175-80 - Aging Cell, 600F - User Manual
Contents
1. finger tight Tension Post 175 80 004 Tension Ring 175 80 005 Thrust Ring 175 80 003 OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com 2 Inspect the o rings on the valve stem Replace any that show signs or damage or wear Place O rings Valve Stem ewe 3 Blow air through the valve stem to make sure it is not plugged 4 Screw the valve stem into the Tension Post and tighten it completely 5 Determine the safe volume and initial pressure for the test temperature Refer to the chart on page Specifications on page 4 6 Fill the cell with fluid A N Do not overfill the cell Important 7 Clean any spilled fluid from the edge of the cell and place the inner cap assembly onto the cell body Valve Stem 175 016 Inner Cap Assembly Cell Body 175 80 010 OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com 6 8 Screw the outer cap onto the cell body and tighten it hand tight 9 Tighten the set screws in a star pattern The first time you use the aging cell use a torque wrench to tighten the set screws to 80 Ib of torque For subsequent tests tighten them to 40 Ib Important of torque 10 Loosen the valve stem one half turn to open it for pressurization 11 When the cell has reached test pressure close the valve stem by tighten ing it with a wrench 122. To ensure there are no leaks immerse the cell in water and check for any bubbles coming from the valve stem or cell cap 13 Place the Aging Cell inside the oven and set the temperature 14 At the end of the aging process remove the cell from the oven and allow it to cool until the sample temperature is 150 F 65 5 C or less The sample temperature must be below the boiling point before you release the pressure and open the cell Important 15 Slowly open the valve stem to release the pressure Be very careful when releasing the pressure Make sure the valve Important stem is pointed away from people and equipment 16 Loosen all six set screws 17 Unscrew the outer cap and remove the inner cap 18 Clean the valve stem with water Blow air through the stem to remove any residual water 19 Thoroughly clean the entire cell with water and an appropriate solvent OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com T Maintenance Regular maintenance will extend the useful life of the aging cells After every test 1 Thoroughly clean and dry all components particularly the cell body tension post and seal ring 2 Apply grease to the threads on the outer cap cell body tension post and tension ring Every three years yearly for highly corrosive conditions 1 Sand blast the metal components cell body tension post seal ring and outer cap 2 Visually insp
3. dges as pressure sources for high tem perature high pressure HTHP aging Under high temperature and pressure nitrous oxide can detonate in the presence of grease oil or carbonaceous materials Nitrous oxide cartridges are to be used only for Garrett Gas Train Carbonate Analysis Aging Temp F C Carbon dioxide and nitrous oxide cartridges are pressurized to ap proximately 900 PSI at 1 atmosphere sea level Therefore they should never be transported by airplane without proper packing because cabin de pressurization may cause an explosion If the aging cells are going to be rolled in a roller oven during a test install o rings on the outer perimeter on the top and bottom of the cells Failure to do so can damage the rollers in the oven Teflon 175 46 Viton 175 47 and Buna N 175 54 o rings are available OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com 4 Operation 1 Assemble the inner cap a Place the Seal Ring onto the Tension Post with the sharp edge point ed down Tension Post 175 80 004 Seal Ring 175 80 006 Y b Place the Thrust Ring onto the Tension Post on top of the Seal Ring c Place the Thrust Washer on top of the Thrust Ring Tension Post 175 80 004 Thrust Washer 175 80 007 MWY Thrust Ring 175 80 003 d Screw the Tension Ring onto the Tension Post Tighten it
4. ect the cell body tension post and seal ring for pitting or other signs of corrosion If any material loss is present replace the damaged component 3 Inspect the threads for burrs 4 Pressure test with water up to 3 000 PSI OFITE offers aging cell recertification that includes all of the above plus a one year certificate Contact your sales representative for more information OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com 8 Appendix Diagram Outer Cap 175 80 002 Tension Ring Set Screw 175 80 005 175 80 008 Thrust Washer 175 80 007 Thrust Ring 175 80 003 Seal Ring 175 80 006 Tension Post 175 80 004 Cell Body 175 80 010 OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com 9 Warranty and Return Policy Warranty OFI Testing Equipment Inc OFITE warrants that the products shall be free from liens and defects in title and shall conform in all respects to the terms of the sales order and the specifications applicable to the products All products shall be furnished subject to OFITE s standard manufacturing variations and practices Unless the warranty period is otherwise extended in writing the following warranty shall apply if at any time prior to twelve 12 months from the date of invoice the products or any part thereof do not conform to these warran
5. horization RMA number An RMA form is available from your sales or service representative Please ship all equipment with the RMA number for returns or warranty repairs to the following address OFI Testing Equipment Inc Attn Repair Department 11302 Steeplecrest Dr Houston TX 77065 USA OFITE also offers competitive service contracts for repairing and or maintaining your lab equipment in cluding equipment from other manufacturers For more information about our technical support and repair services please contact techservice ofite com OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com 10
6. kg OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com Components Included 170 17 175 16 175 46 175 80 010 175 80 002 175 80 003 175 80 004 175 80 005 175 80 006 175 80 007 175 80 008 175 15 Optional 175 46 175 47 175 54 175 80 015 175 80 016 O ring for Valve Stem Viton Valve Stem O ring for Outside of Aging Cell Body Teflon Qty 2 Cell Body 1 Liter Outer Cap Thrust Ring Tension Post Tension Ring Seal Ring Thrust Washer Set Screw Allen Wrench O ring for Outside of Aging Cell Teflon Above 400 F O ring for Outside of Aging Cell Viton Up to 400 F O ring for Outside of Aging Cell Buna N Below 200 F Torque Wrench for Set Screw socket Hex Bit OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com Specifications A Important A Important Important Maximum Temperature 600 F 315 6 C Maximum Pressure 2 000 PSI 13 8 MPa For tests above 200 F refer to the chart below for the appropriate pres sure Mud Volume and Pressure for High Temperature Aging Suggested Water Vapor Coefficient of Applied Mud Volume Pressure Expansion of PSI Water Pressure mL PSI kPa ara ar im wie om ara o 1 wie om renin _ 1m orem ro ee ee 950 550 287 287 1 1100 900 500 3 448 3 448 Do not use nitrous oxide cartri
7. sive or inadequate heating or air conditioning or electrical power failures surges or other irregularities e Equipment products or material not manufactured by OFITE e Firmware or hardware that have been modified or altered by a third party e Consumable parts bearings accessories etc Returns and Repairs Items being returned must be carefully packaged to prevent damage in shipment and insured against pos sible damage or loss OFITE will not be responsible for equipment damaged due to insufficient packaging Any non defective items returned to OFITE within ninety 90 days of invoice are subject to a 15 restock ing fee Items returned must be received by OFITE in original condition for it to be accepted Reagents and special order items will not be accepted for return or refund OFITE employs experienced personnel to service and repair equipment manufactured by us as well as other companies To help expedite the repair process please include a repair form with all equipment sent to OFITE for repair Be sure to include your name company name phone number email address detailed description of work to be done purchase order number and a shipping address for returning the equipment All repairs performed as repair as needed are subject to the ninety 90 day limited warranty All Certified Repairs are subject to the twelve 12 month limited warranty Returns and potential warranty repairs require a Return Material Aut
8. ties or to the specifications applicable thereto and OFITE is so notified in writing upon discovery OFITE shall promptly repair or replace the defective products Notwithstanding the fore going OFITE s warranty obligations shall not extend to any use by the buyer of the products in conditions more severe than OFITE s recommendations nor to any defects which were visually observable by the buyer but which are not promptly brought to OFITE s attention In the event that the buyer has purchased installation and commissioning services on applicable products the above warranty shall extend for an additional period of twelve 12 months from the date of the original warranty expiration for such products In the event that OFITE is requested to provide customized research and development for the buyer OFITE shall use its best efforts but makes no guarantees to the buyer that any products will be provided OFITE makes no other warranties or guarantees to the buyer either express or implied and the warranties provided in this clause shall be exclusive of any other warranties including ANY IMPLIED OR STATUTORY WARRANTIES OF FITNESS FOR PURPOSE MERCHANTABILITY AND OTHER STATUTORY REM EDIES WHICH ARE WAIVED This limited warranty does not cover any losses or damages that occur as a result of Improper installation or maintenance of the products e Misuse Neglect e Adjustment by non authorized sources e Improper environment e Exces
9. yO TE Dependable Products From People You Trust High Temperature Aging Cells Patent Pending Part No 175 80 Instruction Manual Updated 11 26 2014 Ver 1 2 OFI Testing Equipment Inc 11302 Steeplecrest Dr Houston Texas 77065 U S A Tele 832 320 7300 Fax 713 880 9886 www ofite com Copyright OFITE 2014 Table of OVE Osea coc ccecctavnsncuaveaesaaee E a 2 COMPONENTS arian sacs wenden ATE DN 3 Con ten ts DD CCITIC ALI ONS varsan 4 Op ratlo Maono 5 IAIN ANI CC ciin Venus dauanennwendutnauainuate uads 8 POO esa ec sa seca erences weet nae nre saeco men eros anne cnnauovaneeaeeencuncasdecanssetanae 9 B fs 0 go 14g CA Re eee OREO eter eRe One MIRE Meee Te ore eR ten ee eer 9 Warranty and Return Policy cccccsecsseeeeeeeeeeeeseeeseeeseneeeeees 10 OFITE 11302 Steeplecrest Dr Houston TX 77065 USA Tel 832 320 7300 Fax 713 880 9886 www ofite com Intro The OFITE High Temperature Aging Cell is a pressure vessel that enables samples to be subjected to temperatures higher than the boiling point of wa ter and still be maintained in a liquid state The cells may be used for static temperature exposure or in a dynamic mode in a roller oven Specifications Maximum Temperature 600 F 316 C Maximum Pressure 2 000 PSI 13 8 MPa Material 316 Stainless Steel other alloys available Capacity 1 000 mL Size 14 5 Tall x 4 Diameter 37 x 10 cm Weight 18 4 Ib 8 3
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