User Manual for BYD AC Electric Vehicle Wall Mounted Charging Box
Contents
1. 110cm input l cable l l I 1 i al L w EA a BA Fig 2 1 Diagram of minimum installing distance BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 2 3 Unpacking e Before unpacking please make sure the box placed in the direction indicated by the sign e Handle with care while unpacking e Please confirm all materials in the packing box refer to Attachment 1 LN warnine A Please check the BOM in the packing box on the spot In case of absence of certain parts please contact your dealer immediately and do not install the Charging Box 2 4 Installation method e Please prepare the tools as follows Table2 2 Installation tools list Phillips screwdriver Crimping Pliers Monkey spanner 6 Wire stripping pliers 3 ork iemrantjjat 7 6 and 10 percussion drills in case of installing the stand columns use 16 A Internal hexagonal wrench MM A Only trained and licensed electricians are allowed to install a Charging Box BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 2 4 1Installation steps e Step 1 Use four M8x50 expansion bolts to fix the installation bracket at A B C D as is shown in Fig 2 2 It is necessary to punch the wall in advance and the distance between A and ground is 1 3m M6x20 hexagon head screws M8x50 expansion bolts 4pcs Diagram of installation bracket dimension Unit in mm Dia2. Model EW Ak 3 01 Design serial No Area Code G stands for Chinese market stands for European market and 5 stands for US market kw Power Alternating Current ir Charging device for electric vehicle Serial No 01044 D B 12 00001 Production serial No Day Month 179 stand for Jan to Sep 0 for Oct Afor Nov and B for Dec Year B stands for 2012 C for 2013 by analogy Product code BYD factory code BYD Auto Industry Company Limited reserves the right to modify technical property and content in the user manual without restraint and prior notice For better service please provide accurate contact method In case of any change please contact BYD authorized service station to update it in the system Please keep informed of related national laws and regulations as well as your local policies Thank you again for choosing BYD wall mounted Charging Box Your valuable suggestions and comments will be appreciated BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 1 1 Notes on symbols an A The symbol indicates that improper operation might endanger user s safety or cause severe damage to the product Please read and observe notes on the symbol carefully N WARNING A The symbol indicates that improper operation might endanger user s safety or cause major damage to the product Please read and observe notes on the symbol carefully N ATTENTION A The symbol
3. cause electric shock Incompliance with the guide operation instruction and safety notes might cause electric shock and severe injury NOTICE Warning signs must always be visible In case of damage please replace them immediately Please keep documents near the Charging Box within the reach of service and maintenance personnel and take care of it properly BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 2 2 Environment and conditions of installation Table 2 1 environment and conditions for installation of the Charging Box Installation environment Indoor outdoor For the safe operation of Charging Box the installation site must meet the following conditions The installation location must be accessible at any time The Charging Box shall not be installed in places where there is severe vibration or explosive exists such as inflammable gases vapor or dust The Charging Box shall not be installed in places which are low lying or easily waterlogged With good ventilation The installation location shall ensure convenience to observe indicators and operate gt gt Pb bP b b The installation place shall be clean BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 Top l l 1 gt I 20cm I H I l I 1 1 I l ip l i l 50cm 30 50cm 50cm lt gt 1 i l I i l i I 1 l 1 I l I 1 I I I i I i I 1 I I I i I 1 I
4. e Installation requirement 1 The charging box with three phase input voltage shall apply Three phase Five Wire System TN S to its supply power for the charging box with single phase input voltage the supply power shall be connected to L N and PE in case of US single phase 240 V to L1 L2 and PE respectively Cable color shall comply with the requirements of local standards 2 The charging box shall be equipped with an independent distribution circuit without sharing it with other electrical products 3 The input cable of the charging box shall be copper strand and the terminals shall be crimped as is required for detailed information please refer to Attachment 1 4 To meet the requirements of protection class the form of input cable entry of charging box shall be limited to the following two options The input cable shall use type EVE or type EVT BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 Fig 2 3 list of multi core cable requirements Cable conductor Cable diameter In pipe or NOT Pipe diameter Remark x Use 75mm wrench to tighten the External EVA080K 35mm2 5 42mm 48mm Not obligatory pressure type cable fixed head EVA040K 16mm2 5 32mm 38mm Not obligatory C 16mm2 5 32mm 38mm Not obligatory Use 62mm wrench to tighten the External pressure type cable fixed head Use 62mm wrench to tighten the External EVAOO7K 6mm2 3 32mm 38mm pressure type cable fixed head In the case o
5. indicates that improper operation might endanger user s safety or cause certain damage to the product NOTICE A The symbol indicates that improper operation might endanger user s safety or cause minor damage to the product 1 2 Transportation A Transportation equipment used must withstand the weight of the Charging Box A During transportation please place the Charging Box in the direction indicated by the mark Do not incline or invert it A Please consider barycentre or centre of gravity of a Charging Box and transport it in a correct way to avoid tilt damage or injury to pedestrians BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 02 Installation Instruction 2 1 A A About safety In this section general installation specifications are provided which must be complied with during the whole installation The section is prepared for product installer and covers installation procedure and installation notes of the product Please read the section carefully before installing and observe notes in the section during installation Damage caused by improper operation or not following the instruction shall not be the liability of BYD It is assumed that installers are fully aware of electric installation and corresponding regulations Please read all safety notes All operation of the Charging Box must be performed in strict compliance with the safety notes Incompliance with correct procedure might
6. C Charging Box set stated above shall not be used until officially delivered by Party B supplier and officially accepted by Party A user Otherwise Party B shall not be liable for any result thereby tt dE i8 35 E BYD AUTO BYD Auto Industry Company Limited Address No 3009 BYD Road Pingshan New District Shenzhen Guangdong Province P R China Website http www byd com cn Tel 86 0755 89888888 All information provided in this user manual are based on the latest data BYD reserves the right to modify it without prior notice BYD reserves the right of final explanation
7. Installation Manual BYD Wall mounted AC Charging Box BYD Wall mounted AC Charging Box Installation Manual Version Revision A 0 Dedicated Service Commitment from BYD Auto Dear valuable customers We are determined to strive for continuous improvement to ensure our products and services meet your requirement Our commitments to our customers Include the following l We shall ensure that our charger is safe and user friendly ll Our maintenance service shall be of high quality of standard III In the case of any doubt or requirement we will respond actively in a timely manner IV Your comments on our service quality are highly appreciated We would also record your complaint in detail if any and try to solve it as soon as possible Version Date 201402 COPYRIGHT O 2013 BYD AUTO Industry Co Ltd ALL RIGHTS RESERVED No part of this manual and or data herein may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information recording and retrieval system for any purpose without the express written permission of BYD AUTO Industry Co Ltd BYD is a tradename of BYD AUTO Industry Co Ltd BYD Wall mounted AC Charging Box Installation Instruction Version Revision A O CONTENTS FOTONO AA 1 OF INTO IE ea Mir A e te 2 el NOTES OF Vil uu A A A ca 2 II EELE E E E E E E E 2 OAA j EVN EL OU u A usun a Sana 3 A i A 3 2 2 Mstalaton environmen c
8. am BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 Step 4 Hang the wall mounted Charging Box on the rack and use 2 M6 20 hexagon socket flange bolts to fasten the Charging Box as shown in Fig 3 Step 5 Use 4 M8 20 cross pan head ping tan pad combination screws to fasten the control box on the back of the fixed column as shown in Fig 4 Step 6 Use 4 M4 10 cross pan head ping tan pad combination screws to fasten the protection shield for spring balancer as shown in Fig 5 Step 7 Use M6 20 hexagon screw to install the fixed suspension clamp for the charging connector and fit the protecting bush as shown in Fig 6 M4 10 Cross pan head ping tan pad combination screwe M16 20 Hexagon screw 4 Fig 5 Protection shield for spring balancer fastening diagram Fig 6 spring balancer fastening diagram e Step8 Cable installation please referto 2 4 2 Cable Installation on page 14 e Step9 The power grid input cables should be came from a hole digged on the cement base and connected to the control box vertically The position of the hole is shown as Fig 7 S sta 5 g z A Hole on the M14 150 TP 5 cement base Expansion bolt Mounting bracket c g Front of the Charging box Kat Cement base Fig 7 Cement base dimension diagram 14 Version Revision A 0 BYD Wall mounted AC Charging Box Installation Instruction Statement BYD Wall Mounted A
9. f using single core copper strand wire the wire shall be in pipe and the pipe diameter is as follows Fig 2 4 list of single core cable requirements Cable conductor_ Cable diameter f In pipe or NOT _ Pipe diameter EVA080K 35mm2 5 Aomm 48mm Use 75mm wrench to tighten the External pressure type cable fixed head EVAO4OK 16mm2 5 S EVA020K 16mm2 5 we 32mm 38mm Use 62mm wrench to tighten the External le fi head EVA015K 16mm2 3 EA pressure type cable fixed head Note the power input lines need to be crimped with tube type insulated terminals or copper terminals LN warnine A During installation do not alter any part in the Charging Box except the connecting terminal A Please ensure reliable input earthing to avoid electric shock A Itis required that the torque is 3 5 4 5N m when connecting the power input cable to the terminal of the Charging Box Installation method 1 Connect the cables equipped in the Charging Box to the circuit breaker in the control box and make sure the corresponding phase lines are correctly connected Please refer to fig 2 5 and fig 2 6 2 For the three phase input power Charging Box connect the wiring harness of Phase A L1 Phase B L2 Phase C L3 N in the power grid to the circuit 10 BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 breaker of the control box while PE yellow amp green is directly connected to the earthing terminals inside t
10. gram of installation bracket dimension Fig 2 2 Installation diagram of installation bracket Step 2 Hang the Charging Box on the well mounted installation bracket Step 3 Use two M6x20 screws to fix the Charging Box and the installation bracket at E and F Step 4 Use four M8x50 expansion bolts to fix the Control box as is shown in Fig 2 3 Step 5 Connect the cables of Charging Box to the inside of the control box then connect the power cord to the control box For detailed operation of cable Installation refer to 2 4 2 cable installation BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 200 40 Q Fig 2 3 dimension of the control box Unit in mm e Step6 Used 6 expansion rubber plug and M4 x20 Self tapping screws to fix the spring balancer in the position shown in Fig 2 1 e Step Fix the hook of the spring balancer to the hanging folders and hang up the cables of the charging connector The distance between the cables of hanging folders and charging connector is 1 5m BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 Fig 2 4 Spring balancer and cable clamp Unit in mm Note the installation method of wall mounted charging box is above if you choose the optional equipment of the mounting bracket of charging box please refer to the Attachment 2 instruction for installation of the mounting bracket of charging box 2 4 2 Cable installation
11. he control box as is shown in fig 2 5 and fig 2 6 3 For the single phase input power Charging Box connect the wiring harness of L N and PE L1 L2 PE in the model EVA015KS 01 to the circuit breaker of the control box as is shown in fig 2 5 and fig 2 6 WARNING The input wire harness of the Charging Box must be connected correctly The phase sequence should be in compliance with that marked on the input line of the Charging Box To avoid any over heating burning accidents and other phenomena due to poor contact the cable and wire harness connection should be firm and reliable also the screw should be tight Notice its l direction when install the residual current circuit breaker ml Power Grid I Charging d Charging pan Box l l Box PE Earthi g Circuit ERR AE A EIEEE TORE Point Breaker L PE com Circuit Control Point ee Box i Control Box L1 LI Fig 2 5 Electric diagram of cable connection 11 BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 Access to charging box Power input Fig 2 6 Wiring diagram of internal cable of Control box e Installation examination When examining installation connection all electric connection on site must be examined to ensure correct and firm connection 1 Cable diameter in compliance with the requirements 2 Ensure the reliable connection of the terminal 3 Ensure torque at connec
12. ondi a UL beads UU u ocioteca 4 DI O asua ss n saemaninsaciassiaeiguaciaseciadiosias aactenwnlonasiamacieniadesractemasiocacianectensocion actesiadio saci stcraststasi9sias acteniacosrasianariacecianacenocesastewssiosgstasectset aco saciadiosiace aaeucteassenenadanseoss 6 2 4 Installation method o 6 2 Al SS A O UI An NI 7 A E o eee eee ee ee 9 e eee eae II 13 BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 Foreword Thank you for choosing BYD wall mounted AC Charging Box hereinafter referred to as the Charging Box For better use and maintenance of the Charging Box please read and keep the user manual carefully The Charging Box is designed to charge BYD electric vehicle which may be installed in a garage or on a parking lot As the Charging Box contains a number of high voltage lines low voltage lines and complicated electronic components please do not disassemble or refit these lines and components or any fault so caused thereby would not be covered by warranty provided by BYD and any personal injury incurred not be of our liability This User Manual is provided ONLY to help you use this product properly and shall not be construed as any specification of the product configuration For the product configuration please refer to the contract if any related to this product or contact your distributor The illustrations provided in this Manual are for reference only Actual auto may differ in appearance
13. tion in compliance with the requirements 4 Notice the l direction of the residual current circuit breaker 5 The nylon cable gland of the control box Input amp Output cable should be lock without leaking 6 After installation the test insulation resistance value of input cable to ground L1 to PE L2 to PE L3 to PE N to PE should be 2 30MQO Test voltage is DC 500V testing time isiminute 7 Correct phase sequence connection WARNINGI Missing some inspection items mav cause dangerl After installation completed make sure that the above item acceptance have been finished before being energized 12 BYD Wall mounted AC Charging Box Installation Instruction Version Revision A 0 Attachment 1 Charging box mounting bracket installation instructions e Step 1 Take the Charging Box mounting bracket installation instructions as a reference to finish the installation e Step 2 Use 4 M14 150 expansion bolts to fasten the stand column of the mounting bracket on cement court as shown in Fig 1 M147150 M8 720 Expansion bolte Cross pan head combination screws Fig 1 Mounting bracket fastening diagram Fig 2 Rack fastening diagram e Step 3 Use 4 M8 20 cross pan head combination screws to fasten the charging box rack as shown in Figure 2 M8 20 M6 20 Cross pan head ping Hexagon tan pad combination Screwe socket flange bolts Screwe Fig 3 Charging Box fastening diagram Fig 4 Control box fastening diagr
Download Pdf Manuals
Related Search