G-448HD V02 OK
Contents
1. cH x 24 Spare Parts ELECTRICAL DIAGRAM KUBOTA DUAL FUEL START CHARGE CIRCUIT OSA Tana vloan ONIMVHO NONSYS T OHIOV 01 90 9002 ADYVHD LYVLS WVHOVIO ONIHIM YLONA dach ONNOYD ASVMWISd cA Y LA el um 18 SE A LH ZH LS v25 Spare Parts ELECTRICAL DIAGRAM KUBOTA GAS START CHARGE CIRCUIT OSA SVO VLOSM dE ONIMVHC NONOVO uoHLlnv 01 80 9002 LINDYID ADYVHD 7 LV IS WVHOVId DNIHIM SVO 1080 Loarans 7 LO aNnoue NOWNOD L LK CIN Y LA uo na lt cH 22962 Spare Parts ELECTRICAL DIAGRAM KUBOTA TRANSMISSION ENGINE MANAGEMENT 02 11 9002 LO NOISHSA LNAWSSVNVA NOISSINSNVdL 3NION3 8 NOISSIASNYHL VLOENy Loarans 2 24 2 28 SA 88 _ D cs 27 Spare Parts ELECTRICAL DIAGRAM KUBOTA ACCESSORIES qsASdmOossdoov YLONA 9NIMVua 01 90 5002 NOISHHA 5 055492 INVHOVIO ONIHIM V LOSC JSULOW YEL 1 amp2. Check radiator coolant level if applicable EE Check master cylinder fluidlevel DOT3 2 Check brake travel foo Check brake lines and drive for leaks un Check muffler exhaust pipe clamps spark arrester 5 Air cooled engines only change engine oil 20 X WARNING LABELS amp MARKINGS Inspect wheel bearings and king pins for play Inspect steering suspension linkages amp frame Check pedal amp master cylinder linkages for wear p Ss i 21 Water cooled engines only change engine oil 1 Check service brake linings and linkages for wear pg p END 1 EN 21 NN SC Check Spark Plugs Flush change brake fluid Flush change radiator coolant if applicable 1 LL o or ee poo d Ww dh 4 2 11 XQ0 2 m EE o 10 10 LI __15 LI 2 094 201 14 30 1 1 I __ 20 114 gt 19 14604 ____ 1191014 1 2 1 20 S oo 11 Maintenance Vehicle system KOHLER engine Above 32 F Below 32 F KUBOTA engine Above 77 F 32 to 77 F Below 32 F Hydrostatic transmission Brakes OIL GRADE CHART Oil grade Note 10W 30 5W 3
3. ss TAA gt RED gt 28 Spare Parts PARTS LIST Al ENGINECONTROLLER 1 M 6 B6 __ TEMPERATURE SENDER 3108449004 11 IN LINE FUSE HOLDER IMAKIBLADEFUSE30A 3118501005 ALTERNATOR 01 G2 BATTERY 11 H1 GLOWPLUGLAMP LL STARTER LL ENGEL l M6 OILCOOLERFAN 01 l RI GLOWPLUGS LL SI IGNITION SWITCH LL FORGAS DUALFUELENGINE 310944900 1 FORDIESELENGINE L 3109501005 29 Spare Parts 56 HORNBUTTON 1 O FUELPUMP 01 01 Y2 CARBURATORFUEL VALVE __ M Y3 CARBURATORLPGVALVE M 06 Y4 LPGSHUT OFPVALVE M 1 YI HYDRAUSTATIC DISTRIBUTOR Y8 COOLING FAN SOLENOID 246101 Y9 DIESELSOLENOID VALVE ENGINE _ ___ ALTERNATOR CONNECTOR 2 FUEL VALVECONNECTOR X3 GLOWPLUGTIMERCONNECTOR 30 Spare Parts HYDRAULIC DIAGRAM OSA 2AI HO SLIVLSOWHCOAH 21 90 5002 SILVLSOYGAH LO NOISHSA WVHOVIG OLLV LGSOHCAH 124 6 QSULOW SSN 1 1 1 4 1 1 E Spare Parts OSA JAYA OLLV LSOHGAH NONOVO f HOHINY 21 90 9800 NOISJ3A 133HM33843 TU INVSOVIO OLLV LSONHC
4. SAFETY WARNINGS FOR OPERATORS VEHICLE CONTROLS HYDROSTATIC KUBOTA G 448HD FUEL TANK MAINTENANCE SAFETY WARNINGS FOR SERVICE TECHNICIANS DECALS AND LABELS PREVENTIVE MAINTENANCE SCHEDULE MOTREC I C UNITS OIL GRADE CHART HYDRAULIC amp PARKING BRAKES FRONT AXLE AND STEERING HYDROSTATIC PUMP PORTS AND ADJUSTING SCREWS SPARE PARTS BODY CAB SEATS TIRE HYDROSTATIC DRIVE REAR AXLE AND SUSPENSION BRAKE CONTROLS FRONT AXLE SUSPENSION STEERING DISC BRAKES ENGINE MUFFLER amp MOUNTING KUBOTA ENGINE ELECTRICAL DIAGRAM KUBOTA DIESEL START CHARGE CIRCUIT ELECTRICAL DIAGRAM KUBOTA DUAL FUEL START CHARGE CIRCUIT ELECTRICAL DIAGRAM KUBOTA GAS START CHARGE CIRCUIT ELECTRICAL DIAGRAM KUBOTA TRANSMISSION ENGINE MANAGEMENT ELECTRICAL DIAGRAM KUBOTA ACCESSORIES HYDRAULIC DIAGRAM MOTREC ILLUSTRATED ACCESSORIES Vi ee 10 12 13 14 15 16 17 18 19 20 22 24 29 26 21 28 31 34 Instructions INSTRUCTIONS Instructions SAFETY WARNINGS FOR OPERATORS FAILURE TO OBEY THE FOLLOWING SAFETY RULES MAY RESULT IN SEVERE INJURY It is the responsibility of the owner of this vehicle to train operators to ensure that they understand the operating characteristics of this vehicle including training in vehicle stability and obey the following safety rules and guidelines Owner shall comply with OSHA and ANSI ITSDF B56 8 amp B56 9 Standards for vehicle use safety rules operator trai
5. distance between the front tires at the front and rear of the tires Turn the rear tie rod until the distances are equal and tighten the two lock nuts on the tie rod REMOVING amp GREASING OF FRONT HUBS required once a year Remove dust cap and cutter pin unscrew nut remove hub Inspect bearings and races for wear and replace worn bearings Replace the seal Pack the hub with wheel bearing grease and re assemble ADJUSTING FRONT HUBS Tighten spindle nut to 30 ft lb to seat the bearing and back off the nut to the next slot Install a new cutter pin and the dust cap 14 Maintenance HYDROSTATIC PUMP PORTS AND ADJUSTING SCREWS MACHINE RPM START UP ADJUSTING SCREW Turn CW to increase RPM POWER LIMITER ADJUSTING SCREW Turn CW to increase power MINIMUM CHARGE PRESSURE 3 ADJUSTING SCREW Turn CW to increase pressure CHARGE PRESSURE ADJUSTING SCREW Turn CW to increase pressure CHARGE PRESSURE INTAKE HIGH PRESSURE SIDE A HIGH PRESSURE SIDE B 15 Spare Parts SPARE PARTS 16 Spare Parts REF NN 0 ang Ce a DESCRIPTION BUCKET SEATON SLIDE ADJUSTERS LEFT ENGINE COVER RIGHT ENGINE COVER LPG TANK HOLDER 5 B 18 OD LUG SOLID WHEEL FRONT BUMPER MOTOR COMP GRID STEEL CAB AND DOORS STEEL RIGHT DOOR LEFT DOOR DOOR GLASS LEFT DOOR GLASS RIGHT PADDLE LATCH Contact manufacturer With A C s
6. amp 9 Standards Do not drive this vehicle unless you are a certified operator as required by OSHA Fuel Tank The fuel tank is located on the right at the rear Do not remove the fuel cap while the engine is running Do not fill the fuel tank to point of overflowing Use clean fresh lead free gasoline intended for automotive use A minimum of 85 octane is recommended Do not mix oil with gasoline Engine Oil Never open engine compartment while engine is running Before checking engine oil stop engine Avoid touching hot engine muffler and exhaust parts Hydraulic oil tank The hydraulic oil tank 15 located on the left at the rear Do not remove the oil cap while the engine 15 running Do not fill the oil tank to point of overflowing Use hydraulic oil meeting ISO VG 46 Oil sentry When the red light on the instrument panel turns on the engine oil pressure is too low or engine temperature is to high Therefore the engine must be serviced to avoid serious damage Horn button The horn button is located on the steering column Park brake lever To actuate the parking brake depress the brake pedal and pull up the hand lever located between the front seats Never park on an incline Always set the parking brake before leaving the vehicle Accelerator and brake pedals The accelerator and brake pedals operate the same way as the pedals of an automobile Depress the accelerator pedal with the right foot to speed the vehicle up an
7. be allowed for delays To initiate warranty coverage on any MOTREC vehicle the Dealer must complete and return the Sales Installation Report to MOTREC within 30 days after delivery to the Original Retail Purchaser or within 90 days after the delivery date to the Dealer which ever occurs first Failure to follow these procedures will result in considering the warranty coverage effective as of the shipment date from the factory The defective vehicle must be returned at the Owner s expense to an authorised MOTREC Dealer within 30 days after failure The Owner will not be charged for parts and labour required for warranty repairs which must be performed by an authorised MOTREC Dealer only The vehicle will be returned at the owner s expense The Warranty Claim Forms must be completed and returned with the defective part s to MOTREC within 30 days after repair was done No compensation will be allowed for damages caused by vehicle downtime It is the responsibility of the owner of the vehicle to make sure that the driver is properly trained and instructed in the safety features and operation of the vehicle including vehicle stability as required by OSHA and ANSI B56 Operators shall read understand and follow the safety and operating instructions in MOTREC Manual before driving the vehicle Operators shall not be permitted to drive the vehicle unless a complete and adequate training has been provided Driving a vehicle constitutes a hazard
8. the accelerator for smooth acceleration Avoid stunt driving or horseplay e Avoid sharp turns always slow down before turning to prevent vehicle overturn or trailer jack knife Vehicle is more sensitive to overturn and jack knife when traveling on inclines or when carrying a heavy load e Always drive straight up and down the face of an incline never across the face to prevent overturn and trailer jack knife Drive slower and start applying brakes sooner on inclines to adjust for longer stopping distance e Use extra care and drive slowly in reverse in congested areas or on wet or slippery ground e Keep to the right under normal conditions Maintain a safe distance from all objects e Slow down and sound the horn when approaching a corner or other blind intersections e Before leaving the vehicle park on level ground flat surface turn off all switches set forward reverse selector to neutral set parking brake remove the key Do not park the vehicle on an incline e Use another driver to steer this vehicle while it is towed Be sure the driver uses brakes when you slow or stop the towing vehicle Do not exceed 5 MPH or carry any passenger while towing this vehicle Instructions VEHICLE CONTROLS HYDROSTATIC KUBOTA G 448HD It is the responsibility of the owner of this vehicle to ensure that the operator understands the operating characteristics of this vehicle and obeys the safety instructions in this manual and ANSI ITSDF B56 8
9. 0 30 or 10W 30 or 10W 40 20 or 10W 30 or 10W 40 or 10W 30 or 10 40 ISO VG46 DOT 3 DMVSS116 standard 212 Maintenance HYDRAULIC amp PARKING BRAKES Revision 2008 02 06 DRUM BRAKES Remove brake drums and check lining wear Replace shoes and springs if the lining thickness is 1 16 2mm or less Turn the brake adjustment to reduce the clearance between lining and drum Wheels must turn free when the pedal 15 released DISC BRAKES Check pad linings Replace pads if lining thickness is 1 16 2 mm or less PARKING BRAKE Replace cables and stoppers if cable play exceeds 1 8 4mm Wheels and or differential pinion must turn freely when the parking brake 1s released On pinion brake use spacers at pad fixed ends to reduce space between pads and pulley to 1mm To install new cables and stoppers insert the new cable through the hand lever end pull the cable out from the brake assembly end insert the stopper on the cable and leave a maximum play of 1mm for a two cable system make sure that cable length is the same at hand lever end tighten 4 ncx3 4 grade 5 bolt in stopper at 8 LbFt 11 NM torque cable must extend 1 5 4cm out of the cable stopper cut cable excess Once cable play has been checked and or adjusted turn the knob on the brake lever until a force of 75 Lbs or 34 kg is required on the handle to set the parking brake BRAKE PEDAL If the brake pedal becomes soft or spongy
10. 000 LOCK WASHER _ 2201662003 LEFTAXLE P STEERING 6 291000001 INUT 13 2201320001 AXLE BEAM 47 212828001 PADS 0 2201448009 AXLE BEAM P STEERING 48 2206300000 STEERINGSUPPORT 14 2205250001 KINGPIN 49 291030000 CASTELLATEDNUT 15 291030000 NUT34 NF 50 21210000 BUSHING LONG 16 2103250001 THRUST BEARING 2121000006 BUSHING SHORT 17 29443564001 BUSHING 51 233004 HORNCOVER 19 2229300002 OILSEAL 52 233003 _ STEERINGWHEEL 20 _ 2103300001 TAPER BEARING 53 225004 ADJUSTABLE COLUMN 21 2245001 HUB 54 233015 UNIVERSALJOINT 22 2910300003 WHEEL BOLT 55 220024008 SHAFT 23 2103300002 TAPER BEARING 56 220022400 NYLON COUPLER 24 222930000 DUSTCAP 57 22002400 SHAFT 25 4845 RIGHTCALIPFER 58 443000 UNIVERSALJOINT 481430 LEFT CALIPER 59 291000004 SCREW _ 0 26 2134000001 FLEX HOSE 60 239224001 27 212036001 DISC 61 2206224000 COLUMN MOUNTING PLATE 28 2916000000 U BOLT 1 62 223006 NYLON WASHER 2912192280001 LEAFSPRINGS 1 63 2230017 NYLONBUSHING 30 MEINEM NENNEN E NUT 1 2 NF 21 Spare Parts ENGINE MUFFLER amp MOUNTING KUBOTA ENGINE 22 Spare Parts REF PART NO 1 AU N 9 10 11 12 13 14 15 16 17 18 216
11. 50 Multi LED Red Tail Brake Light 3111000006 Grommet 3111000008 Plug 3119000009 Multi LED Back up Light 3111000007 Strobe light 3111000013 Grommet 3111000008 Plug 3119000009 Red Tail Brake light 12 386002 34 Horn button VIP 2330014 Horn button column mount 246210 y Horn button dash mount 266210 Horn button 3109250001 Limit switch 3030015 Horn 12V 246003 24V 246013 Spare Parts Wiper motor Pantograph wiper blade I2V 3113000001 246233 Analog Voltmeter 24V 486211 12V 3069007 24V 2469002 36 48V 3669002 Cab heater Wi 2800000001 12V 3103300001 iper arm m iz 3668008 Headlamp 12V 3111300001 Bulb 12V 3111300002 HOBBS Gauge 24V 2469026 36V 3069038 4 e 48V 4869037 Wiper blade 28 14 Blade 2800000002 18 Blade 2800000003 12V Dome light 3669006 Red Pilot light SS 12V 246212 12 48V 3069019 gt gn a Back up alarm Bulb 12V 246212B DC DC converter 10 Pantograph wiper arm 246233 12V Fan 3669013 Motion beeper 3100000001 72 80V 3105720001 DC DC Converter 25A n 12 48V 3124000002 72 80V 3124880001 35
12. 9501036 2169449004 2169661018 2169501027 2819449004 3129501004 246101 2160501006 2160501002 2150449001 2150449002 2150449003 2157501011 2157501012 2169501030 2169501039 2169501040 2169501041 2157661001 4160322001 2169501034 2169501033 2604501002 2169501026 2169449001 2169449010 2913501002 2169501035 2169449005 consult manuf WITH A C SEE ADDENDUM DESCRIPTION RADIATOR RADIATOR SUPPORT AIR DEFLECTOR TOP AIR DEFLECTOR BOTTOM RADIATOR GRID COOLING FAN SOLENOID ENGINE SUPPORT FRONT ENGINE SUPPORT REAR KUBOTA DUAL FUEL ENGINE KIT KUBOTA GAS ENGINE KIT KUBOTA DIESEL ENGINE KIT 90 EXHAUST EXHAUST GASKET AIR FILTER SUPPORT ADAPTOR MOTOR PUMP PUMP COUPLING MOTOR COUPLING CATALITIC MUFFLER HYDROSTATIC PUMP AIR CLEANER MOUNTING BAND AIR CLEANER RESERVE TANK PRESTONE RUBBER MOUNT MUFFLER HEAT SHIELD MUFFLER HOLDER AIR INTAKE FLEXIBLE TUBE INTAKE AIR FILTER TUBE AIR INTAKE TUBE ENGINE RUBBER MOUNT 23 Spare Parts ELECTRICAL DIAGRAM KUBOTA DIESEL START CHARGE CIRCUIT VLOSNA ONIMVHO ddAOHddV NONOVO f HOHINY 01 90 5002 LINDYID LYVLS WVYOVIC 7135314 Loarans ONnoao AHVMWIHd M L ZN La NOWAOD OLA Li daa ANd WHT BR
13. AH Loarans NI QSULOW 32 Spare Parts PARTS LIST QTY l 51 ___ MACHINE START UP ADJ SCREW 52 POWER LIMITER ADJ SCREW S4 V V4 HYDROSTATICVYALVE o Contact manuf O 1 2 1 51 52 53 54 4 1 QTY 12 BE MIENNE MENT _______ E CHARGE PRESSURE ADJ SCREW Kaes CEN 2 33 Spare Parts Strobelight polemount Amber 12 80V 3116000001 Red 12 80V 2469001 Blue 12 80V 3690008 Strobelight cab mount Amber 12 48V 3116250001 Red 12 48V 3069026 Blue 12 48V 3069014 Amber 72 80V 3116720001 Red 72 80V 3116720002 Blue 72 80V 3116720003 Amber turn lamp 12V 3069020 Bulb 12V 3069021 Multi LED amber turn lamp Round Light 3111000010 Grommet 3111000008 Plug 3111000009 Red Tail Brake light Grommet 3269001 Plug 246012A 12V 2469021 24V 2469022 MOTREC ILLUSTRATED ACCESSORIES Red Tail Brake light Housing 3069012R Bulb 12V 3117240001 Back up lamp Grommet 12V 24V 3269001 3669012 3669012A Clear lamp 12V Bulb 12V 3069012 1269008 Pedestral head lamp 12V 2569001 Bulb 12V 2569001B Bulb 24V 4469001 Headlight Left Right Bulb H L Bulb Turn Bulb Mark 3111480003 3111480004 3111480006 3111480008 3111480007 Headlight Left 3111480003 Right 3111480004 Bulb H L 3117480001 Bulb Turn 3117480003 Bulb Mark 3117480002 Turn signal switch 2460
14. DER BOLT 3 8 NC X 3 REF NO Der 14 15 30 31 32 33 19 PART NO 6685001 CALL FACT 3616013 2129000003 5016001 2130330001 DESCRIPTION ACCELERATOR PEDAL ACCELERATOR CABLE 8 in HANDBRAKE LEVER CABLE CABLE STOP CABLE RETAINER Spare Parts FRONT AXLE SUSPENSION STEERING DISC BRAKES 20 Spare Parts PART NO DESCRIPTION REF PARTNO DESCRIPTION o 1 220824000 STEERING WHEEL 31 BoT58NC 00000006 2 2910000022 NUT3MI6 32 2182320001 SHACKLELINK 3 220824002 COVER 33 2183240020 BUSHNG 4 29100003 PIN 134 NUTSBNC O 5 21043000044 OILSEAL 1 35 2180240000 SHOCK ABSORBER 6 2100300002 BUSHING 36 218444801 PLATE 7 2100300003 BUSHNG 37 291000017 BOLL LONG 8 220030002 TUBE 77 12910000018 BOLT SHORT 9 2207000001 END LEFTHAND 38 2139000080 BOLT 2207000002 END RIGHT HAND 39 2139000002 WASHER 10 2910000005 NUT LEFTHAND 40 220030008 SHAFT __ 2910000006 NUT RIGHTHAND 41 2910000024 SCREW ____ 11 12207320001 FRONTTIEROD 42 211725000 GEAR 220730006 TIEROD ___ 4430002 ___ FOR TILT TEL STEERING 12 2201360002 RIGHT AXLE 43 220732000 __ 2201662002 RIGHT AXLE P STEERING 44 0 2 2201360001 LEFTAXLE 48 291000
15. MOTREC G 448HD OPERATOR AND MAINTENANCE MANUAL SPARE PARTS LISTS INCLUDED SERIAL NUMBER 1037388 amp UP Printed in Canada One Year Limited Warranty Effective April 25 2005 Inc MOTREC hereby warrants to the Original Retail Purchaser Owner that any of its vehicles shall be free from any defect in materials for a period of 90 DAYS while in the possession of such Original Retail Purchaser This warranty 15 NOT TRANSFERABLE to any subsequent Buyer The warranty period is extended to one year or one thousand 1 000 hours which ever first occurs on the electric motor differential parts that bathe in oil and the electronic speed controller MOTREC makes no warranty or representation with respect to the internal combustion engine tires and batteries since their respective manufacturers cover such parts Accessories light gage horn etc electrical contacts switch solenoid contactor relay diodes amp fuses belts amp pulleys filters amp spark plugs lubricants brake linings amp shoes brake drums amp discs seals seats trim and other items subject to wear are not included in this warranty nor is any item that in MOTREC sole opinion shows evidence of neglect misuse abuse collision or alteration This warranty shall not apply to normal maintenance requirements as described in the User Manual and to damages during shipment The latter is the carrier s responsibility No compensation will
16. The driver is responsible for the control of the vehicle while driving and must always evaluate and care for all peculiar situations that he or she may meet while driving The driver assumes the inherent hazards related to this activity The vehicle is designed for off road use only MOTREC disclaims any liability for incidental or consequential damages to include but not be limited to personal injury or property damage arising from vehicle misuse lack of maintenance or any defect in the vehicle It is the responsibility of the Owner of the vehicle to make sure that the service technicians are properly trained as required by OSHA and ANSI B56 Service technicians shall read understand and follow instructions in the MOTREC manual before servicing the vehicle Only qualified and authorized personnel shall be permitted to maintain repair adjust and inspect the vehicle MOTREC prohibits and disclaims responsibility for any vehicle modification altering the weight distribution and stability increasing the speed or affecting the safety of the vehicle Such modifications can cause serious personal injury or property damage for which MOTREC disclaims any responsibility For Owners that are located outside North America the warranty period starts the date of shipment from the factory and the defective parts must be returned at the Owner s expense to MOTREC prior to warranty repair 26 02 2008 Table of contents TABLE OF CONTENTS INSTRUCTIONS
17. air may have entered the hydraulic system and the brake system has to be bled 1 fill the master cylinder with brake fluid DOT 3 bleed front callipers one at a time by having someone applying a steady pressure on the brake pedal and close the bleeder before allowing the brake pedal to return to up position fill the master cylinder with brake fluid DOT 3 bleed rear wheel brakes one at a time following the same procedure fill the master cylinder with brake fluid DOT 3 clean every fitting and line remove traces of oil apply a continuous pressure on the brake pedal for about five minutes Finally inspect brake lines and fittings for leaks peo 13 Maintenance FRONT AXLE AND STEERING CAUTION Before maintenance turn off all switches set to neutral set parking brake remove the key and raise the front end of the vehicle supporting it with two jack stands of adequate capacity STEERING INSPECTION Check tire inflation pressure suspension components tie rods straightness tie rod ends play wear play wear in wheel bearings kingpins and bushings REPLACING amp ADJUSTING THE STEERING GEAR Remove the pitman arm The steering box makes 6 5 turns center the steering gear 3 25 turns from either side Align the front wheel straight Install the pitman arm ADJUSTEMENT With the wheels in straight forward direction measure the inside left to right
18. d release it to slow down Depress the brake pedal with the right foot to reduce the vehicle speed Forward Reverse Selector Shift only when the vehicle is not moving and engine 15 at idle speed Before leaving the vehicle set the FWD REV selector to NEUTRAL and set the parking brake Manual Choke GAS ENGINE before starting a cold engine pull out the choke knob and depress the accelerator pedal halfway to the floor as the engine warms up push the knob in until the engine responds properly LPG ENGINE before starting the engine pull out the choke and depress the accelerator pedal halfway to the floor while starting after two seconds push the knob halfway as the engine warms up push the knob in until the engine responds properly Key switch starter Before starting set the FWD REV shifter to NEUTRAL set parking brake check for visible damage check brake pedal To avoid starter damage do not crank the engine continuously for more than 10 seconds at a time E Instructions wait 60 seconds before attempting to start again Before moving check safety devices reverse alarm strobe light motion beeper and all other safety devices Before leaving vehicle set FWD REV shifter to NEUTRAL set parking brake remove key Maintenance MAINTENANCE Maintenance SAFETY WARNINGS FOR SERVICE TECHNICIANS FAILURE TO OBEY THE FOLLOWING SAFETY RULES MAIN RESULT IN SEVERE INJURY Owner shall comply with OSHA and ASME ANSI B56 8 a
19. dashboard and general security warning labels Maintenance DECALS AND LABELS CAUTION The images included in this section depict the decals markings installed on the vehicle It is of the utmost importance that theses decals markings remain unaltered and readable Else the sticker or the part baring the marking has to be replaced Dashboard security warning label General security warning label 5100000002 5100000001 Operation of this vehicle is restricted to authorized persons only Read operator s instructions in owner s manual prior to driving Operation of this vehicle is restricted to authorized persons only m Read operator s instructions in owner s manual prior to driving Do not operate on roads public streets and unauthorized areas Never open battery compartment Never open motor compartment an emer gency push button 18 Warn people to stay away from wheels and moving or lifting parts Never exceed specified max speed cargo or passenger capacity installed this label 1s required located Drive slowly on ramps in turns in reverse Avoid loose cargo Before turning on key switch and while moving be sure that under push button 3 109800006 occupants remain seated with seat belt buckled if applicable occupants keep all their body parts inside vehicle occupants keep holding on hand rails wheel chair if applicable is secured with tie down straps trailer attachment if applicable is secured with
20. ee addendum PART 1005003 2391501001 2223360001 2314320001 2619449001 2360321002 2360320001 2360320014 2360320015 2367320001 2367320002 2603000003 17 BODY CAB SEATS TIRE 6 1 DESCRIPTION CATCH HANDLE OPENING HANDLE OPENING BAR RIGHT HINGES LEFT HINGES REAR VIEW MIRROR SIDE MIRROR MIRROR BRACKET FIXE MIRROR BRACKET FOLDING WIPER KIT WIPER MOTOR 12V ARM WIPER PART 3602024 2366320001 2366320003 2366320004 2365000001 2365000002 480039 480040 2399300014 2399300009 366211K 3113000001 2800000001 2800000002 Spare Parts HYDROSTATIC DRIVE REAR AXLE AND SUSPENSION gt REF PART NO DESCRIPTION 1 481433 DISC 2 5007001 SPACER 3 COTTERPIN 4 2910322001 CASTELLATED HUB NUT 5 2224322001 HUB 6 2820007 STUD 12 NF X 1 3 4 7 BOLT 2 12 9 LOCK WASHER bo 9 CALL FACT HYDRAULIC MOTOR 10 5016002 RIGHT CALIPER 5016003 LEFT CALIPER 5016004 L R PAD SET 11 NUT 12 NF 12 LOCKWASHER 13 2177322006 48 HOUSING 14 BOLT 5 8 NC X 3 12 15 362606 SHACKLE LINK 16 NUT 5 8 NC 17 LOCKWASHER 18 5040003 LEAF SPRING 19 BOLT 9 12 20 2185322001 MOUNTING PLATE 18 Spare Parts BRAKE CONTROLS REF PART NO OO I U 11 12 242800 242816 2131501001 262807 242817 122813 362805 DESCRIPTION RUBBER SPRING LEVER PIVOT LUBRICATING FITTING CLEVIS PIN 3 8 X 1 YOKE MASTER CYLIN
21. mp B56 9 regulations for vehicle maintenance Only qualified and authorized personnel shall be permitted to maintain repair adjust and inspect carriers vehicles tractors and batteries Maintenance operations must be made by properly trained service technicians Before any maintenance work park the vehicle on a flat level surface set the shift lever to park turn off all the switches remove the key lift the wheels off the ground and secure with jack stands of adequate capacity Keep clear from moving parts such as tires sheaves drive shaft and engine Keep clear from hot parts of exhaust system Avoid increasing engine RPM and vehicle speed to prevent accident and severe injuries Follow the maintenance instructions applicable to the type of repair maintenance or service Always wear a face shield and gloves when working around batteries Use insulated tools to avoid sparks that can cause battery explosion and acid splashing Use two counteracting tools double wrench technique when disconnecting or tightening terminals on the battery to avoid damaging battery posts Keep cables and wires clear from mechanical and rubbing action Make sure cable covering is free from cutting or visible damage Before replacing a fuse or circuit breaker identify the cause of failure and repair Always ensure the integrity of the warning labels If they suffered damage and are not readable replace them promptly The following images depict the
22. ning and certification Do not drive this vehicle unless you are a certified operator Do not drive this vehicle under the influence of drugs or alcohol Do not drive this vehicle on public roads and highways This vehicle is designed to be driven in buildings e This vehicle can make sparks which can ignite inflammable materials Never use the vehicle in hazardous areas where there are inflammable materials explosive dust or fumes in the air e Never run the engine in a confined area and avoid inhaling engine poisonous fumes which contain CO e Have your vehicle inspected regularly by trained personnel and cease operation if a malfunction occurs Do not open motor compartment Keep clear from moving rotating wheels sheaves etc or lifting parts e Keep clear from hot parts of exhaust system e Never carry more passengers than number allowed for this vehicle Wait until all occupants are seated and holding on before moving Always keep all body parts inside vehicle Keep both hands on steering wheel Do not exceed the vehicle cargo load capacity and gross trailing weight capacity rated for flat hard even surface Different operating conditions such as loose terrain or ramps reduce vehicle capacity e Avoid loose unbalanced or top heavy loads to keep a good stability and prevent overturn Do not load cargo that can fall off the vehicle Do not carry cargo that is longer wider or higher than this vehicle e Always depress slowly
23. two chains set the parking brake turn off all switches and remove the key When a disconnect handle 1s installed this label is required located in front of handle 4800012J BATTERY DISCONNECT PULL 48 Respectively key switch markings forward reverse selector markings and light switch marking d FWD d EU 266211 2819321003 1269004 10 Maintenance PREVENTIVE MAINTENANCE SCHEDULE MOTREC LC UNITS WARNING Read safety instructions before maintenance operations to avoid severe injury WARNING Maintenance operations must be made by properly trained service technicians Follow OSHA and ANSI B56 regulations Change engine oil after first 8 hours of use S N Hour Meter reading NIH ESTIMATED TIME MINUTES DESCRIPTION START Stop engine check engine oil level 13 II Check vehicle for visual damage _______ 2 1 transmission oil differential oil brake fluid leaks Turn steering check for hard steering excessive 1 free play or unusual sound when turning Check accelerator for free amp smooth movement 2 Shift in neutral before starting engine 1 Check reverse alarm horn strobe light 25 421 Check brake pedal travel and parking brake for 2 secure hold Start slowly and check service brake Check tire pressure see pressure rating on tire 111 11 IH Check transmission amp hydraulic level ifappl 5
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