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acu-trol® chemical controller for pool and spa model ak110
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7. WARNING Keep the Controller out of direct sunlight inside a room if possible Direct sunlight on the Controller will result in inaccurate readings A shade screen should be used for outdoor installations 5 Maintain adequate clearance for opening the front panel enclosure 6 The environment should be free of chemical fumes and excessive heat The maximum room temperature is should not exceed 110 F 7 Mount as far as possible from sources of electrical interference 8 Install the four mounting feet as desired to the Controller back and prepare the hole to the mounting surface as desired H Hold the Controller against the mounting surface with a closed lid and mark the location of the mounting bracket located on the top of the Controller next to the wall Prepare holes as necessary and secure Controller using hardware provided 10 Mount ona flat surface Controller box will distort if mounted on an uneven surface 11 Pre install screws with 1 4 left out on bottom so that the Controller can slide into them Install the remaining side screws and tighten ACU TROL AK110 Chemical Controller Installation and User s Guide 9 Electrical Specifications The following electrical specifications in the table below must not be exceeded ITEM DESCRIPTION LIMIT Input Voltage Maximum Input AC Voltage 250 VAC Input Current Maximum Input Current 5 Amps AC Output Current Maximum Current for 3 Relays 110V 5 Amps AC Maxi
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12. calibration change Calibrating pH Measure the pH using a standard test kit by taking several readings and averaging the results To calibrate the pH sensor move the cursor to pH and press ENTER Enter the value obtained from the test kit in to the value entry screen Press ENTER again to save your changes ACU TROL AK110 Chemical Controller Installation and User s Guide 27 Calibrating ORP Ah WARNING Always make sure the pH is at the set point before calibrating ORP Always control at PPM levels greater than 1 0 PPM when using ORP sensors IMPORTANT For best results the ORP should be at the ORP set point when calibrating For best results the PPM should be at the desired level when calibrating ORP Measure the current PPM using a standard test kit Calibrating ORP is intuitive and takes a little practice The following table can be used to improve the accuracy of the calibration Follow the recommendations in the table and within a few days the PPM should be on track The values of interest are Measured PPM The hand measurement Desired PPM The actual PPM that is desired in the pool ORP The value of ORP that is displayed on the screen ORP Set point The value of ORP that the Controller is trying to achieve Above hand Calibrate to hand check measurement 10mV per each Low check PPM Low WE EE EE Review Setpoints May need to increase chemical feed times Below hand Calibrate to hand check measurement 10mV per eac
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15. is lit FLOW ALARM O Alarm gt Q POWER O SECURITY lt Indicator Lights Light is lit when a warning or alarm condition occurs Bac asec SNS SECURITY INDICATOR LIGHT Lightislitwhenpassword protection is active Made in USA ALPHANUMERIC KEYPAD Usedtoenternumericparametersettings alphabeticcharac ters and special shortcuts for commonly used menus Configuration Menu Screen gt Name Main Pool System Programming Service Data 8 441 Communications Security Setup Wizards Serial 123456 Main Status cursor at pH value pH gt 7 67 OFF 7 50s ORP 490 OFF 700s 69 0 SWLOFFSW2OFF 24 ACU TROL AK110 Chemical Controller Installation and User s Guide ARROW BUTTONS Up Down Left Right arrow buttons move you through the AK110 s menus Window Navigation This section introduces window navigating and how to edit and modify the Controller settings and programs using guidelines and examples for selecting and changing items The Controller provides two main screens for user operations 1 Display Screen for monitoring measurements calibrating and manually turning on relays This is the list that displays at startup 2 Menu List for editing and setup of parameters Selecting Items in the Windows The 16 button touch pad is used to access and modify the different Controller functions e Pressing the BACK
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19. 56 12 v Cancel Back Ins 3 12125552368 1234 56 99 4 36 ACU TROL AK110 Chemical Controller Installation and User s Guide Email Set up Email addresses The programming setup screen will display up to four email addresses This will allow the system to email up to four addresses to alert more than one technician when a pool problem arises The process to enter email address in the AK110 is as follows 1 Press BACK button to reach MAIN Screen 2 Scroll down to Communications 3 Press ENTER to select Communications 4 Scroll down to Email addresses and press ENTER to select Email addresses 5 Select the 1 email address location 6 Using the key pad to enter email address Using cursor arrows to move to the next letter and so on The key pad works exactly like a cell phone key pad and entering information as you would a phone number in your cell phone address book If your email address is to long for the spaces available use the next available email address to com plete the address Add 02 to the end of the address where you need to break to the next line Example email 1 johndoe 02 email 2 myserver com See page 106 for more detailed email set up process E mail Addresses E mail 2 E mail Address Setup Screen l albert einstein a cu trol com groucho marx acu tro gt 2 groucho marx acu 1 com U trol com lt P y cancel Back Ins 3 heddy lamarr acu trol com 4 Security Up to two levels of security
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27. post Delay Initializing pH 7 67 OFF 7 505 Card 90425 pH ORP T ORP 490 OFF 700s Modem Cellular Real Time Clock 69 0f SWLOFFSW20FF Display Screen Display Screen Displays measurements of connected sensors and also relay status To the right of the Sensor read ings are also displayed the set point values To change set points you will need to go to programming and change them there Pressing the Up Arrow key when the curser is at the top of the readings screen will move you back to the opening screen 26 ACU TROL AK110 Chemical Controller Installation and User s Guide The Display Screen The DISPLAY SCREEN shows all the current measurements as well as the user programmed set points It allows access to specific types of information including the current measurements Press the arrows on the touch pad to scroll up or down or left or right as indicated by moving the gt Cursor on the screen Calibration Position the cursor to the left of any of the three measurements and press ENTER to calibrate that sensor A value entry screen will then be opened Enter the calibrated value with the numeric key pad To save your change and exit the value entry screen press the enter button To clear a specific calibration press 0 on the touch pad when the cursor is in front of the value The reading may not go to a zero reading but it will default to the sensors uncalibrated reading Manually turn on relays The relays in the Controller
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41. Internet Modems See pages 106 for Programming Screen Navigation Email Security Setup Sets up passwords clears passwords and resets all settings to factory defaults See pages 126 for Security Setup Screen Naviagtions Wizards Select pre written programs for common Controller applications See pages 110 for Wizards Setup Screen Navigation Serial View the serial number here The serial number is required when requesting support ACU TROL AK110 Chemical Controller Installation and User s Guide 31 Name The Name Setup submenu allows the system controlled by the Controller to be specifically identified on the Controller and in its communication with other devices The name of the Controller is particularly useful when using remote communication devices such as the standard and wireless modem Naming each aquatic system pool or spa will make it easier to identify each Controller and verify its location before making modifications to the system The alphanumeric characters that make up the system name are entered using the touch pad You have a full range of letters numbers and symbols available to aid you in uniquely identifying each system under your control System Opens a menu where time date and day can be changed Time Time of day place cursor next to TIME select ENTER to set time in hours minutes seconds Date Optional with Real Time Clock Module Part 724000280 Date must be set when Real Time Clock is in
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54. breaker to unit and all equipment before servicing Touching the controller s internal parts could result in injury and or damage to the controller In case of a malfunction only a qualified technician should repair the controller Risk of Electric Shock Connect only to a grounding type receptacle protected by a ground fault circuit interrupter GFCI Do not bury cord Route cord to eliminate external damage Becarefulnottodamageanyoftheinsulationonwiresorthepowercord Shouldthecordbedamaged returnittoyourdealerfor a replacement Continued use could result in fire or electric shock To reduce the risk of electric shock do not use an extension cord to connect unit to electric supply provide a properly located GFCI Never remove or install any cables on the circuit cards when power is applied damage to the components may occur A WARNING CHEMICAL BURN HAZARD Make sure pumps are OFF before drilling into pipes Securely fasten all electrical water and chemical lines Locate chemical feed pumps and chemical storage tanks in a safe and secure area A WARNING CHEMICAL HAZARD CONDITION DO NOT TURN CHEMICAL FEED PUMPS ON WHEN BOTH FLOW CELL VALVES ARE CLOSED 6 ACU TROL AK110 Chemical Controller Installation and User s Guide AK110 Pool and Spa Chemical Controller Overview The AK110PS Pool and Spa Chemical Controller Controller is a microprocessor based modular automation system capable of continuous local or remote monitoring a
55. button on the touch pad will move back one window Pressing the BACK button will toggle between DISPLAY SCREEN and MENU LIST If the RED security light is on a password must be entered to access MENU LIST e Pressing the arrow buttons will reposition the cursor on the screen The UP or DOWN arrow buttons will scroll up or down the screens and the RIGHT and LEFT will move arrows to the RIGHT and LEFT on the screen See page 48 for more detailed navigation instructions A WARNING Press 16 Button touch pad with finger pads only A sharp object such as a pen or tool will damage button pads MAKING CHANGES To change a parameter move the cursor to the parameter and press the ENTER key The Controller will then open the value entry screen for that parameter The Controller navigation system uses the following considerations 1 Use the right and left arrows to change to a different digit to enter 2 Press a number on the keypad to change a digit A Press the left button to add a digit and make the number bigger 4 Press the ENTER button to save the change NOTE Changes must be saved by pressing the final ENTER If ENTER is not pressed as the last step the changes with not be saved ACU TROL AK110 Chemical Controller Installation and User s Guide 25 Start Up The following steps need to be performed to properly setup the Controller Lk Perform any required calibrations Decide to use mixing time control or cycle time con
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58. each PPM Check flow and or clean sensor EXAMPLE The default set point is 700 the PPM hand measurement is 1 0 2 0 PPM desired and the current display shows a measurement of 690 mV From the above table the hand PPM is low and the ORP is below the set point The chemical feed times are not high enough for the ORP to reach the set point and should be increased To compare ORP measurements to PPM measurements per actual pH readings refer to the calculated PPM chart on page 131 Using the Test Strip 1 Remove all wires from the sensor card 2 Insert test strip into the green terminal bar on the sensor card Match the pH test strip side to the sensor card side 3 Reset the calibrations with the test strip installed 4 Call Acu Trol Technical Support at 800 273 4667 with the sensor readings if your results do not match the following readings ORP 90350 28ApH 7 65 7 75 ORP 485 500 Temp 68 0 71 0 PPM 90350 35ApH 7 65 7 75 Color TBD Temp 68 0 71 0 40 ACU TROL AK110 Chemical Controller Installation and User s Guide Problem PPM Reading is 0 or 9 99 Chemical Reagents are being quickly Measured PPM Level is lower than the hand check reading The clear voltage is not 3 5 Problem pH not reading correctly pH readings response slow to to changes in the water pH readings inaccurate AKColor PPM Troubleshooting Solution 1 Check Flow to AKColor Flow Chamber 2 Check Chemical Levels 3 Check Discha
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61. pointing down NOTE Wrap fittings only twice around with Teflon tape Flow Cell Mounting Select a suitable location for the flow cell meeting the following recommendations Sensors wires will connect to within ten 10 feet Do not mount in direct sunlight SUNLIGHT WILL CAUSE INACCURATE READINGS Water leaks will cause damage Mount where water does not leak and damage other compentents Mount flow cell vertically with provided screws Securely fasten all electrical water and chemical lines Locate chemical feed pumps and chemical storage tanks in a safe and secure area Maximum operating pressure 25 psi Extreme pressure variances may affect readings and can cause damage to the sensors Avoid installing the outlet before the main pump as the vacuum may damage the chemical sensors Only inject chemicals on the outlet side of the AK1200 Flow Cell Do not over tighten fitting on flow cell top f G N0 RON 0 Inlet and Exit Lines I It is essential that the supply line be at a higher pressure than the discharge line so the water will flow through the cell at a steady rate in the right direction Installing a ball valve in the main circulation line may be required if the pressure is too low 2 Inlet should be installed after filter and before heater 3 Exit should be installed after heater and as far away from any equipment as possible 4 Drill and tap at above locations with 7 16 drill and 1 4 NPT tap Cho
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64. s Guide 11 RELAY BOARD VAC Input Fuses Control Input Fuse Voltage Switch dWNd 0334 Om dWNd 0334 YAZILINVS J4IMOd OV Relay 1 Configured for pH control Relay 2 Configured for ORP control Relay 3 User configured 12 ACU TROL AK110 Chemical Controller Installation and User s Guide Chemical Feed Pump Location H unit has not been previously installed follow the instructions included with the chemical feed pump Some loads include power cords already connected to the load and are ready to plug in If pigtails have been ordered with the Controller simply plug the power cord into the appropriate pigtail If pigtails are not installed the power cord from the pump will need to be modified The list below provides installation recommendations 1 2 Mount at least 10 feet from open water Install the pump below the level of the Controller and away from any other equipment or systems This is to reduce any damage to other equipment should the pump leak Install close enough to the Controller for the feed pump power cords to reach If pigtails are included simply plug in the pumps to the appropriate pigtail If pigtails are not installed cut the electric plugs from the feed pumps and strip and ferrule the ends Route the power cords to the Controller through the lower fittings and attach to the appropriate relay terminals on the relay circuit board If the wire ends were striped and not ferruled ma
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67. to alert more than one technician when a pool problem arises The process to enter pager numbers in the AK110 is as follows 1 Press BACK button to reach MAIN Screen 2 Scroll down to Communications 3 Press ENTER to select Communications 4 Scroll down to pager numbers and press ENTER to select pager numbers 5 Select the 1 pager number location 6 Using the key pad to enter pager number Using cursor arrows to move to the next number and so on The key pad works exactly like a cell phone key pad and entering information as you would a phone number in your cell phone address book See AK110 Programming Screen Navigation on page 88 for details on alarms Make sure to enter the comma to allow enough delay time for the modem on the other end to pick up Each comma is worth 4 seconds of time Use the 0 button to toggle the and for pager editing Press ENTER to save the changes Here is an example for a pager number entry 18005552222 9014910 911 The actual pager number is your phone number You determine a code example 911 for chemical overfeed depending on what you want the pager to define as a problem The string always ends with a sign If a mistake is made press UP to delete Press DOWN to abort entry See AK110 Programming Screen Navigatioin Pager 1 and 2 for details on page 102 Pager Numbers Screen Pager String Setup Screen 1 12125552368 1234 56 11 12125552368 123456 gt 2 12125552368 1234 12 U
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74. 000360 16 754002010 17 754002000 18 754000440 19 754001990 20 754000340 21 754000350 22 754001980 Enclosure Lid w overlay and hardware PCB Control Board w display and hardware PCB Sensor pH orp temp w hardware PCB Sensor pH temp AKColor w hardware PCB Module Real Time Clock w hardware PCB Module RS232 adapter w hardware optional PCB Module Relay whardware PCB Relay board w hardware 3 Switch ON Off w jumpers wires power cord strain relief Cable Ribbon Enclosure Top Half Complete Enclosure Bottom Half Complete Fuse 1 AMP Fuse 5 AMP Mounting Feet 4 Strain Relief 2 small 3 large Kit pH Sensor wBNC Cable Kit ORP Sensor w BNC Cable Parts Bag Flow Cell Complete Filter Flow Cell Ball Valve 2 Fitting Jaco 2 Switch Flow w 10 cable Top Flow Cell w flow switch and nylon plugs Clear Jelly Jar Flow Cell w o ring O ring Clear Jelly Jar Flow Cell Kit Sample Port ACU TROL AK110 Chemical Controller Installation and User s Guide 131 gt PENTAIR PENTAIR AQUATIC SYSTEMS 1620 HAWKINS AVE SANFORD NC 27330 e 919 566 8000 10951 WEST LOS ANGELES AVE MOORPARK CA 93021 e 805 553 5000 WWW PENTAIRPOOL COM All Pentair trademarks and logos are owned by Pentair or one of its global affiliates Pentair Aquatic Systems Acu Trol are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United St
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76. 15 VAC or 220 VAC and 1 amps when switching 24 VAC DRY CONTACTS These relays act as a dry contact switch only and have no connection to the input VAC The relay ratings are 5A and 250 VAC 115 VAC Normally Closed These relays supply the input voltage to the load when the relay is in the OFF mode Note that both VAC inputs are controlled by the relay The relay ratings are 5A and 250 VAC 115 VAC Normally Open These relays supply the input voltage to the load when the relay is in the ON mode Note that both VAC inputs are controlled by the relay The relay ratings are 5A and 250 VAC 115 VAC SPDT These relays are hard wired selectable to be either NO Normally Open or NC Normally Closed switching of the input voltage They are always powered and the wiring will dictate whether the power flows in the on or off position The relay ratings are 5A and 250 VAC The neutral is common for both NO and NC 24 VAC Normally Closed These relays supply 24 VAC to the load when the relay is in the OFF mode Note that both VAC inputs are controlled by the relay The relay ratings are 1A and 250 VAC 24 VAC Normally Open These relays supply 24 VAC to the load when the relay is in the ON mode Note that both VAC inputs are controlled by the relay The relay ratings are 1A and 250 VAC 24 VAC SPDT These relays are hard wired selectable to be either NO Normally Open or NC Normally Closed switching of the 24 VAC They are alway
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82. 2 AO FI UO ON FFO ZMS FT UO gt SHA UO ZMS FT UO ON 330 TMS JT 330 O POT lt du r 31 uo 0 z gt du rL 31 uo 00 gt Hd JI uo 00 8 lt Hd JI uo OLL lt duio JI uo 0 9 gt dio JI uo SHA 3J0 IMS JT UO UO SI NS H UO uue V JO SI AS Yms MO OY UdYM JJO Doum SI JoyeoIpur ureje poued Juag 94 194M soouo 0 Aoy 19117 Oy SSOIJ 0T 00 00 FFOSUT LUTO 01 00 00 UO SUT LUTW 00 0T 00 AVTHa UO SHA P Jd4 AO JI UO ON FFO ZMS JT UO ON UO ZMS JT UO gt SHA FFO TMS FT FFO D POT lt du r JI uo DZ gt du rL JI uo 00 gt Hd JI uO 00 8 lt Hd JI uo OLL lt dio JI uo 0 9 gt duo JI uo SHA FFO TMS JT UO HO SI LMS Y HO wey gt ON UO ZMS FT UO OT 00 00 JJOSUTLUTNW 01 00 00 YO SUT LUTW 00 01 00 AVTA UO SHA DP S J34 AO JI UO ON FFO ZMS FT UO ON FFO TMS FT FFO O POT lt du r JI uo 0 Z gt du rL JI uo 00 L gt Hd JI Go 00 8 lt Hd JI uo OLL lt duo JI uo 0 9 gt d4uo JI uo S K JJO TMS JT UO UO S ZMS HUO JON Vu gt ON 330 TMS FT FFO OT 00 00 FFOSUTLUTO 01 00 00 UO SUT LUTW 00 01 00 AVTA UO SHA DP S J34 AO JI UO ON FFO ZMS FT UO ON UO ZMS FT UO O POT lt du r JI uo 0 Z gt du rL JI uo 0O L gt Hd JI uO 00 8 lt Hd JI uo OLL lt duo JI uo 0E9 gt dyo JI UO SdxA FJFO TMS Jf UO HO S LMS J HO JON Uu Z 30 Wey poued JUOIY Woy 9 sim ooo UOTIPUO9 PIAJIDAO ue u uA UO Doum SI 1olgorpur
83. 3 HEATERINSTALLATION us ees bet d spa edit A bet d EAR AARTE d RAA E d ESA E E 13 PLUMBING INSTALLATION uuu sad ENEE wayaa ayaqa qasqa awaqa a AAA 14 SECTION 3 HARDWARE lee SE 16 SENSOR MODULES conoscan dee d A AAA dE EE ene 16 COMMUNICATION MODULES savoir ca DEES basa qapas tk ENEE Su asb Gawa ENEE Qasa Cu aS oe 16 RELAY MODULES uu us AER ee deelt O O apanami ey sawa nasi A A 16 SECTION 4 AK1200 FLOW CELL AK1200 FLOW CELL uuu tacts weed tanni AE EE suu wh aa EE Shu Sh iay wui EE Sh Qa ee eee qu 18 FLOW CELL ASSEMBLY uu a ua taaan 19 FLOW CELL MOHN UND be Est AE ies kg TEE eg a E AE EE 19 INLET AND EXIT EINES uu d s Eege aras rro das 19 KEE 19 SECTION 5 SENSORS PHAND ORP KEE 21 CALCULATED PPM EE 22 AKCOLOR PPM EE 22 TEMPERATURE SENSOR usq saihan SEELEN a Se ENEE Gana ENEE E EE Ee EN eg ER FLOW SENSORS aasawa aa db bg gg na 22 SENSOR CARE age EE Suay aaa Gu kaun dais thes Ee ga 23 FINISHING AND TESTING THE INSTALLATION sei gege os sawna aaa dE nasi oa saa apas ed dan ge 23 SECTION 6 OPERATIONS CONTROLLER WINDOW NAVIGATION accio cda cares gues Supa DEE EE ENEE EE EE ENEE se 24 SELECTINGITEMSIINTHEWINDOWS uu u an a de kapaq ado dd 25 MAKING CHANGES os in aa setae aaa KEE NEE KENE EE ENEE E EEN E EEN 25 H LO WEE 26 INITIALIZING THE CONTROLLER uu u u gaya san EA ef EEN EEN Cu yaa Susu Cuna qa 26 POWER UP SCREEN u Gss ansa akaqa eege AEN ee RAN dan EEN dan SEN dan Oo 26 DISPLAY SCREEN u EE 27 THE DISPLAY SCR
84. 3 ped y ay aen 00 T0 00 SwTL STOAD lt UO ATH Ft FFO uo ATA Ft FFO e TSDULI A pp 00 O gt Hd 31 uo v Loupe jp 00 0 gt Hd JI uo 0Z 00 00 DL lt Hd JI oo 00 20 00 DCL lt Hd JI uO 02 00 00 JUSTIANO OT 2 TRuoT710do14 00 Z0 00 JUSTANO OT 2TRuoT310doxa enTeA Mou 197U3 00 20 00 SUTLTenuen nTe A Meu 1973U gt 00 Z0 00 SUTLTenueN USaJ9S JWI UO yw UC a49 HA USaJ9s au pasy enuen Saul p d enuen PAD Hd 00 00 TO Do oiioin0o pI bed d Ja0uRd o Ady MOLE UMOP I 00 00 00 p j1AO3 S Jomuos awry ADD Hd giebea d 10 wyuoo 0 Aay 1914 94 ss rq ONO e FE 230 10 p 1xm8uuoou q sey Aejor stoped G OUI FAO P Jpug Sum NO Dol San T IAS 4T F30 u uA juo Teo sry ur sieodde Tapbed a reoruoyo og 3urpniour uoremnp 07500 00 TTNET nu uu Sururue18o1d Ota U L E 3949 DY 191u o ped y ay as gt 00 T0 00 SWFL STIAD Posa 40N Z uo ATA Ft FFO mt STOAD aao z S Teouel A g pl 0070 gt Hd JI uo ION eut etoAo Hd T lt 00 10 00 GER lt Hd 31 UO u ios dnjes Bulwwesboig 00 10 00 qu zzno Ot 2 Teuor310do14 eNnTeA Meu 197U3 00 20 00 SUTLTOnuen u 15S au ajOAD O9SPECT TeT429S SspzeztM dna s Aytanoss w aj99 aloha Hd S 00 00 10 Dp j3 AO suotzeotunumog 99UB9 0 9A more UMOP OU 00 00 00 PSSFIAOI9S Tprig8 232a JO WAIIUOS o Aay Dal am ss 1d ON UO ZMS JT FFO SHOCMSAHOTMS 203 gt SoTAIOS Daat Igorut uo SMODUR NUS Ju A91d SHA 330 TMS IT 3
85. 30 Sutuwexboxg lt 0 R 91 OIM09 JOZHIUES Y JO 07 00 00 3 TUTTI uO SOOL AAO 06 duo we sks sos L ad0 L9 L Y Ha u 15S SNPIS UIEN Jaquinu y 1 Ju o pedA9x 94 ISN 00 10 00 SWFL STI D TOOd UTN SueNn gt z uo ATA Jf 330 lt s T oueo A 00 0 gt Hd JI uO Bulwwes6oig nua y uoHeinByuog S ke See ep Zz OS L lt Hd JI uO JUSIINO OT 2 TRuoT310doxa enTeA MU ai 00 Z0 00 SUTLTENuUeN ugoe UO SA J HO P99y uO SI AE J HO pass lo O Hd Z JO au ap Hd uonebinen usos Buirwwepoild OL MV 10 7 60 99ue9 0 AoyMOIIe umop OU JO ULNMJUOO 0 Aay 19744 94 ss 1q Jour JOU st jurodps Jt tat s qgstq 4urod as Jo Y 0 pomoje SUIMUNI y 19319 o ped y y OSN a T Sueo A 00 00 00 00 00 00 JUSIano SNTRA MU 197UH Z JO z ow1 1 op Hd OL 00 00 TO p jz AxO gt 00 00 00 PaSa31a039s ON UO ZMS JT FIO SHA 3JFO IMS JT JJO 0Z 00 00 3rurT uo 00 10 00 SUWTL eToAD g uo ATA JT 330 00 0 gt Hd 31 uo DCL lt Hd JI uo OT 2TeuotT310dox14a 00 20 00 SEL IST EW UBBJOS p J AQ JUIOdJaS ZMS T YOUAMS JO snje s oY Jo yuopuodapur 10 JU9puadop pao gortu uo oy ayeu o A 19344 am seau p Ji AO jurodjas joc SO Hd 00 00 10 PaaJISA0 00 00 00 PS93140398 gt SHA UO ZMS FT FFO ON FFO IMS JT FIO 02 00 00 JUFT UO 00 10 00 SUTL eToAD c uo ATA FF FFO 00 0 gt Hd JI uo DCL lt Hd JI uO OL 2Teuor310do14
86. 3U3 u 9 15S HO SUI WNUIUIA 99UBO 0 Aa MOV UMOP Ot JO WIITFUOS O Ady haug am ssosg uonginp Daa 19Z1 1U8S WINVWIIXBUL y 1 1u 0 Dia oy SN y T cueo A 00 10 00 00 10 00 qu zzno nT eA Mot Zog u 15S au payeinojeg UO 00 00 0 p jz AO 00 00 00 p jgzAO3 s ON UO ZMS JT JJO SHA FFO TMS JT FFO gt 00 L0 00 JJOSWTLUTH 00 10 00 ewT LOUO 07 00 00 AWIHA uo T uO ATHY JT FFO SZ L gt Hd JI 330 OOL gt dY0 FI UO OT sTeuoty4zodorg 00 20 00 SUTLTENuen HO au wnuwiulpy od H 189 dyO 00 00 80 Dp j343 AO 00 00 00 PSajiao29s ON UO ZMS JT FFO SdA FFO TMS FT FFO 00 0 00 FJFJOSUTLUTN gt 00 T0 00 SuT LOUO 02 00 D0 AVIA UO T uo ATA JT FFO GZ L gt Hd JI 270 Gert lt Hd JI 330 00L gt 4HO JI uo OT 2 Teuot31odoza 00 20 00 SUTLTENuen Sul paje n9 e9 uo OdAH IECH dHO Jo 1 od H 89 TAO vor u3aJ9s Bunuwelbold OL MV 72 CZMS Z U9JIMS JO SNJEIS 201 Jolu puod pur JO ju9puodop Daat Joz1yrues oy ayeur 0 Aa Jud am seau 00 00 0 PaaJISAO 00 00 0 p j4 AO 00 00 00 p jJ4AO3 S 00 00 00 PSajIA079S gt STA uo ZMS JT 330 gt ON UO ZMS JT F5O SHA J3JO TMS JT F5O SHA JJO IMS JT JJO 00 20 00 JJOSWTLUTO 00 20 00 JFJOSWTLUTW 00 T0 00 SuT LOUO 00 10 00 SuTLIUO 02 00 00 AVTA UO 02 00 00 AVTA UO T uO ATA JT JJO T uO ATA JT 330 SZ L gt Hd JI 330 sZ gt Hd JI 330 S67 L lt Hd JI 330 S6 L lt Hd JI 330 00L gt
87. 5S paajlang POULI 0 AIJ MOLE UMOP I JO utIJuoo 0 Aay 19744 am Sea jour jou SI 1urodps Jt Ag SOJqesIg jurodjas Jo Yeas 0 p Aol g urnuni oY 19319 0 pedA9x oy aen Se Ta EA 00 00 00 00 00 00 JUSIano nTeA MU Ja UBBIDS p Ji AO julodjes Z JO Z OWIL XIN Wdd uolleBIAeN lt gt 00 00 0 p sz Ao 00 00 00 PSa31A03995 ON UO ZMS JT 330 SdA JFO TMS FT 330 00 20 00 FJFJOSUTLUTN 00 10 00 ut uo 0Z 00 00 AWIHA uo T UO ATA JT 330 00 0 gt Hd JI 330 S6 L lt Hd JI 330 00 2 gt Wdd JI uo OT sqTeuotyrodorg 00 20 00 SWELTeNUEN p H AO XIN dd 00 00 60 P SJI AO gt 00 00 00 Pe szao4 sS ON uO ZMS JT JJO SHX JJO IMS JT JJO 00 L0 00 J3OSUTLUTH 00 T0 00 SuTrL uo 02 00 00 AVIHd UO T uo ATHY JT 330 00 0 gt Hd JI 330 S6 L lt Hd JI 330 00 gt Wdd JI UO OT 2 TeuoT310do14 00 Z0 00 St LISS paajieno lulod S XIN Add Pouv 0 AoyMOIIe umop Y JO WAUOS o AJ 19 Uq am seau Zut MOJJE 0 9 9A9 pda e Suunp HO PLOY 9q TIM AOI am um Jo juNoUTe ay 10 090 pedAsy oy as 7 Tage 00 40 00 00 10 00 3u zzno SnTeA mou 197UH UBBIOS HO SUI pu Pouv o Aoymorwe umop y JO ut1UJuoo O Aay 1934 am seau Got BMP pay 1 zntuss umurxgur y 1 1u 0 pedAay oy as S Teoduez A 00 T0 00 00 T0 00 qu zzno nTe A MU Ja Uu 15S au UO lt 00 00 0 Dooiion0 00 00 00 p
88. 710 0 DOT lt du r JI uo 0 Z gt du rL JI uo 0O L gt Hd JI uo 00 8 lt Hd JI uo OLL lt d o JI uo DE9 gt d4yO JI uo SHA 33J0 IMS JT UO gt SHA UO waeTW FI UO UO s uug v I ued 4 UO INE WEI y bel paebeg gI beg zaebeg T1SPRa WIPTV 3no WABTV E lt SuTL XFW dWO Z SUFI XFW Hd T ef A A A Du u ios dnjes Bulumes6oldg Eje Buiuuuue1i1B5oiq Nua uoneinBijuoo usal9s Buluuuue1Boid OL MV 86 Jooued 0 Loy mone UMOP t JO utiUJuo2 0 Ady foug ou ssolg uo WIN TIM Aas yno wueEye y YIYA Jopun npea ainjeroduray MO 94 19Ju 0 pedXay oy SN a Tag 0 cE 0 ze quezaing anTeA Meu 1973U5H U9BINS JUIOdJaS aiNnyesedwia Aw Jooued 0 Aa MOLL UMOP A 10 ULIJUOO 0 Ady joug oy ssorg uo uim Via Kejar 30 uneje oy prym Jopun n pA Hd Moy y 1ajua 0 pedAay ay aen UOTA 00 q3u zzno ptn Meu z quq u 15S 1ulod19S Hd mo7 Jo Z MO Ue y OL ay 01 00 00 FJOSWTLUTW 01 00 00 UO SWTLUTW 00 0T 00 AVTA uo SHA PSaja1ano JI uo ON 330 ZMS JT UO ON 33O TMS Jf JFO 0 POT lt dwel JI uo gt 0 ZE gt dueL JI uo 00 gt Hd JI uo 00 8 lt Hd JI uo QLL lt ddoO JI UO DC gt duo JI uo SdA FFO IMS JT UO SHA UO WIBTY JI UO julodjas a njeJadula MoT MO wey 41 a Loop La 01 00 00 JFJOSWTLUTN 01 00 00 UO UTLUTNW 00 01 00 AVTA uo SHA p jz
89. 9 L Hd HO S Agen duo Snes uen JIJOZMBEIOTMS 50 69 S00L 30 067 dO SOS HJO L9 L Hd SmeIg Z YMS snle S UEN d JJOZMSIJOTME 50 69 S00L A0 06 daYO SOS L 4HO L9 L Hd SmeIg YMS SNJEJS UEN d JJOZMSAJOTMS J0 69 SOOL 44O0 06 duo SOG L HIO L9 L Hd ainjesodwia ye Josino SNIS UIEN 47 9STEZT Terz s SPIPZTM dn39s Aqtanoss suorqaeoSrunuuoo IFF 8 232a SOTATES butumerborg we asks TOOd UTN SEN uSaJ9s nu N uolginBijuoS qess oog IQ 0 UI2LIS snJp n110 09 IV 94 107 19p10 Ul QI TAV y ut p e1sur q 1snut peo 1osu s Deju S9rn urro o2 euondo uy 492 498 SNIDIG UID DU O UMJI 0 ure3e ouo Ady oe g oy ssoJg 492498 nuayy UONDANSISUO y 0 03 0 Aa oeg oy sso1g JHOTMSHAOTMS F0 69 SOOL AJO 067 dado SOS L 440 L9 L 2JSYM UVE Josino enee UEN 429 198 SNIDIS UD I 0 UINJoI 0 Aoy org am said 1992498 SNIDIS AOJODYV OY 0 03 0 AdY NOIE YO OY SS 1d 86 T A 8p ANTO Gelee JHOZMSAJAOTMS 3069 206 TAT ddabutxtw S00 4d0 G9 Z OPZ SL Go aaua P SOS L 440 L9 L y UBBINS SNES mi 1OJOD MV SJ9JUNOI ut ls s Ia pue urn uo pun Jeo se yons uoneuozur yun sAepdstp 122198 UOIJDULIOfUJ WIIS S ML 0 0 0 0 Bopyo jem I yumAzouspl Wdd Hd al 18 Y UO Jost SNJEIS UIEN 492 198 SNIDIS UID y 0 uINjoI q Aa Aue SSOIJ 499
90. 91u 0 pedAdy y aen A TSdueg A z0 00 00 z0 00 00 3u zzno enTeA MOU z quq u 15S au UO 99UB9 0 Ady MOIE UMOP OU 10 uguo 0 Ady foug 94 ssorg PEU Jo uonptAnop OU pue 198311 urrg g u U99m39q e op SUIT Iy 193u9 0 pedA93 au aer J T oSueo A 00 01 00 00 01 00 3u zzno SNTRA mM u Zait uselos au ejeg Z JO Z eu 3 uonebney SHA UO wreTY JI UO SHA UO WIBTY JI UO 00 00 ZT JFOSWTLUTN gt Z0 00 00 SuTL uo 00 01 00 AWIZA uo SHA D j3 AO JI UO ON JJO ZMS JT UO ON JJO IMS JT 330 0 POT lt du rL 31 uo 0 ZE gt dwalL JI uo 00 gt Hd y uo 00 8 lt Hd 3 uo OLL lt dWO JI uo 089 gt d O JI uo SuA JJO TMS JT UO aw UO ew F 00 00 ZT JFJOSWTLUTW 70 00 00 urr uo gt 00 0T 00 AWIHA uo SHA D j3 AO JI UO ON JJO ZMS JT UO ON 3JO IMS JT JJO 0 POT lt dwal 31 uo 0 ZE gt dwualL JI uo 00 gt Hd 31 uo 00 8 lt Hd 31 uo OLL lt dWO JI uo 089 gt d O JI uo SuA JJO TMS JT UO su Aejaq 1 IIeui g HO SI IAS Yous AO 201 UIM p sn IQ 0 SI J IeW 9 JOUIOYM soouo 0 Aa 1917 am ss rq 00 00 ZI J3O UTLUTNW Z0 00 00 urrr uo 00 01 00 AYTA uo SHA D jd3 AO JI uo ON JJO ZMS FT UO gt SHX 33O TMS JT 330 O POT lt du r JI uo wy SHA uO u ptg JI uO HO S LMS J HO ew 3 99UBI 0 Loy MOLI UMOP 9y JO ULIJUOO O Aa baal y ss rq p 1eAnOg q O SI reul 9 yorma 194
91. A JJO IMS JT 270 gt 00 L0 00 FFOSWTLUTH 00 10 00 Sut uo 0Z 00 00 AVTA uo T uO ATA JT FFO 00 0 gt Hd JI 330 Gert lt Hd JI JJO 00L gt duo JI uo G 2 Teuotr310doza 00 20 00 SUTLTEnuen HO au wnwuIN XIN dyO 00 00 60 p FJ 1940 00 00 00 P9a3140395 ON UO ZMS FT JJO SHA J3JO TMS JT FIFO 00 0 00 JFJOSUTLUTW gt 00 T0 00 St uo 02 00 00 AWIJd UO E uO ATA JT JJO 00 0 gt Hd JI 330 Gert lt Hd JI 330 OOL gt dHO JI uo G 2 Teuor310doza 00 20 00 SUTLTENUen au UO XIN YO Z JO 1 Sun XIN dYO Wor u3aJ9s Burwwebold OL MV 64 gt CZMS T UOJIMS JO SNJEIS DY JOJUIPuodapur Jo Ju pu d p Daat J znrues oy 9xBU 07 Aa 1970 oy Ssaid D00080 p jz AO 00 00 00 p IzAO3 S SHTA UO ZMS FT FFO SHA FFO IMS FT JJO 00 40 00 FJFJOSWTLUTN 00 10 00 urL uo 02 00 00 AVTHd UO T uO ATHY JT FFO 00 0 gt Hd JI 330 GEI lt Hd JI 330 00L gt d O JI uo E 2 TeuorT310do14g 00 20 00 SWELTenueN UO S ZMS 4 HO Pees XIN dHO TAS Pps AO 201 JO snes oy p 1u puod pur 10 Ju pu d p Daat 1 znrtues oy ABU 07 Aa 1970 oy Ssaid gt LM 00 20 00 SUTLTENUen 00 00 60 PpaajasaAo 00 00 00 PSaj1107995 ON UO ZMS JT FFO ON 330 TMS FT FFO 00 40 00 FJFJOSWTLUTW 00 10 00 Sut uo 02 00 00 AVTAd UO T uo ATA Ft FFO 00 0 gt Hd JI 550 Ss6 L lt Hd JI 230 00L gt d40 JI uo CG 2 TeuoT310dox14g S jo 1u pu depul XIN dHO 00 00 6
92. A Pp j3 AO JI uo ON 3JO ZMS JT UO ON 33O TMS JT JJO O vOT lt du r JI uo D cr gt dusl 31 uo gt 00 L gt Hd JI uo 00 8 lt Hd J uo DE9 duo J uo SHA JJO TMS JT UO SHA uO WIBTY JI UO julodjas Hd moq JaBeg Jaourd 0 Ady MOLI UMOP oy JO WIJUO9 0 Aay 19744 am ssoJg payeAnoe oq 0 st 1938 d yoy Jopun n 8A LAO MO 201 191u OypedAay 201 sr DC 0 9 DECK dee enTeA Meu 197UH UdBINS 1lulodBS qYO MO7 HO SI IAS YOUMS MOT 201 u uA pasn oq 0 SI Josed Gau asooys 07 A9y pluq am ssorg 00 00 ZT FFJOSWTLUTW Z0 00 00 SUT UO 00 0T 00 AWIHd uo SHA peeyreaO JI uo ON 33J0 ZMS FT UO ON J3O IMS JT FFO O POT lt dueL JI uo O ZE gt du rL JI uo 00 gt Hd 31 uo 00 8 lt Hd JI uo OLL lt duo JI uo DE9 gt duo JI uo gt ON 33O TMS FT UO SHA UO UNE V JI UO HO S LMS J UO JON Ja6ed TSOURD A Le 00 00 ZT FFOSWTLUTW Z0 00 00 Sur uo 00 01 00 AVTA UO SHA p jz AO JI UO ON JJO ZMS JT UO ON 330 TMS JT 230 0 POT lt dwaL JI uo 0 cr gt du L JI uo 00 L gt Hd 3 uo 00 8 lt Hd 3 uo OLL lt ddo JI uo gt 0 9 gt duo JI uo SHA JFO TMS JT UO SHA uo W1BTY FI uo yUlodjeS dO N07 JaBeg 00 00 ZT JFJOSWTLUTW z0 00 00 SUT uo 00 01 00 AWIHA uo SHA p j3i AO JI uo ON JJO ZMS FT UO ON 33O TMS FT FFO O POT lt du r JI uo Ore gt dueL JI uo OO L gt Hd 31 uo 00 8 lt Hd JI uo OLL lt duo JI uo
93. AE NN EE NN dE 43 SENSOR WIRING DIAGRAMS eis eigene REES E dE AE de RER AA 44 SECTION 10 MENUS SCREEN NAVIGATION KEYS ug eegent ei A E aaah uwa 45 MAIN STATUS SCREEN NAVIGATION 3 u uuu taya deeg A AA E e Se De 46 RELAY AND ALARM TIMER SCREEN NAVIGATION 50 CONFIGURATION MENU SCREEN NAVIGATION 52 CONTROLLER NAME SCREEN NAVIGATION vie seis acces cen ENEE dE uwa tawawan asa uqa anan aqa qa 54 SYSTEM SETUP SCREEN NAVIGATION uy p ass a saad A 56 PROGRAMMING SCREEN NAVIGATION PH MIXTIME 58 PROGRAMMING SCREEN NAVIGATION pH CYCLE TIME ua aaasisssaqwaaaayquasaawawskayquwaaquaqawaqpaywaqaa 60 PROGRAMMING SCREEN NAVIGATION ORP MIX TIME 62 PROGRAMMING SCREEN NAVIGATION ORP CYCLE TIME cece cece eee e cece cnet csto eee ene een ence ence 66 PROGRAMMING SCREEN NAVIGATION ORP CAL HYPO 20 cece cece cence cnc 70 PROGRAMMING SCREEN NAVIGATION PPM CYCLE TIME 0 cece cece cece eee ee rre 74 PROGRAMMING SCREEN NAVIGATION PMM MIX TIME 78 PROGRAMMING SCREEN NAVIGATION PROBE CLEAN y cece cece eee cece eee e eee e eee e rna eee qasaqa 82 PROGRAMMING SCREEN NAVIGATION HEATER sua cece cece eee eee e cece crecer 84 PROGRAMMING SCREEN NAVIGATION ALARM OUT 96 PROGRAMMING SCREEN NAVIGATION AUX MAKE UP AUTO 90 PROGRAMMING SCREEN NAVIGATION DAILY EVENT 92 PROGRAMMING SCREEN NAVIGATION WEEKLY EVENT 96 PROGRAMMING SCREEN NAVIGATION FRONT PANE
94. BITADEE ST Aerea uo lt TO 19ZTITUES Z TeAz qurI ezeg HSIIONS SITUN Aeptzq Aeq 80 v0 LO ag 9S H ZT urs s Aelaq uo u i15Ss das wajsks SWIPTY TEWION sarnejg q oqa 198948 No KeTdsrq du r 09 L 3auqborry3oeg ST Aetea uo TD 19ZTITUBS lt Z iTearequyr 8272A ESITONE S3TUN Aeptaia Aeq 80 v0 L0 3eg 9S b Z1 Stil aullo yy usaJ9s dnjes Wa shS uonebineyn UusaJos dnjas Pp9 8 SUT u q sey npouu YOO D IW pat OS0S06 Iguondo au Jt uo p qui ore siojouresed SUHETE TEWTON yaay fo dog pue am ML s r Pod 02 49834 NO KeTdsrq du r 99ue9 0 Ady MOLE UMOP 94 09 L qubrr3oeg JO WIJUOO 0 Aa froyuq I ssorg ST Aetsa uo ayep ot Io 03 pedAay t aen TO 1927T9TUBS Z TeAaz qur eqeq F TSOURD A q gt HSIIONS SITUN 80 v0 L0 Aeptia Ae 80 v0 L0 3u zzno nTea Meu 197U3 80 r0 L0 qeq lt OG PE CIT SUTEL u i1os dnjes leq ajeg u ios dnjas ui ls sS SWIeTY TRUION sarnej q oqa Jesey JoouRd 0 9A MOLE umop I No Aetdsta dual JO WIJUO9 0 Ady foug oy ssoJg 09 L SE S ST eT q uo Bee H0Y pz s sn OTIAV UL n wee QUIN y 1 Ju 01 pedAay oy os Z TeAz qur eqeq HSITONG S3TUN Aeptaq Aeq 80 v0 L0 3 a 96 bE CL St E T 8Sueo A 9S be zT 9G F ZI q3u zzno nTeA MoU 193UH u ios dnjeas au eje awl u ios dnjos wajs s 9GDEZT Terdz s SPIBZTM dna s Aarano
95. Bulwwes6osg nua uoneinByuog Jeu d O9SVECT Tetzes SPI1PZ TM dna s Aqtanoss suorqeorunuuoo IpF 8 Sigg SOTAIDS butwwerborg we73s s lt TOOd UTN SWeN uej s s nua UoyeInbyuoo ig 9GPEZI Terz s SPIBzZTM dn39s Aqtanoes suorqeorunuuoo TDD 8 Sieg orA3 S Dburuurezb6ozd u qas s TOOod uremN umeN lt SUEN 19 01JU0J nu N uoneinBijuoo JAOCMSHAOTMS F0 69 SO0L A 0 Der _ dWO sos L 430 L9 L ud U99 98 SNJEIS UIEN uonebinen Usas Dua UONeINBYUOD OL MV 52 9GPECL Terz s SPI1BzZIM YOZ zeqdgq ouds dna s Aqtanoes 0z To344g ouds SUOTIPOTUNUMOD lt sotqsoubetq RE Tbv 8 ea dna s paoueapy EISE sz qumN rzebeg butwuerborg 18291 rzebeg 19143 wa qsds da Tetd wepon lt JToog ureW ueN u39 98 SUOIEOIUDUIUIO EIN Neel butuue1boxa usaJ9s Aejdsiq ee Tvv 8 Sg SZIOUTL ATA 1e9TD Lees SrAz s lt eyed 1es1o SUOTILIATTRD 1PSTO we qsks ON Um QT JJO TIVK lt moje TO04 UTN SWeN u 15S sones suol oiunuuuioo nu Wuonein6ijuoo 9GPEZI TeTI9S SPIBZTM dna s A3tanoss pea suorqaeorunuuoo 1778 e3ea lt we qsks ood uteW owen ejeg nua uoesinByuoD 9G EZI TETI S SPIPZTM dnjes Aqtansas suorqaeorunuuoo butwuerborg ases nua UOHEID UUOH 53 10 4 UOUSDIAEN nuou uongin8guoo AY 0 UIMJ9J 0 La MOLE UMOP dU ss 1d
96. Data All Off 10 min NO Clear Calibrations gt Clear Data Clear RLY Timers oy Service Screen Clear Relay Timers All Off 10 min NO Clear Calibrations Clear Data gt Clear RLY Timers 128 e Press the 9 key to clear or x Press the 9 key reset all or Navigation Service Screen Relays Off for 10 Min gt All Off 10 min YES Clear Calibrations Clear Data Clear RLY Timers Press the Enter key once to turn the three control relaysoff for 10 minutes Press the Enter keyagain to return to normal control rday operation Clear Calibraions Confirmation Screen Confirm Changes Reset ALL calibrations NO 7 9 YES sensor calibrations or press the 7 key to cancel Clear Data Confirmation Screen Confirm Changes Clear Data NO 7 9 YES 4 7 Press the 9 key to clear the or accumulated data log or press the 7 key to cancel Clear RelayTimers Confirmation Screen Confirm Changes Clear RLY Timers NO 7 9 YES relay timers or press the 7 key to cancel 1 ORP and PPM Chart PPM v ORP at pH 7 4 7 6 Gelee How to use this chart The values on the left side of the chart are free chlorine PPM The values on the bottom are the approximate equivalent ORP Values The gray boxes are pH values Use a DPD test kit to determine the current pH and PPM conditions of the system you wish to control with the Acu Trol Controller The p
97. EEN gege EE Nees Age EE A dE EE d 27 CALIBRATING TEMPERATURE e cad oi er a See qaq Seege te 27 CALIBRATING PA EE 28 CALIBRATING ORP u uusha REN EE EES EEN EE E SE EES EE Ee EN Ee 28 CALIBRATING CALCULATED PPM auqa s EE Ed sae EE aa BEEN d eeh ana eye 29 MANUAL RELAY CONTROL uu ua asa esau anqas stik EE qusqan atawqa ENEE thes DA EEN qa 29 RELAY TIME DISPLAY osionnararo a a 30 SETUP FLOW get Reeg a ged Qiagen da na a Ee EE EE 30 CONFIGURATION MENU 01328 sasaqa qaa AA a 31 TT ER SASTE Mio A A AA A EE EE 32 CONTENTS Continued PROGRAMMING nde Ee taqa EE EE EELER a a ee 33 SERVICE EE 35 DATA coria A EIERE qaq sous Mees qa apun aes EENS REESEN EEN E 35 CONMMUNICATIONS uu a deg degt E e ge aqu e Ee uapa dE Ad AE Age 36 PAGER SETUP SCREENS cuida a waka Ee EE ER EE ER RR Ad Rbd 36 EMAIL SETUP concisa ada dadas 37 SECURITY suicida ni AA A A aaa ukana A a A aoa 37 OUER 38 SECTION 7 TROUBLESHOOTING COMMON PROBLEMS uuu aaa ss a dE EEN dE REENEN 39 REAL TIME CLOCK iii ta iaa a et Et ER RR io AA ia AER E EEEE 39 ORP TROUBLESHOOTING idee rara A Aa 40 USING THE TESTS TRIP occur ld ba dad ech ate 40 AKCOLOR PPM TROUBLESHOOTING corona rr aaa 41 PH TROUBLESHOOTING Z cia A A RER AE qia w ane A A Se 41 SECTION 8 APPENDIXES UTILITY PASSWORDS 9000 9020 u a aa Ee ER EE a RENE d 42 SET UP DIGITAL FLOW EE 42 PROPORTIONAL FEED coria dEr e SE 42 SECTION 9 WIRING DIAGRAMS RELAY WIRINGDIAGRAMS u a tdi Qua haqq a ANE dads AE NEE AE NEE
98. EM SOLUTION 1 SOLUTION 2 High pH alarm on Increase ON time CO2 Check chemical tank slower reaction and make sure it is needs more time ON not empty Flow Cell Magnet will not go up Clean filter on flow cell Back wash main filter ee fe ee ORP pH Readings bounce Clean probe check Reduce flow through P ermano Ja o flow cell Program Relay 1 amp 2 not Make sure flow switch Check set points turning ON but work is closed Verfiy that manually the green flow light is turned on The Real Time Clock The Real Time Clock RTC is an optional module PN 724000280 that allows time display and time stamps in the data log The Controller will automatically detect the real time clock when it is installed The real time clock is battery powered with a minimum of 5 years battery life ACU TROL AK110 Chemical Controller Installation and User s Guide 39 ORP Troubleshooting ORP Calibration Actions Above Set point Cal to below set point 10mV per each PPM Check flow and or clean sensor At Set point Cal to below set point 10mV per each PPM Below Set point May need to increase chemical feed times Above Set point gt 6 May need to decrease chemical feed times Calibrate to the set point At Set point 5 No changes Below Set point gt 6 Calibrate to the set point Above Set point Decrease chemical feed times At Set point Cal to above set point 10mV per each PPM Below Set point Cal to above set point 10mV per
99. Eh PENTAIR ACU TROL CHEMICAL CONTROLLER FOR POUL AND SPA MODEL AK110 INSTALLATION AND USER S GUIDE Cenifiedto IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS CUSTOMER SERVICE TECHNICAL SUPPORT If you have questions about ordering Pentair Aquatic Systems replacement parts and pool products please contact Customer Service and Technical Support USA 8 A M to 4 30 P M Eastern Pacific Times Phone 800 831 7133 Fax 800 284 4151 Web site Visit www pentairpool com or www staritepool com Sanford North Carolina 8 A M to 4 30 P M ET Phone 919 566 8000 Fax 919 566 8920 Moorpark California 8 A M to 5 P M PT Phone 805 553 5000 Ext 5591 Fax 805 553 5515 CONTENTS SECTION 1 INFORMATION IMPORTANT WARNING AND SAFETY INSTRUCTIONS Lula aus anaq aaa dori iinn caaaaquaqasisakawaquasa 5 6 CONTROLLER OVERVIEW orcas a EE EELER EELER EE EE EE 7 SECTION 2 INSTALLATION INSTALLATION PREPARATION eege ere Aker Age deif d oa 8 INSTALLATION SUMMARY enkt ee R i A AA EE A E AE 8 MOUNTING INSTRUCTIONS uuu a aaa apapakuq aaa aqa wasa wap qaqa awaq aa ua A 9 ELECTRICAL E Melle KE 10 INPUT VOLTAGE SELECTION wists icnacaaciies aa 10 CONNECTING POWERs cciacissngisqused hadi RER Pads EE a EES EES EE EEN EEN a 10 ELECTRICAL LOADS EE 11 RELAY BOARD ceruice aa A A dE EE ce 12 CHEMICAL FEED PUMP LOCATION u Su gge g e E RAIER AR A AAA DE 1
100. Ei dn3a s p Iomssed U399 98 PJOMSSEd MAN Ja uy PJOMSSEd BdIAJaS dnes Aunos Pouro 0 9 gt AMOLIB umop au 10 ULIJUOO 0 Aay Jud oy ss rq mat ut s3131p 6 a dn piomssed 1Tolsgur 94 19Ju 0 pedAoy oy aen q p spzomsseg TIV 1PSTOD 0 29TA19S 0 1971SBn lt dn3a s promsseg U99 98 pJOMSSEJ MAN Jo PJOMSSE y Ja sey dns Aunos SE 9SDEZT TetTteS SPIPZTM dn39s A3tanoes lt SUOTIPLOTUNUMOD Tvrv 8 eyed JJHOZMSAJOTMS F0 69 4 Be S9TAISS butuwerbozda SOOL AJO 067 duo we qsfs SOG L HJO L9 L Hd TOOd Urs SueN u 15S SNIS UIEN dnl s yunoas nu l wpesnbyuog y TSDURI A 0 0 3u zzno paomsseg 197U3 uonebineyn UusaJos dnjas Andes OL L MV 124 w T oSueo A LO LI L quezing 2nTeA mau 197UH Hd Usalos uoneiqileO Teduez A EK pazomsseg 19 Ug Saale se p eldsiq piomssed Puomssed 1 lu3 o ped y aen T Sueo A ECK paomsseg 197U3 u 15s 1dulioiq plomssed JJAOZMSAJOTMS F0 69 SO0L 440 Det dO soe a40 L9 L BR ud an ea Hd ye 1osin2 enge UIEIW 9 duex3 pioAssed 3 A19S 9GVEZT TETI S SPIBZTM dna s Aarzno s suor3aeorunuuoo Irr 8 eea EISE EE bhutwwerborg we ysks Toog ureW ueN lt uSeJ9g nu N uoljunBijuoo T SUupO A HRA KKK KH 197UH pazomsseg 279 Ug sysIJ8 sy se p eldsiq piomssed puomssed Jajuy o ped y aen TeoSu
101. FO SHA UO ZMS JT UO 00 S0 00 JJOSWTLUTN 00 20 00 SuT LOUO ZO TO TO lt eWTLFJIFIO SAITMINS uo Aepym gt 00 Z0 00 PUTLTENUeN au OAD enuey suana JN SAA paobed d ezebedid z1obea d T19be4 a WIPIV V TASOM E lt SWFL XTW dWO Z SUT XTW Hd T u ios dnjes Buluuuei1Boiqd RE 9STEZT TETI S SD1eZTM dn3a s Aqarano s suorqaeorunuuoo TvVp 8 ee SOTATES Duruurez6oza lt u qas s ood UTeW Swen Bulwwesbosg Dua uoneunByuo5 u3aJ9s Burwwepold OLLYV 94 TAS PMS MOF 94 JO SNJe S ozo Ju pu od pur Jo juapuadop voryesodo ejos 94 ap 0 A 19744 OU SSoIg gt ON 330 TMS FT FFO SHA UO ZMS JT UO 00 90 00 JJOSUTLUTINW 00 40 00 SuTLOUO 00 10 10 gt SUTLIIFIO CD TOTO lt eWTLITFFO S4IMINS uo Aepym 00 20 00 SWILTenueN LMS Jo juapuadapu sjuan3 JM AA gt SHK 33O 00 S0 00 00 40 00 00 10 TO 20 TO TO TMS JT 330 ZMS JT UO 33OSUTLUTNW Sut LOUO gt 9WTLIIFJO lt BuTLIIIJO uo AepyuM SUT LT enue HO SI LNG J HO Age silu9A3 INM AA 99UBO 0 9A MOLE umop ou Jo WLITUOO 0 AJ 1970 am ssorg SaA FFO TMS FT IFO Ho WIN LM Aea oy yor 31oj q SHA UO CMS FF UO awn y 1 Ju q pedAoy y aen e SS ra oe v TSDupO 2 gt 00 T0 TO gt SUTLFIIFFO 00 10 10 Z0 10 10 lt SWTLIIFFO 00 10 10 JUSTIINO SAIMINS uo Aepym eNnTeA Mou 197U3H 00 20 00 SUTLTEnuen UBBJOS 2 0 9g SI SWI J HO loJ g SI SUI H H
102. G Do not inject acid directly in to the AK1200 flow cell Injecting acid in this way may damage the existing pool equipment Pool i tai ta LE j lt lt Pump c E 3 Water O Sample 3 x Test v Ges lt Preferred Plumbing Routes ACU TROL AK110 Chemical Controller Installation and User s Guide 15 SECTION 3 HARDWARE Modules Modules are the electronic controls and components that make up the Controller Each module has a specific function or functions that tell the Controller what information to accept and what information to display The modular design of the Controller enables it to interface with many types of modules including Sensor Communication and Relay modules Sensor Modules Sensor modules determine the types of sensors signals the control can recieve There are three sensor modules currently available for the Controller AK111 pH ORP temp and heater control Calculated PPM can also be displayed Part 724000010 AK112 pH AKColor PPM heater control Part 724000380 AK113SC pH AKColor PPM ORP Temp Part 725000390 Communication Modules The Controlle
103. H Daat jou 00 10 00 Srpk BO Pouro 0 Za more umop 0 00 10 00 Sut uo TT 920 10pS Iy yor Jopun INJLA 07 00 00 ANA a uo JO WITUOS 0 Aa foug am ssorg 02 00 00 AYTA UO Hd MO y 197u9 03pedA9x aen L uO ATA FT 330 uoneinp poy JozyTues T uo ATA FT 330 gt 00 0 gt Hd JI 330 00 0 gt Hd JI 330 qenueu y 193u9 q pedAax ay aen e T oueo a g o gt Ee lt Hd 3 330 G6 L lt Hd JI 330 00 0 00 gt Wdd JI Uo v T 9ueg A lt gt 000 lt Wdd JI 330 000 JUSIANO OT ZTeuotyszodorg 00 20 00 00 gt Wdd JI UO SNTPA MoU Zei 00 20 00 SUTLTENUen 00 20 00 quezing OT 2 TeuoT7310doxa u 19 julod jes Hd wo jurod jas Hd MOT XIN Wdd 2184 Meu 29904 gt 00 Z0 00 SUTLTENUEN u 15S au pee jenuey ew pee Ienuel XIN Ndd 00 00 0 paajIsaaro 00 00 00 P j4AO4 S pasbed d ON UO ZMS FT FFO 03109 un1 XIN Wadd I bed d Ieoueo o Logmone umop oy SART AO s ATO JO pom yu09 aq sey kepi Siet JO uguo 0 oy foug oy ssoJg 00 L0 00 JJOSUTLUTINW ve Aquo zeuo qm ur sreodde t bed d poay jou 00 10 00 Suri uo Pay WIPTV VY 02 00 00 AYIHA uo nuou Zurwwe Hod e oy T uo XTW Jf FFO 00 0 gt Hd 31 330 y Teouel A Lei E L lt Hd JI 330 SUTL XTW Wdd g lt SuTL XFW dawO Z JON uTL XTW Hd T ia Joztqrues oy YAYM 1940 INJLA Hd ysry am 193ua 0 pedAoy am aen usaJ9s dnjes Bulwwesbolg G L UK gt Wdd JI GO G6 L q3u zano OT 2Teuort31odoza OnTeA MOU
104. I wNnwUIN Jooued 0 9 AMOJIE UMOP dt JO WAIIUOS 0 Ag 19304 am ss 1q uoneinp uun uo Ia umunxeur 94 JoJu9 0 pedA9x ay ISN A Teoue2 a Le p 00 Z0 00 00 20 00 querang enTea Meu 197U3H u 15S au paejnajeg UO u9n3 IM AA UONebIAeN SHA FFO SHA UO gt 00 S0 00 00 20 00 00 TO TO CD TO TO SIIMINS 00 Z0 00 JO oll TU SHA FFO SuA UO 00 50 00 gt 00 Z0 00 00 10 10 c0 TO TO SATMINS 00 20 00 Saul pangen UO slu A3 JM AA SHA FFO TMS JT FFO gt SHA uo ZMS JT UO 00 50 00 JJOSUTLUTN 00 Z0 00 ST LOUO 00 TO TO gt SWTLIIJJO ZO TO TO lt SWTLFIFIO SAIMINS uo Aepym 00 20 00 SwTLTenueN UO S ZMS HUO Age slu89A3 D AA TMS JT JJO ZMS JT UO 33OSUTLUTW urrouo gt SuUTLIIFFO lt SuUTLJIFFIO uo Aepym Gut LTenuen s UsAq M99M TMS JT JJO ZMS JT UO FJOSUTLUTW SUIT LUO gt SuUTLIIFFO lt urLjJIJ3O UO Aepym SUTLTenuen JoouRd o 9 MOJIE umop dt JO WIIZUOS 0 Ag 19704 94 ss rq uonginp uun uo ejor Jenuew oy 197W 0 ped y t aen 00 Z0 00 00 20 00 JUSIAND n Tes mau Zort u 15S au AAV enuey 1onuoo M 10 p orm guoou aoq sey e ol u uA ATUO JULIO SIU ur sieodde nuou SururugpiSoid Aor oy 9JON J4OZMSAJOTMS 30 69 gy 340 ATAS99M S00L 440 Der _ duo sos L 3430 19 BR Hd u 19S SNJE S UIEN v T Sueso A 4 gt 00 10 10 gt UTLJIJIO SHA FFO IMS FT F
105. ICE Attention Installer This Installation and User s Guide Guide contains important information about the installation operation and safe use of this product This Guide should be given to the owner and or operator of this product DO NOT INSTALL THE AK110 CHEMICAL CONTROLLER WHERE IT CAN BE READILY ACCESSIBLE TO THE PUBLIC Before installing this product read and follow all warning notices and instructions in this Guide Failure to follow warnings and instructions can result in severe injury death or property damage Call 800 831 7133 for additional free copies of these instructions RISK OF ELECTRICAL SHOCK OR ELECTROCUTION BEFORE WORKING ON THE AK110 CHEMICAL CONTROLLER Always disconnect power to the IntelliChem controller at the circuit breaker before servicing Failure to do so could result in death or serious injury to service person pool users or others due to electric shock BE SURE TO DISCONNECT ALL SUPPLY CONNECTIONS BEFORE SERVICING ADANGER This product must be installed by a licensed or certified electrician or a qualified pool professional in accordance with the National Electrical Code NEC NFPA 70 or the Canadian Electrical Code CEC CSA C22 2 All applicable local installation codes and ordinances must also be adhered to Improper installation will create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock and m
106. If pH gt Acid Feed the set point value at which the Controller will begin to feed acid or other pH chemicals to the water source Set this value to zero if not using acid to control the pH On If pH lt Base Feed the set point value at which the Controller will begin to feed base or other pH chemicals to the water source Set this value to zero if not using base to control the pH Off if RLy on Number of relay 1 or 2 will display Depending on which relay is on the other relay will remain off Prevents both relays from coming on at the same time and mixing Chlorine and Muriatic Acid On Delay This is a built in timer which prevents the Controller from prematurely mixing chemicals still in the system or when suction side chemical feeding is used This prevents the relay from turning on while chemicals are mixing in the system On Time Maximum amount of time that the Controller will dispense chemicals Min Time Off Minimum amount of time that the Controller will be off before it will dispense any more chemicals regardless of the set point reading Off if Sw_Off Tells the Controller not to dispense any chemicals if this switch number is in an OFF condition This prevents a large amount of chemicals from being added into the water line as flow of water returns Set Point Overfeed If a relay output is ON accumulative for longer than the set point overfeed s maximum time allowed the reading screen will display a SOV Set Point Ov
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110. L ALARM 96 PROGRAMMING SCREEN NAVIGATION PAGER 0 0c cece eee cece eee eee qaa eri teen teen n n DEE ed 100 PROGRAMMING SCREEN NAVIGATION EMAIL 104 WIZARDS SETUP SCREEN NAVIGATION esociininici mica ta a dd da oi STEE EEN 108 DATA SCREEN NAVIGATION daten ii AA E AAA EE EELER E 112 COMMUNICATIONS SCREEN DIALUP ue EE a AA AA A A 114 COMMUNICATIONS SCREEN INTERNET MODEMS uu uu a assia as cece cnet renee cnet eee nent teen teenies 118 SECURITY SETUP SCREEN NAVIGATION Vogt REESEN a AR A REENEN 124 AKCOLOR SCREEN NAVIGATION uuu a ua aria a A dee EEN 126 SERVICE SCREEN NAVIGATION 2 eiedete RE REENEN REENEN entrees dena ee ERAN pia pia oku 128 AK110 CHEMICAL CONTROLLER ILLUSTRATED PARTS LIST 0 aasawa css saeanwais aa qataqa sue quia pay Caw bene ence 130 IMPORTANT WARNING AND SAFETY INSTRUCTIONS iW y Y e 38H SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS PRODUCT IS NOT INSTALLED AND USED CORRECTLY INSTALLERS POOL OPERATORS AND POOL OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE USING THIS PRODUCT AA WARNING Most states and local codes regulate the construction installation and operation of public pools and spas and the construction of residential pools and spas It is important to comply with these codes many of which directly regulate the installation and use of this product Consult your local building and health codes for more information IMPORTANT NOT
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121. UO UIN 0 MOJJE SI 1 91079q HO Ploy zg Win r au oum Jo ee ME junoure y 19Ju o3pedAax oy SN gt 00 50 00 FFOSUTLUTN Jomo dq yeIW xnv KE 00 20 00 YO urLurW z bed d SN 10 poIn yuo weq sey Aejar y Tedue9 A 0 00 00 AWIHA uo zebedid ele u uA uo JBUIO sy ut s1e dde E E SE nuou Sururuesoid e a Bee 00 S0 00 ENEE ON 3J0 ZMS JT UO 1 AVTO aL dnexew xnw g lt OTA Mo 197UH 00 Z0 00 SWTLTenuen SuTtL XTNW 1380 A 210 uSal9s HO au uinuulu lN HO au wnwiuly dn yeW xnv ON SUTL STH Hd T usa 9s dnjas Buluuue1Boid 99UBO 0 Ady MOLL UMOP OY para pres JO WIIJUO9 0 Aa bam oy ssorg UO Daum aq pm Kejar dn O LUI OY 20111 JO JUNOVIL umuurtu 00 00 10 p jz A0O 00 S0 00 FFOSWTLUTW A 9GVEZT TE T S y 197u9 0 pudAay ou as _ gt a E gt 00 20 00 UO SUWTLUTH SPIPZTM y Teoueo A go gt 08 00 00 AYTA uo dna s Aarzno s 00 20 00 SHA UO ZMS JT UO SUOTIeOTUNWUIOD 00 20 00 JUSIINO ON JJO ZMS JT UO TpD 8 232a S3NTRA MoU 197U3H 00 20 00 SUTLTEeNnuen AJHOZMSAJHOTMS SOTATSS U8BJOS UQ SWI LUN UI UO au UNI Odre Sr 440 dnex en xnv SuTuwezbozxa lt s004 ddO 067 duo we qsds SOS L H4JHO L9 L TOOd UTN SuEN U99 9S SNIS UIEN Buluuuue1Boid Nua uogeinByuoD IL oul dn 24e n xny uonebIAeN u 15S BulluWwesBOJY OL LAW 90 I99ueo 0 Ady MOLE UMOP OY JO WIIHJUO9 O Ady foug oy ssoJg ups Ae o1 dn oyew y pue 1933117 jur
122. UO ZMS FT FIO gt SHA FFO TMS FT 330 00 S0 00 FFOSUT LUTO 00 T0 00 Sur uo 02 00 00 ANTAA UO Z uO ATA JT 330 0070 gt Hd JI uo 0S L lt Hd 31 uo OT 2Teuot310do14 00 20 00 SUTLTPNUEN HO S LMS H JO peed XIN HA 99ue9 0 oy more UMOP au 10 utiJuoo o1 Aa 19747 am seau SUTXIW MOIE o1 2 9 paa e SuLmp JJO Dia 29 LIM Piot 20 ou Jo junowre y 19 090 pedAay y sr a TSDULI A 00 50 00 00 50 00 JUSTIND anTeA Meu 193UH 00 00 TO p j4 AO 00 00 00 Pe jJzAO4 S ON UO ZMS FT FIO SdA JFO TMS JT IFO gt 00 S0 00 FFOSWTLUTN 00 10 00 suTL uo 02 00 00 AVTA uo zZ uo ATH Jt 330 00 0 gt Hd JI uO OS lt Hd 31 uo OT 2Teuot310do1a4 00 Z0 00 SUTLTPNUEN u 15S HO SUI WNWIUI HO SUL VUN XN Hd Joouvs o AY MOLL umop OY JO uriUJuoo 0 AJ 19 Uq 94 ssd 0 JUO9 p J 9SPQMOJ JULOd OS Hd ayy aa oppdia au aen x T Sueo A 00 0 00 0 qu zzno nTea Mou 197U3 u 15sS julodjes pay eseg JoouRd o 9y MOLI umop 201 10 ULIJUO9 o Aay 19747 OU Sea OJUO Daat pr 10 jurod os Hd y mua o pedAoy oy aen 000 R M q3u zzno eNnTeA Ma 197U3 u 15S julodjas Dee ploy Joouvs 0 AY MOLL umop oY JO uriUJuo2 0 AJ 19307 94 ssd asejusoiad pag guoniodoid y J197u9 0 ped y 94 aen TSSueo A Ot q3u zzno enTeA m u jz quq u 15S Wues p 4 puonuodoJg lt C 00
123. VTA UO gt ON Pe jz AO FI UO gt SHA Pe jz AO FI UO ON JJO ZMS JT UO ON 330 ZMS JT UO ON 330 TMS JT JJO ON 33O TMS JT FFO 0 POT lt duaL JI uo 0 POT lt dusL JI uo 0 ZE gt du rL JI uo 0 zg gt du rL JI uo OO L gt Hd JI uo lh gt Hd 3 uo 00 8 lt Hd JI uo 00 8 lt Hd 3 uo OLL lt d o JI uo OLL lt duo JI uo 0 9 gt duo JI uo 0 9 gt du o JI uQ SHA JJO TMS FT UO SHA 33J0 TMS JT UO SHA uO WIBTWY JI UO SHA uO ierg JI uO SINDIO p JH AO HUO JON Je6ed SINDIO p H AO I UC 19BEy HO st TMS 7 prms u uA pasn aq o1 SI Jaded oan 980049 o1 y 1i uq 94 ssoJg gt 00 00 2T 33OSUTLUTW 00 00 ZT FFOSWTLUTN 00 00 ZT FFJOSWTLUTW z0 00 00 Sut uo 20 00 00 SsuTL UO 20700700 SsuTL uo 00 01 00 AV IHG UO 00 01 00 AVTA UO 00 01 00 AVTA UO SHA Pp j3a AO JI UO SHA Pp jz AO JI uo SHA peejreao JI uo 99U89 0 9A MOLIE umop I ON FFO ZMS FT UO gt SHA 330 ZMS FT UO gt ON 33O ZMS FT UO 10 ULIJUOO 0 Ga Juq 2y ssorg ON FFO TMS JT FFO ON 330 TMS FT FFO ON FFO IMS JT FFO Ian SI uoritpuoo ULETR UR 99UO O POT lt dweL JI uo O 7OT lt du rL JI uo O vOT lt du r JI uo OATIOVUI 20 0 SI 193ed aun Jo One gt dueL JI uo Once gt dueL JI uo Dee gt du r JI uo junowe oy 1 1u o1lped oy ou asf OO gt Hd 31 39 00 L gt HI 31 uo 00 L gt Hd 31 uo 00 8 lt Hd JI uO 00 8 lt Hd JI uO 00 8 lt Hd JI uO v T SueO A jp OLL lt ddo y uo OLL lt ddo JI uO OLL lt d
124. aj9 o enuey 10009 1399H 10 poIngyuoo Dad sey Ia u uA ATUO yeunoyz sy ur sieodde nuou Sum God Aetat oy 3J0N 9GPEZI Terz s SPIPZTM dna s A3t1no0eg SUOTIPLOTUNUMOD Trpis 242a JAOCMSHAOTMS 4 gt SOTATDS SO LL 440 89 19789H Sutuwexbozg lt S00L AJO 067 duo we qsds sos 430 19 L Y ud TOOd Ur SueN USaJ9S sNjejs UN SHA JFO TMS JT FIO O LL gt dueL JI uo gt 00 Z0 00 SUTLTenueW Sul 9 O enuey 1a esH SE p19BP4 d gasbea d z bed d rebegid WIBIV V 19IP9H E lt uTL XTW dor SUTIL XTW Hd T usaJ9s dnjes Buluuue1Boid Bulwwes6bosg nua uonein6ijJuoo Jayeoy uonebiaen u 15S Huirwweboid OL LAW 84 Pouv 0 Aoy MOLE UMOP oY JO WAIJUOS 0 Ady luq 94 SSOIJ ups 21343 PPI oy pue 193311 1utod1 s oy U99MJ9Q AeTOp SUIT OY 191u 0 ped 9x oy sr y Tag A 00 10 00 00 10 00 q3u zzno nTeA Ma 193U3 u i15s ej q uo TAMAS pms MOTJ 24 JO snes OY p Ju puod pur Jo Ju puod p uorezodo Joyeoy oy oyeU 0 Aa bam2l oy ssoig 00 00 50 p jz AO 00 20 00 JJOSWTLUTH 00 Z0 00 UO SWTLUTW 00 10 00 AVTA uo gt ON 33O TMS JT FFO O LL gt du rL JI uo 00 Z0 00 SUTLTENueN LMS jo juapuadapy Jegat Ja0ued 0 9A moe umop ot JO ulJuoo 0 Aa haug 94 ssoJg 1onuoo Joyeay 107 jurodjos mgerodur MO 94 19 u9 o1ped oy oy 2em x Teoueg A O LL LE q3u
125. are represented on the display screen next to its corresponding sensor reading Position the cursor to the left of the status word either OFF or ON and press ENTER to toggle the relay on and off The length of time the relay is on is adjustable in the programming When the relay is toggled to off the relay immediately goes back to automatic control and in some cases may turn back on immediately Calibrating Temperature Main Status cursor at pH Relay pH 7 67 gt OFF 7 50s ORP 490 OFF 700s 69 0f SW1OFFSW2OF F The temperature sensor is very accurate and should not require calibration If the calibration is more than a couple degrees off there may be an installation problem The most common problems with temperature sensors are listed below 1 The most common temperature problem is the temperature is not the same at the sensor as it is in the main body of water It is also possible the temperature error is different depending on the time of day Make sure the sensor is not in direct sunlight and is installed as far into the fitting and as close as possible to the body of water Evaluate where the sensor is installed 2 The sensor may be damaged If the sensor is put in a room of 76 F the resistance should be 10 000 OHM s that can be measured with a standard voltmeter To calibrate the temperature sensor move the cursor in front of the temperature reading and press ENTER Enter the measured value Press ENTER again to save the
126. as they will be familiar with all of the codes in the local area Follow the instructions that came with the AK1200 flow cell This section gives the basic principles to be applied for any specific installation which are listed as follows 1 Turn OFF all equipment including the filtration system 2 Determine a suitable location for the flow cell Which should be located where water spillage will not damage surroundings 3 Securely mount the flow cell 4 Install the supply and return lines for each flow cell Drill and tap 12 holes for the 1 2 flexible tubing or hard plumb the flow cell A Locate where the water will be supplied from and returned for each flow cell The most common location for the water inlet to the flow cell is after the main filter and the outlet after the heater B If there is no suitable location the cell inlet can be after the main pump and the outlet before the main pump This method may cause a suction in the flow cell and damage to the sensors If any chemicals are injected into the cell they may cause temporary invalid readings 5 Locate the chemical injection points 6 Prepare and install the chemical injector fittings f Install the chemical storage containers 8 Install the sensors 9 Turn ON the main circulation pump 10 Check for leaks and verify the flow sensor indicates flow 14 AcU TROL AK110 Chemical Controller Installation and User s Guide Plumbing Installation A WARNIN
127. ates and or other countries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 2014 Pentair Aquatic Systems All rights reserved This document is subject to change without notice P N 700000016 REV C 3 2014
128. ay q Jo J9QUINN souk MOH uono uuoo IB N IIOY I9A0 p AI93291 pue juas 9 4q Jo 1oquinu IOL SAQIN Qilenb re re n 2 Je Joao OY JO 1ol1eorpur OATJLIOI Y SI SYL JEE GOOD Wp snururur uns guSis 1e n 2 94 Jo 1upur onse ut Y st SIT vIODCH LLV about Ien OY 0 pousisse ssorppe qI OY SI SIU u O CIT EIT 99 T dIu uono uuoo ig n oy 0 yoodsar YIM uongurrogjur Mooy 201 skdAuod ua 2 98 dnjag padubapy ML SOLIJUO SSOIPpR INOJ JO umuurxguu e sjioddns oi 3 V 91 nuo Ssaippp prew uog usnouu 9949 0 s 3 moze UMOP pue dn ay aen Hu woop TOI noegi1iewetr Appau uroo TOI DOE ELE oyonoIb z lt woo To13 no epur asur 3a34 qTe T pew g sesseJppy IIeuu 3 JO Z SUPON JEINILOD 107 UddIIG SUOT VITUNUTUTUIOD o L d Eet CT ET 99I dI 293984 eqeq pues S 94084 0 TEAISJUI SL Ipewg oo nou p eqeqTreus qzeqssy doot Teus dI yoouo Sai g TIV APOTO 95p soe zAganoy L86s973Ag11n9 dom TeuBts 1009 lt g op WEPL8 T LLE EN u i15s dnjes paoueApy 99UB9 0 Ady MOLI UMOP au JO uguo 0 Ady foug am ssorg YOO SSoIppe oY QUI ssoIppe pew y 1039 0 pedAay 201 aen Ssu yoeg T SueOo A a woo 1017 noegpur asur az qTe T u 195 dnjes sseippy pew 3 JO SUPON 1PM 107 u3 Suonpormumututuoo OL OZ zo3Ag ouds EOZ 1934 ou s sorasoubBbera dna s
129. ay also cause damage to property BEFORE USING YOUR POOL SPA OR HOT TUB CHECK THE pH AND SANITIZER LEVELS OF THE WATER Do not permit children to operate this equipment When mixing acid with water ALWAYS ADD ACID TO WATER NEVER ADD WATER TO ACID When adding any chemical to the pool spa be sure to follow the manufacturer s instructions thoroughly DO NOT MIX SODIUM HYPOCHLORITE AND MURATIC ACID Risk of electrical shock Connect AK110 Chemical Controller to a ground fault interrupter circuit GFCI Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI IF CLEAR OVERFEED LIMIT SETTING IS SET TO 24 HOURS DO NOT SET FEED TIME GREATER THAN 20 HOURS AS THIS WILL VOID NSF CERTIFICATION ACU TROL AK110 Chemical Controller Installation and User s Guide 5 IMPORTANT WARNING AND SAFETY INSTRUCTIONS WARNING CHEMICAL BURN HAZARD Make sure all pumps are switched off at the main circuit breakers at the house before drilling into any pipes Securely fasten all electrical water and chemical lines Locate chemical feed pumps and chemical storage tanks in a safe and secure area Strictly follow the acid manufacturers safety and handling protocols including hand body and eye protection when transferring or handling acid Safety precautions should be used when handling Muriatic acid to control pH water levels Muriatic acid can cause serious body injury and damage pool equipm
130. ctual flow can be measured and displayed in gallons liters per hour NOTE To obtain liters per minute the scale factor must be changed to pulses per liter 22 ACU TROL AK110 Chemical Controller Installation and User s Guide Sensor Care Contamination of the sensing elements often results in slow response and inaccurate readings Clean the elements by the following procedures pH and ORP Sensors 1 Wash electrode tip in a liquid detergent and water Carefully use a soft bristled toothbrush to wash the electrode tip and white sensing ring 2 Rinse after cleaning To install place in flow cell according to the diagram and hand tighten 3 Make sure the O ring is installed on sensor 4 If the cable is longer than needed it should be coiled neatly and attached under the cabinet pH Sensors Only 5 Attempt to clean the sensor with liquid detergent first 6 If this is not successful swirl the tip of the sensor in a 5 parts water and 1 part muriatic acid solution for 10 20 seconds 7 Rinse again and reinstall A WARNING Do not rub hard the glass element in the sensor or use sand paper or other polishing material to clean HANDLE ELECTRODE CAREFULLY Sensors contain external and internal glass elements Do not drop or otherwise subject the sensor to vibration physical impact or freezing conditions ANY TYPE OF BREAKAGE IS NOT COVERED UNDER WARRANTY Finishing and Testing the Installation Once the Controller system
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132. d the sensor readings When used in conjuction with a real time clock data includes date and hour and sensor readings Pressing the down arrow key to view subsequence data When downloading the data with a PC the following information will also be displayed Title MPBPF123 Modem PC RS232 Front Button pressed Password entered Flow S1 on and relays 1 3 status ACU TROL AK110 Chemical Controller Installation and User s Guide 35 Communications The followings are only available if the modem is purchased and installed Modem Sets up the number of rings to answer on and the long hang up time If you enter the password 9000 you can access the modem diagnostic screen On the modem diagnostic screen you will see the modem initialization string that was returned by the modem during startup This string should end with the word OK for working modems Pager Test Tests pagers and displays paging status To test the pagers simply Press ENTER while in this screen The screen displays which pager is being paged and its counting down time If the paged modem pager company is not answering the Controller modem will hang up within 40 seconds and the modem is reset ready for the next page You can press the BACK button at any time to cancel the testing process Pager Setup Screens Pager Numbers Sets up the pager numbers The programming setup screen will display up to four pager numbers This will allow the system to page up to four numbers
133. de To clear the Total for any switch place the cursor on Clear Flow Switch 2 Setup Clear Counter and press ENTER Flow Switch 2 SW2 K gt 8 5 pul g 35 g m Total 0 gt Clear Note When entering pulses per gallon the Controller will only update this measurement once every 10 seconds Configuration Menu The Configuration Menu consists of the following Configuration Menu Screen Name Sets up the name of your aquatic system for easy identification during communication and on the wireless gt Name Main Pool data management system See pages 56 for Controller See g Name Navigation Menu Tree Service Data 8 441 System Sets up time date weekday and unit display Communications English or Metric See pages 58 or System Set up Screen Security Setup Navigation Wizards Serial 123456 Programming Relay programming for Relays 1 2 3 Alarm and Pagers See Programming Section for details See pages 52 109 for Programming Set up Menus Service Clear calibrations data or relay timers as part of normal service operations Data Sensor readings are recorded at a default 2 hours into data A total of 441 lines of data can be stored Press the down arrow key to view data See page 114 for Data Screen Navigation Communications Set up modems pager numbers and or email addresses See pages 102 105 for Programming Screen Navigation Pager 1 See page 116 for Communications Screen for Dail up and
134. do y uo 00 00 ZT 089 gt duo F uo 0 9 gt duo JI UO 0E9 gt dv0 F uo 00 00 41 JUSIINO SHA JJO TMS JT UO SHA JJO TMS JT UO SHA 3JO TMS JT UO SNTRA Meu 197UH SHA UO WI1BTVY JI UO SHA UO WIBTY JI uo SHA UO WIBTVY JI UO USaJ9S UO SUL pu HO awl 1 wnwjuy 26ed HO SI ZMS J UO J86eq HO SI ZMS I UO JON JaBed 103 10 22 Pouro 0 Ady MOIR UMOP Ot JO WIJUO9 0 Ady 193UH oy SS9IJ paje Anoe q 0 SI PEW YOY J9AO MPLA Hd ysry y 191u 03pedAox t aen v Te ueo 4 Le 008 008 JUSTAND NTRA meu 1973U3 00 00 ZT JJOSUTLUTH z0 00 00 urL uo 00 01 00 AVTA UO SHA p jz AO JI UO ON JJO ZMS JT UO ON JJO TMS FT J30 O POT lt du rL JI uo 0 z gt du rL JI uo 00 L gt Hd JI uo gt 00 8 lt Hd JI uo OLL lt duo JI uo 0 9 gt dd0 JI uo SHA JJO TMS JT UO SHA UO waeTy JI UO u 19 jUIOdjas Hd uBiH qulodyes Hd u6iH pew g Pouro 0 Ady MOLE UMOP ot JO uttUuoo 0 Ady Jud y ssorg payearjoe aq O SI U ut a YOM 1940 INJLA JYO YSry oy 191u 0 pedAay t aen Tag OLL OLL au zzno enTeA Meu Zaiug 00 00 21 FJOSWTLUTW Z0 00 00 aut uo 00 01 00 wg UO SHA p jz AO JI uo ON 33O ZMS JT UO ON 33JO TMS JT 330 Drot lt dweL 31 uo O ZE gt du r JI uo 00 gt Hd 31 uo 00 8 lt Hd JI uo gt OLL lt duo JI uo DC gt duO JI uO SHA 33O TMS JT UO SHA UO WIBTY JI UO u 15S Jurodjes qHO
135. e from Green Terminal Green Terminal Bar Bar O o e o O e pply ii ol Es 9 PR O 2 TT 1 El U Normally Open NO Relay To 110 VAC Outlet Green Wire To GND Use Optional Black Wire to NOB Acu Trol Pigtails White Wire to NOW or Gangbox anitizer feed OR um Nallv NC Relay Optional O cid Feed Green Wire to GND Black Wire to NCB White Wire to NCW ACU TROL AK110 Chemical Controller Installation and User s Guide 43 Sensor Wiring Diagram AK110PS Chemical Controller Top View AK110PS Chemical Controller Bottom View Control Bgard Green Terminal Bar T T F T EE LI e E E O o SS o z LO um pH Sensor Wires Green to pH Copper to pH ORP Sensor Wires Green to ORP Copper to ORP Flow Switch Wires Red to GND Black to Switch 1 44 ACU TROL AK110 Chemical Controller Installation and User s Guide Green Ter Sensor Gard nal Bar ORP Sensor Flow Switch lA STA AP SECTION 10 MENUS SCREEN NAVIGATION KEYS For basic Controller operations follow the screen navigation keys The arrows guide you to each level and provide you examples of the information based on the condition of your pool The actual information on the Controller screen will differ from the menu examples The LCD back light turns off following a user defined period of inactivity Press any key to turn the on back light The LCD screen d
136. e was a problem with the feeder chemicals or the sensor that are in overfeed condition the Controller would disable feed and alert a problem NOTE The Controller s Overfeed feature is equivalent to the amount of time the chemical feeders will feed during an alarm condition OPR Indicating Timer Screen Clear Overfeed Condition Overfeed pH 7 67 gt OFF 7 50s ORP Mix TMR00 00 00 ORP 490 OVR 700s gt TD01 30 00 69 0f SWLOFFSW20FF CNT 0 S 00 00 00 STS OVR TOT 0 00 34 ACU TROL AK110 Chemical Controller Installation and User s Guide Programming To manually reset the Overfeed Timer be sure that the cursor is beside the TD Reading and press the ENTER button This will reset the timer to zero Service All Off 10 min NO Press the Enter button to turn all three relays off for 10 minutes This feature is useful when calibrat ing After selecting the display will change to YES selecting the line again will remove the All OFF condition e Clear Calibrations Clears all previously entered calibrations e Clear Data Erases all of the existing data e Clear Relay Timers Resets all timers to zero for all relays Data Sensor readings are recorded every 2 hours into the data log Up to 12 lines of data can be recorded a day The Controller will save up to 441 lines of data in its data log When the data log is full the oldest records will be over written The default data log includes the day of operation the hour sequence an
137. e your changes NOTE You can enter the password 9003 to see the ORP and adjusted ORP being used for calculated PPM These ORP values will only be displayed for four 4 seconds Ah WARNING Always make sure the pH is at the pH setpoint and PPM is greater than 1 5 PPM before calibrating calculated PPM Always control at PPM levels greater than 1 0 PPM when using ORP sensors MANUAL RELAY CONTROL Display Screens Main Status cursor Position the cursor to the left of the status word and press at pH Relay ENTER to toggle the relay on and off The length of time the relay stays on is adjustable in the programming When pH 7 67 gt 0FF 7 50s the relay is toggled to OFF the relay immediately goes back ORP 490 OFF 700s to automatic control and in some cases may immediately 69 0f SWLOFFSW20FF turn back ON ACU TROL AK110 Chemical Controller Installation and User s Guide 29 RELAY TIMER DISPLAY The Relay Timer display indicates the present status of the 8 timers used in the Controller The most common use for this screen is to Timer Screen Relay 1 pH perform diagnostics on a specific relay or to see how long a relay has been on From the DISPLAY SCREEN press the right arrow button twice Press the left arrow button to return to readings screen CNT 0 S 00 00 00 STS OFF TOT 0 00 pH Mix TMR00 00 00 gt TD00 00 00 Note To reset the relay timers to zero use the right button to scroll the cursor beside the information tha
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139. ent Extra care must be taken when installing maintaining and operating acid pump feed systems Acid is dangerous to handle and should be properly contained transported poured stored and dispensed Check the pH and sanitizer levels of the water before use Periodically use an independent pH and Chlorine test kit to verify that pH and chlorine is at a safe level If the pH and Oxidation Reduction Potential ORP or Flow Cell sensors are broken depleted or dirty with oils lotions or other contaminants they can report inaccurate results to the system causing incorrect water chemistry which could harm people or equipment Check the IntelliChem main status display each day to ensure there are no Alarm messages See Troubleshooting section for more information installing maintaining and operating acid pump feed systems Acid is dangerous to handle and should be properly contained transported poured stored and dispensed GENERAL WARNINGS AND SAFETY PRECATIONS PLEASEREADTHISUSERMANUALcompletelybeforeinstallingoroperatingtheequipment TheControllerPoolandSpaChemicalCon trollerisaClass 1 productfor protectionagainstelectricshockandaType 1 productwithregardstodisconnectionofthecontrol circuits Be sure to observe the following safety precautions Do not permit anyone untrained or under the age of 18 to use this product Unit must be properly grounded Front panel must be closed before power is applied Always turn OFF main circuit
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141. erfeed on relay display This is to keep the Controller from continuously feeding chemicals in case the sensor has a problem or if there is a clog in the feed tubes or you run out of chemicals This control condition will automatically reset itself if the sensors set point value is reached Overfeed This value should be set for the maximum accumulated ON time that the Controller will be allowed to feed each chemical in a 24 hour period If the Controller s ON time exceeds the total allowed ON time within a 24 hour period the Controller will disable the associated feed relay and not feed any more of that chemical until the overfeed timers are cleared manually or until the Controller automatically resets the overfeed timers at the end of its 24 hour day Each relay output used to control a feed system will have its own overfeed settings Exceeding the overfeed timers can be set to cause an alarm condition If the overfeed time alarm condition persists over a few days you may need to check the chemical container levels Controller feeder problems or you may need to increase the overfeed time to a level that will allow the Controller to maintain the water quality levels within your specified limits If the system does go into an overfeed condition along with the alarm LED coming on it will also display an OVR statement in the display screen for the relay output that was in an overfeed condition Overfeed for 01 15 00 or 01 30 00 in case ther
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143. h check PPM Low Above hand May need to decrease chemical feed times amp calibrate to Perfect check hand check Below h SOW panig Calibrate to the hand check check Above hand May need to decrease chemical feed times amp calibrate to High check hand check WS At hand check Lower the set point Below hand Calibrate to hand check measurement 10mV per each check PPM High 28 ACU TROL AK110 Chemical Controller Installation and User s Guide Calibrating ORP EXAMPLE 1 The default set point is 700 the PPM hand measurement is 1 0 2 0 PPM desired and the current display shows a measurement of 690 mV From the above table the hand PPM is low and the ORP is below the set point The chemical feed times are not high enough for the ORP to reach the set point and should be increased EXAMPLE 2 From example 1 change the hand measurement to 4 0 PPM with ORP reading 700mV From the above table the hand PPM is high and the ORP is below the set point The ORP should be calibrated to 700 4 0 2 0 10 720 To compare ORP measurements to PPM measurements per actual pH readings refer to Calibrating Calculated PPM H you have an ORP sensor module and Calculated PPM mode selected You can calibrate the Calculated PPM in the following manner Measure the PPM using a standard test kit To calibrate the PPM move the cursor to PPM and press ENTER Enter the value obtained from the test kit in the value entry screen Press ENTER again to sav
144. has been installed with applicable sensors and expansion modules the following steps are required for final system finishing and testing After all wire connections are complete close the panel and tighten the enclosure 2 Plug in the Controller and turn on the main breaker Switch the ON Off switch to ON Up is ON and down is OFF 3 Verify that the display is active and displays various introduction initialization screens 4 SENSORS The first screen displays the sensor readings verify that they are connected properly Example pH is within 0 5 This is to verify that the pH is connected to the pH input and the ORP is connected to the ORP input 9 FLOW Verify that the flow switch indicates on S1ON and the green flow LED is on Close the valve in the flow cell to stop the flow and verify that the Controller indicates no flow S1OFF and the flow LED is off 6 LOADS Leave the valve closed S1OFF for this part of the test so that the relay programs will keep relays automatically off Press the Right button 1 time to R1 ph OFF and press ENTER to manually turn on the load verify that the correct load turns on and press enter to turn it off Press the down arrow to select the next relay and repeat for the other two relays ACU TROL AK110 Chemical Controller Installation and User s Guide 23 SECTION 6 OPERATION FLOW INDICATOR LIGHTS Flow is on when light POWER INDICATOR LIGHT Powerisonwhenlightislit d
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146. ireless modem installed the Controller can be programmed to send an email notifying operators of an alarm condition SECURITY The Controller provides two level security protection based on passwords for both local and remote interaction ACU TROL AK110 Chemical Controller Installation and User s Guide 7 8 SECTION 2 INSTALLATION Installation Preparation Inspection Upon receiving the Controller check the carton carefully Report any shipping damage to shipping company Examine the enclosed shipping list and verify that all items are present Contact Customer Support 800 831 7133 if any items are missing or have been damaged Use care when unpacking equipment to avoid damage or loss of small parts Verify that the fuses are the correct values and that the voltage select switch is in the proper position Installation Summary The following steps are required to install the Controller 1 2 10 12 13 14 15 Identify new and existing equipment to be connected Decide if the sensors will be in line in a separate by pass line or if the AK1200 flow cell will be used Caution If the AK1200 flow cell is used the input water maximum pressure is 25 PSI Determine the supply voltage 110 VAC or 220 VAC and set the supply voltage switch as necessary Determine if the control to the equipment uses the same voltage as the supply voltage All controlled equipment must be compatible Determine the water tap points f
147. isabled in the program below To enable this com mand change the No to Yes Manual Time The amount of time the relay will turn on during a manual cycle This will occur each time the manual cycle is activated Proportional The percentage of the set point where the Controller will begin automatically shortening the length of the feed cycle to prevent the Controller from over shooting the set point To turn off the proportional feed function enter 0 as the proportional feed percentage Example 5 is entered as the proportional feed This means that the Controller will automatically shorten the length of the feed cycle once the measured reading is within 5 of the set point If the pH set point is set at 7 50 the proportional feed will begin to limit the feed cycle at 7 87 and continue to shorten the feed cycle each time it feeds until set point is reached For best results the proportional feed percentage should be kept between 0 and 5 percent Programming Setup Screen gt gt 1 pH Mix Time ORP Mix Time Not Used Alarm Pagerl Pager2 Pager3 Pager4 pH Mix Time Programming Screen ManualTime 00 02 00 lt Proportionals 10 On If pH gt 7 50 On If pH lt 0 00 Off if RLY On 2 On DELAY 00 00 20 On Time 00 01 00 MinTimeOff 00 05 00 Off if Swi Off YES Off if Sw2 On NO SetOvrfeed 00 00 00 Overfeed 01 00 00 ACU TROL AK110 Chemical Controller Installation and User s Guide 33 Programming On
148. isplays 4 horizontal rows at a time Many menus consist of five or more lines Use the up or down arrow keys to navigate through longer menus to display additional menu options on screen PLEASE CALL 800 831 7133 FOR TECHNICAL ASSISTANCE NOTE The keypads on the mounted AK110 Chemical Controller do not have the letter of the alphabet or numbers printed on the keypad The some models curser keys do not have Delete To Right Cancel or To Left printed on the keys Using the AK110 Keypad to Name the Controller PQRS WXYZ BACK JENTER Insert Confirm Each numeric key i associated with three or more letters ofthe alphabet or with punctuation and other special characters Successive keypresses cycle through the various characters associated with each key For instance press the 5 key once to display thenumber 5 on screen Press it a secondtime while the cursor is in the same positim to display the letter J The third keypress displays the letter K and the fourh keypress displays the letter L Press thekey one more time to return to the number 5 DELETE CANCEL Each of the arrow keys as well as the Back and Enter keys perform specific functions within the Controller Name Screen y Press the up arrow key to delete the character at the cursor position Press the left arow key to move the cursor one space to the left Press the right arow key to move the cursor one space to the right
149. ke sure that no frays of wire are out of the connector as this may lead to a short Conduit or external plugs can also be used according to the codes in the local area When installing metal conduit into the Controller a ground LUG should be used to connect the conduit to the relay board ground Heater Installation The Controller third relay can control a heater turning it on and off based on the temperature settings you have programmed in to the Controller The heater control portion of the Controller can be used to maintain a constant temperature or maintain a temperature during operating hours Even though the Controller is a very accurate and reliable device for safety always use the over temp device on your heater to prevent overheating 1 2 Always install any heater according to the manufacturer s instructions Mount the Controller at least 10 feet from open water Install close enough to the Controller for the wiring connections to reach DO NOT attempt to power the heater with the Controller controller Aheater unit must always be independently powered either through a separate cord or through an external relay like the Acu Trol HAR1 relay module Part 735000060 Always use the over temp device on the heater to prevent overheating ACU TROL AK110 Chemical Controller Installation and User s Guide 13 Plumbing Installation WARNING Be sure to have a licensed plumber perform all plumbing this is important
150. led to measure display temperature The sensor should be installed as close as possible to where the water comes from the pool If a temperature probe is installed in the AK1200 flow cell there will be a temperature variation due to the long tubes and the temperature in the pump room A common place to install it is in the small plugged hole in the bottom of the main pump strainer basket The sensor uses a special Y NPT fitting to hold the stainless steel sensor A hole should be drilled 7 16 and tapped 1 4 where the water enters the pump room through a fitting to get double the depth to hold the sensor If installed outdoors make sure to keep it out of direct sunlight Route the wires into the Controller through a strain relief and connect to the temperature input The red wire goes to T and the black wire to GND Flow Sensors The Controller has the capability of measuring two flow switches in which one or both can be a digital flow sensor These inputs are general purpose and can measure any dry contact switch state This can include flow pressure temperature digital flow rate and so on The typical uses for the flow switches are Switch 1 Typically used to indicate flow through the flow cell and it is OK to feed chemicals If a digital sensor is used the actual flow rate can be measured and displayed in gallons liters per hour Switch 2 Can be used to measure water level for automatic level control If a digital sensor is used the a
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152. may be implemented on the AK110 Controller 1 Master Password The master password enables access to all controller functions and menus A master password may be implemented alone or in conjuntion with a service password 2 Service Password The more limited Service password allows access to sensor calibrations screens from the Main Status Screen A service password may be implemented only after a master password has been implemented Passwords consist of up to nine digits Password restrictions 1 The password may not be begin with a zero 0 as the first digit 2 The security password must be in the range of 1 and 8999 and 9011 and 999999999 The numbers 9000 9010 are reserved for technical support purposes and may not be used 3 Amaster password is required for should a wireless modem be installed in the AK110 See page 126 for the AK110 Security Set up Screen Navigation for more detailed security set up process ACU TROL AK110 Chemical Controller Installation and User s Guide 37 Wizards When leaving an editing screen you will need to confirm the changes by pressing 9 or cancel by pressing press 7 Also after making any changes be sure to press the Back button until you reach the main menu screen Otherwise your changes will not be saved The following list shows all the Wizards available with the Controller Control options for pH Relay 1 1 pH Mix Time use to control a pH feed system 2 pH Cycle Ti
153. me use to control a pH feed system 3 Not Used use to disable this relay Control options for ORP PPM Relay 2 1 ORP PPM Mix Time use to control a sanitizer feed system ORP PPM Cycle Time use to control a sanitizer feed system ORP Cal Hypo use to control Cal Hypo feed system Not Used select to disable this relay PPM Mix time use the calculated PPM features PPM Cycle time use the calculated PPM features DARON Control options for Relay 3 1 Not Used select to disable this relay Probe Clean use to introduce acid for a short time to clean sensors Heater Used to control temperature with an external heater Alarm Out external alarm control pH Mix Time used for additional pH control i e when both Acid and Base are needed pH Cycle Time optional method see program AUX Make UP control a make up water system auto fill Daily turns on relay once per day Weekly turns on relay once per day on selected day s of the week ORP PPM Mix Time use for additional sanitizer control i e when a liquid feed system is used to back up a salt generator ORP PPM Cycle Time optional method see program e m c ro Control options for Pager Email 1 4 1 Pager 1 4 Email 1 4 2 Not Used See page 110 for the AK110 Wizards Setup Screen Navigation 38 AcU TROL AK110 Chemical Controller Installation and User s Guide SECTION 7 TROUBLESHOOTING COMMON PROBLEMS PART PROBL
154. mum Combined Current 3 Relays 24V Dry Min Max Operating Temperature 30 110 F Standby Current Current with all Relays OFF LED ON 50mA AC Typical RN Current with all Relays OFF LED OFF 30mA AC Typical 4 22 9 78 os O oomv temperature 32 2127 0 9 99 PPM Po Digital Flow 0 9999 GPM Po Volume gt O 65 535 Gallons Lo Open or Closed Input Voltage Selection The Controller will operate on input voltages of 110 VAC or 220 VAC The factory jumper setting is for 110 VAC The supply power is commonly used to power the feed pumps and other external loads If all the loads are 110 VAC then use 110 VAC or if the loads are 220 VAC then use 220 VAC as the input voltage A WARNING If the Controller is connected to 220 VAC the voltage selection switch must be changed to 220 VAC before connecting power to the unit or damage will occur Note It is not possible to power the AK110 Chemical Controller with 110 VAC and control 220 VAC loads or vise versa Connecting Power For cord connected installations wait to plug the cord in as the last step in the installation For hard wired installations make sure the circuit breaker is off and turn it on as the last step in the installation Have a licensed electrician perform the installation to ensure the local codes are met 10 ACU TROL AK110 Chemical Controller Installation and User s Guide Electrical Loads The Controller with revision F and g
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157. nd control of water chemistry for pool and spa applications The Controller will maintain the pH and sanitizer levels of your water system automatically Customized applications are possible with the addition of optional expansion modules MODULAR The Controller is designed to grow with the needs of the customer There are optional modules that can be installed as the need arises without having to remove the Controller from the wall INTERFACE The Controller uses a built in keypad with 16 buttons and an easy to read 80 character liquid crystal display The display s internal back light provides viewing in low light conditions The back light illumination time can be adjusted to suit the operator MENUS The Controller features easy to use display menus for on screen navigation MEMORY In case of power loss all set points and programming are retained in nonvolatile memory These values will be protected for a minimum ten 10 years without having power applied DATA RECORDING The Controller has the ability to record data at 2 hour time intervals Over 1 month of data can be recorded before filling up the memory When the memory is full the new data will overwrite the oldest data RELAYS The Controller can control up to three 3 relays There are various types of relay configurations available to different types of load requirements DISPLAYS The Controller can display measurements relay ON OFF states length of time that relays have been
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161. on and the alarm status SENSORS The Controller can measure readings and control based on inputs from the following sensors temperature digital flow pH ORP and AKColor PPM VOLTAGE The Controller includes a switch to select the input voltage of 110 or 220 VAC single or dual phase HEALTH The Controller can be configured to maintain the bacteriological and physiological requirements of state and local health departments In addition the Controller has the capability to be configured such that equipment can be protected from the effects of improper water balance REMOTE MONITORING The Controller can be easily configured for remote full duplex communication using an internal 56K modem and a phone line or a wireless modem and an internet connection This feature allows a user remote access to Controller operations using an MS Windows Based PC and the Acu Com Software The Acu Com Software is a full featured software package that allows the operator to download recorded data monitor system inputs in real time and provides a graphing option that allows for detailed analysis of water system parameters and performance In addition AcuManage Il an online database management system will display data from any internet enabled Controller REMOTE PAGING With the optional modem installed the Controller can be programmed to dial out to electronic paging systems for notifying operators of an alarm condition REMOTE EMAILING With the optional w
162. ool water should be balanced to your desired pH and PPM levels before you calibrate the system Locate the PPM chlorine value on the chart that matches the PPM measurement obtained with your DPD test kit Follow the horizontal line across until it crosses into the gray pH value box that matches the pH value obtained with your test kit Follow the approximate pH value down to the bottom of the chart to find the approximate equivalent ORP value This is the approximate ORP value your Controller should read A variation of 20 ORP units may occur This range in ORP is due to different mineral contents of water in different areas The ORP reading will fluctuate slightly depending on the mineral content of your system When calibrating your ORP to a tested PPM value use this charts approximate ORP value as a starting point Then adjust the ORP value until the PPM reading in the Controller matches the PPM measurement obtained from your test kit AK110 Pool and Spa Chemical Controller Illustrated Parts nd User s Guide ACU TROL AK110 Chemical Controller Installation a 130 AK110 Pool and Spa Chemical Controller Illustrated Parts List DWG PART 1 715000150 2 724000260 3 724000010 4 724000020 NS 724000280 NS 724000290 5 724000050 6 724000300 7 714000270 8 714000210 9 714000280 10 714000290 NS 714000170 NS 714000180 11 754001910 12 714000300 13 744000270 14 744000340 NS 754000320 15 754
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164. or the flow cell bypass inlet and outlet Mount the Controller away from direct sunlight and on a flat vertical surface Connect the supply voltage with main breaker off Must be a separate dedicated circuit GFCl If using an AK1200 flow cell install the bypass now Connect the sensors Test the plumbing for leaks Turn on the Controller for the first time Test the equipment using the Controller manual relay mode Calibrate the probes then re calibrate as the probes acclimate to the system Acclimation can take as little as two hours or as long as 24 hours Program the Controller Call or visit the controller over the next few days to insure the system is balanced and in control Fine tune the setup if necessary ACU TROL AK110 Chemical Controller Installation and User s Guide Mounting Instructions Select a location for mounting the Controller meeting the following recommendations 1 Mount at least ten 10 feet from open water 2 Mount close enough for the supplied power cord to reach the supply voltage The Controller will not operate properly without a solid earth ground connection Ah WARNING Proper and safe operation requires an earth ground connection 3 Supply power must be routed to the Controller in accordance with the applicable codes in the area the supplied power cord is not code in some areas 4 The installation surface must be solid and vertical Do not mount the Controller in a horizontal position
165. ors the Controller can read depends on the sensor module installed in the Controller Each sensor has its own unique circuitry that is connected directly to the micro Controller for measurement Isolation of each sensor ensures more accurate measurements The Controller measures the following sensor measurements with the listed characteristics pH Range 4 22 to 9 78 ORP Range 0 to 999 mV Temperature Range 32 to 212 F Flow Switch This input measures if a switch is open or closed A WARNING Sensors are shipped with a protective cap covering the electrode tip to protect he sensing element Sensors should be kept in the protective cap until ready for installation if the sponge in the boot becomes dry wet it with pool water Before using the sensor remove the cap pH and ORP Sensors pH electrodes sense the acidity of the water and work with any acid or base The blue bands on the cables identify the pH sensors The red bands on the cables identify ORP sensors Each sensor is also identified on the sensor body ORP electrodes are used to monitor the Oxidation Reduction Potential ORP is sanitization quality of the water of a given solution The sensing element of the ORP electrode is made of a precious metal such as platinum or gold THE POLARITY AND OF THE pH AND ORP SENSORS MUST BE OBSERVED The ORP sensor copper and the pH sensor copper and the green leads are polarity labeled Leave excess wire outside
166. ose a location on a fitting where the pipe enters so you are drilling through both the pipe and fitting to get maximum depth of thread 5 Install Y NPT by 7 flex fittings then route inlet and exit lines ACU TROL AK110 Chemical Controller Installation and User s Guide 19 Sensors 1 pH and ORP sensors must remain wet at all times Install the sensors into the flow cell HAND TIGHTEN ONLY and save caps for future use and fill flow cell with water 2 Route the flow switch wires into the Controller through the strain relief and connect to the Controller Wire one either one to ground and one to the appropriate input switch 3 Route the chemical sensors into the Controller through the strain relief and connect to the Controller The sensor wires are labeled and the PLUS AND MINUS POLARITY MUST BE OBSERVED 4 Turn the main pump on and open the valves to test for leaks and the free movement of magnet Magnet must be all the way up in order to close the flow switch 1 4 GPM will push the magnet all the way up CAUTION The flow switch is a dry contact only no current Use with any other brand Controller VOIDS WARRANTY A WARNING Make sure all pumps are OFF before drilling into pipes Never turn chemical feed pumps ON when both flow cell valves are closed 20 ACU TROL AK110 Chemical Controller Installation and User s Guide SECTION 5 SENSORS The Controller can accept readings from a wide variety of sensors The sens
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169. r has the ability to work with several types of communication modules The Controller can communicate with a PC through an RS232 cable a standard moden or a wireless modem Controller Modem High speed modem Part 725000010 Wireless Modem The wireless modem allows the Controller to be accessed over the internet from any PC Wireless modems are a perfect solution for installations without phone lines Please note that the wireless modem and the standard modem can not be installed in the same Controller Relay Modules The Controller is able to automate nearly any device in your pump room The Controller uses a relay module to turn electricity to the device on and off Each Controller can control up to 3 relay modules Each relay module can control one device Relay modules are available in seven different models The type of relay module used depends on the load requirements of the device that is controlled with the relay module To determine the load requirements please consult the instruction manual or the device manufacturer Any combination of the seven models of relay modules can be installed in the three available slots on a relay board as long as the combination does not exceed the combined maximum current for the relayboard The combined maximum current for any individual relay board is 5 amps 16 ACU TROL AK110 Chemical Controller Installation and User s Guide The maximum relay current for the relay board is 5 amps when switching 1
170. reater relay board has the capability of utilizing up to three 3 modular relay boards that can be purchased in a number of configurations The Controller is shipped from the factory with three 3 110 VAC Normally Open modules installed Part 724000050 Listed below are the different types of relay modules that can be purchased and their function The correct ones must be ordered based on the load requirements Check with your distributor for the proper relay modules for your application Factory Setting for input power 115 VAC Setting for input power 24VAC Dry Switch White No Jumper Grey Jumper Relay Modules Part FUNCTION 724000050 For control of 110 VAC Normally Open Circuits most applications will use this model 724000060 For control of 110 VAC Normally Closed Circuits 724000440 For control of 110 VAC Single Pole Double Throw Circuits with common white and no ground The wiring on each board may be different depending on the model that you purchase Look on the board check with your distributor or call Pentair Customer Support at 800 831 7133 with any questions A WARNING Do not change relay modules when power is applied This type of damage is not covered in the warranty Do not connect any load not rated for the supply voltage to any of these relays TOTAL COMBINED LOADS MUST BE LESS THAN EIVE 5 AMPS FOR ALL THREE RELAYS ACU TROL AK110 Chemical Controller Installation and User
171. reen from the MAIN SCREEN move the cursor to the switch S to be setup and press ENTER Enter the number of pulses per gallon from 0 to 999 9 NOTE Switch 1 is the default flow switch for relay control and should not be used for digital flow if switch 2 is available To clear the total accumulate flow counter place the cursor to CLEAR and press ENTER Proportional Feed The proportional feed value determines the ratio of feed ON time in a cycle The general principle is that a relay should be on for a reduced amount of time as it nears set point so as to minimize chemical feed overshoot A lag time exists between the time the chemical feeds and the sensors read the new values Older Controllers would have a relay on continuously which can lead to significant overshooting of the chemical feed The Controller adjust the ratio based on how far from the set point is from the measurement The following tables shows examples of feed times for various conditions 630 10 00 06 00 00 00 00 00 06 00 631 10 00 05 54 00 00 06 00 06 00 698 700 700 00 06 00 700 00 06 00 700 00 06 00 700 00 06 00 00 00 00 00 06 00 Table 3 ORP Control with the Cycle Time control type Cycle time 6 minutes 42 ACU TROL AK110 Chemical Controller Installation and User s Guide SECTION 9 WIRING DIAGRAMS Relay Wiring Diagram Back View of the Switch Black wire from White wir
172. rge from DPD and Buffer Solenoids 4 Clear Calibrations 1 Check sample rate decrease to 5 min or used too greater 2 Check the DPD and Buffer solenoids for leaks 1 Check sample flow solenoid for leaks 2 Recalibrate the PPM reading with pH at setpoint 1 Adjust the potentiometer in the AKColor pH Troubleshooting Solution 1 Use the test strip to verify pH 2 Confirm that the BNC sensor wires are installed correctly 3 Install a new BNC sensor wire 4 Check the manufacture date of the sensor 5 Confirm that the flow rate in the AK1200 Flow Cell is between 0 5 and 1 5 liters per minute 1 Confirm that there is flow in the Flow Cell 2 Clean the pH sensor using the Acu Trol pH sensor or cleaning procedure listed in this manual 1 Recalibrate the pH reading ACU TROL AK110 Chemical Controller Installation and User s Guide 41 SECTION 8 APPENDIXES Utility Passwords 9000 9010 From the Main Status screen press 4 to enter the password screen 9001 Enteronce for 1 second data recording rate Enter a second time for 5 minute data recording rate To go back to the default 2 hour recording sample rate power the unit off and then back on 9003 When in Calculated PPM mode shows the actual ORP and the adjusted ORP derived from Calculated PPM calibrations Set Up Digital Flow To use Switch 1 or Switch 2 as a digital flow switch you must first set it up in the flow switch set up screen To enter the setup sc
173. s powered and the wiring will dictate whether the power flows in the on or off position The relay ratings are 1A and 250 VAC The neutral is common for both NO and NC ACU TROL AK110 Chemical Controller Installation and User s Guide 17 SECTION 4 AK1200 FLOW CELL AK1200 Flow Cell Remove flow cell from shipping carton and make sure all parts are included with AK1200 flow cell e 1 AK1200 Lid e 1 AK1200 Jar with O Ring e 1 Flow switch magnet 3 1 2 Valves 1 Sample barb fitting e A 1 2 NPT by Y flex fittings e 1 Filter assembly with O Ring 2 1 2 plugs e 1 Flow switch with O Ring 2 1 1 2 Close Nipple and 10 wire lengths available 1 Teflon Tape e 2 Mounting screws Note that flexible tubing is not included and is supplied by the installer or may be ordered from Acu Trol 18 ACU TROL9 AK110 Chemical Controller Installation and User s Guide Flow Cell Assembly 1 Wrap all four flex fittings with Teflon tape 2 Install two flex fittings into two ball valves 3 Wrap barb fitting with Teflon tape Install barb into remaining ball valve 4 Wrap both ends of the close nipple with Teflon tape Install into the filter assembly using either end OK Hand tighten only 5 Install one ball valve into the filter 6 Install the filter and remaining ball valves as shown in the figure T Verify that the flow switch magnet is in the flow cell tube with the large or hat end
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175. stalled If not installed date with default to 00 00 00 Day Optional with Real Time Clock Module Day must be set when Real Time Clock is installed If not installed day with default to 00 00 00 Units Select to toggle between Metric and English units When metric is selected the date is dd mm yy when English is selected the date format is mm dd yy Sanitizer Select between Cl chlorine and Br bromine On Delay Pressing Enter on this line increments by 15 the number of seconds the relays will be off on power up BacklightTime Select the amount of time the Controller screen backlight will be on each time the control panel is activated TempDisplay Displayswatertemperatureinfarnihietdegrees Toturntemperaturesensoroff toggleon off and select enter Reset to Default Returns Controller to original factory default settings 32 ACU TROL AK110 Chemical Controller Installation and User s Guide Programming The Programming menu provides sub menus used to configure and view the three output relays alarm and 4 pagers as appropriate To edit a program use the up and down arrows to position curser and press ENTER Below are the edit option screens for pH Use the up and down arrow to position the curser in front of the option to be edited Edit Settings Place the cursor to the desired location to edit the values Setting a value equal to zero will disable that command For example the Off if Sw Off command is d
176. t you want to reset and then press the ENTER button TMR Displays relay timer Shows time remaining for relay on time This timer will be counting with off and on cycles Counting down when ON cycle counting up when OFF cycle TD Displays the time the MPS has been ON for the current day ToDay CNT Total number of relay cycles since last reset S Set overfeed timer length of relay on time without reaching set point STS Status of relay ON OFF Set Point Overfeed SOV Overfeed OVF and Disable DIS TOT Displays the total time the MPS has been ON since last reset in hours minutes SETUP FLOW To use a switch as a digital flow switch you must first set it up To enter the setup screen from the DISPLAY SCREEN move the cursor to the switch SW_ to be setup and press ENTER You can enter the number of pulses per gallon from 1 to 999 9 This second method should only be used for flow meters that generate less than one pulse per gallon The highest volume that can be accumulated from the flow rate is 65 535 gallons Flow can also be displayed in g pul and Piezo NOTE Switch 1 is the default flow switch for relay control and should not be used for digital flow if switch 2 is available Flow Switch 2 Setup Flow Switch 2 SW2 K gt 8 5 pul g 35 g m Total 256 Clear NOTE If k O than g m and Total will not be displayed on the screen 30 ACU TROL AK110 Chemical Controller Installation and User s Gui
177. the Controller enclosure If the cable is longer than needed it should be coiled neatly and attached under the Controller enclosure DO NOT CUT THE SENSOR WIRES Do not stuff ex wire insi h ntroller his m n sensor and rel nn ions ACU TROL AK110 Chemical Controller Installation and User s Guide 21 Calculated PPM If you have an ORP sensor module you can choose to operate the AK110 in Calculated PPM Parts Per Million mode When in Calculated PPM mode the Controller uses a special formula to convert the ORP reading from the sensor in to PPM units To activate the Calculated PPM mode select PPM Mix Time or PPM Cycle Time in the wizard section Note when you are in Calculated PPM mode ORP will not be displayed on any screens See page 78 for PPM Cycle time menu tree AKColor PPM Sensor The AKCOLOR is a colorimetric method chlorine analyzer designed to work in conjunction with most Acu Trol Controllers The AKColor is capable of measuring the amount of free chlorine present in a body of water The colormetric method of measuring PPM is superior to other methods because it is much less sensitive to varying water conditions including pH and salinity The information gathered by the AK Color can be used to control chemical feed pumps and signal alarm conditions For more information on the AKColor please see Navigation Screen on page 128 or consult your AKCOLOR installation manual Temperature Sensor The AK10K sensor can be instal
178. trol Set up the timing parameters based on the size of the water and chemical feeding system Ifthe AKRTC Real Time Clock module is installed set the time date and weekday Part 724000280 Set the overfeed time limits in programming Return as needed to recalibrate any changes to the settings H the AK540 modem Part 725000010 is installed then set the number of rings to answer on and setup the paging conditions NOP Wh Initializing the AK110PS Pool and Spa Chemical Controller During power up the Controller will display the Power Up Screens for a few seconds before defaulting to the Display Screen During this Power On Self Test mode the Controller will perform a brief check of its internal systems and initialize the internal RAM memory for Controller operation Next the Controller will auto detect for the various installed modules and indicate which ones are detected The opening screen includes the software version number and will be required when requesting support When turning on a number will be displayed in the lower left corner of the display screen indicating how many seconds until control will actually start This is to allow time for the sensor readings to stabilize Power Up Screens Version Control Screen Main Status Screen during Delay Acu Trol SN123456 p E 7 67 OFF 7 505 Swimming Pool ORP 490 OFF 700s Automatic Controller AK110E7 07 22 08 DLY 12 SW1OFFSW20FF Bootup Initialization Screen Main Status Screen
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