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1. iii 24 Blue 24 Config gt Advanced FP NC 24 Voltage Galibratiohi s rasoi LA A es Dede Se oes Cases eee Be ee 25 ale ME lee e KE TEE 25 Current Calibrations bereien oa 26 Config gt Advanced gt Current iii 26 Inputs Outputs Expansion board 1 2 3 4 naar rnna nr rn nn nr na nro na rnnanannanncnnn cons 26 Config gt Advanced gt IO Expansion 1 2 3 4 iii 26 Update Progr a Pag ei it A A a et 27 ECO a 28 Config gt Advanced gt Factory Settings nn nnnnnnnnnn nn nnnnnnnnnnnnnnnnnnnnnrnnnnnnnnannns 28 Resetto Factory Settings Page acid ds di A i a a at 31 SV PA A A ec ev teed ee 32 ele Mee ie Ke te EE ER New Pump CU ENEE ee keto eer ei ace 33 Service gt New PUMP CHEV AR ek CR AE ee LI 33 Automatic Pump Curve Mode Disabled nn nn nnnnnnnnnnnnnnannnnnonanoss 34 The Sensors PB A A ee ege 35 Details of the Debug Page occ oe e let ath 38 Calibrationi a sic da 38 Config gt Advanced gt Debug gt Calbration i 38 IO Debug aio aaa 39 Config gt Advanced gt Debug gt 10 s ore io 39 Config gt Advanced gt Debug gt Expansion 1 2 3 4 iii 39 Config gt Advanced gt Debug gt Expansion 1 2 3 4 iii 39 SCIARE RIACE EE 40 ele EE EE 40 History Membrane button cain 40 History EE 40 Detailsof the History Pie li iii EN LO ALn 41 Download to USB Device ici ER a i Rana 41 History gt Download ro USB ia 41 SS O 43 First Last Serv
2. Verify that the Normal Power voltage and hertz displayed on the digital screen is 4 the same as measure in point 7 of the Installation Checklist above 5 Verify that the Alternate Power voltage and hertz displayed on the digital screen is the same as measure in point 7 of the Installation Checklist above 6 Verify that there is no Phase Reversal Alarm on both Normal Power and Alternate power Manual and Automatic Start Check List Note A manual or automatic start must only be executed if the electric motor and pump has been cleared to be started by their respective official service technicians YES NO 1 Place Normal Power Disconnecting Means handle in the ON position If a Transfer Switch is supplied place the Alternate Power Isolating Switch in the ON position 50 2 Push the START push button Motor will start Verify motor rotation Before pushing the STOP pushbutton please wait until the controller has finished its starting transition only if controller is reduced voltage starting Salt If the motor rotation is correct no adjustment is required e To correct the motor rotation change motor connection leads 1 and 3 A and C at the run contactor 4 Verify for any alarms that would appear on the digital display screen Correct any alarm condition Set Cut Out and Cut In settings by following the quick start up guide or referring to 5 the ViZiTouch documentation
3. el fp M ULA Operation Installation amp Maintenance Manual for Limited Service Fire Pump Controller Automatic Controller VIZI Model GPL T GPL Manual Rev 0 Table of Contents 1 Information 2 Installation 3 Main Features UO a E A E E El im Table of Contents ON 6 ugeet CON cional O A A adhe Rented eens 6 Types of Limited Service Fire Pump Controllers i 6 Methods of starting stopping ui 6 A eege ee 8 le DCH ln 8 ler ele ii iaia lla ala ilaria alia 8 Ile ug ET 8 Wiring and Connections E 8 Water Connect iii ni aaa lana a 8 le de We 8 Electrical CONNECTIONS iii a dd EENS ai 9 A A in 9 Incoming Power Connections cece eeeeeaeaeceeeeeeeesaaaeaeceeeeeseeaaaececeeeeeeeaaaaeceeeeeeeea eeeeseesaaaaaeeeeeeeeeegaaa 9 Motor Connections ar 9 Terminal Strips Descriptions eecht deeg ien gie A edu ege thas Een EE 10 Mam Features lilla riali a ds 11 MIG E He EE 11 Alarmi TR 12 First SetuP EE 12 E AAA AA OR ECO TEEN 13 alen EE 13 EA 13 ele 13 Sereen Vii a a a e e E e e E eaen o aaa aaae eA Eaa E EKOA era aa EEEn aE 15 AAA AAA ia 16 AX EE 16 Alarms Membrane button 16 O 16 AA AAA A AA AA AAA NT 20 elle E 20 Contig Membrane butt aiii ii 20 el 20 NumPad Page EE ed 21 Date and Time A EE EE 22 User Login Page KeyPad Page 23 Advanced Configuration Page iii A A dee ege 23 Config gt AVANT EE 23 Details of the Advanced Configuration Page
4. High Motor Temperature Activates when the optional high motor temperature contact is activated High Motor Vibration Activates when the optional high motor vibration contact is activated Low ambient temperature Activates when the ambient temperature is below the factory set value 5 Celsius High ambient temperature Activates when the ambient temperature is above the factory set value 40 Celsius Control Voltage Not Healthy Activates when the 24VAC power input to the IO cards is below the acceptable functional range Soft Starter Fault Activates when a solid state starter is in fault for GPS models only Motor Trouble Activates when a motor related alarm condition is present overcurrent undercurrent fail to start or ground fault Pump Room Alarm Activates when a pump room related alarm condition is present overvoltage undervoltage phase unbalanced Flow Meter On Activates when the optional flow meter input is activated IO Electric Communication Error Activates if no communication with the electric IO card could be established for 15 seconds This alarm is critical and triggers the bell If this alarm persists for more than 1 minute the controller will reboot to try and fix the problem IO Transfer Switch Communication Error Activates if no communication with the transfer switch IO card could be established for 15 seconds This alarm is critical and triggers the bell If this alarm persists for more than 1 minut
5. terminal strip is enabled AUTO factory installed option Al1 PT1 and Al2 PT2 are installed and arranged for a redundancy system The ViZiTouch will always consider the lowest of the two pressure values as the reference Additional alarms like PT fault detected become enabled This alarm is triggered when the two transducers provides values that are different by more than a pre set delta value The ViZiTouch will never make a decision as to which transducer is faulty it will only reveal that there is a problem with one of them The service dealer should test both transducers to find out which one is faulty Suction Pressure To set the pressure system unit go the Config page All pressure transducers share the same unit The suction pressure sensor shares the same analog input Al4 W S as the water level sensor Only one of them can be installed at all time Prior to installing one of them the other one must be uninstalled by visiting its own sensor page 36 Flow The Flow sensor shares the same analog input Al3 Q T as the spare temperature sensor Only one of them can be installed at all time Prior to installing one of them the other one must be uninstalled by visiting its own sensor page The Unit button is located just right of the Installed selection Click on it to select the appropriate Flow Unit the factory pre set unit is the GPM Flow Start Enable Disable the Flow Start
6. Discharge Pressure Alarms m Over Pressure CSJ al oA wel et Se essure P DOA reset Calibration Ja lt j mens Sensor Alarms O Lem Suction Pressure OH Installed m O sr ce A en CAC Calibration Leni ea Loss Config gt Advanced gt Water Level Sensor Alarms OH High Water Level m Installed os SET De DRY Cap DA asf En Water Reservoir Low LOIC Le DIA wen Calibration Asa lt tes 35 Config gt Advanced gt Flow Sensor Alarms Force Start on Flow Bel Im SET DRY Calib A RESET Range Installed Apply Calibration Read lt Read COMPUTE A Config gt Advanced gt Spare Temperature Sensor Alarms Low Spare Temp 5 SET Calib A RESET Range Installed Apply Calibration Read Read COMPUTE In the ViZiTouch all sensors refer to analog input connectors on the l O board They all have similar settings and configuration The Installed selection Level 2 security Install or uninstall this sensor from the ViZiTouch configuration Discharge Pressure To set the pressure system unit go the Config page All pressure transducers share the same unit The Source button 4 choices Level 2 security None No pressure transducer or pressure switch is installed PT1 factory standard Only the Al1 PT1 terminal on the T terminal strip is enabled PT2 Only the Al2 PT2 terminal on the T
7. Service Done button to commit and end the service 32 New Pump Curve Service gt New Pump Curve Config gt Advanced gt Service gt New Pump Curve Pdis Psuc Pnet Flow Volt Current gt wi SI iw N Reset Auto Save 4 The Service Dealer New Pump Curve Procedure This page allows the user to create a pump curve At the bottom of the screen there are 3 buttons Reset Clears the data of the pump curve in progress Auto Uses needed types of transducers to create the pump curve Discharge pressure Suction pressure and Flow sensor need to be installed Save Saves the pump curve and update the pump curve chronological order as displayed in the History gt Pump Curves page The first line of the legend displays the system units for every column The second row of the legend describes the parameters represented and the third line of the legend displays the actual value of these parameters for quick reference The scroll bar on the right of the table allows the user to move downward in the table up to the 10 point The new pump curve data will become invalid if the Flow of Pressure units are changed during the input procedure or if no Flow or Pressure data is entered In that case click on the reset button The Save button must be used in order to record the pump curve into the ViZiTouch memory Pdis Discharge Pressure Psuc Suction Pressure Pnet The Net Pressure is calculated by subtracting th
8. You need to be logged in to modify these settings Verify automatic start by dropping system pressure below Cut In setting Stop motor by pressing the STOP membrane button Note Motor will only stop if the system pressure is above the cut out setting Tornatech Controller S N Installation address Check list completed Yes No Check list completed by Company Date Witnessed By Comments 51 Field Acceptance Test Report TORNATECH MODEL GPL WITH OR WITHOUT GLU TRANSFER SWITCH LIMITED SERIVCE FIRE PUMP CONTROLLER FIELD ACCEPTANCE TEST REPORT Note This document is the Tornatech official Field Acceptance Test report which follows the latest NFPA 20 requirements of articles 14 2 6 and 14 2 7 controller acceptance test pertinent to electric motor driven fire pump controllers with or without alternate power supplied Tornatech strongly recommends that a pre field acceptance verification Tornatech document GPL PREFAT 001 E Pre Field Acceptance Test Check List be completed before this official field acceptance test Complete this first section if it was not completed during the Pre Field Acceptance test Manual and Automatic Start Check List Note A manual or automatic start must only be executed if the electric motor and YES NO pump has been cleared to be started by their re
9. condition by pressing the square button If this alarm is enabled it will also start the engine by means of a FLOW request Alarm Bell Icon Activates the bell when a Flow Start occurs Alarm Icon If selected the Flow Start event will be an alarm If unselected it will be a warning Value Flow value at which the Flow Start event will change state Timer On Timer used to buffer the activation of the Flow Start signal by the ViZiTouch Water Level The Water Level sensor shares the same analog input Al4 W S as the suction pressure sensor Only one of them can be installed at all time Prior to installing one of them the other one must be uninstalled by visiting its own sensor page The Water Level sensor has no unit since it is monitoring the Water Level as a percentage Spare Temperature The Spare Temperature sensor shares the same analog input Al3 Q T as the Flow sensor Only one of them can be installed at all time Prior to installing one of them the other one must be uninstalled by visiting its own sensor page The Unit button is located just right of the Installed selection Click on it to select the appropriate Spare Temperature Unit the factory pre set unit is the Celsius Fuel Level GPD Model Only The Fuel Level sensor has no unit since it is monitoring the Fuel Level as a percentage The Calibration method is the same for all sens
10. The X button allows the user to cancel editing the value The back arrow erases the last entered character and the CA button clears the whole text field Simply click the OK button once the value is set This type of text field is mostly used to generate a digital text indication for a custom alarm input Advanced Configuration Page Config gt Advanced Config gt Advanced FP Timers Discharge Suction Flow Pressure Pressure Water Spare Volt ere Level Temp Program Current Field I O Factory Debug Update Settings Program 23 This page is the portal to all the advanced configuration parameters of the ViZiTouch All timers sensors factory settings software update service dealer and debug pages may be accessed simply by clicking on the appropriate buttons Since two of the analog inputs are using the same physical connector only one of these can be installed at once These analog inputs are shown in the grey box surrounded by a black dotted line Each time one of these sensors is installed the other will turn orange preventing the dual installation of these sensors The Program Field I O button appears only if an expansion board has been installed All buttons are set to security Level 0 except Update Program which is set at Level 1 security Details of the Advanced Configuration Page Timers Page Config gt Advanced gt FP Timers Config gt Advanced gt FP Timers Motor Starting a
11. a signal in the FLOW ZONE START STOP input WEEK TEST Automatic motor starting activated by a scheduled test MANUAL TEST Automatic motor starting activated by the run test push button A red capsule will indicate the reason why the motor is not running despite the fact that a request is being made Possible choices are LOCK ROTOR CURRENT A lock rotor current alarm has not been cleared on the alarms page and prevents the motor from starting LOW ZONE A not running lower zone controller prevents the motor from running This functionality is optional LOCKED An interlock signal is preventing the motor from running J The discharge pressure gauge It allows for a precise reading of the actual system pressure The red box on the upper left corner of the gauge indicates the value of the Cut In set point and the green box on the upper right corner represents the Cut Out set point These values will also be represented by a red and green line on the gauge allowing a quick comparison between the actual pressure and the set points At the bottom of the gauge a digital indicator shows the actual discharge pressure represented also by the needle of the gauge Just right of the digital pressure indicator the actual pressure unit is shown Finally the maximum allowable pressure is also indicated on the gauge and will scale the gauge accordingly K Displays three statuses that describe the primary configuration of the controller Pressure actuated
12. and selecting the day of the month by selecting the actual day The time is set by pressing the two square boxes under the clock the left sets the hours and the right sets the minutes Press the Save button to commit the changes A dialog box will appear to confirm the change Date and Time The user may cancel the changes by pressing the Cancel button Please note that changing the date and time will have an effect on the logs chronology 22 User Login Page KeyPad Page 1 2 3 4 5 6 7 8 9 0 q w e r t y u i o p a S d f g h j k Shift z x c v b n m OK User Login KeyPad This page allows the user to log into a higher security level by entering a password If the password is valid the text field will turn green and if it is invalid the text field will turn red A X button appears in the text field as soon as a character is entered allowing for a quick erase of the written password If the password is invalid for a consecutive number of times the user will be redirected to the Service Dealer page allowing the user to communicate with the appropriate Service Dealer If the password is valid the Configuration page will reload and the access security level will be shown inside the lock To log off click on the lock and the user security level will return to 0 Other KeyPads The KeyPad is activated every time the user clicks on a grey rectangle box with white text representing a text that can be set
13. if an alarm is active D Front USB Connector USB Device connector used for files download software update service reports E Home bution Used to navigate to the Home page F Alarm button Used to navigate to the Alarm page It also allows the user to silence the alarm bell hence the small no speaker symbol G Config button Used to navigate to the Configuration page H History button Used to navigate to the History page I Start button Used to manually start the motor K Stop button Used to stop the motor L Run Test button Used to start the manual run test Be aware that water will flow through the drain with models equipped with a solenoid valve M Contextual navigation pad Used to facilitate the navigation on specific pages A small icon representing the contextual navigation pad will appear at the bottom right corner of a page if the pad is active By clicking on the small pad icon a menu explaining the specific functions of the arrows will appear For example it is possible to switch 11 between the graphical or the table mode on the logs page as well as navigate through the tables or the help pages N Help button The help button is context sensitive meaning that it will always show the specific help page linked to the actual ViZiTouch page that was selected when the button was pressed O RS 485 connector P CAN bus connector to IO cards Q USB 2 0 connector R Ethernet connector S K Type Thermocouple conn
14. installed not less than 12 inches from the floor of the mechanical room Verify that all electrical connections to the Fire Pump Controller and Transfer 5 Switch if supplied are done using conduit and connectors that meet the same NEMA rating as the enclosure With the Fire Pump Controller and Transfer Switch if supplied door open visually 6 inspect for any drill chips dirt foreign objects loose wires broken components and general proper electrician workmanship Verify that the correct Normal Power AC voltage is supplied to the controller by taking a voltage reading at the incoming terminals of the isolating switch IS If applicable verify that the correct Alternate Power AC voltage is supplied to the 8 controller by taking a voltage reading at the incoming terminals of the alternate power isolating switch AIS 9 Verify that motor leads are connected for the corresponding starting method Initial Power Up Check List YES NO Controller door must be closed and latched with Normal Power Disconnecting Means handle in the OFF position If Transfer Switch is supplied its door must be closed and latched with Alternate Power Isolating Switch handle in the OFF position 2 Verify that Emergency Start Handle is in the OFF position Place Normal Power Disconnecting Means handle in the ON position If a Transfer 3 Switch is supplied place the Alternate Power Isolating Switch in the ON position
15. is the duration of the manual Run Test labelled with the Run Test icon button as seen on the membrane Press the button to modify the value of the manual Run Test duration Inside the lower box the Automatic Shutdown may be activated and the duration of the Run Period Timer is shown To edit the Run Period Timer refer to the Timers page in the advanced configuration pages NumPad Page 4 5 6 i OK 1 2 3 0 The NumPad is activated every time the user clicks on a white square box representing a number that can be set On top of the NumPad the current parameter is shown The text will flash red if the value entered is invalid and the OK button will be black indicating that the value is out of range The MIN and MAX show the range of values accepted for that particular parameter The X button allows the user to cancel editing the value The back arrow erases the last entered number and the CA button clears the whole text field Simply click the OK button once the value is set 21 Date and Time Page 24 31 11 18 25 12 19 26 Confirm changes 20 27 21 28 22 29 23 30 Save WARNING Changing the date and time will affect the LOGs chronology Are you sure you want to commit your changes Save The Date and Time can be configured by selecting the current month and year by pressing the arrow buttons on each side of the Month Year display
16. or Non pressure Actuated Automatic Controller or Non automatic Manual or Automatic Shutdown 14 Screen Saver The screen saver appears after a programmable amount of time set on one of the Factory Settings page Its goal is to expand the lifetime of the LCD screen The screen saver will be instantly deactivated if the engine is running or if an alarm is activated To manually deactivate it simply touch the screen or any membrane button After deactivation the screen saver will always redirect to the Home page It will also log off any user by resetting the security level to 0 15 Alarms Alarms Membrane button Alarms Alarms Date Time Alarm State I EJ ES E 5 ER EN 57 9 O Reset O00 Displays the list of currently active and occurred alarms An alarm is called ACTIVE when its triggering condition is still valid An alarm is called OCCURRED when its triggering condition has been active but is no longer true Alarms representing serious concerns are colored RED Alarms representing simple warnings are colored YELLOW To silence the bell press the ALARM button or it will silence itself after the expiration of a factory set timer Pressing on the RESET button will reset OCCURRED alarms only Alarms ending with are available on transfer switch models only The table displays system events Date and Time Date and time stamp of the alarm in the YYYY MM DD format Message Alarm message Sta
17. row of the pump curve table The pressure must be stabilized before the samples are to be taken The Pnet pressure will be calculated The ViZiTouch will then ring the Alarm Bell shortly alerting the user to drop the pressure As soon as the pressure is stabilized once again the ViZiTouch will take the second row of values This automatic procedure will go on until the discharge pressure is near zero The ViZiTouch will then take the last row of samples and stop the Automatic mode acquisition At any point it is possible to reset the recorded values and start the automatic mode sequence from the beginning Click on the Save button to record the pump curve and exit this page The user will be redirected to the History gt Pump Curve page Automatic Pump Curve Mode Disabled Automatic pump curve mode disabled The automatic pump curve mode is disabled because one or more of the following sensors are not installed Discharge Suction Pressure Pressure Flow Cancel The automatic pump curve was disabled because it needs three sensors installed The three sensors buttons link to the corresponding sensor page allowing a quick navigation If the button is orange this indicates that this particular sensor is not installed If the button is blue it means that this particular sensor is installed It is always possible to quit the automatic mode by pressing the Cancel button 34 The Sensors Pages Config gt Advanced gt
18. the YYYY MM DD format and all time references are in the HH MM SS format First Power Up Date and time of when the controller was first powered up First Start Up Date and time of when the controller s first start up was completed On Time Total duration of controller powered on since the first power up Pressure Curves Graphical Mode History gt Pressure Log Curves History gt Pressure Log Curves 4 Pressure Crv ds Discharg Suction P Cut Out I Cut In Indicators Motor Ru Jockey P Alternate E OOO A The vertical axis represents the pressure in the actual unit selected Its scale is dynamic and will resize depending on the highest recorded value The horizontal axis represents time and period The left part of the horizontal axis shows the beginning of the current scope and the right part shows the end of the scope Located just right of the axis the total scope time is shown The contextual navigation pad is implemented in this page It allows for quick navigations functions like Zoom in Zoom out Rewind Forward and Textual Mode As always clicking on the Navigation Pad Icon in the lower right corner of the screen will pop up the Navigation Pad functions specific for this page By 44 pressing the right or left buttons on the navigation pad the time will shift back or forth by a quarter of the current zoom setting allowing a quick user friendly navigation The grey vert
19. the analog readout of the flow is enabled and goes higher than the flow force start on flow set point in the flow sensor page Low Spare Temperature Activates if the analog readout of the spare temperature input is enabled and is lower than the low spare temperature set point in the Spare temperature sensor page Alternate Isolating Switch Tripped Opened Activates when the AIS is either tripped or opened This alarm condition rings the bell and cannot be silenced Alternate CB Tripped Opened Activates when the ACB is either tripped or opened This alarm condition rings the bell and cannot be silenced Water Reservoir Low Activates if the Water Reservoir Low contact input is triggered or if the analog readout of the water reservoir is enabled and is lower than the water reservoir low set point in the Water Level sensor page Water Reservoir Empty Activates if an external contact triggers the optional Water Reservoir Empty input High Water Level Activates if the optional High Water Level contact input is triggered or if the analog readout of the water level is enabled and goes higher than the High Water Level set point in the Water Level sensor page Main Relief Valve Open Activates if an external contact triggers the optional Main Relief Valve Open input lo_expX inX alarm Activates if the specific expansion programmable input on the specific expansion board is activated and triggered
20. 4 Canada Tornatech Inc 7075 Place Robert Joncas Suite 132 Montreal Canada HAM 222 Tel 1514 334 0523 U S A USA Sales Representative Tel 1 513 307 6766 Fax 1 513 759 0509 Fax 32 0 10 24 7505 Europe Middle East Tornatech S p r l Tornatech Fz Lic Avenue Sabin 3 P O Box 502221 1300 Wavre Dubai UAE Belgium Tel 971 50 8574639 Tel 32 0 10 84 40 01 tornatech com Asia Tornatech Pte Ltd 49B Tuas South Ave 1 Tuas Cove Industrial Centre Singapore 637252 Tel 65 6795 8114 65 6795 7 info Otornatech com
21. Dis Discharge pressure value C 1 Cut In value when the log was recorded C 0 Cut Out value when the log was recorded M The cell will become green if the motor was running for that specific pressure log JP The cell will become green if the jockey pump was running for that specific pressure log AS In the case of firepump models built with an automatic transfer switch the cell will become green if the logged phase voltages were read from the Alternate Side of the controller The contextual navigation pad is implemented in this page It allows for quick navigation functions like Page Up Page Down First Page Last Page and Graphical Mode As always clicking on the Navigation Pad Icon in the lower right corner of the screen will pop up the Navigation Pad functions specific for this page By pressing these buttons the displayed rows will shift allowing a quick user friendly navigation 45 Power Curves Graphical Mode History gt Power Log Curves History gt Power Log Curves gt lt Power Cur L1 L2 WM 12 13 13 L1 n D 13 Indicators Motor Altern The power curve graphical mode contains two vertical axis The first three curves as seen on the legend are the individual phase voltage between line 1 2 2 3 and 3 1 In case of firepump models built with an automatic transfer switch the phase voltages between lines represent voltage read from the alternate side of the cont
22. S TEST Factory Reserved 3 WT SV g TEST C gt Flow Shunt Trip TEST Factory Reserved 2 Motor Trouble TEST Factory Reserved 1 Pump Room Alarm TEST The small white circle beside each signal is a representation of its state If the white circle is filled with a green dot then the signal is activated Comparing these software signals and the physical state of the signal on the electronic board is the best way to troubleshoot In the right column additional TEST buttons are located beside each output signal Clicking on these buttons will toggle the output state of this signal again allowing a comparison between the software and hardware state of these signals to help troubleshoot Config gt Advanced gt Debug gt Expansion 1 2 3 4 Config gt Advanced gt Debug gt Expansion 1 2 3 4 Config gt Advanced gt Debug gt Exp 1 Installed OUT TEST Comm No OUT2 TEST INI OUT3 TEST IN2 OUTA TEST IN3 I outs Of test 4 IN4 OUT6 TEST INS OUT7 TEST a OUTS BT IN7 OUTI TEST INS outo TEST The small white circle beside each signal is a representation of its state If the white circle is filled with a green dot then the signal is activated The first element in the left column is the indication of whether or not the optional Expansion board is installed In the box the corresponding Expansion board number is displayed Comparing between these software signals and the physical state of the signal on the el
23. The dimension drawings show the area suitable for incoming power and motor connections No other location shall be used Only watertight hub fittings shall be used when entering the cabinet to preserve the NEMA rating of the cabinet The installer is responsible for adequate protection of the fire pump controller components against metallic debris or drilling chips Failure to do so may cause injuries to personnel damage the controller and subsequently void warranty Sizing Incoming power terminals on the controller are suitable to accept wire based on that selection with insulation not less than 60 C Refer to terminal diagram for terminal sizes The electrical wiring between the fire pump controller and the pump motor shall be in rigid intermediate or liquid tight flexible metal conduit or Type MI cable and meet the requirements of NFPA 70 National Electrical Code or C22 1 Canadian Electrical Code or other local codes The number of conductors required is 3 wires plus ground sized at 125 of full load current Incoming Power Connections Incoming normal power is to be connected to terminals identified L1 L2 and L3 located on the disconnecting means IS The electronic board is phase sensitive thus the incoming power leads must be connected in the correct phase order Motor Connections Motor connections are connected to terminals identified by T1 T2 and T3 located on main contactor 1M Itis the responsibility of the installer to
24. an be started by opening closing a contact on the FLOW ZONE START STOP input WEEKLY START The motor can be started and stopped automatically at the preprogrammed time TEST START The motor can be started automatically for a preprogrammed time by pressing the run test button METHODS OF STOPPING MANUAL STOP Manual stop is done by pressing the priority STOP push button Note that pressing the stop push button will prevent the motor from restarting as long as the button is pressed plus a two seconds delay AUTOMATIC STOP Automatic stop is possible only after an automatic start and this function must be activated When this function is enabled the motor is automatically stopped 10 minutes after the restoration of the pressure above the cut out threshold given that no other run cause is present FLOW STOP HIGH ZONE STOP If the controller has been started by the FLOW ZONE START STOP input and that the signal has returned to normal the motor will be stopped given that no other run cause is present EMERGENCY STOP The emergency stop is always possible in any starting conditions and is done by using the main disconnecting means located on the door Installation M A The GPL limited service electric fire pump controller is listed cULus FM and is intended to be installed in accordance with the Standard of the National Fire Protection Association for the Installation of Centrifugal Fire Pumps NFPA n 20 2010 Centrifugal Fire Pumps a
25. are available as a combination automatic non automatic with provision for manual or automatic shutdown automatic shutdown only possible after automatic start METHODS OF STARTING AUTOMATIC START The controller will start automatically on low pressure detection by the pressure sensor when pressure drops below the cut in threshold The controller must be in automatic mode MANUAL START The motor can be started by pressing the START push button regardless of the system pressure REMOTE MANUAL START The motor can be started from a remote location by momentarily closing a contact of a manual push button REMOTE AUTOMATIC START DELUGE VALVE START The motor can be started from a remote location by momentarily opening a contact connected to an automatic device The controller must be in automatic mode EMERGENCY START The motor can be started manually by using the emergency handle This handle can be maintained in a closed position Important to avoid damaging the contactor it is recommended to start the motor in the manor 1 Shutdown the main power by using the main disconnect means 2 Pull the emergency handle and lock it in closed position 3 Turn the power back on by using the main disconnect means SEQUENTIAL START In case of multiple pump application it may be necessary to delay the automatic pressure drop starting of each motor to prevent simultaneous starting of all motors FLOW START HIGH ZONE START The controller c
26. ation Access Level 0 The Advanced button activates the advanced configuration pages Date and Time adjustment are accessed by pressing the clock Refer to the Date and Time page for more information Access Level 1 Inside the left box the main pressure parameters can be set Adjustment of the pressure reading Unit of measure PSI kPa bar FoH mH20 Maximum pressure of system between the Cut Out value and 9999 Cut Out adjustment between the Cut Out value and the Maximum Pressure value It should be set before setting the Cut In Cut In adjustment between O and the Cut Out value 20 Inside the middle box the parameters linked to the different tests can be set To activate the weekly test press the white square at the left of the weekly test frequency When activated the square turns green The Weekly Test Frequency is the text field just right of the activation square button By clicking on it a selection Pad will provide three choices for the frequency of the periodic test Weekly Test Bi Weekly Test and Monthly Test The next set of parameters is the periodic test schedule which consists of three editable fields The first field is the day of the week and the time in hours and minutes Simply press the appropriate button to set these values accordingly The next editable field located just below is the periodic test duration in minutes The last section of the middle box
27. built with an automatic transfer switch the cell will become green if the logged phase voltages were read from the Alternate Side of the controller The contextual navigation pad is implemented in this page It allows for quick navigations functions like Page Up Page Down First Page Last Page and Graphical Mode As always clicking on the Navigation Pad Icon in the lower right corner of the screen will pop up the Navigation Pad functions specific for this page By pressing these buttons the displayed rows will shift allowing a for quick user friendly navigation 47 Pump Curves History gt Pump Curves History gt Pump Curves Delete The vertical axis represents the pressure in the actual unit selected lts scale is dynamic and will resize depending on the highest recorded value The horizontal axis represents the flow in the actual unit selected Its scale is dynamic and will resize depending on the highest recorded value The contextual navigation pad is implemented in this page It allows quick navigations functions like Previous and Next As always clicking on the Navigation Pad Icon in the lower right corner of the screen will activate the Navigation Pad with functions specific to that page By pressing the right or left buttons on the navigation pad the pump curve displayed will change allowing a quick user friendly navigation The navigation is also represented in the elements of the u
28. buttons from the left column are activated and the Last Saved Settings from the right column is not activated as well A Level 2 user can only reset the Factory Settings and or the Additional Settings from the right column The Factory Settings reset will restore the controller to its original factory configuration and service state This means that the first service will be undone automatic mode settings as well as the controller s Homepage will be deactivated until First Service is completed again Please refer to the Quick Start Up guide for more information on how to perform the First Start Up and how to complete the Field Acceptance Test Report Please note that all logs pump curves and statistics will not be reset The Additional Settings reset will update the controller with an additional configuration sent by the manufacturer It does not perform a true Factory Reset Its purpose is to allow an update of configuration variables that can only be updated by Tornatech Inc All other square buttons on this page are Level 9 security and can only be used by certified Tornatech representatives unless otherwise specified The first square in the upper left corner performs the Select all function for these parameters 31 Service Page Config gt Advanced gt Service Config gt Advanced gt Service Last Pump Company Name Curve Contact Name Phone numb
29. chive copied files Documentation Configuration Pump Curves Statistics Program Backup Download to USB 41 History gt Download to USB Archived logs Logs Archive copied fi Documentation If Configuration Pump Curves Statistics Program Backup To download information from the ViZiTouch to a USB Device a user with at least a level 1 password must be logged in The first square beside the title is a Select All button Pressing it will select all categories except Archive copied files which serves a separate purpose The entire right side is filled with different progress bars to help monitor the current transfer The Download to USB button will execute the command If a USB Device is not present or if there is an error a message saying Could not mount USB drive will appear and any further action is cancelled To try again remove the device re insert and press the button once more Archived logs All logs files that were archived using the Archive copied files square button The purpose of archiving files is to free up memory on the ViZiTouch by archiving older log files Logs All logs are currently available in the ViZiTouch memory A Comma Separated Values or csv file is created every day and is named accordingly Most software in modern computers will be able to read and interpret these files The log files contain the event logs the pressure logs and the power logs Docu
30. d on the alternate power Note that the motor will not be permitted to start on the alternate power as long as this alarm has not been reset from the alarms page Fail to start Activates if there is and under current draw of two phases when the motor should be running A 20 seconds factory set delay is used to give the motor enough time to start before signalling this alarm Transfer Switch Trouble Activates upon detection of any of the following incoherent transfer switch data The alternate position and normal position limit switches are both activated None of the alternate position or the normal position limit switches are activated for a factory programmed delay The voltage reading on the motor contactor does not match the one of the reported input power position for a factory programmed delay Service Required Activates when service is due for the controller This occurs when the date set in the service page has passed or if no service has ever been done Undercurrent Activates when current is under 30 of FLA and motor has been running for 15 seconds Overcurrent Activates when current is above 120 of FLA Under voltage Activates when normal power voltage is below 80 of nominal voltage Over voltage Activates when normal power voltage is above 120 of nominal voltage Phase Unbalanced Activates when there is a difference of more than 30 of nominal voltage between the normal power voltage readings Ground Fault Activates whe
31. e the controller will reboot to try and fix the problem 18 IO Expansion Communication Error Activates if no communication with the Expansion IO card could be established for 15 seconds Communication System Failure Activates when the communication task has stopped responding This alarm condition is critical and the controller will reboot to try and fix the problem File System Failure Activates when a file system error was detected This alarm condition is critical and the controller will reboot to try and fix the problem Pump on demand Activates when the pressure is below the cut in set point on an automatic pressure actuated controller 19 LIAN Configuration d Config Membrane button Config config Pressure IO i N psi Se L el Units s Ni Y Max Pres Duration m Coda Cut Out Run Test Duration m UL Advanced Cut In ta Automatic Shutdown m A Setup all basic configuration parameters The main configuration page provides a quick means of changing the most common settings The padlock icon indicates the current authorization level A locked padlock indicates that only basic settings can be changed Press on the padlock to enter an authorization code to unlock additional settings An unlocked padlock showing an authorization number indicates that some settings are unlocked Press on the padlock again when you have concluded your oper
32. e Suction Pressure from the Discharge Pressure In Manual Mode it must be entered manually Flow Flow Volt Voltage of the pump Current Current of the pump Manual Mode To manually create a pump curve data must first be entered on the first row and then on subsequent rows There are a total of 10 rows available but there is no minimum required to get a curve Of course more rows improve precision In each column the user must input every following value for maximum information readability and future reference It is possible to create a quick pump curve but it is not recommended since future references might be less accurate In that case only fill the Pnet and the Flow values The first row of data must set the Flow to O and the last row of data must have a Pnet of 0 These values will ensure the pump curve is fully represented on the graph for all pressure and all flows When the required number of points are entered just click on the Save button to record the pump curve and exit this page You will be redirected to the History gt Pump Curve page 33 Auto Mode To automatically create a pump curve the discharge pressure suction pressure and flow meter must all be installed on the controller Click on the Auto button A series of validation will take place to ensure all data is valid After a pre defined timer the ViZiTouch will acquire all data from all sensors and fill the first
33. ector T Alarm Bell connector Alarm bell The alarm bell is activated under default condition and under optional or user defined conditions Any of these conditions will energize the alarm bell but may be silenced except in some cases by pressing on the Alarms silence membrane button When silenced the alarm bell restarts ringing if a new default occurs or if the alarm conditions remain unchanged after 24 hours The alarm bell automatically stops ringing if alarm conditions are not present anymore Note other external conditions may trigger optional conditions depending of the factory settings Verify drawings affixed inside the cabinet Default Conditions lO Cards Communication Loss CAN System Failure File System Failure First Setup CONTROLLER NOT CONFIGURED DE gt WARNING AUTOMATIC mode is DISABLED until setup CTE A is completed 1 IA i2 A 13 A Pres Go to Setup Done The first Setup must be done prior to using the controller Completing the First Setup is the only way to access the homepage and enable the automatic mode of the controller 12 Home Home Membrane button Home The home page displays all controller statuses and important values of the controller All voltages currents pressure motor state and status as well as all timers and motor starting sequences The entire background will become red if an alarm becomes active This feature will help the us
34. ectronic board is the best way to troubleshoot In the right column additional TEST buttons are located beside each output signal Clicking on these buttons will toggle the output state of this signal again allowing a comparison between the software and hardware state of these signals to help troubleshoot 39 History History Membrane bution History History pen E Ss Last Serv Power Stats Curves Download All time Pune to USB Key Statistics Curves Select specific pages within the history section Everything related to the statistics events pressure power logs and the download to USB is available within the History page Events This button leads to the Events page which displays the most recent 500 events Each event log contains the date and time of occurrence as well as a brief description of the event Download to USB Device This button leads to the Download to USB Device page which allows the user to download information including the user manual drawings logs statistics and configuration First Service Statistics This button leads to the First Service Statistics page which displays all relevant statistics calculated since the very first service done on the controller Last Service Statistics This button leads to the Last Service Statistics page which displays all relevant statistics calculated since the last service done on the controller All Time Statistics Th
35. er 1 Phone number 2 NEW email address Last Done Next On Service Done a The upper left section hosts the Tornatech Inc business card by default This image can be changed by the service dealer to incorporate a customized image The image must have been created by Tornatech Inc sent to the service dealer and copied on a USB Device The Level 1 user can update the image by pressing the Tornatech logo when the USB Device containing the business card is inserted into the USB port Please contact factory for more details The box situated just right of the business card is related to the Pump Curve The ViZiTouch allows the for recording of up to 10 different pump curves The date and time of the last pump curve recorded is displayed here The NEW button allows the user to record a new pump curve Clicking this button will redirect the user to the New Pump Curve page See the New Pump Curve help section for more details on how to record a new pump curve The user can see both the date of the last service done and the date of the next service at the bottom of the screen Access level 1 Change the period before the next service is required by pressing the white box between the Last Done date and the Next On date The Next On date will be adjusted automatically depending on the period selected and the date of the last service When the required service is done the user must click on the
36. er identify a problem even from a significant distance away from the controller A Navigation bar which contains general information about The language the language may be changed by pressing on it The page title The alarm banner warning and alarm messages may be shown The date and time adjustable in the Configuration page The temperature It can be changed to Celsius or Fahrenheit by pressing on it B Voltages Each box represents an individual phase voltage between the two adjacent lines C Current Each box represents an individual phase current between the two adjacent lines D The motor contactors are represented here An animation shows the contactor opened or closed depending on the signal sent to the main coil E The electric motor It will be grey if the engine is stopped green if a Motor Run signal is detected and red if a Fail to start occurred Pressing on the engine will redirect the user to the Last Service Statistics page which monitors all relevant statistics concerning the controller since the last service F Timers Sequential start timer on delay will start counting upon a pressure drop The motor will only start if the pressure is still below the start point after the expiration of this timer The minimum run period timer off delay for automatic shutdown will start counting once the stop pressure is reached The pump will stop at the expiration of this timer if the pressure
37. factory was contacted first See the Reset to Factory Settings help for more details Voltage Nominal voltage of the controller FLC Full load current rating of the motor LRC Lock rotor current rating of the motor Unless specified this value is automatically set to six times the FLC Phase Input power number of phases Frequency Input power frequency Transition Timer Will set the time for which a motor is in the temporary starting wiring configuration When this timer expires the motor will be wired in delta Starter Motor starter configuration This value is read only Serial Serial number of the controller This value is read only Model Model number of the controller This value is read only Program Program version of the ViZiTouch This value is read only 29 Phase Loss Sets the value in percentage of the nominal voltage If a phase voltage reading is lower the corresponding alarm warning will be activated Phase Unbalanced Sets the value in percentage of the nominal voltage If the difference between two phase voltage readings is more than this gap percentage the alarm warning will be activated Overvoltage Sets the value in percentage of the nominal voltage If a phase voltage reading is higher the alarm warning will be activated Undervoltage Sets the value in percentage of the nominal voltage If a phase voltage reading is lower the alarm warning will be activated Fail to Start Sets the value
38. he input signal will be treated as an alarm if not as a warning As on the output page the buttons allows for an easy navigation between all available inputs of the expansion board Update Program Page Updating ViZi Touch Software WARNING Please DO NOT remove the USB Key or turn off the controller while update is in progress Once the update is completed the controller will reboot automatically Cancel 27 This procedure is highly important and must be attempted with care Please make sure to contact the factory prior to using the Update Software function To ensure the program update is successful Make sure the USB Device is plugged in at all times during the procedure Do not power off the ViZiTouch while updating the software Make sure the procedure is complete before removing the USB device The ViZiTouch will reboot automatically All active logs data and configuration will not be affected by software updates Usual operation of the controller will resume as soon as the software update is completed Factory Settings Config gt Advanced gt Factory Settings Config gt Advanced gt Factory Settings Automatic Controller Voltage Pressure Actuated FLC LRC Ground Fault i Phase Freq Transition Tim s Starter Di Serial Reset to Model Factory Sett _ Program Config gt Advanced gt Factory Settings2 39 Phase Loss SCH Fail to Start ls gt Phase Unbal a Grou
39. he lO board There are two modes when enabled either Normally open NO or Normally close NC Each mode is represented by the standard NO NC symbols Enable Disable the corresponding alarm warning condition by pressing the square button Alarm Bell Icon Activates the bell when the condition occurs Alarm Icon If selected the occurring condition will be an alarm If unselected it will be a simple warning RESET Value at which the condition will go from the ACTIVE state to the OCCURRED state SET Value at which the system will activate the corresponding condition Details of the Debug Page Calibration Config gt Advanced gt Debug gt Calibration Config gt Advanced gt Debug gt FP Calib Scaled Raw Gain Offset L12 L23 L31 11 12 13 lof PTI PT2 SucPress WatLev Spare T Flow v This table displays all calibration parameters The Scaled value is the final calculated value used in the ViZiTouch It is calculated by multiplying the Raw value by the Gain coefficient and by adding the Offset value This information is useful when debugging the analog inputs on the IO board 38 IO Debug Config gt Advanced gt Debug gt IO Config gt Advanced gt Debug gt IO FP Emergency LS CR4 TEST Factory Reserved 4 CRS TEST Remote Manual Power Available TEST lt Remote Automatic Field Prog Out la TEST Deluge Valve Phase Reversal
40. ical bar with a blue arrow located at the far right of the screen is the legend Clicking on it will display an accurate description of the different curves Discharge pressure Suction pressure when available Cut In and Cut Out with their respective colors Between the 0 pressure value and the horizontal axis a short series of narrow horizontal zones are displayed They are described in the Indicators section of the legend These zones indicate when the motor was running when a jockey pump was running and when the voltage reading is taken from the alternate side by shading small sections of the horizontal zone whenever the condition is occurring As indicated earlier the Textual Mode is available by pressing the Select button on the navigation pad This will represents the pressure logs in a table form allowing for a more precise reading see Textual Mode right below Textual Mode History gt Pressure Log Text History gt Pressure Log Text Date Time Unit Psuc Pdis C I C O M JP AS buy N The Pressure Log text shows a table with 10 rows The total number of rows available is 500 and the logs are sorted in chronological order To see more logs please download all logs on a USB Device Description of the columns Date Date when the log was recorded Time Time when the log was recorded Unit Actual pressure unit when the log was recorded Suc Suction pressure value
41. ice Statistics A tdt 43 History gt Statistics since first last service 43 Al TIMO Statistical iia 44 History gt All Time Statistics ai sai Lilia aci heehee 44 Pressure CUIVES Ae Lala i 44 Graphical Te EE 44 History gt Pressure Log CUInVES A Aa EE 44 EE TEE 45 History gt Pressure LOS Te acia 45 Ben CULVGS RR Oc 46 Graphical MO EE 46 History gt POWer Log CUP ee 46 ES AER TEE 47 History gt Power Log Teta ainia 47 NA ia NR 48 History gt PUMP Curves ii A A as 48 Technical docu Metas A aiar 49 Pre field Acceptance Test A lee Wek reeds estes a ies 50 Field Acceptance Test REPO E a a EENS deed alli 52 Introduction Model GPL limited service fire pump controllers are designed to start an electric motor driven fire pump It can either start the fire pump manually through the local start pushbutton or automatically through the sensing of a pressure drop in the sprinkler system The fire pump controller is supplied with a pressure transducer The fire pump can be stopped manually with the local stop pushbutton or automatically after the expiration of a field programmable timer In both cases stopping is only allowed if all starting causes have disappeared Types of Limited Service Fire Pump Controllers FIRE PUMP CATALOGUE NUMBER MODEL n EXAMPLE GPL 208 15 3 60 Model Prefix GPL Voltage 208 V HP Rating 15 HP Phase 3 Frequency 60 Hz Methods of starting stopping The controllers
42. ics and the Last Service Statistics button on the History page All statistics shown here are calculated since the first last service was done All dates are in the YYYY MM DD format and all time references are in the HH MM SS format Since Date and time when the first last service was done On Time Total duration of controller powered on during that period Motor Last run Date and time of the motor s last run Run time Total running time of the motor during that period Start count Number of times the motor started during that period Pressure Minimum Value of minimum pressure displayed in the system actual unit and the moment it was reached Maximum Value of maximum pressure displayed in the system actual unit and the moment it was reached Average Calculated value of the average pressure during that period displayed in the system actual unit Temperature Minimum Value of minimum temperature displayed in the system actual unit and the moment it was reached 43 Maximum Value of maximum temperature displayed in the system actual unit and the moment it was reached Average Calculated value of the average temperature during that period displayed in the system actual unit All Time Statistics History gt All Time Statistics History gt All Time Statistics First Power Up First Start Up On Time All statistics shown here are calculated since the controller s first start up was done All dates are in
43. in percentage of the motor s Full Load Current FLA and its associated delay If the motor should be running and the current reading is lower than this percentage of the FLA the alarm warning will be activated at the end of the programmed delay in seconds Ground Fault Sets the value in Amperes and its associated delay If the Ground Fault Current reading is higher than this value the alarm warning will be activated at the end of the programmed timer Overcurrent Sets the value in percentage of the motor s Full Load Current FLA and its associated delay If the average current reading is higher than this percentage of the FLA the alarm warning will be Activated Undercurrent Sets the value in percentage of the motor s Full Load Current FLA and its associated delay If the average current reading is lower than this percentage of the FLA while the motor is running the alarm warning will be Activated Higher Zone Enable Delay Delay in seconds after which a motor run signal is sent to a higher zone controller This option is only used for controllers in series Lower zone Request Maintain Delay in seconds for which a run demand to a lower zone controller is maintained after all run causes has return to normal This option is only used for controllers in series Soft Starter Bootup Time Time delay given to the solid state starter after a controller powers on before monitoring its fault signal LCD Backlight Dim Timer The inact
44. is button leads to the All Time Statistics page which displays the date and time of the first power up the date and time when the first start up was completed and the total On Time of the controller These statistics can never be reset Pressure Power Curves This button leads to the Pressure Curves Power Curves page accordingly which displays all relevant pressure power information Pump Curves This button leads to the Pump Curves page 40 Details of the History Page Events Page History gt Events Log History gt Events Log Date Time Message ODM N A VL U N o O Z It shows the last 500 events which occurred in chronological order The first column is the date the second one is the time of occurrence and the third column is the Event message To obtain a log that is older than 500 events visit the Download to USB Device page and select Events This method will generate a file containing all events logs in the ViZiTouch history The contextual navigation pad is implemented in this page It allows quick navigations functions like previous page next page first page and last page As always clicking on the Navigation Pad Icon in the lower right corner of the screen will pop up the Navigation Pad functions specific for this page Download to USB Device History gt Download to USB History gt Download to USB Archived logs Logs Ar
45. is still above the stop pressure If a periodic test has been programmed the remaining time will be displayed If a manual run test has been energized the remaining time will be displayed 13 G The alarm warning notification Warning indicator Exclamation mark in a yellow round icon If no alarm is in ACTIVE condition on the controller and at least one warning is ACTIVE or OCCURRED the warning indicator will be present Alarm indicator Exclamation mark in a red triangle icon As soon as at least one alarm is ACTIVE or OCCURRED the alarm indicator will be flashing H The motor configuration symbol shows how the motor is wired to the contactor s This symbol is used to show the permanent running configuration i e delta wiring Permanent delta motor connection I Representation of the motor starting or stopping cause A green capsule will indicate the reason why the motor is running Possible choices are EMERGENCY Manual motor starting activated by the emergency handle MANUAL Manual motor starting activated by the START push button REMOTE MANUAL Manual motor starting activated by a remote start contact DELUGE Automatic motor starting activated by a deluge valve AUTO Automatic motor starting activated by pressure drop REMOTE AUTO Automatic motor starting activated by remote equipment FLOW Automatic motor starting activated by a signal in the FLOW ZONE START STOP input HIGH ZONE Automatic motor starting activated by
46. ivity time it takes for the ViZiTouch screen to start fading out This is done to preserve the durability of the screen s backlight It is factory programmed to 5 minutes LCD Backlight Turn Off Timer The inactivity time it takes for the ViZiTouch screen to turn off completely It is factory programmed to 5 minutes The inactivity timer starts if no user actions are detected on the screen or the membrane the engine is not running and no alarms are ACTIVE As soon as one of those conditions is met the inactivity timer will reset Low Ambient Temperature Set point for the low ambient temperature alarm High Ambient Temperature Set point for the high ambient temperature alarm Calibrate touch screen This button can be used to recalibrate the touch screen of the ViZiTouch in case of a non accurate response 30 Reset to Factory Settings Page Config gt Advanced gt Factory Settings gt Factory Reset Logs _ Factory Settings Delete _ Additional Settings Pump Curves _ Last Saved Settings User Statistics Factory Statistics Service Done Reset Cancel This page will reset the ViZiTouch to the original factory configuration thus clearing all subsequent configurations performed during the life of the controller This procedure should only be used as a last attempt to bring back the controller to a usable state User Level 2 The RESET button will be activated will become blue only if no square
47. mentation All pdf files available in the ViZiTouch usually the complete user manual the quick startup guide the drawings and schematics Configuration All configuration parameters contained in a txt file including but not limited to nominal values serial number calibration parameters Pump Curves A Comma Separated Values or csv file is created for every pump curve created and is named accordingly Every column is clearly identified with a title describing the values Statistics A csv file including every kind of statistics minimum maximum average for pressure and temperature and all engine statistics as well as factory data Program Backup A compressed and encrypted file only readable by the ViZiTouch This allows the user to copy a complete ViZiTouch to another one IMPORTANT The ViZiTouch is not in service while downloading the program backup 42 The Statistics First Last Service Statistics History gt Statistics since first last service History gt Statistics since first service Since On Time Motor Last Run Run Time Start Count Pressure Temperature Minimum Minimum Maximum Maximum Average Average History gt Statistics since last service Since On Time Motor Last Run Run Time Start Count Pressure Temperature Minimum Minimum Maximum Maximum Average Average The following description applies to two pages reachable by the First Service Statist
48. n the ground fault input current is above the factory set value for a factory set delay WT CI Not Reached Activates if the Cut In is not reached during a manual run test or a weekly test timer At the end of the 255s timer if the Cut In is not reached the test may still be successful at starting the motor if the pressure has dropped by at least 5 PSI WT Check WT Solenoid Activates if the pressure does not drop a minimum of 5 PSI during the manual run test or the weekly test Indicates a failure with the Test Solenoid Valve PT Fault Detected If an optional dual pressure sensor is installed it will be activated if the two pressure transducers show different readings Further investigation is advised to determine what caused the different readings Note that the controller will always choose the lowest pressure reading to determine the actual system pressure Overpressure Activates if the analog readout of the discharge pressure goes higher than the overpressure set point in the discharge pressure sensor page Underpressure Activates if the analog readout of the discharge pressure goes lower than the Under Pressure set point in the discharge pressure sensor page 17 Low Suction Pressure Activates if the analog readout of the suction pressure is enabled and goes lower than the low suction pressure set point in the suction pressure sensor page Force start on flow Activates if an external contact triggers flow switch input or if
49. nd in USA National Electrical Code NFPA 70 in Canada Canadian Electrical Code Part 1 others Local Electrical Codes Only American and Canadian applicable codes have been considered during the design of the controllers and the selection of components Location The controller shall be located as close as practical to the engine motor it controls and shall be within sight of the engine motor The controller shall be located or protected that it will not be damaged by water escaping from pump or pump connections Current carrying parts of controller shall be not less than 12 in 305 mm above the floor level Working clearances around controller shall comply with NFPA 70 National Electrical Code Article 110 or C22 1 Canadian Electrical Code Article 26 302 or other local codes The controller is suitable for use in locations subject to a moderate degree of moisture such as a damp basement The pump room ambient temperature shall be between 41 F 5 C and 104 F 40 C The standard controller enclosure is rated NEMA 2 It is the installer s responsibility to insure that either the standard enclosure meets the ambient conditions or that an enclosure with an appropriate rating has been provided Controllers must be installed inside a building and they are not designed for outside environment The paint color may change if controller is exposed to ultraviolet rays for a long period of time Mounting The fire pump controller shall be m
50. nd Fault lt K s o Overvoltage o Overcurrent D A Undervoltage Undercurrent DAM Is 28 Config gt Advanced gt Factory Settings3 High Zone Enable Delay S Low Zone Request Maintain lt Soft Starter Bootup Time d LCD Dim Timer LCD Off Timer d Low Ambient Temperature G Calibrate i A e Tch Sem High Ambient Temperature The factory settings are always pre configured at the factory and set the main parameters of the controller Most of the settings found on this page can only be changed by an authorized Tornatech employee and is protected by a level 8 password Automatic Controller Non Automatic Controller An automatic controller will respond to automatic start requests like a pressure transducer a pressure switch a deluge valve or a remote automatic start trigger A non automatic controller will only start the motor on manual requests Pressure Actuated Non Pressure Actuated A pressure actuated controller has at least one pressure transducer installed and will monitor the system pressure at all time In an automatic controller the pressure drop will start the motor Enable Disable Ground Fault The Ground Fault is a factory installed option that will enable or disable the Ground Fault Visual Indication Reset to Factory Settings This button redirects to the Reset to Factory Settings page This is a major operation that must be used with care and only if the
51. nd Stopping Low Suction Pressure Alarm Sequential Start Timer 5 Timer On s Run Period Timer m 4 Starter gt Transitions Underpressure Overpressure Timer Timer On s TimerOn S Config gt Advanced gt FP Timers2 Low Level Alarm High Level Alarm Timer On 5 Timer On s b Low Spare Temperature Force Start on Flow Timer On S Timer On S 24 Most common timers can be configured here Note that any timer set to 0 will remove the delay in the decision process Access level 1 Motor starting and stopping The sequential start timer set point in seconds will delay an automatic motor starting The run period timer in minutes will delay the stopping of the motor when the automatic run cause of an automatic stop configured controller has returned to normal and that no other run causes are present UnderPressure timer on Time delay for the activation of underpressure alarm if used Overpressure timer on Time delay for the activation of the overpressure alarm if used Low suction pressure alarm timer on Time delay for the activation of the low suction pressure alarm if used Low Level Alarm timer on Time delay for the activation of the low level alarm if used High level alarm timer on Time delay for the activation of the high level alarm if used Low spare temperature Time delay for the activation of the low spare temperature alarm if used Force start on flow Time delay for the activation of the force start on flo
52. nputs and outputs available on an IO Expansion board Two buttons located far left swap between the input and output section of the page Just beside two square buttons labelled and are separated by a number that indicates the actual selected input output By using the buttons it is possible to navigate between them easily Output The configuration is performed by pressing on the square box located beside one of the signal needed The box will swap between BLANK none a NO normally open and a NC normally close symbol allowing the desired configuration to be obtained On top of all outputs signals available it is possible to link in the same way the expansion board inputs to the selected output in any combination The final state of the output signal is a logical OR combination of all selected signal Input The input page has three elements the Digital Text Indication field the Alarm Bell Icon and the Alarm Icon Each one can be enabled or disabled The first step is to click on the square button beside the text field to activate the management of the input signal Then clicking on the text field will bring up the KeyPad making it easy to write a custom digital text indication A maximum of 20 characters is allowed Refer to the KeyPad help page for more information H the Alarm Bell Icon is enabled the input signal will trigger the Alarm Bell If the Alarm Icon is enabled t
53. obtain connection information on the motor and to assure that the motor is connected as per motor manufacturer recommendations Failure to do so may cause injuries to personnel damage the motor and or the controller and subsequently void warranty on both items Terminal Strips Descriptions NnmMUOU gt n TN ST st CO o N lt xS lt Q2 CHHDOTVO lt Alarm outputs terminals SPDT Relay 11 Common 12 Normally Closed 14 Normally Opened Motor Run Power Available Failsafe relay Phase Reversal Pump Room Alarm Motor Trouble Factory Reserved ield inputs terminal Dry Contact Only Voltage Free Remote Manual Start NO Lockout NO Remote Automatic Start NC Deluge Valve NC Factory Reserved 3 NO Flow Zone Start Stop NO Factory Reserved 2 NO Factory Reserved 1 NO ctory lO Motor Run auxiliary contact Main Coil power relay Delay Coil power relay Water Level Suction Pressure sensor Spare Temperature Flow sensor PT1 Discharge Pressure sensor PT2 Discharge Pressure sensor redundant opt Test Solenoid Valve Shunt Trip Factory Reserved 24VAC input power CANBUS to lO cards Emergency Handle limit switch CANBUS to ViZiTouch Ground Fault Input Current sensing Ground Input Voltage sensing 10 Main Features The ViZiTouch A Power Available LED Indicates that power is available B Touch Screen 4 3 inches color touch screen LCD C Alarm LED Indicates
54. ors CALIBRATION The Calibration button Level 2 security for the choice of calibration but Level 1 security for the calibration procedure itself There are 4 ways to calibrate every sensor 0 10V Theoretical calibration with 0 10V sensor Simply enter a value in the system pressure unit for OV and another value for 10V Click on the Apply button to confirm the calibration The resulting measured pressure is shown in the lower right corner of the Sensor box Make sure the dipswitch package right below the T terminals is set to 0 10V for that particular sensor refer to the drawing The switches are labelled and are each linked to one analog input in this case 1 or 2 Important Note A set of jumpers is also associated with each analog input MAKE SURE THE CONTROLLER IS COMPLETELY POWERED OFF BEFORE MOVING A JUMPER THIS INCLUDES REMOVING THE AC AND DC POWER The jumper can be placed on 5Vdc 12Vdc and Vaux and represents the powered DC value of the sensor The factory pre set position is 5Vdc If an installed sensor has a power value of 5Vdc then the 0 10V theoretical calibration must be calculated accordingly Please contact manufacturer for more information 4 20mA Theoretical calibration with 4 20mA sensor Simply enter a value in the system pressure unit for 4mA and another value for 20mA The procedure explained above also applies in this case Field Calib
55. ounted in a substantial manner on a single incombustible supporting structure Wall mounted controller shall be attached to the structure or wall using all four 4 mounting ears provided on the controller with hardware designed to support the weight of the controller at a height not less than 12 in 305 mm above floor level Floor mounted controller shall be attached to the floor using all holes provided on the mounting feet with hardware designed to support the weight of the controller The mounting feet provide the necessary 12 in 305 mm clearance for current carrying parts A concrete slab is recommended to avoid water accumulation at the controller s feet Wiring and Connections Water Connections The controller must be connected to the pipe system according to NFPA20 2010 and also to a drain pipe The water connections are on the left side of the controller The connection to the system pressure is a Male 1 2 NPT The connection to the drain is a tapered connection for plastic tubing Electrical Wiring The electrical wiring between the power source and the fire pump controller shall meet the NFPA 20 2010 Chapter 9 3 NFPA 70 National Electrical Code Article 695 or C22 1 Canadian Electrical Code Section 32 200 or other local codes Electrical wiring shall be typically sized to carry at least 125 of the full load current of the fire pump motor Electrical Connections A licensed electrician must supervise the electrical connections
56. pper right corner of the graph The white square indicates the date and time when the pump curve was recorded The two arrow buttons will select the next or the previous pump curve and the Delete button will delete the currently selected pump curve if the user is at least logged in as Level 1 48 Technical documents M Pre field Acceptance Test TORNATECH MODEL GPL WITH OR WITHOUT GLU TRANSFER SWITCH LIMITED SERVICE FIRE PUMP CONTROLLER PRE FIELD ACCEPTANCE TEST CHECK LIST Note This document should be an official indication of whether or not the installation and general condition if the equipment is adequate for a field acceptance test This document should also aid the individual responsible of executing the field acceptance test in his decision to carry out or not the controller field acceptance test of the equipment Installation Check List YES NO 4 Verify that the nameplate of the Fire Pump Controller and Transfer Switch if supplied corresponds with the AC voltage available Visual inspection for any damage to the exterior of the Fire Pump Controller and 2 Transfer Switch if supplied Make sure the enclosure alarm bell selector switch membrane and display are not damaged Verify that the Fire Pump Controller and Transfer Switch if supplied has been installed within sight of the pump and electric motor Verify that the Fire Pump Controller and Transfer Switch if supplied has been
57. ration This is the factory pre set method and the only one that is an actual calibration Selecting this calibration method will generate the Calibration box situated in the lowest part of the sensor page It is very important that the same care is used when selecting the appropriate dipswitch setting and jumper position Please refer to the 0 10V section above 1 Two actual points low and high are required 2 Set the lowest point usually 0 3 Press the left read button 4 Press the left rectangle text field and enter the value read on the external calibrated gauge 5 Set a high point usually the highest possible value will create the best calibration 6 Press the right read button 7 Press the right rectangle text field and enter the value read on the external calibrated gauge 37 8 Press the calculate button to finish the calibration If the settings are incorrect the calculate button will remain red and if correct the button will turn blue The resulting measured value is shown in the lower right corner of the Sensor box On Off Use the input with a dry contact sensor for example a float switch The only parameter to set for this method is the NO NC buttons effectively selecting between a normally open and a normally close switch Click on the Apply button to confirm the calibration The Alarms Section Level 1 security The DRY button can enable or disable the Dry Contact Input on t
58. roller when the alternate side is active They are linked to the first axis on the left of the graph in Volt The three last curves as seen on the legend are the current value of each line They are linked to the second axis on the right of the graph in Ampere The vertical axis scales are dynamic and will resize depending on the highest recorded value The horizontal axis represents time and period The left part of the horizontal axis shows the beginning of the current scope and the right part shows the end of the scope Located just right of the axis the total scope time is shown The contextual navigation pad is implemented in this page It allows for quick navigation functions like Zoom in Zoom out Rewind Forward and Textual Mode As always clicking on the Navigation Pad Icon in the lower right corner of the screen will activate the Navigation Pad with functions specific for the page By pressing the right or left buttons on the navigation pad the time will shift back or forth by a quarter of the current zoom setting allowing a quick user friendly navigation The grey vertical bar with a blue arrow located far at the right of the screen is the legend Clicking on it will display an accurate description of the different curves L1 L2 L2 L3 L3 L1 11 12 13 with their respective colors Between the 0 voltage value and the horizontal axis horizontal zones are displayed They are described in the Indica
59. spective official service technicians Place Normal Power Disconnecting Means handle in the ON position If a 1 Transfer Switch is supplied place the Alternate Power Isolating Switch in the ON position 2 Push the START push button Motor will start Verify motor rotation on both normal power and alternate power if applicable Before pushing the STOP pushbutton please wait until the controller has 3 finished its starting transition only if controller is reduced voltage starting If the motor rotation is correct no adjustment is required e To correct the motor rotation change motor connection leads 1 and 3 A and C at the run contactor 4 Verify for any alarms that would appear on the digital display screen Correct any alarm condition Set Cut Out and Cut In settings by following the quick start up guide or 5 referring to the ViZiTouch documentation You need to be logged in to modify these settings Verify automatic start by dropping system pressure below Cut In setting 6 Stop motor by pressing Stop membrane button Note Motor will only stop if the system pressure is above the Cut Out setting Phase Reversal Verification YES NO Verify or simulate phase reversal on both normal and alternate power Overcurrent Protection 4 Controller nameplate info Electric Motor nameplate info FLC A FLC A LRC A LRC A Motor Starts Normal Power YES NO 1 6 manual starts 2 6 automatic starts 3 6 Emergency Handle starts 4 1 remote deluge valve star
60. t Alternate Power with GLU Model YES NO 1 6 manual starts 2 6 automatic starts 3 6 Emergency Handle starts 4 1 remote deluge valve start 52 Field Settings Cut Out Pressure Cut In Pressure Minimum run period timer activated Yes Set at minutes No Sequential Start Timer Yes Set at seconds No Weekly Test Enabled Yes Start date and time No Stop date and time Alarm Contacts Connections Fire Pump Controller Motor Run connected Yes o No Power Available connected _ Yes o No Phase Reversal connected o Yes _ No Other contacts supplied and connected _ Yes _ No Other contacts supplied and connected Yes No Automatic Transfer Switch Alternate Power Isolating Switch in OFF ____ Yes _ No Transfer Switch in Normal Position o Yes _ No Transfer Switch in Alternate Position _ Yes No Tornatech Controller S N Installation address Field Acceptance Test completed Yes Field Acceptance completed by No Company Date 53 Witnessed By Company The undersigned witness has been made aware of the NFPA20 article 14 4 Periodic Inspection Testing and Maintenance which stipulates that Fire pumps shall be inspected tested and maintained in accordance with NFPA25 Standard for the Inspection Testing and Maintenance of Water Based Fire Protection Systems Comments 5
61. te OCCURRED or ACTIVE Color Code Red The event is an alarm Yellow The event is a warning Complete list of alarms Normal Phase Reversal Activates when the phase order on the normal power does not match the correct value of the controller Each time a service is acknowledged on the ViZiTouch the controller synchronises the correct phase order to the one detected on the normal power Alternate Power Phase Reversal Activates when the phase order on the alternate power does not match the correct value of the controller Each time a service is acknowledged on the ViZiTouch the controller synchronises the correct phase order to the one detected on the normal power Phase Loss N1 This alarm is activated if the first phase of the normal power connection does not meet the qualification criteria 16 Phase Loss N2 Activates if the second phase of the normal power connection does not meet the qualification criterions Phase Loss N3 Activates if the third phase of the normal power connection does not meet the qualification criterions Loss of power Activates when a complete loss of normal power is detected Lock Rotor Current Activates when a locked rotor condition has been detected on the normal power Note that the motor will not be permitted to start on the normal power as long as this alarm has not been reset from the alarms page Alternate Lock Rotor Current Activates when a locked rotor condition has been detecte
62. tors section of the legend These zones indicate when the motor was running and when the voltage reading is taken from the alternate side by colorizing small sections of the horizontal zone whenever the condition is occurring As indicated earlier the Textual Mode is available by pressing the Select button on the navigation pad This will represent the power logs in a table form allowing for a more precise reading see Textual Mode right below 46 Textual Mode History gt Power Log Text History gt Power Log Text Date Time L12 L23 L31 Il 12 133 M AS Olli VI IW Mi dl O O The Power Log text shows a table with 10 rows The total number of rows available is 500 and the logs are sorted in chronological order To see more logs please download all logs on a USB Device Description of the columns Date Date when the log was recorded Time Time when the log was recorded L12 The phase voltages in this column represent an individual phase voltage between line 1 and line 2 L23 The phase voltages in this column represent an individual phase voltage between line 2 and line 3 L31 The phase voltages in this column represent an individual phase voltage between line 3 and line 1 11 Current value of line 1 12 Current value of line 2 13 Current value of line 3 M The cell will become green if the motor was running for that specific power log AS In the case of fire pump models
63. w alarm if used Access level 2 Transition Timer Will set the time for which a motor is in the temporary starting wiring configuration When this timer expires the motor will be wired in delta Voltage Calibration Config gt Advanced gt Voltage Config gt Advanced gt Voltage Actual V Desired V L1 L2 L2 L3 SI L3 L1 COMPUTE To calibrate the voltage sensing element of a power source enter the 3 phase voltages as read on a calibrated meter then press compute In the case of a transfer switch model 3 additional voltages need to be calibrated the same way 25 Current Calibration Config gt Advanced gt Current Config gt Advanced gt Current Actual A Desired A 11 ZERO COMPUTE 12 ZERO COMPUTE 13 ZERO COMPUTE To calibrate a particular current sensing element enter the current value as read from a calibrated meter and then press compute For best results press the ZERO button when no current is flowing through the sensing element before calibrating Inputs Outputs Expansion board 1 2 3 4 Config gt Advanced gt IO Expansion 1 2 3 4 Config gt Advanced gt Expansion Board 1 ti 2 Y ES e 8 Input IN Power Available Motor Trouble A Motor Run Ground Fault Periodic Test Pump Room Alm v Fail to Start OUT Pmp Dem Water Res Low 26 Config gt Advanced gt Expansion Board 1 IN A V ij on 7 A This page allows the configuration of both programmable i

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