Compact Ball Valves - ProMinent Fluid Controls, Inc.
Contents
1. Caution Do not operate the valve beyond the range of working temperature and pressure The valve can be damaged Compact Ball Valves ASAHI AV VALVES Installation Operation and Maintenance Manual 5 Installation procedure Threaded end eee Necessary tont Peer P Soa eer ee eee eer eee Se eee ee eee eae ee eee 1 Sealing tape A non sealing tape can cause leakage Strap wrench Don t use a pipe wrench Spanner wrench Ay Caution Make sure that the threaded connections are plastic x plastic Metallic thread can be damaged Procedure 1 Wind a sealing tape around the external thread of the joint leaving the end about 3mm free 2 Tighten the external thread of the joint and the end connector lightly by hand 3 Using a spanner and a strap wrench screw in the end connector by turning 180 360 carefully without damaging it A Caution Avoid excessive tightening The valve can be damaged Socket end psss Nocessdiy IOn Se SaaS aS aS ea a ee aS a age 1 Adhesive for rigid polyvinyl chloride pipe PVC Adhesive for heat resistant polyvinyl chloride pipe PVC A Caution Don t install a socket type valve where the atmospheric temperatureis 5 or lower The valve can be damaged Procedure 1 Clean the hub part of the end connector by wiping with waste cloth 2 Apply adhesive evenly to t2. 40 2 00 51 4 50 114 445 113 1 63 74 2 7 63 194 3 38 86 5 38 137 3 75 95 2 00 51 2 38 60 5 06 129 4 88 124 3 00 1 4 Cv Factors Pressure Drop Calculations The pressure drop across the AP Q The pressure loss across a valve or filter can strainer for water or fluids 1Cv be calculated using the system s flow rate and with a similar viscosity can Wiere AP Pressure Dop the Cv factor for that valve or filter be calculated using the Q Flow in GPM For example 1 strainer with a Cv factor of 8 formula at the right Cv Flow Coefficient will have a 4 PSI pressure loss in a system with a 16 gpm flow rate 16 8 2 4 Operating Temperature Pressure Selection Chart TEMPERATURE C Size Material End Connection Seal Rating i 1 2 to 2 Clear PVC Thd or Skt 150 PSI 70 F Strainer Screen Selection e Y Strainers are furnished with a 1 32 perf plastic screen e Stainless steel strainer screens are available in these perfs 1 327 3 64 1 16 5 64 7 64 1 87 5 32 3 16 1 4 3 8 1 27 and in mesh sizes 20 40 60 80 100 200 325 WORKING PRESSURE PSI WORKING PRESSURE kPa 60 80 100 120 140 160 180 200 220 240 260 280 TEMPERATURE F www haywardflowcontrol com HAYWARD INDUSTRIAL PRODUCTS INSTALLATION OPERATION amp MAINTENANCE
3. Connections See table Orifice diameters not listed Please ask for 4926T999 and specify the connection style and orifice diameter desired Air Flow Water 10 32 ye NPT Air Flow Water 10 32 ye NPT Orifice scfm Flow Thread Male Orifice scfm Flow ggm Thread Male Dia Color 40 psi 40 psi Each Each Dia Color 40 psi 40 psi Each Each 0 004 Purple 0 010 0 0022 4926T32 7 26 4926T12 8 87 0 010 Yellow 0 083 0 0158 4926T36 7 26 4926T16 8 87 0 005 White 0 021 0 0039 4926T33 7 26 4926T13 8 87 0 012 0 113 0 0215 4926T37 7 26 4926T17 8 87 0 006 Red 0 031 0 0054 4926T34 7 26 4926T14 8 87 0 014 Orange 0 136 0 0272 4926T38 7 26 4926718 8 87 0 007 Green 0 040 0 0076 4926T35 7 26 4926T15 8 87 0 020 Blue 0 283 0 0560 4926T39 7 26 4926 19 8 87 Pressure Compensating Orifices Conserve drinking water and energy with these inline mounted regulating control valves they deliver con sistent outlet flow over varying pressure conditions The control mechanism is a flexible orifice that varies its effective area inversely to i the applied pressure Maximum inlet pressure IS 200 psi Temp range is 40 to 180 F Nickel Plated Brass and 316 Stainless Steel Bodies 3 3 orifices have an EPR S
4. roMinent PROMINENT PRE ENGINEERED SYSTEM P N 7746432 0 701 2 COUPON RACK 1 PVC OPTION 1 WITH DOLE VALVE PIPING COMPONENTS ASAHI PVC EPDM OMNI BALL VALVES SPEARS PVC EPDM LAB BALL VALVES HAYWARD CLEAR PVC VITON Y STRAINER METAL SAMPLES PVC NYLON COUPN HOLDER SPEARS SCH 80 PVC PIPING amp FITTINGS 1 BRASS 5 GPM DOLE VALVE Specifications 3 8 3 Socket anc Threaded PVC CPVC PTFE backed with EPDM EPDM Sizes WW Koyo C K Bodies Seats Seals Omni is a Trademark of Asahi America Inc Omni Ball Valve Parts List Sizes 3 8 3 Standard Features Sizes 3 8 3 Blocks two directions e Rugged structure e Unibody construction e Compact low profile short face to face dimensions e PTFE seat backed by EPDM for low stem torque e Rated for full vacuum service Options e FKM backing cushions and O ring e Electrically actuated Pressure vs Temperature esi water non sHock NOMINAL SIZE SOCKET END THREADED END INCHES THREADED END Sample Specification All ball valves size 3 8 3 shall be of one piece compact design non union type All O rings shall be EPDM or FKM with PTFE seats Seats must have elastomeric backing cushions of the same material as the valve seals PVC conforming to ASTM D1784 Cell Classification 12454 A and CPVC conforming to ASTM D1784 Cell Classific
5. 43 49 54 60 66 71 77 82 88 150 124 69 52 vane pressure e Rating pl MPa NOT FOR USE WITH COMPRESSED AIR OR GASES 49 HAYWARD H Flow Control Systems Y Strainers Clear PVC 1 2 to 2 Options e Stainless Steel Strainer Screens Features e Clear PVC construction e Rated to 150 PSI e FPM Seals e Standard 1 32 Perf Screen e All Plastic Construction e Easy Screen Access e Can be Used in Horizontal or Vertical Position Clear PVC Construction See how much dirt and debris have been trapped by the strainer screen in the Hayward Clear PVC Y Strainer The translucent PVC body shows the strainer screen in operation This helps determine when it needs cleaning based on a visual check of the amount of debris retained by the screen These Y strainers are available in pipeline sizes up to 2 with socket or threaded connections and are rated at a full 150 PSI Economical Protection Hayward Y Strainers protect piping system components from damage caused by dirt or debris in the process media They cost less than other types of strainers and are light weight and very compact Because they can often be supported by the pipeline alone they work in applications where other strain ers cannot Screens for All Applications Hayward Y Strainers are supplied with a 1 32 perforated plastic screen This screen is
6. 2 to 3 In Sizes 4 to 5 In Sizes 6 to 8 In Cure Period B Upto Above 180 to Upto Above 180 to Up to Above 180 to Up to Above 180 to F C 180 PSI 370 PSI 1240 180 PSI 315 PSI 1240 180PSI 315 PSI 1240 180 PSI 315 PSI 1240 1240 kPa to2550kPa 1240 kPa to2170 kPa 1240 kPa to2170kPa 1240 kPa to2170 kPa 60 to 100 15 to 40 1h 6h 2h 12 h 6h 18 h 8h 24h 40to60 5to15 2h 12h 4h 24h 12h 36h 16h 48 h 20 to40 7to 5 6h 36h 12h 72h 36hA 4 days A 3 days A 9 days A 10 to 20 ISto 7 8h 48h 16h 96h 72 hA 8 days A 4days A 12 days A Colder than 10 15 Extreme care should be exercised on all joints made where pipe fittings or cement is below 10 F A Itis important to note that at temperatures colder than 20 F on sizes that exceed 3 in test results indicate that many variables exist in the actual cure rate of the joint The data expressed in these categories represent only estimated averages In some cases cure will be achieved in less time but isolated test results indicate that even longer periods of cure may be required B These cure schedules are based on laboratory test data obtained on Net Fit Joints NET FIT in a dry fit the pipe bottoms snugly in the fitting socket without meeting interference THREADED CONNECTION Threaded end connections are manufactured to ASTM specifications D2464 88 F437 88 and ANSI B2 1 Wrap threads of pipe with Teflon tape of 3 to 3 1 2 mil thickness The tape should be wrapped in a clockwis
7. CAUSING SERIOUS OR FATAL BODILY INJURY Other Properties NSF Potable Water Approved SPEARS MANUFACTURING COMPANY CORPORATE OFFICE 15853 Olden St Sylmar CA 91342 PO Box 9203 Sylmar CA 91392 818 364 1611 www spearsmfg com PACIFIC SOUTHWEST ROCKY MOUNTAIN UTAH SOUTHEAST MIDWEST 15860 Olden St 4880 Florence St 5395 West 1520 South 4205 Newpoint PI Suite 100 1 Gateway Suite A Sylmar Los Angeles CA 91342 Denver CO 80238 Salt Lake City UT 84104 Lawrenceville Atlanta GA 30043 Bolingbrook Chicago IL 60440 818 364 1611 800 862 1499 303 371 9430 800 777 4154 303 371 9430 800 777 4154 678 985 1263 800 662 6326 630 759 7529 800 662 6330 Fax 818 367 3014 Fax 303 375 9546 Fax 303 375 9546 Fax 678 985 5642 Fax 630 759 7515 NORTHWEST SOUTH CENTRAL NORTHEAST FLORIDA INTERNATIONAL SALES 4103 C St NE Suite 200 4250 Patriot Dr Suite 300 590 Industrial Dr Suite 100 9563 Parksouth Court 15853 Olden St Auburn Seattle WA 98002 Grapevine Dallas TX 76051 2317 Lewisberry Harrisburg PA 17339 9532 Orlando FL 32837 Sylmar Los Angeles CA 91342 253 939 4433 800 347 7327 972 691 4003 800 441 1437 717 938 8844 800 233 0275 407 843 1960 800 327 6390 818 364 1611 Fax 818 898 3774 Fax 253 939 7557 Fax 972 691 4404 Fax 717 938 6547 Fax 407 425 3563 E mail export spearsmfg com Copyright 2005 Spears Manufacturing Company All Rights Reserve
8. Pipe Tube Pipe 90 elbow valves with tube xNPT male connections have a black OD Size Each OD Size Each body an adjustable screw and an acetal seat Mount in any position Tube XxNPT Male Tube XxNPT Male Cont Connections See table 3 16 6349 11 10 71 Yo a Y aa 6349T17 11 29 Connection Connection End to Y4 0349 12 10 71 TubexTube Style Size End Lg Each Ma a Ya aaa 6349T13 13 57 16 ___ 6349T41 10 71 Inline Tube OD xY Tube OD 11516 3208K14 12 21 Ya 6349T14 11 29 SERT citi 6349T15 11 29 ere YD gt 6349T16 11 29 Ye 6349T42 10 00 Inline Ae Tube OD x6 Tube OD 2 3208K16 12 23 oe 6349T43 11 29 Tube OD 3 Tube OD 2 8 3208K18 12 50 6349T44 11 29 90 Elbow 4 Tube OD x e NPT Male 1 2 3208K22 14 74 90 Elbow Ya Tube OD xY NPT Male 1 6 3208K24 16 57 90 Elbow Tube OD x14 NPT Male 1 2 3208K26 16 57 Nylon Plug Orifices y e Maximum Pressure 100 psi 75 F Temperature Range 40 to 120 F N Insert these orifices anywhere in your line that you need to vent bleed and purge your system to the atmosphere ata controlled m D rate Orifices have a nylon body and a polysulfone insert
9. gas is generated when the valve is burned improperly Allow sufficient space for maintenance and inspection O Keep the valve away from excessive heat or fire It can be deformed or destroyed The valve is not designed to bear any kind of external load Never stand on or place anything heavy on the valve at anytime O Certain liquid such as H O NaClO etc may be prone to vaporization which may cause irregular pressure increases which may destroy the valve 2 General instructions for transportation unpacking and storage O Keep the valve packed in the carton or box as delivered until installation Keep the valve away from any coal tar creosote antiseptic for wood termite insecticide vermicides and paint This could cause swelling damage the valve Do not impact or drop the valve It can be damaged Avoid scratching the valve with any sharp object Compact Ball Valves 1 ASAHI AV VALVES Installation Operation and Maintenance Manual 3 Names or parts Handwheel End connector 1 U AZ 1 o crater lt a VIA gt f p ae S 5 A 5 nO O o gt oO y x w
10. ultrasonically welded not glued for superior strength Screens fabricated from type 316 stainless steel are also available in openings from 1 2 down to super fine 325 mesh All screens have an open area at least twice that of the equivalent pipe size cross sectional area to minimize pressure drop Easy Clean Out All sizes of Hayward Y Strainers feature a heavy duty hex cap that permits quick and easy removal of the strainer screen when cleanout becomes necessary e ae ee ol Ley Adaptable Design Hayward Y Strainers will work equally well in the horizontal or vertical position simplifying piping system layout All Plastic Construction Hayward Plastic Y Strainers will never rust or corrode and they will not contaminate sensitive process media 1 888 429 4635 1 888 HAYINDL HAYWARD H Flow Control Systems Technical Information Parts List Y Strainer 1 Cap 2 O Ring Seal 3 Screen 4 Body N Clearance For Removal a 1 N 7 Dimensions Inches Millimeters Weight Ib kg ow a e o Skt Thd 3 38 86 1 38 35 225 57 1 50 38 0 56 14 1 00 25 213 54 2 50 64 0 25 11 418 106 1 69 43 288 73 2 00 51 081 21 1 25 32 2 75 70 3 00 76 0 63 29 1 1 4 6 63 168 2 63 67 4 50 114 2 94 75 1 25 32 2 00 51 4 50 114 4 45 113 1 75 80 1 1 2 6 63 168 2 63 67 4 50 114 2 94 75 1 56
11. AV VALVES Information in this manual is subject to change without notice 2003 3 Compact Ball Valves LAB BALL VALVES Features PVC CPVC This versatile quarter turn shutoff valve is ideally suited for a variety of laboratory system monitoring and OEM applications Available in IPS sizes 1 4 3 8 with socket or threaded end connectors plus 1 4 threaded Valve amp Adapter Kit to provide multiple connection options Chemical amp Corrosion Resistanf PVClor CPVC Construction Maintenance Free Sealed Unit Individual Valve or Multi functional Valve amp Adapter Kit Schedule 80 Full Bore Design High Impact Polypropylene Handle e EPDM pr Viton O rings Sample Engineering Specification All thermoplastic valves shall be sealed unit Lab type constructed from PVC Type I ASTM D 1784 Cell PTFE Floating Seat Design Sizes 1 4 3 8 Pressure Rated to 150 psi 73 F NSF Certified for Potable Water use Classification 12454 or CPVC Type IV ASTM D 1784 e Assembled with Silicone Free Water Soluble Cell Classification 23447 All O rings shall be EPDM or Viton All valves shall have double stop Polypropylene handle All 1 4 valves shall have optional field installable male thread and tubing end connector adapters All valves shall be certified by NSF International for use in potable water service All valves shall be pressure rated at 150 psi for water at 73 F as manufactured by Spears Manufacturing Co
12. OF Y STRAINER PLEASE READ THE FOLLOWING INFORMATION PRIOR TO INSTALLING AND USING HAYWARD VALVES STRAINERS FILTERS AND OTHER ASSOCIATED PRODUCTS FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS INJURY 1 Hayward guarantees its products against defective material and workmanship only Hayward assumes no responsibility for damage or injuries resulting from improper installation misapplication or abuse of any product 2 Hayward assumes no responsibility for damage or injury resulting from chemical incompatibility between its products and the process fluids to which they are subjected Compatibility charts provided in Hayward literature are based on ambient temperatures of 70F and are for reference only Customer should always test to determine application suitability 3 Consult Hayward literature to determine operating pressure and temperature limitations before installing any Hayward product Note that the maximum recommended fluid velocity through any Hayward product is eight feet per second Higher flow rates can result in possible damage due to the water hammer effect Also note that maximum operating pressure is dependent upon material selection as well as operating temperature 4 Hayward products are designed primarily for use with non compressible liquids They should NEVER be used or tested with compressible fluids such as compressed air or nitrogen 5 Systems should always be depressurized and drained prior to installing or ma
13. The valve is not able disassemble Please replace the valve to new complete another valve if the trouble may be occurred in parts of the valve 9 Discarding remaining or waste materials Ab Caution In discarding remaining or waste materials be sure to ask a waste service company Poisonous gas is generated Compact Ball Valves 5 ASAHI AV VALVES Installation Operation and Maintenance Manual 10 Inquires ASAHI ORGANIC CHEMICALS INDUSTRY CO LTD Nobeoka Head Office Tokyo Head Office Singapore Branch Office Europe Representative Office Shanghai Branch Office ASAHI AMERICA Ine Distributor Compact Ball Valves 2 5955 Nakanose Cho Nobeoka City Miyazaki Pref Japan Tel 81 982 35 0880 Fax 81 982 35 9350 Furukawachiyoda Bldg 15 9 Uchikanda 2 Chome Chiyoda Ku Tokyo Japan Tel 81 3 3254 8177 Fax 81 3 3254 3474 16 Raffles Quay 40 03 Hong Leong Building Singapore 048581 Tel 65 220 4022 Fax 65 324 6151 Kaiser Friedrich Promenade 61 D 61348 Bad Homburg v d H Germany Tel 49 6172 9175 0 Fax 49 6172 9175 25 Room 1301 P Shanghai Kerry Center 1515 Nanjing Xi Road Shanghai China Tel 21 5298 6900 Fax 21 5298 6556 35 Green Street P O Box 653 Malden Massachusetts 02148 U S A Tel 1 781 321 5409 Fax 1 781 321 4421 ASAHI AV VALVES Installation Operation and Maintenance Manual Compact Ball Valves ASAHI
14. ation 23967 A Valve shall be rated 150 psi at 70 F as manufactured by AsahtAmerica Inc Dimensions Sizes 3 8 3 Weight LBS Cv Values NOMINAL SOCKET THREADED NOMINAL SOGKET NOMINAL SIZE ASTM SCH 40 oe eer Cv mm di d2 LiL d1 L Lid A D D h iNcHes mm INCHES mm 3 8 13 0 687 0 671 0 59 3 35 3 8 18NPT 0 59 3 35 0 51 2 36 1 22 1 38 1 65 3 8 13 0 22 3 8 13 7 7 1 2 15 0 848 0 836 0 693 82 1 2 14NPT 0 59 3 82 0 59 2 76 1 22 1 38 1 73 1 2 15 0 26 1 2 13 14 3 4 20 1 058 1 046 0 72 4 02 3 4 14NPT 0 67 4 06 0 79 3 15 1 46 2 17 2 17 3 4 20 0 55 3 4 20 29 1 25 11 325 1 310 0 87 4 49f 1 111 2NPT 0 79 4 45 0 98 3 15 1 77 2 36 2 36 1 25 0 88 1 25 47 11 4 32 1 670 1 655 0 94 5 00 1 1 4 11 1 2 NPT 0 87 5 00 1 22 3 74 2 13 2 76 2 76 1 1 4 32 1 21 1 1 4 30 72 11 2 40 1 912 1 894 1 095 98 1 1 2 11 1 2 NPT 0 985 941 38 4 33 2 50 2 99 2 99 1 1 2 40 1 32 11 2 40 140 2 50 2 387 2 369 1 16 6 93 2 111 2NPT 1 10 6 97 1 77 4 33 3 01 3 31 3 31 2 50 2 20 2 90 185 3 80 3 516 3 492 1 87 9 29 3 8 NPT 1 17 9 29 2 70 7 87 4 25 4 88 4 88 3 80 6 61 80 410 35 Green Street PO Box 653 Malden MA 02148 Tel 800 343 3618 781 321 5409 Fax 800 426 7058 E mail asahi asahi america com Register at our interactive web site for on line ordering product availability order tracking and man
15. d Printed in the United States of America 11 05 80 2 1000 E Flow Control Orifices amp Iris Style Valves For information about orifices see page 479 For information about pipe size see pages 2 3 Pipe OD to Pipe Size Conversions Acetal Instant Tube Fitting Orifices Acetal Check Valves e Maximum Pressure Not rated with Instant Tube Connections ee pele eee ee Inline Tube x Tube Connections Instant push to connect fittings seal on the outside Maximum Pressure 145 psi 68 F Tube x of tubing for a quick connection Use these orifices to e Cracking Pressure 0 29 psi NPT Male control flow anywhere in your tubing system Orifices hia e Temperature Range 34 to 159 F have an acetal body with a brass insert Release ring ly A o is acetal with stainless steel teeth O ring seal is J 90 Elbow TubexNPT Male Connections Buna N Color is gray Connections See table o e Maximum Pressure 150 psi 70 F Inline 90 Elbow Cracking Pressure Not rated 0 018 0 020 0 021 0 023 0 024 0 025 0 026 0 028 0 029 0 032 0 033 0 035 0 038 0 040 Simply push your tubing into the end of these check valves and Tube 0 042 0 047 0 052 0 055 or 0 063 you re ready to go Note Cv factor is not rated Inline valves with tube xtube connections have an opaque white For For body Type 302 stainless steel spring and an acetal piston Tube
16. e direction starting at the first or second full thread Overlap each wrap by 1 2 the width of the tape The wrap should be applied with sufficient tension to allow the threads of a single wrapped area to show through without cutting the tape The wrap should continue for the full effective length of the thread Pipe sizes 2 and greater will not benefit with more than a second wrap due to the greater thread depth To provide a leak proof joint the pipe should be threaded into the end connection hand tight Using a strap wrench only Never use a stillson type wrench tighten the joint an additional 1 2 to 1 1 2 turns past hand tight Tightening beyond this point may induce excessive stress that could cause failure FLANGED CONNECTION Flange bolts should be tight enough to slightly compress the gasket and make a good seal without distorting or putting excessive stress on the flanges Suitable washers should be used between the bolt head and flange and the nut and flange Bolts should be tightened in alternating sequence RECOMMENDED FLANGE BOLT TORQUE USE WELL LUBRICATED METAL BOLTS AND NUTS USE SOFT RUBBER GASKETS FLANGE BOLT TORQUE FLANGE BOLT TORQUE SIZE DIA FT LBS SIZE DIA FT LBS 172 1 2 10 15 2 5 8 15 25 3 4 1 2 10 15 2 1 2 5 8 20 25 1 1 2 10 15 3 5 8 20 25 1 1 4 1 2 10 15 4 5 8 20 25 1 1 2 1 2 10 15 6 3 4 30 40 INSTALLATION It is recommended that these strainers be installed no closer than 10 pipe diameters from a pum
17. eal unless noted 2 and 1 have a Buna N aoa unless SSS DOdV a eV U cS W di i cd Male x Female x Connections NPT male and NPT female See table Female Female Please specify outlet flow from those listed Pipe Available O all Pipe Available O all Size Outiet Flow gpm Lg Each Size Outlet Flow gpm Lg Each ia Body Male Outlet Zinc Plated Steel Body Male InletxMale Outlet Cont B105K11 38 09 15 1 2 3 5 6 8 10 15 30 cee 8107K33 90 43 Type 316 Stainless Steel Body Female InletxFemale Outlet U Z5 TE 4702K41 30 16 3 0 13 0 19 0 25 0 35 0 50 0 75 1 13 4 4762K514 156 38 y2 nt 15 2 25 3 3 5 4 5 6 13 4762 4 35 11 1 1 5 2 2 5 3 3 5 4 5 115 46 4762K536 188 78 2 36 92 x 1 1 5 2 2 5 3 4 5 6 7 8 9 10 2 3 gt 2 4762 55 246 88 4762K47m 73 28 Lisss d2 3 4 acy 6 8 10 12 15 20 25 30 234 4762K57 274 99 11 4 6 8 10 15 30 8107K31 81 91 e 1 5 gpm orifice has an EPR seal 1 and 2 gpm orifices have an EPR seal 0 35 gpm orifice has a Buna N seal Flow Control Valves lris style valves give you adjustable control and shut off of free flowing bulk materials such as packaging powders and grain The
18. faces must be cleaned and free of dirt moisture oil and other foreign material Apply primer to inside socket surface of the strainer Never allow primer or cement to contact sealing surfaces or the screen as leaking may result Use a scrubbing motion Repeat applications may be necessary to soften the surface of the socket Next liberally apply primer to the male end of the pipe to the length of the socket depth Again apply to the socket without delay apply cement to the pipe while the surface is still wet with primer Next apply cement lightly but uniformly to the inside of the socket Apply a second coat of cement to the pipe and assemble the strainer to the pipe rotating the strainer 1 4 turn in one direction as it is slipped to full depth on to the pipe The strainer should be held in position for approx 30 seconds to allow the connection to set After assembly wipe off excess cement Full set time is a minimum of 30 minutes at 60 to 100 F Full cure time should be based on the chart below JOINT CURE SCHEDULE The cure schedules are suggested as guides They are based on laboratory test data and should not be taken to be the recommendations of all cement manufacturers Individual manufacturer s recommendations for their particular cement should be followed Temperature Test Pressures for Pipe Test Pressures for Pipe Test Pressures for Pipe Test Pressures for Pipe Range During _ Sizes 1 2 to 1 1 4 In Sizes 1 1
19. handle rotates 180 to vary the size of the valve opening and twist locks in any position Body is aluminum and the control ring is bronze Standard valves have a nylon sleeve Maximum temperature is 230 F FDA compliant valves have a urethane coated nylon sleeve Maximum temperature is 180 F Sleeve Housing Standard FDA Compliant Sleeve Housing Standard FDA Compliant Dia Dia x Thick Each Each Dia Dia x Thick Each Each 4 septate tibia 6 XIW 8153K11 418 75 8153K12 456 25 LO 1342 x15 8153K17 814 06 8153K18 906 25 918 138 8153K13 478 12 8153 14 518 75 12 16 XI 8153K19 1137 50 8153K21 1193 75 r 1118 X 13 8 8153K15 584 38 8153 16 634 38 480 MMASTER CARR
20. he hub part of the end connector and the pipe spigot Caution Don t apply more adhesive than necessary The valve can be destroyed due to solvent cracking Adhesive quantity guideline 13mm 15mm 20mm 25mm 30mm 40mm 50mm 80mm ES ES 3 1 1 1 1 1 2 3 10 13 20 24 35 48 90 Quantity g Compact Ball Valves 3 ASAHI AV VALVES Installation Operation and Maintenance Manual 3 After applying adhesive insert the pipe quickly to the end connector and leave it alone for at least 60 seconds 4 Wipe away overflowing adhesive 6 Operating procedure Caution Avoid excessive tightening The valve can be damaged Turn the handle gently to open or close Turn the handle clockwise to close and counter clockwise to open Fully closed The position of the handle should be perpendicular to the pipe Fully opened The position of the handle should be parallel to the pipe Full open state Full closed state Compact Ball Valves 4 ASAHI AV VALVES Installation Operation and Maintenance Manual 7 Inspection items Olnspect the following items Existence of scratches cracks deformation and discoloring Existence of leakage from the valve to the outside 3 Existence of leakage when the valve is opened fully at right or left 8 Trouble shooting
21. intaining Hayward products 6 Temperature effect on piping systems should always be considered when the systems are initially designed Piping systems must be designed and supported to prevent excess mechanical loading on Hayward equipment due to system misalignment weight shock vibration and the effects of thermal expansion and contraction 7 Because PVC and CPVC plastic products become brittle below 40F Hayward recommends caution in their installation and use below this temperature 8 Published operating torque requirements are based upon testing of new valves using clean water at 70F Valve torque is affected by many factors including fluid chemistry viscosity flow rate and temperature These should be considered when sizing electric or pneumatic actuators 9 Due to differential thermal expansion rates between metal and plastic transmittal of pipe vibration and pipe loading forces DIRECT INSTALLATION OF METAL PIPE INTO PLASTIC CONNECTIONS IS NOT RECOMMENDED Wherever installation of plastic valves into metal piping systems is necessary it is recommended that at least 10 pipe diameter in length of plastic pipe be installed upstream and downstream of the plastic valve to compensate for the factors mentioned above SOCKET CONNECTION Socket end connections are manufactured to ASTM D2467 94 Solvent cementing of socket end connections to pipe should be performed per ASTM specifications D2855 87 Cut pipe square Chamfer and deburr pipe Sur
22. lity and uniformity see SPEARS THERMOPLASTIC VALVES PRODUCT GUIDE amp ENGINEERING SPECIFICATIONS V 4 Sample Engineering Specifications All PVC Schedule 80 fittings shall be produced by Spears Manufacturing Company from PVC Type cell classification 12454 conforming to ASTM Standard D 1784 All injection molded PVC Schedule 80 fittings shall be Certified for potable water service by NSF International and manufactured in strict compliance to ASTM D 2467 All fabricated fittings shall be produced in accordance with Spears General Specifications for Fabricated Fittings All PVC flanges shall be designed and manufactured to meet CL150 bolt pattern per ANSI Standard B16 5 and rated for a maximum internal pressure of 150 psi non shock at 73 F PROGRESSIVE PRODUCTS FROM SPEARS INNOVATION amp TECHNOLOGY Visit our web site www spearsmfg com PVC Thermoplastic Pipe Temperature Pressure De Rating To determine the maximum internal pressure rating at an elevated temperature simply multiply the pipe pressure rating at 73 F by the percentage specified for the desired temperature System Operating 73 80 100 140 Temperature F C 23 27 38 60 NOTE Valves Unions and Specialty Products have different elevated temperature ratings than pipe Typical Material Properties ASTM PVC Chemical Resistance Properties Test PVC is generally inert to most mineral acids bases Method salts and paraffinic hydrocarbon solutions Fo
23. mpany Quick View Valve Selection Chart P O PVC Part N 1 Valve O ring PVC PartNumbert PVC PartNumbert Pressure Size Material Threaded Threaded Rating with Kit EPDM 002 002 1529 002 150 psi 532 002 1531 002 1539 002 Non Shock vr EPDM ion 003 or 003 Pe 1532 003 1531 003 1 For CPVC Valves add the letter to part number listed e g 1521 002C Valve amp Adapter Kit Kit allows multiple connection options Adapters use O ring seals for easy connection to threaded valve Complete Kit includes 1 1 4 Threaded Valve 2 1 4 O ring Sealed Mpt x Mipt Adapters 2 1 4 O ring Sealed Mpt x Barb Adapters for 3 8 I D tubing 2 4 EPDM pr Viton O rings AS568A 013 size 1 End Connector Wrench 48 Lubricant LAB VALVE WITH ADAPTER KIT LAB BALL VALVES Basic Valve Valve with Adapter Kit Dimensions Weights amp Cv Values Nominal Dimension Reference inches 1 16 C 2 1 1 16 15 16 2 1 8 1 1 16 1 3 4 e 1 4 w Kit 1 1 16 2 7 16 3 7 8 1 1 16 1 3 4 14 15 6 amp 6 1 5 16 2 3 16 1 1 4 1 Valve Lay Length 2 Gallons per minute at 1 psi pressure drop Values calculated from valve laying length based on derivative of Hazen Williams equation with roughness factor of C 150 Temperature Pressure Rating System Operating 73 100 110 120 130 140 150 160 170 180 190 Temperature F C 23 38
24. on 1 All of these holders are used with ES2 series coupons Bypass Piping Systems We provide conventional or custom designed bypass systems for on line corrosion monitoring Commonly used in the indus trial water treatment industry to determine the corrosive prop erties of potable or cooling water these systems are available in PVC carbon and stainless steels and other materials Bypass systems are easily installed to your existing piping Normally all you need is a 1 NPT male fitting on which to attach the bypass Standard bypass systems come equipped with 4 pipe plug assemblies 4 pre weighed mild steel coupons and a 5 gpm flow control valve PVC SCHEDULE 80 FITTINGS 80 2 1000 Performance Engineered amp Tested gt 6 8 Full 1 4 Through 12 Availability Spears comprehensive line of injection molded PVC fittings offers a variety of configurations in molded Schedule 80 sizes 1 4 through 12 conforming to ASTM D 2467 and Spears exclusive CL150 Flanges in sizes 1 2 through 16 Exceptional Chemical amp Corrosion Resistance Unlike metal PVC fittings never rust scale or pit and will provide many years of maintenance free service and extended system life High Temperature Ratings PVC thermoplastic can handle fluids at service temperatures up to 140 F 60 C allowing a wide range of process applications including corrosive fluids Lowe
25. p At least 5 pipe diameters should be between these strainers and an elbow As in all plastic piping the maximum fluid velocity is 8 feet per second This velocity minimizes the effects of valve closure and pump start up or shut down SCREEN CLEANING EXTREME CAUTION MUST BE TAKEN WHEN WORKING ON THIS STRAINER THE PIPING SYSTEM MUST BE DEPRESSURIZED AND DRAINED PROPER CARE MUST BE TAKEN CONSULT M S D S MATERIAL SAFETY DATA SHEETS INFORMATION REGARDING YOUR SPECIFIC APPLICATION When the pressure drop across the strainer is in excess of 5 PSI the screen requires cleaning To clean the screen remove the screen cap nut from the strainer by turning counter clockwise The collected debris should be removed with the screen Clean the screen DO NOT POUND OR DEFORM THE SCREEN Insert the screen back into the strainer with the flange if one is on the screen into the body first Install the o ring in the body groove Use a non petroleum base lubricant to lubricate the o ring and thread and re assemble the cap to the strainer STRAINER BODY OFFERING Tine UBE TEMPERA URE so EEE er aE eS Tete e AAA ool LAAN A e ASAH o ONIN evc TTT TT TT L IENNE 20 o LET EEN 60 80 160 180 200 220 240 260 280 ee aa SF PSI PRESSURE YSIS REV B 9 7 99 ECR 819R SYS Coupon Holders Fixed Pipe Plug Coupon Holders Metal Sam
26. ples carries a variety of standard pipe plug coupon holders for flat and cylindrical specimens We can design and make these assemblies to meet your specifications for size and material requirements Pipe Plug Assemblies for Flat Coupons 3 Std Used with P N Plug Size Stem Coupon P N RC12E 100036 3 4 NPT Nylon C0102 CO117 RC13E 100036 1 NPT Nylon C0102 CO117 RC12Q 100036 3 4 NPT Teflon CO102 CO117 RC13Q 100066 1 NPT Teflon CO102 CO117 RC12E 010036 3 4 NPT Nylon C0100 CO103 CO115 RC13E 010036 1 NPT Nylon CO100 CO103 CO115 RC12Q 010030 3 4 NPT Teflon C0100 CO103 CO115 RC13Q 010026 1 NPT Teflon C0100 C0103 CO115 RC12E 030036 3 4 NPT Nylon CO118 CO120 RC13E 030036 1 NPT Nylon CO118 CO120 RC12Q 030036 3 4 NPT Teflon CO118 C0120 RC13Q 030035 1 NPT Teflon CO118 C0120 RC12E 090036 3 4 NPT Nylon CO105 CO106 RC13E 090036 1 NPT Nylon CO105 CO106 RC12Q 090036 3 4 NPT Teflon CO105 C0106 RC13Q 090036 1 NPT Teflon C0105 CO106 RC11E 010036 1 2 NPT Nylon CO100 CO103 CO115 Add 3 to part number for Carbon Steel orf C for PVC plug Pipe Plug Assemblies for Cylindrical Coupons P N Carbon Steel Plug Insert of Stems PA2080413709 2 NPT Nylon 8 PA2080413783 2 NPT Teflon 8 RC11Q3040000 1 2 NPT Teflon 1 RC12Q3040000 3 4 NPT Teflon 1 RC13Q3040000 1 NPT Tefl
27. r Installation Costs Substantially lower material costs than steel alloys or lined steel combined with lighter weight and ease of installation can reduce installation costs by as much as 60 over conventional metal systems Quality Systems Certificate No 293 Corporate Facilities Sylmar CA Assessed to ISO 9001 SPEARS Schedule 80 PVC fitting designs combine years of proven experience with computer generated stress analysis to yield the optimum physical structure and performance for each fitting Material reinforcement is uniformly placed in stress concentration areas for substantially improved pressure handling capability Resulting products are subjected to numerous verification tests to assure obtaining the very best PVC fittings available Higher Flow Capacity Smooth interior walls result in lower pressure loss and higher volume than conventional metal fittings Additional Fabricated Configurations through 36 Extra large hard to find and custom configurations are fabricated from NSF Certified pipe Fittings are engineered and tested to provide full pressure handling capabilities according to Spears specifications Advanced Design Specialty Fittings Spears wide range of innovative improved products include numerous metal to plastic transition fittings and unions with Spears patented special reinforced SR plastic threads PVC Valves SPEARS PVC Valve products are available for total system compatibi
28. r more information on PVC chemical resistance refer to the Mechanical Properties 73 F Pp Chemical Resistance of Rigid Vinyls Based on Immersion Specific Gravity g cm Test published by the GEON company Tensile Strength psi D 638 Modulus of Elasticity psi D 638 440 000 D aca es i COMPRESSED AIR OR GASES Flexural Strength psi 13 200 Spears Manufacturing Company DOES NOT izad impact notched 1 D 256 RECOMMEND the use of thermoplastic piping products for systems to transport or store compressed air or gases Thermal Properties or the testing of thermoplastic piping systems with Heat Deflection Temperature F at 66 psi D 648 165 compressed air or gases in above and below ground locations The use of our product in compressed air or gas systems automatically voids any warranty for such 3 0 x 10 products and its use against our recommendation 15 entirely the responsibility and liability of the installer Thermal Conductivity BTU hr sqft F in C177 1 2 Coefficient of Linear Expansion in in F D 696 Flammability Limited Oxygen Index D 2863 WARNING DO NOT USE COMPRESSED UL 94 Rating 94V 0 AIR OR GAS TO TEST ANY PVC OR CPVC THERMOPLASTIC PIPING PRODUCT OR SYSTEM AND DO NOT USE DEVICES Water Absorption 24 hr 05 PROPELLED BY COMPRESSED AIR OR GAS Industry Standard Color TO CLEAR SYSTEMS THESE PRACTICES MAY RESULT IN EXPLOSIVE FRAGMENTATION OF SYSTEM PIPING COMPONENTS
29. y useful features www asahi america com ASAHI AV VALVES Installation Operation and Maintenance Manual Compact Ball Valves OMNI Ball Valves User s Manual Contents Page 1 General operating instructions 2 General care amp storage instructions 3 Names of parts nnn 2 4 Comparison between operating temperature and pressure 2 5 Installation procedure en A 6 Operating procedure s 4 7 Inspection items enn 5 8 Troubleshooting 5 9 Residual and Waste Materials Disposal 5 5 ASAHI AV VALVES Compact Ball Valves ASAHI AV VALVES Installation Operation and Maintenance Manual 1 General operating instructions O Operate the valve within the pressure Vs temperature range The valve can be damaged by operating beyond the allowable range O Select a valve material that is compatible with the media refer to CHEMICAL RESISTANCE ON ASAHI AV VALVE Some chemicals may damage incompatible valve materials O Do not use the valve to fluid containing slurry The valve will not operate properly O Do notuse the valve on condition that fluid has crystallized The valve will not operate properly O Do not step on the valve or apply excessive weight on valve It can be damaged Do not exert excessive force in closing the valve O Make sure to consult a waste treatment dealer to dispose of the valves Poisonous
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