INSTRUCTION MANUAL
Contents
1. c ccceceeee esse ee eeeee es 6 6 1 2 Input the Correct Password ecececeeeeeeeeeeeeeeeeeees 8 6 2 Set the Work Mode c cceceeecee ee ee ee eee ee ea teense eeeeeaeeeeenes 8 6 3 Set the New Password cccceeeceeee ee eeeeeeeeeeeeeeeeeeeeees 9 VI Temperature Calibration ccc cece cence eee eceeeeeee ee eeeeeeeaeees 10 7 1 Temperature Calibration of Analog type 0 eceeeeee ees 10 7 2 Temperature Calibration of Digit type eeeeeeee es 10 Vil Use and Maintenance of the Tip ccecceceeeeeeeeeeeeeeeeeeeeeaes 11 8 1 Select a Correct Tip 0 cccccceeceeeeee ee eee cece sees ease eeeeeeeaeaenes 11 8 2 Use of the Tip 0 cece cecccececec eee ee eee eeee ease ease eeeeeeeenneees 11 8 3 Maintenance of the Tip eceeeeecee eee ee eens tees ee eaeteeeeees 12 IX Error Messages only for digit type ccccceceeeeeeeeeeeeeeeeees 14 X Check and Replace the Soldering Iron c eceeeeeeeeeeeeeeeees 14 10 1 Check the Soldering Iron ccccecec cece ee eeeeeeeeeeeeeees 14 10 2 Disassembly the Iron Handle 0 0ccccceeeeeeeeeeeeeeeees 15 10 3 Measure the Resistance before Replacing 000 15 10 4 Measure the Resistance after Replacing 0ceeeeeee 16 MD STDS cote san ste E Sot od ol ead Reed Met ea a E a oat Gad a alt ho2. only for digit type NOTE The initial password is 000 Enter the initial password or the correct password if changed to the parameter setting state 6 1 Enter the Parameter Setting State by Inputting Password 6 1 1 Enter the Password Setting State 1 Press the A amp Y buttons simultaneously after the unit is turned off Then turn it on 2 Loosen the A amp Y buttons when the window displays C this is the parameter setting state Page 7 2 Cleaning The remnant flux during soldering process will form oxides and carbides which will cause damage to the tip soldering difference and thermal recovery decreasing Clean the tips regularly with the cleaning sponge Remove the oxides and carbides once a week if using the soldering station continuously to protect the tip 3 When not in use When the work is finished don t leave the soldering station at high temperature for long time Or the flux in the tip will turn to oxides and carbides which will reduce the heat conductivity of the tip largely 4 After use Wipe the tip and coat it with fresh solder This will protect the tip from oxidation 8 3 Maintenance of the Tip 1 Inspect and Clean the Tip Z CAUTION Never file the tip to remove oxide 1 Set the temperature at 250 C 2 When the temperature is stable clean the tip with the cleaning sponge and check the condition of it 3 Coat the tip with solder if there is
3. the Soldering Station 5 1 Temperature Setting of Analog type 1 Set the temperature by revolving the temperature controlling knob 2 When the temperature reaches to the set temperature the light will flash it means the temperature is stable and soldering work can be done NOTE Put the handle on the iron holder when the work is finished Page 5 6 Extend tip life by switch the system off when not in use 7 Don t apply pressure to the tip More pressure does not equal more heat To improve heat transfer use solder to form a thermal bridge between the tip and the solder joint IX Error messages only for digit type Various error messages will be displayed when there is something wrong with the unit Sensor error If there is a failure in the sensor or anywhere in the S E sensor circuit S E will be displayed and power to the soldering iron will be cut off Heater error If power cannot be sent to the soldering iron the H E display window will show H E This indicates the possibility of a heater malfunction X Check and Replace the Soldering Iron When there is something wrong with the soldering iron you can check and test it If it is broken replace the broken element 10 1 Check the Soldering Iron 1 Pull out the plug and measure the resistance value between the pins of the connecting plug when the heating element cooling down to the room temperature 2 Ifthe values of a and b are diff
4. 2 series thermometer Specifications and design subject above may be changed without notice Page 3 Page 16 a Between pins 4 amp 5 Heating Element 3 4 2 Normal a b Between pins 1 amp 2 Sensor 43 58 Q Normal C Between pins 3 amp Tip Under 2 Q Paoro 10 2 Disassembling the Iron Handle 1 Turn the nut counterclockwise and remove out the tip enclosure and the tip Turn the nipple counterclockwise and remove it from the iron 3 Pull both the heating element and the cord assembly D out of the handle Towards the tip of the iron 4 Pull out the spring from the D type NOTE Do not use metal tools such as pliers to remove tip or Tip enclosure from the handle 10 3 Measure the Resistance before Replacing NOTE Measure the resistance when the heating element is at room temperature 1 Resistance value of heating element Red is 3 4 2 ceramic heater 2 Resistance value of sensor Blue is 43 58 ceramic heater Page 15 Ill Characteristics 1 Temperature rises and recovers rapidly suitable for lead free soldering 2 For analog type soldering station temperature adjusting and calibration is easy For displaying type soldering station microcomputer display and can select working mode and favorite working temperature With digital temperature calibration and parameters locked by password operation and management are convenient 4 Ceramic he
5. Lead Free Soldering Station INSTRUCTION MANUAL Thank you for purchasing the unit It is designed for lead free soldering Please read this manual carefully before using and keep it for future reference I2Satety INStructhoniwisev fen soegee scare reel teat see on ian bo ak Sales tack Fated 1 M SPeGification sic venecathoidteg te Gt Boke is Tea eee aa r aE EREE NEEN 3 Uk CHARACtEFISTICS egretta hana bonded gedagh ca yh wed eaa O Onea E 4 IV Use of Iron Holder and Handle 0cceceeeeceeeeeeeeeeeeeaeeeeeeees 4 4 1 Iron Holder and Sponge ccecececeeeeeeeeeeeeeeeeeeeeeeeeees 4 4 2 CONECO aiin oe s5 cba apes ba ered Udine ee onthe dae da Sega Sede Ft 5 V Operation of the Soldering Iron cccceececee eee eeeeeteeeeeeeneees 5 5 1 Temperature Setting of Analog type sceeeeee eset seen ees 5 5 2 Temperature Setting of Digit type cc ceeeeeeeeeeeeeeee tees 6 5 2 1 Rapid Setting Temperature of Digit type 6 5 2 2 One Favorite Temperature Setting cceeeeeee es 6 5 2 3 Turn on off the SOUNG ccceeeeeeeeeeeeeeeeeeeeeeeeeaeeees 7 5 2 4 Check the Setting Temperature 0 ccceeeeeeeeee eens 7 VI Parameter Setting only for digit type ccceceeeeeeeeeeeeee es 7 6 1 Into the Parameter Setting by Inputting Password 7 6 1 1 Into the Password Setting
6. a Me ag 17 TABLE OF CONTENTS Safety Instruction Z AWARNING In this instruction manual Warning Caution and Note are defined as followings Z WARNING Misuse may potentially cause death or serious injury to the user Z CAUTION Misuse may potentially cause injury to the user or physical damage to the objects involved For your own safety be sure to comply with these precautions NOTE A Note indicates a procedure or point that is important to the process being described Z CAUTION When the power is on the tip temperature is very high Follow the precautions strictly as mishandling may cause burn or fire Do not use the unit for other applications Do not touch the metallic parts near the tip Do not use the product near flammable items Inform other people in working area that the temperature of this unit could be very high during the work Power the unit off when the work is finished to avoid danger Power off the unit and wait till the temperature cools down to room temperature when replace or install the parts To prevent damage to the unit and ensure a safe working environment be sure to comply with the following precautions Only use this unit with rated voltage and frequency refer to the trademark back of equipment If there s any damage to the unit stop using it Page 1 This machine is equipped with a 3 wires grounding plug and must be plugged into a 3 terminal grou
7. ater with long lifetime Various types of tips available easy operation 6 Light handle assembly comfortable for use IV Use of Iron Holder and Handle ZACAUTION Please check whether the power voltage is in accordance with rated voltage in the nameplate before operation 4 1 Iron Holder and Sponge Z CAUTION The sponge is compressed It will swell when moistened with water Before using the unit moisten the sponge with the water and squeeze it dry Failure to do so may result in damage to the soldering tip Ifthe sponge becomes dry during working add appropriate water 1 Dampen the small cleaning sponge with water and then squeeze it dry Place the small sponge in groove of the iron holder base Add a little water to iron holder The small sponge will absorb water to keep the large sponge around it wet at all times 4 Dampen the large cleaning sponge and place it on the iron holder base Page 4 Iron Receptacle Large Cleaning Sponge Small Cleaning Spange Cord Assembly Iron Holder Base 4 2 Connection Z CAUTION Be sure to turn off the power switch before connecting or disconnecting the unit Failure to do so may damage it 1 Connect the plug of the handle cord to the socket of the unit Take notice the inserting position of the connector 2 Place the soldering iron handle in the iron holder 3 Insert the power plug into grounded power socket Turn on the power switch of unit V Operation of
8. black oxide around it then clean it with sponge Repeat until the black oxide is completely removed Then coat the tip with solder again This will protect the tip from oxidation and prolong lifetime of it 4 Ifthe tip is deformed or heavily corroded replace a new one 4 When the 100 s digit starts to flash select the value according to the reading of Page 12 663699 the thermometer and then click button to confirm it Input the 10 s digit and 1 s digit as the method after that click button Here the calibration operation has been finished If temperature is successful the window will display TH and then return to the work state 5 Repeat the above steps if there s any difference between the thermometer and soldering station NOTE If locked by password it will not be able to calibrate the temperature and it must input the right password Vill Use and Maintenance of the Tip 8 1 Select a Correct Tip 1 A tip which can contact surface of the soldering joint effectively will conduct heat effectively 2 Select a tip which can conduct heat to the solder joint quickly and effectively A short tip can control the process more precise and a long or and angled tip will be more suitable for components intensive PCBs Correct Too Light Too Heavy 8 2 Use of the Tip 1 Tip temperature High temperature will shorten lifetime of the soldering tip Choose a low and suitable solde
9. dized and prolong the lifetime of it 2 Choose a low and suitable temperature and it will protect the tip from being oxidized 3 Use fine point tips only when necessary The plating on fine precision tips is less durable than the plating on blunter tips 4 Do not use the tip as a prying tool Bending the tip will cause the plating to crack shortening tip life Page 13 5 Use the minimum activation flux necessary to do the job Higher activation flux is more corrosive to the tip plating 5 2 Temperature amp Sound Setting of Digit type Z CAUTION e Enter the correct password to set the temperature real time If the password is incorrect temperature setting and calibration cannot be done e If the unit is powered off during temperature setting process the value will not be saved 5 2 1 Rapid Setting Temperature of Digit type Raise Temperature Click A button the temperature will rise 1 C the window will display the current setting temperature If press the A button for at least 1s the setting temperature will rise rapidly Loose the A button when the value is up to the required temperature Reduce Temperature Click Y button and then the temperature will drop 1 C and the window will display the current setting temperature If pressing Y button not loosely at least 1s the setting temperature will drop rapidly Loose the Y button when the value is down to the required temperatu
10. erent from the values in the following table replace the heating element or sensor or cord assembly Refer to the following steps 3 Ifthe value of c is over the below value remove lightly the oxidation in the joint part of the tip and the heat element with sandpaper or steel wool Page 14 2 Why a de tinned tip fails to work A de tinned tip is one which cannot wet with solder This exposes the plating to oxidation and degrades the heat transfer efficiency of the tip The de tinning is caused by 1 Failure to keep the tip covered with fresh solder while not in use 2 High tip temperatures 3 Insufficient melting in soldering operations 4 Wiping the tip on dirty or dry sponges and rags Always use a clean wet industrial grade sulfur free sponge 5 Impurities in the solder iron plating or on the surfaces to be soldered 3 To restore a de tinned tip 1 Remove the tip form the solder handle and allow the tip to cool down 2 Remove scale and oxides from the timed area of the tip with 80 grit abrasive polyurethane foam stock or a 100 grit emery cloth 3 Wrap rosin core solder 0 8mm diameter or larger around the newly exposed iron surface insert the tip into the handle and turn on the power switch NOTE The de tinned tips are preventable by proper daily care 4 Extending tip life 1 Coat the soldering tip with solder before and after using each time This can prevent the tip from being oxi
11. nded socket Do not modify plug or use an ungrounded power socket If an extension cord is necessary use only a 3 wire extension cord that provides grounding Do not use the unit for other applications except soldering Do not rap soldering iron against the workbench to shake off residual solder otherwise the iron will be damaged by shocks Do not modify the unit by yourselves Only use the original replacement parts Keep the unit dry Don t use or disconnect the unit with wet hands The soldering process will produce smoke so make sure the area is well ventilated While using the unit don t do anything which may cause bodily harm or physical damage Children don t know the danger of electrical appliances Keep it away from children Page 2 Il Specification XI TIPS Analog type Digit type Displaying Type Analog Digital Temperature Displaying LCD Temperature Range 200 C 450 C 100 C 450 C Decide by working mode J Power 220V AC LEW T 244 Power Consumption 80W Ae a 3 S aore Ambient Temperature Max 40 C z sa z ai z F Temperature Stability 2 C stationary air no load Tip to Ground Resistance lt 20 Tip to Ground Potential lt 2mv i iS Handle Cord 1 2m Length can be customized as per requirements 2 5 ram Fa s Dimension 83 W X 125 H X 140 D mm E SRG Q i handle VASEG S 3 The tip s temperature is measured by 191 19
12. oldering tip is replaced Recommend using the191 or 192 series thermometer to measure the temperature of the tip 7 1 Temperature Calibration of Analog type For analog type soldering station the calibrating method is as following l 2 Set the temperature at a certain value for example 350 C When the temperature is stable take out the stopple in the CAL hole measure the temperature of the tip with the thermometer write down the value Use a or type screwdriver to adjust the screw in the CAL hole until the thermometer shows the station s set temperature 350 C Temperature will increase if the screw is turned clockwise and will decrease if it is turned counter clockwise Repeat the above steps if there s any difference between the thermometer and soldering station When the calibration is finished put the stopple back to the CAL hole 7 2 Temperature Calibration of Digit type For digit type soldering station it uses digital calibration The calibrating method is as following l 2 Set the temperature at a certain value for example 350 C When the temperature is stable measure the tip s temperature with a thermometer and write down the value Press the A amp Y buttons simultaneously press the button until the window displays CAL to enter the calibrating temperature mode Page 10
13. re 5 2 2 One Favorite Temperature Setting 66399 1 In the working state press the button twice the window will display one temperature this is the favorite temperature setting state and three favorite temperatures can be set here 2 After entering the favorite temperature setting state click the button the three favorite temperatures can be selected as requirements 3 If the three favorite temperatures need to be changed click the A or Y button to set The setting method can refer 5 2 1 Page 6 Press the button until the window displays BF it means the temperature is set and saved successfully 4 Temperature cannot be set in password locking state but the three favorite temperatures can be selected freely After entering the favorite temperature 66399 setting state press the and select the one favorite temperature you need 5 2 3 Turn On Off the Sound In the working state press the A and Y buttons simultaneously and keep about 3s The sound will be turned on if the window displays ON and will be off if the window displays OFF 5 2 4 Check the Setting Temperature Click the button if you want to check the setting temperature during work the window will display the current setting temperature Click the button again to enter the favorite temperature setting state refer to 5 2 2 VI Parameters Setting
14. ring temperature if possible With the excellent thermal recovery it can ensure a sufficient and effective soldering event at low temperature to protect sensitive components from damage Page 11 6 1 2 Input the Correct Password NOTE There are twice chances to input password if the password of first time inputting is wrong If the inputting password is wrong for the two times it cannot come into the parameter setting namely it cannot set the work mode and new password 1 After entering the parameter setting mode the window will display the 100 s digit will flash initial password can be inputted 2 Input password Click the 4 or w button to input the 100 s digit and then click the button when displaying the selected value of 100 s digit After that it comes into 10 s digit input The inputting methods of the 10 s digit and 1 s digit are same with the 100 s digit 3 If the inputting password is wrong for the first time it comes into the 73 password inputting interface again and the window displays Input the password again as the step 2 4 If the inputting passwords both are wrong it cannot come into the parameter setting and return to the work state directly 5 If the inputting password is right it comes into the parameter setting firstly work mode setting interface 6 2 Set the Work Mode 1 Ifthe input password is correct it comes into the work mode se
15. tting and the window displays the current work mode such as the following picture mean Es TDT Page 8 Click the 4 or wv button to select the work mode and the work mode changing sequence is as following 2 After selecting the work mode click the Teme Work Mode Table Work Mode Temperature Range 100 C 350 C 1 100 C 400 C 2 100 C 450 C 66399 button into the new password setting 6 3 Set the New Password l Once into the new password setting the window displays After that click the A or Y button the 100 s digit is bright At the time click the A or Y button to select the 100 s digit and then click the button when displaying the selected value of 100 s digit After that it comes into 10 s digit set The setting methods of the 10 s digit and 1 s digit are same with the 100 s digit pg a i Oe ng EE If the setting passwords are not same with each other the window displays Err which means the password setting is not successfully and return to the work state directly If the setting passwords are same with each other the window displays TH gt which means the password setting is successfully and then into the work state directly Page 9 Vil Temperature Calibration NOTE The temperature of the unit should be recalibrated every time if the handle heating element or s
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