Installation and user manual
Contents
1. 3 Pump start at high level only window 25 OFF window 53 1 Note Option 2 and 3 require connection of a high level switch according to Digital input connection DIG IN page 8 The pump will also start if a non latched alarm disappears or if the START button is pressed during pause Calculation of pause time is based on previous pumping and pause times and is controlled by the two parameters level setting window 21 and maximum pause time window 22 The parameters can be adjusted to achieve the desired sizes of pause times start level and number of starts per hour The level setting in window 21 is set for shorter or longer pumping and pause cycles Higher value increases the calculated pause time and the amount of accumulated water The level setting can preferable be adjusted after some pumping cycles in order to adjust the pause times and hence the start level in the pit See schematic pump cycle example below Maximum pause time for the pump is set in window 22 The calculated pause time will be limited to this value In some applications the inflow may increase rapidly during a pause To prevent overflow in these situations the maximum pause time can be set in accordance with the circumstances Volume in the pit Level setting 4 8 Level setting 2 0 Level setting 0 Time Jm mum es HEN p Pausing Bl Pumping 14 Single pump controller Installation and user ma2. simultaneously for 3 secto setthe value to 0 0 99999 0 08 Total number of pump starts Press and simultaneously for 3 secto set the value to 0 0 99999 09 Parameter lock Symbol is displayed when pure are ocked Enter 369 to lock unlock window 11 99 0 999 top level power in 0 125 9 0 96 12 Snore margin in 0 125 10 13 Type of Auto Set AUTOSET is pressed at normal pumping when pump doesn t snore 7 AUTOSET is pressed at snoring or dry running _ or 21 Level setting used for pause time calculation Higher value increases the calculated pause time Example the value 3 2 gives 3 2 times longer pause time than 1 0 The level setting can preferable be adjusted after some pump cycles in order to adjust the pause times and hence the level in the pit 1 0 10 0 Single pump controller Installation and user manual for FPC100 DETAILED SETTINGS Function Value Range Default setting Own settings and comments Maximum pause 0 900 s 600 s time Symbol 15 720 min O is displayed Ifthe calculated pause time is longer than the Maximum pause time the pump will start after the Maximum pause time Start up delay Symbol O is displayed This is the time from pump start until snore detection is activated Stop delay Symbol O is displayed This is the time from snore detection until
3. L1 Rated current of motor 7 8 A Primary current of current transformer 10 A Number of turns 10 A 7 8A Answer 1 CT10 with one To FPC100 primary winding If the rated motor current is in excess of the highest rated primary current of the available transformers 100A proceed as follows Single pump controller Installation and user manual for FPC100 INSTALLATION 1 Usea standard current transformer which has a primary current rating just in excess of the rated motor current and which has a rated secondary current of 5 A 2 Passthe lead connecting to the secondary side of the standard current transformer twice through the 10 A current transformer CT10 Example Rated current of motor 210A A standard current transformer with a current rating 250 5 A is chosen The secondary side of the standard transformer should be run twice through the 10 A current transformer core L1 CT10 with two primary windings Standard transformer with one primary winding To FPC100 Note The choice and adaptation of current transformer s should at pumping with full load power result in a secondary current as close to 55 mA as possible but should not exceed it This in order to put the available capacity of the current input range in FPC100 to full use hence resulting in a better functionality The secondary current can be checked in window 61 or with an external multimeter Current transformer connection Choose appropriate
4. When scrapping the FPC100 all parts must be handled and recycled according to local regulations Single pump controller Installation and user manual for FPC100 INSTALLATION INSTALLATION The installation shall be performed by an authorised electrician according to local safety regulations WARNING Before installing make sure that no voltage is applied to the equipment Check that the rated voltage of FPC100 corresponds with the supplying line voltage The rated voltage can be found on the rating plate on the side of the control unit FPC 100 is mounted on a standard DIN rail 35 mm Dimensions temperature range and other necessary data for the installation can be found in TECHNICAL SPECIFICATIONS page 22 Max 240VAC R Auto set Reset i CR Alarm T RS High level a H oe Auto 0 Hand occa Alternative connection 12 3 4 l 7 8 Li tL pig t Temp LatarmL Pump in FPC100 K L1 m L3 9 11 13 T Thermistor PTC pe Thermal contact L1 Yig L2 aoe ot M L3 e 3 4 N PE J Connection terminals Function 1 Current transformer input 2 Current transformer input 3 DIG IN Digital input for closing contact 4 DIG IN TEMP Signal ground for terminals 3 and 5 5 TEMP Input for thermistor PTC thermal contact and or any vo
5. common signal ground for terminal 3 and terminal 5 The functions for the digital input that can be selected in window 53 are 1 High level switch to enable immediate start of the pump 2 External Reset 3 External Auto set Terminal 5 connection e g temperature supervision Terminals 4 and 5 can be used for temperature supervision a thermal contact or a PTC thermistor As an alternative the terminals can be used with any device using a voltage free opening contact such as a motor protection unit Terminal 4 is the common signal ground for terminal 5 and terminal 3 8 Single pump controller Installation and user manual for FPC100 FRONT PANEL LAYOUT AND FUNCTION KEYS FRONT PANEL LAYOUT AND FUNCTION KEYS Front panel layout and function keys The operator s panel comprises a display and a set of six keys The keys are described below and the display is described in D SPLAY SYMBOLS AND UNITS page 10 RESET START Resets a latched alarm Starts pump motor AUTO SET Sets the stop level when pressed for 3 s NEXT Proceeds to the next window Decreases the displayed value For fast decrement depress button 6 sec Increases the displayed value For fast increment depress button 6 sec Confirms the adjustments made Single pump controller Installation and user manual for FPC100 9 DISPLAY SYMBOLS AND UNITS DISPLAY SYMBOLS AND UNITS Display symbols and units The display contains three symbols five un
6. Installation and user manual for FPC100 1Y 201419 4 5 8 7 s Ls J mue sug s mur Single pump controller FLYGT a xylem brand Table of Contents Table of Contents QUICK SET UP OFFPGCTOO antep e ta reci e o elt 2 QUICK setrup OPE o a und MM M pM DM ni MR t OL LU DIAM Mm tud 2 Ey dcn 3 Safe aa A a a E 3 UNPACKING INSPECTION AND RECYCLING sees enne 4 Uripackirig inspectioriand recyellhig etienne rete e ate e I epe Rp nS 4 INSTALLATION dor eciam a N UIDES 5 Mu oet S n E MA x MU MM E A ltda 5 Connection terminals s d A DO pre et a 5 Choice and adaptation of current transformer 6 Current transformer connectioF i RERO IER RR epum pepe 7 Supply voltage t nnEcti oiee anen eaa ener tette eret nennen 7 Alartr relay connectlon den ete e teni m mene reps 7 PUMP Tel ay CONNECT OM es ete etiem edi id 7 Digital input connection DIG IN nter eterne tenentes 8 Terminal 5 connection e g temperature SUPEFVISION cceeeeseseeesteeseeeseeteeeeseseseeeeeeaeeeeteseeeaeeees 8 FRONT PANEL LAYOUT AND FUNCTION KEYS enne enne 9 Front panel layout and function keys tenentem nennen nenne 9 DISPLAY SYMBOLS AND UNITS itt ee Estee ean tem ens 10 Display symbols an amp d Units 2 trt retra ete tme er eer ehe eR Ime ERI peel 10 DETAILED SETTINGS 2 2 reino ente ttt rte Cp etr in atenta 11 A A e che Ne Meet Te ala 11 Lock and unlock menu settings entente netter ennt 11 Returning to delaultsetting
7. arm according to the alarm list in the table below For all alarms the alarm relay indicates fault The pump stops for all alarms except FA SYMBOL FUNCTION Indicates wrong phase sequence between line L1 L2 L3 Indicates bigger phase voltage asymmetry than set in window 41 Indicates that the current from the current transformer is out of range Indicates that snoring is detected at the same time as the high level switch is activated Indicates e g high temperature in the pump motor Indicates overvoltage on L1 L2 L3 Indicates undervoltage on L1 L2 L3 or interruption on L1 when FPC100 is switched on Phase sequence F1 When FPC100 is switched on phases L1 L2 and L3 are checked for correct phase sequence If wrong sequence is detected an F1 alarm is generated The pump will not start Note The phase sequence is checked on the FPC100 terminals To ensure that the motor will run in the correct direction of rotation the phases to the motor have to be connected in the same sequence as to the FPC100 Action Switch off the main supply Disconnected and swap positions of phases L2 and L3 Phase asymmetry F2 An F2 alarm is generated when the phase asymmetry on the supply voltage exceeds the permitted level during five seconds The pump will stop The permitted level is set in window 41 between 5 50 or to OFF if supervision not is requested In window 42 the F2 alarm can be latched on or not lat
8. ched OFF Reset a latched alarm by pressing RESET It can also be reset via the digital input if it is used for External reset Action e f the alarm is not latched the pump will start again if the asymmetry is temporary and disappears e f the alarm is latched RESET to check whether the asymmetry was temporary or not If the asymmetry was temporary the pump will start again n case of permanent phase asymmetry the fault has to be corrected Current transformer F3 When AUTOSET is pressed FPC100 checks that the current is within acceptable limits If the current is below 10mA or above 60mA when AUTOSET is pressed an F3 alarm is generated and the pump will stop The measured current is displayed in window 61 Note In case of 0 mA pump is off when AUTOSET is pressed the stop level will be set to 0 and no alarm will be generated This makes it possible to clear the stop level value Single pump controller Installation and user manual for FPC100 19 PROTECTION AND ALARM Action See Choice and adaptation of current transformer page 6 for correct choice and adaptation of current transformer s Operation fault F4 If snoring is detected at the same time as the high level switch is activated an F4 alarm is generated The alarm relay is activated but the pump doesn t stop The fault can be generated in two situations 1 Correct snoring but faulty high level switch indication Action The high level switch can be stu
9. ck in the high level position It can also be a short circuit in the high level switch or in the cables between FPC100 and the high level switch The fault has to be corrected 2 Correct high level switch indication but faulty snoring Action The stop level is above the normal pumping power This can be the result if hydraulic parts e g the impeller are worn out resulting in lower power consumption than normal Perform a new AUTOSET or check the hydraulic part of the pump In either case a new AUTOSET has to be performed Fault terminal 5 F5 e g high motortemperature In case the pump motor is overheated an F5 alarm is generated and the pump is stopped As an alternative the TEMP input can be used with any device using a voltage free opening contact such as a motor protection unit Terminal 5 supervision is activated when window 31 is set to on and the alarm is latched if window 32 is set to on Action e f the alarm is not latched the pump will start again if the fault disappears e g when the pump motor has cooled down e f the alarm is latched RESET when the fault has disappeared or correct the fault in case the fault remains Under Overvoltage LU OU When FPC 100 is switched on the voltages on phases L1 L2 and L3 are checked If a wrong phase voltage is detected LU undervoltage or OU overvoltage alarm is generated The pump will not start Under overvoltage is detected if the phase voltage is outside the vo
10. current transformer CT according to Choice and adaptation of current transformer page 6 Connect the CT secondary winding to terminals 1 and 2 Note The CT must be linked to the phase connected to terminal 9 L1 Supply voltage connection Connect FPC100 directly to the pump motor supply cable via terminals 9 L1 11 L2 and 13 L3 Make this connection before the contactor to the pump motor in order to supply FPC100 also when the contactor is open See circuit diagram When motor fuses larger than 10 A are used FPC100 must be fused separately Alarm relay connection Terminals 6 and 7 are the alarm relay connections Terminal 6 is the alarm relay output Terminal 7 is the common input for the alarm and pump relays When FPC100 is powered off the alarm relay is nc normally closed When powered on nc or no normally open can be selected in window 51 Default setting is no Pump relay connection Terminals 7 and 8 are the pump relay connections Terminal 8 is the pump relay output Terminal 7 is the common input for the pump and alarm relays When FPC100 is powered off the pump relay is nc When powered on nc or no can be selected in window 52 Default setting is nc Single pump controller Installation and user manual for FPC100 7 INSTALLATION Digital input connection DIG IN Terminals 3 and 4 are intended for an external closing contact The input is galvanically isolated Terminal 4 is the
11. e designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment FPC100 generates uses and can radiate radio frequency energy and if not installed and used in accordance with this manual may cause harmful interference in which case the user will be required to correct the interference at their own expense Canadian specifications DOC Department of Communications FPC100 does not exceed the Class A limits for radio noise emissions from digital apparatus as set out in the Canadian interference Causing Equipment Regulations Part numbers FPC100 including current transformer CT Pump main voltage 50 60Hz CT primary rating A Part number 3x100 240V 652 0201 652 02 02 652 02 03 652 02 04 3x380 500V 652 02 05 652 02 06 652 02 07 652 02 08 3x525 690V 652 02 09 652 02 10 652 02 11 652 02 12 FPC100 3x100 240V 3x380 500V 3x525 690V Current transformer CT Front panel kit 83 94 12 umm mmm we Plastic door IP54 130x77 mm 5 12 x 3 03 Mounting plate 128x108 mm 5 04 x4 25 1 pcs Single pump controller Installation and user manual for FPC100 23 TECHNICAL SPECIFICATIONS Contains Dimension Screws 24 Single pump controller Installation and user manual for FPC100 Xylem zilam 1 The tissue in plants that brings water upward from the roots 2 A leadi
12. e staan Antes de iniciar qualquer trabalho verifique se o compartimento do sistema autom tico se encontra desligado da rede el ctrica e assegure se de que a corrente n o poder ser activada Inden nogen form for arbejde p begyndes skal det kontrolleres at automatikskabet er koblet fra elnettet og at det ikke kan blive spaendingsferende For arbeide p begynnes pase at automatikkskapet er frakoplet stremnettet og at det ikke kan bli spenningsferende Ennen kuin mit n ty t aloitetaan on varmistettava ett automatiikkakaappi on kytketty irti s hk verkosta eik voi tulla jannitteiseksi ur en starfreeksla hefst gangi r skugga um ad sj lfvirkur gangsetningarb nadur s virkur e a s ekki tengdur vi rafmagn D GUA na D AbY AIDA Ai GADGET oro oo i io eYa io i o a e D Adu Ol ayi a 1 in D 6AEAB OSU GUGc UNPACKING INSPECTION AND RECYCLING UNPACKING INSPECTION AND RECYCLING Unpacking inspection and recycling The delivery comprises e FPC100 control unit Current transformer Installation and user manual for FPC100 If anything is missing or damaged in the delivery contact your local Xylem sales office Keep the packing It can be needed for return of the delivery or in case of inspection at damage The housing of the FPC100 is made of recyclable plastic type PC ABS The circuit boards contain minimal amounts of tin and lead
13. ed a new AUTOSET has to be performed The pump doesn t stop when snoring Check the stop level value in window 11 This value is probably too low in relation to measured power in window 04 Perform a new AUTOSET according to DETAILED SETTINGS page 11 The value in window 04 increases when the pump starts to snore Check that the current transformer s is linked to the phase connected to terminal 9 L1 oor out of range is shown on the display This means that the value is too big to be shown on the display The values in windows 06 07 and 08 can be set to 0 by pressing and simultaneously for three seconds FPC100 unit is damaged or dead Component failure in FPC100 FPC100 has to be changed Power supply to FPC100 L2 or and L3 is interrupted Check wiring Single pump controller Installation and user manual for FPC100 21 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Electronics Dimension WxHxD 45 x 90 x 115 mm 1 77 x 3 54 x 4 53 Weight 0 3 kg 10 5 oz Supply voltage VAC 3 x 100 240 3 x 380 500 3 x 525 690 Note UL recognized only up to 600 V Frequency 45 65 Hz Current input Current transformer CT10 25 50 or 100 10 25 50 100 A primary current 55 mA secondary current If current gt 100 A CT10 is used with an outer standard transformer Power consumption Max 6 V Digital input terminal 3 For a closing contact internal supply 15 30VDC
14. its three bigand two small digits ANO TI D LI aa 0 0 0 amp V mA S 26 The small digits show the window number in the menu structure The big digits show a value If the value is greater than three digits the two small digits alternate between the window number and the first two digits in the value Example The total pumping time window 07 is 13467 hours Window number 07 is displayed for 2 sec and then 13467 is displayed for 2 sec E Alarm Time value Parameter lock Volt Milli ampere Minutes Seconds Percent Note 1 When FPC100 is turned on a self test is performed during 3 seconds and all characters and symbols on the display are shown Note 2 During alarm the entire display is flashing Note 3 If oor out of range is shown on the display it means that the value is too big to be shown on the display Single pump controller Installation and user manual for FPC100 DETAILED SETTINGS General Adjustments and settings are done in a single level menu structure windows 00 99 When FPC100 is turned on press NEXT to proceed to the next window press or to increase or decrease the value and press ENTER to confirm the new value in each window Unlocked One minute after any key has been pressed FPC100 returns to window 00 if there is an alarm window 01 if the pump is pausing window 02 if the pump is pumping window 03 if the pump is pumping due
15. ltage free opening contact 6 ALARM Alarm relay output 7 ALARM PUMP Common input for alarm and pump relay Single pump controller Installation and user manual for FPC100 INSTALLATION Label Function PUMP Pump relay output L1 Supply voltage not used 12 Supply voltage not used L3 Supply voltage Choice and adaptation of current transformer 0 100A 100 1000A The pump motor size decides whether one or two current transformers shall be used For motor currents up to 100 A one current transformer shall be used From 100 to 1000 A two transformers are needed The current through the transformer should be close to its primary current rating but should not exceed it Current transformers with a choice of four ratings are available i e 10A 25A 50A and 100A The phase conductor of the motor can be run through the current transformer core an additional number of turns to put the available transformer capacity to full use The formula below can be used to determine how many turns the phase conductor of the motor should be run through the transformer core Number _ rated primary current of current transformer of turns rated motor current Round down to next lowest integer value Example 1 L1 Rated current of motor 12 A Primary current of current transformer 25 A Number of turns 25 A 12 A Answer 2 CT25 with two To FPC100 primary windings Example 2
16. ltage range including tolerance e g 3x380 500VAC 10 Note Under overvoltage supervision is only activated at start up when FPC100 is switched on The purpose with the supervision is to ensure that correct FPC100 correct voltage range is used If L1 is interrupted when FPC100 is switched on LU undervoltage alarm is generated Action Check that the rated voltage of FPC100 corresponds with the supplying line voltage The rated voltage can be found on the rating plate on the side of the control unit Check that L1 is not interrupted 20 Single pump controller Installation and user manual for FPC100 TROUBLESHOOTING TROUBLESHOOTING Troubleshooting Window 00 shows F1 F5 LU or OU Fault handling according to PROTECTION AND ALARM page 19 Impossible to do Auto set Auto set is disconnected during the Start up delay period or if an alarm indication is present The pump starts and stops too often or seldom or the level in the pit is too low or too high Change the settings in window 21 and window 22 according to Start conditions and pause time adjustment page 14 The pump stops although it is not snoring Check the stop level value in window 11 This value is probably too high in relation to measured power in window 04 The pump operating power may have decreased due to worn out hydraulic parts Perform a new AUTOSET according to DETAILED SETTINGS page 11 or change hydraulic parts if necessary If hydraulic parts are chang
17. ng global water technology company We re 12 000 people unified in a common purpose creating innovative solutions to meet our world s water needs Developing new technologies that will improve the way water is used conserved and re used in the future is central to our work We move treat analyze and return water to the environment and we help people use water efficiently in their homes buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation For more information on how Xylem can help you go to xyleminc com xylem Let s Solve Water Xylem Water So utions AB Visit our Web site for the latest version of this document and Ges II 5 33 more information esallvagen 1 74 87 Sund byberg The original instruction is in English All non English S d instructions are translations of the original instruction weden Tel 46 8 475 60 00 9 2011 Xylem Inc Fax 46 8 475 69 00 http tpi xyleminc com 893739_4 1_en GB_2012 01_IOM_FPC100
18. ng the pump due to the snoring The stop function is now initiated and FPC100 controls the pump Adjustments can be made according to DETAILED SETTINGS page 11 2 Single pump controller Installation and user manual for FPC100 SAFETY SAFETY Safety Single pump controller Installation and user manual for FPC100 WARNING Before doing any work check that the automatic control cubicle is disconnected from the power supply and cannot become live Always isolate the power supply before attempting to trace a fault Otherwise the pump can start without warning Read TECHNICAL SPECIFICATIONS page 22 before starting the installation Authorised electrician shall perform the installation The installation shall comply with general and local regulations Disconnect all supply circuits before installation Also disconnect all supply circuits before connecting and disconnecting cables to FPC100 FPC 100 conforms to international standards and is UL CSA and CE marked WARNING Antes de empezar cualquier trabajo comprobar que el armario de sistemas autom ticos est desconectado de la red el ctrica y que no pueda recibir tensi n Prima di iniziare qualsiasi lavoro controllare che la centralina degli automatismi sia staccata dalla rete di alimentazione elettrica e che non sia sotto tensione Controleer voordat u begint te werken of de schakelkast gescheiden is van de elektrische voeding en niet omder spanning kan komen t
19. nual for FPC100 Window parameters DETAILED SETTINGS The following table is a summary of all the windows in the single level menu structure Window number are programmed i Window n FPC100 before delivery Function Alarm indication Flashes when an alarm is present Symbol A is flashing Value Range See PROTECTION AND ALARM page 19 Default setting unction and value ranges are listed as well as the default settings that Own settings and comments Remaining time to next calculated pump Start Standard window during pause Symbol is flashing together with m or S 720 15 min 900 0 s 03 a time since the latest pump start Standard window when pumping Symbol is flashing together with m or S Kd ad time since the latest pump start due to start on high evel Standard window when pumping after high evel Symbol O is flashing together with m or S 0 90 s 15 720 min 12 999 h 0 900 5 15 720 min 12 999 h 04 Measured powerin 96 of the measuring range 0 125 05 Measured line voltage 0 999 V 06 Measured peak powerin of the measuring range 0 125 9 0 96 Single pump controller Installation and user manual for FPC100 DETAILED SETTINGS Window Function Value Range Default setting Own settings and comments 07 Total pumping time in hours Symbol is displayed Press and
20. ring the set up see PROTECTION AND ALARM page 19 Pump power Full load power Manually set pawer A barn ane ie Stop level Snore power Stop at underpower Time Complete set up at pumping without snoring 1 Install FPC100 according to VSTALLATION page 5 2 Setthe Hand 0 Auto switch in the 0 position and turn on the supply voltage to FPC100 3 If a padlock B is shown on the display viewing and changing of parameters are locked Set window 09 to 369 and confirm with ENTER to remove the padlock and get access to parameter settings windows 11 99 4 Clearthe present stop level by pressing AUTOSET until SEt is shown on the display The stop level is hence set to 0 since the pump is off 5 Set window 13 to and confirm with ENTER FPC100 is now prepared for Auto set at pumping without snoring 6 Setthe Hand 0 Auto switch in the Auto position to start the pump If necessary press START RESET 7 Make sure that the pump is working steadily Press AUTOSET until SEt is shown on the display The stop level window 11 is now set in relation to the measured power window 04 and the snore margin window 12 Further adjustments can be done according to Adjustment of the stop level page 14 Window parameters page 15 Example Stop level window 11 Measured full load power window 04 Snore margin window 12 The pump is pumping water at the measured full load power 68 96 The snore margin is
21. s a complete set up The prerequisite for quick set up is that the pump is installed to a control panel including FPC100 The control panel should preferably also include a Hand 0 Auto switch for the pump In event of an alarm during the set up see PROTECTION AND ALARM page 19 Auto set at normal pumping pumping water without drawing air 1 Checkthat the amount of water is enough for pumping about 30 seconds without drawing air 2 Turn on the supply voltage to FPC100 and set the Hand 0 Auto switch in the Auto position The pump shall now be pumping water without drawing air If the pump doesn t start press START RESET 3 When the pump is working steadily press AUTOSET until SEt is shown on the display The power level for stop is now set The stop function is now initiated and FPC100 controls the pump Adjustments can be made according to DETAILED SETTINGS page 11 Auto set at snoring pumping a mix of air and water 1 Set the Hand 0 Auto switch in the O position and turn on the supply voltage to FPC100 2 Step with NEXT to window 13 and press so that the line is shown at the bottom of the display _ Press ENTER to verify FPC100 is now prepared for Auto set at snoring 3 Set the Hand 0 Auto switch in the Auto position to start the pump If necessary press START RESET 4 Runthe pump until it starts to snore 5 Press AUTOSET until SEt is shown on the display The power level for stop is now set hence stoppi
22. s i ie URS UP ep In Hed 11 Complete Setups e oes ee eer tr erbaut eet 11 Adjustment ofthe stop level dre tete ere HE de erect e T cs 14 Start conditions and pause time adjustment 14 WIN dOWpara meterse o da 15 PROTECTIONIAND AEARM 2 treten tt e dote ee S t ea ees 19 Protection and alari co ete taie utu et RR e PO 19 TROUBLESHOOTING th teet i eee as 21 Troubleshooting siete case select Raesent ee cie M LE Sn ond da dead Ee pa es 21 TECHNICAL SPECIFICATIONS 5 5 2 entes dodaci id fere e ie ete deoa eu e tete le edenda 22 eife E 22 EUispecifica Osito di bado a Ie eek RD 22 USA specifications tte aid 22 Canadian specifications tr AAA th ate sd lel Soar oe erede 23 Rabasa dias 23 Single pump controller Installation and user manual for FPC100 1 QUICK SET UP OF FPC100 QUICK SET UP OF FPC100 Quick set up of FPC100 The purpose with the quick set up is to initiate the stop function FPC100 stops the pump when the water level has dropped to such a low level that the pump begins to draw air snore At air intake the pump motor power drops and below a manually set power level FPC100 stops the pump Pump power Full load power Manually Set power A Ae eee dus Stop level Snore power Stop at underpower Time If FPC100 has been used previously some parameters could have been changed and locked Then go to Complete set up page 11 that describe
23. set to 10 96 Pressing AUTOSET will then give the stop level 58 96 Single pump controller Installation and user manual for FPC100 DETAILED SETTINGS When the pump starts to snore the measured power will decrease from 68 96 When the power has decreased below 58 FPC100 will stop the pump Pump power PUo Fullload power window 04 Snore margin window 12 eee eme eee egisse eo SS indem coUa UTEM IM em emm s Stop level window 1 1 AUTOSET is pressed Snore power Time Complete set up at snoring Install FPC100 according to VSTALLATION page 5 2 Set the Hand 0 Auto switch in the 0 position and turn on the supply voltage to FPC100 3 Ifa padlock B is shown on the display viewing and changing of parameters are locked Set window 09 to 369 and confirm with ENTER to remove the padlock and get access to parameter settings windows 11 99 4 Clearthe present stop level by pressing AUTOSET until SEt is shown on the display The stop level is hence set to 0 since the pump is off 5 Set window 13 to _ and confirm with ENTER FPC100 is now prepared for Auto set at snoring 6 Set the Hand 0 Auto switch in the Auto position to start the pump If necessary press START RESET Run the pump until it starts to snore 8 Press AUTOSET until SEt is shown on the display The power level for stop is now set hence stopping the pump due to the snoring 5 The stop level window 11 is no
24. short circuit current 10 20mA Temperature input terminal 5 Internal supply 15 30VDC short circuit current 2 2 5mA Pump relay 5 A 240 VAC Resistive 1 5 A 240 VAC Pilot duty AC12 Alarm relay 5 A 240 VAC Resistive 1 5 A 240 VAC Pilot duty AC12 Fuse Max 10A Terminal wire size Use 75 C copper Cu wire only 0 2 4 mm2 single core 0 2 2 5 mm2 flexible core stripped length 8 mm Terminal tightening torque Repeatability power measurement 5 7 Ibs in 0 56 0 79 Nm 1 unit in window 04 24 h 20 C Temperature tolerance lt 0 196 in window 04 C Operating temperature range 20 C to 50 C 4 F to 122 F Storage temperature range Protection class 30 C to 80 C 22 F to 176 F Compliance EU specifications EMC IP20 CE and cUL EN50081 1 EN50082 2 Electrical safety IEC 947 5 1 1990 A1 1994 Rated insulated voltage 690 V Rated impulse withstand voltage 4000 V Pollution degree 2 The terminals 3 4 and 5 are basic insulated from the supply voltage terminals 9 11 and 13 and the relay terminals 6 7 and 8 USA specifications 22 FCC Federal Communications Commission Single pump controller Installation and user manual for FPC100 TECHNICAL SPECIFICATIONS FPC100 has been tested and found to comply with the limits for a class A digital device pursuant to Part 15 of the FCC Rules These limits ar
25. the pump is stopped Pump starts when pause time is finished OFF means start only on high level set window 53 to 1 Terminal 5 Supervision e g temperature Supervision 32 Terminal 5 alarm on OFF OFF latched on or not latched OFF Can only be used when window 31 is on 41 Permitted phase OFF 5 50 10 ie asymmetry level Pressing when the window shows 5 96 turns off the supervision OFF 42 Phase voltage on OFF OFF asymmetry alarm latched Can only be used when window 41 is set between 5 50 Single pump controller Installation and user manual for FPC100 17 DETAILED SETTINGS Function Value Range Default setting Own settings and comments Alarm relay terminal nc no no 6 nc norra closed no normally open Pump relay terminal 8 nc ona closed no normally open Digital inputtor dosing contact 1 High level switch gives immediate start of the pump 2 External Reset 3 External Auto set Measured currenton 0 70 mA terminals 1 and 2 Default settings dEF USr dEF User settings Usr Setting dEF returns to default settings 18 Single pump controller Installation and user manual for FPC100 PROTECTION AND ALARM PROTECTION AND ALARM Protection and alarm When an alarm occurs the triangular alarm symbol starts to flash Window 00 becomes active and gives information about the al
26. to start on high level switch See Window parameters page 15 for a summary of all the menu windows Lock and unlock menu settings It is possible to avoid unintentional change of parameters Set window 09 to 369 and confirm with ENTER A padlock is shown indicating access only to windows 00 09 Re entering value 369 and confirming with ENTER gives access to all windows Returning to default settings If any value differs from the default settings Usr set by the user is displayed in window 99 Press to return to the default settings dEF default setting is then shown in the window Confirm by pressing ENTER All user settings are erased and replaced by default settings according to Window parameters page 15 New user settings must be reentered Complete set up FPC100 stops the pump when the power drops due to snoring The stop level has to be set manually by the AUTOSET key A correct level is in the range between the full load power at normal pumping and the power level at snoring Single pump controller Installation and user manual for FPC100 11 DETAILED SETTINGS The stop level can be set in two ways 1 Pressing AUTOSET at pumping without snoring sets the stop level as a percentage below the full load power see Complete set up at pumping without snoring page 12 2 Pressing AUTOSET at snoring sets the stop level as a percentage above the snore power see Complete set up at snoring page 13 In event of an alarm du
27. w set in relation to the measured power window 04 and the snore margin window 12 Further adjustments can be done according to Adjustment of the stop level page 14 Window parameters page 15 Example Stop level window 11 Measured snore power window 04 Snore margin window 12 The pump is pumping a mix of air and water at the measured snore power 28 The snore margin is set to 20 96 Pressing AUTOSET will then give the stop level 48 hence stopping the pump From now on FPC100 will stop the pump each pump cycle when the power drops below 48 96 Pump power Full load power Dm Stop level window 11 Snore margin window 12 Snore power window 04 AUTOSET is pressed Time Single pump controller Installation and user manual for FPC100 13 DETAILED SETTINGS Adjustment of the stop level The stop level can always be adjusted in the following two ways Change the snore margin window 12 and perform a new AUTOSET The new stop level will be set in relation to the new snore margin See examples in Complete set up page 11 Change the stop level directly in window 11 Start conditions and pause time adjustment In normal operation there are three starting options 1 Pump start after calculated pause time window 25 on 2 Pump start after calculated pause time or at high level window 25 on window 53 1
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