R1100 and R2300 - Tech
Contents
1. and knowledge prevent them from using the device safely unless a person responsible for their safety supervises them or has instructed them how to use the device Trouble shooting and repair lf the cause of malfunction cannot be found contact your retailer or the manufacturer Only authorized persons can repair the charger Guarantee The charger has a guarantee of two years from the date of purchase Guarantee covers manufacturing and component failures and is valid only if the equipment is installed and used according to the instructions in this manual Keep the receipt as evidence of the date of purchase Editing charging configuration 1 Disconnect battery 2 Connect mains power 3 As soon as blue LED is lit press STOP for 10 s LED s should flash shortly Release STOP Special configuration mode has been entered 4 To scroll down the list press STOP 5 To set item on off press F1 List of items are in table below f ON OFF 6 After configuration has been set disconnect mains power Following table equals with program version 11613002v02 Check the program version from the charger labels Bold text in coloured areas indicates LED ON Red Yellow SA Blue Error Charging eady Mains 3 4 green item algorithm LK10 06 freely ventilated algorithm LK10 04 wet puls yellow yellow algorithm LK20 09 valve ventilated Sonnenschein algorithm LK10 05 wet with consta2. look following Error STOP button Charging F1 F1 button O F1 function LED Ready F2 F2 button E P Mains Radio F2 function LED Main 1s connected Radio module is ON Charger can be assembled with optional radio module Module allows access to configuration and history log of the charger Light symbol definitions Error Charging Ready No light Continuous light m Flashing MASON PITTI ibid PLUL LITT IT ee 1 Light alternatives and meaning a None of indicators are lit Charger is waiting for a battery connection Only small blue led lights continuously Green flashing STOP pressed charging paused A Yellow continuously lit main charging phase Defined in charging algorithm Additional charging Defined in charging algorithm Equalize charging Defined in charging algorithm Charging ready maintenance charging Defined in charging algorithm am m Alarm low battery voltage Defined in charging algorithm Alarm high battery voltage Defined in charging algorithm Alarm time limit exceeded Defined in charging algorithm Alarm Ah limit exceeded Defined in charging algorithm R SRULEER Alarm high charger temperature MEN SEEGER EAE Alarm low charger temperature or sensor fault Alarm regulation fault Na SA MK IV N ed Safety Instructions In addition to
3. that children do not play with the device To charge a battery with Robust series charger follow these instructions Charger is configured with factory default settings The factory default setting is 12 cells algorithm LK10 06 freely ventilated capacity 50 Ah Find Editing charging configuration paragraph page 8 1 Ensure that the charger is unplugged and that the installation environment meets the conditions described in the previous paragraph Warning Explosive gases Prevent flames and sparks Provide adequate ventilation during charging 2 Connect the charger cables to the battery terminals the positive cable to the positive terminal and the negative cable to the negative terminal The positive cable is red colored The negative cable is black or blue 3 Turn the power on by plugging the power cord in a mains outlet with protective earth 4 Charging starts automatically STOP Pressing STOP will PAUSE charging Pressing STOP again resumes charging F1 and F2 F1 and F2 buttons can be assigned the various functionality By default no function is assigned Pressing buttons while charging process does not have any effect to charging Buttons are used when battery settings will be programmed More details in section Editing charging configuration 5 lo avoid sparking in output cables press STOP button before disconnecting battery Lights and push buttons Chargers front label should
4. R1100 and R2300 Installation and User Manual Advanced Battery Chargers Table of Contents FET OO An ch F2 00 en de ten desole es nest du ES DS leo A bd et E ie E a As et E e e SRO EO AS et oak e STRANE a a phoma e ke SA GSS Installation and Warning Sees kato kk ka cies kt E a ne ke pi ane a CUMS TIE OTS ot ae on et E a to bk AO A hot Oo SO kode saaa oo eo ETS MIS ANCL Push BALON Si ajoute fa kk as nal ce sa kaa e ee ce di Satetv INSLPUCHIONS een lit no Na ae Troubles hoone and T PA nn nuance a aa al kk Sa e e pe cs nn face in et feel CO LS INC EEE ZBO OMENS ke ei aaa ee ane a Sc do 12 ENT SEN CHMONSIONS dd a ank il tie tt e nn e pt a e aa Pen ke a pt a as e a A 15 R1100 and R2300 Powerfinn Kobust series chargers uses modern switching technology The intelligent microcontroller extenas the life of the battery by supervising the charging process The charger are compact silent and meets the EU safety and EMC requirements Protection class against water 8 dirt is IP54 General Chargers are available for a variety of battery types The charger type and charging algorithm should correspond to the battery sealed vented etc Attempting to charge a battery with the wrong type of charger may result in considerable damage Find Editing charging configuration paragraph and Operations Check the battery to ascertain that the five hour capacity in ampere hours Ah5 or Ah 5h is between 5 and 14 times g
5. nt current maintenance charging algorithm PP100 unsealed ee on Etes algorithm PP101 sealed algorithm PP102 Sonnenschein algorithm 9 blue capacity 50 Ah 11 blue capacity 100 Ah 14 red yellow 17 20 red capacity 125 Ah capacity 150 Ah capacity 200 Ah capacity 250 Ah capacity 300 Ah capacity 450 Ah capacity 600 Ah capacity 700 Ah capacity 800 Ah yellow yellow 25 Operation mode Charger Power supply 27 yellow CAN mode Master Master ext Connectors and pin orders O J23 J22 JA J24 J23 J22 J21 J24 4321 HIL 4321 4321 J Connectors J connector HD26 Operation and pin cable Connector s numbers wire colors pin order J23 1 black 4 LED green anode 10mA current source J23 2 red 22 LED common cathode Same ground as is in battery minus J23 3 green 14 LED red anode 10mA current source J23 4 yellow 5 LED yellow anode 10mA current source J22 1 black 2 Sense plus J22 2 red 12 Battery temperature compensation Sensor 2 series connected Philips KTY83 120 sensors J22 3 green 3 Battery temperature compensation J22 4 yellow 20 Sense minus J21 1 black 19 External digital input Signal send when shor circuited between HD26 pin 11 J21 2 red 1 CAN bus Hi J21 3 green 10 CAN bus Lo J21 4 yellow 11 Exte
6. reater than the nominal current in amperes of the charger E g a 10A charger is suitable for charging batteries with a 5 hour capacity of 50Ah 140Ah Installation and Warnings The following points must be respected when choosing a location for the charger 1 In fixed installation the operation temperature range is 35 C to 55 Higher than 40 ambient temperature will limit the output power Caution Mains cord amp battery cable indoor use min temperature 5 C Do not bend in cold environment 2 The charger is to be installed vertically on a concrete or other non combustible surface only For unplugging the unit make sure the wall socket IS located in an easy access area 3 lo ensure sufficient ventilation leave a free space of at least 10 cm around all sides and 30 cm top and bottom of the charger Do not cover the unit 4 The charging process generates explosive hydrogen gas Install the charger as far away from the battery as possible to prevent hydrogen gases from entering the charger Keep the area well ventilated Never use an open flame or equipment that produces sparks close to the battery and charger 5 Charger is to be installed vertically to a wall like shown in the next figures pot BRACKET 1 BRACKET 2 Operations Read these operating instructions carefully before using the charger for the first time Also read the safety instructions in the next paragraph thoroughly It must be ensured
7. rnal input J24 1 black 26 Relay Common 0 5A 125Vac 2A 30VDC 0 3A 110VDC J24 2 red 18 Relay Normally Open J24 3 green 9 Relay Normally Closed J24 4 yellow Not connected 25 Isolated 5V 5mA output 7 Isolated output ground Same grouns as in HD26 pin 11 Algorithms LK10 06 freely ventilated Temperature sensor supported 3 0 U V cell 2 0 1 0 time a ONA RAPAS NE SA DA A A PRIS e AE A AE NI FA 3 0 KOR OR a O T O U Vell 0 2 2 0 0 1 1 0 LC time LK20 09 valve ventilated Sonnenschein Temperature sensor not supported Fd 3 0 U V cell 0 2 2 0 0 1 1 0 IC time LK10 05 wet with constant current maintenance charging Temperature sensor supported 0 3 3 0 U V cell 0 2 2 0 0 1 1 0 time PP100 unsealed Temperature sensor supported 3 0 LI V cell 2 0 1 0 time 3 0 U V cel 2 0 1 0 time 3 0 U V cell 2 0 1 0 time Charger dimensions Dimension drawing for R2300 which is always fan installed 235 407 Dimension drawings for R1100 with fan and R1100 without fan 331 amp KLI
8. the safety measures mentioned under Operations page 5 the following personal precautions should be taken whenever charging batteries 1 For emergency situations ensure in advance that help is available in time of need Batteries contain acid that is harmful to the eyes skin and clothes Always wear overalls and safety goggles Never touch the eyes with unwashed hands after handling batteries Ensure that a working fresh water tap is available If acid gets into the eyes or on the skin immediately rinse the area with plenty of water for several minutes If visible injury occurs contact a physician immediately In case of eye injuries always contact a physician The charging process generates explosive hydrogen gas Do not smoke or otherwise bring burning or sparking matter to the vicinity of the battery when it is being charged If a short circuit occurs the battery may explode or the item causing the short circuit may melt Keep the work area clear from tools and debris Remove jewelry watches etcetera before working with the battery The power cord should be unplugged and the battery must be disconnected from the charger in case the equipment is left unused for a longer period of time The charger must locate away from heat sources like radiators and heat registers This device is not meant to be used by children or people whose physical sensory or mental attributes or lack of experience
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