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ELMC2 Manual

1.
2. Brown Black Black White Enh L 52 51 O POWER SUPPLY Epl Ep2 Ep3 LIGHT B EN d CO Je o Brown 2TI 11 e 8 8 E Brown Black 4 T2 312 OUTLET INLET 11 Black VALVE 513 VALVE Black Black 13 AN 14 No 13 No A2 14 10 0212 O i O 5 4 342 120 5 e 6 6 es X10 9 8 o0 8 8 2 S 230 F3 F2 s Blu 3 1 TI x7 52 31e e 368 T e e 0 1 2 35e 9 3 25 1 PE el 24 zle ae X6 le iL PE e x23 21e 34 N 24 ise 18 25 e XS 19 19 vO 9 Ple 20 20 C 17 17 Green yellow X4 16 DEVATEC m R f 500102 ule 113 Blanc e x2 HR 11 e 6 13 ES NB please also refer to
3. Brown Black Black Brown Black Black White White 52 51 Enh O Enh O 1 Ep3 Ep2 Epl Ep3 Ep2 POWER SUPPLY ner LIGHT Left side cylinder Right side cylinder WT o ee T D Blue COo J EK VSG VSD VE 1 INLET 40 LEFTSIDE 39 RIGHT SIDE VALVE WITH X50 2 Devatec SS O Ref 500300 02 THE DRAIN VALVES ARE OPENED ONE AFTER THE OTHERS K2 TiM CO oe 9 p WITH 50 1 gt 9 2 1 Al S S S Brown 8 THE DRAIN duin TiD X e 2 Brown VALVES ARE S X50 2 472 312 OPENED IN Black Black THE SAME O O X50 1 ie TIME 6 T3 513 X21 Black e Black 39 40 3 50 A2 14 NO 13 2 14 a Q 5 1210 3 4 3 2 1 2 10 6 9 Brown c um X10 x9
4. 18 Pictures for illustrating purposes only ELECTROVAP MC2 devatec INSTALLATION For ensuring the best steam distribution possible we would recommend to install the steam pipes in either diameter as per the two methods described underneath How to install on a duct particular Your steam pipes must be screwed onto the ventilation duct by the fixing plate with a set of 4 bolts and nuts of O 5 mm The length of the bolts will be according to the thickness of the ventilation duct How to attach the pipe end inside the duct Particular The end of the steam pipe should be attached to the duct with a threaded rod of 5 mm going from the dedicated hole of the fixing plate to the outside of the duct and attached by a couple of nuts method 1 A rail attached to the inner side of the duct can also be used a 5mm bolt and nut are used to settle the pipe on the rail method 2 Method 1 Method 2 Threaded rod The steam pipe must be at level with the duct 19 Pictures for illustrating purposes only ELECTROVAP MC2 STEAM OUTPUT 1 We would recommend to use the steam hose from Devatec supply NB when the humidifier is started up for the first time a smell of burning may be smelt especially when brand new hoses are installed This is normal and will eventually dispel 2 Steam hose selection
5. U 6U WIKIN dEME 3 XZUo V Brown Black Black Brown Black Black Black Black White White White 52 51 Em Em Em O BEpj Ep2 Epi Ep3 2 Epi Ep3 POWER SUPPLY LIGHT Left side cylinder Middle side cylinder Right side cylinder l Laras T RN T qe inm ERAN T 227 C L TEN CO Bleu oe S 5 51 VSG VSM VSD e 9 Brown 2T lu Al 8 8 VE 41 EFT SIDE 39 MIDDLE SIDE 1 INET 49 hacer spe Brown 1 OUTLET VALVE VALVE DURER Black Black VALVE 513 WITH X50 2 Devatec Black Black Ref 50030002 55 AN 14No 13 14 TiG THE OUTLET 10 VALVES ARE 2TI 11 Al 8 8 OPENED ONE Brown 2 THE K2 Kl Brown OTHERS Black 472 312 Bai MEN TiM T O K2 Black OB 2 Black WITH X50 1 ELLO m AN 14 NO 13 2 50 999 39404142 i 2 THE OUTLET 10 VALVES ARE S X502 Brown 2n Tu Al g 8 OPENED ON THESAME QS 50 1 4 TIME 394041 X21 Black Black K3 513 5 4 34 2 120 10 AN 14 No 13 2 50 5 4 3 p 120 e e o 10 0 2 X10 9 x8 29 F2 ae E e 9 d xe e1 m WY exis e e jn 93 e 936 P e ose 25 e N ule N Nw xs zi e SN 50 218 Lo e NS 18 18 b S NG B F ss le o Aw z O 17 Blue 16 16 52 DEVATEC 15 am S Ref 500102 ule 0 9 pe of ei White E 9 1
6. He PEG pe e se e e o 25 CO FA FI x22 Xl 099 9 60 61 62 53 546 7 8 910 6 86910 Protection of the power contactor coil NB please also refer to page 54 for torroidal transformer wiring method Protection of the drain valve coil N ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 39 Protection of the electronic boards Protection of the inlet valve coil Pictures for illustrating purposes only ELECTROVAP MC2 devatec Use maximum 0 75 2 flexible shielded cable for the connection of the control signal ON OFF Outside connections 4 Electrical compartment Connection with ON OFF control humidistat high level safety humidistat or to a ventilation system PROPORTIONAL CONTROL kind of regulation see attached sche Je 7 me for configuration 1 2 connection control humidistat high level safety humidistat or and ventilation enslavement Hygrometer 1234 o O 5 1234 DEVATEC SENSOR 0 10V SENSOR En 1234 0 5V SENSOR Devatec Sensor ALLWORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 40 Pictures for illustrating purposes only ELECTROVAP MC2 Before putting your humidifier in operation please make sure that your installation be
7. o 6 S X10 8 e WW J OWL B 2 e 280 F3 F2 d Blue 29 11 x 22 3e 91 36 S 0 e 15 2 356 9 m 3 ne 25 PE OO mel 24 23 X6 595 219 HO PE O 34e 94 X14 3e S e 189 18 25 NEL EE x Ple 20 20 1716 17 Green Yellow X4 16 16 DEVATEC lel 15 R f 500102 ide i14 X3 e 113 to doors White to divider Sx x2 KR 11 to bottom of housing e elke pe NB please also refer to page 54 for torroidal transformer wiring method F4 Fi eo e 8 eo e 60 6162 53 54617 8 9 10 6 8 6 9 10 Protection of the power contactor coil Protection of the inlet valve coil Protection of the drain valve coil 100mA Protection of the electronic boards N ALL WORKS CONCERNED WITH ELECTRICALINSTALLATI ON MUST BE CARRIED OUT BY A SKILLED AND QUALI FI ED PERSONNEL 36 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec ELMC 5 to 25 WIRING SCHEME 3 x 208 230 V FLMC 5 to 30 WIRING SCHEME 3X380 to 690 V
8. devatec Technical manual Electrode steam humidifier For applications ranging from 5 to 99 kg h WE bI UIT ELECTROVAP MC2 Safety information Accreditation RoHS declaration Delivery contents Dimensions amp weights Humidifier component part overview Wall installation Installation steps Step 1 Placing and wall attachement Step 2 Water connection Step 3 Steam pipe positioning Step 3 Optional temperature control system Step 4 Condensate outlet Step 5 Electrical connections Step 6 Control connection Setting up System management Humidifier status menu Humidifier configuration menu Configuration changing menu Maintenance Cylinder maintenance guide Precaution Displayed messages Maintenance Alerts Main board changing Steam cylinder cleaning Valves maintenance Spares lists in iN CON Ol 10 11 12 13 14 to 21 22 23 24 to 39 40 41 42 44 45 46 48 49 90 51 52 to 53 54 55 56 57 90 to 61 Pictures for illustrating purposes only ELECTROVAP MC2 devatec IMPORTANT Please read heed and follow the enclosed safety information and the warning labels inside the humidifier before installation or maintenance Warnings amp safety symbols Warning This symbol is used to designate a danger of injury or potential damage to the system Caution High voltages are present inside the humidifier All works concerned with the el
9. Model ELMC 1SMOCYL 1LGCYL 3 CYL Nb of steam e SM CYL small cylinder LG CYL large cylinder 3 ELMC humidifier can be used with pressure ducts P having the following characteristics e f P is inferior to 150mm CE Water column i e 1470Pa e f P is between 150mm CE et 300mm CE our optional filling cup plateform must be used 4 Please adhere to the recommendations given underneath for the installation of the steam hose according to one of the shown examples the most suited to your installation A set of hose clamps are supplied for ensuring a correct installation The humidifier should be located within 3 m of the steam distribution pipe If the distance is superior to 3 m insulated steel or copper pipe of a slightly larger diameter must be used Example a Radius of bend for steam hose 25 mm hose 250 mm minimal radius 40 mm hose 400 mm minimal radius 3 m masi Steam hase Example b To steam pipe 3 m maxi Steam hose To steam pipe D 25 ar 40mm drain tee D 8mm condensate hose to drain 20 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec Three ventilation packs permit the use of the humidifier in direct in space r j applications where there is no ductworks Room ventilation unit Blower Pack BP 1 for capacities up to 5 kg h Blower Pack BP 2 for capacities up to 30 kg h Dl EHF II for capacities up to 50 kg h 0 50m mini
10. a oe The EHFIII ventilation packs cannot be set on the top of the humidifier see after attached pictures The distance between the humidifier and the ven tilation pack s should not exceed 3 m A 25mm or 40mm direct connection from the humidifier to the blower pack BP1 or BP2 For use with ELMC 40 to 60 two blower packs BP2 must be installed equally distant X X1 X2 The connection from the humidifier to the EHF III blower pack is made via a 40 50 mm adaptor 3 metres maxi For use and installation of the Blower Pack ventilation units please refer to our Blower Pack technical manual avaliable in English The electrical connection of the ventilation packs to the humidifier is via terminal block 3 amp 4 on the DIN rail As far as the EHF 3 is concerned please revert to the recommenda tions given on the EHF 3 information sheet Never connect the EHF 3 unit on the terminals 3 amp 4 of the humidifier when a 100VA transfor mer is installed inside the ElectroVap MC2 1m mini Allow a 3 m distance ahead to the ventilation pack for a free diffusion of steam Attach hose wall before connecting it to Blower Pack BP 1 amp BP EHF III Weight max Steam connectin Width Heigth Depth ys output m3 h 9 Compatible with g in mm ER 260mm 170mm 285mm EBEN 9m 25 amp wos 5 EE ERI S Pictures for illustrating purposes onl
11. Power cable kit n 3 3 single cables 1 split cable with sockets and boots 930079 Cylinder retaining clip ELMC small sized cylinder 930080 Cylinder retaining clip ELMC large sized cylinder 930088 High water level electrode cable ELMC 1 cylinder 930089 High water level electrode cable ELMC 2 cylinders Mx d 930090 High water level electrode cable ELMC 3 cylinders 930136 Overflow hose 18 22mm per meter 7 930136 Water feed hose 18 22mm per meter 930189 Bag of 10 drain valve O rings 930153 230V complete drain valve 930307 Plastic drain valve body 930220 Drain valve stem with 230V solenoid 930161 230V solenoid 930072 Drain cup upper half ELMC 1 cylinder 2 cylinders left hand side 3 cylinders right hand side 930074 Drain cup upper half ELMC 2 cylinders right hand side 90 middle 930075 Drain cup upper half ELMC 3 cylinders left hand side 930078 Drain cup lower half 930084 Water inlet hose 930150 Inlet valve ELMC 1 small sized cylinder 930151 Inlet valve ELMC 1 large sized cylinder 930152 Inlet valve ELMC 3 cylinders 930160 230V inlet valve solenoid 930081 Hose clamp 2 22 930082 Hose clamp 27 930083 Hose clamp 020x32mm 930135 Water feed hose 12 16mm per meter 58 Pictures for illustrating purposes only ELECTROVAP MC2 devatec 17 930203 Bag of bolts amp nuts ELMC small sized cylinder clean
12. ELMC steam humidifier in 3 X230V 50 60 Hz Steam production In Steam Torroidal KG Steam A A P diameter transformer 32 406 Spl 2 sok T s Steam production In Imaxi Pmaxi Steam Torroidal KG Steam A A KW m ae a _ _ Loop 4 Straight through Straight through Straight through Straight through EZS 2 AN ALL WORKS CONCERNED WITH ELECTRICALINSTALLATI ON MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL oplit oplit oplit 27 Pictures for illustrating purposes only ELECTROVAP MC2 devatec ELMC steam humidifier in 3 X400V 50 60 Hz KG Steam Ung KW Valdes diameter transformer 5 Steam production Imaxi Pmaxi Steam Torroidal Cylinder size KG Steam A A KW diameter tan omei 4 26 Small Loop NO 58 6 426 85 93 660 Small Straight through Small Straight through Straight through Straight through Split Split Straight through Split Split 0 Split Split Split 3 3 x 40 large In 5 3 iN NN 28 Pictures for illustrating purposes only ELECTROVAP MC2 devatec ELMC steam humidifier in 3 X480V 50 60 Hz Imaxi Pmaxi Steam Torroidal A A KW Cylinder size demeter s amp am Sm as tee Em EM Steam production KG Steam Ce em ran 31 95 2 x 40 large a
13. conformity with the manufacturer s technical specifications e Open the water valve of the main water line e Switch on the main power supply contactors voltage and e The power on light must be illuminated 1 e Switch on the I O on off rocker switch e The display will default to show the rate of steam produced You are in the user information menu e As soon as the humidifier is prompted by the regulator the humidity sensor or the humidistat the contactor of the DIN rail turns on and the power heating is on the steam production LED is illuminated 2 e 90 seconds after the humidifier is switched on the inlet valve opens and the cylinder s is are flushed with water The electrode plates then heat the water up and after about 10 minutes the heating time depends on the model of humidifier and the water conductivity the humidifier steams up Humidifier identification label stuck under and shielded by the front panel polycarbonate label This identification label provides the following information ELMC model unit serial number command voltage power voltage number of power phases and electrical power 41 Pictures for illustrating purposes only ELECTROVAP MC2 42 Pictures for illustrating purposes only ELECTROVAP MC2 43 Pictures for illustrating purposes only ELECTROVAP MC2 44 Pictures for illustrating purposes only ELECTROVAP MC2 45
14. Straight through 39 85 2 x 40 large Split 47 37 2 x 40 large Split 52 18 2x40 large 13 7 e 63 6 Steam production Imaxi KG Steam A B A EUN EN cu 7148 3x40 large 7698 3x40 large Pmaxi Steam Torroidal KW Cylinder size transformer diameter wiring T m 2s Sa aig 40 EN EN ERN 11 5 12 5 26 7 m ALLWORKS CONCERNED WITH ELECTRICALINSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 29 Pictures for illustrating purposes only ELECTROVAP MC2 devatec ELMC steam humidifier in 3 X600V 50 60 Hz Steam production In Imaxi Pmaxi Steam Torroidal KG Steam A A KW y diameter transformer wirinc 5 Small 25 Straight through 7 O5 73 81 831 omall otraight through 12 1281 Smal 25 Straight through 22 23 24 25 r O 16 21 Large 40 40 Straight through 24 11 Large 40 Split 1 15 8 2 2 25 25 25 40 Large 40 40 Split 2 x Large 40 40 Straight through 40 40 40 40 0 2 x Large 40 Split 2 x Large 40 Split 66 698 71 61 3 x Large 40 oplit Steam production In Imaxi Pmaxi Steam Torroidal KG Steam A A KW gg n 2 40 v v v 40 40 9 2 4 4 8 2 NO 21 40 40 40 40 40 40 40 otraight through Straight through otraight through Straight through oplit oplit otraight through op
15. X8 2 Brown Black 4 T2 312 Black 11 27 6 T3 E 513 ae F3 F2 seb Black Black XII TI X7 13 51e 1 36 e T ANN 14 NO 13 No A2 50 2 32 35 6 DIA 2 e 25 24 c 238 24 e e 5 6 ae 2 218 ks e e X14 338 18 18 Xs 19 e 19 bo S e 201 20 8 8 171 17 2 e X4 16 16 Sue 15 15 DEVATEC R f 500102 i4le 14 e e 0 9 X3 13 13 ak White YN e 2 11 en s 11 e S PE e e S S 25 vig 9 SS Green yellow F4 F1 X22 X21 X12 X1 e o e 60 61 62 53 5461718 910 6 8 6 9 10 Protection of the power contactor NB please also refer to page 54 for torroidal transformer wiring method Protection of the inlet valve coil F2 2A Protection of the inlet valve coil Protection of the drain valve coil Protection of the electronic boards 38 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec
16. devatec Installation on wall Nota Use installation equipment and material appropriate to the surface on which the unit should be hanged The dimensions mentioned underneath are for cabinets without doors Method Mark and drill the mounting holes for 6 mm screws s a the drilling distance table ELMC 1 amp 2 cylinders 4 mounting screws ELMC 3 cylinders 5 mounting screws Insert pegs in holes and the upper screws Allow about 10 mm for hanging the cabinet Hang the cabinet and level it vertically and horizontally Screw up the upper screws and then screw up the lower screws ELMC 3 CYL CYL cylinder Drilling distances in mm eucismow a m a os weiten no r p e s s emzao wo m 7 eles etall O SM CYL small cylinder LG CYL large cylinder e Optionnal support legs to be used for ground installations when a wall installation cannot be made Part nb 999989 for ELMC small single cylinder model Part no 999992 for ELMC large single cylinder model Part nb 999990 for ELMC two cylinder model Part nb 999988 for ELMC three cylinder model 12 Pictures for illustrating purposes only ELECTROVAP MC2 devatec WATER CONNECTION Recommendations The operating principle of the electrode steam humidifier is the electrolyse where an electrical current runs through stainless steel electrode plates immersed in water made conductive by the
17. initiated The remote main tenance alert is kept off Items to check F2 inlet valve fuse drain valve could be clogged by pieces of calcius steam hose pockets of water power voltage T voltage reading condition of the torroidal of intensity power wire passing through TI hole Reset switching off and on the humidifier will clear the display but will not remove the message which will be shown again after a while This fault can be disabled inside the menu please contact your authorized distributor This will sup press the detection Simulation Tap off the water supply Time before detection about 8 mn SEE DRAIN CIRCUIT P5 ALERT This alert is shown when the draining is incorrectly operated In this case the humidifier is stopped and the remote general fault alert is initiated The remote main tenance alert is kept off Items to check fuse if found faulty replace fuse and drain valve solenoid correct water drai ning by pressing manual drain button If no drain clean cylinder and draining circuit Reset switching off and on the humidifier will clear the display but will not remove the message which will be shown again after a while This fault can be disabled inside the menu please contact your authorized distributor This will sup press the detection Simulation disconnect the solenoid coil of the dain valve Time before detection sereval hours LEAKAGE WA ERS WAT
18. it must be heat 100 C and pressure resistant PVC material and have a 60 mm wide diameter 3 The discharge hose must be free from any obstacle It is recommended that each steam cylinder has its own drain pipe and tank arrangement Pict 2 4 Use water tanks with a lid that has water collecting facilities s a drawings 1 2 and 3 5 A funnel can also be used s a pict 4 but it should be offset from the underside of the unit to prevent any steam and or condensation from getting into the cabinet The installation of a siphon as per the draining hose is recommended and arrangements for holding water spilling should also be made 6 CAUTION keep a minimum pitch of 10 for both the draining hose of the humidifier and for general drain pipe s a pictures O60mm mini 1 2 3 4 Pict 3 SS Pict 4 p i O60mm mini O60mm mini 23 Pictures for illustrating purposes only ELECTROVAP MC2 RECOMMENDATION All works concerned with the electrical installation must be carried out by skilled and qualified personnel eg electrician with appropriate training The customer is responsible for ensuring their suitability Please observe local regulations concerning the provision of electrical installations Check all electrical terminal screws at commissioning after 50 hours operation and at every service thereafter Take care the ELMC electronic components are very sensitive to electrost
19. length of the electrode plates The latter should be replaced when the lenght is shorter than 1 3 or 1 2 of the original lenght s a above table 49 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec ROUTINE SERVICE e After the humidifier has run for about one hour time check for any water leakage at the cylinder gasket and at the drain valve e The cylinder should be inspected after about 50 hours of run Make sure there is no arcing nor sparkling between the electrodes when the unit is in operation As well when switched off all the contactor screws and the steam drain and internal hose clamps should be retightened A complete inspection of all the humidifer hoses should be made after one year of operation Any faulty or damaged hose must be replaced to prevent leakage WARNINGS When the humidifier is used for a long time or operates with a very conductive water solid deposits built up on the electrode plates which can make the water even more conductive If electrical arcs can be seen inside the steam cylinder the humidifier doesn t operate properly owitch off the humidifier immediately This arcing involves Excessive heat on the plastic shells that eventually make the material melt make a hole from where scalding water can escape Circuit breaking caused by excessive intensity Faster corrosion of the electrode plates Burning of the electrode power cables Poi
20. mineral salts it contains The ElectroVap humidifier can produce steam from 3 water qualities having the following characteristics The water level must be Town water or raw water the water TH should be between 0 and 40 between b for French grade for a conductivity between 350pS and 1000pS cm Micro the maximum capacity of Siemens per centimetre the cylinder softened water water treated by sodium calcium permutation on resins The titration value TH should be kept as constant as possible and between 0 and 2 It is essential that the salt maintenance of softeners be programmed for the water volume consummed in order to prevent an excessive salt concentration to humidifer once the regeneration cycle is finished please refer to the softeners user manual Duplex softeners are best suited to your humidifier in this regard In doubt please consult devatec Demineralised water this is a water treatment by reverse osmosis or running through resins The ElectroVap humidifier can work with demineralised waters having a minimum water quality of 30pS cm A tea spoon of bicarbonate of soda must be added on start up to initiate steam production Nota Bene on starting up the humidifier the nominal steam production is reached after one or two days when using low conductivity waters This period can be shortened by adding a tea spoon of salt that has been firstly diluted in 1 4 litre of water Pour the m
21. x 380 400 V talled See technical notice page n 33 Inthis case a transformer option must be ins Nota for connecting optional ventilation pack or humidistat please refer to pages n 21 amp 40 of this manual Failure to observe manufacturer s installation recommendations will invalidate the manu facturer s warranty 31 Pictures for illustrating purposes only ELECTROVAP MC2 E U2 3x 208 220 230 V F U 3 x 440 460 480 V ELMCS EN to 7O Power In Q2 3 poles i Powerin 070 x 440V 7C 208 230V 460 480V gt 50 60Hz GROUND T Transformer prim 460V sec 230 S 100 VA cae ae es ge ee 4 Re a a ey es cs Ses H U 3x690V ciara ca em eni om em ere n ELMC 5 90 Bowen ee Pelee 3x69ov 72 50 60Hz GROUND GROUND T Transformer T Transformer prim 575V 600V sec 230V prim 690V sec 230V S 100 VA S 100 VA Nota for connecting optional ventilation pack or humidistat please refer to pages 21 amp 40 of this manual Failure to observe manufacturer s installation recommendations will invalidate the manu facturer s warranty WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 32 Pictures for illustrating purposes only ELECTROVAP MC2 devatec TRANSFOMER OPTION The ELMC 5 to
22. 90 humidifiers are electrically supplied in 3x400v G N In case a neutral line is not available this can however be easily substitued by the use of our optional transfomer preventing the installation of a specific neutral line 39 Power 3x380 External 400VAC protection 40 50 60Hz Primary circuit protection Transformer Prim 400V Sec 230V f 50 60Hz S 100VA CQ 0 S WITH NEUTRAL T The neutral is not earthed In this case we advocate the installation of a transformer Power 3 x XXX External VAC protection 50 60Hz edid T Transformer Prim XXXV Sec 230V f 50 60Hz F1 S 100VA e D ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 33 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec The wiring of the optional equipment described under must be made with 0 75 mm2 flexible shielded cable REMOTE INFORMATION BOARD OPTI ON Contact can be modified in NO or NF by wiring as per the following schemes ex wiring on 30 amp 31 NO contact wes 30 31 32 33 34 35 36 37 38 X22 connector 36 37 38 Remote steam pro i duction dry contact X21 connector 33 34 35 Remote general i i i fault dry contact The RS485 connection must be plugged on the J1 connector see pic Terminal 1 Data Terminal 2 Data Terminal 3 Signal Ground The S37 switc
23. ER LEAKAGE DETECTION P6 ALERT DETECTION REMINDER to enable this function the optional water leakage detection board should be installed first When the alert message is shown the remote general fault alert is initiated the cylinder is drained fully and the humidifier is brought to a halt The remote maintenance alert contact is kept off Items to check water at the water sensor in the humidifier humidity compartment Switching off and on the humidifier will clear the message only for a while but will not remove the alert which will be shown again 15 seconds after the humidifier detects it again This fault can be disabled inside the menu please contact your authorized distributor This will sup press the detection Simulation drop a water drop on the water sensor CLEAN CYLINDER DRAIN VALVE P8 ALERT This alert is shown when the draining cannot be operated In this case the humidifier is stopped and the remote general fault contact is trigged on The remote maintenance contact is kept off Items to check F3 fuse if found faulty replace it and replace drain valve solenoid coil operate a manual draining to control correct water flowing If incorrect check or replace cylinder and water pi ping Switching off and on will clear the message only for a while from the display but will not remove the alert which will be detected and displayed again some minutes after This fault can be dis
24. LE INTO THE CONTACTOR ELMC 5 to 30 ELMC 40 to 60 ELMC 70 to 90 The power cable identified with a brown sticker must be connected into the T1 terminal of the contactor 54 Pictures for illustrating purposes only ELECTROVAP MC2 The ELMC humidifiers are currently fitted with disposable cylinder s The latter can however be easily substitued for cleanable type at customer s choice REPLACING THE S TEAM CYLINDER Drain the steam cylinder s fully using the manual drain key When the cylinder s is are drained fully a DRAINING CYCLE OVER will appear on the display Isolate the power both at the general switchboard and at the humidifier rocker power switch N The steam cylinder s may be very hot Allow it them to cool down before removing Remove the front panel from the humidifer to access the cylinder compartment Remove power and high water level electrode cables from top of the cylinder s picture 1 Disconnect the steam hose s from the top of the cylinder s pict 2 Lift the cylinder upwards until it is clear off the drain valve Ensure that the gasket remains in the drain valve picture 3 Release the top of the cylinder from the retaining clip and pull out the cylinder picture 4 The disposable cylinder s will be merely replaced by new ones either disposable or cleanable Retighten gently the steam hose on the cylinder outlet when the cylinder has cooled down only to prevent defo
25. P MC2 STEAM DISTRIBUTION PIPE Steam from the cylinder enters the duct via a steam distribution pipe In order to obtain optimum performance of the humidifier it is recommended that these instructions be adhered to as far as possible There are two steam inlet diameters available 25 mm 40 mm O25 OU 40 Steam inlet Condensate drain Steam distribution pipe selection table The number of distribution pipes and the diameters depend on the humidifier model ELMC Model 1SMCYL 1LGCYL 2 CYL 3 CYL Number of steam 1 2 3 pipe s Steam inlet diameter 1 25mm 40mm 40mm 40mm Condensate drain diameter 2 8mm 8mm 8mm 8mm SM CYL small cylinder LG CYL large cylinder To get the best steam distribution select the longest possible distribution pipe to fit the duct Standard distribution pipes are available on either diameter in 110 290 590 790 1000 1250 and 1500 mm long 14 Pictures for illustrating purposes only ELECTROVAP MC2 devatec POSI TIONING OF THE S TEAM DISTRIBUTION PIPE Evaporation distance or vapor trail D A certain length is required so that the steam coming out of the steam distribution pipe be absorbed by the air All along this length descrided as the evaporation distance the steam can still be seen in the airflow as a mist which can condensate in water against any obstacle if placed within To prevent condensation this evaporation distan
26. Pictures for illustrating purposes only ELECTROVAP MC2 ATTENTION fmm e A press on button 1 will allow you to shift to sub menu for changing configuration parameters 8 ih e Then scroll display using the up 2 or down 3 keys o e i e The selected parameter will flash and press return key 1 for recording E 46 Pictures for illustrating purposes only ELECTROVAP MC2 ANY PRESS ON THE ENTER KEY MENU HUMIDIFIER FROM ANY OF THESE MENUS STATUS POSSIBLE VALUE STEP ON OFF DIGITAL CONTROL DIGITAL SENSOR STEPS 0 IOV 2 IOV CONTROLER 0 20 4 20 MA CONTROLER I 5V SENSOR DEVATEC SENSOR POSSIBLE VALUE BETWEEN 20 AND 100 IF ON OFF CONTROL OTHERWISE 50 100 POSSIBLE VALUE BETWEEN 10 AND 99 POSSIBLE VALUE BETWEEN AND 50 POSSIBLE VALUE BETWEEN 0 AND 999000 KG POSSIBLE VALUE BETWEEN 0 AND 2000 POSSIBLE VALUE BETWEEN AND 10 SEC POSSIBLE VALUE YES oR NO 47 Pictures for illustrating purposes only ELECTROVAP MC2 POSSIBLE VALUE EVAPORATION OR DRAINING POSSIBLE VALUE DISPOSABLE EV DISPOSABLE EA DISPOSABLE ED CLEANABLE EV CLEANABLE EA CLEANABLE ED POSSIBLE VALUE BETWEEN amp 32 POSSIBLE VALUE BETWEEN 1200 2400 4800 AND 9600 B S POSSIBLE VALUE YES OR NO POSSIBLE VALUE YES OR NO POSSIBLE VALUE BETWEEN AND 168 H IMPORTANT NOTICE The units have a factory def
27. able cylinder 930223 Bag of bolts amp nuts ELMC large sized cylinder cleanable cylinder Cylinder maintenance kit ELMC 5 to 15 2 Cylinder maintenace kit ELMC 20 to 90 930162 Cylinder gasket ELMC small sized cylinder 930166 Cylinder gasket ELMC large sized cylinder 930169 Electrode plate divider ELMC large sized cylinder 930168 Cylinder strainer ELMC small sized cylinder 930159 Cylinder strainer ELMC large sized cylinder Cylinder lower half please consult factory 54 18 59 Pictures for illustrating purposes only ELECTROVAP MC2 devatec In standard production the humidifiers are fitted with disposable cylinder s EA Softened water rep code Bem 930010 Small sized disposable cylinder 930020 Small sized isposable cylinder EA 930028 Small sized cleanable cylinder 930037 Small sized cleanable cylinder EA LT Ta rep cos Den 930014 Large sized disposable cylinder 930023 Large sized disposable cylinder EA 930032 Large sized cleanable cylinder 930040 Large sized cleanable cylinder EA 60 Pictures for illustrating purposes only ELECTROVAP MC2 devatec 930101 ELMC digital display r f 500600 03 930104 Auxiliary board ELMC 40 50 60 r f 500301 05 2T1 930105 Auxiliary board ELMC 90 ref 500301 05 3T1 Power contactor D18 Power contactor D25 Power contactor D32 Power contactor DPE32P7 B NON 930100 On off rocke
28. abled inside the menu please contact your authorized distributor This will sup press the detection Simulation generate over currents 53 Pictures for illustrating purposes only ELECTROVAP MC2 devatec Main board ref 500102 Transformer of intensity TI Power cable hole in transformer method of wiring appropriate to your exact model of humidifier For humidifiers with multiple cylinders wire up each corresponding Torroidal Transformer with relevant method TORROIDAL TRANSFORMER WIRING METHOD CH ARIAS 1 When the PCB or a power cable is replaced it is essential for correct operation to use the 5 o oefe 5 wai X X X X E Cs T o so ss wams o 3 5 x weiss 11 L1 XE Method n 1 Method n 2 Method n 3 The power cable is run once The power cable is once run Use the specialised split power cable through the torroidal transformer through and looped over the Run one of the power cable cores then into the contactor torroidal transformer and back once through the torroidal through the transformer hole Fix transformer then into the contactor the cable into the contactor Run the second power cable core directly to the contactor CONNECTING THE TI POWER CAB
29. atic shocks Appropriate steps must be taken before any operation 24 Pictures for illustrating purposes only ELECTROVAP MC2 devatec ELECTRICAL TABLES ELMC steam humidifier in 2 X220V 50 60 Hz Imaxi Pmaxi Steam Torroidal Steam production Cvlinder size Transformer KG Steam A KW d diameter wiring ELMC steam humidifier in 2 X230V 50 60 Hz EMG Steam production In Imaxi Pmaxi 5 Torroidal KG Steam A A KW diameter transformer ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 25 Pictures for illustrating purposes only ELECTROVAP MC2 devatec ELMC steam humidifier in 3 X208V 50 60 Hz KG Steam a A KW Cylinder size diameter transformer _ me ew m mune RUNE INN NEM 58 we ss sz _ Du We ew ELMC steam humidifier in 3 X220V 50 60 Hz Steam production Imaxi Pmaxi Steam Torroidal Cylinder size n or d diameter transformer 00 otraight through 10 9 15 8 otraight through Straight through EN mam o e o 47 9 3x 40 large 55 5 3 x 40 large O ALLWORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 26 Pictures for illustrating purposes only ELECTROVAP MC2 devatec
30. ault maintenance time of 300 hours that suits to most cases The exact maintenance frequency is variable and depends on water quality hours of run and level of demand for humidification New installations should be inspected or serviced frequently to enable a suitable maintenance routine to be established For hard or very hard waters the use of a cleanable cylinder is recommended A cleanable cylinder maintenance guide can be found on the next page This should be seen as an help only and not be considered as a binding information from devatec in any case 48 Pictures for illustrating purposes only ELECTROVAP MC2 Estimated cylinder maintenance curve X Humidifier steam demand X 100 X 25055 X 2596 TH F PAW A AW CUR AER 300 H 800 H 1000 H 2000 H 4000 H Working hours Example given it is recommended to maintain if cleanable type or change if disposable type the steam cylinder every 800 to 900 hours of operation for a humidifier running at full capacity and using a water of TH20 e The water tightness is indicated in French grade the said value is the water hydrotimetric content TH e The water quality is to be mentioned on your request so that to fit the most appropriate steam cylinder for the best working of the humidifier Length of the genuine stainless steel electrode plates ELMC 10 single Length mm 160 2 0 250 During cylinder maintenance page n 54 it is recommended to measure the
31. ce should be calculated before positioning the steam distribution pipe How to calculate the evaporation distance D In order to determine the evaporation distance the attached calculation table can be used relative humidity of air before humidification in 96 HR2 relative humidity of air after humidification in 96 96 RH1 inlet air ARM HR2 outlet air Minimum humidification distance D in m 4 os or fos Ph 89 u 9 om o es ee 1 32 o oa 27 ar X D minimum humidification distance in meters m Before after fan before after heater filter 2 5 x D before thin particule filter 15 Pictures for illustrating purposes only ELECTROVAP MC2 devatec Before a junction before an air opening before a humidity sensor Before after a constriction before an expansion before a bend A high humidity limit humidistat must be installed in the duct to stop the humidifier in case the level of humidity exceeds the preset value In case the recommended distances cannot be met please contact devatec or their authorized agent for an alternative solution If accurate values cannot be reached a distance of 2 m should be considered as a minimum distance between pipes amp obstruction and 3 4 m before sensor or hu
32. devatec All works concerned with electrical installation must be carried out by a skilled and qualified personnel Please read heed and follow the enclosed information for the installation of the humidifier and the steam water and electrical networks For further technical assistance feel free to call devatec Failure to adhere to manufacturer s installation recommendations will invalidate your warranty Steps Setp 1 Placing and wall attachment Step 2 Water connection Step 3 Steam pipe positioning Step 4 Condensate outlet Step 5 Electrical connection Step 6 Control connection 10 Pictures for illustrating purposes only ELECTROVAP MC2 devatec How to install the humidifier on wall Installation tips The humidifier should be operated within 5 C and 40 C in a room with less than 80 of humidity When in operation the rear panel becomes hot 60 C so do not hang the humidifier on a heat sensitive surface The devatec humidifiers have been developped to be hanged on wall Before installation make sure that the surface material is strong enough to hold the humidifier The best performances of the humidifier are achieved when the steam discharge is made at short distance from the humidifier see after page n 20 Consider free space around the humidifier to allow easy access for maintenance purposes s a here under sketches 11 Pictures for illustrating purposes only ELECTROVAP MC2
33. e press key 3 for over 5 seconds This 10000 H timer cannot be suppressed nor modified 51 Pictures for illustrating purposes only ELECTROVAP MC2 devatec Press Select button 1 to rotate between the menus and press the up or down buttons to enter the desired menu CONTACTOR COIL FAILURE P1 ALERT When the alert CONTACTOR COIL FAILURE P1 is shown the humidifier is stopped and the remote general fault contact is trigged on the remote maintenance contact is kept off Check F1 2A fuse contactor coil s connection of wires at terminals 13 amp 14 and attachement of X4 connector onto the main board The only way to remove the alert is to trace the cause of the failure and solve the problem check contactor s order Switching off the humidifier will clear the window only but will not remove the failure message which will be shown again 4 mn after the humidifier redetects the failure This fault can be disabled inside the menu please contact your authorized distributor This will suppress the detection Simulation disconnect connector X4 from main board while the contactor is activated The failure is detected 4 mn afterwards CONTACTOR BLOCKED P2 ALERT When a CONTACTOR BLOCKED P2 information is shown this means that the cylinder po wer electrodes are still supplied though the humidifier is on a halt CAUTION switch the humidifier off before any handling Status unit off remot
34. e cylinder s s a page 54 and to the valves s a pages 55 56 should be done This service message is removed only when the manual draining is completed about 6 mn The DRAINING CYCLE OVER service message is then dis played This timer 300 H factory preset can be adjusted access code 2 3 4 MAINTENANCE FREQUENCY HR but not removed SERVICE TIME OVERDUE service message If the previous alert has not been cleared a new alert SERVICE OVERDUE SYSTEM OFF is shown 100 hours thereafter The humidifier is brought to a halt The remote maintenance contact is trigged on The remote general fault alert is trigged on Maintenance to the cylinder s s a page 54 and to the valves s a pages 55 56 must be done This alert message is removed only when the manual draining is completed in about 6 mn A DRAINING CYCLE OVER message is then shown on the display Press button 1 to bring the humidifier back to operation This 100 H timer cannot be suppressed nor modified CONTACTOR TO REPLACE service message 10000 H REPLACE CONTACTOR is shown after he humidifier has been running for 10000 hours This means that the contactor s has have been trig ged on and off for 10000 hours and that its their replacement is are highly re commended The unit works on The remote maintenance contact is trigged on The remote general fault contact is trigged on To reset this alert messag
35. e general fault alert initiated remote maintenance alert off Items to check contactor s order The only way to remove the alert is to trace the cause of the failure and solve the problem check contactor s order Switching off the humidifier will clear the window only but will not remove the failure message which will be shown again 2 mn after the humidifier redetects the failure Simulation jump connector X4 of the main board when the unit is stopped demand 096 The failure is detected and a message is displayed after 2 mn INLET WATER VALVE P3 ALERT When this alert is shown the remote general fault alert contact is activated The humidifier goes on working The remote maintenance contact is kept off Item to check water at the base of the cylinder Switching off and on will clear the message only for a short while from display but will not remove the alert s a page 52 It will reappear after the humidifier detects the fault again 20 mn after wards This fault can be disabled inside the menu please contact your authorized distributor This will suppress the detection Simulation constantly supply the inlet valve in 230 V 52 Pictures for illustrating purposes only ELECTROVAP MC2 devatec NO INLET WATER P4 ALERT a NO INLET WATER P4 information is shown when the cylinder is not correctly filled In this case the humidifier is stopped and the remote general fault alert is
36. ectrical installation must be carried out by skilled and qualified personnel Caution Danger of scalding The ElectroVap MC2 generates steam during operation and therefore surfaces and pipe work become very hot Ensure that equipment not sustaining high temperatures be kept away Warning the end user should ensure that the equipment be disposed of according to the local prevailing regulations gt gt gt Delivery storage Any loss or damage during delivery should be reported to carrier by registered letter within 3 working days and be advised to devatec or to authorized dealer It is recommended that the ElectroVap MC2 humidifier be kept in its transit packaging for as long as possible prior to maintenance If the humidifier is to be put into storage prior to installation it must be stored under cover and protected from physical damage dust frost rain and humidity More than 6 months storage is not recommended 3 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec GENERAL This manual contains all details necessary for the planning and installation of the ElectroVap ELMC2 humidifier In addition commissioning and maintenance details are included The manual is intended for use by engineers and properly trained technical personnel Maintenance servicing or repair work must only be carried out by suitable skilled and qualified personnel the customer must be responsible for ensuring
37. es for the steam hoses amp 3 pieces for the drain hoses 7 Pictures for illustrating purposes only ELECTROVAP MC2 devatec ELMC 1 small cyl isle ojo ELMC 2 cylinders 3 cylinders Humidifier ater Steam outlet outlet spacing spacing Empty 680 272 270 272 270 680 272 270 SM CYL small cylinder LG CYL large cylinder 8 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec FLMC 5 30 humidifier split view 21 D 3 j 2 Steam hose Water feed hose 12x16mm Hose clamp 16x25mm N O C A C PD Overflow water hose 18x22m On off rocker switch Stand by lamp Grommet Drain cup upper e amp Water inlet valve 10 LCD display board Ref 500600 11 Remote information board option a U iI ood O Sod jo MELLL S H 7 8 joe So Si 12 Power contactor 13 Main circuit board mar 14 Filling cup Q Drain valve E 16 Cylinder strainer 17 Steam cylinder 18 Stainless steel electrode plate 19 High water level electrode b 20 High water level electrode cable L S ee C Q Electrode live power cable e 22 Cylinder water feed hose 18x22 mm 23 Flexible water feed hose 3 4 F 24 Hose clamp 12x22 mm we amp Ww G 9 Pictures for illustrating purposes only ELECTROVAP MC2
38. fiers manufactured previously to this date may contain above materials Name MINFRAY Jean Marie Position R amp D Engineer Date 05 06 2008 oignature 6 Pictures for illustrating purposes only ELECTROVAP MC2 within 3 working days and be advised to devatec or to authorized dealer Any loss or damage during delivery should be reported to carrier by registered letter It is recommended that the ElectroVap MC2 humidifier be kept in its transit packaging for as long as possible prior to maintenance If the humidifier is to be put into storage prior to installation it must be stored under cover and protected from physical damage dust frost rain and humidity More than 6 months storage is not recommended Whatis in the box 1 One ElectroVap ELMC2 steam humidifier supplied with one two or three disposable or cleana ble cylinder s according to the purchased model together with an on off or proportional control One 500mm long flexible hose with 3 4 thread with washers for tap water connection 25 mm drain hose ELMC 1 cylinder 1 m long ELMC 2 cylinders 2 hoses of 1 m long and 1 2 m long respectively ELMC 3 cylinders 3 hoses of 1 m long 1 2 m long and 1 8 m long Hose clamps ELMC 1 cylinder 3 clamps 2 pieces for the steam hose amp 1 piece for the drain hose ELMC 2 cylinders 6 clamps 4 pieces for the steam hoses amp 2 pieces for the drain hoses ELMC 3 cylinders 9 clamps 6 piec
39. h is use to enable or disable the line resistor In most cases this resistor is useless and should be disabled r CEK SDAGE D See after on the right hand side the diagram of connection RS on the Communication settings i Some ue are really important for a great communication with Devatec humidifiers DoS ERO Time between requests after response received Min 100ms To read the status of humidifiers there is a maximum of registers that can be sent per unit ELMC maximum 5 can be read in one request You must use the smaller number of register if multiple type of units are on the same BUS N ALLWORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 34 Pictures for illustrating purposes only ELECTROVAP MC2 1 T j RS485 or RS422 or RS232 interface protocol Address Register description Value Function number Data Address Dec 01 read Stop the humidifier via the BMS 1 ON Start requested 0 Off Stop Unit 05 write 40001 Maintenance interval Hours 100 mini 1 and maxi 200 40002 Adjust steam by draining 1 or evaporation 2 Drain duration 40003 Foam scale control mini 0 sec and maxi 15 sec 7 03 read 40004 Idle Time End of Season Time Hour mini 1 and maxi 168 06 nee 40005 Steam capacity limit mini 20 and maxi 100 RH value in digital sensor or au relic w de
40. ixture into the filling cup Caution do not touch the water Risk of electric shock THIS MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL No chemical agent whatsoever chlorine disinfectant ozone must be added to the water Some water qualities may generate foam that can disturb the correct functionning of the humidifier If this occurs to your humidifier please refer to devatec for further assistance Recommendations on water tapping A fresh mains cold water service should be used to supply the unit The water pressure should not exceed 6 bar and should not be inferior to 1 bar with a temperature less than 40 C In case the water pressure exceeds 6 bar a water regulator valve must be used The water supply connection is on the bottom of the unit All the ELMC are supplied with a 500 mm long water inlet hose with a 3 4 female connection to the cold water supply A check valve should be located on the mains and cold water service connection to the unit The ELMC humidifier uses water to produce steam so leakage may happen causing potential damage If an installation in false ceiling or above prime rooms such as museum exhibition or laboratory rooms is considered ensure that the floor below the humidifier is constructed from waterproof materials with draining facilities to withstand any water spilling during servicing or if a problem occurs 13 Pictures for illustrating purposes only devatec ELECTROVA
41. late the water supply and remove the water supply hose from the valve Disconnect the electrical wires from the coil Untighten the collar clamp and remove the water feed hose Unscrew the black nut Wand lay it on the cylinder compartment tray Take the valve out and remove the basket filter from the base of the valve with a pair of long nose pliers Pull the coil out with a flat screw driver Wash the basket filter under clean water to remove any dirt and debris Replace whole valve if cleaning is not practical or replace coil if necessary Assemble in reverse order taking care to replace collar clamp if necessary Ensure that everything is correctly assembled and switch the humidifier on Ensure that all the clamps are properly tightened whenever the humidifier is maintained 57 Pictures for illustrating purposes only ELECTROVAP MC2 devatec 930058 Filling cup with hoses for ELMC 1 small sized cylinder 930059 Filling cup with hoses for ELMC 1 large sized cylinder 930060 Filling cup with hoses for ELMC 2 cylinders 930061 Filling cup with hoses for ELMC 3 cylinders left hand side 930062 Filling cup with hoses for ELMC 3 cylinders right hand side 930301 Hose clamp 25 40 930302 Hose clamp O40x60mm 930085 Power cable kit n 1 3 single cables with sockets and boots 930086 Power cable kit n 2 2 single cables 1 split cable with sockets and boots 930087
42. lit oplit oplit oplit oplit 12 7 Large 40 19 1 Large 40 X ALLWORKS CONCERNED WITH ELECTRICALINSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL 30 Pictures for illustrating purposes only ELECTROVAP MC2 devatec ELECTRICAL CONNECTI ONS All works concerned with electrical installation must be carried out by a skilled and qualified personnel Make sure that all incoming power supplies are isolated before installation and maintenance of the ElectroVap MC2 humidifier 1 Power supply isolator and MCB near the unit 1 2 Power supply cable zi 3 Electrical compartment PS WARNING Failure to fit an electrical power isolator and MCB as 2 part of the electrical installation significantly increases a the risk of electric shock which can be fatal 2x220 230V i B 3X380 400 V without neutral X QUE EC EE il without neutra ELMC 5 i 92 2 poles 220 V 3 x 380V 230V A 8x400V 50 60Hz N gt F 220 230 50 60Hz The symbol A between Q1 amp Q2 means that these MCB are coupled The power MCB Q2 and control MCB Q1 are mechanically linked together So if a fault is detected the power and the control circuits are switched off and there is no voltage on the unit The unit is really off 3x380V voltage 3x400V 50 60Hz neutral N D 3 phases without neutral 3
43. mand value digital controller e UI 40007 RH Set point 96 mini 1 and maxi 100 35 D D 0 A 3 v Q 0 b 0 2 lt ELECTROVAP MC2 devatec ELMC 5 WIRINGSCHEME 2 x 220 230 V Brown Black Black White I m Enh 52 51 O POWER SUPPLY Epl 2 Ep3 LIGHT eae oO E e e Brown 2 1 111 Al 8 8 LL Brown Black B 312 WATER 11 Black DRA ALVE IN VALV INLET s K1 513 Black VALVE 13 AN 14 NO 13 2 14 1 S 5 4 314 2 120 E 5 4 3 2 1 0
44. midistat 16 Pictures for illustrating purposes only ELECTROVAP MC2 devatec STEAM DISTRIBUTION PIPE POSITIONING Please meet the following dimensions and spaces according to your configuration For further information please contact devatec or their authorized agent 110mm Minimum height between the duct floor and the axle of the steam pipe H2 140mm Minimum distance between two pipes H3 160mm Minimum height between the duct top and the axle of the steam pipe The H3 distance can be 80 mm at the shortest in case the steam pipe is installed at an angle of 30 Qy The arrow shows the direction of the air flow 17 Pictures for illustrating purposes only ELECTROVAP MC2 devatec STEAM DISTRIBUTION PIPE POSITIONING In vertical ducts where the air flow is In duct with limited height the distribution pipe s can be upward or downward the steam distribution tilted by 30 to get the 80 mm minimum height pipe s must be tilted by 15 sideways d 2 d Duct diameter D Humidification distance EXPRESSPACK The Armstrong ExpressPack is a bespoke steam humidification system made to suit your your configuration and ready to install in a ventilation duct It permits to have vapor trails evaporation distance as short as 600 mm For further reference please contact devatec or their authorized agent
45. nly be performed by skilled and qualified technical personnel eg electrician or technicians with appropriate training The customer MUST be responsible for ensuring their suitability It is the duty of the installer to ensure that suitable sized cables and MCB protection is provided Please observe the local regulations concerning the provision of electrical installations Warranty A two year warranty term materials and workmanship is applicable to the parts of the ElectroVap MC2 to the exception of the consumable parts valves cylinders or parts of cylinders provided our recommendations of use amp maintenance have been adhered to Failure to specify and fit original parts and accessories will invalidate our warranty NOTE The manufacturers policy is one of continuous research and development He therefore reserves the right to amend without notice the specifications given in this document The photographs are for illustrating purposes only 4 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec APPLIED DIRECTIVES Electromagnetic Compatibility Directive 89 336 EEC 2004 108 EC Low Voltage Directive 73 23 EEC 2006 95 EC Machinery Directive 98 37 EC Amending Directive 89 392 EEC Standard s to which Conformity is declared EN 61000 6 3 Electromagnetic compatibility generic requirements residential commercial and light indus tries EN 55022 class B conducted and radiated emission limit
46. nts to check in case of arcing e If the humidifier works with softened water ensure that the softener does not supply salt water to the humidifier e Ensure that the drain valve works properly and clean it up see after page n 55 e Ensure that the drain valve fuse is still in order ref 500102 CAUTION Always isolate all electrical and water supplies to the humidifier before commencing any maintenance and refer to the instructions given in this manual The ELMC humidifier includes live electrical components and the steam cylinder contains boiling water All maintenance must only be carried out by skilled and qualified personnel 50 Pictures for illustrating purposes only devatec ELECTROVAP MC2 Press Select button 1 to rotate between the menus and press the up or down buttons to enter the desired menu 50 HOURS AFTER SWITCHING ON A 1st inspection see after manuel warning message is shown on the window The unit works on The remote maintenance contact is trigged on The remote general failure contact is off To reset the warning message press key 3 for over 5 seconds This 50 hours timer cannot be suppressed nor modified SERVICE TIME ELAPSED service message A CYLINDER MAINTENANCE SEE AFTER TECH MANUAL service mes sage is shown The unit works on The remote maintenance contact is trigged on The remote general failure contact is off Maintenance to th
47. page 54 for torroidal transformer wiring method X22 X21 X12 X1 509195 a 9 TO Protection of the power contactor coil 6 8 69 10 Protection of the drain valve coil 100mA Protection of the electronic boards Protection of the inlet valve coil 37 Pictures for illustrating purposes only ELECTROVAP MC2 tlevatec ELMC 30 40 WIRING SCHEME 3 x 208 to 230 V 40 to 60 WIRING SCHEME 3 x 380 to 690 V
48. r switch 930099 Stand by power lamp 930326 Main PCB ELMC 5 to 15 r f 500102 ry 930350 Main PCB ELMC 20 amp 30 r f 500102 930327 Main PCB ELMC 40 to 90 r f 500102 S e 930106 ELMC remote board r f 500400 02 61 Pictures for illustrating purposes only 63 Pictures for illustrating purposes only Eras rara T PN devatec 150 9007 Environnement US 87 Rue Feu St Eloi AFNOR CERTIFICATION Qualit 76550 Ambrumesnil France LR 94104 2 Export division tel 33 0 2 35 83 06 44 or 33 0 2 35 83 03 86 fax 33 0 2 35 85 36 72 C Email export devatec com www devatec com France division tel 02 35 04 61 41 fax 433 0 2 35 85 36 72 Email france devatec com www devatec com
49. rmation CLEANING THE CLEANABLE S TEAM CYLINDER This method is intended for use with the cleanable cylinder only e Mark the edge of the cylinder halves so that they can be matched up when reassembled picture 5 Remove the maintaining nuts and bolts split the cylinder halves and remove the gasket and the strainer that must be cleaned pict 6 e Scrap mineral deposits off the electrode plates and the shells a weak descaling solution can also be used pictures 7 8 amp 9 e Rince the electrodes the cylinder shells and the divider It is important that the strainer at the cylinder bottom be also cleaned Take care never chock the shell rims to get rid of the deposits Relocate the strainer into the cylinder bottom Replace the cylinder gasket and fit it inside the groove of the lower shell and attach the upper shell with the electrodes When re assembling take care to align both shells Refit the bolts and nuts Retigthen them gently when the cylinder is still cold Rinse the drain valve o ring and grease it or replace it if needed Important At this stage the drain valve must be maintained gt gt gt NB Refit the cylinder to the humidifier once the drain valve is maintained EL Te ESI y 19 55 Pictures for illustrating purposes only ELECTROVAP MC2 DRAIN VALVE MAINTENANCE steam cylinder is maintained or changed The drain valve should be maintained whenever the Once
50. s EN 61000 6 2 Electromagnetic compatibility EMC Generic standards Immunity for industrial environ ments EN 61000 4 3 Radiated radio frequency electromagnetic field immunity test EN 61000 4 6 Immunity to conducted disturbances induced by radio frequency fields EN 61000 4 4 Electrical fast transient burnt immunity test EN 61000 4 5 Surge immunity test EN 61000 4 2 Electrostatic discharge immunity test EN 60204 1 Safety of machinery Electrical Equipment of machines Part 1 General requirements EN 292 Parts 1 amp 2 Safety of machinery basic principle mechanical design Manufacturer s Name and Address DEVATEC SAS Rue Saint Eloi 76550 Ambrumesnil FRANCE Authorised Representative Type of equipment ELECTROVAP MC Model Name s amp Series ELMC Year of Manufacture 2001 We the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s Mr FRAMBOT Jean Francois Managing Director TA Date 02 07 2007 5 Pictures for illustrating purposes only ELECTROVAP MC2 devatec devatec sas Rue Feu St Eloi 76550 Ambrumesnil France Confirms that the ElectroVap ELMC steam humidifier is manufactured in compliance with the European regulations 2002 95 EU RoHS This guideline regulates after July 1 2006 the use of mercury cadmium lead soldering processes chrome VI as well as PBB and PBDE ELMC steam humidi
51. the steam cylinder has been pulled out please refer to the Cleaning of the steam cylinder page disconnect the drain valve supply wires Unscrew the solenoid retaining nut and remove the washer Put them on the cylinder compartment tray Remove the coil from the valve stem Unscrew and remove the valve stem and the filling hose from the valve body Important Apply some soap on the O ring and the cylinder draining outlet Remove the O ring and the drain valve collar Remove any pieces of calcius rinse the steam and the body with fresh water Assemble in reverse order It is now time to locate the new or cleaned steam cylinder in its compartment in proceeding this way set the maintaining clip on the steam cylinder outlet engage the drain outlet into the drain valve and push the cylinder downward Reconnect the power cables Make sure that the power cable with the brown identification mark be connected to the cylinder connection identified with a brown spot If the brown spot is missing the cylinder electrode connection can be identified as the one closest to the high water level probe Locate the steam hose and fasten the clamp Ensure that all the clamps are properly tightened whenever the humidifier is maintained 56 Pictures for illustrating purposes only ELECTROVAP MC2 INLET VALVE MAINTENANCE minimum and after 50 hours operation A The inlet valve should be maintained every 6 months as a Iso
52. their suitability Any risks or hazards especially when working from ladders or towers should be identified by a skilled and Health and Safety representative and effective control measure put in place No liability will attach to the Distributor if any damage injury or accident is attributable to inattentive inappropriate negligent or incorrect operation of the machinery whether or not caused deliberately Always isolate all electrical and water supplies before commencing any maintenance Every effort has been made to ensure details contained in this manual are correct however in view of the wide range of conditions experienced in air handling systems the information provided should only be used as a guide Please contact your Agent if any doubt Correct use ElectroVap MC2 humidifiers are ONLY intended for use with air handling systems or direct air humidification ANY OTHER APPLICATION IS NOT CONSIDERED USE FOR THE INTENDED PURPOSE THE MANUFACTURER CANNOT BE MADE LIABLE FOR ANY DAMAGE RESULTING FROM INCORRECT USE Water ElectroVap MC humidifiers are designed to be used with mains demineralized R O or softened water On no account attempt to introduce any other fluid or chemical into the system Water supply should not exceed 6 0 bar and installation should comply with local regulations If the water pressure exceeds 6 0 bar a water regulator valve must be used Flectricity All work concerned with electrical installation MUST o
53. y ELECTROVAP MC2 devatec OPTIONAL TEMPERATURE CONTROL S YS TEM This system holds the water in the cylinder at a temperature of 65 C to prevent bacteria or mold from forming in the cylinder even if there is humidity demand The optional temperature control system overrides the automatic factory pre set draining time where the cylinder s is are drained by the system after x hours of stop s a page 43 Note the humidifier must be switched on 1 for this system to operate Installation Supplied equipment 1 1 x 150 mm long stainless steel tube of 25 mm or 40 mm according to model of humidifier 2 1 collar clamp with soldered temperature sensor and with 3 meter long wire Electrical connection The wiring of the temperature sensor is to be made on terminals 15 amp 16 of the X4 connector of the main board ref 500102 22 Pictures for illustrating purposes only ELECTROVAP MC2 CONDENSATE DRAINING The following drawings show the water draining connections that should be made Pict 1 1 The devatec supplied steam hose should be used ELMC 1 cylinder 1m 25mm hose with 1 hose clamp supplied ELMC 2 cylinders 1 2m 225mm hose with 2 clamps supplied ELMC cylinders 1 2m 1 8m 25mm hose with clamps supplied These hoses are designed to be connected to the draining system Regular replacement is recommended M 2 If rigid piping is used

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