Figure A (cont`d)
Contents
1. 25 ED e EE 27 i a eee EEE o UU a 27 Support a a BR Ode Io 0 ERN Omm 28 E A e A 28 KEE 29 Before Starting the Generator 29 SIE o EE A ENE NE NE 30 Powering 120 Volt AC Tools and le E a GE 31 Inspection Cleaning and Mamtenance nene nnn idi n aa aa nsns sr edanari ainada 32 A PP aub EE E EOE REEE E MEE MEMMDEMME PME 33 Wiring Diagram EE 34 ene ao JE EE NE NE NE 35 Limited AE EE o 36 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OF YOUR WARRANTY SYCAMORE SCS WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS 2006 Sycamore SCS LLC 7000 Watt Generator Safety Guidelines Definitions This manual contains important information that you need to know and understand in order to ENSURE YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS The following symbols help you recognize this information Please read the manual and pay attention to the notifications that follow these symbols WARNING WARNINGS INDICATE CERTAIN OR STRONG POSSIBILITY OF PERSONAL E INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED e Note Notes give helpful information WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PRO2. SYCAMORE 1 PROFESSIONAL Owner s Manual 00 WATT GENERATOR Model 7000E Before using this product read this manual and follow all Safety Rules and Operating Instructions Questions Helpline Toll Free 800 801 2051 Local 502 292 4850 Monday Friday 8 to5 pm EST SYCAMORE SCS LLC LOUISVILLE KENTUCKY U S A PREFACE Thank you for purchasing products from SYCAMORE SCS LLC We appreciate your business The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator The equipment you have purchased is a complex piece of machinery We recommend that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment You will save time and avoid the inconvenience of having to go back to the store if you choose to write or call us concerning missing parts service questions operating advice and or assembly questions Our gasoline generators have some of the following features Lightweight construction Air cooled four stroke gasoline internal combustion engine Recoil starter Large spark arrestor muffler Circuit protector AC Outlets Low oil level sensor Air cooled gasoline generators are widely used when electrical power is scarce Our generators provide a portable solution in supplying power for field operations during project construction This manua
3. 1 1 1 1 A02 FLANGE PSYCG7000EA02 A39 HANDLE BRACKET PSYCG7000EA39 A05 SPRING WASHER 408 2 x 316 PSYCG7000EA05 4 A42 FLAT WASHER 8 2 x 013 PSYCG7000EA42 2 A06 SOCKET HEAD BOLT M8 x 30 PSYCG7000EA06 4 A43 TOP COVER PSYCG7000EA43 2 A07 HEX BOLT M8 x 248 PSYCG7000EA07 1 A44K TANK MOUNTING KIT Includes A44 48 PSYCG7000E A44K 1 A08 BOWL WASHER 9 x 17 5 PSYCG7000EA08 1 A44 NUT FLANGED M6 PSYCG7000EA1 1 4 45 A47 WASHER 66 6 x 022 PSYCG7000EA47 4 A50 FILTER NET PSYCG7000EA50 1 A58 WASHER 4016 2 x 030 PSYCG7000EA58 4 A61K FUEL TUBE KIT Includes A61 amp 62 PSYCG7000EA61K 1 A63 STARTER PSYCG7000EA63 1 A66 MUFFLER COVER PSYCG7000EA66 1 A69 MUFFLER INSULATION BOARD PSYCG7000EA69 1 A72 FLAT SCREW M6 x10 PSYCG7000EA72 2 ee A14 DOUBLE SIDED M8 x 25 SCREW PSYCG7000EA14 2 A26 TIE DOWN HOOKS PSYCG7000EA26 2 A27 BATTERY TIE DOWN PSYCG7000EA27 1 A35 RIGHT COVER PSYCG7000EA35 A36 SOCKET BOLT M8 x 55 PSYCG7000EA36 A37K HANDLE BRACKET KIT Includes A38 42 PSYCG7000EA37K A37 HANDLE PSYCG7000EA37 2006 Sycamore SCS LLC 17 7000 Watt Generator Generator Parts Listing Figure B ITEM ITEM NO DESCRIPTION PSYCG QTY NO B01 COOLING FAN PSYCG7000EB01 1 B17 ALTENATOR COVER PSYCG7000EB17 1 B02 ROTOR PSYCG7000EB02 1 B18 OVAL HEAD BOLT M5 x 12 PSYCG7000EB18 4 B03 DIODE PSYCG7000EB03 4 B19 SCREW M8 X 250mm PSYCG7000EB19 2 1 504032 WASHER PSYOGTOOOEBOA 1 05 0 32 CLAN PSYCGTOOOEBOS B06 BEARING PSYCGTOOOEED I B07 DRI
4. AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND X REMAIN HOT FOR SOME TIME AFTER ENGINE SHUT OFF WEAR INSULATED E GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS Power Output This generator is not designed to power sensitive electronic equipment including computers and medical devices without the addition of an approved line conditioner which is sold separately CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT SYCAMORE SCS IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER Work Area e Keep your work area clean and well lit Cluttered benches and dark areas invite accidents e Do not operate power tools in explosive environments such as in the presence of flammable liquids gases or dust Generators create sparks which may ignite dust or fumes e Keep bystanders children and visitors away while operating a generator Provide barriers or shields as needed 2006 Sycamore SCS LLC Owner s Manual General Precautions cont d Electrical Safety Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Grounding provides a low resistance path to carry electricit
5. equipment to the frame of the generator only Before lifting the generator with equipment ensure that the equipment and supporting structure are in good condition and are rated to lift the intended load e Keep all personnel away from the suspended generator during relocation e The supporting floor or ground surface should be level and strong enough to safely hold the weight of the generator If the surface is not level strong cross members should be placed underneath the lower side of the generator frame Ensure that cross members run the full length of the generator frame e For trailer installation the generator should be mounted in the middle of the trailer and over the wheels The trailer must be capable of supporting the weight of the generator accessories and all contents tools etc e Install weatherproofing and sound insulation only when it is not raining nor snowing to avoid trapping moisture within the generator or within surrounding insulation 2006 Sycamore SCS LLC 10 Owner s Manual General Precautions cont d Mechanical Always make sure the power switch is in its STOP position Disconnect the spark plug wire and allow the engine to completely cool before carrying out maintenance Check for damaged parts Before using the generator any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving p
6. lower limits lt Q for the unit The battery capacity is at 28Ah 36Ah 1 Upper limit 1 Lower limit 8 Allow the engine to run for several seconds Then open choke all the way by turning choke lever to the RUN position 2006 Sycamore SCS LLC 30 Owner s Manual Operation cont d Powering 120 Volt AC Tools and Equipment 1 Prior to connecting tools and equipment make sure the generator s rated voltage and amperage capacity 120 240VAC 50 25AMPs is adequate to supply all electrical loads that the unit will power If powering exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE N EQUIPMENT SYCAMORE SCS IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect the power cords of 110 120 volt AC powered tools and equipment into the 110 120 volt AC dual outlets Note The generator features an AC Non Fuse Circuit Breaker to protect the AC circuit in em case of an overload Should an overload occur the breaker will trip to its off position causing the generator to automatically shut down In this case refer to Step 1 above J inthis section Then reset the circuitry system by turning
7. too lean 33 cO OO Y O Om gt O NN Owner s Manual Set switch to RUN Turn fuel valve to the ON position Clean or replace air cleaner Fill fuel tank Drain gas tank and fill with fresh fuel Connect wire to spark plug Replace spark plug Drain gas tank fill with fresh fuel Close choke Set to START position Fill crankcase to proper level Contact your local service dealer Contact your local service dealer Contact your local service dealer Reset circuit breaker Connect a device in good condition Change the capacitor or diode Disconnect shorted electrical load Refer to Operation section Contact your local service dealer Contact your local service dealer See Operation section Replace air filter Contact your local service dealer Fill fuel tank Contact your local service dealer Move choke to halfway position till engine runs smoothly Contact your local service dealer 2006 Sycamore SCS LLC 7000 Watt Generator Tam 97104 i 13919 Na Q A0bc Ocl P 4 YILIN dNY DES 57 l M LO Vt LA 19394 9361 0A iagram D iring K19119g 10e n32 JAJPA 9 nj c proue og dog 1032 19U90 10129UU0 2006 Sycamore SCS LLC 34 Owner s Manual Compliance UNITED STATES ENVIRONMENTAL PROTECTION AGENCY WASHINGTON DC 20460 2005 Model Year Certificate of Conformity Manufacturer Ningde CUE Ele
8. trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the placement behind a barrier for protection In normal weather conditions the air vent should face the prevailing wind direction e Install the generator on a raised concrete slab or other area where rain drainage or flood waters cannot reach it e Consider maintenance requirements when installing Generator placement should allow for four feet of access to all sides of the unit for maintenance purposes e Place the generator as close as possible to the electrical tools and equipment being powered to limit the need for and reduce the length of extension cords e If the generator is located indoors the engine exhaust must be ventilated to the outdoors using leak proof heat resistant and flexible tubing 2006 Sycamore SCS LLC 27 7000 Watt Generator Installation cont d Support and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator and any accessories The slab must extend beyond all sides of the frame by at least one foot Contact a cement contractor for slab specifications if necessary Attach the frame to the concrete slab using inch diameter expansion anchor bolts not supplied Grounding O Note lt is recommended that only a trained and licensed electrician perform this 4 procedure Connect a 6 AWG grounding wire not included from the ground connector on the generator C18 on th
9. washer over the axle ends and insert axle through center of washer until washer is flush against wheel hub Insert straight side of cotter pin into one of the holes located at both ends of the axle rod and thread the cotter pin through the hole until pin snaps into place Repeat using the second cotter pin on the opposite end of the axle to secure the opposite wheel to the axle assembly V Leg Support Assembly Perform the following tasks to install the V leg support bracket T 2 Dx Align V leg support mounting holes with the mounting holes on the bottom of the frame Insert one mounting bolt completely through each mounting hole Twist mounting screws to catch the threads in the frame mounting holes and weld nuts and tighten until support leg is secure O 2006 Sycamore SCS LLC 13 7000 Watt Generator Assembly cont d Handle Assembly Perform the following tasks to install the handle onto the generator frame 1 CO I O C1 On the side of frame with mounting holes place back plate in the middle of handle bracket and frame Handle bracket should have handle mounting holes facing downward Align frame back plate and handle bracket mounting holes Insert one mounting bolt through handle bracket back plate frame and into mounting nut Twist mounting nut lightly Insert the second mounting bolt through the second mounting hole Twist mounting nut until nut frame back plate and handle bracket surfaces are fl
10. 10 COVERNOR SHAFT PSYCG7000EF10 1 1 F11 FLANGED NUT M6 PSYCG7000EA11 F12 BACK SPRING PSYCG7000EF12 1 FO7 SQUARE HEAD BOLT M6 PSYCG7000EF07 F15 OIL SEAL GOVERNOR SHAFT PSYCG7000EF15 1 FOG WASHER 06 2 Xo PSYCGTOODEFOS 2006 Sycamore SCS LLC 23 7000 Watt Generator Engine Parts Listing cont d Figure G Ms DESCRIPTION PSYCG QTY M DESCRIPTION PSYCG QTY 0 G06 INTAKE VALVE RETAINER PSYCG7000EG06 1 G16 M6 x0 75 NUT PSYCG7000EG16 2 G09 LOCATING RING PSYCG7000EG09 2 G19 FLANGED BOLT M6 x12 PSYCG7000EF14 1 G10 EXHAUST VALVE PSYCG7000EG10 1 G20 OIL SEAL INTAKE PSYCG7000EG20 1 2006 Sycamore SCS LLC 24 Owner s Manual Engine Parts Listing cont d Figure H Gs 4 N Do ZN 41 Bd y Y Ki WA NS s e Ge 42 Sol PG 1743 v20 amp af BE oO A N G SC A 2006 Sycamore SCS LLC 25 7000 Watt Generator Engine Parts Listing cont d Figure H cont d ITEM QT NO DESCRIPTION PSYCG Y HO1K PULL START ASSEMBLY H01 04 PSYCG7000EHO1K 1 H06 FLANGED BOLT M6 x 12 PSYCG7000EH06 4 H11 OIL SEAL 52 x 35 x 8 PSYCG7000EH11 1 H14 CRANKCASE PSYCG7000EH14 1 H19 2 21 1 22 ey DESCRIPTION PSYCG QTY H25 RING SEAL PSYCG7000EH25 2 H31 CYLINDER HEAD COVER PSYCG7000EH31 1 H36 RUBBER BAND PSYCG7000EH36 1 H39 FLANGED BOLT M6 x 25 PSYCG7000EH39 2 1 H44 FLANGED BOLT M6 x 12 PSYCG7000EF14 3 H45 AIR FLOW GUIDE PSYCG7000EH45 1 H46 CYLINDER HEAD RUBB
11. 72 GIN 2006 Sycamore SCS LLC 29 7000 Watt Generator Operation cont d Starting 1 Make sure that all tools and equipment to be powered by the generator are not plugged into the unit while the engine is started 2 Open the fuel valve Turn lever to the ON position 3 Close the choke lever by turning it to the START position Without Electric Starter about Ys inch clearance 4 Turn the key clockwise to the RUN position 9 Handle start Hold the start handle loosely and pull it slowly several times to allow the gasoline to flow into the engine s carburetor Then hold the start handle firmly and pull the rope hard and fast Pull the rope all the way out using two hands if needed If necessary repeat several times until the engine starts 6 Electric starter Turn the key clockwise to the START position and return the key to the RUN position once the engine has started Do not use the starter for more than 5 seconds at a time If the engine fails to start release the switch and wait 10 seconds before operating the starter again 7 BATTERY optional for units with electric starters only Batteries contain electrolyte fluid or battery acid Batteries emit hydrogen gases during charging The slightest spark will ignite hydrogen and cause an check to make sure that the explosion electrolyte level in each cell amp Note The customer is responsible for purchasing a battery is within upper and
12. ER WASHER PSYCG7000EH46 H47 WASHER 6 x 010 PSYCG7000EH47 H48 OIL CAP PSYCG7000EH48 H49 HEAD COVER WASHER PSYCG7000EH49 H CAMSHAFT PSYCG7000EH21 H VALVE LIFTER PSYCG7000EH22 2 H23K GEAR CASE SEAL KIT Includes H23 amp 27 PSYCG7000EH23K 1 H23 CRANK CASE GASKET PSYCG7000EH23 1 H24 OIL LEVEL PLUG PSYCG7000EH24 1 2006 Sycamore SCS LLC 26 Owner s Manual Installation Note Prior to powering tools and equipment make sure the generator s rated voltage E wattage and amperage capacity 120 240VAC 50 25AMPs is adequate to supply all electrical loads that the unit will power If powering exceeds the generator s capacity 9 it may be necessary to group one or more of the tools and or equipment for connection to a separate generator Electrical and other permits may be required for the installation of emergency power systems Investigate your local building and electrical codes before installing this unit Installation must be completed by licensed contractors WHEN LIFTING ENSURE USE OF THE PROPER HOISTING OR LIFTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT LIFTING WARNING THE GENERATOR WEIGHS APPROXIMATELY 235 POUNDS USE CARE LINES TO THE FRAME OF THE GENERATOR General Location e Make sure to locate and install the generator outdoors where air for cooling is readily available e Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes
13. PERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING POWER TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJ URY Save These Important Safety Instructions Read and understand all of these safety instructions Be sure to retain them for future use 2006 Sycamore SCS LLC Owner s Manual General Precautions WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND OR THE ITEM YOU ARE WORKING ON gt gt Carbon Monoxide When this tool is running ensure that the area is well ventilated Never run the engine in an enclosed area without an exhaust evacuation system WARNING THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO DEATH CARBON MONOXIDE IS KNOWN TO CAUSE CANCER BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM gt i Gasoline and Oil This product requires oil and fuel Attempting to start the engine without oil will ruin the engine and void the warranty Work in well ventilated areas Keep cigarettes flames or sparks away from the work area or where gasoline is stored WARNING GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CHILDREN gt e Gasoline fuel and fumes are flammable a
14. SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU SYCAMORE SCS LLC 12540 Westport Rd Ste 2 Louisville KY 40245 Ph 800 801 2051 502 292 4850 2006 Sycamore SCS LLC 38
15. SYCG7000ED22 1 D09 CHOKE AIR VALVE PSYCG7000ED09 1 D10K GASKET KIT Includes D10 12 13 14 PSYCG7000ED10K 1 D10 INLET GASKET PSYCG7000ED10 1 D11 CARBURETOR PSYCG7000ED11 1 D23 GASKET PSYCG7000ED23 1 D24 PAN HEAD SCREW M5X15 PSYCG7000ED24 1 1 D25 PAN HEAD SCREW M6X15 PSYCG7000ED25 D26 AIR FILTER C PSYCG7000ED26 1 27 D12 CARBURETOR GASKET PSYCG7000ED12 1 D PAN HEAD SCREW M5X15 PSYCG7000ED24 6 D28 AIR FILTER A PSYCG7000ED28 1 D13 CARBURETOR INSULATOR PSYCG7000ED13 1 D14 INSULATOR GASKET PSYCG7000ED14 1 2006 Sycamore SCS LLC 21 7000 Watt Generator Engine Parts Listing cont d Figure E 1 3 den DESCRIPTION PSYCG QTY es DESCRIPTION PSYCG QTY EM KEY4x13 PSYCG7000EEOT 1 E07 PISTON PIN CIRCLIP PSYCG7000EEO7 2 E02 CRANK PSYCG7000EEO2 1 E08 PISTON PSYCG7000EE08 E03 FLANGED BOLT M8 x38 PSYCG7000EE03 2 E09K RING KIT E9 10 11 PSYCG7000EEOK E04 CONNECTING ROD CAP PSYCG7000EEO4 1 E09 OILRING PSYCG7000EE0Q9 1 1 E10 2ND COMPRESSION RING PSYCG7OO0EE1O 1 E05 CONNECTING ROD PSYCG7000EE05 E06 PISTON PIN PSYCG7000EE06 1 E11 1ST COMPRESSION RING PSYCG7000EE11 1 2006 Sycamore SCS LLC 22 Owner s Manual Engine Parts Listing cont d Figure F es DESCRIPTION PSYCG QTY NO DESCRIPTION PSYCG QTY F01 CLAMP PSYCGT7000EF01 F02 PAN HEAD SCREW M5 X35 PSYCG 000EF02 F03 SPRING PSYCG7000EFOS F04 REGULATING SPRING PSYCG7000EF04 F09 COVERNOR SHAFT CLIP PSYCG 000EF09 1 F
16. VE END BRACKET PSYCG7000EBO7 1 B08 ENCLOSING BAND PSYCG7000EB08 1 B24 REGULATOR PSYCG7000EB24 1 B09 STATOR PSYCG7000EB09 1 B10 ALTERNATOR BACK COVER PSYCG7000EB10 1 B11 HEX BOLT M8 x 210 PSYCG7000EB11 4 B12 WASHER 8 2x d16 PSYCG7000EB12 4 B13 CAPACITOR SHELF PSYCG7000EB13 1 B29 RUBBER PAD PSYCG7000EB29 2 To DESCRIPTION PSYCG QTY 2006 Sycamore SCS LLC 18 Owner s Manual Panel Parts Listing Figure C pos DESCRIPTION PSYCG QTY i DESCRIPTION PSYCG QTY 0 0 C08 SPRING WASHER 3 2x 5 PSYCG7000EC08 8 C27 3 PRONG SOCKET NEMA L5 30 PSYCG7000EC27 1 C11 CONTROL PANEL PSYCG7000EC11 1 C13 STARTER SWITCH NUT PSYCG7000EC13 1 C32 FIBER WASHER 06 2 x 12 PSYCG7000EC32 4 PE 2006 Sycamore SCS LLC 19 7000 Watt Generator Engine Parts Listing lt H ri p uiis L gt a I N iss I S E e LL 2006 Sycamore SCS LLC 20 Owner s Manual Engine Parts Listing cont d Figure D cont d Hos DESCRIPTION PSYCG QTY en DESCRIPTION PSYCG QTY 0 D01 KNURL HEAD SCREW M5X20mm PSYCG 000ED01 1 D15 STUD BOLT M8 XM6x108 PSYCG7000ED15 2 D02 AIR FILTER COVER PSYCG7000ED02 1 D16 AIR PIPE CLIP PSYCG7000ED16 4 D03 GASKET PSYCG7000ED03 1 D17 AIR PIPE A 14cm PSYCG7000ED17 1 D06 M6 FLANGE NUT PSYCG7000EA11 2 D20 M5 FLANGED NUT PSYCG7000ED20 6 D07 PLATE PSYCG7000ED07 1 D21 M6 FLANGED NUT PSYCG7000EA11 1 D08 AIR FILTER CASE PSYCG7000ED08 1 D22 BRACKET P
17. arrant or court order Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR 90 Itis also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR 90 This certificate does not cover small non road engines sold offered for sale introduced or delivered for introduction into commerce in the U S prior to the effective date of the certificate 2006 Sycamore SCS LLC 35 7000 Watt Generator Limited Warranty SYCAMORE SCS warrants to the original purchaser who uses the product in a consumer application personal residential or household usage that all products covered under this warranty are free from defects in material and workmanship for two years from the date of purchase All products covered by this limited warranty which are used in commercial applications that is income producing applications are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase Products covered under this warranty include air compressors air tools service parts pressure washers and generators SYCAMORE SCS will repair or replace at SYCAMORE SCS s sole option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the se
18. arts any broken parts or cracked mounting fixtures and any other condition that may affect proper operation The generator is designed with safety guards for protection against contact with moving parts In any case care must still be taken to protect personnel and equipment from other mechanical hazards when working in the vicinity of the generator Do not operate the generator without safety guards While the generator is running do not attempt to reach around the safety guard for maintenance or any other reason Keep hands arms long hair loose clothing and jewelry away from moving parts Be aware that when engine parts are moving fast they cannot be seen clearly Keep access doors closed and locked when access to the generator is not required When working on or in the vicinity the generator always wear protective clothing including ANSI approved safety gloves safety eye goggles and safety hats Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediately If fuel is swallowed do not induce vomiting For skin contact with fuel immediately wash with soap and water For eye contact with fuel immediately flush eyes wit
19. ctrical and Machinery CO LTD Certificate Number CUE NRSI 05 02 Effective Date 3 10 2005 Date Issued 3 10 2005 Merrylin Zaw Mon Director Certification and Compliance Division Office of Transportation and Air Quality Pursuant to Section 213 of Clean Air Act 42 U S C section 7547 and 40 CFR 90 and subject to the terms and conditions prescribed in those provisions this certificate of conformity is hereby issued for the following small non road engine family more fully described in the documentation required by 40 CFR 90 and produced in the stated model year This certificate of conformity covers only those new small non road engines which conform in all material respects to the design specifications described in the documentation required by 40 CFR 90 and which are produced during the model year stated on this certificate This certificate of conformity does not cover small non road engines imported prior to the effective date of the certificate This certificate of conformity is conditional upon compliance of said manufacturer with the averaging banking and trading provisions of 40 CFR Part 90 Subpart C both during and after model year production Failure to comply with these provisions may render this certificate void ab initio The HC NOX family emission limit FEL is g k W hr It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 90 126 and 90 506 and authorized in a w
20. dinary wear or misuse exposure to cold heat rain or excessive humidity use of improper chemicals negligence accidents or failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by SYCAMORE SCS unauthorized repair or alterations e Repair and transportation costs of merchandise determined not to be defective e Costs associated with assembly required oil adjustments or other installation and start up costs e Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use e Merchandise sold by SYCAMORE SCS which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply 2006 Sycamore SCS LLC 37 7000 Watt Generator Limited Warranty cont d ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY SOME STATES DO NOT ALLOW THIS EXCLUSION SO IT MAY NOT APPLY TO YOU IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PUCHASE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS
21. e control panel to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth driven copper or brass rod electrode which can adequately ground the generator 2006 Sycamore SCS LLC 28 Owner s Manual Operation Note The parts listings above are helpful for locating the controls mentioned below CAUTION PRIOR TO USING THE GENERATOR SET FOR TRE FIRST TIME THE ENGINE MUST BE FILLED WITH APPROXIMATELY QUART OF A HIGH QUALITY SAE 10W 30 GRADE ENGINE OIL TO DO SO UNSCREW AND REMOVE THE ENGINE S OIL LEVEL PLUG DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE FILL THE ENGINE S CRANKCASE UNTIL THE OIL LEVEL READING IS AT THE UPPER MARKED LINE ON THE OIL LEVEL PLUG DO NOT OVERFILL OIL TO FINISH SCREW THE OIL LEVEL PLUG BACK INTO THE OIL FILL HOLE Before Starting the Generator gasoline When fueling be sure that the fuel strainer is in place Replace the fuel tank cap and check the engine s fuel gauge for the amount of unleaded gasoline in the fuel tank If necessary refill the fuel tank with unleaded gasoline The generator must be turned off and cooled down before refilling the fuel tank 3 Before each use check oil and ffill if needed 1 Check that the generator power switch FUEL TANK CAP START SWITCH is in its STOP position 2 Before the first use remove the fuel tank 23 ie cap and fill the fuel tank with unleaded IC up 7000 E
22. gauge shows full e Before each use remove all debris with a soft brush rag or vacuum e Lubricate all moving parts using premium quality and lightweight machine oil e Every 20 hours of use drain old engine oil and replace with approximately quart of high quality GG SAE 10W 30 grade engine oil DO NOT N OVERFILL OIL e Every 300 hours of use have a qualified and certified technician perform thorough maintenance on the generator and engine e For long term storage either drain fuel into a suitable container or add a fuel preservative stabilizer not included to prevent fuel breakdown O 2006 Sycamore SCS LLC 32 Trouble Shooting Engine is running but loads are connected Engine shuts down during operation Generator switch set to STOP Fuel valve is in the OFF position Dirty air cleaner Out of gasoline Bad gasoline Loose or disconnected spark plug wire Bad spark plug Water in gasoline Over choking Low oil level Excessive rich fuel mixture Intake valve stuck open or closed No compression Circuit breaker open Connected device is faulty The capacitor or the diode is damaged Electrical short is present Generator is overloaded Engine speed too low Generator circuit shorted Load is too high Dirty air filter Engine needs to be serviced Out of gasoline Problem with engine Choke is opened too soon Carburetor is running too rich or
23. h clean water and seek medical attention O 2006 Sycamore SCS LLC 11 7000 Watt Generator General Precautions cont d Noise Prolonged exposure to noise levels above 85 dB is hazardous to hearing Always wear ANSI approved ear protection when operating or working around the generator while it is running Extension Cord If an extension cord not included is required make sure to use only UL approved cords Cords should have the correct gauge and length according to the following table Cord Lengths Nameplate Amps O full load 0 50 50 100 100 150 150 200 0 5 16 16 12 12 51 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 2006 Sycamore SCS LLC 12 Owner s Manual Assembly Wheel and Handle Assembly Confirm that the following sub assembly components are included 1 Wheel Axle 2 Heavy Duty Wheels 4 Large Washers 2 Cotter Pins 1 Front Stand off Support V Leg 2 Support V Leg Mounting Screws 1 Handle 1 Handle Mounting Bracket 1 Back Plate Mounting Bracket 3 Hinge Bolt Mounting Nuts 3 Three Inch Mounting Bolts Wheel Assembly Perform the following tasks to install the heavy duty wheels onto the generator assembly 1 2 3 4 9 Insert axle through brackets located on the bottom cross bar of the frame Center axle in frame and place each wheel over each end of the axle then insert axle end into the hole located in the center of the wheel hub Place each large
24. he generator must be earth grounded before operation in accordance with all relevant electrical codes and standards Do not attempt to connect or disconnect wires to the load while standing in water or on wet or soggy ground Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body or with any non insulated conductive object 2006 Sycamore SCS LLC 7000 Watt Generator General Precautions cont d Electrical Safety cont d Personal Safety Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connections and disconnected wires Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerators Stay alert Watch what you are doing and use common sense when operating a generator Do not use a generator while tired or under the influence of drugs alcohol or medication A moment of inattention while operating generators may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long ha
25. ir can be caught in moving parts Avoid accidental starting Make sure the power switch is in its STOP position and disconnect the spark plug wire when not in use Remove adjusting keys or wrenches before turning on the generator A wrench ora key that is left attached to a rotating part of the generator may result in personal injury Do not overreach Keep proper footing and maintain balance at all times Use safety equipment Always wear eye protection Wear ANSI approved safety impact eye goggles Dust masks non skid safety shoes hard hats or hearing protection must be used for appropriate conditions Do not overload the generator Use the appropriate generator for your application The correct generator working at the rate for which it is designed will do the job better and safer Do not use the generator if the power switch does not turn the generator on or off Any generator that cannot be controlled by the power switch is dangerous and must be fixed or replaced 2006 Sycamore SCS LLC Owner s Manual General Precautions cont d Generator Use and Care e Make sure the power switch is in its STOP position and disconnect the spark plug wire before making any adjustments changing any accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally e Store idle generators out of reach of children and other untrained persons Generators are dangerous in the hands
26. l will explain how to operate and service your generator set If you have any questions or suggestions about this manual please contact your local dealer or us directly Consumers should notice that this manual might differ slightly from the actual product as more improvements are made to our products Some of the pictures in this manual may differ slightly from the actual product as well 2006 Sycamore SCS LLC Rev 1 7000 Watt Generator Table of Contents Tov 2 Saler Guidelines Deino S aar 4 Save These Important Safety Instructions ses rss bedre RRENO ERA Ar en ar 4 General PrecstllOEiS ani EE a 5 MANNEN 5 FONT 5 mio MP OSTI EE ELE 6 OWEN UP 6 WOKA EE 6 El citical Sale Y Ne 7 Per RE 8 Generator Use nd G r DO e On 9 SSL VICI Le EE 9 Hearn EU Eege eenegen Eege eege 9 HSA 10 MENE 11 NNN 11 NE GN 12 Re NNN 12 FDA 13 Wheel and Handle Assembly unnosressssssrsssrsssrsrsrsrrrorrrnrrrrrrrrrrrrr rr rr rr rr rr rr rn RK RR RK RR RK RR KKR RR KSR RK RR RRD RR RSKR RR RR KKR KKR KKR nis 13 nee JAS re EE 13 V Leg Sn ASSEN ssd v tdns essensen sann Gel alo A 13 TESE NAP 14 o EEE 15 General PS MI MR UT ee 16 QUA RE sacd 16 Ecco SE Se EE 18 FOUG Diner EE MIR 18 O 2006 Sycamore SCS LLC Owner s Manual Panel Parts Listing ET A A 19 a Be EE 20 TED A E E ETA A A A E E A E E E A 20 FOUG E 22 Biel EE 23 FIS E 24 FT PP e E TE A A ETS
27. nd potentially explosive Use proper fuel storage and handling procedures Always have multiple ABC class fire extinguishers nearby Keep the generator and surrounding area clean at all times e Fuel or oil spills must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oily rags in a covered metal container e Never store fuel or other flammable materials near the generator e Do not smoke or allow sparks flames or other sources of ignition around the engine or fuel tank Fuel vapors are explosive e Keep grounded conductive objects such as tools away from exposed or live electrical parts and connections to avoid sparking or arcing These objects could ignite fumes or vapors e Do not refill the fuel tank while the engine is running or while the engine is still hot Do not operate a generator with known leaks in the fuel system e Use only the engine manufacturer s recommended fuel and oil 2006 Sycamore SCS LLC 7000 Watt Generator General Precautions cont d Gasoline and Oil cont d e Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition This buildup can occur after repeated failed start attempts valve testing or hot engine shutdown If this occurs open exhaust system drain plugs and allow the gases to dissipate before attempting to restart the generator Hot Components WARNING ENGINE
28. of untrained users e Maintain generators with care Do not use a damaged generator Tag damaged generators DO NOT USE until repaired e Check for misalignment or binding of moving parts broken parts and any other condition that may affect the generator s operation If damaged have the generator serviced before using Many accidents are caused by poorly maintained generators e Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one generator may become hazardous when used on another Servicing e Maintain labels and name plates on the generator and engine These carry important information If unreadable or missing contact SYCAMORE SCS immediately for a replacement e Generator servicing must be performed by qualified repair personnel only Service or maintenance performed by unqualified personnel could result in a risk of injury e When servicing a generator use only identical replacement parts and follow all appropriate instructions in this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S FAILURE OF THE PACEMAKER 2006 Sycamore SCS LLC 7000 Watt Generator General Precautions c
29. ont d Installation e Ensure installation meets all applicable local and national safety and electrical codes Have installation performed by a qualified licensed electrician or building contractor e All electrical work including the earth ground connection should be completed by a licensed electrician e Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local state and federal regulations e t is recommended to use the generator only in well ventilated outdoor areas A running gasoline engine will generate carbon monoxide This colorless and odorless gas can cause serious injury or death if inhaled e f the generator is installed indoors exhaust fumes must be piped out of the building using leak free and heat resistant piping Pipes and soundproofing insulation should not use any flammable materials nor should they be installed near any flammable objects Generator exhaust fumes must be within legal limits and installation must always meet local building codes e If the generator is installed outdoors it must be weatherproofed and should be soundproofed It should not be run outdoors without adequate protection to the generator and wiring conduit e he generator weighs approximately 235 lbs Without mechanical aid lifting the generator off the ground will require two or more people Never lift the generator using any part of the engine or alternator e Connect lifting
30. rvice center location and the availability of replacement parts All decisions of SYCAMORE SCS with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from State to state RESPONSIBILITY OF ORIGINAL PURCHASER initial user e To process a warranty claim on this product DO NOT return item to the retailer The product must be evaluated by an Authorized Warranty Service Center For the location of the nearest Authorized Warranty Service Center contact SYCAMORE SCS at 1 800 801 2051 e Retain original cash register sales receipt as proof of purchase for warranty work Purchaser must complete the product registration form and return to SYCAMORE SCS with proof of purchase within 90 days of purchase e Use reasonable care in the operation and maintenance of the product as described in the Owner s Manual s e Deliver or ship the product to the nearest Authorized Warranty Service Center Freight costs if any must be paid by the purchaser e If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center the purchaser should contact SYCAMORE SCS 2006 Sycamore SCS LLC 36 Owner s Manual Limited Warranty cont d THIS WARRANTY DOES NOT COVER e Merchandise sold as reconditioned used as rental equipment or used as floor or display models e Merchandise that has become damaged or inoperative because of or
31. the circuit breaker to its on position Restart the generator and continue powering the remaining tools and equipment 3 When finished using the generator turn the start switch to its STOP position Turn the fuel valve to its OFF position 4 Disconnect all electrical powered tools and equipment from the generator s 110 120 volt AC duel outlets 5 After the engine and generator have completely cooled store generator in a safe clean and dry location if not already installed 2006 Sycamore SCS LLC 31 7000 Watt Generator Inspection Cleaning and Maintenance WARNING ALWAYS MAKE SURE THE GENERATOR POWER SWITCH IS IN ITS A STOP POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND E ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS MAINTENANCE OR CLEANING e Before each use inspect the generator Check for Loose screws Misaligned or binding moving parts Cracked or broken parts Damaged electrical wiring or Any other condition that may affect safe operation e If an engine problem occurs have it checked by a qualified service technician before further use Do not use damaged equipment e Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil fill hole or at the upper level on the oil level cap Also fill the gas tank with gas until the fuel
32. ush Return to first nut and tighten Align handle mounting holes with mounting holes on handle bracket Insert mounting bolt completely through handle and bracket Install a mounting nut onto bolt and tighten Make sure handle can swivel 2006 Sycamore SCS LLC 14 Specifications Electrical Current Output Continuous Rated Wattage Peak Wattage Outlets Gasoline Engine Horsepower Type Displacement Oil Capacity EPA Approved Fuel Type Capacity Running Time Fuel Gauge Weight Approximate Weight Noise Level Operating Noise Level 15 Owner s Manual 120 240VAC 50 25A 60Hz 12V DC 6 000 8 000 two 120V 20A outlets one 120V 30A twist lock outlet one 120V 240V 30A twist lock outlet one 12V DC outlet 13HP 4 cycle OHV air cooled recoil start 389cc 1 16 quart 1 1 liter yes unleaded gasoline 5 9 gallons 21 liters 7 hours approx included 235 Ibs 76 dB approx O 2006 Sycamore SCS LLC 7000 Watt Generator General Parts Listing Figure A IAE emm This list is provided for reference purposes only All repairs and part replacement should be performed by a qualified technician Some parts may not be available as single replacements 2006 Sycamore SCS LLC 16 Owner s Manual General Parts Listing cont d 5 Figure A cont d ITEM DESCRIPTION PSYCG amp ITEM d QTY pi DESCRIPTION PSYCG QTY A01 ENGINE 13HP PSYCG7O00EAO1 A38 ACORN NUT M8 PSYCG7000EA38
33. y away from the user in the event of an electrical malfunction Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits into a polarized outlet in one way only If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for a three wire grounded power cord and a grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose generator to rain or wet conditions Water entering a generator will increase the risk of electric shock Do not abuse the power cord Keep power cords away from heat oil sharp edges or moving parts Replace damaged power cords immediately Damaged power cords increase the risk of electric shock When operating a power tool outside use outdoor extensions cords marked WAT or W These extension cords are rated for outdoor use and reduce the risk of electric shock All connections and conduits from the generator to the load must be installed by trained and licensed electricians only Installations must be in compliance with all relevant local state and federal electrical codes and standards and other regulations where applicable For fixed installations t
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