PRO. SIS. TEL. - Array Solutions
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1. A Draw PST110D Dimensions Date Sept 03 2010 Rev Note Quotes in millimeters Company Pro Sis Tel 19 A oN LAN DIL ME See COMPANY PRO SIS TEL DRAW MastClampConfiguration MATHERIAL Fe360 zinc plated DATE Sept 03 2010 A1 Bolt stainless steel M10x40mm x4 A2 Washer 910mm stainless steel x4 A3 Mast clamps 3 zinc galvanized steel x2 A4 Split washer 8 stainless steel x6 A5 Bolt stainless steel M8x 100mm x6 A6 Stainless steel nut M8 x6 A7 Rotator shaft with plate zinc galvanized steel xl A8 Split washer e10mm stainless steel x4 A9 Nut M10 stainless steel x4 21 Appendix 2 Warning Protect your equipement The rotator and controller are electronic devices containing sensitive components that could be damaged from lightning heavy electrostatic charg2. 93 97 CEE Nr 626 del 25 11 1996 attuazione della direttiva 93 68 CEE Nr 277 del 31 07 1997 modifiche alla Nr 626 del 25 11 96 E conforme ai requisiti di prodotto indicati dalle seguenti norme armonizzate It is conforms to product s requirements as indicate in the following armonized rules CEI EN 50082 1 Compatibilit elettromagnetica norma generica sull immunit Ambienti residenziali commerciali ed industria leggera CEI EN 50081 1 Compatibilit elettromagnetica norma generica sull emissione Parte 1 ambienti residenziali commerciali e dell industria generica CEI EN 60335 1 Sicurezza degli apparecchi elettrici d uso domestico e similare Parte 1 norme generali Esso certificato FCC classe B Itis class B FCC certified In fede Annmaria Fiume Monopoli li 01 07 2005 14 PST641 PST2051 45 1 8 4 1 2 la x X 7 MT J SAA l0mm J 3 8 7 ES l lt 4 ap PST I 71 A ol2mm 6 1 2 o o165mm PRO SIS TEL C da conghia 298 770043 Monopoli BA ITALY www prosistel it DRAW Rotor plates holes diagram Note this drawing is not to scale UI SJUOUISIDSEOUI 930 NI I 9ISISOIT MMM 1099 88 080 6 191 007 50 ids V8 700 867 BIYSUOD ep suorsuaurrp 1S07 179LSd M
3. Preset delay A preset delay time is provided This allows you time to finalise the preset position before the rotator starts to turn The default is 3 seconds which may be altered in the sofware PWM duty cycles This feature controls the accelleration deceleration of the rotator between rest and full rotation speed This feature is kind to your antenna system as it gives smooth starting and stopping of your antenna Rotation range This controller allows you to have 500 degrees of total rotor rotation range with 70 degrees of extra travel for each side An on board dip switch allow you to choose between two rotations ranges 0 500 degrees default or 0 360 degrees Optimiser If you select rotation by preset knob or computer control the optimiser will determine the shortest direction to target e Rotor chk If implemented if you select a target with preset or computer control the CPU will check the feeback signal from the rotator and within 5 seconds will prevent the rotator from turning in the event of an abnormality Controller internal view Calibration procedure Initial calibration is carried out in the factory Note adjustment of these trimmers incorrectly may require service attention by your dealer THIS IS NOT COVERED BY THE WARRANTY and your dealer may raise a time and labour charge for the work To use the on board OFFSET trimmer to perform subsequent calibration 1 Turn the antenna to a
4. file contains extensive information and instruction about the use of the RotorVxxx exe tool software Please read it carefully Rotor ini This file contains the COM port number If you need to use a COM port number that is not included in the software tool open this file overwrite in there the COM port number and save it Dear customer thank you for purchase a Pro Sis Tel BigBoyRotators if you are happy with it please talk to everybody if you are unhappy with it please talk with us Your feed back and suggestions will be very appreciated to improve our products Annamaria Fiume IK7MWR MADE IN ITALY Protect your environment When this unit has reached the end of its working life consign it to specialized metal waste collector 13 Appendix 1 DICHIARAZIONE DI CONFORMITA DECLARATION OF CONFORMITY according to EN45014 1998 CE Si dichiara che il prodotto Rotore d antenna mod PST D conforme ai requisiti essenziali delle seguenti direttive comunitarie This product Antenna rotator model PST D is fully conforms to the council directives 89 336 CEE 92 31 CEE 93 68 marcatura CE per prodotti destinati ad essere utilizzati entro taluni limiti di tensione 93 97 CEE 73 23 CEE recepite dai seguenti decreti legislative as amended by italian law Nr 791 del 18 10 1977 attuazione 73 23 Nr 615 del 12 11 1996 recepimento direttive 92 31 CEE 93 68 CEE
5. is used as position reading only 1 turn of the 10 turns is used to read antenna heading See truth table 3 2 2 Motor power switch The motor is powered throught two 10 Amps long life relays DC a MOTOR ds 115V 60Hz CPU POWER INPUT Lon FILTER 230V 50Hz 0 12Vac DISPLAY 2 2 7 TRANSF 4 5VDC POWER cw oi SUPPLY CCW P ENCODER lt GND RS232 PROSIS TEL DRAW PST61DC working basic block scheme C da Conghia 298 S N A005 REV 1 70043 Monopoli BA tel fax 39 80 8876607 DRAWN BY Capitanio Piero DATE December 15 2003 www prosistel it 11 4 1 Worm gear box Section 4 Specifications The worm gear box has a waterproof aluminium case conforms to the CEE 89 392 CEE standard 4 2 Motor The DC motor take place in an a cast alluminum waterproof case 4 3 Control unit Microprocessor controlled digital readout display having RS232 built inside The controller has ferrous parts painted Conform to CE and FCC class B rules Rotators Specifications METRICS Model Wind Motor Brake Vert Rotor area torque torque load speed Last pees MS Redout RS232 Preset Kg m2 Kg cm Nm Kg 360 P 9 i c igita es es 6410 12 1 00
6. known position if the true position differs from the controller display 2 Adjust the on board OFFSET trimmer until they are the same Note The Calibration potentiometer will only permit a minor amount of adjustment If your antenna position is grossly incorrect you will need to correct it by repositioning the antenna on the mast The complete calibration procedure is the RS232philosophy pdf file for expert only 1 4 The rotator The rotator has a unique design The motor is located on the side of the machine The motor output shaft terminates on a flange where different kinds of mast clamp available from us may be fixed with bolts Users may also supply their own clamp On the motor side is located a five contact connector for motor power supply and potentiometer terminals The potentiometer used as the antenna position reader is located inside the foot plate and driven by the transmission output shaft PST 110 71 61 PST2051 641 Rotator cable ends Rotators end 110 71 61 2051 641 controllers end A Section 2 Installation and connections 2 1 Unpacking After unpacking immediately report any damage to the delivering carrier or dealer Keep the shipping cartoon 2 2 Power supply connection Connect the power cable and switch power on display will show PHH and 110 Switch power OFF 2 3 Rotator control cable preparation amp connection Before installing the rotator insid
7. position expressed in absolute degrees you read values from 0 to 500 In the other operational modes north south stop the absolute readings are converted into different angular position numbers but only for input display purposes internally the program works with absolute angles The absolute mode can be only entered turning on the CBOX with the CW key pressed until the display shows a blinking three minus now you can release the key and the absolute mode is entered You can move the motor using CW and CCW keys between the rotation limits To exit from such a mode you must recycle CBOX power forcing another mode by RS232 command isn t effective In the absolute mode the rotor can be only operated by the CW CCW The absolute mode is usefull for CBOX calibration see CALIBRATION paragraph Itis NOT recommended to turn big antennas which need to be started and stopped softly The bearing values in degree as shown by the display are not absolute but relative as show in the conversion tables South stop absolute values 000 070 160 250 340 430 500 Deg 110 180 270 000 090 180 240 east side 5 W N E 5 west side outrange outrange South stop relative values North stop absolute values Vde 000 070 160 250 340 430 500 Deg 290 000 090 180 270 000 070 west side 5 W N E 5 east side outrange outrange North stop relative values That means when the VDC applied at ADC converter input is 000V or less the ABS value
8. will start with the display showing the bearing as it changes Err is displayed if the preset knob is turned to a position outside the rotation limits 1 2 Rear panel description 1 DB9 RS232 female connector Enables connection to a PC RS 232 port for remote operation Pin 5 computer ground Pin 2 serial data out to computer data in Pin 3 serial data in from computer data out 2 Rotator control cable male connector Connect the rotator to the controller 3 AC Main Power male socket 230Vac or 115 Vac 4 Fuse holder 19x5mm 1 6A fuse is required 1 3 D Controller features Warning this is a complex controller make sure you understand before using it This controller has several features settable via RS232 and some of such features are even settable manually A four ways dip switch allows manual selections Controller parameters settable in either modes e Soft start Soft stop South stop or North stop Rotation range 360 or 500 Calibration Off set Controller parameters settable via RS232 only Reverse delay Preset delay PWM duty cycles Rotation range Optimizer Rotor chk Controller display mode settable manually only Absolute or relative display mode Entering in Absolute mode The controller uses an ADC which accepts 0 5V voltages The antenna position voltage readout is mapped to be inside the 0 5V range In the absolute mode the display shows directly the rotator
9. 0 400 450 60 y 500 12Vdc 5 digital yes yes 10 PST 2051D 2 5 2 000 600 650 60 yes 500 12Vdc 5 digital yes yes 14 3 i t es c igita es es PST 61D 3 9 3 800 1 180 850 90 y 500 12Vdc 5 digital yes yes 25 es c igita es es PST 71D 8 8 6 000 2 172 1 000 120 y 500 24Vdc 5 digital yes yes 35 1100 10 6 000 3 400 1 200 150 yes 500 24Vdc 5 digital yes yes 45 BEEN USK Model Wind Motor Brake Vert Rotor s area Torque torque load speed Mies jure vee Redout RS232 Preset Lbs Sq ft Lbsft Lbsft Lbs 360 poo 9 S i es igita es es 6410 12 73 703 990 60 y 500 12Vdc 5 digital yes yes 22 PST 2051D 25 147 1 000 1 430 60 yes 500 12Vdc 5 digital yes yes 31 i es c igita es es PST 61D 39 280 2 100 1 870 90 y 500 12Vdc 5 yes yes 55 i t es c igita es es PST 71D 88 1 032 4 032 2200 120 y 500 24Vdc 5 digital yes yes 77 gt es igita es es PST110D 1 032 6 050 2 200 150 y 500 24Vdc 5 digital yes yes 110 Note It is a good practice do to not overpass the 50 of the maximum rotator wind load 12 Section 5 With this user s manual CD is provided CD contains several folders in which there are some files with some extra informations about your antenna rotator as a co
10. EIA ELLSIS O ld 98I 6 SLI 08 86 ISOTLSA OLI SII 06 OSI OL 087 179184 ce Te MOIA UMOD aerd Surxrq 16 Fixing plate down view PRO SIS TEL C da Conghia 298 70043 Monopoli BA ITALY V tel 39 80 8876607 Draw PST61D general dim Scale Li Drawn by Capitanio Piero Serial number Date Feb 02 2007 Checked by Rev Note measurements in mm Fixing plate down view PRO SIS TEL C da Conghia 298 Draw PST71DC general dimensions Scale 1d Drawn by Capitanio Piero Serial numbe 70043 Monopoli BA ITALY tel 39 80 8876607 Date April 09 2008 Checked by Rev Note measurements in mm 18 dp
11. PRO SIS TEL Produzione sistemi telecomunicazioni Antenna Rotator Azimuth D DC version User s manual Rev 1 7 FCC C da Conghia 298 70043 Monopoli BA Italy Tel Fax 39 080 8876607 E mail prosistel prosistel it Copyright PRO SIS TEL 2010 Warning This manual must be read carefully before proceeding to assembly Warranty 1 The rotator with the control box hereinafter called product or rotator is warranted for 2 years from date of purchase provided that it is supported by the document of sale issued by the manufacturer or authorized distributor 2 The warranty covers replacement or repair of any defective component 3 This warranty does not apply to product which have been subjected to misuse negligence accident incorrect wiring performed by the user improper installation or non compliance to instructions furnished by us damage to product which has been repaired or altered without authorization or to injury or loss resulting from careless maintenance The warranty does not cover damage due to transportation and all causes not arising from defects in workmanship and faults caused by adjustment of internal trimpots 4 The warranty does not cover costs of transport or insurance for material returned to our workshops 5 The manufacturer is not responsible for personal injury or property damage resulting from improper or careless use of the product 6 All product is tested after asse
12. e a tower you need to prepare male connector for remote control cable make all connections and test rotator operation throughly on the ground as described below Connect the rotator and control box with a 5 core control cable Two cores are used for the motor DC power supply and three for the position reading potentiometer If the diameter of the control cable is too thin it will limit the voltage and reduce the torque Do not use cable with less than 0 5 mm of section area Before connecting rotator and controller make sure that power switch is OFF Cable plug Motor terminals board Wire no 1 must be connected to 1 VDC motor power gt 1mm Wire no 2 must be connected to 2 VDC motor power gt 1mm Wire no 3 must be connected to 3 P to pot central lead Wire no 4 must be connected to 4 5 Vdc pot lead Wire no 5 must be connected to 5 0 Vdc pot lead GROUND Warning Improper wiring can result in damage to the rotator circuitry when the power is swiched on THIS IS NOT COVERED BY THE WARRANTY 2 4 Rotator cable inspection Ensure the cable is correctly wired before connecting it to the controller Checking the rotor cable you need a digital multimeter Rotator truth table Pins 1 and 2 DC motor resistence 4 19 ohm Pin 1 and 2 to ground open Pins 1 2 to pins 3 4 5 open Pins 3 and 2 06K positive wiper to potentiometer Pins 3 and 5 7 65K negative wiper to potentiometer Pins 4 and 5 10K enti
13. es or electric fields Make sure to disconnect rotator cable from the controller and controller power cord when not used as you do with your coax cables when a tunder storm is approaching Pay attention Protect your equipement because if happens it isn t covered by the warranty
14. hnical specifications Section 5 CD Appendix 1 Declaration of conformity Appendix 2 Warning Table Note Last up date 6 October 2010 Section 1 The controller D version 1 1 Front panels description 1 POWER SWITCH POWER Turns power ON and OFF 2 Right lever CW momentary switch Pushing and holding this switch will make the rotator turn clockwise If you have used the preset or computer control to start rotation you can over ride those commands by momentarily depressing the switch 3 Left Lever CCW momentary switch Pushing and holding this switch will make the rotator turn anti clockwise If you have used the preset or computer control to start rotation you can over ride those commands by momentarily depressing the switch 4 Display The display will show the current bearing in degrees When the preset knob is turned the display will show the preset bearing The decimal points on the LED display blink when you turn the target position knob on the front panel rotation begins and is in progress when rotation is complete At that time the display will blink for the programmed delay time before further rotations are permitted Note if the CW or CCW keys have been used further rotations in the same direction are not subject to this delay time 5 Preset rotating encoder To preset rotation turn the knob to the desired bearing 3 seconds later rotation towards the preset position
15. is 000 and the display show 110 deg if setted on South stop default while show 290 deg if setted on North stop With an applied voltage of 2 50V the display will show 000 deg when in South stop and 180 deg when in North stop while with an applied voltage of 5V the display will show 250 deg when in South stop and 070 deg when in North stop e The on board dip switch There is an on board dip switch that allows the user to change some operating modes without using the supplied PC program Remember that the dip switch status is read only at power up and copied into the EEPROM you must turn off and turn on the main power for a dip switch change to be effective There are four switches 1 select the source of the three following parameters if ON the source is the other three switches status otherwise the relative EEPROM contents modifiable through the W command 2 operating mode if ON is north stop otherwise is south stop 3 rotation range if ON the rotation range is 0 to 500 absolute degrees otherwise is 70 to 430 absolute degrees 4 PWM if ON the PWM is enabled otherwise is disabled The above parameters ENA_PWM LOWLIM UPLIM MODE are not modifiable by RS232 commands if the switch 1 is ON dip switch selected LOWLIM and UPLIM change accordingly with the POS_OFFSET values e Soft start and soft stop A MOSFET controlled PWM is included When it is in active it permits soft start and soft stop for the r
16. mbly and is supplied without defect We exclude the substitution or the prolongation of warranty for a possible damage 7 After the 2 years warranty period maintenance or repair will be subject to parts and labor charges 8 No person is authorized to assume for us any liability in connection with the sale of our products 9 This warranty does not cover damage to people or things due to misuse improper or careless installation or misunderstanding of instructions furnished by us 10 The right of recession must be exercised in according to the law 11 Our products are subject to continuous improvement We reserve the right to implement improvements and changes without prior notification 12 The legal code applying in MONOPOLI Italy will apply in cases of dispute 13 Purchasers of product are deemed to accept paragraphs 1 2 3 4 5 6 7 8 9 10 11 12 and 13 as above Model PST SIN Date of purchase Important Read this instruction manual carefully before attempting to operate with the antenna rotator Save this instruction manual This instruction manual contains important safety and operating instruction for antenna rotator Precautions WARN NG never connect or disconnect rotor cable or RS232 connectors while power is on This may results in electrical shock or burn Table of contents Section 1 Description Section 2 Installation and use Section 3 Principle of operation Section 4 Tec
17. na direction adjustement Antenna rotator alignement is mechanical After the antenna is installed on the mast turn rotator to the desired bearing Unlock the bolts on mast clamp and with a magnetic compass turn the antenna mast until the antenna beam direction is like that shown on the rotator control box Lock the antenna mast with the mast clamp bolts The antenna beam direction now is fixed If you want to change it you must rotate the antenna clamp on antenna mast See Calibration Offset issue 2 9 Rotator maintenance The worm geared motors are lubrificated for life and no maintenance is required If you live in an industrial zone or sea area after a time you may have some corrosion to the outer casing Rotators are coated with anticorrosive paint at the factory and if repainting is necessary use ordinary anticorrosive paint for ferrous metal Section 3 Principles of operation 3 1 Rotator The rotator is manufactured with a worm wheel geared motor drived by a high torque dc motor This method normally used in heavy duty industrial and professional machinery permits a very high reduction ratio with high power torque with both low power motor drive and high brake torque due the self braking property of the worm wheel geared motor 3 2 Electrical configuration 3 2 1 Indicator circuit Three digit 7 segments led display are used for the direction indicator and the antenna direction is displayed in degrees A 10 turns 10K potentiometer
18. otator Default value included e South stop or North stop Via RS232 or on board dip switch it s possible to switch the display reading mode Default value South stop Rotation range 360 500 500 degrees of travel is enabled as the default value This allows 70 degrees travel past 360 degrees in both directions Some users may wish to limit travel to 360 degrees There are two ways to do this By setting the on board dip switch as described above By using the supplied software which will allow any limits to be set to one degree accuracy Note Absolute values must be entered in the input fields Default value 0 500 Degrees e Calibration Two on board trimmers are provided to calibrate the controller Note adjustment of these trimmers which leads to a fault is not covered by the warranty Please do not adjust them if you are not sure of the correct procedure If necessary you can recalibrate your controller via RS232 See calibration procedure issue Off set If the initial antenna direction it s not coincident with the geographic direction you can fix it manually using an on board off set trimmer as well via RS232 Default value 0 e Reverse delay A reverse delay time is provided This is to reduce stress on your rotator tower and antenna systems caused by too rapid reversal of direction The default time is 3 seconds but this may be altered in the software to suit your antenna system
19. py of this manual as well Please take note of the information on the CD but also please note that the software routines contained in the exe file are for expert users and you should not attempt to change your rotators settings with the CD software unless you are familiar with configuration routines e RS232 philosophy pdf This file contains extensive informations about the RS 232 door as communication protocol instructions full calibration procedure and more as well If you are software expert with such informations you can develope a rotator software drive by yourself If your favorite log software still doesn t have a drive for your new D controller copy this file to your log software writer asking him to write a D drive in his log software Please read it carefully e RotorVxxx exe tool software This executable software allows you to change your rotator parameters to suit your personal choice It is intended as a tool rather than a program to control the rotator remotely Be very careful using the program and ensure that you are competent to make changes before making them If running it you get all windows filled with question marks means that software missed the COM door fix it before to continue Insert the CD in your computer open folder named setup run set up file and follow instuctions step by step Service issues raised by incorrect use of the software are not covered by the warranty e RotorVxxxReadme pdf This
20. r and apply an external DC source 13 8V DC to pins 1 and 2 of the control cable connector while monitoring the resistance values on pins 3 4 and 5 Reverse the DC if the rotator appears to be rotating in the wrong direction Be sure you do not short the DC voltage to pins other than 1 or 2 The resistance values to reach are shown in the truth table in para 2 4 above for North stop 2 7 Rotator installation Before drilling holes in the mounting plate place the rotator inside the tower and adjust its position so there will be no interference between rotator body and tower Put the antenna mast inside the mast clamp and lock centrally The centre axis line must be within 0 5 of true By a pen mark the position of the mounting holes on the mounting place remove the rotator and drill the holes Use the four bolts with washers and self locking nuts to secure the rotator on the mounting plate Before tightening the bolts insert the antenna mast in mast clamp turn the rotator for 1 revolution and adjust its position until the central axis line is within 0 5 Now tighten the bolts Note Keep you rotator base dry make sure that your tower rotator plate has enough drainage holes Your rotator could get moisture in the base bell from the water standing on the plate If your tower rotator plate doesn t have drainage holes and you can t drill some than put some washers between the rotator base and the tower rotator plate 10 2 8 Anten
21. r outlet Check that the power cable plugs is correctly connected Check the fuse If it s blown replace it with one of the correct value and switch power on If it blows again the user contacts the local service agent Motor turns in the wrong direction If while you were pushing CW switch the rotator started in counter clock wise sense then the motor is getting reversed DC polarity Change over the motor wires Rotator follows the right CW and CCW commands but display shows the opposite With a digital voltmeter check the presence of 5Vdc on the motor board lead no 4 If 5Vdc is not there check the rotator cable connections continuity Display shows 110 and rotate only CW First carefully check the cable connections If the connections are OK the Potentiometer is misaligned Check the resistance in the truth table If the resistance value is lower than what it should be then rotate the rotator CCW till you get the right resistance value Display shows 250 and rotate only CCW First carefully check the cable connections If the connections are OK the Potentiometer is misaligned Check the resistance as in the truth table if the resistance value is higher than what it should be then rotate the rotator CW till you get the right resistance value Note to turn the rotator to the position where the controller can interpret the resistance readings correctly you may need to unplug the control box cable connecto
22. re potentiometer Pins 3 4 5 to ground open Those values are valid when rotator is pointing North a small tollerance is acceptable If you don t see these values check your cable connections Use truth table each time you notice something wrong on your controller 2 5 Preinstallation check Warning use only CW and CCW switch while preinstallation check is in progress Switch power ON display will show PHH and after than the rotator position If display shows 110 or 2 50 check the connection cable Fully depress the CW lever switch for 1 2 seconds the rotator should start to move in the CW direction Release the switch and try the same test for CCW The opposite rotation will be a little delayed by the preset delay time which is normal Note the controller display during this test The readout should increase for CW and decrease for CCW If these tests give incorrect results refer to the troubleshooting section of this manual If the results are correct test full rotation to the electronic limits in both CW and CCW directions When this test has been performed turn the rotator to 000 degrees with the leverl switches Then test the preset feature by setting a new direction with the preset knob Observe that the rotator will turn to that position and stop The optimiser feature will ensure that travel to the preset position is always in the shortest manner 2 6 Troubleshooting Power Check the presence of the house power at powe
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