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1. El Intermittent Ignition USA only 5006B to 5009B as USA 5010B to 5026B f El Intermittent Ignition Figure 2 Figure 5 Canada All EP Intermittent Ignition USA and Canada All FOR YOUR SAFETY READ BEFORE OPERATING WARNING if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance is equipped with an ignition device If you cannot reach your gas supplier call the which automatically lights the pilot Do not try to light fire department the pilot by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some don t try to repair it call a qualified service technician gas is heavier than air and will settle on the floor Force or attempted repair may result in a fire or WHAT TO DO IF YOU SMELL GAS explosion Do not try to light any appliance D Do not use this appliance if any part has been under e Do not touch any electric switch do not use any water Immediately call a qualified service technician phone in your building to inspect the appliance and to replace any part of the control system and any gas control which has been under water C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions OPERATING INSTRUC2. to be performed 81460028R6 Figure 2 Lighting Instructions El Intermittent Ignition System USA Only 5006B thru 5009B FOR YOUR SAFETY READ BEFORE OPERATING WARNING if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance is equipped with an ignition device C BEFORE OPERATING smell all around the appliance area which automatically lights the pilot Do not try to light for gas Be sure to smell next to the floor because some the pilot by hand gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not use this appliance if any part has been under water Immediately call a qualified service technician e Do not try to light any appliance to inspect the appliance and to replace any part of the e Do not touch any electric switch do not use any control system and any gas control which has been phone in your building under water Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e lf you cannot reach your gas supplier call the fire department OPERATING INSTRUCTIONS STOP Read the safety information above on this label If you smell gas STOP Follow B in the safety Set the thermostat or operating control to lowest setting information above on this label If you do not smell gas go to the next step Turn off all electric power to th
3. burner flame should have a clearly defined inner cone see Figure 10 with no yellow tipping Orange yellow streaks caused by dust should not be confused with true yellow tipping If yellow flames are observed a qualified service agency should be called After flame observations have been completed relocate port cover so the observation hole is closed then secure cover in this position Reinstall Lower Jacket Front Panel N VENT CAP Lay VENT SYSTEM ca CANOPY Lux DILUTION AIR ea FRONT VIEW SIDE VIEW B ae TILE LINED CHIMNEY THIMBLE TITI SLOPE UP END CAP BREECHING OR MANIFOLD VENT T Vent CANOPY DRAFTHOOD ot SYSTEM _ 5 AE g CLEANOUT o I L DILUTION AIR ea FLOOR p fi 1 UNE Too aro IE se i 3 3 i SIDE VIEW Figure 8 Recommended Vent Systems SENSING CENTER IGNITION FLAME ELECTRODE PRIMARY AIR OPENING Figure 9 Typical Pilot Flame INCANDESCENT OUTER MANTLE BLUE WITH OCCASIONAL ORANGE FLASHING OUTER CONE DARKER TRANSPARENT BLUE INNER CONE SHARPLY OUTLINED WITH BRIGHT LIGHT BLUE FLAME RETENTION INNER CONE PARTIALLY LIFTED FROM BURNER Figure 10 Typical Ma
4. le fournisseur de gaz appelez le service des incendies L installation et l entretien doivent tre assur x par un installateur ou un service d entretien qualifi ou par le fournisseur de gaz BOILER NOT FOR INSTALLATION ON COMBUSTIBLE FLOORS UNLESS FLOOR SHIELD OR NATIONAL BUILDING CODE APPROVED MATERIALS ARE INSTALLED BETWEEN BOILER AND FLOOR BURNHAM Commercial Boilers www burnhamcommercial com 8141303R6 8 15 The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels Z WARNING A CAUTION Indicates a potentially hazardous situation which Indicates a potentially hazardous situation which if not avoided could result in death serious injury if not avoided may result in moderate or minor or substantial property damage injury or property damage Important Product Safety Information Refractory Ceramic Fiber Product AWARNING The Repair Parts list designates parts that contain refractory ceramic fibers RCF RCF has been classified as a possible human carcinogen When exposed to temperatures above 1805 F such as during direct flame contact RCF changes into crystalline silica a known carcinogen When disturbed as a result of servicing or repair these substances become airborne and if inhaled may be hazardous to your health AVOID Breathing Fiber Particulates and Dust Precautionary Measures Do not remove or replace RCF parts or attempt any s
5. location diagram On the electronic control panel flip the main power rocker switch to I position on The POWER status indicator will light e The pilot will light electronically If pilot failure occurs the ALARM indicator will light In case of pilot failure proceed to step 11 e Open manual main shut off valve s e On the electronic control panel flip the main gas valve rocker switch to I position on The MAIN gas valve indicator will light Main burners will operate MAIN gas valve indicator will cycle on and off at the same time as the thermostat or operating control and the main burners 11 If the appliance will not operate follow the instructions TO TURN OFF GAS TO APPLIANCE and call your service technician or gas supplier TO TURN OFF GAS TO APPLIANCE Set the thermostat and all operating controls to the lowest setting Close manual main shut off valve s and pilot valve s 3 Turn off all electric power to the appliance if service is to be performed 81460048R3 Figure 4 Operating Instructions EP Ignition System OPERATING CONTROL Figure 5 El Control Locations USA Only 5006 thru 5009 Ny IC REMOVABLE FRONT DOOR GAS CONTROL VALVE OPERATING CONTROL Figure 6 El Control Locations USA Only 5010 thru 50026 Canada All PILOT __ REMOVABLE VALVE Z FRONT DOOR MANUAL SHUT OFF VALVE REMOVABLE LOWER PANEL MANUAL SHU
6. T OFF VALVE PILOT VALVE CANADA ONLY OPERATING CONTROL Figure 7 EP Control Locations PILOT VALVE Z FRONT DOOR MANUAL SHUT OFF VALVE REMOVABLE LOWER PANEL MANUAL SHUT OFF PILOT VALVE VALVE CANADA ONLY User Maintenance AWARNING Service on this boiler should be undertaken only by trained and skilled personnel from a qualified service agency Inspections should be performed at intervals specified in Installation Operating and Service Instructions and this manual Maintain manuals in a legible condition Keep boiler area clear and free of combustible materials gasoline and other flammable vapors and liquids Do not place any obstructions in boiler room that will hinder flow of combustion and ventilation air A B e General Housekeeping Continuous 1 Keep boiler area clear and free of combustible materials and obstructions to the free flow of combustion and ventilation air to the boiler 2 Do not store or use gasoline or other flammable vapors or liquids in the vicinity of the boiler or any other appliance 3 Do not store or use sources of hydrocarbons in the vicinity of the boiler Sources of hydrocarbons include bleaches cleaners chemicals sprays paint removers fabric softeners cat litter and refrigerants Inspect Vent System Monthly See Figure 8 Follow instructions TO TURN OFF GAS TO APPLIANCE see Figures 2 thru 4 and contact a qualified service a
7. TIONS STOP Read the safety information above on this label 6 Rotate gas control knob clockwise TK from ON position to OFF Make sure knob rests against stop Set the thermostat or operating control to lowest setting 7 Wait five 5 minutes to clear out any gas Then smell Turn off all electric power to the appliance for gas including near the floor If you smell gas STOP Follow B in the safety information above on This appliance is equipped with an ignition device this label If you do not smell gas go to the next step which automatically lights the pilot Do not try to light the pilot by hand POSITION 8 Rotate gas control knob counterclockwise 4 from INDICATOR OFF to ON Make sure knob rests against stop D not force Locate the gas control valve at the end of the gas 9 Turn on all electric power to the appliance supply pipe going into the boiler The gas control GAS 7 10 Set thermostat or operating control to desired setting knob is the gray or brown INLET i 11 If the appliance will not operate follow the ae GAS CONTROL KNOB Meee TO TURN OFF GAS TO APPLIANCE SHOWN IN OFF POSITION and call your service technician or gas supplier TO TURN OFF GAS TO APPLIANCE Set the thermostat or operating control to the lowest setting 3 Rotate gas control knob clockwise TK from ON Turn off all electric power to the appliance if service is position to OFF Make sure knob rests against stop
8. USER S INFORMATION MANUAL SERIES 5B Gas Fired Boiler WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier AVERTISSEMENT Assurez vous de bien suivre les instructions donn es dans cette notice pour r duire au minimum le risque d incendie ou d explosion ou pour viter tout dommage mat riel toute blessure ou la mort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflam mables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d appareils Ne touchez aucun interrupteur Ne pas vous servir des t l phones dans le b timent o vous vous trouvez Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre
9. e appliance Turn manual main shut off valve s and pilot valve s This appliance is equipped with an ignition device to ON position which automatically lights the pilot Do not try to light the pilot by hand Turn on main electric switch Set thermostat or operating control to desired setting Make sure that all limit controls have been set for normal system operating requirements Make sure the manual main shut off valve s and pilot valve s have been shut off for at least five minutes shut off for at least five minutes Then smell for gas including near the floor Pilot will automatically ignite main burners on each call for heat TO TURN OFF GAS TO APPLIANCE Set the thermostat or operating control to the lowest setting 3 Turn off all electric power to the appliance if service is Close manual main shut off valve s and pilot valve s to be performed 81460073R3 Figure 3 Operating Instructions El Intermittent Ignition System USA Only 5010B thru 5026B Canada All FOR YOUR SAFETY READ BEFORE OPERATING WARNING if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand B Do not use this appliance if any part has been under water Immediately call a qualified service technician to
10. e coup e ne pas couper ni d brancher l alimentation lectrique de la pompe Fermer plut t le robinet d admission de gaz l ext rieur de l appareil Do not use this boiler if any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water A General This boiler is equipped with controls for proper operation All controls must be in proper REAR TOP working order Contact a qualified service agency to provide annual maintenance as specified in the Installation Operating and Service Instructions AWARNING UPPER REAR PANEL IN PLACE Service on this boiler should be undertaken only by trained and skilled personnel from a qualified service agency LOWER REAR PANEL B Instructions to place boiler in operation and to turn IN PLACE A off boiler are shown on the Lighting or Operating LOWER CHANNELS Instruction label posted inside the boiler behind the front removable door See Figure 1 for front door removal instructions Lighting and Operating Instructions are also shown in Figures 2 thru 4 Lighting and Operating Instructions vary with the type of control system furnished Refer to Table 1 for the appropriate Figure Figure 1 Removal of Front amp Rear Jacket Panels Table 1 Lighting and Operating Instructions CONTROL LOCATION IGNITION SYSTEM MODELS USED ON OPERATING INSTRUCTIONS DIAGRAM
11. ervice or repair work involving RCF without wearing the following protective gear A National Institute for Occupational Safety and Health NIOSH approved respirator Long sleeved loose fitting clothing Gloves Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an airtight plastic bag RCF and crystalline silica are not classified as hazardous wastes in the United States and Canada First Aid Procedures If contact with eyes Flush with water for at least 15 minutes Seek immediate medical attention if irritation persists If contact with skin Wash affected area gently with soap and water Seek immediate medical attention if irritation persists If breathing difficulty develops Leave the area and move to a location with clean fresh air Seek immediate medical attention if breathing difficulties persist Ingestion Do not induce vomiting Drink plenty of water Seek immediate medical attention Basic Operation A CAUTION Should overheating occur or the gas supply fail to shut off do not turn off or disconnect the electrical supply to the pump Instead shut off the gas supply at a location external to the appliance En cas de surchauffe ou si l admission de gaz ne peut tr
12. gency if any of the following conditions are found 1 Collapsed vent pipe 2 Disconnected or loose joints 3 Sags in horizontal runs 4 Corrosion or other deterioration 5 Broken or loose supports Examination of Pilot and Main Burner Flames Pilot flame s and main burner flame should be checked annually after each flueway cleaning or after an extended shutdown period Six through 14 section boilers are equipped with one 1 pilot whereas larger than 14 section boilers are equipped with two 2 pilots To observe the pilot flame s and main burner flame remove the Lower Front Jacket Panel s by grasping the knobs on the panel and while pushing up on the panel pull out on the bottom of the panel Immediately behind the Lower Jacket Front Panel are a number of observation port covers Select a cover that is directly behind a pilot loosen the screw at the top of the cover and with a pair of pliers cover may be hot rotate cover until observation port is uncovered Retighten screw to hold cover in this position 1 Pilot Flame All of the pilots used on the Series 5B boilers have tips that produce three flames one left one right and one straight ahead The center or straight ahead flame should be a blue medium hard flame enveloping approximately 3 8 of the end of the sensing probe mounted on the pilot burner see Figure 9 If the flame is yellow and lazy a qualified service agency should be called 2 Main Flame Main
13. in Burner Flame D Examination of Flue Product Carrying Areas 1 Boiler Flue passageways in the boiler sections should be checked annually for any blockage or accumulation of soot A think layer of soot on the flue gas passageways will affect heat transfer substantially The resultant loss in efficiency will have a direct bearing on increased fuel consumption Blockage of the flues is hazardous If severe carbon monoxide concentrations could be lethal during the burning cycle Flames could roll outside the jacket creating a fire hazard The heat concentration could severely damage the base warp the burners melt the pilot tubing and wire insulation and destroy the ignition module inside the jacket vestibule To obtain access to the flue cleanout panels which are installed on both the front and rear of the boiler the upper front and upper rear jacket panels must be removed If access to the flue cleanout panels facing the front of the boiler is required the front vestibule panel must be removed See Figure 11 Remove the Front Cleanout Panels first by removing the upper and lower nuts and washers securing these panels to the boiler sections see Figure 11 CARE SHOULD BE EXERCISED IN REMOVING THE CLEANOUT PLATES FROM THE BOLTS SO THAT THE INSULATION IS NOT DAMAGED IF DAMAGED ALL EDGES OF THE CLEANOUT PLATES SHOULD BE SEALED WITH BOILER PUTTY WHEN REINSTALLED UNTIL INSULATION CAN BE REPLACED Using a flashlight examine all fl
14. inspect the appliance and to replace any part of the control system and any gas control which has been under water C BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions o If you cannot reach your gas supplier call the fire department OPERATING INSTRUCTIONS STOP Read the safety information above on this label Set the thermostat or operating control to the lowest setting Turn off all electric power to the appliance EP SYSTEM Flip both rocker switches to O position off This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand RESET SAFETY SWITCH BUTTON ELECTRONIC CONTROL MAIN GAS ROCKER MAIN POWER SWITCH ROCKER SWITCH CONTROL LOCATION DIAGRAM 6 Make sure the manual main shut off valve s and pilot valve s have been shut off for at least five minutes Then smell for gas including near the floor 7 Open the manual pilot valve s 8 Turn on all electric power to the appliance 9 Set the thermostat or operating control to desired setting 10 EP SYSTEM e See control
15. ue passageways If passageways are free of soot and obstruction it is not necessary to remove the rear cleanout panels If the flues need cleaning or are obstructed call a qualified service agency FRONT TOP JACKET CANOPY DRAFTHOOD PANEL i te ee ry ae Se recor 8 3 v e B K m gt gt fi st un BURNER ACCESS PANEL FLUE COVER PLATE Figure 11 Inspection of Boiler Flueways 10 SERVICE RECORD SERVICE PERFORMED 11 All Series 5B repair parts may be obtained through your local Burnham Wholesale distributor Should you require assistance in locating a Burnham distributor in your area or have questions regarding the availability of Burnham products or repair parts please contact Burnham Customer Service at 888 791 3790 or Fax 717 293 5803
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