXD 3 DCD 1 DTR 4 1 DSR 6 RTS
55. replace the module BPI 2 0000 0001 the device is okay lt gt 0000 0001 replace the module NI 0000 0001 the Ethernet port and cable are good gt 0000 0001 0000 7001 replace the module 0000 7001 install both T connector terminators from the service kit and run the test again If you see 0000 0001 then replace the cable If you do not see 0000 0001 replace the module 1 MicroVAX Information Processor cat no 5730 CPU1 only MicroVAX Information Processor EP or EE cat nos 5731 CPU1 CPU2 only 3 Record the Ethernet address It is on the second line of the system configuration display table For example ID 00 00 BC 01 01 C7 Run System Exerciser You can use the system exerciser to test interaction between MicroVAX Information Processor devices help determine the cause of intermittent problems give more information about errors associated with the SCSI PORT or LOADER 12 10 Chapter 12 Configuring Hardware for the MicroVAX Information Processors The MicroVAX Information Processor tests each device individually during the first pass and displays error codes for each device tested Then it tests all the devices together and displays another set of error codes This procedure should take about 11 minutes To run the system exerciser Be sure you are at the console prompt Enter TEST O The system begins testing individual devices Watch the screen for the first set of error
56. represents 12 5 Chapter 12 Configuring Hardware for the MicroVAX Information Processors Table 12 B Test Numbers and Device Mnemonics number mnemonic 5 4 3 2 tape controller and program loader SCSI B2 interrupt controller and Ethernet ID ROM SYS not used not used dual port RAM BPI 1 MicroVax Information Processor cat no 5730 CPU1 only MicroVax Information Processor EP or EE cat no 5731 CPU1 CPU2 only If an error summary is displayed you should look at the system configuration table This table displays error codes that help you determine whether or not to replace the module or a device The table also displays the Micro VAX Information Processor s Ethernet address For more information see page 12 7 Run Self test on Individual Devices To test individual devices follow this procedure 1 Make sure you are at the console prompt gt gt gt 2 Enter the TEST command and the number of the device you want to test For example to self test the floating point unit FP you would enter TEST 9 You can also run self tests on a range of devices by entering the first and last number of the range For example to test devices C through 7 you would enter TEST C 7 To test all devices enter TEST F 1 12 6 Chapter 12 Configuring Hardware for the MicroVAX Information Processors See Table 12 B for test numbers to use for testing the devices 3 View the
57. results of the self test If the test was You will see the self test number followed by Successful For example a successful self test of the floating point unit looks like this Sues Not successful andthemessage 84 FAIL For example an unsuccessful self test of the floating point unit looks like this 92 84 FAIL To find out what the error is display the system configuration table For more information go to the next section Display Self Test Error Codes in System Configuration Table To see the error codes for all tested devices bring up the system configuration table This table gets updated every time the MicroVAX Information Processor is powered up or a self test is run 1 At the console prompt enter TEST 50 You will see the system configuration table looks similar to this KA42 IN V2 1 ID 00 00 BC 01 01 C7 CLK 0000 0001 NVR 0000 0001 DZ 0000 4001 V0 1 00000001 00000001 00000001 00004001 0000000 00000000 MEM 0002 0001 00200000 000000002 MM 0000 0001 FP 0000 0001 IT 0000 0001 SCSI A 2828 0001 1000 0001 FFFFFF05 FFFFFFOS FFFFFF05 FFFFFFO5 FFFFFFO5 FFFFFFOS SCSI B 1C1C 0001 1000 0001 FFFFFF05 FFFFFFOS FFFFFF05 FFFFFFO5 FFFFFFO5 FFFFFFOS SYS 0000 0001 BPI 0000 0005 V0 7 NI 0000 0001 P 12 7 Chapter 12 Configuring Hardware for the MicroVAX Information Processors 2 Use the error codes in Table 12 C to trouble shoot the MicroVAX Information Processor s hardwa
58. side of a logic circuit this would introduce noise into the logic circuit Connect each shield directly to a chassis ground Since each I O chassis must be connected to earth ground any connection to a properly mounted I O chassis is also a connection to ground To properly connect a shielded cable at a wiring arm and connect the shield to ground at the I O chassis execute the following procedure 1 At the cable end which is to connect to the wiring arm strip off 3 ft of the outer jacket to expose the foil 2 Strip off the exposed foil It may be necessary to insulate the bare drain wire with tape or shrink tubing along areas where it might otherwise come into contact with wiring arm terminals 3 Trim both insulated wires to 2 inch lengths Then strip approximately 3 8 inch of insulation from the end of each wire The shield strand drain wire is left at its full 3 ft length Figure 7 11 Figure 7 11 Shielded Wire Striped and Ready for Installation 3ft Drain wire Blue Clear 3 8 18007 4 Connect the insulated wires at the wiring arm terminals specified in the I O module product data publication Fold back the bare drain wire as you route the cable The insulated wires connect to the user device at the other end of the cable Twinaxial cable 5 Connect the bare drain wire to ground Route it from the wiring arm to the I O chassis stud or an I O chassis ground bus lug can be used
59. the chassis 1 4 5 6 Make sure you have disabled your outputs as described in the beginning of this chapter Turn the RM key to Program Turn off the power from the power supply Turn off the power supply Apply ac power to the PI chassis only Turn on the power from the power supply And check the indicators of each module 11 3 Chapter 11 Checking the Hardware If you Check the LED It should be If it is not have a labeled power DC OK GREEN make sure you turn on the power to the power supply supply e cycle power by turning off the power from the power supply and then turning it back on e check fuses on the front of the power supply e check ac wiring e remove the module and make sure the voltage selector switch is set to the correct operating voltage OVER TEMP OFF e cycle power by turning off the power from the power supply and then turn it back on make sure the fan is operating e check the fan filter installation Arrows on the filter should be pointing upwards e make sure there are no obstructions on the top or bottom of the chassis make sure the power connector is secure e make sure the filler plates are installed FAN STATUS GREEN make sure e nothing is blocking the air flow on top of the chassis e the filter is inserted with the arrows point
60. the network GREEN CH 3 DH link and no messages are being sent to you on OFF the network DH link and you are replying to messages from Flashing GREEN another device on the network Inactive OFF link Flashing GREEN Check I O If your configuration has I O your next step is to check it To check I O follow the steps below 1 Check the keying bands of each I O module Make sure they are installed correctly See chapter 7 in this manual if you re unsure about installing keying bands 2 Check the location and chassis positioning of each I O module Make sure it is in its proper location chassis rack and slot 3 Check the ac wiring on the I O power supply Chapter 11 Checking the Hardware 4 Tomake sure you have wired each I O correctly perform a continuity test for each I O wired Check Vision Components To test the vision components follow the steps below 1 Apply power to each vision device and make sure the PASS FAIL indicators are GREEN If the indicators are not green remove power make sure the connections are correct and secure re apply power and re check indicators 2 Check the monitor s screen A message similar to the one shown below should be displayed ALLEN BRADLEY Configurable Vision Input Module Bulletin 5370 CVIM Series xxx Revision X Copyright 1993 Allen Bradley Company Phase I Diagnostics Completed Status OK Phase II Diagnostics Com
61. tip can break off and jam or short the switch Figure 7 1 Set Switches on the I O Chassis n mp Last State On toward board away from board On Outputs of this I O chassis remain in their last state when a fault is detected by this I O adapter 1 Outputs of this I O chassis are turned off when a fault is Off detected by this I O adapter A a lt Processor Restart Lockout 2 Always 1 0 chassis can be restarted from lt the processor mi The processor is locked out from 3 4 restarting the I O chassis after a fault Always On Addressing Off Off 2 slot On Off 1 slot 2 Off On 1 2 slot 2 3 On On Not allowed q gt 1 ATTENTION If you set this switch to the ON position when a fault is detected outputs connected to this chassis remain in their last state to allow machine motion to continue We recommend that you set switch 1 to the OFF position to de energize outputs wired to this chassis when a fault is detected D 2 The 1771 AS adapter does not support 1 slot or 1 2 slot addressing When you use this adapter set switches 5
62. 02 4 token passing network 1 7 A A B MAP Station Manager See MAP Station Manager 4 28 ac power 10 3 power connection 10 1 fan assembly 10 4 industrial disk 10 3 power supply 10 3 adapter module switches 7 3 7 1 adapter configuration extended local I O _7 7 setting configuration plug _7 9 attentions 4 26 7 16 7 19 ac selector switch 10 3 air flow 10 connecting ac power 10 2 11 1 9 ce discontinuity in the link earth grounds 3 4 electrostatic discharge 1 2 filler plates 4 5 grounding 10 1 lithium battery 4 2 fire extinguisher 4 4 performing internal operations 1 powering down MicroVAX Information Processor 12 3 setting switches chassis 7 2 backplane setting chassis configuration jumper 7 3 battery disposal of 4 2 emergencies 4 3 fire 4 4 leaking 4 4 Index lithium exposed 4 4 overheated battery 4 3 personnel protection 4 3 storing 4 3 Belden 9463 6 7 black and white monitor connection user interface box 6 4 dimensions B 8 B 9 booting hardware 12 3 broadband 4 32 cabling specifications 4 30 setting switches 4 26 C cable See also 1 0 link Belden 9463 6 7 connecting the fan assembly 4 6 connections C 3 daisy chain configuration 9 1 length 3 interconnect cable C 6 C 7 C 8 C9 C10 length 9 1 null modem pinouts C 11 pinouts C 4 trunkline dropline configuration 9 1 Cables extended local
63. 1 0 Rack Starting Number 1 0 Group 0 on on 0 1 on on on on on off on off 2 2 on on off on off on 4 3 on on on on off off off off 6 4 on on on off on on 5 6 7 on on on off on off on on on off off off 10 on on off on on on 11 on on off on on off 13 on on off on off off 14 on on off off on on 15 on on off off on off 17 on on off off off off 20 on off on on on on 21 on off on on on off 23 on off on on off off 24 on off on off on on 25 on off on off on off 27 on off on off off off 30 on off off on on on 31 on off off on on off 33 on off off on off off 34 on off off off on on 35 on off off off on off 37 on off off off off off 12212 1 8 2 Chapter 8 Installing Non standard 1 0 Setting PLC Interface To install a PLC interface module 3500 NA1 set the switches as Module Switches described here set the jumpers as described in publication 1352 5 0 2 Switch assemblies SW3 SW6 and SW7 are located across the bottom of the module Figure 8 2
64. 1 t Up away from board 123 45 67 8 4 Down toward board SB2 17079 4 9 Chapter 4 Installing the Modules Set Jumpers 9 and 10 Set jumpers 9 and 10 as shown on the worksheet for the RM KA module Jumpers JP9 and JP10 termination resistor Bottom of RM KA module Front r l l o HS A 4 CH2 CH3 p 1 2 3 1 2 3 17080 JP9 JP10 Set Jumpers 5 through 8 Set jumpers 5 through 8 as shown on the worksheet for the RM KA module Jumpers JP5 to JP8 channel 1 interface Module Memory module BE ur F Front 17081 4 10 Chapter 4 Installing the Modules Install the RM KA Module Install the RM KA module as shown in appendix A Install the Battery RM only 1 Unscrew the battery holder from the module 2 Insert the battery that came with the module into the holder as shown below positive negative 16913 3 Screw the battery holder with battery inserted in holder into the module Make
65. 1983 For additional detailed information contact U S Department of Transportation Research and Special Programs Administration 400 Seventh Street S W Washington D C 20590 Although the United States Environmental Protection Agency at this time has no regulations specific to lithium batteries the material contained in the battery may be considered toxic reactive or corrosive The person disposing of the material 1s responsible for any hazard created in doing so State and local regulations may exist regarding the disposal of these materials Chapter 4 Installing the Modules Emergencies Emergencies can occur due to the battery s makeup Major components of the cell are And these components are lithium metal highly reactive in water flammable and can create toxic fumes when burned inorganic electrolyte thionyl chloride SOCI fast evaporating corrosive has a pungent odor reacts violently to water causes burns on contact and produces toxic and corrosive fumes and chemicals upon decomposition Storing Lithium Batteries To avoid hazardous situations follow the guidelines below store in a cool dry environment typically 20 to 25 C 68 to 77 and 40 to 6096 relative humidity replace the batteries at least every two years do not store used batteries longer than three months before disposal use a first in first out system for handling the batteries clearly mark the content
66. 5 Dimensions of the User Interface Box 2801 N22 10 mm 0 38 in POWER UGHT o BLUE PEN O 70 mm GREEN SYNC 2 75 in 3 C RED INPUT 5mm 68 mm 0 19 in 2 69 in 4 mm 0 152 in DIA HOLES 77 mm 3 03 in 14 0 56 in pum 35 mm 1 38 in Y 17016 Appendix B Mounting Dimensions Figure B 6 Dimensions of the User Interface Box 2801 N26 for CVIM2 only 7mm 0 26 in 66 mm 2 61 in CI LIGHT PEN i NNECTION 39 i CONNECTIO 3 50 in 76 mm 3 00 in KS MONITOR CH Y Y 6 mm 0 25 in 14 mm 0 56 in 9mm 0 35 33 1 31 in 79 mm 3 12 in 18902 B 5 B 6 Appendix B Mounting Dimensions Figure B 7 Dimensions of the 1 0 Interface 2801 N21 4mm 0 16 in 4 mm 0 166 in 21 mm 4 DIA HOLES 0 81 in a S C V 86 76 3 38 in 3 in R Q 3 L e ot O 5mm 0 19 in 24 mm 4 4 0 94 in 48 mm 1 88 in 13 mm 4 05in 17020 Appendix B Mounting Dimensions Figure B 8 Dimensions of the I O Interface Box 2801 N27 5mm 0 19 in 0 R T B 86 A 3 38 S i in 76 P 6 8 0 in B Y 13 mm 5 65 mm 16 mm 0 5 i
67. 7 and 8 are connected internally for the shield Terminals 5 and 6 are connected internally for line 2 clear insulated conductor At each PLC interface module connect the shield drain wire of each cable segment to give the shield continuity However never ground the shield at a PLC interface module At a PLC interface module connected as an end device on a link connect a 150 Ohm 1 4 Watt termination resistor across the signal lines Figure 9 9 Connections to PLC Interface Module 3500 NA1 3500 NA1 PLC PLC Interface Interface Module Module X4 X4 Blue 1 1 Shield 2 1500 3 3 4 4 2 2 Clear i Shield 7 Shield 7 8 8 9 9 10 10 16512 Chapter 9 Connecting the I O Link Connecting to a PanelView Operator Terminal What to do Next Scanner Figure 9 10 shows I O link connections to PanelView Operator terminal 2711 series both as a middle device and as an end device on a link Terminal 1 connected internally for line 1 blue insulation conductor The middle terminal is connected internally for the shield Terminal 3 is connected internally for line 2 clear insulated conductor At each PanelView Operator terminal connect the shield drain wire of each cable segment to give the shield continuity However never ground the shield at a PanelView Operator terminal At a PanelView Operator terminal
68. ALLEN BRADLEY wy Pyramid Integrator Installation Manual M Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley Company Inc is prohibited Throughout this manual we use notes to make you aware of safety cons
69. AX Information Processor will always reboot the hardware and come up running VMS So when the system software goes down the MicroVAX Information Processor So when powering up after losing power Set default the MicroVAX Information Processor to 1 reboots hardware and software to reboots hardware and software to VMS level VMS level 2 reboots hardware and comes up reboots hardware and software to VMS level in console mode 3 reboots hardware and comes up in console mode reboots hardware and comes up in console mode To set the default recovery 1 Make sure you are at the console prompt then enter TEST 53 2 When you see 2 y IB type the number of the desired default recovery procedure and press ENTER To keep the same default press ENTER Now that you have configured the MicroVAX Information Processor module hardware see INTERCHANGE Software for PI MicroVAX Documentation Set 5730 DTLD to install and configure the MicroVAX Information Processor software or INTERCHANGE software You will also find information on starting up VMS operating software and securing VMS license PAKs What s in this Appendix Changing a Memory Module Appendix Installing and Removing a Module This appendix shows you how to change a memory module install a PI module in the chassis remove a PI module from the chassis install filler plates wire the connectors that come with some of the m
70. EATER ON or COOLER ON LED could be on at startup depending on the internal temperature of the disk If both LEDs are ON call support services The DRIVE 2 DATA ACCESS indicator is only present on 5710 ID5 it is not present on 5710 ID4 DRIVE 1 data access and DRIVE 2 data access are not present at all for 5710 ID6 and ID7 11 9 Chapter 11 Checking the Hardware To test the industrial disk 5710 ID3 follow the steps below 1 Apply power to the industrial disk 2 Check the indicators Should be ON If connected to the MicroVAX Information Processor module ON ON The indicator labeled If it is not CABLE PRESENT make sure the cable is secure at the industrial disk and the MicroVAX Information Processor DATA ACCESS the MicroVAX Information Processor is accessing the disk This is normal DISK POWER OK make sure the power connection is correct and secure PROCESSOR FAULT cycle power If it does not go OFF the processor that controls the disk drive s environment has faulted Call support services ENV POWER OK disconnect power from the disk and check the fuses on the disk s power supply If necessary replace the 250V 5 amp and or 7 amp slowblow fuses HEATER wait a few minutes It should go OFF if performing a cold start this LED may stay ON for a half hour COOLER ON wait a few minutes It should go OFF if performing a hot start this LED may stay ON for a half hour
71. FF BATTERY LOW make sure the battery is inserted correctly in the battery holder KA module PASS FAIL GREEN make sure you turn on the power to the power supply cycle power by turning off the power from the power supply and then turn it back on MEM ERR make sure the memory module is connected properly see appendix A CH 1 Flashing GREEN make sure the connection is secure if connected CH2 Flashing GREEN if configured as DH link CH3 Flashing GREEN if configured as DH link OSI PASS FAIL GREEN e cycle power by turning off the power from the power supply and then Interface turning it back on Module make sure you turn on the power to the power supply make sure the module is seated properly see appendix A e if cycling power doesn t work replace the OSI Interface module MODE GREEN download the program image using A B MAP Station Manager ACTIVITY Flashing GREEN If MAP interface is passing a message OFF e cycle power by turning off the power from the power supply and then turning it back on make sure you turn on the power to the power supply e cycling power doesn t work replace the OSI Interface module BATT LOW make sure the battery is inserted correctly in the battery holder e the lithium battery is weak and should be replaced COMM STATUS GREEN e ifthe LED is OFF check 802 4 cable connections Or check slot time ifthe LED is flashing RED reset the module through the RS 232
72. IL ILI IH Li IH ILI IL Ll H H H B E EH H BB IL n ILI ILU IL Li IL ILI IL ABI Sal SN el SI B11 B1818 Si ENEH DE uy ILI IL ILI ILI Li ILI ILI IL H HII B EI H amp J i3 c E L f wes e gen E cup mu cep a I A A A e o o o o gl 2 I O chassis ground bus S Connecting I O Power Supplies Install each power supply for each I O chassis as described in the installation data sheet shipped with each power supply ATTENTION If you use separate ac power sources for the A power supply and all input devices connected to the I O chassis and if power is lost at the input devices while the power supply continues to operate incorrect input data could be stored in memory What to do Next If you are Go to chapter installing non standard I O 8 connecting the I O link 9 7 19 Chapter Objectives Setting Direct Communication Module Switches Installing Non standard 1 0 This chapter describes how to install non standard I O in particular how to make hardware selections to specify the I O addressing To install this non standard I O follow the general procedures described in this chapter and the publication for the specific adapter This chapter covers setting Direct Commun
73. Insert the wire into the connector as shown below nos Place tool here This side plugs into connector on module OR Insert wire here Insert wire here 16856 Mounting Dimensions What s in this Appendix This appendix contains the dimensions for PI products that you can mount Side view 256 mm 10 08 in r 406 mm overall depth 16 in allow for installing and removing modules and cables Figure B 1 Dimensions 8 Slot Chassis 5110 A8 B and Fan Assembly 5110 FAN8 481 mm fits in standard 19 in rack 465 mm 18 31 in 5 _ 1 311 mm 406 mm 12 25 in 16 in o ao RE NETTES Y Front view 146 mm JE 988 DO 5 75 5 497 16 85 in gt 235 9 26 in 1 Allow 6 above and below each chassis or each chassis and fan assembly 2 f chassis is installed with other chassis allow 6 between chassis Otherwise allow 4 left and right of the chassis 3 f using program loader position chassis within 6 of program loader so the data cable can be connected to the MicroVAX Information processor 19772 B 1 Appendix B Mounting D
74. LP 1 4 LP battery holder 4 18 changing a memory module 1 check LEDs 11 5 disposal of battery 4 1 illustration 1 4 installing 4 18 module address 4 18 processor input interrupts 4 19 start up and configure D 1 MAP Station Manager 4 28 4 33 MicroVAX Information Processor battery holder 4 22 change modes and boot module 12 3 check LEDs 11 5 11 6 checking module indicator lights 12 2 configuring hardware 12 1 connection industrial disk 5 6 program loader 5 9 disposal of battery 4 1 Ethernet address 12 10 Ethernet connection 4 23 hardware 12 1 hardware defaults 12 17 illustration 1 6 individual device self test 12 6 installation 4 21 keyswitch 4 22 12 3 modes 12 3 power up self test 12 4 replacing 4 21 4 24 run power up diagnostics 12 3 set up console terminal for 12 2 setting default recovery 12 18 start up and configure D 1 start up and configure software D 6 start up and test 12 1 system configuration table 12 7 system exerciser 12 10 MicroVAX Information Processor module abbreviations v modems cable pinouts 5 full duplex C 11 half duplex _C 11 modes changing _12 3 modules 1 4 1 5 1 6 1 7 checking 11 3 memory 2 A4 packing material 4 5 weights 1 10 monitor See either black and white monitor or color monitor 6 4 mounting 2 1 black and white monitor 2801 N8 N9 N20 2 11 camera 2 10 chassis 2 2 fan assembly 2 8 boa
75. Q OQ Q O O Q O Q Q 2 connectors for 14 connectors for trigger inputs general outputs 16899 2 Attach each I O module to the I O board 1 Push the I O module into its connectors see your system designer vision information DIMENSIONS MILLIMETERS 2 Using a phillips screwdriver INCHES secure the connection by tightening the module s screw 16900 3 Wire the terminal strip as indicated in your system designer vision documentation Connect to Remote 1 0 Link Chapter 6 Installing the Vision Components If you have to make this connection use the steps below to attach the cable to the module using Belden 9463 cable HO 1 Remove the male connector for the port labeled RIO and wire it as shown below Shield Clear 1 2 Plug the wired connector into the processor s female connector labeled RIO 3 Route the cable to the adapter as shown in the wiring documentation 4 Attach the other end of the cable to the adapter 16781 What to do Next After completing the installation of your vision components If you are Go to chapter Installing 1 0 7 Not installing I O 8 Installing 1771 I O Chapter Objectives This chapter guides you in installing your I O It shows you how
76. S 232 Connector O O OSI Interface OSI Interface C P sefFail Pase Fall m c3 Mode Mode Activity RS 232 E mn O Carrierband Broadband module module 18394 2 Ifyou want to use a shielded RS 232 cable wire the shield atthe other end of the cable or via an RS 232 connector with metal hood 4 29 Chapter 4 Installing the Modules 3 Connect the device as shown below Carrierband Broadband 4 Programming terminal module module ND ya udo O uu RA 5 Dg Le Oo 4 m 18391 To connect to carrierband broadband follow the steps below Carrierband Broadband module module a00 Run the MAP cable to the module 2 Locate the connector the module labeled BROADBAND or CARRIERBAND and attach the MAP cable to the connector Secure the connector e 55 0 Cg
77. STS 512 205 s 2 RD54 VSmsv QUE RUsure DUAO 1 0 then the disk has already been formatted If you see VS8msv STS Siz VSmsv RES Err 2 84 FAIL gt gt gt gt then the disk has not been formatted or a problem has occurred Go to the formatting procedure in the next section To make sure the formatted disk is in good operating condition enter 1 If you see a display similar to this VSmsv STS RDing OK VSmsv STS OBBcnt 14 VSmsv NBBcnt 0 12 13 Chapter 12 Configuring Hardware for the MicroVAX Information Processors VSmsv_RES_Succ gt gt gt then the disk is in good operating condition Go to the Setting Defaults section to continue starting up the MicroVax Information Processor hardware If you see a display similar to this VSmsv_STS_NBBcnt X and x is Greater than 50 then replace the disk Format Disk To format a disk follow the procedure below Important The formatting procedure erases the entire disk If you have information on the disk that you want to save copy it to another disk before beginning this procedure 1 Be sure you are at the console prompt then enter TEST 70 2 You see KA630 IN RDRXfmt VSfmt QUE unitno 0 2 Enter 0 to format Disk 0 or 1 to format Disk 1 If you see VSfmt STS Siz then everything is working normally If you see VSfmt RES ERR 1 then you typed an incorrect nu
78. Set the keyswitch as indicated on the processor s worksheet MicroVAX Information Processor EP or EE MicroVAX Information Processor O MerVAX Processor c2 PassfFall Console Run Boot C Backplane Console Run Boo 0 0000 wrest 3300 520 Select To 5 halt module and use diagnostic z E 9 CONSOLE console monitor 5 i RUN normally operate the module BOOT reset the module 16754 4 22 Chapter 4 Installing the Modules Connect Ethernet To connect the processor to Ethernet follow these steps MicroVAX processor EE or EP MicroVAX Information Processor SSO 1 Run the Ethernet cable to the processor as indicated in your system designer wiring diagrams 0 0000 C0 2 Locate the port on the processor labeled ENET CH for MicroVAX Information Processor EE or EP or A for MicroVAX Information Processor and attach the Ethernet cable to the port 3 Secure the connector ZUL
79. T 71 bp CP ee cQ OREL OG User interface box 2801 N26 for CVIM2 only board 1771 JMB 5 JO il M o p2 R R o 5 B ig 1 0 interface box I O interface box 2801 N27 2801 N21 200000 1 8 Rack mount color monitor 2801 NB POWER GREEN SYNC RED INPUT User interface box 2801 N22 5000000 Black amp white monitor 9 and 12 2801 N9 N6 N20 18784 Chapter 1 Preparing for Installation Figure 1 8 Industrial Disk ALLEN BRADLEY Ai P C PYRAMID E H f up di 159 209 418 or 480 Mbyte industrial disk 18541 5730 103 5710 ID4 105 106 ID7 Figure 1 9 4 Port Distribution Panel e Port 0 Port 1 Port 2 Port 3 Qr x Console Port 4 distribution panel 5710 DPI 17186 Figure 1 10 Program Loader A oW o PSs NV 2 Program loader 5710 PL B 17188 Chapter 1
80. a Programming Terminal Installing the Peripherals This chapter describes how to install the following peripherals programming terminal 209 418 or 480 Mbyte industrial disk 5710 ID4 ID5 ID6 ID7 159Mbyte industrial disk 5730 ID3 4 port distribution panel 5710 DPI program loader 5710 PL B The table below lists the page numbers for installation procedures To complete installation of See page programming terminal 5 1 industrial disk 5 2 4 port distribution panel 5 9 program loader 538 If you are installing an industrial disk and or a distribution panel make sure you have mounted and grounded these components as shown in chapters 2 and 3 Important Save the packing material in case you have to ship a disk If you are connecting a programming terminal to the RM follow these steps 1 Install a DH Interface Board cat 1784 KT K TK 1 in the programming terminal 2 Use the appropriate interconnect cable to connect the interface board to the terminal as shown below For more information on interconnect cables see appendix C 5 1 Chapter 5 Installing the Peripherals Install the Industrial Disk 5 2 To connect a programming terminal to RM KA module follow these steps Programming terminal Sp aq RM 0000 000 0
81. a fe o9 ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY N cO KA module El module Filler Plate CVIM module Color module CVIM2 module 5130 KA 5820 El 5110 FP 5370 CVIM 5370 CVIMC 5370 CVIM2 17185b 1 5 Chapter 1 Preparing for Installation Figure 1 5 Modules continued MicroVAX Processor MicroVAX Processor MicroVAX Processor EE PassFall C3 Pass Fail C3 Pass Fail COENETCHA C Processor 2 Backplane c Backplane ENET Backplane ENET iz ENET Console Run Boot Console Run Boot c Processor c Processor KEY c Error Eror C Battery Low Battery Low Battery Low 9 2 o o C C 0 0 Serial L m L m CHA H m 9 o L d d M o e i e r r Se 93 les r r 2 t t e 11 e 11 fe o e 41 e e 1 e Se e e ee H e e 2 5 ENET s o E 5 E o E o 1 N 1 N M N 2 ee P T P T 2 2 0 0 e Cl lee r r e e H t t 96 Se 9 o 0 ALLEN BRADLEY ALLEN BRADLEY ALLEN BRADLEY 0 MicroVAX Information Processor EE 5731 CPU2 17185a MicroVAX Information Process
82. able 7 A 7 7 Chapter 7 Installing 1771 I O To select rack 00 01 02 03 04 05 06 7 8 Set switch off off off off off off off off off off off off off off off off off off off off off off off off off on off off off off off off off Table 7 A Switch Settings for Available Starting Extended local 1 0 rack Numbers Set switch on 40 off on on on on RE ee EUN Chapter 7 Installing 1771 I O 3 switches to define the first I O group number Use Table 7 B Table 7 B Extended Local 1 0 Adapter Switch Settings First 1 0 Group Number Set switch For First 1 0 Group Number 7 8 0 on on 2 on off 4 off on 6 off off Set the Configuration Plug Use the configuration plug to specify whether you want to use 32 point modules or 1771 IX and IY modules in the chassis with the extended local I O adapter module If you are not using either one the plug may by left in either position 1 Lay the module on its right side The configuration plugs are visible on the lower 2 rear of the module 2 Set the configuration plug as shown below Configuration Plug according to your application Do not place a jumper on this set of pins 17341 If you are using Set configuration plug 32 point I O modules 1771 IX or 1771 1Y on the 2 lower pins and any address
83. ady to mount the components Follow these steps to rack mount the components 1 Prepare each component For the 4 and 8 slot chassis remove the brackets from the back of the chassis and install them on the front of the chassis for rack mounting If you are using fan assembly attach the fan assembly to the bottom of the chassis and then mount the chassis to the rack or panel e Remove brackets 4 Install brackets a 19778 Chapter 2 Mounting the Components 2 Prepare the rack Mark the position of each component you will mount Make sure the holes line up with the holes of the mounting brackets O O O O O O O O Planned position of component on rack O 1032 Q Nominal O hole size O 13220 3 Mount a copper ground bus on the rack a Drill two clearance holes for 10 32 mounting screws in the bus Drill and tap a 10 32 hole for each component you will attach to the rack Drilled clearance holes for mounting Drilled and tapped holes Distance on rack 17171 b Prepare a mounting location for the bus as indicated by the mounting diagram and as you did in step 2 Chapter 2 Mounting the Components Attach the ground bus to the rack using the two drilled mounting holes One con
84. ame with your transceiver 4 25 Chapter 4 Installing the Modules OSI Carrierband Broadband Interface Module 4 26 ATTENTION Do not use a transceiver that has a disabled SQE test to connect an EI module to an Ethernet network because it could disrupt network activity Check Jumper Settings The jumpers on the EI module are factory set Make sure the jumpers are set as shown below Top of El module Front J 6 12 3 12 3 1 2 3 1 2 3 JP3 JP2 JP1 JPO To install the OSI interface module use the worksheets as guides and complete the following set the switches install the module in the chassis install the battery set the pushwheel make connections to the module Set the OSI Interface Switches Set the OSI interface module s switches for operating modes switch 1 communication defaults switch 2 ATTENTION If you perform operations on a module improperly you may cause an electrostatic discharge which can damage the module Perform internal operations such as setting the jumpers only in static safe environment Chapter 4 Installing the Modules Follow these steps to set the switches Important Set th
85. amp Configure MicroVAX Information Processor Hardware Connect Program Loader to MicroVAX Information Processor Connect terminal to MicroVAX Information Processor Start up and test hardware Set hardware defaults Start Up and Configure MicroVAX Information Processor Software For more information see Data Table Library Installation and Configuration Manual 5000 6 6 1 D 5 Appendix D Start Up and Configure the Modules D 6 Install MicroVAX Information Processor Software Is MicroVAX Information NO Processor Software stand alone processor Access software from network YES Load system software Y Load optional software Y Load INTERCHANGE software Y Check module indicators Y Completed MicroVAX Information Processor Y Configure OSI You are done For more information see Data Table Library Installation and Configuration Manual 5000 6 6 1 Choose name and IP address for Ethernet Interface Choose a machine as a bootserver Is your bootserver a VAX Is ULTRIX connection software installed Appendix D Start Up and Configure the Modules Install Ethernet Interface Software NO Network INTERCHANGE software installed Is
86. ap Figure B 15 Dimensions of the Camera 2801 YD 73 mm 69mm 14 0 0 27 in 45 9 mm 60 1 mm 181i 2 56 in fe 39 L 1 54 Y NE Front view Side view 19118 17082 B 11 Appendix B Mounting Dimensions Figure B 16 Dimensions of the Camera 2801 YE 42 mm 1 65 in 148 mm 21 mm ra 5 83 in 0 83 in Es a 130 mm a 5 12 in A m O 16 Y 0 63 in i Front view Side view 19900 Figure B 17 Mounting Dimensions of 1771 A3B1 12 Slot I O Chassis with Power Supply 115mm 46mm 4 537 1 8 A 1771 PS7 power supply cannot be mounted the A m side of the 1771 A3B I O chassis See the installation data for the 1771 PS7 power supply for more amp information on mounting the supply to the I O chassis 9 293mm E 11 53 1 cable foot 315mm 12 417 E e E a 9mm 484
87. at s in this Appendix This appendix provides flowcharts that outline the scope for starting up and configuring To start up See page programming terminal D 2 PLC 5 250 system status D 2 KA module D 2 communication module status D 2 RSsau D3 Um o 54 MicroVAX hardware 00502 MicroVAX software 06 Ethernet Interface software DT Following each flowchart is a reference to the appropriate documentation for detailed information Appendix D Start Up and Configure the Modules Start Up and Configure Programming Terminal Configure Communication Module Status Start up and configure programming terminal Configure privilege classes A Configure Resource Manager Configure 5 250 System Status YES Configure i Using channel 17 channel 1 T Configure 5 250 system status YES Configure Using channel channel 2 2A 2B Configure channel 3 Using channel 3 YES Configure KA module YES Configure Remote Scanner NO Configure Remote Scanner For more information see PLC 5 250 Programming Software Configuration and Maintenance 5000 6 4 7 Start up and configure VAX hardware D 2 Appendix D Start Up and Configure the Modules Start Up and Configure Remote Local Scanner Module Status
88. cket is coated with wasner non conductive material anodized NECS painted etc scrape the material 16732 9 around the mounting hole 2 7 Chapter 2 Mounting the Components Mount the Fan Assembly To mount the fan assembly follow the steps below 1 Remove the four screws in the bottom of the 8 slot chassis with a phillips screwdriver ao lt 16733 2 Remove the fan drawer and air filter from the fan cover a Loosen the two screws on the fan drawer and slide the fan from the cover b Loosen the two screws on bottom of the drawer and slide the air filter from the fan cover 19780 Chapter 2 Mounting the Components 3 Attach the fan cover to the bottom of chassis a Place the fan cover under the chassis Make sure the screw holes line up b Place the four screws into the holes and tighten them 19781 4 Install the fan drawer a Slide the fan drawer into the fan lt cover Make sure the fan drawer RG engages the rear edge of the fan cover b Tighten the two captive screws 19782 2 9 Chapter 2 Mounting the Components 5 Install the filter a Make sure the air flow arrows on the front of the filter are pointing up b Align the filter with the two clips at the bottom of assembly and slide filter into the assembly p
89. codes Important The following is only a sample test 0 KA42 IN V2 1 0080 0010 y 0090 6 00 0 2 00A1 1 00CcO M 01 DZ MEM SCSI A SCSI B BPI NI CU 0000 0010 6000 3200 6000 2200 3200 7200 0000 0000 001 14 0001 0001 0001 0001 0001 0001 0001 0001 0001 10050 5 22 15 0002 0002 00 00 35 02 102 03 04 2 23 56 06 01 2 The system then tests the devices together When testing is complete the final error codes are displayed Use Table 12 D to interpret the results Important Before you replace any hardware be sure to check the cabling and wiring Also make sure the modules disk drives and program loader are properly connected and powered up 12 11 Chapter 12 Configuring Hardware for the MicroVAX Information Processors Table 12 D System Exerciser Display Codes If this device Displays this system exerciser And Then error code DZ 0000 0001 or 0000 4001 the device is good lt gt 0000 0001 or lt gt 0000 4001 replace the module MEM XXXX 0001 XXXX is number of pages of the device is good memory tested XXXX 0001 replace the module HDC XXXX 0001 no hard drives are connected the module is good XXXX 0001 no hard drives are connected replace the module one or both of the hard drives needs to be replaced Test each configured to module separately t
90. connected as an end device on a link connect a 150 Ohm 1 4 Watt termination resistor across the signal lines Figure 9 10 Connections to PanelView Operator Terminal 150 Q ERA ANA Ble 3 2 mlalo PanelView PanelView Operator MI INI Operator terminal aaa SN terminal 2 sh 1 2 sh 1 Blu 3123 2 259 mlalo V A 16614 ATTENTION Do not disconnect the connector on a middle A device when the system is operating because that would cause discontinuity in the link and remove the termination The connection between terminals is inside the module After you have finished connecting the I O link cabling proceed to chapter 10 to provide power to the I O sub system Chapter Objectives What You Will Be Doing Connecting ac Power This chapter shows you how to make ac connections to the components If you have the following components in your system you have to connect ac power to them Component Cat no power supply 5120 P1 B industrial disk 5730 ID3 5710 ID4 ID5 ID6 ID7 fan chassis 5110 FAN8 I O power supply 1771 P2 P4 P7 program loader 5710 PL B You may also be wiring an isolation transformer master control relay grounds are at the same potential Otherwise you could ATTENTION Avoid ground loops Make sure all damage the equipment The following sections show you how to connect ac pow
91. croVAX Information Processors Changing Modes and Booting the Hardware Use the keyswitch on the MicroVAX Information Processor to change the operating mode of the MicroVAX Information Processor The three modes are Console Run Boot To switch mode turn the keyswitch to that mode position Table 12 A MicroVAX Information Processor Module Keyswitch To Use this The keyswitch position mode run self tests and system utilities and configure Console stays in Console position hardware defaults until you turn it The key cannot be removed from the switch boot or reboot the processor The processor Boot automatically returns to comes up either running VMS or in console the Run position mode where the prompt is gt gt gt depending on how the default recovery is set For more information see the Setting Default Recovery section later in this chapter operate normally stays in Run position until you turn it The key can be removed from the switch Run Power up Diagnostic Self test Each time the MicroVAX Information Processor is powered up it runs a series of self tests The test results are displayed and then you see the Console prompt Once the Console prompt is displayed you can run self tests on individual devices or call up the system configuration table to look at test results Processor before the power up self test is completed If the power up sequence is interrupted the hardware defaults in
92. d in the wiring documentation 3 Connect the cable to the port labeled INPUT on the user interface User interface oO 16775 Chapter 6 Installing the Vision Components Color Monitor To connect the color monitor follow the steps below Color monitor WER P LIGHT ar PEN GREEN SYNC RED INPUT rc 2 1 Connect each of the four color coded cables into its port on the monitor connect the white cable to the port labeled SYNC 2 Route the cables to the user interface RGB 5 3 Connect the other end of each cable into 7 port on the user interface User interface 16776 Black and White Monitor To connect the black and white monitor follow the steps below Black and white monitor SEY E AY 1 Plug the cable into the monitor s port labeled VIDEO IN VIDEO IN 2 Route the cable to the user interface 3 Plug the other end of the cable into the user interface s port labeled GREEN User interface eo oe GREEN O RED INPUT O 6 4 16901 Connect the Camera to the CVIM Module Chapter 6 Installing the Vision Components Light Pen To connect the light pen connect the light pen s cable to the user interface s p
93. d ring lugs c Connect one end of each conductor to each component and leave the other end loose as shown below Mounting bracket Star washer Chassis ground stud Using the mounting bracket for chassis without grounding studs for example on the industrial disk Cup washer 10 keps nut Flat washer Using grounding lug Mounting screw Ring terminal 10 hex Star nut PYRAMID washer 000000000 555595595104 af B8 19784 d Tighten all mounting nuts or screws the components Chapter 3 Grounding the Components 2 Prepare and connect grounding conductors to the ground bus a Construct an equipment grounding conductor long enough to extend from the ground bus to an enclosure wall Use 8 AWG stranded wire or equivalent tinned braided cable copper wire the exact AWG should be in the grounding documentation from the system designer and ring terminals Construct a grounding electrode conductor long enough to extend from the bus to your grounding electrode system earth ground potential Use 8 AWG copper wire the exact AWG should be in the grounding documentation from the system designer and ring terminals Connect the loose equipment
94. do not support line signals Connect the cable to the MicroVA X Information Processor s port labeled Comm Port 5731 CPU 1 CPU 2 or Serial CH A 5730 CPU1 Connect the device to the distribution panel a Attach one end of the cable you made to the appropriate connector on the distribution panel port 3 is the console port b Attach the other end of the cable to the device The program loader connects to the MicroVAX Information Processor Connect the program loader before you boot the system To connect the program loader follow the steps below 1 2 Plug in the program loader Run the cable with the 50 pin D shell connector from the program loader to the MicroVAX Information Processor Connect the 50 pin D shell connector to the port labeled LOADER on the MicroVA X Information Processor For more information on the program loader see the Program Loader Installation Data 5000 2 93 5 9 Chapter 5 Installing the Peripherals What to do Next After you have completed installing the peripherals If you are installing Go to chapter vision components 6 7 5 10 Chapter Objectives Installing the Vision System Before You Begin Installing the Vision Components This chapter shows you how to install your vision components If you are not installing a vision system go to the next chapter To complete the installation of your vision components you connect the interface box us
95. e switches before you put the module in the chassis and power up Set Switch Bank 1 Set switch 1 as shown on the worksheet Switch 1 operating modes Top of OSI Interface module m A Front 7 Up away from board V Down toward board 12 T 4 18414 2 Set switch 2 as shown on the worksheet Switch 2 use defaults Top of OSI Interface module Bd Bd Front LEX 4 Up away from board m V Down toward board 1234 18415 Important Leave switches 3 and 4 in the up position Install the OSI Interface Module Install the module as shown in appendix A Install the Battery To install the OSI interface module battery see page 4 11 4 27 Chapter 4 Installing the Modules 4 28 Set the OSI Interface Module Pushwheel Address Follow the steps below to set the OSI interface module s pushwheel address If you have more than one OSI interface module in the same chassis set the pushwheels sequentially make sure you set the first OSI interface module s pushwheel to 1 1 Locate the pushwheel on the front panel of the carrierband
96. e these tasks mount the fan assembly mount the camera mount the black and white monitor Gather the mounting documentation Check this documentation and determine the components you are mounting method of mounting to use panel or rack position of the components Gather the PI components you will mount If you are mounting any of the following components see either the rack or panel mounting procedure 4 slot chassis 8 slot chassis industrial disk 4 port distribution panel I O board for vision chassis and power supply rack mount color monitor If you are mounting the following hardware go to page 2 8 fan assembly camera black and white monitor I O interface box user interface box 2 1 Chapter 2 Mounting the Components Gather the Tools and Supplies Gather these tools and supplies you will need 10 32 screws lock washers flat washers and screw driver set if you are rack mounting 10 32 screws lock washers flat washers and drill and tapping equipment if you are panel mounting wrench set if applicable wire brush measure marker or grease pencil copper ground bus two spacers for use between the ground bus and panel To Then Panel mount the components go to page 2 5 Rack mount the components continue reading Rack Mount the Components After you have gathered the equipment mounting documentation and tools you are re
97. eck LEDs 1 checking components 11 8 completing installation of components 6 1 connection camera 6 5 remote I O Link 6 7 I O interface box 6 2 illustration 1 5 installation _4 20 module address 4 21 mounting the camera 2 10 Switch for camera power 4 20 1 5 user interface box 6 3 CVIM2 module illustration 1 5 D daisy chain configuration 9 1 Data Highway Data Highway Interface Plus Module See KA module v data transmission rate PLC interface module 8 3 DH Interface Board 1784 KT KTK1 5 1 dimensions 1 1771 A3B 12 slot I O chassis with power supply 13 1771 A3B 16 slot I O chassis with power supply 13 1771 A3B1 12 slot I O chassis with power supply B 12 1771 1 16 slot I O chassis with power supply B 12 4 port distribution panel _B 2 4 slot chassis B 2 B 12 B 13 8 slot chassis B 1 B 12 B 13 black and white monitor 127 8 black and white monitor 9 9 camera B 11 color monitor B 10 fan assembly 1 board 8 I O interface box B 6 industrial disk B 3 user interface box B 4 direct communication module switches 8 2 disposal of lithium battery 4 2 E module check LEDs 11 7 illustration 1 5 installing 4 24 jumper settings checking 4 26 replacing 4 24 start up and configure D 1 electrostatic damage 4 1 electrostatic discharge 1 2 emergencies lithium battery 4 3 error codes 12 6 12
98. ectives Gather Your Equipment Start Up and Test MicroVAX Information Processor Hardware Configuring Hardware for the MicroVAX Information Processors This chapter shows you how to start up and test the MicroVAX Information Processor hardware and set hardware defaults To configure the hardware you must complete the following tasks Start up and test the hardware format the industrial disk set hardware defaults You need the a MicroVAX Information Processor terminal or workstation VT220 VT240 or compatible VT320 VT340 or compatible program loader documentation that came with the above hardware a MicroVAX Information Processor or EP or EE worksheets communications wiring labeling diagram industrial disk Starting up and testing MicroVAX Information Processor hardware requires checking module indicator lights setting up the terminal and connecting it to the processor module running power up diagnostic self tests running system exerciser tests formatting industrial disk configuring defaults 12 1 Chapter 12 Configuring Hardware for the MicroVAX Information Processors 12 2 Checking Module Indicator Lights Use the following table to check the module indicator lights Check the LED labeled It should be If it is not PASS FAIL GREEN e cycle power by turning off the power from the power supply and then turning it back on e make sure the module is seated
99. ended local I O adapters or between a processor and an extended local I O adapter you cannot connect two 2 m cables together You would have to use the 5 m cable and have the extra meter as slack If you do need a custom cable these are available Table 9 B Table 9 B Custom Extended Local 1 0 Cables Cable Length Catalog Number 77 23 1771 710 32 9 1771 10 715 493 1771 15 720 65 7 ft 1771 CX20 725 82 1 ft 1771 25 730 98 6 ft 1771 CX30 9 5 Chapter 9 Connecting the I O Link Make Extended Local I O Connections Important Follow these considerations when making extended local I O connections do not apply power to an I O rack containing a extended local I O adapter module until all extended local I O cables are installed and connected make extended local I O connections according to Figure 9 4 adapter module before connecting or disconnecting extended local I O cables to prevent the possibility of corrupting the data ATTENTION Turn off power to the extended local I O Figure 9 4 Make Extended Local I O Connections 1 Connect the single end connector to channel 5 RS5 module of the RS5 v 2 Route the cable to the first local I O and adapter EDU E 3 Connect the dual end connector to the local S I O adapter module Be sure to screw in the retaining screws tightly 4 Y
100. er interface box camera to the CVIM module board module to a remote I O link optional Make sure you have mounted and grounded the following components as shown in chapters 3 and 4 1 monitor 2801 N6 N8 N9 N20 I O board 1771 JMB I O interface box 2801 N21 user interface box 2801 N22 6 1 Chapter 6 Installing the Vision Components Connect the I O Interface Box To connect the I O interface box 2801 N21 to the CVIM module follow these steps CVIM module O E 5 1 Connect the cable 2801 NC17 to the CVIM port j labeled MODULE I O 2 Run the cable to the CVIM as indicated in the wiring documentation g E 3 Connect the cable to the port labeled CVIM on the I O Interface box O I O interface box o JO i 16774 Chapter 6 Installing the Vision Components Connect the User To connect the user interface box 2801 N22 to the Interface Box module color monitor 2801 N8 or black and white monitor 2801 N6 N9 N20 light pen 2801 N7 CVIM Module To connect the CVIM module follow these steps HO 1 Connect the cable 2801 NC18 to the CVIM port labeled USER INTERFACE 2 Route the cable to the user interface as indicate
101. er to the above components Gather ac Wiring Documentation Gather the ac wiring documentation to determine which components you have to connect to ac power 10 1 Chapter 10 Connecting ac Power Disable Inputs and Outputs Power Supply 10 2 To disable inputs and outputs follow these steps ATTENTION Disable outputs and inputs before connecting ac power If you do not you may cause machine operation which could cause damage to machinery and personal injury 1 Pull down the wiring arm of each I O module 2 Disconnect each RS connector 3 Putthe keyswitch of the RM in Program Mode You connect the power supply to the devices you want disabled by the power interlock relay ac line voltage If you are not sure how to wire the supplied connectors of the power supply see appendix A Power Interlock Relay Optional You can wire various devices to the power interlock relay Check the power supply documentation from your system designer to determine which device you will be connecting the maximum for this connection is 250V ac at 1 A To connect the power interlock relay follow the steps below O Onsen PYRAMID Integrator 1 Wire the Interlock Relay connector as shown N O 4 COM ll cer 2 Attach the wired connector to the female connector labeled Interlock Relay on the power supp
102. ernal power source cat no 5120 CP3 4 e Atleast one vision processor PLC 5 250 controller and no MicroVAX Information Processor 2 Connect the 5120 CP1 cable to the fan chassis and the power supply Quer a Gather the fan status cable that PYRAMID came with the fan assembly b Connect the right angle connector of the fan status cable to the port labeled FAN CHASSIS on the power supply d 5120 CP1 c Route the fan status cable away from the Interlock Relay and Line J E Voltage connectors vou wur a o d Connect the straight end of the cable to the port labeled FAN STATUS CABLE on the fan chassis he GHE OD 19785 Chapter 4 Installing the Modules 3 Connect the 5120 CP2 cable to the fan chassis the power supply and a 24V external power supply Tool z tol 2 Tru S Tru 2 2 Toul 9 re Connect the spade lugs to an external 24V power supply lig b Connect the right angle Connect triple red to Heh connector of the 5120 CP2 amp cable to the port labeled FAN 5120 CP2 CHASSIS on the power supply c Route the cable away from
103. g shorted together or to ground Provide wire number labels at all wire connections including those at any optional user supplied terminal strips Use the logical I O addresses link chassis module slot terminal as wire numbers Connect Power Lines ATTENTION Do not turn on power to any input or output A circuit at this time To avoid exposing personnel to electric shock hazards all input and output devices must remain de energized until power is required during the check out procedure Connect the various user supplied power and common ground wires Distribute these wires among the wiring arms in such a way that no single wire exceeds its rated current ATTENTION Calculate the maximum possible current in each A power and common wire Do not exceed the rated current for any particular wire size permitted by the local electrical code Overheated wires and damaged insulation may result from over loading Tie Wrap Use tie wraps to gather the wires at each wiring arm Neatly bundle wires in a way that will allow the arms to pivot from vertical to horizontal Connecting Shielded Cables Chapter 7 Installing 1771 I O Replace Covers Snap the terminal covers back onto the wiring arms Figure 7 10 There is a blank label on each terminal cover and beside the terminal status indicators on each I O module Write terminal designation information on these labels it will be useful during system start up and troubleshooti
104. grounding conductors from step 1 and the two new conductors to the ground bus as shown below You can connect the conductors to the bus in any order Ground bus mounting Tapped hole From component Star washer 18271 Screw 3 Connect the equipment grounding conductor and grounding electrode conductor a Connect the equipment grounding conductor to an enclosure wall as shown below Scrape paint and other non conductive finishes from both sides of the enclosure wall at the point where the grounding conductor will attach Be sure to scrape clear an area at least the size of the ring terminal to be used 3 3 Chapter 3 Grounding the Components AN Important Make sure the scraped surface of the enclosure wall is in contact with the total surface area of the ring terminal Enclosure wall Scrape paint Scrape paint on enclosure wall and use a star washer Star Equipment grounding washer conductor 10020 Connect the grounding electrode conductor to your grounding electrode system earth ground potential We recommend a direct earth ground for maximum protection ATTENTION Do not use an indirect earth ground such as a water pipe building structure or power distribution system otherwise your components may experience grounding problems What to do Next After you have grounded the components go to chapter 4 to continue installing your system Chapter Objectives How to Use this Chap
105. hapter 7 Installing 1771 I O 7 6 Set the number of the starting I O group in the chassis SW1 Starting group Switch number 7 8 Set the data transmission rate on the adapters as shown in Figure 7 3 or Figure 7 4 For 1771 ASB C select the scan mode as shown Figure 7 4 SW2 f you set the switch to on all but the last four slots will be scanned Do this if you re not using the last four slots in the chassis to minimize scan time If you set the switch to off all slots will be scanned For 1771 ASB C set link response off for unrestricted SW2 Chapter 7 Installing 1771 I O Configure the To configure the extended local I O adapter module cat no 1771 ALX Extended Local 1 0 you must Adapter Module define the starting I O rack number and available first group for the extended local I O adapter by setting the switches on switch assembly SW1 specify the types of I O modules being used in the extended local I O racks by setting the configuration plug Set Switch Assembly 1 To set switch assembly SW1 do the following 1 Locate switch assembly SW1 on the extended local I O adapter module SW 1 t Off away from board m On toward board 12345678 SW 2 Not Used xd i First 1 0 Group Number 1 0 Rack Number 2 Set switches to define the I O rack address Use T
106. hardware identify the hardware While designing your system your system designer completes documentation that describes what to install and how Gather the documentation from your system designer You will use this documentation with the procedures in this manual to install the hardware If you are installing I O make sure you have the installation information for each type of I O you are installing You may have only some of the documentation below because you may not be installing some of the components Get this information from your system designer list of the components you will install identify components the position of the components mount components the points to ground 3 ground components the PI modules you install switch settings 4 and install modules and connections appendix A other components you will install industrial disk install peripherals vision system information install vision components standard 1771 I O 7 install standard 1771 1 0 non standard 1771 I O install non standard 1771 1 0 points to wire wire I O link ac wiring diagrams connect ac power Chapter 1 Preparing for Installation Hardware Availability Unpack the Hardware Using the list of hardware supplied by your system designer make sure all the listed hardware is available Check the invoice to make sure that the catalog numbers on the boxes match the hardware that s on your hardware list If the hardwa
107. how to connect a daisy chain configuration See publication 1770 6 2 1 for information on how to construct a trunkline dropline configuration For each I O link of the scanner module you can individually select to have a data transmission rate of 57 6k bit s 115 2k bit s or 230k bit s At each I O adapter you must select the same rate as you select for the link at the RS A higher transmission rate provides a faster I O update However the higher the rate of transmission the shorter the maximum cable length If the data transmission rate is Then the maximum cable length is 57 6k bit s 10 000 ft 115 2k bit s 5 000 ft 230 4k bit s 2 500 ft Cabling Configuration A general cabling configuration is shown in Figure 9 1 The cable has a signal conductor with blue insulation a signal conductor with clear insulation and a bare shield drain wire Observe the color code convention used in the following figures to provide the proper signal polarity At each end device connect a termination resistor For a transmission rate of Connect an 57 6k bit s 150 Ohm termination resistor 115 2k bit s 150 Ohm termination resistor 230 4k bit s 82 Ohm termination resistor Chapter 9 Connecting the I O Link For RS always ground one and only one end of the shield Figure 9 1 General Cabling Configuration End Middle End device device s device 150 Q or 820 Twinaxial cable cat no 1770 CD See the table in p
108. i the Interlock Relay and Line a Voltage connectors e d Connect the straight end of the cable to the port labeled Connect single red J FAN STATUS CABLE on the to sense or fan chassis Connect single black BREL OO to sense or _ Q 19786 4 Connect the 5120 CP3 cable to a 24V external power supply o a Connect the spade lugs l to an external 24V power supply ii u b Connect the right angle Connect triple red to Ele connector of the 5120 CP3 E cable to the port labled SS Serre FAN CHASSIS on the Connect triple i c Route the cable away black to from the Interlock Relay D 2 and Line Voltage ciui I connectors Connect single red to sense or 19787 Connect single black to sense or Connect to Interlock Relay See chapter 9 to connect the interlock relay Connect to Line Voltage See chapter 10 to connect ac power 4 7 Chapter 4 Installing the Modules RM KA Module 4 8 To install the RM KA module use the worksheets as guides and complete the following set the RM KA module switches and jumpers install the module in the chassis install the battery RM only set the KA module address make connections
109. ication Module switches setting PLC interface module switches setting 1785 PLC 5 processor switches setting RediPANEL switches Conventions In this chapter we show and describe switches as being on or off Printed on the actual switch assemblies are the words ON and OFF or the word OPEN OPEN corresponds to OFF In some cases the switch has a toggling lever that you push down toward the board or lift up away from the board In those cases we may describe the switches as being up or down An I O chassis contains an I O adapter and I O modules In a broader sense we sometimes use the term I O chassis to include hardware such as Bulletin 2705 RediPANEL modules with built in I O interfaces We do this because the built in I O interface communicates with the I O scanner over the I O link in the same way that an I O adapter in an I O chassis in the narrow sense does To install a direct communication module cat no 1771 DCM set the switches of switch bank 0 as described in publication 1771 6 5 27 Set the switches of switch bank 1 as described here Set switches 1 through 6 to select the I O rack number and set switches 7 and 8 to select the starting I O group as shown in Figure 8 1 8 1 Chapter 8 Installing Non standard I O Figure 8 1 Direct Communication Module Switches 123 4 5 6 7 8 On toward board _ 1 Off away from board
110. iderations circumstances that can lead to personal injury or death property ATTENTION Identifies information about practices or damage or economic loss Attention statements help you to identify a hazard avoid the hazard recognize the consequences Important Identifies information that is critical for successful application and understanding of the product Summary of Changes Summary of Changes Additional Information In general we improved the format and added greater detail to this manual The table below lists specific changes we made We have To chapter appendix added and updated drawings for the chassis I O scanner RS5 1 power supply module Color CVIM module CVIM2 module User Interface box 2801 N26 I O interface box 2801 N27 and camera 2801 YE updated the Rack Mount the Components and Mount the Fan 2 Assembly procedures updated the drawing for grounding the components updated the installation procedures for e power supply e RS added steps for RS5 e Replace MicroVAX Information Processor We have also combined the installation procedures for RM and KA module into one procedure replaced information on industrial disk 5710 ID4 and ID5 with 5 5710 ID6 and ID7 added the information on configuring the extended local I O 7 adapter module updated these procedures 9 e Connecting Remote I O to the RS e Connecting the Extended local I O link
111. ill see this message VSfmt RES Abtd 84 FAIL gt gt gt You will have to begin the formatting procedure over if you wish to format the disk Formatting the Industrial Disk To format an industrial disk complete the following procedure for 5731 CPU1 CPU2 Important The formatting procedure erases the entire disk If you have information on the disk that you want to save copy it to another disk before beginning this procedure 1 Be sure you are at the console prompt then enter TEST 75 2 You see PV SCS FMT 0 SCSIA 1 SCSIB To format the disk enter 0 3 Yousee PV SCS FMT ID 0 1 2 3 4 5 6 7 Enter the address of the disk drive you want to format 4 Yousee PV SCS FMT RUsure 1 0 To continue the formatting procedure enter 1 While the disk is formatting this message displays PV SCS FMTing The actual formatting takes about 40 minutes When you see the following messages the procedure is complete and the disk is ready to be used PV SCS FMT 1 0 PV SCS FMT SUCC gt gt gt 12 16 Set Hardware Defaults Chapter 12 Configuring Hardware for the MicroVAX Information Processors To discontinue the formatting procedure enter 0 You will see this message PV SCS FMTex gt gt gt You will have to initiate the formatting procedure again if you wish to format the disk After you have determined that the MicroVAX Information Processor hardware is working cor
112. imensions Figure B 2 Dimensions of the 4 Slot Chassis 5110 A4 B 309 mm 12 13 292 11 50 in Side view pucr ec efie poU A 5 311 mm 406 mm 12 25 in 16 in Se HEP Y Front View 256 mm lt 10 08 1 Allow 6 above and below each chassis 406 mm overall depth TN 16 in 2 f chassis is installed with other chassis allow 6 between chassis Otherwise allow 4 left and right of allow for installing and the chassis removing modules and cables 19773 Figure B 3 Dimensions of the 4 Port Distribution Panel 5710 DPI 3 47 in Allow at least 3 inches of depth for connectors and cables 13 mm 0 5 0 86 in 1 75 in 1067 Appendix B Mounting Dimensions Figure B 4 Dimensions of the Industrial Disk 5710 104 ID5 ID6 ID7 and 5730 ID3 Top view 245 9 66 in h MNA AE 447 mm gt 17 58 in A LS JO oF Acus BRADLEY E Ly PYRAMID 419 mm 295 mm 16 49 in 11 63 in n O J Y 465 mm 18 33 Front view 17086 B 3 Appendix B Mounting Dimensions Figure B
113. ing upwards e the filler plates are installed and secure RM PASS FAIL GREEN make sure you turn on the power to the power supply EXECUTE OFF e cycle power by turning off the power from the power supply and then turning it back on e at initial power up clear memory or re download program OUTPUTS OFF FAULT OFF FORCES OFF CH1 Flashing GREEN e make sure the connection is secure if connected make sure there are no duplicate nodes make sure the blue and clear wires are not swapped CH2 Flashing GREEN if configured as DH link CH3 Flashing GREEN if configured as DH link make sure the memory module is connected properly see appendix A BATT LOW make sure the battery is inserted correctly in the battery holder RS2 PASS FAIL GREEN cycle power by turning off the power from the power supply and then turning it back on make sure you turn on the power to the power supply e make sure the module is seated properly see appendix A CH 1 Flashing GREEN make sure the connection is secure if connected see RS5 on page 11 5 CH2 Flashing GREEN if connected MEM ERR make sure the memory module is connected properly see appendix A BATT LOW make sure the battery is inserted correctly in the battery holder 1 ERR will be on at initial power up until memory is cleared or downloaded Chapter 11 Checking the Hardware If you Check the LED It should be If it
114. is not have a labeled RS5 PASS FAIL GREEN e cycle power by turning off the power from the power supply and then turning it back on make sure the module is seated properly see appendix A CH 1 e GREEN if configured sure the connection is secure and connected make sure there are no duplicate or overlapping rack numbers assigned make sure that the rack is configured for a rack address in the range defined by the scanner pushwheels CH2 Flashing GREEN if configured but some adapters faulted or disconnected CH 3 Flashing RED if configured but all adapters faulted or disconnected CH 4 OFF if not configured CH5 ERROR e note flashing error code cycle power by turning off the power from the power supply and then turning it back on BATT LOW OFF make sure the battery is inserted correctly in the battery holder LP PASS FAIL GREEN e cycle power by turning off the power from the power supply and then turning it back on make sure the pushwheel number is correct make sure the module is seated properly see appendix MEM ERR OFF make sure the memory module is connected properly see appendix A BATT LOW OFF make sure the battery is inserted correctly in the battery holder CVIM PASS FAIL module GREEN make sure the module is seated properly see appendix A make sure you turn on the power to the power supply TRIGGER 1 OFF TRIGGER 2 OFF MEMORY OFF Mic
115. ith a graphite powder such as Lith X or an appropriate metal fire extinguishing powder applied with a long handled tool Avoid exposure to toxic fumes from burning lithium Gather the module documentation and check to see which modules you are installing See Table 4 A for which page you should go to for the procedures Table 4 A Installing Modules If you are installing this module See page power supply 5120 P1 B 4 5 RM 5130 RM1 RM2 4 8 KA module 5130 KA RS 5150 RS2 RS5 4 15 LP 5250 LP1 LP2 LP3 LP4 4 18 vision processor 5370 CVIM CVIM2 CVIMC 4 20 MicroVAX Information Processor module 4 21 5730 CPU1 5731 CPU1 CPU2 module 5820 El 4 24 OSI carrierband interface module 5820 CC 4 26 OSI broadband interface module 5820 CBx 4 26 Power Supply Chapter 4 Installing the Modules ATTENTION If you have any empty slots in the chassis install filler plates 5110 FP in them Otherwise the modules could be damaged To install filler plates see appendix A Many of the connections you make to the modules are made to connectors that you wire If you do not know how to wire these connectors see appendix A Important Save the packing material in case you have to ship a module To install the power supply complete the following tasks set the power supply operating voltage install the power supply in the chassis make connections to the power supply Set the Opera
116. ive on the following frequency channel pairs Cat no MAP channel Transmit channel Transmit frequency Receive channel Receive frequency 5820 CBA A 3 4 59 75 71 75 MHz P Q 252 264 MHz 5820 CBB B 4A 5 71 75 83 75 MHz R S 264 276 MHz 5820 CBC 6 FM1 83 75 95 75 MHz T U 276 288 MHz OSI Interface To install the OSI interface module complete the following 1 make sure slot time is consistent with other nodes on the 802 4 network A B defaults to 80 decimal 50 HEX perform system load check default settings specify switch settings see chapter 7 of the PI Design Manual 5000 6 2 1 for more information Slot Time The default slot time is 80 decimal 50 HEX To change slot times use the local interface capability of MAP Station Manager see A B MAP Station Manager Software User s Manual see PI OSI Interface Software User s Manual System Load See both the A B MAP Station Manager Software User s Manual and the PI OSI Interface Software User s Manual for information on system loading Configurable Parameters All OSI related configurable parameters have factory default settings that work for most networks If you need to change any of these default settings see MAP Station Manager Software User s Manual PI OSI Interface Software User s Manual 4 32 Chapter 4 Installing the Modules Specify Switch Settings on the OSI Carrierband Broadband Interface Module
117. local interface or through a power cycle e ifthe LED is RED reset the module through the RS 232 local interface or through a power cycle e if resetting the module doesn t work contact your local sales office Chapter 11 Checking the Hardware If you Check the LED It should be If itis not have a labeled MEM ERR will be on at initial power up until memory is cleared or downloaded These LEDs light after INTERCHANGE software has been loaded Ethernet PASS FAIL GREEN e cycle power by turning off the power from the power supply and then Interface turning it back on module make sure the module is seated properly see appendix ENET Flashing GREEN or off If make sure the connection to the Ethernet network is secure connected and communicating on the Ethernet network ERROR CODE e cycle power by turning off the power from the power supply and then turning it back on make sure the module is seated properly see appendix e it will blink the error code Call support services 3 This LED lights after Network INTERCHANGE software has been loaded RM or KA Module on the Communication Link Channel With this protocol LED should be CH 1 Master Flashing GREEN when communication Slave is occurring DF 1 if another device is sending you messages and you are replying DF 1 If no other device is sending you messages OFF Inactive OFF CH 2 and DH link and there s no other activity on
118. low this procedure carefully you can minimize wiring errors You must place each I O module correctly and make every I O connection at the proper wiring arm terminal Color coded labels identify the various types of I O modules Also other labels allow you to write in the address of each I O terminal Insulation color is useful for identifying various groupings of wires For example the Bulletin 1790 Assembled Systems optionally available from A B Quality and Productivity Systems Division typically have red ac wires and blue dc wires However follow all local electrical codes Several I O modules require shielded cable connections We give you shielded cable connection instructions page 7 17 which supplement the general instructions in this section This installation procedure is necessarily general in nature Many types of I O modules are available and the connections vary according to module type The specific wiring required for each type of I O module is in the separate installation data publication for that specific module type Therefore see Figure 7 7 and the appropriate installation data publication during execution of the following steps connector if you cannot seat a module with firm pressure check the alignment and keying Forcing a module can damage the backplane connector or the module ATTENTION Do not force a module into a backplane Chapter 7 Installing 1771 I O Figure 7 7 1771 10 Hardware Components
119. ly 3 Attach the other end of the cable as shown in the wiring O documentation from your system designer E Industrial Disk Chapter 10 Connecting ac Power Connect ac Line Voltage You connect the power supply to ac line voltage The input ranges for the power supply are 85 132V ac for 115V ac 170 to 264V ac for 220V ac 47to 63 Hz To connect ac power to the power supply follow the steps below Important If you are grounding the ground wire to the chassis do not connect the top wire 2 o Q m om d aS TR 1 Wire the Line Voltage connector as shown U 2 Plug the connector into the female connector labeled EQPT GND L2 N L1 3 Connect the other end of the cable to AC 8 power as shown in the wiring E documentation from your system designer EQPT GND id LA 4 L2 N e L1 V a O 19791 To wire ac power to the industrial disk follow the steps below 1 Ifyou have not already done so wire the terminal block for ac power as shown in chapter 5 of this manual appropriate voltage Otherwise you may damage ATTENTION Make sure the ac selector switch is set to the the equipment 2 Attach the other end of the wires to ac power as shown i
120. mber Start over by entering TEST 70 again If the message continues to appear call your service representative 12 14 Chapter 12 Configuring Hardware for the MicroVAX Information Processors When you see VS8msv STS Siz e RD54 the formatter program is determining the type of disk it is formatting If you see VSmsw STS 5422202 s e 72 or VSmsv_RES_Err 2 84 FAIL gt gt gt gt then replace the disk When you see VSfmt QUE SerNBR 0 999999999 enter the serial number of the disk it should be on the packing slip If you do not have a serial number assign a unique number to it Record the number on your MicroVax Information Processor worksheet When you see VSfmt QUE RUsure DUAO 1 0 enter 1 to continue the formatting procedure While the disk is formatting these messages gradually appear MSfmtssTS dMBB ogc ae cam soy we 2122 MStmb STS EMTThQgn 2 wh dh 0 cb as ck x ue OK VSfmb STYS CchkPadSssi ce Gone Gah ae C9 0 9 Se OK VSfmt STS BBRvec n VSfmt RES Succ The actual formatting takes about 45 minutes When you see the last line of the display the procedure is complete and the disk is ready to be used Return to the previous section and verify the disk 12 15 Chapter 12 Configuring Hardware for the MicroVAX Information Processors To discontinue the formatting procedure enter 0 You w
121. mmunication interface modules cable connection diagrams for ports 2A or 2B of the RM and KA module cable pinouts for serial communications cable diagrams for various Allen Bradley cables Appendix C Cable Connections for the RM and KA Module Switch Settings Figure C 1 shows an example of how to configure the switch settings for a 1770 KF2 or a 1785 KE communication interface module Figure C 1 Example switch settings for 1770 KF2 or 1785 KE SW 1 Full duplex SW 5 SW 6 SW 8 None SW 2 SW 3 SW 4 57600 9600 SW 7 RS 232 Parity Address Address Address bit s bit s DH SW 8 SW 1 SW 2 SW 3 SW4 SW5 SW6 SW7 ta au ga fuga S 12 12845 12 mi 123 12 1234 12 Off 0 1 Side view 17091 Switch Function SW 1 asynchronous link features SW 2 SW 3 SW 4 station address SW 5 DH baud rate SW 6 asynchronous link baud rate SW 7 DH network SW 8 RS 232 C or RS 422 selection For more information about the different possible switch settings see the documentation for your communication interface module Appendix C Cable Connections for the RM and KA Module Cable Connections The following diagrams show cable connections for communication via ports 2A and 2B of the resource manager and KA module Important The maximum cable length for DH DH is 10 000 ft using a 57 6k bit s transmission rate and 5 000 ft using a 115 2k bit s transmission
122. module in the chassis follow the steps below the Chassis 1 Check the module worksheet to determine which slot to install the module a A mm mm pun o o o 9 4 slot chassis 5110 4 8 slot chassis 5110 A8 B 19775 A 5 Appendix A Installing and Removing a Module 2 Turn off the power supply Turn off the 19792 power supply 3 Insert the module into the chassis Important Make sure the module is firmly seated in the chassis backplane before you secure the module in the chassis using the thumbscrews a Hold the module upright with its front panel facing toward you 2 SS vay a 0 7 our b Align the module s board on the module card guides and slides the module into the
123. n 2 56 in 0 63 in 54 mm 2 13 in 94 mm 3 69 in 19903 B 7 B 8 Appendix B Mounting Dimensions Figure B 9 Dimensions of 1 0 Board 1771 JMB 6mm 0 25 in 343 mm 13 5 in aii BF SESPEPSSPSSEE 2525255555559 4 emis 0000000000 000000 76 mm PErecseseeeeeeassas a O0O000000 000000 00g 356 mm 14 368 mm x 6mm 14 47 in 0 25 in Dh 16 mm 0 63 in 0 06 in Ref Comp Ht T vw 19 Nus 0 75 in Non metallic Metallic standoff i threaded spacer 4 40 with clearance for 6 hardware 4 places 17092 Figure B 10 Dimensions of the 12 Black and White Monitor Front view Rear view A 284 mm 11 2 in 05006006000 n A Allow 343 mm 13 5 in depth 304 mm gt 11 9 in S Appendix B Mounting Dimensions Figure B 11 Dimensions of 9 Black and White Monitor Front view Rear view 220 8 66 in Ne 00000 eo es i Allow 254 mm 10 in depth S 220 mm 8 66 in io
124. n place by its locking tab Chapter 7 Installing 1771 I O Figure 7 9 Wiring Arms Installed II _ T Locking tab holds E wiring arm when LE 3 a in position TES an gt 17797 Connect I O Lines Use a flat head screwdriver to remove the terminal cover from each wiring arm to expose the terminals if a terminal requires shielded cable connection see page 7 17 Connect the wires between the I O devices and the wiring arm terminals Trim the length of the wire to approximately 3 4 of an inch above its terminal Strip approximately 3 8 of an inch insulation from the end of the wire Bend the end of the wire to the right and place the bare copper wire under the pressure plate of the terminal screw optionally you can use a spade lug Tighten the screw and check that the wire is firmly in place 7 15 Chapter 7 Installing 1771 1 0 7 16 Test Connections Determine that each I O line is correctly connected between its I O terminal and its input or output device Test for continuity A simple continuity test may be accomplished by temporarily jumping an I O terminal to ground then checking for very low resistance to ground at the other end of the I O wire where it connects to its input or output device This test does not check for I O components bein
125. n your system design wiring diagram Chapter 10 Connecting ac Power Fan Assembly You connect the fan assembly to ac power The input ranges for the fan assembly are 85 to 132Vac for 110 120V ac 170 to 264Vac for 220V 47 to 63 Hz To connect the fan assembly to ac power follow the steps below 100 120 AC 200V AC Jesu 1 Use a 1 8 3 1mm wide blade insulated handled screwdriver to set the voltage switch to the operating voltage of your system it is shipped set to 200V ac and can be changed to 100 120V ac ex 68888 E i EQPT GND 3 Attach the wired connector to the female 02000 connector labeled GND L2 N L1 on the fan chassis 2 Wire the line voltage 4 Attach the other end of the wires to ac power connector as shown as shown in your system designer L2 N wiring diagrams 16797 Connecting I O Power Supplies Install each power supply for each I O chassis as described in the publication shipped with each power supply 10 4 Chapter Objectives Checking the Hardware Disable All Inputs and Outputs Checking the Hardware This chapter outlines how to check your hardware after you have installed it For system startup and integration see appendix D To check your hardware installation disable all inputs and outputs perform standalone hardware checks of
126. nal At each 1771 AM1 AM2 connect the shield drain wire of each cable segment to give the shield continuity However never ground the shield at a 1771 AMI AM2 Ata 1771 AM2 connected as an end device on a link connect 150 Ohm 1 4 Watt termination resistor across the signal lines Figure 9 5 Connections to a 1771 AM1 AM2 Adapter Chassis 1771 AM1 AM2 1771 AM1 AM2 adapter chassis adapter chassis To Shield scanner Clear Connecting to a 1785 PLC 5 Controller Blue Blue ET E E Shield Shield B iro Clear Clear E NI 16511 Figure 9 6 shows I O link connections to a 1785 PLC 5 controller both as a middle device and as an end device a link Connection is to the remote I O terminals The blue insulation conductor connects to the line 1 terminal The clear insulation conductor connects to the line 2 terminal At each 1785 PLC 5 controller connect the shield drain wire of each cable segment to give the shield continuity However never ground the shield at a PLC 5 controller At a 1785 PLC 5 controller connected as a middle device on a link set switch 1 of switch assembly SW3 to the up position to disconnect the internal termination resistor At a 1785 PLC 5 controller connected as an end device on a link set switch 1 of switch assembly SW3 to the down position to connect the internal termination resistor Figure 9 6 Sca
127. nection is shown below Star washer Copper ground bus Star washer 13235 4 Repeatthis procedure for each component you mount a Position the component on the spot you have prepared for it on the rack b Attach the component using 10 32 screws and lock washers Do not tighten the screws yet you will tighten the screws after you ground the components 9 0 e SX S 959 Rack Mounting bracket Star washers 110 32 screw 993565 19779 Panel Mount the Components Chapter 2 Mounting the Components With the equipment mounting documentation and tools you are ready to mount the components Follow these steps to panel mount the components 1 Prepare the panel a Remove the panel from its enclosure and lay the panel flat with its front facing up b Using the mounting worksheet from your system designer mark the location of the component on the panel for each component you will mount O N 7 E S es Ter Pe Q A SSK e Planned positions of components tera 2 5 Chapter 2 Mounting the Components 2 Prepare to attach the component to the panel drill and tap a 10 32 hole through the panel at each point where component will attach 3 Mount a copper ground bus on the panel
128. ng Figure 7 10 Terminal Covers in Place Over Wiring Arms O00000 Wiring arm Terminal cover 18147 Some I O modules require shielded cable connections to help reduce the effects of electrical noise coupling Unless specified otherwise the recommended cable is Belden 8761 The individual installation data sheet for each module specifies which connections require shielded cable and gives exact wiring connections In general however cable installation practices must follow these outlined here Avoid breaking shields at junction boxes Many types of connectors for shielded conductors are available from various manufacturers If you do break a shield at a junction box connect only category 2 conductors in the junction box do not strip the shield back any further than necessary to make a connection connect the shields of the two cable segments to ensure continuity along the entire length of the cable 7 17 Chapter 7 Installing 1771 1 0 7 18 Unless otherwise specified connect each cable shield to earth ground at the I O chassis end as we describe here Always connect the shield to ground at one end of the cable only never ground any cable shield at both ends A shield grounded at both ends forms a ground loop which could cause faulty operation Ground each shield at the end specified in the appropriate publication for the product Never connect a shield to the common
129. ng grounding procedures programmable controllers For more information see the Programmable Controller Wiring and Grounding Guidelines 1770 4 1 iii Preface Using this Manual Who Should Use this Manual iv Use this manual if you are installing any of the following hardware Modules power supply resource manager remote scanner logic processor MicroVAX Information Processor module EP MicroVAX Information Processor module EE MicroVAX Information Processor module Ethernet interface module vision processor interface module KA module OSI interface module carrierband broadband Chassis 4 slot chassis 8 slot chassis fan assembly Peripherals 4 port distribution panel 159 Mbyte industrial disk 209 418 or 480 Mbyte industrial disk program loader Vision components user interface box I O interface box rack mount color monitor black and white monitor camera board Other components 1 0 chassis power supply Cat no 5120 P1 B 5130 RM1 RM2 5150 RS2 RS5 5250 LP1 B LP2 B LP3 B LP4 B 5731 CPU1 5731 CPU2 5730 CPU1 5820 5370 2 5130 KA 5820 CC 5820 CBA CBC Cat no 5110 A4 B 5110 A8 B 5110 FAN8 Cat no 5710 DPI 5730 ID3 5710 104 ID5 ID6 ID7 5710 PL B Cat no 2801 N22 N26 2801 N21 N27 2801 N8 2801 N6 N9 N20 2801 YB YC YD YE 1771 JMB
130. ng Filler Plates How to Wire a Connector Mounting Dimensions What s in this 4 r er amp 062 Table of Contents Cable Connections for the RM and KA Module Whats in this Switch Settings Cable Connections Cable ecu gent GU Start Up and Configure the Modules Whats in this Figures Tables Figure 9 4 Make Extended Local 1 0 Connections Table 7 A Switch Settings for Available Starting Extended local I O rack Table 7 B Extended Local 1 0 Adapter Switch Settings First I O Group Number gt go 1 Manual Objectives Pyramid Integrator Documentation Preface Using this Manual Read this manual to learn how to install the Pyramid Integrator hardware Use this manual with the Pyramid Integrator Design Manual 5000 6 2 10 We assume that you are familiar with basic cabling wiri
131. nner Figure 9 6 Connections to 1785 PLC 5 Controller 1785 PLC 5 controller 1785 PLC 5 controller Blue IN Blue Blue Shed 1T hied Shield SH SH Clear 4 E Clear Clear 2 When connected as middle device set When connected as an end device set switch 1 of SW3 to the UP position to switch 1 of SW3 to the DOWN position to disconnect the internal termination resistor connect the internal termination resistor 16510 Chapter 9 Connecting the I O Link Connecting to a Direct Communication Module Figure 9 7 shows I O link connections to a direct communication module 1771 DCM both as middle device and as an end device on a link The clear insulation conductor connects to the top terminal The blue insulation conductor connects to the bottom terminal At each direct communication module connect the shield drain wire of each cable segment to give the shield continuity However never ground the shield at a direct communication module At a direct communication module connected as an end device on a link connect a 150 Ohm 1 4 Watt termination resistor across the signal lines Figure 9 7 Connections to Direct Communication Module Direct communication module Direct communication module Blue E Shield Shield Cl Cl E ear ear shied 27 To LENIN 1500 scanner Clear m 16514 Connecting
132. nput Interrupts LP bcr 1 Remove the connector on the port labeled PROCESSOR INPUT INTERRUPTS and wire it Q as shown on the worksheet 2 Plug the wired connector into the port labeled PROCESSOR INPUT INTERRUPTS 3 Connect the other end of the wire as shown in the worksheet or the wiring diagrams from your System designer y 16752 4 19 Chapter 4 Installing the Modules Vision Processor Modules To install the CVIM module CVIM2 module and Color CVIM module use Worksheet 2 2 as a guide and complete the following set the switch for camera power install the vision processor module in the chassis set the module address make connections to the module Set Switch for Camera Power Before you install the module set the switch for camera power It is factory set for 12 volts If you are using an external power supply for the camera set the switch to 24 volts as shown below Back of a CVIM module 12 factory setting If using external power supply for camera put switch in 24 position 17087 Install the CVIM Module See appendix to install the module in the chas
133. ntrol status for DUAO if either X or Y is there is a fatal error Replace disk or call A B representative 2 4 6 8 A C E if either X or Y is check to see if disk is formatted If the disk is formatted it indicates a 5 F controller error Call A B representative if either X or Y is itis a warning Try again 3 9 7777 7777 check that drive has power and cables are properly connected replace the specified disk TPC 0000 0001 the tape controller and the program loader are good 0000 4001 the tape controller is good and the program loader is not connected WXYZ 0001 then the module is communicating with the program loader and WX YZ WX lt gt YZ disconnect the program loader cable turn off program loader unplug data cable then unplug power cable See Appendix B for more information and run the self test again TEST 6 e if you don t see 0000 4001 replace the cable and run the self test again e if you see 0000 4001 reconnect the cable power down the system and power up the system again Run the self test again You should then see 1212 0001 If you don t see 1212 0001 run the system exerciser WXYZ ABCD replace the module and CD gt 01 and B is check that program loader has power and cables are properly connected then 1 replace the module 2 replace the program loader 3 replace both and A is check that program loader has power and cables are properly connected then 1 retest TPC 3
134. o determine which or both is bad XXXX 0001 one or two drives are connected and code XXXX 0001 is displayed when no hard drives are connected TPC 1 8000 0001 the program loader the program loader and module are good is connected lt gt 8000 0001 the program loader replace the program loader is connected a program loader is not the module is good connected 36 xoxo the device is good replace the module SCSIB2 xoxo the device is good replace the module BP 000009 the dual port is good replace the module qo the Ethernet port and cable are good replace the module 1 MicroVAX Information Processor cat no 5730 CPU1 only 2 MicroVAX Information Processor EP or EE cat nos 5731 CPU1 CPU2 only Verify and Format Disk We recommend that you verify the industrial disk in your configuration for 5730 CPU1 before you format or begin installing software on it The verification procedure will tell you if the disk has been formatted the disk is in good condition 12 12 Chapter 12 Configuring Hardware for the MicroVAX Information Processors Verify Disk The names of the disks you have are DUAO disk 1 DUAI z disk 2 To verify a disk follow this procedure 1 2 Make sure you are at the console prompt then enter TEST 71 You see VSmsv QUE unitno 0 1 Enter 0 to verify disk DUAO or 1 to verify disk DUAI If you see VSmss
135. odules The following modules have a memory module RM RS2 LP If you are changing a memory module do so in a static safe environment and follow the procedure below improperly you may cause an electrostatic discharge which can damage the module Perform internal operations such as installing the memory module only in a static safe environment As a minimum we recommend the 8005 Portable Field Service Grounding Kit or its equivalent for providing a static safe environment ATTENTION If you perform operations on a module Important Turn the power supply off before removing module from the chassis Otherwise you might destroy the memory Newer revisions of the RM RS2 and LP have their memory module attached with screws Before you replace memory module remove the screws and detach the ribbon cable connector then replace the memory module Appendix A Installing and Removing a Module Removing a Memory Module To remove a memory module follow the steps below 1 Release the locks to open the module 1L 17220 2 Slide the thumb tab to the right then lift gently 16789 Appendix A Installing and Removing a Module 3 Pull the thumb tab slightly further right then insert your fingers under the
136. ols and Supplies Grounding the Components Read this chapter to learn how to ground the components To ground the components complete the following gather the grounding documentation from your system designer gather the necessary tools and supplies ground the components Gather and check the grounding documentation to locate the point of each component that you are to ground Important The 4 and 8 slot chassis have a grounding stud located on the top left front of each chassis Use the grounding stud to ground the chassis Gather the following tools you will use to ground the chassis and camera 8 AWG stranded wire or equivalent tinned braided cable the exact wire should be indicated on the grounding documentation from your system designer screw driver set wire cutter stripper a quantity of 10 32 screws and ring terminals 3 1 Chapter 3 Grounding the Components Ground the Components Follow the grounding documentation and the steps below to ground the components 1 Prepare and connect grounding conductors to the components a Determine which mounting point on the chassis you are going to use to ground the components some chassis have grounding lugs for other chassis you have to use a mounting screw b Construct an equipment grounding conductor for each component Make each one long enough to connect directly to the ground bus Keep the length to a minimum Use the specified wire an
137. on 4 5 operating voltage 4 5 outside chassis 7 3 specifications 4 5 processor input interrupts 4 19 program loader 1 9 connecting 12 2 connection MicroVAX Information Processor 5 9 R rack mounting 2 2 RediPANEL Keypad module switches 8 6 push button switches 8 6 related publications v remote I O CVIM module link connection Remote link connecting 9 1 remote scanner v remote scanner See RS2 1 4 remote local scanner See RS 1 4 removing memory module from the chassis A 2 module from the chassis A 1 A 8 replacing El module 4 24 MicroVAX Information Processor 4 21 4 24 resource manager v resource manager See RM 1 4 RM battery holder 4 11 cable pinouts for ports 4 changing a memory module 1 check LEDs 11 4 11 7 connections 4 12 DH DH 4 15 industrial terminal IBM AT or XT compatible 5 1 port 2A and 2B pinouts 4 RS 232 RS 422 RS 423 devices 4 12 disposal of battery 4 1 Index illustration 1 4 installation 4 8 keyswitch 4 15 ports 2A and 2B C 3 setting switches and jumpers 4 8 RS 9 1 150 Ohm termination resistor 9 2 battery holder 4 17 connecting I O link cable 9 2 disposal of battery 4 1 grounding 9 2 illustration 1 4 installing 4 15 module address 4 17 start up and configure D 1 termination resistors 4 15 RS 232 4 8 4 12 pin assignments 4 13 OSI interface module 4 29 RS 422 4 12 pin as
138. or EP 5731 CPU1 MicroVAX Information Processor 5730 CPU1 1 6 Figure 1 6 Modules continued The cat no 5820 CC is used on an 802 4 carrierband network OSI Interface Pass Fail Mode Activity Mem Q Batt Low e STATUS RS 232 Chapter 1 Preparing for Installation 051 Interface Pass Fail LJ Oo C2 Mode Activity Mem Low e COMM STATUS ok Carierband p Q Q OSI Interface OSI Interface Carrierband module Broadband module 5820 CC 5820 CBx 18395 1 7 Chapter 1 Preparing for Installation Figure 1 7 Vision Components ALLEN BRADLEY Le Camera 2801 YB 2801 YD p d A Camera 2801 YC 5 d ee Camera 2801 YE Or QOO 9 9 Os 50 O X 207 20 SLO
139. ort labeled LIGHT PEN as shown below Light pen User interface POWER LIGHT O BLUE PEN SYNC RED INPUT o o 16902 To connect the camera to the CVIM module follow the steps below Follow this procedure for each camera you connect to the CVIM module CVIM module O 8 1 Connect the cable to the module z If connecting Use one of these cable camera 2801 YB 2801 NC5 NC6 NC7 2801 YC 2801 NC13 NC14 NC15 NC16 8 2801 YD 2801 NC15 NC16 NC17 i 2 Route the cable from the VISION PROCESSOR to the camera as described in the wiring information Camera Back of 3 Connect the cable to the camera 16779 Chapter 6 Installing the Vision Components Connect the I O Board You can connect up to 16 I O modules to the I O board 1771 JMB Check your vision documentation to see which connections you have to make and follow the steps below 1 Gather the I O modules you are to install SIOGOO9O0G99O00O0S 98 OOOO 9O09 9 O6O069 O9 _ op Qu 20 0 amp COM Or XQ UO Oo oo KEY rm SLOT 1 Uu 9 9 9 9 9 9 97 V 9 BR 9 wg uw 9
140. pendix A Installing and Removing a Module 4 Turnon the power supply Turn on the power supply m 0 19792 9 Appendix A Installing and Removing a Module Installing Filler Plates To protect the chassis and maintain air flow through the chassis you must install filler plates 5110 FP in all empty module slots Filler plates also aid in cooling the chassis when a fan chassis is connected to the chassis ATTENTION Install filler plates in empty slots If you do not air will not flow properly through the chassis and noise immunity will be reduced Follow the steps below to install filler plates 1 Check the module documentation to locate the empty slot or slots 2 Attach the filler plate to the empty slot WO Place the filler plate over the empty slot b Tighten the thumbscrews 19792 Appendix A Installing and Removing a Module How to Wire a Connector Many of the connections you will make to a module are made to connectors which you attach to another connector on the module To wire one of these connectors follow the steps below 1 Strip about 9 mm 1 4 to 3 8 in insulation from the end of the wire 3 8 in 9 mm 16801 2
141. pleted Status OK System Initialization Completed Status O Power up Completed S J 00000 17214 If the display is not similar to the one shown above remove power make sure the connections are correct and secure see chapter 6 re apply power and re check the monitor s screen Chapter 11 Checking the Hardware Check Peripherals To test the industrial disk 5710 ID4 ID5 ID6 ID7 follow the steps below 1 Apply power to the industrial disk 2 Check the indicators The indicator labeled Should be If it is not CABLE PRESENT ON If connected to the MicroVAX make sure the cable is secure at the industrial disk Information Processor module and the MicroVAX Information Processor DRIVE 1 DATA ACCESS the MicroVAX Information Processor is accessing the disk This is normal DRIVE 42 DATA ACCESS the MicroVAX Information Processor is accessing the disk This is normal DISK POWER make sure the power connection is correct and secure OFF PROCESSOR FAULT cycle power If it does not go OFF the processor that controls the disk drive s environment has faulted Call support services HEATER wait a few minutes It should go OFF if performing a cold start this LED may stay ON for a half hour COOLER ON wait a few minutes It should go OFF if performing a hot start this LED may stay ON for up to an hour and a half Either the H
142. properly see appendix A ENET A or ENET Flashing GREEN make sure the Ethernet connection is secure If connected and communicating on Ethernet ERROR OFF e cycle power by turning off the power from the power supply and then turn it back on make sure the module is seated properly see appendix A e note the blinking error code count the flashes between pauses and be prepared to give that information to support services BATTERY LOW OFF Make sure the battery is inserted correctly in the battery holder 1 These LEDs light after Interchange software has been loaded 2 ENET Ais for the MicroVAX Information Processor and ENET is for the MicroVAX Information Processor EP or EE Connecting the Program Loader If you are using the program loader series A or B you should have already connected it to the module Make sure you have rebooted the system at least once since the program loader was connected or the MicroVAX Information Processor will not recognize that the program loader is connected See the Program Loader Installation Data 5000 2 93 for more information Setting Up the Terminal To set up the console terminal complete the following steps 1 Attach the terminal to port 3 on the distribution panel 2 Setthe terminal to 9600 baud transmit receive 8 bits no parity 1 stop bit no local echo Console RUN Boot Chapter 12 Configuring Hardware for the Mi
143. rciser display codes 12 12 test device numbers 12 6 test numbers device mnemonics 12 6 terminating link extended local I O _9 6 termination resistors 9 8 150 Ohm 9 2 extended local I O 9 6 transformers _10 1 transmission rate _C 3 trunkline dropline configuration 9 1 U user interface box connection black and white monitor 6 4 color monitor 6 4 CVIM module 6 3 light pen 6 5 dimensions B 4 V verity industrial disk 12 1 industrial disk for 5730 CPU1 12 12 vision components camera 1 8 completing installation 6 1 Index 1 7 board 1 8 monitor 1 8 user interface box 1 8 W wiring 10 3 ac 10 1 industrial disk 5 5 module connectors A 11 terminal strip 6 6 warning device 5 5 6 Rockwell Automation Allen Bradley a Rockwell Automation Business has been helping its customers improve pro ductivity and quality for more than 90 years We design manufacture and support a broad range Allen Bradley of automation products worldwide They include logic processors power and motion control devices operator interfaces sensors and a variety of software Rockwell is one of the worlds leading technology companies Worldwide representation M Argentina Australia e Austria e Bahrain e Belgium Brazil e Bulgaria Canada Chile China PRC Colombia Costa Rica Croatia e Cyprus Czech Republic e Denmark
144. rd 7 10 Chapter 7 Installing 1771 I O Install Keying Bands To install keying bands you need the installation documentation for the specific 1771 I O module you are using documentation from the system designer including Worksheet 3 9 that indicates the position of each module damaged by improper voltages connected through the wiring ATTENTION A module inserted into a wrong slot could be arm Use keying bands to help prevent damage to the module Follow the steps below to key the I O modules 1 Locate the module s location chassis and rack in the I O information from your system designer 2 Locate the keying information in the installation data sheet of the I O module you are installing 3 Using long nose pliers insert keys for each I O module into the backplane sockets of the I O chassis at the module s location 4 Position the keys between the numbers at the right of the connectors as indicated in the module s documentation Figure 7 6 Figure 7 6 Install Keying Bands 2 4 I O chassis E backplane 0 connector BN 4 8 gt Use these numbers 24 i 25 Po d as a guide 28 3 12062 Keying bands 1771 7 11 Chapter 7 Installing 1771 1 0 Installing and Wiring 1 0 Modules 7 12 Install the I O modules including wiring between wiring arms and various input and output devices If you fol
145. rd 1771 JMB 2 11 I O interface box 2801 N22 2 11 panel mount 2 5 rack mounting 2 2 tools 2 2 user interface box 2801 N21 2 11 no handshaking null modem cables C 11 non standard 1 0 installing 8 1 null modem cables no handshaking C 11 pinouts 11 0 Open Systems Interconnect 051 Interface Module or Cx See OSI interface module v OSI interface module v battery holder 4 27 cabling specifications broadband carrierband port 4 30 check LEDs 11 6 communication defaults 4 26 communication ports illustration 4 31 configurable parameters 4 32 connecting a device 4 30 connecting the module 4 28 disposal of battery 4 1 documentation 4 31 illustration 1 7 installing 4 27 4 32 modes 4 33 operating modes 4 26 RS 232 port 4 29 setting switches 4 26 setting the pushwheel address 4 28 slot times 4 32 specifying switch settings 4 33 start up and configure D 1 software D 8 system load 4 32 OTW See overtemperature warning OTW wiring 5 4 P panel mounting 2 5 peripherals check LEDs 11 10 installation 5 1 pin assignments RS 232 connector OSI interface module 4 29 PLC interface module 8 3 PLC 5 250 processor start up and configure D 1 Index 5 power interlock relay 10 2 power supply 1 4 10 2 connection ac power 10 3 power interlock relay 10 2 connection to fan assembly 4 6 10 4 installati
146. re For more information see the VAXstation 3100 and MicroVAX 3100 Maintenance Guide or call your service representative Important Before you replace any hardware be sure to check the cabling and wiring Also make sure the modules disk drives and program loader are properly connected and powered up Table 12 C Hardware Self test Error Codes If this device Displays this self test Then 0000 0001 or replace the module lt gt 0000 4001 MEM 00XX 0001 and the device is good X number of Mbytes error code CLK the device is good set the system time replace the module NVR the device is good set system time after replacing the module battery replace the module DZ the device is good of memory lt gt 00XX 0001 replace the module MM 0000 0001 the device is good lt gt 0000 0001 replace the module FP 0000 0001 the device is good lt gt 0000 0001 replace the module IT 0000 0001 the device is good lt gt 0000 0001 replace the module 12 8 Chapter 12 Configuring Hardware for the MicroVAX Information Processors If this device Displays this self test Then error code HDC 7770 0001 0 disks are connected to the module and the device is good 7710 0001 1 disk is connected to the module and the device is good DUA1 7110 0001 2 disks are connected to the module and the device is good DUAO TABC WXYZ where A drive DUA1 B drive DUAO X control status for DUA1 Y co
147. re falls below 0 C or exceeds 60 C and remains so you have no less than 9 minutes to orderly shut down the system After 9 minutes the disk shuts itself down and data may be lost 5 4 Chapter 5 Installing the Peripherals The signal is an open collector output capable of sinking 48ma The signal 1s low true when the disk s external environment temperature is below 0 C or above 60 C the processor that controls the disk drive s environment has faulted Follow the steps below to wire a warning device Q EEEEED CO 0000000 5 e e mc Wire the Disk for ac Power 1 Locate the terminal strip labeled N C OT WARNING L OT WARNING RET on the front of the disk 2 Wire the terminal strip as indicated below Wire terminal To 1 no connection 2 OT WARNING L 3 OT WARNING RET 3 Connect the other end of the wires to the appropriate device ini The disk connects to ac power The input ranges for the disk are 90 to 132V ac or 180 to 264V ac 47to 63 Hz Follow these steps to wire the disk for ac power Do not connect the other end of the cable to ac power yet You will make that connection in chapter 9 EEE m
148. re is Then not available check with your system designer to see if something has changed available continue to the next section Some of the PI modules are packaged in bags to help protect them from electrostatic damage When you see this bag provide a static safe environment when taking the module out of the bag setting jumpers inside the module placing the side panel on the module As a minimum we recommend the 3M Type 8005 Portable Field Service Grounding Kit or its equivalent for providing a static safe environment improperly you may cause an electrostatic discharge which can damage the module Perform internal operations such as setting the jumpers only in a static safe environment ATTENTION If you perform operations on a module For further information see the application data Guarding Against ESD Application Note ICCG 4 3 Identify the Hardware Chapter 1 Preparing for Installation After you unpack the hardware use the figures below to help identify the components Figure 1 1 Chassis m gt o o o ELE 4 slot chassis 5110 4 8 slot chassis 5110 A8 B 19775 Figure 1 2 Fan Assembly
149. rectly and the disk s you are using are formatted you will set two system defaults default boot device default recovery mode Set Default Boot Device The default boot device holds the VMS software that the MicroVAX Information Processor uses If you are using To use this device as the default Set default device to MicroVAX Information disk 0 in port DUAO Processor cat no 5730 CPU1 disk 1 out port DUA1 remote disk on the network if MicroVAX 5 0 is booting off a cluster program loader tape drive MUAO cat 573i cpur 40402 CPU2 remote disk on the network if MicroVAX 5 0 Processor is booting off a cluster program loader tape drive MKB100 To set the default boot device MicroVAX Information 1 Make sure you are at the console prompt then enter TEST 51 2 When you see gt gt gt type the name of the boot device and press ENTER For example DKAO ENTER 12 17 Chapter 12 Configuring Hardware for the MicroVAX Information Processors Console RUN Boot What to do Next 12 18 Set Default Recovery The setting you choose determines what happens when you boot the MicroVAX Information Processor by turning the module s keyswitch to the Boot position The MicroVAX Information Processor module comes set to default setting 2 We recommend you set the MicroVAX Information Processor to setting 1 so the MicroV
150. revious section for the maximum length 16507 Connecting Remote I O to the RS Follow the steps below to connect your remote I O link cable to the RS 1 Locate the I O channel connection on the I O wiring information 2 Wire the I O channel as shown in the wiring documentation RS5 a Remove the male connectors for ports labeled CH 1 CH 2 CH3 and J b Wire these connectors using Twinaxial Cable cat no 1770 CD Ec boo c According to the I O documentation from your system designer attach wired connectors to the Shield appropriate female connectors d Connect the other of the cable to the remote I O adapter module or processor module in the remote system DD fod bod 10 e If there ia a 1771 AS ASB module at the end of the remote link connect a terminator cat no 1770 XT between the terminals on the adapter module a Clear 2 O 1 This applies to RS5 only 19789 Chapter 9 Connecting the I O Link Connecting to 1771 ASB Adapter Figure 9 2 shows the terminal identification label which indicates the proper connections for each 1771 ASB I O adapter module in an I O link This label is on the side of the module Make the connections at the screw terminals on the wiring arm on the front of each I O adapter module
151. roVAX PASS FAIL GREEN e cycle power by turning off the power from the power supply and then Information turning it back on Processor make sure the module is seated properly see appendix A ER ENET Flashing GREEN If make sure the connection to the Ethernet network is secure connected and communicating on the Ethernet network PROCESSOR OFF BACKPLANE OFF OFF e cycle power by turning off the power from the power supply and then turning it back on make sure the module is seated properly see appendix A e it will blink the error code Call support services Chapter 11 Checking the Hardware If you Check the LED It should be If itis not have a labeled MEM ERR will be on at initial power up until memory is cleared or downloaded These LEDs light after INTERCHANGE software has been loaded MicroVAX PASS FAIL GREEN e cycle power by turning off the power from the power supply and then Information turning it back on Processor make sure the module is seated properly see appendix A module ENET CHA Flashing GREEN If make sure the connection to the Ethernet network is secure connected and communicating on the Ethernet network ENET CH B ERROR OFF e cycle power by turning off the power from the power supply and then turning it back on make sure the module is seated properly see appendix A e it will blink the error code Call support services e e
152. rocedure 12 16 grounding 10 3 lithium batteries 4 2 memory board DH DH 4 8 non Allen Bradley publications 4 31 OSI interface module switches 4 27 powering up modules 4 27 replacing El module 4 24 replacing MicroVAX Information Processor 4 24 scraping 3 4 seating A 6 indicator lights checking 11 1 industrial disk 1 9 10 3 12 1 ac power wiring 5 5 check LEDs 11 9 11 10 completing installation 5 2 connection ac power 10 3 MicroVAX Information Processor 5 6 second disk 5 7 dimensions B 3 operating voltage 5 3 industrial terminal connection 5 1 installing 177110 7 1 connecting cables 7 17 CVIM module 4 20 El 4 24 LP 4 18 memory module A 4 MicroVAX Information Processor 4 21 module in the chassis 1 5 non standard I O 8 1 OSI interface 4 32 peripherals 5 1 prepare for 1 1 RS 4 15 interface box dimensions B 6 K KA module iv v address 4 12 cable pinouts for ports C 4 check LEDs 11 6 11 7 connections 4 12 illustration 1 5 installation 4 8 ports 2A and 2B C 3 setting switches and jumpers 4 8 keying bands 7 11 11 7 L LEDs checking _11 1 light pen connection user interface box 6 5 lithium battery disposal of _4 2 emergencies 4 3 exposed 4 4 fire 4 4 leaking 4 4 overheated battery _4 3 personnel protection 4 3 storing 4 3 local scanner See RS5 1 4 logic processor v logic processor See
153. s of the storage area do not smoke in the storage area regularly monitor the temperature and humidity of the storage area Storage area should be well ventilated and fire protected it should have a system that automatically detects fires extinguishes fires and activates an alarm signal Personnel Protection Safety equipment should be available and personnel should be equipped with self contained breathing apparatus safety shields safety goggles and protective clothing when they have to handle overheated or leaking batteries Overheated Battery When a lithium battery is overheated explosion or violent rupture is possible Attempt to eliminate any external source of heat If connected to equipment un power the equipment After cooling remove the battery to a well ventilated fire protected area Chapter 4 Installing the Modules Gather the Module Documentation Leaking Battery If the hermetic seal of the case is broken ventilate the area Using tongs scoop or shovel remove the leaking battery to a well ventilated fire protected area Fire extinguishers on the fire Lithium is reactive with ATTENTION Do not use water or carbon dioxide CO2 fire these substances As described for overheated batteries explosion or violent rupture is possible If a cell is ruptured the exposed lithium is combustible and is reactive in water If lithium is burning use a Class D Powder fire extinguisher or smother w
154. signments 4 13 RS 423 4 12 pin assignments 4 14 RS2 changing a memory module 1 check LEDs 11 4 RS5 check LEDs 11 5 run MicroVAX Information Processor self test 12 6 12 7 power up diagnostic self test 12 3 self test on individual devices 12 6 S scanner See RS 1 4 self test error codes table of 12 8 serial port 25 pin C 4 9 pin C 3 set default boot device 12 17 default recovery 12 18 hardware defaults 12 17 pushwheel address OSI interface module 4 28 switches OSI interface module 4 26 set up console terminal MicroVAX Information Processor 12 2 software MAP Station Manager 4 28 4 33 MicroVAX Information Processor start up and configure D 6 OSI interface module start up and configure D 8 specifications power supply 4 5 start up and test MicroVAX Information Processor 12 1 configure defaults 12 1 perform power up diagnostics 12 1 run system exerciser 12 1 set up terminal 12 1 verify industrial disk 12 1 static safe environment 1 2 4 1 storing lithium battery 4 3 switch assemblies SW1 extended local 0 7 7 switch settings 2 extended local I O adapter module 7 7 switches conventions 8 1 direct communication module switches 8 2 PLC interface module 8 3 RediPANEL 8 6 RediPANEL Keypad module 8 6 settings 1770 KF2 1785 KE 2 system exerciser display codes table of 12 12 T table hardware self test error codes 12 8 system exe
155. sis 4 20 MicroVAX Information Processors Chapter 4 Installing the Modules Set the Module Address Follow the steps below to set the module address AG 1 Locate the pushwheel on the front panel of the CVIM module 2 Set the pushwheel as indicated on Worksheet 2 2 Setting the pushwheel To Push the decrease the number top button increase the number bottom button 16753 There are other connections to make to the vision processor modules To continue installing the vision components see chapter 6 Important If you have a RM with firmware revision A04 or earlier and you re replacing a MicroVAX Processor go to the section Replace a MicroVAX Processor on page 4 24 To install the MicroVAX Information Processor use the appropriate worksheet as a guide and complete the following install the processor in the chassis install the battery set the keyswitch connect Ethernet and make other connections to the module replace the module if applicable Install the Processor See appendix A to install the processor in the chassis 4 21 Chapter 4 Installing the Modules Install the Battery To install the MicroVAX Information Processor battery see Install the Battery section on page 4 11 for instruction Set the Keyswitch
156. sor Data Highway Data Highway Plus interface module KA module Open Systems Interconnect module OSI interface module or Cx module MicroVAX Information Processor MicroVAX Information MicroVAX information processors Processor EP and MicroVAX Information Processor EE MicroVAX Information Processor with expanded MicroVAX information processor EP processor 16 Mbytes MicroVAX Information Processor with expanded MicroVAX information processor EE processor 32 Mbytes Pyramid Integrator system system Preface Using this Manual vi When we refer to words of memory in PI modules we mean 16 bit words unless otherwise stated In addition you may encounter words in different typefaces We use these conventions to help differentiate descriptive information from information that you enter while programming your PI system Words or commands that you enter appear in boldface For example TEST 50 Messages or prompts on the screen look like this SCS FMT 0 SCSIA 1 SCSIB 1 Enter means type in the information and then press the Return key Chapter Objectives To Prepare for Installation Gather the Documentation Preparing for Installation This chapter lists the tasks that must be completed before you install the hardware To prepare for installation complete the following gather the documentation from your system designer make sure the hardware is available unpack the
157. stalling the Modules 4 2 Disposing of a Lithium Battery in general trash collection Explosion or violent rupture ATTENTION Do not incinerate or dispose of lithium batteries is possible Follow these guidelines when you dispose of the module s battery Important Check your state and local regulations that deal with the disposal of lithium batteries Do not Because the battery dispose of lithium batteries whose combined could become dangerous weight is greater than or equal to 1 2 gram in general trash collection incinerate or expose the battery to high could explode temperatures solder the battery or leads could explode open puncture or crush the battery could explode and toxic corrosive and flammable chemicals could be exposed charge the battery could explode or the cell might overheat and cause burns short positive or negative terminals together will heat up ship on passenger aircraft could become dangerous ship while connected to equipment could become dangerous Batteries should be collected for disposal in a manner to prevent short circuiting compacting or destruction of case integrity and hermetic seal For disposal batteries must be packaged and shipped in accordance with transportation regulations to a proper disposal site The U S Department of Transportation authorizes shipment of lithium batteries for disposal by motor vehicle only in regulation 173 1015 of CFR49 effective Jan 5
158. sure you do not overtighten the battery holder When you first install the RM it powers up with a red fault LED illuminated You have to clear memory with 6200 software or INTERCHANGE software or re download a previously saved PLC 5 250 configuration to clear this LED You must clear this LED before you can use the PLC 5 250 processor 4 11 Chapter 4 Installing the Modules 4 12 Set the KA Module Address Follow the steps on the next page to set the KA module address The address must start at 1 for the first interface module and be consecutive for the other interface modules up to 4 KA module O 1 Locate the pushwheel on the front panel of the KA module 2 Setthe pushwheel as indicated on the worksheet 5 Setting the pushwheel To Push the 8 decrease the number top button B increase the number bottom button 17973 Connect the RM KA Module The table below lists what you can connect to the RM KA module You can connect the module to Using channel programming terminal 2A 2A RS 232 RS 422 RS 423 devices terminal or modem 1 1 DH link 2B or 3 2B or 3 DH link or 3 Check the appropriate worksheet for the RM KA module to see which connections to make To connect a programming terminal see chapter 5 To connect an RS 232 RS 422 or RS 423 de
159. ter Help to Prevent Electrostatic Damage Lithium Battery Information Installing the Modules This chapter shows you how to install each module and is divided into sections that cover the installation tasks for each module Use this chapter with the completed module worksheets from the P7 Design Manual 5000 6 2 1 to perform various installation tasks for each module The worksheets contain specific settings and connections for each module This chapter describes how to make those settings and connections Also it guides you to additional connection information for the module After you have used the worksheets to install the modules we suggest you keep them with the system for future reference To install a PI module in a chassis see appendix A When you remove the modules from the protective bags set the jumpers or switches inside a module change memory boards Do so in a static safe environment As a minimum we recommend the 3M Type 8005 Portable Field Service Grounding Kit or its equivalent for providing a static safe environment improperly you may cause an electrostatic discharge which can damage the module Perform internal operations such as setting the jumpers only in a static safe environment ATTENTION If you perform operations on a module PI modules that come with a lithium battery are a MicroVAX Information Processor LP RM RS a OSI interface module 4 1 Chapter 4 In
160. the non volatile random access memory may become corrupted ATTENTION Do not power down the MicroVAX Information 12 3 Chapter 12 Configuring Hardware for the MicroVAX Information Processors See Power up Self test To see the power up self test display power up the system 1 Make sure the terminal is set up and connected to port 3 on the distribution panel Power up the MicroVAX Information Processor and the terminal If they are already on reboot them by turning the module s keyswitch to Boot You should see a similar display like this one P B 12 4 KA42 IN V1 0 There should bea _ after the F 4 and 3 If you see It means device tested successfully or has a soft error device has a hard error To find out more information use TEST 50 to see the system configuration display device not installed or not tested device installed but its ROM is destroyed Chapter 12 Configuring Hardware for the MicroVAX Information Processors 3 Look at self test error summary that is displayed after the self tests are complete The summary displays all of the hard and soft errors found during the tests If the system detects this during power up Next to the devices where the error occurred you will see Hard error 2 Also the system will not be able to boot automatically E 0040 0000 0005 8 00 0 0000 0300 Table 12 tells you what each test number
161. ting Voltage Switch 115 or 230V ac Follow the steps below to set the operating voltage Important You do not have to remove any covers to set the operating voltage E For 5120 P1 B Bottom view Front Ix js 1 Locate the red voltage selector switch inside the bottom of the power supply D 2 Set the switch to either 230V or 115V The switch is factory set at 230V ac 17204 Install the Power Supply in the Chassis The installation procedure for the power supply is similar to other PI modules see Installing a PI Module in the Chassis in appendix A to install the power supply in the chassis 4 5 Chapter 4 Installing the Modules 4 6 Connect the Fan Assembly External Power Source If you have a fan assembly or are connecting the power supply to an external power source make this connection If you don t have to make this connection go to the next section To make this connection follow the steps below 1 Determine which fan assembly and or power source connections you are making If you have this configuration Make this connection With this cable Go to this step PI chassis with MicroVAX Information Processor cat no 5120 CP1 2 and no vision processor 3 PI chassis with a MicroVAX Information Processor cat no 5120 CP2 and at least one vision processor e PI chassis with more than two vision processors power supply to ext
162. to set the I O chassis switches set the I O chassis configuration jumper set the I O adapter module switches install keying bands and wiring arms install I O modules connect wiring arms connect your I O to the RS module If you are not installing I O modules go to the next chapter What You Should Have Make sure you have mounted and grounded your I O chassis and power Completed supply as shown in chapters 2 and 3 of this manual Before You Begin Gather the I O information from the system designer including the worksheet This information should contain switch settings for the I O chassis and modules the names of the I O modules to install and where to install them chassis rack a the I O to wire identification for each I O the I O channel connections to make You may also need the specific publication for each type of I O module you are installing 7 1 Chapter 7 Installing 1771 1 0 Set I O Chassis Switches On the 1771 A1B A2B A3B A4B chassis set the backplane switches to determine last state switch 1 processor restart lockout switch 2 type of addressing switches 5 and 6 Set these switches before you install the adapter module 1 Locate the eight switches located on the left side of the chassis backplane 2 Using the worksheet set the I O chassis switch assembly as indicated with a ball point pen Figure 7 1 Do not use a pencil because the
163. to RediPANEL Module ATTENTION Do not disconnect the connector on a middle A device when the system is operating because that would cause discontinuity in the link and remove the termination The connection between terminals is inside the module Figure 9 8 shows I O link connections to a 2705 RediPANEL module both as a middle device and as an end device on a link The blue insulation conductor connects to the top terminal The clear insulation conductor connects to the bottom terminal At each RediPANEL module connect the shield drain wire of each cable segment to give the shield continuity However never ground the shield at a RediPANEL module Ata RediPANEL module connected as an end device on a link connect a 150 Ohm 1 4 Watt termination resistor across the signal lines Chapter 9 Connecting the I O Link Figure 9 8 Connections to RediPANEL Module Bulletin 2705 Bulletin 2705 RediPANEL Module RediPANEL Module Blue m Bue Blue E a To Shed Shield Shield 4 Scanner 150 Q Clear Clear Clear E 16511 Connecting to a PLC Figure 9 9 shows I O link connections to a PLC interface module cat no Interface Module 0 Scanner 3500 NA1 both as a middle device and as an end device on a link Connection is to the X4 terminal strip Terminals 1 2 9 and 10 are connected internally for line 1 blue insulation conductor Terminals 3 4
164. to the module set the keyswitch RM only Set the RM KA Module Switches and Jumpers Set the RM KA module switches and jumpers to configure switch bank 1 communication parameters switch bank 2 station address jumpers 9 and 10 termination resistor jumpers 5 8 channel 1 interface improperly you may cause an electrostatic discharge which can damage the module Perform internal operations such as setting the jumpers only in static safe environment ATTENTION If you perform operations on a module Channel 1 is factory set to RS 232 You do not have to remove the memory board unless you are changing the channel 1 interface Chapter 4 Installing the Modules Follow the steps below to set the jumpers and switches Set Switch Bank 1 Set switch bank 1 as shown on the worksheet for the RM KA module Switch bank 1 communication channel Top of RM KA module H ee _ 29 Front SB1 Pi am 123 45 67 8 Down toward board t Up away from board SB1 17078 2 Setswitch bank 2 as shown on the worksheet for the RM KA module Switch bank 2 station address Top of RM KA module x Front SB2 1 il 1
165. vice to channel 1 follow these steps 1 Depending upon the type of device you are connecting use the pin assignments in Table 4 B through Table 4 D to construct a cable Chapter 4 Installing the Modules Table 4 B RS 232 Pin Assignments Pin Input to RM or KA output from Description RM or KA module 1 not applicable chassis ground output transmitted data input received data request to send input clear to send input data set ready na signal ground 8 input received line signal detector 20 output data terminal ready Complies with the RS 232 standard as a DTE type D interface Table 4 C RS 422 Pin Assignments Pin Description RM or KA module 1 o o w chassis ground 2 transmitted data 14 transmitted data 3 received data 16 received data 4 request to send 19 request to send 5 clear to send 13 clear to send 6 data set ready 22 data set ready 7 signal ground 8 received line signal detector 10 received line signal detector 20 data terminal ready 23 data terminal ready 1Compatible with RS 422 equipment as long as a point to point connection is used 4 13 Chapter 4 Installing the Modules 2 To connect computer to KA CH1 a Attach the user supplied cable to the device b Locate the port labeled CH1 on the module c Attach the cable from the device to the port
166. voltage of your system the switch is shipped set to 230V ac and can be changed to 115V ac c 7 230V TS 16759 5 3 Chapter 5 Installing the Peripherals Figure 5 2 Set Operating Voltage and Address on a 209Mbyte or 418Mbyte Industrial Disk 5710 ID4 5710 ID5 0 or 70 NL NE 1 Locate the operating voltage switch 2 Setthe switch to either 230V or 115V The switch is factory set at 230V ac 9 3 Set ID4 address to 0 105 address to 0 and 1 Important Set each disk to a unique address 115V 230V 18537 and 1 The 5710 ID7 has SCSI bus address preset to 2 and 3 ATTENTION The 5710 ID6 has SCSI bus address preset to 0 These values are not configurable Wire an Out of Temperature Warning Device If you are not going to wire this device you can skip this section Check the disk information from your system designer It should tell you if you are going to make this connection and if so what device you are going to connect Important For industrial disk cat no 5730 ID3 this function is not available on early revisions with part numbers 532029301 and 532029302 If the disk s external environment temperatu
167. your bootserver an HP Is Install ULTRIX connection gt Install bootserver software software software installed Install Network Is your INTERCHANGE bootserver e ENCE software an HP Etude Configure ULTRIX connection Configure Network INTERCHANGE software Y Start Network INTERCHANGE software Y Insert and power up Ethernet Interface Y Check module indicators Y You are done YES Configure bootserver software Check module indicators You are done For more information on system startup and integration see e INTERCHANGE Software for VMS Documentation Set 5830 VDOC e INTERCHANGE Software for HP UX Ethernet Documentation Set 5840 HPUD D 7 Appendix D Start Up and Configure the Modules D 8 Start up OSI Software NO Load the OSI software cat no 5820 OS Is the mode NO Go fully LED green operational Has the OSI Interface software been loaded Configure Ethernet Interface NO You are done For more information see MAP Station Manager Software User Manual 6630 6 5 2 18284 1 Numbers 1771 IX 7 9 1771 7 9 4 port distribution panel 1 9 connection MicroVAX Information Processor 5 9 other devices 5 9 dimensions B 2 pin outs 5 9 8

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