FEELPURE™ system INSTALLATION, OPERATION
Contents
1. Li ONISOO 16 Rev 04 ENG June 2008 TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 7 Making electrical connections Using the components supplied with the INSTALLATION KIT electrical wires corrugated sheaths rapid connections etc make the electrical connections described below taking care to follow the usual good technical regulations and normal workshop practice 1 Install the electronic control unit ECU in a protected position that cannot be reached by the driver or by other persons using the vehicle e g space under the dashboard glove compartment magnetothermal panels or in some other position and if necessary protected by the casing supplied by Pirelli Eco Technology 2 Sheath the two bipolar wires for the connection of the dosing pump black wires and additive level gauge grey wire and red wire the latter connected to the positive terminal on the battery and run them from the additive tank to the electronic control unit ECU using the existing passages in the chassis and using one of the existing passages for bringing the wire into the driving compartment if necessary 3 Install the LED on the dashboard in a place where the driver can see it and attach the adhesive label supplied with the KIT with the LED blinking codes that show2. SE J LAV ADDITIVE LEVEL li POSITIVE NEGATIVE 1 June 2008 Rev 04 ENG x FEELPURE SYSTEM INSTALLATION OPERATION ECO TECHNOLOGY AND MAINTENANCE BOOK ON BOARD dosing version Date 10 06 2008 Authors 9 Installing the software for managing the electronic control unit ECU Browse the CD on a laptop PC L3 SOFTWARE ECU File Edit View Favorites Tools Help Bak 52 p Search m Folders Hae Address 25 EASOFTWARE h a 508906 ROS hex File and Folder Tasks A n PTS00206_R 0S 7 HEX File Bl KE Rename this File By Move this File E Copy this File Publish this file to the web 21 E mail this File Delete this File Type Compressed zipped Folder PM U Date Modified 06 02 2008 13 23 philips Flash utility OT Size 20 9 MB b nsskB gt gt Other Places ab software ecu E 2 My Documents 4 My Computer de 1 F Ceriani F Atti alm ECL additive dosing Frequen Copy the compressed zipped folder named 500206 ROX to the hard disk on the PC and extract it Run setup exe in the folder named C CPTOO206_ROX If an error message is displayed click on Ignore e Back Search ls Folders Gi Address 25 500206 RD5 mE Mame Type Packe Has Size R Folder Tasks support File Folder O KE 0 11 E
3. T FEELPURE SYSTEM ON BOARD dosing version INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY FEELPURE system INSTALLATION OPERATION amp MAINTENANCE BOOK ON BOARD dosing version June 2008 Rev 04 ENG IRELLI FEELPURE SYSTEM AND MAINTENANCE BOOK F Ceriani F Atti CONTENTS Important notes age 3 Pirelli Eco Technology Warrant age 5 1 How the Feelpure system works age 7 2 Basic selection dimensioning guidelines for the Feelpure system age 8 3 Replacing the original muffler age 9 4 Installing the CAM FBC additive tank age 13 9 Assembling the backpressure measurement metallic pipe age 15 6 Connecting the additive line to the fuel injection system age 15 Making electrical connections age 17 8 Connecting the manual back pressure test joint to the control unit age 17 9 Installing the software for managing the electronic control unit ECU age 20 10 Operations amp Checks to be carried out at the end of the installation age 23 10 1 Dosing the CAM FBC additive into the fuel tank 10 2 Functioning tests of the electrical wiring 10 3 Functioning tests of the backpressure control system 10 4 Functioning tests of the additive dosing system 10 5 Setting the additive dosing time frequency 10 6 Verifying the filtering efficiency of the Feelpure system 10 7 Feelpure Installation amp Warranty form
4. ECO TECHNOLOGY lt O m LLI O 2 lt 2 LLI lt lt Q Z lt Authors F Atti F Ceriani jag educ agg 21 0 0 remus vis POSS 00159 7 WT NESTECI HEN ESD FRS ed De pee III gogig 225 yet SEA vds Apupa 0375 9 peng toa Oso 1dS3 OIOOSOWSCC V3NET OLlviaWassv OALIQqQv VINI 14 Rev 04 ENG June 2008 TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 5 Assembling the backpressure measurement metal pipe Numbers given in brackets after components refer to the positions indicated in the diagram on the following page ECU AND PRESSURE LINE These components are supplied together with the Feeloure system in the PRESSURE CONTROL KIT 1 Connect the 6mm metal pipe 11 after verifying with a burst of compressed air that it is not plugged to the pipe tong 12 which was previously installed on the sleeve positioned on the inlet endcan of the replacement muffler 13 2 To one side prepare the Tee subgroup as follows On the ECU protection gas filter inlet point 9 graft a 1 4 6 mm pipe tong 10 In the other opening insert the 1 4 M nipple 8 and on this insert the female 4 T 5 n one of the free openings
5. 24 June 2008 Rev 04 ENG TM ON BOARD dosing version IFFERRE FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK Authors F Ceriani F Atti ECO TECHNOLOGY If after performing these checks you read the backpressure as 0 mbar you will have to verify it with a manual pressure gauge After doing this e Ifthe reading from the pressure check shows a value that is different from 0 mbar contact the supplier of the system to have the control unit replaced e If the pressure gauge confirms the value of Ombar contact the supplier of the system to have the filter checked to verify it is operating correctly If a backpressure level of greater than 80mbar is read at engine idle speed contact the supplier of the system to have the filter checked to verify it is operating correctly 10 4 Functioning tests of the additive dosing system Connect the laptop PC to the control unit via the supplied three wire cable Launch the program DispGestioneAdditivo_R5 exe Start the engine and let it at the idle speed Check that the stopcock on the outflow of the additive tank is open See diagram in section 4 Click on OPERATIONS and then click on MANUAL DOSING The following screen will be displayed tS I filtri per particolato Pirelli Ambiente FilterDATA software versione 1 0 RA B IE E www pirelliambiente com 1 In the appropriate field on the screen enter th
6. fill in rules 11 Operation and maintenance age 29 11 1 Feelpure system operational status 11 2 Scheduled maintenance 11 3 How to carry out diagnoses on Feelpure system filling in the Vehicle Inspection Form 11 4 Replacing cleaning the filtering cartridge Feelpure ECU Additive Dosing Frequency Settings page 33 Feelpure M system INSTALLATION amp WARRANTY FORM page 35 Feelpure system INSPECTION FORM page 37 June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY IMPORTANT NOTES Documentation information The information instructions and recommendations contained in this manual 2 copies of which are Supplied with the product are essential for the correct installation operation and maintenance of the FeelpureTM system updated to the date shown on the manual Any updates or changes to this manual are available on the internet website www pirelliecotechnology com One copy of this manual is for the product installer and the other is for the customer and should be carefully kept If the product is installed on a vehicle the manual must be kept on board the vehicle itself Before proceeding with the installation of the product it is essential to read the entire manual carefully and understand it fully and also check if any updates are available on the internet webs
7. 000 km The spare parts that may be necessary are the following PART CODE e ECU protection gas filter 5150000010 e additive filter downstream of the metering pump 5150000037 e Filter endcan gaskets IN OUT 5500000072 7 5 diameter 5500000005 10 diameter 5500000011 11 diameter In addition to theabove should there be an engine breakdown such as a failed turbo fuel pump or injector which can generate a large amount of soot in a short time period the filter should be inspected and if required cleaned In terms of importance the Feelpure system could be considered on the same level with all the other auxiliary systems lubrication air intake diesel injection braking system etc and therefore we recommend you add the list of operations and checks described above in the maintenance plan for your vehicle fleet i e these checks should be done at the regular services planned for every 15 30 45 60 000 km You should budget approximately 1 hour of additional labour See next section 11 3 The checks repairs replacements described above must be carried out in observance of the proper technical regulations taking the necessary safety precautions and preferably they should be performed at specialised workshops and sending the details of the servicing carried out to Pirelli Eco Technology using the VEHICLE INSPECTION FORM enclosed see page 37 Failure to notify Pirelli Eco Technology of the operations carried out W
8. 3 Position the Feelpure replacement muffler on the support brackets 4 Connect the inlet and outlet pipes to the intake and outflow sides of the replacement muffler taking care to position the identification plates welded on the inlet endcan and on the filter in a position where they can easily read If the dimensions of the original pipes are different from those of the Feelpure muffler apply the necessary reductions 5 Fix the brackets supplied with the replacement muffler to the original supports and mountings on the vehicle using the Pirelli components if these are supplied or via suitable adjustments 6 When carrying out the installation observe the vehicle engine Manufacturer s normal requirements and or specifications e g ensure the minimum distance from the ground distance from electrical wires etc Also adequate thermal insulation must be used at any points which could come into direct contact with the instruments on board 7 If it is supplied with the Feelpure muffler use the special thermal insulation kit for the pipe that run from the engine turbocompressor to the muffler N Some examples of muffler mountings are shown on the next pages June 2008 Rev 04 ENG IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK Authors F Ceriani F Atti ECO TECHNOLOGY IVECO MAGIRUS 260 SETRA 215 i lic le i A i i 2 bl 2 JA an M
9. insert the 1 4 M 1 8 F reduction 4 and the 1 8 3 mm hose adapter 3 for connecting the electronic control unit 1 via the polyurethane pipe 2 supplied with the INSTALLATION KIT n the remaining free opening insert the 1 4 ball valve 6 and the 1 4 6 mm hose adapter 7 3 Fix the Tee subgroup in a protected position that is easily reachable for manual checking of the backpressure for example in the engine compartment however over the muffler to prevent condensation problem on the ECU protection gas filter 4 Shape cut to the right length and connect the metal pipe 11 to the inlet side of the Tee group via the 1 4 pipe tong 10 mounted on the Tee 6 Connecting the additive line to the fuel injection system Carrying out the tasks described in this section will enable dosing of the CAM FBC catalysing additive into the fuel line by means of the 12 24V pump oee the diagram for section 4 which also applies to this section 1 Insert the additive Parker hose into the 20mm diameter corrugated sheath supplied with the INSTALLATION KIT and bring it from the area where the additive tank is supported to the diesel tank area preferably using the existing passages in the chassis 2 Connect the additive hose 7 to the outflow of the metering pump 6 and fix it with a metallic hose clamp 3 At the most convenient point intercept the fuel intake line to the engine preferably at the connections to the manual priming
10. order to be able to get the warranty under the terms of the sale and use conditions June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 1 How the Feelpure system works The Feelpure system reduces particulate emissions from diesel engines by over 95 and can be used on commercial vehicles transport vehicles and construction site machines on all engine classes from EURO 0 to EURO 4 The Feelpure system is comprised mainly of A Amuffler which in turn is comprised of o A filter particulate trap enclosed in a special stainless steel canning o Inlet and outlet endcans for exhaust gases o Specific gaskets placed between the filter and the endcans o Locking V clamps Additive dosing system 12 24V depending on the application Backpressure control kit including the electronic control unit ECU CAM FBC additive tank of adequate capacity for the engine and its diesel consumption Installation kit specific for TRUCKS BUSES EARTH MOVING MACHINES etc A suitable supply of CAM FBC catalysing additive supplied in 5 litre cans Thermal insulation kit for the pipe connecting the engine turbocompressor to the muffler OPTIONAL Also supplied with the system are two copies of this manual one for the installer and one for the vehicle owner and a CD containing the nece
11. the operaional state of the system 4 Make the electrical connections according to the diagrams shown in the manual for the electronic control unit see also the following two pages n 7 and n 17 of the ECU manual supplied with the kit In detail the connections required are 12 24V connected directly to the battery red wire to the ECU through a fuse supplied with the KIT 12 24V engine running signal yellow wire to the ECU Ground GND black wire to the ECU s Additive level gauge red wire from positive terminal of the battery and grey wire from ECU Driver LED white and brown wires from the ECU s Additive dosing pump black wires from the ECU indifferent reciprocal connection Note The BLUE wires on the OUTPUT side of the control unit and the GREEN and PURPLE wires on the INPUT side of the control unit must be cut and properly isolated 8 Connecting the manual backpressure test joint to the control unit See the diagram for section 5 ECU AND PRESSURE LINE which also applies to this section 1 Insert the blue polyurethane pipe 2 into the 20mm diameter corrugated sheet Supplied with the INSTALLATION KIT 2 Run the pipe from the control unit 1 to the manual backpressure test joint installed and clamped according to the instructions in section 5 possibly using the same passages used for the electrical cables 3 Connect the polyurethane pipe 2 to the socket on the control unit 1 4 C
12. AM FBC additive has been metered in The sample can be sent to Pirelli Eco Technology for laboratory analysis Make sure it is in a suitable sealed container properly packed and also enclose the product safety data sheet with the package 1 June 2008 Rev 04 ENG i TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 11 4 Replacing cleaning the filtering cartridge Replacing the filtering cartridge must be carried out in observance of the proper technical regulations and taking the necessary safety precautions The details must then be sent to Pirelli Eco Technology The detailed procedure is Position a suitable lifting support system under the filter the weight of the Feelpure M cartridge varies from 10 to 25 kg depending on the size Remove the locking V clamps via the threaded connections held with nut amp locknut Detach the filtering cartridge Replace the gaskets positioned between the cartridge and the inlet outlet endcans Attach the replacement cartridge Heattach the locking V clamps the tightening torque required is 15Nm When the operation is finished the backpressure must be verified using the Pirelli software supplied see instructions given in section 10 3 of this manual or using a pressure gauge connected to the manual socket see section 5 2 Whenever the fi
13. ERCEDES INTEGRO ELT June 2008 Rev 04 ENG TM TRELLI FEELPURE SYSTEM AND MAINTENANCE BOOK IVECO EURORIDER IRISBUS 491 18 EURO 3 ON BOARD dosing version Date 10 06 2008 Authors F Ceriani F Atti IVECO 491 12 EURO 2 June 2008 Rev 04 ENG IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY MERCEDES O 303 PALA ZAXIS 210N INBUS 240 June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM ECO TECHNOLOGY INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti 4 Installing the CAM FBC additive tank Numbers given in brackets after components refer to the positions indicated in the diagram on the following page ADDITIVE DOSING LINE These components are supplied together with the Feelpure system in the ADDITIVE DOSING KIT 1 Via the 1 4 F threaded sleeve welded to the additive tank mount the 1 4 stopcock 1 and on this mount a 6 mm hose connection 2 Fix the 12 24V additive pump 6 to the support plate welded to the tank using the antivibration hose clamp With two lengths of the additive Parker hose 8 and 5 and four metal clamps connect the additive filter 4 on one side to the hose connection screwed onto the stopcock and on the other side to the dosing pump 6 ocrew the level
14. O TECHNOLOGY 39 02 93874600 Fax 39 02 93874664 itecotechnology pirelli com WW W PIRELLI COM UNITED KINGDOM BELGIUM NETHERLANDS SCANDINAVIA FRANCE uk ecotechnology pirelli com benelux ecotechnology pirelli com fr ecotechnology pirelli com GERMANY AUSTRIA SWITZERLAND de ecotechnology pirelli com au ecotechnologyGpirelli com ch ecotechnology pirelli com 38
15. Rev 04 ENG 33 June 2008 Rev 04 ENG 34 E E F E LLIE FEELPURE INSTALLATION amp WARRANTY FORM ee MAKE A COPY and FAX TO 39 02 938 74 664 MAIL service ecotechnol irelli com SEND BY POST WITHIN 5 WORKING DAYS OF THE INSTALLATION DATE TO START THE WARRANTY PERIOD SEE THE MANUAL BACKSIDE CUSTOMER VEHICLE OWNER VEHICLE DATA PLATE VEHICLE N VEHICLE MANUFACTURER VEHICLE MODEL ENGINE MODEL POWER DISPLACEMENT STATEMENT BEFORE INSTALLATION SMOKE OPACITY m 1 KM HOURS FEELPURE SYSTEM DATA MUFFLER SEE THE WELDED PLATE ON THE INLET CAN FILTER CARTRIDGE SEE THE WELDED PLATE TYPE TYPE SERIAL NUMBER SERIAL NUMBER PRODUCTION DATE PRODUCTION DATE ELECTRONIC CONTROL UNIT SEE THE BACKSIDE ADDITIVE TANK VERSION MODEL SERIAL NUMBE CAPACITY PRODUCTION DATE FIRST FILLING ADDITIVE DOSING SEE ADDITIVE DOSING FREQUENCY ON THE USER S MANUAL AVERAGE FUEL CONSUMPTION km lt AVERAGE SPEED km h AVERAGE FUEL CONSUMPTION Average speed km h It h DOSING TIME Average fuel comsumption km It TO SET SEC STATEMENT AFTER INSTALLATION SMOKE OPACITY m 1 BACK PRESSURE MEASURED BY IDLE mbar PRESSURE GAUGE WOT mbar ECU SOFTWARE declare that have received the Feelpure TM installation manual the CAM FBC additive safety sheet and the CD with the ECU managing software have read understood and accepted their contents INSTALLA
16. TION DATE INSTALLER SIGNATURE amp STAMP VEHICLE OWNER SIGNATURE amp STAMP NOT MANDATORY EinELRE FEELPURE SYSTEM INSPECTION FORM ECO TECHNOLOGY COPY and FAX 39 02 938 74 664 OR MAIL service ecotechnol irelli com SEND BY POST WITHIN 5 WORKING DAYS OF THE INSTALLATION DATE TO START THE WARRANTY PERIOD SEE THE MANUAL BACKSIDE COMPLAINT DATE INCSPECTION DATE CUSTOMER VEHICLE MODEL PLATE ID NUMBER MILEAGE HOURS AT COMPLAINT MILEAGE HOURS AT INSPECTION INSTALLATION DATE MILEAGE HOURS INSTALLATION SMOKE OPACITY BEFORE INSTALLATION SYSTEM BACKPRESSURE CHECK Pmin Pmax VERIFY AT IDLE SPEED AND WOT DASHBOARD LED STATUS GREEN _ FLASHING GREEN FLAsHING RED SAMPLE FROM FUEL TANK ves No SMOKE OPACITY BEFORE FILTER AFTER FILTER ADDITIVE LEVEL CM AFTER REFILLING ECU ADDITIVE TOTALIZATOR DOWNLOADED VALUE IMPULSE ECU DOWNLOAD _ SETTINGS _ PRESSURE LOG EVENTS LOG SPARE PARTS USED REMOVED FILTER CARTRIDGE S N INSTALLED FILTER CARTRIDGE S N REMOVED ECU S N INSTALLED ECU SIN _ ADDITIVE FILTER _ ECU PROTECTION GAS FILTER _ FILTER GASKETS 00516 PUMP ELECTRONIC CONTROL UNIT _JADDITIVE LEVEL GAUGE SENSOR NOTES COMMENTS INSPECTOR SIGNATURE AND STAMP VEHICLE OWNER SIGNATURE AND STAMP Not mandatory ire HEADQUARTER IP E R R Pirelli amp Eco Technology Spa viale Luraghi snc 20020 Arese Italy EC
17. als Failure to observe these information notices and the recommendations contained in this document may lead to malfunction breakdown breakage etc and also the danger of damage to objects and or personal injury as well as voiding the Pirelli Eco Technology S p A warranty specified on the following page June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY IMPORTANT NOTES Safety The majority of accidents deriving from the operation maintenance and repair of the product are caused by failure to observe the basic safety rules or precautions Accidents can often be avoided by anticipating potentially dangerous situations before the accident happens You should always be alert to potential dangers You must also have the proper training skills and tools required to carry out these operations correctly Do not begin installation of this product until you have read and understood all the information given in this document Pirelli Eco Technology cannot predict all possible circumstances that could involve potential dangers For this reason the attention notices in this document and on the product do not cover all eventualities lf during the various operations you adopt procedures tools or methods that are not explicitly recommended by Pirelli Eco Technology it is essential to ma
18. be the operation of the Feelpure system REGISTERS PRESSURE LOG EVENTS LOG These files can be converted exported in Excel format xls and if required they can be sent by email to service ecotechnology pirelli com in the VIEW menu select DATABASE and then select the file required and click on the EXPORT button When displaying the REGISTERS of the control unit you can also read the ADDITIVE TOTALISER this tells you the number of metered IMPULSES and also the quantity in ml You can verify the operation of the additive pump with the following procedure Disconnect the additive hose at the Tee junction on the diesel intake line see section 6 of this manual Using the Pirelli software select MANUAL DOSING See section 10 4 Set the amount to be metered at least 200ml and click on RUN Using a calibrated container verify that the amount of additive metered is correct If you find that it is not operating correctly replace the pump This can be ordered from any one of the network of workshops authorised by Pirelli Eco Technology list available on the internet website www pirelliecotechnology com and the order code is 5150000002 24V or 5150000003 12V The smoke opacity of the exhaust gases can be measured both upstream through the 1 1 4 threaded sleeve and downstream of the filtering cartridge see section 10 6 You can take a sample of diesel from the tank 500ml to verify that the correct amount of C
19. cts has been rendered illegible or removed or altered f the product has been modified or in any way interfered with or if equipment parts or other accessories that are not original Pirelli Eco Technology S p A or not of corresponding quality have been mounted as per the information notices above f the product has not been stored installed operated or subjected to maintenance in conformance with the specifications contained in this manual June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY f fuels and or lubricants have been used that are different from those specified by the vehicle engine Manufacturer on which the products are installed or additives other than those specified in this manual f the operation and maintenance recommendations requested by the vehicle engine Manufacturer on which the products are used have not been followed The carrying out of repairs or replacements or provision of spare parts does not extend or renew the original date of expiry of the warranty The duration of the warranty for spare parts and accessories is 6 months from the delivery The repair or replacement of the defective product terminates the warranty provided by Pirelli Eco Technology S p A The company provides no further warranty nor does it assume any other underta
20. d and should be strictly followed Specifically it must be guaranteed that smoke opacity of the exhaust gases measured upstream of the filter is lower than 1 7 K m 1 The lube oil consumption is lower than 8009 1000 km 0 25 of the fuel consumption temperature of the exhaust gases at the inlet side of the muffler must be kept at over 300 C for at least 596 of the running time of the engine June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 2 Basic selection dimensioning guidelines for the Feelpure system Muffler All muffler designs for Feelpure systems for RETROFIT application are developed by Pirelli Eco Technology based on the original chassis with tailor made solutions The installation of these systems is actually a replacement of the original muffler and matches the original in terms of size supports and mountings For special vehicles applications STANDARD systems are offered which are then adapted via adjustment operations to replace the original muffler Every Feelpure system has a SAP code which is used for logistical administrative purposes and a MUFFLER code which is necessary for its recognition for homologation road circulation purposes This second code is found on the inlet endcan for exhaust gases which is part o
21. e amount of additive necessary to get the additive come out from the end of the Parker hose that has to be connected to the diesel line see section 6 As a rule 20ml of additive is needed to bleed every metre of additive Parker hose 2 Click on the RUN icon It looks like a syringe 2 June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 3 Verify that the pump is metering the additive and wait for additive to come out of the hose using an adequate container to catch excess liquid 4 Ifthe pump is not working check that you have followed the procedure correctly and also check the electrical connections See section 7 5 While the pump is operating check that there are no leaks along the line 10 5 Setting the additive dosing time frequency Depending on the vehicle s average diesel consumption you need to meter in the adequate quantity of additive necessary to allow filter regeneration take place complete combustion of the carbon accumulated in the filtering cartridge Adjusting this parameter is vital for the Feelpure system to work properly The default value entered in the ECU REGISTERS SETTINGS is 10 seconds For example for a bus with a urban city mission and with a 270 hp engine avg speed 13km h a metering time of 13 seconds is needed In t
22. el of the additive Fuel level 1 voltage Current Fuel level output 1 Current Level output 2 Fuel level Relay output Turn off fuel level Date time Input 2 Date 00 00 00 Time 00 00 00 Pressure condition description 1 Click on START It is possible to verify that the voltage of the control unit s power supply is correct the 12 24V value will be displayed by the ECU 2 Start the engine You can now verify in the following order e That the control unit correctly receives the engine running signal engine turned on ON e That the control unit correctly receives the low additive level signal OFF e he backpressure due to the system at engine idle speed the value of which will be displayed by one of the needle indicators on the right hand side of the dialogue window e When accelerating fully the backpressure at WOT as per the previous point Typically the backpressure values that can be measured will be respectively approx 10mbar Prin and 50mbar Pmax at installation time These will gradually increase with use until the filtering cartridge is replaced for cleaning The measured values must be logged on the Feelpure Installation amp Warranty Form If it is not possible to get a reading of the backpressure check that there are no blockages along the line F6mm metal pipe and blue polyurethane pipe or leaks check that all threaded joins have been sealed with Teflon and properly tightened
23. f the muffler and it is also essential for identifying the system for maintenance purposes and for coverage by the warranty Filter Filtering Cartridge Particulate trap In all cases the filter particulate trap is dimensioned on the basis of the engine characteristics displacement power emissions level As a basic rule for choosing the necessary filter take the displacement of the engine in litres and double it to arrive at the minimum allowable volume With this information refer to the table below FILTER CODE FILTER FILTER FILTER ENGINE ENGINE DIAMETER LENGTH VOLUME DISPLACEMENT POWER INCHES INCHES LITRES LITRES KW hp ISTINTI 75 8 4 10 185 34 10 8 130 185 310 10 128 68 1757240 10 e 158 8 216720 _ N 8 1 198 1 As an example an IVECO CURSOR 7 8 litre engine needs a F101209N71 cartridge with a useful filtering volume of 15 5 litres A medium sized truck with an IVECO TECTOR 5 9 litre engine needs a F101015N71 cartridge with a useful filtering volume of 12 9 litres A commercial vehicle like an IVECO DAILY 2 8 litre engine needs a F751115N71 cartridge with a useful filtering volume of 8 litres In addition to the choice of filter system it is also necessary to determine and set the additive dosing frequency in the operation settings parameters of the control unit see section 10 5 and table on page 31 Additive Dosing Freque
24. ges you have made have been stored correctly 9 Click on UPDATE DATE TIME 10 Close the dialogue window and stop the software DispGestioneAdditivo_R5 exe 2 June 2008 Rev 04 ENG i RELL FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY Upload Registers ECU settings Corrispondence Table Value Serial number thermocouple degrees C First Additivation 50 ml Min threshold additivation liters Dosing rate percentage ppm Pump flow 0 0625 ml imp Sampling time 10 sec Type of dosing Continue Dosing frequency 10 sec Lower limit alarm 0 mBar Warning alarm 300 mBar Upper limit alarm 400 mBar Upper limit alarm delay 2 Sec Lower limit alarm delay 20 sec Max pressure difference mBar Any unauthorised operation on the functional parameters registers of the electronic control unit will void the warranty 2 June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 10 6 Verifying the filtering efficiency of the Feelpure system 1 With a smoke meter perform the smoke opacity test of the exhaust gases 2 Compared to the value taken before installation which must be less than K 1 7 m 1 a substantial reduction can be measured up to ove
25. he same way for a truck with a 420 hp engine avg speed 60km h average consumption 3 km litre a metering time of 7 seconds must be set For a 3 5 tons commercial vehicle with a 100 hp engine urban mission a metering time of 25 seconds must be set To calibrate the desired value find the average speed at which the vehicle is used in km h and the average fuel consumption in km litre With these two values you can calculate the average consumption in litres hour and then use the table on page 31 to calculate the dosing time frequency As a guide use the three examples given here to verify the result of your calculation A simple proportion of the engine powers described expressed in horsepower helps you to avoid over metering or under metering the additive To modify the additive metering time in the REGISTERS of the system s electronic control unit follow this procedure 1 Connect the laptop PC to the control unit via the supplied cable 2 Launch the program DispGestioneAdditivo_R5 exe 3 Click on OPERATIONS and then click on UPLOAD The following screen will be displayed 4 Click on DOWNLOAD REGISTERS Verify that the REGISTERS values conform to those given below 5 Modify the DOSING FREQUENCY sec by entering the desired value 6 Click on UPLOAD REGISTERS to store the new value 7 Disconnect and reconnect the CN5 plug connector on the control unit 8 Click on DOWNLOAD REGISTERS to verify that the chan
26. ill result in the termination of the warranty June 2008 Rev 04 ENG a IRELLI FEELPURE SYSTEM Mii INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 11 3 How to carry out diagnoses on Feelpure system filling in the Vehicle Inspection Form When filling in the VEHICLE INSPECTION FORM you must include the information on the INSTALLATION amp WARRANTY FORM about the vehicle the distance travelled and the smoke opacity of the exhaust gases logged by the installer The backpressure check can be done using the Pirelli software supplied See instructions given in section 10 3 of this manual or using a manual pressure gauge connected to the manual socket See section 5 2 The value must be read when the engine is at idle speed Pmin and then at WOT condition Pmax The additive level in the tank can be easily measured manually Litres per 1 2 1 6 2 5 centimetre If the additive is refilled this must be logged on the form Requests for additive may be sent to any of the network of workshops authorised by Pirelli Eco Technology a list is available on the internet website www pirelliecotechnology com and using ordering code 5000000027 for 5 litre cans or ordering code 5000000026 for 200 litre steel drums If the data in the electronic control unit is downloaded in the OPERATIONS menu select DOWNLOAD you can display and save 3 files that descri
27. installer This is essential for the warranty to be recognised by the Pirelli Eco Technology organisation based on the regulations that govern it To follow the maintenance programme specified by the vehicle engine Manufacturer is essential for the product to be used correctly and in conformance with Pirelli recommendations This is therefore an essential precondition in order to be able to get the warranty under the terms of the sale and use conditions Failure to complete the installation form will void the maker s warranty 2 June 2008 Rev 04 ENG o E E ILE FEELPURETM SYSTEM ON BOARD dosing version yet INSTALLATION OPERATION Date 10 06 2008 ECO TECHNOLOGY AND MAINTENANCE BOOK Authors F Ceriani F Attia 11 Operation and maintenance Using the Feelpure system generally does not involve changes in the way the vehicle has to be used from the operational and maintenance points of view The maintenance intervals specified by the vehicle engine Manufacturer for the other auxiliary systems diesel injection air intake lubrication ecc remain unchanged and should be strictly followed Specifically the Feelpure M system requires only that the driver or operator the case of stationary engines pay attention to the LED installed on the dashboard The recommendations in the next section 11 2 must also be strictly observed 11 1 Feelpure system operational status The operational status of the sy
28. ite or by contacting Pirelli Eco Technology S p A Customer Assistance by email at service ecotechnology pirelli com If you are unsure of anything at all about the installation procedure and or the operation and or maintenance of the product you should contact Pirelli Eco Technology S p A Customer Assistance at the email address above Installation and maintenance of the product as well as any operation carried out on it must be done only and exclusively by qualified personnel with the necessary skills for performing these operations using the correct tools and fully observing the instructions and recommendations in this manual in addition to all safety regulations and precautions The installation operation and maintenance of the product as well as any intervention on it are the sole responsibility of the person carrying them out and Pirelli Eco Technology S p A is expressly excluded from any responsibility In some countries the product has been homologated to work with the original components of the product comprising the CAM FBC catalysing additive provided by Pirelli Eco Technology for the first filling and available for subsequent refills Therefore Pirelli Eco Technology S p A recommends you use original parts including the additive or parts with technical and functional specifications that conform completely to the originals and especially but not only in terms of composition physical dimensions type resistance and materi
29. ke sure that the work is performed in full observance of your own personal safety and that of others You must also make absolutely sure that the engine vehicle on which you are working is not damaged and is not made dangerous as a result of procedures you choose to follow June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY Pirelli Eco Technology Warranty Conditions Pirelli Eco Technology S p A guarantees the quality of the materials used in this product and their workmanship and also guarantees the product s conformity to the technical specifications contained in this manual The existence of any defects must be verified by Pirelli Eco Technology S p A s technicians If the product is defective Pirelli Eco Technology S p A undertakes exclusively to repair or replace at its final and unquestionable discretion the product or part of the product that is recognised to be defective If Pirelli Eco Technology S p A or one of its network of assistance centres listed on the internet website www pirelliecotechnology com is requested to carry out a repair or replacement under warranty the product said to be defective must be sent post free to Pirelli Eco Technology S p A or to one of its network of assistance centres which will return it post free If Pirelli Eco Technology is
30. kings and except where specified by law expressly excludes any responsibility of Pirelli Eco Technology S p A for damages of any kind or nature direct or indirect for any accident to persons or objects indemnities compensation including any failure to use the product and or vehicle or engine on which the product is used and in any case any and all responsibility originating from the product Feelpure M system installation amp warranty form The Feelpure installation form enclosed with this manual see page 35 must be filled in stamped and countersigned by the workshop that installed the system and by the owner of the vehicle A copy of the document must be kept on board the vehicle with the vehicle s other identification documents A copy of the document hardcopy or in electronic format must be sent to Pirelli Eco Technology by fax 39 02 938 74 664 or by e mail service ecotechnology pirelli com and must subsequently be sent by post within 5 working days of the date of installation A copy of the document must also be kept by the installer This is essential for the warranty to be recognised by the Pirelli Eco Technology organisation based on the regulations that govern it see the previous paragraph To follow the maintenance programme specified by the vehicle engine Manufacturer is essential for the product to be used correctly and in conformance with Pirelli recommendations This is therefore an essential precondition in
31. ltering cartridge is detached reattached you must log the serial number s n of the removed filter and the replacement filter on the VEHICLE INSPECTION FORM the serial number is on the metal plate welded to the cartridge The form must be filled in stamped and countersigned by the workshop that performed the maintenance operation and by the owner of the vehicle A copy of the document must be kept on board the vehicle with the vehicle s other identification documents together with the Installation amp Warranty Form A copy of the document hardcopy or in electronic format must be sent to Pirelli Eco Technology by fax 39 02 938 74 664 or by e mail service ecotechnology pirelli com and must subsequently be sent by post within 5 working days of the date of inspection A copy of the document must also be kept by the workshop that carried out the check diagnosis For further information contact Pirelli Eco Technology Customer Assistance by email at this address service ecotechnology pirelli com Failure to notify Pirelli Eco Technology of the operations carried out Will result in the termination of the warranty 2 June 2008 Rev 04 ENG gt ADDITIVE DOSING FREQUENCY ECU SETTING i R ELLI ECO TECHNOLOGY liters hour Dosing frequency sec N N N gt c D 5 ae D D 4 C2 CO N N TE Oo amp QO 79 E o ad June 2008
32. ncy ECU settings June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 3 Replacing the original muffler Assembly of the Feelpure system involves replacing the original muffler and mounting a number of additional components including the additive tank and the electronic control unit See list in section 1 The description of the operations to be carried out is divided into sections for each main component and also taking account of the connections between them Before beginning to assemble the system read ALL of the following instructions NB in every threaded connection to be made in the assembly the male threading must be sealed with an adequate quantity of Teflon The procedure for removing installing the muffler described below is obviously generalised There may be small differences between the systems see the description of Feelpure RETROFIT and STANDARD in section 2 For notes on safety see the Important Notes section at the start of this manual Test the smoke opacity of the exhaust gases The value must be lower than 1 7 K m 1 Remove the original muffler and check the reliability of the existing supports and mountings and if they are not adequate rectify them via adjustment observing good technical standards and normal workshop practices
33. o assist the initial regenerations complete combustion of the carbon accumulated in the particulate filter you need to dose a preliminary amount of additive into the diesel fuel tank e Pour O 5 litres of CAM FBC additive directly into the fuel tank for tanks greater than 500 litres in capacity increase the amount as follows 0 1 litres of FBC for every extra 100 litres of diesel e Fill the additive tank with the remaining quantity supplied with the system taking care to use a funnel with a metal mesh filter 10 15 20 litres depending on the application 10 2 Functioning tests of the electrical wiring e Check that when the engine is turned on the driver s LED indicator shows a fix green light When the engine is switched off the LED must not be illuminated 2 June 2008 Rev 04 ENG IRELLI FEELPURE SYSTEM AND MAINTENANCE BOOK authors F Ceriani F Atti 10 3 Functioning tests of the backpressure control system e Connect the laptop PC to the control unit via the supplied cable e Launch the program DisoGestioneAdaltivo_R5 exe e Click on VIEW and then click on REAL TIME DATA The following screen will be displayed A Real time data Memory Analogic inputs Manufactuer id Fuel level Memory type Fuel level Memory capacity Voltage input 2 Status register Voltage input 1 Electronic signature Input current 1 Digital inputs outputs a Voltage supply Engine turned on Pressure imbBar Low lev
34. o pulsante per installare il software di DispGestioneAdditivo il nella directory di destinazione specificata r Directory m C Program FilesiDispGestioneAdditivo Cambia directory Esci dall installazione Choose where to install the program and proceed with the installation by clicking on the button indicated 2 June 2008 Rev 04 ENG TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK nos F Ceriani F Atti ECO TECHNOLOGY Programma di installazione di DispGestioneAdditivo P DispGestioneAdditivo Seleziona gruppo di prog EJ Verranno inseriti nuovi elementi nel gruppo visualizzato nella casella Gruppo di programmi E possibile digitare un nuovo nome per il gruppo o selezionarne uno nell elenco Gruppi esistenti Gruppo di programmi DispGestioneAdditivo Gruppi esistenti artup Stitch Studio Select DispGestioneAdditivo the additive managing program and click on Continua Programma di installazione di DispGestioneAdditivo Programma di installazione di DispGestioneAdditivo Installazione di DispGestioneAdditivo completata Wait for the installation to finish 22 June 2008 Rev 04 ENG E E FEELPURE SYSTEM ON BOARD dosing version pesa INSTALLATION OPERATION Date 10 06 2008 ECO TECHNOLOGY AND MAINTENANCE BOOK Authors F Ce
35. ommended to visit the nearest specialised workshop for a checkup diagnosis of the system 2 June 2008 Rev 04 ENG i TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY 11 2 Scheduled maintenance A necessary condition for the Feelpure system to work is to systematically follow the maintenance plan specified by the vehicle engine Manufacturer It is necessary to guarantee that The smoke opacity of the exhaust gases measured upstream of the filter is lower than 1 7 K m 1 The lube oil consumption is lower than 800g 1000 km 0 25 of the fuel consumption temperature of the exhaust gases at the inlet of the muffler must be kept at over 300 C for at least 596 of the time the engine is in use The operations to be performed specifically for the Feelpure system are the following e Verify backpressure upstream of filter at least every 60 000 km e Check replace the ECU protection gas filter at least every 60 000 km installed on the socket where manually measure the backpressure e Cleaning replacing the particulate filter annually and in any case whenever alerted by the dashboard LED e Check additive level and refill at least every 60 000 km and in any case whenever alerted by the dashboard LED e Replacing additive filter downstream of the metering pump at least every 60
36. onnect the other end of the polyurethane pipe 2 to the 3 mm hose adapter 3 positioned on the Tee connection 5 installed and clamped according to the instructions in section 5 I June 2008 Rev 04 ENG i TM IRELLEI FEELPURE SYSTEM INSTALLATION OPERATION ECO TECHNOLOGY AND MAINTENANCE BOOK Authors F Ceriani F Atti PIN CONFIGURATION Moio p E24 10R 020293 ova enat CPT46405 01 CONTROL PRESSURE DOSING UNIT TX RX DTR RTS HX PRO DIR RTS RX N DATA RECEPTION R5232 FOR REMOTE DISPLAY ALARM OUT IOUT CONTROL OUT 250 mA MAX SPARE 1 OUT IN OUT CONTROL OUT 250 mA MAX WHITE DATA TRANSMISSION BLUE ENABLING RELAY OUT 1 A NOUT OPTIONAL CAN BUS CONNECTION IN OUT OPTIONAL CAN BUS CONNECTION RED DEVICE ELECTRICAL SUPPLY BY BATTERY LOW LEVEL IN LEVEL GASOLIME VOLTAGE LEVEL ELLOW MOTOR IN MOTION IN IN 4 20 mA CONVERTER VOLTAGE IN 51 52 PRESSURE FILTER IN PS2 is available for 2 sensor CPT16405 01 version only 1 June 2008 Rev 04 ENG i TM IRELLEI FEELPURE SYSTEM INSTALLATION OPERATION AND MAINTENANCE BOOK Authors F Ceriani F Atti ECO TECHNOLOGY BASIC CONNECTION DESIGN r a k E 2 d Ez4 10R 020293 rur PTI6405 01 CONTROL PRESSURE DOSING UNIT E rir ip ale DASHBOARD LED e cd iM ENGINE RUHHIHG SIGHAL
37. pump or at those on the diesel pre filter The connection must be made on a length of pipe where the fuel pressure is lower than 200mbar Prepare the connection between the additive line and the diesel line preferably with one of the Tee junctions supplied with the INSTALLATION KIT use the most suitable one for the application diameter and material used in the diesel line June 2008 Rev 04 ENG dosing version ON BOARD Date 10 06 2008 Authors gt _C lt 9 mG Lu gt 9024 223 LLI c SEZ D lt lt 132 O LEZ 2 lt IRELLI ECO TECHNOLOGY F Ceriani F Atti 1000000158 aes wm c3 DI RAI SRI MERLI e cae CE LIENS TE Bi EPS DER B HE Fb p Su NES DAC SODIO DEMI LI sed Vi e qma 679 p IER do gdo celle OLVIgMN3SSV gx sus uum ama gua c3 75 BARI A REB HHL DEI 11713 HIg Qu10g0ud 7 4312145 INMSSIHd VININ 3 01 OSO Ids3 wiNaAlsis UNI Gg lt FCW SOS ET SSE I ERE Essi ES BURULUGI lt gt oan ED EN ET z Aog PANE EUe 1 114 INOS PI a UI Lal k aec HH d U H 4H
38. r 90 Bear in mind however that the reading taken at end of installation is not definitive This is due to the filtering cartridge being run in and because of this the maximum filtering efficiency is reached after around 2 300 km of running If you did not take the smoke opacity reading before installation you can still do it by removing the 1 1 4 threaded sleeve installed on the exhaust gas inlet endcan of the Feelpure M muffler 10 7 Feelpure Installation amp Warranty form fill in rules All the readings taken smoke opacity backpressure dosing time kilometres at installation time etc are necessary for filling in the installation amp warranty form enclosed see page 35 together with the vehicle information contained on the registration certificate and the codes on the plates of the following e Filter filtering cartridge e Muffler inlet endcan e Electronic control unit The Feelpure installation form must be filled in stamped and countersigned by the workshop that instaled the system and by the owner of the vehicle and must be kept on board the vehicle together with the other identification documents A copy of the document hardcopy or in electronic format must be sent to Pirelli Eco Technology by fax 39 02 938 74 664 or by e mail service ecotechnology pirelli com and must subsequently be sent by post within 5 working days of the date of installation A copy of the document must also be kept by the
39. requested for a repair or replacement under warranty outside its workshops or outside the workshop of one of its authorised centres and Pirelli Eco Technology S p A agrees to the request all labour costs and shipping costs will be the exclusive responsibility of the party making the request The warranty does not cover All those parts that by their nature or use are subject to wear or consumption and especially those parts that are subject to periodic replacement Normal maintenance operations and or adjustment of products Components that are not original Pirelli Eco Technology S p A parts The warranty expires at the moment in which one of the following three events occurs Twelve months pass from the date of installation of the product as shown in the installation sheet product is used for 200 000 km product is operated for 2 000 hours In addition the warranty becomes void and withdrawn in each of the following situations If Pirelli Eco Technology S p A within five working days after the installation of the products and or at the carrying out of the periodic checks specified in this manual has not received a copy of the sheet as specified in this manual duly completed and signed If the defects and faults have not been reported according to legislation f the request for repair or replacement under warranty is not accompanied by copies of the sheets as per letter a and or the serial number of the produ
40. riani F Atti To run the program choose the DispGestioneAdditivo icon from the list of programs in Start All programs e TP e Back Search i Folders Address 500206_ 05 v Mame Type Packe Has Size R Date Folder Tasks Q Support File Folder OKB 0 06 02 2008 10 06 411 Extract all files 0 DispGestioneAdditivo R5 Cabinet File 10 612 No 1028 1 06 02 2008 10 04 setup Application 66 KB 139KB 53 09 03 2004 23 00 Ed SETUP LST LST File 2KB 6KB 79 06 02 2008 10 04 Other Places A pj 500206 R05 Mv Documents My Network Places Details Y Set Program Access and Defaults wc Ww wx Windows Catalog o Windows Update m y T Accessories gt 7 DispGestioneAdditivo DispGestioneAdditivo LA Documents b Y _ gt DispGestioneAdditivo gt Settings oNE 77 o Search b QD P Help and Support Run gt Log Off dianamaO01 o Shut Down 1 a gt 6 Ros immagini installazione IT 11 50 10 Operations amp Checks to be carried out at the end of the installation 10 1 Dosing the CAM FBC additive into the fuel tank With the Feelpure system in the version with on board additive metering system some cans of CAM FBC catalysing additive are supplied depending on the capacity of the tank supplied T
41. sensor 8 onto its support make sure that the arrow on the level gauge is pointing downwards removing the nut and the rubber sealing if present and interposing the special copper washer Pass the two electrical wires connected to the level sensor through the support Seal where the wires come out from the support with an adequate amount of silicone and make sure there is no leakage into the tank Position the 55 mm Teflon white gasket seal supplied with the kit on the flanged hole in the upper side of the tank Then insert the sensor into the hole on the upper side of the tank and tighten the three M4x10 screws to affix the support Position the tank and fix it using four M8 screws in one of the spaces in the vehicle luggage compartment spare wheel storage space that may be unused dead spaces between the fuel tank and the inside wheel arch etc If necessary clamp it in a convenient protected position close to the chassis Under no circumstances must the tank be installed In direct contact with heat sources Bear in mind that the flash point of the CAM FBC additive is gt 60 C For further details see the safety data sheet for the additive which is enclosed with every delivery and is also available on the internet website www pirelliecotechnology com June 2008 Rev 04 ENG S ON BOARD dosing version Date 10 06 2008 Z e gt 0 YO E roO a lt 1 F Lo c IRELLI
42. ssary dedicated software UJ The filter is made of a honeycomb structure in silicon carbide SiC through which the exhaust gases are filtered The particulate made up mainly of particles of carbon of varying dimensions is kept back right down to particles of the smallest dimensions The electronic control unit ECU monitors the level of backpressure in the exhaust and regulates the dosing of the additive via a metering 12 24V pump and stores the operational parameters of the system A tank installed on the vehicle contains the necessary additive for activating the regeneration of the filter This iron based additive is dissolved into the diesel fuel reducing the ignition temperature of the residual carbon to 250 C 280 C instead of the normal 600 C It is not necessary to use special diesel fuels for example ULSD Ultra Low Sulphur Diesel The limited quantity of additive dosed into the diesel fuel does not affect its physical chemical Characteristics which remain in total conformance to the UNI EN590 standard For further information on the characteristics of the CAM FBC catalysing additive consult the product safety sheet enclosed with every shipment of the product and which is also available on the internet website www pirelliecotechnology com The maintenance intervals specified by the engine vehicle manufacturer for the other auxiliary systems diesel injection air intake lubrication ecc remain unchange
43. stem is shown by the LED installed on the vehicle dashboard in a position where it can be seen by the driver The possible blinking codes that the LED can report are o Steady green light system OK within specificied limits FBC dosing pump OK Additive tank level OK o Flashing green light low additive tank level Refill required o Flashing red light regeneration in progress action required o Steady red light high backpressure the filter may be plugged As soon as possible get the vehicle to specialised workshop and check the backpressure perform a diagnosis of the system and if necessary contact the supplier of the system to have the filtering cartridge cleaned replaced NOTE The first time high backpressure is reported you can perform the following emergency procedure exclusively to favour allow regeneration Bring the engine to full running load at full powerzariving under load on a straight stretch of road at a constant speed observing the speed limit or on a section of road going uphill This is to cause higher operating temperatures in the engine and exhaust system Nel caso di motori ausiliario macchine movimento terra aumentare la richiesta di potenza dell impianto idraulico per ottenere Il massimo carico motore This procedure must be carried out for not more than 10 minutes Regardless of the result of the above procedure you re strongly rec
44. xtract all files u DispGestioneAdditivo RS Cabinet File 10 612 Mo 10 6 1 setup Application 66 KB 138KB 53 SETLIP LST LST File ekB Mo BKB 74 File and Folder Tasks A ay Move Ehis File B Copy this File Publish this file to the Web gt Delete this File Other Places A Installazione PTS de ne ROS CWINDOWS systemaz msvbym60 dli iE My Documents Violazione di accesso durante la copia del File 4 My Network Places Abort Ignore Details Y June 2008 Rev 04 ENG Date 06 02 2008 10 06 06 02 2008 10 04 09 03 2004 23 00 06 02 2008 10 04 20 TM ON BOARD dosing version IRELLI FEELPURE SYSTEM INSTALLATION OPERATION Date 10 06 2008 AND MAINTENANCE BOOK F Ceriani F Atti ECO TECHNOLOGY The following screen will be displayed Programma di installazione di DispGestioneAdditivo ll Programma di installazione di DispGestioneAdditivo Programma di installazione di DispGestioneAdditivo Impossibile installare i File di sistema o aggiornare i File condivisi se questi sono in uso Prima di continuare amp consigliabile chiudere le eventuali applicazioni in esecuzione f i Esci Ce i dall installazione The program will begin installation Click on OK Programma di installazione di DispGestioneAdditivo Programma di installazione di DispGestioneA dditivo Fare clic sul pulsante qui sotto per iniziare l installazione f Fare clic su quest
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