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Operator Interface Products - Automation Interface, Ltd.

1. l 8 00 F 7 300 Micro Penelllate E H a D830 i L3 BH QE O90 E m E 5 00 O A f O O O 4 200 3 750 Q00C ooo cocco 9 LU L poses T u T u u 0 Ed 2 00 L9 0 45 7 100 z i m 8 00 9 e o e Figure 34 5 9 Micro PanelMate D830 D840 For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer Operator Interface Products January 2005 Application Information PanelMate ePro Unit Dimensions in Inches mm e eo 22000000 0000000 00000000 90 o 9 S 2000 le an 00000000000 31 0000000000 a o0 4 91 4 91 0 187 Dia 2 5 Hole 63 o 4 Wi 25 6 50 Cutout 165 AT 88 di 469 9 38 238 Figure 34 5 10 PanelMate ePro 7575T 8 and 7585T 8 Series CA08104001E For more information visit www EatonElectrical com 345 12 Operator Interface Products Application Information Dimensions PanelMate ePro Unit Dimensions in Inches mm Continued E TN Cutler Hammer January 2005 Sheet 1346 E i E Q Q Q Q Q 0 20 Dia 5 Hole 570 5 70 Le 145 4 Te oo 145 e 102 102 o 7 A Cutout 7 pi A J fu Li CLL P5 a 11 00 279 Figure 34 5 11 PanelMate ePro 7585K 8 Series For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer Operator Interface Products Ja
2. 13 11 333 0 ry E 12 99 T 330 0 Fal Re 1 92 85 6 Recommended Panel Cutout essa TT 48 8 Y 14 41 al 366 0 11 46 291 1 C 2 Y Figure 34 5 15 Flat Panel 7585DT 12 For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer Operator Interface Products January 208 Application Information Flat Panel Unit Dimensions in Inches mm Continued i 15 94 404 9 ry 15 83 402 1 11 77 Recommended Panel Cutout 299 0 FO j 3 56 2 10 90 4 pons T r 53 3 v 17 48 J 444 0 A ry 13 23 11 65 336 0 296 0 CD Y Figure 34 5 16 Flat Panel 7585DT 15 CA08104001E For more information visit www EatonElectrical com 345 18 Operator Interface Products E T N Cutler Hammer Application Information January 2005 Flat Panel Unit Dimensions in Inches mm Continued 17 68 449 1 ry le 17 56 i Recommended Panel Cutout 446 0 14 45 367 0 FO f 225 3 71 i 94 2 zx 57 2 4 Tr 4 A A 15 71 m 14 33 239 0 H 364 0 om M Y d 19 02 A 483 1 Figure 34 5 17 Flat Panel 7585DT 17 For more information visit www EatonElectrical com CA081
3. Description Catalog Number PanelMate 1100 1700 3000 5000 Additional 0518 Included in configuration software package PMPROSW and PMPROSWSL Converter Connectors Connectors that convert a 9 pin D Shell connector to a RJ11 phone jack style connector Table 34 4 2 Converter Connectors Table 34 4 5 Adapter Collars Raises front of PanelMate 1 00 Inch 25 4 mm from the Mounting Surface Description Catalog Number PM 2000 Compact 24xx Touchpanel to PM 11xxK 1524TPCOLLAR 17xxK 75xxK 8 Touchpanel Collar For Type 12 installations only PM 2000 26xx 27xx Touchpanel to PM 11xxK 1527TPCOLLAR 17xxK 75xxK 8 Touchpanel Collar For Type 12 installations only PanelMate Overlay Kits The overlay kits are ideal for protecting your screens from dirt grime and abrasion and are particularly desirable for Panel Mate touchscreen models installed in dirty environments These overlays can be ordered as clear or with an additional anti glare feature The overlays simply adhere to the front of the display and can be easily removed and replaced when required Five overlays are included in each kit Description Catalog Table 34 4 6 Overlay Kits Number Description Catalog RS 232 DB9 F RJ11 M converter converts DB9 M to 0820 Number ne P oper converting PMPP 1700 cables for use Anti Glare Overlay Kit 5 overlays ki
4. Description Catalog Number PanelMate ePro PS PCI Adapter for use with the 76xx 76PCI 12 inch 15 inch Blind Node models Supports use of 3rd party PCI circuit boards CA08104001E E TN Cutler Hammer January 2005 Sheet 1331 Micro PanelMate Overview Simplified Machine Control Eaton Corporation s Micro PanelMate series of products offers unsurpassed capabilities in electronic operator interfaces Most of the models offer multiple simultaneous triggers creat ing a Windows like display environ ment All are designed for use with Cutler Hammer D50 and D300 PLCs and most of the models also commu nicate with other brands of PLCs Operator Features m Large bright Liquid Crystal Displays LCD with LED backlight make these units easy to view W Units with membrane keypads offer tactile feedback so that operators receive a physical response for sure and accurate operation m Navigation keys definable function keys selection and enter keys allow operators to easily step through screens to start run and monitor their equipment Online Operation m High low limits for data entry fields eliminate the potential for erroneous data being allowed into the PLC data table W An 8 bit scaling value converts values coming from the PLC into operator recognizable data Values can be displayed in decimal binary hex and ASCII m 15 levels of password protection allow for the same pages to be used for both mai
5. Table 34 3 20 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number Siemens RS 232 S121 Siemens S7 HMI Cable 122 CA08104001E Square D Connectivity Square D Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 34 3 22 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number PLC Processor Cable SD21A NIM Network Interface Module Cable SD22A For more information visit www EatonElectrical com 343 4 Operator Interface Products E N Cutler Hammer Home Toc January 2005 Sheet 1328 lt lt gt gt This page intentionally left blank For more information visit www EatonElectrical com CA08104001E E TN Cutler Hammer Operator Interface Products January 208 SEES lt lt Ec Accessories Accessories Transfer Serial Cable One 15 foot 4 6 m RS 232 cable with DB9 connectors on each end for upload download between standard serial PC communication port and PanelMate serial port Table 34 4 1 Transfer Serial Cable
6. m CE m UL CUL and CSA Hazardous Locations Class Div 2 Groups A B C D m Emissions CISPR 22 Class A Radiated and Conducted m Noise Immunity IED 801 2 3 4 6 8 and IEC 61000 4 2 3 4 5 6 8 Technical Data Specifications m Voltage 24 Vdc 15 20 m Approved for Type 4 4X and 12 installations when properly mounted in a correspondingly rated enclosure m One Ethernet 10 100Base T port for communications m One 9 pin DB9 M RS 232 serial port for communications W One PS 2 mouse interface W One PS 2 keyboard interface m One USB interface OPC Kits Features 7 7 Color DSTN 8 4 Color TFT 10 4 Color TFT Blind Node No 8 4 Color TFT 10 4 Color TFT Touchscreen Touchscreen Touchscreen Display Keypad Keypad Catalog Number Catalog Number Base 7575T 8 7585T 8 7585T 10 7500 7585K 8 7585K 10 4 Kits 7575T 8XE 7585T 8XE 7585T 10XE 7500XE 7585K 8XE 7585K 10XE 1 Selectable Kit 7575T 8X1 7585T 8X1 7585T 10X1 7500X1 7585K 8X1 7585K 10X1 Bundled OPC 7575T 8 OPC 7585T 8 OPC 7585T 10 OPC 7500 OPC 7585K 8 OPC 7585K 10 OPC Bundled OPC 4 Kits 7575T 8XE OPC 7585T 8XE OPC 7585T 10XE OPC 7500XE OPC 7585K 8XE OPC 7585K 10XE OPC Bundled OPC 1 Selectable Kit 7575T 8X1 OPC 7585T 8X1 OPC 7585T 10X1 OPC 7500X1 OPC 7585K 8X1 OPC 7585K 10X1 OPC 0 The SST models are designated by placing an S after the 7585 CA08104001E For more information visit www
7. 124 5 Blind Node 12 00 3 60 _ 30 Unit Weight 5 Lbs 2 3 kg 304 8 l 91 4 7 6 rr i Note Allow cable clearance 0 ess on bottom and right C side of unit 6 o es ZEE 7 60 sss 193 0 0 ses 9 30 sss 9 30 236 2 2 9 sss 236 2 0 SSs C 8 8 ee Y Y S Y Optional PCI Module Front View Side View 0 34 11 32 0 34 8 6 287 5 8 6 100 10 00 1 00 Le 1132 25 4 254 0 25 4 287 5 s p sa a 7 00000000000000000000 00 6 0 000000000000000000 t 5 80 Recommended Panel 7 50 147 3 Mounting Layout 190 5 LI De p 8 32 Tapped Hole 4 Places E NM H 170 Ske Y e L 000000000000000000000000 J 0 70 lx 10 60 0 70 17 8 269 2 17 8 Rear View Figure 34 5 22 PanelMate ePro PS 7600 Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com Allen Bradley is a federally registered trademark of Rockwell Automation CompactFlash is a registered trademark of CompactFlash Association CFA Control Logix is a trademark of Rockwell Automation CSA is a registered trademark of the Canadian Standards Asso ciation Cutler Hammer is a federally registered trade mark of Eaton Corporation Data Highway is a registered trademark of Allen Bradley Company GE Fanuc is a federally registered trademark of GE Indus trial Systems General Electric is a federally registered trademark of General Electric Company Genius I O is a registered tradem
8. PMPROSWSL For more information visit www EatonElectrical com CA08104001E E TN Cutler Hammer January 2005 Sheet 1319 PanelMate Client Server Product Description Cutler Hammer PanelMate Client Server software from Eaton Corporation works in conjunction with Microsoft Windows 2000 Server to enable users to run multi client sessions of PanelMate runtime software Application Description Figure 34 1 1 illustrates how multi client PanelMate sessions can be run using PanelMate Client Server software CA08104001E Operator Interface Products PanelMate Operator Interface PanelMate Client Server ePro Ethernet Desktop PC Industrial PC Access Point Tablet PC Bar Code Reader Figure 34 1 1 Diagram Multi client PanelMate Sessions m Reduces time spent on system and application maintenance due to the centralization of tasks at the client server level The software allows for a single point of access for user roles troubleshooting maintenance and upgrades m Allows users to purchase off the Features m Reduces hardware costs since a The number of PanelMate operator interface units required is reduced a Fewer applications such as OPC servers are required to be purchased shelf client hardware further W Interface costs are reduced reducing the cost of hardware m Reduces R amp D costs since only one m Improves communications bandwidth allowing for product
9. The PanelMate Power Pro 3000 is available with a 10 4 inch color TFT display with full VGA resolution and 256 colors Models are available with either touchscreen glass or acrylic or touchpanel for operator input and with painted steel or stainless steel front panels These units can be mounted in a 5 inch deep enclosure The PanelMate Power Pro models require 24 Vdc power input Product Selection Table 34 1 4 PanelMate Power Pro 3000 Operator Stations Description Catalog Number 10 4 Inch Color TFT Display Touchpanel Painted Steel 3985K Touchpanel Stainless Steel 3985SK Touchscreen glass Painted Steel 3985T Touchscreen glass Stainless Steel 3985ST Touchscreen acrylic Painted Steel 3985AT Touchscreen acrylic Stainless Steel 3985SAT PanelMate Power Pro 5000 Product Description The PanelMate Power Pro 5000 features a large easy to see 13 inch color TFT display with full VGA resolution and 256 colors Models are available with a touchscreen glass or touchpanel for operator input and with painted steel or stainless steel The touchpanel versions are available with either of two designs single piece front panel or the split architecture design The touchpanel models can be mounted in a 19 inch rack The cutout and stud patterns for all models are the same as earlier versions of PanelMate products that featured the 13 inch display including the PanelMate I II III The PanelMate Power Pro models require 24
10. W Built in two touch control m Full math and logic expressions Communications and 1 0 Capabilities m Built in OPC Client Server with support for major PLC serial and Ethernet TCP IP protocols W One integrated ethernet RJ45 m Two serial ports one RS 232 one RS 485 W Two PS 2 ports for optional keyboard mouse interface m CompactFlash Memory Interface For more information visit www EatonElectrical com E TN Cutler Hammer Technical Data January 2005 Sheet 1314 Voltage m 24 Vdc 15 15 Power Consumption m 15 watts Heat Output W 15 watts 52 BTU hour Current W 1 5 amperes Peak Inrush Current m 7 amperes Installation Rating m Approved for use in NEMA 4 and IP65 installations when properly mounted in a correspondingly rated enclosure System Ambient Temperature m Operating 0 50 C 32 122 F m Non operating 20 60 C 4 140 F System Vibration m Operating 10 18 Hz 1 5 mm peak to peak displacement 18 500 Hz 1 G acceleration m Non operating 10 18 Hz 1 5 mm peak to peak displacement 18 500 Hz 1 G acceleration System Shock m Operating 1 G m Non operating 1 G Relative Humidity m Operating 10 95 at 40 C non condensing m Non operating 10 95 at 40 C non condensing Agency Certifications m CE mark m FCC Class B Overall Dimensions H x W x D m 5 82 x 7 68 x 1 57 in 147 8 x 195 1 x 40 0 mm Cutout Dim
11. converter converts DB9 M to DB9 F Table 34 3 9 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 and ePro Description Catalog Number 1785 KE 1771 KC KD KE KF KG AB21 AB 1747 AIC for SLC 500 DH 485 INTFC AB23A AB SLC 500 Direct 6 ft 1 8 m Cable AB24A AB SLC503 504 RS 232 Channel 0 AB25 AB PLC5 RS 232 Channel 0 DF1 AB26 AB PLC5 RS 422 Channel 0 DF1 Cable AB27A AB 1747 AIC for SLC 500 CPU Connector J1 AB28A AB MicroLogix Adapter Cable 1 ft 3 m DB9F to DB9M AB29 Eaton s Cutler Hammer Connectivity Cutler Hammer Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Table 34 3 10 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 ePro Description Catalog Number Cutler Hammer D200 Cable for use with 1100 1700 CH21A 3000 or 5000 only Cutler Hammer D50 D150 D300 D320 RS 485 Cable CH22A for use with 1100 1700 3000 or 5000 only Cutler Hammer D50 D320 D32LT RS 232 Cable for use CH23 with ePro and PMPC RT only requires D50CPM485 For more information visit www EatonElectrical com Operator Interface Products E TN Cutler Hammer 34 3 2 Connectiv
12. through changing production variables m Meets UL CSA CE and UL Class Division 2 Groups A B C D requirements Operator Interface Products Technical Data Specifications m Display type liquid crystal display with LED backlight m Display size 1 38 x 2 25 inch 35 1 x 57 2 mm m Resolution 128 x 64 pixel text and graphics W Operator entry 20 key membrane keypad m Mounting single piece construction with captive mounting studs Wm NEMA rating NEMA 4 4X 12 Note When properly mounted in a correspondingly rated enclosure W Connections 25 pin D shell port for connection to PLCs m Power supply a Voltage 24 Vdc a Consumption 150 mA m Dimensions in inches mm 5 03 H x 7 98 W x 1 41 D 127 8 x 202 7 x 35 8 m Ship wt 1 5 lbs 68 kg Product Selection Table 34 4 11 D840 Micro PanelMate Description Catalog Number Base unit with D840MPM D50 D300 PLC driver Micro PanelMate Utilities Cables and Accessories Table 34 4 12 Transfer Serial Cable Description Catalog Number For Micro PanelMate D800CBLXFR Included in D800CCSSET software packages Transfer Utility Windows utility allowing configura tion options and communication interfaces to be uploaded and down loaded between a PC and a unit but does not permit configuration Users can transfer configurations while the originator maintains central control and protection ag
13. 00 101 6 Minimum 12 Inch 109 BTU hr 32 W 15 Inch 150 BTU hr 44 W BN 68 BTU hr 20 W 3000 Series Color TFT and 5000 Series units are available in 24 Vdc and 120 Vac versions 50 C with optional PCI adapter attached For more information visit www EatonElectrical com 34 5 2 Application Information Enclosures Enclosure Size vs Average Internal Temperature Rise Table 34 5 2 makes the following assumptions W Enclosure is fabricated from cold rolled steel W All sides of the enclosure are not insulated freestanding m Recommended minimum clearance between the PanelMate unit and the top and bottom of the enclosure m No other heat generating equip ment is installed in the enclosure Note The temperature rise shown repre sents the temperature rise in the enclosure above the outside temperature For exam ple if the temperature outside the enclosure is 35 C and the temperature rise in the enclosure is 10 C then the average temper ature inside the enclosure will be 45 C Operator Interface Products The following sizing table is offered as an aid in the selection of enclosures to be used with PanelMate products Eaton offers no guarantee or warranty to the specific applicability of this table as actual conditions may vary and E TN Cutler Hammer methods of the use of our products are beyond our control For specific infor mation about enclosure selection and
14. 2 27 kg m 7685T 15 12 05 x 17 01 in W Operating 10 000 ft 3 048 m 306 1 x 432 1 mm above Sed levels m 7600 designed for mounting in a m Non operating 40 000 ft 12 192 m cabinet above sea level Emissions Product Selection m CISPR 22 Class A Radiated and Table 34 1 8 PanelMate ePro PS Operator Interface 76xx Series Conducted TT Description Catalog Noise Immunity Number m IEC 801 2 3 4 6 8 8 4 Color TFT Display Touchscreen Acrylic OPC DC User Manual on CD ROM 7685T 8 m IEC 6100 4 2 3 4 5 6 8 12 1 Color TFT Display Touchscreen Glass OPC Painted Steel DC User Manual 7685T 12 on CD ROM 12 1 Color TFT Display Touchscreen Glass OPC Stainless Steel DC User Manual 7685ST 12 Agency Certifications m CE mark on CD ROM m UL CUL and CSA Class I Div 2 15 0 Color TFT Display Touchscreen Glass OPC Painted Steel DC User Manual 7685T 15 Groups A B C D on CD ROM 15 0 Color TFT Display Touchscreen Glass OPC Stainless Steel DC User Manual 7685ST 15 Overall Dimensions H x W x D on CD ROM W 7685T 8 7 63 x 10 51 x 3 90 in Blind Node no display see Table 34 1 9 for Display Options OPC DC User Manual 7600 193 8 x 267 0 x 99 1 mm on CD ROM m 7685T 12 11 60 x 15 90 x 3 90 in 294 6 x 403 9 x 99 1 mm W 7685T 15 13 50 x 18 60 x 5 00 in 342 9 x 472 4 x 127 0 mm m 7600 9 30 x 12 00 x 4 90 in 236 2 x 304
15. 8 x 124 0 mm Note Add 1 30 in 33 0 mm to Depth for optional PCI adapter For more information visit www EatonElectrical com CA08104001E E TN Cutler Hammer san Home Toc index aie Operator Interface Products PanelMate Operator Interface PanelMate Flat Panel Displays PanelMate Flat Panel Displays TFT Flat Panel Display Product Description Three sizes of color TFT flat panel displays with touchscreens are available for use with the PanelMate ePro Blind Nodes Models are available in 12 1 15 0 and 17 0 inch sizes These displays are constructed to handle rugged environments and can be easily mounted in a cabinet or a kiosk Features m 12 1 inch SVGA 15 0 inch XGA and 17 0 inch SXGA Color TFT LCD displays m 5 wire analog resistive ELO touchscreen W Stainless steel open frame architecture m Aluminum front bezel W Strengthened glass protects the front panel from shock damage m Approved for use in Type 4 12 and IP65 installations when properly mounted in a correspondingly rated enclosure Standards and Certifications m CE m FCC Class A CA08104001E Technical Data Specifications 12 1 Inch Models W System ambient operating temperature 32 122 F 0 50 C W System vibration 10 200 Hz 0 15 mm 10 cycle 1 G W System shock 15 G peak acceleration 50 ms duration m Voltage 100 240 Vac m Backlight 50 000 hours typical life m Dimension H
16. CE mark required limit Additionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the intercon nected units at both ends The connec tor housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be termi nated as close as possible to the con nector to minimize the pigtail length Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pig tail unless absolutely necessary If a pigtail is required the shield should be terminated as close as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected direct
17. Channel 0 m Recommended cable type size a 22 gauge shielded pair RS 422 Grounding Recommendations This balanced interface will operate with common mode dc or peak ac voltage differentials of 7 to 7 volts between grounds at each end of the cable In cases where the common mode voltage approaches either extreme the system may operate properly when the shield is grounded at only one end of the cable However this arrangement will make the system susceptible to high frequency interfer ence If the systems will not operate properly due to high frequency inter ference and grounding the cable shield at both ends is ineffective then total isolation must be considered or elimi nate ground potentials in your plant RS 422 Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFI CANT Levels of Low Frequency Ground Dif ferential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emis sions that may exceed the CE mark required limit Additionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the intercon nected units at both ends The connec tor housing should contact the cable shield un
18. Interface PanelMate PC Pro PanelMate PC Pro PanelMate PC Pro Product Description PanelMate PC Pro is an online version of the PanelMate Power Pro executive software and communication drivers designed to run on an industry standard Intel based personal computer and the Windows NT 4 0 operating system PanelMate PC Pro is a full 32 bit Windows NT compliant software package with 32 bit Windows NT PLC drivers created to take advantage of standard open architecture hardware and software developed by other ven dors while maintaining the PanelMate s legendary simplicity and ease of use PanelMate PC Pro and Industrial PC PanelMate PC Pro software can be installed on any PC running Windows NT 4 0 or greater which meets the following minimum requirements E Intel Pentium 133 MHz 200 MHz recommended m 32 MB DRAM 64 MB recommended m 1 GB hard drive m VGA controller and monitor m Pointing device touchscreen preferred m Windows NT Workstation V 4 0 Benefits m PanelMate PC Pro allows the user to tap into the valuable data in Panel Mate from other PC applications because PanelMate PC Pro is open Bring data from the plant level down to PanelMate or feed data from PanelMate PC Pro to other information systems in the plant m PanelMate PC Pro adheres to Windows standards and is 10096 Windows compatible allowing you to use the extensive networking capabilities of Windows NT Product Sel
19. Micro PanelMate Overview vsssaioersr kxs A Ea REX EETREATA Pr 34 4 3 D930 Micro PatiellVIste as sus cep EX X REPRE ba essais 34 4 3 DS40 Micra PanglNIate ise re EX XETXSTREKTREYXSCEE TREE XA 34 4 4 Micro PanelMate Options and Accessories 34 4 4 Micro PanelMate Configuration Software 34 4 5 Application Information EnCldsut BS soos AERE ede ERAXAqEa T qe REP RENE NRTE ees Communication interface x ye cies RRATEE E RY diese at ETT PanelMate Unit Dimensions 522444 suvaussumanes sp amener Micro PanelMate Unit Dimensions PanelMate ePro Unit Dimensions Flat Panel Unit Oiviensibiiss ss ssssisess ERA XY ER REY ERAATERRR se PanelMate ePro ES Unit Dimensions PanelMate ePro PS Unit Dimensions Specifications See Eaton s Cutler Hammer Product Specification Guide Section 16902 Section 26 29 05 PanelMate Operator Interface CA08104001E For more information visit www EatonElectrical com PIN 0480000 0500200 34 0 2 Operator Interface Products Product Family Overview E TN Cutler Hammer January 2005 Sheet 1310 E PanelMate Power Pro PanelMate PanelMate Product Description Machine builders and manufacturing system designers increasingly recog nize the benefits of using electronic operator interface devices to replace pushbuttons lights gauges and other traditional hardwired devices Most cho
20. Server for Simatic 505 Serial KEPSI5 Kepware OPC Server for Eaton s Cutler Hammer KEPCHD Kepware OPC Server for Simatic 505 Ethernet KEPS5E products Kepware OPC Servers for SIXNET KEPSXN Kepware OPC Server for DDE Client Driver KEPDDE BEtherTRAK I O UDR Kepware OPC Server for Fuji Flex KEPFUJ Kepware for Square D SY MAX KEPSOD Kepware OPC Servers for GE Fanuc KEPGESUITE Kepware OPC Servers for Thermo Westronics KEPTHWSUITE E Ethernet Ethernet Global Data E Ethernet Serial EGD SNP SNPX CCM Kepware OPC Server for TIWAY Host Adapter KEPTIW Kepware OPC Server for GE Fanuc Focas1 Ethernet KEPGFO Kepware OPC Servers for Toshiba KEPTOSSUITE Kepware OPC Server for Honeywell KEPHYW E Ethernet Serial m UDC HC900 Ethernet Kepware OPC Server for Telemecanique KEPTEL Kepware OPC Server for Idec KEPIDE Uni Telway Kepware OPC Server for Intelligent Actuator KEPIAS Kepware OPC Server for Toyopuc PC2 Serial KEPTPS Super SEL Kepware OPC Server for Toyopuc PC3 PC2 Ethernet KEPTP3 Bs in Oa la for IO Tech KEPIOT Kepware OPC Server for WAGO Ethernet KEPWGE K OPCS for Yask M bus PI KEPYSK Kepware OPC Server for Mitsubishi Ethernet KEPMAE ee OPC VETT MEUS NEPVRE t t Kepware OPC Server for Mitsubishi A Series KEPMTA SPC T ee aime KEBVOKSUITE ue epware ervers for Yokogawa Kepware OPC Server for Mitsubishi FX KEPMFX cpu Ethernet Darwin Serial DX Ethernet Kepware OPC Server for Mitsubishi FX Net KEPMFN DX Serial DXP HR CX Kepware OPC Se
21. Vdc power input The PanelMate Power Pro 5000 can also be ordered with an ac power converter mounted on the back Product Selection Table 34 1 5 PanelMate Power Pro 5000 Operator Stations Description Catalog Number 13 Inch Color TFT Single Piece Front Panel Touchpanel Painted Steel 5785K Touchpanel Stainless Steel 5785SK Touchpanel Painted with ac Power Converter 5785K AC Touchscreen Painted Steel 5785T Touchpanel Stainless Steel 5785ST Touchscreen Painted with ac Power Converter 5785T AC 13 Inch Color TFT Split Architecture Design Touchpanel Painted Steel 5485K Touchpanel Stainless Steel 5485SK Touchpanel Painted with ac Power Converter 5485K AC Accessories Page 34 4 1 CA08104001E E TN Cutler Hammer ae aad Sheet 1313 PanelMate ePro PanelMate ePro Product Description The PanelMate ePro combines the best features of the PanelMate operator interface and open platform comput ing to create a very powerful operator interface solution The PanelMate ePro is designed to meet the growing use of open networks such as Ethernet to communicate and share data on the factory floor PanelMate ePro models come in a variety of different configurations Users select the display type as 7 7 inch color DSTN 8 4 inch color TFT or 10 4 inch color TFT If a larger display is required or there is a need to mount a display separate from the electronic components of the ePro the
22. cooling methods contact your enclo sure vendor January 2005 Sheet 1336 Table 34 5 2 Suggested PanelMate Enclosure Sizes Panel Size in Temperature Rise Type Inches mm Degrees C 1100 with Keypad or Touchscreen 16 00 x 16 00 x 4 00 406 4 x 406 4 x 101 6 10 8 C 16 00 x 16 00 x 6 00 406 4 x 406 4 x 152 4 9 3 C 20 00 x 16 00 x 6 00 508 0 x 406 4 x 152 4 77 C 1100 with Touchscreen 12 00 x 12 00 x 6 00 304 8 x 304 8 x 152 4 14 4 C 12 00 x 14 00 x 6 00 304 8 x 355 6 x 152 4 12 8 C 1700 with Keypad or Touchscreen 16 00 x 16 00 x 4 00 406 4 x 406 4 x 101 6 10 8 C 16 00 x 16 00 x 6 00 406 4 x 406 4 x 152 4 9 3 C 20 00 x 16 00 x 6 00 508 0 x 406 4 x 152 4 7 C 1700 with Touchscreen 12 00 x 12 00 x 6 00 304 8 x 304 8 x 152 4 14 4 C 12 00 x 14 00 x 6 00 304 8 x 355 6 x 152 4 12 8 C All 3000 24 Vdc 24 00 x 20 00 x 6 00 609 6 x 508 8 x 152 4 6 7 C 24 00 x 24 00 x 6 00 609 6 x 609 6 x 152 4 5 3 C All 3000 120 Vac 24 00 x 20 00 x 8 00 609 6 x 508 8 x 203 2 7 2 C 24 00 x 24 00 x 8 00 609 6 x 609 6 x 203 2 6 7 C 5000 with Keypad 24 Vdc 30 00 x 24 00 x 8 00 762 0 x 609 6 x 203 2 4 2 C 30 00 x 24 00 x 10 00 762 0 x 609 6 x 254 0 3 6 C 5000 with Keypad 120 Vac 30 00 x 24 00 x 8 00 762 0 x 609 6 x 203 2 6 0 C 30 00 x 24 00 x 10 00 762 0 x 609 6 x 254 0 5 6 C 5000 with Touchscreen 24 Vdc 24 00 x 24 00 x 8 00 609 6 x 609 6 x 20
23. ln ES PanelMate Unit Dimensions in Inches mm Continued 4 65 118 11 000000000000000 000000 000000000000000000000 000000000000000000000 Figure 34 5 5 PanelMate Power Pro 3000 TouchPanel Keyboard For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer Operator Interface Products January 2005 Application Information PanelMate Unit Dimensions in Inches mm Continued 15 00 381 00 25 Dia Slot 6 35 6 35 159 00 Optional High 5j Interface Figure 34 5 6 PanelMate Power Pro 5000 Touchscreen 19 00 482 60 Optional High Speed Interface Figure 34 5 7 PanelMate Power Pro 5000 TouchPanel Keyboard CA08104001E For more information visit www EatonElectrical com 345 19 Operator Interface Products E T N Cutler Hammer s eias aid uos PanelMate Unit Dimensions in Inches mm Continued 6 22 157 99 m s ao 1 gn r P 32 Minimum 9 75 247 65 Maximum 27 00 685 80 Optional High Speed Interface Figure 34 5 8 PanelMate Power Pro 5000 TouchPanel Keyboard Split Architecture Micro PanelMate Unit Dimensions in Inches mm
24. not recommend any specific communications option Your choice should be based on the require ments of your total control system The communications option you choose determines the precautions you need to take when installing and connecting your PanelMate unit For easy reference this chapter con tains a summary of several popular communication interface options Each summary provides specific rec ommendations guidelines and instal lation tips Note Low signal level conductors Cate gory 2 have a low tolerance for induced electrical noise Electrical noise can cause a wide range of communications problems resulting in slow or error prone PanelMate operation Be certain to follow all of the installation recommendations for the com munication option you choose Also be sure to follow good wiring placement prac tices as outlined in Cable Segregation and Placement CA08104001E Operator Interface Products Application Information Communication Interface Communication Interface Options RS 232 Communications m Recommended distance a Up to 50 feet 15 2 m m Recommended cable type size Q 24 gauge shielded pair RS 232 Grounding Recommendations Grounding of the communication cable shield at both ends will provide the most immunity to high frequency electrical interference However the introduction of low frequency interfer ence by high ground currents in the shield may require grounding only one
25. to the user s choice of Allen Bradley PLC networks Remote I O Link Data Highway or Data Highway Plus Can be used simultaneously with PanelMate 1700 3000 and 5000 serial ports Table 34 3 5 Remote 1 0 Data Highway Data Highway Plus Description Catalog Number Accelerate On Interface Direct connect to Remote I O Link Data Highway or Data Highway Plus PanelMate Power Pro 1100 1700 1241 PanelMate Power Pro 3000 5000 1251 Note Includes royalty for license under Allen Bradley patented technology PanelMate ePro Data Highway Data Highway Plus Table 34 3 6 Data Highway Data Highway Plus Description Catalog Number ISA 1 Port PanelMate PC Adapter D712 DHP ISA Allen Bradley PLC Network Upload Download One time use diskette enables the PanelMate unit to upload and download PanelMate configurations to PCs via Allen Bradley PLC networks This Upload Download feature can be used to conduct the following operations without having to disconnect the PanelMate Unit from the PLC or open the enclosure to access the serial ports m Download configurations from a PC in a central location to PanelMate units on a network m Upload PanelMate configurations while units are monitoring and controlling to a PC for backup m Download new PanelMate software enhancements to units Note Requires Accelerate On Interface XX41 and Windows Configuration Software or Transfer Utility option
26. up to 64 I O references and a single communication driver The number of supported I O references can be upgraded to 512 I O points done in blocks of 64 1 0 points see 1100TAG Options The PanelMate Pro LT 1100 requires 24 Vdc power input Product Selection Table 34 1 2 PanelMate Pro LT 1100 Operator Stations Description Catalog Number 7 4 Inch Grayscale LCD Display Touchpanel 1155K Touchscreen 1155T 7 7 Inch Color DSTN Display Touchpanel 1175K Touchscreen 1175T PanelMate Power Pro 1700 Product Description The PanelMate Power Pro 1700 is available with a 7 4 inch grayscale LCD 7 7 inch color Dual Scan DSTN or 8 4 inch color TFT display with full VGA resolution and 256 shades colors Models are available with either touchscreen acrylic or touchpanel for operator input and can be mounted in a 4 inch deep enclosure The PanelMate Power Pro models require 24 Vdc power input Product Selection Table 34 1 3 PanelMate Power Pro 1700 Operator Stations Description Catalog Number 7 4 Inch Grayscale LCD Display Touchpanel 1755K Touchscreen 1755T 7 7 Inch Color DSTN Display Touchpanel 1775K Touchscreen 1775T 8 4 Inch Color TFT Display Touchpanel 1785K Touchscreen 1785T For more information visit www EatonElectrical com E T N Cutler Hammer one Toc iaex 7005 lt lt lt lt gt gt gt gt PanelMate Power Pro 3000 Product Description
27. x W x D 11 46 x 14 41 x 1 92 inches 291 1 x 366 0 x 48 8 mm W Cutout H x W 10 16 x 13 11 inches 258 1 mm x 333 0 mm m Weight 12 Ibs 5 5 kg 15 0 Inch Models W System ambient operating temperature 32 122 F 0 50 C W System vibration 10 Hz 0 15 mm 10 cycle 1 G Product Selection W System shock 30 G peak acceleration 11 ms duration m Voltage 100 240 Vac m Backlight 50 000 hours typical life m Dimension H x W x D 13 23 x 17 48 x 2 10 inches 336 0 mm x 444 0 mm x 53 3 mm W Cutout H x W 11 77 x 15 94 inches 299 0 x 404 9 mm m Weight 14 Ibs 6 5 kg 17 0 Inch Models W System ambient operating temperature 32 122 F 0 50 C W System vibration 10 500 Hz W System shock 30 G peak acceleration 11 ms duration m Voltage 100 240 Vac m Backlight 30 000 hours typical life m Dimension H x W x D 15 71 x 19 02 x 2 25 inches 399 0 x 483 1 x 57 2 mm m Cutout H x W 14 45 x 17 68 inches 367 0 x 449 1 mm m Weight 34 Ibs 15 4 kg Table 34 1 9 Flat Panel Displays with Touchscreens Description Catalog Number 12 1 Color TFT Display ELO Touchscreen Glass ac 7585DT 12 15 0 Color TFT Display ELO Touchscreen Glass ac 7585DT 15 17 0 Color TFT Display ELO Touchscreen Glass ac 7585DT 17 For more information visit www EatonElectrical com 34 1 8 Operator Interface Products PanelMate Operator
28. 00 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 34 3 17 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number 9 Pin Modbus MB21 Micro PLC RJ 45 Modbus Cable MB22 CA08104001E E TN Cutler Hammer inv none roc re mcm Omron Connectivity Omron Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 34 3 18 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Operator Interface Products Connectivity Utilities Interfaces amp Cables PanelMate Communication Utilities and Connectivity Simatic TI Connectivity Simatic TI Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with Pan
29. 0000000000000000000000 00000000 0000000 000000000000000000000 6 93 100000000000000 E i uo 000000000000000 6 50 5 12 000000000000000 165 1 Recommended Panel Cutout 130 0 STE 187 Dia Hole 000000000000000 e i PRES 1 97 175 50 0 o o 44 5 Y i x fe e J 1 3 amp E f 1 44 0 35 L 9 23 L 0 64 36 6 8 9 234 4 16 3 0 64 9 38 16 3 238 3 Rear View Figure 34 5 19 PanelMate ePro PS 7685T 8 Torque Requirements 5 inch Ibs for 6 32 nuts Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer Operator Interface Products January 205 Application Information PanelMate ePro PS Unit Dimensions in Inches mm 0 80 PanelMate ePro PS 15 90 20 3 12 1 Touchscreen gt 0 80 Unit Weight 14 Lbs 6 4 kg 403 9 20 3 I ff 3 Y Torque Requirements 4 15 Inch Lb for 10 32 Nuts P k 7 70 Note Allow cable clearance 195 6 on bottom and right 11 60 9 90 side of unit 294 6 ul 251 5 nr Optional PCI Module Y Y ry Front View Side View Um _ 3 30 10 00 2 60 _ 83 8 25 4 66 0 0 90 14 10 HQ 0 90 in 22 9 3
30. 04001E E T N Cutler Hammer Operator Interface Products January 208 Application Information PanelMate ePro ES Unit Dimensions in Inches mm L 7 40 188 0 A Torque Limit 3 Inch Ibs Recommended Panel Cutout LUN 187 0 7 ar 1 57 J 40 0 F i 0 24 195 1 ns i ig 6 1 0 24 5 83 on 5 51 148 1 140 0 0 39 9 9 Y DL Figure 34 5 18 PanelMate ePro ES 7475T 6 Torque Requirements 3 inch lbs for provided panel mounting screws Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com CA08104001E For more information visit www EatonElectrical com 345 20 Operator Interface Products ETN Cutler Hammer acaso aedi uc PanelMate ePro PS Unit Dimensions in Inches mm 0 60 10 51 gt 3 90 __ 15 2 PanelMate ePro PS 267 0 99 1 8 4 Touchscreen E Y Unit Weight 7 Lbs 3 2 kg Torque Requirements 5 Inch Lb for 446 32 Nuts 7 63 Note Allow cable clearance 193 8 on bottom and right side of unit Y IN M Front View Side View a 9 81 N 249 2 8 16 Y 207 3 4 91 124 7 EN 1 65 P 41 9 0 35 0 8 9 ry 7 9 gt 9 000000000000
31. 1 or Windows 2000 SP3 For more information visit www EatonElectrical com E TN Cutler Hammer DR 005 lt lt lt lt gt gt gt gt Product Selection Table 34 2 2 ePro Software Suite Description Catalog Number Includes ePro Canvas software for CANVAS developing applications Runtime software for the PanelMate ePro ES and PS and supporting OPC servers drivers Single User License On CD ROM Development software requires Windows 2000 or Windows XP Operating System CA08104001E E TN Cutler Hammer DA none roc ne mcm PanelMate ePro and PanelMate PC Pro Communications The PanelMate ePro and PanelMate PC Pro Catalog Number PMPC RT can communicate with a myriad of PLCs and Operator Interface Products PanelMate Software PanelMate Communications OLE for Process Control OPC PanelMate ePro and PanelMate PC Pro include OPC client support This means that OPC servers can be used to pro vide connectivity solutions for many different types of com munication protocols OPC provides a fast precise economic hardware platforms using many different protocols and network strategies In order to provide these connectivity solutions the following communications are supported Table 34 2 3 OPC Servers and efficient solution to communication needs Eaton Corporation has formed a partnership with Kepware the leading supplier of OPC connectivity solution
32. 2 9 ee PT di ny Fi 10 Places I 2 25 o amp n e o 57 2 f 13 00 le el lo 330 2 one gt ooooaonoooooononoooooo 6 75 000000000000000000000000000000000 00 171 5 pet i ya 00000 12 05 lel 0000 o Recommended Panel Cutout 11 25 306 1 285 8 22 Dia Slot 4 Places 4 HOMO o HARMAN OOOO00 o i Y JJ V Y w V i 055 163 esl die 1 53 14 0 2 43 414 17 01 38 9 o 7113 432 1 6 93 176 0 p 11 68 296 7 p 16 18 411 0 l 18 06 458 7 Rear View Figure 34 5 21 PanelMate ePro PS 7685T 15 7685ST 15 Torque Requirements 17 inch Ibs for 10 32 nuts Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com For more information visit www EatonElectrical com CA08104001E E TN Cutler Hammer irs NETTEN CN ex Operator Interface Products Application Information Dimensions PanelMate ePro PS Unit Dimensions in Inches mm 4 90 PanelMate ePro PS
33. 28 watts m 76851 12 32 watts m 7685T 15 44 watts m 7600 20 watts Heat Output W 7685T 8 28 watts 96 BTU hour m 7685T 12 32 watts 109 BTU hour W 7685T 15 44 watts 150 BTU hour m 7600 20 watts 68 BTU hour Current m 7685T 8 1 3 amperes m 7685T 12 1 5 amperes W 7685T 15 2 0 amperes m 7600 1 0 amperes Peak Inrush Current m 7685T 8 7 0 amperes m 7685T 12 7 0 amperes m 7685T 15 8 0 amperes m 7600 7 0 amperes Installation Rating m The 7685T Series is approved for use in Type 4 4X 12 and IP65 instal lations when properly mounted in a correspondingly rated enclosure System Ambient Temperature m Operating 0 55 C 32 131 F 0 50 C 32 122 F with optional PCI adapter m Non operating 25 70 C 13 158 F System Vibration m Operating 1 G from 5 500 Hz m Non operating 1 G from 5 500 Hz System Shock m Operating 30 G m Non operating 30 G Operator Interface Products E TN Cutler Hammer Abas PanelMate Operator Interface January 2005 PanelMate ePro PS lt lt gt gt Relative Humidity Cutout Dimensions H x W Weight m Operating 20 95 non condensing W 7685T 8 6 50 x 9 38 in W 7685T 8 7 0 Ibs 3 18 kg m Non operating 20 95 165 1 x 238 3 mm m 7685T 12 14 0 Ibs 6 35 kg non condensing m 7685T 12 10 12 x 14 34 in m 7685T 15 18 0 Ibs 8 16 kg Altitude 257 0 x 364 2 MM m 7600 5 0 Ibs
34. 3 2 5 3 C 24 00 x 24 00 x 10 00 609 6 x 609 6 x 254 0 4 8 C 24 00 x 30 00 x 8 00 609 6 x 762 0 x 203 2 4 2 C 5000 with Touchscreen 120 Vac 24 00 x 24 00 x 8 00 609 6 x 609 6 x 203 2 226 24 00 x 24 00 x 10 00 609 6 x 609 6 x 254 0 6 7 C 24 00 x 30 00 x 8 00 609 6 x 762 0 x 203 2 6 1 C ePro 16 00 x 16 00 x 8 00 406 4 x 406 4 x 203 2 13 0 C 20 00 x 16 00 x 8 00 508 0 x 406 4 x 203 2 11 0 C 20 00 x 16 00 x 10 00 508 0 x 406 4 x 254 0 9 5 C 20 00 x 20 00 x 10 00 508 0 x 508 0 x 254 0 7 5 C 24 00 x 20 00 x 10 00 609 6 x 508 0 x 254 0 6 0 C 24 00 x 24 00 x 10 00 609 6 x 609 6 x 254 0 6 0 C ePro ES 6 Inch 10 00 x 10 00 x 4 00 254 0 x 254 0 x 101 6 17 0 C 12 00 x 12 00 x 4 00 304 8 x 304 8 x 101 6 11 0 C 12 00 x 12 00 x 6 00 304 8 x 304 8 x 152 4 8 5 C 12 00 x 16 00 x 6 00 304 8 x 406 4 x 152 4 8 0 C 16 00 x 16 00 x 6 00 406 4 x 406 4 x 152 4 7 0 C ePro PS 8 Inch 16 00 x 20 00 x 6 00 406 4 x 508 0 x 152 4 10 5 C 20 00 x 20 00 x 6 00 508 0 x 508 0 x 152 4 8 0 C 20 00 x 24 00 x 6 00 508 0 x 609 6 x 152 4 7 0 C 20 00 x 24 00 x 8 00 508 0 x 609 6 x 203 2 5 5 C ePro PS 12 Inch 20 00 x 20 00 x 6 00 508 0 x 508 0 x 152 4 9 0 C 20 00 x 24 00 x 6 00 508 0 x 609 6 x 152 4 8 0 C 20 00 x 20 00 x 8 00 508 0 x 508 0 x 203 2 8 0 C 20 00 x 24 00 x 8 00 508 0 x 609 6 x 203 2 7 0 C ePro PS 15 Inch 20 00 x 24 00 x 6 00 508 0 x 609 6 x 152 4 11 0 C 20 00 x 20 00 x 8 00 508 0 x
35. 40621 m Requires A B RSLinx OEM version 2 0 or higher or A B Interchange software Table 34 3 7 Allen Bradley PLC Network Upload Download Description Catalog Number One time use diskette Enables upload download 0524 on operator station CA08104001E Operator Interface Products Connectivity Utilities Interfaces amp Cables PanelMate Communication Utilities and Connectivity Allen Bradley DH 485 SLC 500 Communications One time use diskette Licensed under A B patented technology this option enables communications to Allen Bradley SLC 500 PLCs through the DH 485 network in a single target Power Series online unit A B 1747 AIC Module is only required when simultaneous interface to PanelMate and PLC programming equipment is desired Table 34 3 8 DH 485 Description Catalog Number Allen Bradley DH 485 SLC 500 Communications One time use diskette PanelMate Power Pro 1100 1700 1525 PanelMate Power Pro 3000 5000 0725 Note Includes royalty for license under Allen Bradley patented technology Allen Bradley Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 and ePro One 15 foot 4 6 m cable unless otherwise stated for communications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F
36. 508 0 x 203 2 11 0 C 20 00 x 24 00 x 8 00 508 0 x 609 6 x 203 2 9 0 C 24 00 x 24 00 x 8 00 609 6 x 609 6 x 203 2 8 0 C ePro PS Blind Node 16 00 x 20 00 x 4 00 406 4 x 508 0 x 101 6 9 0 C 16 00 x 20 00 x 6 00 406 4 x 508 0 x 152 4 7 0 C 20 00 x 20 00 x 6 00 508 0 x 508 0 x 152 4 5 5 C 20 00 x 24 00 x 6 00 508 0 x 609 6 x 152 4 5 0 C For more information visit www EatonElectrical com CA08104001E E TN Cutler Hammer January 2005 Sheet 1337 Communication Overview This section contains a summary of several popular communication inter face options Each summary provides specific recommendations guidelines and installation tips Potential Problem Areas Improper grounding of communica tions cable causing excessive radiated emissions W incorrect cable or pin out improper or lack of termination on PanelMate units located at the end of a commu nications network W Failure to maintain minimum maxi mum cable lengths between nodes on a communications network m Exceeding recommended cable or total network distance A variety of communication interface options are available for PanelMate products Options include m RS 232 and RS 422 based communications m RS 485 multi drop communications W Open multi drop networks examples DeviceNet PROFIBUS m Proprietary PLC networks examples Allen Bradley Data Highway GE Fanuc Genius I O Modicon Modbus Plus Eaton does
37. 58 1 22 9 22 Dia Hole a27 P di 10 Places FS 175 E 2 i 11 07 44 5 M 281 2 5 79 147 1 10 12 He e Recommended Panel Cutout Je 9 82 257 0 249 4 22 Dia Slot 1 03 4 Places i a e 000000000000000 c D0000000000000 o bg i Y V V V y O55 c el 14 0 29 7 m 1 97 B 14 34 50 0 364 2 LL 5 97 _ 151 6 9 97 253 2 13 97 354 8 L 15 39 N 390 9 Rear View Figure 34 5 20 PanelMate ePro PS 7685T 12 7685ST 12 Torque Requirements 15 inch Ibs for 10 32 nuts Note This drawing is available in dwg format on the Eaton Internet site www EatonElectrical com CA08104001E For more information visit www EatonElectrical com 34 5 22 Operator Interface Products E TN Cutler Hammer iL essel MRC uc PanelMate ePro PS Unit Dimensions in Inches mm u 9 30 PanelMate ePro PS 134 6 15 0 Touchscreen 18 60 Unit Weight 18 Lbs 8 2 kg 472 4 400 080 101 6 20 3 Torque Requirements i 17 Inch Lb for 4410 32 Nuts 1 70 Note Allow cable clearance 43 2 on bottom and right side of unit 13 50 90 343 0 302 3 i Optional 0 80 PCI Module Front View Side View 20 3 nu 470 10 00 390 119 4 254 0 99 1 0 90 16 80 0 90 0 50 22 9 426 7 2
38. 800 x 600 m Brightness 300 nits 300 cd m m Backlight field replaceable 50 000 hours typical life W Auto dimming Display 7685T 15 m 15 00 inch 381 0 mm color TFT display 16 million colors m Resolution XGA 1024 x 768 m Brightness 250 nits 250 cd m2 m Backlight field replaceable 50 000 hours typical life m Auto dimming Blind Node 7600 m Resolution SVGA 800 x 600 XGA 1024 x 768 SXGA 1280 x 1024 UXGA 1600 x 1200 Colors 16 Million colors SXGA and UXGA 65K colors Operator Entry W Touchscreen interface with resistive technology for gloved hand operation W Pop up on screen alphanumeric keypad support Hardware Mounting m Single piece design for easy panel mounting except 7600 Powerful OI Capabilities W Supports ePro Canvas controls W Built in two touch control W Full math and logic expressions For more information visit www EatonElectrical com m One integrated ethernet port 10 100Base T m Two serial ports one RS 232 one RS 232 422 485 optically isolated m Four USB ports two V1 1 two V2 0 m One CompactFlash memory card slot m Two PCMCIA Type II slots or one Type Ill m Support for optional PCI adapter 12 15 inch Blind Node models m Built in OPC Client Server with sup port for over 50 OPC drivers for both Ethernet and serial connectivity Technical Data Voltage m 24 Vdc 15 20 Power Consumption m 7685T 8
39. E T N Cutler Hammer Operator Interface Products ee DONS EN EE Contents Operator Interface Products Product Family Overview Frodust IDESCHISUGE a 22 xi up i nee oe a decode a Rc oe Ac a RN Rend aude 34 0 2 PanelMate Technology Benefits 34 0 2 FOU SEB uia da d Bali ache as M a wt dad ones do Da Roe ad 34 0 2 PanelMate Operator Interface PanelMate Power Pro Overview 34 1 1 PanelMate Power Pro LT 1100 1700 3000 and 5000 34 1 2 PanelMate PRO Liu suae ERE Grau p XE RA RCERARX UR Ep RE ark reed d 34 1 3 Panslldate Bra ES su nana dad Re a Edo aia good dod de ac qoo al CER die uecg 34 1 4 PanelMate ePre Pis sms sed anne be Eae RE EU d 34 1 5 PanelMate Flat Panel Displays sesenta ananas 34 1 7 PanelMate PC PIU cade ieee a Echo o Re RAE tiked DR a dnd dari 34 1 8 PanelMate Clieny Servel 45 gages a dde ER CR Rorate RR RR oh 34 1 9 PanelMate Software PanelMate Power Pro Configuration Software 34 2 1 Pro SORA SUNG s oua dies ont a deba Kok ode ad Ra dE RR Rida 34 2 2 ORG SEI MIB ota ido due ERE Rdrt Rar oe D e pd dopdcdra d qaod aged 34 2 3 Connectivity Utilities Interfaces amp Cables Communication UTES 2 ua auk aco d de REOR Re ec EROR RR e e a 34 3 1 ong can ctdaatscamemet iad eee iad meee dag ae 34 3 1 RECOSSONES uo ER cediacd d dae kde d aDiud did cb acsco qoia ce Rl eee 34 4 1 Micro PanelMate Operator Interface
40. EatonElectrical com 34 1 4 PanelMate ePro ES PanelMate ePro ES Select Mode m m Lu Bm PanelMate ePro ES Product Description The PanelMate ePro ES Operator Inter face combines the tradition of Panel Mate s intuitive operation with the latest networking connectivity capabil ities found in the industrial marketplace It is a small sized cost effective pack age that is powered by Microsoft embedded Windows NET technologies The ePro ES model 7475T 6 delivers quality and reliability while providing all the benefits of a PanelMate product in a compact low cost operator panel that is ideal for small applications It is a unique balance of performance and solution that is ideal for replacing hardwired pushbuttons pilot lights and other panel devices The NEMA 4 and IP65 enclosure ratings and resis tive touchscreen technology allow for gloved hand operation in harsh indus trial environments The PanelMate ePro ES is the ideal solution for HMI and OI applications with space and cost constraints For traditional PanelMate 1000 users an adapter plate is offered as an acces sory that allows the ePro ES 7475T 6 model to mount directly in an existing PanelMate 1000 cutout making hard ware upgrades easy Whether replacing hardwired pilot devices and pushbuttons or providing machine control for cost sensitive manufacturing processes the ePro ES can fit from both a form and functional standpoint In
41. Operator Interface Display Type and Size and Operator Input options for the customer s application Q The selection of the Operator Interface model line is driven by such considerations as the size and complexity of the operator interface application perfor mance requirements as well as the economic factors of the over all control system a The Display Type is chosen based on the operator s needs text only text and graphics color or grayscale Display Size is selected based on application complexity and the operator s proximity to the Operator Interface Table 34 0 1 PanelMate Operator Stations at a Glance Q Operator Input options include either touchpanel keypad or touchscreen Operator Interface models Criteria for selection of the best input method include environmental factors airborne particles grease etc and appli cation design numeric input one touch control etc W Second select the appropriate configuration editing software for the chosen Operator Interface Note If the customer already has config uration software they may only need a software upgrade Finally select required connectivity features such as interface cables optional high speed interface cards and for some Allen Bradley drivers licensing enabler utilities Eaton s Cutler Hammer interface cables are ideal for system and application testing For actual plant floor applications custom cables are generally re
42. Toshiba T2 High Speed Direct Connectivity Available m Allen Bradley Data Highway and Data Highway Plus Allen Bradley Remote 1 0 Link GE Fanuc Genius I O Network DeviceNet Modicon Modbus Plus PROFIBUS Transfer Cables PanelMate configuration software pack ages PMPROSW and PMPROSWSL include a PanelMate 1100 1700 3000 5000 0518 Transfer Serial Cable Table 34 2 1 Windows Configuration Software for PanelMate Power Pro PanelMate PC Pro and PanelMate ePro Description Catalog Number PanelMate Power Pro Windows Configuration Software and Manuals with Com munication Software Interfaces for all major PLCs and High Speed Industrial Networks on CD ROM with Tag and Expression Management and Symbol Factory Clipart PMPROSW includes transfer serial cable for PM1700 3000 5000 0518 PMPROSW includes electronic copies of manuals in PDF format Seat license 1 user PMPROSW Site License See PMPROSW for all users at 1 site location PMPROSWSL PanelMate Power Pro Upgrade from previous PanelMate Power Series Software to PanelMate Power Pro software version on CD ROM Requires earlier version of PanelMate Power Series software for installation PanelMate Power Pro Software Upgrade Site License Requires previous installation of PanelMate Power Pro Software Site License PMPROSWSL On CD ROM PMPROSWUP PMPROSWSLUP Automation Update Service Membersh
43. US DP is based on RS 485 network technology A PROFIBUS DP network may have up to 126 nodes but maximum length of the network is determined by baud rate PROFIBUS DP Shielding Recommendations A good quality shielded cable consisting of twisted pairs for the required commu nication wires and logic common is rec ommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emissions that may exceed the CE mark required limit Addi tionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the interconnected units at both ends The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be termi nated as close as possible to the con nector to minimize the pigtail length Using PanelMate on a PROFIBUS DP Network The following tips are useful when installing a PanelMate on a PROFIBUS DP communication network Tip 1 The PROFIBUS network must be terminated at both ends of every seg ment The termination must be powered at all times Tip 2 As the PROFIBUS DP network allows daisy chained connections wiring for Signal A and Signal B must remain consistent throughout the seg ment It is suggested t
44. ainst alterations Table 34 4 13 Transfer Utility Description Catalog Number For Micro PanelMate D800xFR For more information visit www EatonElectrical com E TN Cutler Hammer Table 34 4 14 Allen Bradley PLC DH 485 Communications Enable Utility January 2005 Sheet 1332 Description Catalog Number Communications Enable D800ENABLEDH Utility with DH 485 D800ENABLEDH is required for each D830 D840 or D850 that will use Allen Bradley SLC500 DH 485 PLC Communications Interface Table 34 4 15 Allen Bradley PLC Communication Cables Description Catalog Number Allen Bradley SLC 500 D800CBLAB1 DH 485 PLC Cable Allen Bradley SLC 500 DF1 D800CBLAB6 PLC Cable D800CBLAB7 Allen Bradley PLC 5 DF1 PLC Cable Table 34 4 16 Cutler Hammer PLC Communication Cables Description Catalog Number C H D50 D300 PLC Cable D800CBLCH1 Table 34 4 17 GE Communications Cable Description Catalog Number General Electric Series 90 D800CBLGE2 PLC Cable Table 34 4 18 Modicon Communication Cables Description Catalog Number Modicon 9 Pin Modbus D800CBLMB1 PLC Cable Modicon Micro PLC Cable D800CBLMB2 Table 34 4 19 Power Supplies Description Catalog Number 115 Vac to 24 Vdc Power 1216 Conversion Module CA08104001E E TN Cutler Hammer duoa none NEN nc m Micro Pane
45. ark of GE Industrial Systems MicroLogix is a trademark of Rockwell Automation Microsoft and Windows are registered trademarks of Microsoft Corporation Mitsubishi FX is a registered trademark of Mitsubishi Electric Automation Inc Mod icon is a registered trademark of Schneider Electric Industries SA Modbus is a registered trademark of Modicon a division of Schneider Electric Industries SA CA08104001E National Electrical Code and NEC are registered trade marks of the National Fire Protection Association Quincy Mass NEMA is the registered trademark and service mark of the National Electrical Manufacturers Associa tion Omron is a federally registered trademark of Omron Corporation Phoenix is a registered trademark of Phoenix of Chicago Inc PROFIBUS is a registered trademark of PROFIBUS International Reliance Auto Mate is a registered trademark of Rockwell Automation Inc Siemens is a federally registered trademark of Sie mens AG Simatic is a registered trademark of Siemens Energy amp Automation Inc Square D is a federally reg istered trademark of SNA Holdings Inc Steeplechase is a registered trademark of entivityAPN UL and CUL are federally registered trademarks of Underwriters Labo ratories Inc Excel Access Word and Visual Basic are registered trademarks of Microsoft Corporation For more information visit www EatonElectrical com 34 5 24 Operator Interface Products E T N P Home TOC January 2005 Sh
46. cations m Recommended distance Q Up to 10 000 ft 3048 m at 57 6K baud Q Shorter lengths at higher baud rates m Recommended cable type size a Belden 9463 blue hose twin axial cable Data Highway and Data Highway Plus are proprietary communication networks of Allen Bradley Generally the structure and components of the two networks are the same but there are differences in communications protocols Refer to your Allen Bradley Cable Installation Manual for detailed information The following tips are useful when installing a PanelMate on A B Data Highway and Data Highway Plus com munication networks Tip 1 Verify the network is termi nated Both ends of an A B Data High way Data Highway Plus network must contain termination resistors Resistor value is determined by the network baud rate The resistor value must be the same at both ends of the network W For 57 6K or 115 2K baud use 150 or 82 5 ohms W For 230 4K baud use 82 5 ohms CA08104001E Operator Interface Products Application Information Communication Interface ud FALILT RELAY Figure 34 5 1 Allen Bradley DH 485 Communications Note All 120 Vac PanelMate Power Series Models Jumpers on the processor board terminate the serial port Jumper JP1 for serial port 1 must be set in position A for 120 ohm termination Tip 42 The minimum cable length is 20 ft 6 1 m between any two nodes Tip 43 On Data Highway Plu
47. cations with PC requirements Pane Mate Client Server PanelMate Client Server Runtime Software and License supports up to 11 clients Large applications with Windows 2000 Server Multi client Thin Client and or wireless application requirements Micro PanelMate Text 2 x 20 or graphic 3 0 LCD display options with 20 key numeric keypads Small to medium applications For more information visit www EatonElectrical com CA08104001E E TN Cutler Hammer January 2005 Sheet 1311 PanelMate Power Pro Overview PanelMate Power Pro Product Description The PanelMate Power Pro Operator Interfaces are a cost efficient easy to integrate alternative to traditional hardwired operator panels in control systems The PanelMate Power Pro products pack the latest advanced technology operator interface func tionality into a unique versatile line of flatpanel designs The PanelMate Power Pro products have the same cutout and stud pattern as earlier model PanelMate products and offer increased capabilities Control functions such as machine status indication and pushbutton style control are accomplished using built in templates displayed on a vivid screen The PanelMate Power Pro simulates the action and performance of hard wired pushbuttons using sealed recessed membrane control buttons on the touchpanel version or on screen buttons on the touchscreen version The
48. curve on the software The included OPC servers drivers sup port Ethernet and serial connectivity to virtually any PLC platform or network as well as a wide array of drives motion controllers and databases No additional fees or activation are required Features Support is provided for the following Re use and collaboration Modern suite of page controls Integrated multi language support Multiple display resolutions Tag libraries Blinking colors Detailed multi color graphic images Date entry numeric alphanumeric button control m Alarming m Document viewer htm pdf txt jpg W Alarm and event viewer W Event based actions m Easy navigation Hardware Requirements Minimum recommended hardware requirements for ePro Software Suite and KEPServer ePro installation m Microprocessor a Pentium 400 MHz m Hard disk space a 100 MB m Memory Q 128 MB m Standard I O port Q Ethernet optional for file transfers Note File transfers can be done via Ether net or a CompactFlash reader writer Only one method is required at minimum m Drive Q CD ROM drive for SW installation a CompactFlash reader optional for file transfers Note File transfers can be done via Ether net or a CompactFlash reader writer Only one method is required at minimum m input devices a Keyboard mouse or compatible pointing device m Video Q SVGA 800 x 600 m Operating system a Microsoft Windows XP SP
49. e 34 5 6 Application Information Communication Interface This proprietary communications network consists of twisted pair shielded cable extending up to 1500 ft 457 2 m with up to 32 nodes For detailed installation instructions refer to your Modicon Mod bus Plus Network Planning and Installa tion Guide The following tips are useful when installing a PanelMate on Modicon Modbus Plus communication networks Tip 1 Trunkline dropline is the only acceptable network configuration Star or tree configurations are NOT acceptable Tip 2 A drop cable is used to connect the PanelMate unit to the trunkline tap The drop cable is equipped with a ground lug that must be connected to PanelMate unit s panel ground Tip 3 The minimum cable length between nodes must be at least 10 ft 3 m DeviceNet Communications m Recommended distance Q Up to 1640 ft 499 9 m at 125K baud m Recommended cable type size Q Refer to your Cutler Hammer DeviceNet Installation Guide DeviceNet is a non proprietary commu nications network consisting of 5 con ductor shielded cable in trunkline thick and dropline thin styles Up to 64 nodes can be installed on the network Refer to Eaton s Cutler Hammer s DeviceNet Planning and Installation Guide for detailed information on DeviceNet networks The following tips are useful when installing a PanelMate on a DeviceNet communication network Tip 1 The dropline to the PanelMat
50. e unit must not exceed 20 ft 6 1 m Tip 2 If the PanelMate unit is the last node on the network termination is required Install a 120 ohm terminator in the unused plug of the connector or install a 120 ohm resistor between pins 4 and 2 of the Phoenix connector Tip 3 The PanelMate unit does not draw power from or supply power to the network It is not necessary to make the V connection but you should do so to secure the wires and prevent shorting Tip 4 In all PanelMate units the DeviceNet signal ground is isolated from chassis ground In locations where problems are caused by high electrical noise you can change the jumper setting on the PanelMate unit s DeviceNet communications card to connect signal ground to chassis ground Refer to Eaton s Cutler Hammer s Pan elMate DeviceNet Interface Installation LL for detailed jumper information Operator Interface Products Tip 5 In order to comply with CE mark requirements ferrite cores must be installed on the PanelMate unit s drop line Steward number 28B1020 100 is recommended for thick line installa tions Steward number 28B0735 000 is recommended for thin line installations Refer to Eaton s Cutler Hammer s PanelMate DeviceNet Interface Instal lation LL for installation details PROFIBUS DP Communications m Recommended distance Q Up to 3278 ft 999 1 m at 93 7K baud m Recommended cable type size a 22 gauge shielded pair PROFIB
51. ection E TN Cutler Hammer one Tos lt lt lt lt gt gt gt W Use of an open hardware software platform allows the customer to precisely meet their ever changing needs with easy processor or capacity upgrades using off the shelf hard ware Supplemental functionality can be added using off the shelf software allowing the user to incor porate control operator interface analysis reporting communications etc into one workstation W Use an efficient Dynamic Link Library DLL interface to connect the tried and true PanelMate operator interface with Steeplechase s popular Visual Logic Controller soft logic PC control package m PanelMate PC Pro has the same functionality as the PanelMate Power Pro and is fully compatible with applications created for Panel Mate Power Series PanelMate Power Pro products Any Power Series Power Pro application will run on PanelMate PC Pro Note When purchasing a PanelMate ePro Operator Interface PanelMate PC Pro is already integrated and ready to run Table 34 1 10 PanelMate PC Pro Runtime Hardware Key and License Description Catalog Number Runtime Hardware Key to Enable PanelMate PC Pro Runtime Software PMPC RT Key connects to the PC parallel port and has pass through capabilities The hardware key is required for PanelMate online operation Note Runtime software is included with PanelMate Configuration Software PMPROSW and
52. eet 1358 gt gt This page intentionally left blank For more information visit www EatonElectrical com CA08104001E
53. el Plate 2 PM 2000 26xx 27xx Touchscreen to PM 11xxT 17xxT 1527TS 75xxT 8 76xxT 8 Touchscreen Plate PM 2000 Compact 24xx 25xx Touchpanel to PM 11xxT 1524TPTS 17xxT 75xxT 8 76xxT 8 Touchscreen Plate PM 2000 26xx 27xx Touchpanel to PM 11xxT 17xxT 1527TPTS 75xxT 8 76xxT 8 Touchscreen Plate PM 1000 to PM ePro ES 6 Plate APPM1ES6 Cutting is required to make the cutout wider drilling is required for new stud holes For touchpanel units see Table 34 4 5 if cutting and drilling is not an option CA08104001E PanelMate Pro LT 1100 Tags The PanelMate Pro LT 1100 I O Reference Point Expansion is an upgrade kit that includes a hardware key and download software The upgrades are provided on the hardware key and are downloaded to a PanelMate Pro LT 1100 from a PC using the provided hardware key and software The PanelMate Pro LT supports 64 1 0 points as standard and can be upgraded to support a maximum of 512 I O points 7 upgrades installed Table 34 4 7 PanelMate Pro LT Expansion Description Catalog Number 1 0 Reference Point Expansion 64 points per upgrade 1 x 64 I O point expansion 1100TAG1 5 x 64 1 0 point expansion 1100TAG5 10 x 64 1 0 point expansion 1100TAG10 50 x 64 I O point expansion 1100TAG50 For more information visit www EatonElectrical com 34 4 2 Operator Interface Products Accessories Accessories PanelMate ePro Trend Historian and Trend V
54. elMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 34 3 21 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Description Catalog Number Number C Series RS 232 OM21 TI 500 305 RS 232 TI21 CV Series RS 232 OM22 TI 405 RS 232 TI22 C Series RS 422 Cable OM23A TI 545 RS 232 TI23 CV Series RS 422 Cable OM24A TI 305 02DM TI 405 DCM RS 422 Cable TI25A TI 545 1101 RS 422 Cable TI26A CS CQ Series iene Lable Ovies TI 545 12102 1104 1105 Cable TI27A PROFIBUS DP Connectivity PROFIBUS DP Interface This PROFIBUS DP Slave Adapter interface provides com munications between a PanelMate operator interface and a PROFIBUS network without requiring any additional com munications modules maximum of one interface can be installed on each PanelMate unit Table 34 3 19 PROFIBUS DP Interface Description Catalog Number PROFIBUS DP Slave 1 0 Interface 1247 For all PanelMate Power Pro 1100 1700 3000 5000 Siemens Connectivity PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F
55. end Should this approach result in unacceptable high frequency interfer ence then an RS 422 interface should be considered For RS 232 communi cations the maximum rated input volt age at the PanelMate unit s serial port is 30 to 30 volts RS 232 Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFI CANT Levels of Low Frequency Ground Dif ferential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emis sions that may exceed the CE required limit Additionally shielded cable pro vides greater ESD protection The shield should be connected directly to the chassis of the interconnected units at both ends The connector housing should contact the cable shield uni formly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless abso lutely necessary If a pigtail is required the shield should be terminated as close as possible to the connector to minimize the pigtail length For more information visit www EatonElectrical com Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Uni
56. ensions H x W W 5 55 x 7 40 in 141 0 x 188 0 mm Weight m 1 7 lbs 0 80 kg Product Selection Table 34 1 7 PanelMate ePro ES Operator Interface 74xx Series Description Catalog Number 5 7 Color STN Display 7475T 6 Touchscreen OPC DC User Manual on CD ROM CA08104001E E T N Cutler Hammer Operator Interface Products PanelMate Operator Interface Eg mg PanelMate ePro PS PanelMate ePro PS m Material handling and palletizing Communications and 1 0 Capabilities PanelMate ePro PS Product Description The PanelMate ePro PS is a high per formance yet cost effective Operator Interface The PS series carries on the PanelMate tradition of performance in balance with ease of use The ePro PS sets the standard for hybrid OI sys tems by combining the flexibility of Microsoft s Windows XP Embedded operating system with the stability and reliability achieved through the solid state hardware design and exclusive Protect Mode that provides protection for the operating system and software The ePro PS family of products includes models with 8 12 and 15 inch color TFT touchscreen displays There is also a Blind Node no display model that provides a variety of mounting configuration options and the flexibility of connecting to different sized external displays including Eaton s family of flat panel touchscreen displays Whether replacing hardwired pilot devices and pushbuttons
57. er Windows Configuration Software with Communication D800CCSSET Software Interfaces for all major PLCs AB SLC 500 DH 485 PLC 5 DF1 SLC 5 03 5 04 DF1 AB MicroLogix DF1 GE 90 Series with SNP Protocol Mitsubishi FX Series Modicon Modbus RTU Omron Host Link Siemens S5 Series Cutler Hammer D50 D300 ASCII Communications Included in package D800CBLXFR D800DWNLD D800ENABLE Manuals Communication Enable Utility for Micro PanelMate Table 34 4 21 Communication Enable Utility Description Catalog Number Micro PanelMate D800ENABLE Required for each individual D830 D840 or D850 that will use any non Cutler Hammer PLC communications interface other than DH 485 Note See D800ENABLEDH on Page 34 2 1 for DH 485 communication For more information visit www EatonElectrical com 34 4 6 Operator Interface Products E T N Cutler Hammer Home roc January 2005 Sheet 1334 lt lt gt gt This page intentionally left blank For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer January 2005 Sheet 1335 General Application Information Overview The enclosure for the PanelMate unit must provide protection against condi tions that can shorten the unit s life or cause improper operation W Protection from oil dust moisture corrosive vapors and other airborne contaminants W Protection from ambienttemperatures above or below unit spec
58. f the editor software eliminate confusion and make configuration simpler m Micro PanelMate security is provided with assignable four digit combination locks for data access fields D830 Micro PanelMate Micro PanelMate D830 D830 Micro PanelMate Product Description With the capability to view and edit PLC data on the same page define pushbuttons and selector switches per page and display two pages simultaneously the Eaton s Cutler Hammer D830 changes the definition of a text based product For more information visit www EatonElectrical com W The 2 line x 20 character display provides operator information Messages can scroll both vertically and horizontally to provide up to 255 characters of information without changing screens W Four function keys F1 F2 YES NO are re definable on each page and can be configured as momentary pushbuttons maintained selector switches exclusive selector switches or page triggers Two definable nav igation keys PREV NEXT allow for simple Step Through operation m The 10 digit keypad along with ENTER SELECT LOCK and CANCEL keys makes changing production variables simple m Meets UL CSA CE and UL Class I Division 2 Groups A B C D requirements Technical Data Specifications m Display type liquid crystal display with LED backlight m Resolution 2 x 20 character resolution 5 5 mm characters m Number of simultaneous trigger pages 2 m Operat
59. hat the green wire is used for Signal A and the red wire is used for Signal B For more information visit www EatonElectrical com E TN Cutler Hammer Cable Segregation The low power cabling used for PLC and PC based control systems is very susceptible to electrical noise gener ated by high power conductors Even when protected by conduit noise can interfere with your communication lines and networks Therefore it is important to segregate conductors according to their type January 2005 Sheet 1340 Category Description Examples Category 1 High Power Conductors These conductors can cause electrical noise in Category 2 conductors when in close proximity Are more tolerant of electrical noise than Category 2 Reference NEC article 725 Class I Reference IEEE level 3 and 4 ac power lines High Power Digital ac and dc Lines Typically these conductors are used to connect hard contact switches relays solenoids motors generators and arc welders Category 2 Low Signal Level Conductors These conductors are less tolerant of electrical noise how ever they cause less noise in adjacent conductors Reference NEC Article 725 Class 2 Class 3 Reference IEEE level 1 and level 2 Communication cables Ethernet PLC networks etc Low Power Digital ac and dc I O Lines Typically these conductors are used to connect PLCs and related modules with PanelMate operator stations Cable Placement The foll
60. ications m Recommended distance Q Up to 7500 ft 2286 m at 38 4K baud Q Shorter lengths at higher baud rates m Recommended cable type size Q Refer to your GE Fanuc Automa tion Genius I O Systems and Communications User s Manual This proprietary communications net work uses twisted pair shielded cable and or fiber optics cable For detailed installation instructions refer to the GE Fanuc Automation Genius I O Systems and Communications User s Manual The following tips are useful when installing a PanelMate on Genius I O communication networks Tip 1 If the PanelMate unit is located at an end of the network termination is required The termination resistor value is dependent on the type of cable used Consult your Genius 1 0 manual for exact requirements Tip 2 Cable type baud rate and cable length must all be compatible and determine the maximum number of nodes allowed on the network Tip 3 Shield Out and Shield In con nections must be daisy chained with the first device s Shield In terminal and the last device s Shield Out terminal left unconnected Tip 4 In high electrical noise installa tions 153 6K baud provides better noise immunity Modicon Modbus Plus Communications m Recommended distance a Up to 7500 ft 2286 m at 38 4K baud Q Shorter lengths at higher baud rates m Recommended cable type size Q Refer to your Modicon Modbus Plus Network Planning and Installation Guid
61. iewer Kits These add on kits are used in tandem with the PanelMate ePro XE models The Trend Historian runs on a centralized computer and accepts data collected by PanelMate ePro XE with OPC Client Server capabilities The Trend Viewer Appli cation Kit that is standard on all PanelMate ePro XE units can be used to access and view the archived data The data can also be accessed and viewed on a personal computer using the optional Trend Viewer kit Cat TRENDLNK Each Trend Historian Kit includes 1 TRENDLNK kit Table 34 4 8 Trend Historian and Trend Viewer Kits Description Catalog Number Trend Historian with Support for 25 Tags TRENDH25 includes 1 copy of the TRENDLNK software Trend Historian with Support for 75 Tags TRENDH75 includes 1 copy of the TRENDLNK software Trend Historian with Support for 300 Tags TRENDH300 includes 1 copy of the TRENDLNK software Additional Trend Viewer for a PC for viewing TRENDLNK data managed by the Trend Historian For more information visit www EatonElectrical com E TN Cutler Hammer one Tos lt lt lt lt T gt gt gt PanelMate ePro PS PCI Adapter Kit The PCI Adapter Kit allows users to use their own PCI circuit board with the PanelMate ePro PS 12 inch 15 inch and Blind Node models The module mounts to the back of the unit and adds 1 30 inches 33 0 mm to the depth of the unit Table 34 4 9 PanelMate ePro PS PCI Adapter Kit
62. ifications W Protection from electromagnetic interference Potential Problem Areas W Enclosure is too small or PanelMate unit is not mounted in a vertical position for efficient convection cooling W Heat generating devices cause internal temperature to rise above the operator interface s ratings W Enclosure is mounted near devices generating high levels of magnetic or electrical interference W Free air space is not present around the outside of the enclosure This arrangement prevents the enclo sure s metal panels from dissipating internal heat Enclosure Rating The front panels of PanelMate units provide a Type 4 or Type 12 rating when mounted in a correspondingly rated enclosure Some PanelMate models are also rated for Type 4X installations Make sure the enclosure you choose will meet or exceed your application s Type rating requirement Enclosure Construction Eaton recommends an enclosure constructed of cold rolled steel This will help guard your unit against elec tromagnetic interference as well as provide proper structural support and good heat dissipation CA08104001E Operator Interface Products Application Information Enclosures Enclosure Sizing and Unit Positioning PanelMate in Enclosure Careful enclosure sizing is important for proper heat dissipation and easy installation and maintenance For effi cient convection cooling free space is needed around the PanelMate unit and
63. iformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be termi nated as close as possible to the con nector to minimize the pigtail length Operator Interface Products Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pig tail unless absolutely necessary If a pigtail is required the shield should be terminated as close as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through a 0 01 uf capacitor at the other end to the chas sis of the second unit The connector housing should contact the cable shield unifor
64. ing feature can be used to highlight critical functions provide animation effects and attract the operator s attention to important information W Application flexibility is provided by hardware features that include Q Approved for use in Type 4 4X and 12 installations when properly mounted in a correspondingly rated enclosure Stainless steel models available for PanelMate Power Pro 3000 and 5000 series Q Executive firmware stored in non volatile flash memory for easy upgrades a Battery backed clock that can be synchronized externally a Two RS 232 RS 422 serial ports for communications or printing alarms and messages except PM 1100 models Q Optional high speed network interface boards for connectivity to a variety of networks a System diagnostics a All PanelMate Power Pro systems meet UL CSA CE requirements and UL CSA Class Division 2 Groups A B C D requirements Q All PanelMate Power Pro models have up to 100 page 5000 message capacity a PanelMate Pro LT supports up to 64 1 0 references expandable up to 512 1 0 points and a single communication driver For more information visit www EatonElectrical com m Display features on all units provide VGA 640 x 480 resolution with a 256 level grayscale on the gray scale versions or 256 color palette on color versions Touchpanel for all models include a display with electronics module and membrane keypad with off screen 3
65. ip All purchases of PanelMate Power Pro software qualify you for product announce ments and free service releases from the Automation Update Service when you register using the forms included in the software packages For more information visit www EatonElectrical com 34 2 2 PanelMate Software Operator Interface Products General Description ePro Software Suite ePro Software Suite E ePro Software Suite Product Description The ePro Software Suite includes the ePro Canvas application development software in addition to the Runtime software for the PanelMate ePro ES and PS and the OPC servers drivers The ePro Canvas software is used to develop Operator Interface applications for PanelMate ePro ES and PS indus trial Operator Interface products The powerful editing environment delivers state of the art features previously available only on more expensive high end SCADA packages It offers these capabilities in an intuitive and easily scalable editing interface that allows the developer to keep it simple for simple requirements yet easily scale up in capability to meet more demand ing end user requirements The ePro Canvas graphical user inter face is built on Microsoft Windows NET technology and offers a common look and feel with other Microsoft soft ware based packages This means that developers will feel right at home with the basics of navigating the editor thus reducing the learning
66. ity Utilities Interfaces amp Cables January 2005 PanelMate Communication Utilities and Connectivity DeviceNet Connectivity The PanelMate DeviceNet implementation features the ability to monitor status from other slave devices without the need for active involvement from the master device When installed on DeviceNet PanelMate can update its screens with data from the slave devices or from the PC It can also input control pushbutton operations or numeric informa tion to the PC These capabilities permit PanelMate units to function as complete control and monitoring stations on DeviceNet Table 34 3 11 DeviceNet Interface Description Catalog Number For all PanelMate Power Pro 1100 1700 3000 5000 1245DN General Electric Connectivity GE Fanuc Genius 1 0 Interface to GE PLCs This interface provides a communication port for connection to GE Series 6 and Series 90 PLCs over the Genius I O Network Table 34 3 12 Genius 1 0 Interface Description Catalog Number Genius 1 0 Interface For all PanelMate Power Pro 1100 1700 3000 5000 1243 General Electric Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or e Pro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cable
67. ivity system needs to be configured with r improvements PanelMate s software and applications Product Selection Table 34 1 11 PanelMate Client Server Software and Licenses Description Catalog Number PanelMate Client Server Software with 1 Client Access License PMCS SVRCL1 maximum of 11 total clients can be used with each PanelMate server 1 Client Access License for PanelMate Client Server SW PMCS CL1 3 Client Access Licenses for PanelMate Client Server SW PMCS CL3 5 Client Access Licenses for PanelMate Client Server SW PMCS CL5 For more information visit www EatonElectrical com 341 19 Operator Interface Products E T N Cutler Hammer Home Toc January 2005 Sheet 1320 lt lt gt gt This page intentionally left blank For more information visit www EatonElectrical com CA08104001E E TN Cutler Hammer duoa none ro rc m PanelMate Power Pro PanelMate PC Pro and PanelMate ePro Configuration Software Application Description Windows based configuration software is used to create PanelMate Power Pro PanelMate PC Pro and PanelMate ePro configurations offline on a PC It also permits the editing of character based configurations from earlier version PanelMate Series products The following items can be configured W One touch control for touchscreen models m Customizable pixel level graphics m 8 state blink for 256 level color models m 3 level
68. lMate Configuration Software Product Description When installed on a Windows based PC this software permits access to all configuration operations The easy fill in the blanks software provides WYSIWYG What You See Is What You Get creation of pages In addition you can download pages and PLC communication interfaces options and completed pages from your personal computer A minimum 386 based personal computer with VGA graphics 4 MB RAM and Windows 3 1 or higher is required to run the configuration software Twenty megabytes of free hard disk space is required to load the configuration software with all the PLC communication interfaces and to configure a typical PanelMate Power Series configuration To fully view config urations 256 colors are needed Software is supplied on 3 1 2 inch high density diskettes Note Configuration software can be installed and used on one or more personal computers or on a shared access computer network so long as all use takes place at no more than one 1 site at any time Configuration software can be used to configure an unlim ited number of PanelMate units You only need to buy one package for each series you are using RS 485 RS 232 Adapter is needed D50CPM485 CA08104001E Operator Interface Products Micro PanelMate Configuration Software Micro PanelMate Product Selection Table 34 4 20 Windows Configuration Software for Micro PanelMate Description Catalog Numb
69. lower the temperature Because hot air rises to the top of an enclosure the temperature inside can vary greatly from bottom to top A fan can be used to circulate air within the enclosure to maintain a more uniform temperature Make sure the magnetic properties of the equipment used to cool the enclosure do not interfere with your PanelMate unit s operation Note If an air purged enclosure is used it is recommended that the inside outside pressure differential not exceed 5 PSI Table 34 5 1 Recommended Free Space and Maximum Operating Temperature PanelMate Maximum Operating Unit Heat Recommended Model Ambient Temperature Output Free Space Inches mm D830 50 C 5 4 BTU hr 1 5 W 6 00 152 4 Minimum 1100 Series 50 C 78 BTU hr 23 W 2 00 50 8 Minimum 4 00 101 6 Minimum 1700 Series 50 C Grayscale and Color TFT 40 C Color Dual Scan 78 BTU hr 23 W 78 BTU hr 23 W 2 00 50 8 Minimum 4 00 101 6 Minimum 3000 Series 50 C Color TFT 102 BTU hr 30 W at 24 Vdc 6 00 152 4 Minimum 50 C Color TFT 119 BTU hr 35 W at 120 Vac 6 00 152 4 Minimum 5000 Series 50 C 102 BTU hr 30 W at 24 Vdc 6 00 152 4 Minimum 50 C 137 BTU hr 40 W at 120 Vac 6 00 152 4 Minimum ePro 50 C 116 BTU hr 34 W at 24 Vdc 4 00 101 6 Minimum ePro ES 50 C 6 Inch 52 BTU hr 15 W 2 00 50 8 Minimum ePro PS 55 C 8 Inch 96 BTU hr 28 W 4
70. ly to the chassis of one of the interconnected units and ac coupled through a 0 01 uf capacitor at the other end to the chas sis of the second unit The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connection at both the shield and chassis while keeping the capacitor lead length as short as possible CA08104001E E TN Cutler Hammer January 2005 Sheet 1339 r gt _ Allen Bradley DH 485 Communications m Recommended distance a Up to 4000 ft 1219 2 m m Recommended cable type size Q Belden 9842 cable Refer to your Allen Bradley Cable Installation Manual for detailed infor mation The following tips are useful when installing a PanelMate on A B DH 485 communication networks Tip 1 All PanelMate units on the A B DH 485 communications network should have optical isolation to prevent serial port damage If the PanelMate model you are installing DOES NOT have built in optical isolation then an Allen Bradley AIC module should be used to provide optical isolation Tip 2 Verify the network is termi nated Both ends of a DH 485 network must contain termination resistors PanelMate Power Series Power Pro units have built in termination resistors that can be activated if needed Allen Bradley Data Highway Data Highway Plus Communi
71. mly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connection at both the shield and chassis while keeping the capacitor lead length as short as possible RS 485 Multi drop Communications m Recommended distance Q Up to 4000 ft 1219 2 m a Up to 2000 ft 609 6 m for RS 485 connected to A B Channel 0 m Recommended cable type size a 22 gauge shielded pair Note See separate for Allen Bradley DH 485 Communications This network is an extension of RS 422 and is used for the distribution of data between multiple system components and peripherals over distances up to 4000 ft 1219 2 m This system will tolerate common mode voltage differ entials from 7 to 12 volts For more information refer to the EIA RS 485 Standard For more information visit www EatonElectrical com E T N Cutler Hammer RS 485 Shielding Recommendations January 2005 Sheet 1338 Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFI CANT Levels of Low Frequency Ground Dif ferential Voltage Between Connected Units A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emis sions that may exceed the
72. monitoring and diag nostic applications as well as operator controls for critical start stop ramp jog and set point adjustments the ePro ES offers a reliable and safe touchscreen interface for a wide range of industrial uses such as W Discrete manufacturing machine diagnostics and controls Operator Interface Products PanelMate Operator Interface m Pump station control panels in the oil and gas industries m Remote water and wastewater control panels m Monitoring and control panels for local facilities air handling equipment E Tire manufacturing mixing and building processes m industrial and commercial power house controls building HVAC controls m Automotive press and machine parts controls The ePro ES is configured with the ePro Canvas editing software This new and contemporary editing software is a common tool for both the ePro ES and ePro PS family of operator inter face products Features Display 5 7 inch 145 mm Color STN display 256 colors Resolution 1 4 VGA 320 x 240 Brightness 165 nits 165 cd m2 Backlight 20 000 hours typical life Auto dimming Operator Entry W Touchscreen interface with resistive technology for gloved hand operation W Pop up on screen alphanumeric keypad support Hardware Mounting m Single piece lightweight design for easy panel mounting m Clip mount for standard installation Powerful OI Capabilities W Supports ePro Canvas controls
73. n the user should select the PanelMate ePro Blind Node with a flat panel display see Table 34 1 9 for additional information about displays Next the user needs to determine the communication requirements If only one type of PLC protocol will be required for communications then the PanelMate ePro with the Bundled OPC is recommended If more than one protocol is required then the Panel Mate ePro base model should be purchased along with the required OPC servers see Table 34 2 3 for additional Product Selection Table 34 1 6 PanelMate ePro Operator Stations Operator Interface Products PanelMate Operator Interface PanelMate ePro information about OPC servers And if native serial drivers can be used then the base model is also recommended see Table 34 2 4 for details on native drivers Next the user needs to determine if any additional application features are needed The PanelMate ePro XE models feature support for a Document Viewer Recipe Manager Headline Manager and Trend Viewer If the user only needs support for one application kit Document Viewer Recipe Manager or Headline Manager then the X1 models should be selected Note that the X1 models do not support the Trend Viewer Next the user needs to determine the operator input methodology Touch screens or membrane keypads are available on the 8 4 and 10 4 inch color TFT models The 7 7 inch color DSTN is available with touchscreen only Fi
74. nally the user needs to determine if stainless steel is required If stainless steel is required then the 10 4 inch color TFT keypad model should be selected with a stainless steel front panel Once the user has determined require ments for display size communica tions application kits operator input and front panel material Table 34 1 6 can be used to determine the ideal PanelMate ePro model Features W On board Ethernet m Client support for OPC DDE m Support for optional OPC servers over 40 available m Can communicate with up to 32 devices m Can run on up to 32 simultaneous networks m Comes equipped with one ISA slot for high speed interface cards W Uses flash memory no rotating media W Provides instantaneous shutdown W Configured using the same configu ration software as PanelMate Power Series and Power Pro products m Supports existing PanelMate Power Pro and Power Series applications Supports 200 pages of display information Supports unlimited I O references Supports 65 000 local messages Integrates easily with PLC tag files Provides one touch pushbuttons for non critical operations and two touch pushbuttons select and activate for critical operations m Provides multiple software pass word protection W Comes with many display size and type options including a Blind Node no display m Full VGA resolution 640 x 480 256 colors Standards and Certifications
75. ntenance and operation personnel with access to only the appropriate data Simplified Configuration The configuration software offers an easy way to configure the Micro PanelMate family of products Its upward downward compatibility means you don t have to re invent your application as you move up in features of the different models The WYSIWYG What You See Is What You Get editing and offline verification testing of displays work together for effortless integration CA08104001E Operator Interface Products Micro PanelMate D830 Micro PanelMate Features m Data Tag Reference Editor allows for tags to be created or imported from many PLC programming software packages reducing application development time m Download files from Excel and Word and sort copy paste etc Once the database has been cre ated use it for any host driver with simple modifications to references W A resident simulator allows you to dry run your entire application saving you on the floor debug time No need to have the Micro PanelMate and PLC tied together Trigger screens enter data and try your entire application before downloading it W memory usage monitor calculates the total memory consumed by the application after each integrity check See at a glance the memory available while configuring your application m Fly by prompting with tool tips as you move your cursor over the icons and a dialogue bar along the bottom o
76. nuary 2005 Application Information PanelMate ePro Unit Dimensions in Inches mm Continued e E RENEE RARE E R 5 87 e 5 49 70 5 70 0 22 Dia Hol ET 145 ass hs a 7 Hr pups Tr 112222 MALESE of 777 dr COLE im 88 eg AA 9A 122222 5 70 145 t to I L 0 22 Dia Slot 6 11 40 290 Figure 34 5 12 PanelMate ePro 7585T 10 Series CA08104001E For more information visit www EatonElectrical com 345 14 Operator Interface Products Application Information Dimensions PanelMate ePro Unit Dimensions in Inches mm Continued E TN Cutler Hammer January 2005 Sheet 1348 6 25 159 Figure 34 5 13 PanelMate ePro 7585K 10 Series For more information visit www EatonElectrical com CA08104001E E T N Cutler Hammer Operator Interface Products January 2005 Application Information PanelMate ePro Unit Dimensions in Inches mm Continued 8 32 Tapped Hole 4 Places Rear View Panel Mounting Layout Figure 34 5 14 PanelMate ePro 7500 CA08104001E For more information visit www EatonElectrical com 345 16 Operator Interface Products Application Information Dimensions Flat Panel Unit Dimensions in Inches mm E TN Cutler Hammer ECCE co 775
77. oad feature can be used to conduct the following operations without having to disconnect the PanelMate Unit from the PLC or open the enclosure to access the serial ports m Download configurations from a PC in a central location to PanelMate units on a network m Upload PanelMate configurations while units are monitoring and controlling to a PC for backup m Download new PanelMate software enhancements to units Note Requires Modbus Plus Interface Configuration Software or Transfer Utility Table 34 3 15 Modicon Modbus Plus Network Upload Download Description Catalog Number One time use diskette Enables upload download on 0548 operator station To operate customer requires 1 Modbus Plus Interface 1248 to be installed in unit 2 Windows Configuration Software OR Transfer Utility on the PC Modbus Plus Communications and PanelMate This interface provides a communication port for connection to Modicon PLCs over the Modbus Plus network Interface mounts to the back of the online unit and can be mounted in a 4 inch 102 mm deep enclosure Table 34 3 16 Modbus Interface Description Catalog Number Direct Modbus Plus Interface PanelMate Power Pro 1100 1700 3000 5000 1248 Modicon Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 17
78. or entry a Membrane keypad Q 4 navigation a 2 definable function keys a ENTER SELECTION LOCK CANCEL m Mounting single piece construction with captive mounting studs m NEMA rating NEMA 4 4X and 12 Note When properly mounted in a correspondingly rated enclosure W Connections 25 pin D shell port for connection to PLCs m Power supply Q Voltage 24 Vdc a Consumption 100 mA m Dimensions in inches mm 5 03 H x 7 98 W x 1 41 D 127 8 x 202 7 x 35 8 m Ship wt 1 5 Ibs 68 kg Product Selection Table 34 4 10 D830 Micro PanelMate Description Catalog Number Base unit with D830MPM D50 D300 PLC driver 34 4 4 Micro PanelMate D840 Micro PanelMate D840 Micro PanelMate Micro PanelMate D840 D840 Micro PanelMate Product Description The D840 Micro PanelMate is a highly functional graphical interface at a price associated with text based units Push buttons and selector switches can be assigned custom bitmap images so operators can respond quicker than to text commands The D840 supports multiple font sizes dynamic graphics recipes and up to 8 variables simultaneously Features m The 128 x 64 display has the capability to display bitmap images such as pushbuttons and switches to enhance operator understanding and response m Like the D830 the tactile membrane keypad navigation re definable function and command keys allow operators a simple way to step
79. or providing machine control and even SCADA functions such as data archiving recipe management and Internet browsing the ePro PS can fit from both a form and functional standpoint In monitor ing and diagnostic applications as well as operator controls for critical start stop ramp jog and set point adjust ments the ePro PS offers a reliable and safe interface for a wide range of industrial applications such as m Discrete manufacturing machine diagnostics and controls B Oil platform monitoring and control in the petroleum industry m Central and remote water and wastewater control panels m Monitoring and control panels for local facilities air handling equip ment W Tire manufacturing mixing and building processes m industrial and commercial power house controls building HVAC controls CA08104001E monitoring and control W Automotive press and machine parts controls The ePro PS is configured with the ePro Canvas editing software This new and contemporary editing software is a common tool for both the ePro ES and ePro PS family of Operator Inter face products Features Display 7685T 8 m 8 40 inch 213 4 mm color TFT display 16 million colors m Resolution VGA 640 x 480 m Brightness 300 nits 300 cd m m Backlight field replaceable 50 000 hours typical life m Auto dimming Display 7685T 12 m 12 10 inch 307 3 mm color TFT display 16 million colors m Resolution SVGA
80. ose dedicated operator inter face systems because they are easy to use fully integrated and cost effective PanelMate The Industry Standard PanelMate units are flexible expand able cost effective alternatives to traditional operator control panels A single PanelMate unit easily replaces panels that once contained numerous pushbuttons indicator lights thumb wheels message displays and alarm annunciators PanelMate Technology Benefits m Replaces conventional control panels at less than half the cost W Gives operators more information for better control decisions W Standardizes operator stations and minimizes operator training W Saves processor memory by utilizing Boolean logic and math functions m Reduces hardwiring costs and minimizes installation time W Adds advanced capabilities such as machine diagnostics troubleshooting trending and alarms at no additional cost m Automates documentation m Meets tight panel space requirements How to Order PanelMate System Components Each PanelMate system requires component selection from three major categories m Operator Interface the online unit or operator station m Configuration Software PC based software used to configure and transfer applications to and from the Operator Interface W Connectivity includes optional cables hardware interfaces and software utilities Selection Criteria W First select the most appropriate
81. owing guidelines should be used when installing your communication cables m All Category 2 cables should be shielded and routed in a separate conduit or raceway from Category 1 cables m Route Category 2 cables at least 1 ft 3 m from 120 Vac power lines m Route Category 2 cables at least 2 ft 6 m from 240 Vac power lines m Route Category 2 cables at least 3 ft 9 m from 480 Vac power lines m Route Category 2 cables at least 5 ft 1 5 m from high voltage enclosures m f a Category 2 cable must cross Category 1 cables it should cross at a right angle m f Category 2 cable is enclosed in metal conduit or a metal raceway electrical continuity must be main tained along the entire length of the conduit raceway installation including entry into the enclosure CA08104001E E T N Cutler Hammer Operator Interface Products January 2005 Application Information PanelMate Unit Dimensions in Inches mm 0 63 47 27 Optional High Speed Interface Figure 34 5 2 PanelMate Pro LT 1100 and PanelMate Power Pro 1700 Touchscreen 5 70 5 70 144 78 144 78 254 00 Optional High Speed Interface Figure 34 5 3 PanelMate Pro LT 1100 and PanelMate Power Pro 1700 TouchPanel Keyboard CA08104001E For more information visit www EatonElectrical com 345 8 Operator Interface Products E T N Cutler Hammer Application Information TOC January 2008 Dimensions
82. password protection m international character set support m Page change by operators and or PLC m User definable online system prompts to permit non English or customized text that can be toggled with standard online prompts by operators m Alarm window with a 100 alarm capacity Features m Indicator templates m Readout templates m Bar templates m Display templates W Trend templates m Table templates m Variable size control button templates W Pop up maintenance window m Alarm window W Advanced trend templates m Tag name file support W Expression management W 3000 symbol factory clipart CA08104001E Operator Interface Products PanelMate Software PanelMate Configuration Software PLC Communication Interfaces Communication interfaces are avail able for the following programmable controllers and are downloaded from the configuration software Note Multiple interfaces may be run simultaneously on PanelMate Power Pro 1700 2000 3000 4000 and 5000 units m Allen Bradley PLC 2 PLC 3 PLC 5 and SLC 500 m Cutler Hammer D50 D300 D320 m GE Fanuc Series 5 6 90 m Mitsubishi9 A Series and FX Series m Modicon Modbus ASCII RTU W Omron C Series plus CV500 CV1000 m PLC Direct DL 405 Family m Square D SyMax Product Selection W Siemens S5 Series 3964R Protocol AS511 m Simatic TI 305 405 and 500 505 Series m Reliance AutoMate m
83. proven intuitive operation remains the same in all PanelMate products Operators select templates or graphic images by moving a finger around the touchpanel or touchscreen After selecting a template the operator performs control actions by pressing control buttons New functionality also allows users to navigate and initiate control action with just one touch touchscreen only if such functionality is configured for the unit using the PanelMate Power Pro Windows based configuration software CA08104001E Operator Interface Products PanelMate Operator Interface General Description PanelMate Power Pro Simplified Machine Control m Higher level functions such as machine setup diagnostics alarm ing trending and custom graphics can be configured easily using the PanelMate Power Pro configuration software This intuitive software significantly reduces the time and effort needed to create your applica tion The software also provides complete compatibility of configura tion files with other PanelMate series products Version 2 1 or later W Realistic representations of machines and processes can be displayed on all PanelMate models Detailed symbols can be designed to the pixel level or selected from a symbol library of over 3000 custom izable and scalable images These graphics make displays more mean ingful and allow operators to easily recognize and understand the dis played data The eight state blink
84. quired to meet the customer s requirements for length environment termination etc Note In order to specify the proper cabling and other connectivity options you must know the target PLC or control ler to be used with the Operator Inter face Required information may include the PLC brand Model Number software firmware revision level and hardware software interface type Model Description Typical Application Steel options 7 4 grayscale LCD 7 7 Color DSTN or 8 4 10 4 13 Color TFT Full VGA display options Touchpanel or Touchscreen options Stainless Small to large applications PanelMate ePro 7 7 Color DSTN 8 4 10 4 Color TFT display or Blind Node no display options Touchpanel or Touchscreen options Stainless Steel options OPC and Application Kit options Ethernet standard Small to large applications Pane Mate ePro ES 5 7 Color STN display with Touchscreen Ethernet and OPC standard Small applications Pane Mate ePro PS 8 4 12 1 15 0 Color TFT display with Touchscreen or Blind Node no display options Stainless Steel options Ethernet and OPC standard Small to large applications Flat Panel Displays 12 1 15 and 17 Color TFT displays with Touchscreen Recommended for use with the PanelMate Blind Node Models Small to large applications Pane Mate PC Pro PanelMate Runtime Software License for running PanelMate on a PC Large appli
85. rvers for Modicon KEPMODSUITE E Modbus Plus requires SA 85 card from Square D E Modbus Ethernet Modbus ASCII Serial Modbus RTU Serial Modbus RTU Unsolicited CA08104001E For more information visit www EatonElectrical com 34 2 4 Operator Interface Products PanelMate Software PanelMate Communications Also by using the OPC client server strategy and special hardware the PanelMate ePro and PanelMate PC Pro can connect to a variety of high speed networks Authorized con nectivity solutions are available from SST and Square D W SST ControlNet Interface Card and OPC Server 5136 CN ISA m SST PROFIBUS DP Interface Card and OPC Server 5136 PBMS ISA m Square D Modbus Plus SA 85 Interface Card SA 85 300 ISA OPC server purchased separately see KEPMBP OPC server in Table 34 2 3 Note For communications using Allen Bradley s Data Highway Plus protocol customers can purchase an ISA interface board from Eaton Cutler Hammer Catalog Number D712 DHP ISA The commu nication driver used with the board is provided with the PanelMate Configuration Software Dynamic Data Exchange DDE Using the Microsoft standard DDE interface PanelMate PC Pro data can be easily and efficiently shared with any other applications that support DDE such as Microsoft Excel Microsoft Access Visual Basic and Visual C PanelMate PC Pro s built in DDE connectivity provides simple integra tion with o
86. s so that the following OPC servers are available to be used with the PanelMate ePro and PanelMate PC Pro Description Catalog Description Catalog Number Number Kepware OPC Servers for Allen Bradley KEPABSUITE Kepware OPC Server for ODBC Client Driver KEPODBC WEthernet DF1 ControlLogix Unsolicited Ethernet Kepware OPC Servers for Omron KEPOMSUITE Kepware OPC Server for Analog Devices KEPAND E Host Link Process Suite FINS Ethernet Kepware OPC Servers for Aromat KEPAROSUITE FINS Serial WEthernet Serial Kepware OPC Server for Optimization KEPOOP Kepware OPC Server for AutomationDirect Koyo KEPKDN OptiLogic DirectNET Kepware OPC Server for Partlow ASCII KEPPAA Kepware OPC Server for AutomationDirect EBC KEPKEE Kepware OPC Server for Philips P8 PC20 KEPPHI Kepware OPC Server for AutomationDirect ECOM KEPKEC Kepware OPC Server for Siemens S5 3964R KEPSIE Kepware OPC Server for AutomationDirect Koyo KEPKKS Kepware OPC Server for Siemens S5 KEPSS5 K Sequence Kepware OPC Server for Siemens S7 MPI KEPMPI Kepware OPC Server for Fischer amp Porter Micro DC1 KEPMDC Kepware OPC Server for Siemens S7 200 KEPSS7 KapwWare OPE Server for Busware Ethernet EEE Kepware OPC Server for Siemens S7 200 300 400 KEPSEN Kepware OPC Server for Contrex Serial KEPCTX TCP IP Ethernet Kepware OPC Server for Contrex M Series KEPCTM Kepware OPC
87. s net works daisy chained networks are preferred but trunkline dropline is acceptable Star or tree configurations are NOT acceptable Tip 44 In order to comply with CE mark requirements ferrite cores must be installed on the PanelMate unit s Accelerate On cable Steward number 28B0735 000 is recommended Refer to Cutler Hammer PanelMate Accelerate On Interface Installation I L for instal lation details Allen Bradley Remote 1 0 Link Communications m Recommended distance a Up to 10 000 ft 3048 m at 57 6K baud Q Shorter lengths at higher baud rates m Recommended cable type size a PVC Twinaxial cable The Remote I O Link is a proprietary communication network of Allen Brad ley The following tips are useful when installing a PanelMate on Remote O Link networks Tip 1 Verify the network is termi nated Both ends of an A B Remote 1 0 Link network must be terminated Resistor value is determined by the network baud rate The resistor value must be the same at both ends of the network W For 57 6K or 115 2K baud use 150 or 82 5 ohms W For 230 4K baud use 82 5 ohms Tip 2 On Remote 1 0 networks daisy chained networks are preferred but Trunkline dropline is acceptable Star or tree configurations are NOT acceptable Tip 3 All devices connected to the Remote I O Link must communicate at the same baud rate For more information visit www EatonElectrical com GE Fanuc Genius 1 0 Commun
88. s used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F Table 34 3 13 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Description Catalog Number Series 90 Programming Port GE21A Series 90 RS 422 Com 311 711 Module GE22 Series 90 RS 232 Com 311 711 Module GE23 Series 6 6 RS 422 Com 2 J1 Port GE24 Series 6 6 RS 232 Com 2 J2 Port GE25 Mitsubishi Connectivity Mitsubishi Communication Cables PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro One 15 foot 4 6 m cable unless otherwise stated for commu nications between a PanelMate 1100 1700 3000 5000 or ePro unit serial port and the PLC communications port using D Shell connectors Cables used with PanelMate ePro require a DB9 M DB9 F converter converts DB9 M to DB9 F For more information visit www EatonElectrical com Table 34 3 14 PLC Interface Cables for PanelMate Power Pro 1100 1700 3000 5000 or ePro Sheet 1326 Description Catalog Number A Series AJ71C24 Module RS 232 MI21 A Series AJ71C24 Module RS 422 Cable MI22A FX FXo Series RS 232 RS 422 Converter MI23 Modicon Connectivity Modicon Modbus Plus PLC Network Upload Download One time use diskette enables the PanelMate unit to upload and download PanelMate configurations to PCs via Modicon Modbus Plus PLC networks This Upload Down l
89. t for use with 17AGT PanelMate 11xxT 15xxT 17xxT 75xxT 8 76xxT 8 RS 232 RJ11 F DB9 M converter converts RJ11 M to 0821 Touchscreen Models Only kd ud converting PMPS 1500 cables for use Clear Protective Overlay Kit 5 overlays kit for use with 17CPT PanelMate 11xxT 15xxT 17xxT 75xxT 8 76xxT 8 Table 34 4 3 Storage Modules for PanelMate 1100 1700 3000 5000 SS anie orto otorage Modules FOr Ane Mate a d Anti Glare Overlay Kit 5 overlays kit for use with 39AG Description Catalog PanelMate Power Pro 3000 75xx 10 All Models Number Clear Protective Overlay Kit 5 overlays kit for use with 39CP Configuration Storage Module 0614 PanelMate Power Pro 3000 75xx 10 All Models Memory unit that allows transfer of one configuration Anti Glare Overlay Kit 5 overlays kit for use with 55AG to or from the target PanelMate unit PanelMate Power Pro 5000 All Models Clear Protective Overlay Kit 5 overlays kit for use with 55CP PanelMate Power Pro 5000 All Models Mounting Collars and Plates Mounting plates and collars can be used when replacing older PanelMate products with newer models with no or minimal cutout changes required Table 34 4 4 Adapter Plates Look similar to a Painted Steel Front Panel Description Catalog Number PM 2000 Compact 24xx 25xx Touchpanel to PM 11xxK 1524TP 17xxK 75xxK 8 Touchpanel Plate PM 2000 26xx 27xx Touchpanel to PM 11xxK 17xxK 1527TP 75xxK 8 Touchpan
90. the unit should be mounted in a verti cal position Convection cooling draws a vertical column of air upward over internal circuitry through the vents in the unit In all installations the cooling air must not exceed the maximum specified ambient temperature This determination must be made for the maximum expected plant tempera ture maximum temperature of the air surrounding the enclosure m Maintain recommended free space above and below the PanelMate unit see Table 34 5 1 W Avoid mounting other heat generat ing equipment near the PanelMate unit If no other location is available mount the equipment beside or behind the PanelMate unit If side rear space is not available it is pref erable to mount the other equip ment above rather than below the PanelMate unit Be sure to maintain the recommended free space area between the PanelMate unit and the other equipment W Leave room for easy access to circuit boards wiring cable connections and regular maintenance Recommended Free Space and Maximum Operating Temperature The free space area is the space between the PanelMate unit s electronics and the top or bottom of the enclosure internal fans helping provide a uni form ambient temperature inside the enclosure PanelMate If the inside temperature of the enclo sure is above the PanelMate unit s recommended range see Table 34 5 1 you must use filtered fans heat exchangers or air conditioners to
91. ther applications for report generation recipe management machine setup data analysis and archiving For more information visit www EatonElectrical com E T N Cutler Hammer January 2005 Sheet 1324 Supplied Drivers The PanelMate Configuration Software PMPROSW includes communication support for many different commu nication protocols and strategies The following drivers are available for use with PanelMate ePro and PanelMate PC Pro Table 34 2 4 Available Drivers Driver Type Communication Type for Controller from Supplier Allen Bradley DH Requires Communication Board Catalog Number D712 DHP ISA RS 232 by using A B KF3 module RS 232 RS 422 RS 422 RS 485 RS 232 RS 422 RS 232 RS 422 Allen Bradley DH 485 Allen Bradley DF1 Serial Cutler Hammer D50 D300 GE Master Slave GE Peer to Peer GE Series 90 Network RS 422 GE Series 90 Point to Point RS 422 Modicon ASCII RS 232 Omron RS 232 RS 422 Reliance RS 232 Siemens S7 RS 232 Steeplechase VLC Netsolver DLL Note that the PanelMate ePro supports RS 232 communica tions only A converter is required for RS 422 and RS 485 communications CA08104001E E TN Cutler Hammer nome RN iaer Allen Bradley Connectivity Remote 1 0 Data Highway Data Highway Plus January 2005 Sheet 1325 Accelerate On Interface Licensed under A B patented technology the interface provides a communication port for connecting directly
92. ts A good quality shielded cable consist ing of twisted pairs for the required communication wires and logic com mon is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pig tail unless absolutely necessary If a pigtail is required the shield should be terminated as close as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required com munication wires and logic common is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through a 0 01 uf capacitor at the other end to the chassis of the second unit The connector housing should contact the cable shield uni formly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connec tion at both the shield and chassis while keeping the capacitor lead length as short as possible 34 5 4 Application Information Communication Interface RS 422 Communications m Recommended distance Q Up to 4000 ft 1219 2 m a Up to 2000 ft 609 6 m for RS 422 connected to A B
93. x 5 cell control selection cancel key and numeric entry keypad with four redefinable membrane control buttons to the right of the display The PanelMate 5000 units have five membrane control buttons Touchscreen for all models include a display with electronics module and on screen 3 x 5 cell control selection four redefinable on screen control buttons on screen cancel key and non intrusive pop up on screen numeric keypad The PanelMate 5000 units have five on screen control buttons Displays Available m 7 4 inch grayscale LCD Flatpanel PM Pro LT 1100 PMPP 1700 W 7 7 inch color DSTN Flatpanel PM Pro LT 1100 PMPP 1700 m 8 4 inch color TFT Flatpanel PMPP 1700 m 10 4 inch color TFT Flatpanel PMPP 3000 m 13 inch color TFT Flatpanel PMPP 5000 W Split Architecture 13 inch color TFT Flatpanel PMPP 5000 W All models available in touchscreen and touchpanel 34 1 2 Operator Interface Products PanelMate Operator Interface General Description PanelMate Power Series PanelMate Power Pro PanelMate Pro LT 1100 Product Description The PanelMate Pro LT 1100 is available with a 7 4 inch grayscale LCD or 7 7 inch color Dual Scan DSTN display with full VGA resolution and 256 shades colors Models are available with either touchscreen acrylic or touchpanel for operator input and can be mounted in a 4 inch deep enclosure The PanelMate Pro LT 1100 supports applications with

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