Operating Manual
Contents
1. 25 4 1 SAFETYIINSIIUGID T 25 General UH c 25 4 2 PERSONNEL RESPONSIBLE FOR MAINTENANCE OR REPAIR OPERATIONS 25 4 3 MAINTENANCE corran 26 4 3 1 Maintenance schedlule 26 4 3 2 General 26 4 4 PEPA M T Ut 27 4 5 TECHNICACSUPPOR Lu m 28 Frapar m 28 2 0 28 M 29 User manual Asyview Asyril SA 4 30 Asyview Asyril SA asvril mechatronics Operating Manual Copyright Asyril S A Introduction FO 32 03 118 1 Introduction 1 1 General information This document is the property of Asyril S A it may not be reproduced modified or communicated in whole or in part without our prior written authorisation Asyril S A reserves the right to modify any information contained in this document for reasons related to product improvements without prior notice Before using the product please read this entire document in order to ensure that the product is used correctly However if you encounter difficultie2. Bura 2 8 H2 H1 2 Figure 2 4 Arrangement of the camera lighting Asycube assembly User manual Asyview Asyril SA 12 30 1 Asyview Asyril SA mechatronics Operating Manual Copyright Asyril S A 2 3 Vision performance levels 2 3 1 Different types of lighting For each camera one or more types of lighting can be adopted dark field backlight co axial lighting DOAL or telecentric The figure opposite shows the Dark field Dark field D different types of lighting available 6 For further information on the Backlight possible camera lighting combinations see subsequent chapters Figure 2 5 types of lighting available 2 3 2 Asycube lighting The table below summarises the lighting combinations proposed Lighting Resolution Field of view Integrated DOAL 150 46 x 35 mm On request Asycube Mezzo 52 67 Asycube Forte MK backlight 30 x 25 mm On request Asycube Mezzo 46 x 35 mm On request Asycube Mezzo 52 67 mm Asycube Forte Y Table 2 1 Asycube lighting User manual Asyview Asyril SA 13 30 4 Asyview Asyril SA mechatronics Op VAM O Copyright Asyril S A 2 3 2 1 Effect of each type of lighting The type of lighting chosen may highlight certain specific areas of the part to be observed or detected The table below gives the example of a
3. 1 2 1 General instructions DANGER Check that the power supplies and other cables are disconnected from the unit before performing any maintenance operations DANGER Only qualified personnel trained by Asyril are authorised to use this product DANGER Never unscrew the electric units or protective covers of the system An electric shock may cause serious physical injury Only Asyril SA personnel are authorised to access these parts for maintenance or repair purposes DANGER Never disconnect or connect the system cables without being sure that it is switched off DANGER Modifications to the product are not permitted Unauthorised modifications could lead to a malfunction fire and physical injury etc DANGER In the event of a power outage the product must be stopped Failure to respect this instruction may result in the product restarting accidentally DANGER Do not use the product in an environment in which it may come into contact with water or oil 1 2 1 1 Disposal As soon as the product reaches its end of life please dispose of it as industrial waste NOTE 1 The product must be disposed of in accordance with the standards regulations and laws in force User manual Asyview Asyril SA 6 30 Asyview Asyril SA asvril mechatronics Op VAM O Copyright Asyril S A Introduction FO 32 03 118 1 2 2 Specific instructions 1 2 2 1 Personal Protective Equi
4. 2 Vision Box 3 Vision Box 4 Figure 2 2 Example of Vision Box distribution cameras and Asycube NOTE The operating modes are explained in the user documentation Software and hardware can only be configured by Asyril For further information on wiring the components see chapter 2 4 Electrical interfaces User manual Asyview Asyril SA 10 30 PS Asyview Asyril SA as mechatronics Op erating VAM O Copyright Asyril S A 2 2 General characteristics IMPORTANT Never try to use the product outside its specifications Failure to respect these specifications will invalidate the product warranty 2 2 1 Technical data Component position and v orientation detection subject to conditions Detection of heads or tails V subject to conditions Easy configuration of a new recipe Working distance Depends on installation User manual Asyview Asyril SA 11 30 Asyview Asyril SA asvril Sparta Nantel Copyright Asyril S A 2 2 2 General dimensions 2 2 2 1 Vision PC Characteristic Value Dimensions mm 195 x 90 x 268 W x H x L Figure 2 3 Vision PC 2 2 2 2 Arrangement of camera and Asycube The distances H1 H2 and H3 depend on the configuration chosen in terms of the field of vision and the resolution the components defined and the constraints of the installation These values are sent by Asyril with each order
5. Detection limit In order to define a detection limit associated with the Asyview two situations must be determined A Either you want to locate a precise detail for example to check whether a part is present on the surface of the Asycube or to perform a quality check on the diameter of a hole etc In this case the detail must be greater than 20 pixels in size to achieve quarter pixel localisation accuracy Or you only want to check the presence or absence of a component without actually locating it in this case a size of 10 pixels is sufficient Table 2 5 summarises the minimum size that a part or specific detail must have in order to be able to locate them or detect them accurately Size of part P lt 20 px P gt 20 px pixels Size of detail D 10 px 10 px lt D lt 20 px D gt 20 px pixels Location of part 1 4 px 1 4 px accuracy 1 4 px accuracy 1 4 px accuracy accuracy Table 2 5 Detection limit Detail localisation Detail detection User manual Asyview Asyril SA 16 30 1 Asyview Asyril SA mechatronics Op VAM O Copyright Asyril S A The pixel millimetre conversion depends on the field of view as well as the resolution of the camera The table below provides information about pixel micron conversions Size of sensor Field of view Minimum Minimum size of the size of the detail in detail in microns Table 2 6
6. Minimum size of detectable elements User manual Asyview Asyril SA 17 30 Asyview Asyril SA asvril mechatronics Op VAM O Copyright Asyril S A 2 1 Electrical interfaces GigE w e e Camera eae Supply and synchronisation E Te ES Supply PC Vision Asycube Com Vision Box ichionisation MV DOAL Backliaht svnchronisation ee 2e 4 Communication Asycube _ Figure 2 6 General overview of connections For further information on wiring the components see the Vision Box wiring diagram The customer provides the Vision Box 24 VDC supply The Vision PC is delivered with its own power supply The supply and communication cables can be ordered in different lengths depending on how the machine will be integrated on the customer s premises 1 Any Ethernet cable connecting a camera or Vision PC must be category 6 2 4 1 Vision PC External connection to Vision PC is authorised via a Remote Desktop connection A second port is assigned for communication with the machine s computer All the other ports are configured by Asyril for the Asycube supply systems and cameras depending on the options chosen The table below shows the IP addresses for the ports to be used by the custo
7. mM S 16 2 4 EBSCTRIOCALINTEBEACBS EM Ha UE 18 Y U I P 18 2 4 2 Connection to the Human Machine interface HMI 19 NOW CP COMMC COIN m 20 2 5 MECHANICALINTERFACE 20 2 0 4 VISIOM 20 2 6 ACCESSORIES AND OPTIONAL MODULES LLL 21 21 O c 21 LO QA 21 2 ISI M 22 TRANSPORTATION HANDLING AND INSTALLATIOLNN 23 3 1 PRODUCT PACKAGING TRANSPORTATION AND HANDLING 23 3 2 UNPACKING INSTRUCTIONS r 23 INSTALLATION AND STORAGE ENVIRONMENT cernere nnne nnne 23 3 3 1 Installation 23 3 3 2 Storage 24 User manual Asyril SA 3 30 Asyview Asyril SA asvril mechatronics Op VAM O Copyright Asyril S A Introduction FO 32 03 118 4 MAINTENANCE AND REPAIR
8. 7 5 Flexible Feeding Systems Asyview Operating Manual asyview Asyril AVIEW XXX XX Operating Manual E Articles AVIEW XXX XX XX XX XX XX asvril Introduction experts in mechatronics v1 1 FO 32 03 118 Asyview Asyril SA Operating Manual O Copyright Asyril S A Table of Contents INTRODUCTION u u 5 1 1 GIPNERALINFORMATION u ua 5 1 2 SAFI TYIN IRUGIION u 6 Tl Genera uela RU TT Wu C O M 7 1 9 WARRANTY INFORMATION n stans tense tenes 8 1 4 OTHER MANUALS Llu l aa s 8 DESCRIPTION i RENI 9 2 1 PRODUCT OVERVIEW 9 2 2 GENERAL CHARACTERISTICS tentes entes t stante tents 11 VIN ee eee Oe eee eR ee oe ee ee 11 LIZPZMECUCIBs nE 12 2 3 VISION PERFORMANCE LEVELS nn uri vus fes durs detis quis 13 2 3 1 Different types of lighting 13 GAS eWNe Ecns 13 2 3 3 Control camera 14 MR NI
9. are delivered in poor condition do not sign the receipt and contact Asyril as soon as possible 3 3 Installation and storage environment 3 3 1 Installation environment The Asyview system must be used under the following conditions Work temperature 5 C to 40 C Pay particular attention to dust the system must be used in a clean environment Avoid exposing the AFEED system to direct light radiation that is too intense Failure to respect this instruction may result in poor operation of the vision recognition system Humidity from 3096 to 9596 max without condensation User manual Asyview Asyril SA 23 30 4 Asyview Asyril SA asvril machatronios Op VAM O Copyright Asyril S A Transportation handling and installation FO 32 03 118 IMPORTANT In cases of extreme humidity please note that the performance of the component supply may be impaired In addition for humidity levels below 30 electrostatic forces may disrupt the behaviour of the parts Avoid powerful electromagnetic waves ultraviolet light or other radiation Do not use the product in an area where it may be exposed to water or oil projections 1507 and 1508 type cleanroom applications IMPORTANT The product must not be used in a corrosive gas atmosphere Oxidation may occur resulting in damage to the product 3 3 2 Storage environment The storage environment of the product must be similar to its operating e
10. jewel bearing lit from two different angles backlighting or incident lighting Lighting Incident lighting Areas of the part lit shown in yellow Table 2 2 Effect of types of lighting on Asycube Example of a jewel bearing lit backlighting or incident lighting 2 3 3 Control camera lighting The table below summarises the lighting combinations proposed Lighting Resolution Field of view Incident lighting Dark field lighting DOAL 25 or telecentric Dark field 50 Depends on the application Depends on the application Depends on the application Table 2 3 Lighting on the control camera User manual Asyview Asyril SA 14 30 Asyview Asyril SA mechatronics Op VAM O Copyright Asyril S A Description FO 32 03 118 2 3 3 1 Effect of each type of lighting The type of lighting chosen may highlight certain specific areas of the part to be observed or detected The table below gives the example of a metal part lit from two different angles incident or dark field Type of lighting Incident lighting Dark field lighting Example of part lit dark field or incident lighting Areas ot the parts lit shown in yellow Actual photo Table 2 4 Effects of types of lighting on a control camera User manual Asyview Asyril SA 15 30 experts in A il SA asyril eonim cdi VAR O Copyright Asyril S A 2 3 4
11. ment and our suppliers is provided below 2 6 1 Camera All the cameras which can be connected to the Asyview are SVS Vistek cameras Their dimensions and mounting components are illustrated in Figure 2 9 38 33 38 26 Figure 2 9 dimensions and mounting of cameras 4xM3 2 6 2 Lens Like the choice of cameras and lighting the choice of lens depends on the specific details of the request We generally use Schneider Kreuznach Qioptic Tamron or Schott Moritex lenses Information relating to the lenses chosen is sent once the specific details have been decided 2 6 3 Lighting We mainly work with M taphase lighting systems In addition to using the specific type and size of lighting for your requirements the lighting supply must be 24 VDC max 3A not AC User manual Asyview Asyril SA 21 30 Asyview Asyril SA im Manus Copyright Asyril S A Information relating to the lighting chosen is sent once the specific details have been decided 2 6 4 Asycube Asycube User Manual provides all the information relating to the Asycube s electrical and mechanical interfaces 2 6 4 1 Asycube Forte calibration plate 1 5H7 Figure 2 10 Asycube Forte calibration plate 2 6 4 2 Asycube Mezzo calibration plate 0 8H7 12x Figure 2 11 Asycube Mezzo calibration plate For more information about the calibration procedure refer to the
12. mer The figure below gives information on the Ethernet connection from the vision PC to the various components User manual Asyview Asyril SA 18 30 1 Asyview Asyril SA mechatronics Operating Manual Copyright Asyril S A Process PC Machine Remote Desktop Vision Box Com Asycube Asycube camera Control camera Figure 2 7 Vision PC Ethernet connection IP address Subnet Mask 192 168 1 70 to be modified according to your 255 255 255 0 network Machine PC 192 168 0 70 can be changed 255 255 255 0 Table 2 7 IP addresses Remote Desktop Specifications Value Table 2 8 Vision PC supply 2 4 2 Connection to the Human Machine interface HMI The oraphical interface is installed on the Vision PC A keyboard mouse and screen supplied by the customer are necessary for interaction and can be connected to the Vision PC via the USB interfaces A DVI connector is used to connect an additional screen necessary to configure new recipes The screen must have the following characteristics Characteristic Value Table 2 9 screen resolution for HMI User manual Asyview Asyril SA 19 30 Asyview Asyril SA mechatronics Operating Manual Copyright Asyril S A 2 4 3 Power connection The main power supply required by the Asyview is Electrical characteristic Value Voltage 24 VDC Table 2 10 supply IMPORTANT Before the product is powe
13. nce Description of the content Asyview AVIEW XXX XX Operating Manual F THIS MANUAL Operating Manual Asyview AVIEW XXX XX User Interface Manual F Contains information on how HMI Manual to use the user interface for configuring recipes and calibration Asyview Programming Guide Contains a description of how the product works and Programming information on manual communication and using the product in programming Table 1 2 Other manuals User manual Asyview Asyril SA 8 30 Asyview Asyril SA asyril Sparta Copyright Asyril S A 2 Description 2 1 Product overview The Asyview is a smart vision system which can be used to automatically supply components Asycube and for image acquisition and processing from several cameras The Asyview comprises A Vision PC B One or more Vision Boxes for connecting a camera and an Asycube to the Vision PC Depending on the specific requirements it can be supplemented with C Camera D Lens E Lighting F Asycube Mezzo or Forte Cam ra et Asycube As ril Armoire de commande du client Alim 24V Alim 24V 24V Cam ra de contr le Vision box Figure 2 1 General diagram of the Asyview User manual Asyview Asyril SA 9 30 4 Asyview Asvril SA asvril i or A Copyright Asyril S A Description FO 32 03 118 PC Vision Vision Box
14. nd the check list and still not found an answer your questions Before contacting us please note down the following information concerning your product Serial number and product key for your equipment Software version s used Error message alarm or visual signals displayed by the interface 4 5 2 Contact You can find extensive information on our website www asyril ch You can also contact our Customer Service department support asyril ch 41 26 653 7190 User manual Asyview Asyril SA 28 30 1 Asyview Asyril SA asyril mechatronics Operating Manual Copyright Asyril S A Revision table FO 32 03 118 Revision table V1 1 19 11 2012 BoB Diagrams added User manual Asyview Asyril SA 29 30 This document is the property of Asyril S A it may not be reproduced modified or communicated in whole or in part without our prior written authorisation Asyril S A reserves the right to modify any information contained in this document for reasons related to product improvements without prior notice Asyril SA 2 le Vivier 7 Ch 1690 Villaz St Pierre ci CY ri Experts in Switzerland y Flexible Feeding Systems Tel 41 26 653 71 90 Fax 41 26 653 71 91 info asyril ch www asyril ch
15. nvironment User manual Asyview Asyril SA 24 30 Asyview Asyril SA asvril machatronios Op VAM O Copyright Asyril S A Maintenance and repair FO 32 03 118 4 Maintenance and repair 4 1 Safety instructions 4 1 1 General instructions IMPORTANT No maintenance operation must be performed inside the product To perform internal maintenance operations please contact Asyril Failure to respect this requirement will invalidate the warranty DANGER Never use the system when it is damaged Check that you have resolved the problem before restarting the machine DANGER A Stop the system and disconnect it from its supply before carrying out any maintenance operation DANGER Never pour water over the product Spraying water over the product or cleaning it with A water may cause serious malfunctions or cause injuries due to the associated electrical danger 4 2 Personnel responsible for maintenance or repair operations Maintenance operations must be performed by trained personnel Three categories of personnel are defined A Maintenance technicians who have not undertaken the training provided by Asyril B Maintenance technicians who have undertaken the training provided by Asyril Asyril maintenance technicians Ensure that the person responsible for the maintenance work performed on the product has read and understood this manual In all cases the safety precautions must imperatively be f
16. ollowed NOTE A report will be written for each maintenance operation performed by Asyril 1 For more information about our maintenance service please consult our After Sales department User manual Asyview Asyril SA 25 30 1 Asyview Asyril SA asvril machatronios Operating Manual O Copyright Asyril S A Maintenance and repair FO 32 03 118 4 3 Maintenance NOTE 1 The information given in the table below is provided purely for illustrative purposes The frequency at which these operations should be performed must be adapted according to usage of the product the operating environment etc 4 3 1 Maintenance schedule The AFEED system and its accessories require little maintenance however simple inspections must be performed at regular intervals in order to ensure optimal performance of the product Operation Period Personnel Reference Optical Visually inspect and if necessary clean TON Contact ear parts then recalibrate d Asyril Table 4 1 Periodic maintenance table IMPORTANT Regardless of the type of maintenance operation always use genuine Asyril parts NOTE For Asycube maintenance information see the Asycube user documentation 4 3 2 General maintenance 4 3 2 1 Cleaning the optical parts Visually inspect the optical parts camera lens lighting etc and clean if necessary NOTE This maintenance operation can only be performed by an Asyril technician For more info
17. pment PPE For safety reasons operators must wear the following safety equipment when using the product Safety goggles when using the Asycube backlight without the diffuser installed LED lighting equivalent to class 1 compared to lasers NOTE It is the client s responsibility to install visual signs informing of the potential dangers and to provide the associated protective equipment 1 2 2 2 Parties involved The table below defines the roles of each player Operator Adjuster Engineer Support Transporter Dismantler Ezra X maan X Gmmemm X www X 1 o X o X X 1 X Dmm 1 l Table 1 1 Parties involved User manual Asyview Asyril SA 7 30 1 Asyview Asyril SA asvril mechatronics Operating Manual Copyright Asyril S A Introduction FO 32 03 118 1 3 Warranty information You will find all warranty information scope term etc under the general terms of sale 1 4 Other manuals The table below provides a list of documents supplied with the product Each of these manuals forms an integral part of the set of documentation associated with the product This current manual contains a technical description of the product its functionalities and provides information about the maintenance and transportation requirements of the product Manual title Refere
18. red on check that your voltage specifications correspond to those of the product Never disconnect the power cables when the system is in operation Always switch off the machine before disconnecting the cables IMPORTANT Ensure that no production programme is in operation when the machine is being stopped 2 5 Mechanical interfaces 2 5 1 Vision PC and Vision Box The Vision PC is fixed onto two rails the dimensions of which are described in Figure 2 8 The Vision Box is supplied on a DIN rail 96 Unit mm Figure 2 8 Dimension of Vision PC and its mounting rails For further information refer to the Vision Box wiring diagram User manual Asyview Asyril SA 20 30 Asyview Asyril SA mechatronics Operating Manual Copyright Asyril S A The customer is responsible for assembling and integrating the Vision and Asycube components and for wiring the various components The quality of the images obtained depends on the correct alignment of the cameras lighting and Asycube Particular care must therefore be taken with the various media and with the settings when assembling these componenis 2 6 Accessories and optional modules These components are defined by Asyril according to customer requirements Asyril is then sent all the information relating to these components and their integration mechanical integration in particular The key information on the choice of equip
19. rmation please contact Asyril customer services User manual Asyview Asyril SA 26 30 1 Asyview Asyril SA asvril mechatronics Op VAM O Copyright Asyril S A Maintenance and repair FO 32 03 118 4 4 Repairs This section provides a non exhaustive list of the replacement parts available for your product The product should be returned to the manufacturer for any repair work In exceptional cases and after approval by Asyril SA this repair work may be performed in the client s premises by trained personnel IMPORTANT Regardless of the type of replacement operation always use genuine Asyril parts Two types of parts are defined A Parts likely to be replaced every year wearing parts B Parts likely to be replaced every 5 years Description of part Type number OPTOCOUPLER PLC OSP 24DC 24DC 2 210 000 171 ETHERNET CONVERT SERIAL MOXA NPORT 5150A 602 001 602 PC ARBOR FPC 7500 i5 520M 602 002 784 602 700 348 DOAL LIGHTING 100x100mm2 LED 24 VDC AC DC SUPPLY ADAPTER KIT 120W 900 000 717 PLATE FOR 02 01 01 01 01 M 008193 660 005 048 CAMERA 2 3 ECO655 GIGE CCD 602 700 140 Table 4 2 Asyview replaceable electrotechnical parts User manual Asyview Asyril SA 27 30 1 Asyview Asyril SA asvril mechatronics Operating Manual Copyright Asyril S A Maintenance and repair FO 32 03 118 4 5 Technical Support 4 5 1 Fora better service Have you read the FAQ a
20. s when using the product do not hesitate to contact our customer service department In this manual the safety information that must be respected is split into three types Danger Important and Note These messages are identified as follows DANGER Failure to respect this instruction may result in serious physical injury DANGER This instruction identifies an electrical hazard Failure to respect this instruction may result in electrocution or serious physical injury due to an electric shock Failure to respect this instruction may result in serious damage to equipment NOTE The reader s attention is drawn to this point in order to ensure that the product is used i correctly However failure to respect this instruction does not pose a danger Reference Bl For more information on a specific topic the reader is invited to refer to another manual or another page of the current manual IMPORTANT Asyril cannot be held responsible for damage to property or persons caused by the failure to respect the instructions specified in the Safety instructions paragraph It is the client s responsibility to inform the personnel concerned NOTE dimensions and values are expressed in millimetres in this manual User manual Asyview Asyril SA 5 30 1 Asyview Asyril SA asvril mechatronics Operating Manual Copyright Asyril S A Introduction FO 32 03 118 1 2 Safety instructions
21. user manual User manual Asyview Asyril SA 22 30 Asyview Asyril SA asvril machatronios Operating Manual O Copyright Asyril S A Transportation handling and installation FO 32 03 118 3 Transportation handling and installation 3 1 Product packaging transportation and handling The product must be transported in accordance with the specifications indicated on the package top bottom fragile etc In addition the following points must be strictly respected IMPORTANT adequate precautions during handling not climb on the package Never place heavy objects the package particular care to avoid damaging the product during transportation 3 2 Unpacking instructions Before unpacking please check the condition of the ShockWatch label In order to ensure a problem free delivery all Asyril products are dispatched with this label This label contains an indicator that breaks if the package is mishandled If the content of this indicator is red at the time of delivery A Ask the transporter to be present at the time of unpacking B Pay particular attention to the external condition of the product C If any damage is noted do not sign the receipt and contact Asyril immediately D In all cases indicate the condition of the ShockWatch label on the delivery note Figure 3 1 ShockWatch NOTE 1 If the products received do not match your delivery note or
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