User manual of super-intelligent wind and solar hybrid controller
Contents
1. 17 5 2 Controller warm reset start 17 5 3 Manual testing of PV input reverse 17 5 4 Removing of abnormal information 17 6 Using of monitoring software 6 1 Brief description 19 6 2 Software and USB driver installation 19 6 2 1 Install the monitor software 19 6 2 2 Install the USB driver program 20 6 3 Using of software 23 6 3 1 Browsing of software 23 6 3 2 Connect the controller 24 6 3 3 Read controller parameters 24 6 3 4 Write controller parameters 24 6 3 5 Backup of controller parameters 25 6 3 6 Read and write the parameter of backup files 25 6 3 7 Check controller dynamic parameters 25 6 3 8 Debugging of controller software2. 26 6 3 9 Debugging of controller auxiliary functions 26 6 4 Description of monitoring software parameters 6 4 1 Description of parameters on page 1 28 6 4 2 Description of parameters on page 2 29 6 4 3 Description of parameters on page 3 30 7 Appendix Definition of communication port 32 8 Quality assurance and after sales service 33 1 3 Comprehensive introduction of products 1 1 Basic information Super intelligent wind solar hybrid controller is a new type of special high performance control device for new energy application which is designed on the basis of ultra high performance controller It contains many years of application experience such as waterproof dustproof salt spray wiring error wind resistance limit control of Wind turbines energy management etc it has done to ultimate no matter it applied to the charging control or street light control In order to meet variety of applications the controller adopts a hierarchical and modular structure all functions can be achieved with different functional plates according to actual application and it is convenient for rapid customization and application 1 2 Characteristics e Waterp
3. Voltage Parameter Of The Pagets Cifferent For 12y Sustemy24y System ABY Sustem Inside The Controller Low Energy Ambit 24y Syotern Voltage Parameter Ct The Page Equal To The Controller Parameter ay System Voltage Parameter Of The Page Double 7 he Controller Farameler dv System Voltage Parameter Of The Paga i Halt for The Controller Paranveter For Example The Voltage Setup 29 0 Cortroller Parameter Of Insideds 29 04 Fot 24 System Contraller Parameter Of nade 12 14 54 Far 12v System Controle Parameter Of Inside ls 58 1V For 4 8y System Super Low V Wind MPPT Control Parameter MPPT Close gt ED al AN A MPPT Stati 120 d e 7 z Lyle Eoria WORK CONFIG SYSTEM CONFIG WATCH DEBUG E Pal ROUTINE CONFIG Contre OO Spread Test Page ef 2 Controller ey 3 Controller 9 4 Contraller a 5 Controller 9 E Controller a 7 Eortroller aj E Controller 9 9 Controller ey 10 Controller A 11 Controller F 12 Controller A 13 Controller 9 14 Contraller 99 15 Controller a 16 Contraller gj 17 Controller 9 18 Controller Sg 19 Controller j 20 Controller Normal Parameter Wind Average DE y s Wind Average DE Wind Calonticg Wind Input DE W s Wind Input KWH Wind Charge Wind Uload Solar Input W s oo b0A OW 0 0 RwH oiv gow 0 0 4 ODA OW 0 0 Kawvl p04 O04 Oa eS iE Cty fC nw Solar Input Solar peat y s Solar Input K
4. Controller Version V 20 ROUTINE CONFIG WORK CONAG SYSTEM CONAG WATCH DEBUG FAET i fret output contig setip motor numberof pole pars setup eS Let Le es eat ss Time Timez max motor current setup I Limiti Chg an imn VGA af Heg Timel set Shou i Hl ee Time set 1 hour al B i l mas motortotate speed setup NY oll I Limit Apm Ch Out mode Night out C Dayout inns 500 pm a U E i Sat ae ag sacan Ship Sent maa maak wind MPPT mptit lint setup f Auto MPPT Inbl 504 al pi h e Curve MPPT motor uload time setup Timel set Shou a i piepe a J H Time sett ot af Ba Sount Alarm Enable setup Outmode i Nightout C Dayout C Pah Out IbEn open t cloz C WRITE CONFIG READ CONFIG Wwe Parameter File Read Parameter File This page is used to set the configuration of Wind turbines MPPT 5 segments generation curve ne x Wind MPPT Curve Rev Curment Setup f Apme 2Curent C Ye gt Curment frist c me Parameter setup Hew 100A pri Curent 2 04 second curve parameter setup Hew 200A pri Curent 4 04 third cure parameter setup Rev SOOFR pri Current EUA Four curve parameter setup Hew 400A pri Current 6 04 fifths curve parameter setup Rev BO0F pri Current 10 04 ad gt l A Select Rev Current modeIn this mode 5 rev parameters and corresponding parameters can be set used to matching with Wind turbi
5. T2F setting time continue to open the output until to the dark AlIn addition the 2nd output can output PWM signal does not rely on the T20 T2F parameters this function can be achieved through the mode set by software through USB data wire When set to PWM output mode it will output PWM signal PWM signal frequency 250HZ 5HZ PWM signal amplitude Battery voltage PWM output current 12A low level is valid This output mode mainly used for the LED lamp dimming cooperate with our energy management algorithm need to use the monitoring software Settings to realize the output energy management achieve more bright Light time NDS Pole pair number set of the wind generator used for measuring the Wind turbines speed Generally wind generators are permanent magnet synchronous generator how many magnets inside half is the number of pole pairs for example if there are 8 magnets the number of pole pairs 1s 4 Range 2 100 default 4 pairs NUT Sustained braking time parameter set after Wind turbines braking After the Wind turbines brakes Wind turbines can be released after the brake time set by this parameter and continue to generate electricity except after Wind turbines brakes if the brake current is too large and do not reduce even last for some time the controller will release the braking action and recheck brake conditions after a period of time if OK re brake again and again to avoid burn g
6. Wind turbines protection method over rev protection over current protection induction lightening protection Unloading method MPPT function Input current of MPPT channel PV input parameters Rated input current of applied PV 550W 24V standard 250W 12V standard 1100W 24V Cptional 550W 12V Cptional PWM stepless high frequency soft unloading built in Boost MPPT model automatic tracking or 5 segments curve tracking 12A 30A optional lt 0 2V Reverse connection protection voice prompt Open circuit unloading Discharge the output port parameters 2 outputs 5 Current of each output Over current protection 15A 30sec 18A 0 4sec short circuit protection current gt 150A light control time control reverse output PWM output 250HZ only the 2 output has it Auxiliary function Monitor of air temperature inside controller temperature of unloading parts and Wind turbines MPPT components and also the monitor of control terminals installed on the inversion with voice prompt Liquid crystal LCD display Short range wireless optional Displayed parameters Wind turbines input voltage current power generated energy rev unloading current PV input voltage current power generated energy Battery voltage charging current power total charging capacity battery status information output current power abnormal information of the 2nd output port mode screen backlight closed Operating mode 3M foil key operation 4
7. 4 3 Description of parameters on page 3 Wind And Solar Controller VL3 Address 0 255 Controller Version V 20 eS ROUTINE CONFIG WORK CONFIG SYSTEM CONFIG PWATCH DEBUG acti Le Bab Define Setup iaaa i Com Fort Eps Auka Mas Bat Limit oO q g OverY Comeback 27 5 al l Low Comeback 23 0 al Nalika Low Limit ZIT 4 b al ji i Voltage Parameter Of The Page ts Different For 12 Sustem Sy System 45 Wher Energi leo Enough Apo Setup LED Module Outi Sima eas te Gaal stein Low Energy Ambit ZEO 4 il 24y Suatem Voltage Parameter Cf Out scale Setup 0 4 gt essa Equal To The Controller Alestart Out scale te 4 T27 Sytten Voltage Parameter 0 Wher Energy s Low App Setup LED Module Dut The Page Rouble T he Controle Paranreler dev Sustem Voltage Parameter OF pipet The Fages Hall for The Controller High 23 0 al d Parameter Mange ee aj J a For Exanple The Voltage Setup 29 ty Lai ee hy 4 nes A Tit Controller Parameter Of Ineideds 23 04 Fot A Fortior y s E 4 24 Suebem a hs Controller Parameter Di Inside 12 14 5 For Super bow 21 Oy a Tay Sestaon l Controle Parameter Of nade ls SBN Far day System Wind MPPT Control Parameter CULMPPT Close BOY ff gt me SRUMPPT Stat 120 a This page is used to set the battery charging parameters Parameters set for battery which are suitable for lead acid
8. OOV No 2Hour Dut QOV No 3Hour Out 0 0 Street Lamp App Light ON Parameter Setup No 4Hour Dut Scale Mode O pyy Cc etem y No SHour Dut No 6Hour Out Voltage 7 0V af gt No 7Hour Dut 4 No 8Hour Out No SHour Out No 10Hour Gut No 17Hour Gut No 12Hour Gut No 13Hour Gut No 14Hour Gut No 15Hour Gut pee sila No 16Hour Gut 12V System 48V System 24V System LED Module Sut Control Mode Voltage Curent Power EEEKEEEBEEEEE EE RRR RR EERE REE REE ER When Energy Is Poor phase Dut Setup LED Module Dut High V Out aAa S Middle V Out 0 0v Menu Password Setup Low V Dut S Low Dut Password fo ilo jlo FE EE EEE 20 4 K Wind And Solar Controller VL3 Address 0 25 Wind And Solar Controlier VL3 A ROUTINE CONFIG WORK CONFIG SYSTEM CONFIG IWATCH DEBUG ts PREA Bat Detine Setup Com Setup Cor Port Max Bat Limit Over Comeback Low V Comeback Low V Limit ie __ fe ae av af a af Cf m Wher Energy ls No Enough App Setup LED Module Dut ay fC QutscaleSetup 0 df Restat Outscales 0 ff When Energy ls Low App Setup LED Module Dut Highs 23 0 MiddeV o 22 5M Low 22 0 A Fortion W s 2 Ey 21 0 Notte
9. RERIERDSE fess CE Sey a com FO LET si af USB Serial Port COM4 AHE G 9 FEDO PTI of iano come tishar H itgi B H Ma ENT P dkatee 11 Sp ae Sy RR HRE AS 19 SS Uae gt BRE ES HER T amp JERR Behe on M Bm Pig BEES a Back ETE E The USB Serial Port COM4 is the COM port 19 Attention if the COM port is larger than 15 it can be used after manually changing of the port code as the monitoring software only supports the code between COM1 COM15 Solution is Open identify device manager according to above method Right click the corresponding COM port Select property in the menu Pop up the right Property window Click Port Setting And then click Advanced button Pop up the modifying window as the right lower picture Choose the COM port within 1 15 from the drop down menu of COM Port Number then click OK 6 3 Using of software 6 3 1 Browsing of software SERENA TFE EO BAw AE TS 2m amp 2ea WCG E IDE ATA ATAPI fe tbllag f ae PhS i ye HERBS ES SY gO com 0 LPT ee USE Serial Port JDO SY EDIO PTI Eabha E F ERAO com AD TEAL Ep U EEE aoe RE SSSR ERIE A A EED O O eet et O a 0 BPA CHES BT Se eS c igh PRESSE a RES RTF Advanced Settings for CON20 COM Port Number cOM20 COM2 in use A COMS i USB Transter Sizes Select lower settings COMS in use ce
10. batteries lithium batteries etc 1 3 Maximum limited voltage of battery Default value 29 0V When the battery voltage exceeds this parameter voltage the controller sends a prompt message automatically close the input charging inside the controller starts automatic unloading program The maximum voltage of this parameter can be adjusted appropriately depends on different capacities of the battery groups In 24V system this parameter is equal to the controller internal parameter In 12V system this parameter is equal to 2 times of the controller internal parameter Recovery voltage of battery s over voltage Default value 27 5V When the over voltage occurs and the battery voltage is lower than this parameter voltage the controller sends a prompt message automatically start the input charging inside the controller closes automatic unloading program The maximum voltage of this parameter can be adjusted appropriately depends on different capacities of the battery groups In 24V system this parameter is equal to the controller internal parameter In 12V system this parameter is equal to 2 times of the controller internal parameter Recovery voltage of battery s under voltage Default value 23 0V When the under voltage occurs and the battery voltage exceeds this p voltage the controller sends a prompt message the driver recovers wor functions recovered The maximum voltage of this parameter can be adjusted app
11. configuration if every page is read all the parameters of the controller will be displayed in the corresponding interface which is easy for checking analyzing and modifying 6 3 4 Write controller parameters There are read configuration and write configuration buttons on page 1 3 After connecting with the controller write the parameters modified by monitoring soft into the controller through this write configuration if every page is written in the parameters of the monitoring software will be record in the controller ZZ 23 Attention l Parameters are not lost after losing power 2 When the parameters are written in some of them are valid immediately some of them will be valid after restart the controller Recommend to restart the controller after all the configuration is finished to make all the parameters be valid 3 Recommend to read the internal parameters of the controller before modifying the parameters then modify on this basis and write in at last 6 3 5 Backup of controller parameters l Please connect with controller before operation 2 Before making the backup of controller parameters first read the configuration on page 1 3 through the read configuration and save them in the monitoring software 3 There is a button of Backup parameter to file on page 1 click this button and select file path and setting file name the filename suffix 1s max then click confirm a parameter file 1s generate
12. configuration of 24V level Select the 12V system 001 controller works under the configuration of 12V level Select the 24V systems 002 controller works under the configuration of 48V level Select automatic system 003 controller works under the configuration of automatic voltage recognition Default 000 T10 TIF These two parameters are combined for controlling the output the 1 output method Description T10 0 TIF 0 range 0 16 hours A Output in the night through LCD screen only this mode c an be set The 1 output is light control output mode that means output after dark closed after dawn A Output in the day through USD data wire and software to set this mode The 1 output is light control output mode that means output after dawn closed after dark T10 gt 0 TIF 0 range 0 16 hours A Output in the night through LCD screen only this mode c an be set The 1 output is time control output mode output at night closed when the set time arrived If the setting time has not arrived but already in the daytime output will be closed A Output in the day through USD data wire and software to set this mode The 1 output is time control output mode output in the day time and closed when the set time arrived If the setting time has not arrived but already in the night close the output in advance T10 0 TIF gt 0 range 0 16 hours A Output in the night and output in the day are a
13. menu The default password is 0000 The Key Operating Instructions Enter the menu password input interface the bit flashes and every time press Page Down flashing skip to the next operation bit every time press Page Up changes in operating bit data 1 After you enter the correct password you will be prompted to YES and then enter into the menu parameter selection area If wrong prompts ERR Through page up and down to select the current menu In the current menu press ENTER to enter into the corresponding parameter setting interface 1immediatel displays the actual setting of parameters Modify the parameters as above descrit modifying the parameters press the OK to save the parameter setting 1mmedia prompt ERR if there is an error no error prompts YES Any time pressing exit Return to the previous level 10 11 The controller can display all the setup parameters are as follows Add OEY SYS t10 tIF t2O t2F hnds nUt bEn nbI CLU SrU nnI nns OEY Enter the password configuration of parameter settings Description Through setting of this parameter every time when you enter the menu to set the parameters you need to enter the correct password same with this parameter data to perform menu operations default value 000 SYS Select 24V system 12V system 48V system or automatic recognition settings Description Select 24V system 000 controller works under the
14. night through LCD screen only this mode c an be set The 1 output is time control output mode output at night closed when the set time arrived If the setting time has not arrived but already in the daytime output will be closed A Output in the day through USD data wire and software to set this mode The 1 output is time control output mode output in the day time and closed when the set time arrived If the setting time has not arrived but already in the night close the output in advance T20 0 T2F gt 0 range 0 16 hours A Output in the night and output in the day are all valid The 1 output maintains continuous output mode that means maintain a continuous output for 24 hours unless there 1s abnormality occurs under voltage over current short circuit etc T20 gt 0 T2F gt 0 range 0 16 hours A Output in the night through LCD screen only this mode c an be set 12 13 Thelst output is morning lighting mode output that means after dark output opens close output when last time reaches to T20 setting time and transfer to a waiting state waiting till to the T2F setting time continue to open the output until to the morning A Output in the day through USD data wire and software to set this mode Thelst output is morning lighting mode output that means after dawn output opens close output when last time reaches to T20 setting time and transfer to a waiting state waiting till to the
15. words flashing as soon as it powered and initialized The controller displays different information according to the differen function types the specific kind to prevail There are 4 operation buttons on the panel 8 er ee i 4 2 LCD screen display LCD screen can display the following information g Z Ha Ei TI as a Lat R atch Gen US h N i h F 3 14 n Mains electricity supply displayed when mains electricity exits Wind turbines graph the graph rotates when the rotate when brakes displays brakes box Daytime night indication symbol In the daytime displays sun at night displays moon Communication display symbol temporarily retained Battery voltage level symbol 12V displays 12 24V displays 24 48V displays 48 Wireless communication display displays the symbol when has wireless module displays dynamic symbol during communication 7 The No 1 output status display when close the output the symbol not light otherwise the symbol light When short circuit short circuit symbol displays when has morning lighting function and in the state of waiting for morning lighting light symbol flashing indicates waiting 8 The No 2 output status display when close the output the symbol not light otherwise the symbol lig short circuit short circuit or over loading and such abnormalities abnormal symbol displays when ha lighting function and in the state of waiti
16. Customer has signed equipment damage caused by transportation 30
17. TXD pin of 232 communication TTL level 3 GND pin of 232 communications 4 TB pin of 485 communications 5 TA pin of 485 communications 6 External output power supply VCC Voltage 5Vdc the maximum current 50mA 7 External output power supply V Voltage battery voltage 8 External photosensitive probe photosensitive resistor terminal 1 do not rely on PV panel to detect the lighting 9 External photosensitive probe photosensitive resistor terminal 2 do not rely on PV panel to detect the lighting Above function definitions relies on corresponding hardware in the normal communication only pin1 2 3 6 are available 29 30 8 Quality assurance and after sales service One year warranty from the date of the products sold Within the warranty period the product failures caused by normal use our company will provide free repair or replacement If the warranty period has expired our company still provides maintenance services but requires a fee The product warranty is only available to the original purchaser and it is not transferable Our company reserves the right to change products product updates without notice One of the following conditions occurs within the warranty period our company will not provide free services Do not operate in accordance with the user manual and caused damages Equipment damage caused irresistible natural disasters Customers reshape and modify the equipment
18. User manual of super intelligent wind and solar hybrid controller Suitable for 300W 400W 12 24V Wind turbines Product model T1 WSII 04 NNHN 2 T2 WSII 04 NNHN 2 2 Contents 1 Comprehensive introduction of products 1 1 Basic information 3 1 2 Characteristics 3 2 Product parameters 5 3 Installation and use 3 1 Installation attention 6 3 2 Installation steps 6 3 3 Electrical connection 6 3 3 1 Description of external connection port 6 3 3 2 Wiring attention 7 4 Parameters setting instructions 4 1 Key Function 8 4 2 LCD screen display 8 4 3 Browsing of input and output parameters 9 4 4 Working parameters setting 10 5 Special operations of controller 5 1 Manually unloading operation
19. awH Extern Input W Bat V Bat Chane Bat Charge Ws Bat Total KwH Bat Reman Capacily Hat work Status LC A OA Cw 10 aH 1a Hormal Motor Revs Wind Bun Status LED Cryer Wut W LED Cryer ut LER Cryer Gut Ps a 21 Controller T 22 Contraller eo 23 Controller a 24 Controller 9g 25 Contraller a 26 Controller 9 27 Controller ag 28 Controller ey 29 Controller 29 30 Contraller 9 31 Controller 99 32 Controller 4 33 Gontraller A 34 Controller The First Out The First Out Wis The First Out Statue The First Eir Modes The First Out Time The Second Quit The Second Gut Ws The Second Out The Second Cir Mode The Second Out Time J LED Driver C 485 Module 0 04 OW E BREN o4 p i DW EF Oa C Out Module C Gut Module LED Cheyer Gut Statis LED Already Oui Time LED Cryer Mut MEt LED Crer Ch Mode LED Cryer set 7 ime LED Cryst Gut Modes LInload mpot Parts Temp Controller inside Temp Light Eir Y Sustem Work Vs Controller Lay Positions J wind MPPT Module 21 Ee Hay oy ticles tl Hite Wel Fa emit 25 25 1 29E TUV 2a ah Esa 22 6 3 2 Connect the controller Switch to the 3rd page click auto configuration button the monitoring software begins to connecting with the controller 1f the connects data will be filled in the communication port and baud rate automatically finish the con
20. cific depend on the maximum power configuration of MPPT module 2 5In the 5 segments matching mode only can be set by USB data wire Through USB data wire to set the 5 points Wind turbines curve of rev current or voltage current the set current will be limited by the NBI parameter As the controller includes the main charging passage of the Wind turbines MPPT low voltage charging passage so this parameter restricts the maximum input current of MPPT low voltage charging can avoid over current running of MPPT low voltage boost charging passage After set running in the curve matching the controller will extract the input current from the Wind turbines to charge the battery according to this charging curve Generally recommend the experienced customers use this mode to match with the Wind turbines to have the best generating effect ere Starting voltage setting of MPPT charging input carried out by Wind turbines When the input voltage of Wind turbines is over this setting parameter MPPT charging the controller does the maximum power tracking to Wind turbines 1 automatically o 5 segments curve matching 15 Input voltage setting corresponding to close the Wind turbines charging When the input voltage of Wind turbines is lower than setting parameter close the charging to MPPT can avoid stopping of Wind turbines under a very low speed Wind turbines maximum input current setting Wind turbines input current for gen
21. d for later use 6 3 6 Read and write the parameter of backup files 1 Please connect with controller before operation 2 There is a button of Read the backup parameter from file on page 1 clicks this button to select parameter file if the parameter file is correct the parameter file matches with the hardware configuration of current controller If the hardware of controller is different the reading maybe failed there will be prompting of successfully reading 3 Write the parameters of 1 3 pages to the controller sequentially 6 3 7 Check controller dynamic parameters 1 Please connect with controller before operation 2 Switch to Checking and debugging of parameters on page 4 the paran will be updated once per second for dynamic checking and all the real generation data of controller can be checked 23 24 6 3 8 Debugging of controller software 1 Please connect with controller before operation 2 Switch to Checking and debugging of parameters on page 4 then clicks Simulation testing interface shows as below F Wind And Solar Controller V1 3 fAddress 0 255 Controller Version V 20 ROUTINE CONFIG WORK CONFIG SYSTEM CONFIG WATCH DEBUG PEA _ L C tetere antro i Sind Normal Parameter LED Simulation Out Limits Controller A 3 Controller Solar Input Vs 00y Wind Average DE V HOV LED Out Limit y 4 Controller Solar Input I ODA Wind Average DE l HOA Q
22. e S Communication F fs ioc The Second Out 0 04 LRD Drver Ou Mader EEEa D 30 Controller 31 Controller The Second Outw DW Unload mppt Parts Temp 25 25 C 7 32 Controller The Second Out ES Controller inside Temp 25C 3 33 Controller A 34 Contoller The Second Cir Mode ESEA Light CV 7 0v iii The Second Out Time 04 System Work V QI FSH z CI LED Driver J Out Module Controller Lay Position Este 485 Module C Out Module C Wind MPPT Module Do Analog output and closing operation to the 1st and 2nd output 3 If the 2nd output is in the PWM output mode there will be a debugging interface on the page as below shows LED Oriver Simulation Out Cut DIY 4 l which is used to simulate the PWM signal output then there has corresponding PWM signal output at the output port 6 3 9 Debugging of controller auxiliary functions l Please connect with controller before operation 2 Click the button of remove all the generated capacity record on the extended page of page 4 to remove all the generated capacity record and recover the generated capacity to 0 3 Click the button of restart controller on the extended page of page 4 to the controller the effect is the same as remove the power and then energi recommend to click this button setting of parameters 1s finished to restar controller to make the parameters valid 24 23 4 Click the button of User Setup on the extended
23. enerator or controller due to large current limited current set by NNI parameters Range 1 59 default 20 minutes BEN The buzzer sound enabled settings 13 14 When this parameter is set to 001 enable buzzer alarm Following states will cause the buzzer ring l A key input 2 The battery reversed 3 PV panels reversed 4 The temperature is too high 5 The 1 output is short circuit over current 6 The 2 output is short circuit over current T The controller terminals is upward NBI Wind turbines MPPT charging components maximum input current limit setting 1 In the automatic power tracking mode only can be set by USB data wire This parameter is used to control the input current through the MPPT parts and on the other hand control the matching of Wind turbines input impedance if the value is set too small the MPPT algorithm is inefficient but does not pin down the Wind turbines If it is set too large the MPPT algorithm is high efficient but may be drag Wind turbines in low wind speed So they need a reasonable set according to Wind turbines power curve For example in the low wind speed such as 4 5 m s the Wind turbines can output the maximum power under 2A current and will not cause the stall run of Wind turbines pin down the Wind turbines speed can not be improved then this parameter should be set to 2A that is NBI 20 there is a decimal point 2 0A Range 0 50 or 0 5A current Spe
24. erating exceeds the current set by this parameter will cause a controlled braking action combining NUT parameter and finish the brake control Range 0 500 which is 0 50 0A default 18 0A Wind turbines maximum rev limit setting When the Wind turbines speed reaches the speed set by this parameter the controller controls the speed within this parameter setting value through unloading automatically stable the maximum speed if the Wind turbines speed is too large exceeds the automatic steady speed range continue for some time will start braking braking time decided by NUT Range 0 3000 rev min default 500 Communication code of the controller Give a code to different device during the multiple communications every controller code must be different with others to avoid crosstalk Range 2 250 default 6 5 Special operations of controller 5 1 Manually unloading operation In standby mode the controller displays RUN and blinking long press the ESC button for 3 seconds the Wind turbines will enter into manual brake status immediately the Wind turbines graphic symbol shows as a frame and the Wind turbines is framed by it which means it s braking now If now you press ESC for 3 seconds the braking action will be released slowly and the Wind turbines generates again 5 2 Controller warm reset start Press page up and down buttons simultaneously for 3 seconds LCD digital part disp RST the contro
25. ines charging to battery 1 decimal point Unit A BAT Battery charging parameters b U Battery voltage 1 decimal point Unit V b I Total charging current to battery 1 decimal point Unit A b P Total charging power to battery no decimal point Unit W b d Total charging capacity to battery no decimal point Unit Kwh OUT1 The 1 output parameters O1I The 1 output current 1 decimal point Unit A O1P The 1 output power no decimal point Unit W O1T The 1 output time no decimal point Unit Min OUT2 The 2 output parameters O2I The 2 output current 1 decimal point Unit A O2 P esse The 2 output power no decimal point Unit W OTe The 2 output time no decimal point Unit Min TMP Controller internal temperature display TNP Controller internal temperature no decimal point Unit C REV Wind turbines rev parameter NSP Wind turbines rev display no decimal point Unit Rpm 4 4 Working parameters setting The controller can set part of the key parameters through LCD screen However some advanced parameters can be set by the extra USB monitoring communication data cable In standby state press the ENTER then through the up down buttons to select SET press the ENTER again the controller will be prompted for a password enter the correct password and press the ENTER then you can enter the
26. ing capacity of Wind turbines and PV the remaining battery power Wind turbines speed unloading current and the temperature of controller Alarm function when terminals up When the terminals are up the controller will alarm which requires customers to use with the correct install direction avoid the possibility of damage caused by water comes into the controller when used in the open air or due to bad weather 2 Product Parameter Model T2 WSIT 04 NNHN 2 T1 WSIT 04 NNHN 2 Battery parameters Applied battery voltage 24V 12V Battery protect method Reverse connection protection do not burn any components with voice prompt over voltage protection under voltage protection for street light and such kind of load Voltage at the over 14 5V 0 2V voltage protection point Voltage at the over voltage i eye ant EA recovery point Voltage at the under voltage 10 5V 0 2V protection point Voltage at the under voltage NEES a AE recovery point Battery temperature compensation 5mv C 2V settable optional component Wind turbines input parameters Rated power of applied Wind 400W 24V 400W 12V turbines Rated power of the terminal 17A dc after rectification 25A Max input current of the terminal 20A dc after rectification 35A The default speed of the Wind 500 Rpm settable turbines generation with limited speed The default current of the Wind 17 A settable 25A settable turbines generation with limited current
27. keys Working temperature humidity 40 80 C 20 85 RH non condensing range environment IP41 Controller size L W H 175mm 148mm 84mm 1 8KG 3 Installation and use 3 1 Installation attention Z Please read this manual carefully before installation Installation should be operated by professional and technical personnel A Before installation and maintenance be sure the controller is uncharged and in the security state A Please install the controller at a dry and ventilated place without dust and avoid rainwater infiltration and direct sunlight Z When install the cabinet inside leave enough space around the controller or radiating through box A Keep away from corrosive gases and strong electromagnetic interference A Installation area should be convenient for installation electrical connection and later maintenance 3 2 Installation steps Select the installation area please read the Installation notice carefully Check and clean the installation area and leave enough space for wiring Prepare the installation tools Fix the controller at the installation place Check and be sure the controller is installed firmly AR WN 3 3 Electrical connection 3 3 1 Description of external connection port HALA SOLAR INPUT Input terminal of solar panel pay attention to the wiring polarity BAT INPUT Input terminal of battery which is applicable to the 24V level battery pay a
28. lass following several subproject parameters they can be displayed through up down buttons Any time after shows subprojects parameter class press the ENTER can skip to the next parameter class Any time press ESC can exit the parameter display step by step until you return to the standby screen For example in the standby screen standby screen press ENTER press ENTER press ENTER Below shows all the displayed parameters PV PV input parameters S U Solar input voltage 1 decimal point Unit V S I Solar input current 1 decimal point Unit A S P Solar input power no decimal point Unit W S d Solar input generated energy no decimal point Unit Kv E U Analog voltage of external photosensitive resistor 1 decimal point U Use external photosensitive resistor to do day night checking instead o panel 10 WIND Wind turbines input parameters n U Wind turbines input voltage DC voltage after rectification 1 decimal point Unit V n Wind turbines input current DC current after rectification 1 decimal point Unit A n P Wind turbines input power DC power after rectification no decimal point Unit W n d Wind turbines input generated energy DC generated energy after rectification no decimal point Unit Kwh n F Wind turbines input unloading current DC 1 decimal point Unit A n C Current of Wind turb
29. ll valid The 1 output maintains continuous output mode that means maintain a continuo 11 12 output for 24 hours unless there is abnormality occurs under voltage over current short circuit etc T10 gt 0 TIF gt 0 range 0 16 hours A Output in the night through LCD screen only this mode c an be set Thelst output is morning lighting mode output that means after dark output opens close output when last time reaches to T10 setting time and transfer to a waiting state waiting till to the TIF setting time continue to open the output until to the morning A Output in the day through USD data wire and software to set this mode Thelst output is morning lighting mode output that means after dawn output opens close output when last time reaches to T10 setting time and transfer to a waiting state waiting till to the T1F setting time continue to open the output until to the dark T20 T2F These two parameters are combined for controlling the output the 2 output method T20 0 T2F 0 range 0 16 hours A Output in the night through LCD screen only this mode c an be set The 1 output is light control output mode that means output after dark closed after dawn A Output in the day through USD data wire and software to set this mode The 1 output is light control output mode that means output after dawn closed after dark T20 gt 0 T2F 0 range 0 16 hours A Output in the
30. ller is reset immediately reinitialize working The effect is the sam remove the power and then energized Recommend to perform this operation to reset 15 16 controller after setting all the parameters or encounter problems 5 3 Manual testing of PV input reverse for wiring in the night When connect the solar panel in the night this function is used to detecting whether there is a reverse function when wiring in the daytime this function is failure In standby mode the controller displays RUN and blinking long press the page up button for 3 seconds the controller displays C continuously check 1f the solar panel is reversed If reverse is exists displays Err recheck after correcting if OK no error information will appear 5 4 Removing of abnormal information Abnormal failure can be removed manually and the method is enter the menu then exit and the failure is clear Buzzer installed inside the controller different voices express different meanings One Drip sound per pressing PV panels reversed Long Drip sound The controller terminals is upward Long Drip sound The internal temperature is too high gt 95 C Intermittent Drip sound The 1 output is short circuit over current Intermittent Drip sound The 2 output is short circuit over current Intermittent Drip sound 6 Using of monitoring software optional function A Only can be used afte
31. nection K Wind And Solar Controller VLS Address 0 255 Controller Version V 20 ROUTINE CONFIG DWORK CONFIG SYSTEM CONFIG IWATCH DEBUG cies L Max Out Setup LED Modula Gut Controls haw Guts egy aj eee Out May Out ZKIA C Time Contrat Stop But ene aA J Mak Out Ps 130w al LEG Module Outwork Time Wher Energy le Enough phase Out Setup LED Module Out t Time J DE Tite No THour Gut No Hour Gut No SHour Gut Street Lamp App Light ON Parameter Setup No 4Hour Guts scale Mode G pyy C pem Mo 5H our Gut No BHour Gut Voltage TIY aj wl HoHo Dut No GH our Out No SHour Gut Mo TOHour Out Nod Tour Gut No TZ Hour Out Nod SHour Gut No T4Hour Gut No TSHour Out No TbHour Gut LEE Module Out Control Mode fe Voltage C Carente Power EEEEEEEEFEEEEEEE kkkkktkkktkkkkEk Work Y Setup O Te Sister f AE Suster When Energy ls Foorphase Gut Setup LED Module Out High Glut OY Middle Y Dut OO Menu Password Setup Lowy Gut s TANO S Low Dut OT fo 24 System auto EEEL EEEL Password lo jo lio Once the connection is completed the corresponding function is displayed the associated function is not displayed 6 3 3 Read controller parameters There are read configuration and write configuration buttons on page 1 3 After connecting with the controller the monitoring software can read the configuration of controller through this read
32. nes input curve B Select Voltage Current mode In this mode 5 voltage parameters and corresponding parameters can be set used to matching with Wind turbines input curve 26 7 6 4 2 Description of parameters on page 2 Wind And Solar Controller VLS Address 0 2 ROUTINE CONAG MORK CONFIG SYSTEM LED Module Out Contrat fe Light Contraot Keep Cut l Time Control M Stop Cut LED Module Out Work Time Dut Time fw Street Lamp AppiLight ON Parameter Setup stale Mode E pwy F estemy Voltage 70V af LED Module Qut Contro Mode f Voltage D Curent Power Work Y Setup D T System D Aa Susten PSS HY Susten fe auto Menu Password Setup OE YRrassword 6 jlo o In which Street Lamp 4po Light OM Parameter Setup Scale Mode Ti pw r T estem i Voltage 7 0 al l This parameter is applied for street light output 1 Use PV panels as brightness perception sensor PV panel A When the input voltage of solar panel is lower than the parameter value starts output B When the input voltage of solar panel is higher than the parameter value 2 5V closes output 2 Select photosensitive resistor as brightness perception sensor photosensitive resistor A When the input voltage of photosensitive resistor is lower than the parameter value starts output B When the input voltage of photosensitive resistor is higher than the parameter value 2 5V closes output initial value 7 0V 2l 28 6
33. ng for morning lighting light symbol flashing indicates w normal output If used LED driver module output then LED symbol displays 9 Solar MPPT symbol displays when has solar MPPT components the symbol flashing when the MPPT w 10 Wind turbines MPPT symbol displays when has Wind turbines MPPT components the symbol flashing 8 MPPT works 11 PV parameter symbol Wind turbines parameter symbol Battery parameter symbol LED drive output parameter symbol No 1 output parameter symbol No 2 output parameter symbol Temperature symbol Rev symbol 12 Digital display parameter status symbol 13 Parameter setting symbol 14 Parameter unit 15 No 1 2 output close status display symbol displays when has output module ON corresponding to output open status OFF to the close status 16 Battery status symbol displays the rest battery power after over voltage displays the over voltage symbol 17 Data checking symbol 4 3 Browsing of input and output parameters In the standby screen press the ENTER button the screen displays the word WATCH and press ENTER again first displays the words PV which means can check the PV input parameters in this state press the page up or down buttons can switch to other dynamic parameters corresponding to PV WIND BAT OUTIL OUT2 TMP REV After selecting the information need to be displayed press ENTER you can enter the parameters class to be displayed currently each parameter c
34. nted Wind turbines steady speed generation control method which makes the Wind turbines not run with super speed the Wind turbines can keep generation with a limited set speed even in the high winds avoid direct stop of Wind turbines with over speed caused by strong wind Greatly improve the Wind turbines generation energy and keep the safe running of the Wind turbines Patented Wind turbines stall current limit control technology Patented Wind turbines stall current limit control methods which makes Wind turbines not run over current avoid the damage of expensive generator caused by heating due to over current Wind turbines input MPPT generation technology boost Controller can provide automatically Wind turbines input maximum power tracking mode 5 segments match curve input configuration mode input rev to input current or output v to input current curve which makes the high efficient generation of the Wind turbines bt low speed Support multiple output mode selection This controller provides optional multiple output modes light control time 3 4 light on in the morning PWM dimming reverse direction which can satisfy a variety of applications Statistics the cumulative generating capacity remaining power speed current temperature and other data The controller screen displays not only the current voltage power of conventional Wind turbines PV battery and the output terminal but also the cumulative generat
35. o browse 2 use the default folder you can either type a new name oF S Itis strongly recommended that You aiall Windows y h from the list programs before continuing with ihis i ation i install Wind And Solar Hybrid Conteollerg to M Shortcut Folder Ifyou have any other prograrns m OR By Cancel close the programs gaia C Program Files Wind And Solar Hybrid Controller Change Wind And Solar Hybrid Controller A Install shortcuts for current user only i 2 OPACARA AADMA Make shortcuts available to all users Space available on selected drive 565 7 MB ee eet de Re ON ee ee ee ee caa o Bind And Solar Hybrid Cantraller Setup x O Find And Solar Hybrid Controller Setup Cp Wind And Solar Hybrid Controller Setup _ ____ LL Yoano ow edna vind Ana Sb na Capote 10 Peace wat Installation Successful The Wine Ano Solar Hyorid Contre The installer now has enough information to install Wind And complete 7 Controller on your computer r R Installing Files Thank you for choosing Wind And o Seeking Contollerg The following settings will be used BEO Please click Finish to exit this If Install folder CiProgram Filesw ind And Solar Hybrid G Shorcuttolder Vind And Soler Hybrid Controlierd Please click Next to proceed wi
36. or rotate speed setup Rev 200Rpm Curent 4 04 Timel set 8 hour af g Time2 set 1 hour A Ras Out mode Nightout Day out REV SO00Rpm ics eae af yh af second output config setup 7 thaw end APPT ioue INNES m third curve parameter setup 3 r 3 m 3 7 Auto MPPT Rev 300Rpm Curent 6 04 Current 5 0 4 l gt C Curve MPPT af af Timet Timez m motor uload time setup 1 four curve parameter setup a ahai af j gt Time 20Min af i gt Rev 400Rpm Current 8 04 af a a Timezsst Tinau a r Sount Alarm Enable setup Qutmode Nightout Dayout C PWM Out open S close C m fifths curve parameter setup Rev 500Rpm Current 10 04 WRITE CONFIG READ CONFIG Write Parameter File Read Parameter File i sf il sf Click below interface can be switched to a different page ROUTINE CONFIG WORK CONFIG SYSTEM CONFIG WATCH DEBUG ROUTINE CONFIG WORK CONFIG SYSTEM CONFIG WATCH DEBUG tHE Mak Out Setup Max Gut Vs 50 0 al m LED Module Sut Control G Light Control C Keep Out Time Control C Stop Out Max Out 250A af ii Max Out P 130w af J lz e lz LED Module Gut Work Time Wher Energy Is Enough phase Out Setup LED Module Dut Out Time x No Hou Out
37. page of page 4 to active the controller code describes the edition of information Communication When the edition is finished clicks write configuration to save it 5 In multi device monitoring status 1f using RS485 communication all controllers are attached to one RS485 communication line Search the device on this line through clicking the search button on the lower left corner of page 4 The searched device will be listed When the searching is completed click Save button to save the device information next time when you open the software all the device information will be displayed Click on the corresponding device the monitoring debugging reading and writing data to this device will be started Controller a g 2 Controler fi Perri RHAH i 3 Controller ARTES p 4 Controller EREET E 5 Controller ed 6 Controller m ad r Controller ad 8 Controller a Controller et 4 10 Controller et A 11 Controller aoe A 12 Controller Tuura a 13 Controller 6 4 Description of monitoring software parameters 6 4 1 Description of parameters on page 1 After connecting the controller effective parameters are displayed all of them are necessary parameters The qty of displayed parameters is more the set parameters on the LCD screen comes with the controller Part of correspondence between them as follows 23 26 g Wind And Solar Controller VLI Address 0 7255
38. problems at low baud rates Select higher settings for faster performance Receive Bytes 4096 lt Transmit Bytes 4096 v BM Options Select lower settings to correct response problems Latency Timer msec 16 v Miscellaneous Options Minimum Read Timeout msec fo v Minimum Write Timeout msec io Serial Enumerator Serial Printer Cancel If Power Off Event On Surprise Removal Set RTS On Close After the above steps finished the software can be used for monitoring Executed in the following order l Provide 24V 12V power makes the controller work 2 Plug data wire into the USB port of computer another side plugged into the DB9 port of the controller 3 Open the monitoring software 19 EET ix aei Cancel cE OK 20 Below interface displayed after opening the software Wind And Solar Controller V1 3 Address 0 255 Controller Version V 20 d ai ROUTINE CONFIG WORK CONFIG SYSTEM CONFIG WATCH DEBUG FEN L first output config setup motor number of pole pairs setup Wind MPPT Curve Rev Curent Setup sie sie s is NPP 4 NPP i Apm lt gt Curent C Y lt gt Current _ 7 198S5 41 E lt 1 gt r frist curve ERARE ai a gt Time Timez m mas motor current setup Rev 100Rpm Current 2 04 Curent 1804 4 gt Limit Chg af af itz Limit Brk gt m second curve parameter setup m max mot
39. r buying monitoring software and USB communication data wire 6 1 Brief description The controller can monitor and set parameters through LCD and can also use computer monitoring software provided by our company to set or check the data information Use monitoring software can provide more comprehensive regulatory measures Communications with computer contain TTL232 standard configuration 485 optiona short range wireless communications optional external module specifically based on the pre application 6 2 Software and USB driver installation 16 17 Supports WINDOWS XP WIN7 WIN8 WINDOWS VISTA systems Below shows the process of using standard configuration interface TTL232 interface 6 2 1 Install the monitor software Insert monitoring software CD enclosed with cable run the Wind And Solar Hybrid Controller exe program complete the software installation according to the prompt 9 Bind And Solar Hybrid Controller Setup Uo Wind And Solar Hybrid Controller Setup Px So Wind And Solar Hybrid Controlier Setup el eee Where wouid you lke Vind Ang Selar Hybrid Controler to be instales Where would you tke the shortcuts to be instaled Welcome v welcome to the installer forWind And Soja A A Controllerd 1 0 ae The software will de installed in the folder listed below Ta se The shortcut icons will ve created in the folder indicated below i a be location either tyoe in a new path or click Change t
40. roof Three defenses for circuit board hierarchical design even if small amount water enters it will not damage the device Nd RS232 communication Standard configuration RS232 communication it is easy to do the monitoring with the computer software RS485 short range wireless is optional Using a USB to RS232 members more convenient to exchange data with a computer computer with USB interface can be used Safety wire connecting Terminals are treated with injection molding process wiring short circuit and cross will not occur more safety for customers operating Automatically alarming of battery reverse Battery input terminal will not be damaged with continuous reverse and it has buzzer alarm Avoid equipment damage and fire caused by wiring errors and better protect the battery Automatically alarming of Photovoltaic panels reverse Photovoltaic panels will not be damaged with continuous reverse and it has buzzer alarm It will not cause wiring errors especially when work at night Note reverse connection detection in the night needs manually keys intervention Continuous short circuit output protection Discharge output terminal has continuous short circuit protection and over current protection It is recovered after the abnormal excluded Avoid damage of the controller or fire caused by electrical equipment fault especially the short circuit Patented Wind turbines steady speed generation control technology Pate
41. ropriately der 28 29 different capacities of the battery groups In 24V system this parameter is equal to the controller internal parameter In 12V system this parameter is equal to 2 times of the controller internal parameter 4 Lowest limit voltage of battery Default value 21 0V When the battery voltage exceeds this parameter voltage the controller sends a prompt message closes all the output Do charging under standby state The maximum voltage of this parameter can be adjusted appropriately depends on different capacities of the battery groups In 24V system this parameter is equal to the controller internal parameter In 12V system this parameter is equal to 2 times of the controller internal parameter ormally the non professionals please do not do any changes to the batte parameters otherwise controller may not work properly and may also cause overcharge and over discharge to the battery damage the battery Here is open to customers mainly for them who are familiar with the application and can configure internal parameters of controller much more reasonable Achieve longer service time 7 Appendix definition of communication port The controller is configured with a standard 9 pins connector port of DB9 for communication and multi function selection interfaces which are defined as follows Definition of the pins 1 RXD pin control the RXD pin of 232 communication TTL level 2 TXD pin control the
42. th the Installation emma ininaniene emma cence After installation below titles appeared on the desk al Li d Ed Ed DRIVE Hind And Solar Hy The left one is the driver program cabinet of USB data wire right one is the shortcut of monitoring software Decompress the left driver package into a folder the default location is the installation directory After decompression you can see the following files in the installation directory DRIVE rar Uninstall WinkaAR kiut 332 KE Wind And Solar Hybrid Controlle 6 2 2 Install the USB driver program Plug the cable into the computer s USB port 2 The computer will find hardware and prompt to install the driver 17 Oh Ba Ee a EE a T She SET WEE e Sar al Co AUBERGUEPT EK o RE ER eo ERA i ENJE l ss ERR a Stl A Sh lt Serial O BARAT GEFI E Gri k EE RER 3 RER eo Poa B TEA Tr 8 Ft lel ee ea Jes Then tick Search contains this position peas cee Click the Browse select File DRIVE Click Next Begin to install the driver After ee eee installation the system will Re hardware 5 Then repeat the above operation Er ee Till now driver installation finishes aaa a Your computer will get a COM port You can right click on the My Computer to check in the Device Manager MPF BREW ee 0 BD T aaie O O O 4 EY FTF 0 WIRE Ear A EA IDE ATA ATAPI 24898 Se SESS ge
43. ttention to the wiring polarity WIND INPUT AC input terminal of the Wind turbines non polarity input VO O1 The 1 output terminal VO connects with load positive O1 connects with load negative VO 0O02 The 2nd output terminal VO connects with load positive O2 connects with load negative fi A Attention suggest doing wiring according to below order 1 First connect with output load YO Olor VO 02 2 Then connect with battery 3 And then connect with solar panel 4 At last connect with Wind turbines driven generator Connecting diagram BAT INPUT SOLAR TNPUT ey RS o gt an op amp SO O amp O 3 3 2 Wiring attention A Any incorrect operation during the wiring will cause danger so the wiring operation must be implemented by professionals Please choose the right size and good insulation cables for electrical connection N Make sure the connectors are tighten during the wiring no virtual connection Avoid loose of connector caused by the shaking of wires during the movable use 4 Parameters setting instructions 4 1 Key Function The controller can cooperate with the system to work properly by setting the appropriate parameters Accordingly the controller can monitor and display the set parameters or dynamic and output data it s easy for debugging and maintenance The controller enters into the work standby status RUN
44. utMode Voltage Curent Power J 5 Controller A x sls 0 0 i i E 6 Controller Solar Input Ws OW Wind Calorifics HOA Diiver Max Out Setup aw i k sala Solar Input KwH 0 0 KWH Wind Input DE W OW a 5 Controller i cits 9 9 Controller Exter Input V gov Wind Input KWH 8 0 KwH Driver Max Quit Setup O75A ef J fap 10 Contraller Wind Charge 0A Driver Max Dut P Setup 20w f ey 11 Controller Bats no lt lt a 9 12 Controller es Wind Uload DDA J 13 Controller Bat Charge HOA Motor Fey ESA LED Driver Simulation Dut 9 14 Controller fat Charno Wi OW i 9 15 Controller bt Wind Run Status i Outs oo 4 16 Controller Bat Total KwH 0 0 KWH i z 17 Controller BatRemain Capacity 100 LET Driver Gut Vs RAA OM Conteller NIENS LED Driver Out 0 002 19 Controller Bat Work Status Normal Ay i Driver Out Ps O OW s k 20 Controller radian adi LED Driver Out 10M The Fist Gua Simulation i 21 Controller hia i LED Driver Out Status EF P 22 Controller The First Out Ws ow a Force Out Reset Out Restart The y 23 Controller LED Already Qut Time OFF Os controller ey 24 Contraller The Fist Out Status IES LED DriverOutNOs aYieeai The Second Out Simulation p SA ce D 25 Controller The First Cl Mode ESS prane ie I 28 Controller 3 ste LED Driver Cr Mode fF Fois Gut Reset Out ov Ee mabe The First Out Time 04 UED Diver Set Times TENE a Lontroller Sr Ss We
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