Owner`s Operation Manual
Contents
1. 1 npt SS union 1 npt SS 1 1 2 nipple 1 npt SS ball valve 1 npt SS 24 nipple 1 fnpt Polypropylene screen filters 1 npt SS 1 1 2 nipple 1 npt SS 90 deg el 1 npt SS 1 1 2 nipple thd one side 1 39 64 O D Coupling 100 PSI 1 5 8 L 1 Pipe SizeX4 L 11 16 Thread L 1 Pipe 1 1 2 L 11 16 Thread L 1 Pipe 1 315 OD 24 L 11 16 Thread L DrainPipeSupport D rainPipeSupportBracket Carboy Suction Strainer SS Hose Straigtener Tube 3 8Plastic hose barb x mpt 5 8Brass hose barb x 3 4 mpt 7 32 To 5 8 Clamp Id Range 23 lt gt SEAL Scraper and Pneumatics Part Number Description SP 1 Drawing 1Right 1Left SP 2 Scraper Air Cylinders SP 3 ScraperC ylinderBlock SP 4 ScraperMountingBlock SP 5 Air Cylinder SP 6 3030 X 70 875 SP 7 ScraperBladeBowedBackerBar SP 8 BowBarBracket SP 9 BowBarBracketSpacer SP 10 ScraperCover SP 11 Stiffener66 SP 12 SolV alveBracket Scraper Air Solenoid Valve SP 13 24VDC SP 14 Connector and cord SP 15 Exhaust Port Flow Control SP 16 Pinch Roller Air Cylinders SP 17 Drawing 4K B93 pdf SP 18 Drawing Pinch Roller Air Solenoid SP 19 Valve 24VDC SP 20 Connector and cord SP 21 Exhaust Port Flow Control SP 22 Nylon Tube SP 23 Air Filter and Oiler Plate SP 24 Hanger bracket SP 25 Air Line Filter SP 26 Brass Street EL SP 27 Hose Coupling PD 4 1 a X 5 16 Swivel EL 24 SP 29 SP 30 Part Number S1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 92. Pro Liquid Laminator Owner s Operation Manual AS60 80UV Pro Liquid Laminator lt gt SEAL TABLE OF CONTENTS TABLE OP CON TEN TS 2 INTRODUCTION oem EE E E 3 IMPORTANT SAFEGUARDS nues eesnsmsatethannss entendons 4 IMPORTANT SAFEGUARDS bei t 5 50 5 SAFETY MUI dO ERNEUT 6 ELECTRICAL CABINET BEAT UBI E nn ep FD t pd Ret E dp sre a 7 CONTROLPANELS PO 8 CONTROLPANELS Continued 9 CONTROL PANELS Continued cciccinaionnniccmenaniionumunianinrdeommmonanaunianaiscareuns 10 OVERVIEW OF OPERATING ete 11 LACQUER SUPPLY OPERATION de Gore mine do pecudes 12 SET UP AND OPERATION mutant 13 SHUT DOWN OPERA TION a dan cn iii 14 CLEANING THE COATING IVES CG FIN 15 MAINTAINING THE COATING MACHINE 0240 1 00000000 000000000 16 UV LAMP OPERATION MAINTENANCE anne demandons 17 ROLLER SPEEDS AND COATING 5 25 18 ROLLER SPEEDS AND COATING RESULTS continued 19 SPARE PARTS LIST ET PU 20 TROUBLESHOOTING GUIDES ae ne 27 TECHNICAL SPECIFICATIONS COATING SECTION ONLY
3. 5 10 5 11 5 12 5 13 5 14 5 15 5 16 5 17 5 18 4 Nptf X 5 16 Swivel Tee Micro Mist Lube Sheetmetal Description CD PanAssembly dwg CD Panside dwg 1PipeE L dwg Feed Table66 dwg HingePanelandFrontD oor dwg FeedT ableClamp Knob three lobed FrontBottomPanel66 dwg QuarterControlPanel dwg QuarterPanelLeftFront dwg QuarterPanel dwg TopBackPanel66 dwg TopHalf66 dwg TopEnd23p375d3 dwg TopEndCornerBrace dwg 8End3dAssembly dwg 8EndCapBraces dwg EndCapD oor dwg Part Number EP 1 EP 2 EP 3 EP 4 EP 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 Electrical Parts Description Thin Finger D uct Grey 1 Pc 652 0 5 HP AC Drive 230V GS2 1 0 HP AC Drive 230V HCLR 10 AMP 10 Fuses per pack HCLR 20 AMP 10 Fuses per pack HCLR 25 AMP 10 Fuses per pack RELAY 24VAC 2PDT 12 RELAY SOCKET 750 2C SERIES FUSE HOLDER 6 PK CC CLASS 2 POLE DISCONNECT 40A ROTARY DISCONNECT REMOTE HANDLE DISCONNECT REMOTE SHAFT 22MM MET TWISTREL MUSH YELLOW E STOP LEGEND PLATE SEL SW 3 POS MAINTAINED LEGEND PLATE BLANK BLACK 22MM IL FLSH PB24V RED 22MM IL FLSH PB24V GRN 18 CONTACTOR 43MM SEL SW 2 POS MAINTAINED EP 21 EP 22 EP 23 EP 24 EP 25 EP 26 EP 27 EP 28 EP 29 EP 30 EP 31 EP 32 EP 33 EP 34 EP 35 EP 36 EP 37 EP 38 EP 39 EP 40 EP 41 KEYPAD CABLE GS
4. SERIES 1M N1 SCRW CVR WALL MT PULL GROUNDING KIT REQD FOR CSA Multiconductor Cable Liquid Tight Flexible Steel Conduit Liquid Tight Metal Conduit Fitting DIN Rail Mount High Amp E Stop Safety Relay 35 A 200V GBPC Conn Recept Cap 3POS Conn Plug 3POS Conn Plug 9POS Conn Recept Cap 9POS Conn Plug 12POS Conn Recept Cap 12 5 Conn Plug 15POS Conn Recept Cap 15POS Conn Pin 14 20AWG Crimp Conn Socket 14 20 AWG Tin Crimp Conn 25 Female Insulation 14 16 AWG Conn Wire Pin Term 10 12 AWG 25 lt gt SEAL Miscellaneous Part Number Description RM 1 RM 2 RM 3 RM 4 RM 5 RM 6 RM 7 Hammer Nut RM 8 RM 9 Hose Barbs RM 10 Scraper RM 11 Shipping Crate Operator s Tools Part Number Description OT 1 UVC Blocker G lasses OT 2 Rubber G loves OT 3 Electronic Calipers 26 TROUBLESHOOTING GUIDE Problem The laminator will not turn on The motor will not run TECHNICAL SERVICE Solution Confirm that the power cable is plugged into the mains wall outlet Confirm that the Main Power switch is pressed ON Confirm that the Emergency Stop buttons were not activated Rotate to reset Unplug the laminator and check the fuses inside the right cabinet Only authorized safety or maintenance personnel should do this Make sure the right side cabinet door is closed and the D oor interlock is in the ON position Turning the door interlock to the O FF position automatically shut
5. changes or modifications to this unit without our prior written approval will void the user s warranty and will transfer health and safety obligations to the user LIABILITY STATEMENT The details given in this manual are based on the most recent information available to us They may be subject to change in the future We retain the right to make changes to the construction or the design of our products without accepting any responsibility for modifying earlier versions previously delivered lt gt SEAL IMPORTANT SAFEGUARDS SAFETY INSTRUCTIONS IMPORTANT When using any equipment always follow the manufacturer s instructions for safe operation Make sure machine is connected to the proper power source 22 Familiarize yourself with the layout of the Control Panel and with the operation of the lacquer delivery system 22 Operators should be trained on the proper use of the machine and all safety procedures Provide ventilation eye protection clean towels and rubber gloves for use during cleanup 22 tis advisable to wear eye protection when filling emptying lacquer tank Always provide an approved emergency eyewash station adjacent to the machine In case of skin contact with uncured lacquer use soap and water to clean do not use solvents to remove lacquer from the skin solvents help lacquer to penetrate the skin Repeated skin contact will result in a skin rash uncured UV liquid is a skin
6. irritant Cured UV liquid does not irritate the skin 1 box of latex gloves has been shipped with the machine 22 Review MSDS prior to working with UV material WARNING Ensure a clean well ventilated work area Avoid direct skin contact with uncured UV lacquer Wear rubber gloves and UV blocking safety glasses Failure to avoid contact with hot surfaces may cause bums Do not look directly at the UV light source CAUTION When handling any chemical products read the manufacturers container labels and the Material Safety D ata Sheets MSDS for important health safety and environmental information Always observe manufacturers recommendations when handling chemicals To obtain MSDS Sheets for SEAL AS60 80UV Products please call Seal at 31 572 346 000 2 Comply with all safety warning signs labels and instructions SAFETY WARNINGS ROTATING PARTS RISK OF INJURY CAUTION Failure to use caution near rotating rollers could result in physical injury Be careful that items such as loose clothing long hair and jewelry do not become entangled in rotating parts Beware of pinch points Never operate machine with protective covers removed Keep hands outside of machine when feeding materials into the machine Never reach into machine when rollers are moving WARNING Do not open electrcal cabinet doors because of the risk of being injured by voltage Only authorized maintenance and service technicians or safety
7. light tend to ride up the coating roller on the exit side of the nip Light weight banner material exhibits this property Where it rides up and separates from the roller can result in a rough texture to the coating To properly coat light ROLLER SPEEDS AND COATING RESULTS continued weight materials tension must be maintained on the exit side of the nip This can be MATERIALS accomplished by use of a long leader long enough to extend through the dryer or through Run with the aid of the 9 nozzle air separator use of a roll feed and take up system system Decal material adhesive backed Cyclone paper coated paper for ink jet printers Sample set up speeds for decal paper 30 top roller 40 bottom roller 45 dryer In this situation running the top roller slower than the bottom roller discourages wrapping 19 lt gt SEAL SPARE PARTS LIST Part Number AP 1 Ap 2 AP 3 AP 4 AP 5 AP 6 AP 7 AP 8 AP 9 AP 10 AP 11 AP 12 AP 13 AP 14 AP 15 AP 16 AP 17 AP 18 AP 19 AP 20 AP 21 AP 22 AP 23 AP 24 AP 25 AP 26 AP 27 20 Description 3034Lite X 74 Exit Bar E xitBarBracket 1515 x 9 00 80204303 angle 80203299 hammer nut Half inch nut 5 16 nut 5 16 washer Pulleys Washers 0 250 x 72 SS round stock ARTroller ARTrollerEndCap ARTrollerE ndShafts 40BS11 Sprocket 40 536 D Sprocket 40 Chain 40 Connector Belts Aluminum Belt Connectors BearingsMO 80204
8. mode LACQUER SUPPLY PUMP Press PUMP pushbutton if the lacquer valve is in the return position the pump will start and the PUMP LED will come on Press PUMP again the lacquer pump will turn off 2 Press PUMP if the lacquer valve is in the clean up position the PUMP LED will blink several times and then turn off the pump will not turn on MIDDLE COATING ROLLER MOVEMENT UP DOWN 22 When the machine is turned on one of the coating roller position lights will illuminate Press the UP or DOWN button to move to the next position SCRAPER ADJUSTMENT 2 The scraper cleans the bottom roller When running un mounted materials scraper adjustment is critical T here should be no lacquer streaks on the backs of coated materials The scraper pressure is controlled by air pressure The coating roller should be in the zero down position and the lacquer pump should be on Scraper adjustment is controlled by an air valve labeled Scraper Pressure Generally the scraper is run at 50 100 psi When cleaning the machine with alcohol scraper pressure should be reduced to 10 15 psi Never engage the scraper with the bottom roller dry ie always coat both rollers with lacquer before engaging the scraper lt gt SEAL 29 CONTROL PANELS Continued UV Dryer Electrical Controls EMERGENCY LAMP INTENSITY CONVEYOR BLOWER LAMP CONTROL RESTART UV LAMP AND CONVEYOR CONTROLS For details consult the UV cu
9. personnel should have access to the electrical cabinet for mechanical electrical upkeep or repair ELECTRICAL PARTS DANGER OF BEING INJURED BY ELECTRICITY IMPORTANT Do not place heavy objects on the power supply cord IMPORTANT SAFEGUARDS CONTINUED PREVENTATIVE MEASURES Do not feed objects such as staples paper clips and rough or abrasive materials through the laminating rollers Keep all objects such as tools rulers pens markers or knives away from the roller opening Refrain from leaving such items on the tables to prevent them from accidentally being fed into the rollers IMPORTANT NEVER cut or slice directly on the EPDM covered roller as any cuts dents or gouges will destroy it and adversely affect the output ALWAYS use cutters with enclosed blades to prevent cutting the roller and to avoid extensive replacement costs UV Light Safety Never look directly at the UV curing lamps If working for extended periods at the machine wear UV blocking glasses clear or tinted O ver exposure to UV light will result in a condition colloquially known as welders flash the eyes will itch and burn or feel sandy for a period of time This condition should be avoided Permanent eye damage can result 2 sets of tinted eyeglasses have been shipped with the machine SERVICING AND REPLACEMENT PARTS Service and maintenance must be performed fully in accordance with the instructions Servicing by any unauthoriz
10. skin solvents help lacquer to penetrate the skin When working with alcohol avoid skin contact and provide adequate ventilation CLEANING CYCLE The cleaning cycle is similar to a standard Start Up Washis selected on the pump selector switch and the W drain handle is turned to the open position With the rollers in contact run the machine for ten or fifteen minutes Top and bottom rollers should be set to the same FPM setting The scraper pressure should be in the 10 15 psi range If you are cleaning the machine to change to a new lacquer that may be incompatible with the old lacquer after the first cleaning cycle replace the alcohol and repeat the cycle CLEANING THE TRANSFER BELTS The rollers should be separated with the bottom roller running The transfer belts can be cleaned automatically by filling the transfer belt tray with alcohol To do this close the drain valve on the tray in the window under the feed table in the center of the machine Start the wash pump Pump pressure should be 20 psi for alcohol There are two valves exiting the wash pump one pointed at the top rollers the other connected to tubing that runs into the transfer belt tray Partially open the transfer belt tray valve leave the roller valve closed When the transfer belts are wetted with alcohol turn off the valve and turn off the pump Allow the machine to cycle for a few minutes Open the transfer tray drain valve to drain
11. the alcohol and leave it open DISPOSAL OF CHEMICALS 22 Use disposal methods in accordance with local regulations when disposing the alcohol lacquer mixture 15 lt gt SEAL MAINTAINING THE COATING MACHINE PUMP MAINTENANCE There are three pneumatic pumps Two for lacquer one for alcohol wash The pumps are identical The pumps clip into brackets and are completely removable 16 Lacquer viscosity can affect pump performance Lacquer viscosity is measured in Zahn seconds using a 2 Zahn cup supplied with machine Typically the lacquer will measure between 30 to 60 Zahn seconds UV LAMP OPERATION MAINTENANCE UV LAMP OPERATION AND MAINTENANCE The medium pressure UV lamps have a characteristic start up The quartz glass bulbs are filled with argon and little droplets of mercury When high voltage is first applied to the lamp the argon lights and glows It is the glowing argon that heats the bulb and evaporates the mercury It is the mercury vapor arc that produces UV radiation Because of this evaporation cycle when the lamp is turned off wait 15 minutes before restarting Repeated starts shorten the life of the UV bulb It is customary to light the bulb once each day Instead of turning off the lamp it is placed in stand by mode in between coating runs There is a stand by position Low on the UV Lamp High Low selector switch Over time the UV output of the lamp will weaken and the lamp will have to
12. this position excess lacquer on the top rollers will be transferred to the bottom roller and scraped into the pan and returned to the reservoir After running until the excess lacquer is gone raise the top rollers off of the bottom roller Leaving the rollers in contact with each other can cause the rubber roller to be dented along the pressure line Many times the dent can be removed by running the roller with pressure applied but to avoid the expense of replacing the coating roller always remove pressure on the rubber coating roller when you shut the machine down D Press the red Top Roll Motor push button Press the red Bottom Roll Motor push button Press the red Bottom Roll Scraperpush button 7 WARNING Always wear rubber gloves and glasses when handling UV lacquers If you get lacquer on your skin wash it off immediately with soap and water Do not use solvents to remove lacquer from the skin solvents help lacquer to penetrate the skin 99 92 If the machine is installed in a dirty or light environment you must thoroughly clean 22 If the machine is exposed to direct daylight or if your overhead lighting is actinic contains UV you must clean the machine with isopropyl 14 CLEANING THE COATING MACHINE WARNING Always wear rubber gloves and glasses when handling UV lacquers If you get lacquer on your skin wash it off immediately with soap and water Do not use solvents to remove lacquer from the
13. 28 PS 29 INTRODUCTION Thank you for purchasing a Seal AS60 80 UV Liquid Laminator We have designed the Seal AS60 80 UV Liquid laminator to give you years of reliable service As you become familiar with your liquid laminator you will appreciate the high quality of its production and the excellence in its engineering design By following the guidelines for proper care and use of the SEAL AS60 80UV you can depend on many years of trouble free profitability from your investment Please read and fully understand the entire manual before proceeding to use your laminator CAUTION Please pay attention to all shaded passages This information is vital to preventing user injury and or damageto the unit Failure to follow this information could void the user s warranties and transfer all safety obligations to the user STATEMENT OF INTENDED USE The SEAL AS60 80UV laminator is intended for use with medium and large format graphic output Graphics can vary in widths from 100mm 2032mm 4 80 Mounted graphics can be up to 76mm 3 in thick The SEAL AS60 80UV liquid laminator is intended for use with Seal AS lacquer only Use of other manufacturer s lacquers may damage the machine and will void any warranty WARNING This laminator is designed for liquid laminating Any use other than the intended may cause damage to the laminator or physical harm to the user WARNING Any unauthorized
14. 301MO D Belt Tray Assembly Belt Tray Spacers Endplate for Belt Tray AP 28 AP 29 AP 30 AP 31 AP 32 Part Number BOS 1 BOS 2 BOS 3 BOS 4 BOS 5 BOS 6 BOS 7 BOS 8 BOS 9 BOS 10 BOS 11 BOS 12 BOS 13 BOS 14 BOS 15 BOS 16 BOS 16 1 Coupling Tubing connector Ball Valve BTlinletD eflector BTID Clamp Blow O ff System Description 3030 X 58 BlowBarBracket 1 4 X 1 8mnpt High Pressure Air Nozzles BowBarBracketSpacer PressureCap 1 street el 1 npt X 1 1 2 nipple 10 Cv solenoid valve 24 vdc 1 street el 1 npt X 7 pipe 1 npt 90 D eg El 1 npt X 4 nipple 1 npt 90 D eg El 1 npt X 1 1 2 nipple Air Regulator Union BOS 17 BOS 18 BOS 19 BOS 20 BOS 21 BOS 22 BOS 23 BOS 24 BOS 25 BOS 26 BOS 27 5 28 5 29 5 30 5 31 Part Number CA 1 CA 2 CA 3 CA 4 CA 5 CA 6 CA 7 1 npt X 1 1 2 nipple 1 fnpt X 1 1 2 fnpt coupler Bronze Hose Adapter 15 of 1 1 2 EPD M Rubber Hose 150psi Bronze Hose Adapter 90 D eg El Air receiver Photosensor PhotosensBracket 8020 Fractional Section 1 page 8020 Fractional Section 4 page 127 8020 Fractional Section 1 page 59 ExitFinger 8020 Fractional Section 4 page 127 1 HI PSI G auge Regulator Large Worm D rive Hose Clamp Carriage Assembly Description Rubber Roller Core earbelt22Pulley Bushing Pillow Block Bearings NordG earMotor CA 8 CA 9 CA 10 CA 11 C
15. A 12 CA 13 CA 14 CA 15 CA 16 CA 17 CA 18 CA 19 CA 19 1 PD 9 CA 19 3 CA 19 4 CA 20 CA 21 CA 22 CA 23 CA 24 CA 25 CA 26 CA 27 G earbelt18Pulley Bushing G earbelt NordMotorSpacers G earMotorMount 1530X 19p5D rilled 1X 6X 4PRSlider Unibearing Pad 1X 6X 4PRSideblock 1545plate 1545X 73 875 LacquerV alveBracket Natural Polypro Hose Barbs 22272 Spacers M6X 1X 55 1530X 6 Unibearing Pad Unibearing Pad 91618allthread10p5 CRBaseplate 3030X 86 5X 66 Roller Air Cylinder 21 lt gt SEAL Lifter Parts Part Number Description LP 1 Screwjack LP 2 Miterbox 3 8 Minature K eyless Shaft LP 3 Mount LP 4 ScrewjackCouplerLeft LP 5 MiterBoxSpacer LP 6 MiterCoupler66 LP 7 5913MiterCouplerBearing LP 8 MiterCouplerBearingBracket LP 9 ScrewjackCouplerRight LP 10 HandW heelShaft LP 11 Bearing LP 12 HW BearingSpacer LP 13 Tejax Digital Counter LP 14 Hand Wheel Main Frame Part Number D escription MF 1 Top cross beam MF 2 Internal Hanger Brackets MF 3 91618allthread30p5 MF 4 Carriage guide rails MF 4 1 91618allthread10p5 MF 5 SJ Baseplate MF 6 SJBaseplateRIG HT 7 RightA ngleMotorMount 22 MF 8 MF 9 MF 10 MF 11 MF 12 MF 13 MF 14 MF 15 MF 16 MF 17 MF 18 MF 19 MF 20 MF 21 MF 22 MF 23 MF 24 MF 25 MF 26 MF 27 MF 28 MF 29 MF 30 MF 31 MotorSpacers RightA ngleMotor LovejoyC oupling LovejoyC oupling LovejoyCoupling Spider Pillow Block Bearing 6x66Roller Han
16. E Check the pinch roller pressure setting normally 50 psi Press the green Top Roll Motor push button Press the Motor ON keypad and set the roller speed knob to 70 FPM Select L1 or L2 on the Pump Selector Switch open the 1st or 2nd drain handle the W drain handle should be closed Turn on the green Pump ON push button and adjust the pump speed to one to two strokes per second Pump pressure should be 20 60 psi Stroke rate is controlled by adjusting the pump valve G Start bottom roll motor Press green Bottom Roll Motor push button Press Motor ON keypad Adjust roller speed knob to 50 FPM H Now we will bring the rollers together Turn the hand wheel counter clockwise until the digital indicator reads all zeros The rollers should be touching with no light showing Caution Wear eye protection if the UV lamp is lit I Finally activate the scraper Press the green Scraper ON push button The scraper pressure should be 50 100 psi 13 lt gt SEAL SHUT DOWN OPERATION alcohol Stray actinic light will cause the SHUEDOWN lacquer to cure in the machine A off UV lamp Allow the UV dryer to IMPORTANT Regardless of the cool down for five minutes before turning off the environment the machine should be belt motor and exhaust blower cleaned once a week B Press the red Lacquer Pump push button Close the pump valve C If the coating roller is elevated carefully return it to zero position In
17. The digital readout is calibrated in thousandths of an inch The white digits represent whole numbers the three yellow digits represent three digits to the right of a decimal point i e 0 001 to 0 999 11 lt gt SEAL LACQUER SUPPLY OPERATION DUAL LACQUER AND CLEANING SUPPLY There are three pumps and three drain valves Two pumps are dedicated to two types of coating liquid and L2 The third pump is for the propyl alcohol cleaning liquid Before starting the pump always check the three drain valves two should be closed one should be open The open valve must match the pump selected on the pump selector switch Because the coating liquid will not cure unless it is exposed to UV light the machine does not have to be cleaned daily Once a week is sufficient The L1 drain and L2 drain have in line filters to filter the lacquer returning to the 1 1 and 1 2 reservoirs Depending on the type of material being coated these filters will need to be cleaned on a periodic basis 12 SET UP AND OPERATION STARTING AND RUNNING THE MACHINE First start the UV Dryer Second allow the UV Lamp to warm up Third start the Coating Machine PERSONAL PROTECTION WARNING Always wear rubber gloves and glasses when handling UV lacquers If you get lacquer on your skin wash it off immediately with soap and water Do not use solvents to remove lacquer from the skin solvents help lacquer to penetr
18. V 63318 includes coater coater and dyer unit and dryer unit ACCUCURE 60UV 220V 63315 includes ACCUCURE 60UV 380V 63317 includes coater coater and dryer unit and dryer unit NOTE unit ships on pallet Shipping crate required for water freight and some land Call for crate part number and pricing Each Seal liquid laminator has a Serial Number Label located on the rear of the cabinet This label indicates the model type the electrical requirements and the laminator serial number important for reference if any servicing is required 28 LIMITED WARRANTY Seal warrants to the original consumer purchaser that each new Seal AS60 80 UV Liquid Laminator which proves defective in materials or workmanship within the applicable warranty period will be repaired or at our option replaced without charge The applicable warranty shall be one year from date of purchase with the exception of EPD M rollers that will be six months from date of purchase Original consumer purchaser means the person who first purchased the product covered by this warranty other than for purpose of resale The warranty extends to and is enforceable by only the original consumer purchaser and only for the period during the applicable term which the product remains in the possession of the original consumer purchaser This warranty does not apply if it is found that at any time the equipment has not been used for its intended purpose For more infor
19. ate the skin START UP A Check lacquer supply If you need to add to the reservoir do so now Also check the propyl alcohol cleaning reservoir If you are running linty materials canvas you will need to open and clean the return filter for whichever coating lacquer you have been using The filter screen can be cleaned by flushing with propyl alcohol Avoid skin contact with uncured UV lacquer if you get it on your skin wash it off immediately with soap and water Never use alcohol to remove lacquer from the skin B Look under the feed table and inspect the scraper for cleanliness If you are running clean materials you may never have to clean the scraper if you are running canvas linty materials you may need to clean the scraper on a regular basis C Turn on the Main Switches Press the SR Set button on the coater front panel On the UV Dryer panel turn the Off On Lamp switch to On The belt motor and the exhaust blower will come on Turn the Off On Lamp switch to the momentary Lamp position the UV lamp will start to warm up the UV Lamp High Low switch should be in High position 200 You adjust the speed of the machine by turning the Speed Knob Set the belt speed to 50 FPM D Next we will set the roller gap Turn the hand wheel clockwise until the digital display reads 000125 The rollers should be separated with an eighth inch gap Caution Wear eye protection if the UV lamp is lit
20. be replaced There is an hour meter wired into the lamp circuit to track the total on time of the lamp TURN OFF THE MAIN SWITCH To replace the lamp open the lamp housing lift the reflector and set it to the side The lamp terminals can then be disconnected on each end and removed Caution wear cotton gloves when handling quartz lamps Oil from the fingers will mark the quartz when the lamp is heated and cause failure Wash the lamp surface with clean propyl alcohol prior to starting for the first time 17 lt gt SEAL ROLLER SPEEDS AND COATING RESULTS ROLLER SPEEDS AND COATING RESULTS Top and bottom roller speeds are independently controlled allowing a great deal of flexibility in coating results There are basically two types of materials Thick materials which require the rollers to be set with a gap material thickness minus 0 012 0 3mm and thin materials which run through closed rollers with the bottom roller scraper engaged ROLLER SPEEDS WITH THICK MATERIALS The thickness of the coating can be controlled by varying the ratio of top to bottom roller speeds The faster the top roller the thicker the coating The coating is even across the entire width of the machine Thickness is both uniform and controllable For example paper based materials that are absorbent and in other coaters required two or more passes to coat can be coated in a single pass The only limit for thick substrates is th
21. e uniformity of thickness of the substrate Substrates that are thick in the middle and thin on the edges require very careful roller setting and if there is too much of a center to edge difference the edges will not coat Substrates with dings or dents will not coat in the dented area Coating texture is controlled by the overall speed of the machine Running in a slower range will produce smoother coating texture 18 SUBSTRATES Styrene Stable product coats evenly Foam Board Coats evenly but falls off on edges edges thinner than center Gator Board Coats evenly Sintra Coats evenly material slightly thicker in the middle Coreplast Easy to coat Alumalite Easy to coat Sample set up speeds for thick substrates 100 top roller 50 bottom roller 55 dryer For smoother texture 60 top roller 30 bottom roller 35 dryer Thin substrates require more attention First there is the scraper The scraper needs to be properly applied and adjusted so that the backs of coated materials do not pick up UV lacquer Thin materials can adhere to the coating thin materials that have an affinity for wrapping around the coating roller will need a leader or will need to be taped to a board or will need to be operated using a roll feed and take up system Materials that have enough weight stiffness will coat without problems Decal material and cyclone paper fall into this category Materials that are very
22. ed 3 Override Key Switch Used when cleaning up the UV Coating unit When the lacquer valve is in the cleaning position the pump cannot be turned on from the control panel To activate the lacquer pump press the O N OFF pushbutton and turn on the cleaning override switch 4 Main Switch with Door Interlock lt gt SEAL CONTROL PANELS Coating Machine Electrical Controls CONTROL PANELS Continued SPEED CONTROL 22 The speed control sets the speed of the roller motor NOTE The speed control for the roller coating machine is independent of the speed of the UV dryer machine 99 ON OFF PUSHBUTTON The On Off Pushbutton controls the safety relay that supplies power to the machine 2 ROLLER MOTOR CONTROL IDLE RUN REVERSE MODES 2 There are three operating modes for the roller motor as follows 22 IDLE mode the roller motor turns forward at a slow speed 22 RUN mode the roller motor turns forward at a speed determined by the motor speed control knob setting 22 REVERSE mode the motor turns backwards at a fixed slow speed 22 Press RUN IDLE the machine comes up in IDLE mode 22 Press RUN IDLE again the machine comes up in RUN mode 92 Press RUN IDLE again the machine comes up in IDLE mode 22 Press REVERSE the machine stops and then comes up in reverse mode the IDLE indicator light will blink to indicate reverse 22 Press REVERSE again the machine comes up in IDLE
23. ed technician voids the warranty The service technician must use replacement parts specified by Seal Service Technicians must perform safety checks after completing any service or repairs to the laminator WARNING If your laminator does not operate correctly contact T echnical Service immediately lt gt SEAL SAFETY FEATURES The Seal AS 60 80 UV Liquid Laminator is designed with safety and protective devices with the user s safety of utmost consideration However following safe operating guidelines is still the responsibility of the operator HAND OPERATED EMERGENCY STOP BUTTONS Six Emergency Stop buttons are located on the front and sides of the roller coating machine for easy access These E Stops are interlocked with the UV drying unit s emergency stop system If either switch is pressed they immediately cease the operation of both machines Use these only in the case of an emergency or you may damage an image during a process NOTE Whenever there is an emergency shut down you must wait 15 minutes before restarting the UV section to allow the UV lamp to cool down NOTE Once pressed these buttons lock and must be tumed clockwise to reset To restart machine follow this procedure a Reset Emergency Stop Mushroom Switch by turning the mushroom until it pops up b On the Coater press the SR Set push button Turn on the pump motors and scraper c On the Dryer start the blower and the transp
24. gerPostBracket Main columns Bottom cross brace LevelFootBlock Foot Top front and back rails End columns End Bottom Rails Middle front rail 3030X 6 Bottom front and back rails Outside cross comer braces and top middle braces Exit Stabilizer Bar Spacer 4 x 4 corner brace 2v x 2v corner bracket 2h x 2h corner bracket Part Number PD 1 PD 1 1 PD 1 2 PD 2 PD 3 PD 4 PD 4 1 PD 5 PD 5 1 PD 5 2 PD 5 3 PD 6 PD 7 PD 8 PD 9 PD 10 PD 11 PD 12 PD 13 PD 14 PD 15 PD 16 PD 17 PD 18 PD 19 PD 20 Pumps and D rains Description Air Solenoid for Pump Tube Fitting Swivel Tee Tube Fitting Male Straight Adapter PumpAirSolBrkt Pump Valve Panel Air Regulator Valve V4 Nptf X 5 16 Swivel EL Air Pressure G age FPT Brass Coupling Nptf X 5 16 Push Tee Nptf X 5 16 Straight Male Pumps Double Pump Panel Single Pump Panel Polypropylene Ball Valves 1 A npt x 3 8 barb polypropylene 1 npt to 3 4 npt SS reducer bushing 3 4 npt SS 1 3 8 nipple 3 4 npt SS union 3 4 npt SS 1 3 8 nipple 3 4 npt SS ball valve 3 4 npt SS 24 nipple 3 4 Polypropylene screen filters 3 A npt SS 1 3 8 nipple 3 4 npt SS 90 deg el 3 4 npt SS 1 1 2 nipple thd one side PD 21 PD 22 PD 23 PD 24 PD 25 PD 26 PD 27 PD 28 PD 29 PD 30 PD 31 PD 32 PD 33 PD 34 PD 35 PD 36 PD 37 PD 38 PD 39 PD 40 PD 41 1 npt SS 1 1 2 nipple
25. mation regarding this warranty please contact your distributor WARNING Any unauthorized changes or modifications to this unit without our prior written approval will void the user s warranty and will transfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All rights are reserved No part of the document may be photocopied reproduced or translated to another language without the prior written consent of Seal The information contained in this document is subject to change without notice and should not be construed as a commitment by Seal Seal assumes no responsibility for any errors that may appear in this document Nor does it make expressed or implied warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Seal shall not be liable for incidental or consequential damages in connection with or arising out of the furnishing performance or use of this document and the program material which it describes 29 PROCESS SHEET Substrate Thickness of Coating Required Heavy Medium Light Top Roller Speed Roller Nip Height Dryer Conveyor Speed Air Separator ON OFF Lamp Intensity WPI 250 150 30 SEAL CUSTOMER TECHNICAL SERVICE Fo
26. ort d After fifteen minutes the UV lamps can be turned on LOCKING CABINETS The cabinets that house the inner workings of the laminator include locks that maintenance or safety personnel can open only with the supplied keys WARNING Use of the inside of the cabinets for storage may cause possible personal injury and or damage to the inner workings and will void the warranty MAIN SWITCH WITH DOOR INTERLOCK Located on the cabinet it automatically shuts the laminator power off when the door interlock switch is turned to the OFF position WARNING For any servicing ALWAYS tum the door interlock switch to the OFF position before opening the side cabinets ELECTRICAL CABINET FEATURES electrical controls electncal controls r COATER UV DRYER 75 104 95 24 0 vent B x 14 Layout for UV coating system Electrical Cabinet 1 Emergency Stop Buttons 2 Tuming the Main switch to the O ff position shuts Located on the top of both side cabinets they down the operation of the machine and disengages immediately cease the operation of both machines the door interlock 2 Control panel system 9 Power and Interface Plugs Tums On Off the liquid laminator and provides Power supply Plug and UV Drying Unit Interface independent control of speed roller direction Plug roller height pump and read out of UV lamp value The speed control is independent of the UV dryer unit s spe
27. r information and placing orders Tel 31 572 346 000 Fax 31 572 346 001 Note Seal recommends that your main power be installed by a licensed electrician in accordance with electrical codes in your area Specifications subject to change without notice SEAL Graphics Europe Heesweg 16A HJ Raalte The Netherlan Tel 31 572 346 000 Fax 31 572 346 001 E SEAL 2007 Seal Part 560 800 ENG Rev 11 07 31
28. ring machine manual 10 OVERVIEW OF OPERATING FEATURES ROLLER ASSEMBLY The roller assembly is the heart of the coating machine It uses a three roller design The top roller supplies lacquer to the coating roller The middle coating roller applies the lacquer to the face of the image being coated The bottom roller presses the back of the image material ensuring an even coating pressure A maximum amount of lacquer evenly distributed across the whole roller provides the best coating result FEEDING MATERIALS THROUGH THE COATING ROLLER Materials are fed face up through the roller assembly under the middle coating roller Follow these steps to adjust the rollers for your mounted materials 1 prepare 6 20 piece of your mounting board 2 raise the rollers higher than the thickness of your board and 3 with the rollers stopped insert your board and lower the rollers until there is a slight pressure check for the same pressure right and left ROLLER ADJUSTMENTS There are two roller adjustments Pinch roller pressure adjustment and coating roller elevation adjustment The pinch roller is directly in front of the coating roller The pinch roller pressure is controlled by an air pressure valve labeled Pinch Roll Pressure 50 psi is the normal setting For thicker coating reduce the pressure For thinner coating increase the pressure Roller elevation is controlled by a hand wheel adjustment
29. s the laminator power off Turn the motor speed up Unplug the laminator and check the fuses O nly authorized safety or maintenance personnel should do this For technical assistance please contact your Technical Service representative see rear cover When calling for Technical Service please have the Laminator Serial Number listed on the Identification Plate available The Identification plate is located on the rear left side of the laminator 27 lt gt SEAL TECHNICAL SPECIFICATIONS COATING SECTION ONLY IMPORTANT The following specifications are for the Coating section Refer to the UV Curing Unit Owners Manual for the Technical Specifications specific to that section MECHANICAL Dimensions H x W x D 60 uncrated 56 hx 40 wx 104 d 143cm x 102cm x 265cm 80 uncrated 56 hx 40 wx 124 d 143cm x 102cm x 315cm Dimensions H x W x D 60 crated 70 h x 52 w x 124 d 178cm x 133cm x 315cm 80 crated 70 hx 52 wx 144 d 178cm x 133cm x 366cm Net Weight 60 2000165 908kg crated 60 2404lbs 1091kg 80 2200165 998kg crated 80 2700 05 1225kg PROCESS Max Working Width 60 80 1500 2000 mm maximum Max Material Thickness 3 76 mm Variable Coating Speed 30 110fpm 9 34mpm Coating Thickness 0003 0012 007 030mm ELECTRICAL REQUIREMENTS Single phase version 208 230 VAC 50 60 Hz ORDER CODES ACCUCURE 80 UV 220V 63316 includes ACCUCURE 80 UV 380
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