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R8001 Series SLATE™ Integrated Combustion Management System

1. inal Functions Min Max Complex Functions Min T2 vonage n mottude 00 150 200 Range 250 1500 T miedtoo C Tip Point 3 0 Comparator T3 Resolution 01 Hysteresis os ony Accuracy 20 c 25 Cto60 C Resolulon oar woo fro 500 1850 Na zo mvpc 250 250 evoe sene core GN S 180 MEE Shielded cable required for reliable operation in noisy Resin loa Null 250 250 mVDC NTC on terminal T4 is rated down to 0 C MEDA _125 0_ Temperatures refer to sense range Curent in Range 02 250 mADC Frequency PWM Na fos Functions Min Typical Max Units Accuracy 15 15 x Dto 25 mA PWM Out TI input terminal is held at constant 2 5VDC over allowable so 100 VDC Low output state OV current range Frequency 100 10000 Hz Accuracy specification given is for 100 Q load Resolution Duy 20 eBo 0100 ouput alowed specification can be converted to mA by dividing out load Heeciotion prp
2. pe jer Tee Fats D mia bem mee meer aT mener dew a a SAN T ma p MMMM 12 Retu to the main page of the Annunciator Configuration Wizard In order to facilitate proper Annunciator diagnostics you will need to indicate where in the input string each contact lies for a particular Analyzer Notes This function is Analyzer specific it must be done for each individual Analyzer Make sure to check the Implied Final check box in order to enable the diagnostic message for it f applicable Note that the Annunciator Diagnostic Text entered on the previous screen now appears in the lower right hand corner of this screen under Analyzer Diagnostic Messages Baler rom ai a Law water Mah oii peessure ol pressure For each Analyzer Input Configuration T6 T19 select the proper item from the drop down menu The possible input string location options are shown below In all cases the Annunciator terminal annunciates the set of contacts which directly precede it in the series wiring string The screen above reflects a dual fuel example SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 11 SLATE Annunciator Module x Lower case x indicates the input is unused by this Analyzer Indicates a terminal in string path B Indicates a termi
3. Wiring 1 Disconnect the power supply before beginning installation to prevent electrical shock and equipment damage More than one power supply disconnect can be involved 2 Wiring must comply with all applicable codes ordinances and regulations Note MS TP must be wired in a straight line without spurs no star wiring Jor SWITCHES eA Cnet AND POWER PROGRAMMABI 1 POWER SUPPLY 1 leeeeoooe m HU HEHEHH 3 Wiring must comply with NEC Class 1 Line Voltage wiring 4 The Base Module should not interfere with proper safety operation of the controls limits and interlocks it is monitoring After installation check each control limit and interlock to ensure that it is operating properly DO NOT PLACE JUMPER WIRES ACROSS THE INSTALLATION CONTROLS LIMITS AND INTERLOCKS Recommended Wire Recommended Application Size Part Numbers Line voltage 14 16 or 18 AWG TTW6OC terminals copper conductor 600 THW75C volt insulation moisture THHN90C resistant wire 32 00014 01 Recommended Wire Recommended Part Numbers Application Size Communication 22 AWG two wire Belden 8723 lines twisted pair with ground shielded cable or or five wire equivalent
4. GLATETrning SaseFABC BACnet Objects ars a Cnt lect percipio CUIU Gp ETT IE 210i 72902 S Imacerworreton ev aa iio macowoeegemer 19 racenmerreenic2 dS Cowaeresen dc Maar rem toe d Operon sre Hi Hid eL 4 008 Hen m Bd E ae 34 oq 0 19 1000 o Senate Je on 1 N2 Mesue cerier 4 Medus te 19 108 2 tes gt Protect Made Savn Cna SLATE Device Information Reports and Build System The SLATE Device Information screen provides information about the SLATE Device both the SLATE Wire Sheet and the Web pages Edits can be made from this screen SLATETrainingDevice SLATE Software Tool Version 1 18 o Sate Deke eater venei SLATE Reports SLATE generates reports on all aspects of functionality including generated errors Click on the Reports button for detailed information about your SLATE device 32 00014 01 Reports be generated identifying configurations an I O usage build errors and communication interface for BACnet and Modbus Click the Build System Error Report when build fallures occur The report will indicate the build failure reason giving you an opportunity to make corrections to th
5. Terminal Functions Min Units Functions Min Typical Uni Volge jn oo 150 Do Rn tMohm Thermocouple Pesoton rvoe 2 ypes Range 2000 10950 C 250 250 pa Pesoton Jon Accuracy 250 _ 50 mvbc Whchewris Accuracy so ao o Range __ Range fiso wo foomo Fes Jao mvoc 1000 100 RTD Acc 500 S00 mvbC whcewrs T28 10 Roe 1350 2800 3wre 1000 as 5 greater Pesoton Jos Gurent in Joo 250 mano 20 20 Pesoton ra uoc pe PTIO0O Rame iaso 2500 awe 10000 Ma os mnc 15 5 x 01025 mA T 20 o ja Re foo peo Reson fao 5000 1 Type 10K 1 1750 PO T4rmtedioO C Na os los moc m fe Accuracy 3000 3000 uano ot25mA p 20 acne s 50 woo fanom 10 25 010 1250 T2 oo 50 voo 15 Pam ao Comparator 12501750 Hwmess 025 wo Ow pe 12K 1250 c T4redto0 G Resouiton nvDC m fe Na 250 E 20 enoe Aeouraoy_ 250 260 nvbC 10 fc acia vota jn Range foo fiso voc 15 Resoulon 037 ao 20cm 25C Na
6. Module 1 0 Connector Flame Anp Module 1 0 Comector Conector System Interface Sus Base 1 0 Connector Base Module 1 0 Connector Base Module Power Input SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 1 Series 118 SLATE System Ground The ground for the 18V system power supply Single Point Ground SPG This term refers to a wiring point which provides litle or no voltage differential between connections metal bar or a barrier terminal block with shorting bars between terminals is the most common type of implementation Wiring which uses daisy chain connections is not considered to be a SPG and should be avoided Digital Reference Terminals labeled Vref and Vref used on the Limit Burner Digital and Annunciator modules The Vref term should not be confused with the V or V on the flame amplifiers These references are electrically isolated from each other have different purposes General Description of the SLATE Power and Ground The SLATE system power supply 18VDC output is isolated from the system power input e not internally connected to Earth ground Unless application specifics preclude it it is advisable to reference the SLATE system power supply to Earth ground by attaching a wire from terminal 2 on the sub base I O connector of any module to Earth ground or alterna
7. FA Setup Fuel Air Commissioning Dashboard GEE Designer LES Groen n Fere meer Side rtm eh min nra F m e on t nr diem K Olet e turr tmn eee cane re Kina pran a aranan he mans cash mean edene Aveke ey ane Begin with the Actuator Selection as highlighted below Notice the Position Command Section This section will allow you to enter a value to drive the motor to that position You can use this to determine the minimum and maximum positions located in the middle of this screen cm 1 p The SLATE Fuel Air Ratio system wil also automatically provided the unique ID for those actuators and will we be found in the highlighted area above This is the information found on the label of the actuator If this is unavailable at the time of designing SLATE will automatically get it from the motor at commissioning time After the actuators are setup you will need to run a safety verification test Safety verification is required each time a safety parameter is changed You will need to perform this multiple timed during the start up configuration process especially in the FueV Air Control Module begin the safety verification process click the Safety Verification button 32 0001401 o Lo NM s
8. Tre folonng repone aw oriy vaid to e lat Seton Bl De Stem Hem Sate AX tude roots Bud Quan Ewr Rent Deere m ooon Soe Either highlight the portion of the list that is of interest and copy or use the Save to Excel Spreadsheet button to the entire BACnet object list As noted before you will need to have in your wiresheet network inputs network outputs and setpoints for BACnet registers When you are finished click the Close button to retum to the report selection window A Modbus register report can be generated for the project records orto be given to the end user for their records Click the Modbus Interface Report button S SLATE Report Tool Veron07 Ss ms Hon ens Tre folonng repone aw oriy vaid to e lat tom Bul Bor De Stem Hem Sete AX tude roots Bud zon Ewr Repo Rock m E EEE mene a e et Coe Same rule does apply to the Modbus Interface Report as the BACnet interface report You will need a SLATE wire sheet with networking inputs networking outputs and setpoints for this report to work Highlight the portion of the list that is of interest and copy or use the Save to Excel Spreadsheet button to copy the entire Modbus register list When finished click the Close button to return to the report selection window When you are finished click the Cl
9. 250 50 voc 1 sme 20K 1600 c 0 cumo 250 250 m e arent jn Re 02 250 mano p 20 e 5 Pesoton 37 Janc 10 c 1 5 Na o5 05 moc 15 Pomoy 15 15 25 mA 14501 160 0 1 input terminal is held at constant 2 5VDC over allowable current range Shielded cable required for reliable operation in noisy environment Accuracy specification given is for 100 0 load Resolution specification NTC on terminal T4 is rated down to 0 C be converted to mA by dividing out load Temperatures refer to sense range Imax 25mA for Vout lt 10V Imax 20mA for 10V lt Vout lt 15V SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 95 O01 Series Chapter 9 SLATE Analog UO Module Frequency PWM Configuration Optimum Range for Performance Max Functions Min Typical Units Min 50C Thermocouple 10250 4C PWM Out 1 Amplitude 50 100 VDO _ Low output state OV Emo 6 Frequency 1oo 10000 He RID Haec asc 22 C Duly 20 wpc 0 100 output alowed Nm TES po EEE ELB Ce cS Curent Ot jam Voltage 704 v wv foa 2 Ampltude 100 160 WC typical T4 Range 20 1000 0 Hz pulse 600 uec 10 Recommended
10. 3wre 1000 Roun jos able 1 Suggested Sensor Selection based on Application 20 20 fo remo Rane 1550 2500 awr 10000 Recommended Wire Recommended Resolution Application Size Part Numbers E EE Line voltage 14 16 or 18 AWG TTW60C terminals copper conductor 600 THW78C a 1 e eo volt insulation moisture THHN90C ma LO resistant wire Accuracy 20 20 C 40 C to 25 C ao ho 25 0 125 Other terminals 18 AWG wire insulated TTWeOC eee for voltages and THWTEC jao HG temperatures for given THHN90C application Shielded cable required for reliable operation in noisy environment NTC on terminal 4 is rated down to 0 C Temperatures refer to sense range Frequency PWM Functions Min PWM Out Typical Max Units Amplitude 50 100 VDO Low output state Ov Frequency 1000 10000 He Duy 20 880 WDC 01005 ouput alowed Rescluon qo Accuracy 05 os 10 BEL DENN ITF Amplitude so 100 150 wc Range 20 10000 He Min ort puss 500 wth tow SDC Mn ofr pulse 1800 10V amplitude width righ DC Duy 2 100 20 980 ROC 10 He 60 e50 wDc 10v ampiude Rescl
11. Accuracy 05 os 10v ampua Imax 20mA for 10V lt Vout lt 15V fr T2 Amplitude 5 0 100 150 VDC Specifications based on worst case over ambient temperatures Ranges 20 10000 Hz Mn ovpue wes 10V ampitude width law DC unten ES a Min off puise z 1300 usec 10V amplitude Thermocouple width high DC Talpes Range 200 hoeso c Duy 2 100 0 Wo 10v ampitude m Resolution o1 3 E ET E ESS TEES 10v ampitude Range 150 0 10000 C Resolution d 10 E Hz EEE es Ib dec Accuracy so Joo x Whcheerlsgeser Accuracy 50 50 C Ee Ie 00 im T2 amp Type PTICO Range 1350 2500 8wre 1000 T34 Resolution o5 F C 4 Frequency 125 0 1500 0 Hz m j xuwy 20 2 un on pulse 10V ampitude PTO Ran O as c a EES ie m Min off pulse 1800 usec 10V amplitude Resolution 05 with high Accuracy 20 l Duy fis 60 300 woc 10v ampitude NTC Oyde 500 Hz Range 40x 1750 o rireedioo cC Resolution ho m Resolution o1 f 126 He 45 15 t0vampitude us Accuracy 20 20 40 ct25 c son 75 75 XDC 10Vampitude ao ho fo 250250 Trip points 3 0V 0 25V EL la Hysteresis Voltage 0 5V _ 128 G
12. Burner C ntrol Understanding the Terminals The SLATE Burner Control Module contains 22 wired terminals All terminals are 24VDC or 24 240VAC and automatically adapt to the applied system voltage The LCI imit and control input terminals 12 and 13 for fuel 2 and 1 provide connection to limits and operating controls They must be closed before burner startup is allowed If they are open during Run mode it causes the burner to shut down The LCI terminals can optionally generate a call for heat when they are closed When the dual fuel option is enabled the LC F2 or LCI F1 LED indicates the selected fuel The Burner Control Module wiring terminal descriptions can be found in the table below Note Only one voltage can be applied per module same at all terminals BURNER CONTROL MODULE GRELAYS 15 OPTOINPUTS UNUSED ALR HSIOR WIRE SHEET Q 12 La rua REMOTE BUS i SUBBASE Rating 1 E 2 3 Not used mz BLR HSI or Wire 9 8 FLA 58 8 LRA Dry contacts for burner fan blower or HSI hot surface ignition cil Sheet K1 relay dry 120VAC 20 inrush or used by SLATE wire sheet contacts 240VAC PH 6 Pilot valve hold 24VDC 0 5 mA 24 Manually operated during Run to relight the pilot and then turn 240VAC 0 2 mA off the main burner until PVH is turned off again which
13. Once the licenses are copied in the correct location the SLATE Tool software is ready to use The very first time that the SLATE AX Tool is started you will need Locate the following icon and double click it to start the SLATE to accept the End User Software Agreement This agreement is tools always available for viewing by pressing the About in the SLATE Tool Program start page Honeywell SLATE Tool The SLATE Tool software will show the startup screen Honeywel 13 Press the Open SLATE AX Tool button This screen is shown at the startup of the tool If you see the above screen you have successfully installed all the components needed to use the SLATE Tool to create a design and web pages for your SLATE device 14 32 0001401 14 Next you need to check if the SLATE Web Editor is properly installed To do this return to the SLATE AX Tool Main page and select Open SLATE Web Editor Tool My Projects If you do not see any of these screens nor cannot launch the SLATE AX Tool please contact the Honeywell Technical Assistance Line at 1 888 516 9282 15 Double click on the State Tool icon to start the SLATE tool program This screen will be displayed first when starting the SLATE tool program 416 Click on the Open SLATE Tool button SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series 15 Chapter 2 Using the Honeywell SLATE AX Tool SLATE The SLATE AX Tool
14. ede cura cng ew ape hen E Thee rer hore The Safety Verification screen will allow users to start the verification process Click Start Verification button You will be alerted to a warning that you will need to accept Press Accept Now start the Verification SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM P8001 Series n Chapter 7 SLATE Fuel Air Control Module and Commissioning After the Safety Verification steps you will need to push the Reset button located on the Fuel Air Ratio module to complete the verification process At this point you can go back to Dashboard You can see two blue circles with checks to indicate that this step has been completed and verified Now you can move to the next step enabling the edit curve mx Fuel Air Commissioning Dashboard Designer quem Designer ma Peter Gut eet mtr e rei e ner tna wa eee eee TE a haa eo les The Curve Edit feature allows you to begin building your curve for Fuel Air Ratio You will begin to set a Pre Purge Preset Use the drop down to set a larger left right motion of 20 then click the gt gt button several times to move the throttle cursor over to the 80 position Chapter 7 SLATE Fuel Air Control Module and Commissioning Dashboar
15. 3 Billion Devices Run Java Please wait while the installation of Java is complete You have successfully installed Java Javo updates wi automaticaly be downloaded to provide you withthe Iateatteahires and s2cunty improvements To change tha see ap java co ryautoupdate 10 When installation is complete this screen will be displayed Please press Close to continue Installation Successful The SLATE AX 328 38 107 corte Pate olek Frente their The SLATE AX Tool has been successfully installed Please press Finish to close the installation program The SLATE AX Tool utilizes the Chrome browser If you don t have Chrome please open your web browser and type the following address www google com chrome When the web page load locate the Download now button and follow the instructions chrome While trying to download Chrome you may see the following screen Please press Run to continue to installing the browser he eons fon arin ntl rm come The Chrome installer should be displayed indicating that the installation progress Downloading 21 seconds Once Chrome is installed the following screen will be displayed You can close this window without entering any information if you prefer 12 32 0001401 Google Set up Chrome niri sy ea At this point you have successfully installed all of the s
16. A socket is configured with the module A block is configured to send notification number of a Limit module 7 to BC module 2 socket name High Temp using the Blocks name HighTemp To BC module 2 this is Limit module 7 reporting a Threshold exceeded event for HighTemp To Limit module 7 this is BC module 2 acknowledging your Threshold exceeded event for HighTemp The BC will only acknowledge a message from a Limit module whose number matches what is configured for the Socket and only if it has an exactly matching socket name The Burner Control implements 6 sockets Burner Control Module 2 which are logic blocks that can receive notifications from a Limit module The response to the Limit s notification is determined by the configuration of the socket in the Burner Control Each of the sockets has Socket configuration parameters Limit module number This is the module number of the Limit which has a block that is set up to notify this burner control Limit name The name in the socket must be and EXACT match for the block Limit response enable so cated Limit response rigger Disable The socket is Disabled If it is not used Otherwise it can respond Always Always or only when the BurnerControl is in specific Prepurge Ignition and Run condition Ignition and Run Flame is cn Run Limit response The response can be one of the three Recycle
17. State Moduloa odio ane Melee Node Naber ome samo 1 E 3 Fe rn ric Temm 5 1 Bare UELUT rrrcaor Awemnm 7 Soe Noi When configuring you will need to uncheck the Protect Mode box As you move through the registers you will use the Next and Previous buttons to move to the next page or back to the previous page Curve configuration and preset setup positions for purge ignition etc are configured using the Honeywell built in web pages as part of the installation When all registers have been configured click the Save button Click the Close button to go back to the SLATE Module Configuration page SLATE Fuel Air Commissioning Fuel Air Commissioning begins at the SLATE Generic Web Pages provided For better commissioning you can connect your laptop to the SLATE Base and connect via Ethernet You will need to setup you IP address as previously noted in this User Guide under Network Setup section When you are connected to begin you will need to make sure you are logged in as an Installer or Designer See figure below The log in is located in the upper right hand corner Select the Log In You will then see the log in screen To log in as an Installer the password is SlatelnstallerPassword When you log in as a designer the password will be SlateDesignerPassword After entering the password you will need to select Request RIN This is an indication to SLAT
18. Thermocouples The thermocouple circuit in the SLATE module uses a biasing voltage that is present on the wire sensing junction Although the analog cell s input is heavily protected against static and short term over voltages it still possible to damage the input if care is not exercised in placement of the sense point junction The thermocouple sense point junction is required to be isolated from ground and other conductive paths Failure to isolate the sense point may also result in additional electrical noise pickup on the thermocouple signals or offset readings 32 00014 01 Chapter 14 SLATE Wiring Basics Suipjarus pue Buymous uonexyd y ea1dA1 E TEES Um 5545 ES M M _ EE A 119 SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 98001 Series 120 32 00014 01 Chapter 15 SLATE Web Editor The SLATE Web Editor is an environment within the SLATE AX Tool to configure and design HMI Human Machine Interface screens for your application This editor is installed at the time of the SLATE AX installation The Web Editor can be accessed through the SLATE Tools Start Page In version 1 17 there are two ways to access the Web Editor If you do not have any SLATE projects available you can use the Open SLATE Web Editor Standalone button to launch
19. recipes a Soft Recycle 1 23 Lockout a Hard lockout or can be the special case which Soft or Hard Lockout notifies he BC that au autolguitou temperature 1400 F is gt nd thus flame amp signals can be Auto igniticn Typical has been reaci ignored SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM ar 001 Series Chapter 8 SLATE Limit Module and Configuration Each Socket provides a status register that Burner Control Module 2 reports whatever the Limit block is currently sending for display or for wire sheet use The values of the Limit block status reported by a socket may be Limit status Unknown can occur briefly at startup time Limit OK means Unknown the limit condition is normal Limit Exceeded means the threshold has been exceeded too high for a high limit too low limit too far apart for a dual tracking limit Recovery means that the threshold was execeded in the past is OK now but the recovery time has not yet elapsed Limit OK Limit Exceeded Limit Recovery Autoignition threshold exceeded report for autoignition has its own separate value Diet communication If the socket is set up but a Limit module is not communicating then this value will occur Sensor fault sensor fault indicates that the Limit block is having trouble with the sensor reading For a socket set up to monitor a limit threshold any value other than Limit OK will cause a fault response For a so
20. Chapter 15 SLATE Web Editor Adding new widgets is performed by making a selection from the given set and dragging it anywhere on the Editor Area Section C Whenever a single widget is selected its attributes appear to the side of the work space From this section you have the ability to bind the widget to a specific module specific category and register Some changes may be immediately visible on the widget such as color while some are invisible such as register mapping When you are satisfied with the editor content you can save it via the Save BJ or or Save As fou can preview your work in simulation mode by clicking Preview H symbol You need to save the work to preview it Linking Dynamic Widgets Some widgets are static They appear exactly the same way at all times Bust some widgets can be dynamic and reflect values obtained from the SLATE Base Module in the production mode or from the local server in the development mode The widget can be linked to registers in the SLATE modules For example if you select an output widget Numeric Output Gauge or Vertical Bar it periodically asks for the value of the register and accordingly updates its value image or shape If you select an input widget it displays the value provided by the server and if the user chooses to change it the widget propagates this change to the server As long as the widget is selected it is not updated so the user can perform the chang
21. Selector Limits Implied Final T14 Limit2 A LovF2 15 Fuel Selector A Implied Final Limit 1 1 Burner Limit1 Limit2 Fuel 13 14 16 T13 Limitt A control Selector Limit3 Limit4 17 Implied T14 Limit2 A LOFI Final T15 Tie T17 Limits A Implied Final Limit4 Below are the completed Annunciator Configuration Wizard pages for each Analyzer in the example 108 32 00014 01 Chapter 11 SLATE Annunciator Module 2 E 3 LCI F1 Analyzer SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 98001 Series 110 32 00014 01 Chapter 12 SLATE Sub Base Chapter 12 SLATE Sub Base Understanding the Sub Base Terminal Description Rating 1 18 V Power 2 5 A max including modules 18 V Ground Remote Reset Connect to Terminal 2 18 Burner Control and V Ground via external Limit modules only pushbutton 4 B Remote Bus Used for Remote mount RS485 ed flame amplifiers 5 A Remote Bus Used for Remote mount RS485 ed flame amplifiers o FJ E E Hl H H 5 al 21 Overview T2345 The R800189001 SLATE Sub Base Module provides the ability for FELT DESCRIPTION the SLATE system to be mounted via DIN Rail in a panel All SLATE 3 IV POWER modules need this sub base except for the SLATE
22. UNIVERSAL Accuracy 15 15 Oto 25 mA cae Range 250 mADC MexLomd Oe Feson Jao 5000 Na os moc s Accuracy 300 0 300 0 juano 25 Qu s Janc 20 On TF2 Voltage in Amplitude 00 150 VDC Toron a0 Comparator T os 0 Qn osr A Na o 250 mvbC acoras 250 250 mvbo Qs Voltage in Range 00 150 VDC Q16 Resolution 037 E mV DC Na 280 250 mvc Qr Accuracy 250 250 mvDC NER arent jn Range 02 250 Resolton Jar O Loos Null 05 5 mADC Qm vier 15 15 CEN Qa a TFI input terminal is held at constant 2 5 0 over allowable Que i current range Accuracy specification given is for 100 0 load Resolution specification can be converted to mA by dividing out load 32 00014 01 Chapter 8 SLATE Limit Module and Configuration Thermocouple Thermocouple J 50C SE 1025 4 C T2 Wel Ree 2000 1025 rowers esouien n e en li Perro IE GR Ie RD 135 C 2500 22 C mek Rene 1500 ne EE es Curent Out r 20 05 mA wcwacy 50 Type PTio0 Range 1350 2500 C
23. adjustments and creating new points as needed Fuel Air Curve Edit Now that a curve exists actuators will follow it Move the commanded throttle to the left by 2096 and watch the actuators follow the curve to the new position They are shown as symbols while in motion SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM O01 Series Adjust point 2 Select the second point which means the actuators must stop very close to the point There is a Go to Point button that allows the actuator to move to the point Chapter 7 SLATE Fuel Air Control Module and Commissioning Dashboard Fuel Air Curve Edit RIES ere rese ce Select the fuel and move it up 596 Not that the throttle gets locked and the fuel position is shown as an open circle when it stops Both of these indicate itis off curve Also not that Update is enabled Click it to update point 2 When the point changed the adjacent segments become invalid and tum pink again the ratios have changed SLATE Fuel Air Ratio commissioning also provides a Point Table This table is another source of information and is more precise To access the Point Table Click the tab The Point Table shows the same information as the chart including The value of each point The Throttle position triangular arrow
24. display the image of a satisfied condition It is possible to change the form of the conditions The allowed operators are Less than or equal to SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 15 SLATE Web Editor Less than Greater than or equal to Greater than Equal to Not equal to Boolean Section o Switch Binary Image Button Do Command Ge Link Button The Boolean section contains the following widgets Switch a dynamic read write widget working with two states on Binary Image dynamic read only version of the Switch widget It operates only with an On value If On value is read from register it shows an On state Button a widget that represents a button commonly used in HMI applications The functionality can be specified by the designer Command dynamic write only widget which sends specified values to a specified register when clicked Link button static widget acting as a link When clicked the user is navigated to a specific page Text Section BU Text Text input Text Output Enum Text Output Enum Select Input Tooltip Conditional Text The text section contains tools to create text on your display screens Text selection provides rich formatted text Text Input provides dynamic read write widgets allowing you to change the text values of a particular register Text Output provides read only which displays t
25. have the correct number and name otherwise data is ignored 32 00014 01 Chapter 5 Burner Control Module and Configuration Default Category ter Value Range Limit 1688 Socket 7 limit Response to valid limit status as defined by Socket 7 limit 1 1 Unknown Socket response response trigger register 1639 2 Recycle 1 2 8 4 If Recycle 1 Recycle 2 or Recycle 3 are chosen 3 Recycle 2 whenever the limit status is not Limit OK a recycle and 4 Recycle 3 hold occurs until the status reverts to Limit OK 5 Soft lockout 5 6 If Soft lockout or Hard lockout is chosen whenever 6 Hard lockout the limit status is not Limit OK the appropriate type of 7 Auto ignition lockout occurs active 7 If Auto ignition active is chosen whenever the limit status is Auto ignition threshold exceeded the Burner Control will act as defined by the Auto ignition enable parameter 134 For the Auto ignition active response the Socket 7 limit response trigger parameter r639 is ignored Related registers 1639 Socket 7 limit response trigger 1177 179 Recycle 1 delay time retry limit count retry limit response 1180 182 Recycle 2 delay time retry limit count retry limit response 1183 185 Recycle 3 delay time retry limit count retry limit response 1134 Auto ignition enable 1689 Socket7limit Determines when the Burner Control responds to the 1 1 Disabled Ignore response tri
26. settings SLATE Support Web Site n Niagara AX Workbench DESIGN stop 2 Use Niagara AX to 4 OR Download from the SLATE web site Design the Control Program Edit the module configurations Fig 3 SLATE program data block Other Design Related Actions Fig 4 shows other activities performed by the designer as part of creating a SLATE device Usage Example Pages provided by Honeywell Fi 4 SLATE other design tasks SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 7 P8001 Series Chapter 1 Getting to Know SLATE Binding Internal and External I O Binding is the process of defining the actual screw terminals or registers in the SLATE modules that will be used by the program logic It is done within the wire sheet programming environment It may be done as you go or a separate step It is shown separately above An example of this is a canned program that is downloaded from the SLATE web site that is modified if needed and then bound to the actual I O needed by the equipment Text Translation The text used by SLATE modules to label and describe parameters and their values can be translated into some other language This is optional When this is done the Honeywell standard English language text is stil preserved and avallable as an option for by Honeywell support personnel Network Visibility Simp
27. 0 2mA 32 00014 01 Terminal Description _ Rating Chapter 11 SLATE Annunciator Module The longest series string input that can be monitored is 15 contacts including the 14 inputs on the Annunciator amp the 16 Input 24VDC 0 5mA D4 240VAC 0 2mA Implied Final input 17 Input 24VDC 0 5mA The SLATE AX Tool is used to configure the Analyzer trigger input 24 240VAC 0 2mA string the SLATE Trigger Module Module Trigger Type rename the 18 Tpit 4VDC 0 5 Annunciator terminal labels and add additional diagnostic text 24 240VAC 0 2 The Annunciator safety relay output can be used for any purpose 19 Input 24VDC 0 5mA thus the wiring will be application specific 24 240VAC 0 2mA mM E Rem AVDO 0 1 mA Its important to lie out and understand the series string circuits DAVAC 0 1mA which are to be monitored by the Annunciator Module before 5 264VAG 0 2mA proceeding with configuration 21 Unused 5 x Ki 22 Vret see Vref above 2 Note Only one voltage can be applied per module same at all oe gs terminals Wiring For installation and wiring information refer to document 32 00012 the SLATE Annunciator Module Installation Instructions Any series string of limits control and or interlock contacts wired to the SLATE Burner Control Module may be wired to the Annunciator Module Sample wiring diagrams are shown below For clarity ther
28. 2 Always This limit socket is active without regard to the tion and Run Burner Control state 4 Ignition and Run 3 Prepurge Ignition and Run This limit socket is active 5 Flame is on during the named states and their sub states 6 Run 4 Ignition and Run This limit socket is active during the named states and their sub states 5 Flame is on This limit socket is active whenever flame is required to be on 6 Run This limit socket is active during the Burner Con trol Run state only Related register 1620 Socket 4 limit response 1624 Socket limit Assigned Limit 5 Module number in SLATE rack 0 0 99 module number 0 Disabled 1625 Socket Slimit Name for Socket 5 limit String up to 12 characters 12 character string name Note All sockets in the Burner Control must have unique maximum names Data packets exchanged between modules must have the correct number and name otherwise data is ignored 32 00014 01 Chapter 5 Burner Control Module and Configuration Default Category ter Value Range Limit 1626 Socket 5 limit Response to valid limit status as defined by Socket 5 limit 1 1 Unknown Socket response response trigger register r627 2 Recycle 1 2 8 4 If Recycle 1 Recycle 2 or Recycle 3 are chosen 3 Recycle 2 whenever the limit status is not Limit OK a recycle and 4 Recycle 3 hold occurs until the status reverts to Limit OK 5 Soft lockout 5 6 If S
29. 2 Recycle 1 2 3 4 If Recycle 1 Recycle 2 or Recycle 3 are chosen 3 Recycle 2 whenever the limit status is not Limit OK a recycle and 4 Recycle 3 hold occurs until the status reverts to Limit OK 5 Soft lockout 5 6 If Soft lockout or Hard lockout is chosen whenever 6 Hard lockout the limit status is not Limit the appropriate type of 7 Auto ignition lockout occurs active 7 If Auto ignition active is chosen whenever the limit status is Auto ignition threshold exceeded the Burner Control will act as defined by the Auto ignition enable parameter r134 For the Auto ignition active response the Socket 1 limit response trigger parameter r603 is ignored Related registers 1603 Socket 1 limit response trigger 1177 179 Recycle 1 delay time retry limit count retry limit response 1180 182 Recycle 2 delay time retry limit count limit response 1183 185 Recycle 3 delay time retry limit count retry limit response 1134 Auto ignition enable 1603 Socket 1 limit Determines when the Burner Control responds to the 1 1 Disabled Ignore response trigger Limit Module It also provides a master disable for the limit limit socket 2 Always 1 Disabled Ignore limit This limit socket is inactive Prepurge Igni 2 Always This limit socket is active without regard to the tion and Run Burner Control state 4 Ignition and Run 3 Prepurge Ignition and Run This limit socket is active 5 Flame is on during the named sta
30. Automation and Control Solutions Honeywell intemational inc US Rogstorod Trademark 1986 Douglas Drive North 2015 Honoywol intemational inc Golden Valoy MN 55422 3200014 01 MS 09 15 customorhonaywol com Printed in USA Honeywell
31. DELAYED options the delay time see Secondary Flame Sensing Time r129 may be set to 0 to mean no delay which causes the evaluation to be done imme diately Doing this makes some of the options above equivalent r129 Secondary Time until the second flame sensor must report a flame 0 0 30 seconds flame sensing when a DELAYED flame detection option is used The time delay time starts at the same time that the non delayed sensor s time starts and it is subject to the same pilot test hold Flame 1130 Flame failure Maximum time length between a loss of the sensed flame 1 1 Unknown Module response time and the turn off of power to the main fuel valve s 2 0 8 seconds Setup 3 1 second 4 2 seconds 58 seconds SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 98001 Series Chapter 5 Burner Control Module and Configuration Category ter Ignition Setup 131 Name Pilot valve hold enable Identifies whether Pilot Valve Hold PVH behavior is enable or not Default Value 1 Range 1 Disable 2 Enable r132 Pilot valve hold transition time Timing used to establish the Pilot Valve Hold condition 5 60 seconds r133 Manual open switch enable Specifies if a manual open switch is to be used Note It is a configuration fault if this input and also Direct Burner Ignition DBI is enabled r127 this feature must be used with a pilot system 2 When enabled with MFEP
32. Other terminals 18 AWG wire insulated TTWe00 for voltages and 75 temperatures for given THHN90C application BACnet MS TP connections must be wired in daisy chain configuration 1 a 1 a 2 b 2 b 3 c 3 c The order of interconnection of all the devices is not important Be aware that the termination DIP switch number 3 must be used if the SLATE system is at the end of connections over 100 feet Recommended Grounding Practices Use an Earth ground or a signal ground as described below Earth ground 1 Use to provide a connection between the base and the control panel of the equipment Earth ground must be capable of conducting enough current to blow the breaker in the event of an internal short circuit 2 Use wide straps or brackets to provide minimum length maximum surface area ground conductors If a leadwire is required use 14 AWG copper wire 3 Make sure that mechanically tightened joints along the ground path are free of nonconductive coatings and protected against corrosion on mating surfaces Signal ground Note the 18V system ground is not electrically connected to earth ground Follow local codes and appliance recommendations to determine if this should be connected to earth ground Recommended wire routing of leadwires Do not run high voltage ignition transformer wires in the same conduit with the flame detector or data lines Do not route flame detector or data lines in conduit wit
33. Setting up a control program for a SLATE device will inevitably require an understanding of SLATE related concepts and details Chapter 1 Getting to Know SLATE Mastering these concepts will require at least a good tutorial and some hours of training Below is a partial list of topics The behavior and configuration of SLATE Safety modules The O that is available on various SLATE modules How a SLATE Control Program is developed which includes An understanding of the wire sheet design techniques Familiarity with all of the wire sheet blocks How to connect wire sheet logic to Physical inputs and outputs Other internal data in a SLATE module How to provide external network connections to the outside world How to export the design into a PC file or kit How to load the design into a SLATE device for testing vage Example How to use kits and the SLATE Loader in a production environment Select the Modules The designer thoroughly understands the equipment that SLATE will control the switches blowers dampers sensors burner etc All of these and also the procedures for how these should operate are in the designer s domain With this background and also with knowledge of what each kind of SLATE module can do the designer selects modules to be used and determines how each of them will be connected to the equipment In the illustration below the background schematic represents that equipment and th
34. Trigger Module Tigger Type Analyzer Input Configuration 10 After completing setup of your various Analyzers triggers you can begin to define the input string on each Analyzer This includes Naming the contacts in the input string this is a global feature optional Defining their location in each string this is Analyzer specific Select the specific Analyzer you wish to edit To name the inputs click on the Edit Annunciator Text button The following pages wil utilize the example shown below which ilustrates a dual string path dual fuel system Chapter 11 SLATE Annunciator Module cor to piama F 3 3 SF cate te manent 3 mnes 3 mans ream mieten FS merae m p Deisi prece Ee n rea ruere 11 Under Annunciator Input Text type in the desired name of each Analyzer Input string contact T6 T19 in all of the strings used refer to your application specific wiring diagram This function is not Analyzer specific its done at the Annunciator level so names can be written for all Analyzers triggers in this window The following steps illustrate the dual path example provided in the image above Note On the screen shown below T8 and T12 are both named Low water The duplication occurs because an input is needed on either side of fuel changeover switch for the dual fuel example shown above to allo
35. Wire Recommended width 500 Application Size Part Numbers e reme Analog Cell 18 AWG wire insulat TTW6OC Ec ESD Ie MESS RSE MEYER SES terminals ed for voltages and THW75C temperatures for given THHN90C 7000 He 50 860 WOC 10v amptude application po jm Accuracy amp wneer greater 10 00 T2 Amplitude 50 100 150 4 Frequency 126 0 5000 Hz Min on pulse B 500 usec 10V amplitude width flow Mn ofr pulse 1300 10Vameltuce wchh foh DO Duty 125 50 90 0 10V amplitude 600 He Resoluion fio e Accuracy 125 Hz 15 15 DC 10 amplitude 75 rs 10v points 30V 0 25V Hysteresis Voltage 0 5V 32 0001401 Chapter 10 SLATE Digital VO Module Chapter 10 SLATE Digital Module Overview The R8001D4001 SLATE Digital O module offers universal 14 opto inputs or 6 relays for a wide variety of combustion applications It automatically adapts to 24 VDC or 24VAC to 240 VAC one voltage per module Status LEDs There are 3 LEDs on the front of the Digital Module provides quick identification of system status and problems This status is broadcast to other modules on the platform bus in case they are affected by the inoperable module SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM
36. active during the Burner Con trol Run state only Related register 1626 Socket 5 limit response r630 Socket6 limit Assigned Limit 6 Module number in SLATE rack 0 0 99 module number 0 Disabled r631 Socket limit Name for Socket 6 limit String up to 12 characters 12 character string name Note All sockets in the Burner Control must have unique maximum names Data packets exchanged between modules must have the correct number and name otherwise data is ignored SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM s O01 Series Chapter 5 Burner Control Module and Configuration Category ter Limit Socket Re Default Name Value Range 1682 Socket 6 limit Response to valid limit status as defined by Socket 6 limit 1 1 Unknown response response trigger register 1633 2 Recycle 1 2 3 4 If Recycle 1 Recycle 2 or Recycle 3 are chosen 3 Recycle 2 whenever the limit status is not Limit OK a recycle and 4 Recycle 3 hold occurs until the status reverts to Limit OK 5 Soft lockout 5 6 If Soft lockout or Hard lockout is chosen whenever 6 Hard lockout the limit status is not Limit OK the appropriate type of 7 Auto ignition lockout occurs active 7 If Auto ignition active is chosen whenever the limit status is Auto ignition threshold exceeded the Burner Control will act as defined by the Auto ignition enable parameter 134 For the Auto ignition active response the Socket 6 limit response trigge
37. button to clear the fault on the SLATE Fuel Air Ratio Module and SLATE Control Module The system should now start up purge ignite and run follow the curve for modulation and also trim according to trim commands Built in screens let you monitor and control these even if you don t have SLATE AX Tool Wire Sheets controling the set up yet 32 0001401 Chapter 8 SLATE Limit Module and Configuration Chapter 8 SLATE Limit Module and Configuration Overview The R8001L8001 SLATE Limit Control Module is part of the SLATE Combustion System The SLATE Limit Control Module provides the ability to bring in any type of analog signal and create limits on either pressure or temperature The R8001L8001 provides up to 12 limit blocks with each block monitoring any sensor or pair of sensors One limit module can be used for multiple SLATE Burner Controls SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM R001 Series LED Array There are three LEDs on the front of the SLATE Limit Control Module that provide quick identification of the system status and any problems that might have occurred The status is broadcast to other modules on the platform bus in case they are affected by the inoperable module LED Color Description Power No light _ System does not have power Green System has power cpu Red No valid configuration Green Running Faut Red Fault No light No fault L
38. check the PII input is monitored for both On and Off conditions during specific burner sequences During the Run state the PII input must be de energized and during the Standby state the Pll must be energized If any test reveals that the PII is not in its mandated position a configured response occurs r166 Default Value 1 Range 1 Disable 2 Enable with no dynamic check 3 Enable with dynamic check r147 ILK start check enable Selects whether the interlock input ILK T19 must be off at startup as a check that proves it is possible for it to signal the off condition 1 Disable start check not performed Normal ILK open response followed via a configured response r163 2 If ILK is on during the start check the control waits for it to turn off before startup is allowed If it fails to turn off for 4 minutes then a configured response occurs r165 1 Disable 2 Enable r148 IAS start check enable Selects whether the interrupted airflow switch IAS T16 must be off at startup as a check that proves it is possi ble for it to signal the off condition 1 Disable start check not performed Normal IAS open response followed via a configured response r164 2 If IAS is on during the start check the control waits for it to turn off before startup is allowed If it fails to turn off for 4 minutes then a configured response occurs r165 1 Disable 2 Enable r149 IAS LOI moni toring The T
39. configuration of the next module If you are finished with all of the SLATE modules programming and configuration you may load the kit file Refer to Load the SLATE Device page 8 32 00014 01 Chapter 6 SLATE Flame Amp Modules Chapter 6 SLATE Flame Amp Modules Installing Flame Detectors with the SLATE System Proper flame detector installation is the basis of a safe and reliable flame safeguard installation Refer to the instructions packed with the flame detector and the equipment manufacturer instructions Keep the flame signal leadwires as short as possible from the flame detector to the SLATE system Capacitance increases with leadwire length reducing the signal strength The maximum permissible leadwire length depends on the type of flame detector leadwire and conduit However the ultimate limiting factor for the flame detector leadwire length is the flame signal If the flame amplifier is mounted on the DIN it must be placed immediately to the right of the SLATE Burner Control Module that it is communicating with If the flame amplifier is not placed immediately to the right of the SLATE Burner Control Module then it must be externally wired to it via the remote bus communications Preliminary Inspection Make certain that 4 Wiring connections are correct and all terminals screws and electrical connections are tight 2 Proper flame failure response time is selected 3 Amplifier is sec
40. eS After Pilot and Main flame establishing periods have been completed the SLATE Burner Control will be in the Run condition and will request modulation from the SLATE Fuel Air Ratio Control It is now time to start building the Fuel Air Curve SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 7 SLATE Fuel Air Control Module and Commissioning lt Dashboard an example start by moving the throttled down to about 20 select and move the air up to above the Fuel a bit to just make it diferent Normally this is done while watching a combustion analyzer ETT as Installer Fuel Air Curve Edit Fuel Air Curve Edit Installer mire oo uo ce fei dediti He pn reet me gt Point 1 now exits lt is also selected because the throttle is close to the point as shown by the box around the number Chapter 7 SLATE Fuel Air Control Module and Commissioning Dashboard S75 Fuel Air Curve Edit Installer 8 gt Move the commanded throttle over to around 50 x axis Note that the actuators do not change the position y axis because there is no curve to follow yet Point 2 now exists and is selected The curve segment between the points is pink colored because it h
41. flame rod return G lead wire should be in close proximity with the F lead wire 2 Grounding bar or system single point ground 3 The Rectification Flame Rod Digital Reference Terminals The terminals labeled Vref and Vref found on the Limit Burner Digital and Annunciator modules are electrically isolated from the Slate system power supply and the Slate system ground These terminals are used only to configure the digital relay inputs of a module for operation at various voltage levels 24VDC 24 VAC or line voltages The digital reference terminals have no impact on analog cell functionality Any device providing voltage to the digital inputs or receiving voltage from the relay outputs of these modules must be referenced to the Vref terminal The voltage must be the same phase and magnitude of the Vref reference voltage Failure to comply may result in erroneous terminal readings or possible damage to the Slate module or connected device The Vref terminals on a module are unique to that specific module Different modules may use different Vref voltages SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM R8001 Series 17 Proper connections are shown in the image below It is not permissible to make any connections the terminal 21 1 0 Module 20 VREF 2 22 VREF e Voltage Source Sub Base Do not make any connections to this term
42. front of the module beneath the segment display The Reset button is used to clear a lockout and reset the module The Select button is used to scroll through the segment display information Understanding the Terminals FLAME SIGNAL INPUT OUTPUT SECOND REMOTE BUS IS ON SUBBASE Electrical Ratings Base Voltage and Frequency 24 VDC 15 24 15 50 60 Hz 85 264 VAC 50 60 Hz Approvals cULus UL Listed File MP268 IRI Acceptable FM Approved Federal Communications Commission Part 15 Class A SIL 8 pending CE pending Overview of the SLATE Flame Amplifier Modules The R8001F1091 UV Visible Ampli Check Flame Amplifier module responds to an ultraviolet visible light signal from an UV visible light type flame detector to indicate the presence of flame The flame amplifier is used with the C7927 UV C7962 Visible detector series The R8001V1031 Rectification Ampii Check Flame Amplifier module responds to a rectified signal from a rectification type flame detector to indicate the presence of flame This flame amp is used with the C7000X detector series The R8001F1041 IR Ampli Check Flame Amplifier module responds to an infrared signal from an infrared type flame detector to indicate the presence of flame This flame amplifier is used with the C7915 detector series The 800151051 UV Shutter Check module responds to an ultraviolet signal from an ultraviolet
43. lost Related registers 1154 r176 Failure Response Setup r 181 Recycle 2 retry limit count r183 Recycle 3 delay Delay time that must take place while in Standby before 5 5 65535 seconds time retrying the burner sequence for the 3rd recycle handler The 5 second minimum ensures the recycle reason has time to be displayed Related registers r154 r176 Failure Response Setup r184 Recycle 3 retry Maximum number of recycle tries before giving up for the 3 0 65535 seconds limit count 3rd recycle handler Retry counting is cleared when the burner reaches the Run state or when the call for heat disappears Related registers 1154 1176 Failure Response Setup 185 Recycle 3 retry limit response 1185 Recycle 3 retry Action taken if the number of recycles hits the retry limit 1 1 None limit response count for the 1st recycle handler When the response is 2 Soft lockout None the recycles continue indefinitely until successful 3 Hard lockout or the call for heat is lost Related registers 1154 1176 Failure Response Setup r 184 Recycle 3 retry limit count SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 51 001 Series Chapter 5 Burner Control Module and Configuration Category ter Valve Proving Setup r186 Name Valve proving enable If enabled valve proving is performed when the config ured fuel is selected Note It is a configuration fault to enable this feature for a fuel that is also enabled to us
44. requires a licensed to operate Once you receive a license you can only use it on this computer since the license it tied to the computer hardware If you do not have a license a screen will be displayed to prompt you to obtain a license Note Instead of requesting a license from Niagara you must obtain the license from the Honeywell SLATE support team E mail the Host ID information Win 000 9000 000 2000 to your Honeywell Customer Care representative and he she will send you your official license Chapter 2 Using the Honeywell SLATE AX Tool Once you receive your license in your e mail Copy the license file onto your desktop 17 The file will be Win 000 20002000 2000 zip Right click and extract the files inside to a folder on your desktop Rezore previous vesions Copy r moe mate demas These files must be copied to the following location C SlateToo s Niagara Niagara 3 8 38 licenses 16 Once the licenses are copied in the correct location the SLATE AX Tools software is ready to use Locate the following Icon and double click it to start the SLATE tools The SLATE tool software will show the startup screen Press the Open SLATE AX Tool button 32 00014 01 The very first time that the SLATE AX Tool is started you will need to accept the End User Software Agreement This agreement is always available for viewing from by p
45. sacle Hose SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 39 O01 Series Chapter 5 Burner Control Module and Configuration 5 You should be taken to a set of screens that allow you to setup the burner control parameters This is how the SLATE Burner Control Module is configured for use The settings are selected by utilizing the pull down menus There are 128 parameters that will need to be configured Note Help files are available to describe the parameter register details For further information on a specific parameter register select the Help button on the far right of the screen E Ec After you have configured all of the parameters you will need to click the Save button Once you are done with all of the SLATE programming and configuration it will be stored as a kit fle as explained in Load the SLATE Device on page 8 6 Before proceeding you must uncheck the Protect Mode box to allow editing of the configuration Use the Next and Previous buttons to move through the Burner Control Module configuration pages 7 There are 128 configurable registers parameters in the SLATE Burner Control Module Not all available parameters must be used since fuel air and limit module interactions are included There are 10 categories of setup parameters module rate ignition flame module timings interlocks failure response recycle valve proving and limit socket These are shown in the tab
46. the Drag Position of the mouse down it does not move whereas a left click would select and move that widget A rectangle is shown which can be used to select all widgets contained in touched by the rectangle Right Click With the control key the selection rectangle anywhere behavior is modified to select only those Drag Cii widgets that are completely contained within the rectangle Ctrl Arrows Moves the selected widgetis by one pixel AK Removes handles for resizing to enable dragging of small widgets and borders to get better idea about the final look of the page Drag Snap to object feature is active while dragging can be changed in Grid Options Shift Drag Snap to grid feature is active while dragging can be changed in Grid Options Numeric Section Numeric Input 2 Numeric Output E Formatted Output g Slider Gauge Horizontal Bar i Vertical Bar ip Output mage j Graph The numeric section contains widgets that will work with numerical values These widgets will display values from particular registers slider bars that will allow you to change a numerical value to a particular register gauges that will display values of registers using a gauge and a horizontal bar The Output Image would allow you to display a specific image according to the numeric value of a register It can compare the value to the stored conditions and
47. the Web Editor to work on screens without attaching them to a project If you have projects have been built and you want to associate them with your Web Editor screens you can also select the Open SLATE Web Editor button after you highlight the SLATE project as shown above Click on either button You will be taken to the My Projects section of the Web Editor Tool This page is designed to organize your projects When you select SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 15 SLATE Web Editor Create a New Project you will be prompted to name that project through the following wizard Project Name Project id Resolution 7 SLATE Display H Width Height Add Project You will enter a new Project Name and Project ID Caveat we need to know what Project ID is When the project is saved in the list simply click on the project to take you to the Web Editor Designer Using the Editor The page is divided three sections Section A contains the information about edited file project and buttons for widget operations Section B contains the structured list of available widgets Section C is the main editor area where you will place desired widgets for your application When you expand selections in section B you open another environment that allows you to customize widgets by setting their individual properties It can be enlarged by clicking on the arrow in the upper left corner
48. the detector Instructions Make sure that the flame adjustment is not too lean Make sure the optical detector is properly sighting the flame If necessary resight or reposition the detector momm If you cannot obtain proper operation replace the plug in amplifier 8 Ifyou cannot yet obtain proper operations replace the flame detector LED Array There are four LEDs on the front of the UV Visible Ampli Check Flame Amp modules that provide quick identification of the system status and any other problems that might occur The status is broadcast to other modules on the platform bus in case they are affected by the inoperable modules LED Color Description Power No light System does not have power Green System has power cpu Red No wire sheet or problem with the wire sheet Green Running Faut Red SLATE Burner Control Module has detected a fault No light Running Flame Yelow Weak flame is detected No light No flame is detected LED Display The SLATE system modules have a seven segment three position LED display used for indicating flame strength It is also used to identify the module of the SLATE system Chapter 6 SLATE Flame Amp Modules Color Description Green Communicating with burner Red Communication fault Green Flame Off No flame Select and Reset Buttons The SLATE system modules have Select and Reset buttons located on the
49. the maximum movement of the actuator 32 00014 01 Setpoint The desired operating condition e g a percent of 02 Click the Trim tab to show the Trim Control Panel fe Dashboard _ Fuel Air Curve Edit GE Points are again shown the left with a selected point shown box around the number Trim settings must be performed when a point is selected the buttons are gray and disabled otherwise Below nothing has been entered yet At each point there must be a Setpoint value There are two ways to provide them 1 Enter a number into the top box and click the Set SP Manually button 2 If SLATE AX Tool Wire Sheet logic exists to read one or more sensors and provide a measurement then it will be shown in the bottom box and can be entered using the Set SP from Wiresheet button Chapter 7 SLATE Fuel Air Control Module and Commissioning full 3 deviation that is allowed If it asked for 50 0 50 the actuator would move to its 42 596 position 44 minus half of 396 or 1 5 Two different used of percent are occurring maximum actuator deviation is in percent of actuator travel and is a safety limit Trim requests are a pure number between minus 10096 plus 10096 and are non safety requests The controls shown below move the Trimmed actuator The drop down selectors are actually just a repea
50. these two limits by using the trimmed actuator controls Move the trimmed actuator up to Above limit 32 plus 5 37 and down the Below limit 32 minus 4 28 You ll have to stop right on the limiting value The boxes should turn green lt Dashboard Dashboard EZ 5 Use Goto Point gt gt to move the throttle to point 2 Again normally this would be done slowly and one step at a time while watching gas analyzer If the segment between points 1 and 2 was pink before it should now be green since all positions between 1 and 2 have been visited lt Dashboard Fuel Air Curve Edit Tip After visiting the second extreme either below or above to the actuator back to the curve quickly In the selector at the top select the trimmed actuator Air in this case This will enable the to Curve button in the top section Click that button to send the actuator back to the curve and unlock the throttle Set the Trim Setpoint to 2 0 by editing the box and clicking Set SP Manually This time set the Min value using the other method First move the trimmed actuator down until it s 296 below the curve then click Set Min Max Using Measured Notice that it turns green right away because it s already there 32 00014 01 Chapter 7 SLATE Fuel Air
51. two shutoff valves A typical value is t seconds for a slow valve Shorter times may be used for faster valves 0 60 seconds r189 Valve proving time Test time used for valve proving leakage test 0 65535 seconds Timings Setup r190 Fuel 2 main flame establish ing time Time length that an interrupted pilot is on along with the main valve s for Fuel 2 At the end of this time an inter rupted pilot is turned off and only the main flame provides proof of combustion Notes This parameter is ignored for an Intermittent pilot because there is no MFEP and for Direct Burner Ignition DBI because DBI time is a separate parameter 127 r140 Fuel 1 main flame establishing time is register r139 0 30 52 32 00014 01 Chapter 5 Burner Control Module and Configuration Default Category ter Value Range Limit 1600 Socket 1 limit Assigned Limit 1 Module number in SLATE rack 0 0 99 Socket module number 0 Disabled 1601 Socket 1 limit Name for Socket 1 limit String up to 12 characters 12 character string name Note All sockets in the Burner Control must have unique maximum names Data packets exchanged between modules must have the correct number and name otherwise data is ignored 1602 Socket 1 limit Response to valid limit status as defined by Socket 1 limit 1 1 Unknown response response trigger register r603
52. wire sheet user defined triggers Define your input string to the Annunciator Module by selecting the Analyzer trigger from the drop down menu Type in a descriptive Analyzer Name as desired Up to 6 Analyzers are available 104 EL eon up te Gee 1 ees uper Next select how the Annunciator will handle the input string via the Enable drop down menu The options are Disable All configuration and setup values can be edited but no action is taken at run time until the Analyzer trigger is enabled Enable with First out event logging Whenever a first out trigger is detected a time stamped event log record is generated describing the result of the first out analysis Enable with no event logging All of the first out actions are stil generated however the Annunciator does not generate any event log records It shows live status only d iens The Analyzer Trigger Configuration attaches the Analyzer to a trigger source Next select the Trigger Module for this particular Analyzer trigger The options are None mi Base m2 Burner Control m FueV Air ratio control m4 Limit control m5 Annunciator 32 00014 01 m6 Analog VO m7 Digital VO 9 The next step is to select the Trigger Type for the previously selected Trigger Module There are 5 specific Burner Control Module triggers 1 specific Limit Module trigger and
53. 001 Series LED Color Description 7 Power No light System does not have power Green System has power cpu Red No wire sheet or problem with the wire sheet Green Running Faut Ped Fault No light Running There are 16 separate LEDs for each of the Digital Module terminals Refer to the table below for module LED descriptions Color Description Green Terminal is on Red Fault No light Not in use LED Display All SLATE system modules have seven segment three positioned LED display for indicating the assigned module number of the SLATE System See figure below Select and Reset Buttons All SLATE system modules have Select and Reset buttons located on the front of the module and beneath the segment display The Reset button is used to clear a lockout and reset the module The Select button is used to scroll through the segment the segment display information Chapter 10 SLATE Digital VO Module Understanding the Terminals The SLATE Digital Module contains 18 wired terminals Refer to the diagram below All digital terminals are 24 VDC or 24 240 and automatically adapt to the applied system voltage Wiring DIGITAL INPUT OUTPUT MODULE RELAYS 14 OPTO INPUTS The following table highlights the wiring for the SLATE Digital VO Module Terminal Description Rating 1 Unused 2 Unused 3 Unus
54. 0VAC Contacts 4A 0 5 PF 20 inrush 240VAC Input 2 cont 10A inrush 24VDC Input 24VDC 0 5mA 24 240VAC 0 2 19 K6 Relay Dry see Terminal 18 above Contacts Input 20 Vref 24VDC 0 1mA 24VAC 0 1mA 85 264VAC 0 2mA 21 Unused 22 Vref see Terminal 20 above Note Only one voltage can be used per module Recommended Wire Size Recommended Wire Recommended Application Size Part Numbers Line voltage 14 16 or 18 AWG cop TTW60C terminals per conductor 600 volt THW75C insulation moisture re THHN90C sistant wire 32 00014 01 Application Recommended Wire Size Recommended Part Numbers Communication 22 AWG two wire Belden 8723 Lines twisted pair with ground shielded cable or or five wire equivalent Other terminals 18 AWG wire insulated TTWe00 for voltages and THW75C temperatures for given THHN90C application SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series 99 Chapter 10 SLATE Digital VO Module Chapter 10 SLATE Digital VO Module 100 32 00014 01 Chapter 11 SLATE Annunciator Module Chapter 11 SLATE Annunciator Module Annunciator Overview The R8001N7001 U Annunciator Module is designed to monitor the status of individual components in a series wiring of limits control and or interlock contacts wired to the SLATE Burner Control Module on a commercial or industrial burner The Annunciator Module a
55. 120VAC 60HZ Output Voltage 24VAC 5 Honeywell p n 32006131 or equivalent 18AWG wire Plug in connectors or equivalent Phoenix p n 1757019 EBY Electro p n EB1508 02 500 Dinkle p n 2ESDV 02P Molex p n 0395300002 SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 13 SLATE Display Cutout and Mounting 35 64 e H 8 17 64 210 D 922 4 Dimensions in in mm 7 41 64 194 1 6 1 32 153 4 3 25 64 86 4 64 106 15 2 Mounting dimensions of color touch screen display in in mm N Chapter 13 SLATE Display Principle Technical Features The RB001K5001 color touch screen display provides a web based user interface for viewing system status and viewing creating or modifying configurations Communication and Networking The R8001K5001 color touch screen display interfaces directly with the SLATE system using a standard Ethernet connection and can connect directly to the Base module or via an Ethernet switch The R8001K5001 color touch screen display locates all base modules on an IP subnet using a subnet broadcast message and 14 once located allows users to select one to initiate a connection to that SLATE system User Interface and Technology The R8001K5001 color touch screen display is based on Google Chrome browser and supports HTMLS double tap on any web screen activates then Home Bac
56. 16 input can be configured as either an Interrupted Airflow Switch IAS or a Lockout Input LOI The LOI is primarily used in EU applications 1 Disable no airflow switch system 2 3 When monitored as an IAS input during prepurge it is not a fault for this input to be off until the IAS proving maximum wait time has elapsed r151 The measured purge timing does not begin until the IAS is energized 4 If configured as a LOI input it must be energized at all times with the only exception being during initialization when it is given time to turn on If the T16 input is in an incorrect state a configured response occurs r164 1 Disable 2 IAS Prepurge only 3 IAS Prepurge Ignition 4 LOI At all times including Standby r150 ILK monitoring Selects when the Interlock string ILK T19 is monitored by the Burner Control 1 Use this input as a lockout input LOI It must be en ergized at all times with the only exception being during initialization when it is given time to turn on Typically used in EU applications 2 Use the input as a normal interlock input During prepurge it is not a fault for this input to be off until the IAS proving maximum wait time has elapsed r151 The measured purge timing does not begin until the ILK is energized If the T19 input is in an incorrect state a configured response occurs r163 1 LOI At all times including standby 2 During Prepurge Ignition and Ru
57. 5 Chapter 15 SLATE Web Editor 121 Chapter 16 SLATE Project Manager and Kit Loading 127 SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 98001 Series 32 00014 01 Chapter 1 Getting to Know SLATE Chapter 1 Getting to Know SLATE Introduction SLATE is a modular control that integrates configurable safety devices with user programmable logic inputs and outputs Its purpose is to allow equipment manufacturers to create customized controller by selecting modules and I O specifically for that equipment and then designing a customized control program to make them work together The SLATE modules mount on a DIN rail via a sub base and each includes side by side plugs and jacks to interconnect adjacent modules previous conventional control systems a control panel often contains a PLC combined with separate safety devices such as burner controls In this case the safety devices are separately responsible for the operation and safety of critical equipment This is maintained also in the SLATE design safety modules operate as discrete and self contained safety controls In the previous conventional control systems the data produced by the safety modules is connected to what the control is doing Or if the control includes communication then the programmable logic may capture and interpret this using specialized customer software In SLATE all safety module status data and all non safety control of safety modul
58. 6 generic wire sheet triggers The 6 generic wire sheet triggers allow the annunciator to moritor a series string that the SLATE designer creates for some purpose related to the SLATE Control Program e wire sheet on the Base Module For any of the 6 generic annunciator triggers a standard wire sheet Modulating Output block may be bound to the corresponding generic annunciator trigger register The trigger value is sent whenever the wire sheet changes its value thus no special action is needed to cause the trigger to be sent Explanations of the available Trigger Types are shown below Burner control ILK Interlock string T19 on Burner Module Burner control IAS LOI Interrupted airflow switch lockout input T16 on Burner Module Burner control Pll switch 714 on Burner Module Limit control input for fuel 1 T13 on Burner Module Limit control input for fuel 2 T12 on Burner Module Burner control LCV F1 Burner control LCVF2 SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM P8001 Series Pre ignition interlock proof of closure 105 Chapter 11 SLATE Annunciator Module Limit LCI input Limit Module load control input T18 on Limit Module Wire sheet annunciator Wire sheet user defined triggers trigger 1 6 Since the Limit Module contacts might be connected downstream of other contacts it has a separate trigger for its safety relay input Note Each Analyzer trigger will have its own Enable
59. Air Control Module and Commissioning Designer lt FA Status Fuel Air Error Tolerance The VFD Command and Error Tolerance selection allows users to set small and large error tolerances with the VFD To begin the Fuel Air Commissioning process Click the Commissioning Dashboard lt FA Status Fuel Air VFD Command Designer AVD may be ren by a PD Arner Flip drin riii n aereo and attain tne deed feck ror Tolerance Jaune tata tachometer oven one palas ora nt esac dt cota at cres ive de Dall de cave m sings esti the edd i goed Dut he et tw roster To eect the command wad at opm nested ard hen Tot rowed a han ine to acheve te The Fuel Air Commissioning provides an area that shows the current state of the Fuel Air Ratio system This is for placing the fuel air commissioning into a desired mode via a drop down list The current view shown is Enable Commissioning GREE Designer Fuel Air Commissioning Dashboard The Error Tolerance defines the large and small errors position wise It also defines how much time you will be in the large error or small error zone before an error occurs SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series es sie Saree cen Re edem eec ST TATE oe eee Within Commissioning the Commissioning Status as highlighted below allows you to select
60. Base Module 3 REMOTE ESET BURIERCENTIELATDUNTCRULEEONE 4 B REMOTE BUS RS483 5 AIREMOTE BUS RSS SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM m 001 Series Chapter 12 SLATE Sub Base Mounting 1 The sub base module can be mounted on type C 20 DIN Rail 2 Mount the sub base module first The sub base has locking mechanisms on both sides of the module Pull to unlock position UNLOCKED FROM DIN RAIL LOCKED ONTO DIN RAIL Slide sub base on the DIN rail and lock into place When securing subsequent sub base modules make sure communication ports are aligned and locked into place After securing the sub base module snap the SLATE module into place and secure the module to the sub base using screws which are included with SLATE 32 00014 01 Chapter 13 SLATE Display Overview The R8001K5001 SLATE Color Touch Screen Display provides users with the ability to create vivid application displays using web technology The screen is web enabled and with the SLATE Web Editor tool creating screens is simple and easy Power Plug Recommendations The SLATE Color Touch Screen display does not come with a power plug or power plug connector You have the option of purchasing the SLATE Display connector and transformer Honeywell OS 32008001 002 or source through your own vendors The following are recommendations for the power connection 24VAC Wall Plug in Transformer Input Voltage
61. Check Ultraviolet Minipeeper detector used 2 UV Ampli Check Setup 7027 7035 3 UV Shut 3 UV Shutter Check Ultraviolet Purple Peeper detector ter Check used C7061 4 IR Ampli Check 4 IR Ampli Check Infrared lead sulfide detector used 5 UV Visible Am 7915 5 UV isible Ampli Check Ultraviolet solid state C7927 6 Rectification or visible light detector used C7962 Ampli Check 6 Rectification Ampli Check Flame rod C7000x or UV dag tube Purple Peeper C7012A C detector with shutter is used r656 Flame amplifier Minimum acceptable flame signal that must be present 08 Ex 2 thresh otherwise a lockout occurs old 1657 Flame amplifier Flame signal to trigger a weak flame warning condition 12 77 72 2 weak flame threshold 1662 Flame amplifier 1 None Unused for setup is needed 1 1 None 3 required type 2 UV Ampli Check Ultraviolet Minipeeper detector used 2 UV Ampli Check 7027 7035 3 UV Shut 3 UV Shutter Check Ultraviolet Purple Peeper detector ter Check used C7061 4 IR Ampli Check 4 IR Ampli Check Infrared lead sulfide detector used 5 UVNisible Am 7915 pli Check 5 UVisible Ampli Check Ultraviolet solid state C7927 6 Rectification or visible light detector used C7962 Ampli Check 6 Rectification Ampli Check Flame rod C7000x or UV dag tube Purple Peeper C7012A C detector with shutter is used 1663 Flame amplifier Minimum acceptable flame signal that must be pres
62. Control Module and Commissioning Finally move to point 3 Set the final trim setpoint to 5 8 the Min to 1 5 and the Max to 7 3 using any technique you prefer Visit the trim limits Make sure everything is green Return the actuator to the curve Click on the top left button in the title bar to go to the dashboard Dashboard Set the Max value in the same way Move the actuator up until it s 4 above the curve then click the Set Min Max Using Measured button When done click to Curve to go back to the curve and unlock the throttle Note You don t have to wait for the actuator to finish moving before advancing its commanded position again Dashboard Fuel Air Curve Edit GEI Instalor SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series at xe ES NELLE Note that all of the blue check mark circles complete The final step is to select the Enable normal operation in the Current Fuel Air Mode dropdown Red lights will occur and the system will shut down This is normal Click the Details button and you will see that Verification is needed Proceed with Verification and you wil find just one parameter that needs verifying It will be one that says the system is now ready to operate Verify it Then press the reset
63. E to provide you with a 6 digit number The SLATE Base Display will provide a 6 digit number You will need to enter those numbers in along with the dash Then you will be connected to the system for commissioning Clicking on the Fuel Air Commissioning screen takes you to the Fuel Air Status screen Here you will see any faults that may occur since the SLATE Burner Control is linked to the Fuel Air Ratio Module and any other important information To move to commissioning you will select Module Setup and Commissioning 32 00014 01 Fuel Air Status Designer pem ve T3 General setup allows you to set up information about the SLATE Burner Control and Fuel Air Ratio device environment If you have configured the SLATE Fuel Air Ratio using the SLATE AX Tool that information will be displayed on this page lt FA Status Fuel Air General Setup parui Burner Contre Module umber Sie Dal Fuel setup I Tein Enable and Aca Select Ti Gas circuler Autor FOR Actuator Options Deadband and Timing is used to set the throttle deadband move step size and light off curve tolerance time The light off curve tolerance time is important because it s the time allotted for the actuators to reach the curve after light off when the light off is not on the curve lt FA Status Fuel Air Deadband Timing Designer Chapter 7 SLATE Fuel
64. ED Display The SLATE system modules have three character LED displays used for indicating the module number of the SLATE system They also have three position LED colors to indicate the terminal states as shown below Color Description Green Terminal is ON or is Normal Red Fault No light Terminal is OFF or Not in use Select and Resent Buttons The SLATE system modules have Select and Reset buttons located on the front of the modules and beneath the segment display The Reset button is used to clear a lockout and reset the module The Select button is used to scroll through the segment display information Chapter 8 SLATE Limit Module and Configuration Understanding the Terminals The SLATE Limit Module contains 22 wired terminals Al terminals Trt Men Iz S AG are 24VDC or 24 240VAC and automatically adapt to the applied system voltage The Limit Module wiring terminal descriptions can Laser E Los br be found below eL ho x Scl loo hiso LIMIT MODULE O1 Resoton so Na 1000 1000 2 DUAL UMTS LOW VOLTAGE acorasy 500 500 mvbO Whchewrk SAFETY LAY Qs Hs greater Os arent jn Rens oo 250 bi Pesosen 74 uac Na moc
65. ENT SYSTEM R8001 Series that might occur The status is broadcast to other modules on the platform bus in case they are affected by the inoperable modules LED Color Description O Power No light System does not have power Green System has power cpu Red No valid configuration Green Running Faut Red Fault No light No fault LED Displays The SLATE system modules have three character LED displays used for indicating the module number of the SLATE system It also has a three position LED colors to indicate terminal states shown in the table below Color Desci Green Terminal is ON or is Normal Red Fault No light Terminal is OFF or Not in use Select and Reset Buttons The SLATE system modules have Select and Reset buttons located on the front of the module and beneath the segment display The Reset button is used to clear a lockout and reset the module The Select button is used to scroll through the segment display information Chapter 9 SLATE Analog UO Module Understanding the Terminals Terminal Functions and Configurations The SLATE Analog I O module contains 16 wired terminals Terminal Description Rating ANALOG INPUT 2 1 Gell A Eu Table 4 Table 7 fcr configuration OUTEUT MODULE ern 2 2 Gala 2 See Tables Table 4 Table 7 for configuration ACRIS LOW VOLTA
66. GE options Cel A See Tables Table 4 Table 7 for configuration options 4 Cell A TF4 See Tables Table 4 Table 7 for configuration Qs options 5 Cell TF1 See Tables Table 4 Table 7 fcr configuration options 7 Cell B TF2 See Tables Table 4 Table 7 for configuration options 7 Cell B TF3 See Tables Table 4 Table 7 fcr configuration s options Ty 8 Cell B TF4 See Tables Table 4 Table 7 for configuration options Qn 9 ca F1 See Tables Table 4 Table 7 for configuration options Qu 10 Cell TF2 See Tables Table 4 Table 7 for configuration Qs GE 11 Cell TF3 See Tables Table 4 Table 7 for configuration UNIVERSAL Qu options LOW VOLTAGE bis 12 Cel C TFA See Tables Table 4 Table 7 for configuration ore 13 Cel D TF1 See Tables Table 4 Table 7 for configuration options 14 Cal D TF2 See Tables Table 4 Table 7 for configuration options 15 Cell D See Tables Table 4 Table 7 for configuration options 16 Cell D TF4 See Tables Table 4 Table 7 for configuration options 7 Unused ES 18 Unused E 19 Unused 20 Unused 21 Unused 22 Unused Specifications based on worst case over ambient temperatures 32 00014 01 Chapter 9 SLATE Analog I O Module
67. Honeywell SLATE Integrated Combustion Management System R8001 Series USER GUIDE Fuel Air Ratio Analog VO Status E ar Congratulations on selecting SLATE SLATE is a revolutionary new combustion system that combines configurable combustion safety with programmable logic in one single platform SLATE can easily be customized for almost any requirement or application offering virtually limitless development opportunities with a far less complexity SLATE streamlines and simplifies the product development process allowing customers to bring unique solutions to market in a matter of weeks instead of months This User s Guide is designed to guide you through designing and implementing a SLATE system Scan for more information Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Getting to know SLATE 1 Using the Honeywell SLATE AX Tool 9 SLATE Text Configuration and Network Visibility 23 SLATE Base Module Setup and Configuration 31 SLATE Burner Control Module and Configuration 35 SLATE Flame Amp Modules 63 SLATE Fuel Air Control Module and Commissioning 65 SLATE Limit Module and Configuration 83 SLATE Analog I O Module 93 Chapter 10 SLATE Digital Module 97 Chapter 11 SLATE Annunciator Module 101 Chapter 12 SLATE Sub Base 111 Chapter 13 SLATE Display 113 Chapter 14 SLATE Wiring Basics 11
68. LATE system modules have a seven segment three position LED display for indicating the assigned module number of the SLATE system Select and Reset Buttons All SLATE system modules have Select and Reset buttons located on the front of the module and beneath the segment display The Reset button is used to clear a lockout and reset the module The Select button is used to scroll through the segment display information Annunciator Understanding the Terminals The SLATE Annunciator Module contains 18 wired terminals All annunciator terminals are 24VDC or 24 240VAC and automatically adapt to the applied system voltage 102 DIGITAL ANNUNCIATOR MODULE 1 Unused 2 Unused 3 Unused 4 K1 Relay Dry 9 8 FLA 58 8 LRA 120VAC Contacts 4 0 5 20A inrush 240VAC 2A cont 10A inrush 24VDC 5 K1 Relay Dry see above Contacts 6 Input 24VDC 0 5mA 24 240 0 2mA 7 Input 24VDC 0 5mA 24 240VAC 0 2mA 8 Input 24VDC 0 5mA 24 240VAC 0 2mA 9 Input 24VDC 0 5mA 24 240VAC 0 2mA 10 Input 24VDC 0 5mA 24 240VAC 0 2 11 Input 24VDC 0 5mA 24 240VAC 0 2mA 12 input 24 0 5mA 24 240VAC 0 2mA 18 Input 24VDC 0 5mA 24 240VAC 0 2mA 14 input 24VDC 0 5mA 24 240VAC 0 2mA 15 input 24VDC 0 5mA 24 240VAC
69. NT AND AGREE TO BOUND BY ITS TERNS AND CONDITIONS INSTALLING COPING DOWNLOADING ACCESSING OR OTHERWISE USING THE SCF IWARE YOUREPHESENT THAT YOU ARE AL TING ON BEHAL CF YOURSELF YOUR EMPLOYER AND OR THE END USER OF THis SOFTWARE SUCH PARTY HERENAFTER REFERRED 10 AS OL THE LCENSEE AND ARE AUTHORIZED AND DO ACCEPT THESE TERMS SUCH PARTY S BEHALF THE ACCEFTAWCEOF THS AGREEMENT IS REQURED FOR USE OF THE UCENSED geeta the terns Pus eres gE I donot agee tothe terms of tha conos ayeenert C gre TERMS OF USE OF SLATE PRODUCT Dying ha SLATE ary manner you agree to be und by hese Tema ct Use L SAFETY ii i i ik i i lc SEN Error Meer iene Le DII eite rere edere ie eir d RP a TE d SE ree IIS vou EAD eres eet Ee Em et I wu Era ene lome F3 van Tess derat agree to tre tama ofthe Toms Usoageonent mmm OR PES The SLATE AX Tool will start installing You should see the following screen Select Install Location Desiraren Fiter iate T J Tools ital dii 7 0 45 ormcleire eii 64 ist Magura 8 36 5 NEK pa aren Tai renner cf agra tee i useri an P E F elemen p 10 32 00014 01 6 Do not change the destination folder location or uncheck items Please cli
70. Presets that are shown determine by the Show Hide Presets You will need to fix any problems and clear press Reset any dialog box Click the button at arrow Turning off those off not lockouts in the SLATE Burner Control and then give it a demand currently in use wil help clean up your screen Also note the signal in a way that it is configured to accept a call for heat abbreviations serm x When the demand is on the SLATE Burner Control will go through You are now ready to start the Burner The SLATE Fuel Air reports Initiate 10 sec Standby and Safe Start Check briefly and then to the SLATE Burner Control that is linked to it but you must select request the SLATE Fuel Air to go to Prepurge The amber LED is it to show its status if there is only one SLATE Burner Control it will next to Confirm Prepurge button indicating that it is required but be connected automatically the button is grayed out because the SLATE Fuel Air is not at that position SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM P8001 Series Chapter 7 SLATE Fuel Air Control Module and Commissioning lt Dashboard Fuel Air Curve Edit NND lt Dashboard Fuel Air Curve Edit To send the SLATE Burner Control to the Prepurge position select Prepurge in the drop down list and then click the Go to Prepurge button The commanded position will move and the actuat
71. Recycle 1 to this during DBI MFEP or the first 10 seconds of Run 3 Recycle 2 the Ignition flame failure response r158 is used 4 Recycle 3 5 Soft lockout 6 Hard lockout 48 32 0001401 Chapter 5 Burner Control Module and Configuration Default Category ter Value Range Failure r160 LCI open re Action taken when the LCI T12 T13 opens abnormally 1 1 Unknown Re sponse while it should be closed during the burner sequence 2 Recycle 1 sponse Note Only applies when LCI F1 or LCI F2 is defined as a 3 Recycle 2 Setup Limit input r143 r144 4 Recycle 3 It does not apply if LCI F1 or LCI F2 is defined as a De 5 Soft lockout mand input because its opening during a sequence is a 6 Hard lockout normal indication of the end of demand Related registers 1143 LCI F1 enable 1144 LCI F2 enable r161 Demand hold Action taken when the Demand hold limit time is exceed 1 1 Unknown limit response ed r145 2 Recycle 1 Related register 3 Recycle 2 1145 Demand hold limit time 4 Recycle 3 5 Soft lockout 6 Hard lockout r162 Pll open re Action taken if the PII is open when it should be closed 1 1 Unknown sponse during the burner sequence 2 Recycle 1 Related register 3 Recycle 2 1146 Preignition interlock enable 4 Recycle 3 5 Soft lockout 6 Hard lockout r163 ILK open re Action taken if the ILK is open when it should be closed 1 1 Unknown sponse during the burner s
72. TE Once you have logged in expand the My Host item by clicking the SLATE AX Tool Expand the Station by clicking it s symbol See fig below EHE My Host MN10LT68JZBW1 SLATETraining lt My Host GB My Fle System Bib My Modules LAR station E BA station SLATETraining 4 Station 32 00014 01 Expand the Config and expand devices This is where you will put SLATE devices If this is your first device the devices folder will be empty EH My Host MN10LTG8JZBW 1 SLATETraining My File System Ob My Modules RG Station EBS station SLATETraining Bi Config Config B services D devices Files Devices You will need to create a new device and put it in the devices folder For the SLATE system you will see in the SLATE AX Tool Palette SLATEdevice Click and drag the SLATEdevice from SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 2 Using the Honeywell SLATE AX Tool the Palette to the device folder in the Navigation pane until it is highlighted Then drop it See figure below 5 My Network E My Host MN 10LT68JZBW1 SLATETraining My File System BB My Modules station E station SLATETraining E BI config BF services devices d amp h O honeywets aretoc 3 SLATEdevice B PhysicaPoints B softwarePoints B Analog HES Log
73. VEMENT BUTTONS gt MOVEMENT CONTROL gt TRIM 124 This section is dedicated to fuel air commissioning Graph displays the curves points throttle positions presets status of the throttle validity of the segments and curve selection Table fuel air widgets are designed in a way that the form a table Always displays all available curves in columns Command Buttons widgets representing buttons sending a fixed value to a fixed register of a module defined by Fuel Air Module selector widget Movement Buttons widgets that simply send the movement commands to the server Movement Control widgets having impact on movement Trim widgets dedicated to fuel air trimming Media Section Rectangle Line Image Audio Video idgets representing rectangles with a wide variety of options for styling Line widgets representing lines with a wide variety of options for styling and placement Image widget representing an image that can be given a link Aui allows you to play audio with audio files Video allows you to play videos with video files Special Section Y SPECIAL M3 Module R12 Register gt AUTHENTICATION Resolution Redirect Module widgets having impact on inheritance Register widgets having impact on inheritance Resolution Redirect special widget that can be sued to react to different browser resolutions Authentication widgets contained in this se
74. Visibility Chapter 3 SLATE Text Configuration and Network Visibility SLATE Text Configuration selection for the Profile Language is only compatible with English at 9 print time Other selections French and Spanish will be completed The SLATE Text Configuration feature allows you to edit text strings the next software release of SLATE to provide better descriptions and translate text to other languages to suit your needs Type the desired text in the Modified Text section to replace the Default Text The Default Text is permanently stored in SLATE and access the Text Configuration tool launch SLATE AX Tool as will be used whenever no other text option is available You can shown below export and import text as needed by using the Import Text and Export Text buttons When finished click the Save and Close buttons SLATETreiningDevice SLATE Stns To Ven 118 a I a Click the Build All Text Profiles to incorporate the changes into your SLATE Device BESET State Text Edit Profilon Configuration Mili per Matre Meere Fee eee treme parte Sae Donor Motes 4 umn 4 po maemo 4 fame 5 mo 5 rm meam 7 En p IE er eae The Text Edit feature allows you to change any text base
75. als can be used as analog cells for general purpose V O configuration Flue gas recirculation FGP Tim Dual Fuel Seasonality or recipe curves Safety Features Class C operating software system Fail safe feedback Curve verification algorithms Password protected Built in self test No slope constraints that would limit the steepness of the curve Component anti swap protection Off curve checking algorithm LED Array There are three LEDs on the front of the Fuel Air Ratio module that provide quick identification of the system status and any problems that might occur The status is broadcast to other modules on the platform bus in case they are affected by the inoperable modules Description No light Green System does not have power System has power Chapter 7 SLATE Fuel Air Control Module and Commissioning LED Color Description 7 FUEL AIR MODULE 21 cpu Red No valid configuration TE AIRI Green Running ORLOWV UNIVERSAL LOW VOLTAGE Faut Ped Fault cai No light No fault Q Qs a vrb2 LED Display UNVERSAL Qs LOW VOLTAGE The Fuel Air Ratio module has three character LED display used for Q1 indicating the number it is in the SLATE system It also has a three Qs position LED colors to indicate the states as shown below os AGTUATOR 1 5 485 8 10 Color De
76. ame safeguard service technician 4 After installation is complete check out the product operation as provided in the instructions A WARNING Fire or Explosion Hazard Can cause severe injury death or property damage To prevent possible hazardous burner operation verify safety requirements each time a control is installed on a burner A WARNING Electrical Shock Hazard Can cause serious injury or death Disconnect the power supply before beginning installation More than one power supply disconnect may be required Approvals Underwriters Laboratories Inc Listed File MP268 Factory Mutual IRI Acceptable Federal Communications Commission Part 15 Class A Must be mounted inside a grounded metal enclosure This document provides installation instructions Other applicable publications are Publication Erg 2 E eee 32 00005 R80001A1001 SLATE Base Module Installation and power connector for SLATE display Menus Connectors for sub base can be used for instiuefions remote start and remote flame amp 32 00006 R800106001 SLATE Fuel Air Module Installation 50096820 001 Umbilical cord to allow continuation of a SLATE system while attached to a single power supply 32 00007 R8001L8001 SLATE Limit Module Installation to additional DIN rail Instructions Needed for all SLATE modules other than the Base for eel ae SLATE Digital Module Installation communications and assemb
77. and a lock icon if it is locked The Point that is selected indicated by a box around the number Pink and green shading for verification status It also shows the exact Measured and the Commanded positions of the throttle and each actuator and if the actuator is selected it is shaded example of the red shaded area at 53 above The bottom line shows whichever Preset is the top most selected item in the Show Hide Presets dialog so you can see one at a time Right now the Prepurge Pre values are shown You can also switch the table between showing percent values and actual values For angular actuators this reads in degrees Example an actuator configured to be closed at 0 at 10 degrees and open 100 and 70 degrees would show 40 degrees at its 50 position For a VFD it would typically show RPM or whatever units are configured which 0 corresponding to minimum RPM and 100 to maximum RPM Throttle is always a percentage value Fuel 1 200 320 PEN a B 550 MUR 30 3 300 TOR CEA mo e xx Pre 550 20 In the above the actuator is above the curve Note that at point 2 the Fuel position is 5396 but the actuator has been commanded to go to and has achieved the position of 5596 It is above the curve and stopped open circle and the throttle is locked Trim Function Because Tim is enabled every point also has Trim Limits Contains
78. as not been verified yet there are ratios of fuel and air within the region that have not been visited and confirmed as OK The throttle is unlocked because the actuators are now on curve Dashboard Select the Air and move it up to about 45 y axis Select the fuel and move it up to about 5096 above the air Not that the throttle is locked padlock icon and the stopped actuator icons are circles instead of dots indicating an off curve condition When done click Create to create a second point Itis possible to move a selected point Choose the Point radio button and move point 2 around to the left and right Leave it at the 55 position 32 00014 01 lt Dashboard _ Fuel Air Curve Edit _ installer C ETT Chapter 7 SLATE Fuel Air Control Module and Commissioning Fmd sna Fates athena le tn ment Create a third point Select Throttle for the left right button function and move the throttle over to around 90 x axis Select and move the Fuel up to about 90 y axis and the air up to about 75 Then click Create to create a point Jump up throttle left by another 20 and note that as actuators cross point 2 the segment turns green It has been verified because all of it has been visited Normally this is done slowly while watching a gas analyzer making any necessary
79. atio Control Module will be according to that selection no matter how the LCV F1 and LCI F2 input are used or not used 4 If Use Limits LCI F1 T13 and LCI F2 T12 to select the fuel is chosen it is a dual fuel application and both LCI F1 and LCI F2 must be configured for Limit functions r143 r145 This condition both may be off or one may be on but a configured response r167 occurs if both are on at the same time except for a brief transition toler ance of 1 second Note It is a configuration fault lockout if LCI F1 and LCI F2 are not configured for Limit functions r143 r145 Default Value 1 Range 1 N A No fuel air module 2 Always use Fuel 1 3 Always use Fuel 2 4 Use Limit LC F1 and LCI F2 to select the fuel 143 LCV F1 enable r144 LCI F2 enable 1 Disabled the input is disabled and ignored 2 When used as demand the input acts as a demand input and call for heat is true when it is on A call for heat is present when the input is energized and when it is off and also there is no other source for a call for heat then the system returns to an idle condition in Standby with no for heat and no hold condition This return to Standby may include going through postpurge if the burner was igniting or firing but eventually it becomes idle 3 When used as a limit the input acts a run permissive input The call for heat comes from some other source and this input must turn on b
80. burner but only if something else requests this a call for heat A fuel air control wil modulate but only if something else indicates the desired firing rate The primary active component is the control program which responds to stimuli and tells other SLATE modules what to do by writing to the registers that control them Chapter 1 Getting to Know SLATE Configurable Safety Modules The safety modules in a SLATE control are SLATE Burner Control Module R8001B2001 U The SLATE Burner Control provides flame safeguard controls for a variety of applications within the SLATE system It can configured as a primary or programmer semi automatic or fully automatic The Burner Control Module provides 24 VDC to 24 VAC to 240 VAG flame safeguard valve proving parameters and behaviors that emulate the 7800 and Sola series flame safeguard and dual fuel capability SLATE Flame Amplifier Modules R8001V1031 U Rectification with Dynamic Ampli Check R8001F1041 U Infrared with Dynamic Ampli Check R8001S1071 U Ultra Violet with Dynamic Ampli Check R800181051 U Ultra Violet with Shutter Check R8001F1091 U Ultra Violet Visible Light with Ampli Check The Flame Sensor modules for a burner control belong to and operated by the parent safety module to implement some of its safety related inputs and outputs These Flame Amp modules are configured as part of the parent s safety modules configuration Flame amp modules can be m
81. cally Distribute Horizontal Att J Evenly distribute widgets horizontally Distribute InG d Increase grid for snapping when shift is Options held while dragging InG d At A Decrease grid Options In When designing page different from the Settings default project resolution the width and height can be changed here Exit Navigates the browser back to the Project welcome page Delete Deletes the selected widgets The remaining operations are described in the following table Operation Effect Right Click Invokes the context menu on the widget or on the editor area Ctrl Left Toggles selection for the widget that has been Click clicked Left Click Ifa widget was selected in the editor area this widget Drag widget is moved Left Click Ifthe right or bottom bound or right bottom resizing corner arrow is clicked the widget is resized handle Drag 32 00014 01 Operation Effect Left Click to A rectangle is shown which can be used to open area select all widgets contained in or touched by the Drag rectangle Left Click to With the control key the selection rectangle open area behavior is modified to select only those Drag widgets that are completely contained within the rectangle Right Click By using a right click only a selection rectangle anywhere occurs that is if a widget happens to be at
82. cess such as temp pressure control and other basic items that keep the equipment running To access areas of SLATE including fuel air commissioning installing kits and updating software the following are the passwords used with the different levels of users Default passwords Designer SlateDesignerPassword Installer SlatelnstallerPassword Operator SlateOperatorPassword The register minimum and maximum values are shown for all registers in the Range Minimum and Range Maximum columns The register minimum and maximum values can be edited as long as the new values are not less than the Range Minimum value or greater than the Range Maximum value outside the existing range When finished click Save and Close Buttons L 65535 65535 65535 SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM O01 Series Chapter 3 SLATE Text Configuration and Network Visibility SLATE BACnet Configuration To enable communication via BACnet click on the Configure BACnet Objects to make modifications as necessary SLATE Neod Vist Prearam Version 0 27 3 9 1505 e C Configura Network Visbiiy Configure BACnet Objects You can renumber the BACnet Object ID and Object Name Uncheck to exit the Protect Mode and enter your changes in the appropriate rows Note If you have not constructed SLATE Wire Sheet with network inputs network outputs and registers your reg
83. ck Next Select Options F Wal Doki Sheet haara TRiDIUM The setup program will being instaling the SLATE AX software Finish Install Qiagara Package 3 030 tlle Congest roule F Lanehwokbeneh I eal and ant Pister Daenen i i Iu SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 2 Using the Honeywell SLATE AX Tool 8 When you see this screen please do not change anything Press Finish 9 You will then see the following screen that will contain your host ID you will need for licensing Please send the host ID Win 00 000 0004 information for licensing as previously noted above If your computer doesn t have Java or an older version the installation program wil install a new version onto your computer If you see this screen please press Next to install Fes met toto tl av Welcome to Java Javo provides calo end cute mex From business soltors to nell your Memet expe he eek ol pacing Jm conan jes entertainment Java makas come te its ole No personal informeton is gathered as of our instel procass Click here tor more information ca what we do collect Click installa ecceptthe cence agrearnentand install Java row When this screen appears do not change any settings and click Install to continue Chapter 2 Using the Honeywell SLATE AX Tool Sene iting Java
84. cket set up to receive autoignition notification any value other than Autoignition threshold exceeded is treated as if the thresheld is not exceeded Setting up a Limit Input Cell only using the configuration wizard ipa Se GRAMS 1 sunt me np hat you vart io setup CHA C or D input betats Input Type Themocoupe input 2 Select the type of the input Input Subtype 3 For inputs that have a sub type select tt next The types that have sub types are the temperatures sensors NTC 10K 12K or 20K RTD 00ohm 1000ohm 1000 ohm Balco Thermocouple type J type K etc Unte Category Temperature al Unite Type fahronhet Sensor Fault 32 00014 01 ET Input Setup Input Detars Input Type Thermocouple gut Input Subnypo Typo Jthomeccuple Unie 5a These are not used at and are ignored for NTC cr thermocouple inputs since these use built in conversions 5b The tachometer uses only the Input Low value Set the number of pulses per revolution the other three are ignored Sc For all omer types tne four Input and Output values are used to set up two points of X Y inear conversion Examples Chapter 8 SLATE Limit Module and Configuration 4 The Units selection is important safety data for example 100 degrees F is very different from 100 degrees Thus it is managed for Limits in the same ways as the value as a selection that you mus make and co
85. ction are tightly related to the user authentication logging in and out password management and widgets to the logged user 32 00014 01 Chapter 15 SLATE Web Editor This section provides a library of widgets for use that are indicative of commercial or industrial equipment SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 125 P8001 Series 126 32 00014 01 Chapter 16 SLATE Project Manager and Kit Loading Chapter 16 SLATE Project Manager and Kit Loading i lam 8 Overview SLATER aed Name The SLATE Project Manager function allows the user to tie the SLATE AX wire sheet to the Web Editor and transfer the required SLATE Staton Dawca files as necessary It is the first step to creating a SLATE Kit In order to use the Project Manager function a SLATE device must exist in SLATE AX Tool Click the Project Manager button leg or rowers SLATE Web Piet wee pur Seeman Faron J mM mM i Click the Find Station Device button to locate the SLATE device we want to add The SLATE AX Station list shows all created stations and the SLATE AX Tool Device List shows all created and built devices with that station The SLATE Project Manager window will show existing projects Glick the Add Project button to add a project You will enter a wire sheet project name Next name the web portion of the ki
86. cts as a system monitor providing first annunciation of individual components for effective burner and system troubleshooting In the SLATE AX Tool the 14 available annunciator terminal labels may be renamed to reflect the actual connected device Additionally extra diagnostic text may be SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series 101 added to further enhance diagnostic user information All modified annunciator terminal labels and additional diagnostic text will be reflected on the Annunciator Module HMI screen The SLATE Annunciator Module also contains one programmable relay output which can be configured from the wire sheet lt Generic None SLATE Annunciator Status Fal Terminal Status LEDs There are 3 LEDs on the front of the Annunciator Module that provide quick identification of system status and problems This status is broadcast to other modules on the platform bus in case they are affected by the inoperable module s LED Color O Power No light System does not have power Green System has power cpu Red No Wiresheet SLATE loaded Remove Limit System Status Green Running A Faut Ped Faut No light Running There are also 16 separate LEDs for each of the Annunciator Module terminals Color Desci Green Terminal is on Red Fault No light Not in use Chapter 11 SLATE Annunciator Module LED Display All S
87. cts in the string are closed and powered then itis the Implied Final ast component which is causing the fault For example if the Implied Final input ast terminal in the string is closed yet the Analyzer trigger is showing 0 0V then the issue could be a broken wire or an unmonitored contact on that wire In this case the Analyzer Diagnostic Text might show broken wire or unmonitored contact on that wire Refer to the SLATE AX Tool page below and the image above Descriptions of the available field in the Annunciator Diagnostic Text section are shown below Junction A Used when the last terminal in string path A of dual path fuel string causes an event Junction B Used when the last terminal in string path B of dual path fuel string causes an event Implied Final when the last connection between the Annunciator and the Analyzer trigger is the event cause When all are Used when the Analyzer detects that nothing is interrupting power to the terminal When unknown Used when some anomalous condition prevents the analyzer from making sense of the inputs that it is receiving When inactive Used when the first out or hold status registers contain no values This may be an empty string a or any other preferred value Configuration Used when some error in setup prevents the error annunciator from working After you are finished on this screen click the Save button 32 00014 01
88. cycle handler Retry counting is cleared when the burner reaches the Run state or when the call for heat disappears Related registers 1154 1176 Failure Response Setup 179 Recycle 1 retry limit response 1179 Recycle 1 retry Action taken if the number of recycles hits the retry limit 1 1 None limit response count for the 1st recycle handler When the response is 2 Soft lockout None the recycles continue indefinitely until successful 3 Hard lockout or the call for heat is lost Related registers 1154 r176 Failure Response Setup 178 Recycle 1 retry limit count r180 Recycle2 delay Delay time that must take place while in Standby before 5 5 65535 seconds time retrying the burner sequence for the 2nd recycle handler The 5 second minimum ensures the recycle reason has time to be displayed Related registers r154 r176 Failure Response Setup r181 Recycle 2 retry Maximum number of recycle tries before giving up for the 3 0 65535 seconds limit count 2nd recycle handler Retry counting is cleared when the burner reaches the Run state or when the call for heat disappears Related registers 1154 1176 Failure Response Setup 182 Recycle 2 retry limit response 1182 Recycle 2 retry Action taken if the number of recycles hits the retry limit 1 1 None limit response count for the 2nd recycle handler When the response is 2 Soft lockout None the recycles continue indefinitely until successful 3 Hard lockout or the call for heat is
89. d Fuel Air Curve Edit S Installer Select the Air actuators using the radio button set the large down motion to 20 and use the double up arrow button to move it up to around 80 on the Y axis Dashboard Fuel Air Curve Edit a Installer Select the Pre purge Preset from the drop down list then click the Define Prepurge button Note that the label Pre now shows next to the air and fuel positions lt Dashboard Fuel Air Curve Edit Installer In a similar way you will now need to set the estimated Lightoff position First move the throttle cursor over to about 25 use the small and large movement selectors and buttons lt Dashboard Next use the curve select and the up down movement selectors and buttons to move the air actuator to about 20 and the fuel actuator to about 25 on the Y axis Fuel Air Curve Edit Installer Imre wevowece HSER You will now need to define the Lightoff Preset by selecting Lightoff and clicking Define Lightoff Note that L appears next to these positions below None has been chosen for the curve select to hide the selector box and show this more clearly 32 00014 01 Chapter 7 SLATE Fuel Air Control Module and Commissioning DIS E E zi H s E 4 3 ma B SERE The
90. d lockout SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 49 R8001 Series Chapter 5 Burner Control Module and Configuration Category ter sponse Setup Default Name Value Range MVPVIGNon Action taken if the MV PV or IGN outputs are on when 1 1 Unknown should be off they should be off T9 T11 T15 T17 An example might 2 Recycle 1 response be shorted power 3 Recycle 2 4 Recycle 3 5 Soft lockout 6 Hard lockout r170 MV PVIGN Action taken if the MV PV or IGN outputs are off when 1 1 Unknown should be on they should be on T9 T11 T15 T17 2 Recycle 1 response 3 Recycle 2 4 Recycle 3 5 Soft lockout 6 Hard lockout 1171 Safety relay fault Action taken if the Burner Control safety relay is inthe 1 1 Unknown response wrong state internal fault 2 Recycle 1 3 Recycle 2 4 Recycle 3 5 Soft lockout 6 Hard lockout r172 Flame on should Action taken if flame is detected when it should not be 1 1 Unknown be off response 2 Recycle 1 3 Recycle 2 4 Recycle 3 5 Soft lockout 6 Hard lockout r173 Manual open Action to take if the Manual Open Switch MOS is off 1 1 Unknown switch offre when it should be on during MFEP and Run 2 Recycle 1 sponse Related register 3 Recycle 2 1133 Manual open switch enable 4 Recycle 3 5 Soft lockout 6 Hard lockout 174 Fuelaircom Action to take if the Fuel Air Ratio Control does not have 1 1 Unknown munication fau
91. d on the SLATE Network Visibility SLATE modules as highlighted above Select a module as in the The SLATE Network Visibility feature allows you to hide registers to example the Base and select Modify Module Text The drop down them inaccessible to the outside world set register security SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 23 R8001 Series Chapter 3 SLATE Text Configuration and Network Visibility levels and Configure BACnet objects and Modbus registers Click on the Network Visibility button SLATETreiningDevice SLATE Sore Tol Version 1 18 You can begin by setting Network Visibility Click Configure Network Visibility This is where we hide unhide registers external use BACnet Modbus and select levels of security read only password protection In order to see register information a SLATE Wire Sheet device must have been previously created and built S Nemek Vit rogram 2704 at Em Gontgure Network itty Configure BACnet Objects contre Modbus Registers In order to edit values this page insure Protect Mode box is unchecked The Resource column identifies a SLATE module and register within that module SLATE internal communication is based on module number and register number mr value The Description column provides a short default descrip
92. ded into the base is called the kit SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM R001 Series 17 Chapter 2 Using the Honeywell SLATE AX Tool Web Page A human interface to the SLATE control The web page may contain controls readings graphics etc Created using the SLATE Web Editor tool Macro Within a wire sheet the user can create a macro which is sub routine more logic that may be commonly used in many applications The macro does not contain links to the outside world or bindings Once created it can be stored in a library and drug into the wire sheet as if it were another function block Application An application is like a macro but may contain links to the outside world and will require bindings Cloud Referring to network internet intranet or displays The SLATE AX Tool Software begin using the SLATE AX Software find the SLATE icon on your desktop and double click it to launch the program Le ee NR m lt Honeywell wil update the SLATE AX Tool periodically when new features are released It is important to know what version you have installed and that information can be found in the upper left hand corner of the software 1 To begin working on a project click on Open SLATE AX Tool Chapter 2 Using the Honeywell SLATE AX Tool You need to create a Station Click the New Station button to cr
93. dule Installation Instructions The SLATE AX Tool is used to configure the 128 available Burner Control Module parameters which are relative to the type of burner and terminals used SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM O01 Series the Burner Control Module as well as the full system wiring before proceeding with configuration Examples of single and dual fuel wiring with the SLATE Burner Control Module are shown below Chapter 5 Burner Control Module and Configuration Kertas Burner Control Module E Burner Control Module Spark 32 00014 01 Chapter 5 Burner Control Module and Configuration 1 Afourpote doublettrow Fuel 1 above singe lever win twa Gp coun Monk feet 11203 Page Sof8 Getting Started 1 To access the configuration tool you will need to launch the State Modules SLATE AX Tool Module Name Modde Ty Node Number sep old 2 Ifyou have not created a Station please refer to Chapter 2 of this manual to learn how to create a new station 5 3 If you have created a Station open up the Navigation pane until to reach your SLATE Device Double click on the SLATE device to launch the Module Configuration Tool 4 Select Burner Control from the module list as shown below then click on Configure Selected Module Corta
94. dules and their demand for power The basic categories of modules are SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 1 Getting to Know SLATE SLATE Base Module R8001A1001 U ASLATE Base Module is always the leftmost module on the DIN There can only be one base per All other module types may occur more than once The SLATE Base Module provides Power for all of the modules External communication if any it is not required either via a OBASE T connector for Ethernet based protocols and or a RS 485 3 wire connector for Modbus or BACNet MSTP protocols and web services Storage of data for device configuration and initialization Real time clock and event logging The SLATE control program Most of the SLATE modules are passive the primary active component in a SLATE system is the control program in the SLATE Base Module which is typically responsible for making everything else operate SLATE modules may contain complex behaviors but they wait for something outside of themselves to trigger the process of doing something useful An VO module will measure and condition its input signals but it needs to be told what to do and it doesn t use the results it provides them for some other module or external device to use An VO module will drive its outputs but only if something else tells it what output signal to produce A burner control module knows how to start up and operate
95. e Editor Commands The SLATE Web Editor Commands are summarized in the table below Button Shortcut Effect New Clears the editor content and file name Loads the content of the chosen file into 5 the editor arca Save Ctr S Saves the editor content into the El previously chosen file or asks for a file name if none was specified Save As Asks fora flle name and saves the editor content into this file Preview Opens a new tab with the saved page in EI the simulation mode 122 Button Shortcut Effect Undo Ct Z Revertsthe last action Re performs the last reverted action Ctrl C Copies selected widget s into the editor clipboard Copies selected widget s into the editor clipboard and removes the widget s Paste Ctr V Pastes the widgetis from the editor clipboard to the editor area Selects all widgets Up Alt U Shifts the selected widgetis to the front above all other widgets Down Alt D Shifts the selected widgets to the bottom below all other widgets Align Alt Num Aligning all selected widgets in the Buttons Arrows particular direction 2 is down 6 is right 8is up 4 is left Vertical Align widgets by their center vertically Align Horizontal At H Align widgets by their center horizontally Align Vertical Evenly distribute widgets verti
96. e retry limit count retry limit response 1183 185 Recycle 3 delay time retry limit count retry limit response 1134 Auto ignition enable r615 Socket 3 limit Determines when the Burner Control responds to the 1 1 Disabled Ignore response trigger Limit Module It also provides a master disable for the limit limit socket 2 Always 1 Disabled Ignore limit This limit socket is inactive Prepurge Igni 2 Always This limit socket is active without regard to the tion and Run Burner Control state 4 Ignition and Run 3 Prepurge Ignition and Run This limit socket is active 5 Flame is on during the named states and their sub states 6 Run 4 Ignition and Run This limit socket is active during the named states and their sub states 5 Flame is on This limit socket is active whenever flame is required to be on 6 Run This limit socket is active during the Burner Con trol Run state only Related register 1614 Socket 3 limit response 1618 Socket4limit Assigned Limit 4 Module number in SLATE rack 0 0 99 module number 0 Disabled 1619 Socket4limit Name for Socket 4 limit String up to 12 characters 12 character string name Note All sockets in the Burner Control must have unique maximum names Data packets exchanged between modules must have the correct number and name otherwise data is ignored SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 55 001 Series Chapter 5 Burner Control Module and Configuration Category ter Li
97. e a delayed main valve see 1135 2 Enable always causes valve proving to be performed always either for a single fuel or for both fuels in a dual fuel system 3 4 Enable for dual fuel selected by LCI F1 and Enable for dual fuel selected by LCI F2 are allowed only if the Fuel selection setup parameter r142 enables dual fuels otherwise a configuration fault occurs Related registers 1142 Fuel selection setup Default Value 1 Range 1 Disable 2 Enable always 3 Enable for dual fuel selected by LCV F1 4 Enable for dual fuel selected by LC F2 r187 Valve proving occurrence Determines when valve proving occurs if enabled VPS includes two tests one where the short pipe between the two shutoff valves is pressurized high pressure test and one where it is depressurized low pressure test VPS Before Run occurs simultaneously with prepurge and will delay lightoff if it lasts longer VPS After Run occurs simultaneously with postpurge if any and will delay re entry into Standby until completed 1 Both pressure tests BEFORE entering the Run state 2 Both pressure tests AFTER in the Run state 3 Both pressure tests BEFORE and AFTER entering the Run state 4 High pressure test BEFORE Run and low pressure test AFTER Run 1 Before Run 2 After Run 3 Both before and after Run 4 Split r188 Valve proving open time How long one valve is commanded open to pressurize or depressurize the pipe between the
98. e are some guidelines regarding Annunciator terminal wiring and usage Lower numbered terminals must be closer to the source of power than higher numbered terminals A series string input to the Annunciator should utilize contiguous Annunciator terminals because that is easiest to understand however it is not necessary Multiple Annunciator Modules can be used with a single SLATE device A series string input to the Annunciator cannot be split up between two different Annunciator modules The entire string must fit on a single Annunciator Each series string can have an Implied Final input It is the last item in the Annunciator input series string and is not wired to the Annunciator It is not wired to the Annunciator because it s the last component in the wiring string going into the Burner Control Module and thus is directly monitored by the Burner Control if all other contacts in the string are closed and powered then it is the Implied Final last component which is causing the fault Using Implied Final inputs allows the use of fewer terminals SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series 103 n S ComM Te Tf 18 19 CURRENT STATUS SELECT oL USE O INPUTS FOR ANNUNCIATION SELECT GAS USE INPUTS FOR ANNUNCIATION seek Getting Started 1 To access the configuration tool you will need to launch the SLATE AX Tool If you have n
99. e screw terminals and lines indicate the designer has chosen SLATE modules based on the types of electrical devices that need to be monitored or controlled in that equipment For an actual design the designer might use a schematic diagram a list or a form to record the choices a ag DESIGN step 1 Determine the controller s necessary inputs outputs and behaviors that are needed to operate the equipment Select the appropriate SLATE Modules and define how they will be connected Fig 2 SLATE usage examples Implement the Design The wire sheet program editing environment is used to create the control program for the equipment Blocks representing inputs outputs and behavior are dragged and dropped onto it and then interconnected by dragging wires ines between them That step is represented in Fig 3 along with a list of some of the types of blocks that are available The other task performed within the tool is setting up the configuration data for non programmable devices such as the SLATE Burner Control Module This consists of a set of dialog boxes that present choices via drop down lists fil in the blanks check boxes and other similar techniques The results are one block of Program Data see Fig 3 that describes the Control Program and blocks of Configuration Data 32 00014 01 Chapter 1 Getting to Know SLATE for each of the safety modules that contain the configuration
100. e tool will also allow you to remove or modify any selected modules When all modules are configured you can continue by accessing the wire sheet where you wil set up your SLATE devices and can begin programming your logic Click the Wire Sheet button to begin SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM P8001 Series 2 Chapter 2 Using the Honeywell SLATE AX Tool Expand the content of the function block folders to expose the different function blocks available To use them simply select one and drag it onto the wire sheet The flow of this editor moves from left to right You will want to place input blocks on the left logic in the middle and outputs toward the right to make the logic easier to follow Name the block with an appropriate name for the function of the block for example InterlockControl Note do not use spaces when naming blocks in SLATE AX Tool Once the block is named you can reposition it anywhere on the work space and you have the abilty to increase or reduce the block size by placing the cursor over the dots on the block and expanding and reducing as needed For more information regarding SLATE AX Tool and the Wire Sheet functionality particularly all function blocks please refer to the Function Block Spyder Library located on the SLATE website at combustion honeywell com Chapter 2 Using the Honeywell SLATE AX Tool 22 32 00014 01 Chapter 3 SLATE Text Configuration and Network
101. e wire sheet and to build again 5 SLATE tapot Tod eon NE mr p Chapter 3 SLATE Text Configuration and Network Visibility The Wiresheet l O Block Resource Report gives general usage details Click the Wiresheet I O Block Resource Report button PEE S SLATE Repot Tool Verion ga is on De pote vald to he laet Stam Bd Fun uid Syor fem See AX to update pots mS The Wiresheet I O Block Report summarizes the I O created in the wire sheet by way of block name block type resource or mr value feature type and feature name This list can be saved for the project documentation by clicking on the Save to Excel Spreadsheet button When you are finished click Close to return to the report selection window Note You need a wiresheet for this report to work Teefoksngrepot soy vaid ta Wve last Stem Bul Fun Bile dem Hm Sue AX ts unde ats Bud zon Ere Repo Wrest VO Bock ics Foner esa Rear SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM P8001 Series 27 BACnet object report be generated for the project records or given to the end user for their records Click the BACnet Interface Report button Chapter 3 SLATE Text Configuration and Network Visibility 5 SLATE Report Toc Version 07
102. eate the station A dialog box appears that allows you to name the station When naming a station do not use any special characters or spaces Once the is created you will need to start the Station with the Start Station button that will start any existing changes and access any device within that station Staton was created Would you to open the Start Stations dialog caa 1 Warning There may be a station carvis already ruming stations should be ruming on this platform before using this tool unless they are configured to use different Fox ports Creating a new station prompts you to name the station and then will ask if you would like to open the station you just created If the station was already created and you would like to access it simply click on the Start Station button and select the station you would like to open When you have created or selected your station you wil also be prompted to open it and the following dialog box appears with a drop down box This drop down box includes two 18 selections Station Connection and Station SSL Connection Please select Station Connection B Connect Session vee mT vee gt more 5 rot The Station will need authentication The username is user and the password is SLATE Please use these credentials It is useful to select the Remember these credentials Username user Password SLA
103. ed 4 K1 Relay Dry 9 8 FLA 58 8 LRA 120VAC 4A 0 5 Contacts PF 20A inrush 240VAC 2A cont 10A inrush 24VDC 5 K1 Relay Dry see Terminal 4 above Contacts Input 24VDC 0 5mA 24 240VAC 0 2mA 7 Input 24VDC 0 5mA 24 240VAC 0 2mA Terminal Description Rating 8 K2 Relay Dry Relay 9 8 FLA 58 8 LRA 120VAC Contacts or 4A 0 5 PF 20A inrush 240VAC Input 2A cont 10A inrush 24VDC Input 24VDC 0 5mA 24 240VAC 0 2mA 9 2 Relay Dry see Terminal 8 above Contacts Input 10 Relay Dry Relay 9 8 FLA 58 8 LRA 120VAC Contacts or 4A 0 5 PF 20 inrush 240VAC Input 2 cont 10A inrush 24VDC Input 24VDC 0 5mA 24 240VAC 0 2 11 Relay Dry see Terminal 10 above Contacts or Input 12 Input 24VDC 0 5mA 24 240VAC 0 2mA 13 Input 24VDC 0 5mA 24 240VAC 0 2mA 14 K4 Relay Dry Relay 9 8 FLA 58 8 LRA 120VAC Contacts or 4A 0 5 PF 20A inrush 40VAC Input 2A cont 10A inrush 24VDC Input 24VDC 0 5 24 240VAC 0 2mA 15 K4 Relay Dry see Terminal 14 above Contacts Input 16 K5 Relay Dry Relay 9 8 FLA 58 8 LRA 120VAC Contacts or 4 0 5 PF 20A inrush 40VAC Input 2 cont 10A inrush 24 0 Input 24VDC 0 5 24 240VAC 0 2mA 17 K5 Relay Dry see Terminal 16 above Contacts or Input 18 K6 Relay Dry Relay 9 8 FLA 58 8 LRA 12
104. efore startup will proceed During the time demand is present but LCI is open a hold is annunciated describing the reason An LCI input configured as a limit must remain on throughout the prepurge ignition and run states if it opens during these states the startup or run condition is aborted abnormally and a configured response occurs r160 Note This selection is required for dual fuel applications 1 Disable 2 Use as demand 3 Use as limit dual fuels r145 Demand hold limit time Maximum time to wait in a Standby hold condition when demand is present If it fails to resolve for this amount of time a configured response occurs r161 0 65535 limit wait forever 32 00014 01 Category ter Inter locks Setup r146 Name Preignition inter lock enable Chapter 5 Burner Control Module and Configuration 1 Disabled he PII input 714 is disabled and ignored 2 When enabled with no dynamic check is selected the PII input is not monitored for any condition The PII input is tested to ensure that it s energized whenever the main valve s should be off Whenever the main valve status changes from one or both valves on to both valves off 5 seconds is allowed before checking if the energized state has resumed to allow time to fully close their proof of closure switches Normal Pll open response followed via configured response r162 3 When enabled with dynamic
105. either Setup or Curve Edit Once you make your selection you will need to confirm your decision with the next selection box Chapter 7 SLATE Fuel Air Control Module and Commissioning Hm Fuel Air Commissioning Dashboard f cao MEN comae WEE eem Dem Eee aA a Eae woe i ernea md nosie eet re The Details section shows you the current state of your system It is a good tool to use to understand what item is holding up the commissioning FA Setup Fuel Air Commissioning Dashboard Designer EE 271 EE ea e ora O semen swe men N Se et tots 3 Sey pint eg aan N Cs TE ams rer dete ner ef et ieee tee Enan ra corgin er an elm te Eee t e mae tts Hun Clicking Details will provide more detailed information as shown below FA to BC Hold lt H B miii ai pd Prol PA emet ran nan dei Cesar al ante page on rt inden ta page von oe The Commissioning Section wil be used to setup the actuators the VFD and do the curve edit The gray area to the right of this section will provides help information that will walk through the process The General Setup has been completed using the SLATE AX Tool you can begin if you configured it with the Actuator Setup Click Actuator Setup
106. en the Direction is meeningless and is ignored 6 The threshold is tne value that is tested to see if has been reached exceeded For dualtracking itis the maximum allowed difference 7 Hysteresis is the amount that the measurement must go back to the good side of the threshold before it s deemed lo be good Zero means thore is no hysteresis Tho hysteresis is always a positive number 8 Detection time provides a grace period Ife measurement exceeds the threshold but goes back before the detecticn time nas elapsed then no cetection or response occurs 9 Recovery time means that once an event has been detected it remains in this condition even after R goes back to norma which includes the hysteresis value unti the recovery time elapses During the recovery time this condition is reported but i is handled by the Limit and by the BC it tne imit was stil exceeded 1607 Socket 2 Amh neme There is ro wizerc for BC socket configuration It is cone in the configuration 608 Socket 2 Imit response parameter ist 609 Socket 2 limit response trigger 1 The module number is the number of the Limit module that Is sending an 1612 Socket 3 limit module number event to the socket 1613 Socket 3 limit name 2 The name assigned to the socket must EXACTLY match the name of the 1614 Socket 3 imit response bios Incugng spaces tary and UPPER ewer case ne ame must oe trom te 12 characters rg 3 The response se
107. ent 08 77 72 3 thresh otherwise a lockout occurs old 1664 Flame amplifier Flame signal to trigger a weak flame warning condition 12 27 27 3 weak flame threshold 1669 Flame amplifier 1 None Unused for setup is needed 1 1 None 4 required type 2 UV Ampli Check Ultraviolet detector used 2 UV Ampli Check 7027 7035 3 UV Shut 3 UV Shutter Check Ultraviolet Purple Peeper detector ter Check used C7061 4 IR Ampli Check 4 IR Ampli Check Infrared lead sulfide detector used 5 UV Visible Am 7915 pli Check 5 UV Visible Ampli Check Ultraviolet solid state C7927 6 Rectification or visible light detector used C7962 Ampli Check 6 Rectification Ampli Check Flame rod C7000x or UV dag tube Purple Peeper C7012A C detector with shutter is used 1670 Flame amplifier Minimum acceptable flame signal that must be present 08 Ex 4flamethresh otherwise a lockout occurs old r671 Flame amplifier Flame signal to trigger a weak flame warning condition 12 27 27 4 weak flame threshold 8 When finished with the final Burner Control Module configuration click the Save button Click Yes when prompted to save the changes SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 61 001 Series Chapter 5 Burner Control Module and Configuration Glick the Close button to go back to the SLATE Module 9 The Burner Control Module is now part of your kit file You may Configuration page proceed to
108. equence 2 Recycle 1 Related registers 3 Recycle 2 1147 Preignition interlock enable 4 Recycle 3 1151 ILK IAS proving maximum wait time 5 Soft lockout 6 Hard lockout 164 lAS LOlopen Action taken if the Interrupted Airflow Switch IAS is open 1 1 Unknown response when it should be closed during the burner sequence 2 Recycle 1 Related registers 3 Recycle 2 1148 IAS start check enable 4 Recycle 3 1150 ILK monitoring 5 Soft lockout 1151 ILK IAS proving maximum wait time 6 Hard lockout 165 ILK ASstart Action taken if a start check failure occurs of the ILK and 1 1 Unknown check failure or IAS inputs 2 Recycle 1 response Related registers 3 Recycle 2 1147 ILK start check enable 4 Recycle 3 1148 IAS start check enable 5 Soft lockout 6 Hard lockout r166 PII dynamic Action taken if a dynamic check failure occurs of the 1 1 Unknown check failure input 2 Recycle 1 response Related register 3 Recycle 2 1146 Preignition interlock enable 4 Recycle 3 5 Soft lockout 6 Hard lockout 167 Dual fuel fault Action taken if both the LCVF1 T13 and LCV F2 T12 1 1 Unknown response are energized when dual fuel is enabled this is an invalid 2 Recycle 1 condition 3 Recycle 2 Related register 4 Recycle 3 1142 Fuel selection setup 5 Soft lockout 6 Hard lockout 168 Flam amplifier Action taken for a failure in the flame detector system 1 1 Unknown fault response 2 Recycle 1 3 Recycle 2 4 Recycle 3 5 Soft lockout 6 Har
109. es such as burner control call for hear signal is fully integrated into the programmable logic It is one system even though the safety modules are independent SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM O01 Series The SLATE Base Module provides communication and user programmable logic and non safety digital and analog V O modules provide inputs and outputs for that logic The programmable logic can be used to create any non safety features needed by the equipment that the SLATE device is controlling This allows a SLATE application designer to implement customized and differentiating features in their controller The accompany this SLATE also includes completely configurable touch screen display The configurable SLATE Safety Modules are Burner Control Module Flame Amp Modules Fuel Air Ratio Control Module Limit Module The programmable SLATE modules are Digital O Module Analog Module Annunciator Module Chapter 1 Getting to Know SLATE SLATE Modules and Accessories The following are the SLATE part numbers Honeywell OSNumber SLATE Description 9800141001 _ Base Module 1800182001 Burner Control Module includes wiring terminals R8001C6001 Fuel Air Ratio Control Module includes wiring terminals RB001L8001 Limit Module includes wiring terminals R8001N7001 Annunciator Module includes wiring terminals 8800104001 Digital VO Module includes w
110. example assume that Min for point 2 is set to 3 and as shown the curve says 44 0 is the on curve value for the trimmed actuator at point 2 If the Wire Sheet then asked for maximum negative 100 0 the actuator would move to its 41 position which is 44 minus the SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM R001 Series 79 seo A CEJ ps EJ pus Commanded oo The latter button uses the measured value and it knows which to set If the actuator is Below the curve it sets the Min value and if itis Above the curve it sets Max Normally Trim limits are set while watching a gas analyzer and making small adjustments to determine how far an actuator can deviate and still remain safe Trim also must be verified before the Fuel Air Ratio can be set for normal operation Each limit extreme must be visited to turn the boxes from pink to green Use the lt lt Goto Point button to move point 1 Wait for the actuators to get there and the point to be selected Your graph segment may stay pink or turn green either is OK Chapter 7 SLATE Fuel Air Control Module and Commissioning Manually enter a Trim Setpoint example of 3 0 and click Set SP Manually Manually enter a Min of 4 and a Max of 5 and click Set Min and Set ETT Fuel Air Curve Edit EE EN EIE z i I SEES Next visit
111. gger Limit Module It also provides a master disable for the limit limit socket 2 Always 1 Disabled Ignore limit This limit socket is inactive Prepurge Igni 2 Always This limit socket is active without regard to the tion and Run Burner Control state 4 Ignition and Run 3 Prepurge Ignition and Run This limit socket is active 5 Flame is on during the named states and their sub states 6 Run 4 Ignition and Run This limit socket is active during the named states and their sub states 5 Flame is on This limit socket is active whenever flame is required to be on 6 Run This limit socket is active during the Burner Con trol Run state only Related register 1638 Socket 7 limit response 1642 Socket8limit Assigned Limit 8 Module number in SLATE rack 0 0 99 module number 0 Disabled 1643 Socket8 limit Name for Socket 8 limit String up to 12 characters 12 character string name Note All sockets in the Burner Control must have unique maximum names Data packets exchanged between modules must have the correct number and name otherwise data is ignored SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 59 001 Series Chapter 5 Burner Control Module and Configuration Default Category ter Value Range Limit 1644 Socket 8limit Response to valid limit status as defined by Socket 8 limit 1 1 Unknown Socket response response trigger register 1645 2 Recycle 1 2 8 4 If Recycle 1 Recycle 2 or Recyc
112. gn is replicated Load the SLATE Device When loading the Kit into a SLATE Device 1 Assemble all required modules on the DIN 2 Apply power to the SLATE control 3 Connect a PC that is running the SLATE Loader program to the SLATE Base Module using a standard Ethernet cable 4 Select the desired Kit from a drop down menu after the first time it will remain selected and this must be done only if it needs to be changed 5 Click Select to send the Kit to the SLATE control The kit is then loaded into the SLATE modules and when this succeeds a Pass indication is provided or if it fails then the reason is logged 32 00014 01 Chapter 2 Using the Honeywell SLATE AX Tool Chapter 2 Using the Honeywell SLATE AX Tool Overview The SLATE AX Tool is the software application to configure SLATE configurable modules program application logic using function block programming and design application screens for your graphical display Obtaining the Software 1 Go to the SLATE Website combustion honeywell com SLATE to the Resources section Click on Resources See figure below 2 You wil be prompted to enter a user name and password if you are a user of customerhoneywell com you wil be able to enter those credentials into the system You wil need to utilize a Chrome browser 3 Once you are logged in the select the Resources the following web page is displayed Click on the software section and download H
113. h line voltage circuits Enclose flame detector leadwires without armor cable in metal cable or conduit Follow directions in flame detector instructions Be sure loads do not exceed the terminal ratings Base Configuration with SLATE AX Tool The SLATE AX Tool is used to configure all modules within the SLATE family To configure the Base Module you will use the SLATE AX Tool Module Configuration selection SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 4 SLATE Base Module Setup and Configuration 1 After selecting Module Configuration you will be presented with the SLATE Module Configuration screen Select Base Select Configure Selected Module 3 registers containing information related to the Base are made avallable for editing Use the Previous or Next buttons to maneuver through the Base registers Editing these registers is possible only when the Protect Mode check box is unchecked pump oc Chapter 4 SLATE Base Module Setup and Configuration 4 Help files are available to describe the register details Clicking 5 After you have completed setting the registers you will need in the Help column and register will reveal information about the to click the Save button You will be asked to confirm that you register want to save the changes Simply click Yes xj E SLATE Base Status Maximum time period that a successful login lasts w
114. he text value of a particular register Chapter 15 SLATE Web Editor Enum Text Output dynamic read only widget which works with enumeration values of the register Enum Select Input dynamic read write widget which works with enumeration values as a enumerated text output but it also allows you to change the value Tooltip allows you to create tool tips when hovering mouse over a specific area Conditional Text dynamic read only variant of the output image widget with the ability to handle texts instead of images Container Section CONTAINER Disabling Pane 8 Hyperlink Area IE Modal Dialog Box IE Open Dialog Button This group contains widgets into which other widgets can be placed Pane static widget which can be used for inheritance or styling reason Tab static widget useful for diving the content into tabs that can be added and removed Disabling Pane widget that reads a given register value and compare it with a given value Hyperlink Area widget that allows you to define areas that when clicked takes you to a specified location Model Dialog Box tightly inked to the Open Dialog Button widget Allows you to create custom modal dialog windows and buttons to invoke them Open Dialog Button the only widget that can invoke Modal Dialog windows Fuel Air Commissioning Section Y FUEL AIR COMMISSIONING Module Selector gt GRAPH gt TABLE gt COMMAND BUTTONS gt MO
115. hold for MOS closure a hold occurs at the MFEP start if this input is off There is no limit to the hold time During the hold the pilot remains on as normal and all normal flame monitoring and input monitoring performed during MFEP still occur However the MFEP timer is held and during this hold the Main Valve outputs are commanded off and monitored to ensure they are off As soon as the MOS input is detected as on then a normal MFEP state occurs normal timing begins and proceeds without monitoring of the MOS input 3 When enabled with immediate MFEP no hold occurs and MFEP proceeds normally as if MOS were not used at all In both cases 2 and 3 when MOS is enabled at the end of MFEP and throughout subsequent states while the main valve is commanded on e g Run Stabilization Run a MOS fault configured response occurs if the MOS input is detected as off r173 Related register 1173 Manual open switch off response 1 Disable 2 Enable with MFEP hold for MOS closure 3 Enable with im mediate MFEP 134 Auto ignition enable Allows a Limit Module to provide indication that the com bustion chamber is at or above an auto ignition tempera ture typically 1400 F 760 C minimum and in this case the flame signal from the flame amplifier can be ignored For this feature to become active one of the limit sockets r600 r645 in the Burner Control must be configured to accept auto ignition status and this status mu
116. ic B math B contra acere zoneArbitration This will be the look after you have moved the SLATEdevice folder into the devices folder BA station SLATETraining B Config Services B e devices 22 85 The SLATE AX Tool will require you to create name for the new SLATE device within the devices folder You can name the device 19 Chapter 2 Using the Honeywell SLATE AX Tool anything you would like Avoid spaced in the device name because it will become the basis for your file name See the example figure below Module Selection The next step to take is to define or select the modules you will using in your project By double clicking the SLATE device you just named The SLATE AX Tool wil display options for additional functionality through the following display See figure below By clicking on the Module Selection tab you can begin adding the modules The Module Selection section of SLATE AX Tool let s you add SLATE modules The top half lists all available modules Clicking the Add Module button moves the highlighted module to the Selected List section below The order in which the modules are selected does not have to match the order in which the modules are physically mounted to the DIN rail However the SLATE Base will always be module one on the left side of the DIN 32 00014 01 e Th
117. inal Typical application shown Voltage source may be 240 120 VAC 24 or 24 VDC The voltage being sensed at the module I O connector must originate from the same voltage source at the VREF terminals Pe PS Chapter 14 SLATE Wiring Basics Shielded cables It is strongly advised that the shielded cable be used for analog signals that are sensitive to electrical noise and for digital or line voltage signals that can radiate electrical noise The RS 485 cables to the actuator can be an electrical noise radiator and should be grounded at one end of the cable The actuator interface provides a terminal for grounding the shield s If this connection at the actuator is not made or a different actuator used then the cable shield should be tied to Earth ground at module using terminal 2 on the sub base I O connector Do not ground both ends of the cable shield as a possible loop current may occur producing offsets in the analog signals Thermocouple and RTD signals are susceptible to electrical noise and it is recommended that shielded cabling be used with the shield tied to system or Earth ground preferred The connection point of the shield should be made at the SLATE end of the cable 118 All analog signals should be separated from VFD f present cabling Avoid running analog wires parallel to wires especially line voltage The analog wires should never be placed in conduit with line voltage or wires
118. ing lines between the blocks to interconnect them and opening block s properties to setup its behavior When a wire sheet input block is used the user can attach it either to the data from an input terminal of any SLATE module or to a source of data from internal logic such as the burner status information provided by a burner control When a wire sheet output block is used the user can attach it either to control an output terminal of a SLATE module or to send data to the internal logic of another module such as the call for heat request for a burner control More information on programming using the Honeywell SLATE Tool is located in Chapter 2 32 00014 01 Communication The SLATE Base Module can provide communication with display some other device or a building management or industrial control system or all of these simultaneously Blocks placed on the wire sheet provide points within the SLATE device that are accessible via the connected external communication protocol Thus the control program can operate according to inputs from the outside world or provide outputs to the outside world Although SLATE is assembled from modules when finished and installed on particular piece of equipment the SLATE modules Color Touch Screen Display Building Automation iagara g Web Browsers g Color Touch Screen Display Fig 1 8 examples of SLATE devices Design Life Cycle O
119. iring terminals RBOO1U3001 Analog VO Module includes wiring terminals R8001V1031 Rectification Flame Amp Module with Ampli check includes wiring terminals 9800151071 UV Flame Amp Module with Ampii check includes wiring terminals 9800151051 UV Flame Amp Module with Shutter check includes wiring terminals R8001F1091 UV Visible Flame Amp Module with Ampli check includes wiring terminals 8001 1041 Infrared Flame Amp Module with Ampli check includes wiring terminals R8001 S9001 Sub base assembly for all SLATE modules 8001 1050 SLATE 50 actuator with NEMA 1 enclosure R8001M4010 SLATE 150 in ib actuator with NEMA 1 enclosure R8001M1150 SLATE 50 irib actuator with NEMA 4 enclosure R8001M4150 SLATE 150 in Ib actuator with NEMA 4 enclosure RB001K5001 7 Color Touch Screen Display does not include power transformer or connectors Please refer to those OS numbers SLATE AX PC tool for programming configuring and TOOL designing the SLATE system purchase Maxon Dura Step actuators please contact your Maxon sales representative Installation When Installing This Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be trained and experienced fl
120. is a single file implemented as a zip file containing a folder structure with files in a specific form that is compatible with the SLATE device The name of the kit is chosen to reflect the purpose of the design for example it might be named for particular model of boiler furnace air handler or whatever the design is intended to control Verification of Safety Data for Each Module An important part of a SLATE design is the verification process for safety configuration data Whenever safety data is changed for any reason a safety device will enter a risks addressed i e shutdown state until that change has been verified Verification consists of reviewing each data item without changing it and then instead of sending a read or a write command to the module a verifying message is sent That is SLATE safety devices recognize those as distinct messages The process of verification includes pressing the Select button on the module confirming that the one being verified is the intended module within the intended device because a SLATE display can be connected to different SLATE devices and a SLATE device can contain multiple safety modules Verification requires a SLATE password After an entire design is verified it is possible to save the verification status and load it with the kit see below so that an OEM or Systems Integrator does not have to re verify the same design over and over again each time the desi
121. ister page wil be blank Description ControProgam FLM ContoProgram DMD ControProgram PY CentoProgamiC1 ContolProgam LC Module number Operation state Fault reason code Fault source Reserved 5 Alert display level Install date Service enable OS number Serial number code Module identifier Module ype Module version miControProgram_FLM m2ConirolProgram_OMO m2ConirolProgram_PV m CoriroProgram LCI m2ConirolProgram_LC2 mIModuleNumber mlOperationState miFautReasonCode miFautSource miReservedS mt AlenDisplayLevel minstalDate miSeniceEnable mOSNumber mi SerialNumber mBuldCode miModuleldentiier miModuleType miModuleVersion mI ModuleRevision Modbus Configuration To enable communications via Modbus click the Configure Modbus Registers to make modifications as necessary Chapter 3 SLATE Text Configuration and Network Visibility SLATE Nemore Vids Program Verson 27 0 E e CRT Gonfigure Network Visbilty Configure BACnet Objects Configure Modbus Registers The same rule applies to Modbus registers as BACnet registers SLATE Wire Sheet with network inputs network outputs and registers must exist to show the registers on the configuration page This view allows you to renumber the Register value external and edit the Register Name Uncheck to exit the Protect Mode and enter your changes in the appropriate rows
122. ithout any user Meron beke Be bg n Boest aero itte cono Configuration Value Ranges Minimum Value 300 Maximum Value 1800 m System Current Draw gt SLATE Base Screen 24 32 00014 01 Chapter 5 Burner Control Module and Configuration Chapter 5 Burner Control Module and Configuration Burner Control Overview The R8001B2001 U Burner Control Module is a configurable flame safequard control that can sequence a commercial or industrial burner Applications include automated fired gas combination fuel single burners It may be configured as a primary or programmer automatic or semi automatic with many selectable options As well the SLATE Burner Control Module may be configured to emulate various Honeywell 7800 SERIES flame safeguard controls such as RM7800L RM7800G RM7800M RM7800E RM7838A RM7838 and EC7850 and many other models Emulation of the 7800 SERIES controls via canned configurations is completed at the Base Module level where the entire configuration kit is stored SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM O01 Series 36 The SLATE AX Tool is used to configure the Burner Control Module parameters For enhanced diagnostics the SLATE Annunciator Module can be used The Annunciator Module monitors the status of individual components in a series wiring of limits control and or interlock contacts wired to the Burner Co
123. ition active is chosen whenever the limit status is Auto ignition threshold exceeded the Burner Control will act as defined by the Auto ignition enable parameter r134 For the Auto ignition active response the Socket 2 limit response trigger parameter r603 is ignored Related registers 1609 Socket 2 limit response trigger 1177 179 Recycle 1 delay time retry limit count retry limit response 1180 182 Recycle 2 delay time retry limit count retry limit response 1183 185 Recycle 3 delay time retry limit count retry limit response 1134 Auto ignition enable 1609 Socket 2limit Determines when the Burner Control responds to the 1 1 Disabled Ignore response trigger Limit Module It also provides a master disable for the limit limit socket 2 Always 1 Disabled Ignore limit This limit socket is inactive Prepurge Igni 2 Always This limit socket is active without regard to the tion and Run Burner Control state 4 Ignition and Run 3 Prepurge Ignition and Run This limit socket is active 5 Flame is on during the named states and their sub states 6 Run 4 Ignition and Run This limit socket is active during the named states and their sub states 5 Flame is on This limit socket is active whenever flame is required to be on 6 Run This limit socket is active during the Burner Con trol Run state only Related register 1608 Socket 2 limit response 1612 Socket3 limit Assigned Limit 3 Module number in SLATE rack 0 0 99 m
124. k and Help buttons URL address bar plus other controls that normally hidden from view Double tapping again activates these controls 32 00014 01 Chapter 14 SLATE Wiring Basics Chapter 14 SLATE Wiring Basics Overview This overview is intended to aid the SLATE system integrator in choosing the best method for ground and power connections Every installation is different but following these recommendations will greatly reduce potential for damaged equipment and incorrect VO readings The figure below shows the different connections possible on the assembled Slate system Base Module Provides the main power interface for the Power Input Base module and modules on the DIN rail Base Module VO Supplies the auxiliary power output and the BACnet interface and alarm relay contacts Sub Base The sub base provides O module mounting Sub Base VO The VO on this connector provides access to the system power supply 18VDC and the flame safety bus if a flame amp is mounted Connects the O module signal to the main system interface Contains the module power 18VDO and the inter module communication lines Module Interface Connector System Interface Module O The standard 22 terminal connector for most modules Flame Amplifier 11 terminal connector for the flame Module O amplifier modules Information only not intended for user interface General Terminology Slate Connector Definitions
125. ket is active during the named states and their sub states 5 Flame is on This limit socket is active whenever flame is required to be on 6 Run This limit socket is active during the Burner Con trol Run state only Related register 1644 Socket 8 limit response Flame r648 Flame amplifier 1 None Unused for setup is needed 1 1 None Module 1 required type 2 UV Ampli Check Ultraviolet detector used 2 UV Ampli Check Setup 7027 7035 3 UV Shut 3 UV Shutter Check Ultraviolet Purple Peeper detector ter Check used C7061 4 IR Ampli Check 4 IR Ampli Check Infrared lead sulfide detector used 5 UVAisible Am 7915 pli Check 5 UVisible Ampli Check Ultraviolet solid state C7927 6 Rectification or visible light detector used C7962 Ampli Check 6 Rectification Ampli Check Flame rod C7000x or UV dag tube Purple Peeper C7012A C detector with shutter is used r649 Flame amplifier Minimum acceptable flame signal that must be present 08 77 72 1 flame thresh otherwise a lockout occurs r650 Flame amplifier Flame signal to trigger a weak flame warning condition 12 27 72 1 weak flame threshold 32 00014 01 Chapter 5 Burner Control Module and Configuration Default Category ter ion Value Range Flame 1655 Flame amplifier inused for setup is needed 1 1 None Module 2 required type 2 UV Ampli
126. le 3 are chosen 3 Recycle 2 whenever the limit status is not Limit OK a recycle and 4 Recycle 3 hold occurs until the status reverts to Limit OK 5 Soft lockout 5 6 If Soft lockout or Hard lockout is chosen whenever 6 Hard lockout the limit status is not Limit OK the appropriate type of 7 Auto ignition lockout occurs active 7 If Auto ignition active is chosen whenever the limit status is Auto ignition threshold exceeded the Burner Control will act as defined by the Auto ignition enable parameter r134 For the Auto ignition active response the Socket 8 limit response trigger parameter r645 is ignored Related registers 1645 Socket 8 limit response trigger 1177 179 Recycle 1 delay time retry limit count retry limit response 1180 182 Recycle 2 delay time retry limit count retry limit response 1183 185 Recycle 3 delay time retry limit count retry limit response 1134 Auto ignition enable r645 Socket8limit Determines when the Burner Control responds to the 1 1 Disabled Ignore response trigger Limit Module It also provides a master disable for the limit limit socket 2 Always 1 Disabled Ignore limit This limit socket is inactive Prepurge Igni 2 Always This limit socket is active without regard to the tion and Run Burner Control state 4 Ignition and Run 3 Prepurge Ignition and Run This limit socket is active 5 Flame is on during the named states and their sub states 6 Run 4 Ignition and Run This limit soc
127. le below 32 00014 01 Chapter 5 Burner Control Module and Configuration Default Category ter Name Value Range Module Module number Assigned module number in SLATE rack 2 99 Setup 6 Alert display Enable disable alert output 0 0 level Disable gt 0 Alert context level 7 Install date Date when this module was installed in the system n6 Module short For Base Module use Bumer name n7 Module name For Base Module use Burner Control 1110 Soft lockout Master enable for soft lockouts If this parameter value is 1 1 Disable enable Disable then all soft lockouts become hard lockouts 2 Enable 1 Soft lockout Action to follow when the control power cycles and itis in 1 1 Preserved power cycle a soft lockout condition through power action cycle 2 Cleared by pow er cycle 1112 Hardlockout Action to follow when the control power cycles and itis in 1 1 Preserved power cycle hard lockout condition through power action cycle 2 Cleared by pow er cycle 1113 Soft lockout Length of time to delay after a lockout occurs before 60 0 60 seconds delay time automatically clearing the lockout and resuming 1114 Register de Identifies the registers used to request burner demand 1 1 Do not use reg mand sources isters for demand 2 Demand 1 Reg ister 3 Demand 2 Reg ister 4 Demand 1 OR Demand 2 Reg ister r115 Forced recycle Maxim
128. ling on the DIN Rail Instructions 32 00009 9800103001 SLATE Analog Module Installation Maxon s Dura Step 300 and 900 ib actuators can be used with the SLATE system and need to be configured for SLATE 32 00014 01 Publication Number Product 32 00010 R800182001 SLATE Burner Control Module Installation Instructions 32 00012 R8001N7001 SLATE Annunciator Module Installation Instructions 32 00013 R8001K5001 SLATE Color Touch Screen Display Installation Instructions 32 00019 R8001S1071 SLATE UV Flame Amp Module with Ampii Check Installation Instructions 32 00020 8800151051 SLATE UV Flame Amp Module with Shutter Check Installation Instructions 32 00021 R8001F1041 SLATE IR Flame Amp Module with Ampii Check Installation Instructions 32 00023 R8001F 1091 SLATE UV Visible Flame Amp Module with Ampii Check Installation Instructions 32 00024 9800171031 SLATE Rectification Flame Amp Module with Ampli Check Installation Instructions 32 00025 R8001S9001 SLATE Sub Base Installation Instructions 32M 06009 SLATE Low Torque Actuator Series Technical Catalog 02 00062 SLATE Product Brochure SLATE Modules A SLATE system is an array of modules mounted together DIN rail that work together to implement a control device for specific equipment The minimum number of modules that can be used is two and the maximum is twelve depending on the types of mo
129. lphi2Burner 12 21 Milites 5 Dante 5 ETE Sta Pere Hane Fl ae Lealpinetea ee emisse o Damen Nam a FON o YOUR nae Catena S REET oa When you have selected the kit type click the Build SLATE Kit File button and save the kit to your preferred location The kit is installed into the SLATE base via a thumb drive SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM O01 Series 129 Chapter 16 SLATE Project Manager and Kit Loading Build SLATE KIT for project SLATE KT Tee 18 Wiehe Cari rd Web Poges Wreshost Cart Ony Weh Pages Ony KT Lockis OFF SLATEKT Fe The next step to loading the kit once it is saved to a thumb drive is to open up your Chrome browser and accessing the SLATE Base via the PC on the network or to go to the generic menu on the 7 display on the network Default URL 192 168 92 10 Click the System Tools Chapter 16 SLATE Project Manager and Kit Loading Click the DESIGNER KIT button At this point the user must have either Designer or Installer access in order to load a kit into the SLATE base Logging in with the appropriate credentials is required X amp shes isa esn ao Click the OK button to proceed to the log in window Select the credential level from the User ID drop down
130. lt reliable communication with the Burner Control 2 Recycle 1 response Related register 3 Recycle 2 1119 Fuel air control module number 4 Recycle 3 5 Soft lockout 6 Hard lockout r175 Limit commu Action to take if a Limit Module does not have reliable 1 1 Unknown nication fault communication with the Burner Control 2 Recycle 1 response Related registers 3 Recycle 2 1600 Socket 1 limit module number 4 Recycle 3 1606 Socket 2 limit module number 5 Soft lockout 1612 Socket 3 limit module number 6 Hard lockout 1618 Socket 4 limit module number 1624 Socket 5 limit module number 1630 Socket 6 limit module number 1636 Socket 7 limit module number 1642 Socket 8 limit module number r176 Stuck reset Action taken if the reset push button is stuck 1 1 Unknown switch response 2 Recycle 1 3 Recycle 2 4 Recycle 3 5 Soft lockout 6 Hard lockout 32 00014 01 Chapter 5 Burner Control Module and Configuration Default Category ter Value Range Recycle 1177 Recycle 1 delay Delay time that must take place while in Standby before 5 5 65535 seconds Setup time retrying the burner sequence for the 1st recycle handler The 5 second minimum ensures the recycle reason has time to be displayed Related registers r154 r176 Failure Response Setup 1178 Recycle 1 retry Maximum number of recycle tries before giving up for the 3 0 65535 seconds limit count 1st re
131. ly using any SLATE module will create many network visible inputs and outputs in SLATE device and the designer can create others via wire sheet programming All of these network inputs and outputs or points can be filtered to make them hidden and remove them from visibility to the communication protocols For example of the hundreds of points that are available a particular application design may prefer to reveal only a dozen or so as items that represent the equipment and that are useful to the site where the equipment is installed Each point that is potentially writable can be set to a Read Only condition or a password can be applied and or range limits can be set These choices are made via a form that is available in the Honeywell SLATE Tool as part of creating a control program Display Screens The display screens installed in a SLATE device are web pages and the SLATE Base Module implements a web server to provide these pages to the SLATE display or any web browser such a browser in aPC or smart device Honeywell provides a set of display screens for each of the modules that a designer can use as is or adapt or replace using a different design The designer also creates screens for the wire sheet programmable logic to represent the status of the controlled equipment Export the Results All of the data created by the designer is exported along with mandatory data provided by Honeywell to create a SLATE Kit File A Kit File
132. menu Select Designer or Installer 130 The default Password for the Designer ID is SlateDesignerPassword or SlatelnstallerPassword Capitalize the password as written Once you have selected Designer for the User ID and typed in the password click the Request RIN button and check the SLATE base display for a six digit number Type in the number the RIN field and include the dash You have 3 minutes before the system times out If the system times out you can re initiate a log in procedure from the top The SLATE system forces a local presence at the SLATE base in order to log in and load a kit or carry on any other function requiring log in At this point you are given the option of changing the password At this time do not change the password 32 00014 01 Logged in as Designer Click on the X to close the log in window You will be logged in as either Designer or Installer But the screen shot above indicates Designer as an example You are now returned to the Designer Kit page SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM O01 Series 131 Chapter 16 SLATE Project Manager and Kit Loading Find your project in the File field and click the Install Designer Kit button Allow the kit to load This process may take a few minutes so be patient At the end of a successful load you wil see Kit Loaded Successfully 32 00014 01
133. mit Socket Re Default Name Value Range r620 Socket 4 limit Response to valid limit status as defined by Socket 4 limit 1 1 Unknown response response trigger register r621 2 Recycle 1 2 3 4 If Recycle 1 Recycle 2 or Recycle 3 are chosen 3 Recycle 2 whenever the limit status is not Limit a recycle and 4 Recycle 3 hold occurs until the status reverts to Limit 5 Soft lockout 5 6 If Soft lockout or Hard lockout is chosen whenever 6 Hard lockout the limit status is not Limit OK the appropriate type of 7 Auto ignition lockout occurs active 7 If Auto ignition active is chosen whenever the limit status is Auto ignition threshold exceeded the Burner Control will act as defined by the Auto ignition enable parameter r134 For the Auto ignition active response the Socket 4 limit response trigger parameter r621 is ignored Related registers 1621 Socket 4 limit response trigger 1177 179 Recycle 1 delay time retry limit count retry limit response 1180 182 Recycle 2 delay time retry limit count retry limit response 1183 185 Recycle 3 delay time retry limit count retry limit response 1134 Auto ignition enable 1621 Socket 4 limit Determines when the Burner Control responds to the 1 1 Disabled Ignore response trigger Limit Module It also provides a master disable for the limit limit socket 2 Always 1 Disabled Ignore limit This limit socket is inactive Prepurge Igni
134. n SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 47 R001 Series Chapter 5 Burner Control Module and Configuration Re Default Category ter Value Range Timings r151 ILK AS proving Time that a de energized ILK or IAS whicheveriscon 0 0 60 seconds Setup maximum wait figured is tolerated from the start of the prepurge state time If this time is exceeded without establishing the input as energized a configured response occurs r163 or r164 Note In previous Honeywell controls this time was fixed In this system it is programmable to accommodate VFDs which take a longer time to provide optimum airflow 1152 Early purge If purge proving is enabled r121 and it is proven immedi 30 0 65535 proving delay ately upon entry to the prepurge state an extra delay oc O accept the curs that lasts for the duration defined by this parameter proven condition Related register with no delay 1121 Prepurge rate proving r153 Early lightoff If lightoff proving is enabled r123 and it is proven imme 30 0 65535 proving delay diately upon entry to the drive to lightoff state an extra O accept the delay occurs that lasts for the duration defined by this proven condition parameter with no delay Related register 1123 Lightoff rate proving Failure r154 Purge rate The action taken upon a failure to achieve the target firing 1 1 Unknown Re proving failure rate d
135. nal in string path B FistA Indicates the first terminal in string path A of the dual paths First8 Indicates the first terminal in string path B of the dual paths Common Indicates that the input is common to both string paths Indicates the terminal where string paths A and B rejoin Annunciates the last terminal in each string path In Fig 5 itis Low Oil Temperature or Low Gas Pressure Junction The illustration below shows how the above possible options for the Analyzer Input Configuration in a dual string path dual fuel system might look d ot gt S ET a C Select Gas Example The example below is for a dual fuel system with 3 Analyzers or series string input to the Burner Control Module that utilizes the Annunciator Module meus a 107 Chapter 11 SLATE Annunciator Module m 2 m ur Annunciator Analyzer Trigger Components Terminals Path Designations Bumer Path A 6 7 10 11 ILK1 Common control ILK ILK1 ILK2 Fuel Selector 12 T7 ILK2 ILKS ILK6 ILK7 T10 Fuel Selector First Path B 67 88 711 ILK5 Junction A and ILK4 Junction ILK2 Fuel Selector 11 12 8 Fuel Selector FirstB ILK3 ILK4 ILK6 ILK7 T9 ILKS B 12 ILK6 Common Implied Final ILK7 2 LOVF2 Burner Limit Limit2 Fuel 13 14 15 713 Limitt A control
136. nfirm PII 7 Values that you enter nere determine the limits beyond which the sensor is considered to be faulty 10 measured value to adjust you su pf of ham to zer the result up or down such as to this disables these values match a precise external this case a sensor fault limit sti measurement exists but it is determined by the bult in limitations cf the VO rivers SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 89 P8001 Series Chapter 8 SLATE Limit Module and Configuration 1 Select the Block that you want to set up Cell A or D Mere Grn 2 Give the Name If inis block provides BC Notrhcation then mis name must exactly march the used to set up te Burner Control socket anc must be 1 to 12 characters long If it isn t used for SC nonficaten then the only reminds you cf the blocks purpose which is aso important CM A TIAM Cell A Thermocouple input 10 deg 200 deg F Dwecton gmt Threshold Hysteresis Detection time Recovery 32 00014 01 Chapter 8 SLATE Limit Module and Configuration 4 Set up the block s input cell assignment As soon you Nave cone that the input cell details are shown assuming that the input has already been setup 5 Select High limit or Low limit according to how you want the threshold fo be used If the assignment 1s to dusi track AB dual track CO th
137. ntrol Module Refer to Chapter 13 for further information on the Annunciator Module Status LEDs There are 4 LEDs on the front of the Burner Control Module that provide quick identification of system status and problems This status is broadcast to other modules on the platform bus in case they are affected by the inoperable module s See the table below for descriptions of the four status LEDs LED Color Description Power No light System does not have power Green System has power cpu Red No valid configuration Green Running Faut Red Fault No light No fault Flame Yellow Flame is detected No light No flame is detected There are also 17 separate LEDs for each of the Burner Control Module terminals See the table below for module terminal LED descriptions Color Description Green Terminal is ON or is Normal Red Fault No light Terminal is OFF or Not in use LED Display All SLATE system modules have a seven segment three position LED display for indicating the assigned module number of the SLATE system Select and Reset Buttons All SLATE system modules have Select and Reset buttons located on the front of the module and beneath the segment display The Reset button is used to clear a lockout and reset the module The Select button is used to scroll through the segment display information Chapter 5 Burner Control Module and Configuration
138. odule number 0 Disabled r613 Socket3 limit Name for Socket 3 limit String up to 12 characters 12 character string name Note All sockets in the Burner Control must have unique maximum names Data packets exchanged between modules must have the correct number and name otherwise data is ignored 32 00014 01 Chapter 5 Burner Control Module and Configuration Default Category ter Value Range Limit 1614 Socket3 limit Response to valid limit status as defined by Socket 3 limit 1 1 Unknown Socket response response trigger register r615 2 Recycle 1 2 8 4 If Recycle 1 Recycle 2 or Recycle 3 are chosen 3 Recycle 2 whenever the limit status is not Limit OK a recycle and 4 Recycle 3 hold occurs until the status reverts to Limit OK 5 Soft lockout 5 6 If Soft lockout or Hard lockout is chosen whenever 6 Hard lockout the limit status is not Limit OK the appropriate type of 7 Auto ignition lockout occurs active 7 If Auto ignition active is chosen whenever the limit status is Auto ignition threshold exceeded the Burner Control will act as defined by the Auto ignition enable parameter r134 For the Auto ignition active response the Socket 3 limit response trigger parameter r615 is ignored Related registers 1615 Socket 3 limit response trigger 1177 179 Recycle 1 delay time retry limit count retry limit response 1180 182 Recycle 2 delay tim
139. of this time an inter rupted pilot is turned off and only the main flame provides proof of combustion Notes This parameter is ignored for an Intermittent pilot because there is no MFEP and for Direct Burner Ignition DBI because DBI time is a separate parameter 127 r140 Fuel 2 main flame establishing time is register r190 0 30 r140 Direct burner ignition time Time length main valve may be on before flame must be proven when Direct Burner Ignition DBI is used Note This parameter is ignored for other ignition typ 127 0 4 seconds r141 Postpurge time Time length to wait for the burner to clear excess fuel and products of combustion after it has been running or attempted to ignite 0 65535 seconds 0 No postpurge SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 45 001 Series Chapter 5 Burner Control Module and Configuration Category ter Inter locks Setup 142 Fuel selection setup 1 When NA No fuel air module is selected the Burner Control does not use fuel air communication Note If the Fuel air control module number r119 is non zero a configuration fault exists and a lockout occurs A configuration fault lockout also occurs if this parameter has any other value but the Fuel air control module r119 is zero 2 3 If a single fuel is selected via Always use Fuel 1 2 the reported fuel selection sent to a Fuel Air R
140. oft lockout or Hard lockout is chosen whenever 6 Hard lockout the limit status is not Limit OK the appropriate type of 7 Auto ignition lockout occurs active 7 If Auto ignition active is chosen whenever the limit status is Auto ignition threshold exceeded the Burner Control will act as defined by the Auto ignition enable parameter r134 For the Auto ignition active response the Socket 5 limit response trigger parameter r627 is ignored Related registers 1627 Socket 5 limit response trigger 1177 179 Recycle 1 delay time retry limit count retry limit response 1180 182 Recycle 2 delay time retry limit count retry limit response 1183 185 Recycle 3 delay time retry limit count retry limit response 1134 Auto ignition enable 1627 Socket Slimit Determines when the Burner Control responds to the 1 1 Disabled Ignore response trigger Limit Module It also provides a master disable for the limit limit socket 2 Always 1 Disabled Ignore limit This limit socket is inactive Prepurge Igni 2 Always This limit socket is active without regard to the tion and Run Burner Control state 4 Ignition and Run 3 Prepurge Ignition and Run This limit socket is active 5 Flame is on during the named states and their sub states 6 Run 4 Ignition and Run This limit socket is active during the named states and their sub states 5 Flame is on This limit socket is active whenever flame is required to be on 6 Run This limit socket is
141. oftware components required for the SLATE AX Tool You will see the following icon on your desktop to start using the tool Please always use this icon to start the SLATE tool in the future 11 Please double click on the SLATE Tool icon to start the program You should see the following screen 12 Click on Open SLATE AX Tool button The following screen is displayed SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM P8001 Series 13 Chapter 2 Using the Honeywell SLATE AX Tool hiagar Requesting License uns cO At this point DO NOT FOLLOW THESE INSTRUCTIONS Submit the host ID to Honeywell Customer Care for licensing As mentioned the SLATE AX Tool requires a license to operate Once you have received your license you can only use it on this computer since the license is tied to the computer hardware Once you have received your license in your e mail copy the license file onto your desktop The file will be Win 000 20002000X zip You will need to right click and extract the files inside to a folder on your desktop tract Al Share with Restore previous versions Sendto Chapter 2 Using the Honeywell SLATE AX Tool Inside the folder will be one or two license files These files must be copied to the following location C Slate Tools Niagara Niagara 3 8 88 licenses Note the license version may be different than highlighted based on updates
142. oneywell Sa SLATE UPDATE 1 15 Setup download gt SLATE AX 3 8 38 1 18 Setup download SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM R8001 Series Installing the Software 1 Download the file to a folder or your PC desktop There will be a SLATE AX XX XX depending on the current version level Setup exe icon or file if you selected a folder 2 Double click on the above icon and allow the setup to install on your computer This may take several seconds before the install program starts The following screen is displayed that will begin the SLATE AX installation SLATE AX 3 8 38 1 07 Click Next to install software SLATE 3 Press the Next button to begin the installation The following screen will be displayed and you will be asked if you agree to Chapter 2 Using the Honeywell SLATE AX Tool the terms of the Licensing Agreement and the Terms of Use When you see the following screen please press the Next Please click the I agree button to both of these requests button to continue installing the tool HONEYWELL SOFTWARE END USER LCENSE AGREEMENT HONEYWELL IS WILLING TO PROVDE A LIMITED UCENSE OF THE SOFTWARE TO YOU ONLY ON THE CONDITION THAT YOU ACCEPT ALL THE TERMS IN THIS AGREEMENT PLEASE READ THE TERNS AND CONDITIONS OF THIS AGREEMENT CAREFULLY BEFORE US NG THS CCRN ON TE LOGIN BUTTON AND OR USING THE SOFTWARE YOU ACKNOWLEDGE THAT YOU HAVE READ THIS AGREEME
143. ors will move to the Prepurge position Dashboard Fuel Air Curve Edit IEEE When Prepurge is confirmed the SLATE Fuel Air Ratio reports that it is At Prepurge and this causes the SLATE Burner to measure the prepurge time lt Dashboard Fuel Air Curve Edit Installer When the actuators have stopped the Confirm Prepurge button will become enabled During commissioning none of the steps occur automatically the installer is always in control Click the Confirm Prepurge button When Prepurge is done the SLATE Burner Control will then request the Lightoff position The yellow light is on next to the Confirm Lightoff button but again it is gray because the actuators are not in position Fuel Air Curve Edit Installer 32 00014 01 Select Lightoff from the drop down list and click the Go to Lightoff button to move the actuators to the lightoff position m Fuel Air Curve Edit alae installer Once the Lightoff position has been reached the Confirm Lightoff button will become enabled Click it to confirm that you want the SLATE Burner Control to light the burner NOTE You may have just a few seconds to get the flame turned on at just the right time after clicking this button us amet 5 9 e
144. ose button to return to the SLATE device S SLATE Report Tool Vetsion 7 Un e Te folowing ese oriy vald to the Seen Bi Fun Bad Spe fem See AX to upate Sitom Eror Foot Vines UO Bock sue Rept The Build System button is used to compile the wire sheet This process makes sure that there are no duplicate or erroneous configurations Any errors will generate a Build System Error Report which can be found in the Reports section 32 00014 01 Chapter 3 SLATE Text Configuration and Network Visibility The SLATE Web Editor section is located in Chapter 14 SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 29 98001 Series Chapter 3 SLATE Text Configuration and Network Visibility 30 32 00014 01 Chapter 4 SLATE Base Module Setup and Configuration Chapter 4 SLATE Base Module Setup and Configuration Overview The RB001A1001 SLATE Base Module provides communications and power supply for the SLATE system configurable safety for the Burner Control Flame Amps Fuel Air Ratio and Limit modules It also provides programmable logic for the Digital and Analog O and Annunciation Within the SLATE system the Base Module provides Power to all modules with multiple voltage options External communication protocols Modbus TCP BACNet MSTP or IP and web services Overall health of the system The ability to do remote
145. ot created a Station please refer to Chapter 2 of this manual to learn how to create a new station If you have created a Station open up the Navigation pane until to reach your SLATE Device Double click on the SLATE device to launch the Module Configuration Tool Next click on Use Annunciator Wizard Chapter 11 SLATE Annunciator Module EIEUEEDUUUNUTUIEIITUNEENEENN eh Slate Modules ossa Base son 1 Bune Cao BO 2 poeti 6 Dirige Skt Notila 5 You should be taken to the Annunciator Configuration Wizard which allows you to set up the Annunciator Module input terminals This is how the SLATE Annunciator Module is configured for use There are 14 Annunciator terminal inputs that will need to be configured T6 T19 After you have configured all of the terminals you will need to click the Save button Once you are done with all of the SLATE programming and configuration it will be stored as a kit fle as explained in Chapter 15 and Loading a SLATE Kit See Td wena erm rs Pet ree EL x mem pucr eme FS Canes o Ed eem i eane LEER aliaa Do i 6 Each separate input string to the Burner Control Module is considered an Analyzer trigger Examples of Analyzer trigger input strings are the burner control interlock airflow switch lockout input pre ignition interlock limit control inputs for fuel 1 or fuel 2 limit module LCI input or other
146. ounted on the DIN rail or can be mounted remotely such as to put a flame module close to its flame sensor SLATE Fuel Air Ratio Control R8001C6001 and Actuators R8001M1050 50 in lb NEMA 1 R8001M1150 150 i Ib NEMA 1 R8001M4050 50 in lb NEMA 4 and 8001 4150 NEMA 4 Durastep actuators in 300 in Ib and 900 in Ib may also be used The SLATE Fuel Air Ratio Control Module controls the relationship between fuel airflow and fiue gas recirculation on a power burner It provides control for up to 4 SLATE actuators and or 2 Variable Frequency Drives VFD SLATE Limit Module R8001L8001 U The SLATE Limit Control Module provides the ability to utilize any type of analog signal and create safety limits on pressure or temperature or both SLATE safety modules cannot be programmed only the SLATE Base provides this feature The basic behavior of each safety module is fixed but can be adapted to various purposes by changing configuration parameters The SLATE Burner Control will have 70 parameters to tune and select behaviors Examples of these parameters include Timings such as prepurge ignition and postpurge times The type of ignition such as pilot or direct The response to flame failure such as lockout recycle or recycle with a delay The inputs and outputs on a safety module are available to the control parameters and status registers that are available to the control program Each of these also has a dedicated pur
147. owledge notification a limit event handler in the SLATE Burner Control must have a matching name Both names are part of the safety data in each device Thus for a Limit lockout to be effective in the case of an acknowledgment failure all SLATE Burner Controls using the limit for safety must get the power for their outputs via the SLATE Limit module Getting Started 1 To access the configuration tool you will need to launch the SLATE AX Tool 2 If you have not created a Station please refer to Chapter 2 of this manual to learn how to create a new station 8 If you have created a Station open up the Navigation pane until to reach your SLATE Device Double click on the SLATE device to launch the Module Configuration Tool 4 Select Limit Control EXE OD om at Joke rot E n PCT 5 Configure the parameters in the configuration section based on the outcomes you need for your application Limit Block Concepts ig 8 one Sensor Limit block 1 Be One Sensor A Limit Block is programmable logic inside the SLATE Limit Module A SLATE Limit Module contains 12 limit blocks They are all identical Each can monitor one or two cells A block may be configured to perform a simple function High Limit Compare the sensor reading vs a threshold react if itis too high Low Limit Compare the sensor reading v
148. pose A few examples for a burner control Parameter the call for heat request a non safety signal which typically would come from the control program Status the current burner state e g Standby Prepurge Ignition Firing Status the elapsed time of the current state Programmable Logic A SLATE system also provides configurable modules that provide inputs and outputs for use by the control program Those modules are SLATE Analog Module R8001U3001 U The SLATE Analog Module provides a variety of different combinations of analog input and output types 0 10 VDC inputs or outputs 4 20 mA inputs or outputs Thermocouples type J and RTD 8 wire NTC Pulse Width Modulation and Tachometer SLATE Digital Module R8001D4001 U The SLATE Digital module provides 14 opto inputs or 6 relay outputs SLATE Annunciator Module R8001N7001 U The SLATE Annunciator module is designed to monitor the status of a series string of limit control and interlock contacts for commercial or industrial burner The Annunciator Module acts as a system monitor and enhances fault and status messages of the SLATE Burner Control Module A SLATE control program resides and is executed with the SLATE Base Module To create a control program the user utilizes a wire sheet part of the Honeywell SLATE tool that resides on computer The programming is performed by dragging and dropping function blocks onto an editing screen dragg
149. pping 40 F to 150 F 40 C to 66 C Humidity 95 continuous noncondensing Vibration 0 5G environment Approvals Underwriters Laboratories Inc Listed File MP268 IRI acceptable Federal Communications Commission Part 15 Class A Emissions Must be mounted inside a grounded metal enclosure Chapter 4 SLATE Base Module Setup and Configuration LED Array There are three LEDs on the front of the base module that provide quick identification of system status and problems This status is broadcast to other modules on the platform bus in case they are affected by the inoperable module s LED Color Description O Power No light _ System does not have power Green System has power cpu Red No wire sheet or problem with the wire sheet Green Running Faut Red Fault No light Running There are three LEDs on the front of the Base Module that provide quick identification of system status and problems This status is broadcast to other modules on the platform bus in case they are affected by the inoperable module s LCD Screen The Base Module LCD screen will show information about various modules and other parts of the combustion system By using the arrow keys to navigate the items on the LCD screen then press OK to select one The figure below shows Burner6 is in lockout For additional information navigate to that menu item and press OK
150. r parameter r633 is ignored Related registers 1633 Socket 6 limit response trigger 1177 179 Recycle 1 delay time retry limit count retry limit response 1180 182 Recycle 2 delay time retry limit count retry limit response 1183 185 Recycle 3 delay time retry limit count retry limit response 1134 Auto ignition enable 1683 Socket 6 limit Determines when the Burner Control responds to the 1 1 Disabled Ignore response trigger Limit Module It also provides a master disable for the limit limit socket 2 Always 1 Disabled Ignore limit This limit socket is inactive Prepurge Igni 2 Always This limit socket is active without regard to the tion and Run Burner Control state 4 Ignition and Run 3 Prepurge Ignition and Run This limit socket is active 5 Flame is on during the named states and their sub states 6 Run 4 Ignition and Run This limit socket is active during the named states and their sub states 5 Flame is on This limit socket is active whenever flame is required to be on 6 Run This limit socket is active during the Burner Con trol Run state only Related register 1632 Socket 6 limit response r636 Socket 7 limit Assigned Limit 7 Module number in SLATE rack 0 0 99 module number 0 Disabled 1687 Socket7 limit Name for Socket 7 limit String up to 12 characters 12 character string name Note All sockets in the Burner Control must have unique maximum names Data packets exchanged between modules must
151. relights the main burner MOS 7 Manual open Used when a main valve must be opened normally before light switch ing the burner The switch closes when the manual valve is fully open PPP 8 Purge position A PPP switch or High Fire Switch is used for mechanical throttle proven systems It closes when airflow is sufficient to purging MV2 gt 9 Main valve 2 0 5 PF 120VAC Second main fuel valve in a double block system May be used 2 0A inrush 240VAG for delayed main 2nd stage valve or VPS valve proving se 2A continuous 10 quence inrush 24VDC 10 Lightoff position 24 0 0 5 mA 24 An LPP switch or Low Fire Switch is used for mechanical proven 240VAC 0 2 mA throttle systems It closes when the throttle position is correct for lightoff 32 00014 01 Chapter 5 Burner Control Module and Configuration Label ion Rating MV1 gt Main valve 1 4A 0 5 PF 120VAC First main fuel valve in a double block system May be used to 2 0A inrush 240VAC power both main valves or for VPS valve proving sequence 2A continuous 10A inrush 24VDC LOVF2 12 Limit and control 24VDC 0 5 mA 24 Provide connection to limits and operating controls It must be input Fuel 2 240VAC 0 2 mA closed before burner startup is allowed If it is open during Run LGF 18 Limit and control it causes burner shutdown It can optionally genera
152. ressing the About in the Slate Tool Program Start Page Honeywell SLATE Tool Honeywel ii This screen is shown at startup of the SLATE AX Tool If you see the above screen you have successfully installed all the components needed to use the SLATE Tools to create a design and web pages for your SLATE device At this point follow the instructions on how to use the SLATE AX Tool Getting to know the SLATE AX Tool To understand how SLATE AX Tool works it s important to understand a few terms Platform where you work or your laptop or computer Hosts the SLATE AX software Station a method to group your work You open a station and connect to it using credentials Device is within a station you can save your SLATE device a design for a SLATE control Wire Sheet The logic you create for you application using function blocks A term that is interchanged with Logic Function Block Basic unit of programming SLATE logic where blocks represent behavior are placed on the wire sheet and connected with lines that indicate the flow of data Block Configuration Defining certain properties of a particular function block Binding Assigning a wire sheet input or output to a SLATE register or physical terminal on a SLATE module Link Connecting function blocks with lines that represent data flow Kit Once the wire sheet is complete it must be compiled and loaded into the SLATE Base Module The file loa
153. s a threshold react it itis too low Dual Track Limit Compare two sensors react if the difference exceeds a threshold Limit Block Configuration Enable Block name The name is a reminder of the purpose and is also used for the SLATE Control notification Disable A block that is not needed is disabled Status Only A block may be used to provide only a status value Limit Lockout The block will react by causing a lockout of Limit module SLATE Burner Control Notification The block will react notifying a particular SLATE Burner Control Auto ignition Burner Control Notification The block wil react by notifying a particular burner that the auto ignition temperature has been reached typically 1400 F Assignment A B C D The block may be assigned to cell A B C or D AB closest AB average CD closest CD average Dual Track Dual Track CD It can use the closest sensor to the threshold or can average two of them or it can compare them to each other Threshold This is the high limit low limit or maximum difference for Dual Track Hysteresis Hysteresis currently is not used Detection time The threshold must be exceeded for this amount of time before the block will react 32 00014 01 Chapter 8 SLATE Limit Module and Configuration Burner Control Notification Burner Control Module 2 From 7 High Temp BC Socket there are 6 of these in each
154. s must have their ground reference terminal s in common with the SLATE system ground 3 Shields for sensor cabling should be tied to SLATE system ground terminal 2 of the sub base I O connector or the single point ground 116 Add this connection when external supplies are present 2 or when tying shields directly to single point ground Shielded cable recommended for applications where electrical noise exists Thermocouples must be isolated from SLATE system ground Earth ground or any conductive path 32 00014 01 Flame Rectification Amplifier Modules The Rectification Flame Amplifier module requires the SLATE system ground be connected to the burner ground Chapter 14 SLATE Wiring Basics ically Earth ground Drawing A below shows best practice for a SLATE system that does not have any other points tied to earth ground If the SLATE system ground is already connected to burner Earth ground the wire from terminal G to earth ground is not required see drawing Rectification Flame Amp Module ow wn amd Sub Base Rectification Flame Amp Module 1a owe eae aes Sub Base O O00 an 1 The connection from the flame rod return G lead wire should use the shortest direct path back to the Flame Amplifier Module For best practice the
155. scription ds Green Terminal is ON or is Normal 2 Red Fault ACTUATOR 2 13 No light Terminal is OFF or Not in use n Select and Resent Buttons The Fuel Air Ratio module have Select and Reset buttons located TEARS 5 on the front module and beneath the segment display The Reset n button is used to clear a lockout and reset the module The Select 95 button is used to scroll through the segment display information ACTUATOR 4 8 19 c Fuel Air Ratio m Terminal Functions and Configurations Terminal Functions Min Typical Max Units Vote n Penge foo fiso Fen 248 fwo na 250 mvoc Fi 1 Fuel A Ratio Control LED Display Accuracy 2250 250 mvDC Whicmeri ao x ester Range loo i0KOhmbed Understanding the Terminals Resoution 40 mvbC The SLATE Fuel Air Ratio Control Modules contains 20 wired na 1088 500 520 nvoc as hs jn 250 maoe Peson Juano Na 05 moe 18 15 fe EELS oues Range 250 manc _ MaxLoed Resolution 40 man 500 Ma Accuracy 2000 fowo uADG Oo25mA f uoc stoma 66 32 0001401 Chapter 7 SLATE Fuel Air Control Module and Commissioning
156. se 7155 Related registers 1124 Rate proving delay 1153 Early lightoff proving delay 1155 Lightoff rate proving failure response 1124 Rate proving Identifies how long to wait for the modulation rate to 0 0 300 seconds delay be proven before giving up and taking the configured 0 5 minutes response r154 r155 0 Must be proven Includes Prepurge and Lightoff immediately Related registers 121 Prepurge rate proving 1123 Lightoff rate proving 154 Purge rate proving failure response 1155 Lightoff rate proving failure response 1125 Fan speed toler When prepurge and or lightoff proving is configured to 0 0 100 ance occur depending on measured fan RPM and when the measured speed differs from the specified speed by less than the value of this parameter and it has been in this range for 3 seconds then fan speed is considered to be proven It then remains proven as long as the speed remains within the tolerance band of this parameter 42 32 00014 01 Chapter 5 Burner Control Module and Configuration Default Category ter Description Value Range Ignition 1126 Igniter duration Specifies how long a spark igniter IGM output T17 1 1 Disabled use Setup should be turned on during ignition HSI 1 If a Hot Surface Igniter HSI is enabled r116 this 2 Normal duration parameter must be disabled 3 Early spark ter 2 Normal duration provides IGN power
157. st actually be received Related registers 1600 648 Socket limit 1 8 1 Disable 2 Enable 135 Delayed main valve 2 enable If enabled the MV2 is turned on after flame has been established via MV1 upon entry to Run Note It is a configuration fault to enable this feature for a fuel that is also enabled for valve proving see r186 1 Disable 2 Enable always 3 Enable for fuel F1 4 Enable for fuel F2 320001401 Category ter Timings Setup r136 Name Prepurge time Chapter 5 Burner Control Module and Configuration Time length to prepurge the burner to clear out any pos sible leftover fuel or products of combustion Default Value 0 Range 0 65535 0 Disable 137 Preignition time During the preignition state the igniter is on but neither main valve s nor pilot are powered Time period typically used either to prove that flame is not simulated by spark since no flame signal is allowed during preignition or it is used as pre heat time for a Hot Surface Igniter HIS 0 0 120 seconds 0 Disable r138 Pilot fame es tablishing time Time length allowed before requiring a flame to be pres ent during ignition when a pilot is used Ignored if Direct Burner Ignition DBI is enabled r127 0 30 r139 Fuel 1 main flame establish ing time Time length that an interrupted pilot is on along with the main valve s for Fuel 1 At the end
158. t See example below Ferme One SLATE Project Nome SLATETiainingevice SLATE Stones SLATE Web rome Lx sommras SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 127 R8001 Series Chapter 16 SLATE Project Manager and Kit Loading You can select the screen size for which your web pages will be designed This will imit the size of the Web Editor work space to that available on a screen with the selected resolution SATEPejestiose SLATETiainingDevice_ SATE Saien Deco porum _ E m re zz Click the OK button when you are finished Now that you have a SLATE project identified and named you can highlight it and build a kit Click on the Open Kit Generator 128 You will need to define what elements the kit will contain Build SLATE KIT for project SLATE 9 rd Web Paces arg Only Web Pages Only SLATEKT Fe You are also given the option to lock kits down Locking the kit insures that no one will have access to make any changes to the SLATE Base without the key certificate Certificates are a way of protecting the kit The screen shots below allows you to create access and locks the base down only allowing you to create kits for that specific base 32 00014 01 SLATE KIT Builder Build SLATE KIT tor projoct De
159. t of those you have already used The normal up down buttons that you have used can be used to move any selected actuator However the four up down buttons shown above are unique As the text describes they always move the Trimmed actuator no matter what actuator is selected A table shows the status of the Trimmed actuator Air in this case The table automatically fils in and shows values on one side or the other depending on whether the actuator is Below or Above the curve m Bg uuu Below Measured 0 0 44095 Commanded 0 0 44 0 There are two ways to enter trim limit Min Max values 1 Enter numbers into the boxes and click the Set Min and or Set Max buttons Throttle Min Cuve Max a 200 320 E 2 Click the Set Min Max Using Measured button gt 2 550 44 0 s 770 Ws tue E ome ee mm T mm E I At each point there must be a Min and a Max actuator deviation These provide safety limits as a percent of actuator travel e g the maximum amount it is allowed to deviate such as 5 or 296 Both Min and Max are positive numbers They are the magnitude of offset that is allowed The Min limit is mapped to 100 0 negative 100 trim request coming from the SLATE AX Tool Wire Sheet and the Max is mapped to 100 0 positive 100 For
160. t0 175 0 T 12K 200 1250 o Configuration _ Range for Performance Max Resolution 01 Thermocouple J 50 C 1025 C 4 C Accuracy 20 20 20 AD 10 C 30 120 C Sees ni as 15 ES Rm 1350 2500 420 1200125 m TE Curent Oa fama 20MA 05 mA vatge n704 2v Tov Joa typical SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series Chapter 7 SLATE Fuel Air Control Module and Commissioning Recommended Wire Recommended Part Numbers Application Size Communication 22 AWG two wire Belden 8723 Lines twisted pair with ground shielded cable or or five wire equivalent Other terminals 18 AWG wire insulated TTWeOC for voltages and THW75C temperatures for given THHN90C application Fuel Air Ratio Configuration Getting Started 1 To access the configuration tool you will need to launch the SLATE AX Tool 2 Ifyou have not created a Station please refer to Chapter 2 of this manual to learn how to create new station 3 If you have created a Station open up the Navigation pane until to reach your SLATE Device Double click on the SLATE device to launch the Module Configuration Tool 4 Select the Fuel Air ratio control then click Configure Selected Module SLATE Meade Configuration Version 03607 2215
161. te a call for input Fuel 1 heat when it closes When the dual fuel option is enabled the 1 or LCV F1 LED indicates the selected fuel PII 14 Pre ignition inter Interlock connection required to be closed before ignition se locks quence begins Typically POC proof of closure switch PVR 15 Pilot Valve 4A 0 5 PF Q 120VAC Pilot valve connection point 20A inrush Q240VAC continuous 5A inrush 24VDC MS 16 Interrupted Airflow 24VDC 0 5 mA 24 Airflow proving switch input or lockout input for EU Switch Lockout 240VAG 0 2 mA input IGN gt 17 Ignition 4A 0 5 PF 120VAG Ignition transformer connection point 20A inrush Q240VAC continuous 5A inrush 24VDC VPS 18 Valve Proving 24VDC 0 5 mA 24 Valve proving sequence VPS switch input Provided from a Switch VPS 240VAC 0 2 mA pressure switch which is mounted between the two main gas shutoff valves MV1 and MV2 It is used to perform the system atic gross leakage test 19 Lockout Interlocks Lockout interlock input string connection point Vref 20 Reference voltage 24VDC 0 1 mA Voltage reference circuit 24VAC 0 1 mA 85 264VAC 0 2 mA 21 Not used Vref 22 Reference voltage 24VDC 0 1 mA Voltage reference circuit 24VAC 0 1 mA 85 264VAC 0 2 mA Wiring It is important to lie out and understand the wiring to and from For installation and wiring information refer to document 32 00010 the SLATE Burner Control Mo
162. tes and their sub states 6 Run 4 Ignition and Run This limit socket is active during the named states and their sub states 5 Flame is on This limit socket is active whenever flame is required to be on 6 Run This limit socket is active during the Burner Con trol Run state only Related register 1602 Socket 1 limit response r606 Socket 2limit Assigned Limit 2 Module number in SLATE rack 0 0 99 module number 0 Disabled 1607 Socket2limit Name for Socket 2 limit String up to 12 characters 12 character string name Note All sockets in the Burner Control must have unique maximum names Data packets exchanged between modules must have the correct number and name otherwise data is ignored SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 5 001 Series Chapter 5 Burner Control Module and Configuration Category ter Limit Socket Re Default Name Value Range 1608 Socket 2 limit Response to valid limit status as defined by Socket 2 limit 1 1 Unknown response response trigger register r609 2 Recycle 1 2 3 4 If Recycle 1 Recycle 2 or Recycle 3 are chosen 3 Recycle 2 whenever the limit status is not Limit OK a recycle and 4 Recycle 3 hold occurs until the status reverts to Limit 5 Soft lockout 5 6 If Soft lockout or Hard lockout is chosen whenever 6 Hard lockout the limit status is not Limit OK the appropriate type of 7 Auto ignition lockout occurs active 7 If Auto ign
163. throughout the mination Pilot Flame Establishing Period PFEP or Direct Burner Ignition DBI time whichever is enabled 3 Early spark termination turns the IGN output off half way through the PFEP period or one second prior to the end of DBI time r127 Ignition type Type of ignition system used 1 1 Intermittent pilot 2 Interrupted pilot 3 Direct burner ignition 1128 Flame sensing Describes the number of flame sensors and how they 1 1 Single flame system type are compared to determine whether successful flame is sensor present 2 Two flame sen 2 Two flame sensors with OR logic flame detection is sors OR true if either sensor detects flame 3 Two flame sen 3 Two flame sensors with AND logic flame detection is sors AND true only if both sensors detect flame 4 Two flame sen 4 Two flame sensors DELAYED the first sensor must sors DELAYED detect flame within the normal tim then a second sensor 5 Four flame sen must also detect flame after a delay time expires sors DELAYED OR 5 Four flame sensors DELAYED OR logic same as previ 6 Four flame ous case except each sensor is now paired with another sensors DELAYED sensor and within those pairs OR logic is used a pair de AND tects that flame is present if either sensor detects flame 6 Four flame sensors DELAYED AND logic same as previous case except each sensor in the pair uses AND logic with its partner each pair detects flame only if both sensors in the pair are sensing flame For
164. tion for the register The Hidden column shows the register will be visible available for communication with external devices via BACnet and Modbus Hidden registers can still be seen if used in a web page Expand each register drop down list individually to hide the register or leave blank to make the register information available Click the Multiple Select Mode box to select multiple registers at once or use the Hide All or Unhide All buttons at the bottom of the window to set all registers Insure the Protect Mode box is unchecked to edit When finished click the Save and Close buttons enn ey Another method to protect data in a register from being overwritten is by assigning it a security level This is done in the Password column Click the arrow in the register you want to protect and select the level of security you wish to assign to that register Insure the Protect Mode box is unchecked When finished click the Save and Close buttons When setting the security levels please note the following 32 00014 01 Designer Highest level of access adjust safety parameters build F A curves build kits change set points as well as software updates Installer Next level of access adjust safety parameters build F A curves build kits change set points etc Operator Lowest level of access change non safety set points allowed basic ac
165. tively to terminal 6 on the Base Module VO connector or the G terminal on the flame amp Analog Modules Analog I O Limit Fuel Air The analog cell terminals within these modules are not isolated they are all referenced to the SLATE system ground An externally powered sensor such as voltage current or PWM input to an analog cell must come from a power supply that is ground referenced to the Slate system ground Failure to do so may result in inaccurate sensor readings and possible damage to the analog cell or sensor The power supply generating the voltage current input should have its ground common connected to terminal 2 of the sub base I O connector of the module utilizing the analog function None of the four terminals of an analog cell are intended for grounding external equipment The image below shows proper ground connections Chapter 14 SLATE Wiring Basics Dual NTC 24 VAC 1 Analog 1 0 1 Module Wr r9 Alternate 0 Grounding 24 VDC Method 4 To 20 mA o External pinus 9 Sub Base o To 10 voc External Sensor Grounding bar or ground system single point i 1 OOO 1 Recommended unless application specifics preclude this 2 Applications using external power supplies to power external sensor
166. troubleshooting Network identification of the system as a single device Web based pages both Honeywell provided and designer customized for Web browser access to the system Module identification for the system Event log storage for user lockouts fault history and user requested events Trend logging for user specified data SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM E 001 Series Specifications Electrical Ratings Input Voltage and Frequency 24 VDC 15 24 VAC s 15 85 264 VAC 50 60 Hz Output Voltage and Frequency 18 VDC 1 VDC Power Dissipation 38W max 24V approx 12 modules 45W max 85 264V approx 14 modules Fusing Total Connected Modules 5A slow type non replaceable Terminal Ratings are below Terminal Description ating 100 1 11 line voltage hot 100 2 L2 line voltage common 100 3 Earth Ground E200 1 Alarm dry contacts 120 240 VAG 1A pilot duty 200 2 Alarm dry contacts 120 240 VAG 1A pilot duty E200 3 Unused 200 4 A BACnet MS TP 200 5 BACnet MS TP E200 6 GND BACnet MS TP E200 7 VAUX 3 3 24 VDC output 250 E200 8 VAUX 3 3 24 VDC output 250mA max Do not connect to earth ground Environmental Ratings Ambient Temperature Operating 20 F to 150 F 29 C to 66 LCD Operating 32 F to 150 F 0 C to 66 Shi
167. tting determines wnat the Burner Contro will do wnen It is notified that the limt is exceeded 4 The limit response tigger shouid be named Im response enatis is used to enable the socket anc determine when tis active The Imi evert is always acknomledged bul the Burner Control s selling for this parameter SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM ot 8001 Series Chapter 8 SLATE Limit Module and Configuration SLATE Limit Standard Screens lt Limit Control Status Select Limit Module m4 Limitcontral Fault none Noevent Source Internal Analog Cell Engineering Units Cell A 72519949 Block Limit3iock 1 Cell B 0 000000 Measured 73 519949 Cell 0 200000 Status Limit ck Cell D 0 000000 92 32 00014 01 Chapter 9 SLATE Analog I O Module Chapter 9 SLATE Analog I O Module Overview The RB001U3001 SLATE Analog I O module provides analog input and output capability for all combustion applications SLATE has concept of an analog cell per module The SLATE analog sell allows you to configure multiple combinations of functionality The SLATE Analog Module provides voltage inputs and outputs current inputs and outputs PWM tach RTD NTD and support for type J and K thermocouples LED Array There are three LEDs on the front of the SLATE Analog Module that provide quick identification of the system status and any problems SLATE INTEGRATED COMBUSTION MANAGEM
168. type flame detector to indicate the presence of flame This flame amplifier is used with the C7061 detector series The 800151071 UV Ampli Check module responds to an ultraviolet signal from an ultraviolet type flame detector to indicate the presence of flame This flame amplifier is used with the C7027 and C7035 detector series 32 00014 01 Chapter 7 SLATE Fuel Air Control Module and Commissioning Chapter 7 SLATE Fuel Air Control Module and Commissioning Fuel Air Ratio Overview The R8001C6001 SLATE Fuel Air Ratio module uses the latest technology to control up to 4 SLATE actuators and or 2 Variable Frequency Drives The Fuel Air Control module controls the relationship between fuel airflow and fiue gas recirculation on power burner Within the SLATE system the fuel air ratio module provides Air fuel ratio control for up to 4 actuators Drive 2 Variable Frequency Drives VFDs SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 001 Series RS 485 Modbus communications to communicate to the actuators and receive feedback SLATE actuator torque sizes R8001M1050 50 in lb in NEMA 1 R8001M1150 150 in Ib NEMA 1 R8001M4050 50 ir lb NEMA 4 R8001M4150 150 NEMA 4 Up to 24 points on the curve Field configurable Automated actuator endpoint seeking process UL Listed FM and NFPA acceptable Password protected Fault information Status of four actuator channels Unused VFD termin
169. um time length that the burner can continuously 0 0 24 hours time run before it is automatically recycled 0 Disabled r116 K relay usage Specifies how the K1 relay will be used 1 1 Wire sheet 1 If wire sheet is chosen the relay is not used by the 2 Hot surface burner control and may be controlled by wire sheet logic igniter 2 If Hot surface igniter HSI is chosen the relay is closed 3 Blower during the pre ignition state and throughout the Direct Burner Ignition DBI state or Pilot Flame Establishing Period PFEP whichever is enabled Turning on the HSI option disables the IGN output it remains off 3 If Blower is chosen the relay is closed at the start of prepurge and it remains closed up through the end of postpurge r119 Fuel air control Assigned Fuel Air Module number in SLATE rack 0 0 2 99 module number 0 Disabled SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM E 001 Series Chapter 5 Burner Control Module and Configuration Category ter Rate Setup Re Default Name Value Range 1120 Prepurge rate The rate used for prepurge when this rate is a direct RPM 0 RPM value provided by the Burner Control Wire sheet logic may read this value to operate the rate output control When rate proving is via RPM feedback the value provid ed here is the value that is tested vs the feedback r121 Prepurge rate Determines whether and how the modulation rate is prov 1 1 Disable pro
170. uon po jm Accuracy oo X _ Whicheveris greater oo je an ma el TF2 Amplitude 100 voc Frequency 1280 5000 He 500 uec Xvampiude fow ofr pulse 1300 fusee 10v ample with igh Duy p jso soo woc 10Vampmude B00 He Rescluon fo Acaracy 25H 15 fis ROC 10V ampie rs 10Vampitude SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM R001 Series Understanding the SLATE Limit Capabilities Sensors One of 12 BC safely acknowledgements There are 12 limit blocks Each can be a high limit low limit or dual track limit Each block can monitor any sensor or a pair of sensors Each block can be assigned to one particular SLATE Burner Control This is optional Instead a blocky may cause a Limit lockout directly or it may simply provide a non safety notification status When the SLATE Limit notifies the SLATE Burner Control of an event the Burner Control must acknowledge this notification otherwise the Limit locks out Chapter 8 SLATE Limit Module and Configuration The SLATE Burner Control must acknowledge but the details how the SLATE Burner Control handles each limit event is safety configuration parameter in the Burner Control Limit blocks have names such as Outlet High Temp or Low Gas Press To ackn
171. urely mounted on the DIN Rail and bus 4 Detectors are properly positioned and cleaned according to Detector instructions 5 Correct combination of amplifier and flame detector is used Note R7842C Series 2 or greater pulse shutter when signal of 1 5VDC is sensed Display readings of 0 7 to 2 4 Vdc are common The flame signal for the pilot alone the main burner flame alone and both together must be steady and a minimum of 0 8 V If the flame signal is unsteady or less than the minimum acceptable voltage check the detector installation and circuitry in the following procedure 1 Check the supply voltages Make sure the master switch is closed connections are correct and the power supply is of the correct voltage and frequency and is sinusoidal 2 Check the detector for the defects including Incorrect connections Wrong type of wire Deteriorated sire Open circuits Short circuits Leakage paths caused by moisture soot or accumulated dirt eos SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 98001 Series x For all optical detectors clean the detector viewing window lens and inside of the sight pipe as applicable 8 With the burner running check the temperature at the detector If it exceeds the detector maximum rated temperature Add a heat block to stop conducted heat traveling up the sight pipe b Add shield or screen to reflect radiated heat Add cooling refer to sight pipe ventilation in
172. uring purge within the time provided by the Rate 2 Recycle 1 sponse response proving delay parameter r124 3 Recycle 2 Setup Related register 4 Recycle 3 1124 Rate proving delay 5 Soft lockout 6 Hard lockout r155 Lightoff rate The action taken upon a failure to achieve the target firing 1 1 Unknown proving failure rate during lightoff within the time provided by the Rate 2 Recycle 1 response proving delay parameter r124 3 Recycle 2 Related register 4 Recycle 3 1124 Rate proving delay 5 Soft lockout 6 Hard lockout r156 Valve proving The action taken upon a failure to prove the valve is func 1 1 Unknown failure response tioning properly during the valve proving test 2 Recycle 1 3 Recycle 2 4 Recycle 3 5 Soft lockout 6 Hard lockout r157 Pilot ignition The action taken when the pilot fails to light 1 1 Unknown failure response 2 Recycle 1 3 Recycle 2 4 Recycle 3 5 Soft lockout 6 Hard lockout r158 Main ignition The action taken when a satisfactory main flame is not 1 1 Unknown failure response established during ignition This response is used for 2 Recycle 1 flame failure during DBI direct burner ignition MFEP 3 Recycle 2 main flame establishing period and during the first 10 4 Recycle 3 seconds of the Run state 5 Soft lockout 6 Hard lockout r159 Run flame failure The action taken upon loss of satisfactory flame after the 1 1 Unknown response burner has been in the Run state over 10 seconds Prior 2
173. verview This section provides a summary of how the Honeywell SLATE Tools and other tools are used in the process of creating new SLATE device Honeywell SLATE Tool The SLATE systems will use a profiled version of the Niagara AX software as its primary PC based programming tool for the user The profiled version provides an environment that is relevant to the SLATE needs the wire sheet SLATE INTEGRATED COMBUSTION MANAGEMENT SYSTEM 1 Series Vaasa Chapter 1 Getting to Know SLATE appear to be a single device that operates that piece of equipment From the external protocol s viewpoint all of the points in the SLATE device reside at a single address Support is provided for the following protocols BACnet IP via 802 3 10BASE T BACnet MSTP via RS 485 Modbus RTU PP via 802 3i 10BASE T Modbus RTU 485 vis RS 485 Web browser access httpd via 802 31 10BASE T The illustration below shows three SLATE devices Air Digital 0 Um Control BACnet MSTP Modbus RS 485 Ethernet Switch m _ BN The SLATE Designer In the descriptions below a user setting up a SLATE device for a particular purpose is called the designer Typically the designer will be an engineer who works for an OEM or Systems Integrator and is using SLATE to create a control for some equipment The wire sheet program the designer creates is called the SLATE Control Program Skills Needed
174. ving en during prepurge 2 PPP switch 1 Disabled 3 Fuel air control 2 If PPP switch is chosen the purge position proven 4 Fan RPM switch is used 3 If Fuel air control is chosen the modulation rate is prov by data sent from the fuel air ratio control 4 If Fan RPM is chosen the modulation rate is proven by the RPM feedback via the tachometer input For options 2 8 and 4 failure to prove lightoff rate follows the config ured response r154 Related registers 124 Rate proving delay 152 Early purge proving delay 154 Purge rate proving failure response 1122 Lightoff rate The rate used for lightoff when this rate is a direct RPM 0 RPM value provided by the burner control Wire sheet logic may read this value to operate the rate output control When lightoff rate proving is via RPM feedback the value provided here is the value that is tested vs the feedback Related register 1123 Lightoff rate proving r123 Lightoff rate Determines whether and how the modulation is proven 1 1 Disable proving during lightoff 2 LPP switch 1 Disabled 3 Fuel air control 2 If LPP switch is chosen the lightoff position proven 4 Fan RPM switch is used 3 If Fuel air control is chosen the modulation rate is prov en by data sent from the fuel air ratio control 4 If Fan RPM is chosen the modulation rate is proven by the RPM feedback via the tachometer input For options 2 3 and 4 failure to prove lightoff rate follows the configured respon
175. w the analyzer to discern the position of the switch In this case both T8 and T12 annunciate the set of contacts that directly proceed them in the series string the Low Water Under Annunciator Diagnostic Text type in the desired description for the input string location item Refer to the extended descriptions below step 12 and the image above for elaboration input string locations This function is Analyzer specific it must be done for each individual Analyzer The Analyzer is chosen on the previous page Notes It may be more efficient to complete this task after completing step 12 in which the location of each contact in the specific Analyzer input string is identified For the dual path fuel example above T14 is the junction point of path A and B monitoring the Low Oil Temperature in path A and the Low Gas Pressure in path B Thus in the Annunciator Diagnostic Text section the two monitoring points are separately identified Annunciator Diagnostic Text can be individually assigned to the Implied Final input for each Analyzer trigger in order to provide diagnostic indications The Implied Final input is the last connection the wire between the Annunciator and the Analyzer trigger which is not wired to the Annunciator It is not wired to the Annunciator because it is the last component in the wiring string going into the Burner Control Module and thus is directly monitored by the Burner Control if all other conta

R8001 Series SLATE™ Integrated Combustion Management System

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R8001 Series SLATE&trade; Integrated Combustion Management System

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R8001 Series SLATE™ Integrated Combustion Management System