MX-9000 User`s Manual
Contents
1. SELECT ENTER The alternate functions are NO YES SELECT EXIT Push the correct buttons as prompted on the screen when in programming mode Programming Entering programming mode The MX 9000 main programming menus can be accessed from 3 of the run mode screens RATE ANALOG OUT and limit L1 L2 screens To enter the programming menu from these screens press and hold the ENTER button for 3 seconds until one of the programming screens appears The programming menu will show the screen relevant to the run mode screen from which the programming menu was entered Use the buttons as shown below to navigate through the screens When exiting the programming menu the MX 9000 will always return to the run mode screen from which the programming menu was entered RUN Mode MEN ENTER Hold 3 seconds Rate Total Scaling Analog Programming Limits Programming No Yes Exit No Yes Exit No Yes Exit YES EXIT YES EXIT YES EXIT Rate Total Menu Run Mode Analog Menu Run Mode Limit Menu Run Mode Gate Time Linearizer Quadrature Signal System Settings Programming NO YES EXIT Programming NO YES EXIT Programming NO YES NO YES EXIT EXIT YES EXIT YES EXIT YES EXIT YES EXIT Gate Time Menu Run Menu Linearizer Menu Run Menu Quadrature Menu Run Menu System Settings Menu Figure 10 Programming Mode Changing Values and Making Selections When in a programming screen which requires a value to be changed the active character is in2. MX 9000 PROCESS MONITOR Operation amp Installation Manual Rev 2 1 D AW LAKE COMPANY MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Table of Contents Sale DETMUEOMS and MTOM Na lO EE RR E 5 MIN ee ee ae en 5 Ge OU EEE EE EE NE 6 Heal EUO ON OT EEE EE nr 6 NETT c c iii ili iaia 6 PENN 6 Programming and Data EN 6 ENN gt 7 Product DE rO og OE NE EE iena 8 PEINEIDIE OF ODEFAUIO rr 8 FAUL EE NE ee ee 8 Mode 9 TECH A Do ata 10 PN 10 TNT UMN 10 FUNN NN 10 PP NN 10 EN OM Ge EEE 10 FET ANN 12 FEN NN 12 Na OS OU US EEE 13 Frequency Output option boards 1 and 2 ii 13 REVO E ana 13 Analog INPUL OP HON board AL rear inner 14 120 240 VAC Input option board Need edrsiede 15 Batch Controller Inputs option board 3 rrrrnnnrnnnnrnnnnnnnnnrnnnnrnnnnrrnnnnnnnerrnnnnnnnernnnnnnunennnnnnnnnnsnenennunesnenne 15 Run MOQE SC SE EE EE eer 16 LO OS OO ENE E SO teaesuseesces aoe actcsunenssenananbeenimencces 17 KATE EEN NNN 17 2 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY TOTAL GRAND TOTAL SCHE ET lai 17 IBN 18 RATIO AB BA ee 18 RATAR TE TE E ara ln 18 NEGLER SG EE NE E ee ee 19 TN 19 MN 20 TT MM 20 EA BEN 20 RATE ANN 20 TOTAL GrandTotal A B Ne 21 BATCE TOTAL PN 21 NNN 22 POET AS e EE EE AN 22 REE ENES 22 Changing values and making selections iii 22 RATE
3. Measure 20MA value for Loop 1 and Press IO Function Test Output Measure 4mA value for Loop 1 and Press ENTER ENTER Figure 27 Calibrating Analog Output From the run mode STATUS screen press and hold the ENTER button for 3 seconds to reach the password screen Enter 11111 using the DOWN UP SELECT buttons then push ENTER The I O Function programming screen will appear Press the UP or DOWN button to display the Calibrate Output Loop 1 choice and then press ENTER At the first mA adjustment screen the MX 9000 outputs the value that should equal 4mA output Change the mA value on the screen to match the value shown on the user s readout equipment and press ENTER when done 33 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY At the second mA adjustment screen the MX 9000 outputs the value that should equal 20mA output Change the mA value on the screen to match the value shown on the user s readout equipment and press ENTER when done At the next screen the MX 9000 outputs the corrected 4mA value for loop 1 At the last screen the MX 9000 outputs the corrected 20mA value for loop 1 If either measured output is still not close enough to the required value enter the calibration routine again for loop 1 When done press EXIT until back at STATUS screen Loop 2 is calibrated in an identical manner just select Calibrate Outpu
4. Min Flow mA Enter the mA to represent the above entered minimum flow rate Value must be equal to or greater than 2mA Max Flow Rate Enter the maximum flow rate to monitor Max Flow mA Enter the mA value to represent the above entered maximum flow rate value 20mA is the maximum allowable value Zero Flow mA This screen only shows if the Min Flow Rate was programmed as a non zero value Enter the mA value to represent zero flow Lowest value allowable is 2mA cannot be greater than the Min Flow mA value 26 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY TOTAL source Zero Total mA MAX Total Value 0001000 00 GAL Limits Programming menu 04 00 mA Max Total mA 20 00 mA Figure 15 Total Source TOTAL source allows the user to configure the mA output to represent the Totalizer value If the totalizer value goes above the programmed maximum total value the analog output will continue to increase up to a maximum of 22mA This is useful for system fault detection Zero Total mA Enter the mA value to represent a zero totalizer value Minimum allowable value is 2mA Max Total Value Enter the maximum totalizer value to monitor Max Total mA Enter the mA to represent the above entered maximum totalizer value 20mA is the maximum allowable value GRAND TOTAL source Zero Grand Total mA MAX Grand Total Value 0001000 00 GAL Limits Programm
5. Rev 2 1 3 5 2015 MX 9000 Process Monitor Operation and Programming Manual D AW LAKE COMPANY Analog output Frequency output Gate Time GRAND TOTAL units K factor Limit 1 Limit 2 Linearizer RATE unit RATE time base TOTAL Appendix B Default Variable Values 2mA Fixed OFF 1 0 Seconds GAL always same as TOTAL units 1 OFF OFF OFF GAL Minutes GAL MX 9000 User Manual Rev 2 1 3 5 2015 47 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY Appendix C Revision History MX 9000 Date Revision Change description firmware version 06 05 13 Rev 1 0 Initial release V 1 0 0 07 16 13 Rev 2 0 Batch controller model added V 1 0 0 MX 9000 User Manual Rev 2 1 3 5 2015 48 MX 9000 Process Monitor ZT Operation and Programming Manual AW LAKE COMPANY Limited Warranty AW Lake Company warrants the product to be in good working order for a period of 1 one year from the date of purchase from AW Lake Company or an Authorized AW Lake Company distributor Should the product fail to be good working order at any time during this 1 year warranty period AW Lake Company will at its option repair or replace the product at no additional charge except as set forth below Repair parts and replacement products will be furnished on an exchange basis and will be reconditioned or new All replaced parts and products become the property of AW Lake Company This l
6. 5 mA 14 10 5 mA 5 6 0 mA 15 11 0 mA 6 6 5 MA 16 11 5 mA 7 7 0 mA 17 12 0 mA 8 7 5 mA 18 12 5 mA 9 8 0mA 19 13 0 mA 10 8 5 mA 20 13 5 mA OPERATION To run a batch select one of the pre programmed ones using the batch select switch then press the start stop switch Note that any of the 20 presets that are programmed with 0 for both limits will be skipped Immediately the low flow output relay 2 will energize and the display will indicate RUN If no delay is programmed relay 1 will also energize high flow otherwise the delay will time out and then it will energize When limit 1 S1 is reached relay 1 will turn off slowing the flow at that point When limit 2 S2 is reached relay 2 will shut off stopping the flow and the display will say DONE If the start stop button is pressed during a run both outputs will be turned off and the display will read PAUSE 42 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Restoring Factory Defaults To restore the unit to factory default settings a special CLEAN SWEEP function is available through the MX 9000 serial number screen From the serial number screen press and hold the ENTER button for 3 seconds to reach the password screen Enter 12356 using the DOWN UP SELECT buttons then push ENTER The CLEAN SWEEP screen will appear This
7. Analog output update rate 20 milliseconds if Gate Time filter off AC Power board optional 120 240 VAC 0 5A fuse Analog Input optional 4 20 mA 0 5 VDC 0 10 VDC USB connector Type B MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Product Description The MX 9000 Flow Monitor is a versatile multi functional device that helps you track rate flow limit ratio and other variables The unit s multicolor back lighted LCD display is easy to read with up to 22 different display modes available depending on model The standard unit is one channel but the optional two channel version allows you to monitor dual flows and display them in a number of ways separately as a sum for example in total material use as a difference as in fuel consumption or as a ratio of product A product B You can also use the MX 9000 to detect bi directional flow when A and B channel signals are available from a single flow meter Other capabilities include the capacity to monitor data and program the unit remotely Four model variations give the MX 9000 the capability of performing limit warning and alarm duties and batching Principle of Operation After first making connections to the power source and to flow transmitter input and output you can choose up to 22 display modes These include rates totals ratios limits and others based on the model purchased Then inpu
8. MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Fixed output source Fixed mA Output Limits Programming menu 04 00 mA Figure 13 Fixed Output Source This option allows the user to select a constant mA value the MX 9000 will output regardless of any changing values A constant mA signal could be used as an external indicator showing if the MX 9000 is on Allowable values are from 2mA to 20mA RATE A or B source Min Flow Rate MAX Flow Rate Zero Flow mA 0000000 00 GPM 0000100 00 GPM Min Flow mA Max Flow mA 04 00 Limits Programming menu 04 00 mA 20 00 mA SEE NOTE BELOW Figure 14 Rate A or B Source RATE source allows the user to configure the mA output to represent the flow rate value The analog output span can be scaled for either zero to max flow or a non zero flow to max flow If the flow rate goes above the programmed maximum flow rate the analog output will continue to increase up to a maximum of 22mA This is useful for system fault detection Min Flow Rate Enter the minimum user flow rate This can be a non zero value such as the lowest application flow rate if the equipment monitoring the mA signal can be programmed as such It can also be entered as zero but in this case it will affect the accuracy of the mA reading vs flow accuracy If a non zero value is entered the user will also be asked to enter a mA value to represent zero flow
9. OF THE POSSIBILITY OF SUCH DAMAGES OR FOR ANY CLAIM BY ANY OTHER PARTY THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE MX 9000 User Manual Rev 2 1 3 5 2015 49 lt A an Ss o 2013 AW Lake Company All rights reserved Doc ID MX9000MAN
10. TOTAL and GRAND TOTAL scaling i 23 K factor Scaling TOT a 23 RATE UNI riali rai iaia 23 Micra 24 NN ee apse aster eee se emcee att eet nese ee 24 ae er al OU 2010 aac ei 25 MTT SOURCE ee ee I At 26 RATE NNN 26 IOTIALSOUE ar 27 GRAND TOTALS OUE saio ra 27 LIMIT Pulse output programming initial 28 Leelee 28 Frequency output programming ui 30 COOL ere ERE 30 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Lnesrizer BPO Teli aerea adi 31 Quadrature Signal programming eee 32 System Settings programming unioni ariano 32 EVE NE NNN 33 1 MaBU se 34 Analog output aAjustment es 34 Moe 35 CEN NNN 35 Freguency NN 35 Fine limitoutp ut SC IE Merlara 35 Coarse limt output adjustment une ica 36 ON OFF Limitoutp t adjustment een 36 Monitor EX TOT aN reset Pulini alain dr Dt 36 FN NNN 37 IDEALAB IDEALBA rr 37 WARNING AB WARNING BA 37 BLARMIAB ALARMP Alnar 38 TAROETFNE R orree e E E ee een 38 BATCH TOTAL Programming i 38 Batth Contro IER Prorom IE itato TER 40 Restoring Factory BY 5 GE esse ee res 43 Appendix A Physical DIMENSIONS 44 Appendix B Default Variable Values ii 47 Appendix C Revision History bin 48 MEIN ana 49 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Safety Defin
11. direct current e 120 240 VAC with option board 2 Flow Sensor Power Output e 2 15 VDC 50 mA each Frequency Inputs e 0 4 5 KHz sine square or saw tooth 5 volts minimum amplitude 3 3K Ohm impedance Analog Output s 4 20 mA e external powered loop output into a maximum 500 Ohm load impedance with 24 volt supply Relay Contact Ratings Maximum Resistive Load DC GOW AC 125VA Switched Power Inductive Load zn AC 60VA Maximum Switched Voltage 100VDC 250VAC Maximum Switched Current 2A DC 1A AC Rated Resistive Load DC 30V 2A AC 125V 1A an DC 30V 1A Inductive Load AC 125V 0 3A Figure 1 Relay Contact Ratings NOTE Maximum wire gauge 16 AWG LOWER TERMINAL BLOCK CONNECTIONS Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin 10 Pin 11 Pin 12 CR E E E gt 18 24 VDC Supply Voltage 16 VAC Input 18 24 VDC Supply Voltage Ground 16 VAC Input Sensor 1 Supply Voltage 15 VDC 25 mA MAX Sensor 1 Signal Input Sensor 1 Supply Signal Common Sensor 2 Supply Voltage 15 VDC 25 mA MAX Sensor 2 Signal Input Housing Ground Sensor 2 Supply Signal Common External Reset Input External Reset Input mA Loop 1 Output mA Loop 1 Output 10 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY UPPER TERMINAL BLOCK CONNECTIONS Option Board 1 Pin 1 Limit 2 Relay NC Pin 2 Limit 2 R
12. points have been programmed on the next table point leave the frequency value as zero and press ENTER This is understood by the MX 9000 as meaning end of table programming and saves the table values and exits the linearizer programming menu Clearing the linearizer table To clear a previously programmed linearizer table enter the linearizer table and change Point 1 Freq to zero 0 After pressing the ENTER button the MX 9000 will display a warning that all table values will be cleared If this is correct press the YES button This will cause all table values to be set to zero and 31 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY the Linearizer will be turned OFF The user has the ability to press NO button to cancel this option and return to Point 1 programming screen Changing the linearizer table To change a table Point value enter the programming screen and press the ENTER button to get to the table value to change After changing the relevant values continue pressing the ENTER button through the remaining table values until reaching the end of the programmed table first table point whose Freq is zero to exit the table Adding linearizer table point To add more table points it must be noted that data can only be added to the end of a table Therefore if the additional point s to add do not have a frequency greater than the last entered point it
13. shows both the flow rate and total values in programmed engineering units RT TO screen B shows both the flow rate and total values in programmed engineering units ANALOG OUT screen shows the mA value the MX 9000 is outputting Limits screen shows status of current relay outputs Rate A amp B screen shows both rates on one screen Total A amp B screen shows both running totals on one screen Rate A plus B screen shows mathematical total of both rates Rate A minus B screen shows differential between rate A and rate B Total Grand Total A minus B screen shows differential between total A and B Batch total screen shows current total and relay status Direction screen shows flow direction when programmed for a dual sensor quadrature input 16 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor 7 Operation and Programming Manual AW LAKE COMPANY LOGO screen The LOGO screen shows 3 or 4 lines of important data for the display unit which is needed if contacting the factory for support issues 1 Line 1 shows the basic model name 2 Line 2 shows the unique serial number of the unit 3 Line 3 shows the firmware version of the unit 4 Line 4 shows the firmware version of the HART protocol NOTE Line 4 will only show if the unit was purchased with the HART protocol option Pushing the SELECT button on the LOGO screen will show the actual model number of the MX 9000 As the features vary with the model please make a note
14. 0 VAC Input Batch Controller Inputs option board 3 Five inputs are available for remote control of the batch process You must have ordered the batch model to access these inputs MX9 B A 15 VDC output is provided as a supply for the inputs Program Run uses a maintained contact switch and the other inputs require momentary signals PROG RUN START STOP BATCH RESET yO BATCH SELECT d MODE CHANGE 15 VOC Figure 9 Batch Controller Inputs 15 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY Run Mode Screens The run mode screens as shown below can be accessed by using the UP and DN buttons Info screen shows critical information on MX 9000 model number serial number and firmware version Please have this information available when calling for technical support RATE screen A shows active flow rate information in programmed engineering units RATE screen B shows active flow rate information in programmed engineering units TOTAL screen A shows totalized volume in programmed engineering units TOTAL screen B shows totalized volume in programmed engineering units STATUS screen shows data summary Flow and total are in un scaled units of Hertz for flow and Pulses for total RATIO A B screen displays rate ratio in between A amp B flows RATIO B A screen displays rate ratio in between B amp A flows RT TO screen A
15. 00 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY limit assigned to the previous function and the S1 or S2 display will read XXXX to indicate that it has no function in this mode The LCD backlight will change to blue when the total reaches the S1 set point and turn red when it reaches the S2 set point Backlight colors can be changed if desired See system settings programming on page 34 To disable the batch total S1 and S2 limits you must reprogram the limits See page 27 MX 9000 User Manual Rev 2 1 3 5 2015 39 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Batch Controller Programming The batch controller model enables functions not found on the regular models and is factory configured with a special option board to support these added functions Instead of just one batch set point found in the standard model the batch controller adds 19 more for a total of 20 batch presets Most important are the 5 remote control line inputs which enable the electronics to select and process the 20 pre programmed batch quantities The following section only applies to models MX9 B that were shipped programmed as a batch controller All other units contain only one batch function as shown on page 38 Remote control functions are also only available on the batch controller model Basic programming setup The basic controller setup is accomplished in an identical manner
16. 1 and Limit 2 can be configured as a rate monitor to trigger on a set value of the Total or Grand Total ratio differences between the two inputs either warning or alarm or cycle output The Frequency Out can only be used to output the incoming frequency from the flow meter To exit the LIMIT programming screen press the UP or DOWN button until Se ect Limit option shows Exit Then press the EXIT button Limit 1 amp Limit 2 Turn Limits OFF To turn either of the Limits off choose the OFF Limit Type and press ENTER The corresponding Limit relay output will now stay off regardless of any variable changes Cycle Output pulsed output Enter Cycle Volume gt Select Limit Screen 0001000 00 GAL Figure 18 Cycle Output The CYCLE OUT limit function provides an incremental output signal for a remote totalizer typically at a lower resolution and frequency Assigning a limit to the CYCLE OUT function toggles the state of the limit output whenever the TOTAL increments by the programmed cycle amount The output remains ON until the cycle amount accumulates and does not turn OFF until the cycle amount accumulates again as represented in the figure below The total accumulated between a rising and falling edge is the cycle value The total accumulated between any two rising edges is twice the cycle value You enter the cycle value in programmed engineering total units 28 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Mo
17. 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Relay Outputs Two form C relay outputs are available on option boards 1 and 2 They are programmed by the limit screens as to the function of each See Relay Contact Ratings on page 10 for limits LIMIT 1 COMMON LIMIT 1 NO JO LIMIT 1 NC 4 LIMIT 2 COMMON LIMIT 2 NO 4 LIMIT 2 NC Figure 6 Relay Outputs Analog Input option board 1 The analog input is available on option board 1 It can be configured for either a 4 20 mA input or a 0 5 or 0 10 VDC input The input is referenced to the system common Programming of the input is done using JP1 For 4 20 mA use jumper pins 1 amp 3 and 2 amp 4 For 0 5 VDC use jumper pins 385 and 486 For 0 10 VDC use jumper pins 3 amp 5 only Pins are identified on the printed circuit board Remove back cover to access ANALOG IN O ANALOG IN Figure 7 Analog Input 14 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY 120 240 VAC Input option board 2 The line voltage input is available on option board 2 It can be configured for 120 or 240 volt input using jumper pins 1 For 120 volt input jumper both sets of outside pins see decal on board For 240 volt input jumper only the center two pins see decal NOTE board is factory set for 120 volt input Figure 8 120 24
18. as a standard MX 9000 monitor for such things as K Factor analog output gate time and linearizer Refer to the programming sections earlier in this manual for the procedures on how to accomplish this BATCH Programming Batch programming of the 20 presets must be done using the external inputs along with the front panel pushbuttons It is not possible to program the monitor using just the front panel pushbuttons A programming signal must be present on the Program Run input to enable the programming capability The batch select input is also utilized during this function To set the individual batch programs set the Program Run switch to the Program position Use the Batch Select switch to select the batch number to change It is NOT necessary to program the batches in sequential order you can program any number of them skipping around the 20 available presets Any batch entry that is not programmed will not appear in the RUN mode Only programmed batches will show when scrolling through the available numbers 40 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor 7 Operation and Programming Manual AW LAKE COMPANY When the desired batch number is selected using the external Batch Select switch push the ENTER pushbutton The SET BATCH screen appears where NN is the batch number 1 through 20 Push SELECT to enter program data for this batch DELAY This variable sets the delay time for Li
19. control is desired HINT Coarse allows a quick way to step from 2 to 20 MA 34 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY Fine mA adjustment gt Fine Adjustment Enter mA Value To Output Coarse Adjustment Output 04 00 mA Figure 29 Fine mA Adjustment When you SELECT the Fine adjustment option the screen above will appear which shows the active mA output value Change this number to any desired value between 2 00mA and 20 00mA and when ENTER button is pressed the MX 9000 will output this value This also returns the screen to the adjustment type screen Press SELECT to see output value again and make new change Coarse mA adjustment Fine Adjustment Use UP DOWN Keys to change output in 1MA incerments Output 04 00 mA gt Coarse Adjustment Figure 30 Coarse mA Adjustment When choosing the Coarse adjustment option the screen will appear where the mA output value can be changed When pressing the UP button the screen value and mA output value increments by 1mA to a max of 20MA When pressing the DOWN button the screen value and mA output value decrements by 1MA to a min of 2mA This is the fastest way to test the mA output range if no specific mA output value is required Press the EXIT button to leave this mode Frequency Adjustment The Frequency output available on option boards 1 and 2 can be manually controlled to cha
20. dicated by an underscore To increment the value use the UP button and to decrease the value use the DN button The character value will wrap around when reaching either 9 or 0 22 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY Once a character has been changed press the SELECT button to move to the next character to the right If at the right most character pressing SELECT will bring the cursor back to the left most character If a value has a decimal point whose position can be changed press the SELECT button until the underscore is under the decimal point Press the DOWN button to move the decimal point to the left and press the UP button to move the decimal point to the right NOTE Not all programming screens allow the decimal point location to be changed such as any milliamp value Once a variable has been changed to the desired value press the ENTER button to accept the value and move to the next screen or programming value If an incorrect value is programmed a warning or error screen will appear Press any button to exit a warning screen but you must correct an error before moving on RATE TOTAL and GRAND TOTAL Scaling Rate Total Scaling Enter K Factor A in Select Rate A Units YES Pulses Per Gallon gt GAL EAL 123456 789 Select Rate A Time Bas gt Minutes Select TOTAL A Units GAL Enter K Factor B in Select Rate B Units Select TOTAL B Unit
21. display TA TB screen The total A and B screen is another dual combination screen that provides visibility to both totals at the same time If the gate time or linearizer are active those will also be indicated by a LN in the lower left or GT in the lower right of the display By pushing the ENTER key you can change the totals displayed to grand totals and will be indicated by a GA and GB in front of the totals RATE A B screen The rate A B screen shows the mathematical sum of the two flows of dual channel units If the gate time or linearizer are active those will also be indicated by a LN in the lower left or GT in the lower right of the display NOTE the units of both flows must be the same for this display to work properly You will receive a warning message if you do not have them matching RATE A B screen 20 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Bz Operation and Programming Manual AW LAKE COMPANY The rate A B screen shows the mathematical difference of the two flows of dual channel units If the gate time or linearizer are active those will also be indicated by a LN in the lower left or GT in the lower right of the display NOTE the units of both flows must be the same for this display to work properly TOTAL GrandTotal A B screen The total A B screen shows the mathematical difference of the two totals of dual channel units For A total being greater than B a plus sig
22. elay NO Pin 3 Limit 2 Relay COM Pin 4 Limit 1 Relay NC Pin 5 Limit 1 Relay NO Pin 6 Limit 1 Relay COM Pin 7 Analog Input Pin 8 Analog Input Pin 9 Frequency Out Pin 10 Frequency Out Pin 11 mA Loop 2 Output Pin 12 mA Loop 2 Output UPPER TERMINAL BLOCK CONNECTIONS Option Board 2 Pin 1 Limit 2 Relay NC Pin 2 Limit 2 Relay NO Pin 3 Limit 2 Relay COM Pin 4 Limit 1 Relay NC Pin 5 Limit 1 Relay NO Pin 6 Limit 1 Relay COM Pin 7 mA Loop 2 Output Pin 8 mA Loop 2 Output Pin 9 Frequency Out Pin 10 Frequency Out Pin 11 120 240 VAC Input Common Pin 12 120 240 VAC Input Line UPPER TERMINAL BLOCK CONNECTIONS Option Board 3 Pin 1 Limit 2 Relay NC Pin 2 Limit 2 Relay NO Pin 3 Limit 2 Relay COM Pin 4 Limit 1 Relay NC Pin 5 Limit 1 Relay NO Pin 6 Limit 1 Relay COM Pin 7 15 VDC for remote switch select Pin 8 Mode Change Input Pin 9 Batch Select Input Pin 10 Batch Reset Input Pin 11 Start Stop Input Pin 12 Program Run Input 11 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor 42 Operation and Programming Manual AW LAKE COMPANY Sensor Pulse Inputs Pulse inputs are opto isolated and come referenced to signal ground Regulated 15 VDC at 50mA max is available for powering each sensor Inputs can also be isolated from the control power by cutting CT1 or CT2 with a sharp knife but then the internal 15 VDC supply is no
23. er of decimal places in the display for numerical values The choices are 1 through 3 Use the UP and DOWN buttons to adjust Screen Color Settings Customization of the backlight for the LCD for the screen is available Color coding of the limit alarms can be useful for visual indication of totals reached or rates that are out of tolerance Default settings are green for normal operation blue for Limit one exceeded and red for limit 2 exceeded Use ENTER to move from line to line and SELECT to change colors as desired Calibrating Analog Output The analog output can be calibrated to correct for any variances caused by the users input equipment The calibration routine allows the user to adjust the 4mA and 20mA output values The calibration routine is entered from the STATUS screen NOTE When entering the calibration routine any incoming frequency to the MX 9000 is ignored Before starting the calibration routine make sure the analog output is connected to the intended readout equipment To calibrate the MX 9000 it is necessary to enter the analog value read from the user s readout equipment STATUS L1 OFF L2 OFF ENTER PASSWORD IO Function IO Function RTA 000 00 TOA 00000 RTB 000 00 TOB 00000 11111 gt Test Output gt Calibrate Output ANLG 04 00 mA Loop 1 Enter measured MA Enter measured MA Trim Analog Out 4mA Value for Loop 1 Trim Analog Out 20mA Value for Loop 1 Press Enter When Ready Press Enter When Ready 04 000 20 000
24. for either A B or B A ratios The allowable range for either ratio is from 001 to 65 534 the factory recommends programming no smaller than a 0 010 ratio The initial value of both IDEAL Ratios is 1 000 WARNING A B WARNING B A The MX 9000 uses these individual variables to set the percent ratio error at which the L1 or L2 WARNING limits activate The ratio error limits are 1 to 100 The initial value for either WARNING limit is 5 0 37 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY For the RATIO WARNING limit to function you must assign the L1 or L2 LIMIT to the WARNING function See LIMITS Programming on page 29 ALARM AB ALARM B A The MX 9000 uses these individual variables to set the percent ratio error at which the L1 or L2 ALARM limit activates The ratio error limits are 1 to 100 The initial value for either ALARM limit is 10 0 For the ratio alarm limit to function you must assign the L1 or L2 LIMIT to the ALARM function See LIMITS Programming on page 29 TARGET NBR The MX 9000 uses this variable to set the number of pulses it samples before making and programming a ratio The MX 9000 uses the TARGET NUMBER for both the RATIO AB and RATIO BA calculation The device performs a calculation whenever either channel accumulates the TARGET NUMBER since it calculated the previous ratio If the TARGET NUMBER is too small the ratio calculatio
25. function can take up to 45 seconds to complete DO NOT TURN OFF OR INTERRUPT POWER DURING THIS OPERATION Warning Performing a CLEAN SWEEP operation will erase ALL programmed information including K factors linearizer tables and output limits programming Current loop calibrations will also be set to default values and will need to be reset Use this function ONLY when all other troubleshooting methods have failed and unstable operation of the controller remains It is strongly suggested that the status screen be viewed prior to performing a restore defaults to see if the raw data shown on it looks nominal to the current process Also make sure the K Factor or linearizer table data is available for reprogramming as these values will all be lost 43 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY Appendix A Physical Dimensions Process Monitor MX 9000 User Manual Rev 2 1 3 5 2015 44 MX 9000 Process Monitor ZZ Operation and Programming Manual AW LAKE COMPANY 5 33 45 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor 7 Operation and Programming Manual AW LAKE COMPANY SECTION AA Back panel configuration will vary by model See pages 10 12 for terminal block connections Also refer to decal on terminal block for signal identification pe r 26 1 67mm LI 46 MX 9000 User Manual
26. he raw incoming frequency The mA shown is not a direct reading of the loop current if there are other problems outside of the controller such as a broken wire or defective loop power source NOTE Because the mA value is an actual signal output it is affected by the Gate Time and linearizer if activated You can also access screen control programming from this screen by pushing and holding the ENTER button for 3 seconds Use the UP DOWN SELECT buttons to enter the password code of 53126 This password cannot be changed See the advanced programming section for further information on this process RATIO A B B A screens The ratio A B B A screens show the mathematical relationship of the two flows of dual channel units NOTE the units of both flows must be the same for this display to work properly RA TA RB TB screens 18 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor 7 Operation and Programming Manual AW LAKE COMPANY The dual rate total screen are a convenient way of showing both the flow and total at the same time Pressing the RESET button resets the total value back to zero 0 If the gate time or linearizer are active those will also be indicated by a LN in the lower left or GT in the lower right of the display By pushing the ENTER key you can change the total displayed to grand total and will be indicated by a GA or GB in front of the total ANALOG OUT screen ANALOG OUT screen s
27. hows the mA value the MX 9000 is outputting The 2 letters in the upper right corner indicate what variable the mA output has been assigned to represent 1 FX Fixed mA output 2 RA mA output is scaled to represent the RATE value 3 TO ma output is scaled to represent the TOTAL value 4 GR mA output is scaled to represent the GRAND TOTAL value If the linearizer is active LN shows in lower left corner If the Gate Time filter is active GT shows in lower right corner L1 L2 screen The L1 L2 screen shows what the Limits are programmed to represent and the state of the output The first line of each limit represents what the Limit is programmed for 1 OFF Limit output has been turned off 2 Rate The Limit output will change state when the flow rate reaches the programmed value 3 Total The Limit output will change when the TOTAL reaches the programmed value 4 Grand Total The Limit output will change when the GRAND TOTAL reaches the programmed value The second line of each limit represents the actual state of the output pin s 19 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor 7 Operation and Programming Manual AW LAKE COMPANY RA RB screen The rate A and B screen is another dual combination screen that provides visibility to both rates at the same time If the gate time or linearizer are active those will also be indicated by a LN in the lower left or GT in the lower right of the
28. imited warranty does not include service to repair damage to the product resulting from accident disaster abuse or anon AW Lake Company modification to the product Limited Warranty service may be obtained by delivering the product during the 1 year warranty period to AW Lake Company and provide proof of purchase date If this product is delivered by mail you agree to insure the product or assume the risk of loss or damage in transit to prepay shipping charges to warranty location and use the original shipping container or equivalent For further information contact AW Lake Company 8809 Industrial Drive Franksville WI 53126 Phone 262 884 9800 Fax 262 884 9810 ALL EXPRESS AND IMPLIED WARRANTIES FOR THIS PRODUCT INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF 1 ONE YEAR FROM DATE OF PURCHASE AND NO WARRANTIES WHETHER EXPRESS OR IMPLIED WILL APPLY AFTER THIS PERIOD SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU IF THIS PRODUCT IS NOT IN GOOD WORKING ORDER AS WARRANTED ABOVE YOUR SOLE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE IN NO EVENT WILL AW LAKE COMPANY BE LIABLE TO YOU FOR ANY DAMAGES INCLUDING ANY LOST PROFITS LOST SAVINGS OR INCIDENTAL OR CONSEQUENTIAL DAMAGE ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT EVEN IF AW LAKE COMPANY HAS BEEN ADVISED
29. in is programmed as zero the limit activates whenever the flow rate equals or exceeds the programmed value When you enter a Limit Margin value other than zero the limit is active whenever the selected flow rate is within the window of the programmed Rate Value plus or minus the MARGIN value The programmed Limit Margin must be less than the programmed Rate Value 29 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY TOTAL amp GRAND TOTAL Limits Total Value 0001000 00 GAL Select Limit Screen Grand Total Value 0010000 00 GAL Select Limit Screen Figure 21 Total and Grand Total Limits TOTAL GRAND TOTAL Value Enter the Total or Grand Total value at which the respective Limit output should change state When the Total or Grand Total is reset to zero the limit pin changes back to initial state WARNING ALARM AB BA Value The Warning or Alarm AB BA limit will activate the selected relay when the respective limit is reached in the Ratio AB and BA menus Select the Warning or Alarm trigger desired and set the values in the Ratio menus starting on page 35 Frequency output programming Select Limit Frequency Out n Select Limit Type Select Limit Screen gt SignalA Figure 22 Frequency Output Programming The third output can only be set to output the incoming frequency from one of the two inputs From the top Limit programming me
30. ing menu 04 00 mA Max Grand Total mA 20 00 mA Figure 16 Grand Total Source GRAND TOTAL source allows the user to configure the mA output to represent the Grand Total value If the Grand Total value goes above the programmed maximum Grand Total value the analog output will continue to increase up to a maximum of 22mA This is useful for system fault detection Zero Grand Total mA Enter the mA value to represent a zero Grand Total value Minimum allowable value is 2mA Max Grand Total Value Enter the maximum Grand Total value to monitor Max Total mA Enter the mA to represent the above entered maximum totalizer value 20mA is the maximum allowable value 27 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY LIMIT Pulse output programming Select Limit gt Limit 1 Select Limit Type OFF Figure 17 Limit Pulse Output Programming Two relay outputs and an opto coupler frequency output are available on option cards 1 and 2 Refer to schematics on pages 12 13 for connection diagrams The frequency output can source or sink a maximum of 50 mA at a maximum voltage of 30 VDC See page 9 for relay contact ratings Connection polarity collector emitter From the first screen the output to be programmed is selected All three outputs can be independently setup and if any of the outputs are not to be used they can be turned off Limit
31. itions and Information Do not attempt to install or use your AW Gear Meters product until you have read the safety instructions in this section Save this manual and keep it in an easily accessible place Warning Warning means that failure to follow this safety statement may result in extensive product damage serious personal injury or death Caution means that failure to follow this safety statement may result in minor or moderate personal injury property or equipment damage Notice Notice is a statement that informs about installation operation maintenance performance issues or general tips that are important but do not create a hazard or safety concern Unpacking Separate the MX 9000 Flow Monitor from packaging materials and check for any visual signs of damage If you determine there are damages caused by shipping file a claim with the shipping company If the flow monitor appears to have been improperly assembled or does not operate properly return it for replacement or repair see Limited Warranty information at the end of this manual Before connecting programming or operating the MX 9000 Flow Monitor read this manual MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Quick Guide As with any precision engineered device always operate the MX 9000 in accordance with the manufacturer s instructions Connect to Sensor You will c
32. mit 1 relay high flow solenoid output relative to the START input Typical delays are from 0 00 to 4 00 seconds This function is used in slow start applications where Limit 2 relay low flow solenoid output is energized immediately at a START input and Limit 1 relay high flow solenoid output is turned on after the DELAY time Enter the delay value desired for this batch to delay the Limit 1 relay output activation on start using the DOWN UP SELECT buttons and press ENTER BATCH LIMITS Enter the value desired for this batch to activate the Limit 1 relay output using the DOWN UP SELECT buttons and press ENTER In an identical manner set the value for the S2 Limit 2 relay output batch total Select the desired engineering units for the display and press ENTER Continue to program all desired batch presets up to a total of 20 When finished return the Program Run switch to the RUN position 41 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY ANALOG OUTPUT If your model was ordered with the 4 20 mA analog output option one additional mode is available to reflect the batch selected for remote monitoring Selecting the analog output for Mode will result in a current loop value directly proportional to the batch number in use Refer to the following table 1 4 0 mA 11 9 0 mA 2 4 5 mA 12 9 5 mA 3 5 0 mA 13 10 0 mA 4 5
33. n can consistently produce large errors If the TARGET NUMBER is too large the ratio will not be calculated frequently The allowable range for TARGET NUMBER is from 1 to 65534 The recommended typical range for values is from 200 to 2000 Initial value is 500 BATCH TOTAL Programming Use the BATCH TOTAL program mode to quickly dedicate both limits as total limits and program the values at which the limits labeled S1 and S2 activate 1 Using the UP and DOWN keys select the BATCH TOTAL display Press and hold the ENTER key The display changes the first limit assignment S1 with a underlined cursor 2 Enter a value to assign the limit as a total limit based on the engineering units Select the digit to edit using the SELECT key 3 Use UP or DOWN keys to increase or decrease the value When the desired value displays press ENTER to store and move the cursor to S2 5 Select the digit to edit using the SELECT key Use UP or DOWN keys to increase or decrease the value 6 When the desired value is displayed press the ENTER key to store and exit the BATCH TOTAL program mode If either limit has been previously assigned to a function other than TOTAL A the MX 9000 will respond by asking Limit mode different want to change it Use the YES or NO key to answer A YES response resets any previous limit assignment to Total A and zeros the limit value A NO response leaves the 38 MX 9000 User Manual Rev 2 1 3 5 2015 MX 90
34. n will be displayed If total B is greater than A a minus sign will be displayed Pushing the ENTER key will change to the grand total screen If the gate time or linearizer are active those will also be indicated by a LN in the lower left or GT in the lower right of the display NOTE the units of both flows must be the same for this display to work properly BATCH TOTAL screen The batch total screen will display the A channel total along with values for S1 and S2 option board 3 is required for this feature The batch function when enabled will turn on relay 1 and 2 when set points 1 and 2 are reached Hold the ENTER key in for 5 seconds then you will be taken to the S1 set point screen Enter the value to trigger relay 1 using the UP DOWN SELECT buttons The screen will also turn to blue indicating that set point 1 is being set Push ENTER to change to the S2 set point screen Again enter the value to trigger relay 2 using the UP DOWN SELECT buttons When operating the screen will turn blue when set point 1 is reached and relay 1 is activated When set point 2 is reached relay 2 is activated and the screen is turned red 21 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Control Functions There are 4 dual function buttons located below the display to scroll through the screens or make changes in programming screens The main functions are DOWN UP
35. nd Programming Manual AW LAKE COMPANY Ratio A B B A Programming ENTER IDEAL RATIO ENTER WARNING ENTER ALARM ENTER TARGET NUMBER 01 000 005 0 010 0 ae Figure 35 Ratio A B B A programming The RATIO AB or RATIO BA screens set up the MX 9000 for use as a ratio monitor For RATIO operation both channel A and channel B Engineering Units must be the same the MX 9000 does not allow programming of ratio functions if the A and B Engineering Units do not match When programming follow these guidelines e Program the channel A and B K Factors decimal locations and engineering units from the TOTAL A and TOTAL B displays See page 22 for details e Program the parameters for ratio monitoring including the ratio error limit percentages from the RATIO screen Hold the ENTER key for 3 seconds on the ratio screen to access the programming screens e For ratio warning and alarm limits assign LIMITS to the RATIO function see LIMITS Programming on page 29 To program RATIO use the UP and DOWN keys to select either the RATIO AB or RATIO BA display Press and hold the ENTER key The screen first displays the first program variable for this mode Four parameters are accessed in order as follows RATIO A B RATIO B A IDEAL A B gt IDEAL B A WARNING A B WARNING B A ALARM A B ALARM B A gt TARGET NBR gt TARGET NBR IDEAL A B IDEAL B A Use these individual variables to set the ideal ratio you wish to achieve
36. nge states using one of 3 methods The fine adjustment allows the user to enter a specific frequency to output between 2Hz to 4 500Hz The coarse adjustment allows the user to output a frequency and change the rate in 25Hz increments using the UP and DOWN buttons The ON OFF adjustment allows the user to individually toggle the output state between on and off using the SELECT button Fine limit output adjustment gt Fine Adjustment Enter frequency value Coarse Adjustment To Output ON OFF adjustment Output 0000 00 Hz Figure 31 Fine limit output adjustment When choosing the Fine adjustment option the screen will appear which shows the active frequency output value on the Frequency output Change this number to any desired value between 2Hz and 4 500Hz and when ENTER button is pressed the MX 9000 will output this value frequency output This also returns the screen to the adjustment type screen Press SELECT to see output value again and make new change 35 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Coarse limit output adjustment Fine Adjustment Use UP DOWN Keys to gt Coarse Adjustment Change output in ON OFF adjustment 25Hz increments Output 0000 00 Hz Figure 32 Coarse limit output adjustment When choosing the Coarse adjustment option the screen will appear where the frequency output value can be changed When pressing the UP but
37. nitor BZ Operation and Programming Manual AW LAKE COMPANY CYCLE OUT PULSE OUTPUT Limit Function 2x CYCLE AMOUNT LIMIT ON LIMIT ON movo AMOUNT CYCLE AM OUNT CYCLE AMOUNT CYCLE AMOUNT CYCLE AM OUNT LIM IT OFF LIM IT OFF LIMIT OFF Figure 19 Cycle out Limit Function Do not program a cycle amount that produces more than 5 pulses per second 5 H2 Consider the maximum flow rate to determine the resulting output frequency The frequency produced in Hz is the actual flow rate in Engineering Units per Minute divided by 120 divided by the CYCLE AMOUNT RATE Limits Limit MARGIN Rate Value 0000010 00 GPM Limit Margin Select Limit Screen 0000001 00 GPM Figure 20 Rate Limits Limit Margins Each Limit can be set to trigger its output based on a certain flow rate or total set point This is often used to indicate if a flow rate is outside its intended limits or if a certain total value has been reached in a batch application Rate Value The limit output will be off if the incoming flow rate is below the programed Rate Value and the output will be on if the incoming flow rate is equal to or above the programmed Rate Value Limit Margin The Limit Margin variable is programmed in engineering units and determines whether the Rate Limit functions as an absolute limit or activates within a margin or window around the programmed Rate Value When the Limit Marg
38. nu choose the Frequency Output option press ENTER and use the UP or DOWN button to select the input channel to route to the frequency output There are no other variables to program The output frequency is not affected by the Gate Time filter and cannot be linearized Itis always the raw incoming frequency from the selected sensor Gate Time Filter Gate Time Filter A Gate Time Filter B in seconds in seconds Linearizer Menu 001 0 001 0 Figure 23 Gate Time Filter 30 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor ZZ Operation and Programming Manual AW LAKE COMPANY This variable sets the sample time on the incoming frequency for the RATE displays Programmed in tenths of a second with an allowable range from 0 1 to 999 9 seconds this variable affects the update of the display and analog output and is useful in stabilizing the display and output when dealing with fluctuating flow rates Setting the Gate Time to zero 0 disables the Gate Time filter and all data is updated at an internal default rate of approximately 0 02 seconds If the Gate Time filter is active any non zero value any run mode screen affected by the filter will show GT in the lower right hand corner of the screen Linearizer programming Activate Linearizer Linearizer Table Linearizer Table Linearizer Table Entry 01 Entry 02 Entry 30 NO YES Freq 0010 000 Hz Freq 0020 000 Hz Freq 0000 000 Hz kFactor 00100 00 PPG kFacto
39. of this while reading through this manual RATE screens The RATE screen displays the flow rate of A or B in the programmed engineering units If the linearizer is active LN shows in lower left corner If the Gate Time filter is active GT shows in lower right corner TOTAL GRAND TOTAL screens The TOTAL screen displays the flow total of A or B in programmed engineering units Pressing the RESET button resets the value back to zero 0 The Total can also be reset remotely by connecting a momentary voltage to the external RESET input 17 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor 7 Operation and Programming Manual AW LAKE COMPANY The GRAND TOTAL screen can be accessed using the ENTER button from the TOTAL screen To reset this total pressing the RESET button will request the user to enter a password at this point Use the UP DOWN SELECT buttons to enter the password code of 53126 Then press the RESET button which will reset the grand total value back to zero 0 Note that both grand totals must be reset independent of one another STATUS screen The STATUS screen is a raw data display of the current major properties of the monitor The rates are shown as Hz total in pulses limits as on or off and current loop output main loop only in programmed mA DC NOTE The Gate Time filter and linearizer if active do not affect the flow rate value in the STATUS screen This is t
40. oll through the available units to scale the TOTAL and GRAND TOTAL screens The available units are GAL US gallons LIT Liters CC Cubic centimeters BBL Barrels ML Milliliters M3 Cubic meters OZ Liquid ounces PUL Pulses The Rate and Total units do not have to be the same Once the desired unit is showing pressing ENTER completes the scaling programming for channel A Repeat the above to program channel B When done you will be at the Analog programming menu 24 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Analog output scaling Analog Programming Select Analog Source NO YES RATE A Sub menus EXIT Select Analog Source TOTALA Select Analog Source Grand Total A Select Analog Source RATE B Select Analog Source TOTAL B Select Analog Source Grand Total B Select Analog Source Fixed Output Figure 12 Analog Output Scaling When entering the Analog programming menu the first screen asks to select the Analog Source or what the analog output value is to represent There are 7 choices RATE A TOTAL A Grand Total A Rate B TOTAL B Grand Total B Fixed Output Using the UP and DOWN buttons scrolls through the 7 choices that the mA output can represent a fixed mA output value input flow rate A or B the totalizer value A or B or the grand totalizer value A or B Press ENTER when desired choice is showing 25
41. onnect three wires from the sensor s to the back of the MX 9000 e An electrical power wire e asignal wire and e aground wire Dual input models use two sensors terminals for sensor 2 Insert the stripped end of the red wire into lower terminal 3 6 and use a screwdriver to secure Insert the stripped end of the white wire into lower terminal 4 7 and the stripped end of the black wire into lower terminal 5 8 Use a screwdriver push release to secure these wires with the spring terminals Connect to Power Insert the leads from the 120VAC adaptor into terminals 1 amp 2 of the lower block Plug the adaptor into a wall receptacle If you are supplying power from a DC source insert the positive lead into terminal 1 and the negative lead to terminal 2 DC input should be from 18 to 24 volts Basic Key Definitions The MX 9000 has four keys for data input and programming e DOWN NO e UP YES e SELECT RESET e ENTER EXIT Use the SELECT key to move the cursor to the digit you would like to change or reset the total values use the UP and DOWN keys to change between screens or increase or decrease the value as desired and use the ENTER key to enter the information Programming and Data Entry Upon power up move to the screen that you wish to adjust Hold the ENTER key in for 3 seconds and screen will change to programming mode Follow screen prompts When in programming mode numerical values are underlined or you are promp
42. r 00110 00 PPG kFactor 00000 00 PPG Figure 24 Linearizer programming The MX 9000 has a 30 point linearizer which can be used to increase the linearity of the flow rate reading When entering the Linearizer programming mode the first question asked is if the Linearizer should be activated If the linearizer has already been programmed de activating the linearizer does not erase any previously programmed table values It only turns off the use of the linearizer and causes the MX 9000 to use the single programmed K Factor value under the Rate Total programming menu for its calculations If the Linearizer is used the minimum number of points required for programming is 2 When programming the linearizer each table point requires a frequency value and K Factor to be entered To obtain these values it may be necessary to have a separate calibration done on the flow meter ahead of time Often this information can be found on the original calibration sheet from the manufacturer Freq variable When populating the linearizer table it is required that Point 1 has the lowest frequency and each sub sequent table point frequency must be in continuously increasing frequency value The frequency value represents the signal from the flow meter at each flow rate to be programmed into the linearizer table K Factor variable The K Factor is the scaling factor in Pulses per Gallon for each frequency programmed When the desired number of linearizer table
43. s Pulses Per Gallon gt GAL GAL Analog Menu 123456 789 Select Rate A Time Bas gt Minutes Figure 11 Rate Total and Grand Total Scaling K factor scaling factor The MX 9000 uses one K factor for each channel for scaling displays This value is always entered in units of Pulses per Gallon Once the rate and total units are selected the MX 9000 uses internal calculations to automatically correct the displayed values to match the user selected units When the correct K factor value has been programmed press ENTER to continue RATE unit Use the UP and DOWN buttons to scroll through the available units to scale the RATE screen The available units are GAL US gallons ML Milliliters LIT Liters M3 Cubic meters CC Cubic centimeters OZ Liquid ounces BBL Barrels PUL Pulses Once the desired unit is showing press ENTER to continue 23 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY RATE time base Use the UP or DOWN buttons to select the time base to use in conjunction with the previously selected RATE units to define the flow rate unit The available time units are Seconds Minutes Hours Days When the correct time base is showing press ENTER to continue NOTE If the rate unit amp time base are selected as PUL amp Seconds the RATE screen will show the unit as Hz NOT PUL SEC TOTAL units Use the UP and DOWN buttons to scr
44. t Loop 2 in the IO Function screen NOTE Loop 2 is only available if option boards 1 or 2 are present I O Manual Adjustment Whether for troubleshooting purposes or to manually control external equipment the MX 9000 allows the user to enter an I O routine in which the analog output Limit outputs and Frequency outputs can be controlled and the external Reset input can be monitored A good use of this feature is to verify communication between the MX 9000 outputs and the users readout equipment in a controlled fashion before final system installation STATUS L1 OFF L2 OFF RTA 000 00 TOA 00000 RTB 000 00 TOB 00000 ANLG 04 00 mA ENTER PASSWORD IO Function 11111 gt Test Output Adjust mA Output Adjust Limits Output Monitor Reset Input NO YES NO YES NO YES mA Menu Status Screen Limit Menu Status Screen Reset Monitor Status Screen Figure 28 I O Manual Adjustment When entering the I O programming mode from the STATUS and password screens use the UP or DOWN button to change the I O Function to Test output as shown above and press ENTER Next choose which I O to change and press YES Analog Output Adjustment The user can manually control the mA output to any value between 2mA to 20mA in one of two ways Fine adjustment allows user to program a specific mA value to output Coarse adjustment allows user to increment or decrement the mA value in 1mA steps using the UP and DOWN buttons Use SELECT to choose which
45. t available Minimum input voltage is 5 VDC peak for pulses 2O 15VDC Pulse 1 SIG1 GND IB 15VDC Pulse 2 SIG2 GND Figure 2 Sensor Pulse Inputs Reset Input Opto isolated external reset input will trigger the MX 9000 to reset the totalizer s when the input sees a momentary transition from low ground to high near supply Reset input can be isolated from internal ground by cutting CT3 with a sharp knife EXT RESET EXT RESET GND Figure 3 Reset Input 12 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor Zz Operation and Programming Manual AW LAKE COMPANY Analog Output s The isolated 16 bit 4 20mA output s can be wired for use with Loop powered inputs or for ground referenced inputs The analog signal has an internal LED in series which varies in intensity as the mA signal varies This can be used for troubleshooting purposes When using the analog signal with inputs used with loop powered signals it is important to note that the MX 9000 requires an external power supply to power the loop as shown below Figure 4 Analog Outputs Frequency Output option boards 1 and 2 An opto isolated NPN open collector output can sink or source depending on connection Attention must be paid to polarity of connections Limit circuit current to 50 mA and 30 VDC for this circuit JO FREG OUT o gt FREQ OUT Figure 5 Frequency Output 13 MX 9000 User Manual Rev
46. t k factor values the required engineering units gate times limits etc A 20 point linearizer is built in for added display accuracy You may also program other values such as warning alarm limits and ratios depending on model Features e Two programmable Form C Relay outputs optional e Up to two assignable 4 20 mA output optional e Large easy to read LCD display e Multicolor LCD backlight to indicate out of limit or error conditions e Single or dual channel models e Ratio monitor version available e On screen prompts with entry error checks simplify programming e Batch controller version MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Model Number Key vxo a B co Communication protocol X No additional options Option boards 1 4 20mA output 2 Frequency out Analog in 2 relay out 2 120 240VAC supply 4 20mA out Frequency out 2 relay out 3 15 VDC out 5 external inputs batch controller only 2 relay out Output options 4 4 20mA output 1 X No outputs Main board options Single channel flow total Dual channel flow total Ratio monitor Batch controller o 2272 DD u MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor ZZ Operation and Programming Manual AW LAKE COMPANY Technical Data Minimum Power Supply Requirements e 16 VAC 250mA with supplied 110 VAC transformer or e 18 24 VDC 250mA customer supplied
47. ted to answer YES or NO Use the SELECT key to move between characters then the DOWN UP keys to change Press ENTER to store the value Use YES NO to enter other setup functions and EXIT when completed See Programming the MX 9000 beginning on page 21 for complete details MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Specifications Power Requirements 16 VAC 18 24 VDC 200mA Sensor Monitor Input Ratings o Frequency Input Range 0 3 4 500 Hz o High Level Pulse Input 5Vpeq Min 24Vpeag Max Sensor Supply Voltage 15 VDC 50mA Max Analog Output s 4 20 mA 16 bit isolated loop powered 2 wire output 9 24 VDC max load impedance 500 Ohm 24V max load impedance 250 Ohm 12V main output HART enabled option Opto Isolated Open Collector Frequency Output optional 5 30 VDC 40 mA Max minimum load impedance required 600 Ohm 24 VDC Opto Isolated Reset Input 12 24 VDC Input 3 3Kohm Impedance Relay Outputs optional 2A 100VDC 1A 250VAC MAX Temperature Ratings 4 to 140 F 20 to 60 C ambient 185 F 85 C max Enclosure DIN 43700 panel mount plastic Height 67mm 2 6 inches height w flange 69mm 2 8 inches Width 90mm 3 53 inches width w flange 97mm 3 8 inches Depth 132mm 5 2 inches depth w flange 139mm 5 5 inches Connection spring loaded terminal strips Display update rate 250 milliseconds 4 times per second
48. ton the screen value and Hz output value increments by 25Hz to a max of 4 500Hz When pressing the DOWN button the screen value and Hz output value decrements by 25Hz to a min of 2Hz Press the EXIT button to leave this mode ON OFF Limit output adjustment Fine Adjustment Use UP DOWN and UP gt Relay 1 OFF DOWN gt Relay 2 OFF SELECT gt FREQUENCY OFF Coarse Adjustment SELECT Keys to toggle gt ON OFF adjustment output pins Figure 33 ON OFF limit output adjustment When choosing the ON OFF adjustment option the screen will appear showing the current state of each output By pressing the UP DOWN and SELECT buttons each associated output as shown above will change the state Monitor External Reset Input When choosing the Monitor Reset input option if the external reset input will be used to reset the TOTAL value this screen will show the current state of the pin as interpreted by the MX 9000 firmware Monitor Reset input Reset Input Status NO YES Reset OFF Figure 34 Monitoring external reset input To monitor the current state of the external Reset pin press the YES button from the Monitor Reset input screen The screen that follows will show what the current state of the pin is Using an external control signal toggle the voltage level between high and low and monitor that the MX 9000 also sees the change 36 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation a
49. will require the user to manually shift the table points by entering the new points after the next smallest existing value and then re entering the remaining points If an existing table is changed and has more points than required once the required points have been entered and the next table value has the Freq changed to zero all remaining points will automatically be reset to zero when exiting the table Quadrature Signal Programming Quadrature Signal Activate Quadrature Programming NO YES NO YES Figure 25 Quadrature Signal Programming When used with two inputs on the same meter the MX 9000 can display the flow direction if the signals are 90 out of phase due to the quadrature nature of the signals available on gear meters Enabling the quadrature signal display will automatically disable all screens associated with channel B as it is required that when using quadrature signals it can only be with one flow meter System Settings Programming ENTER NUMBER OF SCREEN COLOR SETTINGS DECIMAL PLACES SCREEN COLOR gt Green LIMIT 1 COLOR Blue LIMIT 2 COLOR Red 0 Figure 26 System Settings Programming The system settings menu allows for the customization of the decimal places and background color of the LCD display during limit operation 32 MX 9000 User Manual Rev 2 1 3 5 2015 MX 9000 Process Monitor BZ Operation and Programming Manual AW LAKE COMPANY Decimal Places This sets the numb
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