Software Manual
Contents
1. Figure 2 1 to open Option setting window See Figure 2 2 Each System setting is illustrated below e Event Log Record Path Setting the Event Log Record Path to file when a Note or alarm generated the system will automatically record the contents of the event and save to file when leaving exiting monitoring Attention Event Log Record is not available on ATS PLC e Data Log Record Path When opening the monitor the system will record the data at regular intervals and stored to file this setting can change the directory of the data chart record and stored Models available with Data Log Record AMF 10 GCU 100 GCU 3000 e Data Acquisition Interval The system retrieves data every few seconds and siore into file Data are retrieved daily until 23 59pm and then system automatically retrieves and save data into a new file after 00 00am Attention More frequent the recording interval is larger the size of stored file becomes gt Kutai RS485 Connector Build 1 0 0 17 O BRET LARS KUTA ELECTRONICS INDUSTRY CO LTD sc Y 19 2010 09 03 13 17 43 Cr Speed de 201009003 13 17 43 Settings Record No ower under vo 2010 09 03 13 17 43 y 18 AMF No ower e 2010 09 03 13 17 43 No ower wider yo 2010 09 03 13 17 43 GCU 1 00 2010 09 03 13 17 43 Figure 2 1 Options Event Log Record Path DPriModule ConnectiontbuildaR3485 Connection E Data Log Record Path D PriModule Connectiontbui2. Scale Range 10 infima 1 L12 Generator Voltage L12 23000 L23 228 00 L31 22900 34 _ Current R 0 00 0 00 SA 1 I 1 1 I 1 1 I I I I 15 40 24 15 41 14 15 42 04 15 42 54 154344 15 44 34 1545 24 15 46 14 15 47 04 15 47 54 1548 44 15 49 34 15 50 24 gt Figure 6 6 History File Record Log KCU 02 Monitor Software Installation User Manual pr Cursor 154320 16 30 18 File Cursor 201071028 Normal Voltage L12 0 00 L23 0 00 L31 0 00 Scale Range 110 minutes 1 SE 6 4 Function of Cursor Click on Cursor button to activate the coordinate axis on each diagram The coordinate axis on the diagrams will move along with the motion of mouse simultaneously See Figure 6 7 and display the time period of sla I 1 I 1 I 1 I 1 I 1 I I y A 15 40 29 15 41 19 15 42 09 15 42 59 15 43 49 15 44 39 15 45 29 15 46 19 15 47 09 15 47 59 15 48 49 15 49 39 15 50 29 cursor position See Figure 6 8 Generator Voltage L12 231 50 T23 22900 L31 228 50 33 226 I I I I I I I I I I I I 15 40 29 15 41 19 15 42 09 15 42 59 15 43 49 15 44 39 15 45 29 15 46 19 15 47 09 15 47 59 15 48 49 15 49 39 15 50 29 Current R 0 00 0 00 T 0 00 1 stri 1 I 1 1 1 I 1 1 1 15 40 29 15 41 19 15 42 09 15 42 59 15 43 49 15 44 39 15 45 29 15 46 19 15 47 09 15 47 59 15 48 49 15 49 39 15 50 29 lt Figure 6 7 Cursor moves with the mouse Iso 15 46 15 Current time of the cur
3. s all connected controller s and status will be displayed on the top left of the screen 1 Thumbnail of the connected controller 2 Controller ID and model name 3 Indication of the current displayed monitor of corresponding controller on the display screen 4 The 3 types of controller status As shown below 3 5 Event Overview When the controller sends out a Note signal the system will record the corresponding controller ID Note message and time of occurrence in the event log As shown from the below illustration 1 Event ID Don t care 2 Description of event 3 Time of occurrence 10 dk P Operating Warning or Shutdown i Genset under voltage delay 2010 0903 13 17 43 P i Engine under speed delay 2010 0903 13 17 43 E Tormal power under voltage delay 20100903 13 17 43 er OFF delay 20100902 13 17 43 Normal power under voltage 20100903 13 17 43 Torna power OFF 2010 09 03 131743 oo tr 2 3 Figure 4 9 Ensure whether the Modem is connected KCU 02 Monitor Software Installation User Manual SECTION 4 Monitoring KCU 02 is able to connect to several controllers via RS485 at the same time By clicking on different controller icon on the left of the screen the display screen will immediately open up the corresponding controller s monitoring screen The current Supportive modules include AMF 10 AMF 11 GCU 100 GCU 3000 ATS 22 ATS 33 ATS 34 ATS
4. Figure 4 6 Instrumentation 13 KCU 02 Monitor Software Installation User Manual Lau AL 300 The Figure 4 7 is emergency power I meter v 0 0 L1 L2 Figure 4 7 Settings Record G G U f 00 Emergency Stop ALAR Under voltage setting on 180VAC Over voltage setting on 250VAC 180 250 0 300 Vv ow 4 0 0 L1 L2 10 0 300 lt v Ny wo 0 0 L2 13 CEY 0 300 Vv ru 4 0 0 L3 11 4 6 Emergency Stop Button This is emergency stop button shown in Figure 4 8 The system will automatically send out emergency stop command when clicked on it Link RS485 Device Gcu 100 Figure 4 8 Emergency Stop Button When controller system internal setting allow remote access then the button will appear to be accessible status Figure 4 9 When access is deactivated the button will appear as un accessible shows in Figure Emergency Stop Emergency Stop 4 10 Figure 4 9 Figure 4 10 Attention When the remote access is cancelled all executing button are deactivated on the virtual operation display If remote access is activated when click on the emergency stop button a pop up window will appear and requesting for confirmation of execution Click OK and system will immediately execute emergency engine stop Ensure whether to activate emergency stop 14 KCU 02 Monitor Software Installation User Manual The pointer will pop up when clicking on the emergency stop button with the contr
5. KCU 2 Monitor Software Installation User Manual For Windows XP and Windows 7 Ise LARA KUTAI ELECTRONICS INDUSTRY CO LTD Headquarters No 3 Lane 201 Chien Fu ST Chyan Jenn Dist Kaohsiung TAIWAN Tel 886 7 8121771 Fax 886 7 8121775 URL http www kutai com tw Section Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 KCU 02 Monitor Software Installation User Manual TABLE OF CONTENTS Page Application instalation ss 3 OVSISM SGUN pr dados 6 COMMECTING to INGIWONK c2 occ act cue Ss 8 A A 11 PA i lee 15 FIQUICARECOGIN pirata alata 18 KCU 02 Monitor Software Installation User Manual SECTION 1 Application Installation 1 Insert the installation Disk into CD ROM drive 2 Double click on file setup exe to begin installation Figure 1 1 Y KCU 01 Monitor Destination Directory Select the primary installation directory All software will be installed in the following location s To install software into a different location s click the Browse button and select another directory 3 Select the primary installation directory and press Next Directory for KCU 01 Monitor Figure 1 2 Y KCU 01 Monitor Start Installation Review the following summary before continuing Adding or Changing e KCU 01 Monitor Files 4 The Installation Wizard will display the summary of installation content and then press Next Click the Next button to begin installa
6. PLC Majority of the display content and function of the ATS PLC is synchronized with actual operation Example Monitoring GCU 100 4 1 Virtual Operation On the PC monitoring screen all functions and lightings are virtually displayed and synchronized with the actual controller status See Figure 4 2 Attention The displayed screen varies with different controller connected 4 2 Generator Status As shown in Figure 4 3 There are total of seven types of generator operation status Kutai RS485 Connector Build 1 0 0 18 BRE IWAIRAI KUTA ELECTRONICS INDUSTRY CO LTD 18 Normal power under voltage delay 2010 09 07 15 30 14 ES 18 Normal power OFF delay 20100907 15 30 14 l af 06 GCU 100 j Y 79 i Settings Record 18 Normal power under voltage 2010 09 07 15 30 14 bn a eS 18 AMF GC U 1 00 Emergency Stop ALARN 18 Normal power OFF 2010 09 07 15 30 14 29 KUTAI Ly A Link RS485 Device GCU 100 Figure 4 1 Controller Monitoring Screen Settings Record Emergency Stop Link RS485 Device GCU 100 Figure 4 2 Virtual Operation Settings Record GCU 100 Emergency Stop Figure 4 3 Generator Status 11 KCU 02 Monitor Software Installation User Manual Running Engine Shut down Engine Coiling down Stop Pre Heat Cranking Kutai Controller 8 8 Idle Controller EtRSZIRAAROS E KUTAI ELECTRONICS INDUSTRY CO LTD Genset under voltage delay Engi
7. ation User Manual 6 2 Drop Down Menu Scale Range lt can adjust the length of data to be showed at once with scale range of 1 minute 10 minute 30 minutes 1 hour 5 hours 10 hours and one day 6 3 History Record To view history files click File button and select history file of which the file names shows the file currently being reviewed Furthermore the data acquisition will continue processing wile files are being opened and reviewed Click on Close File to return to data acquisition menu Attention The record file can only be selected according to the current monitoring module If the current monitoring module is GCU 3000 then only GCU 3000 record file can be selected 18 Generator Phase Volt Scale Range 10 minutes Y a98 296 224 2 ga RCD IEA A Liz Y YM IATA I 1 1 1 I 1 I 1 1 1 j 09 04 05 09 04 55 09 05 45 09 06 35 09 07 25 09 08 15 09 09 05 09 09 55 09 10 45 09 11 35 09 12 25 09 13 15 09 14 05 Figure 6 4 Within 10 minutes Range lt Generator Phase Volt Scale Range 1 minute 2 229 228 2205 226 231 Liz AV La VM I 1 I 1 I I 1 I I 1 09 04 05 09 04 10 09 04 15 09 04 20 09 04 25 09 04 30 09 04 35 09 04 40 09 04 45 09 04 50 09 04 55 09 05 00 09 05 05 Figure 6 5 Within 1 minute Range Coni 15615 16 44 39 File Name AMF_2010 10 08 13 bet 2010 10 8 Normal Voltage L12 0 00 L23 0 00 L31 0 00
8. ault the markers will be highlighted Click on the Update key to continue setting update 16 Config Setting Config Setting ese Figure 5 5 Update Complete KCU 02 Monitor Software Installation User Manual Settings Record O TPT TL v G G U 1 0 0 Emergency Stop Section 6 Recording Record key is available on the top left of all monitoring screen See Figure 6 1 Click on the Record key to open and view Graph Recording See Figure 6 2 Figure 6 1 EER 15 49 13 2010 10 8 Normal Voltage Scale Range 10 minutes vi a L12 Once the system is online it will immediately begins to record data according to users setting and transforming each periodic recording into curve chart Each chart s vertical coordinates will be automatically Dr adjusted by system 15 40 29 15 41 19 15 42 09 15 42 59 15 43 49 15 44 39 15 45 29 15 46 19 15 47 09 15 47 59 15 48 49 15 49 39 15 50 29 sla i 1 I 1 I 1 I 1 I 1 I 1 15 40 29 15 41 19 15 42 09 15 42 59 15 43 49 15 44 39 15 45 29 15 46 19 15 47 09 15 47 59 15 48 49 15 49 39 15 50 29 Generator Voltage Current I I i 15 48 49 15 49 39 15 50 29 gt Figure 6 2 Graph Record Log 6 1 Show Curve Lines Lis pie ls The selection box enable user to choose whether to display curves LIZ Hide Curve Lines which enables user to better observe certain curve graphic Figure 6 3 Selection box 17 KCU 02 Monitor Software Install
9. d automatically searches for all installed devices Figure 3 3 Kutai RS485 Connector Build 1 0 0 17 gt BRS I 63 KUTAI ELECTRONICS INDUSTRY CO LTD n d fre Y i 0 6 Genset under voltage delay 2010 09 03 13 17 43 6 Engine under speed delay 201009 03 13 17 43 Settings Record 18 Normal power under voltage delay 20100903 13 17 43 yy 18 AMF 18 Normal power OFF delay 2010 09 03 13 17 43 ote 18 Normal power under voltage 2010 09 03 13 17 43 GCU 1 00 e 20100903 13 17 43 ALARN Figure 3 1 Select COM Fort COM Port COMA y Baud Fate 115200 had Figure 3 2 Selecting COM port and Baud rate o searching Figure 3 3 Searching for device KCU 02 Monitor Software Installation User Manual The searching process may take a few seconds only and then display all connected device s 3 2 Re Scan for device To update or scan for installed device s go to the main screen and click on the Scan Device key Figure 3 5 3 3 Disconnect To disconnect or remove device click on the Disconnect key from the main screen Figure 3 6 Kutai RS485 Connector Build 1 0 0 18 E 06 GCU 100 l a 18 AMF i Kutai RS485 Connector Build 10 0 17 Figure 3 4 Connected Device Maintain H m Runned Hm Figure 3 6 KCU 02 Monitor Software Installation User Manual 3 4 Online Controller Listing After the system completes searching available controller
10. ldsRS485 Connection a Data Acquisition Interval Se Data storage interval Language 100 English Changes options will take effect the next time you start Figure 2 2 Program Setting KCU 02 Monitor Software Installation User Manual e Data Storage Interval When connection is terminated system will automatically retrieve the data and store into file The setting of data retrieval and saving to file can be adjusted according to the amount of data accumulated Intermittent data saving ensures preservation of records Attention The efficiency of the system will be affected if the data storage is set frequent e Language By changing the setting of display interface language the language from event log language will also change accordingly Attention System changes will take effect after restarting the application KCU 02 Monitor Software Installation User Manual SECTION 3 Connecting to Network 3 1 Device Connection Install the KCU 02 into the expansion slot at the back of the controller Via the RS485 cable connect PC to the RS485 device then connect from device to KCU 02 make sure the controller is power on and then run file KCU 02 Monitor exe Click COM Port key to enter port setting Figure 3 1 Choose the correct COM port and baud rate the baud rate must be consistent with the Controller and then click Connect Figure 3 2 System resumes to main screen an
11. ne under speed delay Genset under voltage delay Engine under speed delay Genset under voltage delay 4 3 Other Information Big ule gon ay Shown in Figure 4 4 Attention The displayed frame varies with different connected control modules 12 Emergency Stop Emergency under voltage shutdown Maintain HH mm Maintain service countdown Run Hr H m Hours of operating Le DI Battery DC Voltage ye Automatic Mains Failure Controller Figure 4 4 Other Information 2010 09 09 14 31 08 20100909 14 30 54 20100909 14 30 54 20100909 14 30 58 20100909 14 30 58 2010 09 09 14 31 02 20100909 14 31 02 20100909 14 31 02 KCU 02 Monitor Software Installation User Manual 4 4 Connection Status As shown in Figure 4 5 displays the current controller connection status e Link There are two connection methods to KCU 02 module USB Port Connection and Modem Connection It will display the connection method here e Device The control module of current connection Connection Status 4 5 Instrumentation As shown in Figure 4 6 The instrumentation displayed content meter scales and related settings vary according to different control module connected Attention The displayed frame varies with different connected control modules O Settings Record GCU 100 Emergency Stop Connecting Disconnecting n O Settings Record GCU 100 Emergency Stop Device GCU 100
12. oller switch OFF It will show OFF mode already Q G G U f 0 0 Emergency Stop SECTION 5 Parameter Setting From main screen select Controller gt Setting to open parameter setting Controller must be switched to OFF status prior to programming otherwise system will not be permitted to enter parameter setting screen See Figure 5 1 Link RS485 Device GCU 100 Figure 5 1 Attention Controller must be switched to OFF status prior to programming otherwise system will not be permitted to enter parameter setting screen See Figure 5 2 Figure 5 2 Can only enter setting at OFF Mode After opening up the setting page and changed the parameter s if the new setting differs from previous setting the green markers See Figure 5 3 on the left of the parameter will be highlighted indicating has changed the setting Parameter s changed and awaiting to be updated and waiting to be updated Default setting or setting not changed Figure 5 3 15 KCU 02 Monitor Software Installation User Manual Example In Figure 5 4 2 parameters have been changed after clicking on the Update button the system will execute remote update The update process usually take a few seconds only some updates are immediately effective and displayed Reference from Figure 4 7 Default in anytime user can click on the Default key to resume to factory settings Any setting that differs from the def
13. sor Figure 6 8 Shower the current time 19
14. tion Click the Back button to change the installation settings Figure 1 3 KCU 02 Monitor Software Installation User Manual Y KCU 01 Monitor 5 Software installing ee em e A A __ __ _ Figure 1 4 Y KCU 01 Monitor Installation Complete 6 Installation completed Press Next Figure 1 5 KCU 02 Monitor Software Installation User Manual HI Lab IEW Run Time Engine 8 6 cad Please wait while Windows configures NI LabVIEW Run Time ey Engine 8 6 7 Install Run Time Engine Driver Figure 1 6 software HI VISA Runtime 4 4 1 ase La Please wait while Windows configures MI VISA Runtime 4 4 1 Gathering required information LAM OO A A 0 MMM i i o Di n i i Cancel Figure 1 7 HI IS4 Runtime 4 4 1 M 4158 Runtime 4 4 1 Setup completed 8 When the Run Time Engine Driver successfully installation is completed press OK to finish installation process Figure 1 8 HI YISA Runtime 4 4 1 You must restart your system for the configuration changes made to MI VISA Funtime 4 4 1 to take effect Click Yes to restart now or Mo if ou plan to manually restart later 9 Click on Yes to restart Figure 1 9 KCU 02 Monitor Software Installation User Manual SECTION 2 System Setting In the system setting user can modify data event log record path and data extraction parameters and interface language Open KCU 02 Monitor exe then click Option See
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