manual - International Catering Equipment
Contents
1. IS 38010H ITEM M1 U V W CAVO 4G1 5 z PIN V PIN U 0 13 0 4015 IGNVWO 3 012835 XS 9 ILNVAV OGNVWO 3138 3 017 1 935 5 4023 M Tm IH Aras Ds an 3e 30434 125 3043A IHS o o gt gt fo lo ITEM S C 1 CAVO 4X1 ITEM SH1 SHL1 CAVO 4X1 ITEM S2 GRIGLIA CAVO 2X1 19149 3NOIZV IN3ATTV 54023 4 VZN3933A3 VIN ossou 124 185 ITEM S1 GRIGLIA CAVO 2X1 ITEM SB1 CAVO 2X1 ITEM QE CAVO 4G1 5 3d 1 a D ES veg 6 E noe 1 zz 2 2 2 2 aa veg E veg PN 12 PIN 11 E 1 PIN 3 PIN 2 PIN 2 PIN 1 PIN PE PIN L3 ew 008 veo 44 sd 001 29 we eugidjeuosoara a sanbinoeje 21129 9 00618 00685 91 Od aav OH 2 135 Edizione Edition Edition Edici n Ausgabe 10 12 ers vx T N 39 IHS Tu 3 01 943 vu 10189 25 vx eu Y79149 15 Uu 2 01 vx deri Uu ossos 185 vx to ore 0L Wo 0 01 1 190 5 783104 WALI HIS 0S 0X OAV MM SCH 29010 MAN VIW Wall 5192. Two pairs of scrapers to clean the rollers A handle to select the rolling thickness A flour tray Closing case for the transmission bodies in thermo moulded ABS Two pastry containers 27 MANUAL SHEETER SB ST SF SERIES Use and maintenance manual Edition 10 12 ENGLISH 1 3 Technical specifications Model SB500 50 SB500 70 SB500 100 SB500 120 SB500P 50 SB500P 70 SB500P 100 SB500P 120 00 00 00 00 00 50 00P 70 00 100 00 120 50 70 100 120 SF600 85 SF600 SF600 SF600 100 120 140 SF600P 85 SF600P 100 SF600P 120 SF600P 140 SB500 SB500 SB500 1 SF600 SF600 SF600 SF600 50 70 Cylinder length 00 00 5 5 5 5 5 5 5 5 oc o 500 700 1100 1300 500 700 1100 1300 966 1116 1316 1516 Cylinder diameter mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 8 mm 8 mm 8 mm 8 mm 8 mm 8 mm 8 mm 8 0 0 0 0 0 0 0 0 5 iE SSS ee SS Dimensions mm C 1120 1520 2310 2770 1120 1520 2370 2770 2070 2370 2770 3170 2700 3100 2700 3100 2585 2885 3285 3685 38 38 38 38 58 58 58 58
3. 62 62 62 62 Table length mm 500 mm 700 mm 100 mm 120 mm 500 mm 700 mm 100 mm 120 SiS e ce mm 500 mm 700 mm 100 mm 120 mm 5 mm 700 1 1 e mm 1200 mm 1400 mm 850 mm 1000 mm 1200 mm 1400 700 700 700 700 1380 1380 1380 1380 1163 1163 1163 1163 920 920 920 920 920 920 920 920 1055 1055 1055 1055 Belt speed 1 1 1 1 Variable Variable Variable Variable 1 1 1 1 Variable Variable Variable Variable 1 1 1 1 Variable Variable Variable Variable Volt 400 5 400 5 400 5 400 5 230 5 230 5 230 5 230 5 400 5 400 5 400 5 400 5 400 5 400 5 230 5 400 5 400 5 400 5 400 5 400 5 400 5 400 5 230 5 400 5 0 3 0 3 0 3 0 3 0 1 0 1 0 1 0 1 0 3 0 3 0 3 0 3 0 3 0 3 0 1 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 1 0 3 Power kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw kw 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 55 0 75 0 75 0 75 0 75 0 75 0 75 0 75 0 75 Weight kg 150 kg 160 kg 170 kg 180 kg 150 kg 160 kg 170 kg 180 kg 18 kg 19 kg 20 kg 21 kg 18 kg 19 kg 20 kg 21 kg 250 kg 250 kg 260 kg 270 kg 250 kg 250 kg 260 kg 270 0 0 0 0 0 0 0 0 29 MANUAL SHEETER SB ST SF S ERIES Use and maintenance manual Edition 10 12
4. Fig 12 13 for SF and Fig 14 15 for SB ST Remove residues of dough and flour using a soft sponge and warm water dry with absorbent paper for food then first go over the areas mentioned and then the whole machine with a soft clean cloth moistened with specific disinfectant for food machines A ATTENTION It is recommended not to use non food abrasive or corrosive chemicals in any case Absolutely avoid using water jets various tools rough or abrasive means such as steel scouring pads sponges etc that may damage the surfaces and above all compromise the safety from a sanitary standpoint To maintain both performance efficiency and the safety of the machine it is essential to carry out periodic maintenance of the following items at least once every 6 months 45 MANUAL SHEETER SB ST SF SERIES Use and maintenance manual Edition 10 12 6 DEMOLITION OF THE MACHINE In case of dismantling and demolition of the machine the parts that compose it do not present a hazard degree requiring the adoption of specific precautions To facilitate recycling of materials all parts that make up the electrical system must be separated from the machine CHAPTER 7 AFTER SALES SERVICE 7 1 Spare parts For the request of spare parts please refer to FIG 20 30 ATTENTION We recommend using only original spare parts The European Union states Contact your dealer only Chapter 6 7 46 ENGLISH
5. FIG 10 FIG 11 ENGLISH DOUGH SCRAPER ASSEMBLY DISASSEMBLY SF SERIES FIG 12 13 A DOUGH SCRAPER UPPER ROLLER DISASSEMBLY 1 LIFT THE ROLLER PROTECTION FIG 12 POSITION 2 GRASP THE SPRING POSITION T AND PULLING IT IN THE F1 DIRECTION FIG 12 UNHOOK IT FROM PEG POSITION P 3 GRASP THE DOUGH SCRAPER POSITION AND MOVE IT IN THE F2 DIRECTION FIG 12 UNTIL RELEASING IT FROM PEG POSITION 0 LASTLY REMOVE THE SCRAPER ASSEMBLY Repeat the disassembly procedure in reverse order 2 FIG 12 F2 Fi 2 S55 lt a B R 0 41 MANUAL SHEETER SB ST SF SERIES Use and maintenance manual Edition 10 12 DOUGH SCRAPER BOTTOM ROLLER DISASSEMBLY 1 REMOVE THE SPRINGS POSITION T FIG 13 AS DESCRIBED IN PARAGRAPH 2 FOR THE UPPER ROLLER 2 LIFT THE ROLLER PROTECTION FIG 13 POSITION H 3 GRASP THE SCRAPER POSITION U FIG 13 AND MOVE IT IN THE DIRECTION UNTIL THE ROTATION OF THE SCRAPER IS ACHIEVED IN THE B1 DIRECTION IN THE HOLE POSITION K 4 PULL THE SCRAPER OUT IN THE OPPOSITE DIRECTION TO F3 ASSEMBLY Repeat the disassembly procedure in reverse order gt FIG 13 Chapter 4 42 ENGLISH ENGLISH ST SB SERIES FIG 14 15 A DO
6. 1 4 Electrical diagrams For electrical diagrams refer to page 135 138 1 5 Area occupied by the operator Under normal operating conditions and for optimal use of the machine s capacities the operator requires the area outlined in FIG 1 N FIG 1 m E ma pE mt 2 A 1 6 General safety warnings The machine whilst conforming with safety requirements according to electrical mechanical and sanitary laws can constitute a danger H used for purposes and in conditions different from the ones foreseen by the manufacturer Due to tampering of its protections and safety devices Failure to comply with the instructions for the installation operation usage and maintenance D INFORMATION All installation and maintenance operations must be carried out by qualified personnel who are authorised by the manufacturer The manufacturer declines any responsibility arising from erroneous installation or tampering Chapter1 30 ENGLISH ENGLISH 1 7 Safety warnings D INFORMATION Read these instructions carefully before using the machine A ATTENTION In order to prevent dangerous conditions and or possible injuries caused by electrical currents mechanical parts fire or of a sanitary nature the following safety warnings must be observed A Keep the place of work tidy Untidiness can contribute to danger or accidents B Evaluate environmental conditions Do not operate the
7. MANUAL SHEETER SB ST SF SERIES USE AND MAINTENANCE MANUAL TABLE OF CONTENTS CHAPTER 1 OENEPRAINFORMATION 27 CHAPTER2 INSTALLATION AND OOMMISSIONING 32 CHAPTER3 CONTROL AND SAFETY DEVICES 34 CHAPTER 4 USE sss tentent entrent 36 CHAPTER 5 MAINTENANCE nnn 45 CHAPTER6 DEMOLITION OF THE MACHINE 46 CHAPTER 7 AFTER SALES SERVICE 46 Preface This manual is directed towards those who install operate and maintain the mixers so that they can take advantage of the characteristics of the product in the best way It is important that this manual is kept and remains with the machine if it is moved or if ownership changes so that it can be consulted under all circumstances and therefore the necessary information is available to operate it within safe conditions The manufacturer does not take upon themselves the obligation to give notice of possible successive modifications of the product Furthermore under the terms of law this document remains the property of the manufacturer and tampering reproduction or transmission to a third party are prohibited without their consent In order to highlight certain parts of the text the following symbols have been used A ATTENTION indicates situations of danger in which it is necessary to pay particular attention H INFORMATION refers to technical details of particular importance 26 ENGLISH ENGLISH CHAPTER 1 GENERAL INFORMATION 1 1 Warrant
8. OAV 0006 LHX 380113NN02 O0 5021199 ua ewioenudbreue augjdijeuoso 3 a seueJfeiq sewayas je2u129 o3ueja use 400898 LL oMd ggv 5H l Kul S o ZWSLOdZLALY 21 AZWBLNHLLALY 11 SVALEIV 2 8 8 3 gt gt S A 2 gt a 8 a amp 5 5 Age m m n u um ou YY T o R 8 01 E wii 30 WALI S IDE Ca 9 0 T X Hvexi T up 0 n 05 05 irs 1 5 01 N A J 150 1 01 Edizione Edition Edition Edici n Ausgabe 10 12 136 m amp MIER araHoeueg 3 811512 sojsanday 592814 sued sedg oiqueau ip Wed 00618 00688 02 99 DH A 139 Edizione Edition dition Edici n Ausgabe 10 12 oO nea AS MUER SISHOeLIeS 8 8118512 soysanday 592814 sued OWED ip Ed 00615 00895 12 99 9H Edizione Edition dition Edici n Ausgabe 10 12 140 MIER araHoeueg 3 811512 sojsanday 592814 sued sedg oiq
9. R REVERSE MANUAL CONTROL PEDAL DOUGH THICKNESS ADJUSTMENT LEVER G0 MECHANICS UNIT G3 BASE G4 CONVEYOR BELT ARM G5 CUTTING UNIT SAFETY DEVICES ROLLING ROLLERS PROTECTION C2 gt FIG 3 Chapter3 34 ENGLISH CHAPTER 4 USE Before starting each work cycle make sure that the machine is perfectly clean particularly the conveyors and rolling cylinders that should be treated with detergents compatible with foodstuffs If necessary clean in accordance with the methods in 5 1 COMMISSIONING AND USE OF THE MACHINE TURN THE MAIN SWITCH A ON 1 OPEN THE DOUGH THICKNESS ADJUSTMENT LEVER G PRESS START BUTTON B OPERATE LEVER E OR PEDAL F AND START ROLLING REVERSE THE DIRECTION OF THE CONVEYORS AT EACH STEP SELECTING THE THICKNESS BY MEANS OF LEVER G ACCORDING TO NEEDS 6 ADJUST THE SPEED OF THE CONVEYORS USING KNOB D IN MACHINES EQUIPPED WITH VARIABLE SPEED CONTROL OPTIONAL 1 IN CASE OF OPENING OF THE PROTECTION GRID H THE MACHINE STOPS TO RESTART CLOSE THE GRID AND PRESS START BUTTON B AGAIN 8 TO STOP THE MACHINE POSITION LEVER E AT THE CENTRE OR REMOVE YOUR FOOT FROM PEDAL F 9 FOR EMERGENCY STOP PRESS THE EMERGENCY STOP BUTTON D USING THE CUTTING UNIT FIG 5 6 1 ASSEMBLE THE CUTTING UNIT ON THE LEFT SIDE OF THE MACHINE USING THE SCREWS PROVIDED 2 USE LEVER A TO LIFT THE CUTTING UNIT 3 FT THE DESIRED CUT
10. TING TOOLS B 4 LOWER THE CUTTING UNIT ON THE CONVEYOR UNTIL THE SAME LOCKS IN THE SPECIAL HOOKS 5 START MACHINE OPERATION ADJUST THE DESIRED SPEED USING KNOB D IN FIGURES 3 4 ADJUST THE PRESSURE OF THE TOOLS USING KNOBS E UNTIL A PERFECT PASTRY CUT IS OBTAINED gt Chapter4 36 ENGLISH FIG 5 e ce HSITON3 31 MANUAL SHEETER SB ST SF SERIES Use and maintenance manual Edition 10 12 ENGLISH SB SERIES FIG 9 Before lifting the conveyors allow the pasta collection slides S if provided on the left and right of the tops to recess raise the roller protections H Raise one top at a time make sure that the fastening knob M does not engage in hole K placed on the side of the conveyor top To lower the tops perform the operation in reverse order FIG 9 ASSEMBLY DISASSEMBLY OF THE CONVEYORS SF SERIES FIG 10 11 1 FETCH THE ARM SHOWN IN POS 1 OF FIGURE 11 AND DRAW THE SUPPORT INDICATED NEAR TO POSITION 5 AT POSITION 2 OF THE ELASTIC ELEMENT WITH A SLIGHT TILT AS SHOWN IN FIGURE 1 2 PUSH THE ARM FORCEFULLY AGAINST THE ELEMENT INDICATED IN POSITION 2 OF FIGURE 1 UNTIL THE ELASTIC ITEM HAS RETURNED IN ITS HOUSING 3 INSERT THE ROLLER DRAGGING DEVICE POSITION 3 OF FIGURE 2 AND 3 IN THE RELEVANT SUPPORT POSITION 4 39 MANUAL SHEETER SB ST SF SERIES Use and maintenance manual Edition 10 12 HSITON3
11. UGH SCRAPER UPPER ROLLER DISASSEMBLY 1 LIFT THE ROLLER PROTECTION POSITION H FIG 14 2 UNSCREW THE FLYWHEELS POSITION 3 REMOVE THE SCRAPER POSITION R ASSEMBLY Repeat the disassembly procedure in reverse order FIG 14 43 MANUAL SHEETER SB ST SF SERIES Use and maintenance manual Edition 10 12 DOUGH SCRAPER BOTTOM ROLLER DISASSEMBLY 1 REMOVE THE SPRINGS POSITION T FIG 15 AS IN STEP 2 OF THE UPPER ROLLER OF THE SF SERIES 2 LIFT THE PROTECTION POSITION H 3 GRASP THE SCRAPER POSITION U FIG 15 AND MOVE IT IN THE F1 DIRECTION UNTIL THE ROTATION OF THE SCRAPER IS ACHIEVED ACCORDING TO THE B1 DIRECTION IN THE HOLE POSITION K 4 PULL THE SCRAPER OUT IN THE OPPOSITE DIRECTION TO F1 ASSEMBLY Repeat the disassembly procedure in reverse order FIG 15 Chapter 4 44 ENGLISH ENGLISH CHAPTER 5 MAINTENANCE A ATTENTION Disconnect the plug from the electricity supply before carrying out any maintenance or cleaning interventions In case of the malfunctioning or breakdown of the machine contact only the assistance centres authorised by the manufacturer 5 1 Cleaning Cleaning should be done at the end of each usage in compliance with hygiene requirements and to protect the functionality of the machine With the aid of a suction machine remove all residues of flour and dough Remove the dough scraper before cleaning the cylinders
12. ate located on the back of the machine 22 Installation procedure SF ST SERIES The SF ST series machines are supplied on wooden pallets on which they are secured with metal brackets In addition to the machine the packaging contains the instructions for use and the EC declaration of conformity according to the machinery directive The machine must be unloaded from the transport means by lifting it with the proper equipment Use a wheeled cart with proper capacity to transport the machine to the place of installation After removing the packaging and the plastic protection unscrew the two metal brackets that secure the machine to the pallet with a special wrench With the aid of appropriate capacity belts placed under the base of the machine and a suitable lifting means manual or powered lift the machine remove the underlying pallet place it in the location foreseen taking care to leave a free space of approximately 50 cm around the machine in order to facilitate use Chapter2 32 ENGLISH ENGLISH cleaning and maintenance operations of the machine For machines equipped with wheels make sure they have been braked by pressing down until lever A is locked FIG 2 FIG 2 S SB SERIES SB series machines are supplied in cardboard boxes on wooden pallets After removing the packaging and the plastic protection with the aid of appropriate capacity belts placed under the base of the machine and a suitable
13. ion of the machine are optimal N The machine should be repaired by qualified personnel The repair operations must be carried out exclusively by qualified people using original replacement parts only Failure to observe these precautions can constitute an element of danger for the operator 31 MANUAL SHEETER SB ST SF SERIES Use and maintenance manual Edition 10 12 CHAPTER 2 INSTALLATION AND COMMISSIONING 2 1 Duties which are the responsibility of the user The environmental conditions in the place where the machine is installed must have the following characteristics Must be without humidity Must have sources of water and heat at an adequate distant Must have suitable ventilation and lighting which reflect the sanitary and safety regulations according to the current legislation The floor must be flat and compact in order to favour adequate cleaning Obstacles of any nature which could effect normal ventilation must not be placed in the immediate vicinity of the machine D INFORMATION The electrical supply must be fitted with a differential circuit breaker with characteristics which are adequate for the machine in which the aperture distance between the contacts is at least 3mm In particular it is essential that an efficient ground point is provided ATTENTION Verify that the voltage supply and the frequency of the plant are compatible with the values listed both in the technical details 1 3 and on the pl
14. lifting means manual or powered lift the machine remove the underlying pallet place it in the foreseen location taking care to leave a free space of approximately 50 cm around the machine in order to facilitate use cleaning and maintenance operations of the machine Note All items relating to the packaging must be disposed of according to the laws in force 2 3 Electrical connection The Y type connection of the machine to the power supply is made using a mains cable that comes with a plug in single phase version only For three phase power supply machines it is essential to fit a normalised and polarised plug at the end of the cable the distinction between phase and neutral must be clear and verify the correct direction of movement of the conveyors 2 4 Positioning of the machine The mains socket should be easily accessible and must not require any displacement The distance between the machine and the socket must be such as not to cause tension of the power supply cable Furthermore the said cable should not be below the support feet of the machine 33 MANUAL SHEETER SB ST SF SERIES Use and maintenance manual Edition 10 12 CHAPTER 3 CONTROL AND SAFETY DEVICES The machines are fitted with the following operation and safety devices FIG 3 4 OPERATION DEVICES MAIN CIRCUIT BREAKER START BUTTON STOP BUTTON CONVEYOR SPEED ADJUSTMENT OPTIONAL P VERSIONS CONVEYOR REVERSE MANUAL CONTROL LEVER CONVEYO
15. machine in a damp wet or insufficiently lit environment or in the vicinity of flammable liquids or gasses C Keep children and unauthorised personnel away Do not allow them to come near to the machine or the place of work D Operate the machine within its power rating for its permitted usage It will operate better and in a safer fashion if not overloaded E Dress in a suitable manner Do not wear loose fitting clothes or dangling accessories that could get caught in the moving parts Use anti slip footwear For sanitary as well as safety reasons cover long hair with a suitable net and wear gloves F Protect the power cable Do not tug the cable to disconnect the supply plug Do not expose the cable to elevated temperatures sharp corners water or solvents G Avoid unstable positions Find the most suitable position that always ensures equilibrium H Always pay maximum attention Observe your own work Do not operate the machine when distracted 1 Disconnect the power supply at the end of operation before cleaning and maintenance operations and before moving the machine L Extension leads must not be used in the open air M Check that the machine is not damaged Before operating the machine carefully check the efficiency of the safety devices Check that the moving parts are not blocked that there are no damaged components that all of the parts are correctly fitted and that all conditions that could influence the regular operat
16. ueau ip 00618 00898 zz 99 9H A 141 Edizione Edition dition Edici n Ausgabe 10 12 OcT 00S1S 00 00 lt 15 0 00 lt 95 00 00 lt 95 0 00515 0S 00SLS 0 00 lt 5 0 lt 00 lt 85 MUER 8 811512 soysanday 592814 sued OWED ip Ed 00815 00895 z 99 9H 4 Edizione Edition dition Edici n Ausgabe 10 12 142 FIG ABB 24 SB500 ST500 Parti di ricambio Spare parts Pieces de rechange Repuestos Ersatzteile 143 Edizione Edition dition Edici n Ausgabe 10 12
17. y The warranty period is two years and begins on the date of the invoice or tax receipt issued at the time of purchase Within that period replacements and repairs of items that for well established and unambiguous reasons are defective in manufacture will be free of charge and only ex our facility except for electrical components and those subject to wear Shipping and labour costs are not included in the warranty The warranty expires in cases where it is established that the damage was caused by transport improper or inadequate maintenance operator inexperience tampering repairs carried out by unauthorised personnel non compliance with the requirements of the manual Any recourse against the manufacturer is excluded for direct or indirect damages resulting from the period of time that the machine remains inactive due to failure wait for repairs or however relating to the non physical presence of the equipment 1 2 Machine features The manual sheeters are designed and built for exclusive use in foodstuffs for the reduction of puff pastry to the thickness desired to use in the pastry industry Manual sheeters consist of Basic structure stove enamelled with epoxy powders mounted on wheels for easy movement A dashboard for operation a lever for the selection of the rolling direction for speed adjustment optional and machine shutdown A pair of dough rolling rollers A pair of conveyor belts of the product to be rolled
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