OP5600 HIL Box User Manual - Opal-RT
Contents
1. A Ole o o 0 5600 HIL Box C OPOWER OSYNC OPC COMM OFAULT ORUN OUSER Q olk lt 9 1 p 2 9 m 3 OPAL RT 5 gt TECHNOLOGIES eB o o Mes 1 E 06 ces B Figure 9 How to connect cables for monitoring 1 Connect one end of the RJ45 cable to the desired channels A See Figure 8 for RJ45 connector pinouts 2 Connect the other end of the RJ45 cable to the monitoring connector B 3 Connect a mini BNC cable to each BNC jack C and connect the other end of the cable to the desired monitoring device The mini BNC jacks each connect to one of the 4 channels of the RJ45 Connector A In the example shown in Figure 8 the RJ45 cable is connected to channels 28 31 The mini BNC cable jacks identified as A B C D represent each channel in the following order channel 28 channel 29 C channel 30 D channel 31 OP5600 HILbox User Guide OPAL RT Technologies 21 OP5600 Simulator RJ45 channel Assignments 22 OPAL RT Technologies OP5600 HILbox User Guide OP5330 Digital to Analog Converter Description OP5330 DIGITAL TO ANALOG CONVERTER DESCRIPTION The OP5330 digital to analog converter DAC provides 16 s2. Figure 4 OP5600 rear connector panels 7 I O connectors see Table 1 Pin Assignments for more details The image opposite illustrates the links between the mezzanines and the DB37 I O connectors B Power connector and power On Off switch C Optional PCI or PCle connector slots OP5600 HILbox User Guide OPAL RT Technologies 15 OP5600 Simulator DB37F Connections DB37F CONNECTIONS Each pair of mezzanines amp B is linked to four female DB37 connectors I Os on the back of the chassis The first two connectors left to right represent channels from Group B which are linked to the conditioned channels from the back mezzanine The last two connectors left to right represent channels from Group A which are linked to the conditioned channels from the front mezzanine ANALOG MEZZANINES top view OP5600 Rear DB37 GROUP GROUP i GROUP 1B 1 GROUP 1A Connector rear view DB37 connector panel Group 4 P2 571 0 15 0 15 1 GROUP 1A GROUP 1B OP5600 Front RJ45 Figure 5 DB37 connection to mezzanines If the front mezzanine is an analog module DAC or ADC the 16 ch
3. M 23 SOM WAC eres 23 fava EE 23 FEATURES yas mE 23 OFFSET AND GAIN CALIBRATION m 23 SCHEMATICS tob EMI 24 TYPICAL APPLICATIONS TT 24 OP5340 ANALOG TO DIGITAL CONVERTER 0 5 56 5 442222 25 DESCRIPTION a a a um MT 25 REQUIREMENT Siorra nna e a E AE A E 25 SOWAT a e 25 HaraWwalte sea detinet M E ELI 25 25 OFFSET AND GAIN CALIBRATION m 25 SCHEMATICS erede rete iure me Es 26 INPUT GAIN SELECTION ee 26 INPUT GAIN CALCULATIONS 28 5 Opal RT Technologies OP5600 System User Guide OP5341 ANALOG DIGITAL CONVERTER 2 65 27 4 31 DESCRIPTION 31 25 P 31 SOITWAFB m ML ME TE AL 31 IaEIDILTZ T M P E 31 eects 31 ORFSET 0
4. 7 7 SIMULATOR ARCHITEC TURE 8 CONFIGURATION OPTIONS E 8 Simulator Architecture Example oiii i ai a Iu TH Ia ava SEATS Lex SE entice 9 RECEIVING AND 2 20 10000 6 6 060000000000 10 STANDARD HARDWARE 5535533 Ed re xar ve Rude ER CUN RUE 10 INSTALLATION AND GONEIGUHATIONI acca over 10 HARDWARE 11 SPARTAN 3 142 CONFIGURATION 2 UNES 11 Front m 11 VIRTEX D MEOS eet on ene ep ers 13 BACK CONNECTORS m c 15 DB37F CONNECTIONS aso cuesta ee ee 16 OP5600 DB37 PIN ASSIGNMENTS 18 ii 5 mcr 19 RJ45 CHANNEL 20 CONNECTING MONITORING DEVICES EE 21 OP5330 DIGITAL ANALOG CONVERTER 23 23 REQUIREMENTS m
5. 45 OP5600 SIMULATOR 68 210 000000 000000 45 OP5620 8 I O FLAT CARRIER 6 2242001000 46 OP5330 DIGITAL ANALOG CONVERTER 47 OP5340 ANALOG TO DIGITAL CONVERTER 0 5 MSPS 48 OP5341 ANALOG TO DIGITAL CONVERTER 2 MSPS 49 OP5353 32 DIN 50 OP5354 DOUT 8 1 24 00 0 10000000000000003 9 51 LIMITED WARRANTY 53 WAREAN LY 5465 53 RETURN POLICY 53 eo 53 WARRANTY LIMITATION AND 2 54 DISCLAIMER OF NSTATED WARRANTIES seats
6. a E a aa 54 LIMITATION OF LIABILITY 54 5600 System User Guide Opal RT Technologies 6 OP5600 Simulator Introduction OP5600 SIMULATOR INTRODUCTION The OP5600 is a complete simulation system capable of operating with either Spartan 3 or Virtex 6 FPGA platforms It is designed to be used either as a desktop or shelf top or as a more traditional rack mount It contains a powerful Target Computer and a flexible high speed Front End Processor and a signal conditioning stage The new design makes it easier to use with standard connectors DB37 RJ45 and mini BNC without the need for input output adaptors and allows quick connections for monitoring The front of the chassis provides the monitoring interfaces and monitoring connectors while the back of the chassis provides access to the FPGA monitoring connections all connectors power cable and main power switch Inside the main housing is divided into two sections each with a specific purpose and connected only by a DC power cable and a PCle cable In its standard configuration the lower part of the chassis contains a powerful target computer that can be added to a network of simulators or can act as a standalone The target computer includes the following features ATX motherboard with up to 12 cores 6 DRAM connectors 250 Mb hard disk 600 W power supply PCle boards up to
7. 5 5 E IE I Dd 31 SCHEMATICS 32 INPUT GAIN CAEOGULATIONS inont a Sema sav Slo nS EE 33 OP5353 32 DIN SIGNAL CONDITIONING 35 DESCRIPTION RR LM S c 35 REQUIREMENTS D HX 35 35 35 dz lc 35 INTERFACE G D C mE 36 eon s 36 POWER CONFIGURATION M 37 TYPICAL 0 0 38 OP5354 32 DOUT SIGNAL CONDITIONING MODULE 41 DESCRIPTION te d a tela En EL D LU nant 41 ele E 41 SOIWare A E AE E A ES OY 41 41 41 OUTPUTS EE 42 TYPICALAPPLICATION p EE 43 SPECIFICATIONS E
8. Figure 3 OP5600 front connector panels Virtex 6 A Inactive section These functions are currently unavailable B panels of RJ45 connectors provide connections to monitor output from mezzanine I O boards Each connector is linked to front and back mezzanines on the carrier board Analog mezzanines channels 0 16 will use only the first column of connectors Digital mezzanines will use both columns channels 0 15 in the first column and channels 16 31 on the second column of connectors See the mezzanines connector image and the RJ45 pinouts for more detailed information C Monitoring RJ45 connectors with mini BNC terminals RJ45 cables connect from a channel on an RJ45 panel B to one of four RJ45 monitoring connectors C Mini BNC connectors allow for quick cable connections to monitoring devices such as an oscilloscope See connecting monitoring devices for details OP5600 HILbox User Guide OPAL RT Technologies 13 OP5600 Simulator Hardware Configuration D Target computer monitoring interface Two push buttons include POWER in top position to start the E 14 Target computer and RESET in the bottom position to reset the Target computer There are 6 LED indicators LED INAME Description Green On indicates that the unit is powered up Green On indicates that the hard disk drive is operating Green On indicates that network port 1 is in use Green On indicates that network port 2 is in use Red On indic
9. Din Yow I 36mA Din Figure 19 Both Din and Din are available to the user When current flows from Din to Din the output of opto coupler A is low and the Din FPGA signal is low When no current flows the opto coupler output A is high and the Din FPGA signal is high 36 OPAL RT Technologies OP5600 HILbox User Guide OP5353 32 Din Signal Conditioning Module POWER CONFIGURATION The digital input circuit needs a 5 V supply source to power the onboard circuitry This source is connected to the computer s 5 VDC FPGA TC4049 4050 Figure 20 Typical digital input circuit To work properly the OPAL RT digital input optical isolator needs a typical current of 3 6 mA OP5600 HILbox User Guide OPAL RT Technologies 37 OP5353 32 Din Signal Conditioning Module Typical Applications TYPICAL APPLICATIONS The diagrams below illustrate typical application examples OP5353 Din Client side VDC Activate High Dout FPGA 3 6 mA Figure 21 Typical high side activation user high Dout OP5353 Din VDC Client side Rail Figure 22 Typical low side activation user low Dout 38 OPAL RT Technologies OP5600 HILbox User Guide OP5353 32 Din Signal Cond
10. OPAL RT 42222 Group 3 TECHNOLOGIES OP5600 HILBOX USER GUIDE Real Time Simulator WWW OPAL RT COM Published by OPAL RT Technologies Inc 1751 Richardson suite 2525 Montreal Quebec Canada 1G6 www OPAL RT com 2011 OPAL RT Technologies Inc All rights reserved Printed in Canada SYMBOL DEFINITIONS The following table lists the symbols used in this document to denote certain conditions apg CAUTION gt gt gt Definition ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task REFERENCE _ INTERNAL Identifies an additional source of information within the bookset Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process Indicates a situation where users must observe precautions for handling electrostatic sensitive devices CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death Opal RT Technologies OP8620 Connection Box User Guide CONTENTS eq UuluuPqelqu
11. OP5600 HILbox User Guide OP5600 Simulator RJ45 channel Assignments CONNECTING MONITORING DEVICES The OP5600 simulator offers quick single ended connections through RJ45 and mini BNC connectors to any monitoring device i e oscilloscope etc These mini BNC jacks let you monitor 4 channels individually Simply follow these instructions as illustrated in Figure 9 CAUTION The monitoring board has a gain of 0 1 to allow higher signals to be read Oscilloscopes must be adjusted with a gain of 10 to compensate and ensure a better reading Only connect RJ45 cables from upper section A monitoring jacks to lower section monitoring panel B as shown Connecting any other cable or device may result in damage to the equipment The network cable must only be connected to the standard computer connector network jack see page 12 DO NOT connect the network cable in any jack other than the jack intended for that purpose
12. on board EEPROM provides offset and gain data adjustment written during the factory calibration process The OP5341 provides 16 differential analog input channels Each channel uses a 14 bit resolution analog to digital converter The OP5341 module also has input signal conditioning capabilities that allow the user to apply a signal range from 20 up to 120v on the inputs By default the maximum input signal is factory configured to 20 volts REQUIREMENTS Software e RT LAB 8 4 0 and higher Hardware e simulator OP5000 series hardware in the loop simulator expansion box only for use with OPAL RT simulators e carrier board OP5130 OP5220 OP5222 OP5600 OP6228 FEATURES 16 differential analog input channels 14 bits 2 MSPS All inputs are sampled simultaneously at up to 2 MSPS 500 KQ input impedance 20 V input voltage range 240 input range up to 120V OFFSET CALIBRATION The OP5341 contains a serial EEPROM to store the module identification calibration information and any other important information Each OP5341 module is calibrated after assembly during calibration gain and offset are adjusted to ensure accurate target Input values at 20 mV noise including gain and offset errors OP5600 HILbox User Guide OPAL RT Technologies 31 OP5341 Analog to Digital converter 2 MSPS Schematics SCHEMATICS Figure 15 represents a simplified schematic of one channel of
13. the OP5341 modules It is composed of three stages the first stage consists of one operational amplifier that works in differential input mode and permits gain adjustment the second stage the level shifter forms the signal for the A D converter input the third stage occurs after the conversion to the digital type as the signal is sent to the carrier board Differential Amplifier Differential Converter D Converter Figure 15 Differential input ADC circuit The next diagram illustrates the input stage of one channel The default values for resistors R1 and R2 were chosen to keep the maximum input voltage range of 20 volts 40 volts with no additional resistors R1 R2 V OUT Vin E R1 R2 Vin full range 20 volts VIN full range 2 volt 4 volts Installed resistors R1 499 R2 49 9 kQ Vout Formula Vout Vin The factory installed surface mount resistors the OP5341 module give an attenuation of 10 Vin Vout 32 OPAL RT Technologies OP5600 HILbox User Guide OP5341 Analog to Digital converter 2 MSPS Features INPUT GAIN CALCULATIONS The figures below show the complete circuit with resistor Rx as a surface mount resistor Input Gain Schematic with Rx R1 1 R2 R1 R2 V our Rx Figure 16 Input gain with Rx Vout Formula with Rx Vout Te 28 Vin R1 A R2 Rx Vout Formula with Default R
14. to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract OPAL RT UG13 24161 OP1 06 2013 OPAL RT Technologies Inc
15. 3 Ibs 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2000 m 6562 ft OPAL RT Technologies 45 Specifications OP5330 Digital to Analog Converter Specifications OP5330 DIGITAL TO ANALOG CONVERTER SPECIFICATIONS Product Name Part Number Number of channels Resolution Default range Maximum current Max Sampling Frequency Min Conversion Acquisition Time DAC Type CMRR Calibration Maximum noise Recommended warm up time Calibration interval Dimensions connector Operating temperature Storage temperature Relative humidity Maximum altitude 46 OP5330 126 0157 16 single ended 16 bits 15 Volts 15 mA 1 MS s 1 us per channel 8 x Dual DAC with 50 MBit s Serial Output Transfer 100 dB Programmable gain and offset calibration for each D A Calibration factors are stored in on board non volatile memory EEPROM 20 mV peak to peak 5 min as required 6 60 cm x 12 50 cm 2 6 x 4 92 80 pin high speed header to carrier 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies OP5600 HILbox User Guide Specifications OP5340 Analog to Digital converter 0 5 MSPS Specifications OP5340 ANALOG TO DIGITAL CONVERTER 0 5 MSPS SPECIFICATIONS Product name Part number Number of channels Resolution Max Sampling Frequency Min Conversion Acquisition Time ADC Type Nominal I
16. 8 slots depending on the configuration The upper section contains the conditioning modules and a high speed Front End Processor this includes the DC supplies used for analog and digital signals The upper section includes the following devices Flat carrier capable of connecting up to 8 mezzanine boards depending on the configuration Type mezzanine boards are available in several types including but not limited to OP5353 32 digital inputs OP5354 32 digital outputs OP5330 16 analog inputs OP5340 16 analog outputs e Front End processor Spartan or Virtex able to process conditioning signals and execute fast models previously downloaded through the PCle link This PCle link is used to transmit and receive data between the target and the front end processor OP5600 HILbox User Guide OPAL RT Technologies 7 OP5600 Simulator Simulator Architecture SIMULATOR ARCHITECTURE CONFIGURATION OPTIONS The OP5600 is available in a number of different configurations that make it easier to integrate into your environment Platform Option jOption2 Option s Spartan 3 With target computer Without target computer With Without target computer With OP5142 configuration 2 4 or 3 3 GHz external PCle Extender cable x1 PCle fiber optic remote up to 12 cores Standard See Figure 1 Virtex 6 With target computer Without target computer With Without target computer With ML605 configuration 2 4 or 3 3 GHz exte
17. Lbox User Guide OPAL RT Technologies 23 OP5330 Digital to Analog Converter Typical Applications SCHEMATICS Figure 10 represents a simplified schematic of one OP5330 module channel It is composed of three stages the first stage consists of one gain DAC and one offset DAC the second stage consists of a signal DAC with an operational amplifier that allows for gain adjustments the third stage consists of an operational amplifier that receives final signal value and integrates the offset STAGE 2 STAGE 3 SIGNAL DATA RJ45 OUTPUT RJ45 GND DB37 OUTPUT DB37 GND Figure 10 Output DAC circuit TYPICAL APPLICATIONS The following diagram provides an example of a typical application using the OP5330 Opal RT OP5330 Analog Output Client Side Figure 11 OP5330 typical application 24 OPAL RT Technologies OP5600 HILbox User Guide OP5340 Analog to Digital converter 0 5 MSPS Description OP5340 ANALOG TO DIGITAL CONVERTER 0 5 MSPS DESCRIPTION The OP5340 Analog to Digital converter ADC is a part of the OP5000 series of optional modules for OPAL RT s state of the art HIL hardware in the loop systems intended for use with OPAL RT carrier boards OP5130 OP5220 OP5222 OP5600 OP6228 Designed for OPAL RT s simulation systems the OP5340 converts analog signals to digital Each ADC can sample up to 500 kS s giving a total throughput of 8 MS s all channels are simultaneously sampled The on board EEPRO
18. M provides offset and gain data adjustment written during the calibration process as well as over voltage protection The OP5340 module provides 16 differential analog input channels Each channel uses a 16 bit resolution analog to digital converter The OP5340 module also has input signal conditioning capabilities that allow the user to apply a signal range from 20v up to 120v on the inputs By default the maximum input signal is set to 20 volts REQUIREMENTS Software e RT LAB 8 4 0 and higher Hardware e simulator OP5000 series hardware in the loop simulator expansion box only for use with OPAL RT simulators e OPAL RT carrier board OP5130 OP5220 OP5222 OP5600 OP6228 FEATURES 16 differential analog input channels All inputs are sampled simultaneously at up to 500 kSPS 16 bit resolution 500 KQ input impedance 20 V input voltage range 240 input range up to 120V OFFSET AND GAIN CALIBRATION The OP5340 contains a serial EEPROM to store the module identification calibration information and any other important information Each OP5340 module is calibrated after assembly during calibration gain and offset are adjusted to ensure accurate target output values at 20 mV noise and offset OP5600 HILbox User Guide OPAL RT Technologies 25 OP5340 Analog to Digital converter 0 5 MSPS Schematics SCHEMATICS Figure 12 represents a simplified schematic of one OP5340 module ch
19. Values and Rx R1 499K R2 49 9K Vout 286 10 49 9 Figure 17 VIN formulas Users may define the input gain value and calculate the corresponding Rx resistor value Table 4 provides maximum range values To yield the same unit of measurement the model must compensate for any new gain value different from the original gain of 1 20 The last column provides the gain to insert in the input signal of the simulation model Input Gain Max Voltage Input Gain to insert in the model 5 120 180 E 160 2 150 25 160 Table 4 Maximum range values OP5600 HILbox User Guide OPAL RT Technologies 33 OP5341 Analog to Digital converter 2 MSPS Schematics 34 OPAL RT Technologies OP5600 HILbox User Guide OP5353 32 Din Signal Conditioning Module OP5353 32 DIN SIGNAL CONDITIONING MODULE DESCRIPTION The OP5353 is a part of the OP5000 series of optional versatile signal conditioning modules for OPAL RT s state of the art HIL hardware in the loop systems Designed for OPAL RT s simulation systems the OP5353 provides digital input signals with specific voltage conditioning The optical isolation of the OP5353 inputs make it ideal for environments where voltage isolation is required The OP5353 features 32 optically isolated input channels All are sampled simultaneously for additional simulation accuracy It is perfectly suited to interface real life environment signals to TTL or differential levels for RT LAB s
20. annel It is composed of three stages the first stage consists of one operational amplifier that works in differential input mode and permits gain adjustment the second stage the level shifter forms the signal for the A D converter input the third stage occurs after the conversion to the digital type as the signal is sent to the carrier board Differential Amplifier Level Shifter A D Converter Figure 12 Differential input ADC circuit INPUT GAIN SELECTION 85146518 0918 19102 Optional for advanced users The OP5340 module has user selectable input attenuation ability By default the maximum input voltage range is set to 20 volts but each channel can be changed separately up to 120 volts The OP5340 module contains resistor networks that allow insertion of additional precision resistors to change the input attenuation The image on the right shows the placement for the additional resistors Please refer to the table at the end of this section for the exact relationship between channels and resistors 26 OPAL RT Technologies OP5600 HILbox User Guide OP5340 Analog to Digital converter 0 5 MSPS Schematics sThe next diagram illustrates the input stage of one channel The default values for resistors R1 and R2 were chosen to keep the maximum input voltage range of 20 volts 40 volts with no additional resistors R1 R2 Vin full range 20
21. annels are on connector A P1 and P2 does not carry any signals If the back mezzanine is an analog module DAC or ADC the 16 channels are on connector B P1 P2 does not carry any signals 16 OPAL RT Technologies OP5600 HILbox User Guide OP5600 Simulator DB37F Connections DIGITAL MEZZANINES top view OP5600 Rear DB37 Connector rear view DB37 connector panel Group 4 channels 0 15 channels 16 31 channels 0 15 channels 16 31 GROUP 1A GROUP 1B OP5600 Front RJ45 Figure 6 DB37 connection to mezzanines If the front mezzanine is a digital module Din or Dout the first 16 channels 00 to 15 are on the connector A P1and the next 16 channels 16 to 31 are on the A P2 If the back mezzanine is a digital module Din or Dout the first 16 channels 00 to 15 are on the connector B P1 and the next 16 channels 16 to 31 are on the B P2 All signals are represented by a positive negative pair that are always available on the connector pins for example for channel 08 08 08 INTERFACE e Fora single ended output the negative conductor is connected to Ground e Fora differential output the positive and negative signals are on the connector For a differential input the connection must be
22. ates a power fault Red Overheat Fan Fail On indicates either that unit has overheated or a fan fault Optional PCI or PCle connector slots by default these spaces will be covered by blank plates if there are no optional PCI cards If there are PCI cards installed the spaces will contain the PCI connectors Standard computer connectors left to right mouse and keyboard USB ports monitor network ports Although use of these connectors is optional but not required to use the OP5600 one network port is required for network connection OPAL RT Technologies OP5600 HILbox User Guide OP5600 Simulator Hardware Configuration BACK CONNECTORS The back connectors are the same regardless of the selected configuration option Group 3 Group 2 P1 B P2 1 A P2 Pi B P2 P1 A P2 e 0 Group 1
23. ault these spaces will be covered by blank plates if there are no optional PCI cards If there are PCI cards installed the spaces will contain the PCI connectors Standard computer connectors left to right mouse and keyboard USB ports monitor network ports Although use of these connectors is optional but not required to use the OP5600 one network port is required for network connection OPAL RT Technologies OP5600 HILbox User Guide OP5600 Simulator Hardware Configuration VIRTEX 6 ML605 CONFIGURATION The Virtex 6 monitoring interface is nearly identical to the Spartan 3 with RJ45 monitoring panels OP5600 HILbox C2 O OPOWER OSYNC OPCCOMM OFAULT ORUN OUSER 2 o 3 C2 CO
24. between the positive negative pair If the input is singled ended user s ground must be connected to the negative side of the pair OP5600 HILbox User Guide OPAL RT Technologies OP5600 Simulator OP5600 DB37 Pin Assignments OP5600 DB37 PIN ASSIGNMENTS DB37 Pop DB37 NINO OG ro Connector A Ch 0 15 Connector A Ch 16 31 Module pin Module pin npa Module pin 37 assignment assignment DB37 assignment CH16 CH17 CH18 28 19 CH20 CHo5 25 CHo5 6 25 21 CH22 CH23 298 9 CH24 28 24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 6 17 j ae i Vrin 1 A Vrtn 2 Connector B Ch 0 15 Connector B Ch 16 31 Module pin Module pin Module pin Module pin 2 1 CHI6 20 CH16 CH17 CH18 CH19 CH20 CHo5 25 CHo5 6 _ 25 21 CH22 CH23 28 9 CH24 28 CH24 CH25 CH26 CH27 CH28 CH29 CH30 CH31 36 17 1 Vrtn 1 Vrin 2 c uer quo cl osi Table 1 Pin Assignments Vuser is available on Dout only 18 OPAL RT Technologies OP5600 HILbox User Guide OP5600 Simulator RJ45 connections RJ45 CONNECTIONS Each RJ45 monitoring panel on the front of the OP5600 simulator connects to front and back mezzanines The following images illu
25. e the Purchaser is responsible for the cost of repair OPAL RT will assess the repair and prepare a quote The RMA number will be sent with the quote 4 Only when the Purchaser receives the RMA number may they ship the Product prepaid to OPAL RT RETURN POLICY The following fees will apply when customers return products for credit A full credit less a 15 fee and less return fee will only be issued if the product is in perfect working condition and if the product is returned within 1 month following the shipping date If repairs are required on the returned product the cost of these repairs will be deducted from the credit to be issued No credits will be issued beyond the one month period EXCLUSIONS If third party products part of the Product OPAL RT will honor the original manufacturer s warranty This limited warranty does not cover consumable items such as batteries or items subject to wear or periodic replacement including lamps fuses or filter elements OP5600 HILbox User Guide OPAL RT Technologies 51 Limited Warranty WARRANTY LIMITATION AND EXCLUSION OPAL RT Technologies will have no further obligation under this limited warranty All warranty obligations of OPAL RT Technologies are void if the Product has been subject to abuse misuse negligence or accident or if the Purchaser fails to perform any of the duties set forth in this limited warranty or if the Product has not been operated in accordance with
26. ed output channels and all are outputted simultaneously It is perfectly suited to interface TTL or differential signals to real life environment signals providing perfect electrical isolation with full short circuit protection REQUIREMENTS Software e RT LAB 8 4 0 and higher Hardware e OP5600 and 7000 simulators OPAL RT OP5620 and OP7220 carrier boards FEATURES 32 galvanically isolated output channels All outputs are outputted simultaneously at up to 40 MSPS Short circuit protected by auto resettable fuse Outputs stage is a Push Pull type circuit All outputs accept voltage of 5 to 30V and the output current is up to 50mA Voltage supplied by user side OP5600 HILbox User Guide OPAL RT Technologies 41 OP5354 32 DOUT Signal Conditioning Module OUTPUTS Each galvanically isolated output has a push pull transistor It can sink up to 50 mA continuous and up to 30V according to user requirements It is current protected by resettable 150 mA fuse PTC The galvanic isolation circuitry is powered by an internal isolated DC supply 42 CAUTION If Vuser is connected to the simulator the output voltage DOUT would be the same as Vuser as long as no RT LAB model is running output transistor is open FPGA Vout USER OUTPUT OUTPUT GND Vrtn GALVANIC PUSH PULL ISOLATOR HIGH SPEED AMPLIFIER Figure 25 Isolated digital output schematic NOTE Vrtn is normally the OPAL RT Techno
27. f approximately 120 so the input voltage can be increased to 120 volts or 240 volts 28 OPAL RT Technologies OP5600 HILbox User Guide OP5340 Analog to Digital converter 0 5 MSPS Schematics Table 3 shows the relationship between channel and resistor references used for the input gain changes Resistor Network uU 24 9 Gris e e e 4 7 e 3 e 69 35 e m e e e e e e e e 652463 e e e e e e e Channel Resistor Rx Channel Resistor Rx Channel 00 R164 R165 R172 R173 Channel 01 R180 R181 R188 R189 Channel 02 R166 R167 R174 R175 Channel 03 R182 R183 R190 R191 Channel 04 R168 R169 R176 R177 Channel 05 R184 R185 R192 R194 Channel 06 R170 R171 R178 R179 Channel 07 R186 R187 R193 R195 Table 3 Resistor Network Channel Identification OP5600 HILbox User Guide OPAL RT Technologies 29 OP5341 Analog to Digital converter 2 MSPS Features OP5341 ANALOG TO DIGITAL CONVERTER 2 MSPS DESCRIPTION The OP5341 is a part of the OP5000 series of optional modules for OPAL RT s state of the art HIL hardware in the loop systems intended for use with with OPAL RT carrier boards OP5130 OP5220 OP5222 OP5600 OP6228 Designed for OPAL RT s simulation systems the OP5341 converts analog signals to digital Each ADC can sample up to 2 MSPS giving a total throughput of 32 MS s all channels are simultaneously sampled The
28. f RJ45 connectors provide connections to monitor output from mezzanine I O boards Each connector is linked to front and back mezzanines on the carrier board Analog mezzanines channels 0 15 will use only the first column of connectors Digital mezzanines will use both columns channels 0 15 in the first column and channels 16 31 on the second column of connectors See DB37F Connections and RJ45 connections for more detailed information Monitoring RJ45 connectors with mini BNC terminals RJ45 cables connect from a channel on an RJ45 panel B to one of four RJ45 monitoring connectors C Mini BNC connectors allow for quick cable connections to monitoring devices such as an oscilloscope See connecting monitoring devices for details OP5600 HILbox User Guide OPAL RT Technologies 11 OP5600 Simulator Hardware Configuration D Target computer monitoring interface Two push buttons include POWER in top position to start the E 12 target computer and RESET in the bottom position to reset the target computer There are 6 LED indicators LED NAME Description Green On indicates that the unit is powered up Green On indicates that the hard disk drive is operating Green On indicates that network port 1 is in use Green On indicates that network port 2 is in use Red On indicates a power fault Red Overheat Fan Fail On indicates either that unit has overheated or a fan fault Optional PCI or PCle connector slots by def
29. ginal purchaser and or ultimate customer Purchaser of OPAL RT products Product that if any part thereof proves to be defective in material or workmanship within one 1 year such defective part will be repaired or replaced free of charge at OPAL RT Technologies discretion if shipped prepaid to OPAL RT Technologies Inc at 1751 Richardson suite 2525 Montreal Quebec Canada H3K 3G6 in a package equal to or in the original container The Product will be returned freight prepaid and repaired or replaced if it is determined by OPAL RT Technologies Inc that the part failed due to defective materials or workmanship Otherwise the fees will be charged to the client see WARRANTY LIMITATION AND EXCLUSION The repair or replacement of any such defective part shall be OPAL RT Technologies sole and exclusive responsibility and liability under this limited warranty Purchaser must request an RMA number before shipping any Product for repair 1 Access the OPAL RT website www OPAL RT com support return merchandise authorization rma request click on support and select Return Merchandise RMA 2 Fill out the online form and submit You will receive a notification with a thread ID that will be used for further exchange with support 3 OPAL RT s Support department will evaluate the return and either issue an RMA number via email using the same thread ID f the Product is returned for repair more than 12 months after purchas
30. imulator providing perfect electrical isolation and discharge protection REQUIREMENTS Software e RT LAB 8 4 0 and higher Hardware OP5600 HILbox simulator e OP5620 carrier board FEATURES 32 optically isolated input channels All inputs are sampled simultaneously at up to 10 MSPS Inputs are read in parallel for any size bus simulation Hardware configurable filters and conditioning inputs for customization Choice of sink or source inputs connection anode and cathode side available Minimum current input of 3 6 mA AV to 100V input voltage range 30V maximum reverse protection OP5600 HILbox User Guide OPAL RT Technologies 35 OP5353 32 Din Signal Conditioning Module INTERFACES Inputs The optically isolated inputs accept a wide input voltage range from 4 to 100 Volts according to user requirements They have a low threshold current typically 3 6 mA Each input has a reverse voltage protection of up to 30 volts provided by a diode Simulator Opto Isolated Digital Input 3 3 2 5 Current limit protection Din FPGA 3 6mA 30 11 OPTIONAL Figure 18 OP5353 Isolated digital input drawing The signal conditioning module inputs have both anode and cathode sides available to the user on the connector
31. ingle ended digital output channels Each channel uses a 16 bit resolution digital to analog converter It is a part of the OP5000 series of optional modules for OPAL RT s state of the art HIL hardware in the loop systems intended for use with OPAL RT carrier boards OP5130 OP5220 OP5222 OP5600 OP6228 Each OP5330 can sample up to 1 MS s giving a total throughput of 8 MS s all channels are simultaneously sampled The onboard EEPROM provides offset and gain data adjustment written during the calibration process as well as over voltage protection By default the maximum output signal is set to 16 volts REQUIREMENTS Software e HT LAB 8 4 0 and higher Hardware e OPAL RFT simulator OP5600 series simulator OP5000 series of hardware in the loop simulators I O expansion box only for use with OPAL RT simulators e OPAL RT carrier board OP5130 OP5220 OP5222 OP5600 OP6228 FEATURES e 16 single ended analog output channels All outputs are sampled simultaneously at up to 1 MS s e 16 bit resolution e 15 V voltage range output e 15 mA maximum current per channel OFFSET AND GAIN CALIBRATION The OP5330 contains a serial EEPROM to store the module identification calibration information and other important information Each OP5330 is factory calibrated after assembly during calibration gain and offset are adjusted to ensure accurate target output values at x20 mV noise and offset OP5600 HI
32. instructions or if the Product serial number has been removed or altered DISCLAIMER OF UNSTATED WARRANTIES The warranty printed above is the only warranty applicable to this purchase All other warranties express or implied including but not limited to the implied warranties of merchantability or fitness for a particular purpose are hereby disclaimed LIMITATION OF LIABILITY It is understood and agreed that OPAL RT Technologies liability whether in contract in tort under any warranty in negligence or otherwise shall not exceed the amount of the purchase price paid by the purchaser for the product and under no circumstances shall OPAL RT Technologies be liable for special indirect or consequential damages The price stated for the product is a consideration limiting OPAL RT Technologies liability No action regardless of form arising out of the transactions under this warranty may be brought by the purchaser more than one year after the cause of actions has occurred 52 OPAL RT Technologies OP5600 HILbox User Guide CONTACT OPAL RT Corporate Headquarters 1751 Richardson Suite 2525 Montr al Qu bec Canada H3K 1G6 Tel 514 935 2323 Toll free 1 877 935 2323 Technical Services www opal rt com support Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised
33. is a maximum of 6 signal conditioning mezzanines these will be in groups 1 2 and 4 on the carrier board If the system is configured with the Spartan 3 OP5142 signal conditioning board there is maximum of eight mezzanines allowed 10 OPAL RT Technologies OP5600 HILbox User Guide OP5600 Simulator Hardware Configuration HARDWARE CONFIGURATION The interfaces provided on the OP5600 simulator may vary depending on the system configuration selected Virtex 6 ML605 or Spartan 3 5142 SPARTAN 3 OP51 42 CONFIGURATION Front Connectors One oio eio 9 OP5600 OO HILbox OPOWER OPC COMM OFAULT ORUN OUSER ole OO m o OPAL RT o TECHNOLOGIES Figure 2 OP5600 front connector panels Spartan 3 Inactive section These functions are currently in development and unavailable 4 panels o
34. itioning Module Typical Applications OP5353 Din Client side Activate High Dout Rail i ERGA Ce 3 6 mA LOAD 7 GND Figure 23 Typical high side open circuit detection OP5353 Din Client side Rail 2 LOAD eT BENE 1 FPGA 3 6 mA Ad wem i i S 2 Activate Low Dout i x i i i xL GND Figure 24 Typical low side open circuit detection OP5600 HILbox User Guide OPAL RT Technologies 39 OP5353 32 Din Signal Conditioning Module Typical Applications 40 OPAL RT Technologies OP5600 HILbox User Guide OP5354 32 DOUT Signal Conditioning Module OP5354 32 DOUT SIGNAL CONDITIONING MODULE DESCRIPTION The OP5354 is a part of the OP5000 series of optional versatile Signal Conditioning Modules for OPAL RT s state of the art HIL hardware in the loop systems Designed for OPAL RT s simulation systems the OP5354 provides digital output signals with specific voltage conditioning The galvanic isolation of the OP5354 outputs make it ideal for environments where voltage isolation is required The OP5354 features 16 or 32 galvanically isolat
35. logies OP5600 HILbox User Guide TYPICAL APPLICATION OP5354 32 DOUT Signal Conditioning Module Typical Application The diagram below illustrates typical application examples GALVANIC ISOLATOR SIMULATOR SIDE SIMULATOR SIDE SINK APPLICATION R load Vout HIGH SPEED V_RTN AMPLIFIER USER SIDE PUSH PULL SOURCE APPLICATION PUSH PULL STAGE USER SIDE Figure 26 OP5354 Typical source push pull application OP5600 HILbox User Guide OPAL RT Technologies 43 Specifications OP5600 Simulator Specifications SPECIFICATIONS OP5600 SIMULATOR SPECIFICATIONS Product name Power supply connectors Monitoring connectors PC interface PCI slots Carrier board Hard disk Dimensions Weight Operating temperature Storage temperature Relative humidity Maximum altitude OP5600 HILbox User Guide OP5600 HIL Box Universal input and active power factor correction 650W continuous power DC to DC converters for analog voltage Spartan 3 Virtex 6 4 panels of 4 DB37F connectors 3 panels of 4 DB37F connectors Spartan 3 Virtex 6 4 panels of RJ45 connectors 3 panels of RJ45 connectors Standard PC connectors monitor keyboard mouse and network 2 PCI 4 PCIe Spartan 3 configuration 8 mezzanines Virtex 6 configuration 6 mezzanines 250 Gb 7200 rpm SATA 48 3 x 45 7 x 17 8cm 19 x 18 x 7 WxDxH With PC 9 07 11 34 Kg 20 Ibs to 25 Ibs Without PC 4 54 x 5 9 Kg 10 1 5 to 1
36. nput Ranges V No missing codes resolution Integral nonlinearity INL Differential nonlinearity DNL CMRR Bandwidth System noise Calibration Recommended warm up time Calibration interval Dimensions connector Environmental Operating temperature Storage temperature Relative humidity Maximum altitude OP5600 HILbox User Guide OP5340 16 analog inputs 500 KSPS 126 0112 16 differentials 16 bits 500 KSPS 2 5 us per channel 8 x Dual ADC with 10 MBit s Serial Output Transfer Positive Full Scale Negative Full Scale 4120 0 120 0 100 0 100 0 20 0 Hardware default value 20 0 14 bits min 8 LSB max Typical 3 LSB 1 5 LSB typ 0 to 70 C 90 dB Small signal 3 dB 820 kHz Large signal 0 1 THD 55 kHz 1 8 LSB rms including quantization Calibration factors are stored in on board non volatile memory flash memory This memory is not accessible for calibration 5 min as required 6 60 cm x 12 50 cm 2 6 x 4 92 80 pin high speed header to carrier 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies 47 Specifications OP5341 Analog to Digital converter 2 MSPS Specifications OP5341 ANALOG TO DIGITAL CONVERTER 2 MSPS SPECIFICATIONS Product name Part number Number of channels Resolution Max Sampling Frequency Min Conversion Acquisition Time ADC Type Nominal Input Range
37. pto isolated digital inputs 126 0312 32 digital inputs Optical isolator Anode and cathode available on connector 3 6 mA current limiting diode Schottky diode 30 Volts Separate Schmitt Trigger 4 to 100 110 ns 60 ns 6 ns 6 ns Mezzanine Type B 6 60 cm x 12 50 cm 2 6 x 4 92 80 pin high speed header to carrier 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies 49 Specifications OP5354 DOUT Specifications OP5354 DOUT SPECIFICATIONS Product name Part number Number of channels Isolation Output Current max Output Protection Output Voltage range Output configuration Delay Low to High Delay High to Low Rise Fall times Power Isolation Form factor Dimensions connector Operating temperature Storage temperature Relative humidity Maximum altitude 50 OP5354 32 digital outputs push pull 126 0314 32 digital outputs Galvanic isolator 50 mA continuous 150 mA resettable fuse 5 to 30 Vde Push pull 20 ns 20 ns 6 6ns On board DC to DC isolated converter Mezzanine Type B 6 60 cm x 12 50 cm 2 6 x 4 92 80 pin high speed header to carrier 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies OP5600 HILbox User Guide Limited Warranty LIMITED WARRANTY LIMITED WARRANTY oPAL RT Technologies Inc warrants to the ori
38. rnal PCle Extender cable x8 PCle fiber optic remote up to 12 cores The following images illustrate the simulator s architecture for each option using assembly views of the simulation hardware components within the OP5600 chassis Option 2 is designed for use with a maximum cable length of 2m Option 3 is designed for use with a maximum fiber optic cable length of 2 Km 8 OPAL RT Technologies OP5600 HILbox User Guide OP5600 Simulator Simulator Architecture Simulator Architecture Example The example shown is only to illustrate how the OP5600 is assembled OPAL RT strictly prohibits users from opening the OP5600 Opening the unit will render the warranty null and void 0 modules lt i FPGA monitoring PCle synchronisation board section Optional rackmount rail 4 lower section Target Computer Figure 1 OP5600 with Spartan 3 and target computer OP5600 HILbox User G
39. s V Bandwidth System noise Calibration Recommended warm up time Calibration interval Dimensions connector Operating temperature Storage temperature Relative humidity Maximum altitude 48 OP5341 16 analog inputs 2 MSPS 126 0301 16 differentials 14 bits 2 MSPS 500 nanoseconds per channel 8 x Dual ADC with 40 MBit s Serial Output Transfer Positive Full Scale Negative Full Scale 120 0 120 0 100 0 100 0 20 0 Hardware default value 20 0 Small signal 3 dB 820 kHz Large signal 0 1 THD 55 kHz 1 8 LSB rms including quantization Calibration factors are stored in on board non volatile memory flash memory This memory is not accessible for calibration 5 min as required 6 60 cm x 12 50 cm 2 6 x 4 92 80 pin high speed header to carrier 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies OP5600 HILbox User Guide Specifications OP5353 32 Din Specifications OP5353 32 DIN SPECIFICATIONS Product name Part number Number of channels Isolation Connection mode Input current Reverse voltage protection Maximum reverse voltage protection Detection threshold Voltage range Delay Low to High Delay High to Low Rise Fall times Form factor Dimensions connector Operating temperature Storage temperature Relative humidity Maximum altitude OP5600 HILbox User Guide OP5353 32 o
40. strate how the mezzanines are linked to the connectors Top View OP5600 Rear DB37 GROUP1A GROUP1B i GROUP1A GROUPIB GROUP1A GROUP1B 7 Al eI aa a il ejt o or 9 22 F ES 2 2 1 93 8 5 3 95 go 35 35 lt lt GROUP1A GROUP1B OP5600 Front RJ45 Figure 7 RJ45 connection to mezzanines OP5600 HILbox User Guide OPAL RT Technologies 19 OP5600 Simulator RJ45 channel Assignments RJ45 CHANNEL ASSIGNMENTS Each mezzanine is assigned two columns of RJ45 connectors Each column represents a series of channels divided into 4 channels per jack as shown in Figure 8 SLOT xA SLOT xB prot sso _ 7 T O Column 1 Channels 0 3 9 Channels 4 7 Channels 8 11 KEY i Channels 12 15 Column2 2127 Channels 16 19 Um Channels 20 23 12 159 7011 Channels 24 27 SERI Channels 28 31 9 EXER DIES ERES Analog boards use only channels 0 15 Digital boards use channels 0 31 Figure 8 RJ45 channel assignments 20 OPAL RT Technologies
41. uide OPAL RT Technologies 9 OP5600 Simulator Receiving and Verification RECEIVING AND VERIFICATION After opening the package remove the equipment and components Make sure that all the items described in standard hardware are actually in the box and are undamaged STANDARD HARDWARE The OP5600 Real Time Simulator includes the following basic hardware Item Description Part Number OP5600 simulator Complete simulator with either QNX or Redhat O S N A System Integration binder RT LAB software CD N A O S CD Redhat or QNX Documentation CD Mini BNC cables 4 2 m 6 ft 6 adapter cables mini BNC to BNC 75 Ohms MBBN1PP 3 simplex RJ45 cables 4 61cm 24 RJ45 cables C 02B CAT6 DB37M breakout board Provides extended space for connections BRKSD37M R Dual row breakout board Provides extended space for connections BRK2X20 Flat cable IDC 40 pin IDC cable CPWLS4104 Power cable 1 83 m 6 power cord black 10A 125V 6 OPAL RT strongly recommends the use of anti static wrist straps whenever handling any electronic device provided by OPAL RT Damage resulting from electrostatic charges will not be covered by the manufacturer s warranty INSTALLATION AND CONFIGURATION The new design means that installation is simply a matter of placing the chassis on a shelf or a desktop or inserting it into a traditional rack and connecting the cables If the system is configured with the Virtex 6 ML605 FPGA board there
42. volts Vout full range 1 volt 2 volts Vout Installed resistors R1 499 kQ R2 25 Vout Formula R1 R2 Vout RI The factory installed surface mount resistors on the OP5340 module give an attenuation of 20 Vin Vout OP5600 HILbox User Guide OPAL RT Technologies 27 OP5340 Analog to Digital converter 0 5 MSPS Schematics INPUT GAIN CALCULATIONS The figures below show the complete circuit with resistor Rx as the axial insertable resistor by the user Input Gain Schematic with Rx R1 1 Pe R1 R2 V our AAA Rx Figure 13 Input gain with Rx Vout Formula with Rx Vout me Vin R2 Rx Vout Formula with Default R Values and Rx R12 499K R2 25K Vout EX E Vin 204 25 Rx Figure 14 Vout formulas Users may define the input gain value and calculate the corresponding Rx resistor value Table 2 provides maximum range values and associated Rx resistor values chosen in 0 196 series range To yield the same unit of measurement the model must compensate for any new gain value different from the original gain of 1 20 The last column provides the gain to insert in the input signal of the simulation model Input gain Max voltage input Rx value Gain to insert in 0 196 series range the model Table 2 Maximum Range and Resistor Values Example an added Rx resistor of 4 99 kQ in parallel with R2 resistor gives an attenuation o
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