MA3 Series Mobile Inverter User Manual
Contents
1. eeseeeeeeee eere eene nnn nnn nnn 20 4 2 Cooling Requirements 22 200200020na000n0nnnnnnunnnnununnnnnnunnnnnnunnnnnn 20 AZ I E 1 9 lt 1 EEN 21 4 2 2 Hose Clamping Instructions eere esee rene 22 4 2 3 Parallel Configuration leees eese enean 23 4 3 Wiring Power Cables 2 220 2002000200n0nannannnnnnnnnnunnunnunnunnnnnnnnnnn nun 24 4 4 J1 J2 Mating Connectors ENEE REENEN KEREN EE nnn nnn 27 4 5 Pre Gharge GirG TU na aaa 28 4 6 EI e EIN TT nein 29 ODGFAUOHNS ioi e EEN 30 5 1 EC6MmISSIONnMg 2 Mt 30 5 2 Power Up Sequence nic dono recen onde no ne roce D REA 31 EEN EE ad d d o a LA ee ED D CT MM ECL LA 31 6 1 introductions 31 6 2 Installat Om E 32 6 3 Connecting to the Inverter ac eorr ennenen 33 6 4 Bal Oe UTC C 34 6 4 1 Creating a Configuration REENEN ennaa 34 6 4 2 Modifying a Configuration eeeeeeee esee rennen nenne nnns 36 6 4 3 Installing a Configuration ecce eere esee rennen nean 40 6 4 4 Updating a Configuration eere e2. 66 Page 3 1 Safety Safety Information DANGER DANGER High risk Notes in the manual warn of danger to personnel typically severe injury or death WARNING WARNING Medium risk Notes in the manual warn of danger to personnel typically injury CAUTION CAUTION Low risk Notes in the manual warn of potential equipment damage Note notifications assist the user with helpful tips for making operations and maintenance easier and more efficient 1 1 Requirements 1 1 1 INTENDED USERS This manual is to be made available to all persons who are required to install configure or service equipment described herein or any other associated operation The information given is intended to highlight safety issues and to enable the user to obtain maximum benefit from the equipment Page 4 Complete the following table for future reference detailing how the unit is to be installed and used INSTALLATION DETAILS Model Number Where installed see product for your own label information Cubicle mounted Through Panel Mounted Unit used as a refer to Certification Component Relevant Apparatus 1 1 2 User Safety Responsibility Statement for All Parker Products The equipment described is intended for industrial motor speed control utilising AC induction motors or AC permanent magnet synchronous machines 1 1 3 PERSONNEL Installation operation and maintenance of the equi
3. ei N FEEDBACK CONNECTOR J2 1 0 CONNECTOR 11 M23 17 POLE FEMALE M23 16 3 POLE MALE 1 2 BEADED i HOSE BARB i COOLING INLET i i 256 01 MOU NTING 310 50 284 86 1 2 BEADED HOSE BARB 340 00 COOLING OUTLET J Y U a 555 570 Be i i T 159 167 8 i 1 2 BEADED HOSE BARB PROTECTIVE EARTH CONN 30 3 102 4 1 2 Mounting While mounting the inverter take care to place the inverter in a location and orientation that allows for access to both cooling port connections and electrical connections as protected by the gasket plate MA3 inverters are typically mounted with legs and or spacers at the four 4 M10 mounting points on 250 mm 9 84 x 300 mm 11 81 centers 4 1 3 Installation Orientation The MA3 inverter can be installed in any orientation It has no preferred orientation for mounting The installer must exercise care so that debris will not build up between the inverter housing and mounting surfaces Debris buildup degrades cooling of the device and may have a possible impact of freezing to the device casing Assume the standard axis configuration whenever this document refers to 1t 4 2 Cooling Requirements The MA3 inverter is enclosed in an IP65 rated aluminum casting that has an embedded cooling system capable of using ethylene glycol or
4. Fit the dome and clamping insert down on the cable end and strip the cable jacket 36 mm 113 32 Expose braided shield by expanding and folding back over the cable 2 Strip conductor insulation 18 20 mm QA Fold braided shielding over the clamping insert and O ring then trim braiding with scissors Make sure that the braided shield overlaps the O ring by 2 mm 2 and does not overlap the back part of the clamping insert Insert the cable and clamp into the housing of the inverter fitting the stripped end of the cable to the power connector ferrule Make sure that power cable insulation is visible in the ferrule it should not be exposed more than 1 6 mm ly 16 Tighten the dome nut with a 23 mm 7 open end wrench so that the cable is tight and the white plastic teeth of the clamp are just visible from the end Make sure that the outer insulation of the cable is flush with the inside of the fitting Recheck that the insulation 1s clear of the power connection then torque the terminal to 15 8 Nm 140 in Ib with a 5 mm hex torque wrench Page 26 MA3 xx 225 PG13 6 12 mm 10 awg 4awg MA3 xx 325 PG21 13 18 mm 2 AWG 2 0 AWG MA3 xx 400 PG21 13 18 mm 2 AWG 2 0 AWG Acceptable cable outside insulation diameter 4 4 J1 J2 Mating Connectors J4 1 0 M33 19 Pole Socket CCW C1472244U002 PHKIT 06 M23 F Straight Shell 7 12 mm 7 106 500 000 19 CC
5. DOUT5 P 2 OOO U VW d DC M1 M2M3 DC FEEDBACK INTERFACE U KIJIJI C L M N 1 2 3 4 5 6 f 8 9 Mtr therm ptc Cos Cos Mtr therm ptc Ref Mtr therm ntc Mtr therm ntc Ref Vcc 45V Mtr therm ptc Ch B Ch B Mtr therm ptc Mtr therm ntc Mtr therm ntc 3 1 4 Example System Diagram As shown in the diagram on the following page Parker inverters can be used to convert and control power in many applications converting from alternating current AC to direct current DC and from DC to AC power with controlled torque speed and dynamic performance Typical applications also include Parker PMAC motor generators induction motors energy storage systems along with battery management systems and hydraulic components With these components the Parker inverter lets a user take the best of both the hydraulic world in power and the electrical world in control and reporting Combining these technologies enables an application to achieve unparalleled performance ICE za Generator Electro Hydraulic MA3 Inverter 110 Volt Plug in Batteries Example of Inverters Used in a Series Hybrid System Page 18 4 Product Installation 4 1 Mechanical Installation in a Mobile Environment Weight 16 8 kg 37 lbs 4 1 1 Dimensions and Weight 177 00 _ c MINI B USB PROGRAMMING SEALED VENT
6. When online the actual baud rate or Address in use can be found by clicking the right mouse button over the Baud or Address text and selecting Get This may be different to that set in the function block configuration if the switches on the Option are not all set in the ON position The function block also provides three status outputs that can be wired to STATUS RUN STATUS ERR and OPERATIONAL For example the OPERATIONAL output could be ANDed with the motor START causing the inverter to stop if the controller connection is lost OPERATIONAL Logic value True T indicates that the CANopen interface is in the Data Exchange state The STATUS RUN and STATUS ERR outputs could be used with the LOGIC LOOKUP function block to determine a particular state STATUS RUN Enumerated value Status Run 0 STOPPED 1 PRE OPERATIONAL 2 OPERATIONAL STATUS ERR Enumerated value Status Run 0 NO ERROR I WARNING LI MIT 2 AUTOBAUD OR LSS 3 CONTROL EVENT 4 SYNC ERROR 5 BUS OFF 6 6 3 External Control of Inverter Communications Command When sequencing is in the Remote Comms mode the sequencing of the Inverter is controlled by writing to the COMMS COMMAND PREF 95 05 The COMMS COMMAND parameter is a 16 bit word based on standard fieldbus inverter profiles Some bits are not implemented in this release see Supported column of the table below EHE REDE NES Switch On OFF1 Operational vA 1 Not Disabl
7. 1 minimum 1 4 Watt The CANopen specification recommends 124 Q but it should be chosen to equal as closely as possible the characteristic impedance of the cable CAN H IMPORTANT Failing to fit terminating resistors correctly may result n in unreliable operation CAN L 7 Appendix 7 1 DSE Lite CANopen Conversion Rule The rules governing the conversion between inverter data types and CANopen data types are given below Note carefully that some conversions will result in rounding limiting and truncation of the original value LOGIC Type Connector False False True True Zero False Non Zero True Zero False Non Zero True Zero False Non Zero True Zero False Non Zero True Zero False Non Zero True Zero False Non Zero True Zero False Non Zero True False 0 0 True 1 0 False 0 True 1 False 0 True 1 False 0 True 1 False H True 1 False 7 True 1 False 0 True 1 Page 58 INTEGER Type Connector False 0X0000 0000 True 0X0000 0001 32 bit IEEE floating point 2 147 483 648 to 2 147 438 547 Fractional part rounded Deere B BARRE IM D 2 147 483 648 to 2 147 483 648 to 2 147 483 547 2 147 483 547 LE m DE ui v 0 to 4 294 967 295 0 to 2 147 483 647 limits apply Zero True Non zero False 2 147 483 648 to 32 bit IEEE floating point 2 147 438 547 Fractional part rounded 2 147 483 648 to 128 to 127 2 147 483 547 limits apply 2 147 483 648 to 3
8. APPLICATION RISK e The specifications processes and circuitry described herein are for guidance only and may need to be adapted to the user s specific application We can t guarantee the suitability of the equipment described in this Manual for individual applications RISK ASSESSMENT Under fault conditions power loss or unintended operating conditions the drive may not operate as intended In particular e Stored energy might not discharge to safe e The motor s direction of rotation might not be levels as quickly as suggested and can still controlled be present even though the drive appears to be switched off The motor speed might not be controlled e The motor might be energised A drive is a component within a drive system that may influence its operation or effects under a fault condition Consideration must be given to e Stored energy e Supply disconnects e Sequencing logic e Unintended operation Page 6 1 1 6 User Safety Responsibility Statement for All Parker Products This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise Through their own analysis and testing users are solely responsible for making the final selection of system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are
9. L Iienllee X S 5 E14 PRODUCT WARNING EE 5 145 HAZARDS Hanne S 5 1 1 6 User Safety Responsibility Statement for All Parker Products 7 2 Scope of Delivery u 8 2 1 Product e TEEN 8 2 2 Equipment Inspection asks esec esse essen R0 EXE een dene wen 9 Storage and Shipping Temperatures 2 2220220022000n0n0nunnnunnnunnnunnnnnnn 9 Packaging and Lifting Information 220 2002000200a000n0nannnnunnnnnnunnnnnn 9 3 Product Introduction 22 20200n0nn0nnnnnnnunnunnunnnnunnunnunnnnnnnun nun nun nn 10 Produet e EE EE 10 SSES 10 a Mec 10 EnVIF ODnmelnEt EE 13 3 1 General Product Description cessere eene 15 3 1 1 J1 Connector I O Wiring Information 15 3 1 2 J2 Connector Motor Feedback Wiring Information 16 3 1 9 JBloCK Diagram u Eege 17 3 1 4 Example System Diagram Leeeeeee eere ener eene nnne nnn nnns 18 4 Product dT ae rennen 19 4 1 Mechanical Installation in a Mobile Environment 19 4 1 1 Dimensions and Weight eee eee ennenen 19 4 1 2 Colli SEI LII UR 20 4 1 3 Installation Orientation
10. Page 8 2 2 Equipment Inspection When inspecting equipment e Check for signs of transit damage e Check the product code on the rating label to make sure it conforms to your requirement If you do not install the unit immediately store it in a well ventilated location away from extreme temperatures humidity dust or metal particles Storage and Shipping Temperatures Packaging and Lifting Information T Caution Packaging is combustible Igniting the packaging results in toxic fumes e Save packaging for returning the product if needed Improper packaging may result in transit damage e Use safe and suitable lifting procedures when moving the unit Never lift the unit by its terminal connections e Prepare an open flat surface to place the inverter before attempting to move it Do not damage any terminal connections when placing the inverter 3 Product Introduction Product Overview The Parker SSD MA3 inverter is designed to control standard 3 phase permanent magnet synchronous motors and AC induction motors The inverter is capable of 4 quadrant motor control which enables the motor to also act as a generator The MA3 normally operates in a Closed Loop Vector mode however the inverter can be configured to operate in Sensorless and V Hz mode Motor speed feedback s provided by a resolver or quadrature encoder mounted on the motor shaft The speed loop has amendable bi directional speed demand ramp and torque
11. continue to monitor the developments of the REACH legislation and will communicate with our customers according to the requirement above 7 3 2 WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE Waste Electrical and Electronic Equipment must not be disposed of with domestic waste It must be separately collected according to local legislation and applicable laws pot Parker Hannifin Company together with local distributors and in accordance with EU directive 2002 96 EC undertakes to withdraw and dispose of its products fully respecting environmental considerations For more information about how to recycle your Parker supplied waste equipment please contact your local Parker Service Centre Packaging During transport our products are protected by suitable packaging This is entirely environmentally compatible and should be taken for central disposal as secondary raw material 7 4 North American Compliance This product is pending certification under the US governments Occupational Safety and Health Administration s OHSA Nationally Recognised Testing Laboratory NRTL program An NRTL is a private third party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements This product has an approval pending with Intertek Testing and Certification Ltd ETL to American Standard UL508C Standard for Safety Power Conversi
12. following sequence From the File menu select New gt 890 gt VerX gt vXX_DFLT 890 This is the default template for version 7 890 firmware within the MA3 inverter Consult factory if current version is unknown SE DSE Lite File Edit view Block Command Insert Format Window Help Hew Template Help Open K Mew Dialog Ctrl M is Open Online Fa Extract Close Clase All Discard v31 DELT Sot kl save CHS va2_DFLT 890 save Copy As v33 DFLT 89D Save All v34 DFLT B890 Export Database v35 AFE 890 Import Database wv35 DELT Go Print Setup v3 OPE S0 Print Preview Print Cep 3 OPE S90 Page 34 This should open the following window your view may be different depending on your setup OSE DSE Lite T890v 3 File Edit View Block Command Insert Format Window Help GiH aa Bess Sm ber T890v_3 V3 7 TEMPLATE AM OUT 1 a T R SCALE RAMP INPLIT OFFSET TRIM INPUT Motor Control ANIN3 le SCALE 12 04 RAMPED INPUT OFFSET 100 ms AU IN 4 100 SCALE X12 05 TRIM INPLIT 0 OFFSET 10 ms Er STOP ase REVERSE 24V DIG IH 1 X15 EIENABLE X15 01 DG PEN BEER FisraTF i H 4 1 of 1 Fn 1133 B Notice that the template has multiple function blocks representing various inverter functions and that they are prewired for a default configuration The example shown is a Window view which allows multiple windows to be shown at once If you are only editin
13. it and select Split If you double click the link you will initially be asked if you want to split the connection If you do not want to see this dialog again check the Do not ask again box before clicking on the OK button When you first split the link DSE Lite will provide default labels These labels behave very much like function blocks You can move them around to clean up your drawing If you double click or right click on either label you can Rename them to your own labels You can also connect function blocks that reside on different sheets To do this start making the connection the same way that you would for linking two function blocks that are on the same sheet Then go to the sheet that contains the destination function block You will notice that the connection line s will follow you to the next sheet even though the source function block is not there Select the destination input to finish the connection Split links will be created on each sheet to represent the connection Just as described above you can change the name of the split link as well Selecting Function Blocks You can select a single function block by simply clicking on it with the mouse Additional blocks may be added to the selection by hold down the SHIFT key while clicking on them with the mouse Clicking on an already selected block while holding down the SHIFT key will remove it from the selection It is also possible to select a group of bl
14. link click on it It will change color purple by default to indicate that it is selected Once the link is selected you can delete it by depressing the Backspace or Delete key or by selecting Delete Merge Delete Update Rate from the popup menu created when you right click on the link Using this popup you can also Split the link Splitting is covered in more detail below Links are made by connecting an output to an input in that order You start by placing the mouse cursor near an output of a function block DSE Lite detects this and changes the shape of the cursor to an x to give visual feedback that the cursor is over an output and that the user can start drawing a connection While holding the left mouse button down drag the mouse cursor to start drawing the link The link being drawn will be displayed in red by default and when you move the cursor over a valid input it will turn green by default to indicate that you have a valid link selected Let up on the mouse button to make the connection If you want to change the shape or routing of a link left click on the link and hold down the mouse button The line will change color to indicate that it is selected Drag the mouse while holding down the mouse button to change the shape of the link You can also split a link This will separate the link into two pieces with a label at the end of each piece To split the link either double click on it or right click on
15. met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems The products described herein including without limitation product features specifications designs availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice 2 Scope of Delivery 1 Mobile Inverter 1 Software CD DSE Lite 1 USB Cable 12 Screws M3 x 8 5 Terminal Ferrules 2 1 Product Code Voltage Rating 40 400 VDC Feedback Options EO Encoder Coolant Connections 60 600VDC BO BDO VDC LS Line Sync Card 1 Water lycol hose Special Options RO Resolver 2 Hydraulic Fitting XX Determined by Factory M A 3 60 0400 RO 1 1 01 00A Branding Eng Level 01zParker Frame Current Rating Peak 0225 2 225 3z5ize 3 0325 325A 0400 lt 400 02 99 Determine d by Factory Part Number Breakdown
16. trees to reveal the registers By default the trees each have one register To add more registers click on New CAM 355431 002 CAN Open New Inputs PLC gt Drive Register Input 1 unused Select the drop down menu adjacent to Input to choose the required input output connector on the Register For example below Register 1 Input is shown with the possible fieldbus selections that have been placed in the configuration FIl 1 Fieldbus Integer Input 1 FLI 1 Fieldbus Logic Input 1 FVI 1 Fieldbus Value Input 1 etc CAN 355431 002 CAN Open New Inputs PLC gt Drive Register Input i Set up all the input output registers in a similar way The Baud rate can be selected to be either 125k 250k 500k or 1000k General Baudrate SOUL E Address Baudrate Baudrate Note The Baud rate set in DSE Lite will only be used if all switches on the Option are set to ON 5 The Address can be selected in the range 0 127 L J Baudrate Address Address Address S Page 48 Note The Address set in DSE Lite will only be used if all switches on the Option are set to ON If the Address 1s set to zero and the switches on the CANopen Option are all set to ON the option is disabled and will not appear on the network FB Input and Output Data Types LOGIC Logic False F and True T INTEGER 32 bit signed integer 2 147 483 648 to 2 147 483 647 VALUE 32 bit fixed point
17. value 32768 0 to 32767 9999 CANopen Data Types pum a C I Boolean 8 bit boolean False 0x00 and True 0x01 Integer8 8 bit signed integer 128 to 127 Integer 16 16 bit signed integer 32768 to 32 767 Integer32 32 bit signed integer 2 147 438 648 to 2 147 438 647 Unsigned8 8 bit unsigned integer 0 to 255 Unsigned16 16 bit unsigned integer 0 to 65 535 Unsigned32 32 bit unsigned integer 0 to 4 294 967 295 Real32 32 bit IEEE 754 floating point 4 19209290e 38 to 340282356438 value Conversion of DSE Lite Type CANopen Type Each FB Input regardless of type can be written to over CANopen using any of the CANopen data types FB Outputs can be similarly both read and written The selection of the CANopen data type is not part of the DSE Lite configuration but depends on which Sub Index is used for access Sumdex CAD 1 Boolean 2 Integer8 3 Integer16 4 Integer32 5 Unsigned8 6 Unsigned16 7 Unsigned32 8 Real32 The conversion between the DSE Lite type and the CANopen type is performed automatically refer to DSE CANopen Conversion Rules Some recommended controller type assignments to fieldbus connectors are given in the table below LOGIC Boolean INTEGER Integer32 VALUE Real32 Page 50 CANopen Status Information The CANopen function block in DSE Lite provides status information about the CANopen network interface CAN 1 8903 CB STATUS RUN STATUS ERR OPERATIONAL Slot A Baud 500k Address 0
18. 25 MA3 60 0325 185 325 128 225 MA3 60 0400 225 400 156 270 Page 12 225 108 187 MA3 80 0225 130 MA3 80 0325 185 325 154 270 MA3 80 0400 225 400 187 325 Environment Temperature Operating Operating temperature is defined as the surrounding air temperature of the drive when the drive and other equipment adjacent to it is operating at worst case conditions 40 C to 55 C 40 F to 131 F Note Ifthe inverter is to be placed in an enclosure please consult factory Coolant 40 C to 55 C 40 F to 131 F Storage 40 C to 80 C 40 F to 176 F 40 C to 80 C 40 F to 176 F Product Enclosure Rating IP65 Maximum of 2000m Humidity 100 at 40 C 104 F Atmosphere Non flammable and non corrosive Climatic Conditions Minimum Class 3k6 as defined by EN60721 3 3 Vibration Storage and Transport Test Fc of EN60068 2 6 10Hz lt f lt 57Hz sinusoidal 0 075mm amplitude 57Hz lt f lt 150Hz sinusoidal 1g 10 sweep cycles per axis on each of three mutually perpendicular axis Operating Repetitive Shock Drop Bump B Vibration B Random Vibration B Overvoltage Category numeral defining an impulse withstand level Pollution Degree III dirty air rating Complies with the requirements of UL508C Type 1 MA3 Overload vs Temperature NOS U ZU 40 60 aU 100 120 Heatsink Temperature Deg C je c gll LI KL 3 LA CO ra o I 0 2 oO Page 14 3 1 General Product Descriptio
19. 2768 to 32767 2 147 483 547 SE limits apply 2 147 483 648 to 2 147 483 648 to 2 147 483 547 2 147 483 547 2 147 483 648 to 0 to 255 2 147 483 547 Se limits apply 2 147 483 648 to 0 to 65 535 2 147 483 547 E limits apply 2 147 483 648 to 0 to 2 147 483 547 2 147 483 547 False True 32 bit IEEE floating point 128 to 127 32768 to 32767 2 147 483 648 to 2 147 483 547 0 to 255 0 to 65 535 0 to 4 294 967 295 gt Sal e C Si e e es 2 ei 0 0 1 0 32 768 0 to 32 767 9999 128 0 to 127 0 32768 0 to 32767 0 32768 0 to 32767 0 limits apply 0 0 to 255 0 0 to 32767 0 limits apply 0 to 32767 0 limits apply Zero Non zero 32 768 0 to 32 767 9999 32 768 0 to 32 767 9999 32 768 0 to 32 767 9999 32 768 0 to 32 767 9999 32 768 0 to 32 767 9999 32 768 0 to 32 767 9999 32 768 0 to 32 767 9999 False True 32 bit IEEE floating point 128 0 to 127 0 limits apply rounding applies 32 768 to 32 767 limits apply rounding applies 32 768 to 32 767 limits apply rounding applies 0 to 255 limits apply rounding applies 0 to 32767 limits apply rounding applies 0 to 32767 limits apply rounding applies Page 60 T 1 1 Regulatory Compliance This Chapter outlines the compliance requirements and product certifications Applicable Standards 2006 95 EC European Directive Low Voltage 2009 19 EC European Vehicle Di
20. A3 configurations It is also possible to extract the configuration from the connected inverter using the File gt Extract command The extracted configuration is updated with the current value of all application and inverter parameters This extracted configuration can then be saved to make a copy of the current state of the inverter that can be used for installing into a new inverter 1f the current inverter fails 6 5 Charting Functions The Oscilloscope will set up a real time data Command Insert Format Window Help acquisition facility inside the inverter Je um um Hm E EE m firmware wait for data to be ready retrieve the t pg Oscilloscope ill data and display it This is a tool to capture and et display fast signals from external or internal triggers 1Bl x E Eee ol oo x Measurements hin Max Mean RMS FZR Adding Parameters to the Oscilloscope You can add a parameter to the Oscilloscope either from an ONLINE configuration or from the ONLINE Parameter View e g adding the speed feedback in rpm from MOTOR CONTROL FEEDBACKS SPEED FBK RPM result in the following oscilloscope view Another way to add parameters to the oscilloscope is to right click on Nodes which will bring up a menu with three choices Add Address Add a physical address in the firmware to scope Add Special Add a special parameter from a pick list Page 42 Add Pref Add a parameter reference number In all three c
21. FB Value Output FB Val to Int Output Input connector the data 1s sent to the inverter Output connector the data 1s sent from inverter The fieldbus connectors must be added before they will appear in the CANopen function block Note The function block and connectors can be renamed by using the right mouse button and selecting Rename Block DP DSE Lite My CANopen Confiquratian File Edit view Black Command Insert Format Window Help mg s ne jc pm BEBE RUN Input My CANopen Confi Watchdog Input Output Macro gan K Alarms Control Met G Profiler K Device Met Integer K Ethernet Line Drive d FB Integer Input ger DSE Lite My CANopen Configuration Eile Edit View Block Command Insert Format Window Help WISH saBezzs mBBmamDE My CANopen Configuration 8903 CB STATUS RUN STATUS ERR OPERATIONAL Slot A Baud 500k Address Page 46 Step 3 Configuring the Fieldbus Connectors Double click on the function block to display the dialog below The fieldbus connectors inputs and outputs are assignable in the function block along with their data type to from the controller The option slot and Address can also be selected CAM 355431 002 C AH Open x exu Inputa CL gt Dve CLEDUEC Orie gt PLC rp p Register Input Regster Gkpuk Baudrate Baur abe To configure the input and output connectors you have placed in the configuration 1 Expand the Inputs and Outputs
22. Mobile Products MA3 Series Mobile Inverter User Manual 2013 Parker Hannifin SSD Drives Division All rights strictly reserved No part of this document may be stored in a retrieval system or transmitted in any form or by any means to persons not employed by a Parker SSD Drives company without written permission from Parker SSD Drives a division of Parker Hannifin Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker SSD Drives cannot accept responsibility for damage injury or expenses resulting therefrom WARRANTY Parker SSD Drives warrants the goods against defects in design materials and workmanship for the period of 24 months from the date of manufacture or 12 months from the date of delivery whichever is the longer period on the terms detailed in Parker SSD Drives Standard Conditions of Sale Parker SSD Drives reserves the right to change the content and product specification without notice HA473434 Issue 3 Page 2 Table of Contents Table of Contents 222020020020n00n0nnunnunnnnnnnunnunnnnnn nun nun nun nn nun nun nun nun nun nn nun nun nn 2 1 Tp C3 A PED 4 1 1 Require melts uuo eisen 4 1 1 1 INTENDED USERS css sss ss sss sssss sss ss sss seese esse eenn ennenen nenen ee d 1 1 2 User Safety Responsibility Statement for All Parker Products 5 113
23. Series Page 22 4 2 3 Parallel Configuration The only acceptable cooling loop configuration is parallel as shown in the following figure Orifice sizing depends on provided total cooling flow m Coolant return Coolant supply Example Inverter and Motor Parallel Cooling Loop Schematic 50 E G flow in MA3 Casting DP psi o E 2 o OI a o I 5 uo wu Ben amp Poly DP psi 1 50 3 00 Flow gpm y 0 808x 0 1383x 0 0128 The pressure drop across the inverter cooling loop 4 3 Wiring Power Cables Power and Motor Connections Power and Motor Connections on the Inverter Compression Terminal with Shielded Strain Relief Grommet Power cables terminated to the inverter require bracing and support other than the actual connector itself Take care when routing cables to avoid strain on cables Page 24 Inverter Terminations All connectors for controls communications and motor feedback are done through J1 and J2 connectors No screw or other terminations are required DC input and AC output are done through gland connections The access plate needs to be removed to gain access to these power related connections internal to the inverter After termination reinstall the plate making sure that the O ring is properly seated and compressed Also make sure that screws are torqued to 0 9 Nm 8 in Ibs Wire the power cables in the following sequence
24. W Female Insert 7 003 919 102 3x 1 5 mm Crimp Socket 22 17 AWG 7 010 901 502 16 x 1 0 mm Crimp Socket 22 17 AWG 7 010 901 002 M23 17 Pole Pin CCW C1472244U003 PHKIT 07 M23 F Straight Shell 6 10 mm 7 106 500 000 17 CCW Male Insert 7 004 917 101 17x 1mm Crimp Pin 26 17 AWG 7 010 901 001 4 5 Pre Charge Circuit The pre charge kit is the recommended set of components required for pre charging direct current DC capacitors in the inverter In an actual application the proper engineering and interlocks must be engineered as part of the DC bus system Component values in the diagram below depend on the model chosen for the application If assistance 1s needed in determining the values please consult factory Failure to provide this circuit can potentially result in decreased life of inverter xxR1 Ei ge E VV DU d League V MOTOR DU BUS CONNECTIONS CONNECTIONS PE A N A IO A N WJ WIN NLL w imi N WJ MA3 Inverter Pre charge Diagram Page 28 4 6 Grounding Danger Protective Earth PE Ground Connections Only one protective earth QD conductor is permitted at each protective earth terminal contacting point The product requires a protective earth conductor cross section of at least 10mm 0 0155 sq in where this is not possible a second protective earth terminal provided on the VSD Var
25. and Word 1if not ramping 1 if current limit active or speed loop is in torque limit S MESS MESS ON ONT ON OS S Operation Enabled Same as the RUNNING output parameter of the SEQUENCING LOGIC function block Fault Same as the TRIPPED output parameter of the SEQUENCING LOGIC function block Not Voltage Disabled If in Remote Comms mode this is the same as Bit of the COMMS COMMAND parameter Otherwise it is the same as the NOT COAST STOP input parameter of the SEQUENCING LOGIC function block Not Quick Stop If in Remote Comms mode this is the same as Bit 2 of the COMMS COMMAND parameter Otherwise it is the same as the NOT FAST STOP input parameter of the SEQUENCING LOGIC function block Switch On Disable Set 1 only when in START DISABLED state Remote This bit is set 1 if the inverter is in Remote mode AND the parameter REMOTE COMMS SEL of the COMMS CONTROL function block is Set 1 Setpoint Reached This bit is set 1 if the Reference Ramp is not ramping Internal Limit Active This bit 1s set 1 if while in vector control mode the speed limit has reached the torque limit or while in Volts Hz mode the open loop current limit 1s active Page 56 6 6 4 CANopen Termination If the drive is at the end of the trunk it must have a terminating resistor All other drives in the system should not have a terminator Connect terminating resistors to the last drive as shown below resistor is
26. ard and you need to point to the directory of driver files as described previously Page 32 6 3 Connecting to the Inverter DSE DSE Lite Connecting to the MA3 inverter is accomplished Ele Edt wiew Command Window DN through a USB connection The USB cable is a SE EN Tha E EI arm e M bdo A Ie ZE standard type A to mini B which should not be longer than 3 meters and of good quality shielded cable Connect the type A connector to any open USB port on the computer and the mini B connector to the inverter In the Comm Port drop down list there are two things that need to be setup for USB communications Comm port and baud rate Make sure there is a check mark next to the port in which the inverter is connected The baud rate should have a check mark next to Auto Caution Make sure all components on the system are properly grounded BEFORE connecting any cables to the inverter or computer Failure to properly ground the system will result in damage to the inverter computer and cables 6 4 Configurations DSE Lite allows the user to design their own application user selected Function Blocks in addition to pre defined Function Block Diagram What this creates 1s more options available for configuring the inverter 6 4 1 Creating a Configuration For starters we are going to create an 890 configuration The MA3 inverter utilizes the 890 drive firmware Therefore when starting inside of DSE Lite following the
27. ases you will be prompted to enter the module node number with a dialog e Inthe case of Add Address you will be prompted to enter a memory address as a hexadecimal number e g 0x0010 e In the case of Add Special a pick list will appear show opposite This pick list will depend on the type of configuration e g Permanent Magnet Motor configuration will be different from a Volts Hertz one e In the case of Add Pref a dialog will prompt for a parameter reference number which expects the format BLOCKNUMBER PARAMETERNUMBER Using the Oscilloscope l Setthe Trace Mode 2 Set up the tr gger conditions Trigger Direction Source Value and Type 3 Setthe Trigger Delay the percentage of total number of samples occurring before the trigger 4 Setthe Sample Number the total number of samples to be captured 5 Download the oscilloscope set up to the inverter This will begin the data acquisition 6 When a trigger occurs data acquisition continues until the total number of samples are acquired At this point the trace facility will go into a HELD status 7 DSE Lite will upload and display the captured data 6 6 CANopen 6 6 1 Introduction CANopen is a CAN based higher layer protocol It was developed as a standardized embedded network with highly flexible configuration capabilities CANopen was designed for motion oriented machine control networks such as handling systems The CANopen application layer and communicatio
28. ction block right click with the mouse in the center of the block A popup menu should appear Click on Rename Block to rename the function block You will also notice that the popup menu contains an item labeled Help You can click on this to bring up a data sheet for that function block To select a function block either click on it or hold down the SHIFT key and drag the mouse over the function block You can select multiple function blocks by holding the SHIFT key down while clicking on them or dragging the mouse over them so that some portion of the function block to be selected are contained in the rectangle drawn on the screen Selected item s can be moved by clicking on an item in the selection and moving them while the mouse button is still down dragging Let up on the mouse button to finish the move If you hold down the CTRL key before letting up on the mouse button the selected item will continue to Page 36 follow the mouse until it is clicked again to finish the move This allows you to move items from one page to another page by changing the current page before clicking the mouse again If you depress the ESC key while the items are being moved but before the move is finished the move will be cancelled and the items will go back to their original location Editing Links A link also known as a connection transfers the output of one function block to the input of another or same function block To select a
29. d sensitive cables apart e Keep electrically noisy and sensitive parallel cable runs to a minimum Separate parallel cable runs by at least 0 25 metres Sensitive cables should cross noisy cables at 90 E Never run sensitive cables close or parallel to the motor dc link and braking chopper circuit for any distance Page 64 7 3 Environmental 7 3 1 RESTRICTIONS EVALUATION AUTHORISATION AND RESTRICTION OF CHEMICALS REACH The Regulation EC No 1907 2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration Evaluation Authorization and Restriction of Chemicals REACH entered into force on June 1 2007 Parker agrees with the purpose of REACH which is to ensure a high level of protection of human health and the environment Parker is compliant with all applicable requirements of REACH The registration requirements do not apply to Parker since it is neither a manufacturer nor an importer of preparations into Europe However product article manufacturers or importers into Europe are obligated under Article 33 of REACH to inform recipients of any articles that contain chemicals on the Substances of Very High Concern SVHO candidate list above a 0 196 concentration by weight per article As of 19 d December 2011 VSD products manufactured and marketed by Parker do not contain substances on the REACH SVHC candidate list in concentrations greater than 0 196 by weight per article Parker will
30. duct will comply with the low voltage directive 2006 95 EC Protective Earth PE Connections Only one protective earth QD conductor is permitted at each protective earth terminal contacting point The product requires a protective earth conductor cross section of at least 10mm where this is not possible a second protective earth terminal provided on the VSD Variable Speed Drive shall be used The second conductor should be independent but electrically in parallel EMC Directive When installed in accordance with this manual the product will comply with the electromagnet compatibility directive 2004 108 EC The following information is provided to maximise the Electro Magnetic Compatibility EMC of VSDs and systems in their intended operating environment by minimising their emissions and maximising their immunity VCA ECE Regulation 10 Approval pending Page 62 7 2 EMC Installation Guidance T 2 1 Protective Earth PE Connections Local wiring regulations take precedence and may require the protective earth connection of the motor to be connected locally i e not as specified in these instructions This will not cause shielding problems because of the relatively high RF impedance of the local earth connection Earthing A star point earthing policy separates noisy and clean earths 1 OV Signal Grounding The OV signal ground is required to be separately earthed for multiple products these termi
31. e If the configuration is not already open you will first have to open it You can open the configuration from the File gt Open menu or by clicking on the Open button in the main Tool Bar Instructions e Make sure the inverter is connected to your PC via a USB cable A to mini B and that the USB driver 1s installed e Select the AUTO baud rate from the Comms Icon in the standard tool bar or in the Properties View e Select the correct port if it is not already selected If AUTO baud and the correct port is selected the inverter type and current running status will be displayed in the Scratch Pad and Status Bar located at the bottom of the screen e Select Command gt Install At Selected to install the currently opened configuration into a inverter e The installation progress is displayed on the Status Bar and noted in the Scratch Pad 6 4 4 Updating a Configuration There are several ways to update a configuration One is to directly modify it as described in a previous section Another is to extract inverter parameters from a connected inverter into an open configuration using the Command Extract Drive Parameters command This command extracts all of the predefined inverter parameters from any of the supported inverters and does not require that the Page 40 open configuration is the one installed in the inverter It will not however extract user defined application parameters from M
32. e Voltage OFF2 Coast Shop va 2 Not Quick Stop OFF3 Fast Stop S 3 Enable Operation v 4 Enable Ramp Output Oto set ramp output to zero 1 5 Enable Ramp Oto hold ramp 1 6 Enable Ramp Input Oto set ramp input to zero 1 7 Reset Fault Reset on Oto 1 transition 4 8 0 9 0 10 Remote 1to control remotely 1 11 0 12 0 13 0 14 0 15 0 Page 52 Switch On Replaces the RUN FWD RUN REV and NOT STOP parameters of the SEQUENCING LOGIC function block When Set 21 1s the same as RUN FWD TRUE RUN REV FALSE NOT STOP FALSE When Cleared 0 is the same as RUN FWD FALSE RUN REV FALSE NOT STOP FALSE Not Disable Voltage ANDed with the NOT COAST STOP parameter of the SEQUENCING LOGIC function block When both Set 1 1s the same as NOT COAST STOP TRUE When either or both Cleared 0 1s the same as NOT COAST STOP FALSE Not Quick Stop ANDed with the NOT FAST STOP parameter on the SEQUENCING LOGIC function block When both Set 1 1s the same as NOT FAST STOP TRUE When either or both Cleared 0 1s the same as NOT FAST STOP FALSE Enable Operation ANDed with the DRIVE ENABLE parameter on the SEQUENCING LOGIC function block When both Set 1 1s the same as DRIVE ENABLE TRUE When either or both Cleared 0 1s the same as DRIVE ENABLE FALSE Enable Ramp Output Enable Ramp Enable Ramp Input Not implemented The state of these bits must be set 1 to allow this feature to be added i
33. e on a circuit capable of delivering not more than Frame 3 100 000 RMS Symmetrical Amperes 820V maximum Field Wiring Temperature Rating Use minimum 105 C Copper conductors Recommended Wire Sizes Refer to chapter 4 3 MA3 VARIABLE SPEED DRIVES C MANUFACTURERS EC DECLARATIONS OF CONFORMITY Date CE marked first applied 30 11 2012 Low Voltage Directive In accordance with the EC Directive 2006 95 EC We Parker Hannifin Manufacturing Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the following standard EN 61800 5 1 2007 MANUFACTURERS DECLARATIONS OF CONFORMITY We Parker Hannifin Manufacturing Limited address as below declare under our sole The above Electronic Products are components to responsibility that the above Electronic be incorporated into machinery and may not be Products when installed and operated with operated alone reference to the instructions in the Product The complete machinery or installation using this Manual provided with each piece of equipment may only be put into service when all equipment is in accordance with the relevant safety considerations of the Directive 2006 42 EC clauses from the following standards are fully implemented BSEN61800 3 2004 All instructions warnings and safety information
34. g one configuration you may want to expand the window to the whole view by clicking the Maximize button E Sisi The configuration can be saved by clicking on the Kl Save Icon in the main tool bar or selecting Save in the File menu A standard Windows Save dialog will pop up You can rename the configuration and save it in any directory in your file system Once saved the asterisk at the end of the name will disappear 6 4 2 Modifying a Configuration A configuration can be modified by editing blocks and links by inserting or deleting blocks inserting text graphics and forms Editing Function Blocks You can view the contents of any function block 257 AN IN 3 355387 001 Analog Input 3 Parameters in the configuration by double clicking on the Offset Sample rate ms block For example double clicking Analog Input 3 w ll open the dialog to the right Click on a parameter s name to select it This will Scale cause the field at the bottom of the dialog to be updated with information about that parameter If Cancel the parameter is enumerated or a boolean click on z to select anew value otherwise you can directly edit the numeric When you have finished making changes click on OK to exit otherwise click on Cancel to exit and disregard any changes you may have made Note that the X button acts the same as the Cancel button Function blocks can be renamed To rename a fun
35. hydraulic oil based coolants Details of the inverter cooling system requirements using pre diluted ethylene glycol EG 5096 EG 50 water and temperature ratings are presented in the following table Page 20 4 2 1 Specification Minimum flow 3 8 lpm 1 0 gpm Maximum flow 7 6 Ipm 2 0 gpm Maximum inlet temperature 55 C 131 F AT continuous current and minimum flow 5 C 41 F AP 25 C 77 F and 7 6 lpm 1 67 gpm 13 79 kPa 2 psi i S Re Recommended Use aluminum and brass anticorrosion protection additives such as Dow Dowtherm SR 1 heat transfer fluid or Prestone Des Cool coolant The inverter coolant ports are located below the power and motor terminal box Either port can be used as the input or output of the inverters cooling system Frame 3 Cooling Loop Ports 4 2 2 Hose Clamping Instructions Assembly Instructions 1 Cut hose cleanly and squarely to length 2 Slide clamp on hose 3 Lubricate hose Push hose on fitting until hose bottoms against stop ring or hex 4 Position hose clamp as shown below and secure with a screwdriver or wrench Maintain A dimension noted below for proper clamp positioning 3 16 97 HC 3 1 4 ls 1 4 97 HC 3 1 4 5 16 97 HC 6 1 4 3 8 97 HC 6 1 8 1 2 97 HC 8 1 8 5 8 97 HC 12 1 8 3 4 97 HC 12 1 8 Proper Clamp Position 97HC 8 1 00 44 31 1 53 50 97HC 12 T23 50 31 1 80 50 Stainless Steel Worm Drive Clamp 97HC
36. iable Speed Drive shall be used The second conductor should be independent but electrically in parallel The inverter has an M6 ground stud and nut 12 7 mm M6 protective beaded hose ground connection 4X M10 mounting point Inverter Connections 5 Operations 5 1 Commissioning Before continuing e Read the Safety section at the front of the User Manual e Ensure that you meet all applicable electric codes e Check for damage to equipment e Check for loose ends clippings filings and drill shavings lodged in the inverter and system e Check all external wiring circuits and connections on the system o Ground o Power o Control o Motor e Make sure cooling loop is properly connected to the inverter e Make sure that any unexpected rotation of the motor in either direction does not result in damage bodily harm or injury e If possible disconnect the load from the motor shaft e Make sure that external speed set points are all at zero 0 e Make sure that nobody is working on another part of the system or machine that would be affected by powering up e Make sure that other equipment is not adversely affected by powering up e Make sure that motor stator connections are correctly wired for Star or Delta as necessary for inverter output voltage B When you have completed checking all connections it 1s time to power up the inverter Page 30 5 2 Power Up Sequence 1 Switch on the 24VDC con
37. inimum specification e Running native Windows XP Home or Professional Edition e 100 Mb of free hard drive space e A USB port which is required for interfacing with the inverter Insert the CD and execute the setup exe file on the disk to install the latest LINK database DSE Lite Follow the on screen instructions Installing the USB Driver The DSE Lite installation program setup exe will copy TI USB driver files into the appropriate Windows directories This driver is needed to connect to an MA3 via its USB port When connecting to the inverter for the first time Windows will acknowledge that it has found new hardware with the New Hardware Found wizard When prompted for a driver select the Install Automatically option and select OK The DSE Lite installation program setup exe will also install a copy of the Texas Instruments USB drivers into C Program Files Texas Instruments WUSB Serial Adapter If the automatic install method fails select the Browse option and select the directory above once prompted for a driver by the Found New Hardware Wizard If you have already plugged in the inverter and Windows has determined it to be an Unknown Other device you must select the device in the Windows Device Manager under the Unknown Other Device Class Display the properties for the device by double clicking it and then click the Update Driver button on the Driver properties tab This will then bring up a Wiz
38. le of measuring up to 1000V dc amp ac rms to confirm that less than 50V is present between all power terminals and between power terminals and earth Unless otherwise stated this product must NOT be dismantled In the event of a fault the drive must be returned Refer to Routine Maintenance and Repair WARNING Ignoring the following may result in injury or equipment damage SAFETY Where there is conflict between EMC and Safety requirements personnel safety shall always take precedence e Never perform high voltage resistance checks e All control and signal terminals are SELV i e on the wiring without first disconnecting the drive protected by double insulation Ensure all external from the circuit being tested wiring is rated for the highest system voltage e Whilst ensuring ventilation is sufficient e Thermal sensors contained within the motor must provide guarding and or additional safety have at least basic insulation systems to prevent injury or damage to e All exposed metalwork in the Inverter is protected SAM RENGAR by basic insulation and bonded to a safety earth e When replacing a drive in an application and RCDs are not recommended for use with this A dM As ul Is ee that s See product but where their use is mandatory only Type efined parameters for the product s operation b BCDsshollld Bedsed are correctly installed CAUTION Ignoring the following may result in injury or damage to equipment
39. limits When regenerating motors operate with a saturated speed loop such as in torque mode with a speed limit Specification Electrical Input Voltage Control Supply Nominal Voltage 7 Vdc to 32 Vdc Overvoltage 36 Vdc max 5 min Reverse Voltage 36 Vdc max 5 min Max Control Current 7V 8 Adc Max Control Current 32V 0 7 Adc Max Inrush Current 18 9 Adc max 50ms Page 10 Input Voltage DC Bus Ratings 205 410 MA3 40 xxxx 210 400 320 MA3 60 xxxx 315 600 480 310 615 MA3 80 xxxx 420 800 640 410 820 DC Bus Capacitance MA3 40 xxxx 600 WF MA3 60 xxxx 600 uF MA3 80 xxxx 400 uF DANGER THESE DEVICES CONTAIN STORED ENERGY LETHAL VOLTAGES PERSIST AFTER DE ENERGISATION CARELESSLY HANDLING THESE DEVICES MAY CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE The bus must be discharged prior to removal or working on or near the inverter Use a voltmeter to measure DC bus voltage at the DC input terminals before performing any further action Ensure that the bus is decayed to less than 50 VDC MA3 40 2 min 30 sec MA3 60 3 min MA3 80 2min 15sec Typical Discharge Time from Nominal to 50 VDC DISCHARGE TIME WILL VARY DEPENDING ON THE VOLTAGE LEVEL AT THE BEGINNING OF THE DISCHARGE TIME CARELESSLY HANDLING THE DEVICE WHILE VOLTAGE LEVELS ARE HIGH MAY CAUSE PERSONAL INJURY OR DEATH Output Ratings MA3 40 0225 MA3 40 0325 185 325 77 135 MA3 40 0400 225 400 93 160 MA3 60 02
40. lock s or Edit Import to insert a previously exported Edit Export block s Renaming Function Blocks Right clicking on a function block with the mouse will cause a popup menu to appear from which you can select various operations related to that function block One of these operations is to Rename the block If you select Rename Block you will be asked for a new name Names must be unique Deleting Function Blocks Select a block s and press the Delete or Backspace key Selected function blocks can also be deleted by selecting Edit Delete Edit gt Cut which also places the selection in the clipboard for Pasting or right clicking on a block and selecting Delete Block from the popup menu Function Block Data Sheets Help Right clicking on a function block with the mouse will cause a popup menu to appear from which you can select various operations related to that function block One of these operations 1s to access the data sheet for the block If you select Help the data sheet for the function block will be brought up in an Adobe Reader window Connecting to Other Devices There are three ways to connect to other devices through the built in digital and analog I O motor feedback cards and CANopen card For each of these options there are pre defined function blocks that support these inputs 6 4 3 Installing a Configuration Once you have created your own configuration it can be installed into a driv
41. n Pin Assignment Pin Name 1 OV signal 2 Analog In 2 3 Analog In 3 4 Analog In 4 5 Analog Out 1 6 OV power 7 Digital Out 4B 8 Digital Out 5B 9 Digital In 1 10 Digital In 2 11 24 V digital 12 12 24 VDC power 13 CAN Low 14 10 V analog 15 Digital Out 4A 16 Digital Out 5A 17 OV digital 18 CAN High 19 CAN Shield 3 1 1 Information E e 4 D D Wi Cr VS Cx A in x d Ki e d con em c e 7959 9 Ka A u o cn Ratings 0 10 V or 10V Absolute maximum input voltage range 15V to 30V 0 10 V 10V 0 20mA or 4 20mA Absolute maximum input voltage range 15V to 30V 0 10 V 10V 0 20mA or 4 20mA Absolute maximum input voltage range 15V to 30V 0 10 V 10V 10 mA maximum 24V 3A resistive load 24V 3A resistive load 24V Max Range 15V to 30V 7 3mA 10 24 V 24V Max Range 15V to 30V 7 3mA 10 24 V Output Voltage 18V to 24V Max Output Current 160mA Nominal 24Vdc 7 to 32 Vdc Range 0 7A 8 A Max Inrush Current 18 9A max 50ms Load 10mA maximum 24V 3A resistive load 24V 3A resistive load J1 Connector I O Wiring Comments Analog Ground Range Set in Software Range Set in Software Range Set in Software Range Set in Software Control Supply Ground Normally open relay contacts Default function DOUT4 closed healthy Normally open relay contacts Default function DOUTS closed running Pro
42. n profile EN 50325 4 CiA 301 supports direct access to device parameters and transmission of time critical process data The CANopen network management services simplify project design system integration and diagnostics In each decentralized control application different communication services and protocols are required CANopen defines all these services and protocols as well as the necessary communication objects 6 6 2 Configuring a CANopen System You can configure your CANopen Option using DSE Follow the instructions below Step 1 Inserting a CANopen Function Block Display your configuration page Click on the Block menu at the top of the screen 1 Move the cursor down to select 890 Comms and select CANopen 2 Click to select the CANopen block Move this to where you want on the screen then click again to place the block Page 44 SE DSE Lite My CANopen Confiquration File Edit view Block Command Insert Format Window Help Sib al Im S mSS RUM Input Watchdog Input Mutou Macro aan K Alarms K Control Net G Frofiler k Device Net OSE DE Lite My CANopen Configuration File Edit View Block Command Insert Format Window Sie a Res Ed ER E CAH gar g STATUS RUM STATUS ERR OPERATIONAL cat A Baud Sk Address U Step2 Attaching Fieldbus Connectors Seven fieldbus connector types are available FB Logic Input FB Integer Input FB Value Input FB Logic Output FB Integer Output
43. n the future Reset Fault Replaces the REM TRIP RESET parameter on the SEQUENCING LOCIC function block When Set 1 1s the same as REM TRIP RESET TRUE When Cleared 0 1s the same as REM TRIP RESET FALSE Remote Not implemented It is intended to allow the PLC to toggle between local and remote The state of this must be set 1 to allow this feature to be added in the future Example Commands 047F hexadecimal to RUN 047E hexadecimal to STOP Communications Status The COMMS STATUS parameter PREF 95 08 in the COMMS CONTROL function block monitors the sequencing of the Inverter It is a 16 bit word based on standard fieldbus inverter profiles Some bits are not implemented in the initial release and are set to 0 see Supported column of the table below Page 54 Same as the SWITCH ON ENABLE output parameter of the SEQUENCING LOGIC function Ready To Switch On 1 Switched On 2 Operation Enabled 3 Fault 4 Not Voltage Disabled 5 Not Quick Stop 6 Switched On Disable 7 Warning 8 SP PV in Range 9 Remote 10 Setpoint Reached 11 Internal Limit Active 12 13 14 15 Ready To Switch On block Switched On Same as the SWITCHED ON output parameter of the SEQUENCING LOGIC function block Ready for operation refer control bit O refer control bit 3 Tripped OFF 2 Command pending OFF 3 Command pending Switch On Inhibited Reset on Oto 1 transition 1 if Inverter will accept Comm
44. nals should be connected together at a single local earthing point 2 Control Signal and Encoder Cables Control signal and encoder cables all analogue inputs and communications require screening with the screen connected only at the VSD end However if high frequency noise is still a problem earth the screen at the non VSD end via a 0 1 uF capacitor Connect the screen at the VSD end to the VSD protective earth point and not to the control board terminals D 3 Chassis The chassis is used as this main earth and should provide earthing points for all parts of the system The chassis is also used for power screened cables which terminate near to 10cm or directly into a VSD such as motor cables braking choppers and their resistors or between VSDs refer to the appropriate product manual to identify these Use U clips to clamp the screened cables to the back panel to ensure optimum HF connection 7 2 2 MITIGATING THE EFFECTS OF RADIATED INTERFERENCE Equipment Placement Do not place magnetic electric field sensitive equipment within 0 25 meters of the following parts of the VSD system e Variable Speed Drive VSD e The cable between VSD and motor even when screened armored e AC DC brushed motors due to commutation e Battery connections even when screened armored e Relays and contactors even when suppressed Radiated magnetic and electric fields inside the vehicle may be high and any components fitted in close pr
45. nnenen enne 40 6 5 Charting Functions uou a end 42 6 6 CAN PE sais 44 6 6 1 Introd c tiOn ooi conca cen dee ee EEN 44 6 6 2 Configuring a CANopen System e eeeeee eere nennen 44 6 6 3 External Control of Inverter KEREN ennenen 52 6 6 4 CANopen Termination 22222220002n0nnnn0nnnunnnnunnnnunnnnunnnnnnnnunnnnn 57 ADDEN Eee ond a MEN sav E EM 58 7 1 DSE Lite CANopen Conversion Rwule 58 7 1 1 Regulatory Compliance z 022000an00nan0nannnnanunnnnunnnnunnnnunnnnnnnnnnnnnn 61 7 1 2 European Compliance uua Euh d Ex Ra au ub i x c cda Pc 62 7 2 EMC Installation Guidance 2202002000n00n00n0nnunnunnunnnnnnnnnnnnen 63 7 2 1 Protective Earth PE Connections s 63 7 2 2 MITIGATING THE EFFECTS OF RADIATED INTERFERENCE 63 7 2 3 CABLING REQUIREMENTS 2222 42222200000022an00000nnnnnnnnonnnnnnnnnnnnnnnnnnn 64 7 3 DAD 65 7 3 1 RESTRICTIONS EVALUATION AUTHORISATION AND RESTRICTION OF CHEMICALS REACH 65 7 3 2 WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEB 65 7 4 North American Compliance EE 66 7 4 1 Requirements for North American Compliance
46. ock by holding down the SHIFT key and left clicking the mouse on an empty part of the page holding down the mouse button dragging it over the blocks to be selected and letting up on the mouse button and SHIFT key when done You will notice that a rectangle will outline the area to be selected while you are dragging the mouse Moving Function Blocks Once you have a block or group of blocks selected you can move them by clicking on one of the selected blocks and while holding down the left mouse button move the block s to a new location on the same page To move to another page move the mouse cursor to the lower left page number display and click the right or left arrow to select the destination page Let up on the mouse button to end the move Page 38 Inserting New Function Blocks There are many ways to create new function blocks in the configuration One way is to insert a new function block by selecting it from the Block Command Insert Format Window Help Block menu Move it to where you want on Input the screen and click again to place the function un npe Watchdog Input block For example Click on the Block menu at Be the top of the screen Move the cursor down to Macro select Logic Counter Pet 690 Comms Analog Input 2 You can also use Edit Copy Ctrl C Edit Paste pui Hoo G Profiler Analog Input 4 Ctrl V or Edit Duplicate Ctrl D to insert liens DEER another copy of the currently selected b
47. of dere the Product Manual must be implemented i This is provided to aid justification for EMC Compliance when the unit is used as a component J Dr Martin Payn Division Quality Assurance amp e P Compliance Manager Parker Hannifin Manufacturing Limited Automation Group SSD Drives Europe NEW COURTWICK LANE LITTLEHAMPTON WEST SUSSEX BN17 7RZ TELEPHONE 44 0 1903 737000 FAX 44 0 1903 737100 Registered Number 4806503 England Registered Office 55 Maylands Avenue Hemel Hempstead Herts HP2 4SJ Page 68 Parker Parker Hannifin Corporation SSD Drives Division 9225 Forsyth Park Drive Charlotte NC e 28273 3884 1 704 588 3246 phone 1 704 588 4806 fax http hev parker com 2013 Parker Hannifin Corporation HA473434 Issue 3
48. on Equipment 7 4 1 Requirements for North American Compliance Motor Base Frequency 0 240Hz Drive Protection Branch Circuit Protection It is recommended that UL Listed non renewable cartridge fuses JDDZ or UL Listed renewable cartridge fuses JDRX are installed upstream of the drive Refer to Appendix F Technical Specifications Power Details for recommended fuse ratings Page 66 MA3 Recommended Fusing Product Model Manufacturer Model Parker Part MA3 40 0225 XX CS470408U450 MA3 40 0325 XX CSA70408U800 MA3 40 0400 XX CSA70408U800 MA3 60 0225 XX A500S450 4 CS470408U450 MA3 60 0325 XX A50QS800 4 CS470408U800 MA3 60 0400 XX A50QS800 4 CS470408U800 MA3 80 0225 XX A70QS450 4 CS352025 MA3 80 0325 XX A70QS800 4 CS352028 MA3 80 0400 XX A70QS800 4 CS352028 Solid State Motor Overload Protection This product provides Class 10 motor overload protection The maximum internal overload protection level current limit is 175 for 60 seconds Motor over temperature sensing is not provided by the product unless the external temperature sensor is connected to the motor thermistor input oolid State Short Circuit Protection These devices are provided with integral Solid State Short Circuit output Protection Branch circuit protection must be provided in accordance with the latest edition of the National Electrical Code NEC NFPA 70 The following drives when fitted with UL Listed fuses are suitable for us
49. oximity must be sufficiently immune e All cable entry and exits power control and communication should use screened cable e Earth screen at both ends connecting to the motor frame and chassis Use of screened armored cable between VSD chassis and motor containing the motor protective earth PE connection is most important e Use 360 screen terminations Figure 0 1 360 Degree Screened Connection Motor DC e Keep unshielded cable as short as possible inside the cubicle Always maintain the integrity of the shield If the cable is interrupted to insert disconnects etc re connect the screen using the shortest possible route Some motor gland boxes and conduit glands are made of plastic if this is the case then braid must be connected between the screen and the chassis e Keep the length of screen stripped back as short as possible when making screen connections 7 2 3 CABLING REQUIREMENTS Refer to Recommended Wire Size chapter 4 3 for calculating wire sizes Cable Routing Cables are considered to be electrically sensitive clean or noisy You should already have planned your cable routes with respect to segregating these cables for EMC compliance e Use the shortest possible motor cable lengths When connecting multiple motors to a single VSD use a star junction point for motor cable connections Use a metal box with entry and exit cable glands to maintain shield integrity e Keep electrically noisy an
50. pment should be carried out by competent personnel A competent person is someone who is technically qualified and familiar with all safety information and established safety practices with the installation process operation and maintenance of this equipment and with all the hazards involved 1 1 4 PRODUCT WARNING DANGER Hisk of electric shock WARNING Hot surfaces Caution Hefer to documentation Earth Ground Protective Conductor Terminal 1 1 5 HAZARDS DANGER Ignoring the following may result in server injury or death e This equipment can endanger life by exposure to rotating machinery and high voltages e The equipment must be permanently earthed due to the high earth leakage current and the drive motor must be connected to an appropriate safety earth e Ensure all incoming supplies are isolated before working on the equipment Be aware that there may be more than one supply connection to the drive e There may still be dangerous voltages present at power terminals motor output supply inout phases DC bus and the brake where fitted when the motor is at standstill or is stopped For measurements use only a meter to IEC 61010 CAT Ill or higher Always begin using the highest range CAT and CAT II meters must not be used on this product Allow at least 5 minutes for the drive s capacitors to discharge to safe voltage levels lt 50V Use the specified meter capab
51. rective Suppression of radio interference UNECE ECE Vehicle Regulation 10 Environmental Compatibility EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN 61800 5 1 2007 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy ULSO0SC Standard for Safety Power Conversion Equipment third edition Tests and evaluations complete Approval pending 7 1 2 European Compliance C C The CE marking is placed upon the product by Parker Hannifin Manufacturing Ltd to facilitate its free movement within the European Economic Area EEA The CE marking provides a presumption of conformity to all applicable directives Harmonized standards are used to demonstrate compliance with the essential requirements laid down in those relevant directives It must be remembered that there is no guarantee that combinations of compliant components will result in a compliant system This means that compliance to harmonised standards will have to be demonstrated for the system as a whole to ensure compliance with the directive Local wiring regulations always take precedence Where there are any conflicts between regulatory standards for example earthing requirements for electromagnetic compatibility safety shall always take precedence Low Voltage Directive When installed in accordance with this manual the pro
52. trol power supply to the MA3 inverter 2 Apply DC power through pre charge circuit 6 Software 6 1 Introduction DSE Lite is the software tool for the MA3 Mobile Inverter By utilizing straightforward block programming you can very quickly become a confident user of DSE Lite The inverter supports user defined applications in conjunction with fixed motor control blocks DSE Lite allows the user to create parameterize and configure user defined applications as well as parameterize and connect fixed Motor Control blocks I O Elements the MA3 supports a wide variety of I O which includes built in analog and digital support as MA3 Configuration Application well as resolver and CANopen interfacing Application this is the working space external of the Motor Control environment DSE Lite can create well structured multilayered applications using the Macro feature which allows the user to create a compound block representing an entire block diagram Motor Control this is a fixed environment compromising inverter and motor parameters organized into blocks The user can parameterize these blocks or read and write to them by linking their parameters with blocks in the Application environment 6 2 Installation The MA3 Inverter is supplied with a CD containing the DSE Lite Configuration Tool The install file 1s also available at www parker com ssdusa DSE Late can be installed on any Intel based PC with the following m
53. vides power to external equipment or for powering digital inputs Control Supply Signal Connection dominant low 10V reference for analog I O Normally open relay contacts Default function DOUT4 closed healthy Normally open relay contacts Default function DOUT4 closed healthy Ground Signal Connection dominant high Optional CAN shield 3 1 2 Wiring Information Pin Assignment O Oo zl QV tA d Lu Ne bech ER gt gt l l l el el on zl Aa A W N Sin Sin mtr therm ptc Cos Cos mtr therm ptc Ref mtr therm ntc mtr therm ntc ref CH A CH A VO ground Vcc mtr therm ptc CH B CH B mtr therm ptc mtr therm ntc mtr therm ntc CH A CH A VO ground Vcc mtr therm ptc CH B CH B mtr therm ptc mtr therm ntc mtr therm ntc J2 Connector Motor Feedback Page 16 3 1 3 Block Diagram Refer to the following diagram that displays connections between the DC bus motor feedback and I O connections to the MA3 inverter MA3 Mobile Inverter Block Diagram 0 VCD 12 24 VDC uw E Power Supply Mini USB XE dai 12 24 VDC CAN HIGH CAN LOW CAN SHIELD Encoder EO J2 or PIN Resolver RO Line Sync LS CanOpen 0 V analog AIN2 5 AIN3 ANALOG AIN4 UO P AOUT1 10 V analog VO ground Le A A 24V DIG M OV DIG DIGITAL DIN1 INPUT oz E LJ OUTPUT DOUT4 D DIGITAL RELAY OUTPUT I
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