User Manual - Kutai Electronics
Contents
1. Automatic Transfer Switch Control Unit Operation Manual i FOO OMe 4 0000000 0000 00 J4 J5 EEEE ER lt LR AK KUTAI ELECTRONICS INDUSTRY CO LTD Headquarters No 3 Lane 201 Chien Fu St Chyan Jenn Dist Kaohsiung TAIWAN Tel 886 7 8121771 Fax 886 7 8121775 URL http www kutai com tw TABLE OF CONTENTS Section SECTOIN 1 INTRODUCTION 1 1 Preliminary Comments And Safety 12 OVErVIEW TET 159 FF FOGUCT OVEIVICW ENON E O ODOM O SONOS OR ES T4 Foncions Features aaa SECTOIN 2 OPERATOR PANEL GENE TNNT 22 Display WINGOW c 223 RUNCUON BUWONS E estan na na Zr SEN Panel EE En SECTOIN 3 OPERATION GEN TM aan anaa an a S2 AUTOMO Ga aan a enn bata a aga a a eo kaa daa ah aa ee 29 OPF e a daa 34 Manual Test Mode TEST Aa a a aa 3 5 Programming 3 6 Remote Communication 3 7 Remote Connection Passwords Recovery 38 VOIOS ACOUSTIC SL N2. 1 24 1 d For 5 22 used only Note Line 2 set to 06 No function ATS 22A 4 aS Common Alarm Remote Start Touch Button Adjust Input 33 ATS 22A 5 22 Magnetic Contactor ATS Wiring Diagram 2 220 Vac MAINS Common Alarm Remot NLS gt gt Normal Auxiliary Switch LOAD MAG N ETIC CONTACTOR TYP ELS gt gt Genset Auxiliary Switch 11 12 9 9 TEC 5 2 MC1 ii T MC2 2 0 MC1 MC2 ELS NLS MC1 Mains Close Coil 0 ov MC2 Genset Close Coil MC1 MC2 NLS ELS C C D O O D Q i Te T SE N Ny LO i B CN J4 5 J2 4 6 ATS 22 5 22 Control Unit 2 1 04 1 TEE For 15 22 used only Note Line 2 set to 06 ler _ Start Touch Button Adjust Input ATS 22A 34 5 23 3 Phase 4 Wire 380V Without PT Transformer Wiring Diagram MAINS Acasov 13 NLS gt gt Normal Auxiliary Switch LOAD ELS gt gt Genset Auxiliary Switch L1 L2 L3 MCCB TYPE BIS 0 0 0 _ CBI _ CB2 L1 L1 222 CB C82 2 L2 GENSET 8 2 L3 AC380V N N NLS ELS aov MOTOR NLS HES O O G A X o 0 0
3. B B A2 C Trip Coil A2 Charge Motor A1 Common NAU EAU NAU E Q 2 a TEN 14 6 172 3 5 22 ATS 22A Control Unit J4 4 J For ATS 22 used only lt Uu Note Line 2 set to 01 No function ATS 22A Start Touch Button Adjust Input 17 ATS 22A 5 6 MITSUBISHI MD Type ATS Wiring Diagram 2P 220 Vac With Separate Motor MAINS NAU gt gt Normal Auxiliary Switch LOAD MITSUBISHI MD TYPE BTS EAU gt gt Genset Auxiliary Switch 11 L2 _ CBI cn C82 L1 L1 57 i 5 L2 9 a ov A1 A1 N MOTOR UNIT E MOTOR UNIT B Close Coil 2 B B A2 C Trip Coil A2 Charge Motor A1 Common FAU NAU EAU O 2 Bg 2 Q Jee ee eee ee eb j2 4 4 5 Common TEM Alarm doe 5 22 ATS 22A Control Unit ED Remote 402 2 DE Start 4 1 d For AIS 22 used only Touch Button Note Line 2 sel to 01 No function 5 22 4 E Adjust Input ATS 22A 18 5 7 Air Circuit Breaker Type ATS Wiring Diagram 3P 4P 220 Vac Merlin Gerin MCB Type ATS Wiring Diagram 3P 4P 220 Vac ACB TYPE BIS 1 OF gt gt Normal Auxiliar
4. ELS gt gt Genset Auxiliary Switch 11 12 5 r C 2 NLS ELS zi 2 MOTOR NLS ELS a O oo 14 5 12 4 24 6 5 22 5 22 Unit 4 4 i For AlS 22 used only Note Line 2 set to 00 No function AIS 22A TD GENSET Common Alarm Remote Start Touch Button Adjust Input ATS 22A 14 5 3 TERASAKI Type ATS Wiring Diagram 3P 4P 220 Vac With Separate Motor GENSET Common Alarm NLS gt gt Normal Auxiliary Switch LOAD TERASAKI MOT BIS ELS gt gt Genset Auxiliary Switch 11 L2 L3 9 CB2 11 S 2 gt CB2 L2 f i ees o CB CB2 L3 5 77 Ue N a Di 2 082 D P2 D P2 N MOTOR UNIT E MOTOR UNIT A On Close Coil C P1 B Off A On A On B OFf B Off Trip Coil C P1 Charge Motor D P2 Common NLS ELS NLS 0 CL 0 44 5 J2 4 6 12 35 5 22 ATS 22A Control Unit dicm 42 1 For 5 22 used only Note Line 2 set to 01 No function ATS 22A lt Remote Start Touch Button Adjust Input 19 ATS 22A 5 4 TERASAKI MOT ATS Wiring Diagram 2 220 Vac With Separate Mot
5. Stort Touch Button Adjust Input 25 ATS 22A 5 14 Double 5 With OFF Position Wiring Diagram 2 220 With 1 2 AT1 AT2 amp 1 2 BT1 BT2 Terminals MAINS DOUBLE THROW NLS gt gt Normal Auxiliary Switch LOAD WITH OFF POSITION ELS gt gt Genset Auxiliary Switch 11 12 O O d Am 11 xe o T CS1 2 52 NLS ELS 1 2 Mains ON AT1 AT2 Mains Trip B1 B2 Genset ON 1 1 2 Genset Trip A2 B2 BI NLS ats C C C 2 2 C C C Q 10200 0 oe 4 5 J2 J4 6 2 3 ATS 22 ATS 22A Control Unit a 12 2 4 4 7 44 1 TEE For ATS 22 used only Note Line 2 set to 04 1 2 E ATS 22A Common Alarm Remote Start Touch Button Adjust Input 26 SOCOMEC ATyS 3e TYPE BTS LOAD SOCOMEC ATyS 6 TYPE BTS L1 L2 L3 N SOCOMEC ATyS 6e TYPE BTS OOGO IIIT L1 52 o H L2 m mec GENSET L3 Wa ob N fo o N O O O TB 13 1 TB 2 O 5 15 SOCOMEC ATyS 3e amp ATyS 6 amp ATyS 6e Type ATS Wiring Diagram 3P 4P 220 Vac lt N Mj st n N 00
6. De N 3 x i 4 5 _ Common TER Alarm J2 3 5 22 5 22 Control Unit EF Remo 042 2 a Start 121 J4 1 TE For ATS 22 used only Touch Button Note Line 2 sel to 04 No function 5 22 lt Adjust Input 27 ATS 22A ATS 22A SOCOMEC ATyS 3e TYPE BIS SOCOMEC ATys 6 TYPE BIS 5 16 SOCOMEC ATyS 3e amp ATyS 6 amp ATyS 6e Type ATS Wiring Diagram 2P 220 Vac LOAD Li L2 SOCOMEC ATyS 6e TYPE BTS Li us RS L2 co 6 K2 K1 K3 K1 K2 K3 E us Common Alarm ATS 22 ATS 22A Control Unit ED reat J4 1 Note Line 2 set to 04 2 2 28 5 17 SOCOMEC ATyS 3S type ATS Wiring Diagram 3P 4P 220 Vac 29 LOAD SOCOMEC Alys 3S TYPE BTS L1 L2 L3 OOS CSO 116 CS1 T 7 CS2 L1 CS1 CS2 L2 L2 970 270 GENSET BO lt lt CS1 Es CS2 13 CS1 a CS2 5 T 2 H H Q O O O d fi i 9 K2 K1 K3 36068 amp o 0 2 Bm i5 died 4 5 _ Alarm 14 6 E ATS 22 ATS 22A Control Unit ET Remote 02 2 i Start 4 1 _ 14 1 TEE For ATS 22 used onl
7. JE eg c 4 5 _ Common Alarm 0 5 5 22 ATS 22A Control Unit FS Remote Jes TEB Start OPEN 42 1 Je For 5 22 used only Touch Button Note Line 2 set to 00 No function ATS 22A a Adjust Input 35 ATS 22A 5 24 System Voltage Different From AC220V Wiring Diagram For AC220V System 36 220V 380 440 480V For AC380 440 480V System ATS 22A APPENDIX KCU Modules Connection Illustration Remote Communication KUTAI Remote Communication Modules Function Supported Models KCU 01 USB Module USB CABLE COMPUTER E USB USB COMPUTER MODEM MODEM Kcu 01 KUTAI KCU 01 PSTN KCU 02 RS 485 Module P a UC g COMPUTER KUTAI SMS 100 02 itus p ei gt CELL PHONE KUTAI KCU 02 PLMN RS 485 NETWORK 6 KCU 30 Ethernet Module SMART PHONE q a KUTAI KCU 30 ETHERNET SEF NETWORK PLMN KCU 40 Wi Fi Module WI FI WIRELESS ACCESS POINT SMART PHONE COMPUTER GCU 3000 KUTAI KCU 40 ATS 22A 3
8. 10 530V 25 250 80 Generator under frequency setting 40 59 Hz Time delay if there is a problem with the 00 99 sec Generator frequency 0 Function disabled 20 Set today s day of the week Day 1 7 Monday to Sunday 21 Set today s hour hour 00 23 Current 7 N CO 23 JE 00 Without load 01 With load Test with load or without load 00 Without load 01 With load Display setting 00 Cyclic Mode 01 Fix Mode 10 ATS 22A DESCRIPTION PACTORY 00 Transfer failure 01 Pre transfer 02 Pre exerciser 03 When the ATS Is in emergency position Pre transfer Pre exercising time delay before transfer load from one source to 00 99 sec another source Remote control by KCU XX module 00 gt Disable 01 gt Enable Program the auxiliary contact output 00 gt KCU 02 module restricted 01 99 01 gt 115200 04 gt 19200 07 gt 4800 34 KCU 02 module transmission rate 02 57600 05 14400 08 2400 33 KCU 02 module address 03 38400 06 gt 9600 09 1200 35 Enter AC voltage correction 00 No 01 Yes Restore KCU Remote Connection Passwords 36 to original factory default settings 00 No 01 Yes Administrator 0000 Viewer 9999 3 10 Specification Summary DESCRIPTION SPECIFICATION Freguency Measurement Range 40 75 Hz Remote Start Contact 250 Vac Max Normal ON Contact 250 Vac Max Emergency ON Contact 250 VaC Auxiliary Contact Output 7A 250 Vac
9. 2A e AUTO Mode OFF Mode Manual Test Mode TEST Programming Instruction Remote Communication Instruction The practical use of each operation under each category will be explained in this section It is assumed that prior sections are understood and the operator has a basic understanding of the hardware 3 2 AUTO Mode The AUTO mode provides automatic engine start stop and power transfer and retransfers from source to source as dictated by the values previously programmed The ATS 22A constantly monitors the condition of both Normal and Standby source 3 3 OFF Mode In OFF mode the ATS 22A disables all the transfers and protection functions with all LED indicators off leaving the display screen only showing the time User can test the LEDs by pressing the OFF button twice Check and reset the clock every year The wrong time can affect the schedule exerciser Without power the controller can maintain the clock working for up to a week However when programming the OFF button allows you to move to the next program line and then change the values for that line using down V and up buttons ATS 22A 3 4 Manual Test Mode TEST Pressing TEST simulate loss of Normal power source Permitting the controller to start the engine and carry out a power transfer TEST can be with load or without load To end press the AUTO button If Normal power is available the controller transfer back to Normal and the
10. 4d x 220v COLL d r EN A1 A2 Mains ON Ns 1 he 1 2 Genset 1 1 O O Q C 2 OQ N B T N M te wo m N j2 4 4 5 Common Alarm J3 5 22 5 22 Control Unit 4 37 Remote pe Start Ji d For 15 22 used only Touch Button Note Line 2 sel to 03 No function 15 22 4 me Adjust Input 22 5 11 Double Throw Type ATS Without OFF Position Wiring Diagram 3P 4P 220 Vac With 51 52 Coils MAINS NLS gt gt Normal Auxiliary Switch LOAD DOUBLE THROW TYPE ELS gt gt Genset Auxiliary Switch L1 L2 L3 N 9 9 9 0O0 WITHOUT OFF POSITION OQ XO L1 D 51 i S CS2 12 6 L3 eo CS1 5 CS2 NLS ELS va va S 1 220v 220 S2 S1 Mains Close Coil 52 Genset Close Coil NLS Q C C C C 2 04 5 44 6 J2 3 J4 3 5 22 5 22 Control Unit r 44 4 42 1 44 1 7 a For AIS 22 used only Note Line 2 set to 03 225 23 GENSET Common Alarm Remote Stort Touch Button Adjust Input ATS 22A ATS 22A DOUBLE THROW TYPE NLS gt gt Normal Auxiliary Switch LOAD WITHOUT OFF POSITION ELS g
11. E 3 9 Line By Line Programming 22 E SECTOIN 4 INSTALLATION INSTRUCTIONS AA GENA ska ann a Mec 42 Figure Size Installation SECTOIN 5 TYPICAL WIRING APPENDIX MODULES CONNECTION ILLUSTRATION ATS 22A SECTION 1 INTRODUCTION 1 1 Preliminary Comments and Safety Precautions The manual covers installation operation maintenance of the 5 22 Automatic Transfer Switch PLC Controller This manual is for use by authorized and qualified personnel only WARNING High voltage will cause severe injury or death 1 2 Overview Transfer switches protect critical electrical loads against loss of power standby emergency generator backs up the normal grid power The transfer switch connects Normal and Standby source supply to the load When power is lost from Normal source the transfer switch transfers the load to the standby source After power is restored the ATS will transfer the load back to Normal source 1 3 Product Overview The ATS 22A is a multifunction programmable logic automatic transfer switch controller Suitable for 1 phase and 3 phase system including all necessary monitoring and protections Controllers features e Microprocessor based amp Polycarbonate panel e Membrane switch button designe
12. L1 GENSET L2 Common Alarm Remote Start Touch Button Adjust Input 20 5 9 Double Throw ATS Without OFF Position Wiring Diagram 3P 4P 220 Vac With A1 A2 amp B1 B2 MAINS A DOUBLE THROW TYPE NLS gt gt Normal Auxiliary Switch LOAD WITHOUT OFF POSITION ELS gt gt Genset Auxiliary Switch L1 L2 L3 N 0 0 0 0 TEC ost li 08 L1 L2 L2 co oo GENSET Qo 1 No L3 NG QU 1 No NLS B2 FLS zo 32 29 COIL dl A1 A2 Mains Ns 1 2 Genset O o 1 B1 2 O p T N mM Te E mM N 04 5 Alarm ATS 22 ATS 22A C U 4 17 Remot ontrol Unit be TEE For 15 22 used only lt Touch Button Note Line 2 set to 03 No function ATS 22A Adjust Input n lt 5 10 Double Throw ATS Without OFF Position Wiring Diagram 2P 220 Vac With A1 A2 amp B1 B2 MAINS DOUBLE THROW TYPE ATS 22A NLS gt gt Normal Auxiliary Switch LOAD WITHOUT OFF POSITION ELS gt gt Genset Auxiliary Switch 11 12 9 0 CS1 CS2 L1 L1 GENSET CS1 cs2 L2 12 NLS 2 B2 ELS S o4
13. Max Weight 495 g 2 ATS 22A 11 SECTION 4 INSTALLATION INSTRUCTIONS 4 1 General The ATS 22A is made for front panel mounting 4 2 Figure Size Installation Reference All Dimensions mm Silicon waterproof seal Metal door Unit mm 12 ATS 22A TYPICAL WIRING SECTION 5 5 1 Single motor ATS Wiring Diagram 3P 4P 220 Vac Called BTS Switch MAINS NLS gt gt Normal Auxiliary Switch LOAD ELS gt gt Genset Auxiliary Switch L1 L2 L3 MCCB TYPE BIS 1 Om pu CB2 L1 L1 z CB 2 12 12 57 57 GENSET CB CB2 13 L3 O CB 2 N N z z NLS 20V MOTOR a NLS ELS 0 O O 0 O 0 22 C C 0 QJ QJ QJ QJ GJ QJ QJ QJ Q Q QJ QJ L j J d l J ji je o iod d C 3 2 2 2 Q CQ Q Q C 1 eee oe oe eb eo 2 47 Alarm 12 3 5 22 5 22 Control Unit Remote 142 2 Start For 5 22 used only No function AlS 22A Note Line 2 set to 00 lt Touch Button Adjust Input 13 ATS 22A 5 2 Single Motor MCCB ATS Wiring Diagram 2 220 Vac NLS gt gt Normal Auxiliary Switch LOAD
14. cise one time per week to one time every 4 weeks on any day and time with or without load The length of the exercise is also set Refer to program table line 23 24 25 26 amp 27 Feature 9 Failure Warning Output The controller also has one dry contact that can be set to react to one of four warning Refer to program table line 30 e Transfer failure warning e Pre transfer warning e Pre test exercise warning e When ATS is in emergency position warming NOTICE ATS 22A provides one auxiliary contact for external output signal for Transfer Failure Pre transfer or Pre exerciser alarm output Feature 10 Controller Panel Lighting Test This checks the LED lights Press the OFF button twice all panel LEDs must light up ATS 22A SECTION 2 OPERATOR PANEL 2 1 General Get acquainted with the ATS 22A e Front Display Window e Function Buttons e Panel LEDs Display 2 2 Display Window The ATS 22A controller has a four digit seven segment displayer to monitor all parameters setting and messages The screen display s e Full phase voltage frequency display e Current Time HH MM In OFF only e Time delay countdown display e Program setting parameter display 2 3 Function Buttons The front panel employs five membrane switch buttons 2 3 3 AUTO Button When selecting the AUTO button the 5 22 runs in automatic mode AUTO lighting the corresponding LED to indicate the selecti
15. d e Compact size with user friendly LED display Programmable for cycle mode or fix mode displays for 3 phase and 1 phase voltages and frequencies e All programming and operations can be configured on the front panel e Monitors Normal and Standby power for Over Under voltage anomalies e Monitors Normal and Standby power for Over Under frequency anomalies e Exercise with or without load e 1 week to 4 weeks automatic scheduled exercise testing e Transfer failure output signal e Pre alert warning signal output for transferring operation e Pre alert warning signal output for scheduled automatic Exercise testing e Compatible with most ATS switches on the market e Communication Port for Remote Monitoring and Control Options USB RS485 Ethernet WI FI modules SIM e Program on site or from remote mobile device PC Smartphone ATS 22A e Auto saved settings memory preserved throughout all power disconnects and resets e Front panel display provides source status and fail alarm indications 1 4 Functions Features The primary function of ATS 22A controller is to monitor Normal Standby power and to provide seamless automatic transfer of load 1 4 1 Operational Simplicity From installation to programming and to usage the ATS 22A controller is designed with operational simplicity mind The user friendly front panel interface simplifies routine operation
16. efer to program table line 5 Adjustable TDES time range 0 30 sec Feature 4 Time Delay Engine Cool down TDEC TDEC permits the generator to run unloaded after the ATS retransfer back the load to Normal source Timing begins when the ATS connects back to Normal source Refer to program table line 6 Adjustable TDEC range 0 250 sec Feature 5 Time Delay Center OFF Position This timer temporally stops the switch in the center OFF position completely cut off before proceeding to Normal source Refer to program table line 7 Adjustable time delay range 0 99 sec Feature 6 Full Phase Over Under Voltage and Loss of Phase Sensing The controller monitors full phase output voltage from Normal and Standby source The user can program over amp under voltage window Refer to program table line 8 9 10 14 15 amp 16 ON adjustment range 110 530 Vac ON reset value 10 Vac Not adjustable U V adjustment range 80 470 Vac UN reset value 10 Vac Not adjustable Feature 7 Under Over Frequency Sensing The controller monitors Normal and Standby source frequency The client set the over amp under frequency range Refer to program table line 11 12 13 17 18 amp 19 O F adjustable range 51 75 Hz O F reset value 1 Hz Not adjustable U F adjustable range 40 59 Hz U F reset value 1 Hz Not adjustable Feature 8 Programmable exerciser It can be set to exer
17. engine follow the program shutdown procedure to stop the generator However by pressing the OFF button the transfer switch remains in its current position stopping the engine and bypassing all time delays 3 5 Programming Instruction Program the controller from the front faceplate To start set the controller to OFF and press amp hold the OFF button for 4 seconds The word Vr1 0 appears on the display for 2 seconds showing the software version You are now ready to start the line by line programming sequence Always press the OFF button to move to the next line To change the parameter on each line use the up and down arrows Repeatedly pressing the up A or down button changes the displayed by one To change faster hold the buttons down Remember to always press the OFF button to move to the next line or until the End appears on the screen Note To end and exit at any time hold the OFF button down for 4 seconds If you make an error or need to return to factory settings stay or reenter programming and then hold the AUTO button down for 4 seconds until the word Au Po appears on the screen verifying that all programming lines are factory reset back like in the manual See line by line programming table for ATS 22A factory settings ATS 22A 3 6 Remote Communication Instruction You can monitor and control two gen sets on a remote PC Smartphone using the remote commun
18. ication modules manufactured by Kutai Electronics MODEL COMMUNICATION INTERFACE KCUO KCU 02 RS 485 KCU 30 Ethernet Dynamic IP KCU 40 WI FI KCU 50 3G SIM Card WARNING A remote start signal can start an engine via ATS 22A without warning Place a Danger sign next to the generator stating it can start anytime buzzer light installed is A warning recommended Unexpected engine starts can result in serious injury or death When performing service or maintenance always disconnect the remote start signal input When KCU 30 KCU 40 KCU 50 module is installed on 5 22 it allows you to remote monitor or operate ATS and generator via iphone or Android mobil phones Free App software currently available for Apple 055 1 system or above and android operating system Download Remote Communication free software by searching Kutai in Apple Store or Google Play The corresponding program settings for ATS 22A installed with KCU XX module includes item 32 33 34 Programming item 32 is a must When Item 32 is set to 00 Disable then the remote monitoring software is restricted to read information only whereas remote command is strictly forbidden When KCU 02 RS 485 communication module is installed additional program setting on lines 33 and 34 are required Hefer to KCU XX hardware and software manual for detail information WARNING ATS 22A with KCU 02 module constitutes a closed LAN networ
19. k Each controller address can be setup range from 1 to 99 and not to be repeated The transmission rate must be the same The installation for the KCU XX communication module on the ATS 22A controller is fairly simple Step 1 Remove the slot cover from the back of controller Step 2 Insert KCU XX module into the slot and tighten the screw 3 7 KCU Remote Connection Passwords Recovery Step 1 Make sure the KCU module is installed on the controller before carrying out remote connection passwords recovery otep 2 Enter Program mode and set the program item 36 to 01 and press OFF button 4 digit numbers 0000 and 9999 will appear on the display window about two seconds Then End appears which means passwords have been restored successfully NOTICE Program Line 36 is only available when KCU Module is installed on the ATS 22A controller 3 8 Voltage Adjustment The ATS 22A voltage readings are factory set and calibrated However if you need to modify any voltage reading follow these steps Step 1 Ensure supply is connected to both the normal and standby line sides before undertaking Voltage calibration and then manually start standby generator to generate power Step 2 Enter Program mode a
20. nction ATS 22A Adjust Input 31 ATS 22A 5 20 KUTAI TS XXX Type ATS Wiring Diagram 2P 220 Vac NLS gt gt Normal Auxiliary Switch ELS gt gt Genset Auxiliary Switch LOAD KUTAI TS2P125 Li L2 0 0 CS1 cs2 o E1 GENSET N2 ee E2 220 COIL NLS ELS 5 2 2 5 2 A 2 A 0 C Q Q eo 2 2 3 ao g i PO A 2 2 m N rm N Ww oO N N s ls J b i5 5S 5 J 9 s lg 5 Oc 15 04 5 Alarm J4 6 js ATS 22 ATS 22A Control Unit ED Remote 42 2 Start J i at For 5 22 used only lt Touch Button Note Line 2 set to 05 function 15 22 Adjust Input ATS 22A 32 5 21 Magnetic Contactor ATS Wiring Diagram 3P 4P 220 Vac MAINS NLS gt gt Normal Auxiliary Switch LOAD MAGNETIC CONTACTOR TYPE ELS gt gt Genset Auxiliary Switch LI L2 L3 000 TES Ead ji 02 L2 MC1 2 13 Ix MC1 c MC2 N 2 ELS NLS MC1 Mains Close Coil 220V 220V 2 Genset Close Coil MC1 MC2 NLS ELS C C C 3 2 2 C C 44 5 2 4 22 3 5 22 5 22 Control Unit E J2 2 J4 4 J2
21. nd set the program item 35 to 01 VAdJ will appear on the display window Step 3 Select the phase you wish to re calibrate by pressing the OFF button a v EX Emergency Source Phase L23 Calibration Step 4 Use a good quality voltmeter as a reference to calibrate the 5 22 voltage reading to the desired phase ATS 22A Step 5 With the up and down buttons reset the voltage reading on the 5 22 HEHHEE Step 6 Press the OFF button to move to the next phase or until the word End appears on the screen To exit hold the OFF button at any time for 4 sec End Programming Display Step 7 If you get FAIL the calibration is null Press the OFF button to reset and repeat Step 1 Calibration Failure SECURITY NOTICE AND LIABILITY DISCLAIMER You are responsible for keeping your KCU Remote Connection Passwords Administrator Viewer safe and confidential because they are the key to access your equipments There will be potentially serious security issues if your passwords are compromised Some of the risks of compromised security include the equipment being remotely controlled by third parties who may have criminal intent and malicious damage to your equipments We are entitled to rely on any use of our connection services using that password as being use by you and authorized by you If you know or believe that there is any unauthorized fra
22. on The controller automatically starts the generator transfer and retransfers from Normal to Standby source as commanded by the features supplied and the preprogrammed setting 2 3 4 TEST Button Pressing the TEST button simulates a power failure In TEST the generator starts and begins a preprogrammed execution and testing sequence made with or without loading the generator Refer to program line 28 2 3 5 OFF Button Pressing the OFF again turns the ATS 22A OFF engaging a flashing red LED instantly disabling all functions and the screen shows the current time 2 4 Panel LED Outputs Eight individual red and blue LEDs light bars perform or indicating each function 2 3 1 Increase A Button In AUTO Mode each press of the up A button changes the display to the next phase voltage reading However when programming every press of the up A button increases the displayed parameter by a single unit If held the up button continues to scroll 2 3 2 Decrease Button In AUTO Mode each press of the down button changes the display between voltage duty time and frequency However when programming every press of the down V button decreases the displayed parameter by a single unit If held the down button continues to scroll ATS 22A Normal over voltage Standby under frequency Standby transfer failure SECTION 3 OPERATION 3 1 General The five functions of the ATS 2
23. or MAINS NLS gt gt Normal Auxiliary Switch LOAD TE RASAKI MOT TYP E BIS ELS gt gt Genset Auxiliary Switch Li L2 es en L1 5 4 CBI CB L2 7 9 D P2 D P2 N MOTOR UNIT E MOTOR UNIT Close Coil C P1 B Off A On B Off C P1 B Off Trip Coil C P1 Charge Motor D P2 Common NLS ELS NES ELS E Q O Q C e D D Q N st N M 00 wo M N 5 w amp ux ux d we Fs 9 u wv UO kb 44 5 44 6 5 22 5 22 Control Unit 2 For 5 22 used only lt A Note Line 2 set to 01 No function ATS 22A Common Alarm Remote Start Touch Button Adjust Input ATS 22A 16 5 5 MITSUBISHI MD ATS Wiring Diagram 3P 4P 220 Vac MCCB With Separate Motor MAINS L1 L2 GENSET L3 N Common Alarm Remote NAU gt gt Normal Auxiliary Switch LOAD MITSUBISHI MD TYPE BIS EAU gt gt Genset Auxiliary Switch L1 L2 L3 N 0 0 0 0 Li pus 1 ee 5 CB x L2 O 6 6 13 C8 2 082 5 N 5 1 1 N MOTOR UNIT E MOTOR UNIT B Close Coil 2
24. programming and setting adjustments 1 4 2 Standard Features Al logic settings for different AlSs preprogrammed stored its non volatile random access memory NVRAM this memory retains its information when power is turned off Some features and set points are user adjustable Software version REV 3 REV 3 1 REV 4 are not available for remote communication System voltage 180 Vac or above is required to use with optional KCU 40 or KCU 50 communication module communication module option is required Feature 1 TDEN Time Delay Emergency to Normal TDEN delays the transfer from the emergency source to the normal Source to permit stabilization of the normal source before retransfer is made Timing begins when the normal source becomes available Refer to program table line 3 Adjustable TDEN time range 0 0 999 sec Feature 2 TDNE Time Delay Normal to Emergency TDNE delays the transfer from normal to emergency to permit stabilization of the generator before the retransfer is made Timing begins when the standby source becomes available Refer to program table line 4 Adjustable TDEN time range 0 0 250 sec Feature 3 Time Delay Engine Start TDES The TDES Time Delays Engine Start this timer prevents nuisance start because of momentary electrical glitches If power normalizes before the countdown ends the controller skips the engine start and resets the timer R
25. t gt Genset Auxiliary Switch 11 12 L1 gu GENSET lt SS No O L2 NLS ELS 2n v m m S1 Mains Close Coil 2 52 Genset Close Coil NLS ELS O J 2 4 5 Common ia Alarm 5 22 ATS 22A Control Unit EZ Remote Start J4 4 d F 5 22 used Tou Bu Note Line 2 set to 03 Nee Su lt 11 2 ij 5 12 Double Throw Type ATS Without OFF Position Wiring Diagram 2 220 Vac With 51 amp 52 Coils 24 5 13 Double Throw ATS With OFF Position Wiring Diagram 3P 4P 220 Vac With A1 A2 amp AT1 AT2 amp B1 B2 amp BT1 BT2 Terminals MAINS Oo L2 GENSET L3 Common Alarm DOUBLE THROW TYPE NLS gt gt Normal Auxiliary Switch LOAD WITH OFF POSITION ELS gt gt Genset Auxiliary Switch L1 L2 L3 N 0 0 0 0 T gu CS1 2 CS2 12 a CS1 52 L3 P CS1 5 5 CS2 P CS1 ES CS2 NLS ELS 1 2 Mains AT1 AT2 Mains Trip B1 B2 Genset ON ATi At B1 BI BT1 BT2 Genset Trip AT2 2 B2 BI2 NLS O C C C De P CN z Ny 1 iO T M N J2 J2 3 5 22 5 22 Control Unit For 5 22 used only Note Line 2 sel to 04 No function ATS 22A lt 24 5 4 6 4 3 Remot J4 4 J4 1 24 2
26. udulent or unlawful use of your password you must reset it in the controller Refer to controllers user manual for connection password reset ATS 22A 3 9 Line Line Programming Table FACTORY SETTING DESCRIPTION VALUE 1 Is this ATS operating 1 Phase or 3 Phase 00 gt 1 Phase 01 gt 3 Phase 00 MCCB BTS type ATS Single motor 01 Mot type MCCB with separate motor select Switch ATS type 02 Air circuit breaker type ACB e See drawing on the back of this manual for 03 Double throw type Without OFF position guide on different ATS types 04 Double throw type With OFF position 05 Kutai TS XXX type ATS 06 Magnetic contactor type ATS MC 11 53 0 0V 25 250V 16 180V Time delay if there is a problem with the 00 99 sec Normal voltage 0 Disable voltage monitoring ER am gt m 1 Normal over frequency protection setting 51 75Hz Normal under frequency protection setting 40 59 Hz itoring Time delay if there is a problem with the 00 99 sec Normal frequency 0 Disabled Hz monitoring Generator under voltage protection setting 8 47 80 470 18 180 Time delay if there is a problem with 00 99 sec emergency voltage output 0 Function disabled Generator over frequency setting 51 75Hz ep O1 gt CD N OO N Generator over voltage protection setting 11 53 1
27. y Switch LOAD 2 OF gt gt Genset Auxiliary Switch 11 12 L3 MG MCB TYPE BTS 9 O O O Li Pa ui 6 L1 CB CB2 L2 S 5 L2 GENSET L3 pm l a L3 CB 2 C2 N N O O HOF MF MF 20 B1 B1 C1 M A1 C1 HICH 1 1 Mr Mr 24i n XF Close Coil Ja 0 MX1 Trip Coil MF MF MCH Charge Motor C C C C Q C C 2 C C C C C 12 4 7 E Alarm J2 3 ATS 22 ATS 22A Control Unit EE Remote 02 2 as Start J2 1 Jd For 15 22 used only lt Touch Button Note Line 2 set to 02 No function 5 22 cm Adjust Input 19 ATS 22A 5 8 Air Circuit Breaker Type ATS Wiring Diagram 2 220 Vac Merlin Gerin MCB Type ATS Wiring Diagram 2P 220 Vac MAINS ACB TYPE BIS 1 OF gt gt Normal Auxiliary Switch LOAD 2 OF gt gt Genset Auxiliary Switch 11 L2 BIS Li ZA CB2 L2 8 2 082 10F 2 0F MF C1 M M C1 1 NCH 2 LF Close Coil C2 A2 A2 C2 MX1 Trip Coil MF Motor 2 2 CO C O QO 2 C amp 44 5 12 4 14 6 0 ATS 22 ATS 22A Control Unit e 32 1 J4 1 Jd For 1 5 22 used only Note Line 2 set to 02 No function ATS 22A lt _ ATS 22A
28. y Touch Button Note Line 2 set to 04 No function ATS 22A 7 Adjust Input ATS 22A 5 18 SOCOMEC ATyS 3S type ATS Wiring Diagram 2 220 Vac LOAD SOCOMEC ATyS 3S TYPE BTS vom pum L2 CS1 CS2 Ss 1 Q 24 5 5 22 5 22 Control Unit on cz Note Line 2 set to 04 1 25 ATS 22A GENSET Common Alarm Remote Start Touch Button Adjust Input 30 5 19 KUTAI 5 5 Wiring Diagram 3P 4P 220 MAINS NLS gt gt Normal Auxiliary Switch ELS gt gt Genset Auxiliary Switch LOAD KUTAI TS3P125 1 L2 13 i CS1 52 1 d a NT 1 CS1 cs2 oo i o b E2 GENSET CS1 cs2 N3 570 L o v m COIL NLS ELS a eo N m gt gt gt m o m 2 lt T Zz je m A 2 m N E N s LO M co M N J E x b b bB amp 5 i amp bo b amp b 4 5 Common Alarm J4 6 J2 3 ATS 22 ATS 22A Control Unit ES Remote 42 2 Start Jg 44 1 d For ATS 22 used only Touch Button Note Line 2 set to 05 No fu
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