Rev. C - Star Mfg Web Logon
Contents
1. PRE POWER ON After the melter is connected to power and gas prior to turning on verify the following e The manual gas valve opens and closed freely e The rack moves up and down freely e All packing material has been removed from the melter e melter has no gas leaks POWER ON amp PILOT LIGHTING Lighting Instructions The pilot burner must be lit with a match Gas flows to the pilot as soon as all the gas valves are turned On Be aware that it may take a few minutes on new installations for gas to be present at the pilot burner as air must first be purged from the gas line The pilot burner will remain lit even if the Cheese Melter is switched to Off Once the pilot burner is lit allow one minute for pilot to heat enough to enable the main burner to light Set the Constant Auto switch to Constant and allow the machine to run for five minutes A small amount of smoke may emanate from the machine as it heats do not be alarmed as this is a normal condition related to the burning off of oils associated with the manufacturing process Set the Constant Auto switch to Auto to place the machine into the Stand by mode Note Electrical power is required to safely operate this cheesemelter This unit will not operate in the event of a power failure but pilot gas will continue TO SHUTDOWN UNIT Turn off electrical supply to the unit and shut off the gas supply manual valve located in the gas supply line at the bottom of2. Installation Operation amp Maintenance Model 236CM 248CM Gas Infrared Cheesemelter Lang Manufacturing 10 Sunnen Drive St Louis MO 63143 Part 2M 60803 02 Phone 314 678 6315 Fax 314 781 2714 Rev www langworld com July 22 2008 THE INFORMATION IN THIS MANUAL IS CRUCIAL AND MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL DANGER POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT Cancer R AVOIDED COULD RESULT IN DEATH HIGH VOLTAGE an WARNING POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY NOTICE Helpful operation and installation instructions and tips are present FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 If odor continues immediately call your dealer installer or your fire department Model No Purchased From Serial No Location Date Purch
3. FOR SAFE HANDLING INSTALLER ae SHOULD OBTAIN HELP AS NEEDED OR EMPLOY APPROPRIATE A MATERIALS HANDLING EQUIPMENT SUCH AS A FORKLIFT DOLLY OR PALLET JACK TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION CAUTION ANY STAND COUNTER OR OTHER DEVICE ON WHICH THE UNIT WILL gt gt gt BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE UNIT CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN To CUT A Receiving the Unit Upon receipt check for freight damage both visible and concealed Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier s agent Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked If concealed loss or damage is discovered upon unpacking make a written request for inspection by the carrier s agent within 15 days of delivery All packing material should be kept for inspection Do not return damaged merchandise to Star Manufacturing International File your claim with the carrier Location Prior to un crating move the unit as near its intended location as practical The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways Un crating The unit will arrive completely assembled inside a wood frame covered by cardboard box and strapped to a skid Remove the cardboard cover cut the straps
4. to lengthen the pilot flame e The pilot must light the main burner within 5 seconds of gas being available at the burner tiles listen for the solenoid valve to open e The pilot must light the main burner without snuffing itself out e pilot must continue to burn during an extended continuos operation of the main burner RACK SWITCH ADJUSTMENT The rack switch is located at the extreme right of the control compartment The Tilting Product Rack should energize the tilt switch at the mid point in its travel To adjust the switch bend the actuator arm TROUBLESHOOTING Symptoms What follows is a chart of Symptoms Possible Causes and Remedy s to aid in diagnosing faults with the unit Refer to the Symptoms column to locate the type of failure then to the Possible Cause for the items to be checked On the following pages is a chart with the possible causes and the test to properly identify the problem Always start with the unit cold amp disconnect from its electrical source before cleaning or servicing SYMPTOM POSSIBLE CAUSE Unit will not come on Defective outlet Tripped Circuit Breaker Defective Power Switch Pilot will not light Plugged orifice Incorrect water column Defective regulator Defective pilot valve Auto Constant switch in incorrect position Defective regulator Plugged main orifice Incorrect water column Defective solenoid valve Low pilot No gas to unit Defective tile assembly NOTICE
5. Turn power on at main panel Announce unit is on to other personnel Safety Precautions The Manufacturer Lang Manufacturing hereby disclaims any and all responsibility for injury damage loss or other claim that may occur to person or property form improper alteration modification addition operation maintenance or service whether it be mechanical electrical fuel operator motor or otherwise which may occur from such improper alteration modification addition operation maintenance or service to this piece of equipment Safety Considerations Your Lang Melter is manufactured to rigid standards This equipment is N S F and ETL listed and meets safety and sanitation standards The presence of safety equipment control and interlocks on an appliance and attendant components of installation cannot in and of themselves assure absolute safety of operation Diligent capable well trained operators and maintenance personnel as well as proper programs of operation and maintenance are essential to the safe and reliable operation of this appliance A The responsibility of the manufacturer is to supply suitable comprehensive instructions and recommendations for the operation and maintenance of the appliance B Trained qualified and factory authorized personnel must perform all operation maintenance and repair of these appliances It is the responsibility of the owner operator to ensure that this happens A regular periodi
6. and remove the wood frame INSTALLATION THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED ones DANGER FAILURE TO GROUND THE APPLIANCE COULD RESULT IN 25 ELECTROCUTION AND DEATH kjendt WARNING INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES NOTICE The data plate is located on the left side of unit behind the control door The unit voltage wattage gas specifications serial number and clearance specifications are on the data plate This information should be carefully read and understood before proceeding with the installation NOTICE The installation of any components such as a vent hood grease extractors fire extinguisher systems must conform to their applicable National State and locally recognized installation standards COUNTER TOP INSTALLATION Legs must be installed on this appliance if it is to be configured as a counter top model Attach the legs to the body by screwing the threaded stud of the leg into the nut insert provided under each bottom corner of the machine Tighten each leg with a wrench Adjust the legs so that burners are level Leg adjustment is made by turning the adjustable foot at the bottom of each leg Ensure that the leg does not turn while adjusting the foot WALL HUNG INSTA
7. 40V 6 Lead Black Body 2J 31601 01 Rack 2ft 2B 50200 13 Rack 3ft 2B 50200 14 Rack 4ft 2B 50200 15 Rack 5ft 2B 50200 29 Spring Regulator LP 2P 51001 10 Spring Regulator NG OB 51001 11 Micro Switch Assembly J9 51100 12 Pilot Burner Assembly Mod Kit J9 60101 18 Valve Manual Main Burner 4ft amp 5ft Units 2V 70402 05 Valve Manual Gas Pilot Burner 2V 70402 06 Valve Manual Main Burner 3ft Units 2V 70402 07 Magnetic Catch w Strike 2C 9788 Knob Gas On Off Chrome 2R 70701 43 Infrared Gas Burner 15 5 16 Long 2ft 4ft amp 5ft Units 2F 80005 01 Infrared Gas Burner 26 7 8 Long 3ft amp 5ft Units 2F 80005 02 Manifold Gas Melter 3ft 4ft amp 5ft Units 2K 80100 10 Manifold Gas Melter 4ft amp 5ft Units 2K 80100 11 Pilot Burner Assembly 2J 80201 20 Orifice Pilot Burner 010 DRL LP 2A 80401 09 Orifice Pilot Burner 021 DRL NG 2A 80401 11 Orifice Gas Spud 42 DRL NG 30k for 26 7 8 Burner 2A 80404 03 Orifice Gas Spud 48 DRL NG 20k for 15 5 6 Burner 2A 80404 09 Orifice Gas Spud 52 DRL LP 30k for 26 7 8 Burner 2A 80404 13 Orifice Gas Spud 55 DRL LP 20k for 15 5 6 Burner 2A 80404 16 Orifice Gas Spud 45 DRL NG for 15 5 16 Burner Chili s Only 2A 80404 23 Orifice Gas Spud 38 DRL NG for 26 7 8 Burner Chili s Only 2A 80404 24 Orifice Gas Spud 54 DRL LP for 15 5 16 Burner Chili s Only 2A 80404 27 Orifice Gas Spud 50 DRL LP for 26 7 8 Burner Chili s Only 2A 80404 28 Regulator Gas Set 6 NG 2V 80501 01 Regu
8. CUR CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS KEEP WATER AND SOLUTIONS OUT OF CONTROLS NEVER SPRAY OR HOSE CONTROL CONSOLE ELECTRICAL CONNECTIONS ETC MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED READ FIRST NOTICE WARNING CAUTION Service on this or any other LANG appliance must be performed by qualified personnel only Consult your LANG authorized service agent directory or call the factory at 314 678 6315 or www langworld com For the LANG service agent nearest you BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED WIRED INTO A LIVE RECEPTACLE BEFORE CLEANING SERVICING OR REPLACING ANY PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES gt SAFETY PROCEDURES Lockout Procedure 1 Announce lockout to other personnel 2 Turn both heat and control power off at main panel 3 Test lockout by turning power switch on and observing if fan s come on Check heater circuit with voltmeter Perform necessary repairs or tests 5
9. DEVICE ON WHICH THE UNIT WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE UNIT SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES The data plate is located on the left side of unit behind the control door The unit voltage wattage gas specifications serial number and clearance specifications are on the data plate This information should be carefully read and understood before proceeding with the installation The installation of any components such as a vent hood grease extractors fire extinguisher systems must conform to their applicable National State and locally recognized installation standards Do not install the Cheesemelter over a Charbroiler or any other open flame appliance During the first few hours of operation you may notice a small amount of smoke coming from the unit and a faint odor from the smoke This is normal for a new unit and will disappear after the first few hours of use ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY IF SPILLS OC
10. LLATIONS Burer The illustration below shows the connection points for the gas and electrical and mer how the wall bracket is to connect to the Cheesemelter Wit The heat shield is shipped in the 4 inch space at the rear of the machine Product wal 1 Rack 21 Instructions for installing the heat shield are provided with the shield Follow the instructions carefully It is important to remember to remove the knockouts from 2 is p Uown as Connection the front edge of the machine after the heat shield is installed Control Door 2 12 NPT Minimum clearance from the cooking surface below to the bottom of this appliance 1 5 Heat Shield is 17 inches Electrical Connection A wall hanging bracket is provided It is shipped in the 4 inch space at the rear of een the machine Attach the bracket to the wall studs then hang the machine on the bracket ELECTRICAL CONNECTION The electrical connection must be made in accordance with local codes or in the absence of local codes with NFPA No 70 latest edition in Canada use CAS STD 22 1 Each appliance requires 115 volt grounded supply at I amp Supply wire size must be large enough to carry the amperage load for the number of appliances being installed Wire size information can be found on the data plate The electrical diagram for the unit is behind the lower front access panel INSTALLATION CONT D GAS CONNECTION T
11. ON TS Do not use the melter as a cooking or baking device it is best suited for finishing dishes immediately prior to serving Do not use the unit to heat or thaw chilled or frozen product Do not place aluminum foil on the rack or bottom shelf This will reflect heat and expose components to unnecessary high temperatures Do not move rack from one position to another without hand protection MAINTENANCE amp CLEANING WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS NEVER SPRAY OR ae HOSE CONTROL CONSOLE ELECTRICAL CONNECTIONS ETC MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION CLEANING The unit should be thoroughly cleaned once a day to insure against accumulation of foreign material e Always start with the unit cold amp disconnect from its electrical source e stainless exterior can easily be cleaned using stainless steel cleaner e Always follow the cleaner manufacturer s instructions when using any cleaner e Care should be taken to prevent caustic cleaning compounds from coming in contact with the blower wheel e The oven racks rack slides and interior may be cleaned using oven cleaner e Discoloration or heat tint may be removed using a Carbon Release oven cleaner e The
12. Service on this or any other LANG appliance must be performed by qualified personnel only Consult your authorized service station directory or call the factory at 314 678 6315 or www langworld com For the service agent nearest you WARNING BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED WIRED INTO A LIVE A RECEPTACLE BEFORE REPLACING ANY PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES Burner will not light CAUTION TEST Possible Cause TROUBLESHOOTING Cont d Test Tripped Circuit Breaker e Reset Circuit breaker and re test Defective Power Switch Constant Auto switch e Check switch for normal operation Defective Power Cord e Check Power cord for continuity Defective Regulator e Check unit for proper Water Column Plugged Orifice e Clean orifice Faulty Solenoid Valve e Check Coil for 120V Low Pilot e Confirm that pilot is steady and about 1 on both sides A factory authorized service representative should perform this work PARTS LIST GAS CHEESE MELETER 236CM amp 248CM July 22 2008 Rev C DESCRIPTION PART NO Switch Toggle On Off 2E 30303 06 Pilot Light 208 2
13. ased Date Installed Purchased Order No For Service Call Lang Manufacturing 10 Sunnen Drive St Louis MO 63143 Part 2M 60803 02 Phone 314 678 6315 Fax 314 781 2714 Rev C www langworld com July 22 2008 THE INFORMATION IN THIS MANUAL IS CRUCIAL AND MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL TABLE OF CONTENTS CHAPTER PAGE TABL EOP CONTENTS eee eee ete erat 3 READ FIRST a serken ante dass 4 SAFETY PROCEDURES a a 6 EQUIPMENT DESCRIPTION 7 UNPACKING Se NRS 8 INSTALLATION 9 INITTAL START UR cuvebebedsebevectcevesstbotentecks 11 OPERA TION testes saa E 12 MAINTENANCE amp CLEANING reremenna eo n E ak 14 TROUBLESHOOTING fy 16 PARTS EIST tekst A 18 WIRING DIAGRAM EE EE NE 19 CAUTION CAUTION CAUTION DANGER WARNING NOTICE NOTICE NOTICE NOTICE CAUTION CAUTION WARNING CAUTION THE UNIT IS EXTREMELY HEAVY FOR SAFE HANDLING INSTALLER SHOULD OBTAIN HELP AS NEEDED OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT SUCH AS A FORKLIFT DOLLY OR PALLET JACK TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION ANY STAND COUNTER OR OTHER
14. c program of cleaning inspection and maintenance must be established and comprehensive maintenance records maintained It is the sole responsibility of the user to establish schedule and enforce the frequency and scope of these programs in keeping with recommended practice and with due consideration given to actual operating conditions D The appliance must be operated within the limits which will not exceed the working limits of any component within the appliance as a whole EQUIPMENT DESCRIPTION Lang Model 236CM 248CM Gas Infrared Cheesemelter Exterior The unit dimensions are 28 71cm High without legs 21 53cm Deep and 36 48 91cm 122cm Wide dependent on the actual model number The Sides Bottom and Rear wall are of constructed stainless steel The melter cavity is insulated with high temperature insulation for efficiency and reduced heat loss Interior The interior dimensions are 10 25 4cm High 14 36 8cm deep and 33 45 83 8cm 114 3cm Wide The melter comes standard with one rack which can be placed in four different positions The melter has a rack sensitive micro switch for a quick and easy activation Controls Power Switch Applies power to the unit for operation Mode Switch Sets the mode between Constant heat and Automatic heat Manual Gas Valve Tums main gas valve on Micro Switch Activates main burner when in Automatic Mode UNPACKING CAUTION THE UNIT IS EXTREMELY HEAVY
15. his appliance must be installed under a ventilation hood The installation of any components such as vent hoods grease extractors fire and smoke detection devices or fire extinguisher systems must conform to N F P A Standard 96 latest edition This appliance is manufactured for use with the type of gas indicated on the data plate Contact the factory if the gas type does not match that which is on the data plate All gas connections must be in accordance with local codes and comply with the National Fuel Gas Code ANSI 7223 1 latest edition Gas must be delivered to the appliance regulator at less than 1 2 pound of pressure and less than 1 2 inch water column pressure drop The regulator on this appliance is set to 6 inches water column for natural gas and 10 inches water column for propane A 1 8 inch NPT tap is provided on the main manifold for checking regulator pressure When replacing the 1 8 inch plug in the main manifold a joint sealant that is resistant to the action of liquid petroleum gas must be used The supply piping must be of sufficient size to provide 10 000 BTU hr per foot of Cheesemelter A 1 2 inch NPT connection is provided at the lower right rear corner A gas shut off valve must be installed to the appliance and located in an accessible area In the event of a significant drop in gas pressure turn the shut off valve off and contact your gas supplier This appliance and its individual shutoff valve must be disco
16. lator Gas Set 10 LP 2V 80501 03 Valve Solenoid Gas 120 VAC 2V 80502 01 Flame Switch 24 Gas Grid 236CM NLA Drip Pan Assy 3 J9 GM 175 Drip Pan Assy 4 J9 GM 176 ETL File 52501 18 S0 GLLLY NZT ASSY UHOIH 40348 0 SSTNA AJ YISWNNN ONIMVYG neers oe 0 F XX STIONV 021 YALIAW 533 53 101 96 22 alva SVD ONIMIM 181 96 2e Alvd ONS 4 JNIGNLOVANNVN NV I LAN WIRSLVW 7 NOLLdMDSIG YISWNN luvd WAL ALO HILIMS 4135HS 911 NNDD LOWd HOLIMS HIV TE ALIHM HJLIMS DOLNY 1 3 JAAVA GIONS 105 M9018 NOISIASY STAR INTERNATIONAL HOLDINGS INC COMPANY Star Holman Lang Wells Bloomfield Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A 314 678 6303 www star mfg com
17. nnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSGI 3 45 kPA and the appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply system at test pressures equal to or less than 1 2 PSIG 3 45 kPA Test for gas leaks Use a commercial leak detector or a soap and water solution NOTICE Do not install the Cheesemelter over a Charbroiler or any other open flame appliance VENTILATION AND CLEARANCES Standard minimum clearance from combustible construction is as follows To prevent the function of this appliance from being affected by a reduced atmospheric pressure adequate make up air in the kitchen should be provided to replace the air taken out by the ventilating system 6 from side 0 from back 4 from floor or 12 from high heat source When mounting over a range top griddle or any other high heat source a bottom clearance of 12 must be maintained and the heat shield provided with all wall mount units must be installed Failure to maintain this clearance and or to install the heat shield will the equipment warranty INITIAL START UP NOTICE During the first few hours of operation you may notice a small amount of smoke coming from the unit and a faint odor from the smoke This is normal for a new unit and will disappear after the first few hours of use
18. oven interior should be cleaned using a mild soap and a non metal scouring pad DO NOT use caustic cleaners Always apply these cleaners when the oven is cold and rub in the direction of the metal s grain MAIN BURNER ACCESS The main burner is removed through the top of the machine Remove the stainless steel top front first by removing six sheet metal screws from the ends Remove the entire top assembly by removing several sheet metal screws along the edge of the top Remove the gas line from the burner at the compression fitting on the orifice Remove the two nuts at the opposite end of the burner from the orifice Lift the main burner from the machine MAIN BURNER ORIFICE ACCESS The main burner orifice can be access without taking the burner from the machine Remove the stainless steel top front first by removing six sheet metal screws from the ends Remove the entire top assembly by removing several sheet metal screws along the edge of the top Remove the gas line from the burner at the compression fitting at the orifice Unscrew the orifice fitting from the burner MAINTENANCE amp CLEANING Cont d PILOT BURNER ADJUSTMENT Pilot flame adjustment is accomplished at the brass tube fitting on the main manifold The brass fitting located between the regulator and the solenoid valve which has the 1 8 inch tube connected to it is the adjuster Turn the hex head screw clockwise to shorten the pilot flame and counterclockwise
19. r Below is a list of the various components with a description of their purpose Power Switch Turns the unit On and Off Constant When set to Constant the burner s will light and Auto Switch stay on When set to AUTO the burner s will light whenever a product is placed onto the Tilting Product Rack Manual Gas Valve This valve turns off the flow of gas to the burner s Once the machine is installed this valve need not be turned off as the POWER SWITCH should be utilized to shut the machine down The manual gas valve cannot be used to regulate the heat output amp Manual On Off Valve Pipe Union from the burner s it must be full ON or full OFF 0 electric Tilting Product Rack The Tilting Product Rack is used to adjust the Pilot Bumer Adjuster KUER amount of heat a product is exposed to and to start fe Switch the burner s when the machine is placed into the TET These components on 4 41 and amp Foot Models Only Auto mode Raising the tilting product rack increases the heat on the product while lower the rack decreases the heat OPERATION Cont d OPERATING DO S AND DON TS DO Insure all dishes placed in the melter are oven safe Pre heat pans in the melter or on a stove Turn products halfway through cooking as needed Use the unit in Automatic as much as possible use Constant during peak periods D
20. the unit at the rear gas entry OPERATION CAUTION ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS CAUTION KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY IF gt gt gt SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS GENERAL The Lang gas melter can be used to poach saut and brown In addition to melting cheese on sandwiches French onion soup hot apple pie and casseroles it may be used for finishing Italian Mexican and au gratin dishes utilizing less energy than conventional broilers The product is heated with 1650 F of infrared heat which penetrates the product preventing burning and scorching The rack is counterbalanced so that maximum heat is supplied only when the product is placed in the rack Although the heating elements are not directly controlled to regulate heat the exposure of the product to heat is adjustable Heat adjustment may be obtained by raising and lowering the rack position The shelf positions provide a choice of cooking positions for a variety of applications The top position is very hot and can be used for quick browning and toasting with the heat decreasing at each lower position In order to change positions simply slide the rack in and out of the slots provided Make sure that the end of the rack engages the sliding mechanism located on the right front corner CONTROLS There are very few controls that operate the gas cheese melte
Download Pdf Manuals
Related Search