USER MANUAL
Contents
1. 10 8 3 1 Physical instalation MM Po a ianei 10 8 3 2 P WEVA NEU 10 8 3 3 Using with DC K legE 11 8 3 4 NING PEP A E PA E A tain E E E A E EE E E 11 8 3 5 Postirnstalatiorn ACtUOriS sessirnir niniin a a a E E aa Ea iea Eai aari enii 11 8 3 6 POWO I aer Re E E E E E EE E EE 11 I AUSIN AON RO REEE ERE O E 12 10 Causes TOr ALAR M acscecttesea cea cree earstes eccg E RE EER R E DE R 12 iK Mic lees TT 13 11 1 Troubleshooting GPS if installed sitiunt eraat nk ERE Qe eU RRvA ice eeateerdaneacsneeedebachbseaecanoeddeauisdacesqueadalacdieaderss 13 l2 Rael oig m 13 13 CGonigUral on Snee sser e e a R M 14 A CNO 107 e E E E E E E a E 15 Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com OBELUX eee pm mess 1 Overview Obelux MI 2KR A is aviation obstacle light product to customers needing an obstacle light that provides 2 000 cd red and infrared beacons in the same unit with factory installed options In addition to being easy to install and oper ate the configuration is simple and straightforward Replace x in the2. 10 Causes for ALARM The following events can cause ALRM to signal active alarm e Internal power failure e Light source failure including decreased intensity level below rated level of light Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com O B E LU X Obelux MI 2KR A 1912 2013 Page 13 15 11 Troubleshooting Potential sources for errors during start up are No power check that the 3V3 status LED is illuminated Incorrect configuration Loose wires check that all wires are properly seated in terminal block connectors Too many RS 485 termination resistors 120 2 on the same RS 485 communication bus Do not exceed maximum operating voltage Mains power supply input is protected with overvoltage protection circuit that is tuned to stated operating voltage range AC input to the AC DC power supply module is overvoltage protected with components like MOV metal oxide varistor that are rated according to the nominal AC input voltage Photocell is sampled once in a minute and read value are averaged to avoid sudden state changes It takes approx three 3 minutes to change system state between day and night Intensity threshold values are set in the factory 11 1 Troubleshooting GPS if installed Internal GPS antenna
3. is mounted on top of printed circuit board in the terminal box Antenna needs non blocked view to GPS satellites in orbit After start up GPS receiver may take some time to obtain correct almanac data and calculate current time using data from the orbiting GPS satellites This operation requires data from greater number of GPS satellites than the GPS receiver normally needs to maintain the time 12 Spare parts Part code GC MI 2KR Replacement glass cover incl gaskets CONTGPS 2KR SAL Controller board with GPS module CONT 2KR SAL Controller board without GPS module Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com OBELUX Cem Rea 13 Configuration sheet ri eme oo Light head type pi 2 9 M off off MI 2KR 2 000 cd red on off LI 200R 200 cd red si MI 2KR 200R 2 000 cd red at day and 200 cd red at night EA o MI 2KR IR 2 000 cd red and NVG compliant infrared right right Ge a e 3 4 5 off off off left Steady burning i e fixed off on off ES DIP Switch photocell mode 6 off left Photocell is disabled on right Photocell controls the light s DIP Switch hii off left Reserved DIP Switch 8 RS 485 bus operation off left This device is slave Technica
4. 6 Power On At start up all the status LEDs on the controller board are turned on Then the LEDs are turned off in sequence starting from the top and the red light head is turned on Alarm relay changes state to signal inactive state After three minutes if photocell control is enabled the system takes control from photocell Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com Obelux MI 2KR A 19422008 Page 12 15 9 Status indications otatus indications are LEDs mounted on the controller board in front of configuration DIP switches Some of the sta tus indicators have three operating states off lit and blinking Indicators listed below follow their order from left to right on the controller board This Obelux standalone light has five 5 status LEDs on the controller board These status LEDs are visible only when service access hatch is open cM Green Photocell not in use Day mode Night mode Coow M CONN Waiting for external signals Valid GPS signal is available Master slave communications occurring on the network cM oN All outputs are off At least one output is active Img C Normal operation no alarms Active alarm condition See chapter 10 for conditions when ALRM is active
5. 8 3 2 Alarm relay Alarm relay during normal operation Alarm relay during start up active alarm and or during loss of power When the controller board starts after a short delay the contacts NC Normally Connected and COM Common are short circuited During normal operation terminals ALARM COM and ALARM NC are connected i e short circuited Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com OBELUX wae reve If an alarm is raised ALARM COM and ALARM NO are short circuited with the short circuiting link between ALARM COM and ALARM NC is removed Note that the ALARM COM and ALARM NO are short circuited when controller card is starting and running the start up tests 8 3 8 Using with DC power supply MI 2KR x A can be operated with DC power supply that meets Obelux requirements In this case the AC power supply module must be bypassed removed and DC supply connected to the terminal block connectors on the printed circuit board To avoid risk of short circuit place insulation on the loose ends of DC power supply wires that come from the built in AC DC power supply module to the DC terminal block unless these wires are completely removed Secure these wires inside terminal box 8 3 4 Wiring Open the plastic cover on the t
6. O B LU X Obelux MI 2KR A 19 12 2013 Page 1 15 LED LIGHTING USER MANUAL This User Manual applies to Obelux 2 000 cd red standalone aviation obstacle lights Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Table of contents 1 QVOIVIQW cee ccccceccccccscceeceeeceecaeeeceeseeceesaeuceecaeaeceesaaceesaaeeeseaeeeeseeaeceeceaeeessuaeceeseuseeesaueeessaecessageceeseaeeeessagecessaneeeesaaes 3 E o MH 3 3 Gee ERR ene ee ene ee eee 3 F MOUNINO SE cate eae crane cone ni A EE AEA T E E E A E A E A 4 S OMENO e E A EE E E eee ee ee 4 5 1 Honzontal ore VIDISSE Om omms 5 5 2 Pate Mounting Ecc NT mm 6 5 9 WUC all MOUNINO SE Dessein EREE EE E E E E 6 O oe ee E EAE E A E 6 T OPO raat rg EA E EE AE A EEE E EA 7 7 1 Ethernet iP WY OM Me sssrini nainn nennen AEAEE EEEE 7 e OP AE ie EE E AE AE E EEA 7 7 3 PONT UGS 8 BN E TE P EEE estes E ee E M 7 O MAO ea A A EAEE AE E EAEAN AE A E E EEA E EE 8 8 1 yiri c 8 c ANC eno 8 8 2 1 LONDE O Te COO TET Omm 9 8 2 2 PSM Walle scene EE E A T A A A T E A E E E E A E T 9 8 2 3 PNOO COI eane a E T E E 9 8 2 4 DEVICE MOE EET E E E E 10 8 2 5 niu 10 8 3 NOMI ers sericea T
7. RS 485 is unavailable Ethernet IP enables re mote control and monitoring without RS 485 bus allowing longer distances and monitoring off site 7 2 GPS GPS receiver makes it possible to synchronise obstacle lights to external clock GPS time This option is typically used in master units or non networked lights to have all aviation obstacle lights to follow same flashing pattern Ex ternal GPS antenna is located on top of light 7 3 Infrared Obstacle light may have factory installed Night Vision Goggles compatible infrared LEDs Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 FI 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com OBELUX wv m Dem hern 8 Installation 8 1 Verify model Find the Obelux product label on the light and note the product model It should state the light output and operating voltage of that particular light Use the following information to decode Obelux product label information Product code sample 2KR 230 MI A 1 serie Medium Intensity 2 Light output 2 000 cd red Obelux Operating voltage AC only 3 100 V ac 115 V ac 230 V ac Standalone 4 Standalone model Using information on the product label check and verify that the product matches supply voltage on the site Incor rect voltage on the supply t
8. erminal box Connect the RS 485 bus if applicable alarm relay cables if applicable and mains AC power supply cable wires securely to appropriate terminal block connectors Route cables using cable glands on the bottom side of terminal box installed on the obstacle light chassis Note polarity Mains power N L PE Conductor cross section Conductor cross section Conductor cross section solid and stranded min solid max stranded max 0 5 mm Minimum AWG according to UL CUL is 24 and maximum AWG is 10 Signal wires Conductor cross section Conductor cross section solid and stranded min solid and stranded max Signals Alarm 1 5 mm Signals RS 485 bus 1 5 mm Minimum AWG according to UL CUL is 22 Maximum AWG according to UL CUL is 16 RS 485 bus is unavailable on standalone models having Ethernet IP option installed With this Ethernet option in stalled use high grade CAT5 or better Ethernet copper cable and RJ 45 connectors Obelux recommends foil shielded cable FTP Set the RS 485 termination jumper on devices at both ends of the RS 485 bus RS 485 interface connectors on the controller are marked as D Data D Data and SH Shield Input and out put wires are sharing the same connector i e in this case there are two wires in each terminal block connector 8 3 5 Post installation actions Place the cover properly on its place and securely tighten all four screws on the corners of the cover 8 3
9. erminals can cause permanent damage on this device Using incorrect supply voltage also voids the product warranty 8 2 Configuration Open all four 4 screws that secure the plastic made clear cover to the chassis using a slot head screwdriver This cover is secured using a strap between hatch and chassis to prevent it falling away Using the DIP switches on the controller board inside terminal box the following parameters are easily configured into MI 2KR x A Light head intensity either 2 000 cd or 200 cd red Operating mode during night time e g ICAO Medium Intensity Type B flashing red Type C fixed red Flash rate flashes per minute Photocell mode either enabled or disabled Device mode in network either master or slave Embedded software in the aviation obstacle light reads configuration switches regularly Configuration change be comes effective within few seconds Factory configuration is all DIP switches set to OFF i e turned to left Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com OBELUX m Tn Dem 8 2 1 Light head type The first two DIP switches 1 and 2 located on top of switch block set the light output Light head type Hghtheadiype OOO 1 2 off off in ah MI 2KR 2 000 cd red
10. ight can be set to operate as master in network Only one obstacle light shall be master in a network domain Master unit broadcasts time and illumination data to slave units Time is typically received from GPS and illumination information comes from photocell internal or external If the information flow from master unit to slave units is inter rupted the slave units will use local photocell setting and local clock time in their operations As data flow resumes the slaves automatically synchronise themselves with master unit Note jumper RS 485 TERMINATION right above RS 485 interface connectors if multiple lights are connected to each other When this jumper is connected short circuited the RS 485 bus is terminated here with 120 O resistor 8 2 5 Reserved setting DIP switch 7 is reserved for future use Keep this DIP switch in OFF position unless otherwise instructed by Obelux 8 3 Mounting 8 3 1 Physical installation Mount the obstacle light to selected mounting point using quality made fasteners Photocell is located on the controller board National regulations shall be consulted to find the approved installation direction for photocell In general the photocell need an unblocked view to operate properly If the photocell is blocked the MI 2KR x A remains in night mode Tighten bolts amp nuts Obelux recommends 100 Nm tightening torque for M12 hot dipped 8 8 bolts with suitable washer between bolts and mounting plate
11. l information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com O B LU X Obelux MI 2KR A 19 12 2013 Page 15 15 14 Change log Version Dae Creste Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 2013 12 19 RJ 2013 12 19 TKa 2013 12 19 VLa Kutomotie 6 B fax 358 9 621 5518 Obelux MI 2KR A User Manual v1 Approved FINLAND info obelux com
12. lass is safe for accidental viewing under all operating conditions However it may not be eye safe for a person who deliberately stares into the LED beam by overcoming their natural aversion response to the very bright light 3 Options These Obelux standalone aviation obstacle lights can be extended with factory installed options like GPS synchroni sation Ethernet IP interface and infrared LEDs Infrared LEDs are typically used to achieve NVG compatibility Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com OBELUX wv m ae ee GPS synchronisation is an industry wide solution to make aviation obstacle lights to synchronise their flashing re gardless of location These models can even be controlled and monitored from a remote control room using optional Ethernet IP interface Factory installable options available For Obelux MI 2KR x A Option Added functionality OPT ANT 2KR External GPS Antenna for MI 2KR x A requires OPT GPS 2KR A OPT GPS 2KR A GPS Receiver OPT IR 2KR A Infrared 855 nm OPT LAN 2KR A Ethernet IP interface Options are ordered together with the aviation obstacle light Installing OPT IR 2KR A to this aviation obstacle light makes this product compliant with NVGs Night Vision Gog gles 4 Mou
13. ly used to install MI 2KR x A on top of a nacelle in wind turbine system 5 3 Vertical mounting set Obelux MI 2KR A with vertical mounting set OPT MSV 2KR A Dimensions are in mm 6 Parts User accessible parts are illustrated and explained in the table below Connectors on the system board are designed to house mains power supply wires of size up to 4 6 mm nominal cross section and communications cable wires of size up to 1 5 mm Power supply cable wires are secured using screw terminals the other wires are secured using spring cage clamp terminals To release wire from terminal block push the orange lever on top of connector chassis backwards i e to up to open the terminal A slot head screwdriver is recommended Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 FI 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com Obelux MI 2KR A 19422008 Page 7 15 41 m om S _ mo 13 Configuration switches DIP switches topmost is 1 Cable glands are either M16 for 6 10 mm cable or M25 for 11 17 mm cable 7 Options Obstacle light may have factory installed Ethernet IP and or GPS options already mounted on the controller board 7 1 Ethernet IP network Ethernet IP option replaces RS 485 if Ethernet IP is equipped the
14. nting sets The Obelux MI 2KR x A can be mounted using a variety of mounting sets from Obelux Mounting set is a separate item but usually shipped with the aviation obstacle light according to customer s order Mounting set can be replaced at later date even on the site For Obelux MI 2KR x A Mountingset 1 Added functionality OPT MSH 2KR A Horizontal mounting OPT MSP 2KR A Plate mounting e g wind mills OPT MSV 2KR A Vertical mounting 5 Dimensions All dimensions stated in illustrations are in millimetres mm Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com Obelux MI 2KR A 19422008 Page 5 15 Mechanical dimensions 5 1 Horizontal mounting set Obelux MI 2KR A with horizontal mounting set OPT MSH 2KR A Dimensions are in mm Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 FI 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com Obelux MI 2KR A 19422008 Page 6 15 5 2 Plate mounting set Obelux MI 2KR A with plate mounting set OPT MSP 2KR A Dimensions are in mm Plate mounting set is general
15. on off LI 200R 200 cd red d MI 2KR 200R 2 000 cd red at day and 200 cd red at night ak sk MI 2KR IR 2 000 cd red and NVG compliant infrared right right Kindly note that infrared requires factory installable option 8 2 2 Flash rate The DIP switches 3 4 and 5 are used to set the desired flash rate Some entries are reserved for future use in new software versions DiPswith an a a a 3 8 2 3 Photocell DIP switch 6 controls whether the internal photocell is used to drive the unit between light s on and light s off DIPSwitch 6 Photocell mode off left Photocell is disabled on right Photocell controls the light s Technical information in this document is subject to change without notice Copyright Obelux Oy 2013 Obelux Oy phone 358 9 6871 6800 Kutomotie 6 B fax 358 9 621 5518 Fl 00380 htto www obelux com Obelux MI 2KR A User Manual v1 FINLAND info obelux com O B E LU X Obelux MI 2KR A 19 12 2013 Page 10 15 DIP switch 8 is used when multiple Obelux aviation obstacle lights are connected together using RS 485 network to have one aviation light acting as master unit On standalone installations i e when other aviation lights are not pre sent or network feature is no used leave this switch at OFF 8 2 4 Device mode DIP Switch RS 485 bus operation off left This device is slave on right This device is master Using DIP switch 8 the obstacle l
16. product code with operating voltage Values are presented in tables below 2 Models This obstacle light is available in following configurations Light output 2 000 cd red Voltage Obelux product code 100 V ac Obelux MI 2KR 100 A 115 V ac Obelux MI 2KR 115 A 230 V ac Obelux MI 2KR 230 A Obelux MI 2KR x A meets the following light output specifications user selectable with DIP switches on the printed circuit board in the terminal box ICAO Medium Intensity Type B flash rate 20 60 fpm FAA Medium Intensity Type L 864 flash rate 20 40 fpm FAA Medium Intensity Type L 885 flash rate 60 fpm Mode rLightouput J LA 2 000 cd 25 flashing red ICAO Medium Intensity Type C Mode Lightouput gt 1 1 1 2 000 cd 25 fixed red steady burning No external controller is required to install and run these products In most use cases mounting the standalone avia tion obstacle light and connecting power supply cable are the minimum actions needed to operate this light in fac tory default configuration The MI 2KR x A has a built in photocell that can switch on the red and infrared lights This photocell is located on the printed circuit board in the terminal box Various operating modes and responses to parameters are realised using embedded microcontroller on the control ler card These Obelux aviation obstacle lights are Class 2M LED device This c
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