Control Unit CLT-2000NW / CLT-2000NW
Contents
1. bets Programm 18 Details Progamm 13 Details Progamm20 Details Prooanm21 Dees Pexamm22 Detas Programm 23 Details Programm 24 __Details Progam bets Read all programs GB 8 reaa gt sena uu es ee ee el ee ec E B L FL F F F E E E F ies nes sex a B kR I F F F F F F F F Md nes ses O RE I FL I I LI F F fF s Ei B nen 5e 1 ERI T FI EF FL LT FF NIB ls fe FF PF oT mm sem poses Es EOD OPOIOFOLOFOFOLFO si M BM Res sen Is fe BPP PP Pr MIB Bee sex s fo PF FF PT pd nes sew Is um FE FF BEE a Ka Ka ge nes se Read all or Send Preparation to Read oder Send On the backside of CLT 2000NW CLT 2000NW 5 between port 1 and RS232 there is a small switch lay lower Move this switch upwards In the display on the frontside should appear this CLT 2000NW CLT 2000NW 5 STOP IM Now the CLT 2000NW CLT 2000NW 5 is recipient l Move the small switch down after programming e 232 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Read Send Read all programs All programm will be read back Send all programs You copy the program back to the device or you can copy the programs to an other device Read from database2. 2 3 Perils in view of working with the control unit CLT 2000NW CLT 2000NW 5 Disturbances which have an adverse affect on the safety have to be eliminated promptly art and the approved safety rules In spite of this fact however there can occur situations which build perils for life and limb of the user or third or which could lead to material damage The control unit CLT 2000NW NW5 has been built according to state of the The work place is only meant l e fora proper use e in an impeccable state Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 2 4 Perils caused by an electric shock Work on the electrical connection and the power supply should only be done by an electrician The electrical equipment of the control unit has to be checked regularly Remove loose connections and roasted cables immediately If itis necessary to work on the control unit the power plug has to be removed out of the socket before opening it The control unit has to be kept close constantly Only authorized personnel with proper tools should have access to the device 2 5 Alterations of the control unit Do not carry out any changes conversions or extensions on the control unit without authorization of the manufacturer All reconstructions had to be authorized in writing through HS Technik GmbH Parts which ar
3. omm onm Programs 1 25 1 Programm 01 v 11 Programm 11 X 21 Programm 21 z O EC ons 10 Programm 10 X 20 Programm 20 X Send all programs Special Programs 26 35 26 Sonderprog 26 Sonderprog 31 v N Sonderprog 27 hu Sonderprog 32 v Sonderprog 28 v Sonderprog 33 v Sonderprog 29 E Sonderprog 34 v Sonderprog 30 F Sonderprog 35 Read default settings Standard programs will be read You can change the program settings by opening the program Send all programs Send all programs to the control unit Save If you click on the second symbol on the bottom diskette the entered values will be saved 2 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 6 Setup about blank Microsoft Internet Explorer Datei Bearbeiten Ansicht Favoriten Extras reci Q O0 DAGA mm OS Sane F r Netscape Benutzer ee a Onlinesupport Kommentare senden Adresse about blank Info COM Port Adjust the serial interface Password management Change or give new passwords Output working contents reached Invert the output signal look at port 1 and port 2 Language Select the national language After you have selected the language press SA
4. xX Xx z v u m s z 7 o after tightening the control unit stops x Address had a value between 0 250 and became received and send too control unit fininsh the the stop mode The particulars would be always send with address The first information is AD value If the address is unequal zero you can see it on the display Contents of the status Bit O to Bit 3 as number of 0x00 to OxOf Bit 4 to Bit 7 as Bit information 0x00 idle position 0x01 0x02 screwdriver is avtive electric current fault screwdriver is o k reset because of hardware fault electric current fault stop free waiting mode port B7 active 1 0x80 from display 0x03 0x04 NG waiting time entrance stop active 0x05 0x06 wait extern wait on clear X binary value number binary value of the program number Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 11 Speed chart CLT 2000NW CLT 2000NW 5 Speed chart with screwdriver CL 2000NL CL 3000NLX CL 4000NLX CL 6500NLX CL 7000NLX CL 9000NLX rpm rpm rpm rpm rpm rpm 60 100 100 90 75 50 100 150 150 135 115 75 135 200 200 180 150 100 170 250 250 225 190 125 205 300 300 270 225 150 235 350 350 315 265 175 270 400 400 360 300 200 305 450 450 405 340 225 340 500 500 450 375 25
5. The programs you recently read from the device are restored from the database 2 Il 5 1 3 Il 5 4 Il 5 I 5 5 e 7 I 8 Il 9 Database Send all programs Read all programs B TTT TT TTT TTT TELLLLLLL TUT TT TTT TTT TTT TTT TELLLLLLL TTT TTT TTT TTT TTT TTT su Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 4 Test run A HN INE NEC NALE Vv a CLT Program 2000 NW 5 V 3 04 A CLT Adress must be 0 before testrun Testprogramm Name fev 6500 Current program Number of measuring Mean average value Maximum Measured values Before you start the Test Run you must set the Network address to 0 e You have to give the file a unique name Start test run Activates the test run You can start with the tighening test Stop End of the test run On the left side there are the established values numerical and on the right side they are shown graphical Save If you click on the second symbol on the bottom diskette the established values will be saved 295 2 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 5 Sending all the programs CLT Program 2000 NW 5 V 3 04 mE sme
6. charge a protective diode should always be used 7 Input potential free U max H 24V max 11mA U maxL 3V U min H 18V 33 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 8 Pinning CLT 2000NW CLT 2000NW 5 Port 1 25 poles 8 1 Output Pinning Function Pin1 Collector motor operates Pin2 Kollektor torque reached Pin15 Emitter potential free Pin16 Emitter potential free Pin4 Kollektor NG tightening potential free Pin13 24 25 Pin20 21 23 8 2 Input 24V m EE E rn en m9 ENMEEML IOUINME NN m NENNEN I 34 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 9 Pinning CLT 2000NW CLT 2000NW 5 Port 2 25 poles Pin1 2 Pin14 15 Pin18 19 9 1 Output Pin20 Emitter reserve Pin8 Collector single tightening OK Pin10 Relay single tightening OK Pin23 Relay single tightening OK 9 2 Input mang ea em Tommi Pz mereset Pms eeecwler 9 3 Jumper adjustment 1 For choosing between USB and R232 remove the cover and the backside 2 Putthe jumper with a tweezers to o o amo the desired position o gt 3 After adjustment tighten the Jumper USB Jumper RS 232 cover and
7. connected with the network Actual program no Give back the current program of the choosen device Actual special program no Look at Actual program no Program status Shows the current condition of the device Stop after tightening Set the control unit to end stop mode Can only be reseted by the END STOP MODE button zB as Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 9 Potential compensation Operating ground Connection unic Potential compensation Port 1 RS232 USB ud Network Port 2 Operating ground Potential compensation Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 4 Pinning CLT 2000NW CLT 2000NW 5 RS232 mws RN 5 Connection with the PC Direct connection to the 9 pole RS232 plug serial of the PC 6 Pinning CLT 2000NW CLT 2000NW 5 Port 1 2 6 1 General A voltage of 24V at port 1 and 2 is provided for the circuitry of the opto coupler and the external devices The maximum electric current is 0 5 A 6 2 Data relays contact potential free Switching voltage 30V Switching current 100mA Data opto coupler potential free 6 3 Output NPN UCE Max 24V ICE Max 50mA With inductive
8. the backside again zm a RS 232 Connector RS 232 Connector Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Switching example CLT2000 internal supply connector CLT2000 connector CLT2000 internal supply Kollektor Pin 13 24V Pin 24 Pin 25 Emitter Kollektor Emitter Pin 20 GND Pin 21 Pin 23 Hl 36 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Switching example CLT2000 external supply connector CLT2000 connector CLT2000 external supply Pin 13 24V Pin 24 Pin 25 4 Kollektor Ti Emitter Kollektor i A IN 5 ZN a Br 3 Br 8 Ae TE d R INS g ja 3 As po m 8 Pin 22 Pin 20 GND Pin 21 Pin 23 ye Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 10 Network connection Network bushes on the back of the device To connect several CLT 2000 units up to 250 devices the following instructions has to be taken into consideration On the end devices at pin 1 and pin 4 a termination resistor 120 Q has to be installed e Termination resistors Orde
9. 0 375 550 550 495 415 275 410 600 600 540 450 300 440 650 650 585 490 325 CLS 4000NLX CLS 6500NLX CLS 7000NLX CL 6500PX a 4500NLX a 5000NLX rpm rpm rpm rpm rpm rpm All speed details have a tolerance of approx 5 After the programming the speeds should always be checked 2440 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Speed chart with screwdriver a 6500NLX 96500NDX 2 7o90nLx K HST A6500 HST A 6500 rpm rpm rpm rpm rpm 170 75 120 170 75 225 115 180 225 115 340 150 240 340 150 425 190 300 425 190 510 225 360 510 225 595 265 420 595 265 680 300 480 680 300 765 340 540 765 340 850 375 600 850 375 935 415 660 935 415 1020 450 720 1020 450 1105 490 780 1105 490 HST A 6500M HST A 6500S HST A 6500H HST CL 6500 rpm rpm rpm rpm All speed details have a tolerance of approx 5 After the programming the speeds should always be checked 24 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com
10. 1 Cic uniana Page 33 6 2 Data relays contact potential free Page 33 6 3 Outp ut NPN anciens Page 33 7 Input potential free Page 33 Pinning Port 1 CLT 2000NW NW 5 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 1 Grundlegende Hinweise 1 1 Rating of this manual This information has been written to be read understood and to be taken into consideration from those people who are responsible for this control unit Errors on the workplace can only be avoided and the operation without any disturbances can only be reached with knowledge of this instruction manual Please note that we do not overtake any responsibility for damages or disturbances which result out of non observance of the instruction manual In the case of any difficulties in spite of consideration of the tips of the instruction manual please contact us we should be glad to be at your disposal for any further information you might require 1 2 Using according to this manual This device is exclusively meant for the control of HIOS screwdrivers CL and a Series e and HST A and HST CL screwdrivers from the HS Technik GmbH The use for any other devices is regarded as non directed that means that the company HS Technik GmbH does not overtake any responsibility for any damages resulting out
11. 5 or CLT 201 or CLT 202 w Select device 16 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 Programs CLT Progr am 2000 NW 5 V 3 04 Select Program Current DB C HS T M GENET 2600 v3 DAVCLT DB_V2 17 mdb Program No i Output h s Adress No lo Send adress Speed start ramp Speed return rate Time 1 055 Time 4 5s Start value 2 96 Start value 2 96 Speed engagement Time 2 5s Start value s 96 Speed tightening Time 3 5s Start value 2 96 End value 90 95 End value 90 End value 20 96 End value 100 Total tightening time 105 s Tightening time min Oo s Switch cw ccw W U min Direction of rotation o j right External release C yes no Level input Read fo x static x Select device Switch cw ccw activate moving backwards if time 1 time 2 and time 3 have gone on or the screwdriver switchs off through the torque t sec Total tightening time The total tightening time is generated of time 1 time 2 and time 3 Direction of rotation CW tighten a screw CCW unscrew a screw or tighten left hand thread screws CW CCW Search run CCW then tighten CW Search run CW then tighten CCW wN O The screw tightening time min is composed of time 1 and time 2 This value should be c
12. Declaration of Conformity We declare under our sole responsibility that this product is in compliance with the relevant guidelines listed below in accordance with design and construction If the equipment should be modified without our consent this explanation gets invalid The equipment listed below complies with currentls valid EGB EMV norms Manufacturer Company HS Technik GmbH Village Im Martelacker 12 D 79588 Efringen Kirchen Phone 49 0 7628 9111 0 Fax 49 0 7628 9111 90 E Mail info hs technik com Equipment description Control unit for all CL SB and a HST A HST CL screwdriver with ramp and variable speed setting Type name CLT 2000NW CLT 2000NW 5 Used EG guidelines 89 336 EWG changed through 92 31 EWG and Art 5 93 68 EWG 89 392 EWG changed through 91 368 EWG 93 44 EWG and Art 6 93 68 EWG 73 23 EWG HS Technik GmbH Im Martelacker 12 D 79588 Efringen Kirchen H Martin Hanke Gesch ftsf hrer Datum 25 05 2006 ET Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com
13. USER MANUAL Date of issue February 2013 PC Software V 3 04 Hardware Main V 3 07b Hardware Display V 2 12a Control Unit CLT 2000NW CLT 2000NW 5 Work place control for electric screwdriver HS fechnik GmbH High System Technik Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax O 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Inhaltsverzeichnis 1 PHIMGIDISMTOFMMATION t Page 3 1 1 Ratingiottheinstr ction malual a otro e en Page 3 1 2 Usirig accordinig to this manual t ttti ttti bs Page 3 1 2 1 lujejj latim Page 3 1 3 Warrenty amd IEJer o PP Page 3 2 Principle safety information rinsne EB ee Page 5 2 1 Consideration of the directions of this manual ecssssccssessssstecssseesssneecssnscecssseecsnsecssnsccesssccssssceesuseessaseeesauecs cessueecssnsceecuseessnseessaeees Page 5 22 iere eC Page 5 UO PEEESCu Eom Page 5 2 42 Traliningiof staff aeree tette pote tis eret lei erred qid asridan edits vetet Ree tie eet bg irae b creata ae Page 5 2 3 Perils in view of working with the control unit CLT 2000NW NW 5 ssssssscsssseescecsssececssss
14. VE and restart the program 27 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Program Import Export Special Program Import Export With this buttons you can safe the database at a freely choose place Save If you click on the second symbol on the bottom diskette the entered values will be saved Program database Choose your own database Generate your own database Please copy this database into your own folder iw Auswahl der Programm Datenbank Sch E Programme CX HS Technik GmbH fe CLT Program Send Preparation to Send On the backside of CLT 2000NW CLT 2000NW 5 between port 1 and RS232 there is a small switch lay lower Move this switch upwards In the display on the frontside should appear this CLT 2000NW CLT 2000NW 5 STOP Now the CLT 2000NW CLT 2000NW 5 is recipient 290 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 47 Display im CLT Programm 2000 NW AD Programmnr Programmnr s Prog WE a NIO NIO Quit Soll Ist en s m Send all lines to display You can edit store and send the standard settings to the CLT 2000NW NW5 They document the display values One should change them only at urge
15. de the operation of the screwdriver is not possible The current program and its parameters are shown on the display 3 1 2 Programmtasten With the two program choose arrows V A the desired program can be chosen but only if the key switch is in horizontal position The chosen program is immediately at your disposal 3 1 3 Programms installation of the manufacturer The current program number is shown in the right corner of the display The display of the program parameter belonging to it follow consecutively You can choose between the following programs e 25 normal programs on the places 1 25 e 10 special programs on the places 26 35 3 1 4 LED Power Lightening green if the device is switched on NG Lightening red if the tightening is no good Ready Lightening green if the device is ready Torque Stop Lightening yellow if the tightening is OK Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 1 5 Output jack The output jack is meant for the connection with the electro screw cable A description of the pins can be found below the jack Seizure of output 3 Negative pole 4 Status 2 Switch off 5 Ground 1 Positive pole Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Interne
16. der lt CDROM Laufwerk gt IE5 and start the file ie5setup exe If the is an error with NT4 0 start the file vbrun60sp6 exe in the folder lt CDROM Laufwerk gt NT4 from the CD and try the installation of the Internet Explorer again 11 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Step 2 Install DCOM98 Go to the folder lt CDROM Laufwerk gt DCOM98 and start the file DCOM98 EXE Step 3 Install MDAC 2 5 Go to the folder lt CDROM Laufwerk gt MDAC and start the file mdac_typ exe Step 4 Install the CLT Programm Go to the equivalent folder and start the file setup exe Setup under Windows ME 2000 XP Install the CLT Programm Go to the equivalent folder and start the file setup exe 3 2 2 Installation USB Driver To make sure that all device driver can be coose you have to install the program CP2101 Drivers exe Installation under Windows 2000 Step 1 Connect the USB cable between the host computer and the control unit Step 2 Windows will open a Found New Hardware Wizard window Press NEXT to continue Step 3 Select Search for a suitable driver for my device recommended and press NEXT Step 4 Check Specify a location an press NEXT Step 5 Press BROWSE to locate the slabbus inf driver install file The default location is the C SiLabs MCU CP2101 WIN
17. dirctory Once this file is selected press OK Step 6 Verify that the correct path and filename are shown and press NEXT Step 7 Press FINISH ti finish installing the CP2101 USB Composite Device su Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Step 8 Windows will open a second Found New Hardware Wizard Press NEXT to continue Step 9 Select Search for a suitable driver for my device recommended and press NEXT Step 10 Check Specify a location and press NEXT Step 11 Press BROWSE to locate the slabw2k inf driver installation file The default location is the C SiLabs MCU CP2101 WIN directory Once this file is selected press OK Step 12 Verify that the correct path and filename are shown and press NEXT Step 13 Press FINISH to finish installing the CP2101 USB to UART Bridge Controller Installation under Windows XP Step 1 Connect the USB cable between the host computer and the control unit Step 2 Windows will open a Found New Hardware Wizard window Step 3 Select Install from a list or specific location advanced and press NEXT Step 4 Select Include this location in the search Step 5 Press BROWSE to locate the C SiLabs MCU CP2101 WIN directory Once this directory is selected press OK Step 6 Verify that the correct path and filename are sh
18. e not in an impeccable state have to be changed immediately but only with original spare parts Use only original spare parts e 2 6 Cleaning an waste disposal of the control unit Used materials have to be handled and disposed properly especially in view of the cleaning with solvents 2 7 Installation The control unit CLT 2000NW NW 5 is only meant for the operation in dry rooms The device should be installed far from heating and sun light as a high temperature of the environment could lead to disturbances 2 8 Power supply The CLT 2000NW NW 5 is ready for use after you have plugged in the power connector and actuated the power switch on the back of the device Now the display should show the type of device Please consider the directions regarding voltage frequency and current on the type e plate before connecting the control unit with the power supply Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 Operation of the control unit CLT 2000NW CLT 2000NW 5 3 1 Basic concepts 3 1 1 Key switch If the key switch is in vertical position the CLT 2000NW CLT 2000NW5 is in the operation mode In this mode the screwdriver can be used If the key switch is in horizontal position the CLT 2000NW NWS is in the program choose mode With the two arrows V A the desired program can be chosen In this mo
19. ecosdotedvasssstasccasusdtevasuistasstdadalecensseouiaed ssossasndedeiansiasteasiesti tiene Page 10 3 2 1 SELUP Icom Page 10 3 22 Installation USB DEVO aoctor er nn Eee Quee RAS Page 12 3 2 3 Eolo AA T A E E A E E E TEE EE Page 15 3 3 S ieiefe fe 2 eee Page 16 34 esci M Page 17418 3 4 1 Control u nit CET 2000NW CET 2000INWEB i5 Sete in una einsehen Page 19 3 4 2 cid mee m M Page 20 22 3 43 Comlpetely reading out all programs Read and Send eene Page 23 BAA TESTU UEM D Page 25 34 5 SEMANA Allite PrOGrarns sssscssesscsssnsssssscososscasenvssancevsessennnassaasseosoasensensadancebvassenenassianecbvaiaisvsausisageonasaaaernusuaneeoaad en Bere Page 26 3 4 0 SELUPIb annehmen hessen EEE ee Page 27 28 VEHI Page 29 MEM IC qe P DUEEEERMT Page 30 3 4 9 Potential COMP EM SATION siesccsnasaseseresssscosnavessdertsvacgasnnsosescttuudcqsebsvadssontavacgneondastcosbueaeshatnaieeatinasacgieteasteantttaneshetma sais TER Page 32 4 Pinning RS232 CLT 2000NW NW 5 5 Connection with the PC Page 33 6 Pinning Port 1 2 CLT 2000NW NW 5 Page 33 6
20. escccssssesesssnsseceseseessusesesssneeesensneesesene Page 5 24 Perils caused by electric SHOCK qe Page 6 2 5 Alterations of the control unit CLT 2000NW NW 5 ssssssssssscssssccsseecccuscessuseccsssecesuseessuseecsaseessuseecsuseessnseeesasees sessusecssuseeesaseessnseessasees Page 6 2 6 Cleaning an waste disposal of the control unit tese tttennnnttetnnt ttes ttti suseesecsnneesesennsessecanneeses Page 6 2J liec Page 6 2 8 POWEE SUP ply ana aan ea nee seien Page 6 3 Operation of the control unit CLT 2000NW NWS5 sescscsssssssecsssessersssssesecsssesserssssseseesssesserssnessseesnsesseresnessesesnse suseesseesseecsessseeseeensesses Page 7 3 1 riesen mec aos Page 7 EHE uude Page 7 3 1 2 Program push ibUtton tttm tite iten chr te ttbi ttt rneteto bini peri ip Fito HE Lb creber bM ibrida naai Codae ia HER better erbe eh here Page 7 3 53 Programs installation of the manufacturer s csscsssssssissssosssssescnsaasigsconnssssenssisssossnassssonbdasessensuibgaenonisessensastocebsuavigedcabansaasesdbdosvastansassanstide Page 7 3 1 4 D N SIR o Page 7 ZAS OUT PU cm c ae Page 8 32 PC Software CET 2000NW 7 CLET 2000NW 5 ssccssscsssssccussacecsnsanssscevasustvacestss
21. irchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 1 Control unit CLT 2000NW CLT 2000NW 5 First enter in the rubric Select program a program name e g Muster 01 The OUTPUT screwdriver 1 till 5 have to be named for each program e by CLT 2000NW 5 Speed start ramp value min max TIME 1 0 2 1 5 sec 0 0255 255 key MESURE values depending START VALUE 20 70 10 100 on the length of FINAL VALUE 70 100 10 100 the screws Speed engagement value min max START VALUE TIME 2 0 2 1 5 sec 0 025s 25s and FINAL VALUE START VALUE 70 100 10 100 should always be FINAL VALUE 70 100 10 100 the same with Speed engagement Speed tightening value min max START VALUE TIME 3 0 1 5 sec 0 025s 25s and FINAL VALUE START VALUE 25 40 10 100 should always be FINAL VALUE 25 40 10 100 the same with Speed tightening Speed return rate value min max TIME 4 0 2 1 5 sec 0 025s 25s START VALUE 20 70 10 100 FINAL VALUE 70 100 10 100 The TOTAL TIGHTENING TIME is calculated This value cannot be changed and is l composed of the times 1 2 3 and 4 If one of these times is changed automatically the total tightening time is calculated new The tightening time min is calculated of TIME 1 and TIME 2 This value can be changed individually but it have to be less than the tota
22. l tightening time 19 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 2 Parameters m CLT Programm 2000 NW 5 90 I il NIO Quit o kein NIO Maximale Programm Zeit 15 s Programm 01 Radio Type Xl 25 6 2004 M Maier Type of screwdriver Choose handset or machine screwdriver look at pinning port 1 and port 2 Valid adjustment for screwdrivers Handset screwdriver with lever start Machine screwdriver Start tighten function over port 1 and port 2 External ramp only in connection with machine screwdriver Look at pinning port 1 and port 2 Select only if port 1 pin 10 is connected e 20 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Screwdriver type A max we recommend to enter following values Screwdriver type A max s max CL 2000 3096 2 CL 3000 4096 3 CL 4000 4096 3 CL 6500 7096 3 CL 7000 8096 3 CL 9000 10096 3 Alpha 4500 7096 3 Alpha 5000 8096 3 Alpha 6500 9096 3 Alpha 6500 HT 10096 3 HST A xx 10096 3 HST CL xx 70 3 Current time value max Time to release s Current time value typ Time to release s Current time value max These values should always be smaller than the value of the screwdriver
23. lefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Step 8 Windows will open a second Found New Hardware Wizard window Press NEXT to continue Step 9 Select Search for the best driver for your device recommended and press NEXT Step 10 Select Specify a location Step 11 Press BROWSE to locate the C SiLabs MCU CP2101 WIN directory Once this directory is selected press OK Step 12 Verify that the correct path and filename are shown and press NEXT Step 13 Press FINISH to finish installing the CP2101 USB to UART Bridge Controller 3 2 3 Login The administrator has unlimited access to all parts of the program of the CLT l The administrator has to install the users e The user can change all programs and parameters The access to the functions entire sending setup and display is denied These functions are restricted to the administrator From the manufacturing works the below mentioned passwords are deposited User Password Administrator admin User user l These two passwords can only be changed by the administrator e Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 3 Selection of device The device which will be used with the interface RS 232 has to be chosen here by clicking on the name for example CLT 2000NW NWS
24. m Technik Im Martelacker 12 D 79588 Efringen Kirchen Telefon 07628 9111 0 Telefax 07628 91 11 90 E Mail info hs technik com Internet www hs technik com Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 2 Principle safety instruction 2 1 Consideration of the directions of this manual Basicrequirement for a safe and disturbance free operation of the device is the knowledge of the principle safety rules e Moreover the rules and directions for the workplace have to be taken into consideration 2 2 Operator s duty It is the duty of the operator to ensure that only people who are familiar with the principle directions of work safety and accident prevention and who are trained in the correct handling of the workplace have access to the device The personnel will be tested regularly if they work according to the safety instructions 2 2 1 Staff s duty All persons who are entrusted to work with the control unit have the duty to inform themselves about the principle directions of work safety and accident prevention before they start working 2 2 2 Training of staff Only trained personnel are allowed to work at this working environment The responsibility for mounting operation maintenance and repair has to be fixed clearly The training of new staff has to be done under supervision of an experienced person
25. ntly necessary applications Save If you click on the second symbol on the bottom diskette the entered values will be saved 29 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 8 Network CLT Program 2000 NW 5 V 3 04 Adress No 2 Read r Send Read all adresses Network Start external ramp Immediate stop mode Actual program no mE Reset CLT Actual special program no 3 _ Stop external release Clear NIO Program Status 0 Ruhestelluna Screws counter to 0 i i 0 Active time Workpiece counter to 0 Screws counter o Stop after screwing Workpiece counter o End stop mode ae All CLT 2000NW NWS should have an own network address In the same network there must not be assigned an address several times The address no is diplayed next to the abbreviation AD e g AD 5 Address Ph e ani ET TT m Werkstueckz 2 5 i Display 5011 30 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Address number The device number which is communicated via network an address must not be assigned several times Read all addresses Establish all device addresses which are
26. of such an improper use The proper use of the device includes also l e the consideration of the directions in this manual the observance of inspection and maintenance service 1 2 1 Improper use We do not overtake any responsibility for damages caused by an improper use of this control unit or the non observance of this instruction manual 1 3 Warranty and libility Warranty and liability claims with personal injury and material damage are impossible in one or more of the following cases improper use of the control unit improper mounting operation and maintenance of the control unit operation of the device with damaged safety devices or safety devices which are not installed properly or safety devices which are out of order non observance of the directions of the instruction manual regarding transport stocking mounting operation and maintenance of the control unit unauthorized conversion of the control unit e improper reparations Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Copyright This manual is only meant for the operator and its staff It contains the directions which you are not allowed to Copy distribute or inform about in any other way This copyright remains to the company HS Technik GmbH Address of the manufacturer HS fechnik GmbH High Syste
27. orrected into a advisable time 17 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com External release Choose only if port 2 pin 9 is connected or if the key switch to reset is available look at pinning port 1 and port 2 CAUTION You can adjust the initial level by yourself 0 statically OV or 24V 1 negative flank change from 24V to OV Purktodonfratditange filie 2 positive flank change from OV to 24V stress laid out 4 static with supervision If the input signal changes 5 negative flank with supervision during the tightening process will be actuated NG if NG Quit 6 positive flank with static supervision is activated With the key switch you can reset External release Send adress Set the device address in the network area O till 250 0 2 no network funktion Save If you click on the 2 symbol diskette you save the adjusted values Send Preparation to send On the backside of CLT 2000NW CLT 2000NW 5 between port 1 and RS232 there is a small switch lay lower Move this switch upwards In the display on the frontside should appear this CLT 2000NW CLT 2000NW 5 STOP Now the CLT 2000NW CLT 2000NW 5 is recipient Output exists at NW5 only The classification of the output to the program no 18 Im Martelacker 12 D 79588 Efringen K
28. own and press NEXT Step 7 Press FINISH to finish installing the CP2101 USB Composite Device 13 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Step 8 Windows will open a second Found New Hardware Wizard window Step 9 Select Install from a list or specific location advanced and press NEXT Step 10 Select Include this location in the search Step 11 Press BROWSE to locate the C SiLabs MCU CP2101 WIN directory Once this directory is selected press OK Step 12 Verify that the correct path and filename are shown and press NEXT Step 13 Press FINISH to finish installing the CP2101 USB to UART Bridge Controller Installation under Windows 98SE Step 1 Connect the USB cable between the host computer and the control unit Step 2 Windows will open a Found New Hardware Wizard window Step 3 Select Search for the best driver for your device recommended und press NEXT Step 4 Select Specify a location Step 5 Press BROWSE to locate the C SiLabs MCU CP2101 WIN directory Once this directory is selected press OK Step 6 Verify that the correct path and filename are shown and press NEXT Step 7 Select FINISH to finish installing the CP2101 USB Composite Device dali Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Te
29. r no CLT 2000NWA can be purchased via HS Technik GmbH The cables red or blue are available in the length 0 5m 3m and 10m connection socket RJ 45 cable final socket RS 232 to PC or SPS CLT equipment 1 CLT equipment 2 CLT equipment 3 address 1 address 2 address 3 end device end device 38 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com Instruction list for the network control Start Address Order Sub order Questions order for the CLT2000NW NW 5 with its own addres Action e X L P programm parameter only the own address max T switch max time work contact e list program by series only the own address e list T switch type hardware only the own address Questions order for the CLT2000NW NW 5 equipments on the CAN BUS e X L S list status active NG external release wate to start aktive time tightening time of the last screw program read program number screw work piece counter screw counter and work piece counter program read program number show display extern ramp reset CLT screw counter 0 workpiece counter 0 finish external release start NG time clear number place program number e 8 8 8 8 8 8 X X X KX KX x
30. t www hs technik com CLT 2000NW Front screw mode Program selection mode Program choice button CLT 2000NW 5 Back screw mode Program selection mode Program choice button While the CLT 2000NW CLT 2000NW 5 is in the programming mode e itisnot possible to tighten ATTENTION You can pull out the key in both positions Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 2 PC Software CLT 2000NW CLT 2000NW 5 3 2 1 Setup Setup exe will be startet with the program Put the CD in the CD ROM drive and start it with a double click on lt CD ROM gt Setup exe how CD ROM shall be the letter of your CD ROM drive Follow the instructions on the screen Start the program after the installation with a double click on the desktop icon Installation conditions l Supported operating system e Windows 98 98SE NT4 0 ab SP5 ME 2000 XP Setup under Windows 9x NT4 0 Step 1 Make sure that the Internet Explorer 5 0 or higher ist installed on your PC If the Internet Explorer 5 0 or higher is installed look at Step 2 For user from NT4 0 If on your Computer is not installed Service Pack 5 at least install the Service Pack 5 for NT4 0 provided on the CD Go to the folder lt CDROM Laufwerk gt NT4 and start the file NTASP5 i386 exe To establish the version of the Internet Explorer s
31. tart the Internet Explorer on your desktop If there is no shortcut on the desktop start the file IEXPLORE EXE in the folder C Programme Internet Explorer After starting go to the menu and klick on Info as shown on the next page 10 Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com about blank Microsoft Internet Explorer Datei Bearbeiten Ansicht Favoriten Extras Q MAGS Inhalt und Index Tipps und Tricks mn SEM F r Netscape Benutzer Onlinesupport Kommentare senden Adresse amp about blank Zeigt Programminformationen an Following window will be opening 3 Info je u eiae Version 6 0 2800 1106 xpsp2 030422 1633 Verschl sselungsst rke 128 Bit Product ID 55375 OEM 0011903 00102 Updateversionen SP1 Q837009 Q832894 0831167 3283 Basiert auf NCSA Mosaic NCSA Mosaic TM wurde am National Center For Supercomputing Applications an der Universitat Illinois bei Urbana Champaign entwickelt Ver ffentlicht unter einem Lizenzvertrag mit Spyglass Copyright 1995 2001 Microsoft Corp Dankesworte Behind the entry version the versionsnumber of the installed program is given Is the version numer not at least beginning with a 5 you have to install the Internet Explorer from the CD which is included Go to the fol
32. type Tightness counter With normal use it should always be 1 In the automation mode the torque can be revised e g 2 or 3 times on the same screw connection Through this simple action the process safety will be increased So the reasonable entry would be 2 or at the maximum 3 No torque supervision is carried out in the setting Zero The screwdriver is working though the mechanical coupler is operating Screws counter Here you can key in the number of the screws of the tool However only OK tighten connections will be counted max 250 To use this function Pin 11 12 24 or 25 should be wired at port 2 Mu ee Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com NIO Quit If NIO Quit is in operation pin 11 and pin 22 should be wired at port 1 It is possible to delete the NG signal tough an external switch Program time max 0 till 300 sec Einstellung OFF If the entered time is up the installation will be starting up automatically Waiting time at NIO Reasonable entry 1 till 300 sec By an entry of 300 sec the time does not expire anymore The NG signal have to be resetted externally Min time NIO During this time there is no error check procedure NG interpretation e g short start up to carry the screws Reasonable entry 0 1 sec till max 0 35 sec Program time ma
33. x Here you can specify the time which is max needed to tighten alle screws in the workpiece Please note that you consider the assembly time If the screwdriver is starting up the first time the time begins to run Program text Program name the choosen programm Remark this text will be shown in line 2 on the CLT 2000NW display Date of setting up free lettered will be saved in the device and author Save If you click on the second symbol on the bottom diskette the entered values will be saved Send Preparation to Send On the backside of CLT 2000NW CLT 2000NW 5 between port 1 and RS232 there is a small switch lay lower Move this switch upwards In the display on the frontside should appear this CLT 2000NW CLT 2000NW 5 STOP Now the CLT 2000NW CLT 2000NW 5 is recipient M rm Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 3 4 3 Completely reading out all programs Read and Send w CLT Progr am 2000 NW 5 M 3 04 oon OW mn fe we WM 2 e Prearamm 04 Details ls Programm 06 Details Programm 07 Details Promamm 8 Details Programm Details Pomamm10 Details Programm 05 Detail Deteis Prooremn Pogamm12 Progamm 3 betae Prearamm 14 Details Progamm 5 Details Progamm 8 Details Progamm
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