Brief Manual - Brd. Klee A/S
Contents
1. Geen Current direction of rotation of the drive unit 23 GY BONFIGLIOLI 6 1 Actual Values Menu The control unit displays a large number of actual values in the VAL menu branch depending on the selected configuration and installed options The brief instructions document a selection of parameters and the basic functions of the software Further information is given in the operating instructions agi mu o erc SEE e mom e i ma 2 o H a 2 A Use the cursor keys to select the desired number from the actual values shown in numeric order The number is shown flashing with the active data set in the display A V Change to the actual value parameter when switching on FUN A Display last actual value parameter highest number FUN V Display first actual value parameter lowest number B Press the ENT key to select the actual value that is to be displayed with the current parameter value unit and active data set It is possible to monitor a specific actual value parameter as part of commissioning and troubleshooting FUN 4 Maximum actual value is continuously determined and displayed FUN Y Minimum actual value is continuously determined and displayed FUN ENT Median of the actual value during the monitoring period Press the ENT key to save the selected actual value as a parameter when switching on The SE2. Operating instructions The operating instructions document the full functionality of the frequency inverter The parameters required for special applications to adapt to the application and the comprehensive additional functions are fully described here User manual The user manual supplements the documentation for specific installation and commissioning of the frequency inverter Information on various topics in connection with the use of frequency inverters is given for specific applications The documentation and additional information can be obtained on request from the local representative of VECTRON Elektronik The following pictograms and symbols have been used in this documentation Danger indicates an immediate and direct hazard There is a direct risk of death severe injury and considerable damage to valuable assets if the precautionary measure is not taken Warning indicates a possible hazard There is a risk of death severe injury and considerable damage to valuable assets if the precautionary information is not followed Caution indicates an immediate and direct hazard Injury or damage to assets could be the result Attention indicates a possible form of operating behaviour or an undesirable state that can occur as described in the information text Note indicates information to make handling of the unit easier for you and which supplements the corresponding part of the documentation Warning Follow carefully
3. oe delta connection star connection polarity may only be connected when not live and after being disconnected The motor terminals and the terminals of the brake resistor can still have dangerous voltages even after the frequency inverter has been properly disconnected It is essential to wait several minutes before starting the installation work to allow the DC link capacitors time to discharge fully 1 Danger Plug in terminal X2 which cannot be connected up with an incorrect 19 GY BONFIGLIOLI 20 5 4 2 Frequency inverters 4 0 to 18 5 kW 3 Sa X2 UL vW UL VLW eee delta connection star connection 4 0 kW 7 5 kW 11 kW 18 5 kW WAGO Serie 745 Gomm RM7 5 WAGO Serie 745 16qmm RM10 15 j CH 02 6mm j I 0 2 16 mm AWG 24 10 AWG 24 6 f Eau 02 6mm VU Eau 02 16 mm AWG 24 10 AWG 24 6 f 0 25 4 mm f f 0 25 10 mm AWG 22 12 AWG 22 8 CT EH 025 4mm FT En 025 10mm AWG 22 16 AWG 22 8 disconnected The motor terminals and the terminals of the brake resistor can still have dangerous voltages even after the frequency inverter has been properly disconnected It is essential to wait several minutes before starting the installation work to allow the DC link capacitors time to discharge fully Danger The terminal X2 may only be connected when not live and after being 5 5 Control Terminals BONFIGLIOLI VECTRON y The control an
4. Motor connection The shielded motor cable is to be connected to the motor with a metallic PG screw fitting and to the frequency inverter with a suitable and highly conductive clip with earth potential The signal cable to monitor the motor temperature is to be laid spatially separated from the motor cable The frequency inverters comply with the requirements of Low Voltage Guideline 73 23 EWG and the requirements of EMC Guideline 89 336 EWG EMC product standard EN 61800 3 relates to the drive unit system The documentation gives information on how to comply with the standards to be applied if the frequency inverter is one component of the drive unit system The person setting up the drive unit system must provide the statement of conformity 15 GO BONFIGLIOLI 16 5 2 Block diagram CH sole FE CPU E S6IND fir GND 24V OB 502 N 5 10V 3mA MEM A Z 9 gp 7 GND 10v Relay output S3OUT Changeover contact 240 V AC 5A 24 V DC 5 A ohmic 9 Digital input S1IND Digital signal response time approx 16 ms on approx 10 us off Umax 30 V 10 mA at 24 V PLC compatible 9 Digital input S2IND S6IND Digital signal response time approx 16 ms PLC compatible Umax 30 V 10 mA at 24 V frequency signal 0 to30 V 10 mA at 24 V fmax 150 kHz Digital output STOUT PLC
5. external brake resistor connected 1 Overvoltage control deceleration ramps controlled The following parameters are displayed in addition to the basic parameters in configuration 410 TE dn 7 Integral time 1 722 The control behaviour of configuration 410 can be adapted by d N the integral time of the speed controller dependent on the mechanical inertia torque A lower value results more dynamically behaviour Proportionally to the lower integral time the oscillation of the system rises Setting 0 60000 ms Limit current 728 The speed and the torque can be controlled separately in configuration 410 The torque is limited to the rated torque if the limit current is set to the same as the rated current 371 of the motor TEED m Setting 0 0 A o Ir n 8 2 Menu Branch VAL The actual values in the VAL menu branch simplify troubleshooting Ru Effective current 211 Effective output current motor current of the frequency inverter calculated from measurement of the three motor phases Machine voltage 212 The modulated output voltage of the frequency inverter depending on the operational point of the motor DH Display 0 0 A o lr n Display 10 0 V 1000 0 V Active power 213 Calculated output of the 3 phase motor at the operational point as dl the product of the machine voltage cur
6. kw oss 075 11 15 22 30 motor shaft output Output current I A 3 0 4 0 5 5 70 9 5 12 5 Output voltage U V 3x0 mains voltage Overload capacity 1 2 for 60s 1 5 for 1s Protection short circuit proof earth fault proof Rotary field frequency f Hz 0 to 400 depending on the switching frequency Switching frequency f kHz 2to 16 Min brake resistor R Q 230 160 115 75 55 37 Protection short circuit proof Mains current 3ph PE n 3 4 5 5 7 9 5 EN 1ph N PE 2ph PE 5 4 72 95 132 165 16 5 Mains voltage U V 184 to 264 Mains frequency f Hz 45 to 66 Fuses 3ph PE A 6 10 16 16 1ph N PE 2ph PE 10 16 20 32 Dimensions HxWxD mm 190x60x175 250x60x175 Weight approx m kg 1 3 1 7 Type of protection IP20 EN60529 Connection terminals A mm 0 2 to 1 5 Type of installation vertical Energy dissipation P Ww 43 53 73 84 115 170 Coolant temperature Th C 0 to 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 to 55 Transport temperature Tr C 25 to 70 Relative humidity 15 to 85 non condensing It is permissible to increase the switching frequency while at the same time reducing the output current to suit customer specific requirements The relevant standards and regulations are to be noted for this operational point Frequency inverter Switching frequency nominal rating 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz 0 55 kW 3 0A 28A 24A 20A 16A 0 75 kW 4 0A 37A
7. 0160 The owner has the responsibility for ensuring compliance with EMC Guideline 89 336 EWG The frequency inverters meet the requirements of Low Voltage Guideline 73 23 EWG and comply with standard EN 50178 DIN VDE 0160 The requirements of CSA Standard C22 2 No 14 95 were also complied with through the granting of the UL test mark as per UL508c The technical data and the details on the connection and environmental conditions can be found on the rating plate and in the documentation and are to be complied with at all times D BONFIGLIOLI VECTRON 1 3 Transport and Storage Transport and storage are to be done in an appropriate manner and using the original packing materials The units are to be stored in dry dust free rooms that are protected against wet and are subject to only minor temperature variations Note the permissible climatic conditions as per EN 50178 and from the details given on the packing materials The period of storage may not exceed a year without the unit being connected to the relevant permitted rated voltage 1 4 Handling and Setting Up The frequency inverter concerned to be used in accordance with the documentation regulations and standards Ensure that it is handled with due care and avoid any mechanical overloading or stresses Do not bend any structural parts in transport or handling and nor should you change the insulation gaps Do not touch any electronic components and contacts The equipment has electrosta
8. 13 51 EMG Information nennen edi ex kn ka 15 5 2 BOCK Gla cr m EE 16 5 3 Mains Connection 5 3 1 Frequency Inverters 0 55 to 3 0 kW 5 3 2 Frequency Inverters 4 0 to 18 5 kW 5 4 Motor Connection 5 4 1 Frequency Inverters 0 55 to 3 0 kW 5 4 2 Frequency inverters 4 0 to 18 5 KW 5 5 Control Terminals OO 21 BI ActuallValues Men 24 6 2 Parameters Menu aL iaia EES 25 6 3 Controlling the Motor via the Control Unit iiiien 26 e BONFIGLIOLI VECTRON TABLE OF CONTENTS 7 4 Turning On the Mains Voltage zunnsensnsnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnannnnnnnnannnnnnnnanen 27 7 2 Setup 7 2 1 Configuration 28 7 2 2 Data Set 28 7 2 3 Machine Data 7 2 4 Plausibility Check 7 2 5 Parameter Identification 7 2 6 Application Data 7 3 Checking the Direction of Rotation uusrzrrsonsnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannn 31 8 4 Menu Branch PARA 0er 32 B2 Menu Branch VAL 34 9 1 Status E iiideec E 35 9 2 Warning Messages LENMMM CUDS MOSSAGOS vec e 36 G BONFIGLIOLI 1 General Information on Safety and Use The present documentation was produced with great care and meticulously checked severa
9. 1A 12 2 A 15 KW 32 A 297 A 25A 21A 17A 18 5 kW 40A 373A 32 A 26 9A 21 8A Three phase connection requires line choke Mains current with a relative mains impedance of 196 3 4 Operational Diagrams BONFIGLIOLI VECTRON y The technical data for the frequency inverter relates to the nominal rated point that was selected for a wide range of applications It is possible to apply a functionally safe and economical dimensioning derating of the frequency inverter via the following diagrams for specific applications Power reduction Derating 5 1000m upper 1000 m above sea level hmax 4000m 100 85 60 40 Output current in 96 20 1000 2000 3000 4000 Mounting altitude in m above sea level Power reduction Derating i 2 5 K upper 40 C Tmax 55 C max coolant temperature 3 3 C 1000m upper 1000 m above sea level a a gt a Coolant temperature in C 1000 2000 3000 4000 Mounting altitude in m above sea level 100 x 80 5 63 o 3 40 5 O 20 10 20 30 40 50 55 Coolant temperature in C Power reduction Derating 0 22 V upper 400 V Umax 480 V 100 x 83 5 63 o 3 40 5 O 20 A 400 420 440 460 480 Mains voltage in V 11 BONFIGLIOLI A 12 4 Mechanical Installation Frequency inverters built to protection type IP20 are normally intended for installation in an electrical cabinet Follow the in
10. 3 0A 25A 20A 1 1 KW 55A 5 0A7 4 0 A 34A 27A 1 5 kW 70A 6 5A 5 5 A 4 6A 3 7 22kW 9 5 A7 8 7 A7 70A 59A 4 8A 3 0 kW 125A 11 5477 95A 8 0A7 6 5A Three phase connection requires line choke One and two phase connection requires line choke Mains current with a relative mains impedance of 1 One and two phase connection requires the power limitation derating 3 2 y Frequency Inverters 400 V 0 55 to 3 0 kW BONFIGLIOLI VECTRON The following details relate to the nominal rated point of the frequency inverter The nominal rated point of the frequency inverter is defined for an approved mains voltage of 400 V and a switching frequency of 2 kHz ACT400 001 002 003 004 005 007 Recommended P kw oss 075 11 15 22 30 motor shaft output Output current I A 1 8 2 4 3 2 4 2 5 8 7 8 Output voltage U V 3x0 mains voltage Overload capacity 1 2 for 60s 1 5 for 1s Protection short circuit proof earth fault proof Rotary field frequency f Hz 0 to 400 depending on the switching frequency Switching frequency f kHz 2 to 16 min brake resistor R Q 930 634 462 300 220 148 Protection short circuit proof Mains current 3ph PE 1 A 18 24 28 42 58 6 87 Mains voltage U V 320 to 528 Mains frequency f Hz 45 to 66 Fuses 3ph PE I A 6 10 Dimensions HxWxD mm 190x60x175 250x6
11. 40012 Lippo di Calderara di Reno Bologna ITALY Tel 39 051 6473111 Fax 39 051 6473126 www bonfiglioli com bonfiglioli bonfiglioli com SALES DEPARTMENT INDUSTRIAL TRANSMISSION amp AUTOMATION DRIVES BONFIGLIOLI RIDUTTORI S p A Via Giovanni XXIII 7 A 40012 Lippo di Calderara di Reno Bologna ITALY Tel 39 051 6473111 Fax 39 051 6473126 bonfiglioli bonfiglioli com SALES DEPARTMENT MOBILE EQUIPMENT DRIVES BONFIGLIOLI RIDUTTORI S p A Via Enrico Mattei 12 Z I Villa Selva 47100 Forl ITALY Tel 39 0543 789111 Fax 39 0543 789242 0543 789245 trasmital bonfiglioli com UFFICI VENDITE ITALIA ITALY SALES OFFICES PARMA Largo Luca Ganzi 9 E Tel 0521 987275 Fax 0521 987368 DEPOSITI IN ITALIA STOCK HOUSES IN ITALY ASSAGO MILANO Via Idiomi ang Donizetti Tel 02 48844710 02 4883395 Fax 02 48844750 02 4883874 TORINO Corso Susa 242 Palazzo Prisma 88 10098 Rivoli Tel 011 9585116 Fax 011 9587503 PADOVA IX Strada 1 Zona Industriale Tel 049 8070911 Fax 049 8074033 049 8073883 MILANO Via Idiomi ang Donizetti 20094 Assago Milano Tel 0245716930 Fax 0245712745 AUSTRALIA BONFIGLIOLI TRANSMISSION Aust Pty Ltd 48 50 Adderly St East Auburn Sydney N S W 2144 Tel 61 2 9748 8955 Fax 61 2 9748 8740 P o Box 6705 Silverwater NSW 2128 www bonfiglioli com au bta1 bonfiglioli com au BELGIUM SIBEST N V ESCO TRANSMISSION S
12. Operational message factory setting overload proof and short circuit proof 4 Multifunction output MFO1 Programmable pulse width modulated U 24 V Imax 40 mA signal that is proportional to the actual overload proof and short circuit proof _ frequency factory setting 5 Reference output 10 V Imax 4 mA Supply reference value potentiometer 6 Multifunction input MFI1 12 bit Programmable 0 to 10 V Ri 70 kQ Speed reference value factory setting 7 Ground GND 10V 21 GY BONFIGLIOLI The relay output that can be programmed as desired is linked with the monitoring function in the factory setting Connection of the relay output is not absolutely essential for proper frequency inverter functioning 22 X10 Phoenix ZEC 1 5 3ST5 0 LU CH 02 15mm AWG 24 16 VU Ech 02 15mm AWG 24 16 0 25 1 5 mm AWG 22 16 LT 0 25 1 5 mm AWG 22 16 CI Description Explanation Use 1 Relay output changeover contact to Response time approx 40 ms floating 3 240V AC 5A 24 V DC 5A ohmic Programmable Without fault message the contact 2 3 is closed factory setting These frequency inverters can easily be integrated into an automation concept due to the modular hardware components These default or customer specific modules are recognized during initialization and the controller functionality is automatically adapted to suit The required information for installation and h
13. the commissioning until the rated values have been input without any faults Only experienced users should terminate the commissioning prematurely by pressing the ESC key since some of the rated data is not correct Code Measures Remedy SF000 There are no fault messages SF001 The rated current 371 that was entered is too low The rated current 371 is too high related to the rated output 376 and the SF002 rated voltage 370 SF003 The rated cos phi 374 is wrong more than 1 or less than 0 3 SF004 The slip frequency calculated from the rated data is negative The rated speed 372 and the rated frequency 375 must be checked The rated speed 372 and the rated frequency 375 that were entered must SF005 d DAN be checked since the calculated slip frequency is too large SF006 The overall output calculated from the rated data of the drive unit it lower that the figure that was entered for the rated output The configuration that was set is not supported by the commissioning SF007 Configurations 110 and 410 are described in these brief instructions and the unit is to be set accordingly 29 GY BONFIGLIOLI cm RUN on RUN ES inn EZ n 30 7 2 5 Parameter Identification The selected configuration requires the knowledge of additional machine data that is not given on the rating plate of the 3 phase machine The commissioning can measure the requir
14. 0 01 ug cai Bag 7 Est st Setting 1 Voltage signal 0 V 10 V 2 Current signal 0 mA 20 mA 3 Digital fixed frequency changeover digital 0 V 24 V Fixed frequency 1 480 Fixed frequency 2 481 Switching between the fixed frequencies is done via the fixed frequency changeover of the MFI1 input It is possible to select fixed frequency from one of the four data sets via data set changeover S4IND S5IND You can parameterize up to 8 fixed frequencies and select them via the controller for the digital inputs an Setting 0 00 Hz 999 99 Hz Mode of operation Digital output 1 530 Digital output 3 532 Various monitoring functions can be allocated to digital output S1OUT and relay output S3OUT Setting 2 Operational message control signal at S1IND S2IND or S3IND 3 Fault message 11 Warning 40 Apply the electromechanical brake 1xx Inverted mode of operation LOW active Mode of operation Analog operation MFO1 553 output MFO1 supplies a pulse width modulated signal 0 V 10 V that is proportional to an actual value Setting 7 Actual frequency 0 Hz max Frequency 418 20 Active current 0 A lei 30 Active power P 0 kW Rated mech Output 376 50 Effective current 0 A low 52 Machine voltage 0 V 1000 V Mode of operation Motor PTC 570 Monitoring
15. 0x175 Weight approx m kg 1 3 1 7 Type of protection IP20 EN60529 Connection terminals A mm 0 2 to 1 5 Type of installation vertical Energy dissipation P WwW 40 46 58 68 87 115 Coolant temperature Tn C 0 to 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 to 55 Transport temperature Tr C 25 to 70 Relative humidity 15 to 85 non condensing It is permissible to increase the switching frequency while at the same time reducing the output current to suit customer specific requirements The relevant standards and regulations are to be noted for this operational point Frequency inverter Switching frequency nominal rating 2 kHz 4 kHz 8 kHz 12 KHz 16 kHz 0 55 kW 1 8A 16A 13A 11A 0 9 A 0 75 kW 24A 22A 1 8A 15A 12A 1 1 kW 32A 29A 24A 20A 16A 1 5 kW 42A 3 9 A 32A 27A 22A 2 2 kW 58A 53A 42A 3 5 A 29A 3 0 kW 78A 71A 5 8A 49A 39A Three phase connection requires line choke Mains current with a relative mains impedance of 196 GO BONFIGLIOLI 3 3 Frequency Inverters 400 V 4 0 to 18 5 kW 10 The following details relate to the nominal rated point of the frequency inverter The nominal rated point of the frequency inverter is defined for an approved mains voltage of 400 V and a switching frequency of 2 kHz ACT400 010 014 018 025 03
16. 2IND for clockwise or FUF S1IND and STL S3IND for anti clockwise Check that the motor shaft is turning in the right direction as the drive unit accelerates In addition to checking the drive unit the corresponding actual values and the operational messages can be read with the aid of the control unit If the direction of rotation is wrong for example then swap over two of the motor at the terminals of the frequency inverter e g U and V The connection of the frequency inverter at the mains has no effect on the direction of rotation of the drive unit Note The commissioning of the frequency inverter is now completed and can now be supplemented by further settings in the PARA menu The parameters that have been set have been chosen such that they are adequate in most cases concerning commissioning Testing and checking additional settings that are relevant for the application is to be done on the basis of the operating instructions 31 C BONFIGLIOLI a 3 7 8 Basic Parameters 8 1 Menu Branch PARA The parameters shown in the PARA menu branch are set within the commissioning to some extent The parameters documented in the brief instructions are to be supplemented by the information given in the operating instructions Control level 28 The brief instructions describe the parameters at control level 1 Control levels 2 or 3 should only be set by expert users The higher control levels are described in
17. 4 040 Recommended p w 40 55 75 M 15 185 motor shaft output Output current I A 10 14 18 25 32 40 Output voltage U V 3x0 mains voltage Overload capacity 1 2 for 60s 1 5 for 1s Protection short circuit proof earth fault proof Rotary field frequency f Hz 0 to 400 depending on the switching frequency Switching frequency f kHz 2 to 16 Min brake resistor R Q 106 80 58 48 32 24 Mains current 3ph PE 1 A 10 142 158 26 2827 356 Mains voltage U V 320 to 528 Mains frequency f Hz 45 to 66 Fuses 3ph PE I A 16 25 35 50 Dimensions HxWxD mm 250x100x200 250x125x200 Weight approx m kg 2 7 3 8 Type of protection IP20 EN60529 Connection terminals A mm 0 2 to 6 0 2 to 16 Type of installation vertical Energy dissipation P w 115 145 200 240 310 420 Coolant temperature Th C 0 to 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 to 55 Transport temperature Tr C 25 to 70 Relative humidity 15 to 85 non condensing It is permissible to increase the switching frequency while at the same time reducing the output current to suit customer specific requirements The relevant standards and regulations are to be noted for this operational point Frequency inverter Switching frequency nominal rating 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz 4 0 KW 10A 9 3 A 78A 6 6 A 5 3 A 5 5 kW 14 A 12 7 A 10A 84A 6 8A 7 5 kW 18A 16 7 A 14A 11 8A 9 5A 11 kW 25A 22 7 A 18A 15
18. 6 jf EE 02 15mm AWG 24 16 So 025 1 5 mm AWG 22 16 TL En 025 15mm AWG 22 16 550 W 1 1 kW RIEF EEEEEE L1 NPE L1 L2PE L1L2L3PE 1ph 230V AC 2ph 230V AC 3ph 230V AC 3ph 400V AC 1 5 kW 3 0 kW T ose uT pase o i I 9 L1 12 PE L1 N PE L1 L2L3PE 1ph 230V AC 2ph 230V AC 3ph 230V AC 3ph 400V AC 1 The 230V mains connection 1ph N PE and 2ph PE with the mains current above 10A requires the connection with two terminals polarity may only be connected when not live and after being disconnected The mains terminals and the DC terminals can still have dangerous voltages even after the frequency inverter has been properly disconnected It is essential to wait several minutes before starting work to allow the DC link capacitors time to discharge fully 1 Danger Plug in terminal X1 which cannot be connected up with an incorrect 17 GO BONFIGLIOLI 18 5 3 2 Frequency Inverters 4 0 to 18 5 kW 4 0 kW 7 5 kW WAGO Serie 745 6qmm RM7 5 Ft 0 2 6mm AWG 24 10 LI En 02 6mm AWG 24 10 0 25 4 mm AWG 22 12 UI CH 025 4mm 1 Danger AWG 22 16 x1 zfs L1L2L3 PE 3ph 400V AC 11 kW 18 5 kW WAGO Serie 745 16qmm RM10 15 L Lt j I 0 2 16 mm AWG 24 6 0 2 16 mm AWG 24 6 0 25 10 mm AWG22 8 0 25 10 mm AWG 22 8 The terminal X1 may only b
19. 7 BONFIGLIOLI VECTRON Brief Manual ACTIVE 230V single three phase 2 sizes 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW 3 0 kW 400V three phase 4 sizes 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW 3 0 kW 4 0 kW 5 5 kW 7 5 kW 11 0 kW 15 0 kW 18 5 kW GS BONFIGLIOLI Power amp Control Solutions C 8 amp MANUFACTORY FACILITIES VECTRON Elektronik GmbH Europark Fichtenhain A 6 47807 Krefeld Tel 0 21 51 83 96 30 Fax 0 21 51 83 96 99 www vectron net info vectron net gt gt gt Q BONFIGLIOLI VECTRON General on the documentation The present documentation is applicable to frequency inverters in the output range 0 55 kW to 18 5 kW The factory settings of the entire range of units are suitable for a wide range of applications The modular structure of the software and hardware makes it possible to set up the frequency inverters to suit the customer s particular requirements Applications can be realized comfortable with a high level of functionality and dynamics The user documentation has been structured according to the customer specific requirements for the frequency inverter to ensure better clarity Brief instructions The brief instructions describe the basic steps for mechanical and electrical installation of the frequency inverter The commissioning helps you when selecting the required parameters and carrying out the software configuration of the frequency inverter
20. A Culliganlaan 3 1831 Machelem Diegem Tel 0032 2 7204880 Fax 0032 2 7212827 Tlx 21930 Escopo B www escotrans be info escotrans be CANADA BONFIGLIOLI CANADA INC 2 7941 Jane Street Concord ONTARIO L4K 4L6 Tel 1 905 7384466 Fax 1 905 7389833 www bnagear com sales bnagear com ENGLAND BONFIGLIOLI UK LIMITED 5 Grosvenor Grange Woolston Warrington Cheshire WA1 4SF Tel 44 1925 852667 Fax 44 1925 852668 www bonfiglioliuk co uk sales bonfiglioliuk co uk FRANCE BONFIGLIOLI TRANSMISSIONS S A 14 Rue Eug ne Pottier BP 19 Zone Industrielle de Moimont Il 95670 Marly la Ville Tix 688501 BONFI F Tel 33 1 34474510 Fax 33 1 34688800 www bonfiglioli fr btt bonfiglioli fr GERMANY BONFIGLIOLI GETRIEBE GmbH Hamburger StraBe 18 41540 Dormagen Tel 49 2133 50260 Fax 49 2133 502610 www bonfiglioli de bonfiglioli getriebe bonfiglioli de BONFIGLIOLI WORLDWIDE SUBSIDIARIES amp BEST PARTNERS VECTRON Elektronik GmbH Europark Fichtenhain A 6 47807 Krefeld Tel 49 2151 83960 Fax 49 2151 839699 www vectron net info vectron net GREECE BONFIGLIOLI HELLAS S A O T 48A T O 230 C P 570 22 Industrial Area Thessaloniki Tel 30 310 796456 7 8 Fax 30 310 795903 www bonfiglioli gr bonfigr otenet gr HOLLAND BEST ELECTRO STOKVIS AANDRIJSFTECHNIEK Loosterweg 7 2215 TL Voorhout Tel 31 252 219 123 Fax 31 252 231 660 www elsto nl imfo elsto
21. amage to valuable assets if the required covers are removed without permission if the unit is used incorrectly or as the result of incorrect installation or operation Avoid any risks of severe personal injury or damage to valuable assets by ensuring that only suitably qualified technicians are involving in transporting installing commissioning and servicing the unit Standards IEC 60364 and CENELEC HD 384 or DIN VDE 0100 and IEC Report 664 or EN 50178 and BGV A2 VBG 4 and the relevant national regulations are to be complied with Qualified persons within the meaning of this basic safety information covers persons who are familiar with the setting up installation commissioning and operation of frequency inverters and have the corresponding qualifications to carry out such work 1 2 Appropriate Use Frequency inverters are electrical drive unit components that are intended for installation in industrial units or machines Frequency inverters are only sold on a limited basis and as components that are solely intended for professional use within the meaning of standard EN 61000 3 2 Commissioning and the starting of appropriate operation are forbidden until it has been determined that the machine complies with the stipulations of EU Machine Guidelines 98 37 EWG and EN 60204 According to the CE marking regulations frequency inverters must also comply with the requirements of Low Voltage Guideline 73 23 EWG and of standard EN 50178 DIN VDE
22. andling of the optional expansions can be found in the relevant documentation 1 Danger Control unit KP500 Connection of the optional control unit KP500 or an interface adapter KP232 O 9 Communications module CM Plug in section for connection to various communication protocols e CM 232 RS232 interface CM 485 RS485 interface CM LON LON interface CM PDP Profibus DP interface CM CAN CANopen interface 9 Expansion module EM Plug in section for customer specific customizing of the control inputs and outputs to various applications e Enhanced speed sensor evaluation e Analog inputs and outputs e Digital inputs and outputs e EM SYS system bus Only carry out installation and dismantling work on the hardware modules once frequency inverter concerned has been disconnected It is essential to wait several minutes before starting work to allow the DC link capacitors time to discharge fully D BONFIGLIOLI VECTRON 6 Control Unit KP500 Parameterization parameter display and control of the frequency inverter can be done via the optional control unit The control unit is not absolutely essential for operation of the frequency inverter and can be unplugged if required En pena A RUN Starts the drive unit and changes to the CTRL menu Press the RUN key to branch to the motor potentiometer function STOP Changes to the CTRL menu and stops the driv
23. compatible overload proof and short circuit proof digital signal 24 V Imax 2 40 mA 9 Multi function output MFO1 PLC compatible overload proof and short circuit proof digital signal 24 V Imax 40 mA frequency signal 0 to 24V Imax 40 mA fmax 150 kHz Multi function input MEI Analog signal resolution 12Bit 0 to 10 V Ri 70 KQ 0 to 20 mA Ri 500 Q digital signal response time approx 16 ms PLC compatible Umax 30 V 0 4 mA at 24 V D BONFIGLIOLI VECTRON 5 3 Mains Connection The mains connection of the frequency inverters is made via plug in terminal X1 The mains fuses and cable cross sections for the nominal operating point of the frequency inverter are to be as given in EN 60204 1 and DIN VDE 0298 part 4 According to UL CSA approved copper cables of class 1 with a temperature range of 60 75 C are to be used for the power cables together with the corresponding mains fuses The electrical installation is to be carried out in accordance with the equipment specifications of the standards and regulations to be applied separated from each other The cables connected to the frequency inverter may not be subjected to insulation testing with a higher test voltage without having taken suitable switching precautions beforehand 1 Caution The control mains supply and motor cables must be laid spatially 5 3 1 Frequency Inverters 0 55 to 3 0 kW x1 Phoenix ZEC 1 5 ST7 5 f CH 0 2 1 5 mm AWG 24 1
24. d software functionality can be configured as desired for functionally safe and economical operation The brief instructions describe the factory settings Caution Wieland DST85 RM3 5 The control inputs and outputs which cannot be connected up with an incorrect polarity may only be connected when not live and after being disconnected IL CH 0 14 1 5 mm AWG 30 16 0 14 1 5 mm AWG 30 16 0 25 1 0 mm AWG 22 18 UI CH 025 10mm AWG 22 18 Cl Description Explanation Use 1 Voltage output 24 V Imax 180 mA Supply voltage 2 Ground GND 24 V 3 Digital input S1IND Umax 30 V Controller release acknowledge fault 10 mA at 24 V PLC compatible message 4 Digital input S2IND Umax 30 V Programmable 10 mA at 24 V PLC compatible Start clockwise factory setting 5 Digital input SSIND Umax 30 V Programmable 10 mA at 24 V PLC compatible Start anti clockwise factory setting 6 Digital input S4IND Umax 30 V Programmable 10 mA at 24 V PLC compatible Data set change to 1 factory setting 7 Digital input SSIND Umax 30 V Programmable 10 mA at 24 V PLC compatible Data set change to 2 factory setting 1 Digital input S6IND Umax 30 V Programmable 10 mA at 24 V PLC compatible Motor thermal contact factory setting 2 Ground GND 24 V 3 Digital output STOUT Programmable U 24 V Imax 40 mA
25. e configuration was changed Please confirm the desired configuration after initialization er 27 GY BONFIGLIOLI il 3d 7 aia 7 28 7 2 1 Configuration Configuration 30 determines the pin outs and basic functions of the control and outputs and the software functions The frequency inverter software offers several configurations to choose from The configurations primarily differ in the way that the drive unit is controlled These brief instructions include details on sensor less control in Configuration 110 and sensor less field oriented control in Configuration 410 The speed is input as a frequency reference value via an analog signal Analog and digital inputs are to be combined and supplemented by the optional communication protocols as an additional source of reference values The speed of the drive unit is governed down once the set limits are reached so that the latter are not exceeded Configuration 110 sensor less control Configuration 110 includes the functions for variable speed control of a 3 phase machine in a large number of default applications The motor speed is derived from the set relationship between the reference frequency and the required voltage Configuration 410 sensor less field oriented control Configuration 410 includes the functions for sensor less control of a 3 phase machine The current motor speed is determined from the currents and voltages at that m
26. e connected when not live and after being disconnected The motor terminals and the terminals of the brake resistor can still have dangerous voltages even after the frequency inverter has been properly disconnected It is essential to wait several minutes before starting the installation work to allow the DC link capacitors time to discharge fully D BONFIGLIOLI VECTRON 5 4 Motor Connection The connection to the motor and brake resistor at the frequency inverter is done via plug in terminals X2 The shielding of the motor cable is to be connected on both sides to earth with good conductivity over a large area The control mains supply and motor cables must be laid spatially separated from each other Note the limit values in accordance with the application the length of the motor cable and the switching frequency The general requirements of product standard EN 61800 3 are complied with in the case of a shielded motor cable of up to 50 m in length Attention Frequency inverters lt 7 5 kW with a built in EMC filter comply with the emission limit values of product standard EN 61800 3 for a motor cable length of up to 10 m Optional filters can be used to meet any customer specific requirements 5 4 1 Frequency Inverters 0 55 to 3 0 kW Phoenix ZEC 1 5 ST7 5 LI C3 02 15mm AWG 24 16 1 En 02 15mm AWG 24 16 0 25 1 5 mm AWG 22 16 TL 39 025 15mmr AWG 22 16 x2 UL VLW UL VW
27. e unit acknowledge fault A Y Navigation in the menu structure and selection of parameters Increase and reduce parameter values ENT Calls up parameters or makes a change within the menu structure Confirms the selected function or parameter ESC Quits the parameter or jumps back one level within the within the menu structure Cancels the functions or resets the parameter value FUN Changes over the functions of the keys and provides access to special functions Three digit 7 segment display to show the parameter numbers Single digit 7 segment display for the active data set direction of rotation etc OOO Display the selected menu branch VAL Display actual values PARA Parameter selection and editing of the parameter values CTRL Selection of functions that can be used via the die control unit SEtUP for commissioning ctrL Motor potentiometer and jog function tESt Equipment test E Status and operational messages WARN Warning of critical operational behaviour FAULT Fault switching off with the associated message RUN Flashing ready for operation On continuously operation and release of the output stage REM Active remote control via the interface connection F Function changeover via the FUN key Five digit 7 segment display for parameter value and sign Physical unit of the displayed parameter value Active acceleration or deceleration ramp
28. ect the control signals Please make a thorough check of the items that you have received in terms of quality quantity and type Any obvious problems such as external damage to the packing or to the equipment must be reported to the shipper within seven days for insurance reasons e BONFIGLIOLI VECTRON 2 2 Frequency Inverters 4 0 to 18 5 kW o x10 o SS V Frequency inverter o Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output Standard fasteners for vertical installation ae Brief instructions present document Terminals X210A X210B Wieland DST 85 RM3 5 Plug in terminal to connect the control signals Note Please make a thorough check of the items that you have received in terms of quality quantity and type Any obvious problems such as external damage to the packing or to the equipment must be reported to the shipper within seven days for insurance reasons GO BONFIGLIOLI 3 Technical Data 3 1 Frequency Inverters 230 V 0 55 to 3 0 kW The following details relate to the nominal rated point of the frequency inverter The nominal rated point of the frequency inverter is defined for an approved mains voltage of 230 V and a switching frequency of 2 kHz ACT200 003 004 005 007 009 012 Recommended P
29. ed machine data supplement or alternative to the data sheet of the manufacturer The values measured while the drive unit is at a standstill can be entered directly or in connection to a calculation for the parameter The sequence and duration of the parameter identification varies according to the machine connected and the unit rating Display PAidE is to be confirmed by pressing the ENT key The connected load is evaluated in the subsequent course of parameter identification with the displayed signals The commissioning changes over to the functions for parameter identification after checking the machine data that had been input The safety functions of the frequency inverter prevent the release of the power component unless digital input S1IND is wired up If a signal had already been applied at the start of commissioning message FUF is not displayed Warning The parameter identification of the frequency inverter requires the release of the power component Avoid any risks of severe personal injury or damage to valuable assets by ensuring that only suitably qualified technicians work on the equipment Qualified persons are those who are familiar with the setting up installation commissioning and operation of frequency inverters and have the corresponding qualifications to carry out such work Carefully read the documentation before starting the work and comply with the safety instructions The concluding message rEAdY is to be confirmed with
30. eed Setting 10 00 999 99 Mech rated output 376 Set the output in kilowatts stated on the rating plate of the 3 phase motor in kHz Setting D I Bon 10 Prin Switching frequency 400 The nominal rated point of the frequency inverter is defined for a switching frequency of 2 kHz Higher switching frequencies require a reduction of the output current see the technical data H fy om DI Wf Setting 2 kHz 4 kHz 8 kHz 10 kHz 16 kHz Min frequency 418 The start command sent via the control unit or digital inputs S2IND S3IND brings an acceleration of the drive unit up to the minimum frequency Setting 0 00 Hz 999 99 Hz Max frequency 419 The speed range of the drive unit is limited by the maximum output frequency of the frequency inverter Setting 0 00 Hz 999 99 Hz D BONFIGLIOLI VECTRON Ep m SOG Acceleration 420 Deceleration 421 The ramps define how quickly the output frequency changes in the event of a reference value change or after a start stop or braking command Ge 5 Setting 0 00 Hz s 999 99 Hz s Mode of operation Multifunction input 452 The reference value input at input MFI1 is to be parameterized in the mode of operation corresponding to the connected signal source Wi Hz S3 oe 7 rud LAI
31. ence values are being limited by a controller A0080 Max motor temperature reached check the motor and sensor A0400 Limit frequency reached The output frequency is limited A4000 DC link voltage has reached the minimum limit for that particular type 35 GY BONFIGLIOLI 9 3 Fault Messages fj The fault code that is stored in parameter Jost Fault 310 after an fault occurs makes GITT troubleshooting much easier The fault code is made up of fault group FXX and the following code number XX The fault message is cleared via the keys of the control unit and digital input S1IND Code Meaning FOO 00 No fault has occurred F01 02 Frequency inverter overloaded 60 s check the load behaviour 03 Short term overload 1 s check the motor and application parameters F02 00 Heat sink temperature too high check the cooling and fan 01 Temperature sensor defective or ambient temperature too low F03 00 Inside temperature too high check the cooling and fan 01 Inside temperature too low check the electrical cabinet heating F04 00 Motor temperature too high or sensor defective check the S6IND connection 03 Motor phase failure check the motor and wiring F05 00 Overloaded check the load relationships and ramps 03 Short circuit or earth fault check the motor and wiring 05 Unsymmetrical motor current check the motor and wiri
32. he standard form of attachment LLLA _ BL A c S xL b1 N e eof a all a2 x x gt 100mm Installation is done by fixing the two angle brackets with the heat sink of the frequency inverter onto the installation plate with thread forming tapping screws The frequency inverter in the power range 11 0 kW to 18 5 kW are delivered with angle brackets which are fixed with four thread forming tapping screws The dimensions and installation dimensions given are for the standard unit without any optional components Frequency inverter a a1 a2 b b1 c c1 4 0kW to 7 5 kW 250 270 to 290 315 100 12 200 133 11 0kW to 18 5kW 250 270to 290 315 125 17 5 200 133 Caution Ensure that there is sufficient space all around the equipment so that cooling air can circulate freely Ensure that air pollution from sources such as dust greases aggressive gases etc is avoided GE BONFIGLIOLI 14 5 Electrical Installation The electrical installation is to be carried out by qualified persons in accordance with the general and regional safety and installation regulations Safe operation of the frequency inverter presupposes that the documentation and equipment specifications are followed during installation and commissioning If special areas of application apply then additional regulations and guidelines must be followed Danger The main
33. initialization of the frequency inverter Relay output X10 reports an fault during initialization di LS The parameter actual frequency 241 that is defined in the factory settings is displayed in connection with an fault free initialization of the frequency inverter If a signal is 450 ud applied to digital input 1 and digital input 2 or digital input 3 then the drive unit is accelerated to the set minimum frequency 418 factory setting 3 50 Hz The commissioning makes it easier for you to select the main parameters and determines additional rated data for the motor If the settings for the parameters were determined via the optional operating software or the PARA menu branch of the control unit display of the selected actual value is to be activated manually The setup function appears when the frequency inverter is switched on and you can quit this by pressing the ESC key Change to the VAL menu branch and select the desired actual value that is to be displayed in future Press the ENT key to display the value of the parameter and press the ENT key again to select the actual value for a new start 7 3 Checking the Direction of Rotation The relationship between the reference value and the actual direction of rotation of the drive unit must be checked The check should be made as follows Input a reference value of around 10 and briefly switch on the release for the inverter control inputs FUF S1IND and STR S
34. ions The CTRL menu branch can be reached by navigation within u the menu structure The CtrL function includes sub functions that are displayed according to the operating point of the kel frequency inverter Press the RUN key to go from any point within the menu structure to motor potentiometer function Pot or internal reference value int respectively Motor potentiometer function Pot Poke cm Use the cursor keys to set the output frequency of the frequency inverter from the minimum frequency 418 up to the HH ge maximum frequency 419 The acceleration corresponds to the factory setting 2 Hz s of the parameter Ramp KP MPot 473 The parameters Acceleration 420 and Deceleration 421 are considered at lower values of acceleration ch Internal reference value int The drive unit is in operation and the current actual value is displayed Use the cursor keys to go to motor potentiometer HHH function Pot which causes that the current value for the frequency to be accepted JOG frequency JOG SUE om uo Press the FUN key to change from internal reference value int or motor potentiometer function Pot respectively to the JOG HH Hz frequency 489 The frequency is set with the aid of the cursor keys ch ENT Changes over the direction of rotation regardless of the control signal at the clockwise S2IND or anti clockwise S3IND terminals ESC Quit the function and go back in the menu structure FUN Press
35. l applications Electromagnetic interference can be avoided by proper installation and following the specific information for a particular product Measures e Ensure that there is good equipotential bonding within the system or unit Unit parts such as electrical cabinets control panels machine frames etc are to be connected with PE cables with good conductivity over a wide area e Ensure that the frequency inverter the line choke external filter and other components are connected to each other via short cables with one earthing point e Avoid unnecessarily long cables and freely swinging loops of cable e Contactors relays and solenoid valves in the electrical cabinet must be provided with suitable means to suppress electromagnetic interference Attention Mains connection The mains supply line can be of any length but it must be laid spatially separated from control data and motor cables The shield must be connected to earth on both sides with good conductivity over a wide area DC link connection The frequency inverters are to be connected with the same mains potential or with a direct voltage source Control connection The control and signal cables must be laid spatially separated from the power cables The shield of control cables must be connected to earth on both sides with good conductivity over a large area Analog signal cables are to be connected at one side to the shield earth potential
36. l times It is not possible to give full detailed information on all types of products in view of the need for clarity and it is also not possible to take into consideration the setting up operation or servicing in every possible case If you require further information or if particular problems crop up that are not covered in enough detail in the documentation you can request the information that you require from the local representative of VECTRON Elektronik In addition we would like to point out that the contents of this documentation are not part of an earlier or existing agreement approval or legal relationship and are not intended to modify one All the obligations of the manufacturer arise out of the relevant purchase contract which alone includes the complete and solely valid stipulations concerning the warranty These contractual stipulations concerning the warranty are neither increased nor restricted by the details given in this documentation The manufacturer reserves the right to correct or modify the contents and product details and also put right omissions without prior notice and shall have no liability whatsoever for damage injuries or costs incurred that are due to the above mentioned reasons 1 1 General Information Depending on the type of protection applicable for a particular VECTRON frequency inverter there are moving or live parts and hot surfaces that could be touched There is a risk of severe personal injury or d
37. machine data should only be skipped by a suitably qualified and experienced user The configurations include complex control procedures that depend to a large extent on the correct machine parameters being entered The warning and fault messages displayed during the testing and checking should therefore be noted carefully If a critical state is detected during the commissioning this is displayed in the control unit A warning or fault message is displayed according to the deviation from the expected parameter value The warning message can be acknowledged with the ENT key and the commissioning is continued The parameter values that had been entered can be corrected subsequently by pressing the ESC key Code Measures Remedy SA000 There are no warning messages This message can also be read by an optional communication card The rated voltage 370 is outside the FU nominal voltage range The SA001 maximum nominal voltage is given on the rating plate of the frequency inverter The rated current 371 the rated output 376 and the rated voltage 370 SA002 must be checked The calculated efficiency is within the limits for a 3 phase motor The rated cos phi 374 is outside the standard range SA003 0 6 to 0 95 The rated speed 372 and the rated frequency 375 must be checked The slip is within the limits for a 3 phase motor SA004 If an fault message appears check and input again the parameterized rated data Repeat
38. ng 06 Motor phase current too high check the motor and wiring 07 Message from the phase monitoring check the motor and wiring FO7 00 DC link voltage too high check the deceleration ramps and brake resistor that is connected 01 DC link voltage too low check the mains voltage 02 Mains failure check the mains voltage and switching 03 Phase failure check the mains fuse and voltage 04 Mains voltage UDC too high when switching on check the voltage 05 Mains voltage BC too high when switching on check the voltage 06 Mains voltage MC too high when switching on check the voltage F08 01 Electronics voltage 24 V too low check the terminals 04 Electronics voltage too high check the wiring of the terminals F11 00 _ Output frequency too high check the control signals and settings 01 Max frequency reached by the controller check the deceleration ramps and brake resistor that is connected F13 00 Earth fault at output check the motor and wiring 10 Min current control check the motor and wiring F14 01 Reference value signal at multifunction input 1 missing check the signal 07 Overcurrent at multifunction input 1 check the signal 36 UNDER PREPARATION GE BONFIGLIO PER INFORMAZIONI 24 ORE 365 GIORNI EDDELFELE SEDE CENTRALE HEADQUARTERS BONFIGLIOLI RIDUTTORI S p A Via Giovanni XXIII 7 A
39. nl HUNGARY ZP BEST AGISYS AGITATORS amp TRANSMISSIONS Ltd Feh rvari u 98 1116 Budapest Tel 0036 1 2061 477 Fax 0036 1 2061 486 www agisys uk info agisys uk INDIA BONFIGLIOLI TRANSMISSIONS PVT Ltd PLOT AC7 AC11 Sidco Industrial Estate Thirumudivakkam Chennai 600 044 Tel 91 0 44 4781035 4781036 4781037 Fax 91 0 44 4780091 4781904 bonfig vsnl com POLAND BEST POLPACK Sp z 0 0 Ul Chrobrego 135 137 87100 Torun Tel 0048 56 6559235 6559236 Fax 0048 56 6559238 www polpack com pl polpack polpack com pl SPAIN TECNOTRANS SABRE S A Pol Ind Zona Franca sector C calle F n 6 08040 Barcelona Tel 34 93 4478400 Fax 34 93 3360402 www tecnotrans com tecnotrans tecnotrans com SOUTH AFRICA BONFIGLIOLI POWER TRANSMISSION Pty Ltd 55 Galaxy Avenue Linbro Business Park Sandton Tel 27 11 608 2030 OR Fax 27 11 608 2631 www bonfiglioli co za bonfigsales bonfiglioli co za SWEDEN BONFIGLIOLI SKANDINAVIEN AB Kontorsgatan 234 34 Lomma Tel 46 40 412545 Fax 46 40 414508 www bonfiglioli se info bonfiglioli se THAILAND BEST K P T MACHINERY 1993 CO LTD 259 83 Soi Phiboonves Sukhumvit 71 Rd Phrakanong nur Wattana Bangkok 10110 Tel 0066 2 3913030 7111998 Fax 0066 2 7112852 3811308 3814905 www kpt group com kptmach loxinfo co th USA BONFIGLIOLI USA INC 1000 Worldwide Boulevard Hebron KY 41048 Tel 1 859 334 3333 Fax 1 859 334 8888 w
40. nt and frequency inverters in industrial applications 2 environment only require the recommended line choke if the ratio of active power real power to the mains short circuit power is lt 1 Frequency inverters lt 7 5 kW with a built in EMC filter comply with the emission limit values of the product standard EN 61800 3 for a motor cable length of up to 10 m Optional filters can be used to meet any customer specific requirements Operation on an unearthed network IT network is permissible after disconnecting the Y capacitors inside the unit Operation with fault current protective devices is only permissible in connection with a pulsed current or universal current sensitive fault current relay with leakage current separation The value of the leakage current depends on the installation the environment and the length of the motor cables Operation is possible with a fault current circuit breaker and a cable length of less than 10 m shielded The relevant standards and regulations must be complied with Note Functionally safe and economic dimensioning of the unit is possible for a particular application If you require additional product information it can be obtained on request from the local representative of VECTRON Elektronik 5 1 EMC Information The frequency D BONFIGLIOLI VECTRON inverters are designed for an interference immunity factor corresponding to the requirements of standard EN61800 3 for use in industria
41. of the motor temperature protects the drive unit system A suitable sensor is to be connected to digital input S6IND Setting 0 Switched off 1 Warning message 2 Fault switching off 3 Fault switching off after 1 min 4 Fault switching off after 5 min 5 Fault switching off after 10 min Mode of operation Synchronization 645 Synchronization of a rotating drive unit is helpful in a number of applications such as with pumps and ventilation or after acknowledging a fault switching off If the synchronization of the motor speed is not possible the function is terminated with a fault message Setting 0 Switched off 10 Synchronization switched on Mode of operation Auto start 651 Automatic starting up of the drive unit is only permitted as per regulation VDE 0113 paragraphs 5 4 5 5 VDE 0100 part 227 and the relevant national regulations In general it is necessary to ensure that there is not danger as a result of automatic starting up Setting 0 Switched off control command S1IND S2IND or S3IND 1 Auto start control signal at S1IND S2IND or S3IND 33 GY BONFIGLIOLI Eine Mode of operation voltage controller 670 By regenerative operation or braking the rising DC link voltage is limited with the voltage controller or with an externally connected brake chopper resistor to prevent the tripping on overvoltage Setting 0 Switched off
42. oment in combination with the machine parameters Parallel switching of motors in this configuration is restrictedly possible 7 2 2 Data Set The data set makes it possible to save parameter settings in four independent data sets Data sets 1 to 4 are saved with the same parameter values in data set 0 By default the frequency inverter uses data set 1 unless data set switching is used Parameter dS Function 0 All data sets DSO factory settings 1 Data set 1 DS1 2 Data set 2 DS2 3 Data set 3 DS3 4 Data set 4 DS4 7 2 3 Machine Data The machine data that is input in the following part of the commissioning is to be taken from the rating plate and the data sheet of the motor The factory settings for the machine parameters relate to the nominal data of the frequency inverter and the associated 3 phase machine The machine data required for the control and regulation process is calculated in the course of the commissioning from the settings which have to be checked for plausibility The rated values used in the factory settings must be checked by the user ne Factory Unit Name Function o setting 370 Urun V Rated voltage 371 leun A Rated current 372 Fl type rpm Rated speed 374 FI type Rated cos phi 375 50 00 Hz Rated frequency 376 Bom kw Mechanical rated output D BONFIGLIOLI VECTRON 7 2 4 Plausibility Check The checking of the
43. ommissioning of the frequency inverter determines all the relevant parameter settings for the desired application Selection from the available parameters is done from known default applications for the drive unit technology This makes it easier to select the most important parameters but it in no way replaces a subsequent check by the user Once the SETUP routine has been successfully concluded the actual value Actual frequency 241 is subsequently displayed from the VAL menu branch in the control unit Attention The commissioning includes a function for parameter identification The parameters are determined by measurement and set accordingly The motor should not have been run before starting the measurement since some of the machine data depends on the operational temperature The commissioning appears automatically in the state as delivered om RE In connection with a successful commissioning you can select the CTRL sub menu and call up the function again Eel Press the ENT key to go to the CTRL sub menu In this sub menu ES you can select the SEtUP menu item with the cursor keys and confirm it with the ENT key GEL Select the configuration 30 parameter with the ENT key and input the numbers 110 or 410 with the cursor keys see the following i cm RUN section End the input with the ENT key and switch to the following parameter The hardware and software functionality is configured if LU th
44. rent and cos phi Display 0 0 KW Pein pU Actual speed 240 The calculated speed of the 3 phase machine determined with the Display 0 00 rpm 60 000 rpm U Inn mi aid of the machine model and the current load point Actual frequency 241 The current actual output frequency of the frequency inverter Ru LME nn or the actual frequency of the drive unit calculated from the machine model Hz Display 0 00 Hz 999 99 Hz Current fault 259 The cause for the tripping that occurred is displayed with the ur 7 nn corresponding fault code The current fault is displayed for the fault diagnosis Display F0000 F9999 E ES w Warnings 269 If a critical state is detected this is displayed via the WARN field an OUT The warning code is read via parameter 269 Display A0000 A9999 va RUN Last fault 310 The fault message is given immediately after an fault occurs The Hg frequency inverter attempts to clear some of the faults by itself or to reset them via digital input S1IND The last fault code is saved for fault diagnosis 0 04 cal EU ES Display F0000 F9999 34 VECTRON D BONFIGLIOLI 9 Operation and Fault Diagnosis The operation of the frequency inverter and the connected load is constantly monitored The troubleshooting details given in
45. s terminals DC terminals and motor terminals can still have dangerous voltages even after the frequency inverter has been properly disconnected It is essential to wait several minutes before starting work on the unit to allow the DC link capacitors time to discharge fully The mains fuses and cable cross sections are to be as given in EN 60204 1 and DIN VDE 0298 part 4 for the nominal operating point of the frequency inverter According to UL CSA approved copper cables of class 1 with a temperature range of 60 75 C are to be used for the power cables together with the corresponding mains fuses Warning The frequency inverters are to be connected to earth over a large area and with good conductivity The leakage current of the frequency inverter can be gt 3 5 mA a fixed connection must be provided as specified in standard EN 50178 The cross section of the earth conductor for the installation area must be at least 10 mm or else a second earth conductor must be laid electrically parallel to the first one The cross section must correspond to the recommended cross section for such applications Connection conditions The connection for frequency inverters with a phase current lt 16 A to the public mains system 1 environment is to be done with the recommended line choke as per the stipulations of standard EN 61000 3 2 Devices used professionally with a connection rating gt 1 KW connected to the public mains system 1 environme
46. stallation and safety guidelines and carefully note the specifications of the unit Warning The frequency inverters only comply with protection class IP20 once the covers are properly in place and the terminals connected up Operation is permitted then 4 1 Frequency Inverters 0 55 to 3 0 kW Installation is done with the standard fasteners in a vertical position onto the installation plate or with the feedthrough variant The following illustration shows the various options for attachment Cc b1 c1 il x gt 100mm Installation is done by inserting the long side of the fastening sheet into the heat sink and fixing it to the installation plate with screws The dimensions and installation dimensions given are for the standard unit without any optional components Frequency inverter a al a2 b b1 c c1 0 55kW to 1 1 kW 190 210 to 230 255 60 30 175 130 22kW to 3 0 kW 250 270 to 290 315 60 30 175 130 Caution Ensure that there is sufficient space all around the equipment so that cooling air can circulate freely Ensure that air pollution from sources Such as dust greases aggressive gases etc is avoided D BONFIGLIOLI VECTRON 4 2 Frequency Inverters 4 0 to 18 5 kW Installation is done with the standard fasteners in a vertical position onto the installation plate The following illustration shows t
47. t message is displayed briefly with the parameter number This actual value is automatically displayed in future when switching on the frequency inverter OG You can once again monitor and display the value once the parameters have been saved Press the ESC key to change to the parameter selections in the VAL menu branch 24 D BONFIGLIOLI VECTRON 6 2 Parameters Menu The parameters that are queried during commissioning are selected from known applications and supplemented by additional settings in the PARA menu branch as required The brief instructions describe the basic parameters and the basic functions of the software Further information is given in the operating instructions th oot MU e HOLD Use the cursor keys to select the desired number from the parameters shown in numeric order The parameter number is shown flashing with the active data set in the display A V Changes to the last parameter that was modified FUN 4 Display last parameter highest number FUN Y Display first parameter lowest number Press the ENT key to select the parameter which is displayed with the parameter value unit and active data set The cursor keys allow the parameter value to be changed The value is to be changed or a mode of operation selected regardless of the parameter A V Parameter is reset to the factor
48. the ENT key Cancelling by pressing the ESC key or by terminating the release of S1IND means that incomplete values are accepted 7 2 6 Application Data The wide variety of applications for drive units with the resulting parameter settings require additional parameters to be checked The parameters that are queried within the commissioning are selected from known applications and can be supplemented as required in the PARA menu in Factory Unit Name Function o setting 420 5 00 Hz s Acceleration 421 5 00 Hz s Deceleration Attention The deceleration of the drive is monitored in the standard parameter setting operation mode voltage controller 670 The deceleration ramp can be extended during rising DC link voltage in regenerative operation or braking of the drive Multifunction input MFI1 is to be parameterized in the mode of operation that corresponds to the reference value signal Mode of operation 3 should only be selected by expert users wishing to use drive unit control via fixed frequency I 480 and fixed frequency 2 481 Mode of operation MFI 452 1 Name Function Voltage signal 0 to 10V Factory settings 2 Current signal 0 to 20mA 3 Digital fixed frequency changeover 0 to 24V D BONFIGLIOLI VECTRON The control unit shows the End message that you should confirm with the ENT key The commissioning of the frequency inverter is concluded with a reset and
49. the brief instructions can be supplemented by the information given in the operating instructions 9 1 Status Messages The red green LED s provide information on the operational point of the frequency inverter If the control unit is plugged in status messages are also displayed by display elements RUN WARN and FAULT CO Green LED Red LED Display Description off off No power supply on an initialization and self test flashes off RUN flashes Ready for operation no output signal on off RUN Operational message on flashes WARN Operational message actual Warning 269 flashes flashes WARN Ready for operation actual Warning 269 off flashes FAULT flashes Frequency inverter Fault Message 310 off on FAULT Fault Message 310 clear fault 9 2 Warning Messages The code that is read by the warnings 269 parameter can be made up of several different messages For example code A0088 is made up of the separate warning messages A0008 A0080 Code Meaning A0000 No warning messages A0001 Frequency inverter overloaded 60 s warning code A0002 or A0004 A0002 Overloading of the frequency inverter 1 s check the load behaviour A0004 Short term overload check the motor and application parameters A0008 Max heat sink temperature reached check the cooling and fan A0010 Max Inside temperature reached check the cooling and fan A0020 Speed refer
50. the information given in the documentation during installation and commissioning As a suitably qualified person you must carefully read the documentation before starting the work and comply with the safety instructions For the purposes of these instructions a qualified person is someone who is familiar with the setting up installation commissioning and operation of frequency inverters and has the corresponding qualifications to carry out such work GY BONFIGLIOLI TABLE OF CONTENTS 1 1 E cicli 4 1 2 Appropriate Use iaia iaia 4 VE Wf CT le E BET CN 5 1 4 Handling and Setting Up enero root KEES ENEE 5 1 5 Electrical Connection tenencia c kac 5 1 6 Operational Notes eoi tete reno cuocere eat berita lizza 5 1 7 Maintenance and Servicing ii n 5 2 1 Frequency Inverters 0 55 to 3 0 KW i 6 2 2 Frequency Inverters 4 0 to 18 5 KW uuuusaunssannnnnnnnnnnnannannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnn 7 3 4 Frequency Inverters 230 V 0 55 to 3 0 kW 3 2 Frequency Inverters 400 V 0 55 to 3 0 kW 3 3 Frequency Inverters 400 V 4 0 to 18 5 kW 3 4 Operational Diagrams cerra ecrire errore eec e reee euer rone pre aeree eine 11 4 1 Frequency Inverters 0 55 to 3 0 KW i 12 4 2 Frequency Inverters 4 0 to 18 5 kW uuuueannsannsannnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnn
51. the key to go to JOG frequency and start the drive unit Releasing the key changes to the sub function and stops the drive unit START Starts the drive unit alternative to control signals S2IND or S3IND STOP __ Stops the drive unit alternative to control signals S2IND or S3IND Attention The ENT key produces a change in direction of rotation regardless of the signal at the clockwise S2IND or anti clockwise S3IND terminals If the minimum frequency 418 has been set to 0 Hz a change in the sign of the frequency reference value produces a change in direction of rotation of the motor D BONFIGLIOLI VECTRON 7 Commissioning the Frequency Inverter 7 1 Turning On the Mains Voltage Once the installation work has been completed you should check all control and power connections again before turning on the mains voltage If all the electrical connections are correct it is necessary to ensure that you switch off the release of the frequency inverter control input S1IND open After the mains is switched on the frequency inverter carries out a self test and the relay output X10 reports Fault The frequency inverter concludes the self test after a few seconds and then relay X10 pulls in and reports no fault Commissioning is called up automatically in the state as delivered and after resetting back to the factory settings The control unit displays menu item SEtUP from the CTRL menu branch 7 2 Setup The c
52. the operating instructions Setting 1 3 Configuration 30 The basic functions of the control inputs and outputs and the allocation of the software module is done within the configuration Setting 110 Sensor less control with v f characteristic for speed control in a wide variety of standard applications 410 Sensor less field oriented control for applications with a high level of functionality and dynamics Na ooooo Program ming 34 All the parameters are reset to the factory settings or a fault message is acknowledged alternative to the signal at digital input S1IND Setting 4444 Revert to factory settings 123 Acknowledge fault JE 7 Rated voltage 370 Set the voltage stated on the rating plate of the 3 phase motor for the selected switching Setting 60 0 V 800 0 V FI fga Rated current 371 Set the rated current stated on the rating plate for the selected switching Setting 0 01 Igy 10 0 le n ym 7 MOD Rated speed 372 Set the value stated on the rating plate for the motor speed at the rated frequency Setting 96 rpm 60 000 rpm Lg PM Si EM Rated cos phi 374 Enter the value stated on the rating plate of the 3 phase motor Setting 0 01 1 00 Ti Rated frequency 375 Set the rated frequency for the parameterized rated sp
53. tically sensitive components that are easily damaged by incorrect handling Damaged or destroyed components may not be used since this could endanger your safety and also compliance with the relevant standards cannot be guaranteed in such a case 1 5 Electrical Connection Ensure when working on or with the frequency inverter that the currently applicable standards BGV A2 VBG 4 VDE 0100and other national standards are complied with Comply with the information given in the documentation concerning electrical installation and the relevant regulations The responsibility for compliance with and testing of the limit values for EMC product standard EN 61800 3 for variable speed electric drive units lies with the manufacturer of the industrial unit or machine The documentation includes information concerning a proper installation in terms of EMC The cables connected to the frequency inverter may not be subjected to insulation testing with a higher test voltage without having taken suitable switching precautions beforehand 1 6 Operational Notes Before commissioning starting up operation in an appropriate manner all the safety covers are to be in place and the terminals must be checked Check the additional monitoring and protective devices in accordance with EN 60204 and the relevant applicable safety stipulations e g regulations concerning technical equipment or safety at work etc The frequency inverter is to be completely free of any
54. voltages before starting work but in any case any connections that carry electric power may not be touched at once since the capacitors could still be charged Follow the notes and markings on the frequency inverter 1 7 Maintenance and Servicing Unauthorized opening and inappropriate actions can lead to either injury or damage Repairs to the frequency inverters may only be carried out by the manufacturer or by persons authorized by him GY BONFIGLIOLI 2 Scope of Supply These frequency inverters can easily be integrated into an automation concept due to the modular hardware components The scope of supply described here can be supplemented by optional components and to suit specific customer requirements The plug in connections made possible functionally safe and economical installation 2 1 Frequency Inverters 0 55 to 3 0 kW X210A oo ROAD ve Frequency inverter Terminal strip X1 Phoenix ZEC 1 5 ST7 5 Plug in terminals for the mains connection and DC link Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output Standard fasteners for three vertical installation variants Brief instructions present document Terminal strip X2 Phoenix ZEC 1 5 ST7 5 Plug in terminal for brake resistor and motor connection Terminals X210A X210B Wieland DST 85 RM3 5 Plug in terminal to conn
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56. y setting FUN A Parameter is set to the highest value FUN Y Parameter is set to the lowest value FUN ENT Change the data set in the case of switchable parameters Press the ENT key to save the parameter value The SEt message is displayed briefly with the parameter number and data set Press the ESC key if you wish to quit the parameter without making any changes Err1 EEPrO Parameter could not be saved Err2 StOP Parameter can only be read during operation Err3 Error Other fault Once the parameter has been saved you can change the value again if you wish or else you should press the ESC key to switch to parameter selection 25 GD BONFIGLIOLI 26 6 3 Controlling the Motor via the Control Unit The control unit permits control of the motor parallel with the connected analog and digital control signals Attention Control of the drive unit via the control unit requires the release of the power component via the controller release S1IND digital input Avoid any risks of severe personal injury or damage to valuable assets by ensuring that only suitably qualified technicians work on the equipment Qualified persons are those who are familiar with the setting up installation commissioning and operation of frequency inverters and have the corresponding qualifications to carry out such work Carefully read the documentation before starting the work and comply with the safety instruct
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