USER MANUAL - Zep Equipment
Contents
1. RETAINING P56 BRKT PLPF PORTABLE FOAMER BACK PLATE W HINGE AND HOLES PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT PW10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 R25 AIR REGULATOR INCLUDES AIR FILTER AND BOWL AFR25 AIR FILTER for R25 ABR25 METAL AIR BOWL for R25 S142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 VIBRASEAL ORANGE PATCH S5161812 5 16 18 x 1 2 Phil Pan 18 8 SN1212 1 2in HEX STAINLESS STEEL NIPPLE SSA14 S S 304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT SSAXLE20 5 S S AXLE 20 5 INCHES LONG BY 5 8 INCH IN DIAMETER DRILLED AND BEVELED SSC38 WORM GEAR CLAMP S S 25 63 SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH SSST AND S S MESH SS MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA SSP 12 STAINLESS STEEL AXLE PLATE 2 5 inch X 1 inch 2 HOLE ST80200 VEEJET NOZZLE 80200 STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 SS EDPM GSKT TANK 25N 25 GALLON PORTABLE UNIT NATURAL IN COLOR TW916 1 2 INT TOOTH L W 410SS W15 NONMARKING WHEEL FOR PORTABLE UNITS W387 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD ON ONE END WS 20CFM TSUNAMI WATER SEPARATOR 20 CFM ITEM NUMBER DESCRIPTION AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE AH30 30 FT AIR HOSE W2. mixing mesh has a lot of foreign particles in it make sure the strainer STR38 IL is still in place Check for plugged strainer STR38 IL Replace strainer if necessary Strainer must be used Page 30f6 04022014 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 25N A DFP7 see parts list for qiere pears list for color options TANK 25N COT FWAX15 FWAX15 AS1 VS SSP12 W15 SSAXLE20 5 PVCV34FM CST3SS L CST3SS HOSE AND WAND ASSEMBLY FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA38 HA30 ITEM NUMBER PWA34 ST ZERO TIP FOAM WAND ASSEMBLY 30 ft 9 m HOSE ASSEMBLY ci ITEM NUMBER SSWA38 ITEM NUMBER H34 30 sen HBSS1234 HV60 SN1212 PW10 en ANTI KINK SPRING ASSEMBLY rh s en Gr TEM VABER ASSA HV60 K E L HBSS1234 Ne HHSB1238 W387 T x r S SC34 Model No FI 25N FI 25NK FI 25NV FI 25N ST FI 25NK ST FI 25NV ST Page 40f6 04022014 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PLATE ASSEMBLY ITEM NUMBER Santoprene pump PA PF ITEM NUMBER Kalrez pump PA PFK gt Eas ITEM NUMBER Viton pump PA PFV 7 Plate Inside View P56 P56K or P56V P56 BRKT SCREW PS56 BRKT HBSSEL1438 NV14Y R25 BPS 58SO AG100 a STR38 IL HBSSEL1438 HBSSEL1814
3. 1 2in SS WASHER H14B H 1 4 INCH BLUE HOSE Available per ft H34B H 3 4 INCH BLUE HOSE Available per ft H38B H 3 8 INCH BLUE HOSE Available per ft HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB HBSSEL1438 S S HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB HBSSEL1814 304 S S ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB Model No FI 25N FI 25NK FI 25NV FI 25N ST FI 25NK ST FI 25NV ST Page 6of6 04022014
4. HBSS1438 SSC38 SST12HB38 yyy ifoamit com e N 1992 10 on P A 1928 10 e i V E g J EC14 2 SSC38 CV38 HBSSEL1438 PVCV34FM Plate Back View OPTIONAL COMPONENTS NV14Y SSA14 Res eo a WATER SEPARATOR 30 ft 9 m AIR HOSE ASSEMBLY AP25 ITEM NUMBER WS 20CFM ITEM NUMBER AH30 FWP12 HBSS1234 Model No FI 25N FI 25NK FI 25NV FI 25N ST FI 25NK ST FI 25NV ST Page 5 0f6 04022014 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT HHPB3414 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 4 HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 HV60 1 2in STAINLESS BALL VALVE w WELDED NUT NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT 20756103B Polypro G57 Air Port x HB Straight w Viton o ring HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP P56 BRKT PUMP BRACKET STAINLESS STEEL P56 BRKT SCREW HI LO SCREW FOR
5. ITH QUICK CONNECT FITTINGS AHB 3816 ALLEN HEAD BOLT 3 8 16 AKSS34 SS ANTI KINK SPRING FOR 3 4 INCH HOSE WITH PIN AKSS34 P SS ANTI KINK SPRING FOR 3 4 INCH HOSE AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP AP25 PLUG 1 4 NPTM AIR FITTING BRASS AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 ORANGE VIBRASEAL PATCH AW516 5 16 LONG ARM HEX KEY HARD 519011 B8X58 8 15 X 5 8 inch PHIL FLAT TY A 316 S S BPS 58SO Back Panel Screw 5 8 inch with Stand Off BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL COT 1 8 X 1 COTTER PIN 18 8 S S CST3SS 3in S S SWIVEL CASTER WITHOUT LOCK CST3SS L 3in S S SWIVEL CASTER WITH LOCK CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP LID FLANGE AND HINGE PIN DFP7 C 7 INCH FILL CAP POLYPRO BLACK DFP7 F 7 INCH TANK LID FLANGE POLYPRO DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C DFP7 C BL 7 INCH FILL CAP POLYPRO BLUE PANTONE DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE DFP7 C RD 7 INCH FILL CAP POLYPRO RED PANTONE DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE DP A DRAIN PLUG ASSEMBLY INCLUDES DRAIN PLUG amp GASKET DP FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO DP G FKM LATHE CUT 60 DUROMETER FKM DP INSERT 304 STAINLESS DRAIN PLUG INSERT EC14 2 OETIKER CLAMP 13 8 EC75 OETIKER CLAMP 12 04 07 F34SS L SS CRIMP FERRULE 1 90inches X 1 5 inches LONG FW38X78 FLAT WASHER 3 8X7 8 X 050 FWAX15 FLAT AXLE WASHER FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW FWP14 C 816
6. RONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations T Always remember to recycle Va a a v Specifications and parts are subject to change without notice Model No FI 25N FI 25NK FI 25NV FI 25N ST FI 25NK ST FI 25NV ST Specifications HOSE 00 30 feet reinforced hose 3 4 inch inside diameter 9 meters reinforced hose 19 mm inside diameter Foam Output ceecccsssecceseeeeeees 20 to 45 gallons minute 75 to 170 liters minute Foam Distances sese eee eee 25 to 30 feet 7 to 9 meters Liquid Temperature sss eee 40 F to 100 F 4 4 C to 37 C Noise Level see Average 79 dB A Discharge Wand Vibration Level Maximum 2 5 m s Dimensions Ras kopida 22 in 559 mm approximately AATE A a E 19 in 483 mm approximately aE MU sesssenntitabacsaensteowswisadaaaanaide 47 in 1194 mm approximately Weight including discharge hose and wand EMIDEY sscwassctnsesistaaaccaecoaasiees 50 Ibs 23 kg approximately DE 223 Ibs 101 kg approximately Requirements Compressed Air Pressure Requirements Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 to 283 30 l min Chemical requirements follow all instructions from chemical manufacturer Air Operated Double Diaphragm Pump Models Offered P56 Polypropy
7. USER MANUAL MODEL NUMBER FI 25N FI 25NK FI 25NV FI 25N ST FI 2S5NK ST FI 25NV ST AND RELATED UNITS 25 Gallon Air Operated Portable Foam Equipment English Original Instructions User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT JA WARNING 0 GQ Z Read this manual completely and understand the machine before operating or servicing it e Always wear protective clothing gloves and eyewear while operating or servicing unit Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for further first aid measures Follow safety instructions of chemical manufacturer MSDS Never point the discharge wand at anyone Incoming air pressure cannot exceed 100 psi 7 bar After each use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the discharge ball valve to prevent accidental discharge After relieving the pressure from the unit store the unit with the ball valve in the closed position Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Do not exceed a fluid temperature of 100 F 37 C Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use air lubricator before the unit PROTECT THE ENVI
8. aintenance Instructions To keep your portable tank foamer operating properly periodically perform the following maintenance procedures e Check the air pump P56 P56K P56V for wear and leaks e Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace filter AFR25 in regulator R25 as needed e Check the suction tube and screen for debris and clean as needed e Drain compressor tank on a regular basis to ensure proper operation of pump Troubleshooting Instructions e Check to ensure the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow e Check air regulator bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 e f needle valve NV14Y valve is open too far the pump P56 P56K P56V will cycle improperly due to lack of air pressure If this occurs reset needle valve as described in Operation Instruction 4 e Make sure proper foaming chemical and concentration is being used Model No FI 25N FI 25NK FI 25NV FI 25N ST FI 25NK ST FI 25NV ST If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If foam solution backs up into air regulator bowl ABR25 the check valve CV38 needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned t
9. he check valve CV38 may need to be replaced Check for proper air pressure on air gauge AG100 Air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 to 283 30 l min If the unit foams at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the foam unit off until the compressor can catch up o Ifthe air supply is 50 psi 4 14 bar or above check the AG100 which should read near 50 psi 4 14 bar If the AG100 is more or less than 50 psi 4 14 bar adjust the pressure by turning the knob on the top of the air regulator R25 o If both of the above are okay the stainless steel mixing mesh SS MESH could be plugged Remove and clean it by following the instructions below 1 Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve HV60 in the open position 2 Remove the stainless adaptor SSA12 from the tee fitting SST12HB38 3 Remove the screen and the mixing mesh from inside the tee fitting SST12HB38 4 Clean any particles from the mixing mesh and the screen 5 Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee It is recommended to use a pipe thread sealant when reinstalling the stainless adaptor back into the tee fitting SST12HB38 If the
10. lene body with Santoprene diaphragm P56V Polypropylene body with Viton diaphragm P56K Polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons Page 2of6 04022014 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate 2 With ball valve HV60 in the closed position plug an air line into the air fitting AP25 3 Slowly open the ball valve HV60 completely 4 Adjust the needle valve NV14Y to desired wetness or dryness of foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved After Use Instructions 1 Flush the unit with fresh water for 5 minutes 2 Disconnect the air line from the air fitting AP25 and relieve any remaining pressure in the system by opening the discharge ball valve HV60 3 Close the ball valve HV60 after all pressure has been relieved from the system M
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