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1. 50 let ON OFF OFF ON ON gt y 25 left ON OFF OFF OFF ON O ift ON OFF OFF OFF OF Lowbatteryoft flash OFF OFF OFF OFF 10 e Load indicator The load indicate the load percentage comply with load VA or W show the bigger value the overload label will flash when overload exist Battery Charger e Inverter to Charger Transition The internal battery charger and automatic transfer relay allow the unit to operate as either a battery charger or inverter but not both at the same time The unit automatically becomes a battery charger whenever AC power is supplied to its AC input The unit s AC input is internally connected to the inverter s AC output while in the battery charger mode e Charger Terminology 1 Constant Current Stage During this charge cycle the batteries are charged at a constant current 2 Constant Voltage Stage During this charge cycle the batteries are held at the constant voltage 14 1V battery AGM amp GEL 14 6v battery FLOODED and accept whatever current less than the current in CC stage is required to maintain this voltage This ensures fully charging 3 Floating Stage During this charge cycle the batteries are held at the float voltage 13 5V battery If the A C is reconnected the charger will reset the cycle above If the charge maintains the float state for 21 days the charger will reset the cycle Circuit Breaker The unit2. For safety and to comply with regulations battery over current protection and disconnect devices are required Fuses and disconnects must be sized to protect the DC cable size used and must be rated for DC operation Do not use devices rated only for AC service they will not function properly Note that some installation requirements may not require a disconnect device although over current protection is still required Battery Cable Connection Observe Battery Polarity Place the ring terminal of DC cable over the bolt and directly against the unit s battery terminal Tighten the M8 screw to 5 8 Nm Do not place anything between the flat part of the Backup System terminal and the battery cable ring terminal or overheating may occur DO NOT APPLY ANY TYPE OF ANTI OXIDANT PASTE TO TERMINALS UNTIL AFTER THE BATTERY CABLE WIRING IS TORQUED Figure 3 illustrates the proper method to connect the battery cables to the unit terminals WARNING Shock Hazard AN Installation must be performed with care for the high battery voltage in series Caution Do NOT place anything between battery cable ring terminals and terminals on the inverter The terminal screw is not designed to carry current Apply Anti oxidant paste to terminals AFTER terminals have been screwed Verify that cable lugs are flush with the battery terminals Tighten battery cables to terminals 10 15 Nm Figure 3 Battery Cable Connections to unit AC Cable Size Before w
3. IPS PROLINIC www prolink2u com IPS5000 5KVA INVERTER CHARGER Version 1 00 English BEFORE GETTING STARTED This document is designed to aid you to get started with the device If you experience problems following these guides or need further information pertaining to the device please visit our website at www prolink2u com All Specifications are subject to the manufacturer s configuration at the time of shipping and may change without prior notice written or otherwise Contents ABOUT THIS MANUAL ora 2 o O OA E POE O ate aleteay hasenaceatiaus E a 2 A O O A II II A O A tess caso E TEET 2 IMPORTANT SAFETY INSTRUCTIONS ici init diia 2 General PRECAUTIONS suaren ea AA A 2 Ferso alnPreca luto kc iS 3 INSTALLATION rira a EREE EE as ahaa ees stc anasto 4 Unpacking ana ia atc 9 161 g ds 4 Basico GUA OI gsc ais ct carseat cakes A RS ese 4 BAC A A Ai ii A a adhe daa teint ate Sunbeam aludas Gals 6 Batten CADIS o Za RR AAA As 6 DC Disconnect and Over Current Protection cccooconococccccnnonanananonocononanananononononannnononccononanananancnccnnnnnns 6 Batter Cable CONE COM A AAA AA 7 A II 7 PAG OMS CONS pai ti lilas ici 8 OPERATION ca 9 Front Panel Controls and LCD INdicators ccccococooocccconononanancnonononanananonocononanannnnnncnonnnnnnnnnnnccononannnnnnss 9 POWERON ORF ereo pst vce sm E cancer gaara as 9 Contigua geo e 9 aaia e
4. lt 170Vrms and output current rah cl Inverter under 32Arms BEEP Manual Abnormal continuous or Output Voltage gt 280Vrms TROUBLESHOOTING 1 Battery Weak lt 35V for IPSSOOOR lt 70V 1 Re charge battery for IPS5000L 2 Battery defective can t be 2 Battery replacement No LCD display charged O semen 3 Press and hold power switch pressed 4 Battery polarity reversed can t start up the unit 4 Sent back for repair Mains normal but 1 AC Input missing 1 Check AC input connection works in inverter mode 2 Input protector is effective 2 Reset the input protector 3 Move away barrier in front of airflow inlet 4 Restart the unit 4 Restart the unit 5 lower the DC input voltage under the high DC Alarm buzzer beeps input shut down recovery 58 0 1 2Vdc for continuously IPS5000R 116V 2 4Vdc for IPS5000L 6 F 6 Check if something block the fan if not replace 7 Back EMF 7 Check the AC Input and output wire connection 8 Make sure mains is normal to recharger the 8 DC voltage under the low eee battery if not switch the power off until mains is DC shut down normal ae 1 Overload 1 Remove some non critical load RAC CUP MOUS 2 Battery voltage is too low 2 Charge battery for 8 hours or more shortened 3 Battery bank is too small 3 Increase battery bank capacity ls WORLDWIDE CUSTOMER CARE CENTERS INDONESIA Office PT PROLINK INTIDATA NUSANTARA Walk In JI Cideng B
5. user s manual Basic Configuration The following illustrations show basic applications for IPS5000 5KVa They include the following configurations e Utility Backup see figure 1 1 e Renewable Energy Source And a Generator see figure 1 2 Consult with your system design for other possible configurations depending on site or code requirements Main Electrical Panel IPS5000 AC O P AC Distribution Panel Sub Panel Battery Bank f s K Wo Figure 1 1 Utility Backup Photovoltaic DC Combiner Box DC Diversion Load for Hydro Generator s DC Diversion Load Disconnect for Wi t for ge or DC Disconnect and PVGFP DC Charger Controller Diversion Load nd DC Controller Disconnect NA AC Generator Conduit if used IPS5000 connect ACIP m AC O P 7 a DC Disconnect Vent Coutlet gt AC Loads E AZ Battery Bank To Primary System Ground Kd i Figure 1 2 Renewable Energy Source IPS5000 5KVA Inverter can feeds almost all kinds of appliances from home to office environment including motor characteristic appliances like tube light fan refrigerator and Air conditioner Note Appliances like Air conditioner needs at least 3 minutes to restart in case of a power shortage occurs in a way that the power turns off then back on again rapidly time is re
6. Be sure that AC source is disconnected before attempting to hardwire it to the unit Step 4 Connect the AC Line output wiring to the terminal marked AC Line output following the wiring guide inside the compartment Connect the AC neutral out to the AC neutral out terminal Torque the wires into the terminal block Step 5 Use the two M3 screws to lock the AC cover Step 6 Tighten the clamps on the AC cable jackets not the individual wires to provide strain relief for the connections OPERATION Front Panel Controls and LCD Indicators Shown below figure 5 are the controls and indicator lights on the front of the unit They control and provide information in either inverter or battery charging mode of operation LCD indicator On Off switch Configuration switch Figure 5 Front Panel Power ON OFF Located on the left of the panel is tte ON OFF Switch Once the unit has been properly installed and the batteries are connected press this switch to on position will turn on the unit Configuration Switch On the right of panel is the 4 configuration switches which setup unit operation parameter See table 3 for details switch Funcion eseniption E configuration Enter configuration mode and turn page hal Enter to confirm Table 3 configuration button function After you press configuration button and enter configuration mode there are 4 configuration pages totally Turn page by press configuration butt
7. Input Vac Set as 10 20 A amp normal range Set as 10 20 A amp generator wide range NOTE data definition IPS5000L IPS5000R 14 Table 8 General Specifications Safety Certification CE EN60950 Relative humidity 5 to 95 non condensing Audible Noise 60dB max Cooling Forced air variable speed fan 350mm W 110mm H 407mm D 9KG Table 9 Fault code Audible alarm Fault Protect Active Condition Warning Fault Code Function Mode O P ON O P OFF Low DC DC voltage lt Low ES Voltage DC Alarm 1beep 2s Alarm Low DC DC Bee Voltage Inverter Voltage lt Low Prats san Auto Mains is normal Protection DC Shut down Over 2 Charge Line y orage mign PEEP Manual DC input continuous Protection Shut down DC DC Voltage gt High Beep DC input continuous Shut down Over Voltage Standby Protection Voltage lt High Auto DC input Shut down Recovery 110 150 1beep 0 5s and Beep Wania Over Load Line load continuous 10s continuous Protection Inverter gt 150 load 1beep 0 5s and Beep Manual continuous 5s continuous Output Short Circuit Inverter Output Beep Manual Voltage lt 20Vrms continuous Protection Fan Fault Line Fan Locked pes Beep Martial Protection Inverter Fan Defected dai continuous Over Temp Line HEAT SINK Beep Ae HEAT SINK Protection Inverter Temp 100 C continuous Temp 55C Back EMF Standby Reverse input Beep anual Protection and output continuous Output Voltage
8. arat No 79 Jakarta Pusat 10150 Indonesia Email Support support prolink co id MALAYSIA Office FIDA SYSTEMS M SDN BHD Walk In 29 Jalan USJ 1 31 47600 Subang Jaya Selangor Darul Ehsan Malaysia Email Support support_my fida com SINGAPORE Office FIDA INTERNATIONAL S PTE LTD Walk In Block 16 Kallang Place 06 02 Kallang Basin Industrial Estate Singapore 339156 Email Support support fida com Technical Support Hotline SINGAPORE 65 6357 0666 MALAYSIA 60 3 8023 9151 INDONESIA 62 21 3483 1717 VIETNAM 84 942 274 727 Note Closed on Saturdays Sundays and local regional Public Holidays Register Online For Your Product Warranty O www prolink2u com register PROLiNK is a trademark of FIDA INTERNATIONAL S PTE LTD and is manufactured under its authority All other brands products services logos and company names mentioned herein are trademarks of their respective owners All specifications designs and contents are subject to changes without prior notice O Copyright 2012 PROLiINK all rights reserved
9. contains one input circuit breakers located on the rear panel of the chassis which close to the AC input terminal block The INPUT PROTECT circuit breaker protects the charger circuit and bypass circuit The circuit breaker will trig out once input over current Reset the circuit breaker by press the handspike an ble SPECIFICATIONS Table 5 Line Mode Specifications MODEL IPS5000R IPS5000L Input Voltage Waveform Sinusoidal utility or generator Nominal Input Voltage 230Vac 170Vac Normal LOW CINE Pivconnce 90Vac generator Wide range Low Line Re connect 180Vac Normal 100Vac generator Wide range ee Output Voltage Waveform As same as Input Waveform Output Short Circuit Protection Circuit Breaker 40A Transfer Time 10ms typical AC to DC 20ms typical Transfer Time 10ms typical DC to AC 20ms typical Max Output power A SKVA 4 2KW Power Limitation 2 5KVA 2 1KW gt Input Voltage ads Table 6 Inverter Mode Specifications MODEL IPS5000R IPS5000L 42 0 1 2Vde 84 0 2 4Vdc High DC Shut down Recovery 98 0 1 2Vdc 116 0 2 4Vdc Power saver setting OW Set OFF at LCD 10 5W enter 5 2w leave Set ON at LCD Tare loss nominal oe Saver ON lt 10w DC component of AC output lt 100mv Half wave load detection Yes when unbalance current gt 35A Max Output power A SKVAV4 2KW OKVA 4 2KW Power Limitation AKVAI3 36KW gt gt 4V 46V Batt
10. d rated for 75 C or higher Battery cables must be rated for 75 C or higher and should be no less than table 1 Crimped and sealed copper ring terminal lugs with a 5 16 hole should be used to connect the battery cables to the DC terminals of the unit Soldered cable lugs are also acceptable 9 Be extra cautious when working with metal tools on or around batteries The potential exists to drop a tool and short circuit the batteries or other electrical parts resulting in sparks that could cause an explosion 10 No AC or DC disconnects are provided as an integral part of this unit Both AC and DC disconnects must be provided as part of the system installation See INSTALLATION section of this manual 11 No over current protection for the battery supply is provided as an integral part of this unit Over current protection of the battery cables must be provided as part of the system installation See INSTALLATION section of this manual 12 GROUNDING INSTRUCTIONS This battery charger should be connected to a grounded permanent wiring system For most installations the Ground Lug should be bonded to the grounding system at one and only one point in the system All installations should comply with all national and local codes and ordinances Personal Precautions 1 Someone should be within range of your voice to come to your aid when you work near batteries 2 Have plenty of fresh water and soap nearby in case battery acid contacts skin cloth
11. ery Voltage Battery Voltage Y Note Necessary condition for DC low recovery is Line voltage must be available for charging e Table 7 Charge Mode Specifications MODEL IPS5000R IPS5000L Nominal Input Voltage 230Vac 180V 270Vac Normal range Input Voltage Range 100V 270Vac generator wide range Nominal Output Voltage Nominal Output Voltage Voltage According to the battery type 20A 95 175v gen wide only 10A 95 175v gen wide only Nominal Charge Current 35A 175 275v 35A setting 20A 175 275v 20A setting 20A 175v 275v 20A setting 10A 175v 275v 10A setting Battery Battery initial voltage sps setup Battery initial voltage sps setup setup BN gt 70Vdc Charger Short Circuit Protection DE shutdown automatic Over Charge Protection Bat V 260Vdc Fault Buzzer alarm Bat V 2120Vdc Fault Buzzer alarm Three stage Charge Algorithm Boost CC constant current stage Boost CV constant voltage stage Float constant voltage stage Battery Type Voltage V Voltage V A A Charge A Charge A 20 35 20 35 10 20 y gt gt 175 185 265 275 Input Vac 95 105 175 185 265 275 Input Vac Set as 20 35 A amp normal range Set as 20 35 A amp generator wide range A A Charger current 10 Charge A Charge A 10 20 10 20 y A A y y A A y gt gt 175 185 265 275 Input Vac 95 105 265 275
12. ing or eyes 3 Wear complete eye protection and clothing protection Avoid touching eyes while working near batteries Wash your hands when done 4 If battery acid contacts skin or clothing wash immediately soap and water If acid enters eyes immediately flood eyes with running cool water for at least 15 minutes and get medical attention immediately 5 Baking soda neutralizes lead acid battery electrolyte Keep a supply on hand in the area of the batteries 6 NEVER smoke or allow a spark or flame in vicinity of a battery or generator 7 Be extra cautious when working with metal tools on and around batteries Potential exists to short circuit the batteries or other electrical parts which may result in a spark which could cause an explosion 8 Remove personal metal items such as rings bracelets necklaces and watches when working with a battery A battery can produce a short circuit current high enough to weld a ring or the like to metal causing severe burns 9 If a remote or automatic generator start system is used disable the automatic starting circuit and or disconnect the generator from its starting battery while servicing to prevent accidental starting during servicing INSTALLATION Unpacking and Inspection Carefully unpack the inverter charger from its shipping carton Verify all of items list below are present Please call customer service if any items are missing e The unit e 1DC red cable e 1 DC black cable e 1
13. iring the input and output of inverter refer to table 2 for minimum recommended cable size and torque value Model Number AG Input AC Output IPS5000R 10 AWG 10 AWG 1 2 1 8 Nm IPS5000L 10 AWG 10 AWG 1 2 1 8 Nm Table 2 Min recommended cable size torque value for AC wiring AC Connections Installation should be done by a qualified electrician Consult local code for the proper wire sizes connectors and conduit requirements On the left of rear chassis is the AC hardwire cover A six station terminal block is provided to make the AC connections The terminal block is used to hardwire the AC input AC output and ground The National Electrical Code requires that an external disconnect switch be used in the AC input wiring circuit The AC breakers in a sub panel will meet this requirement Step 1 Disconnect the unit from the battery either by turning off the battery switch or removing the battery cables from the battery Turning off the unit does not constitute disconnecting from the battery Step 2 Feed the wires through cable clamp and AC cover See Figure 4 A J Alin N D J BRN BLU G Y G Y BLU BRN Figure 4 AC Cable Connections to unit Step 3 Following the wiring guide located in the AC wiring compartment as Figure 4 connect the GND green yellow Line brown and neutral blue wires from the AC input utility generator etc to the terminal block AN Caution
14. ne ince Onn a enon nun Dene mnt A nae OE RIT PRR aR eet eee ome 9 FT NING MON stent cto 10 Bate NENA it AS E 11 OCULAR ica 11 SPECIFICATIONS riinan ENN sdastuevesciassaedes ada 12 Table 5 Line Mode Specifications oomoninccooinononnonanaconinanananana coca A E EA 12 Table 6 Inverter Mode SpecifiCatiONS oocccononnnonnccononananananonononannnnnnnnonononnnnnnnnnncccnnnnnnonnnncnononannnnnnos 13 Table 7 Charge Mode SpecificatiONS oooocconoooncnnnononananononananononnnannnnoconononnnononnnnnncconannnnncrnnnnanacconnnnnos 14 Table 9 General Speci icalO Sian A ii 15 Table 9 Fatlticode Audible Alatini a NA A aca Baradae ateanne 15 TROUBLESHOOTING anicca AET EE A A A a 16 ABOUT THIS MANUAL Purpose This purpose of this manual is to provide explanations and procedures for installing operating and troubleshooting for the unit This manual should be read carefully before installations and operations Please retain this manual for future reference Scope This document defines the functional requirements of the unit intended for worldwide use in electronic processing equipment All manuals are applicable under all operating conditions when installed in the End Use system unless otherwise stated IMPORTANT SAFETY INSTRUCTIONS WARNING This chapter contains important safety and operating instructions Read and keep this User Guide for future reference Gene
15. on again Input range Normal generator wide range Output range 220v 230v 240v Battery type AGM GEL FLOODED Charger current 35A 20A IPS5000R 20A 10A IPS5000L Y Note The 220v and 240v output function is reversed for further feature Table 4 configuration button function LCD Indicator Comprehensive LCD display provides system status and user friendly panel eases program settings See Figure 6 INPUT TYPE JM RATED VOLTAGE NORMAL 110 VAG 220 VAC GENERATOR e 120 VAC e 230 VAC WIDE RANGE 127 VAC e 240 VAC Figure 6 LCD display interface e AC Mode Indicator The line mode symbol will show up and the indicator present input voltage output voltage load information e Inverter Mode Indicator The inverter mode symbol will show up and the indicator present input voltage output voltage load information The battery capacity segment indicate the battery capacity depend on the battery voltage level e Charging Indicator When line mode and input within range the charging symbol will show up And battery capacity segment will roll flashing in turn basing on capacity e Charger mode battery indicator Battery Capacity 5 4A 12 1 Flash1 CC CV ON Floating Full JON Solidon Solidon Solidon Solidon e Inverter mode battery indicator Battery Capacity A ls Ed o ls 4 3 2 1 ALARM pull ON ON OoN oN 0N hlt ON OFF ON ON ON
16. quired to balance the refrigerant gas in inside circuit so in order to protect your Air conditioner please consult the Air conditioner manufacturer whether they have already provided time delay function before installing Otherwise Inverter will trig overload fault and shut off its output to protect your appliance but sometimes it is not enough and your Air conditioner can be damaged internally beyond repair Batteries The unit support either 48 volt or 96 volt battery bank depending on the model Please refer to figure 2 to wiring battery correctly Before proceeding ensure you have appropriate size batteries for this inverter The unit can use flooded lead acid or sealed GEL AGM lead acid batteries so ensure that your batteries are in one of these categories The battery must be wired to match the units DC input voltage specifications Suggest battery capacity not smaller than 100AH IPS5000R 50AH IPS5000L EA HO Inverter Unit Figure 2 1 IPS5000R batteries string wiring aw E ax O OD aww O 10 Dm E ax O ax MAH Inverter Unit Figure 2 2 IPS5000L batteries string wiring Battery Cable Size Below table 1 you can find information for minimum recommended battery cable size Be sure the cable you select no smaller than this IPS5000R 100 A 4 AWG 10 15 Nm IPS5000L 6 AWG 10 15 Nm Table 1 Minimum recommended battery cable size DC Disconnect and Over Current Protection
17. ral Precautions 1 Before using the unit read all instructions and cautionary markings on 1 The unit 2 the batteries 3 all appropriate sections of this manual 2 CAUTION To reduce risk of injury charge only deep cycle lead acid type rechargeable batteries Other types of batteries may burst causing personal injury and damage 3 Do not expose the unit to rain snow or liquids of any type The unit is designed for indoor use only Protect the unit from splashing if used in vehicle applications 4 Do not disassemble the unit Take it to a qualified service center when service or repair is required Incorrect re assembly may result in a risk of electric shock or fire 5 To reduce risk of electric shock disconnect all wiring before attempting any maintenance or cleaning Turning off the unit will not reduce this risk 6 WARNING WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION Provide ventilation to outdoors from the battery compartment The battery enclosure should be designed to prevent accumulation and concentration of hydrogen gas in pockets at the top of the compartment Vent the battery compartment from the highest point A sloped lid can also be used to direct the flow to the vent opening location 7 NEVER charge a frozen battery 8 No terminals or lugs are required for hook up of the AC wiring AC wiring must be no less than 10 AWG gauge copper wire an
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