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F3SJ-A-P-01TS Advanced Safety Light Curtains User`s Manual
Contents
1. 2 gt ts ke e pa amp g 3 5 v 7 37 6 20 N v 5 5 27 l 4 M5 Unit mm Ht K j te N E D gt oO P lt g fan o a o 19 n 2 N 20 dia 6 5 S m dia 9 LO N N Material Stainless steel pa Dimensions A to C A C 74 B C 39 5 Cc 4 digit number of the model name protective height F3SJ A User s Manual Wiring Installation m F39 LJ3 Free location Mounting Bracket Backside mounting Jo F39 CQ 33 2 gt D r o pa ss z wt The adjustment angle of F39 LJ3 is from 10deg to 10deg a 5 9l Z CHECK Unit mm 6 M5 42 42 B C Protective height 42 Material Zinc die cast F3SJ A User s Manual 65 Wiring Installation Side mounting when using intermediate brackets for side mounting 2 gt Y xe pa oO g 3 lt wtt The adjustment angle of F39 LJ3 is from 10deg to 10deg 5 o 9 s z a CHECK 43 36 Unit mm af D 6 M5
2. ef sf sf S 3 g 2 O zal eja z re aHa 5 DC24V m E1 o ov hd 3 T D o TH ah Ht Aia 32 mg ef K2 39 JCOA D 39 JDOA D PLC F x z 3 DY 3 IN1 n2 our 2 3 z z a 5 Ss 2 4 3 Ss H g s l 3 8 3 Zz j EE 3 ya ya 5 KM3 p Paa weal E 2 KM1 ee F fmm j i i z s3 KM2 7 m Pee eee KM2 Tk a Ly K1 Circui Control ay t a K2 G9SB 301 D Unblocked Qi 1 The G9SB 200 D 17 5 mm thick with no 33 34 and 41 42 is also available Blocked External test switch 2 If an emergency stop switch is not used connect safety output 1 to T12 terminal and safety output 2 to T22 directly 3 Green for the single ended cable F39 JCDA S1 Interlock reset switch S2 Emergency stop switch S3 H4 F H H4 Safety output1 2 F 4 H4 Hr F H4 F4 H4 H H H F H4 F H4 K1 K2 N O contact S1 External test switch connect to 24V if a switch is not required S2 Interlock reset switch s3 Emergency stop switch forcibly opening contact A165E A22E S4 Lockout reset switch connect to 24V if a switch is not required
3. External indicator output 1 f i External device monitoring input Brown J B 1 Recei 2 3 CA White Safety output 2 Blue Load 1 pme i i y k Black 1 Safety output 1 1 T Jy Receiver Main Circuit 1 bs i Load Zp i Yellow Auxiliary output 1 i SY Indication Load O Blue ov ar ea a e Ra eee are Ne ShiEld 1 Green for the single ended cable F39 JCDA 2 The light emission stops when the test input is short circuited to OV or open For details about wiring see the following sections When not using the muting function see p 19 Ww E When using muting function see p 30 F3SJ A 96 User s Manual Input Output Circuit and Applications Wiring Examples Some examples of a motor control system using F3SJ are shown The category of these systems defined by EN954 1 is 4 Using only F3SJ Use of relay contact welding detection and is possible without a controller or relay unit Using external device monitoring function Emitter Receiver F39 JCOA L F39 JCO A D F39 JDOA L F39 JDO A D Communication line Grey bbe oka sojdwexy Bulli piaideus ats Communication g i g 3 line Pink Oi oes z ca x NH N DY I E E ga 4 a lt a z A ajl z 2 3 2 s 3 9 S 2 o a z
4. monitoring Model F3SP B1P i M KM iy 1 DC24V 1 E1 km2 S1 External test switch ov S2 Lockout reset switch KM1 KM2 Magnetic contactor L J KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K i ee PLC Programmable controller Unblocked a Used for monitoring not related to safety system Blocked rt External test switch S1 F Reset switch S2 Lockout Safety outpu state K1 K2 N O contac KM1 KM2 N O contaci K1 K2 N C contaci KM1 KM2 N C contaci PLC input 1 PLC input 2 PLC output Wiring when not using external device monitoring function External device monitoring N It cannot be used as a muting system when F3SP B1P is used A Muting System p 26 F3SJ A 1 00 User s Manual Connecting to an F3SX E L2R2 Emergency stop switch can be connected Door switch two hand control single beam or relay unit can be used in combination with F3SX Various settings can be changed and input output terminals can be monitored using the setting support software for F3SX Wiring when safety light curtain F3SJ is not used Wiring for auto reset mode Main Module Emitter F39 JCOA L F39 JDOA L cable for emitter Test input Black Note 6 Reset i
5. 9 CHECK 2 Top bottom ae mounting brackets 55 10 2 Mounting holes 3 iQ D 2 1O N e _ o o A 24 5 5 D o 2 a lt 2t Sa x 8 T D 5 36 oO 43 WW 10 dia 6 T le 4 Mounting holes Q P S y Wy dia 6 5 R g 2 Mounting holes dia 9 M12 Waterproof connector E Bracket mounting procedure Mounting p 82 F3SJ A User s Manual Ehe a S A je str The adjustment angle of F39 LJ3 is from 10deg to 10deg Unit mm 20 4 M5 no ah Wiring Installation Dimensions A to E A C 74 B C 46 5 Cc 4 digit number of the model name protective height D C 20 E Depends on the protective height See the table below Dimension E Protective height ne Sue ee Ea 0245 to 0596 0 0600 to 1130 1 B 2 1136 to 1658 2 B 3 1660 to 2180 3 B 4 2195 to 2500 4 B 5 1 Use E 530 or less when none of the E values shown above are used E Dimensions of Standard Brackets top bottom mounting brackets 19 6 Material Stainless steel SUOISUSWIG gieideys Unit mm Material Brass 30 cay 10 Material Stainless steel F3SJ A User s Manual 63 Wiring Installation When Using Optional Mounting Brackets Em F39 LJ2 Side mounting Optional Bracket F39 LJ2 n Use standard brackets Mm
6. IN OUT Unblocked T Blocked i 1 1 Tt t 1 ott he rit PLC A1 Safety output 1 1 1 ii il We B1 Safety output 7 7 l DC24V E1 A2 Safety output Reflector j T ov ae B2 Safety output er Muting input 1 Workpiece gt Muting input 2 A F3SJ Safety output Muting sensor F3SJ PNP output te KM1 KM2 N C contact PLC input i i i l i 1 IX B2 root KM1 KM2 N O contact i i i i i i i T i PLC output aa Wiring When External Device Monitoring Function Is Not Required p 30 F3SJ A User s Manual 99 Input Output Circuit and Applications Connecting to an F3SP B1P Reduced wiring due to connector connection Safety relay included Emitter Receiver Using external device monitoring function i gt gt PLC Model F39 JC OB L IN1 INg OUT ie Model F39 JC OB D 7 S1 N c Safety Output2 K1 External device sojdwexy Bulli piaideus
7. B1 A2 When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of F3SJ is disabled F3SJ A User s Manual System Configuration and Functions 3 The muting sensors are blocked and the safety function of the F3SJ is disabled Hazardous zone A1 F3SJ B2 d 4 Workpiece H gt B1 A2 Muting sensors A1 and B1 are turned OFF but A2 and B2 are ON so the muting function is still working Safety outputs 1 and 2 are turned ON 4 The muting function is released Hazardous zone A1 F3SJ B2 Workpiece B1 A2 Muting sensor A2 is turned OFF and the muting function is released and the safety function of the F3SJ is working E Installation Distance The minimum distances D2 m and D3 m required for the muting sensors to keep the muting function enabled are D2 lt L Formula 3 D3 lt L Formula 4 L m Length of a workpiece The maximum distance d2 m required for muting sensors to keep the muting function enabled is VxTimin lt d2 lt VxT1max Formula 5 V m s Approach speed of a workpiece Timin s Muting input time limit value minimum 0 03s T1max s Muting input t
8. Material Stainless steel 1 A mounting width of 18 to 20 can be supported when mounting with M5 screws Dimensions A to C C 109 C 66 W 4 digit number of the model name protective height F3SJ A 70 User s Manual Wiring Installation E F39 LJ5 Replacement Bracket for F3SN Use these replacement brackets for an F3SN with a small protective height These brackets are designed for use with the F3SN s mounting holes Inward facing mounting Use standard F39 LU5 brackets ___ lt per go Z x i i 2 i i gt i i D i xe r i o 1 i oS g REEE 3 o 3 o e 3 7 Unit mm 44 9 55 4 M5 One d pD dia 6 5 U TE 2 dia 9 44 1 1 T E e ra o i lt 1 o 1 2 1 co x O 2 2 a 1 1 o 1 19 9 li O D N hef p H6 GHG d mA 20 ite it Ke Material Stainless steel Dimensions A to C A C 23 C 10 4 digit number of the model name protective height E F3SJ A User s Manual 71 SUOISUSWIG g4eideyo 72 Wiring Installation C Protective height Outward facing mounting Use standard
9. Receiver 24V Brown F39 JCI F39 JDI Communication line Grey Communication F line Pink Y g za al a 5 a sl 3 a Sl a amp Ho z 3 3 gt g 5 2 D Tt S KM1 2 2 g amz al gt ey 0 o i KM2 Muting sensor Z PNP output vV cC Reflector CA Unblocked Blocked Muting input 1 Muting input 2 Safety outpu KM1 KM2 N O contac KM1 KM2 N C contac PLC input PLC outpu KA Using external device monitoring function y DC24V M OUT E1 ay PLC iva wa wa KM3 M 4 4f 4 L esses a ee yy KM1 KM2 S1 External test switch connect to 24V if a switch is not required S2 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system Muting sensor Retro reflective photoelectric sensor E3Z R81 Green for the single ended cable F39 JCOA tA Wiring When External Device Monitoring Function Is Not Required p 30 F3SJ A User s Manual Input Output
10. F3SJ A User s Manual Ajayeredag pjos saliossas0y gieideuo 125 Appendix Protect bar 2 sets common for emitter receiver Appearance Model name Note F39 PJOOOO Two protect bars are provided in a set common for emitter receiver For side mounting of F3SJ with a width of 1001mm or wider you must purchase protection bracket 4 for protect bar F39 PJ MS Protection bracket for protect bar 4 Appearance Model name Note F39 PJ MS Intermediate mounting bracket for side mounting using a KA protect bar You must purchase 1 set for one protect bar with F3SJ protective height from 1001 to 2000mm or 2 sets for one protect with the protective height of 2009 to 2500mm Environment resistant case Appearance Model name Note For emitter F39 EJOOOO L One environment resistant case is provided in a set Mounting bracket is not included You must purchase optional back mounting bracket F39 EJ R or side mounting bracket F39 EJ S F39 EJOO000 D When environment resistant case is used operating range is from 0 2 to 7m protective height of 1649mm or less and from 0 2 to 5m protective height of 1655mm or more If protective height of F3SJ is 600mm or more only vertical mounting as shown left is available A protective structure complies to IP67 For receiver Ajayeredag pjos s oss soy gieideuo Back mounting bracket for
11. Precautions on Safety iv Precautions for Safe Use viii Precautions for Correct Use viii Checking the Contents S x How to Read This Manual Explanation of Symbols xi Chapter1 Overview and Specifications E ee Ee OUO OOL Basic Configuration and Names 2 Application Examples 5 Detect the Approach to a Hazardous Zone 5 Using Multiple Sets in Combination 6 For a System in which a Workpiece Crosses Detection Zone Muting Function 6 Features 7 Protective Height Available in Incremental Sizes 7 Easy to Read Light Level and Error Mode Display 7 Additional Safety Functions 7 Enhanced Mutual Interference Prevention 7 Muting Override Function are Provided 7 Indicator Display Patterns 8 Internal Indicator for Basic System 8 Internal Indicator for Muting System 9 Display Patterns of the Incident Light Level Indicator 9 Ratings 10 Ratings Specifications 10 Model Name List Response Times 12 Power Cable Length 16 Chapter2 System Configuration and Functions 17 System Selection ag Function List 88 Basic System 0 9 Wiring Diagrams 19 External Test Function a A Self Test Function Auxiliary Output Non Safety Output 0 4 Resetting Lockout 24 E F3SJ A User s Manual xiii External Device Monitoring Function 25 Muting System 286 Upgrading F3SJ for Muting System 27 Standard Muting Mode e 8 Wiring Diagrams esis 0 Installation Standard for Muting Sensors 32
12. wia sAg oiseg Tisideuo Grey Communication line Pink Communication line 5 SI aj a celal s Dada ke ea z gt 2 l s s g 2 5 vn x 2 2 5 5 co aj gt a mo 2 a gt 3 3 amp 2 g 53 5 Sj A 5 8 2 38 zo 3 5 3 3 3 2 7 gt Q oO ay ina 2 a o a K1 x t lt x 2 oO si fat ROO 4 g 3 K2 24V DC Power e S oT OV supply S1 External test switch connect to 24V if a switch is not required S2 Lockout reset switch connect to 24V if a switch is not required K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring 1 Use a switch for micro loads Input specifications 24V 1 8mA 2 F3SJ can operate even if K3 and K4 are not connected 3 Green for the single ended cable F39 JCOA t Test input logic can be reversed by attaching a test input logic switching cap F39 CN7 to an emitter Q CHECK F3SJ A User s Manual 1 9 wia sAg oiseg Zieideuo 20 System Configuration and Functions E Wiring When External Device Monitoring Function Is Not Used The external device monitoring function is disabled by connecting auxiliary output 1 and external device monitoring input as shown below i gt l
13. Protection with Washer i Bracket 1 and Hole Material Stainless steel and aluminum Dimensions A to C Dimension D Protective height Number of used protection brackets 3 D 1 C 74 245 to 1000 0 B C 46 5 1001 to 2000 1 B 2 4 digit number of the model 2009 to 2500 2 B 3 name protective height Dis for reference and must be a length that should not affect intermediate mounting bracket F3SJ A 78 User s Manual Side mounting 20 Protection Bracket 2 ak dia 9 with Washer and Hole dia 6 5 i ey j F 6 37 i 5H o 24 7 ao 8 Protection c Bracket 4 1 10 20 Protective TT height R47 e A o as t f dia 5 5 36 Mounting hole Sensor o i Tm __T 6 2 Mounting holes t i 13 75 2 Mounting holes 4 Mounting holes Dimensions A to C Hex Bo Dimension D t Wiring Installation 2 D xe x oO Unit mm o 3 Hole size for mounting a Using M5 Using M6 and M8 2 2 M8 a 4 M5 3 75 os gt o F F of ry N i 2
14. Receiver Incident light level indicators green LED x 2 orange LED x 3 ON based on the amount of incident light Error mode indicators red LED x 3 Blink to indicate error details OFF statet indicator red LED x 1 ON when safety outputs are OFF Blinks when in lockout ON state indicator green LED x 1 ON when safety outputs are ON Muting error indicator Test indicator green LED x 2 ON Blink according to function Mutual interference prevention function Interference light avoidance algorithm Series connection Time division emission by series connection Number of connections Up to 3 sets Total number of beams Up to 240 Maximum cable length between 2 sets of sensors 15m Lockout occurs when Number of connected sensors or total number of beams of them exceed the limits described above Other sensor than 01TS type is attached to the series connection Test function Self test After power ON and during operation External test light emission stop function by test input Safety related functions External device monitoring Muting Override function included keycap for muting F39 CN6 required Connection method Connector method M12 8 pin Protection circuit Output short circuit protection and power supply reverse polarity protection Ambient temperature During operation 10 to 55 C without freezing During storage 30 to 70 C Ambient humidi
15. gt Receiver Do not series connect an emitter and receiver They will enter lockout state Secondary ___ sensor 1 ee Emitter _ ___ Primary sensor _ Receiver _ 4 Secondary sensor 1 Receiver Primary sensor Emitter Do not face different models of emitters and receivers toward each other They will enter lockout state or will be unable to detect objects Primary sensor 1 Emitter Secondary sensor Emitter Secondary sensor 1 Receiver Primary sensor Receiver st If caps and series connection cables are not connected properly the F3SJ enters lockout when power is turned ON Q lt z CHECK F3SJ A User s Manual Wiring Installation Connection Procedure E When Using the F39 JJROIL Series Connection Cable for Close Contact sold separately 1 Remove the connection cable of the secondary side F3SJ driver comes with F39 JJROL 2 Remove the cap from the secondary side F3SJ 3 Use the F39 JJROL series connection cable for close contact to connect them Emitter power supply 1 i connector side Power cable 1 Receiver gt Power cable connector side z F39 JJROL 2 8 RECEIVER S Cap Enlarged view of emitter power supply connector side Enlarged view of receiver power supply connector side Emitter power supply
16. 39 5 dia 15 Body color Black Body color Black M12 IP67 Connector M12 IP67 Connector Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair Cross section of conductor 0 3mmz2 Insulator diameter 1 15mm Set model name For emitter For receiver L mm F39 JDR5B F39 JDR5B L Grey cable F39 JDR5B D Black cable 500 F39 JD1B F39 JD1B L F39 JD1B D 1000 F39 JD3B F39 JD3B L F39 JD3B D 3000 F39 JD5B F39 JD5B L F39 JD5B D 5000 F39 JD7B F39 JD7B L F39 JD7B D 7000 F39 JD10B F39 JD10B L F39 JD10B D 10000 F39 JD15B F39 JD15B L F39 JD15B D 15000 F39 JD20B F39 JD20B L F39 JD20B D 20000 The size and the number of wires of the double ended cable F39 JCDB are the same as those of F39 JDDB F3SJ A User s Manual 91 Wiring Installation Internal wiring diagram F39 JDOIB L F39 JDOIB D Connected to connection cable and Connected to single end connector cable Cable Cable with connectors on both ends with connectors on both ends Controller F3SP B1P Reduced Wiring Connector 1 White White 1 2 Brown Brown 2 U 3 Black Black 3 U 4 Yellow Yellow 4 8 5 Grey Grey 5 0O O 6 Pink Pink 6 7 Blue Blue T Female 8 Red Red 8 Male Shield Shield Twisted pair wires are white and red brown and blue black and yellow and grey
17. B1 F3SJ Reflector I Workpiece A1 F3SJ Reflector The F3SJ is blocked but the safety function is disabled by the muting function and safety outputs 1 and 2 are turned ON F3SJ A User s Manual wia sXhs Bunny Tisideuo 33 System Configuration and Functions 4 The muting function is released Hazardous zone B1 F3SJ Reflector Workpiece T A1 F3SJ Reflector w zs s Buln Zieideuo Muting sensor A1 is turned OFF the muting function is released and the safety function of the F3SJ is enabled E Installation Distance The minimum distance D1 m required for muting sensors to keep the muting function enabled is DI lt L Formula 1 L m Length of a workpiece The maximum distance d1 m required for muting sensors to keep the muting function enabled is VxT1imin lt d1 lt VxT1max Formula 2 V m s Approach speed of a workpiece Timin s Muting input time limit value minimum 0 03s Timax s Muting input time limit value maximum 3s To enable the muting function D1 and d1 must satisfy formulas 1 and 2 respectively This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the muting sensors F3SJ A User s Manual System Configuration and Functions
18. Enlarged view of receiver ws power supply connector side F39 JJR3W Emitter power supply connector side Receiver power supply connector side vv When attaching a cable or a cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to p A do so may cause the cable cap to come loose leading to deterioration of the protective functions OBEI Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again LE p 60 F3SJ A User s Manual Wiring Installation Attaching External Indicators An external indicator can be connected and turned ON based on the operation of the F3SJ Indicators can be attached to emitters and or receivers Example e Indicate that the F3SJ is in lockout Indicate that a machine is stopped safety output is OFF e Indicate that the F3SJ is in muting or override Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury Connection Procedure 1 Remove the cap from the side emitter or receiver to which you want to attach the external indicator driver comes with F39 A01PO PAC F39 JJ3N 2 Attach the external indicator Muting lamp external indicator a Extern
19. Wiring Check Before Power Is Turned ON OPower supply unit must be dedicated to F3SJ and other devices for electrical detection protective function of F3SJ such as safety controller and muting sensor and must not be connected to other devices It must have tolerance against total rated current of devices if it is connected to multiple devices OThe power supply unit is a 24 VDC unit that conforms to the EMC Directive Low voltage Directive and output holding specifications OThe power supply polarity is not connected in reverse OlEmitter receiver cables are properly connected to the respective emitters receivers ODouble insulation is used between I O lines and the hazard potential commercial power supplies etc OOutputs are not short circuited to 24V line OlLoads are not connected to the 24V line DAIl lines are not connected to commercial power source OF3SJ s power supply connector and series connection connector must not be attached upside down OModel of emitter and receiver must be the same OWhen 2 or more sets of F3SJ are used series connection is made or mutual interference prevention measures are taken OWhen 2 or more sets of F3SJs are used in series connection PNP output type and NPN output type must not be connected F3SJ A User s Manual Checklists DA secondary sensor farthest from its power supply has either of the followings Cap Key cap for muting Muting lamp set of lamp and cable ONeithe
20. 2 H ka oO 1 5 5 Jy gt i oO i 2 2 D wo n 2 eL a oO ow l eo Y Ke Po or Y p is 0 D N Material Zinc die cast stainless steel F3SJ A 66 User s Manual Wiring Installation Side mounting when not using intermediate brackets for side mounting Ne e F39 LJ3 NIe S 417 The adjustment angle of F39 LJ3 is from 10deg to 10deg S CHECK Unit mm 31 1 16 6 M5 T 9 pan es 1 i N 2 _ vt 1 1 0 E 1 1 D o BoA og Y 0 E 9 1 p 2 a a oO 1 2 dia 5 5 E is p 5 J T 53 42 H i s se E 4 i u lt kg 13 Material Zinc die cast Y When performing side mounting without using intermediate brackets for side mounting F39 LJ3 brackets cannot be used in combination with standard brackets z CHECK F3SJ A User s Manual 2 7 v pr oy g 3 O gt 2 e gt on 67 Wiring Installation Dimensions B C and F B C 90 4 digit number of the model name protective height F Depends on the protective height See the table below Dimension F Protective height Number ai intermediate ay mounting brackets 245 to 440 2 2 4
21. 4 6 Male E Universal indicator cable A cable for connection with a commercial indicator optional F39 JJ3N Vinyl insulated round cable Dia 6 8 cord conductor cross section 0 15mm insulation diameter 1mm Connector 21 al 3000 S Le F3SJ A 9 User s Manual Chapter4 Input Output Circuit and Applications Input Output Circuit 96 Wiring Examples 97 2 Using only F3SJ 97 z Connecting 2 Muting Sensors 98 Ej Connecting 4 Muting Sensors 99 rs Connecting to an F3SP B1P 100 5 Connecting to an F3SX E L2R2 101 E Connecting to a G9SA 301 102 9 Connecting to a G9SA 300 SC 103 g Connecting to a G9SB 301 D 104 S Connecting to a G9SX AD322 T15 105 a c Using a reduced wiring connector 106 5 2 gt o gt 7 F3SJ A User s Manual 95 Input Output Circuit and Applications Input Output Circuit The numbers in white circles indicate the connector s pin numbers The black circles indicate connectors for series connection The words in brackets indicate the signal name for muting system Indication 24V DC D AW Black Test input 2 Emitter 7 1 rey Main Circuit nn D White Muting input 1 Yellow __ Reset input yno yndynonndui AE Eo
22. Set model name For emitter For receiver L mm F39 JD3A F39 JD3A L Grey cable F39 JD3A D Black cable 3000 F39 JD7A F39 JD7A L F39 JD7A D 7000 F39 JD10A F39 JD10A L F39 JD10A D 10000 F39 JD15A F39 JD15A L F39 JD15A D 15000 F39 JD20A F39 JD20A L F39 JD20A D 20000 Internal wiring diagram F39 JDOIA L F39 JDOIA D Connected to power cable double ended connector cable and reduced wiring Emitter Receiver connector 1 White White N C Safety output 2 2 Brown Brown 24V DC 24V DC 5 3 Black Black Test input Control output 1 4 Yellow Yellow Reset input Auxiliary output 1 5 Grey Grey Communication line Communication line 6 Pink Pink Communication line Communication line 7 Blue Blue ov OV Female 8 Red Red N C monitoring mput Shield Shield Twisted pair wires are white and red brown and blue black and yellow and grey and pink The size and the number of wires of the single ended cable F39 JCOA are the same as those of F39 JDDA Green for pin 3 wiring color of the single ended cable F39 JCDA F3SJ A User s Manual 89 Wiring Installation E Series Connection Cable for Close Contact F39 JJROL sold separately 33 4 33 4 Unit mm dia 6 O F39 JJRO6L F39 JJRO6L
23. 2 gt ae o Grey Communication line A Pink o Communication line N a ee a ON Le ef 2 ey SS a A v oy E z D D S g g 8 s 8 amp 2 3 gt al z a Q 2 2 e S a o S om gt a ao s aj gt O S x g N a 2 g T 5 5 V amp e A S 2 B a l amp lt D fo Ek D gt S D e O o D 4 3 a R 2 7 3 Go MO 5 Ed 2 2 c o o a Q Q 0 fo D O O E Oo a 32 o _ 24V DC O O Power supply e External Test Function This function forcibly stops the emission using an external signal It can be used to verify that a safety system should properly stop when F3SJ is interrupted To stop the emission open the test input line of the emitter or apply 0 1 5V The voltage must be applied for a period 4 times that of Toff or longer Toff x 4 or less Ton x 2 or less e e ON Test input OFF Safety output 2N utpu oor OFF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF Response time p 12 sit Test input logic can be reversed by attaching a test input logic switching cap F39 CN7 case color gray to an emitter z A Emission is stopped by 24V short circuit GHE This function is available for F3SJ ADOOOPOO 01TS and F3SJ AODOOONOD ONT only E Operation of the F3SJ s Indicators When External Test Function is
24. 29 System Configuration and Functions Wiring Diagrams E Wiring When Using Muting and External Device Monitoring Function M1 3 Receiver gt gt Q o E Grey Communication line N Pink Communication line Z 5 A of sf aD 5 ge T c g c D 2 z S 6 a w Q fo oD i n 5 Q 2 5 gt a s N lt m a a a N es wa er ss a5 5 5 gt gt gt 5 5 5 no 2 al N Al 5 3 8 lt S gt j 3 3 D g S 8 3 el 5 z 2 D S 5 5 gK Z 8 5 3 2 amp a 4 5 ka 47 2 2 Lu 1 External test switch connect to 24V if a switch is not required 2 Lockout reset switch connect to 24V if a switch is not required A1 Contact by muting sensor A1 B1 Contact by muting sensor B1 K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring M1 Muting lamp 1 Use a switch for small loads input specifications 24V 1 8mA 2 F3SJ operates even when K3 is not connected 3 Connect a muting lamp to external indicator output of an emitter or a receiver 4 Two wire type sensor cannot be used 5 Green for the single ended cable F39 JCDA E Wiring When External Device Monitoring Function Is Not Required The external device monitoring function is disabled by connecting auxiliary output 1 and
25. E Wiring Diagrams Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor 2 3 A F E X x 2 Two wire type muting sensor cannot be used 2 a c a e p gt 2 a Q 5 5 E gt B1 a g Ly M F X Il Pa A1 B1 N O contact type switch N NJI P A1 B1 Regressive reflection Kz photoelectric switch z N PNP Output S l N ON when Interrupted 53 s Y S Fras i OR fl S eflector A1 F3SJ T 3 E Timing Chart T3 0 1s max gt Muti A1 oN uting sensor OFF T min to Timax 1 e T3 0 1s max z l l ON t Muting sensor B1 l OFF 0 15s max 1 t i Enabled Muting state _ I Disabled l Muting lamp Blinking l l l l t external indicator OFF l l l l l F3SJ Unblocked Unblocked Blocked Blocked SS A EES ON OFF Safety output 1 The value is applied to a single sensor Values for connected sensors are of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 T1min Muting input time limit minimum value This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the input time difference between muting input 1 and 2 is less than this value T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input
26. F39 LJ5 brackets 44 9 T Unit mm 2 Mls 50 T 22 BS i 4 M5 S St j SH 44 TE E 1 M lt rorog a l L Af root b ol Ilo dia 6 5 opal 1 D rH t oo _ al Ut 20 19 9 bi re dia 9 0 Dimensions A to C C 65 C 34 4 digit number of the model name protective height F3SJ A User s Manual Material Stainless steel Wiring Installation Inward outward facing mounting Use standard brackets F39 LJ5 DOR D S JO ew 44 9 30 Unit mm 4 M5 amp j C Protective height Dimensions A to C C 44 ool lt x i i A co IIe dia 6 5 i o a efi o e 3 Ns 20 j fs diag t Material Stainless steel B C 12 4 digit number of the model name protective height F3SJ A User s Manual SUOISUSWIG gieideys 73 Wiring Installation F3SN replacement correspondence table F3SN mounting holes can be used without modification When replacing F3SN OOOOOP25 with F3SJ AQOOOP25 01TS F3SN Replacement F3SJ
27. F3SJ A1460P20 01TS F3SJ A1940P25 01TS 97 beams 17 5ms 70ms F3SJ A1475P20 01TS F3SJ A1960P25 01TS 98 beams 17 5ms 70ms F3SJ A1490P20 01TS F3SJ A1980P25 01TS 99 beams 17 5ms 70ms F3SJ A1505P20 01TS F3SJ A2000P25 01TS 100 beams 17 5ms 70ms F3SJ A1520P20 01TS F3SJ A2020P25 01TS 101 beams 17 5ms 70ms F3SJ A1535P20 01TS F3SJ A2040P25 01TS 102 beams 17 5ms 70ms F3SJ A1550P20 01TS F3SJ A2060P25 01TS 103 beams 17 5ms 70ms F3SJ A1565P20 01TS F3SJ A2080P25 01TS 104 beams 17 5ms 70ms F3SJ A1580P20 01TS F3SJ A2100P25 01TS 105 beams 17 5ms 70ms F3SJ A1595P20 01TS F3SJ A2120P25 01TS 106 beams 17 5ms 70ms F3SJ A1610P20 01TS F3SJ A2140P25 01TS 107 beams 17 5ms 70ms F3SJ A1625P20 01TS F3SJ A2160P25 01TS 108 beams 17 5ms 70ms F3SJ A1640P20 01TS F3SJ A2180P25 01TS 109 beams 17 5ms 70ms F3SJ A1655P20 01TS F3SJ A2200P25 01TS 110 beams 17 5ms 70ms F3SJ A1670P20 01TS F3SJ A2220P25 01TS 111 beams 17 5ms 70ms F3SJ A1685P20 01TS F3SJ A2240P25 01TS 112 beams 17 5ms 70ms F3SJ A1700P20 01TS F3SJ A2260P25 01TS 113 beams 20 0ms 80ms F3SJ A1715P20 01TS F3SJ A2280P25 01TS 114 beams 20 0ms 80ms F3SJ A1730P20 01TS F3SJ A2300P25 01TS 115 beams 20 0ms 80ms F3SJ A1745P20 01TS F3SJ A2320P25 01TS 116 beams 20 0ms 80ms F3SJ A1760P20 01TS F3SJ A2340P25 01TS 117 beams 20 0ms 80ms F3SJ A1775P20 01TS F3SJ A2360P25 01TS 118 beams 20 0ms 80ms F3SJ A1790P20 01TS F3SJ A2380P25 01TS 119 beams 20 0ms 80ms F3SJ A1805P20 01TS F3SJ A2400P25 01TS 120 beams 20 0ms 80ms F3SJ A1820P20 01TS F3SJ A2420P25 01TS
28. For the wiring diagram refer to the page shown below IA Wiring Diagrams p 30 E Operation of the F3SJ s Internal Indicator When Using the External Device Monitoring Function The internal indicator cannot be used to check the input to the external device monitoring input F3SJ A User s Manual 45 Chapter2 Muting System F3SJ A User s Manual 46 Chapter3 Wiring Installation 2 gt Installation Conditions 48 3 p Detection Zone and Approach 48 Ww Safety Distance 49 Distance from Reflective Surfaces 51 Mutual Interference Prevention 52 Series Connection 55 S Connection Procedure 57 a Attaching External Indicators 59 S Connection Procedure 59 Output Operation 60 Dimensions 61 When Using Standard Mounting Brackets 61 When Using Optional Mounting Brackets 64 When Using Spatter Protection Covers 77 Mounting a Protect Bar 78 Mounting an Environment Resistant Case 80 Mounting 82 Top Bottom Mounting Brackets 82 Intermediate Mounting Brackets 82 Mounting Procedure 83 Adjustment Procedure 86 Wiring 87 Wiring Precautions 87 Power Supply Unit 88 Wiring Procedure 89 F3SJ A User s Manual 4 Wiring Installation Installation Conditions Detection Zone and Approach Re AWARNNG OO Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sensors so that part of the person is always present in the detec
29. KM1 KM2 Magnetic contactor KM3 Solid state contactor G3J M 3 phase motor El 24VDC power supply S82K PLC Programmable controller KM1 KM2 N O contact Used for monitoring not related to safety system K1 K2 N C contact KM1 KM2 N C contact PLC input 1 1 PLC input 2 PLC output 1 5 v Q 2 catalogs CHECK F3SJ A User s Manual 104 Use G9SB 301 B for 3a 1b contact auto reset type Use G9SB 200 D for 2a contact manual reset type or G9SB 200 B for 2a contact auto reset type For details see the Shield OV Blue Input Output Circuit and Applications Connecting to a G9SX AD322 T15 Can be configured for partial control and total control Can be extended to connect a door switch or a relay unit Emitter F39 JCDIA L F39 JDOA L ii Communication line Grey Communication line Pink Receiver J a F39 JCOA D l F39 JDOA D OV Blue Shield External devace monitoring input Red Auxiliary output 1 Yellow Safety output 1 Black Safety output 2 White ogee s sf al a l 8 2 3 aj g A a bed ao a 6 5 F d al 3 gt SE x 2 gj Or g a N n n DC24V E1 OV Open Open F3SJ settings Not using external device monitoring G9SX AD322 T15 sett
30. When Using Spatter Protection Covers E Dimensions of the Spatter Protection Cover F39 HJOOOO Unit mm 32 L OOOO 10 mm Material PC protective cover E Assembly Dimensions Unit mm 32 29 5 F3SJ A User s Manual 77 Wiring Installation Mounting a Protect Bar E External Dimensions of Protect Bar F39 PJOOOO Backside mounting 2 gt Y xe oO rs Unit mm 3 gt o Hole size for mounting a m7 a Protection Bracket 2 L It ai ex Bol i i dag 2 s sik Wacher and Hale 2 Using M5 Using M6 and M8 giji 13 75 a dass 16 5 __ 4 M5 78 3 75 6 25 ve Wa f i H F 37 o Eo a F 4 t f R t 4 1 4 l off Ho i 2 M6 D Sensor D D 16 4 noaa aa 8 dia 5 5 1P 23 f g rot Hee 43 4 39 I 39 B C Protective A LEE B H L B f height Mounting hole TE MS roid MS Protection Bracket 3 o o t a o 4 O 37 a o O oto t t t L 3 75 2 Mounting holes 13 75 t P RAS a 20 6 25 2 Mounting holes 3 4 Mounting holes Hex Bolt Protection Support
31. sets When F3SJ are used individually the newly designed interference light detection and cycle shift algorithm prevents mutual interference in up to 3 sets Muting Override Function are Provided An F3SJ by itself can operate with muting or override without using a controller I Definition of muting function and override function p 130 F3SJ A User s Manual 7 susayed Aejdsig 10 e9 pu Ltaideu Overview and Specifications Indicator Display Patterns Emitter LEVEL 5 Green LEVEL 4 Green 1 Incident light level LEVEL 3 Orange indicator LEVEL 2 Orange LEVEL 1 Orange ERROR C Red ERROR B Red ERROR A Red 2 Error mode indicator 3 Power indicator Green Receiver LEVEL 5 Green LEVEL 4 Green LEVEL 3 Orange LEVEL 2 Orange LEVEL 1 Orang 1 Incident light level indicator 2 Error mode Red ERROR B Red Red indicator ERROR A e ERROR C Red 4 Lockout indicator Yellow 5 External device monitoring indicator Green Muting input 1 indicator 6 Test indicator Green Muting input 2 indicator S EMITTER pa 7 OFF state indicator Red 8 ON state indicator Green 9 Not used Green Muting error indicator E os N 10 Not used Green Test indicator Or 0 0 oe wi 2 im O rm x A set of squar
32. 121 beams 20 0ms 80ms F3SJ A1835P20 01TS F3SJ A2440P25 01TS 122 beams 20 0ms 80ms F3SJ A1850P20 01TS F3SJ A2460P25 01TS 123 beams 20 0ms 80ms F3SJ A1865P20 01TS F3SJ A2480P25 01TS 124 beams 20 0ms 80ms F3SJ A1880P20 01TS F3SJ A2500P25 01TS 125 beams 20 0ms 80ms F3SJ A1895P20 01TS 126 beams 20 0ms 80ms F3SJ A1910P20 01TS 127 beams 20 0ms 80ms F3SJ A1925P20 01TS 128 beams 20 0ms 80ms F3SJ A1940P20 01TS 129 beams 20 0ms 80ms F3SJ A1955P20 01TS 130 beams 20 0ms 80ms F3SJ A1970P20 01TS 131 beams 20 0ms 80ms Overview and Specifications F3SJ AOOOOP20 01TS F3SJ ADOOOP25 01TS Number of beams Response time ON to OFF Response time OFF to ON F3SJ A1985P20 01TS 132 beams 20 0ms 80ms F3SJ A2000P20 01TS 133 beams 20 0ms 80ms F3SJ A2015P20 01TS 134 beams 20 0ms 80ms F3SJ A2030P20 01TS 135 beams 20 0ms 80ms F3SJ A2045P20 01TS 136 beams 20 0ms 80ms F3SJ A2060P20 01TS 137 beams 20 0ms 80ms F3SJ A2075P20 01TS 138 beams 20 0ms 80ms F3SJ A2090P20 01TS 139 beams 20 0ms 80ms F3SJ A2105P20 01TS 140 beams 20 0ms 80ms F3SJ A2120P20 01TS 141 beams 20 0ms 80ms F3SJ A2135P20 01TS 142 beams 20 0ms 80ms F3SJ A2150P20 01TS 143 beams 20 0ms 80ms F3SJ A2165P20 01TS 144 beams 20 0ms 80ms F3SJ A2180P20 01TS 145 beams 22 5ms 90ms F3SJ A2195P20 01TS 146 beams 22 5ms 90ms F3SJ A2210P20 01TS 147 beams 22 5ms 90ms F3SJ A22
33. 13849 1 2006 Category 4 PL e Safety related characteristic data EN 61508 2010 See http Awww fa omron co jp safety_6en Model Name List Response Times F3SJ ADOOOP20 01TS F3SJ AOOOOP25 01TS Number of beams Response time ON to OFF Response time OFF to ON F3SJ A0260P25 01TS 13 beams 10ms 40ms F3SJ A0280P25 01TS 14 beams 10ms 40ms F3SJ A0300P25 01TS 15 beams 10ms 40ms F3SJ A0245P20 01TS F3SJ A0320P25 01TS 16 beams 10ms 40ms F3SJ A0260P20 01TS F3SJ A0340P25 01TS 17 beams 11ms 44ms F3SJ A0275P20 01TS F3SJ A0360P25 01TS 18 beams 11ms 44ms F3SJ A0290P20 01TS F3SJ A0380P25 01TS 19 beams 11ms 44ms F3SJ A0305P20 01TS F3SJ A0400P25 01TS 20 beams 11ms 44ms F3SJ A0320P20 01TS F3SJ A0420P25 01TS 21 beams 11ms 44ms F3SJ A0335P20 01TS F3SJ A0440P25 01TS 22 beams 11ms 44ms F3SJ A0350P20 01TS F3SJ A0460P25 01TS 23 beams 11ms 44ms F3SJ A0365P20 01TS F3SJ A0480P25 01TS 24 beams 11ms 44ms F3SJ A0380P20 01TS F3SJ A0500P25 01TS 25 beams 11ms 44ms F3SJ A0395P20 01TS F3SJ A0520P25 01TS 26 beams 11ms 44ms F3SJ A0410P20 01TS F3SJ A0540P25 01TS 27 beams 11ms 44ms F3SJ A0425P20 01TS F3SJ A0560P25 01TS 28 beams 11ms 44ms F3SJ A0440P20 01TS F3SJ A0580P25 01TS 29 beams 11ms 44ms F3SJ A0455P20 01TS F3SJ A0600P25 01TS 30 beams 12ms 48ms F3SJ A0470P20 01TS F3SJ A0620P25 01TS 31 beams 12ms 48ms F3SJ A0485P20 01TS F3SJ A0640P25 01TS 32 beams 12ms 48ms F3SJ A0500P20 01TS F3SJ
34. 14mm brackets for receiver 4 brackets per set Test rod Appearance F39 TRD20 F39 TRD25 Model name Dia 20mm Dia 25mm Diameter t To check operation before use purchase and use the test rod 9 CHECK F3SJ A User s Manual Ajayesedag pjos s oss s y Qieideu 129 Aiesso 5 gieideuo 130 Appendix Glossary Term Definition A Allowable delay time The allowable amount of time from when the safety output changes until the external device monitoring input changes The F3SJ enters lockout if this time is exceeded Auxiliary output 1 Allows output appropriate for the setting This CANNOT be used for safety applications B Basic system This refers to the F3SJ in the state it is in when purchased The basic system provides basic safety light curtain functions Most functions can be used without performing additional configuration Detection capability Minimum size of an object that can be detected in the protective height of the F3SJ Effective aperture angle Range of angles for which the F3SJ can operate EAA External device Function that detects malfunctions such as welding in external relays or contactors that control the monitoring function hazardous zone of a machine by monitoring the operation of N C contact EDM External Indicator Used to turn on muting l
35. 2 If however it may not cause a hazardous situation the example of wiring above should correspond to the Category 4 Note 2 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 When the F3SJ is series connected or 5 or more sets are connected to the total system of F3SX power must be supplied to F3SJ from external source For details see documentation of F3SX Note 4 Example of circuit above corresponds to the Stop Category EN60204 1 1 Note 5 In the example of wiring above it is necessary to change the threshold value of feedback monitoring time in consideration for the delay time setting value by using the function set up software for model F3SX Model F3SX CDOOO sold separately Note 6 Green for the single ended cable F39 JCDA F39 JCOA L F39 JDOA L cable for emitter Emitter Communication line Pink Communication line Grey s F3SJ 2nd unit Safety output 1 Black Note 6 Safety output 2 White F39 JCDIA D F39 JDDIA D cable for receiver Receiver KM1 KM2 Magnetic contactor RY1 RY2 Relay M 3 phase motor E1 24VDC power supply S82K Wiring when F3SJ s testing function is used ifs 1 D AI e a g 3 ly g s l ale 2 S sl el 2 S
36. 2003 Metal shears ANSI B11 5 1988 R2002 Iron workers ANSI B11 6 2001 Lathes ANSI B11 7 1995 R2005 Cold headers and cold formers ANSI B11 8 2001 Drilling milling and boring machines ANSI B11 9 1975 R2005 Grinding machines ANSI B11 10 2003 Metal sawing machines ANSI B11 11 2001 Gear cutting machines ANSI B11 12 2005 Roll forming and roll bending machines F3SJ A User s Manual spuepuejs poyejay gieideuo 131 Appendix e ANSI B11 13 1992 R1998 Single and multiple spindle automatic bar and chucking machines e ANSI B11 14 1996 Coil slitting machines systems e ANSI B11 15 2001 Pipe tube and shape bending machines e ANSI B11 16 2003 Metal powder compacting presses e ANSI B11 17 2004 Horizontal hydraulic extrusion presses e ANSI B11 18 1997 Machines and machinery systems for processing strip sheet or plate from coiled configuration e ANSI B11 19 2003 Performance criteria for the design construction care and operation of safeguarding when referenced by the other B11 machine tool safety standards ANSI RIA 15 06 1999 Industrial robots amp robot systems safety requirements e UL1998 1998 Safety related software e UL508 1999 Industrial control equipment e UL61496 1 2002 Electro sensitive protective equipment Part 1 General requirements and tests e UL61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active opto electronic protective devices Canadian Standards e CAN C
37. F39 JD7A D F39 JD1010BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 10m Single Ended Cable F39 JD10A D Note Also available is a combination of cables for an emitter and a receiver with other lengths than the above Series connection cable for close contact 2 cables per set for emitter and receiver Appendix Appearance Model name Cable length Specifications F39 JJRO6L 0 06m Cap 10 pin Cap 10 pin F39 JJR15L 0 15m Series connection cable for extension 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JJR3W 0 3m Cap 10 pin M12 connector 8 pin Universal indicator cable Appearance Model name Cable length Specifications F39 JJ3N 3m Cap 10 pin 2 wires External indicator set Appearance Model name Color Specifications F39 A01PR PAC Red Cap 10 pin M12 connector 8 pin Mounting brackets included Cable length 0 1m F39 A01PG PAC Green F39 A01PY PAC Yellow Key cap for muting Appearance Model name F39 CN6 Case color Orange Can be used for emitter and receiver F3SJ A User s Manual Ajayeredag pjos saliossas0y gieideuo 123 Appendix Test input logic switching cap Appearance Control unit Appearance Control unit Ajayeredag pjos saliossas0yv gieideu Appearance
38. F3SJ A 124 User s Manual Model name F39 CN7 Model name F3SP B1P Case color Gray For an emitter It will not function when attached to a receiver This function is available for F3SJ AQOOOOPOD 01TS and F3SJ ANDOOONOD ON1T only Relay 3a 1b contact Model name Output F3SX N OOOO Relay 2a 1b contact expandable F3SX E OOO0 Solid state output DC solid state safety output X 2 Auxiliary output X 3 Model name Output G9SA 301 Relay 3a 1b contact Note F39 JCOB cable with connectors on both ends is required F3SJ with PNP output can be connected Cannot be used as a muting system Note A door switch two hand control switch single beam or relay unit can be added to the F3SX F3SJ with PNP output can be connected Can be used as a muting system if an F39 JCOA cable with connectors at both ends is used Various settings can be changed and input output terminals can be monitored using the setting support software for F3SX Note F39 JCDA cable with connector on one end is required F3SJ with PNP output can be connected Type with 5a 1b contact is also available Appendix Control unit Appearance Model name Output Note G9SA 300 SC Relay 3a contact One set of F39 JCOC cables with connectors on both ends is required When extending the cable length use 1 set of F39 JCOI
39. Installation Example 1 of Standard Muting Mode using 2 muting sensors 32 Installation Example 2 of Standard Muting Mode using 4 muting sensors 36 Override Function Dynamic Input 04 External Test Function gg Self Test Function 44 Auxiliary Output Non Safety Output 5 Resetting Lockout o External Device Monitoring Function EDM 45 Chapter3 Wiring Installation 47 Installation Conditions 48 Detection Zone and Approach 48 Safety Distance ag Distance from Reflective Surfaces 5 Mutual Interference Prevention 52 Series Connection 55 Connection Procedure 57 Attaching External Indicators 59 Connection Procedure 59 Output Operation 0 Dimensions a 6a When Using Standard Mounting Brackets 0 6 When Using Optional Mounting Brackets 64 F39 A01Po PAC External Indicator Set 0 Os ze When Using Spatter Protection Covers FF Mounting a Protect Bar 78 Mounting an Environment ResistantCase 80 Mounting 89 Top Bottom Mounting Brackets ss isi lt i sSSSS 82 Intermediate Mounting Brackets 82 Mounting Procedure gg Adjustment Procedure ees Wiring 87 Wiring Precautions 87 Power Supply Unit eg F3SJ A xiv User s Manual Wiring Procedure 89 Chapter4 Input Output Circuit and Applications 95 Input Output Circuit 96 Wiring Examples ss lt i lt a 87 Using only F3SJ 97 Connecting 2 Muting Sensors 98 Connecting4MutingSensorsis lt i lt CO 9 Conne
40. L F39 JJRO6L D F39 JJR15L F39 JJR15L L F39 JJR15L D Unit mm 39 5 24 dia 15 Body color Black M12 Waterproof connector socket Insulated vinyl round cable dia 6 shielded 8 wire Cross section of conductor 0 15mm7 Insulator diameter 1mm Connector Set model name For emitter For receiver F39 JJR3W F39 JJR3W L Grey cable F39 JJR3W D Black cable Connect a double ended cable F39 JCOB or F39 JDOB in between The maximum length between series connections is 15m Cap F3SJ Emitter Cable is grey F39 JCOB L JDOB L Grey r nN F3SJ Emitter Cable is grey Cable with connectors on both ends Series connection cable for F39 JCOB JDOB extension F39 JJR3W F3SJ Receiver Cable is black F39 JCOIB D JDOB D Black F3SJ Receiver Cable is black F3SJ A 90 User s Manual Wiring Installation E Connection Cable F39 JJR3K sold separately The connection cable is a standard included product Purchase a replacement when damaged or lost Unit mm Body color Black M12 Waterproof connector plug Insulated vinyl round cable dia 6 shielded 8 wire Cross section of conductor 0 15mm Insulator diameter 1mm Set model name For emitter For receiver F39 JUR3K F39 JJR3K L Grey cable F39 JJR3K D Black cable E Cable with Connectors on Both Ends Cable for Extension and for Connection to F3SP B1P F39 JDOB sold separately Unit mm
41. M6 D D 39 39 B 1B A T I M5 I M5 o hd t y t 20 laad 3 75 6 25 4 M3 Protection Support with Washer and Hole 14 Protection Bracket 4 F39 PJ MS is not included Material Stainless steel and aluminum name protective height Protective height Number of used protection brackets 4 D 2 C 74 245 to 1000 0 B C 46 5 1001 to 2000 1 B 2 4 digit number of the model 2009 to 2500 2 B 3 2 Dis for reference and must be a length that should not affect intermediate mounting bracket F3SJ A User s Manual 79 Wiring Installation Mounting an Environment Resistant Case E External Dimensions of Environment Resistant Case F39 EJOOOO Backside mounting O gt D xe ey o Unit mm 3 5 o s Hole size for mounting a dia 60 5 N 20 Using M5 Using M6 and M8 ia 3iia 6 8 1 5 5 aie 2 M8 ry il e SSL f13 s Dan ae 2 2 F 2 M6 2 iF 7 tok B B A B c D 1 i Protective i i height L D nr i 22 t 2 F ORG 32 0 at b 16 Ve Y 20 e 7 zo 2 Mounting brackets seer S 4 Mounting Bracket F39 EJ R is not included Material Acrylic resin nitrile rubber stainless steel Dimensions A to D A C 108 B C 76 Cc 4 digit number
42. Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price
43. Test Function This function forcibly stops the emission using an external signal It can be used to verify that the safety system should stop properly when the F3SJ is interrupted To stop the emission open the test input line of the emitter or apply 0 1 5V The voltage must be applied for a period 0 3s plus 4 times of Toff or longer Within 0 3s Toff x 4 Within Ton x 2 k ON OFF ON a cas s COREE pF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF Test input z Response time p 12 w zs s Buln g 99dey9 st Test input logic can be reversed by attaching a test input logic switching cap F39 CN7 case color gray to an emitter Emission is stopped by 24V short circuit eek This function is available for F3SJ ADOOOPOO 01TS and F3SJ AODOOONOD ONT only E Operation of the F3SJ s Internal Indicators When External Test Function Is Performed Test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within a response time while operating The timing chart is the same as the one for the basic system For details see the following the page I p 22 F3SJ A User s Manual System Configuration and Functions Auxiliary Output Non Safet
44. a single ended cable for a receiver F39 JDOA D Used in combination with a reduced wiring connector optional F39 CN5 See the following page for details of a double ended cable for an emitter F39 JDOIB L and a single ended cable for a receiver F39 JDDIA D z Cable with connectors on both ends p 91 2 Cable with connector on one end p 89 F3SJ A User s Manual 93 Wiring Installation E Reduced wiring connector optional F39 CN5 ERS 52 36 _247 136 98 SPOT FACING 2 wn i OAS GiG fe EP fel ea 17 7 y ECS Internal Wiring Diagram Optional F39 CN5 Connected to emitter s connection cable Connected to receiver s connection cable and Cable with connectors on both ends and Cable with connectors on both ends 1 White White 1 2 Brown Brown 2 Oxo 3 Black Black 3 OQ 4 Yellow Yellow 4 5 Grey Grey 5 6 Pink Pink 6 Female 7 Blue Blue 7 Female 8 Red Red 8 w Qf 2 2 E 2 3 gt 33 g zls Selg sel g eelsels amp hal T loal x Sls os 1 2 3 4 5 6 T 8 U o
45. applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of pur
46. connector side Receiver power supply connector side tY Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector A assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again CHECK J p 60 Use the F39 JJROL series connection cable for close contact when the connection distances between F3SJ are short for a L shaped configuration and use the F39 JJR3W as well as F39 JCOB and F39 JDOB series connection cable for extension when the connection distances are long Ex L shaped configuration Series connection cable for close contact F39 JJROL F3SJ A User s Manual uoa uuoy SaaS 3deyo 57 UuO I DBUUOD SaaS gieideyo 58 Wiring Installation E When Using the F39 JJR3W Series Connection Cable for Extension sold separately 1 Remove the caps from the primary sensor driver comes with key cap for muting 2 Use the F39 JJR3W series connection cable for extension to connect them 3 When changing the connection distance between the F3SJ connect a double ended cable F39 JCOB or F39 JDOB optional Emitter power supply connector side 3 F39 JCOB C Enlarged view of emitter 2 power supply connector side F39 JJR3W g Cap Receiver power supply connector side RECEIVER E g 8 EMITTER a 3 F39 JCOB
47. device such as spring return key switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazard ous zone before activating the override function Install the sensor system so that it is not affected by the reflective surface of the F3SJ S SSS Oo oioO OO F3SJ A User s Manual When using more than 1 set of F3Su install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adjacent sets Make sure that the F3SJ is securely mounted and its cables and connectors are properly secured Make sure that foreign material such as water oil or dust does not enter the F3SJ or the connec tor while the cap is removed Do not use the sensor system with mirrors in a retro reflective configuration as shown below Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degree angle 21999 Reflector Reflector al Position with retro reflection Perform an inspection for all F3SJ as described in Chapter 5 Checklists When using series connections perform inspections for every connected F3SJ Position with detection zone bent at 90 For wiring Z WARNING Connect the load between the output and OV line PNP output Connecting the
48. environment resistant case Appearance Model name Note F39 EJ R 2 brackets per set F3SJ A 126 User s Manual Side mounting bracket for environment resistant case Appendix Appearance Model name F39 EJ S Model name 2 brackets per set Note Note For emitter F39 JJR3WE L For receiver F39 JJR3WE D Top bottom mounting bracket for top bottom mounting Appearance Model name F39 LJ1 Application Standard brackets included with the F3SJ Purchase replacements when damaged or lost Required for series connection with an environment resistant case Series connection cable for 1 set of sensors Note 2 brackets for emitter 2 brackets for receiver 4 brackets per set Side flat mounting bracket 4 brackets per set Appearance Model name F39 LJ2 Application Use these small sized brackets when performing side mounting with top bottom mounting brackets so that they do not protrude from the detection surface Note 2 brackets for emitter 2 brackets for receiver 4 brackets per set Use in combination with top bottom mounting brackets F3SJ A User s Manual Ajayeredag pjos saliossas0y gieideuo 127 Appendix Free location mounting bracket also used as standard mounting bracket Ajayered
49. from ON to OFF s H Installation height mm Note that H must satisfy 1000 gt H gt 15 d 50mm Hazard Safety distance S Also you must include a hazardous condition under which a person may go through under a detection zone carelessly if it exceeds 300mm 200mm for other purpose than industrial use into risk assessment Calculation example When Tm 0 05s Ts 0 01s and d 20mm S 1 600mm s x 0 05s 0 01s 1200 0 4 x 500mm 1096mm SUOI IPUOD UO E e SU greideyo m How to calculate the safety distance specified by American standard ANSI B11 19 reference If a person approaches the detection zone of the F3SJ perpendicularly calculate the safety distance as shown below S Kx Ts Tc Tr Tom Dpf eS Safety distance K Approach speed to the detection zone the value recommended by OSHA standard is 1 600mm s Approach speed K is not specified in the ANSI B 11 19 standard To determine the value of K to apply consider all factors including the operator s physical ability Ts Machine s stopping time s Tr Response time of the F3SJ from ON to OFF s Tc Machine control circuit s maximum response time required to activate its brake s Tbm Additional time s If a machine has a brake monitor Tbm Brake monitor setting time Ts Tc If it has no brake monitor we recommend using 20 or more of Ts Tc as additional time Dpf Additional distance Acco
50. included with the F3SJ Purchase a replacement when damaged or lost Reduced Wiring Connector Appearance Model name Note F39 CN5 This connector is used for a reduced wiring system in combination with the following cables for reduced wiring system Cable for reduced wiring 2 cables per set for emitter and receiver Appearance For details contact Omron 1 Double ended cable for an emitter and single end cable for a receiver F3SJ A User s Manual Model name F39 JD0303BA Cable length Emission 3m Note Double Ended Cable F39 JD3B L Light Reception 3m Single Ended Cable F39 JD3A D F39 JD0307BA Emission 3m Double Ended Cable F39 JD3B L Light Reception 7m Single Ended Cable F39 JD7A D F39 JD0310BA Emission 3m Double Ended Cable F39 JD3B L Light Reception 10m Single Ended Cable F39 JD10A D F39 JD0503BA Emission 5m Double Ended Cable F39 JD5B L Light Reception 3m Single Ended Cable F39 JD3A D F39 JD0507BA Emission 5m Double Ended Cable F39 JD5B L Light Reception 7m Single Ended Cable F39 JD7A D F39 JD0510BA Emission 5m Double Ended Cable F39 JD5B L Light Reception 10m Single Ended Cable F39 JD10A D F39 JD1003BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 3m Single Ended Cable F39 JD3A D F39 JD1007BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 7m Single Ended Cable
51. is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder sh
52. load between the output and 24V line will result in a dangerous condition because operation is reversed to ON when blocked Do not short circuit the output line to the 24V line Otherwise the output is always ON Also the OV of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply of more than 24VDC 20 Also do not connect to an AC power supply Failure to do so may result in electric shock gt O O F3SJ A Vi User s Manual of the following conditions e Must be within the rated power voltage 24V DC 20 e Must have tolerance against the total rated current of devices if it is connected to multiple devices e Must comply with EMC directives industrial environment For the F3SJ to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all a e Double or reinforced insulation must be applied between the primary and secondary circuits e Automatic recovery of overcurrent protection characteristics reversed L sagging e Output holding time must be 20ms or longer e Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to p 88 for details e Must comply with laws and regulations regarding EMC a
53. made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions F3SJ A User s Manual Precautions on Safety Regarding the alert symbols and meanings used for the safe uses In order to use the F3SJ safely the precautions listed in this manual indicated by alert symbols and descriptions must be followed Failure to follow all precautions and alerts may result in an unsafe use or operation The following indictions and symbols are used for the descriptions Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Z WARNING Meanimgs of Alert Symbols S Indicates prohibited actions Indicates mandatory actions AN Indicates the risk of electric shock Alert Statements in this Manual For users Z WARNING The F3SJ must be installed configured and incorporated into a machine control system by a
54. of the model name protective height D C 44 F3SJ A 80 User s Manual Wiring Installation Side mounting 32 Unit mm Hole size for mounting Dimensions A to D dla 0 9 Using M5 Using M6 and M8 2 M8 4 M5 Sei o L ry i roe ew OP i A B i tt c D eee i i Protective height A 3 t t 2 t p 32 16 i 20 8 20 D 2 Mounting brackets F39 EJ S 1 Mounting Bracket F39 EJ S is not included Material Acrylic resin nitrile rubber stainless steel C 108 C 76 4 digit number of the model name protective height ojo DB gt C 44 F3SJ A User s Manual SUOISUSWIG gieideys 81 Bununop Cieideu 82 Wiring Installation Mounting The procedures for using standard mounting brackets included are explained in this section Top Bottom Mounting Brackets Mounting screws M5x20 x 4 Top bottom mounting bracket 2 a Top bottom mounting bracket 3 x 4 X 1 The quantities shown here are the number of Mounting serews M3xB lt 2 parts included in 1 top bottom mounting bracket set Material Stainless steel top bottom mounting bracket 1 3 Brass top bottom mounting bracket 2 Iron mounting screws Top bottom mounting bracket 1 x 4 Intermediate Mountin
55. pE A N Muting sensor B2 OFF l l S 5 0 15s max 1 p e Enabled g Muting state Disabled G 3 Muting lamp Blinking External indicator OFF OO E E F3SJ Unblocked Unblocked Blocked Blocked ON OFF Safety output 1 The value is applied to a single sensor Values for connected sensors are of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 T1min Muting input time limit minimum value This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the input time difference between muting input 1 and 2 is less than this value T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec F3SJ A User s Manual 39 w zs s Buln Tieideuo System Configuration and Functions E Reference Bidirectional Muting Shown below is an example of bidirectional muting with 4 retro reflective photoelectric sensors It can be used for applications of workpi
56. sufficiently trained and qualified person An unqualified person may not be able to perform these c operations properly which may cause a person to go undetected resulting in serious injury For machines Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury F3SJ A IV User s Manual For installation An actual performance is different according to the state of the installation the user environment and the application Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury Make sure to install the F3SJ at the safe distance from the hazardous part of the equipment Oth erwise the machine may not stop before a person reaches the hazardous part resulting in seri ous injury Install a protective structure so that the hazardous part of a machine can only be reached by a person that passes through the sensor s detection zone Install the sensors so that p
57. test rod is in the detection zone OThe hazardous parts stop when the power of the F3SJ is turned OFF while nothing is in the detection zone E Items to Inspect Every 6 Months or When Machine Settings Are Changed In addition to inspection item at operation start following items must also be verified OThe outputs of the F3SJ and the machine are properly wired OThe total number of times that the control relays contactors have switched is significantly lower than their design lives OThere is no disturbance light OWhen F3SJ is connected again a secondary sensor farthest from its power supply has either of the followings Cap Key cap for muting Muting lamp set of lamp and cable OPower supply s OV must be grounded OWiring must not be bent cracked nor damaged S SI YOeYD soueUDd UIeE Y Giaideuo F3SJ A User s Manual 1 1 1 ChapterD Maintenance Checklists User s Manual F3SJ A 112 Chapter6 Appendix Troubleshooting 114 Accessories Sold Separately 121 Glossary 130 Related Standards 131 Revision History 133 Qieideud F3SJ A User s Manual 113 Appendix Troubleshooting Lockout State If F3SJ detects any failure it keeps safety output OFF and transitions to lockout state Under lockout state an emitter and a receiver set lockout indicator and OFF indicator blinking respectively and F3SJ that detected the failure sets an error mode indicator ON or blinking based on the fai
58. the test input OFF Detection surface of an emitter or a receiver is dirty Clean the surface e Light intensity level indicators do not turn ON even if a beam receives light while only the power indicator OFF output indicator and receiver s error code A are being turned ON Emitter Receiver Cause Action cE sE POWER LOCKOUT EDM TEST c B B A ERROR E A FF ON Communication line is broken between an emitter and a receiver Or effect of noise on the communication line is too much Perform the proper wiring Or check the noise level in the environment around the communication line Power connector is detached Plug the power connector tightly to ensure connection Safety output may be turned OFF even if a beam is not blocked Cause Action Beam may be misaligned due to oscillation p 86 Install F3SJ sop that it should not be affected by oscillation Also adjust F3SJ beams based on Adjustment Procedure F3SJ A User s Manual Light emitted from another F3SJ or photoelectric sensor is being received p 52 Solve the problems based on Mutual Interference Prevention Appendix Accessories Sold Separately Cable with connector on one end 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JC3A 3m M12 connector 8 pin F39 JD3A 8 wire
59. time exceeds the allowable delay time Replace the relay with one that has an appropriate response time If short circuit is made to an auxiliary output instead of a relay the auxiliary output line is broken or short circuited Make sure there is no failure in the external device monitoring input and auxiliary output lines Emitter s and receiver s are reversely connected when connected to connector type controller Connectors of F3SP B1P s emitter receiver are reversely attached etc Check connectors positions Appendix on Safety output line and 24V OV or other input output line are short circuited at power on Emitter Receiver Error code Error Description Cause Solution 5B 5E Incorrect wiring of The reset input line is not properly Check wiring of reset input line C i D Cc reset input line wired and emitter side white line whit Wie onthe Emitter side white line is short E p 19 B i i B emitter side circuited to 24V Connection positions are reversed Correct connection positions and AB A for emitter s and receiver s directions of all F3SJs Connection direction is upside I p 57 down for emitter s Emitter s and receiver s are Check connectors positions reversely connected when connected to connector type controller Connectors of F3SP B1P s emitter receiver are reversely attached etc A contact failure due to the l
60. 1 3 Ble aj i F3SJ A User s Manual IN pteideua s jdwex Bul 101 Input Output Circuit and Applications Connecting to a G9SA 301 Emitter Receiver F3SJ settings Does not use external device monitoring function G9SA 301 settings Manual reset mode Using feedback loop Using emergency stop switch Communication line Grey Communication line Pink 9 9 IN2 OUT c z 5 pad 2 a 5 5 k B a a 2 3 x 5 k zo 5 5 2 2 5 z 2 2 o e aS 2 3 Z 3 3 g P9 5 Fl 8 sL 3 3 aw 5 T T D an n T a E fa sojdwexy Bulli piaideus 1 If an emergency stop switch is not used connect safety output 1 to T12 terminal and safety output 2 to T23 directly 2 Green for the single ended cable F39 JCDA ee ii O _ t S1 External test switch connect to 24V if a switch is not required S2 Interlock reset switch s3 Emergency stop switch forcibly opening contact A165E A22E el S4 Lockout reset switch connect to 24V if a switch is not required Model G9SA 301 KM1 KM2 Magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system Unblocked Blocked External test switch S1 Wiring for
61. 25P20 01TS 148 beams 22 5ms 90ms F3SJ A2240P20 01TS 149 beams 22 5ms 90ms F3SJ A2255P20 01TS 150 beams 22 5ms 90ms F3SJ A2270P20 01TS 151 beams 22 5ms 90ms F3SJ A2285P20 01TS 152 beams 22 5ms 90ms F3SJ A2300P20 01TS 153 beams 22 5ms 90ms F3SJ A2315P20 01TS 154 beams 22 5ms 90ms F3SJ A2330P20 01TS 155 beams 22 5ms 90ms F3SJ A2345P20 01TS 156 beams 22 5ms 90ms F3SJ A2360P20 01TS 157 beams 22 5ms 90ms F3SJ A2375P20 01TS 158 beams 22 5ms 90ms F3SJ A2390P20 01TS 159 beams 22 5ms 90ms F3SJ A2405P20 01TS 160 beams 22 5ms 90ms F3SJ A2420P20 01TS 161 beams 22 5ms 90ms F3SJ A2435P20 01TS 162 beams 22 5ms 90ms F3SJ A2450P20 01TS 163 beams 22 5ms 90ms F3SJ A2465P20 01TS 164 beams 22 5ms 90ms F3SJ A2480P20 01TS 165 beams 22 5ms 90ms F3SJ A2495P20 01TS 166 beams 22 5ms 90ms For series connections use the calculations below When 2 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 1 1 ms Response time OFF to ON Response time ON to OFF x 4 ms When 3 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 2 Response time of 3rd unit 5 ms Response time OFF to ON Smaller value of response time ON to OFF x 5 ms or 200ms F3SJ A User s Manual suey teideus 15 sBuney teideua 16 Overview and Specification
62. 43 to 785 3 ae gt d 794 to 1140 7 g 1145 to 1490 5 ai oo 1495 to 1840 6 B S S 1845 to 2180 7 B 6 S 2195 to 2500 8 a 1 Use F 350 or less when none of the F values shown above are used 3 o When only F39 LJ3 free location mounting brackets are used without standard brackets allow a space of at least 350mm between the brackets The number of brackets required varies according to the protective height For details about the number of required brackets refer to the table below The intermediate mounting brackets shipped with the product are the same as the F39 LJ3 free location mounting brackets Purchase brackets as necessary if there are fewer intermediate mounting brackets than required When intermediate mounting brackets are included they can be used as free location mounting brackets Required number of F39 LJ3 free location mounting brackets 2 pieces are included with F39 LJ3 for 1 F3SJ set emitter receiver Number of free location ae gt Number of additional free mounting brackets included Number of free location z k location mounting bracket Protective height as mounting brackets required f s sets number of brackets that intermediate mounting for mounting F3SJ need to be purchased brackets 245 to 440 0 4 2 sets 4 443 to 596 0 6 3 sets 6 600 to 785 2 6 2 sets 4 794 to 1130 2 8 3 sets 6 1136 to 1140 4 8 2 sets 4 1145 to 1490 4 10 3 sets 6 14
63. 4V Black White F3SJ Receiver F3SJ Receiver Black White OV Green for the single ended cable F39 JCDA F3SJ A User s Manual 8 Wiring Installation Power Supply Unit For the F3SJ to comply with IEC 61496 1 and UL 508 the DC power supply unit must sat isfy all of the following conditions Must be within the rated power voltage 24V DC 20 Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics reversed L sagging Output holding time must be 20ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to remarks Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Remarks To prevent a fire the secondary circuit of the power supply must satisfy either of the following conditions in accordance with UL 508 e As with secondary winding of isolation transformer there must be a limited current voltage circuit to which isolated power supply provides power and the current is lim
64. 9 JCOC This connection cable is used for plug and play connection ends to the G9SA 300 SC controller The length can be selected Reduced Wiring Connector F39 CN5 This connector is used for a reduced wiring system in combination with the following cables for reduced wiring system Cable for reduced wiring 2 cables per set for emitter and receiver F39 JDOOOOBA These cables are used for a reduced wiring system a set of connector cables for emitter s ends and receiver s ends ME p 122 F3SJ A User s Manual SOWEN pue uoneinsyuog siseg Laide SOWEN pue uoeinbyuoy dIseg Laide Overview and Specifications Components to be selected if necessary Component Optional bracket Model name Description Use this bracket sold separately for dedicated applications iL vss F39 A01PO PAC Series connection cable for close contact F39 JJRO6L Required for connecting multiple sets of F3SJ in a series It is used F39 JJR15L when you wish to perform series connection with minimum length A Connection Procedure p 57 F39 JJR3W Required for connecting multiple sets of F3SJ in a series The F39 JJR3W can be used for extension with cable with connectors on both ends F39 JCOIB F39 JDDIB i ILA Connection Procedure p 58 F39 CN6 Required when using muting function Case color Orange Ne F il A Muting System p 26 Test input logic switching cap F39 CN7 Tes
65. 95 to 1658 4 12 4 sets 8 1660 to 1840 6 12 3 sets 6 1845 to 2180 6 14 4 sets 8 2195 to 2500 8 16 4 sets 8 F3SJ A 68 User s Manual Wiring Installation Em F39 LJ4 Top bottom Mounting Bracket B Backside mounting ae Use standard f brackets ___ a A i os O 8 z i D J pea E7 S Unit mm 3 3 o S 1 6 a T 4 M5 9 1 Std s RTS 1 1 l i f toro D lt m 2 rior oO t 2 TNE i D 5 1 l 1 t a S ae 3 i toro Q ie 1 oto x 19 1 Material Stainless steel 1 A mounting width of 18 to 20 can be supported when mounting with M5 screws Dimensions A to C C 109 B C 66 Cc 4 digit number of the model name protective height E F3SJ A User s Manual 69 Wiring Installation Side mounting F39 LJ4 7 Use standard brackets 2 A a o T a S ee eee oO g 3 D 30 P 7 19 T 7 Unit mm i 6 6 S T 4 M5 9 i oe pT TS I 1 1 1 4 10 1 rte ol a 1 1 f i Bo oO I p E oO mo lt x Z toro a j g 1 1 1 I oa 1 1 i G f i I 5 1 1 1 i I I i 1 1 Lo 1 1 i za E gt lt P i h 19 1 to 5 N
66. A0660P25 01TS 33 beams 12ms 48ms F3SJ A0515P20 01TS F3SJ A0680P25 01TS 34 beams 12ms 48ms F3SJ A0530P20 01TS F3SJ A0700P25 01TS 35 beams 12ms 48ms F3SJ A User s Manual Overview and Specifications F3SJ AODOOOP20 01TS F3SJ ADOOOP25 01TS Number of beams Response time ON to OFF Response time OFF to ON F3SJ A0545P20 01TS F3SJ A0720P25 01TS 36 beams 12ms 48ms F3SJ A0560P20 01TS F3SJ A0740P25 01TS 37 beams 12ms 48ms F3SJ A0575P20 01TS F3SJ A0760P25 01TS 38 beams 12ms 48ms F3SJ A0590P20 01TS F3SJ A0780P25 01TS 39 beams 12ms 48ms F3SJ A0605P20 01TS F3SJ A0800P25 01TS 40 beams 12ms 48ms F3SJ A0620P20 01TS F3SJ A0820P25 01TS 41 beams 12ms 48ms F3SJ A0635P20 01TS F3SJ A0840P25 01TS 42 beams 12ms 48ms F3SJ A0650P20 01TS F3SJ A0860P25 01TS 43 beams 13ms 52ms F3SJ A0665P20 01TS F3SJ A0880P25 01TS 44 beams 13ms 52ms F3SJ A0680P20 01TS F3SJ A0900P25 01TS 45 beams 13ms 52ms F3SJ A0695P20 01TS F3SJ A0920P25 01TS 46 beams 13ms 52ms F3SJ A0710P20 01TS F3SJ A0940P25 01TS 47 beams 13ms 52ms F3SJ A0725P20 01TS F3SJ A0960P25 01TS 48 beams 13ms 52ms F3SJ A0740P20 01TS F3SJ A0980P25 01TS 49 beams 13ms 52ms F3SJ A0755P20 01TS F3SJ A1000P25 01TS 50 beams 13ms 52ms F3SJ A0770P20 01TS F3SJ A1020P25 01TS 51 beams 13ms 52ms F3SJ A0785P20 01TS F3SJ A1040P25 01TS 52 beams 13ms 52ms
67. BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclo
68. C and multiple sets of F39 JCOB F3SJ with PNP output can be connected Cannot be used as a muting system Control unit Appearance Model name Output Note G9SB 301 B Auto reset 3at1b F39 JCDA cable with connector on one contact end is required G9SB 301 D Manual reset F3SJ with PNP output can be connected 3a 1b contact The thickness for 3a 1b contact type output is 25 mm Gone eee puta r ser aa The thickness for 2a contact type output is contact 17 5 mm G9SB 200 D Manual reset 2a contact Control unit Appearance Model name Output Note Spatter protection cover 2 cables per set common for emitter receiver Appearance G9SX AD322 T15 Model name Solid state output Instantaneous output X 3 OFF delay output X 2 F39 JCOA cable with connector on one end is required F3SJ with PNP output can be connected OFF delay within 15 seconds can be set to 16 levels Use as instantaneous output is possible by setting OFF delay output to 0 seconds Can be configured for partial control and total control Relay unit can also be connected Note F39 HJOOOO In this table the OOO in the model indicates the same 4 digit number as the protective height 0000 in the model of the F3SJ When a spatter proof cover is attached operating range of F3SJ is reduced by about 10 Spatter proof cover with 1970 or higher of OOOO in the model is divided into 2 in combination to use
69. Circuit and Applications Connecting 4 Muting Sensors e Attaching a key cap for muting F39 CN6 enables the muting function to be used A Attaching the key cap for muting F39 CN6 p 27 Muting lamp external indicator Using external device monitoring function S1 External test switch connect to 24V if a switch is not required Emitter Receiver S2 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system A1 B1 A2 B2 Muting sensor Retro reflective photoelectric sensor E3Z R81 Green for the single ended cable F39 JCOA F39 JCDA F39 JD F39 JCI F39 JDI o re m o Communication line Grey Communication sojdwexy BuniM piaideus F line Pink 2 7 ar er af al 2 At MA 2S a S 2 S 3 2 s 2 3 5 2 a amp S F 6 6 a KM1 al alal l Ss g 2 amp l 3 3 s sls S 8 2 3 2 e amp al 5 a 3 3 KM2 gt 5 le z 3 2 ol g s 2 53 F amp S KM15 8 2 i 2 2 lt N 2 T M2 N N amp KM2
70. F3SJ A0800P20 01TS F3SJ A1060P25 01TS 53 beams 13ms 52ms F3SJ A0815P20 01TS F3SJ A1080P25 01TS 54 beams 13ms 52ms F3SJ A0830P20 01TS F3SJ A1100P25 01TS 55 beams 13ms 52ms F3SJ A0845P20 01TS F3SJ A1120P25 01TS 56 beams 14ms 56ms F3SJ A0860P20 01TS F3SJ A1140P25 01TS 57 beams 14ms 56ms F3SJ A0875P20 01TS F3SJ A1160P25 01TS 58 beams 14ms 56ms F3SJ A0890P20 01TS F3SJ A1180P25 01TS 59 beams 14ms 56ms F3SJ A0905P20 01TS F3SJ A1200P25 01TS 60 beams 14ms 56ms F3SJ A0920P20 01TS F3SJ A1220P25 01TS 61 beams 14ms 56ms F3SJ A0935P20 01TS F3SJ A1240P25 01TS 62 beams 14ms 56ms F3SJ A0950P20 01TS F3SJ A1260P25 01TS 63 beams 14ms 56ms F3SJ A0965P20 01TS F3SJ A1280P25 01TS 64 beams 14ms 56ms F3SJ A0980P20 01TS F3SJ A1300P25 01TS 65 beams 14ms 56ms F3SJ A0995P20 01TS F3SJ A1320P25 01TS 66 beams 14ms 56ms F3SJ A1010P20 01TS F3SJ A1340P25 01TS 67 beams 14ms 56ms F3SJ A1025P20 01TS F3SJ A1360P25 01TS 68 beams 15ms 60ms F3SJ A1040P20 01TS F3SJ A1380P25 01TS 69 beams 15ms 60ms F3SJ A1055P20 01TS F3SJ A1400P25 01TS 70 beams 15ms 60ms F3SJ A1070P20 01TS F3SJ A1420P25 01TS 71 beams 15ms 60ms F3SJ A1085P20 01TS F3SJ A1440P25 01TS 72 beams 15ms 60ms F3SJ A1100P20 01TS F3SJ A1460P25 01TS 73 beams 15ms 60ms F3SJ A1115P20 01TS F3SJ A1480P25 01TS 74 beams 15ms 60ms F3SJ A1130P20 01TS F3SJ A1500P25 01TS 75 beams 15ms 60ms F3SJ A1145P20 01TS F3SJ A1520P25 01TS 76 beams 15ms 60ms F3SJ A1160P20 01TS F3SJ A1540P25 01TS 77 beams 15ms 60ms F3SJ A1175P20 01TS F3SJ A1560P25 01TS 78 beams 15m
71. J is receiving light the safety outputs cyclically turn OFF as shown below to test the output circuit When this OFF signal is fed back the output circuit is diagnosed as normal If the output signal does not include an OFF pulse signal the receiver diagnoses a failure in the output circuit or wiring and it enters lockout state See the table below Approx 15 to 60ms i l ON Safety output 1 2 OFF OFF signal About 65 us lt a About 140 us F3SJ A User s Manual wia sAg oiseg Tisideuo 23 wia sAg oiseg Zieideuo System Configuration and Functions Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a relay indication lamp programmable controller etc Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3S fails resulting in serious injury The output operation mode for auxiliary output is as follows Auxiliary output 1 Inverse of safety output signals st Auxiliary output 1 is load current 300mA max CHECK Unblocked Unblocked Blocked Blocked Toff Ton ON OFF Safety output Toff x2 or less Toff x2 or less Auxiliary output 1 uxillary outpu Pe OFF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF See p 12 for response time R
72. OMRON Safety Light Curtain F3SJ ALULUUUPUU 01TS Series User s Manual Cat No SCHG 722H Original instructions Introduction Thank you for purchasing the F3SJ Series Safety Light Curtain hereinafter referred to as the F3SJ This is the instruction Manual describing the use of F3SJ Always heed the following points when using the F3SJ Be sure to have F3SJ be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SJ will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Legislation and Standards 1 Application of a F3SJ A sensor alone cannot receive type approval provided by Article 44 2 of the Labour Safety and Health Law of Japan It is necessary to apply it in a system Therefore when using the F3SJ A in Japan as a s
73. ON when safety outputs are ON 9 Muting error indicator MUTING ON Turns ON when a muting error occurs ERROR 10 Test indicator TEST Blinking Blinks when external test is being performed For an explanation of terminology such as function names refer to the glossary Glossary p 130 Ww Display Patterns of the Incident Light Level Indicator ON Bo orf rk oN incident light level indicator 3 T 3 J 3 D 3 D 3 E ee wo Safety Output ON ON ON OFF OFF OFF Less than Less than Less than Less than heldentiantlev l 170 or 170 130 100 75 Less than g higher 50 130 100 75 50 wu Operation is possible with incident light level of 100 or more but to ensure stability operate when all incident light z CHECK level indicators F3SJ A User s Manual susayed Aejdsig 10 e91pu taideu 9 suey p 31deyo 10 Overview and Specifications Ratings Ratings Specifications In the model names in this table the OOOO contain the 4 digit number indicating the protective height mm F3SJ ADOOOP20 01TS F3SJ ADOOOP25 01TS Detection capability Opaque objects Opaque objects Diameter 20mm Diameter 25mm Beam gap 15mm 20mm Number of beams 16 to 166 13 to 125 Protective height 245 to 2 495mm 260 to 2 500mm Lens diameter Diameter 5mm Operating range 0 2 to 9m for protective
74. Performed Test indicator blinks when voltage is applied to the test input F3SJ A User s Manual 21 wia sAg oiseg Zieideuo System Configuration and Functions Self Test Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within the response time while operating Power s l SN wer su PRY OFF Within 2 s ON Within 2 2 s Self test OFF Subsequently performs periodic test If an error is found in the self test the F3SJ enters lockout state keeps the safety outputs in the OFF state and indicates the error at the same time E Self Test Details The self test detects the types of errors described below Emitter Failure of emitter element or circuit CPU failure Broken or short circuited cable Receiver Abnormal external power supply voltage Failure of internal power supply circuit Failure of receiver element or detection circuit CPU failure Memory failure Incidence of disturbance light Failure of safety output circuit Broken or short circuited cable A Error indication patterns and causes of errors p 114 ae How to reset lockout See p 24 for basic system and p 45 for muting system O For information about lockout see p 130 F3SJ A User s Manual System Configuration and Functions E Waveform of Safety Outputs When the F3S
75. Replacement method Model name Protective height Model name Protective height using F39 LJ5 F3SN 010187P25 187 F3SN 010217P25 217 F3SJ A0260P25 01TS 260 Inward facing mounting F3SN 010232P25 232 F3SJ A0260P25 01TS 260 Inward outward facing mounting F3SN 010247P25 247 F3SJ A0260P25 01TS 260 Inward outward facing mounting F3SN 010262P25 262 F3SJ A0260P25 01TS 260 Outward facing mounting For lengths greater than the F3SN 00277P25 Subtract a number ranging from 7 to 22 from the F3SN s 4 digit number and apply it as the F3SJ s 4 digit number and then replace with the standard brackets included with the product Selection example F3SN A0322P25 becomes F3SJ A0300P25 01TS replace with standard brackets SUOISUSWIG gieideyo The formula shown above is recommended for mounting in the center of a mounting hole If a mounting position is unmatched another mounting hole must be drilled st The protective height becomes shorter by 7 to 22mm Q Replace with outward facing mounting of F39 LJ5 when you want to set the detection surface height to be same as CHEE the F3SN However the F39 LJ5 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 600mm or less F3SJ A 74 User s Manual Wiring Installation E F39 LJ8 Space saving Mounting Bracket Brackets that can save mounting space for top and bottom Backside mounting F39 LJ8 Use standard brackets p
76. SA C22 2 No 14 05 Industrial control equipment e CAN CSA C22 2 No 08 M19868 R2003 Electronics integrated safety functions e CSA 2142 02 Code for power press operation Health safety and guarding requirements e CSA 2432 04 Safeguarding of machinery e CCSA 2434 03 Industrial robots and robot systems General safety requirements SEMI Standards e SEMI S2 0703 Environmental health and safety guideline for semiconductor manufacturing equipment JIS Standards e JIS B 9704 1 2006 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests e JIS B 9704 2 2008 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices spuepuej s poyejay Qieideua F3SJ A 1 32 User s Manual Appendix Revision History A manual revision code appears as a suffix to the manual number at the bottom of the front and back covers of this manual SCHG 722 H ji Revision No Revision Revision date Revisions symbol A July 2006 First edition B December 2006 Addition of F3SJ ANOOOP25 01TS series Cc July 2007 Troubleshooting revised D August 2008 Changed mounting screw Added information to Precautions for Correct Use E January 2010 Added the contents about new Machinery Directives Minor correction F November 2011 Added the contents about EN I1S013849 1 2008 Change th
77. a System in which a Workpiece Crosses Detection Zone Muting Function Enter of a workpiece can be detected by a sensor and the detection zone can be temporarily disabled only while the workpiece is crossing the whole zone This function is called muting Muting is when a work piece is allowed to enter into a dangerous zone without tripping the F3SJ and stopping the process Muting sensors are installed and arranged as to detect the work piece and nota human entering the zone J lt F3SJ A User s Manual Overview and Specifications Features Protective Height Available in Incremental S Sizes g Protective _ height Series Protective height Detection capability S F3SJ AO000P20 01TS 245mm to 2 495mm in 15mm increments Dia 20mm 5 F3SJ ADOOOP25 01TS 260mm to 2 500mm in 20mm increments Dia 25mm o Easy to Read Light Level and Error Mode Display L Incident light Beam alignment is simplified using 5 LEDs that display the incident light level Error status is indicated on 3 additional LEDs when an error occurs a 7 s Indicator Display Patterns p 8 level indicator Error mode indicator Additional Safety Functions External test light emission stop External device monitoring function Enhanced Mutual Interference Prevention When the series connection function is used mutual interference is prevented in up to 240 beams in 3
78. afety system for pressing or shearing machines prescribed in Article 42 of that law the system must receive type approval 2 The F3SJ A is electro sensitive protective equipment ESPE in accordance with European Union EU Machinery Directive Index Annex V Item 2 3 EC Declaration of Conformity OMRON declares that the F3SJ A is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC 4 The F3SJ A is in conformity with the following standards 1 European standards EN61496 1 Type 4 ESPE CLC TS 61496 2 Type 4 AOPD EN61508 1 through 3 SIL3 EN ISO 13849 1 2008 Category 4 PL e 2 International standards IEC61496 1 Type 4 ESPE IEC61496 2 Type 4 AOPD IEC61508 1 through 3 SIL3 ISO 13849 1 2006 Category4 PL e 3 JIS standards JIS B 9704 1 Type 4 ESPE JIS B 9704 2 Type 4 AOPD 4 North American Standards UL61496 1 Type 4 ESPE UL61496 2 Type 4 AOPD UL508 UL1998 CAN CSA C22 2 No 14 CAN CSA C22 2 No 0 8 5 The F3SJ A received the following approvals from the EU accredited body TUV SUD Product Service GmbH EC Type Examination in accordance with the EU Machinery Directive Type 4 ESPE EN61496 1 Type 4 AOPD CLC TS 61496 2 TUV SUD Product Service GmbH Type Approval Type 4 ESPE EN61496 1 Type 4 AOPD CLC TS 61496 2 SIL1 2 3 EN 61508 1 through 3 EN ISO 13849 1 2008 Category 4 PL e 6 The F3SJ A received the certificate
79. ag pjos saliossas0y gieideuo Appearance Model name Application Note F39 LJ3 Brackets for mounting in any 2 brackets per set gs location without using top Same as the intermediate AY lt bottom mounting brackets mounting brackets included for PN Side mounting and backside F3SJ with protective height ao mounting are possible larger than 595mm De Top bottom mounting bracket B Appearance Model name Application Note F39 LJ4 Mounting bracket used when 2 brackets for emitter 2 replacing existing zone sensors brackets for receiver 4 brackets with the F3SJ Suitable for per set mounting hole pitch of 18 to Use in combination with top 20mm bottom mounting brackets Mounting bracket for F3SN replacement Appearance Model name Application Note F39 LJ5 Mounting bracket used when an 2 brackets for emitter 2 F3SN with protective height of brackets for receiver 4 brackets 300mm or less is replaced by per set an F3SJ Use in combination with top bottom mounting brackets Space saving mounting bracket Appearance Model name Application Note F39 LJ8 Brackets that can save 2 brackets for an emitter 2 fora mounting space for top and receiver 4 brackets per set bottom Top bottom mounting bracket C Appearance Model name Application Note F39 LJ11 Mounting bracket used when 2 brackets for emitter 2 F3SJ A 128 User s Manual replacing existing area sensors with the F3SJ Suitable for mounting hole pitch of 12 to
80. al indicator set Model F39 A01PO PAC Commercially available indicator Universal indicator cable Model F39 JJ3N Brown Blue A 5 Cap Case color Black 1 Recommended items Name Model name Description External indicator set F39 A01PO PAC A set consisting of an LED indicator connection cable and mounting brackets The LED indicator is available in red green or yellow Universal indicator cable F39 JJ3N Available external indicators Incandescent lamp 24VDC 3 to 7W LED lamp Load current 300mA max xvi When attaching a cable or cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to A do so may cause the cable cap to come loose leading to deterioration of the protective functions CHECK F3SJ A User s Manual s10 e91pu jeu1 x3 Gulyoeyny 9deyo 59 10 e91pu jeu1 x3 Gulyoeyny gueideyo 60 Wiring Installation Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again Rubber Grommet Rubber Grommet Rubber Grommet in Right Position Misaligned Grommet Output Operation The external indicator output 1 on the receiver side is configured as safety output reverse output ON when blocked while the external indicator output 2 on the emit
81. ala a 6 S Z E 7 a sl z al g 3 N o 5 6 3 2 e g S kml 3 Kui Bw x S 3 8 8 a E E 0 e km2 apes zr lt a O DC24V Qur S1 External test switch E1 connect to 24V if a switch is not required OV S2 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor KM3 Solid state contactor G3J M 3 phase motor Unblocked E1 24VDC power supply S82K Blocked pa PLG Programmable controller Used for monitoring not related to safety system Green for the single ended cable F39 JCOA External test switch S1 Reset switch S2 Lockout Safety output state KM1 KM2 N O contact KM1 KM2 N C contact PLC input PLC output Ww LA Wiring When External Device Monitoring Function Is Not Used p 20 F3SJ A User s Manual 97 sojdwexy Bulli piaideus 98 Input Output Circuit and Applications Connecting 2 Muting Sensors e Attaching a key cap for muting F39 CN6 enables the muting function to be used A Attaching the key cap for muting F39 CN6 p 27 Emitter F39 JCOA L F39 JDOA L Test input Black Reset input Yellow OV Blue Shield Muting input 1 White Muting input 2 Red S1 Muting lamp external indicator
82. all be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS
83. amps etc by output from a receiver This CANNOT be used for safety Output 1 applications External Indicator Used to turn on muting lamps etc by output from a emitter This CANNOT be used for safety Output 2 applications External test Function that stops emission at any time to check that the safety output is being properly turned OFF l Interlock Function that holds the safety outputs to OFF until safety is ensured and a reset input is applied Interlock reset Cancels the interlock state K Key cap for muting Connector that is attached to the end cap of an emitter or receiver to use muting function L Lockout Function that holds safety output OFF when an error is detected by the F3SJ M Muting Function that temporarily disables the safety function of the F3SJ keeping the safety output ON even if beams are being blocked Muting error Occurs when muting input is not applied in the correct order As long as the F3SJ is not interrupted safety output does not turn OFF and normal operation continues Muting input time limit This is the maximum value of the time difference for the inputs of muting input 1 and 2 It is set as 3s value maximum value Muting input time limit This is the minimum value of the time difference for the inputs of muting input 1 and 2 It is set as 0 03s value minimum value Muting input time with The maximum value of the time of the waveform cracks permitted by muting input 1 and muting input 2 allowable waveform when mutin
84. and pink Green for pin 3 wiring color of the double ended cable F39 JCOB If the length of the F39 JCOA or F39 JDOA single end connector cable is insufficient use 1 or more F39 JCOB or F39 JDOIB double end connector cables to extend the length as required Connection example Emitter Cable is grey F39 JCDIB L JDOIB L Grey F39 JCDIA L JDDIACL Grey Cable with connectors on both ends Cable with connector on one end F39 JCOB JDOB F39 JCDA JDDOA Receiver Cable is black F39 JCOB D JDOB D Black F39 JCDOIA D JDOA D Black E Cable with Connectors on Both Ends Cable for Connection with G9SA 300 SC F39 JCOC sold separately Unit mm 39 5 dia 15 Body color Grey Body color Grey M12 Waterproof connector M12 Waterproof connector Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair Cross section of conductor 0 3mm Insulator diameter 1 15mm Set model name 1 For emitter For receiver L mm F39 JCR2C F39 JCR2C L Grey cable F39 JCR2C D Black cable 200 F39 JC1C F39 JC1C L F39 JC1C D 1000 F39 JC3C F39 JC3C L F39 JC3C D 3000 F39 JC7C F39 JC7C L F39 JC7C D 7000 F39 JC10C F39 JC10C L F39 JC10C D 10000 F39 JC15C F39 JC15C L F39 JC15C D 15000 1 Use only 1 set of F39 JCLIC If the cable length is insufficient use F39 JCOB for extension so that F39 JCLIC should be on the side of G9SA 300 SC F3SJ A 92 User s M
85. anual Wiring Installation Internal wiring diagram F39 JCOIC L Internal wiring diagram F39 JCOIC D i Connected to controler G9SA 300 SC 4 z Blue 1 2 Brown Brown 2 OO 3 Green 3 o o D 4 Yellow 4 7 5 Grey 5 5 O 6 Pink Green 6 7 Blue Grey 7 Female 8 Pink 8 Male Shield Shield Connected to receiver s connection cable and Cable with connectors on both ends Connected to controller G9SA 300 SC 1 White Blue 1 2 Brown Brown 2 g U 0O 3 Green 3 o 0 Dooa a 4 5 Grey White 5 O e O 6 Pink Green 6 7 Blue Grey 7 Female 8 Pink 8 Male Shield Shield E Reduced Wiring Connector System A combination of a double ended cable for an emitter F39 JDOB L a single ended cable for a receiver F39 JDOA D and a reduced wiring connector optional F39 CN5 can be used for a reduced wiring system F3SJ F3SJ Emitter Receiver Reduced Wiring Connector F39 CN5 O O Cable with connector on one end F39 JD JA D black m Cable with connectors on both ends F39 JD LIB L grey e ILL E Cable for reduced wiring optional F39 JDOBA A set of two cables a double ended cable for an emitter F39 JDOB and
86. art of the person is always present in the detection zone when working in a machine s hazardous zones If a person is able step into the hazardous zone of a machine and remain behind the F3SJ s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone The F3SJ cannot protect a person from a projectile exiting the hazardous zone Install protective cover s or fence s The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Install muting sensors so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by the detection of a person it may result in serious injury Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Use independent 2 input devices for muting inputs You must install F3SJ muting sensor and physical barrier so that an operator should not enter hazardous zone Install the switch that activates the override and that uses hold to run
87. auto reset mode as Interlock reset switch 1 1 S2 E fiom Ly KM2 i Emergency stop switch t t i S3 1 1 1 1 1 1 Control output 1 i I 3 33 1 1 1 1 1 LJ ae K1 K2 N O contact KM1 KM2 N O contact i 1 A l EE 1 1 I I i 1 K1 K2 N C contact l f l i I I A i L lt Control gt lt Circuit gt KM1 KM2 N C contact 1 ro 1 1 1 PLC input 1 1 i oh CL fo as Oo 1 i 1 1 1 PLC input 2 i i 1 1 1 1 1 1 1 roo to PLC output i i lss 1 1 1 F3SJ A 1 02 User s Manual Connecting to a G9SA 300 SC Reduced wiring due to connector connection Saas Emitter Receiver r Model F39 JC LJC L Model F39 JC JC D Input Output Circuit and Applications F3SJ settings Not using external device monitoring G9SA 300 SC settings Manual reset mode Using feedback loop 7 Kut r 7 KM2 DC24 E1 OV y Safe
88. ay indicated by the shaded zones Emitter Receiver Standard Muting Mode Turning muting inputs 1 and 2 ON with time difference enables muting function E Start Conditions If both of the following 2 conditions are present for the F3SJ muting is activated 1 No interrupting object is found in the F3SJ s detection zone and safety outputs are ON 2 After muting input 1 is turned ON connected to 9 to 24V muting input 2 is turned ON connected to 9 to 24V within the muting input time limit of T1min to T1max 0 03 to 3s Muting function can be enabled in up to 0 15s after the condition 2 is satisfied If condition 1 is satisfied but the time requirement of condition 2 is not a muting error occurs and the receiver s muting error indicator turns ON However when there is a muting error the F3SJ safety function operates and normal operation continues Muting error can be released by any of following conditions When muting is started by the proper muting sequence start conditions 1 and 2 are performed in order Power cycle under muting input 1 and 2 OFF state F3SJ A User s Manual E End Conditions System Configuration and Functions If either of the following conditions are satisfied the muting state is released eMuting input 1 or 2 turns OFF at T3 or later 0 1s or later The muting continuation time exceeds the muting time limit of T2 60s Muting inp
89. azardous parts stop when the power of the F3SJ is turned OFF OThe actual response time of the whole machine is equal to or less than the calculated value F3SJ A User s Manual 1 09 S SI YOOYD soueUDd UIeE Y Giaideuo 110 Checklists Maintenance Checklists Perform daily and 6 month inspection for the F3SJ Otherwise the system may fail to work prop erly resulting in serious injury Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly To ensure safety keep a record of the inspection results When the user is a different person from those who installed or designed the system he she must be properly trained for maintenance Checklists E Inspection at Startup and When Changing Operators OThere is no approach route other than through the detection zone of the F3SJ OPart of the operator s body always remains in the detection zone of the F3SJ when working around the machine s hazardous part OThe actual safety distance is equal to or greater than the calculated value OThere must be no dirt on or damage to the optical surface spatter protection cover F39 HJ sold separately or environment resistant casing F39 EJ sold separately of the F3SJ OOFF output indicator must be turned ON when the test input is short circuited to OV or open OWhen muting function is used muting lamp must not be clear due to dirt or degradation OThe test rod is not
90. brackets M3x8 0 54N m M5x18 2 3N m Intermediate mounting brackets M3x10 0 54N m M4x25 1 2N m M5x10 2 3N m 5 1 f some of the 5 lamps of the incident light level indicator are not turned ON even when the receiver angle is adjusted A check whether or not the mounting surfaces of the emitter receiver are parallel and whether or not the mounting Sa height of the emitter receiver is appropriate You must comply with specified tightening torque and screw sizes Otherwise a failure may occur F3SJ A 86 User s Manual Wiring Installation Wiring Wiring Precautions warns Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Connect the load between the output and OV line PNPoutput Connecting between the output and 24V line is dangerous because the operation mode is reversed to ON when blocked Do not short circuit the output line to the 24V line Otherwise the output is always ON Also the OV of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply higher than 24V 20 Also do not connect to an AC power supply Failure to do so may result in electric shock gt O O O gt o 24 V o 2
91. c Fd k o z x T O 53 l 9 mel T 5 Q Q Bt A1 eme 4 wA 3 23 kd 24V DC Power supply e r e vV A1 Contact by muting sensor A1 B1 Contact by muting sensor B1 M1 Muting lamp 1 When the muting function s operation check is not performed it can work if this is open 2 Connect either the emitter or receiver to the muting lamp 3 Two wire type sensor cannot be used 4 Green for the single ended cable F39 JCoA F3SJ A User s Manual 31 w zs s Buln Tieideuo System Configuration and Functions Installation Standard for Muting Sensors Set the muting sensors so that they can detect all of the passing detection objects palettes automobiles etc Do not install in a position so that only the front or rear end of the detection object is detected Set the muting sensors so that they detect the objects even when they are loaded on palettes or other transport devices Also install the F3SJ and muting sensors so that each object passes through all muting sensors before the next object arrives at the first muting sensor Also install all F3SJ and muting sensors so that no person is able to accidentally enter the hazardous zone while the muting function is enabled Installation Example 1 of Standard Muting Mode using 2 muting sensors This is an example of 2 retro reflective type photoelectric sensors used as muting sensors installed in a cross pattern Use 2 sensors whe
92. cations and Use a Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyers application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use
93. ce You must ensure safety using other method when these functions are operating tions must be installed where they are clearly visible to workers from all the operating Muting lamps external indicators that indicate the state of the muting and override func ay positions installed in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function Install the switch that uses hold to run device such as a spring return key switch and is O E Override Start Conditions If all of the following conditions are present in the F3SJ the override function starts The override function can be put into effect even when there is a muting error 1 If either muting input 1 or 2 is ON 1 or more muting sensors are turned ON by a workpiece 2 The F3SJ is blocked and the output is OFF 3 Under the conditions of 1 and 2 shown above the reset input changes from ON to OFF for 0 04s or longer from OFF to ON for 0 04s or longer then from ON to OFF within 3s as a whole The override function is activated in 3s after the reset input is turned OFF If the reset input is turned ON within 3s after completion of input by Step 3 described above the series of the operations are cancelled and an input by Step 3 can be accepted again If an input failed perform an input by Step 3 again F3SJ A User s Man
94. chased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON AUTOMATION amp SAFETY OMRON AUTOMATION AND SAFETY THE AMERICAS HEADQUARTERS Chicago IL USA 847 843 7900 800 556 6766 e www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com Cono Sur 54 11 4783 5300 OMRON ELECTRONICS DE MEXICO HEAD OFFICE M xico DF 52 55 59 01 43 00 01 800 226 6766 mela omron com OMRON ELECTRONICS DE MEXICO SALES OFFICE OMRON CHILE SALES OFFICE Santiago 56 9 9917 3920 OTHER OMRON LATIN AMERICA SALES Apodaca N L 52 81 11 56 99 20 01 800 226 6766 mela omron com 54 11 4783 5300 OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE Sao Paulo SP Brasil 55 11 2101 6300 www omron com br OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands e 31 0 23 568 13 00 e www industrial omron eu Authorized Distributor Automation Control Systems Machine Automation Controllers MAC Programmable Controllers PLC e Operator interfaces HMI Distributed I O Software Drives amp Motion Controls Servo amp AC Drives Motion Controllers amp Encoders Temperature amp Process Controllers Sin
95. cting to an F3SP B1P 100 Connecting to an F3SX E L2R2 101 ConnectingtoaG9SA 301 sss 102 Connecting to a G9SA 300 SC s sSSSS 8 Connecting to a G9SB 301 D 2 104 Connecting to a G9SX AD322 T15 105 Using a reduced wiring connector 0 106 Chapter5 Checklists 107 Pre Operation Checklists 108 Checklists 108 Maintenance Checklists 110 Checklists 410 Chapter6 Appendix 113 Troubleshooting 114 LockoutState 4114 Problem under other state than lockout i issti lt i SO 120 Accessories Sold Separately 121 Glossary 430 Related Standards 9 International Standards 131 European Standards gg U S Federal Regurations eee U S Standards 931 Canadian Standards 132 Revision History ee F3SJ A User s Manual XV F3SJ A User s Manual XVI Chapter1 Overview and Specifications suoleoijineds pue MaIAJ9AQ J 4aideu Basic Configuration and Names 2 Application Examples 5 Features 7 Indicator Display Patterns 8 Ratings 10 Ratings Specifications 10 Model Name List Response Times 12 Power Cable Length 16 E F3SJ A User s Manual Overview and Specifications Basic Configuration and Names This section describes the system configuration and part names of the F3SJ Beam center line mark SOWEN pue uoeinbyuoy dIseg Laide Emitter To attach or detach the cap and power cable remove 4 screws shown above Receiver Connecti
96. ction zone to a 90 degree angle When using more than 1 set of F3SJ install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adja cent sets E Series Connection Series connection can prevent mutual interference when multiple sensors are used Up to 3 sets 240 beams can be connected The emission of series connected F3SJ is time divided so mutual interference does not occur and safety is ensured SUOI IPUOD UO E e SU gueideyo Emitter Receiver rs _ _ S s _ __ 2 n n __ Emitter Receiver 2 2 nr _ __ Emitter Receiver How to perform series connection p 55 E No Connection Mutual interference is prevented in up to 3 sets using interference light avoidance algorithm If 4 or more sets of F3SJ are installed and are not connected to each other arrange them so that mutual interference does not occur If 2 sets are installed near each other reflection from the surface of the F3SJ may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ enters lockout Combining countermeasures 1 to 4 shown below is effective F3SJ A User s Manual Wiring Installation Install a physical barrier between 2 sets Emitter Receiver Emitter Receiver es a o es a _ 1 Alternate the direction of emission between 2 sets a
97. cularly S KxT C Formula 1 e S Safety distance e K Approach speed to the detection zone as T Total response time of the machine and F3SJ e C Additional distance calculated by the detection capability of the F3SJ Safety distance S SUOI IPUOD uonejiesul geideyo Hazard l l I t lt System that has detection capability of 40mm or less gt H Use K 2 000mm s and C 8 x d 14mm in formula 1 for the calculation S 2 000mm s x Tm Ts 8 x d 14mm eS Safety distance mm Tm Machine s response time s Ts Response time of the F3SJ from ON to OFF s ed Detection capability of the F3SJ mm Calculation example When Tm 0 05s Ts 0 01s and d 20mm S 2 000mm s x 0 05s 0 01s 8 x 20mm 14mm 168mm Formula 2 If the result lt 100mm use S 100mm If the result exceeds 500mm use the following expression where K 1 600mm s S 1 600mm s x Tm Ts 8 x d 14mm Formula 3 If the result of this formula 3 lt 500mm use S 500mm F3SJ A User s Manual 49 Wiring Installation In case of horizontal approach of a human body to F3Su s detection zone Use K 1 600mm s and C 1200 0 4 x H in formula 1 for calculation Note that C must not be less than 850mm S 1 600mm s x Tm Ts 1200 0 4 x H eS Safety distance mm Tm Machine s response time s Ts Response time of F3SJ
98. deformed OWhen the power of the F3SJ is turned ON while nothing is in the detection zone power indicator and ON output indicator must turn ON within 2 seconds 2 2 seconds in case of series connection ONothing should exist in the detection zone and 5 incident light level indicators must turn ON at power on OThe test rod is detected when it is moved around in the detection zone as shown in the diagram below In other words when a test rod is inserted into the detection zone all 5 incident light level indicators turn OFF and the OFF output indicator turns ON Use an appropriate test rod based on the type code for inspection Confirm that hazardous parts should stop while the machine is operating as shown below OWhen muting function is used installation condition of muting sensor must not be changed OWhen muting function is used muting status can be checked from where a worker operates or adjust the machine ONeither connector cap or bracket must be loose F3SJ A User s Manual Checklists E Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts are movable when nothing is in the detection zone OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the
99. duced Wiring Connector F39 CN5 i oo Cable with connector on one end Cable with connectors T F39 JDO A D black O on both ends F z F39 JDO B L grey o A SE ell cll es all ell oe bey SIS EIZ Z Silas S olels amp slslel s Sy ala c s gt Sle gt gt pen ee Q X N oO a S 2 2 ale 2 3 m 2 c 2 8 3 3 x c o o F jo 2 2 5 3 gt gt 3 wele g g o 25 alg S 2 E a E 5 8000 24V DC Power supply OV amp Safety controllers etc An example of a control unit connectable to F3SJ Safety Controller Model Safety Network Controller NE1A Series Safety Controller G9SP Series Flexible Safety Unit G9SX Safety Guard Switching Unit G9SX GS Safety Relay Unit G9SA Series G9SB Series Control Unit F3SP B1P F3SJ A 1 06 User s Manual Chapter5 Checklists Pre Operation Checklists 108 Maintenance Checklists 110 O gt ts ne 3 QI F3SJ A User s Manual 107 S SI 499YD uoneado ld Gieideud 108 Checklists Pre Operation Checklists Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury After installation
100. e 2 gt D xe r o pa oe oO 3 o 3 o e Unit mm S 7 5 5 esi 4 M5 E JH so 2 i i 1 A 1 1 1 D oO roto x oO 2 ae ae 3 a p 9 1 1 i a oO i i i 8 g ab SS ga Lo SS Material Stainless steel Dimensions A to C A C 23 B C 10 3 Cc 4 digit number of the model name protective height Y The F39 LJ8 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 9 600mm or less CHECK E F3SJ A User s Manual 75 SUOISUSWIG gieideyo 76 Wiring Installation m F39 LJ11 Top bottom Mounting Bracket C Use standard brackets 34 4 1 F C Protective height t g SS 4 Mounting holes Dimensions A to C C 109 Unit mm Hole size for mounting 4 M5 Ye Material Stainless steel C 69 F3SJ A User s Manual 4 digit number of the model name protective height Wiring Installation F39 A01PLI PAC External Indicator Set F39 A01PO PAC Unit mm 2 7 v pr oy g 3 O gt 2 e gt on 32 2 Material Stainless steel
101. e brackets indicates name of an indicator under muting system 1 This label comes with the F39 CN6 key cap for muting Affix this label when a keycap is used Internal Indicator for Basic System Shown below are indication statuses of F3SJ s internal indicator when you purchased ON No Indicat D ipti o ndicators Blinking escription 1 Incident light level LEVEL 1to5 ON Indication status of LEVEL 1 to 5 shows the incident light level indicator status of the F3SJ 2 Error mode indicator ERROR A to C ON Turns ON or blinks only when the F3SJ enters lockout and the Blinking cause of the error is indicated by the status of ERROR A to C indicators When F3SJ are series connected the error mode indicator lamps turn ON or blink according to the details of each error Affix the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter 6 Troubleshooting 3 Power indicator POWER ON Turns ON while the power is ON 4 Lockout indicator LOCKOUT Blinking Blinks when in lockout 5 External device EDM ON Turns ON when an input is given to external device monitoring monitoring indicator input 6 Test indicator TEST Blinking Blinks when external test is being performed OFF state indicator OFF ON Turns ON when safety outputs are OFF Blinking Blinks when in lockout 8 ON state indicator ON ON Turns ON when safe
102. e contents about EN 61496 2 G November 2012 Added and corrected dimensions and notes Corrected the contents about EN 61508 Correction of errors H July 2014 Corrected the output waveform of the control output of the self test function Updated the dates of effect for standards Changed the content of Terms and Conditions Agreement Added reduced wiring connectors and reduced wiring cables Added single ended cable and double ended cable models Changed the test rod as an optional accessory Minor correction F3SJ A User s Manual A1O SIH UOISIAAY gieideuo 133 Terms and Conditions of Sale omrRONn tT Qa 9 10 11 12 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyer s purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless othe
103. ece approaching from both directions Connect outer muting sensors A1 and A2 to the muting input 1 and inner muting sensors B1 and B2 to the muting input 2 1 Workpiece approaching from the left Connect to muting Input 1 Connect to muting Input 2 Turning muting sensors ON in an order from A1 to B1 sets F3SJ to a muting status Workpiece V 2 Muting from an opposite direction is available as well A1 B1 B2 A2 Turning muting sensors ON in an order from A2 to B2 sets F3SJ to a muting status V Workpiece al ipl d2 D3 E This arrangement example uses regressive reflection type E3Z ROO series as a muting sensor Arrangement must take mutual interference into account Muting sensors must be installed so that a distance D3 between muting sensors A1 and A2 should be smaller than workpiece length L As a muting sensor a transmission or regressive reflection type photoelectric switch proximity switch 3 wire type or limit switch can be used Two wire type muting sensor cannot be used ta Distances d2 amp D2 between muting sensors p 37 F3SJ A User s Manual System Configuration and Functions E Reference Preventing light interference of muting sensor When a photoelectric sensor is used as a muting sensor light interference may cause a muting error of F3Su Light interference may occur due to Reflected light Direct light Light from oth
104. ent light level indicator are turned ON After each screw is securely tightened after beam adjustment make sure that the 5 lamps of the incident light level indicator are turned ON Tighten securel CHECK Mounting is complete For adjustment of beams and tightening torque see Adjustment Procedure in the next page F3SJ A User s Manual 85 Wiring Installation Adjustment Procedure 1 Check the following points The optical surface of the emitter and receiver should be clean There should be no interrupting object in the detection zone of the F3SJ 2 Adjust the emitter s beams Adjust the angle of the emitter while checking the incident light level indicator and align the emitter so that it faces the center position where the incident light level indicator turns ON 3 Adjust the receiver s beams Adjust the angle of the receiver while checking the incident light level indicator and align the receiver so that it faces the center position where the incident light level indicator turns ON 4 Make sure that all 5 lamps of the incident light level indicator are turned ON Bununop Cieideu 5 While taking care not to change the adjustment status of the beams tightly fasten all the bracket screws and mounting screws The table below shows the tightening torques for the included screws Mounting bracket type Nominal diameter x length of screw mm Tightening torque Top bottom mounting
105. er F3SJ A1 B1 F3SJ A2 B2 A1 B1 F3SJ A2 B2 A1 B1 F3SJ A2 B2 1 Interference between muting sensors e Use sensors with mutual interference prevention such as retro reflective E3Z ROUO series e Use laser type sensors such as laser type E3Z LRO series e Take distance from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or place them crosswise e Install a barrier e Attach interference prevention filter provided for E3Z series as accessories e Attach a slit to reduce light intensity provided for E3Z series as accessories e Lower the sensitivity e Reduce a distance between a workpiece and a muting sensor to prevent reflected light from a workpiece 2 Interference to a muting sensor from F3SJ e Configure an operating range of F3SJ by the setting tool e Take distance D from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or place them crosswise e Install a barrier e Arrange sensors in alternation e Lower the sensitivity 3 Interference from a muting sensor to F3SJ e Use a red LED type sensor such as retro reflective E3Z ROUO series e Use laser type sensors such as laser type E3Z LRO series e Take distance D from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or
106. esetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Reset input Set the reset line open or to 0 to 1 5V for 100ms or longer and then apply 9 to 24V again pin 4 yellow 17 Lockout due to an emitter A blinking error and an emitter receiver ABC blinking error may not be released by a reset A input z CHECK F3SJ A User s Manual System Configuration and Functions External Device Monitoring Function This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine This function constantly monitors that a specified voltage is applied to the receiver s external device monitoring input line and enters lockout state when an error occurs The relay s operational delay can be up to 0 3s without being evaluated as an error For example if the N C contact is not closed and a specified voltage is not applied to the external device monitoring line within 0 3s after the safety outputs turn from ON to OFF it is evaluated as an error and enters a lockout state To utilize this function properly use safety relays and contactors that have forcibly guided or mechanically linked contact structure E Wiring Perform wiring so that 9 to 24V is applied to the external device monitoring line via the external relay s normally closed N C contact When ex
107. external device monitoring input as shown below Receiver Grey Communication line Pink Communication line T 3 e Q T ke S x 2 S 2 K1 K2 Relay or other device that controls amp eS ma 2z S hazardous parts of the machine gt z E A Z K3 Load or PLC etc for monitoring 3 5 2 3 3 Nigel gt 8 amp a 3 1 F3SJ can operate even if K3 is not connected zs 2 gt gt If K3 is not required connect auxiliary output 1 ae g 2 to external device monitoring input only n 2 2 Green for the single ended cable F39 JCOA DIGIC 4 kg 24VDC Power supply F3SJ A 30 User s Manual System Configuration and Functions E Ref Minimum Wiring Required to Check the Operation of the F3SJ When Using the Muting Function Wiring that does not use the external device monitoring function M1 1 2 Receiver Grey Communication line Pink Communication line w zs s Buln Tisideuo r a 4 4 gt si of sl Lf ol S o ezl Bg e 5 S Bl g1 3 l ml S 2 8 S al gt N a gt a a N pe ES S e 3 pa 5 z 5 5 gt gt ea 5 5 5 a al 2 al Y gt ej a S Z N N D 5 Fe 5 3 F z 2 gt fo A c o 8 go s amp E p o oO o
108. g Brackets The number of intermediate mounting brackets included with F3SJ of various protective heights is shown below Number of Protective height intermediate mounting brackets 0245 to 0596 0600 to 1130 1136 to 1658 1660 to 2180 2195 to 2500 Bl wl rm Side mounting intermediate brackets x 2 These brackets are used only for side mounting Intermediate brackets 2 x 2 Intermediate brackets 3 x 2 Intermediate brackets 4 x Mounting screws M5x10 x 4 a B Mounting screws M3x10 x 2 The quantities shown here are the number of parts included in1 intermediate mounting bracket set Mounting screws M4x25 x 4 i Material Stainless steel intermediate mounting bracket Zinc die cast Intermediate mounting brackets 1 to 4 Iron mounting screws Intermediate brackets 1 x 2 at To use other mounting bracket or bolt than those for F3SJ you must confirm that their sizes should match F3SJ A Especially when you do not use top bottom mounting brackets 2 you may need screws with appropriate length dec because the standard mounting screws M5 x 20 may be too long If the protective height is 600 mm or more use intermediate mounting brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be not met F3SJ A User s Manual Wiring Installation Mounting Proced
109. g is in effect It is set as 0 1s cracks Muting sensor Input device such as photoelectric sensor or proximity sensor that inputs the timing of the start and end of the muting function Muting system This refers to the F3SJ when a key cap for muting is attached The muting function can be used Muting time limit This is the muting function continuation time The muting function is cancelled if the muting state continues for longer than this time limit Output operation mode Details that are output from the auxiliary output or external indicator output P Primary sensor Name of the F3SJ connected nearest the power supply when series connected Reset Releases the interlock state lockout state Response time from ON Time period from when the F3SJ is blocked until the safety output turns from ON to OFF to OFF S Safety output OSSD Outputs 24V when receiving light Can be used for safety applications Secondary sensor Name used for F3SJ other than the primary sensor when series connected F3SJ A User s Manual Appendix Related Standards e e International Standards IEC61496 1 2004 A1 2007 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices IEC61508 1 to 3 2010 Functional safety of electrical electro
110. gle and Multi loop Controllers Sensors amp Vision e Proximity Sensors Photoelectric Sensors Fiber Optic Sensors Amplified Photomicrosensors e Measurement Sensors Ultrasonic Sensors Vision Sensors Industrial Components RFID Code Readers Relays Pushbuttons amp Indicators e Limit and Basic Switches Timers Counters Metering Devices Power Supplies Safety e Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches SCHG 722H 07 14 Note Specifications are subject to change 2014 Omron Electronics LLC Printed in U S A Printed on recycled paper
111. he product e Loads must satisfy both of the following conditions Not short circuited Not used with a current that is higher than the rating e Do not drop the product e Dispose of the product in accordance with the relevant rules and regulations of the country or area where the product is used Precautions for Correct Use Observe the precautions described below to prevent operation failure malfunctions or undesirable effects on product performance E Installation environment Do not install the F3SJ in the following types of environments Areas exposed to intense interference light such as direct sunlight Areas with high humidity where condensation is likely to occur Areas where corrosive gases are present Areas exposed to vibration or shock levels higher than in the specification provisions Areas where the product may come into contact with water Areas where the product may get wet with oil that can solve adhesive This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference Do not use radio equipment such as cellular phones walkie talkies or transceivers near the F3SuJ F3SJ can be used at altitudes up to 2 000 meters E Wiring and installation Make sure to perform wiring while the power supply is OFF Otherwise the F3SJ may fail to operate due to the diagnosis function Do not s
112. height up to 1649 mm 0 2 to 7m for protective height 1655 mm or greater Response time ON to OFF 10ms to 22 5ms max OFF to ON 40ms to 90ms max when incidence is stable Refer to p 12 for details Startup waiting time 2s max 2 2s max in case of series connection 24VDC 20 ripple p p10 max Up to 50 beams 76 mA max 51 to 100 beams 106 mA max 101 to 150 beams 130 mA max 151 to 200 beams 153 mA max Power supply voltage Vs Current consumption Emitter no load Receiver Up to 50 beams 68 mA max 51 to 100 beams 90 mA max 101 to 150 beams 111 mA max 151 to 200 beams 128 mA max Light source Infrared LED 870nm wavelength Effective aperture angle EAA Within 2 5 for the emitter and receiver at a detection distance of at least 3 m according to IEC61496 2 Safety outputs OSSD PNP transistor outputs x 2 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension including inductance load Maximum capacity load 2 2 UF leakage current 1 mA max This may be different from previously used logic ON OFF because safety circuit is used Auxiliary output 1 Non safety output PNP transistor output x 1 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension leakage current 1mA max External indicator output Non safety output Connectable external indicator Inca
113. hort circuit output lines to 24V line Otherwise a fault of F3SJ may occur When extending the communication line with a cable twisted pair wire other than the dedicated cable F39 JCOO F39 JDOD use a cable with the same or superior specifications Connect the shield to the OV line z Cable specification extension cable p 11 When replacing the cable connectors with other types of connectors use connectors that provide a protection grade of IP54 or higher Properly perform the wiring after confirming the signal names of all the terminals Do not operate the control system until 2 seconds or more 2 2 seconds or more in case of series connection after turning ON the power of the F3SJ Be sure to route the F3SJ cable separate from high potential power lines or through an exclusive conduit When using a commercially available switching regulator power supply make sure to ground the FG terminal frame ground terminal F3SJ A User s Manual Install the emitter and receiver so that their vertical direction should match elf the protective height is 600 mm or more use intermediate mounting brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be not met E Cleaning Do not use thinner benzene or acetone for cleaning because they affect the product s resin parts and paint on the case E Object detection The F3SJ can
114. ime limit value maximum 3s To enable the muting function D2 D3 and d2 must satisfy formulas 3 4 and 5 respectively F3SJ A User s Manual wia sXhs Buln Tisideuo 37 System Configuration and Functions This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor Workpiece Workpiece Workpiece Moving direction Moving direction E Wiring Diagrams i w zs s Buln Zisideuo Muting Input 2 Red Muting Input 1 White Muting Input 2 Red Muting Input 1 White A1 A2 B1 B2 AI N O contact type switch A1 B1 A2 B2 Regressive reflection photoelectric switch 24V DC PNP Output ON when Interrupted Power supply OV Two wire type muting sensor cannot be used F3SJ A 38 User s Manual System Configuration and Functions E Timing Chart T3 0 1s max i ON Muting sensor A1 OFF T min to T1max ssl a ea T3 0 1s max ON Muting sensor B1 OFF T3 0 1s max les 9 D 5 ON l Muting sensor A2 OFF S i T3 0 1s max a
115. ings Auto reset mode Using feedback loop T 1 1 i fem 1 1 1 1 i ewe Motor controller 234 lh I I f KM3 KM1 km3 1 L 1 i iC KM4 KM2 KMS 24V 24V AND M2 DCEO t Open Open OFF Control circuit 1P IRTE RTE P a2 6 146 24 634 6431653 1 GG 99 KR Model G9SX AD322 T15 Safety sensor safety output KM1 KM2 N C contact KM3 KM4 N C contact KM1 KM2 N O contact KM3 KM4 N O contact Motor operation command Motor rotation PLC etc 11 1 Green for the single ended cable F39 JCoA Vv S1 External test switch Motor controller connect to 24V if a switch is not required S2 Lockout reset switch operation command k OFF delay time connect to 24V if a switch is not required KM1 KM4 Magnetic contactor M1 M2 3 phase motor E1 24VDC power supply 882K PLC Programmable controller Used for monitoring not related to safety system Wiring for manual reset mode S3 Reset switch F3SJ A User s Manual sojdwexy BuniM piaideus 105 Input Output Circuit and Applications Using a reduced wiring connector eA combination of a cable for reduced wiring F39 JDOIBA and a reduced wiring connector F39 CN5 can be used for a reduced wiring system F3SJ F3SJ Emitter Receiver Re
116. it as that exclusive for the safety component The inductive noise tends to be induced especially if the power line and the power supply line are arranged in parallel Arrange the exclusive power supply near the light curtain or lay the power line away from the power line If the power supply for operation is located near the power supply and it uses the same ground it is subject to the influence of common mode noise from the ground Separate the grounding point or use it as the exclusive ground Failure of safety output circuit Replace the receiver Connection positions are reversed Correct connection positions and for emitter s and receiver s or directions of all F3SJs their directions are upside down le p 57 Series connection Safety output error occurred due Check if series connection cables cable error 1 to short circuit breakage or are connected properly Replace a disconnection of series series connection cable if it is connection cables broken S 66 67 68 69 Safety output Safety output lines are short Wire the output lines properly C i W C error 2 circuited to each other after power Check the control output is in on contact with other lines at the B i m p Safety output line and 24V OV or device or the connection aN other input output line are short A i i A circuited after power on Series connection Safety output error occurred due Check if series connection cables cable error 2 to short circ
117. ited to 8A max including short circuit or circuit protection such as a fuse is used to limit the current which has a rating of 4 2A max 24VDC power supply Recommended power supply OMRON S82K 15 W 30 W 50 W 90 W type S8VS 60 W type 82J 10 W 25 W 50 W type These products are approved by UL listing UL508 class 2 power supply CE marking compatible EMC Low Voltage Directive e Class 2 power supply unit complying with UL 1310 or a circuit using 2 transformers complying with UL 1585 as a power supply F3SJ A User s Manual Wiring Installation Wiring Procedure 1 Connect an emitter cable F39 JCOO L F39 JDOID L grey sold separately to the emitter s connection cable grey 2 Connect a receiver cable F39 JCOO D F39 JDOO D black sold separately to the receiver s connection cable black 3 Connect the OV line of the power supply directly to the protective earth PE To ensure proper wiring check that the color of the cable matches the color of the connector s resin cover emitter grey receiver black Failure to do so may result in damage to the F3SJ Incorrect wiring can be prevented by matching the colors CHECK E Cable with Connector on One End F39 JDOA sold separately Unit mm 39 5 L dia 15 Insulated vinyl round cable dia 6 6 shielded M12 IP67 Connector 8 wire 4 pair Cross section of conductor 0 3mm insulator diameter dia 1 15mm
118. ling the F3Su s safety functions Through beam or retro reflective photoelectric sensors proximity sensors or limit switches can be used as muting sensors recommendation OMRON E3Z series E2E series 3 wire type D4N series Use 3 wire type PNP output or N O type contact Two wire type sensor cannot be used E Muting Lamp External Indicator You may need a muting lamp depending on your application or as a result of a risk assessment Before determining the use of the muting lamp check laws and regulations of the country or region where the F3SJ A is used and make sure of full compliance with them For the muting lamp use F39 A01PO PAC or a F39 JJ3N universal indicator cable and a commercially available external indicator nel Recommended External Indicators p 59 E F3SJ s Indicators eMuting input 1 indicator turns ON when an input is applied to muting input 1 eMuting input 2 indicator turns ON when an input is applied to muting input 2 eMuting input 1 and 2 indicators blink while muting overriding Receiver s muting error indicator turns ON when a muting error occurs Ne Wiring Diagrams p 30 F3SJ A User s Manual 27 w zs s Buln Tieideuo 28 System Configuration and Functions e Where to attach the included labels F39 CN6 key cap for muting includes internal indicator label 1 When muting system is used affix the label 1 in a location so that the arrows are aligned with the portion of the internal indicator displ
119. lternation Aligned horizontally Aligned vertically Receiver Emitter Emitter Receiver Emitter Receiver k gt r 2 ooo L Zo e a o e III e Receiver Emitter Aligned fore and aft Receiver 9 Emitter 4 SUOI IPUOD uonejjesul 9deyo Emitter amp 9 Receiver If 2 sets are installed near each other reflection from the surfaces may cause mutual interference 2 Keep sufficient distance between the F3SJs so that mutual interference does not occur Emitter H _ gt H Receiver r Emitter Receiver Emitter o Receiver Emitter H _ HJ Receiver TT ESB Distance between emitter and receiver operating range L For 0 2 to 3m 0 26m Allowable installation distance D For 3m or more L x tan5 L x 0 088 m F3SJ A User s Manual 53 Wiring Installation When using 4 or more sets that are not series connected the installations shown below may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ enters lockout Aligned horizontally Aligned vertically Emitter Receiver Emitter Receiver Emitter Receiver o d R Emitter Receiver Aligned fore and aft Emitter amp B Receiver lt r Emitter 4 B Receiver SUOI IPUOD UO E e SU geideyo F3SJ A 54 User s Man
120. lure Solve the problems based on the table below 1 Eliminate the cause of the problem Then turn the power on again or provide the reset input to restart the F3SuJ 1 If communication error is indicated on primary sensor s receiver it may be caused by other F3SJ emitter or secondary sensor If a connector was disconnected before especially in series connection ensure that connection should not be loose and that internal connector pins should not be bent Emitter Receiver Tw Ic ERROR C red ERROR C red Error mode indicator ERROR B red f ERROR B red Error mode indicator ERROR A red J ERROR A red ERROR OFF output indicator red G Lockout indicator yellow Buooys jqnosIL g adeyo RECEIVER F3SJ A 1 14 User s Manual i ON E Blink OFF Appendix Emitter Receiver Error code Error Description Cause Solution So 10 11 Mutual Disturbance light is received Block the disturbance light C i BC interference error E p 52 B i J B The receiver is receiving light See Chapter 3 Mutual N emitted from another photoelectric Interference Prevention A i Ja switch or F3SJ eA p 52 map a 19 2 Power supply Power supply voltage is outside Connect to a 24VDC 20 power C J Cc capacity error the rated range supply voltage aa Voltage fluctuation due to Replace the power sup
121. mplete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof F3SJ A User s Manual Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are
122. n cables After cleaning the inside of the cap if any foreign material is attached tighten the cap more closely Replace the cap if any liquid such as oil has intruded Temporary power supply voltage reduction in motion Check for temporary power supply voltage reduction by about 12VDC by the influence of the induction load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Connection positions are reversed for emitter s and receiver s under series connection Correct connection positions of all F3SJ s emitters and receivers Failure of F3SJ s internal circuit Replace the F3SJ F3SJ A User s Manual 115 Buooys jqnosIL g adeyo 116 Appendix F3SJ A User s Manual monitoring error Emitter Receiver Error code Error Description Cause Solution 38 Lockout of other A sensor other than the primary Solve the problem of an emitter or c i i c sensor than the receiver is in lockout when series F3SJ in a series connection primary receiver connected B i i B error mode indicator will not A 7 A turn on s 3A Excessive number Total number of beams of F3SJs Rearrange series connection so C i C of beams under series connection exceeds that total number of beams of mn 240 series connection should not B D A B exceed 240 ae 3B Excessive number Four
123. n the length L of the workpieces are not constant or are insufficient 1 Before a workpiece passes through Hazardous zone B1 F3SJ Reflector Workpiece ED The crossover point of muting sensors A1 and B1 must be located within the hazardous zone F3SJ Reflector i d1 D1 L Length of workpiece d1 Maximum distance required for the muting sensor to keep the muting function enabled D1 Minimum distance required for the muting sensor to keep the muting function enabled The output state of muting sensors A1 and B1 are both OFF contacts A1 and B1 are open due to muting output and the safety function of the F3SJ is working In this example where 2 muting sensors are used the crossover point of muting sensors A1 and B1 must be located in the hazardous zone This configuration prevents the muting function from being enabled by a person passing through the crossover point F3SJ A User s Manual System Configuration and Functions 2 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ is disabled Hazardous zone B1 F3SJ Reflector S Workpiece E A1 F3SJ Reflector When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of the F3SJ is disabled 3 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ is disabled Hazardous zone
124. nd electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger o gt Other Be Aawara To use the F3SJ in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly Do not use the F3SJ in environments where flammable or explosive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the F3SJ Otherwise the system may fail to work properly resulting in serious injury 9190909 F3SJ A User s Manual vii viii Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product e Thoroughly read this manual and understand the installation procedures operation check procedures and maintenance procedures before using t
125. ndescent lamp 24VDC 3 to 7W LED lamp Load current 10 to 300mA max Leakage current 1mA max An indicator cable F39 JJ3N or F39 A01PO PAC is required when using an external indicator Output operation mode Safety outputs ON when receiving light Auxiliary output 1 Reverse output of safety output External indicator output 1 Reverse output of safety output for basic system ON during muting override for muting system External indicator output 2 ON in lockout for basic system ON during muting override for muting system Input voltage F3SJ A User s Manual Test input ON voltage 0 1 5V or open OFF voltage 9 24V Vs sink current 3mA or less Reset input Muting input ON voltage 9 24V Vs sink current 3mA or less OFF voltage 0 1 5V or open External device monitoring input is ON voltage 9 to 24Vs sink current 5mA max OFF voltage 0 to 1 5V or open Overview and Specifications F3SJ ADOOOP20 01TS F3SJ ADOOOP25 01TS Indicators Emitter Incident light level indicators green LED x 2 orange LED x 3 ON based on the amount of incident light Error mode indicators red LED x 3 Blink to indicate error details Power indicator green LED x 1 ON while power is ON Lockout indicator yellow LED x 1 Blinks when in lockout External device monitoring indicator muting input 1 indicator Test indicator muting input 2 indicator green LED x2 ON Blink according to function
126. nic programmable electronic safety related systems 1S013855 2002 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body 1IS013849 1 2006 Safety of machinery Safety related parts of control systems Part 1 General principles for design European Standards EN ISO 13849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN61496 1 2004 A1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests CLC TS 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices EN61508 1 through 3 2010 Functional safety of electrical electronic programmable electronic safety related systems EN415 4 1997 Palletisers and depalletisers EN692 1996 Mechanical presses EN693 2001 Hydraulic presses EN999 1999 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body EN1037 1995 Safety of machinery Preventation of unexpected start up U S Federal Regurations OSHA 29 CFR 1910 212 General requirements for all machines OSHA 29 CFR 1910 217 Mechanical power presses U S Standards ANSI B11 1 2001 Mechanical power presses ANSI B11 2 1995 R2005 Hydraulic power presses ANSI B11 3 2002 Power press brakes ANSI B11 4
127. not detect transparent and or translucent objects F3SJ A User s Manual IX Checking the Contents Before use confirm that the items below were shipped with the product If you find that an item is missing please contact your local branch office or distributor Product Quantity F3SJ AODOOOPOD OITS main unit Emitter x 1 Receiver x 1 Top bottom mounting brackets 4 sets Intermediate mounting brackets Intermediate brackets are included when the protective height of the F3SJ is 600mm or longer The number of brackets included depends on the total length of the F3SJ 4 sets maximum for each emitter receiver Error mode label 1 includes Japanese and English Instruction sheet 1 pair of Japanese and English User s manual CD ROM F3SJ A User s Manual 1 for F3SJ ADOOOPOD 01TS Japanese English Adobe Reader How to Read This Manual Explanation of Symbols wu Indicates the description of an essential point regarding a function such as an important point S regarding operation or advice on how to use it CHECK CA Indicates the page number for related content Indicates a reference for when there is trouble or an explanation of difficult words F3SJ A User s Manual sjoquiAg jo uoneuejdxg enuen siuy peoy o MOH MOEA xi F3SJ A User s Manual Contents Legislation and Standards i Terms and Conditions Agreement ii
128. nput Yellow L2 Module F3SJ 1st unit Communication Communication line Pink 24V Brown 24V Brown Input Output Receiver F39 JCLIA D F39 JDOA D cable for receiver Safety output 1 Black Note 6 Safety output 2 White i Control Circuit DC24V E1 DC24V i 4 Motor controller La pPeration command KM1 RY2 KM2 Circuit and Applications F3SJ settings Does not use external device monitoring function F3SX E L2R settings Manual reset mode Using feedback time monitoring function Relay Output Module BA R2 Module ae sl l l l 2 amp l l l l l j l l s Emergency stop switch direct circuit operation contact A165E A22E S2 Reset switch Shield Test input Black Note 6 Reset input Yellow OV Blue Note 1 The OFF delay contacts K1 K2 may instantly turns OFF due to a circuit error occurring in the controller Accordingly when the current supply to the motor is ceased before the motor stops and it may cause a hazardous situation to the system the example of wiring above should correspond to the Category
129. of a machine can be reached While working a person is inside the sensor s only by passing through the sensor s detection zone detection zone alg Incorrect installation It is possible to reach the hazardous zone of a machine A person is between the sensor s detection zone without passing through the sensor s detection zone and the hazardous zone of a machine F3SJ A User s Manual Wiring Installation Safety Distance The safety distance is the distance that must be set between the F3SJ and a machine s hazardous part to stop the hazardous part before a person or object reaches it The safety distance varies according to the standards of each country and the individual specifications of each machine Always refer to the relevant standards Make sure to secure the safety distance S between the F3SJ and the hazardous part Otherwise the machine may not stop before a person reaches the hazardous part result ing in serious injury t The response time of a machine is the time period from when the machine receives a stop signal to when the machine s A hazardous part stops Measure the response time on the actual system Also periodically check that the response time ofthe machine has not changed CHECK m How to calculate the safety distance specified by International Standard ISO 13855 2002 European standard EN999 Reference If a person approaches the detection zone of the F3SJ perpendi
130. on cable Black Component Model name Description Emitter receiver F3SJ ANDOOOPOO 01TS Select a model name based on the required protective height and detection capability Cap and connection cable are included The model name can be understood as follows F3SJ ADOOOPOD D 01TS rl 1 234 1 Protective height mm 2 Output type P PNPoutput type 3 Detection capability mm 4 L is emitter D is receiver blank is a set of an emitter and a receiver ate To distinguish between the emitter and receiver find the labels attached to the front of the F3SJ The label on the emitter reads s A EMITTER and the label on the receiver reads RECEIVER These words are printed on the side where the power supply connector is located CHECK F3SJ A 2 User s Manual Overview and Specifications Component Model name Description Extension Cable with connector on one F39 JCDA This extension cable is used to connect the F3SJ to a cable end to be discontinued controller with discrete terminals e g F3SX G9SA G9SB F39 JDDA G9SX or to a safety processing system e g DeviceNet safety I p 121 Cable with connectors on both F39 JCOB This extension cable is used when the length of the ends to be discontinued connection cable is insufficient or for plug and play F39 JDOB connection to the F3SP B1P controller The length can be selected A p 121 Cable with connectors on both F3
131. oose After cleaning the inside of the connector the intrusion of liquid connector if any foreign material oil etc into the connector or the is attached tighten the connector attachment of a foreign material more closely has occurred 5D Muting wiring The reset input line is not properly Wire the reset input line properly c i i c error wired when muting enabling p 30 Coe keycap is attached B i B AW A g 60 61 62 Safety output Safety output lines are short Wire the output lines properly C i C 63 64 65 error 1 circuited to each other at power Check the control output is in contact with other lines at the device or the connection Temporary power supply voltage reduction in motion Check for temporary power supply voltage reduction by about 12VDC by the influence of the induction load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity F3SJ A User s Manual Bunooys jqnosIL g adeyo 117 Buooys jqnosIL g adeyo 118 Appendix F3SJ A User s Manual cable error 3 broken Test input line of a series connection cable is broken Emitter Receiver Error code Error Description Cause Solution Effect of noise is excessive If other devices using the same power supply generate noise do not share the same power supply with other devices and use
132. or Muting Sensors 32 Installation Example 1 of Standard Muting Mode using 2 muting sensors 32 Installation Example 2 of Standard Muting Mode using 4 muting sensors 36 Override Function Dynamic Input 42 External Test Function 44 Self Test Function 44 Auxiliary Output Non Safety Output 45 Resetting Lockout 45 External Device Monitoring Function EDM 45 F3SJ A User s Manual wajskg e 99 9S 0 MOH Zaideuo System Configuration and Functions How to Select a System System Selection The required system configuration depends on the functions to be used Decide the system to use based on the following When not using the muting function Basic system When using the muting function Muting system Function List v Available Unavailable Function Basic system Factory settings Muting system External test function vV p 21 vV p 44 Auxiliary output V p 24 V p 45 External indicator output v v External device monitoring function v p 25 v p 45 Muting function v p 28 F3SJ A User s Manual System Configuration and Functions Basic System Basic system indicates the F3SJ with its default factory settings The basic system provides basic safety light curtain functions Most functions can be used without performing additional configuration Wiring Diagrams E Wiring using external device monitoring function Receiver
133. or more sensors are Number of F3SJs under series A i J A of connected connected connection must be 3 or less am sensors 3C Model error Models of the primary sensor and Connect them properly between series secondary sensor are unavailable ie p 55 connection for connection Primary PNP Output Secondary NPN Output etc 3D Model error Models are different between an between emitter emitter and a receiver lengths receiver output types or beam gaps are different 3E Sensor count Number of emitters under series error no emitter connection is less than that of receivers emitters 2 receivers 3 etc 3F Sensor count Number of receivers under series error no receiver connection is less than that of receivers emitters 3 receivers 2 etc ve 4E Cap position error Failure of F3SJ s internal circuit Replace the F3SJ c C 4F Cap error Cap is not attached Attach the cap properly A contact failure due to the loose After cleaning the inside of the B F B cap the intrusion of liquid oil etc cap if any foreign material is Sa into the cap or the attachment of attached tighten the cap more A P A a foreign material has occurred closely Replace the cap if any E liquid such as oil has intruded 50 51 52 53 External device Relay is welded Replace the relay The relay and external device monitoring input line are not properly wired Check the wiring for the relay The relay response
134. place them crosswise e Install a barrier e Arrange sensors in alternation e Attach a slit to reduce light intensity provided for E3Z series as accessories wia sXhs Buln Tisideuo Mutual interference between a muting sensor and F3SJ in 2 and 3 above can be prevented by configuring D satisfying a formula shown below elf L 0 2 to 3m D 0 26m or larger e If L 3m or larger D L x tan5 L x 0 088m or larger L Distance between an emitter and a receiver of F3SJ D Distance between a muting sensor and F3SJ F3SJ A User s Manual 41 w zs s Buln Tieideuo System Configuration and Functions Override Function Dynamic Input The override function forcibly turns the safety outputs ON when the muting start condition is not satisfied If a workpiece stops while passing through the detection zone of the F3SJ as shown below causing a muting error the normal state cannot be recovered unless the workpiece is removed from the muting sensors and the detection zone of the F3SJ However the override function will mute the safety outputs of the F3SJ so that the conveyor can be restarted to move the workpiece out of the muting sensors and F3SJ detection zone B1 F3SJ Reflector N Workpiece Z A1 F3SJ Reflector The override function can be enabled for up to 60s The muting lamp external indicator blinks while overriding Z WARNING The muting and override functions disable the safety functions of the devi
135. ply with B P amt B insufficient power supply capacity one that has a larger capacity i N Instantaneous break or Do not share the power supply A J i A instantaneous stop due to power with other devices and connect to oe sharing with other devices a power supply that is dedicated to devices for electrical detection protective functions such as the F3SJ safety controller muting sensor etc 30 31 32 Communication The communication line or other Check the wiring and cables c i C 37 39 error wiring is broken or short circuited Communication error due to noise Check the noise level in the environment around the communication line The inductive noise tends to be induced especially if the signal line and the power line are arranged in parallel Be sure to lay the power line away from the signal line If the wiring is extended without using the exclusive cord F39 JCOD no cord with the same performance or more than the exclusive cord is used Use a cord twisted pair cable with the same performance or more than the exclusive cord F39 JCOD Otherwise connect the shield to the OV line Buooys jqnosIL g adeyo A power cable or series connection cable connector is detached If not a contact failure due to the loose connector the intrusion of liquid oil etc into the connector or the attachment of a foreign material has occurred Check connectors of power cable and series connectio
136. r connector cap or bracket must be loose DAuxiliary outputs 1 and external indicator outputs 1 and 2 must not be used as safety output OPower supply s OV must be grounded OWiring must not be bent cracked nor damaged m Operation Check While the Machine Is Stopped OThe test rod is not deformed Depending on the unit s model detection capability may vary Use a test rod with an appropriate diameter for inspection OThe sensor can detect a test rod wherever it is in the detection zone In other words when a test rod is inserted into the detection zone all 5 incident light level indicators turn OFF and the OFF state indicator turns ON To check detection move the test rod as shown in the diagram below S SI 4IOYD uoneado ld Gieideud OWhen the external test function is used The OFF state indicator turns ON when the test input is short circuited to OV or open OWhen the external device monitoring function is used When the F3SJ is blocked and the external device monitoring input terminal is open it enters a lockout state m Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the test rod is in the detection zone OThe h
137. rding to ANSI s formula Dpf is calculated as shown below Dpf 3 4 x d 7 0 Where d is the detection capability of the F3SJ unit mm Calculation example When K 1 600mm s Ts Tc 0 06s brake monitor setting time 0 1s Tr 0 01s and d 20mm Tbm 0 1 0 06 0 04s Dpf 3 4 x 20 7 0 44 2mm S 1 600 x 0 06 0 01 0 04 44 2 220 2mm F3SJ A User s Manual Wiring Installation Distance from Reflective Surfaces Install the sensor system so that it is not affected by reflective surfaces Failure to do so may hinder detection resulting in serious injury Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below Reflective ceiling Reflective surface RO RRS SS BR AR RO RR ROR NO ORS SOR OR ORR OR RS ROR BRO RR OR OR e Detection zone D Emitter Receiver Emitter zs D 5 Recaver SQ je vy ji BD SUOI IPUOD UO E e SU geideyo Reflective floor Distance between an emitter anda Allowable installation distance receiver operating range L D For 0 2 to 3m 0 13m For 3m or more L 2 x tan5 L x 0 044 m F3SJ A User s Manual 51 Wiring Installation Mutual Interference Prevention Do not use the sensor system with mirrors in a retro reflective configuration Doing so may hinder detection It is possible to use mirrors to bend the dete
138. round Lockout of other F3SJ in the series connection Failure occurred in another F3SJ under series connection Solve the problem of F3SJ in a series connection Failure of F3SJ s internal circuit F3SuJ s internal circuit is damaged code if supply voltage is out of specification range Replace the F3SJ Buooys jqnosIL gieideu 119 F3SJ A User s Manual Buooys jqnosIL gieideyo 120 Appendix Problem under other state than lockout Shown below are actions to take when F3SJ does not work properly while no lockout occurred or no error code is displayed FE eLight intensity level indicators do not turn ON even if a beam receives light while only the power indicator and OFF output indicator are being turned ON Emitter Receiver ON blink or OFF depending on the setting j OFF Cause Action cE eE A ERROR Ns POWER LOCKOUT EDM TEST Beam is misaligned Adjust the beam so that it should receive light A beam will not receive light if its installation surface is tilted or its height is misaligned If the beam still does not receive light after adjustment detach the F3SJ from installation surface set an emitter and a receiver face to face and check if the beam receives light A p 86 Test input is being applied Check if the test indicator is blinking If it is blinking set
139. rride functions disable the safety functions of the device You must ensure safety using other method when these functions are operating allowed to pass through the detection zone and a person If the muting function is activated by detection of a person it may result in serious injury Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Muting sensors must be installed so that they can distinguish between the object that is being a F3SJ A User s Manual System Configuration and Functions Upgrading F3SJ for Muting System 1 Remove the caps of the emitter and receiver driver comes with key cap for muting 2 Install a muting lamp external indicator on either the emitter or the receiver 3 Attach the key cap for muting to the emitter receiver on which the muting lamp external indicator was not installed Muting lamp external indicator 2 i External indicator set N D Model F39 A01P LJ PAC D Commercially N available z 2 indicator S 5 Q Universal indicator 9 lt cable 3 G Model F39 JJ3N S Key cap for muting B Blue ieee i ee Model F39 CN6 Case color Orange va Cap Case color Black lt Q Ca Case color Black E Muting Sensor The muting sensor is the sensor that is the trigger for temporarily disab
140. rwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these
141. s E Designation of F3SJ in series connection p 55 Power Cable Length Extension of power cable must be the length shown below or shorter In case F3SJ is directly connected to external power supply or connected to G9SA 300 SC Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger F3SJ A User s Manual Condition Single 2 connected 3 connected Incandescent display lamps are used by auxiliary output 45m 40m 30m and or external indicator output Incandescent display lamps are not used 100m 60m 45m When connected to F3SP B1P Condition Single 2 connected 3 connected Incandescent display lamps are used by external 40m 30m 25m indicator output 2 Incandescent display lamps are 60m 45m 30m used by external indicator output 1and or used by auxiliary output 1 Incandescent display lamps are not used 100m 60m 45m Chapter2 System Configuration and Functions 2 7 o D N 9 lt How to Select a System 18 H 3 System Selection 18 o Function List 18 S Basic System 19 e SA A T O O Wiring Diagrams 19 External Test Function 21 Self Test Function 22 Auxiliary Output Non Safety Output 24 T Resetting Lockout 24 a External Device Monitoring Function 25 8 7 Muting System 26 Upgrading F3SJ for Muting System 27 Standard Muting Mode 28 Wiring Diagrams 30 Installation Standard f
142. s Shield F39 JC7A 7m F39 JD7A F39 JC10A 10m F39 JD10A F39 JC15A 15m F39 JD15A F39 JC20A 20m F39 JD20A F39 JCDA is to be discontinued Cable with connectors on both ends For connection with F3SP B1P or cable extension 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JCR2B 0 2m M12 connector 8 pin F39 JCR5B 0 5m M12 connector 8 pin F39 JDR5B O F39 JC1B 1m ed F39 JD1B Ej F39 JC3B 3m F39 JD3B gt F39 JC5B 5m 2 F39 JD5B D 7 F39 JC7B 7m Q F39 JD7B gt F39 JC10B 10m a F39 JD10B roy F39 JC15B 15m P F39 JD15B 2 F39 JC20B 20m 5 F39 JD20B q lt F39 JCOB is to be discontinued Cable with connectors on both ends For connection with G9SA 300 SC 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JCR2C 0 2m M12 connector 8 pin F39 JC1C 1m M12 connector 8 pin For cable extension use F39 JC3C am F39 JCLIB so that F39 F39 JC7C 7m JCOC should be on the F39 JC15C 15m F3SJ A User s Manual 1 21 Ajayeredag pjos saliossas0yv gieideu 122 Appendix Connection cable 2 cables per set for emitter and receiver Appearance Model name F39 JJR3K 0 3m Cable length Specifications Cap 10 pin M12 connector 8 pin Standard cable
143. s o gt 2 gt 8 w 5 A Grey Communication line Pink Communication line 3 3 3 3 T aod T So F T T T D z T T 3 3 a 5 ie 6 3 2 a z s l S amp z g gt Sy a gt a a a S a gt S Q N O a a zl l l El s B 2 3 U EEE EE 5 D Z 2 3 d e g 2 amp S gt ag q D 2 O 2 c 3 a 09 D 2 Q ear 0 ss 4 g 2 e e 24V DC Power V supply amp e e e T S1 External test switch connect to 24V if a switch is not required S2 Lockout reset switch connect to 24V if a switch is not required K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring 1 Use a switch for micro loads Input specifications 24V 1 8mA 2 F3SJ can operate even if K3 is not connected If K3 is not required connect auxiliary output 1 to external device monitoring input only 3 Green for the single ended cable F39 JCDA st Test input logic can be reversed by attaching a test input logic switching cap F39 CN7 to an emitter S z CHECK F3SJ A User s Manual System Configuration and Functions E Ref Minimum Wiring Required to Check the Operation of the F3SJ Shield Green for the single ended cable F39 JCOA Wiring for deactivated external device monitoring function i gt l S g gt B uw r
144. s 60ms F3SJ A1190P20 01TS F3SJ A1580P25 01TS 79 beams 15ms 60ms F3SJ A1205P20 01TS F3SJ A1600P25 01TS 80 beams 15ms 60ms F3SJ A1220P20 01TS F3SJ A1620P25 01TS 81 beams 17 5ms 70ms F3SJ A1235P20 01TS F3SJ A1640P25 01TS 82 beams 17 5ms 70ms F3SJ A1250P20 01TS F3SJ A1660P25 01TS 83 beams 17 5ms 70ms F3SJ A User s Manual suey teideus 13 suey teideua 14 Overview and Specifications F3SJ A User s Manual F3SJ ADOOOP20 01TS F3SJ ADOOOP25 01TS Number of beams Response time ON to OFF Response time OFF to ON F3SJ A1265P20 01TS F3SJ A1680P25 01TS 84 beams 17 5ms 70ms F3SJ A1280P20 01TS F3SJ A1700P25 01TS 85 beams 17 5ms 70ms F3SJ A1295P20 01TS F3SJ A1720P25 01TS 86 beams 17 5ms 70ms F3SJ A1310P20 01TS F3SJ A1740P25 01TS 87 beams 17 5ms 70ms F3SJ A1325P20 01TS F3SJ A1760P25 01TS 88 beams 17 5ms 70ms F3SJ A1340P20 01TS F3SJ A1780P25 01TS 89 beams 17 5ms 70ms F3SJ A1355P20 01TS F3SJ A1800P25 01TS 90 beams 17 5ms 70ms F3SJ A1370P20 01TS F3SJ A1820P25 01TS 91 beams 17 5ms 70ms F3SJ A1385P20 01TS F3SJ A1840P25 01TS 92 beams 17 5ms 70ms F3SJ A1400P20 01TS F3SJ A1860P25 01TS 93 beams 17 5ms 70ms F3SJ A1415P20 01TS F3SJ A1880P25 01TS 94 beams 17 5ms 70ms F3SJ A1430P20 01TS F3SJ A1900P25 01TS 95 beams 17 5ms 70ms F3SJ A1445P20 01TS F3SJ A1920P25 01TS 96 beams 17 5ms 70ms
145. s Manual sBHuney teideua 11 Overview and Specifications F3SJ ADOOOP20 01TS F3SJ ADOOOP25 01TS Weight packaged F3SJ ADOOOP20 01TS F3SJ AODOOOP25 01TS suey teideua 12 Weight g protective height x 1 5 The values for a are as follows When protective height is between 245 and 596mm o 1100 When protective height is between 600 and 1130mm a 1500 When protective height is between 1136 and 1658mm a 2000 When protective height is between 1660 and 2180mm o 2400 When protective height is between 2195 and 2500mm o 2600 Accessories Instruction sheet top and bottom mounting brackets intermediate mounting brackets error mode label user s manual CD ROM The number of intermediate mounting brackets depends on the total length of the F3SJ F3SJ total length is from 600 to 1 130mm 1 set for each the emitter and receiver is included F3SJ total length is from 1136 to 1 658mm 2 sets for each the emitter and receiver are included F3SJ total length is from 1660 to 2 180mm 3 sets for each the emitter and receiver are included F3SJ total length is from 2195 to 2500mm 4 sets for each the emitter and receiver are included Applicable standards IEC61496 1 EN61496 1 UL61496 1 Type 4ESPE Electro Sensitive Protective Equipment IEC61496 2 CLC TS 61496 2 UL61496 2 Type 4AOPD Active Opto electronic Protective Devices IEC61508 EN61508 SIL3 EN ISO 13849 1 2008 Category 4 PL e ISO
146. s of UL listing for US and Canadian safety standards from the Third Party Assessment Body UL Both are Type 4 ESPE UL61496 1 Type 4 AOPD UL61496 2 7 The F3SJ A is designed according to the standards listed below To make sure that the final system complies with the following standards and regulations you are asked to design and use it in accordance with all other related standards laws and regulations If you have any questions consult with specialized organizations such as the body responsible for prescribing and or enforcing machinery safety regulations in the location where the equipment is to be used European Standards EN415 4 EN692 EN693 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 212 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 217 American National Standards ANSI B11 1 to B11 19 American National Standards ANSI RIA 15 06 Canadian Standards Association CSA Z142 Z432 Z434 SEMI Standards SEMI S2 Ministry of Health Labour and Welfare Guidelines for Comprehensive Safety Standards of Machinery Standard Bureau s Notification No 501 dated June 1 2001 For date of effect for these standards see Related Standards Lz Related Standards p 131 E F3SJ A User s Manual I Terms and Conditions Agreement Read and understand this catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any q
147. sure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifi
148. t input logic can be reversed by attaching it to an emitter Case color Gray This function is available for F3SJ AODOOOPOD 01TS and F3SJ AQOOOONOOD 0 T only F39 JJ3N Required when attaching external indicator s to the F3SJ i Attaching External Indicators p 59 F3SJ A User s Manual Application Examples Chapter Application Examples fim w N x W N AY E off AAA OH i AAAI fp W NA o A ANANA 4 N 2s lL J The F3SJ should be installed where workers require frequent access in order to perform tasks such as maintenance and where physical barriers are difficult to install Detect the Approach to a Hazardous Zone E Detect the Approach of a Person E Detect a Person s Limbs th l Y W Nu NTT A ETT Banaani LTT tip p f Mj fl AA Be AH 41 T 5 F3SJ A User s Manual Overview and Specifications Using Multiple Sets in Combination By installing sensors on both sides of a machine as well as in front you can move workpieces in and out more efficiently than when a physical barrier is installed If the sensors are aligned in a U shape series connection cables can be used between sets up to 3 sets so that only one control device is used drastically reducing the amount of wiring in the panel s jdwex uonesiddy Ltaideus For
149. ter side is configured as lockout output ON during lockout When the muting function is used both the emitter and receiver are configured as muting override output Blinking during muting and during override Timing chart of basic system Unblocked Unblocked Blocked Blocked ON Lockout Safety output l o OFF External indicator output 1 ON Receiver Q 7 T External indicator output2 ON Emitter OFF F3SJ A User s Manual Wiring Installation Dimensions When Using Standard Mounting Brackets E Backside Mounting Top bottom mounting bracket 2 a F39 LJ1 We Fe a z Intermediate mounting bracket 2 F39 LJ3 e L I 25 GS s S 5 gt 2 e gt 7 t The adjustment angle of F39 LJ3 is from 10deg to 10deg Q z CHECK 2 Top bottom mounting brackets 20 2 Mounting holes 4 M5 Unit mm ye 24 Intermediate mounting 22 4 bracket 2 M5 C Protective height M12 Waterproof connector Ww Bracket mounting procedure Mounting p 82 F3SJ A User s Manual 61 SUOISUSWIG g4eideyo 62 Wiring Installation E Side Mounting Top bottom mounting bracket F39 LJ1 Intermediate mounting bracket F39 LJ3
150. ternal device monitoring function is not being used apply auxiliary output 1 to the external device monitoring input E Wiring when external device monitoring function is used p 19 Wiring when external device monitoring function is not used p 20 E Timing Chart The F3SJ reads out a device monitoring input value 0 5s or later after the power of the F3SJ is turned ON If the status of the safety outputs is changed back to the original status within the allowable delay time the F3SJ will not enter the lockout state Unblocked Unblocked Blocked Blocked Lockout Safety output ON OFF External device ON monitoring input OFF T1 Allowable delay time E Operation of the F3SuJ s Internal Indicators When External Device Monitoring Function is Performed When an input is applied to the external device monitoring input the external device monitoring indicator turns ON F3SJ A User s Manual wia sAg oiseg Tisideuo 25 w zs s Buln Tieideuo System Configuration and Functions Muting System The muting function temporarily disables the safety function of the F3SJ keeping the safety outputs ON even if beams are blocked This makes it possible to install safety light curtains for AGV passage enabling both safety and productivity When muting the muting indicator blinks to notify people in the surrounding zone that the safety functions are disabled The muting and ove
151. the highest level administrator must use the following checklist to verify the operation placing a check mark in each of the boxes Checklists E Installation Condition Check OThe machine itself does not prevent the operation of safety functions such as stopping OThe hazardous part of a machine cannot be reached without passing through the detection zone of the F3SJ OThe system is configured so that the F3SJ can always detect a worker who is working in the hazardous zone OThe interlock reset switch is installed in a location that provides a clear view of the entire hazardous zone and it cannot be activated from within the hazardous zone OSafety distance has been calculated Calculated distance S mm OThe actual distance is equal to or greater than the calculated distance Actual distance mm OReflective surfaces are not installed in prohibited zones ONot installed in a reflective configuration OWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SJ by mistake OWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine OWhen muting function is used muting state can be checked from where a worker operates or adjust the machine OA muting sensor consists of 2 independent devices Olt is not used in flammable or explosive atmosphere
152. the included mounting screws M4x25 Intermediate mounting bracket 1 Intermediate mounting bracket 1 Tighten lightly Intermediate mounting bracket 4 Mounting screw M4x25 er 4 Attach the intermediate mounting brackets for side mounting When performing side mounting first attach the intermediate mounting bracket for side mounting to intermediate mounting bracket 1 using the included mounting screws M5x10 Then lightly attach intermediate mounting bracket 4 to the bracket that was lightly attached to the case in step 2 above using the included mounting screws M4x25 Bununow ydeyo Intermediate mounting bracket for side mounting Intermediate mounting bracket 1 Intermediate ar mounting bracket 4 S Mounting screw Mounting screw M4x25 M5x10 F3SJ A User s Manual Wiring Installation 5 Fasten to equipment Attach top bottom mounting bracket 1 to the equipment wall surface etc If you are using an intermediate mounting bracket for side mounting also attach the side mounting intermediate bracket to the equipment wall surface etc After the F3SJ is mounted securely tighten the mounting screws M3x10 that were lightly tightened in step 2 above Backside mounting Bununow 3ydeyo 6 Adjust the beams Move the F3SJ from side to side to align it to a center position where the 5 lamps of the incid
153. time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks F3SJ A User s Manual 35 System Configuration and Functions This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec Installation Example 2 of Standard Muting Mode using 4 muting sensors This installation example uses 4 through beam type photoelectric sensors as muting sensors Q The use of 4 muting sensors is useful when the length of the workpieces L is constant or longer pe f 1 Before a workpiece passes through N Hazardous zone o A1 F3SJ B2 lt y e oO 3 Workpiece V L B1 A2 e a _ d2 p D2 D3 d2 Maximum distance required for the muting sensor to keep the muting function enabled D2 D3 Minimum distances required for the muting sensor to keep the muting function enabled All muting sensors are turned OFF and the safety function of the F3SJ is working 2 The muting sensors are blocked and the safety function of the F3SJ is disabled Hazardous zone A1 F3SJ B2 HHRH Workpiece ee m m m m m m a a a H
154. tion zone when working in a machine s hazardous zones If a person is able to step into the hazardous zone of a machine and remain behind the F3SJ s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury To use the F3SJ in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Install the interlock reset switch in a location that provides a clear view of the entire haz ardous zone and where it cannot be activated from within the hazardous zone SUOI IPUOD UO E e SU greideyo Do not use the F3SJ in environments where flammable or explosive gases are present Doing so may cause an explosion The F3SJ cannot protect a person from an object flying from a hazardous zone Install protective cover s or fence s Make sure that the F3SJ is securely mounted and its cables and connectors are properly connected S S C S O G Correct installation The hazardous zone
155. ty During operation 35 to 85 RH no condensation During storage 35 to 95 RH Ambient light intensity Incandescent lamp receiving surface light intensity of 3 000 Ix max Sunlight receiving surface light intensity of 10 000 Ix max Insulation resistance 20MQ or higher 500VDC Dielectric strength voltage 1 OOOVAC 50 60Hz 1min Degree of protection IP65 IEC60529 Vibration resistance Malfunction 10 to 55Hz Multiple amplitude of 0 7mm 20 sweeps each in X Y and Z directions Shock resistance Malfunction 100m s2 1 000 times each in X Y and Z directions Connection cable Series connection cable F39 JJROL JJR3W Dia 6 mm 8 wire 0 15mm2 x 8 with braided shield Allowable bending radius Ramm Extension cable F39 JCDA JCOB JDDA JDOB JCOC Dia 6 6 mm 8 wire 0 3mm x 4P conductor resistance 0 058 ohm m with braided shield Allowable bending radius of R36mm To extend a cable use an equivalent or higher performance cable twisted pair wire and do not use the cable in the same duct as that for high voltage cables or power cables Ww For details about extension lengths power cable length p 16 nwa For details about twisted pair wire single connector cable p 89 Ww Material Casing including metal parts on both ends Aluminum zinc die cast Cap ABS resin Optical cover PMMA resin acrylic Cable Oil resistant PVC F3SJ A User
156. ty output Bafety output KM1 AS F a Emitter Receiver Master select Sync Syne Sync Sync IGND 2 2 2 2 NDC 1 1 1 7 Model G9SA 300 SC rod rot 1 Note 1 F3SJ s external device monitoring and auxiliary output cannot be used Unblocked i tant t Note 2 S2 performs normal operation when opened and external test when short circuited Blocked rt rt Note 3 Do not connect any cable to terminals C1 D1 D2 E1 and E2 Interlock reset switch i 1 S1 r Ext test switch 1 1 S1 Interlock reset switch ateMna estos i S2 External test switch S2 T ii Safety output 1 2 K3 N C contaci K3 N O cotaci K1 K2 N C contaci K1 K2 N O cotaci KM1 KM2 N C contaci KM1 KM2 N O cotaci open between Vcc and J1 if a switch is not required KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power supply S82K Wiring for auto reset mode l F3SJ A User s Manual sojdwexy BuniM piaideus 103 Input Output Circuit and Applications Connecting to a G9SB 301 D Thin 22 5mm thick Emitter F39 JCI F39 JDI L 3 Communication line Grey line Pink Receiver F3SJ settings Does not use external device monitoring function G9SB 301 D settings Manual reset mode Using feedback loop
157. ty outputs are ON 9 2 10 F3SJ A User s Manual Overview and Specifications Internal Indicator for Muting System Shown below are internal indicator statuses while the keycap for muting is being attached 7 ON awe No Indicators Blinking Description 1 Incident light level LEVEL 1to5 ON Indication status of LEVEL 1 to 5 shows the incident light level indicator status of the F3SJ 2 Error mode indicator ERROR A to C ON Turns ON or blinks only when the F3SJ enters lockout and the Blinking cause of the error is indicated by the status of ERROR A to C indicators When F3SJ are series connected the error mode indicator lamps turn ON or blink according to the details of each error Affix the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter 6 Troubleshooting 3 Power indicator POWER ON Turns ON while the power is ON 4 Lockout indicator LOCKOUT Blinking Blinks when in lockout 5 Muting input 1 indicator MUTE1 ON Turns ON when an input is given to muting input 1 Blinking Blinks during muting override 6 Muting input 2 indicator MUTE2 ON Turns ON when an input is given to muting input 2 Blinking Blinks during muting override 7 OFF state indicator OFF ON Turns ON when safety outputs are OFF Blinking Blinks when in lockout 8 ON state indicator ON ON Turns
158. ual System Configuration and Functions E Override End Conditions When either of the following conditions is satisfied the function is released When 60 seconds has elapsed under the override state eAll muting sensors are turned OFF When the reset input turns from OFF to ON aur Override state can be released if a sensor transitions to lockout as well Q z CHECK _ ON E A i Muting input 1 Bue OFF Muting input 2 on OFF ee came ams a 0 04 to 3s ae 0 04 to 3s 1 l ON Reset input I OFF Within 3s 3s or longer T2 max 0 25s max w zs s Bunny g 9dey9 Override state Enabled Disabled Muting lamp _ blinking External indicator OFF Unblocked Blocked F3SJ Unblocked Blocked ON OFF Safety output 4 There are 3 override end conditions For details see override end conditions T2 Override Time Limit Continuance time of overriding If override state exceeds this time the function is canceled E Operation of the F3Su s Internal Indicators When Override Function Is Performed Muting input 1 indicator turns ON when an input is applied to muting input 1 Muting input 2 indicator turns ON when an input is applied to muting input 2 eMuting input 1 and 2 indicators blink while muting overriding Muting error indicator turns ON when a muting error occurs F3SJ A User s Manual 43 System Configuration and Functions External
159. ual Wiring Installation Series Connection From 2 to 3 sets of F3SJ can be series connected Series connection allows them to be used as a a safety light curtain requiring only 1 set to be wired to a controller and preventing mutual interference If any 1 set of series connected F3SJ is blocked both of the safety outputs turn OFF The indication LED for each F3SJ turns ON separately Number of connections Up to 3 sets e Total number of beams Up to 240 beams e Connection cable length between 2 F3SJ in series connection 15m max Ex Configuring an L or U shaped detection zone ea o a The terms used in this document to describe each F3SJ in a series connection are shown below Secondary sensor 2 3CH Secondary sensor 1 2CH Primary sensor 1CH t When attaching a cable or cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to do so 7 may cause the cable cap to come loose leading to deterioration of the protective functions ane F3SJ transitions to the lockout state if other sensor than F3SJ ADOOOPOD O1TS type is connected F3SJ A User s Manual UO DBUUOD SaaS gieideyo 55 UO I DBUUOYD S S gieideyo 56 Connect an emitter to another emitter and a receiver to another receiver as shown below Secondary J Secondary sensor 1 _ _ sensor 1 Emitter gt z Receiver Primary Primary sensor sensor Emitter
160. uestions or comments Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse mis
161. uit breakage or are connected properly Replace a disconnection of series series connection cable if it is connection cables broken 80 Series connection Series connection cable is Replace the series connection cable A contact failure due to the loose connector the intrusion of liquid oil etc into the connector or the attachment of a foreign material has occurred After cleaning the inside of the connector if any foreign material is attached tighten the connector more closely Appendix Emitter Receiver Error code Error Description Cause Solution so we Error code Effect of noise Effect of noise is excessive If other devices using the same c B C other than power supply generate noise do ay those above not share the same power supply B B B with other devices and use it as E a that exclusive for the safety T g component am B P 2 When an error occurred a supply voltage error may be recorded in addition to the original error The inductive noise tends to be induced especially if the power line and the power supply line are arranged in parallel Arrange the exclusive power supply near the light curtain or lay the power line away from the power line If the power supply for operation is located near the power supply and it uses the same ground it is subject to the influence of common mode noise from the ground Separate the grounding point or use it as the exclusive g
162. ure Attach the top bottom mounting brackets Place top bottom mounting bracket 2 in the screw hole at the top bottom of the F3SJ and fasten it using the included screw M5x20 Insert the bracket s protrusion into the groove on the case when attaching Next attach top bottom mounting brackets 3 and 1 to top bottom mounting bracket 2 and fasten them lightly using the included screws M3x8 Mounting screw M5x20 Top bottom mounting bracket 1 peci Tighten lightly bracket 2 Top bottom R mounting bracket 3 Mounting screw M3x8 Buljunop gieideuo 2 Attach the intermediate mounting brackets Insert intermediate brackets 2 and 3 into the grooves on the side of the case and use the included mounting screws M3x10 to lightly fasten the brackets so that they are able to slide up and down the case Intermediate mounting bracket 2 Mounting a screw D M3x10 Intermediate mounting bracket 3 lightly Attach so that the tooth shown in the dotted circle is facing downward F3SJ A User s Manual 8 Wiring Installation 3 Attach the intermediate mounting brackets for backside mounting For backside mounting first lightly attach intermediate mounting bracket 1 to the equipment wall surface etc Then attach intermediate brackets 1 and 4 to the bracket that was lightly attached to the case in step 2 above and lightly tighten them using
163. use or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http Awww omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a co
164. ut 1 Muting input 2 Muting state Muting lamp external indicator F3SJ Unblocked Blocked Safety output T3 0 1s max Es ON or M EE paia 73 0 1s max gt e ON OFF l l t l 0 15s max 1 Enabled 1 Disabled a l l Blinking l OFF A Unblocked 1 Blocked TSS328253 ates ON OFF 1 The value is applied to a single sensor Values for connected sensors are of connections Single 1 Value s 0 15 2 connected 0 26 3 connected 0 29 e T1min Muting input time limit minimum value This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the input time difference between muting input 1 and 2 is less than this value T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec CHECK x17 Muting state can be released if a sensor transitions to lockout as well F3SJ A User s Manual wia sXhs Buln Tisideuo
165. y Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a relay indication lamp programmable controller etc Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury Q E D N Auxiliary output 1 provides an inverted signal of the safety output S E Unblocked Unblocked L Blocked Blocked a Toff Ton S Safety output ON OFF Toff x2 or less Toff x2 or less Aaile output uxillary outpu Y OUP t OFF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF ILA Response time p 12 Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Set the reset input line open or to 0 to 1 5V for 100ms or longer and then apply 9 to 24V again s 11 Lockout due to a muting wiring error and an ABC blinking error may not be released by a reset input Q CHECK External Device Monitoring Function EDM This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine The timing chart is the same as that for the basic system For details refer to the page shown below External Device Monitoring Function p 25
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