Sportster User`s Manual - VER 03
Contents
1. P N PR000562. In such cases to restart control system turn Main Key Switch OFF and ON again Battery Status Indicator The Battery Status Indicator 1 located on top of the Headlight Housing shows you the remaining capacity of the batteries When the indicator shows that mid half capacity remains recharge batteries as soon as possible When the indicator points that to first or second segment on the left there are only about 5 km 3 miles to go Fault Indicator When the green light of the Fault indicator 2 is lit the vehicle is ready When the Fault Indicator 2 is Green Red Flashing the Vehicle is in Fault condition or the brake manual lever is released The Flashing Code can be Decoded by technician Forward Reverse Selector The Forward Reverse Selector 14 is located on the handlebar Select the desired direction as marked In reverse mode a warning buzzer sounds automatically in certain models only and subject to local ordinances Warning Do not change Selector position while the SPORTSTER is in motion Speed Range Selector The Speed Range Selector 16 is located on the left side of the Headlight Housing It has two positions e Mark 1 lower position Low speed up to 6 km h 3 1 mph e Mark 2 upper position High speed 10 km h 6 2 mph Do not shift the selector while the SPORTSTER is in motion Note When driving the SPORTSTER inside a building or in a crowded area use only p
3. Manual it is imperative that you read carefully all chapters of this Manual before operating the SPORTSTER It is also advisable to refresh your memory by re reading this Manual periodically Use gel dry batteries only 2 Get acquainted with the SPORTSTER and its operational features before driving it 3 Drive slowly Place Speed Selector in position 1 until you get used to the SPORTSTER to its various functions safety features and to its braking capabilities and limitations 4 Watch carefully for pedestrians and drive your SPORTSTER accordingly In crowded areas always drive with the Speed Selector at Low Speed position 1 5 Drive only where permitted according to all applicable local laws and local ordinances 6 Never remove any of the SPORTSTER safety parts like Antitip Device Fenders or Emergency Brake lever 7 DO NOT turn the Main Key Switch to OFF position while in motion this may cause abrupt and excessive deceleration which in turn may cause injury to the user and damage to the SPORTSTER 8 Do not release the Manual Release Lever of the Electromagnetic Brake when the SPORTSTER is on a slope 9 Theload in the Rear Basket should not exceed 20 kg 44 Ibs 10 The SPORTSTER is designed and built to carry ONE person only on the Single Seat model Never operate it with an additional person on board not even a child Ask your dealer about carrying two persons on the Double Seat model 11 Do not change the Speed S
4. SPORTSTER Seat is equipped with folding armrests 1 as in the Single Seat model and can be tilted to make service more accessible It can also be supplied with a Canopy 10 for protection from sun and light rain Fuses 5 5A Main Fuses 2x40A or 70 80A Semi Automatic 5B Light Fuse 3A Semi Automatic 5C Charging Fuse 15A Semi Automatic Lever 7 direction to ease the driver s access to the Seat Rear Basket 8 For carrying parcels and personal effects Maximum load Optional for Single 20 kg 44 Ibs Seat model and standard for Double Seat model rear side of the main lamp and of the back of rear tray Manual Release Located under the seat at the rear right of the Lever of SPORTSTER the Electromagnetic Brake Manual Electromagnetic Release Lever allows free movement of the Brake 11 SPORTSTER To release simply pull the brake lever as shown in the near label To engage the brake push lever opposite When lever is released the vehicle can not be operated TECHNICAL SPECIFICATIONS Single Seat XXL Seat 65 cm Wide Seat 79 cm Units Metric USA Metric USA Metric USA Dimensions Length without rear basket 150 cm 59 170 cm 67 170 cm 67 with rear basket 175cm 69 Height for transport handles seat and front 77 cm 30 5 77 cm 30 5 77 cm 30 5 wheel removed Total without batteries 75 kg 165 Ibs 90 kg 198 Ibs 90 kg 198 lbs Total with batteries 115 125 kg 254 276 lbs 130 140 kg 287 309 lbs 1
5. 2 ADJUSTMENT amp OPERATING INSTRUCTIONS 10 CHAPTER 3 MAINTENANCE ita ht e dax delta iiaa 17 CHAPTER 4 CHARGING eoe n eere eee 20 CHAPTER 5 TROUBLESHOOTING AND FAULT REPAIR det 21 CHAPTER 6 EMI WARNING et ne tide ert Hie 23 CHAPTER 1 OVERVIEW OF THE SPORTSTER SE Main features Congratulations on choosing the SPORTSTER as your electrically powered vehicle The SPORTSTER is easy to operate The relatively large wheels enable driving on unpaved roads over rough terrain and to overcome obstacles as high as 4 10 cm The SPORTSTER can climb slopes up to 21 Single 18 Double The braking system stops the SPORTSTER smoothly and a short distance after the Operating Lever is released A standard hand brake is also provided for backup The Seat is spacious comfortable and can be rotated for easy access standard Seats All controls are conveniently located and are simple to operate Under normal conditions the SPORTSTER can travel approximately 40 km 25 miles before the batteries require recharge The SPORTSTER SE is developed to use dry or gel batteries only The SPORTSTER SE Series includes Model SE Single Seat XXL Seat 65 cm Wide Seat 79 cm Please see Figure No 1 for detailed specifications SAFETY INSTRUCTIONS 1 Please note and strictly adhere to the following Safety Instructions Additional Warnings and Notices are printed in this User s
6. 30 140 kg 287 309 lbs Speed Forward rel selector position No 2 10 km h 6 2 mp h 10 km h ha Forward Speed selector position No 1 37 Lime 6 km h 37 meh Reese i O ability Obstacles Tires Front tire size IF pe A pre IF pneumatic Reartiressize o o ooo Teew ewr a Pressured psi asi 2733psi Gel dry batteries only 60 70 Ah 2x12 V 60 70 Ah 2x12 V 60 70Ah 2x12 V Travel Fully charged batteries level surface driver 40 45 km 25 0 miles 40 45 km 25 0 miles 40 45 km 25 0 distance 75 kg 165 Ibs miles All technical specifications are subject to change without prior notice All dimensions are in round figures 3 Dimensions and weight do not include SPORTSTER Canopy Subject to Local ordinance the maximum speed can be changed by the manufacturer i e 12km h 7 5 mp h or 15 km h 9 3 mp h Deep cycle batteries Consult your dealer for other sizes CHAPTER 2 ADJUSTMENT amp OPERATING INSTRUCTIONS Reference numbers refer to the figures at the bottom of each page Adjusting the Adjust angles and height of both handlebars as Handlebars follows e Release the Handlebars secure screws 1 which secures the handlebars in place e Adjust the height and angle of your handlebars by turning while raising or lowering the handlebars e Tighten handlebars at the desired height and direction secure the Handlebars secure screws 1 Adjusting the Hand The hand br
7. SPORTSTER SE B AFIKIM ELECTRIC VEHICLES KIBBUTZ AFIKIM 15148 ISRAEL TEL 972 4 6754814 FAX 972 4 6751456 e mail mainbox Qafiscooters com websites www afiscooters com WARNING Electromagnetic Interference EMI can cause powered vehicles to behave erratically which could be dangerous to the user For your safety and protection it is IMPERATIVE that you take time to read Chapter 6 EMI WARNING before operating the SPORTSTER WARNING Read the User s Manual carefully before operating the SPORTSTER If you do not fully understand any part of this Manual please contact your dealer or any of our Service Centers as injury or damage may occur from misuse Serial Number and Manufacturer s data are fixed to the back side of the Headlight Housing subject to change as per local ordinances P N PR00056 Date December 2005 Edition 01 Revision 05 Products SE Single Seat SE XXL Seat 65 cm SE Wide Seat 79 cm Q word fil es HANDASA BIGGER SEUSEREN SE USER MANUAL VER 05 DOC CE CERTIFICATION The Afikim Electric Vehicles Ref Registration Number with the Competent Authority UK is CA 000292 Our Authorized Representative with the Competent Authorities is MEDES LTD POB 231 Stanmore Middlesex HA7 4YA England TEL FAX 0044 1 954 9964 CONTENTS SAFETY INSTRUCTIONS ti i cit dear e tiling Mie IRR ras 6 CHAPTER 1 GENERAL DESCRIPTION OF THE SPORTSTER CHAPTER
8. Symptom SPORTSTER does not move when squeezing the Operating Lever Intermittent drive RIGHT or LEFT turn signal light is inoperative Headlight and or rear light are not lit e Main Key Switch is in OFF position e Charging Plug is installed in Charging Socket e The Mechanical Release Lever of the Electromagnetic Brake is pushed Forward e Control system failure e Battery capacity low e Failed connections e Faulty battery e Blown light fuse or popped out Figure 1 e Burnt out bulb e Blown light fuse or popped out Figure 1 e Burnt out bulb e Turn the key to ON position e Disconnect the Charging Plug from the SPORTSTER e Pull out the Lever Backward e Call for technical support e Charge batteries for at least 18 hours e Remove Gray Cover and check the battery cables connection In case of corrosion of the terminals clean the terminals with a damp clean cloth e If after recharge the red lamps are still ON the battery may be faulty For replacement contact our dealer e Replace light fuse or reset fuse if automatic see Figure 1 e Replace bulb e Replace light fuse or reset fuse if automatic see Figure 1 e Replace Headlight bulb CHAPTER 6 EMI WARNING All types of electrically powered vehicles such as powered wheelchairs and motorized scooters in this text all types will be referred to as powered vehicles may be susceptible to elec
9. ake cable mechanism can be adjusted Brake by any authorized serviceman dealer or by any professional authorized to adjust hand brakes mounted on bicycles or motorcycles The Hand Brake is part of your safety system DO NOT adjust the Hand Brake by yourself get professional assistance Note handbrake may be also assembled on the right handlebar Seating into the Before driving the SPORTSTER make sure that the SPORTSTER Charging Plug is disconnected from the Charging Socket 3 Note While the Charging Plug is inserted in the Charging Socket the unit cannot be operated Lift the Lever 4 upward rotate the Seat 5 and raise the Armrest 2 to give you easy access to the Seat Key Switch e The SPORTSTER has a Main Key Switch 9 located on the right side of the Headlight Housing The Main Key Switch has two positions e OFF The SPORTSTER cannot be driven and the Electromagnetic Brake is locked ON Power is supplied to the SPORTSTER The Electromagnetic Brake releases automatically when the Operating Lever is squeezed To operate the SPORTSTER insert the key into the Main Key Switch and turn it to ON clockwise The switch will remain in this position and the green 2 light will be lit Automatic Shut Off When Key Switch is at ON position after a few minutes about 20 minutes without using the Operating Lever the control system will be shut off automatically to save battery energy
10. e lists all probable causes for the relevant symptom The probable causes are listed logically by order of probability the first one is the most probable Remedy lists the action to be taken to solve the problem The appropriate remedy appears opposite each probable cause These remedies should solve the problem if not continue down the list to the next cause remedy Remember you may contact your dealer at any time for further professional support No Symptom Probable Causes 1 Flat tire and unstable e Low air pressure e Pump to normal driving pressure e Puncture e Repair the punctured tire The Service LED e Manual Release Lever e Pull Lever Backwards Flashed and the vehicle pushed forward does not move e Controller Coded Fault e Ask for technical assistance The Service LED Flashed e Electric column is at up e Lower column position and the vehicle moves only at low speed Manual Mechanical e Loose hand brake e Brake Cable needs to be Brake Lever is fully mechanism tighten pressed but the vehicle Ask your technician to tight does not stop the Brake Cable The Key Switch is e Main fuse popped out e Reset fuse turned to ON Note Do not reset fuse clockwise but the more than twice If the ON light does not symptom recurs after come on resetting the second time call the authorized dealer for further technical support TROUBLESHOOTING AND FAULT REPAIR Cont
11. elector position while driving 12 NEVER use the SPORTSTER for climbing up or riding down stairs 13 If for any reason the SPORTSTER does not stop when you release the Operating Lever immediately use the Hand Brake to stop the SPORTSTER and turn the Main Key Switch to OFF Contact your dealer immediately 14 NEVER use a hose for cleaning This may severely damage the power and electronic components Use only a damp cloth and mild detergent WARNING Special care must be taken to prevent children from operating the SPORTSTER GENERAL DESCRIPTION OF THE SPORTSTER SE Note The numbers in parentheses refer to the parts illustrated on Figure 1 Handlebars 2 There are two separate and independently adjustable handlebars one of which houses the controls for the SPORTSTER Your SPORTSTER is delivered to you with right hand controls Left hands controls can be ordered through your dealer NOTE On the Double Seat model the left handlebar is shorter to allow for easier steering by the driver with 2 people on board For a single user two handlebars of the same length can be supplied Ask your dealer Headlight 3 ee eee eee Socket 4 batteries charging Seat 6 The Single SPORTSTER Seat is equipped with folding armrests 1 to allow convenient access to the Seat The Seat itself can be rotated The upholstery may be removed for cleaning A deluxe orthopedic adjustable Seat is also available Ask your dealer The Double
12. er at the center Make sure the plug is fully inserted into the socket 2 Plug the power cord of the charger into a wall outlet 3 When charging is completed and you are ready to go unplug the charger from the wall outlet and remove the charger plug from the SPORTSTER 4 In ideal storage conditions batteries which were charged to full capacity and were not used should be recharged every 6 months 5 If you are planning not to use your SPORTSTER for an extended period of time we recommend charging it for two days and then disconnecting the batteries 6 If you have not used your SPORTSTER for an extended period of time charge the batteries for at least 24 hours before driving e Note There is NO need to disconnect the Charging Plug promptly after the charging is complete e However DO NOT leave the Charger connected to the batteries FOR MORE THAN TWO WEEKS e As long as the Charging Plug is in the Charger Socket the electronic control of the SPORTSTER automatically cuts all power to the motor and the SPORTSTER cannot be driven Wall Socket X Power Cord f U and Plug QA Q CHAPTER 5 TROUBLESHOOTING AND FAULT REPAIR The following table provides troubleshooting and repair instructions for symptoms encountered when operating the SPORTSTER It presents the best ways to handle the faults The table contains three columns The Symptom describes the functional problem that results from the fault Probable Caus
13. io HAM transmitters two way radios and cellular phones can affect powered vehicles Following the warnings listed below should reduce the chance of unintended brake release or powered vehicle movement which could result in serious injury 1 Do not operate hand held transceivers transmitters receivers such as citizen band CB radios or turn ON personal communication devices such as cellular phones while the powered vehicle is ON 2 Be aware of nearby transmitters such as radio or TV stations and try to avoid coming close to them 3 On appearance of unintended movements or brake release occurrences switch the powered vehicle OFF as soon as it is safe 4 Be aware that adding accessories or components or modifying the powered vehicle may make it more susceptible to EMI Note there is no easy way to evaluate their effect on the overall immunity level of the powered vehicle 5 Please report to us all incidents of unintended movement or brake release and note whether there is a source of EMI nearby Important information 1 10 volts per meter V m is a generally achievable and useful immunity level against EMI as of May 1994 The higher the level the greater the protection 2 This product as delivered to you has an immunity level of 20 V m CA o AFIKIM ELECTRIC VEHICLES KIBBUTZ AFIKIM 15148 ISRAEL Tel 972 4 6754814 Fax 972 4 6751456 E Mail mainbox afiscooters com www afiscooters com Distributed by
14. olice transceivers cellular telephones and other personal communication devices NOTE some cellular telephones and similar devices transmit signals while they are ON even when not being used 2 Medium range mobile transceivers Such as those used in police cars fire trucks ambulances and taxis These usually have the antenna mounted on the outside of the vehicle 3 Long range transmitters and transceivers such as commercial broadcast transmitters Radio and TV broadcast antenna towers and amateur HAM radios NOTE Other types of hand held devices such as cordless phones laptop computers AM FM radios TV sets CD players cassette players and small appliances such as electric shavers and hair dryers as far as we know are not likely to cause EMI problems to your powered vehicle Powered Vehicle Electromagnetic Interference EMI Because EM energy rapidly becomes more intense as one moves closer to the transmitting antenna the EM field from hand held radio wave sources transceivers are of special concern It is possible to unintentionally bring high levels of EM energy close to the powered vehicle s control system while using these devices This can affect powered vehicle movement and braking Therefore the warnings listed below are recommended to prevent possible interference with the control system of the powered vehicle WARNINGS Electromagnetic interference EMI from sources such as radio and TV stations amateur rad
15. osition 1 Low speed Operating Lever red To start driving squeeze the Operating Lever 18 gently until you and Manual Hand reach the desired speed Brake The speed is directly proportional to the deflection of this Lever To stop release the Operating Lever 18 The SPORTSTER will stop gradually Additionally emergency braking is possible using the Manual Hand Brake 17 Note Hand Brake is usually assembled on the Left Handle Bar but sometime it is assembled on the Right side Signaling Before turning shift the Turn Signal Switch 19 on the Handlebar to the desired direction left for left right for right This will activate blinking lights on the rear fenders A warning buzzer also sounds in Horn Buzzer in certain models Push Button 20 activates a buzzer only The buzzer sounds automatically under the following conditions subject to change where prohibited by law 1 When reversing 2 When operating the Turn Signal Switch Right or Left 3 When the Emergency Electromagnetic Brake Lever is operated Headlight Switch Turn on the Headlight 24 with Light Switch 23 This switch activates both the Headlight and the Rear Lights 28 Hazard Warning The Hazard Button 20 operates all flashing lights on the SPORTSTER Pushing the button once turns the lights ON A second push turns them OFF Parking After stopping turn the Main Key Switch to OFF and remove the key The lights will
16. the Batteries Cover 33 Double Seat Model Batteries Checking Water Level Release the lock lever 37 under the Seat and tilt Seat 36 back about 70 degrees until it is almost standing on the rear part of the frame Remove the Batteries Cover 33 as described above for Single Seat Model Replacement of the Batteries Cover is done in reverse order Tilt Seat back and mount on Seat Shaft Every two months check the water level in both batteries Note Failure to maintain water level in the batteries will cause damage and void the manufacturer s warranty Remove the Batteries Cover Open the strap holding the batteries in place and check the water level in each of the battery cells Normal water level is approximately 6 mm 1 4 above the plates If the water level is lower add distilled water Note use ONLY distilled water Correct air pressure in the tires is essential for optimal steering and stability of the SPORTSTER Check air pressure every two weeks Inflate to the proper air pressure 27 33 psi Solid tires optional should be checked visually and replaced if excessive wear or damage is noticed CHAPTER 4 CHARGING Read Charger s manual before using the charger Warning If you use a different charger ask your dealer for instructions CHARGING BATTERIES See figure 3 1 Insert the Charging Plug 2 into the Charging Socket 3 located on the Panel at the front of the Batteries Cov
17. tromagnetic interference EMI This is interfering electromagnetic energy EM emitted from sources such as radio and TV stations amateur radio HAM transmitters two way radios and cellular phones The interference from radio wave sources can cause the powered vehicle to release its brakes move by itself or move in unintended direction It can also damage the powered vehicle s control system The intensity of the interfering EM energy can be measured in volts per meter V m Each powered vehicle can resist EMI up to a certain intensity This is called its immunity level The higher the immunity level the greater the protection At this time current technology is capable of achieving immunity level which would provide useful protection from the more common sources of radiated EMI This vehicle as shipped with no further modification has an immunity level of 10 V m There are a number of sources of relatively intense electromagnetic fields in everyday environment Some of these sources are obvious and easy to avoid Others are not apparent and exposure is unavoidable However we believe that by following the warning listed below your risk of EMI will be minimized The sources of radiated EMI can be broadly classified into three types 1 Hand held portable transceivers transmitters receivers with the antenna mounted directly on the transmitting unit Examples include citizen band CB radios walkie talkies security fire and p
18. turn OFF The Electromagnetic Brake is engaged locked Notes The Electromagnetic Brake is automatically locked whenever the Operating Lever is released and after the SPORTSTER stops completely CHAPTER 3 MAINTENANCE Note The numbers in parentheses refer to the parts illustrated in figure 2 Although the SPORTSTER requires minimal maintenance do not neglect it When servicing the SPORTSTER make sure that it stands on a level surface and that the key is not inserted In addition lock the Hand Brake Periodic Maintenance No Type of Service Check Check water level in the batteries Add Bimonthly or as water as needed per Lead acid batteries only manufacturer s instructions Check air pressure in all tires Every two weeks Note To check the batteries the Batteries Cover located under the Seat must be removed Removing the Remove the Seat 29 hold the backrest at marked position with one Batteries Cover 33 hand and press Lever 30 with the other lifting the seat Single Seat Model up off its pivot Release Batteries Cover 4 securing screws 31 Lift the Batteries Cover until it is released from the Seat Pivot 32 Replacing the The replacement of the Batteries Cover is done in reverse order Batteries Cover 33 MAKE SURE that the Batteries Cover 33 fits onto it s place Secure Single Seat Model with 4 screws 31 Removing the Batteries Cover 33 Double Seat Model Replacing
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