40390 30” x 20” POLYMER BENCH TOP CABINET
Contents
1. 40390 30 x 20 POLYMER BENCH TOP CABINET ASSEMBLY INSIRUCTIONS DIVISION OF S amp H INDUSTRIES 5200 Richmond Road e Cleveland OH 44146 Phone 216 831 0550 e Toll Free 800 253 9726 e Fax 216 831 9573 www shindustries com E mail www service shindustries com Revised 1 5 07 ALG 40390 Assembly Instructions Page 2 WARNING Do not use an ALC Cabinet Blaster until you have read this manual and you understand its contents and warnings These warnings are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference Dust created by power sanding sawing grinding drilling and other construction activities may contain chemicals known to cause cancer birth defects or other reproductive harm and respiratory illnesses Some examples of the chemicals include e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Abrasive blasting produces harmful dust Everyone in the blasting area must wear a properly fitted and properly maintained NIOSH approved air supplied respirator SILICOSIS2. To permit efficient operation of your air compressor follow these guidelines 1 Use a smaller size nozzle and air jet to control the demand of air 2 Do not blast continuously Stop blasting operation periodically to allow the compressor to cool No compressor is designed to constantly run at full RPM Use 7096 of the rated output 3 Use a minimum 1 2 air hose or metal piping from your air compressor to the blaster If your compressor is creating an excessive amount of moisture we recommend using a water trap or a moisture separator 4 The air compressor should be drained at the bottom of the supply tank through a drain valve and should be blown down daily It is not unusual to drain three or four gallons of water from the supply tank on a high humidity day An additional supply tank will help 5 Keep dust and media created by blasting away from the air compressor unit Observe maximum air pressure requirements for the blaster and either set your compressor to run within these limits or use a pressure regulator valve to reduce the air pressure to the appropriate range ABRASIVE MEDIA USAGE 1 If moisture is in the media it will eventually damage the blaster tank or plug the system Keep the media and compressor air dry to avoid this problem 2 If media is moist screen it and dry it before using 3 Do not leave media in the tank after blasting because it can absorb moisture and impair blasting performance 4 otore media in
3. AND OTHER DUST WARNINGS Breathing dust from silica sand may cause silicosis a fatal lung disease Breathing dust during blasting operations may also cause asbestosis and or other serious or fatal diseases A NIOSH approved well maintained air supplied abrasive blasting respirator must be used by anyone blasting anyone handling or using media containing toxic substances or media with more than point one percent 001 free crystalline silica and anyone in the area of the dust Harmful dust can remain suspended in the air for long periods of time after blasting has ceased causing serious injury or death Before removing respirator use an air monitoring instrument to determine if atmosphere is safe to breathe Contact local OHSA or NIOSH office to determine the proper respirator for your particular application Air supplied respirators do not remove or protect against carbon monoxide CO or any other toxic gas Use a carbon monoxide removal device and monitoring device with the respirator to ensure grade D quality air Follow all applicable OSHA standards and OSHA regulation 1910 134 d 40390 Assembly Instructions Page 3 POLYMER BENCHTOP CABINET 40390 1 2 SHOP VACUUM 5 PORT 13 3 7 8 9 10 AIR INLET HOLE 5 Key PartNo Description Qty Key PartNo Description Qty 11646 Louver vent 1 8 11645 Lens underlay 11649 Hinge 1 9 11640 Rubber gloves pair 11160 8 32 x 1 2 Scre
4. in left side of cabinet Drill 2 0 187 3 16 holes 1 625 1 5 8 from center of large hole one above and one below 2 Unscrew ceramic lamp holder and install base through hole from outside and attach gasket and socket from inside 3 X Attach electrical box to outside of cabinet using 8 32 x 1 2 machine screws and nut NOTE Attach ground wire green to one of the screws that holds the box to the cabinet 4 Attach neutral wire white from power cord to silver screw on socket base 5 Attach black wire from socket base to one of the screws on the side of the switch 6 Attach black lead from power cord to the other screw on the side of the switch 7 Attach switch to box and install cover 8 Install light bulb not included maximum 60 watt ALG 40390 Assembly Instructions Page 9 WARNING Follow all electrical and safety codes as well as the National Electrical Code NEC and OSHA Regulations PartNo Description 40390 Assembly Instructions Page 10 SECO N d LIN LHOI4 AWENDI23 NOILYVVIVISNI AO4 L13NISVO 40 3015 1537 NO Q3S 38 OL SNOISN3WID TING l13NISVO SJOV ld g ASLAWVIC Z8T l SLVIdW3l TIS V SV LON AIND SNDIISNGNIG O04 3SN AJLIWVIA Z9p T 13 899 40 dol ALG 40390 Assembly Instructions Page 11 MAINTENANCE WARNING Failure to observe the following before performing any maintenance could cause serious injury or death from the sud
5. Holes in abrasive hose Air filter on compressor plugged Lack of air pressure Compressor too small Supply valves not on full position Nozzle size too large Leaks in plumbing POSSIBLE SOLUTION Check pressure gauge on compressor Close slightly Check pressure gauge on compressor Purge and screen Use smaller grit size Use larger nozzle Adjust media valve 40200 Dry media drain water from air Change or use dry media Drain water from air lines Empty dry out and refill Keep media as dry as possible Use drier or moisture separator Avoid that period of use if possible Hestrict time used Use smaller size Seal and tighten plumbing Replace hose Clean Use smaller nozzle Open valves Use smaller size Seal and tighten plumbing ALG 40390 Assembly Instructions Page 13 Holes in abrasive hose Replace hose Air filter on compressor plugged Clean filter Urethane gasket worn or dirty Clean or replace gasket Lack of abrasive flow Blaster tank empty Fill tank Moisture in media Dry media Not enough air pressure Check system Abrasive hose kinked Straighten hose Debris in media Clean or screen media ALG 40390 Assembly Instructions Page 14 Disclaimer of Warranties S amp H Industries Inc Seller makes no warranties with respect to any goods delivered to Buyer or users except as specifically set forth within this manual S amp H INDUSTRIES INC MAKES NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS F
6. OR A PARTICULAR PURPOSE WITH RESPECT TO ANY OF THE GOODS AND S amp H INDUSTRIES INC EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES AGAINST INFRINGEMENT S amp H INDUSTRIES INC WARRANTIES SHALL NOT APPLY TO ANY DAMAGE OR NON CONFORMITY RESULTING FROM THE NEGLIGENT OF IMPROPER ASSEMBLY OR USE OF ANY GOODS BY USERS OR BUYER OR ITS EMPLOYEES OR AGENTS OR FROM ALTERATION OR ATTEMPTED REPAIR BY ANY PERSON OTHER THAN S amp H INDUSTRIES INC ALL USED REPAIRED MODIFIED OR ALTERED ITEMS ARE PURCHASED AS IS AND WITH ALL FAULTS Indemnification Agreement Buyer agrees to the fullest extent permitted by the law to fully indemnify hold harmless and defend Seller its parent subsidiary and affiliated companies its owners officers directors employees agents representatives and insurers collectively Indemnities from and against any and all claims demands suits damages judgments of sums of money losses and expenses including but limited to attorney s fees and costs collectively referred to herein as Claims arising out of or resulting from any bodily injury sickness disease or death or injury to or destruction of tangible property arising out of or resulting from the use sale or distribution of any and all products purchased from Seller by Buyer regardless of whether or not such claim arises in whole or in part out of Seller s alleged fault including but not limited to Seller s negligence strict liability products liability brea
7. a dry place keep media off the ground or concrete floors Put it on a wooden skid 5 If the humidity is excessively high it may not be advisable to blast at that time ALG 40390 Assembly Instructions Page 7 6 Consider using different grades or different types of media to prevent nozzle clogging due to high moisture content 7 Do no use sand PRESSURE BLASTER SAFETY PROCEDURES CAUTION READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS These procedures are not intended to be exhaustive due to the many variables in the abrasive blasting field Therefore we INSIST that the hands ears mouth nose and eyes be covered with appropriate safety protection at all times ADDITIONAL WARNINGS CAUTION MUST BE EXERCISED BY USER AT ALL TIMES 1 Do not exceed maximum working pressure of 110 PSI Failure to keep maximum working pressure below 110 PSI can cause the blast machine to burst causing death or serious injury 2 Everyone in the blast area including the equipment operator should correctly use and maintain a NIOSH approved air supplied respirator even after blasting has ceased Harmful dust can remain suspended in the air for long periods of time after blasting has ceased causing injury or death 3 Before using the pressure blaster Put on safety glasses gloves and NIOSH approved respirator Always wear these protective items when operating and while servicing yo
8. ch of warranty or any other act or omission Buyer expressly waives any and all immunity from suit by Seller its parent subsidiary and affiliated companies and its owners officers directors employees agents representatives and insurers by operation of any workers compensation law or statute By purchasing from S amp H Industries Inc Buyer acknowledges and represents that Buyer has read fully understands and agrees to the Indemnification provisions set forth above LIMITED WARRANTY S amp H Industries Inc warrants this product to be free from defects in materials or workmanship for two years after the date of original purchase If the product should become defective within that warranty period we will repair or replace it at our option free of charge including return transportation to you provided you deliver it prepaid to S amp H Industries Inc 5200 Richmond Road Bedford Hts Ohio 44146 This warranty does not include damage resulting from accident abuse or misuse of the product Nor does it apply to parts subject to abrasive wear i e nozzles air jets seal blocks valves hose connections and hoses Implied warranties including those of merchantability and fitness for a particular purpose are excluded to the extent permitted by law and any and all implied warranties are excluded This is the exclusive remedy and liability for consequential damages under any and all warranties are excluded to the extent exclusion is pe
9. den release of compressed air Depressurize the blast machine Disconnect power supply Lockout and tagout the compressed air supply Bleed the air supply line to the blast gun Immediate replacement of worn components is required Failure to replace worn components could expose the operator or bystanders to high speed media and compressed air could cause death or serious injury Leaks around couplings and nozzle holders indicate worn or loose fitting parts Nozzle holders and couplings that do not fit tightly on hose and nozzles that do not fit tightly in nozzle holders could disconnect while under pressure Impact from nozzles couplings hoses or abrasive and parts disconnected while under pressure could cause severe injury Coal Slag 40093 Coal Slag is used when paint and rust has to be removed from steel such as car bodies tanks or heavy machinery Coal Slag is faster cutting can be re used is moisture free and will not pack or absorb moisture 25 Lb container Steel Grit 40109 Steel grit is extremely fast cutting on rusty metal and hard to remove paint Steel Grit is popular because it leaves a very smooth finish It is also comparable in price to most other specialty abrasives Steel Grit is recommended in reclaim systems or cabinets 25 Lb container Glass Bead 40105 Glass Bead is used in creating a satin or matte finish Glass Bead is recommended in reclaim systems or cabinets 25 Lb container Aluminum Ox
10. ide 40098 Aluminum Oxide is a high quality abrasive that is sharper than sand not recommended and cuts twice as fast as sand It leaves a smooth textured finish with no pits or burrs Aluminum Oxide is rougher than glass bead and can be used over and over again It is one of the most economical abrasives you can use in any reclaim systems or cabinets 4 25 Lb container ALG 40390 Assembly Instructions Page 12 Plastic Grit 40110 Primarily used to strip aluminum and fiberglass Great for stripping paint light oxidation and surface rust Recommended for use in blast cabinets because it creates very little dust Works quickly last a long time and increases visibility within the cabinet 10 Lb container Walnut Shells 40112 Walnut shells are recommended for use on soft surfaces such as aluminum glass wood and other areas where no pitting is desired Leaves a smooth dull finish 10 Lb container TROUBLESHOOTING TIPS PROBLEM CAUSE Surging of blast flow Air pressure too low Too much media Excessive media consumption Media valve open too far Air pressure too low Clogging and plugging of blast flow Debris in media Media size too large Nozzle plugs Nozzle plugs Wet media Moisture in abrasive media Wet media Water in air Water in tank Humid weather Moderate humidity Moderate humidity High humidity Overtaxed compressor Compressor too small Nozzle size too large Too many leaks in plumbing
11. let hose not supplied to 1 4 threaded inlet on gun If using whip hose inside cabinet run threaded end through 9 16 diameter hole on lower right side of cabinet and attach quick disconnect nipple to hose end and tighten If using shop hose directly through inlet hole to gun the hole may need to be opened to accommodate hose diameter WARNING Disconnecting hose while Unit is under pressure could cause serious injury or death Use safety lock pins and safety cables in all coupling connections to help prevent hose couplings from accidental disconnection If twist on type air hose couplings are used they must be secured by safety lock pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury OPERATING INSTRUCTIONS 1 Maximum operating pressure is 110 PSI Air consumption with medium nozzle supplied with cabinet is 15 CFM at 80 PSI 2 To change abrasive remove plug at bottom front of cabinet and drain into Suitable container Reinstall plug and pour new abrasive into cabinet ALG 40390 Assembly Instructions Page 6 3 The plug in the right upper side of cabinet is for installation of a shop vac We strongly recommend the use of a shop vac or cabinet will leak the blast dust 4 The 3 hole with louver vent in the upper left rear of the cabinet provides for proper venting of the cabinet during use Never plug AIR COMPRESSOR RECOMMENDATION
12. rmitted by law
13. ur abrasive blaster A well maintained air supplied blasting respirator must be used by anyone blasting 4 For safe operation perform recommended preventive maintenance on blaster cabinet and accessories Replace all worn parts before they fail Immediate replacement of worn components is required Failure to replace worn components could result in exposing the operator or bystanders to high speed media and compressed air causing serious injury 9 Do not use corrosive materials of any type in unit Use only clean dry media 6 Static electricity can be created by the use of this equipment Do not use within fifty feet of any explosive potentially explosive substances or their vapors as an explosion can occur ALG 40390 Assembly Instructions Page 8 T Do not use this equipment in any area that might be considered hazardous or where flammable gases or liquids are present Failure to do so may cause an explosion resulting in serious injury WARNING The threads on the nozzle holder must be inspected each time the nozzle is secured to the holder Check the threads for wear and make sure nozzle holder securely grips the nozzle The nozzle washer must also be inspected for wear Worn nozzle washers cause thread erosion A loose fitting nozzle may eject from the holder under pressure and could cause severe injury MOUNTING INSTRUCTIONS FOR THE OPTIONAL ECONOMY LIGHT KIT 1 Using drill dimension sheet drill 1 467 1 7 16 hole
14. w 40240 Glove clamps 11161 8 32 Nut 10169 Small Screws Top 10904 10175 Small Screws Bottom 6 11644 11668 Stabilizer Bar 11643 1 QJ JD0Db l o ADDITIONAL PARTS NOT SHOWN ON SCHEMATIC n Gee i 40343 Pick up tube __ 11605 Sucionhoe 40390 Assembly Instructions Page 4 POLYMER BENCHTOP CABINET SIPHON GUN REPLACEMENTS PARTS 40047 40050 40048 40051 40142 40049 40138 40052 Fig Feld 9 F 18 S M L os Q Q Pa j f b NN F 11 40145 F 12 40144 40145 Part No Description Part No Description Sandblast gun economy Sandblast gun USA 5lb 40052 Large nozzle 20 CFM 40146 Valve spring seat assembly 5 Nozzles and air jets are the only replacement parts available for economy sandblast gun optional not included ALG 40390 Assembly Instructions Page 5 ASSEMBLY INSTRUCTIONS 1 Take gloves and slip over circular flanges inside the cabinet Secure gloves to flanges with glove clamps If cabinet is supplied with 18 rubber gloves help may be required to stretch gloves over the flanges This is normal 2 Attach abrasive blast hose to pick up tube on inner portion of pick up tube leaving 1 4 gap between hose end and outer tube Lay pick up tube in bottom of cabinet with hose end towards right rear of cabinet Attach other end of hose to suction head of gun 3 Attach pressure in
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