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F280SE.22 GC

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1. the control lever C Exemple To select the support E2 or the outrigger ram S2 Position the lever CD corresponding to outrigger support E2 and to outrigger ram 52 on 2 or 52 and keep it in position To carry out the operation Operate lever C to activate the exit re entry of outrigger support E2 or the descent lift of outrigger ram S2 Special base plates detachable The outrigger rams of the crane and of the supplementary outriggers they are supplied with base plates which can be fastened to the ram stems through jaw securing devi ces Fastening of the base plate Place the base plate underneath the ram remove the check pin and open the anchor jaws fig 10 10a Operate the corresponding lever S to control the descent of the ram until the ball joint touches the seat cut in the base plate close the jaws and secure them in their seat with the check pin fig 10b 10c Removal of the base plate fig 10a Release the check pin and open the anchor jaws Operate the corresponding lever S to control the re entry of the ram Close the jaws secure them with the check pin and remove the base plate For the safety and for the encumbrances we recommend to remove the plates before putting the rams to the rest position special handles are featured for the plates handling and the opening and closing of the securing device jaws fig 10b fig 10c WARNING Keep clean the ball joint heads of th
2. INDEX A0 BO CO DO 00 1 01 EQ FO G2 G2 1 G2 2 H0 1 H0 2 H1 H1 1 H1 2 H1 3 H1 4 H1 5 LO MO M0 0 M0 1 M0 2 M0 4 M0 5 M0 6 NO 1 0 2 RO 50 TO V0 FASSI CRANE 2005E 22 G C use and maintenance INTRODUCTION SAFETY NORMS WARNING AND INSTRUCTIONS CLASSIFICATION OF THE CRANE MODEL Technical data IDENTIFICATION OF THE CRANE MODEL CRANE NOMENCLATURE NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE Functions of control levers for stabilization Controls to stabilize the vehicle CONTROLS TO OPERATE THE CRANE Manoeuvres to unfold the crane into a working condition Manoeuvres to fold the crane into the rest condition MANOEUVRES OF THE CRANE LOADS Lifting moment limiting device ELECTRONIC Control panel Lifting moment limiting device for two working sectors optional Rotation limiting device OVERIDE Reactivation button for the crane functions with 2 DANFOSS distributors in case of an electrical failure or of the appearance of the signal ALARM on the display B USE OF IMPLEMENTS MAINTENANCE INSTRUCTIONS Timer After every 8 working hours or at the end of every working day After every 40 working hours or after every working week After every 500 working hours After every 1000 working hours or after every working year Complete overhaul of the crane is required when 10 000 working hours or 10 y
3. 2498 2497 2498 Warning plates to make sure that one is or transits in close proximity of the outriggers DE 1067 Do not walk or stay under a suspended load and for unauthorized persons to be within the working area DE 1686 Do not walk or stop under a suspended load DE 1683 Do not operate in proximity of electric high tension lines DE 2361 Do not operate in proximity of electric high tension lines 36 INSTRUCTION AND WARNING PLATES F 280SE DE 2100 Danger plate for crushing of lower limbs DE 1679 Do not walk on DE 1680 Do not use water to estinguish fire DE 1681 Greasing points with brush DE 1682 Greasing points at pressure TIRANTI NON SALDARE FIXING ROD DO NOT WELD DE 1574 TIRANTS NE PAS SOUDER ZUGSCHRAUBEN NICHT SCHWEISSEN Do not weld the fixing rods 37 HYDRAULIC SCHEMATICS 0 HYDRAULIC SCHEMATICS S108 F 280SE Hydraulic schematic for crane two Danfoss distributors lifting moment limiting device intelligent type pm I Aie I L Jj TM CODE DESCRIPTION 0011 DEVIATOR VA185 SELECTOR VALVE DI756 DISTRIBUTOR VA194 DOUBLE EFFECT BLOCK VALVE FI776 FILTER VA209 SIMPLE EFFECT BLOCK VALVE FI854 FILTER VA215 OIL FLOW CHECK VALVE M1 M GAUGE QUICK CONNECTION VA224 LIFTING MOMENT LIMITING DEVICE VALVE RU971 FAUCET VA225 LEVEL SENSOR VA
4. WARNING AND INSTRUCTIONS 280SE Maintain safe clearances from electrical lines and apparatus You must allow for boom sway rock or sag and electrical line and loadline swaying This lifting device does not provide protection from contact with or proximity to an electrically charged conductor You must main tain a clearance of at least 10 feet between any part of the crane loadline or load and any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less NOTE Failure to respect the minimum safe distances may result in electrical hazards for the operator and his assistants Do not utilize the crane with stormy weather or with wind speed exceeding 12 5 m s value 6 of the Beaufort scale Indications about wind speed Force of the Wind speed Classification Characteristics wind Beaufort scale are in constant motion small branches start 5 8 0 10 7 Fresh breeze Small green branches bend the surface of waterways and lakes are wavy 10 8 13 8 Near gale Big branches bend wind whistles through high tension cables it s difficult to walk keeping the umbrella open 0 0 0 0 2 Calm Calm wind smoke goes up quite vertically 0 3 1 5 Light breeze Smoke reveals the 2 1 6 3 3 direction of the wind one can feel the wind blowing leaves start fluttering 3 4 5 4 Moderate breeze Leaves and branches 5 5
5. and keep it in position Operate the lever C to descent the outrigger ram ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions ATTENTION During the stabilising operations for each outrigger ram it is recommended to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the descent and stabilisation manoeuvres Position lever D of oil diverter 7 E S on 9 Manoeuvres for re entry of the crane outriggers and supplementary outriggers within the overall vehicle width after crane use Position lever D of oil diverter 2 E S on E S See Paragraph Special base plates for details of the removal of the base plates from the outrigger rams How to lift the outrigger ram S Operate the corresponding lever CD towards left S and keep it in position Operate the lever C towards left to lift the outrigger ram How to re enter the outrigger support E Operate the corresponding lever CD towards right E and keep it in position Operate the lever C towards left to re enter the support WARNING Assure that the outrigger supports a
6. 7 9 fluttering Dust and papers dance on the ground 7 13 9 17 1 Moderate gale Trees sway it s hard to walk 8 17 2 20 7 Storm wind Branches get broken it s hard to walk 9 20 8 24 4 Storm It damages houses antennas and roof tiles fall down For cranes with top seat controls it is necessary to use a ladder and a cat WARNING AND walk to reach the control station F 280SE INSTRUCTIONS When operating from the top seat stay within its side safety guards Do not rotate the crane before the load is lifted do not operate with sudden movements activate the controls with slow and progressive movements Rotate slowly and with care paying attention to the stability of the vehicle With vertical lift on hydraulic and mechanical extension rotate slowly in order to avoid side skidding Do not utilize the crane for pushpull lateral or sideways operations Do not move the vehicle if a load is suspended on the crane Under no circumstances interfere with the safety and protection devices The vehicle crane must not be left unless the load is on the ground the booms of the crane are folded and laid on a solid base and the power take off is disengaged At the end of the job and prior to driving the vehicle the crane must be folded If the booms are to be laid on the body or on the load they must be blocked to prevent possible sideways movements NOTE Implements can be left mounted on the booms of
7. a load check that the working area is adequate and properly lighted for your crane Make sure that the hook is always free to rotate on its pin and that nothing obstructs its vertical positioning Check the efficiency of the hook safety catch Carefully inspect the load rigging and the condi tion of ropes or chains Make sure that the lifted load is balanced WARNING AND INSTRUCTIONS 878 F 280SE Hook up the load checking that it does not exceed the capacity indicated on the lifting diagram specific to each load configuration It is absolutely prohibited to walk or stop under a suspended load and for unau thorized persons to be within the working area Avoid swinging the load above the control station any hidden danger situation must be audibly alarmed Avoid all those situations which may result in crushing during crane stabilization movement and load handling The table reports the minimum safe working distances to avoid crushing parts of the body DE 1686 Parts Minimum safe Figure Parts Minimum safe Figure of the working of the working Body distance mm Body distance mm Body 500 Head 300 Leg 180 Foot 120 Toes 50 Arm 120 Hand Wrist 100 Finger 25 Fist In conformity with EN 349 Standard the minimum safe working distances to avoid cru shing parts of the body NOTE Failure to respect the minimum safe distances may result in a deadly risk for the operator and his assistants
8. adjust the outrigger rams to prevent an overload on the outriggers then stabilize again While unloading the outrigger rams may not be perfectly in contact with the ground because of a rise in the suspension it is therefore recommended to stabilize the vehi cle during operation to avoid an overturn G2 1 Functions of control levers for stabilization The controls to stabilize the vehicle are activated only from ground level and on both sides of the crane base NOTE The graphic symbols illustrated hereunder are marked on the plates DE4486 DE4487 DE4485 DE4497 DE4488 DE4489 affixed next to the control stations and indicate with the following symbolism They indicate the position of the operator in 17 14 31 relation to the vehicle and the crane E W 2i ia 4 um Lever CD for selecting outrigger ram Levers D Or 82 E2 Deviator E S outrigger support Lever C to control outrigger support or outrigger ram il DE4489 See Paragraph RO Instruction and warning plates Lever function D CD C LeversD Control for deviator crane outriggers Levers CD Control for selecting the supports or the outrigger rams Levers Control for the support or the outrigger ram selected The multifunction control group adopted allows to select and manoeuvre the outrig SUPPLEMENTARY ger support or the ram through simultaneous operation of the 050180109 lever CD and BEAMS F 280SE
9. and another sector e g cab side where it works with reduced capacity values The device has consequently two intervention levels which are activated in relation to the sector of the crane working area always securing the vehicle stability ATTENTION If the rotation stops by going through the working zone where the crane can operate according to the capacity plate values to the one where it can operate according to the reduced values it means that one of the following conditions is reached rotation of a load bigger than the one admitted in the reduced sector defined in the vehicle stability calculation rotation without load applied but with at least one of the inner outer rams of the crane or the jib if fitted extended and pressurised at the stroke end The following manoeuvres are allowed the opposite rotation the manoeuvres allowed by the limiting device in relation to the position of the outer boom positioned over or under the horizontal line H1 4 Rotation limiting device When a sector of the working area exists in which the stability is insufficient for example in the area in front of the cab the permitted arc of rotation is limited by means of an adjustable electro hydraulic device which only allows operation within the safe area Warning persist in the operation When exceeding the safe area the rotation limiting device only allowing the opposite rotation the manoeuvres allowed by the limit
10. before rotating the minimum safe working distances from power lines are observed the load is correctly slung and hooked 7 When using implements protect the working area with a barrier 3 8 The vehicle crane are not left unless the power take off is 5 Stabilize the vehicle with the outriggers making sure that disengaged and the load is on the ground the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not 9 Before driving the vehicle ensure that the outriggers are fully retracted completely unloaded and re entered and the crane is in the folded position DE 2676 Instruction plate and safety norms ATTENZIONE PRIMA DI AZIONARE LA GRU C OBBLIGATORIO METTERE IM OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR DER INBETRIEBNAHME DES KRANS M SSEN DIE ABST TZUN GEN AUSGEFAHREN WERDEN ATENCI N S CCIO DE 6723 1 VEH CULO Warning plate to stabilize the vehicle OBAIGATORIO COLOCAR EM FUNCIO before using the crane NAMENTO OS ESTABILIZADORES DE6723 Instruction plates to stabilize the vehicle DE 4497 DE 4491 Do not operate from the frontal position to extend the outrigger supports 35 INSTRUCTION AND WARNING PLATES F 280SE 2497
11. boom lift Extension of the crane extension boom sections Movement of the hydraulic accessories if fitted Manoeuvres allowed all the manoeuvres that bring the load closer to the colu mn and therefore the overload Rotation from both directions Inner boom lift the inner boom lift is controlled by the general main pressure valve of the distributor Inner boom descent Outer boom descent Re entry of the crane extension boom sections Crane without load applied and activated limiting device The limiting device may intervene also during loadless crane operation fol lowing a pressure peak provoked by the attainment of the stroke end of the lifting ram at high speed In this condition reactivation of the crane commands by performing one of the manoeuvres is allowed by the system If the limiting device intervenes when both the lifting rams are open and at stroke end and the crane extension booms are fully folded it is not possible to reactivate the commands since the permitted manoeuvres arm lifting and extension fully retracted cannot be carried out because of the actual configu ration of the crane outer boom above the horizontal The device in this case allows the descent manoeuvres since it verifies the it was peak pressure inside the lifting rams the crane being loadless thus these manoeuvres will be allowed Temporised exclusion device of the lifting moment limiting device The activation of the exclusion devic
12. i TO L Qo E CC aO _ gt a ERES ce nn uu 2 15 16 SUPPLEMENTARY BEAMS F 280SE G2 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE The outriggers rams prevent harmful stresses both to the frame and to the vehicle Suspensions on which the crane is mounted and assure the stability of the unit during load handling Be very careful during vehicle stabilization operation make sure that no one is or tran sits in close proximity of the working area of the outriggers specially in the case that the outrigger controls is executed from the opposite side of the vehicle it is not possible visually check the operation ATTENTION The crane stability is maintained by the maximum extension of the outrigger sup ports by the solidity of the base underneath the plates of the outrigger rams and by the observance of the capacity plates To check the maximum working pressure see Paragraph D0 1 Technical data Check that the outrigger rams are applied on a solid base if necessary use larger outrigger base plates available on request to avoid sinking When stabilization is complete the wheels of the vehicle must still be in contact with the ground and the suspensions must not be fully unloaded Stabilize the crane so as to operate on a horizontal plane with a maximum tolerance of 1 5 degrees While loading it may be necessary to vertically
13. the crane only if the overall dimensions are respected THE FORK MUST BE TIED DOWN AT ALL TIMES DURING TRANSPORT Make sure that the outrigger rams are lifted and the supports re entered within the overall width of the truck Disengage the power take off To avoid hitting bridges or tunnels check and record the overall hei ght of your crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention to road signs placed in proximity of such obstacles CLASSIFICATION OF THE CRANE MODEL F 280SE 22 DO CLASSIFICATION OF THE CRANE MODEL The design of this crane has been carried out in respect of DIN 15018 norms fatigue test classification H1B3 The crane can operate intermittently with lifting devices other than the hook The dimensions and the capacity of the implements must be proportioned with crane performances DO 1 Technical data Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max working capacity reach extension arc torque pressure capacity capacity weight pressure on the outrigger 25 811 13 5 5 20 400 9 3 tm 25 0 MPa 60l min 2401 4680 kg 36 2 daN em2 253 0 63 8 kNm 230 Min 8565 27 5 13565 44 6 1425 4 8 1935 6 4 2345 7 8 230 0 8 L _ 375 173 8 560 1 10 2200 7 3 5700 18 9 CON TUBAZION
14. the operation under such conditions can invol ve an overload condition In such an emergency condition where the lifting moment limiting device has been disabled the operator who is responsible for the machine safety must carefully consider the manoeuvres required to return to normal working conditions calmly and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic overload to the minimum After such emergency operations and prior to re use of the crane you must immediately go to FASSI authorised Center for testing the structure and re sealing of the device Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility and invalidate the warranty I ATTENTION I The presence of the lifting moment limiting device does not release the user from the obligation to respect what is indicated on capacity plates and lifting curves CAUTION DANGER On the outer boom there is a mercury capsule mercury level switch duly pro tected and provided with the following warning stickers Contiene mercurio smaltire seco le leggi in vigore ndo Es hat quecksilber bitte beseitingen so wie g
15. the pallet fork position to avoid obstacles on the body or the load Lift and re enter the outriggers as described Disengage the power take off In case of implements on the load or the truck body it is necessary to check they are locked to assure the impossibility of accidental movements I THE FORK MUST BE TIED DOWN ALL TIMES DURING TRANSPORT Load manoeuvres 1 Before manoeuvering the load verify that the working area is suitable for your crane The lifting curves of the capacity chart indicate the maximum load that the crane can lift at a cer tain radius and at a certain height Always remember that when operating with implements their tare weight must be deducted from the capacity of the crane During load handling do not exceed the reach limits given or the load indicated on the above mentioned charts If the limits are exceeded the lifting moment limiting device allowing all manoeuvres which reduce the lifted load within the permitted reach limits and forbid all other manoeu vres will be immediately activated The presence of the lifting moment limiting device does not release the user from the observance of the capacity chart 1 MANOEUVRES THE CRANE LOADS A characteristic which permits the classification of cranes is their lifting capacity or maximum lifting moment The moment is defined by the value obtained from the pro duct of the load to be lifted in Ibs by its dist
16. when operating with implements their tare weight must be deducted from the capacity of the crane Hydraulic connections between implements and hoses fitted on the extension boom section of the crane In case of hoses connection to implements through coupling unions it is necessary to verify that there is no trace of soil curt etc on the unions and inside the seats so as to avoid the oil contamination and consequen tly wear the tightening surface of unions WARNING 1 To ensure that the control corresponds to the implement movement hydraulic connections are symmetrically fitted with coupling unions Never invert such positions movements inversion as well as operating difficulties could occur INSTRUCTIONS MAINTENANCE INSTRUCTIONS imos I 280SE To assure a long life to the crane it is necessary to meticulously follow the instructions General lubrication and small repairs can be carried out by the user repairs of a more complicated nature must be carried out by authorized service personnel Spare parts must be original At least once a year you must take the crane to a Fassi Service Center for a check Good maintenance and proper use are imperative to maintain efficient use and guarantee the safety of the crane I Before disconnecting any hydraulic hoses ensure that there is no pressure in the hydraulic circuit After removing hoses always mark them and their respective ports on the crane Faul
17. 2 The crane must be used on firm level ground d 3 Check that the vehicle hand brake is on and that the wheels are chocked ee DE i the crane capacity plate 4 Before operation make sure that the crane is used progressively avoiding sudden load movements no one is within the working area of the crane swinging or dragging of the load is avoided the safety devices are in place and operative the load is lifted before rotating the minimum safe working distances from power lines are observed the load is correctly slung and hooked 1 When using implements protect the working area with a barrier 8 The vehicle crane are not left unless the power take off is 5 Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended disengaged and the load is on the ground the wheels are in contact with the ground and the suspension is not 9 Before driving the vehicle ensure that the outriggers are fully retracted completely unloaded and re entered and the crane is in the folded position THESE INSTRUCTIONS FOR THE USE OF THE CRANE COINCIDE WITH THOSE OF THE PLATE DE2676 FIG 1 PLACED NEXT TO THE CRANE WARNING AND INSTRUCTIONS F 280SE WARNING AND INSTRUCTIONS This symbol draws your attention on the points concerning safety It means WARNING BE CAREFUL IT CONCERNS YOUR SAFETY ATTENTION READ THIS MANUAL CAREF
18. 3 enter to read Enter to confirm on the display Press button C3 enter again the timer is reset and it will start recording again Total time How to view the total activation time of the electric panel this cannot be reset Keep button C2 pressed until you read Time on display B Press button C1 to read Partial time on the display Press button C1 again to read Total time on the display Press button C3 enter to visualize for about 5 seconds the total time expressed in hours and minutes Work time How to view the work time which is the actual time recorded whi Ist a crane operating lever function is being activated Keep button C2 pressed until you read Time on display B Press button C1 to read Partial time on the display Press button C1 again to read Total time on the display Press button C1 again to read Work time on the display Press button C3 enter to view for about 5 seconds the work time of the crane expressed in hours and minutes MO 1 After every 8 working hours or at the end of every working day Check that all safety devices are efficient Check the level of the hydraulic oil in the tank Check the hoses fittings and all the components of the hydraulic circuit for possible leaks 8 Check that the oil diverter E S lever can be moved easily Check that the crane controls levers and foot and the outrigger controls levers c
19. I SUPPLEMENTAR MIT ZUSAETZLICHEN LLC I TUNGEN CON TUBERIAS SLPLEMENTAR AS POIDS DE LA GRUE AVEC RESERVOIR VIDE STABILISATION STANDARD Ib 10 2 am F 280SE 22 ST 280 3980 147 CLASSIFICATION OF THE CRANE MODEL F 280SE 22 F 280SE ST 280 Max 17280 56 8 Min 12100 39 Sool 1180 3511 CLASSIFICATION OF THE CRANE MODEL fox F 280SE F 280SE 22 7210 23 8 5615 11 10 1 MASSIMA ALTEZZA SOTTOGANCIO a HAUTEUR MAXIMUM SOUS CROCHET MAXIMUM HOOKING POSITION _ MAXIMALHOEHE BIS KRANHAKEN FASSI ST 280 1000 3 3 10 FASSI Di IDENTIFICATION OF THE CRANE MODEL THE CRANE PPN F 280SE The exact crane model serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response Identification data of the crane are marked on the plate DE2141 and fixed on the base 1 Crane model 2 Serial Number 3 Year of manufacturing MATRICOLA N SERIAL NUMBER ANNO DI COSTRUZIONE MANUF YEAR e UNDER NO CIRCUMSTANCES SHOULD THE DATA MARKED ON THE PLATE BE ALTERED 12 CRANE NOMENCLATURE 280SE EO Pos CRANE NOMENCLATURE 2 Description Outrigger rams Outrigger supports Base Rotation cylinders Column Inner ram Inner boom Outer ram Oute
20. ISO L HM Minimal external maximal oil Gradation temperature temperature 10 C 60 C ISO VG 32 0 C 75 C ISO VG 46 5 85 ISO VG 68 10 C 90 C ISO VG 100 GREASE for centralized system Use only GREASE NILEX EP1 of the firm NILS NOTE Do not ABSOLUTELY mix different types of grease GREASE for slew ring extension booms outrigger supports 30 C up to 130 EP1 Gradation cold climate EP2 Gradation warm climate All grease used must be free from acid and resin not hygroscopic and long life such as BP GREASE LTX EP1 EP2 or ELF EPEXA 1 2 ESSO BEACON EP1 EP2 or TEXACO EP1 EP2 MOBIL EP1 EP2 or SIMILAR HYDRAULIC OIL FOR MOTOREDUCER Classification ISO L CC Gradation EP ISO VG 150 LUBRICATING OIL for winch cable The most suitable here is a general purpose lubricating oil with about SAE 30 viscosity A lubricating oil containing non stick additives is recommended if the cables are expected to move quickly through the pulleys BRILUBE 50 BRITISH ROPES BRINDON WARNING Don t use greases with solid particles as Bisulphide of Molybdenum not compatible with eventual teflon bushes 33 POSSIBLE FAULTS F 280SE PO POSSIBLE FAULTS Many years experience of our product has allowed us to identify and classify the most common faults which occur In most cases it requires accurate hydraulic and electric troubleshooting and simple rectification In the following table w
21. LVE RU976 FAUCET VA227 SEQUENCE VALVE SC001 OIL COOLER HEAT EXCHANGER VA239 SIMPLE EFFECT BLOCK VALVE VA102 DOUBLE EFFECT BLOCK VALVE VA249 UNIDIRECTIONAL VALVE VA177 ANTIBURST VALVE FOR LIFTING RAMS 38 TO ELECTRIC SCHEMATICS ELECTRIC SCHEMATICS F 280SE Electric schematic for crane two Danfoss distributors free rotation CODE DESCRIPTION ALIM FEED MAIN CONTROL PANEL C1 CONDENSATOR FOR BLOCK DELAY D3 POLARITY PROTECTION DIODE D4 DIODE FOR LIFTING MOMENT LIMITING DEVICE D5 DIODE FOR LIFTING MOMENT LIMITING DEVICE EV2 ELECTROVALVE FOR CRANE LIFTING BLOCK EV3 ELECTROVALVE FOR CRANE DESCENT BLOCK F1 PROTECTION FUSE 5A IPB SENSOR VALVE PROXIMITY MS MERCURY SLOPE SENSOR ON OUTER BOOM R1 BLOCK LATE RELAY RB OVERLOAD SIGNAL RELAY 39 CAPACITY PLATES 280SE 22 40 VO CAPACITY PLATES For cranes and manual extensions The represented plates refer to the nominal design capacities WARNING If the capacities are downgraded or partially reduced e g sector in front of vehicle cab capacity plates must be applied in line with the final test figures CRANE TYPE CAPACITY CHART WITH LIFTING MOMENT LIMITING DEVICE F280SE 22 42 44 6 DO NOT STAY UNDER SUSPENDED LOADS THE WEIGHT OF WALLBOARD FORK AND ROTATOR MUST BE DEDUCTED FROM LIFTING CHART
22. ULLY prior to use of the crane or any maintenance A few minutes spent now could save time and labour later Be sure that the unit has been installed inspected and tested in accordance with the local legal requirements To operate the crane it is necessary to fully understand its working safety and warranty norms Check that protections are in their place and that all safety devices are fitted and active Warning plates as well as instruction and operation plates must be replaced when no longer readable or missing See chapters A B Do not run the engine in a indoor area without first making sure there is adequate ventilation Fit a suitable extension tube to the vehicle exhaust pipe to take the fumes away from the working area Stabilize the vehicle checking that they rest on a solid base if necessary use larger outrigger base plates available on request to avoid sinking If you adopt other means make sure that they are suitably sized for the load they must bear Stabilize the vehicle on a horizontal plane with a maximum tolerance of 1 5 degrees Never operate the outriggers when the crane is loaded Hemember that the stability of the unit crane vehicle is only guaranteed by the fully lateral extension of the outriggers Should visibility be insufficient make sure that control stations are properly lighted so as to ensure safety while operating control functions and allow rea ding of the plates Before manoeuvering
23. an be moved easily and return freely to neutral position Check the condition of shackles hooks wire ropes and every eventually used equipment MO 2 After every 40 working hours or after every working week Check the tightening torque of the fixing rods of the crane fig 18 Tightening torque for the rods M33x2 1200 Nm fig 18 Clean the oil filter placed in the oil tank of the crane and if any on the pump section and pressure hoses NOTE The filters of fibre or paper can not be cleaned they must be replaced Cleaning of the wire mesh filter on the tank oil return to the oil tank fig 19 Unscrew the security bolts of the filter cover 1 and remove it Extract the cartridge clean by flushing with a non flammable non corrosive and non toxic solvent gas oil or other Thoroughly dry the filter inside and out do not use compressed air Check if the cartridge has collapsed if so replace it Remove the filter body 3 and clean it Re assemble the filter body and the cartridge check the sealing of the O ring 4 5 6 in case replace it NOTE Take care that no contaminated material passes into the tank Replacement of the filter on the delivery line before the distributor fig 20 When the visual indicator becomes red replace the cartridge Unscrew with a suitable spanner the filter body 1 from the head 2 Remove the cartridge 3 and clean inside the filter body 1 Insert a new cartri
24. ance in ft from the centerline of the crane rotation The device called lifting moment limiting device preserves the crane structure from overloads as it prevents any movement which increases the value of the moment up to the maximum established value H1 1 Electronic lifting moment limiting device This device utilises an electro hydraulic system managed by an electronic logic that prevents any operation tending to cause an increase in the pressure induced by the load in the lifting rams inner outer rams of the crane and of the hydraulic extension if fitted up to the critical values These values which are not exceedable determine the intervention levels and provide the data for setting the device The pressure values detected in the lifting rams are turned into electric signals by the transducers and sent to the electronic logic of the device which determines the locking or unlocking of the controls concerned according to the horizontal position of the crane outer boom mercury level switch only the controls allowing a reduction of the overload are enabled while those increasing it are disabled The device features an electro hydraulic control that does not allow the set value to be exceed by deactivating the controls levers in neutral position commanded by the limiting device When the controls are released levers in neutral position it s this electronic logic that handles which manoeuvres are disabled according to t
25. as been reached Any hidden danger situation for persons must be audibly alarmed by pressing the push button E When there are serious imminent and dangerous conditions for persons and things during load handling operate on the STOP button which isolates all crane functions Manoeuvres of the crane Fig 16a b illustrate the configurations of the crane and of the eventual hydraulic extension with the manoeuvres allowed and not allowed by the device in connection with the horizontal position of the crane and extension outer booms ATTENTION During load handling with the crane and with the crane and hydraulic jib in vertical configuration or close the operator must strictly refer to the loads indicated on the capacity plates since the limiting device shows to be not particularly sensitive with vertical lifts Crane in overload condition and with outer boom of the crane over the horizontal line fig 16 Manoeuvres not allowed Inner boom descent Outer boom descent Extension of the crane extension boom sections movement of the hydraulic accessories Manoeuvres allowed all the manoeuvres that bring the load closer to the column and therefore the overload Rotation in both directions Inner boom lift Outer boom lift He entry of the crane extension boom sections Crane in overload condition and with outer boom of the crane under the horizontal line fig 16a fig 16b Manoeuvres not allowed Outer
26. d improper use CONTROLS TO OPERATE THE CRANE F 280SE ATTENZIONE PRIMADIAZIONARE LA GRU E OBBLIGATORIO METTERE IN OPE RAGLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA ILEST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG vORDERINBETRIEBNAHME DES KRANS M SSEN DIE ABST TZUNGEN AUSGEFAHREN WERDEN ATENCI N ANTES DE ACCIONAR LA GRUA ES OBLIGATORIO ESTABILIZAR EL VEH CULO fig 13 19 CONTROLS TO m q OPERATE THE CRANE F 280SE 20 HO 1 Manoeuvres to unfold the crane into a working condition Engage the power take off Stabilize the vehicle as described on Chapter IX Before lifting the inner boom be sure that the outer ram is completely open Lift the inner boom over the horizontal line close the outer boom and even tually extend the booms of the crane Operate on the crane rotation to position the pallet fork on the vertical line above the load operate on the pallet fork rotation control rotator for the correct orientation of the fork H0 2 Manoeuvres to fold the crane into the rest condition Open the outer boom to its stroke end Re enter the extension boom sections Operate the rotation control of the crane and fold the inner boom paying attention to the crane boom position on the body It is necesssary during this operation to orientate
27. der to make some manoeu vres which would be impossible with the device active that bring the moment to within the maximum level but involve an overload condition In such an emergency condition where the lifting moment limiting devi ce has been disabled the operator who is the main responsible for the machine safety must carefully consider the manoeuvres required to return to normal working conditions calmly and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic overload to the minimum CONTROLS TO OPERATE THE CRANE 280SE fig 17 23 24 CONTROLS TO OPERATE THE CRANE F 280SE H1 3 Lifting moment limiting device for two working sectors optional In case of one sector of the working area with reduced stability of the vehicle e g sector in front of vehicle cab the limiting device can be provided with a special function which allows to operate with a reduction of the interven tion level The reduction of the intervention level reduces the crane capacity values and this reduction value is defined in the vehicle stability calculation Consequently the working area is divided in one sector e g body side where the crane works according to the capacity plate values
28. dge and re assemble the filter body into the head check the sealing 4 Check the oil level in the tank with the crane in the folded position and with the outriggers crane and supplementary fully re entered The oil level must not exceed the maximum or be lower than the mini mum fig 21 fig 21 Top up using hydraulic oil with the same characteristics as those indicated in the table at page 33 Note The following lubricators have been centralized and gathered in a case positioned on the base crane distributor side rack guide shoe rotation upper and lower bush of the column column support rack group column gear column support group pendulum beam 1 WARNING 1 At low temperatures the grease shall not crystallize or to be more preci se shall not change its characteristics At the effective operative temperature the grease we recommend shall have a fluidity at least equal to rating or max 1 1 WARNING I Centralized lubrication shall not be used when room temperature is below 10 C 20 C MAINTENANCE INSTRUCTIONS F 28056 29 e INSTRUCTIONS Bolt Class 8 8 Diameter D Torque Nm ii O N For the sliding sections of the outrigger supports and of the extension booms guide shoes made from a special material have been fitted to ease their movement it is recommended to smear a light film of grease on them taking care that the surfaces of the o
29. e report the most frequent inconveniences and our suggested remedies Checking and adjustment of oil pressures of valve settings must be carried out by an authorized service agent under penalty of warranty forfeiture 1 Faults The crane does not rotate properly The extension booms do not completely extend or work jerkily Crane controls are not active with the operator at the control station Vibrations in crane operations Noteable decrease in movement speed 2 Vehicle non in level position Lack of lubrication Lack of lubrication of the guide shoes Lack of electric energy Shortage of oil Obstructed filters Obstructed filters service center Faults The crane does not lift the loads indicated on the capacity plate A boom of the crane does not hold up the load and visually lowers The crane does not rotate properly The extension booms do not completely extend or work jerkily Vibrations in crane operations Noteable decrease in movement speed Cause Non efficiency of the pump main pressure or auxiliary valves not properly adjusted or worn Ram seals are not properly fitted The safety check valve of the ram is open Oil leaks inside the ram Valves controlling the rotation not adjusted Wear of the seals of the rotation cylinder Wear of guide shoes Non efficient pump Non efficient pump Operations which can be carried out by th
30. e chocked 4 Before every operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked 5 Stabilize the vehicle by the outrigger rams making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded 6 Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating 7 When using implements protect the crane working area with a barrier 8 The vehicle crane are not left unless the power take off is disengaged and the load is on the ground 9 Before driving the vehicle make sure that the outriggers are fully retracted and re entered and the crane is in folded position fig 1 gt FASSI GRU IDRAULICHE SpA 24021 ALBINO Via dei Carmelo 2 INSTRUCTIONS FOR SAFE USE OF THE CRANE 11 IDRAULICHE Tel 39 35 77 64 00 Fax 39 35 75 50 20 1 Only authorized persons are permitted to operate the crane 6 Use the crane in accordance with the use and maintenance manual making
31. e is permitted when the limiting device is activated and only in the case when it is impossible to carry out any of the allowed manoeuvres This generally occurs when handling heavy and bulky loads with the outer boom above the horizontal and the extension boom sec tions almost retracted I ATTENTION 1 The activation of the exclusion system for the lifting moment limiting device can ONLY be operated when the extension booms are fully retracted The activation button of the excluding device are to be activated as follows fig 17 retract the crane extension booms until stroke end and momentarily pressurise maintain the command for the extension boom of the crane until the mark LMI displays on the control panel continue to keep the command for the extension booms of the crane press the exclusion device button the mark ELMI displays release the lever commanding the extension booms The permitted manoeuvre is the descent of the outer boom of the crane in order to bring it under the horizontal line remember that you have at your disposal five 5 seconds from the command operation to carry out the descent After such period of time wait at least one 1 minute in order to be allowed to carry out the manoeuvre once again ATTENTION 1 Activation of the exclusion device of the lifting moment limiting device When the operator uses this device it means that he wishes to over ride the lifting moment lifting device in or
32. e outrigger rams and the seats cut in the base plates to avoid their deterioration G2 2 Controls to stabilize the vehicle Controls for positioning the outriggers of the crane and the supplementary beam WARNING Due to the special construction of the hydraulic circuit double circuit with two pumps the distributor placed on the right of the operator rotator control outer ram and crane rotation is alimented by one pump also with the lever D of oil diverter crane outriggers 2 E S on E S The controls are activated on both sides on crane distributors side DE4485 fig 12 or on crane double controls side DE4497 fig 13 ATTENTION When controlling the outriggers from the opposite side of the vehicle it is not possible visually check the operation make sure that no one is or transits in close proximity of the working area of the outriggers Fig 11 plate DE2497 and fig 12 plate DE2498 ES AG7 18 SUPPLEMENTARY BEAMS 280SE 59 8 DE4489 E S 4488 I ATTENTION I Operation of the crane outrigger supports must be from the control station on that side it is not allowed to operate outriggers on the opposite side of the vehicle due to unseen dangers DE4491 See Paragraph Special base plates for details of the fastening of the base plates on the outrigger rams Position lever D of oil diverter 9 E S on E S DE4488 How to exit the outrig
33. e them protect the electric motor adequately Where needed use a cleaning product which does not eat into the alluminium of the radiant group To avoid down time it is recommended to periodically carry out the following checks 27 USE OF IMPLEMENTS fig 28 17a M0 0 Timer fig 17a The control panel of the electronic lifting moment limiting device placed next to the distributor of the crane features an alphernumeric readout for displaying the date the activation time expressed in hours minutes of the electric control panel Partial Time and Total time or the working time of the crane whilst being operated via the control levers Work Time How to view the date Press button C2 clock to have the current date visualized on display B Fig 29 Partial time How to view the partial time of the electric panel which can be reset Keep button C2 pressed until you read Time on display B Press button C1 until you see Partial time Press button C3 enter to view the time How to reset the Partial time To start a new count perform the following Keep button C2 pressed until you read Time on display B Press button C1 to read Partial time on the display Press button C1 again to read Total time on the display fig 29a Press button C1 4 again to read Work time on the display Press button C1 again to read Reset partial on the display Press button C
34. e user Remedies Stabilize the vehicle Grease the bushes Grease the guide shoes Check the fuse the bat tery and electric circuit Check the level and top up if necessary Clean or replace the filter cartridge Clean or replace the filter cartridge Operations to be carried out by an authorized Remedies Replace the pump Check the pressure adjust the valves Replace the seals Replace the valve Defective seals replace them Adjust the valves Replace the seals Check the guide shoes wear replace if necessary Check the pump Check the pump RO INSTRUCTION AND WARNING PLATES 28056 FASSI GRU IDRAULICHE SpA 24021 ALBINO BG ITALY Via dei Carmelitani 2 INSTRUCTIONS FOR SAFE USE OF THE CRANE GRU IDRAULICHE Tel 39 35 77 64 00 Fax 39 35 75 50 20 1 Only authorized persons are permitted to operate the crane 6 Use the crane in accordance with the use and maintenance manual making 2 The crane must be used on firm level ground sure that gt the load and radius are within the maximum limits shown on the crane capacity plate 4 Before operation make sure that the crane is used progressively avoiding sudden load movements 3 Check that the vehicle hand brake is on and that the wheels are chocked no one is within the working area of the crane swinging or dragging of the load is avoided the safety devices are in place and operative the load is lifted
35. ears life are reached TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS POSSIBLE FAULTS Operations which can be carried out by the user Operations to be carried out by a service center INSTRUCTION AND WARNING PLATES HYDRAULIC SCHEMATICS ELECTRIC SCHEMATICS CAPACITY PLATES Edition 24 04 2008 ET FASSI CRANE F 280SE 22 G C use and maintenance This instruction manual describes the FASSI CRANE F280SE 22 G C The fitment must be carried out in accordance with the instructions given by the Manufacturer in the manual for hydraulic crane fitting The Manufacturer declines all responsibility and guarantee if the fitting is entrusted to workshops without sufficient technical capability to carry out the work in conformity As well as the principal safety norms this manual contains a description of the crane and the instructions for use and maintenance The crane must only be operated by responsible persons previously instructed and authorized THANK YOU FOR SELECTING ONE OF OUR CRANES BO SAFETY NORMS SAFETY 280SE The use of the crane is reserved to authorized personnel instructed in advance who has to strictly conform to the safety norms and instruc tions contained in the instruction manual supplied with the crane 1 Only authorized persons are allowed to operate the crane 2 The crane must be used on firm level ground 3 Check that the vehicle hand brake is on and that the wheels ar
36. esetzlich Mercury inside scrap following laws in force Contient du mercure recycler selon les lois en vigueuer DE1670 MERCURY IS EXTREMELY TOXIC IN CASE OF REPLACEMENT AND OR SCRAPPING DISPOSE OF OR RECYCLE THE CAPSULE CONTAINING MERCURY WITH MAXIMUM CARE AND IN ACCORDANCE WITH THE NATIONAL REGULATIONS IN FORCE ATTENTION DE1680 Do not walk on the lever guards of the lifting moment limiting device positioned on the distributors or electric control panels DE1679 Do not use water to estinguish fire DE1680 25 26 USE OF IMPLEMENTS F 280SE LO USE OF IMPLEMENTS OIL COOLER HEAT EXCHANGER The crane can be equipped with an oil cooler air oil heat exchanger to prevent damage caused by an excessive increase of the oil temperature NOTE When working in a low temperature climate we recommend to bring the hydraulic oil up to working temperature prior to starting work This is best done by operating the crane thru all its functions ram stroke end WARNING The heat exchanger openings must be kept clear and clean At no time should it be covered HYDRAULIC ACCESSORIES The crane can be provided with implements such as Fork rotator Pallet fork When using an implement it is always necessary to check that its weight dimension and capacity is matched to the crane performances Warning and norms for crane use also apply for hydraulic implement use Always remember that
37. ger support E2 crane Operate the corresponding lever CD towards right E2 and keep it in position Operate the lever C towards right to exit the outrigger support How to descent the outrigger ram 2 crane Operate the corresponding lever CD towards left 92 and keep it in position Operate the lever C towards right to descent the outrigger ram How to exit the outrigger support E3 Supplementary outriggers Operate the corresponding lever CD towards right and keep it in position Operate the lever C towards right to exit the outrigger support How to descent the outrigger ram S3 Supplementary outriggers Operate the corresponding lever CD towards left S3 and keep it in position Operate the lever C to descent the outrigger ram How to exit the outrigger support E1 crane Operate the corresponding lever CD towards right E1 and keep it in position Operate the lever C towards right to exit the outrigger support How to descent the outrigger ram S1 crane Operate the corresponding lever CD towards left 51 and keep it in position Operate the lever C towards right to lift the outrigger ram How to exit the outrigger support E4 Supplementary outriggers Operate the corresponding lever CD towards right 64 and keep it in position Operate the lever C to exit the outrigger support How to descent the outrigger ram S4 Supplementary outriggers Operate the corresponding lever CD towards left S4
38. he position of the crane outer boom and in overload condition by sending electric signals to spe cial micro switches placed on the elements of the distributor ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect what is indicated on capacity plates and lifting curves H1 2 Control panel The electric control panel is placed next to the distributor of the crane Layout of the control panel fig 15 green yellow and red led band signalling the load percentage as compared to the capacity plate Green light load between 0 and 90 ng te Yellow light load between 90 and 100 Red light load higher than 100 Display Control buttons 4 control buttons Stop button STOP Audible alarm push button danger Green warning light electric on Control button for XP Control button for the temporary exclusion of the lifting moment limiting device G TI II O O UJ If the green warning light F comes on it confirms that the electric circuit is active NOTE In the absence of electric power all crane functions will be desactivated CONTROLS TO OPERATE THE CRANE F 280SE 21 22 CONTROLS TO OPERATE THE CRANE F 280SE If the yellow led A comes on during load handling 90 of the capacity lifting moment has been reached If during operation the red led B comes on the activation value of the lifting moment limiting device h
39. ing device in relation to the position of the outer boom positioned over or under the horizontal line If a reduction of capacity is necessary because of insufficient stability of the complete unit new capacity plates must be fixed giving the derated capacity in accordance with the final stability test ATTENTION Always check carefully that the vehicle is perfectly stable paying special attention to the area immediately in front of the driver s cabin as this is usually less stable H1 5 OVERIDE REACTIVATION button for the crane CONTROLS TO n functions with 2 DANFOSS distributors in case of amare H1 5 an electrical failure or of the appearance of the signal ALARM on the display B Under the protection guard of the two distributors it has been installed an electro valve with a manual locking function fig 19 which allows to reactivate all the crane functions in case of absence of the electric power Only in these conditions it is permitted to remove the lead seal which protects the device Push the button and turn it into the clockwise sense fig 18 pos 1 2 the but ton stays in stable and closed position When the electric power is restablished remember to put the button in its original position turning it into the anti clockwise sense fig 18 pos 3 4 I ATTENTION Activation of the reactivation button This activation prevents the operation of the lifting moment limiting device consequently
40. ion cylinders Oil leaks chromium plating Cylinders pistons seals any deformation inspection of hoses Column Lubrication wear and any deformation Inner boom connection outrigger connection pins bushes actions Oil leaks chromium plating any deformation inspection of hoses Inner boom Pins outrigger connections Lubrication wear and any deformation actions Inner ram Cylinder rod piston seals hoses Outer ram Oil leaks chromium plating strains Cylinder rod piston seals inspection of hoses hoses Outer boom Pins outrigger connections Lubrication wear and any deformation actions Extension booms Lubrication wear and any deformation Guide shoes pins actions outrigger connections Extension rams Oil leaks chromium plating Cylinder rod piston seals any deformation inspection of hoses hoses Hydraulic jib Lubrication wear and any deformation Booms pins outrigger connections actions Rams hydraulic jib Oil leaks chromium plating Cylinder rod piston seals any deformation inspection of hoses hoses Winch Lubrication wear and any deformation Torque limiter brake actions rope slide guide cable stroke end pulleis 31 32 MAINTENANCE INSTRUCTIONS F 280SE Distributors deviators valves Checking of the pressure oil leaks Control levers forks joints wear and any deformation actions fixing screws lead seals Lifting moment lim
41. iting device Checking of the pressure oil leaks Valves pressure switches electrovalves Power take off pump oil tank Pump capacity checking of the pressure Filters hoses oil change replacement of filters inspection of hoses Oil pressure system Checking of the pressure oil leaks Hoses hose protection devices inspection of hoses Implements for lifting Safety check wear and any deformation Hooks chains cables slings actions Implements Oil leaks wear and any deformation Wallboard forks buckets rotators actions inspection of hoses Seat third control station Access inspection Frame fixing screws wear and any deformation strains Tele radio remote control Test MO 5 Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached i e When one of the limits indicated hereunder is reached 10 000 working hours i e 10 years 50 weeks a year 20 hours a week or 5 years 50 weeks a year 40 hours a week Or 10 years life of the crane a complete overhaul with in depth structural inspection of the crane must be carried out by the Manufacturer or by an authorised service centre TABLE OF HYDRAULIC OIL AND TABLE ao vanes No LUBRICANTS CHARACTERISTICS CHARACTERISTICS HYDRAULIC OIL WITH HIGH VISCOSITY ISO L HV Minimal external maximal oil Gradation temperature temperature 35 C 45 C ISO VG 32 20 C 75 C ISO VG 46 HYDRAULIC OIL WEAR RESISTANT
42. nd rams are completely re entered before moving the vehicle HO CONTROLS TO OPERATE THE CRANE 1 WARNING 1 Before operating the crane it is compulsory to set the outriggers This coincides with that indicated on the plate DE2327 placed on the outriggers Fig 13 Operate the levers smoothly and gradually Hydraulic implements and crane controls The control stations are on base plate the crane and the hydraulic implemen ts controls are bilateral manual and sequential type The crane adoptes Danfoss distributors manual control with electric modulars for remote controls and emergency electro valve manual block 1 WARNING In the absence of electric power all crane functions will be desactivated Distributor side The left distributor respect to the operator control three functions left to right LB lt Pallet fork Outer boom Extension booms The right distributor respect to the operator control three functions left to right Crane rotation Fork rotator Double control side The levers control left to right respect to the operator f Outer Fork boom rotator Extension booms Crane rotation Inner Inner Pallet fork The symbols placed over each lever define their function in relation to their movement 1 First read the instructions given in the User s Manual supplied by the Manufacturer before using the remote control to avoi
43. r boom Booms extension rams Extension boom sections Deviator crane outriggers Distributor for outriggers Dual control for deviator crane outriggers Outrigger multifunctions transmission Supplementary hoses hydraulic implements Oil tank Distributors for crane Double control for crane distributors NOMENCLATURE CRANE F 280SE fig 2 URE OF FO NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES PROTECTION DEVICES fig 3 F 280SE Pos Description 1 Check valves for outrigger rams 2 Check valve for rotation control 3 Check valve for inner ram 4 Check valve for outer ram 5 Check valve for booms extension rams 6 Lifting moment limiting device assembly 7 Parachute valves lifting moment limiting device Main pressure valve outrigger distributor 9 Main pressure and auxiliary valves crane distributors 10 Carter for outer ram 11 Carter for hose protection devices 12 Carter for booms extensions ram check valve 13 Levers guard 14 Emergency tap lifting moment limiting device 15 Heat exchanger I Before crane use check that safety and protection devices are fitted and active Under no circumstances interfere with the safety and protection devices Interference with the check valves and removal of the lead seals remove the Manufacturer and invalidate the warranty 4 FASSI C2 lt C gt d saz f LI
44. re considerable damage to the rams and the structure may occur Clean the air filter placed in the top of the oil tank filter cap Completely replace the hydraulic oil Contiene mercurio smaltire secondo The waste oil must be disposed of by authorized persons le leggi in vigore Es hat quecksilber bitte beseitingen so wie gesetzlich 1 Mercury inside scrap following laws in force protected and provided with the following warning stickers Contient du mercure recycler selon les lois en vigueuer CAUTION DANGER I On the outer boom there is a mercury capsule mercury level switch duly MERCURY IS EXTREMELY TOXIC IN CASE OF REPLACEMENT AND OR SCRAPPING DISPOSE OF OR RECYCLE THE CAPSULE CON TAINING MERCURY WITH MAXIMUM CARE AND IN ACCORDANCE WITH THE NATIONAL REGULATIONS IN FORCE MAINTENANCE MO 4 After every 1000 working hours or after every working year F 280SE Perform Washing Function Testing Testing according to the capacity plates Check Identification plates Capacity plates Checklist in accordance with ISO 9927 1 Subframe Tightening torque of the fixing rods wear Structure and fixing rods and any deformation actions Base Lubrication tightening torque of the rods Rack group compensator wear and any deformation actions Outriggers Greasing of extension supports oil leaks Supports rams base plates wear actions inspection of hoses safety catches hoses Rotat
45. ty replacement can cause damage to the rams and to the hydraulic circuit Respect the information supplied for maintenance and technical assistance Any maintenance operation must be carried out with the crane power source turned off in case of fixed mounting with hydraulic power pack the electric motor has to be turned off Do not place limbs fingers or any other parts of anatomy into areas of the crane which present possibilities of shearing without having blocked such parts of the crane fig 17 Do not weld drill or grind any part of the crane without TIRANTI NON SALDARE the Manufacturers authorisation FIXING ROD DO NOT WELD Do not weld the fixing rods of the crane DE1574 fig as TIRANTS NE PAS SOUDER 17 ZUGSCHRAUBEN NICHT SCHWEISSEN When repairs to or checks of the hydraulic circuit and of the rams are carried out it is very important not to use or be in the proximi ty of materials which can damage the circuit or contaminate the hydraulic oil eg metal shavings sand or dust Do not use high pressure washers on the controls deviators distributors double controls hand cable controls on the electronic components boxes control panels on the oil cooler if fitted on the tank Never use detergents petrolsol or inflammable liquids always use non flam mable or non toxic liquids When cleaning the exchanger if fitted direct the jet of water or air parallely to the fins in order not to damag
46. utrigger sup ports and inner and extension booms are free from impurities such as sand etc For the sliding sections of the carter of the outer ram and ease their movement it is recommended to smear a light film of grease on the guide shoes Use a grease with the same characteristics indicated in the table at page 33 MO 3 After every 500 working hours Check the tightening torque of the fixing rods of the crane consult the following table in order to find it s value according to the bolt diameter Table of the tightening torques of the fixing rods of the crane on the vehicle From CO404 Kit for crane fixing D Fixing Tightening rods torque Nm M22x1 5 M24X2 0 27 20 600 _ 30 2 0 33 2 0 M39x3 0 1800 of the securing bolts for the ram pins and of all the other bolts and screws where the tightening torque is not expressly indicated consult the following table in order to find it s value according to the bolt diameter and class Table of the bolts tightening torque with average friction value 0 15 and average good tightening accuracy C Torque Nm Torque Nm Diameter D Torque Nm Torque Torque Nm 1 56 584 802 7 10 12 30 27 29 30 59 6 5 1004 1487 3 58 30 113 1723 2016 From ELEMENTS DE FIXATION ASSEMBLAGES VISSES E 25 030 AGOSTO 1984 163 191 25 298 352 412 Check the guide shoe wear as it affects the sliding section tolerances if the clearan ces a

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