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Product Inspection Guide

1. Gate keepe 3 O flock A q Jp d Hinne 4 O _____ Spring inside gate J _ Tets J O jRemacion amp Tension J o BrakingTest______ ____________ Carabiner Manual lock Gate Hinge Spring inside gate Figure 1q Carabiner Setf locking Figure 1r Carabiner Manuabocking Product Inspection Guide 49 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Field Removable ITEM DESCRIPTION FAIL PASS COMMENTS Carabiner x Y Carabiner Bod E Carabiner Nose Gate hinged open MN E Lock Gate Hinge Spring inside gate E OS Manual Lock pb Retractable Lanyard Housing Cover Non Field Removable Inspection Guidelines Self Retracting Lanyard Webbing or Wire Rope Lifeline This type of SRL is usually 20 in length or greater The housing cover will be non field removable and will require special tools to open Do not open unit unless you have been authorized and trained by the manufacturer Note Manufacturers may require that the unit be sent in for an annual inspection check owners manual for details When inspecting a self retracting lanyard be sure to pull out all the lifeline material Lifeline material must be inspected end to end Test methods employed
2. Spring inside gate Product Inspection Guide 41 800 873 5242 www millerfallprotection com Wire Rope Lifelines Inspection Guidelines Wire Rope Grasp the lifeline with your hands and rotate the lanyard checking both sides Watch for unusual wearing patterns on the wire Broken strands or wires will separate from the body of the lanyard To avoid hand injury always wear protective gloves when inspecting a wire rope lanyard Note Unlike rigging inspection standards wire rope used for the purpose of fall protection is not allowed any broken wires or strands Visual and Touch Inspection Y Pass Fail Criteria Cuts frayed areas Worn or broken strands wires X Overall deterioration Excessive outside wear Modifications by the user Rust pitting corrosion Crushed jammed or flattened strands Bulges in rope Gaps between strands Heat damage torch burns or electric arc strikes Kinks bird caging Core protrusion Do not use frozen rope Fittings X Wear or Cracks Corrosion or Pitting Deformation Bends Mismatched Parts or Modifications Obvious Damage Splices Worn or broken wires Crushed jammed or flattened strands Corrosion Product Inspection Guide 42 800 873 5242 www millerfallprotection com Wire Rope Lifelines Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof test
3. Storage areas should be clean dry and free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements Note Do not store pouch next to batteries chemical attack on the lanyard can occur if battery leaks Inspection Checklist Fall Protection Equipment Product Inspection Guide 24 800 873 5242 www millerfallprotection com Shock Absorbers Pouch Style Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature FAIL Q Initial Y PASS UO Initial REMOVE FROM SERVICE RETURN TO SERVICE SNAPHOOK END LOOPS STITCHING Figure 1n Figure 1k Snaphook Self locking Snaphook Self locking Style A Style B od Product Inspection Guide 25 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Twisted Ropes Inspection Guidelines Twisted Ropes Grasp the rope with both hands and rotate the lifeline Inspect strands from end to end Remember to check inner strands for signs of damage deterioration or chemical attack Synthetic fiber ropes will show a reduction in strength when used at elevated temperatures For exposure to excessive temperatures specific for the rope fiber refer to the rope manufacturers specifications and instructions Damage and deterioration may not show up through a sight visual inspection only manual touch the lanyard is equally important Rope Diamete
4. Grasp the steel lanyard with your hands and rotate the lanyard checking both sides Watch for unusual wearing patterns on the wire Broken strands or wires will separate from the body of the lanyard To avoid hand injury always wear protective gloves when inspecting a wire rope lanyard Note Unlike rigging inspection standards wire rope used for the purpose of fall protection is not allowed any broken wires or strands Visual and Touch Inspection Y Pass Fail Criteria X Cuts frayed areas Worn or broken strands wires Overall deterioration Excessive outside wear Modifications by the user Rust pitting corrosion Crushed jammed or flattened strands Bulges in rope Gaps between strands Heat damage torch burns or electric arc strikes Kinks bird caging Core protrusion Do not use frozen rope Fittings X Wear or Cracks Corrosion or Pitting Deformation Bends Mismatched Parts or Modifications Obvious Damage Splices Worn or broken wires Crushed jammed or flattened strands Corrosion Material required to conduct tests 1 Anchor point ie tripod or similar device 2 Retractable Lifeline Product Inspection Guide 59 800 873 5242 www millerfallprotection com Self Retracting Lifeline Complete w Recovery Inspection Guidelines Lanyard Retraction amp Tension Test Do not pull lifeline out of the housing or let it retract while the unit is laying flat Always ins
5. Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Every lanyard must have a legible tag identifying the lanyard model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove lanyard from service Cleaning and Storage Wipe off all surface dirt dust and extra oils with a dry cloth Storage areas should be clean dry and free of exposure to contaminants or corrosive elements Product Inspection Guide 21 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Wire Rope Lanyards Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL Y Initial 4 PASS 0 Initial REMOVE FROM SERVICE RETURN TO SERVICE Thimble TBL aos Figure 6a Figure 14e Return Eye Wire Rope Composition Figure 1n Snaphook Self locking LANYARD m Sa a a Deformations ___ HeatDamage SSA ___ Fittings Thimbles Jo o ooo O _ Spice J
6. X Change in original diameter Indicates possible fall Burnt charred or melted fibers Indicates heat damage Material marked w permanent marker Check w manufacturer Kinks hockling or knots Y Discoloration of rope amp brittle fibers Dependant on cause of discoloration such as splinters slivers but may indicate chemical attack or UV degradation HOCKLING unraveling of the lanyard due to constant turning in the same direction or shock loading Product Inspection Guide 38 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Polysteel Inspection Guidelines Thimbles and Eyes Visual and Touch Inspection Y Pass Fail Criteria Thimbles steel or plastic must be seated firmly in the eye Thimbles must not show any sign of damage Check around the eye itself for damage wear or deterioration Missing thimble s Loose thimble s Damaged thimbles white stress marks thimble collapsing over itself X Eye damage due to cuts nicks abrasions fraying fused areas look for same indicators as you would for the rope body itself Eyes with metal thimbles look for rust in or around the eye Rope Splices In the construction of the lifeline the rope is spliced around a plastic or metal thimble Eye splices in twisted rope having three or more strands shall have a minimum of four tucks ANSI Z359 1 1992 CSA Z259 1 95 requires a minimum of five full tucks Both standard
7. inspection only manual touch the lanyard is equally important Pay attention to the wrinkled portion of the lanyard Visual and Touch Inspection Y Pass Fail Criteria Cuts nicks or tears X Broken fibers cracks X Overall deterioration Modifications by user Fraying Abrasions Y Discoloration of material Dependant on cause of discoloration Hard or shiny spots Indicates heat damage Change in core size Indicates possible fall Y Mildew Clean lanyard Missing or popped flag Indicates possible fall Undue Stretching Indicates possible fall Burnt charred or melted fibers Indicates heat damage Material marked w permanent marker Check w manufacturer Excessive hardness or brittleness Indicates heat or uv damage Knots in lanyard Stitching Visual and Touch Inspection Pulled stitches Stitching that is missing X Hard or shiny spots Indicates heat damage Cut stitches Y Discoloration of stitching Dependant on cause of discoloration Product Inspection Guide 7 800 873 5242 www millerfallprotection com Shock Absorbing Lanyard Manyard Style Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook Snap hooks should be of the self locking type No hook or eye distortion twists bends or
8. pe ae MEN EE ITEM FAIL x CTI O o S O _ Hinge o j ____ Spring inside gate S Product Inspection Guide 37 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Polysteel Inspection Guidelines Polysteel Grasp the rope with both hands and rotate the lifeline Inspect strands from end to end Remember to check inner strands for signs of damage deterioration or chemical attack Synthetic fiber ropes will show a reduction in strength when used at elevated temperatures For exposure to excessive temperatures specific for the rope fiber refer to the rope manufacturers specifications and instructions Damage and deterioration may not show up through a sight visual inspection only manual touch the lanyard is equally important Rope Diameter Weakened areas from extreme loads will appear as a noticeable change in original diameter The rope diameter should be uniform throughout If areas appear to be reduced more than 5 from original rope diameter remove from service ie 5 8 rope 596 reduction would be approx 1 32 calipers can be used to measure Visual and Touch Inspection Y Pass Fail Criteria Fiber cuts or nicks Broken fibers Fuzzy or worn fibers Overall deterioration Modifications by user Fraying Abrasions Hard or shiny spots Indicates heat damage Fused fibers or strands Indicates heat damage
9. 23 800 873 5242 www millerfallprotection com X Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks No missing parts XNo excessive wear XNo rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely XDisengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper XCheck keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open X Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Every pouch must have a legible tag identifying the pouch model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove lanyard from service Shock Absorbers Pouch Style Inspection Guidelines Cleaning and Storage Wipe off all surface dirt with a sponge dampened in plain water Squeeze the sponge dry Then wipe away any excess moisture with a dry clean cloth Dry away from excessive heat steam or long periods of sunlight Pouch must be dry before storage
10. Note If lifeline does not pull out smoothly or sticks when retracting pull all of the lifeline out of the housing and allow it to retract slowly under tension Then repeat the above test Result The lifeline should pull out freely and retract all the way back into the unit Remove from service if device does not pass this test Braking Test The purpose of the braking test is to ensure that the retractable s braking mechanism is working and engaging STEPS 1 Mount self retracting lifeline on anchorage point 2 Grasp lifeline and apply a sharp steady pull downward until brakes engage 3 Keep tension on lifeline until brakes are fully engaged 4 Release tension 5 Allow lifeline to retract into housing under light tension Result Brakes should engage There should be no slippage of the lifeline while the brakes are engaged Once tension is released the brakes should disengage and the unit should return to retractable mode Remove from service if device does not pass this test Product Inspection Guide 46 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Field Removable Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook X Snap hooks should be of the self locking type No
11. O Labeling tags SNAPHOE O HokBody 3 O HokNoe Z Gate keepe l O Lock ___ Z3 Product Inspection Guide 22 800 873 5242 www millerfallprotection com Shock Absorbers Pouch Style Inspection Guidelines Shock Absorbers Pouch Style Examine the outer portion of the pack Visual and Touch Inspection Y Pass Fail Criteria X Burn holes Tears cuts Modifications by user X Chemical attack Obvious signs of deterioration Stitching Visual and Touch Inspection Pulled stitches Stitching that is missing Hard or shiny spots Indicates heat damage Cut stitches Y Discoloration of stitching Dependant on cause of discoloration Obvious signs of deterioration End Loops Cuts or frays Obvious signs of deterioration There should be no damage to the end loops Shock Absorbers Pouch Style Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook Snap hooks should be of the self locking type XNO hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Product Inspection Guide
12. aos Figure 6a Figure 14e eid Return Eye Wire Hope Composition Figure in Snaphook Self locking WIRE ROPE LJ l ea a Deformations A HeatDamge lo A y Fittings Thimbles O _ Spice E J O Labeling tags SNAPHOE O HokBody 3 O HokNoe Z Gate keepe l O Lock ___ Z3 Product Inspection Guide 44 800 873 5242 www millerfallprotection com Fall Limiters Inspection Retractable Lanyard Housing Cover Field Removable Inspection Guidelines Self Retracting Lanyard Complete w Webbing Lifeline This type of SRL is usually 8 to 10 in length and the housing cover is not permanently affixed to the unit When inspecting a self retracting lanyard be sure to pull out all the lifeline material Lifeline material must be inspected end to end Test methods employed will be 1 Lanyard Retraction amp Tension Test tests the lifelines tension amp ability to retract 2 Braking Test tests the braking mechanism is working and engaging Visual and Touch Inspection Y Pass Fail Criteria Check load impact indicator for activation if retractable is equipped with one Loose fasteners Physical damage or missing parts Cracks or wear Check all connecting areas no deformations allowed Corrosion Overall de
13. gate lfeie Web J Webng O 1 Sing Product Inspection Guide 56 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Non Field Removable LIFELINE WIRE ROPE Y BrokenWires Rust Corrosion Pitting J o y O Deformations Jo o L HeatDamge AJ Fittings Thimbles Spie APHl l O Tets 0 O X Retraction 8 Tension_ Braking Tet lo To Carabiner Manual lock Lock Gate Gate Hinge Spring inside gate Figure 1q Figure 1r Carabiner Self locking Carabiner Manual locking Retractable Lanyard Housing Cover Non Field Removable ITEM DESCRIPTION FAIL PASS COMMENTS Carabiner x Y Carabiner Bod Ls a rr Carabiner Nose Gate hinged open RA E NAAA ITeC IES E Spring inside gate J Maruallock__ j Jh Product Inspection Guide 57 800 873 5242 www millerfallprotection com Self Retracting Lifeline Complete w Recovery Inspection Guidelines Self Retracting Lifeline Complete w Recovery This type of SRL will have the ability of retrieval via a winching mechanism The housing cover will be non field removable and require special tools to open Do not open unit unless you have been authorized and trained by the manufacturer Not
14. hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion No cracks No missing parts XNo excessive wear XNo rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open X Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Swivel Connectors Swivel connections must not be loose and be allowed to swivel freely as designed XNo physical damage cracks bends deformations Product Inspection Guide 54 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Non Field Removable Inspection Guidelines Tagging System Every retractable should have a identification system with details such as model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if pas
15. name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove lanyard from service Product Inspection Guide 13 800 873 5242 www millerfallprotection com Rope Lanyards Synthetic Inspection Guidelines Cleaning and Storage Wipe off all surface dirt with a sponge dampened in plain water Squeeze the sponge dry Dip the sponge in a mild solution of water and mild detergent Work up a thick lather with a vigorous back and forth motion Then wipe dry with a clean cloth Hang freely to dry but away from excessive heat steam or long periods of sunlight Lanyards must be dry before storage Storage areas should be clean dry and free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements Lanyards should be kept off the floor to provide ventilation underneath Never store directly on a concrete or dirt floor Note Do not store lanyards next to batteries chemical attack on the lanyard can occurs if battery leaks Product Inspection Guide 14 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Rope Lanyards Synthetic Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature FAIL Q Initial Y PASS O Initial REMOVE FROM SERVIC
16. no slippage of the lifeline while the brakes are engaged Once tension is released the brakes should disengage and the unit should return to retractable mode Remove from service if device does not pass this test Product Inspection Guide 60 800 873 5242 www millerfallprotection com Self Retracting Lifeline Complete w Recovery Inspection Guidelines Retrieval Mode Test The purpose of the retrieval mode test is to ensure that the retractable s retrieval mechanism is working and engaging Note some units when in the lowering position will require a minimum of 75lbs STEPS Mount retractable on anchorage point Grasp lifeline amp pull out several feet of lifeline Hold line in position maintaining light tension on the line Without engaging retrieval mode attempt to retrieve line Result line should not retrieve unless unit has been activated 5 Now engage retrieval mode 6 Keeping light tension on the line use the winch handle to retrieve the line into the device Result Brakes should engage There should be no slippage of the lifeline while the brakes are engaged Once tension is released the brakes should disengage and the unit should return to retractable mode Remove from service if device does not pass this test YS wo 1 2 3 4 Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile str
17. not close slowly Push on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Every lanyard must have a legible tag identifying the lanyard model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove lanyard from service Product Inspection Guide 17 800 873 5242 www millerfallprotection com Web Lanyards Inspection Guidelines Cleaning and Storage Wipe off all surface dirt with a sponge dampened in plain water Squeeze the sponge dry Dip the sponge in a mild solution of water and mild detergent Work up a thick lather with a vigorous back and forth motion Then wipe dry with a clean cloth Hang freely to dry but away from excessive heat steam or long periods of sunlight Lanyards must be dry before storage Storage areas should be clean dry and free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements Note Do not store lanyards next to batteries chemical attack on the lanyard can occur if battery leaks Product Inspection Guide 18 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Web Lanyard
18. or elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks No missing parts XNo excessive wear XNo rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Lifelines must have a legible tag identifying the model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove lifeline from service Product Inspection Guide 28 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Twisted Ropes Inspection Guidelines Cleaning and Storage Rope can be washed to remove dirt or abrasive particles Use a solution of mild detergent and
19. will be 1 Lanyard Retraction amp Tension Test tests the lifelines tension amp ability to retract 2 Braking Test tests the braking mechanism is working and engaging Visual and Touch Inspection Y Pass Fail Criteria Housing Cover Inspect For Ensure casing bolts are tight Loose fasteners Missing parts Cracks or wear Check all connecting areas no deformations allowed Corrosion Product Inspection Guide 50 800 873 5242 www millerfallprotection com Overall deterioration Modifications by user Physical damage Bent cracked distorted worn or malfunctioning parts Load Impact Indicator Check load impact indicator for activation if retractable is equipped with one Note The load impact indicator may be located in the lanyard above the snap hook A label will be exposed when subjected to fall arresting forces The load impact indicator may also be located on the snaphook or the unit itself Check manufacturers operation and installation instructions for exact location Retractable Lanyard Housing Cover Non Field Removable Inspection Guidelines Inspection of Webbing for Retractable Lanyard Webbing Grasp the webbing with your hands and bend the webbing checking both sides This creates surface tension making damaged fibers or cuts easier to see Webbing damage may not show up through a sight visual inspection only manual touch the lanyard is equa
20. E RETURN TO SERVICE P n 9 V e B BE Y Zs E EZ ESTA TEXTE pnl T Figure 14a Figure 6b Synthetic Rope Composition Spliced Eye Three Strand Laid Rope Figure 1n Snaphook Self locking LANYARD x Y RopeFibers RopeSplices Thimblesg Eyes Rope Diameter Labeling tags gt Rope Hocking SNAPHOEK O HokBody AJ 5 FHookNose Gate keeper e Hine 000 o Do ooo ____ Spring inside gate _______________ Product Inspection Guide 15 800 873 5242 www millerfallprotection com Web Lanyards Inspection Guidelines Webbing Grasp the webbing with your hands and bend the webbing checking both sides This creates surface tension making damaged fibers or cuts easier to see Webbing damage may not show up through a sight visual inspection only manual touch inspection of the lanyard is equally important Visual and Touch Inspection Y Pass Fail Criteria Cuts nicks or tears Broken fibers cracks Overall deterioration Modifications by user Fraying Abrasions Y Discoloration of material Dependant on cause of discoloration Hard or shiny spots Indicates heat damage Change in core size Indicates possible fall Y Mildew Clean lanyard XUndue Stretching Indicates possible fall Burnt charred or melted fibers Indicates heat dama
21. Product Inspection Guide HOMES SS EMEN 1 6 Lanyards Shock Absorbing 7 10 AOD Orcas casas 11 15 di o M 16 19 Wire Rope 20 22 Shock Absorbers 23 25 Synthetic Rope Twisted Rope 26 30 Braided Rope 30 33 Kernmantel Rope 34 37 Polysteel 38 41 Wire Rope Lifelines 42 44 Fall Limiters Retractable Lanyard 45 57 Self Retracting Lifeline 58 64 MILLER by Honeywell gt Ask the Expert Ask Miller 800 873 5242 Fax 800 892 4078 or 814 432 2118 or Fax 814 432 2415 www millerfallprotection com Harness Inspection Guidelines Webbing Grasp the webbing with your hands and bend the webbing checking both sides This creates surface tension making damaged fibers or cuts easier to see Webbing damage may not show up through a sight visual inspection only manual touch the harness is equally important Visual and Touch Inspection Y Pass Fail Criteria Cuts nicks or tears Broken fibers cracks Overall deterioration Modifications by user Fraying Abrasions V Discoloration of material Dependant on cause of discoloration Hard or shiny spots Indicates heat damage Webbing thickness uneven Indicates possible fall Y Mildew Clean harness Missing Straps XUndue Stretching Indicates possible fall Burnt charred or melted fibers Indicates heat dama
22. and forth motion Then wipe dry with a clean cloth Hang freely to dry but away from excessive heat steam or long periods of sunlight Storage areas should be clean dry and free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements Note Do not store harnesses next to batteries chemical attack can occur if battery leaks Product Inspection Guide 2 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL Q Initial 4 PASS Initial REMOVE FROM SERVICE RETURN TO SERVICE ITEM DESCRIPTION FAIL PASS COMMENTS Y Product Inspection Guide 3 800 873 5242 www millerfallprotection com INSPECTION CHECKLIST HARNESS Elastic Keeper 1 ITEM DESCRIPTION 1 X 4 Dee Ring 2 X Y Dee Pad 3 X Nylon Webbing 4 X Spring Loaded Friction Buckles 5 X Elastic Keepers 2 6 X 4 Nylon Webbing 7 X Y Spring Loaded Friction Buckles 8 X Y Elastic Keepers 2 9 X Y Nylon Webbing 10 X 4 Stitching 11 X 4 Stitching 12 X Y Tongue Buckle 13 X 4 Elastic Keeper 1 14 X Y Nylon Webbing 15 X 4 Stitching 16 X 4 Stitching 17 X Y Tongue Buckle 18 X 4 Elastic Keeper 1 19 X 4 Stitching 20 X Y Nylon Webbing 21 X Y Stitching 22 X 4 Stitching 23 X Y Nylon Webbing 24 X 4 Grommets 25 X Y Stitching 26 X Y Nyl
23. ands Bulges in rope Gaps between strands Heat damage torch burns or electric arc strikes Kinks bird caging Core protrusion Do not use frozen rope Fittings X Wear or Cracks Corrosion or Pitting Deformation Bends Mismatched Parts or Modifications Obvious Damage Splices Worn or broken wires Crushed jammed or flattened strands Corrosion Material required to conduct tests 1 Anchor point ie tripod or similar device 2 Retractable Lifeline Product Inspection Guide 52 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Non Field Removable Inspection Guidelines Lanyard Retraction amp Tension Test Do not pull lifeline out of the housing or let it retract while the unit is laying flat Always inspect and operate the unit in a mounted position The purpose of the lanyard retraction amp tension test is to ensure the lifeline is retracting smoothly into and out of the housing STEPS Mount retractable on anchorage point Pull out 50 of the lifeline length Maintain a light tension on the lifeline approx 1 Ib 0 45kg Allow lifeline to retract back into housing Always maintain light tension when lifeline is retracting 5 Repeat Steps 2 to 4 this time pulling out 100 of lifeline length 1 2 3 4 Do Not allow lifeline to retract into housing uncontrolled this could result in injury and damage to the
24. ate of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove retractable from service Cleaning and Storage Periodically clean the exterior of the device and wipe the lifeline using a damp cloth and mild detergent Towel dry Store in a clean dry location free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements The lifeline should be fully retracted into the unit when not in use Failure to do so on some models may cause premature weakening of the mainspring resulting in a loss of lifeline retraction Product Inspection Guide 62 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Self Retracting Lifeline Complete w Recovery Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL O Initial 4 PASS UO Initial REMOVE FROM SERVICE RETURN TO SERVICE REPAIR HOUSING LABEL bh Figure tn LOCKING SWIVEL Snaphook Self locking SNAPHOOK B HANDLE FASTENERS TEM DESCRIPTION FAIL PASS COMMENTS E EE tese Impact Ineleator ff Housingcover_ pet E Labeling tags JA TY A Carabiners SwivelComnectors ee O A Hook Nese ff Gate keep
25. chemical attack or UV degradation HOCKLING unraveling of the lanyard due to constant turning in the same direction or shock loading Product Inspection Guide 11 800 873 5242 www millerfallprotection com Rope Lanyards Synthetic Inspection Guidelines Thimbles and Eyes Visual and Touch Inspection Y Pass Fail Criteria Thimbles steel or plastic must be seated firmly in the eye Thimbles must not show any sign of damage Check around the eye itself for damage wear or deterioration Missing thimble s Loose thimble s Damaged thimbles white stress marks thimble collapsing over itself X Eye damage due to cuts nicks abrasions fraying fused areas look for same indicators as you would for the rope body itself Eyes with metal thimbles look for rust in or around the eye Rope Splices In the construction of the lanyard the rope is spliced around a plastic or metal thimble Eye splices in twisted rope having three or more strands shall have a minimum of four tucks ANSI Z359 1 1992 CSA Z259 1 95 requires a minimum of five full tucks Both standards require the ends secured to prevent unraveling Visual and Touch Inspection Y Pass Fail Criteria Splices not secured properly from unraveling look for tape shrink wrap tube stiffening agent most common methods used by manufacturers Splices starting to unravel XSplices showing damage or deterioration look for same indicator
26. cold water Note that washing can remove any coatings that may have been added to enhance the performance of the product Hang freely to dry but away from excessive heat steam or long periods of sunlight Lifelines must be dry before storage Storage areas should be clean dry and free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements Lifelines should be kept off the floor to provide ventilation underneath Never store directly on a concrete or dirt floor Note Do not store lifelines next to batteries chemical attack on the lifeline can occurs if battery leaks Inspection Checklist Fall Protection Equipment Rope Lifelines Synthetic Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL Q Initial 4 PASS QO Initial REMOVE FROM SERVICE RETURN TO SERVICE Thimble TBL as SPL Synthetic rope RS Strand Yarns Vy Hook body Figure 6b bau Spliced Eye N pring il 5 Piu 156 Gate S 5 pines Synthetic Rope Composition Ey g Three Strand Laid Rope Lock 7 y Hinge Cy y f Eye Y Figure 1n Snaphook Self locking Product Inspection Guide 29 800 873 5242 www millerfallprotection com LANYARD x Y ll jRopeFibrs 36363 Rope Splices Thimbles amp Eyes Rope Diameter J 4Pi Labeling tags Rop
27. e Manufacturers may require that the unit be sent in for an annual inspection check owners manual for details When inspecting a self retracting lanyard be sure to pull out all the lifeline material Lifeline material must be inspected end to end Test methods employed will be 1 Lanyard Retraction amp Tension Test tests the lifelines tension amp ability to retract 2 Braking Test tests the braking mechanism is working and engaging 1 Retrieval Mode tests the units retrieval mechanism Visual and Touch Inspection Y Pass Fail Criteria Housing Cover Inspect For Ensure casing bolts are tight Loose fasteners Missing parts Cracks or wear Check all connecting areas no deformations allowed Corrosion Overall deterioration Modifications by user Physical damage Bent cracked distorted worn or malfunctioning parts Load Impact Indicator Check load impact indicator for activation if retractable is equipped with one Note The load impact indicator may be located in the lanyard above the snap hook A label will be exposed when subjected to fall arresting forces The load impact indicator may also be located on the snaphook or the unit itself Check manufacturers operation and installation instructions for exact location Product Inspection Guide 58 800 873 5242 www millerfallprotection com Self Retracting Lifeline Complete w Recovery Inspection Guidelines Wire Rope
28. e Hockling SNAPHOOK Hook Body HoobNose 2 2 Gate keeper IN EI AE E eS Se Ye OA Hinge Spring inside gate Synthetic Rope Lifelines Braided Ropes Inspection Guidelines Braided Ropes Grasp the rope with both hands and rotate the lifeline Run your hands along the entire length of lifeline Inspect strands from end to end Synthetic fiber ropes will show a reduction in strength when used at elevated temperatures For exposure to excessive temperatures specific for the rope fiber refer to the rope manufacturers specifications and instructions Damage and deterioration may not show up through a sight visual inspection only manual touch the lanyard is equally important Rope Diameter Weakened areas from extreme loads will appear as a noticeable change in original diameter The rope diameter should be uniform throughout If areas appear to be reduced more than 5 from original rope diameter remove from service ie 5 8 rope 5 reduction would be approx 1 32 calipers can be used to measure Visual and Touch Inspection Y Pass Fail Criteria Product Inspection Guide 30 800 873 5242 www millerfallprotection com Check for pulled cover strands More than 4 consecutive pulled cover strands which cannot be reincorporated into cover braid Remove from service X Cover damage core visible X Core damage pulled cut abraded powdered o
29. ed to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook Snap hooks should be of the self locking type No hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding XLatch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks XNO missing parts XNo excessive wear XNo rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Product Inspection Guide 43 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Wire Rope Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL O Initial 4 PASS 0 Initial REMOVE FROM SERVICE RETURN TO SERVICE Thimble TBL
30. elines Thimbles And Eyes Visual and Touch Inspection Y Pass Fail Criteria Thimbles steel or plastic must be seated firmly in the eye Thimbles must not show any sign of damage Check around the eye itself for damage wear or deterioration Missing thimble s Loose thimble s Damaged thimbles Damage to female side of eye side in contact with thimble X Eye damage due to cuts nicks abrasions fraying fused areas look for same indicators as you would for the rope body itself Eyes with metal thimbles look for rust in or around the eye Fittings Wear or Cracks Corrosion or Pitting Deformation Bends Mismatched Parts or Modifications Obvious Damage Product Inspection Guide 35 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Kernmantle Ropes Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook Snap hooks should be of the self locking type No hook or eye distortion twists bends or elongation XLatch keeper should seat into the nose w o binding XLatch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks No missing parts XNo excessive wear No rough or shar
31. elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks XNO missing parts XNo excessive wear No rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Every lanyard must have a legible tag identifying the lanyard model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing remove lanyard from service Product Inspection Guide 8 800 873 5242 www millerfallprotection com Shock Absorbing Lanyard Manyard Inspection Guidelines Cleaning and Storage Wipe off all surface dirt with a sponge dampened in plain water Squeeze the sponge dry Dip the sponge in a mild solut
32. ength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook Snap hooks should be of the self locking type No hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks XNO missing parts XNo excessive wear XNo rough or sharp edges Product Inspection Guide 61 800 873 5242 www millerfallprotection com Self Retracting Lifeline Complete w Recovery Inspection Guidelines Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Swivel Connectors Swivel connections must not be loose and be allowed to swivel freely as designed XNo physical damage cracks bends deformations Tagging System Every retractable should have a identification system with details such as model d
33. er eck m inside gate Lifeline Web 7 Webbin J J O Stitehing_________ j Product Inspection Guide 63 800 873 5242 www millerfallprotection com Self Retracting Lifeline c w Recover LIFELINE WIRE ROPE Y BrokenWires Rust Corrosion Pitting J o Deformations Jo o 4 O HeatDamge o oo O ____ Fittings Thimbles _ Spiee E O Tets o O Retraction amp Tension Test jBrakngTest A Hinge Spring inside gate Figure 1q Figure ir Carabiner Self locking Carabiner Manual locking Self Retracting Lifeline Complete w Recover ITEM DESCRIPTION FAIL PASS COMMENTS CARABINER x Y Carabiner Bod HEN AAA umm A E Gate hingedopen J oS O A LJ II _ Gale E J O Hinne L hA Jj Spring inside gate J j jMamallok _________ Product Inspection Guide 64 800 873 5242 www millerfallprotection com
34. erioration Missing thimble s Loose thimble s Damaged thimble white stress marks thimble collapsing over itself X Eye damage due to cuts nicks abrasions fraying fused areas look for same indicators as you would for the rope body itself Eyes with metal thimbles look for rust in or around the eye Rope Splices In the construction of the lifeline the rope is spliced around a plastic or metal thimble Eye splices in twisted rope having three or more strands shall have a minimum of four tucks ANSI Z359 1 1992 CSA Z259 1 95 requires a minimum of five full tucks Both standards require the ends secured to prevent unraveling Visual and Touch Inspection Y Pass Fail Criteria Splices not secured properly from unraveling look for tape shrink wrap tube stiffening agent most common methods used by manufacturers Splices starting to unravel Splices showing damage or deterioration look for same indicators as you would for the rope itself Product Inspection Guide 27 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Twisted Ropes Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook Snap hooks should be of the self locking type No hook or eye distortion twists bends
35. ervice life policy If tagging system is missing or not legible remove lifeline from service Product Inspection Guide 32 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Braided Rope Lifelines Synthetic Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL Q Initial 4 PASS O Initial REMOVE FROM SERVICE RETURN TO SERVICE Braided Strands Solid Braid Rope Figure 1n Snaphook Self locking ITEM DESCRIPTION FAIL PASS COMMENTS x Y RopeDimeter J Cover Damage l A 3 Thimles amp Eyes L Jmmgs d JE JE CO Labeling tags To o Discoloration l J LZ y O EM ppp EM p HEN pg E i RENI pod pe Be Eu Hinne ____ Spring inside gate _ ___________ Product Inspection Guide 33 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Kernmantle Ropes Inspection Guidelines Kernmantle Ropes Grasp the rope with both hands and rotate the lifeline Run your hands along the entire length of the lifeline Inspect from end to end Synthetic fiber ropes will show a reduction in strength when used at elevated temperatures For exposure to excessive temperatures specific for the rope fiber refer to the rope manufacturers specifications and instructions Dama
36. ge Material marked w permanent marker Check w manufacturer Excessive hardness or brittleness Indicates heat or uv damage Knots in lanyard Stitching Visual and Touch Inspection Pulled stitches Stitching that is missing Hard or shiny spots Indicates heat damage Cut stitches Y Discoloration of stitching Dependant on cause of discoloration Product Inspection Guide 16 800 873 5242 www millerfallprotection com Web Lanyards Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook Snap hooks should be of the self locking type No hook or eye distortion twists bends or elongation XLatch keeper should seat into the nose w o binding XLatch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks 6No missing parts XNo excessive wear 6No rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should
37. ge Material marked w permanent marker Check w manufacturer Excessive hardness or brittleness Indicates heat or uv damage Stitching Visual and Touch Inspection Pulled stitches Stitching that is missing Hard or shiny spots Indicates heat damage Cut stitches Y Discoloration of stitching Dependant on cause of discoloration Hardware Visual and Touch Inspection Distortion twists bends Rough or sharp edges Rust or corrosion Cracks or breaks Broken distorted grommets Modification by users ie additional holes Tongue buckle should overlap the buckle frame and move freely back and forth in their socket Roller of tongue buckle should turn freely on frame X Bars must be straight All springs must be in working condition Product Inspection Guide 1 800 873 5242 www millerfallprotection com Harness Inspection Guidelines Tagging System Every harness must have a legible tag identifying the harness model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove harness from service Cleaning and Storage Wipe off all surface dirt with a sponge dampened in plain water Squeeze the sponge dry Dip the sponge in a mild solution of water and mild detergent Work up a thick lather with a vigorous back
38. ge and deterioration may not show up through a sight visual inspection only manual touch the lanyard is equally important Rope Diameter Weakened areas from extreme loads will appear as a noticeable change in original diameter The rope diameter should be uniform throughout If areas appear to be reduced more than 5 from original rope diameter remove from service ie 5 8 rope 5 reduction would be approx 1 32 calipers can be used to measure Visual and Touch Inspection Y Pass Fail Criteria Extremely fuzzy cover Check for bulges lumps amp flat spots Cover damage core visible Check for indication of inner core damage rope will have a hourglass shape Core damage pulled cut abraded powdered or melted strands XCover cuts or nicks XCover broken fibers X Overall deterioration Modifications by user Fraying Abrasions Compacted or hard Fused fibers or strands shiny spots Indicates heat damage X Change in original diameter Indicates possible fall Burnt charred or melted fibers Indicates heat damage Material marked w permanent marker Check w manufacturer Knots or kinks Discoloration of rope amp brittle fibers Dependant on cause of discoloration such as splinters slivers but may indicate chemical attack or UV degradation Product Inspection Guide 34 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Kernmantle Ropes Inspection Guid
39. he user Rust pitting corrosion Crushed jammed or flattened strands Bulges in rope Gaps between strands Heat damage torch burns or electric arc strikes Kinks bird caging Core protrusion Do not use frozen rope Fittings X Wear or Cracks Corrosion or Pitting Deformation Bends Mismatched Parts or Modifications Obvious Damage Splices Worn or broken wires Crushed jammed or flattened strands Corrosion Product Inspection Guide 20 800 873 5242 www millerfallprotection com Inspection Guidelines Wire Rope Lanyards Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook XSnap hooks should be of the self locking type No hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks No missing parts XNo excessive wear XNO rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing
40. hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks No missing parts XNo excessive wear XNo rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Swivel Connectors Swivel connections must not be loose and be allowed to swivel freely as designed XNo physical damage cracks bends deformations Product Inspection Guide 47 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Field Removable Inspection Guidelines Tagging System Every retractable should have a identification system with details such as model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adop
41. illerfallprotection com Synthetic Rope Lifelines Braided Ropes Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook XSnap hooks should be of the self locking type No hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks No missing parts x No excessive wear No rough or sharp edges Snap Hook Locking Mechanism Disengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Date of manufacture and length of lifeline can be found on one of the metal ferrules Check tag for date of manufacture and remove from service if past adopted s
42. ion of water and mild detergent Work up a thick lather with a vigorous back and forth motion Then wipe dry with a clean cloth Hang freely to dry but away from excessive heat steam or long periods of sunlight Storage areas should be clean dry and free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements Note Do not store lanyards next to batteries chemical attack on the lanyard can occurs if battery leaks NOTES Product Inspection Guide 9 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Shock Absorbing Lanyard Manyard Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL Q Initial Y PASS O Initial REMOVE FROM SERVICE RETURN TO SERVICE FLAG INDICATOR OUTSIDE CORE WEBBING SNAPHOOKS Figure 1n Snaphook Self locking Figure 1k So B Self locking Style A Style B LANYARD Themis S a a Coe S O Stitching J J O Labeling tags lo To o o jJWearPads o oo O SNAPHOE O HokBody 3 HokNoe Gate keepe l O Product Inspection Guide 10 800 873 5242 www millerfallprotection com Rope Lanyards Synthetic Inspection Guidelines Rope Grasp the rope with both ha
43. lly important Visual and Touch Inspection Y Pass Fail Criteria X Cuts nicks or tears Broken fibers cracks X Overall deterioration Modifications by user Fraying Abrasions J Discoloration of material Dependant on cause of discoloration Hard or shiny spots Indicates heat damage Change in core size Indicates possible fall Y Mildew Clean lanyard Undue Stretching Indicates possible fall Burnt charred or melted fibers Indicates heat damage Material marked w permanent marker Check w manufacturer Excessive hardness or brittleness Indicates heat or uv damage Knots in lanyard Product Inspection Guide 51 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Non Field Removable Inspection Guidelines Wire Rope Grasp the steel lanyard with your hands and rotate the lanyard checking both sides Watch for unusual wearing patterns on the wire Broken strands or wires will separate from the body of the lanyard To avoid hand injury always wear protective gloves when inspecting a wire rope lanyard Note Unlike rigging inspection standards wire rope used for the purpose of fall protection is not allowed any broken wires or strands Visual and Touch Inspection Y Pass Fail Criteria Cuts frayed areas Worn or broken strands wires Overall deterioration Excessive outside wear Modifications by the user Rust pitting corrosion Crushed jammed or flattened str
44. nds and rotate the lanyard Inspect strands from end to end Remember to check inner strands for signs of damage deterioration or chemical attack Synthetic fiber ropes will show a reduction in strength when used at elevated temperatures For exposure to excessive temperatures specific for the rope fiber refer to the rope manufacturers specifications and instructions Damage and deterioration may not show up through a sight visual inspection only manual touch the lanyard is equally important Rope Diameter Weakened areas from extreme loads will appear as a noticeable change in original diameter The rope diameter should be uniform throughout If areas appear to be reduced more than 5 from original rope diameter remove from service ie 5 8 rope 5 reduction would be approx 1 32 calipers can be used to measure Visual and Touch Inspection Y Pass Fail Criteria Fiber cuts or nicks Broken fibers Fuzzy or worn fibers Overall deterioration Modifications by user Fraying Abrasions Hard or shiny spots Indicates heat damage Fused fibers or strands Indicates heat damage X Change in original diameter Indicates possible fall Burnt charred or melted fibers Indicates heat damage Material marked w permanent marker Check w manufacturer Kinks hockling or knots Y Discoloration of rope amp brittle fibers Dependant on cause of discoloration such as splinters slivers but may indicate
45. on Webbing 27 X 4 Stitching 28 X 4 Stitching 29 X Y Nylon Webbing 30 X JS Grommets 31 X Y Sub Pelvic Strap 32 X Y Back Strap 33 X Y Stitching Back Strap 34 X Y Stitching Back Strap 35 X 4 ChestStrap Pad 36 X Y Nylon Webbing 37 X Y Stitching 38 X Y Mating Link 39 X Y Chest Strap Pad 40 X Y Nyion Webbing 41 X Y Stitching 42 X Y 3 Bar Mating Buckle x 4 x 4 CRITERIA Tagging Label System X 7 FAIL J PASS Product Inspection Guide 800 873 5242 www millerfallprotection com SERTAL DATE OF MANUF INSPECTOR DATE OF INSPECTION INSPECTOR SIGNATURE X FALL Initial Y PASS Initial REMOVE FROM SERVICE RETURN TO SERVICE Buckles BU Webbing W Stitch patterns SP of threads TH Examples of Some Typical Thread TH and Stitch Pattems SP in Webbing W Product Inspection Guide 800 873 5242 www millerfallprotection com Adjuster webbing Also a buckle D ring Buckle tongue Grommet Grommets in webbing Example of Some Typical Connector Hardware Components and Elements Product Inspection Guide 6 800 873 5242 www millerfallprotection com Lanyard Inspection Shock Absorbing Lanyard Manyard Style Inspection Guidelines Webbing Grasp the webbing with your hands and bend the webbing checking both sides This creates surface tension making damaged fibers or cuts easier to see Webbing damage may not show up through a sight visual
46. p edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Date of manufacturer can be found on one of the metal ferrules Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove lifeline from service Inspection Checklist Fall Protection Equipment Product Inspection Guide 36 800 873 5242 www millerfallprotection com Kernmantle Rope Lifelines Synthetic Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL Q Initial 4 PASS UO Initial REMOVE FROM SERVICE RETURN TO SERVICE JACKET CORE Figure 14d Static Kemmantle Rope Birat Snaphook Self locking COMMENTS PASS DESCRIPTION _ Rope Diameter CoverDamage Thimbles Eyes Fittings Labeling tags __ Discoloration NEN NE
47. pect and operate the unit in a mounted position The purpose of the lanyard retraction amp tension test is to ensure the lifeline is retracting smoothly into and out of the housing STEPS Mount retractable on anchorage point Pull out 50 of the lifeline length Maintain a light tension on the lifeline approx 1 Ib 0 45kg Allow lifeline to retract back into housing Always maintain light tension when lifeline is retracting 5 Repeat Steps 2 to 4 this time pulling out 100 of lifeline length e Ser wr wm 1 2 3 4 Do Not allow lifeline to retract into housing uncontrolled this could result in injury and damage to the unit Note If lifeline does not pull out smoothly or sticks when retracting pull all of the lifeline out of the housing and allow it to retract slowly under tension Then repeat the above test Result The lifeline should pull out freely and retract all the way back into the unit Remove from service if device does not pass this test Braking Test The purpose of the braking test is to ensure that the retractable s braking mechanism is working and engaging STEPS 1 Mount retractable on anchorage point 2 Grasp lifeline and apply a sharp steady pull downward until brakes engage 3 Keep tension on lifeline until brakes are fully engaged 4 5 Release tension Allow lifeline to retract into housing under light tension Result Brakes should engage There should be
48. r Weakened areas from extreme loads will appear as a noticeable change in original diameter The rope diameter should be uniform throughout If areas appear to be reduced more than 5 from original rope diameter remove from service ie 5 8 rope 5 reduction would be approx 1 32 calipers can be used to measure Visual and Touch Inspection Y Pass Fail Criteria Fiber cuts or nicks Broken fibers Fuzzy or worn fibers Overall deterioration Modifications by user Fraying Abrasions Hard or shiny spots Indicates heat damage Fused fibers or strands Indicates heat damage X Change in original diameter Indicates possible fall Burnt charred or melted fibers Indicates heat damage Material marked w permanent marker Check w manufacturer Kinks hockling or knots Y Discoloration of rope amp brittle fibers Dependant on cause of discoloration such as splinters slivers but may indicate chemical attack or UV degradation e HOCKLING unraveling of the lanyard due to constant turning in the same direction or shock loading Product Inspection Guide 26 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Twisted Ropes Inspection Guidelines Thimbles and Eyes Visual and Touch Inspection Y Pass Fail Criteria Thimbles steel or plastic must be seated firmly in the eye Thimbles must not show any sign of damage Check around the eye itself for damage wear or det
49. r melted strands Cover cuts or nicks Cover broken fibers Overall deterioration Modifications by user Fraying Abrasions Hard or shiny spots Indicates heat damage Fused fibers or strands Indicates heat damage X Change in original diameter Indicates possible fall Burnt charred or melted fibers Indicates heat damage Material marked w permanent marker Check w manufacturer Knots or kinks Y Discoloration of rope amp brittle fibers Dependant on cause of discoloration such as splinters slivers but may indicate chemical attack or UV degradation Synthetic Rope Lifelines Braided Ropes Inspection Guidelines Thimbles and Eyes Visual and Touch Inspection Y Pass Fail Criteria Thimbles steel or plastic must be seated firmly in the eye Thimbles must not show any sign of damage Check around the eye itself for damage wear or deterioration X Missing thimble s Loose thimble s Damaged thimbles white stress marks thimble collapsing over itself Damage to female side of eye side in contact with thimble X Eye damage due to cuts nicks abrasions fraying fused areas look for same indicators as you would for the rope body itself Eyes with metal thimbles look for rust in or around the eye Fittings XWear or Cracks Corrosion or Pitting Deformation Bends Mismatched Parts or Modifications Obvious Damage Product Inspection Guide 31 800 873 5242 www m
50. s Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature FAIL Q Initial Y PASS QU Initial REMOVE FROM SERVICE RETURN TO SERVICE Hook y body Hook x WEBBING nose N Spring SNAPHOOKS es po A P ud Gate gt BI gate Exon Lock y Hinge 7 r Eye Figure 1n Snaphook Self locking Figure 1k So B Self locking Style A Style B LANYARD w Sa a a ooo jWearPads J o oo O Labeling tags pe peu puc SNAPHOE HokBody J O HokNoe Gate kepe O Lock O Product Inspection Guide 19 800 873 5242 www millerfallprotection com Wire Rope Lanyards Inspection Guidelines Wire Rope Grasp the steel lanyard with your hands and rotate the lanyard checking both sides Watch for unusual wearing patterns on the wire Broken strands or wires will separate from the body of the lanyard To avoid hand injury always wear protective gloves when inspecting a wire rope lanyard Note Unlike rigging inspection standards wire rope used for the purpose of fall protection does not allow any broken wires or strands Visual and Touch Inspection Y Pass Fail Criteria Cuts frayed areas Worn or broken strands wires Overall deterioration Excessive outside wear Modifications by t
51. s as you would for the rope itself Product Inspection Guide 12 800 873 5242 www millerfallprotection com Rope Lanyards Synthetic Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook XSnap hooks should be of the self locking type XNO hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding Latch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks No missing parts XNo excessive wear No rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position without hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Every lanyard must have a legible tag identifying the lanyard model date of manufacture
52. s require the ends secured to prevent unraveling Visual and Touch Inspection Y Pass Fail Criteria Splices not secured properly from unraveling look for tape shrink wrap tube stiffening agent most common methods used by manufacturers Splices starting to unravel Splices showing damage or deterioration look for same indicators as you would for the rope itself Product Inspection Guide 39 800 873 5242 www millerfallprotection com Synthetic Rope Lifelines Polysteel Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook Snap hooks should be of the self locking type No hook or eye distortion twists bends or elongation Latch keeper should seat into the nose w o binding XLatch keeper should not be distorted or obstructed Overall deterioration Excessive wear Modifications by the user Rust pitting corrosion XNo cracks No missing parts XNo excessive wear XNo rough or sharp edges Snap Hook Locking Mechanism XDisengage locking mechanism and open keeper keeper should open freely Disengage locking mechanism and release locking mechanism should return to engaged position Snap Hook Keeper Check keeper spring action by opening the keeper and releasing Keeper should return to closed position witho
53. t adopted service life policy If tagging system is missing or not legible remove retractable from service Cleaning And Storage Periodically clean the exterior of the device and wipe the lifeline using a damp cloth and mild detergent Towel dry Store in a clean dry location free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements The lifeline should be fully retracted into the unit when not in use Failure to do sO on some models may cause premature weakening of the mainspring resulting in a loss of lifeline retraction Product Inspection Guide 55 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Retractable Lanyard Housing Cover Non Field Removable Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL Q Initial 4 PASS O Initial REMOVE FROM SERVICE RETURN TO SERVICE REPAIR CARRYING HANDLE may be found on some models 4 LOCKING SWIVEL SNAPHOOK LABELS LIFELINE heit Figure 1n Snaphook Self locking PASS COMMENTS ATTACHMENT SWIVEL HOUSING FASTENERS HOUSING ITEM DESCRIPTION FAIL GENERAL x If applicable see carabiners Load NEM E Labeling tags SNAPHOOK Swivel Connectors HoBody Hook Nose Cate keepe l amp e 1 Hmg Spring inside
54. ted service life policy If tagging system is missing or not legible remove retractable from service Cleaning and Storage Periodically clean the exterior of the device and wipe the lifeline using a damp cloth and mild detergent Towel dry Store in a clean dry location free of exposure to fumes heat direct ultra violet light sunlight and corrosive elements The lifeline should be fully retracted into the unit when not in use Failure to do so on some models may cause premature weakening of the mainspring resulting in a loss of lifeline retraction Inspection Checklist Fall Protection Equipment Retractable Lanyard Housing Cover Field Removable Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature FAIL Q Initial Y PASS O Initial REMOVE FROM SERVICE RETURN TO SERVICE wm eed cus N Spring E inside gate Hinge Eye SWIVEL WEBBING LOCKING SNAP HOUSING CARABINER Figure 1n Snaphook Self locking Product Inspection Guide 48 800 873 5242 www millerfallprotection com ITEM DESCRIPTION FAIL PASS COMMENTS Y Load Impact Indicator p Webbing AA AA po HEN La Stitching Labeling tags _______ ME i Deformation o Housing EA es SNAPHOOK If applicable see carabiners EAT AAN __ Swivel Connectors HookBody HokNoe
55. terioration Modifications by user Bent cracked distorted worn or malfunctioning parts Inspect lifeline for cuts burns corrosion kinks frays or worn areas Inspect lifeline sewing for loose broken or damaged stitches Inspect lifeline for discoloration brittleness melted fibers shiny hard spots Inspect housing inside and out for deformations cracks physical damage Check for paint dirt grease or other materials contaminants Remove contaminants as per manufacturers instructions Note The load impact indicator can be a fold sewn into the webbing lifeline above the snap hook A warning flag is included and will be exposed should the lifeline be subjected to fall arresting forces Material required to conduct tests 1 Anchor point ie tripod or similar device 2 Self Retracting Lifeline Product Inspection Guide 45 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Field Removable Inspection Guidelines Lanyard Retraction amp Tension Test The purpose of the lanyard retraction amp tension test is to ensure the lifeline is retracting smoothly into and out of the housing STEPS Mount self retracting lanyard on anchorage point Pull out 50 of the lifeline length Maintain a light tension on the lifeline Allow lifeline to retract back into housing Always maintain light tension when lifeline is retracting YS Sw wo 1 2 3 4
56. unit Note If lifeline does not pull out smoothly or sticks when retracting pull the entire lifeline out of the housing and allow it to retract slowly under tension Then repeat the above test Result The lifeline should pull out freely and retract all the way back into the unit Remove from service if device does not pass this test Braking Test The purpose of the braking test is to ensure that the retractable s braking mechanism is working and engaging STEPS 1 Mount retractable on anchorage point 2 Grasp lifeline and apply a sharp steady pull downward until brakes engage 3 Keep tension on lifeline until brakes are fully engaged 4 5 Release tension Allow lifeline to retract into housing under light tension Result Brakes should engage There should be no slippage of the lifeline while the brakes are engaged Once tension is released the brakes should disengage and the unit should return to retractable mode Remove from service if device does not pass this test Product Inspection Guide 53 800 873 5242 www millerfallprotection com Retractable Lanyard Housing Cover Non Field Removable Inspection Guidelines Snap Hooks Snap hooks should be of the self locking type Snap hooks are generally proof tested to 3 600 lbs and have minimum tensile strength of 5 000lbs Visual and Manual Inspection Y Pass Fail Criteria Snap Hook XSnap hooks should be of the self locking type No
57. ut hanging up it should not close slowly XPush on keeper without engaging locking mechanism keeper should not open Check to see the keeper is seated firmly on the snap hook nose there should be no side play lateral movement Tagging System Lifelines must have a legible tag identifying the model date of manufacture name of manufacturer limitations and warnings Check tag for date of manufacture and remove from service if past adopted service life policy If tagging system is missing or not legible remove lifeline from service Product Inspection Guide 40 800 873 5242 www millerfallprotection com Inspection Checklist Fall Protection Equipment Polysteel Rope Lifelines Synthetic Description Model Serial Date of Manufacture Inspector Date Inspected Inspector Signature XFAIL Q Initial 4 PASS O Initial REMOVE FROM SERVICE RETURN TO SERVICE Strand Figure 14a Syntheti o itio Synthetic Rope Composition uL M Three Strand Laid Ropo Snaphook Self locking Figure 1n ITEM DESCRIPTION FAIL PASS COMMENTS Y RopeFibers RopeSplices FP Z3 O Thimbles8Eyes 4 O RopeDiameer AJ A Labeling tags lo J ooo O RopeHocking SNAPHOOK O HokBody J J HookNose Gate keepe lok 0 0 o Eye 1 701 Hinge

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