Sevcon Gen4 Handheld Calibrator Manual
Contents
1. CANopen Calibrator Reference Manual Document no 177 52503 TECH OPS Partner with Performance Sevcon Ltd Kingsway South Gateshead NE11 00A England Tel 44 0 191 497 9000 Fax 44 0 191 482 4223 sales uk sevcon com Sevcon Inc 155 Northboro Road Southborough MA 01772 USA Tel 508 281 5500 Fax 508 281 5341 sales us sevcon com Sevcon SA 12 Rue Jean Poulmarch 95100 Argenteuil France Tel 33 0 1 34 10 95 45 Fax 33 0 1 34 10 61 38 sales fr sevcon com Sevcon Japan 4 12 1 Shinbashi Minato Ku Tokyo 105 0004 Japan Tel 81 0 3 5408 5670 Fax 81 0 3 5408 5677 sales jp sevcon com Sevcon Asia Ltd 4th Floor Eun Hyae Building 463 1 Sang dong Wonmee gu Bucheon City Kyunggi do 420 030 Korea Tel 82 0 32 215 5070 Fax 82 0 32 215 8027 sales kr sevcon com Www sevcon com Table of Contents Chapter 1 Introduction 1 1 About CANopen Calibrator documentation 1 2 This version Of the MAMNNA sssdas ossous va so ods vakov oso ad ako ee a d en Va dok ed V ni kb kouka diode vasa kon v add v k ad d 1 2 B 00 e RO O O 1 2 SCOPE OLT S AA eee ha slogn dala taudedu na c uaadeue ca o T EE 1 2 FR GO TNS 11 OR O O O O O O aaa 1 2 Drawings and UNIS zosdasns osol onko EEE 1 2 Wamimnes cautions and NOLES ses nose nn a nao o Ena sea ea an 1 3 Product identification 1abel 02eee000000000 00000000000002. These screens are reserved for future use to display fault and service log information They are not yet available Use DriveWizard to display this information instead Calibrator Configuration and Software Update Configuration To change calibrator configuration power up the calibrator with no CANbus connected Use the Configuration menu to change calibrator settings Doc 177 52503 5 6 Rev A Calibrator Usage 4 The CANbus and Calibrator branches in the Configuration tree are reserved for the l calibrator These branches are still available even when other devices are connected to the CANbus software Update It is possible to update the firmware of the calibrator controller using Sevcon s DriveWizard configuration tool Please contact Sevcon for assistance with this process Doc 177 52503 Rev A 5
3. 1 4 Kool aratte 213010 010 4 MO V O O O 1 4 PrO WAIT IY PP P EO o o ooo 1 4 Chapter 2 About the Calibrator 2 1 TNO UC UO PPR O O A 2 2 Standard features and capabilities 2 0 0 0 eecccccccceesseeeceeeecaeeeeeeeeeeeeaes 2 2 Mec hane al PACK A0 nos s I o nac 2 2 Intended use of the CANopen calibrator ee Error Bookmark not defined PAA AC CCS ROE Sue uddaos ta aaa E EE v dlacates etec t eko a ka 2 3 Safety and protective functions 00eee00000000000 eee eee nenene 2 4 EE a EENE O O O O O O 2 4 Chapter 3 Connection 3 1 Connecting the Calibrator 00000e00ee000000000 00000000 neon 3 2 011115010 ME O O O O O O 3 2 CAN bus terminalon su kuutadauua vona book nuvi 3 2 SIPO MO 0111170 HO 1 O O i EEEa 3 2 Chapter 4 Specification Electrical o 0002000000000 0 noo n nan nn Input VOAceeud kk decko duudd dates a ala OUD UE POLE CIGD acecsc scccapesccacenanncananenncsnnssonecandeanaeainiananannctenancn CAN TCT ACG cass Sn mencanentcnnenntemnntanteonneantvaestanescneennteanceantwonmeantvae Control INPUTS s eussosskuusvodsavosy Hastert a iai Pola DLS I s Regulatory compliance z zosuk inkvsskovas zn kahan kva k ino an Mechanical 0000000000000 one nn Chapter 5 Calibrator Usage Principle of Operatlon eee Functional description ccccccccssssesssssseeeeeeeceeseeceesseeeeeesseees NASHO AOR ates cocens cst Sao Ron palo to tn rr
4. nn Splash SC1GGI area nooo ta non noci oni System OVCEVICW zadek soda noo EEND Personalities and Configuration ccccccccecceeeeeeeeeeeeeeeeeeees Calibrator Configuration and Software Update COE O eee ee l n Sa A ba S ea Software UDdat s4ad nsdaihu k k budu sva ulla oho Doc 177 52503 Rev A Chapter 1 Introduction SEVCON J About CANopen Calibrator documentation This version of the manual This version of the CANopen calibrator manual replaces all previous versions Sevcon has made every effort to ensure this document is complete and accurate at the time of printing In accordance with our policy of continuing product improvement all data in this document is subject to change or correction without prior notice Copyright This manual is copyrighted 2009 by Tech Ops Sevcon All rights are reserved This manual may not be copied in whole or in part nor transferred to any other media or language without the express written permission of Tech Ops Sevcon Scope of this manual This manual provides information on how to use the CANopen calibrator and on which Sevcon products the CANopen calibrator is compatible with Documents proving further details of contents of the CANopen calibrator trees and system fault help are referenced here Related documents The following documents are available from Sevcon e The Object Dictionary providing important information about CANopen communication
5. 5 1 1998 which covers EN1726 for the controller ISO 3691 Electrostatic discharge UL583 ASME ANSI B56 1 1993 Doc 177 52503 Rev A 4 3 SEVCON Mechanical Operating environment Operating temperature 10 C to 50 C Non operation 40 C to 85 C can be stored for up to 12 months in this temperature ambient range 95 non condensing at 40 C and 3 at 40 C Ingress of dust and P42 water Weight Weight including 0 3 kg external harness Dimensions Figure 2 Dimensions Doc 177 52503 4 4 Rev A SEVCON Chapter 5 Calibrator Usage SEVCON J Principle of operation Functional description The CANopen calibrator allows users to modify common settings on Sevcon devices and to provide basic diagnostic and fault finding capability At power up or when connected to a CANbus the calibrator can auto detect the CANbus baud rate by listening for heartbeat messages from other devices Navigation To change between calibrator screens press and hold the Select button until the calibrator menu appears XA SEYCON Calibrator A Configuration Test Faults Logs Debug Go Operational Store Changes Set system to OPERA TONAL using Setup Menus Figure 3 Calibrator Menu Release the Select button then select the appropriate screen using the Up Down buttons and press Select again This can be done on any calibrator screen As well as accessing screens th
6. active faults The system is pre operational mode This mode is used to set up parameters that cannot safely be change during normal operation Each device in the network is displayed Select a device to display more information and fault status Press Select to cycle through each active fault on the selected device Doc 177 52503 5 4 RevA Calibrator Usage Personalities and Configuration Both these screens allow the system configuration to be modified The Personalities screen displays the most commonly modified parameters The Configuration screen displays additional parameters which can be modified SEVCON Calibrator FS Recycle Disabled SRO Delay 0 0 s B Pump Switches H Power Steer Analogue Inputs B Traz Throttle Prop Select Enable Select Type start Woltage 1 olat value End Wollage Figure 6 Personalities and Configuration Doc 177 52503 Rev A 5 5 SEVCON Test This screen displays the state of all analogue and digital I O Only I O which is configured for use in the system is displayed This screen also displays battery voltage hours counters and motor status SEVCOW Calibrator Vehicle Key SW Hom t Drive Enable Sv PWD 5 REY SW FS1 SW Seat o Handbrake 5W Footbrake SW Pothole Belly Tilt SW OOOOOOODOOODO Figure Test Debug This screen displays debug information for each device to assist with detailed performance or problem analysis Faults and Logs
7. e menu can also be used to change a CANopen network from pre operational to operational Some configuration items can only be changed in pre Doc 177 52503 9 2 Rev A Calibrator Usage operational The system will not drive or close it s line contactor if pre operational so always ensure the system is set back to operational after all changes are made Most of the screens utilize tree structures to display information To navigate the trees use the Up Down buttons to select tree nodes and branches and the Select button to expand collapse branches To change values use the Select button to select the value then Up Down to change the value then Select again to transmit the value to the controller Splash Screen At power up the calibrator displays a splash whilst it analyses the CANbus network identifies nodes and logs in to the system Progress is shown at the bottom of the splash screen Logging in Figure 4 Splash Screen t The splash screen image can be made customer dependant The example above is the generic Sevcon splash screen Doc 177 52503 Rev A 5 3 SEVCON J System Overview The system overview screen is shown below Mo fault on Mode ss Jo fault on Mode Mo fault on Mode Mo Fault Active Figure 5 System Overview System status is represented by one of the following icons at the top of screen The system is operational with no active faults The system is operational with
8. h the Sevcon website www sevcon com Product warranty Please refer to the terms and conditions of sale or contract under which the CANopen calibrator was purchased for full details of the applicable warranty Doc 177 52503 14 Rev A Chapter 2 About the Calibrator SEVCON J Introduction The CANopen calibrator can be used to assist In setting up and maintaining Sevcon CANopen compliant devices It has the following features 240x320 256 colour display Auto baud rate detection System status overview Single and multi node support Reads writes a wide range of commonly used vehicle system settings Displays I O motor vehicle status information Displays any active faults and provides basic diagnostic information Fully flash programmable for calibrator software updates Standard features and capabilities Mechanical package 2 2 Doc 177 52503 Rev A About the Calibrator Figure 1 Mechanical package Avallable accessories The following accessories are available from Sevcon e External harness to connect to system e Drive Wizard PC based configuration tool Doc 177 52503 Rev A 2 3 SEVCON J Safety and protective functions General fh Do not adjust the value of any parameter unless you fully understand the effect of this change You should have read and understood the User Manual for all the connected devices before connecting the calibrator to them Do not attempt to open t
9. he calibrator as there are no serviceable components Opening the calibrator will invalidate the warranty m Electric vehicles are subject to national and international standards of construction and operation which must be observed Doc 177 52503 z Rev A SEVCON Chapter 3 Connection SEVCON J Connecting the Calibrator Connector The calibrator is supplied with a detachable external harness CAN bus termination The calibrators primary function is to connect to an existing multi node fully terminated CAN bus The calibrator contains no internal bus termination The CANbus it connects to should already be properly terminated If you use the calibrator with a single stand alone device then you should check that the connection is properly terminated by connecting a termination adapter to the external harness as reguired If the calibrator fails to detect a standalone device then you should check that the CAN bus has correct termination Signal connections Name Type What to connect Maximum rating 1 Not n a Not connected la Power 24Volt 24Volt supply retum return 35 2 Ga gt connected as o e a EN co e canto o Table 1 Connector A pin out and wiring information Pins are protected against short circuits to the battery positive or negative voltages Doc 177 52503 3 2 Rev A SEVCON Chapter 4 Specification SEVCON J Electrical Input voltage Working vo
10. ltage 15V to 28 8V limits Input protection Input protected against reverse connection of supply Maximum current draw 100mA Output protection Short circuit Protected against short circuit to supply CAN interface CAN protocol CANopen profiles DS301 DS401 and DS402 are supported Physical layer uses ISO11898 2 Baud rates supported 1 Mbits s 500 kbits s 250 kbits s 125 kbits s 100 kbits s 50 kbits s Control inputs User interface 3 button keypad input Isolation Any terminal to the TBD Case Gen4 Withstands 2 kV d c Meets EN1175 1 1998 and ISO3691 Complies with IEC 60664 EMC Radiated emissions EN12895 Industrial Trucks Electromagnetic Compatibility EN 55022 1998 6 class B EN 12895 2000 4 1 Emissions When part of a system with a motor operating FCC Part 15 Radiated Emissions Meets the standards given in FCC Part 15 Section 15 109 Conducted emissions No mains port therefore not required Radiated RF field EN 61000 4 3 5 1 Test Level user defined test level of 12 V m EN 12895 2000 4 2 Immunity EN 61000 4 6 Table 1 Test Levels Electrical fast transient EN 61000 4 4 Table 1 Test Levels Level 2 Doc 177 52503 AZ Rev A Specification EN 12895 2000 4 2 Electrostatic Discharge 4 kV contact discharge 8 kV air discharge Electrical surge EN 61000 4 5 1995 Table A 1 Selection of Test Levels Class 3 Regulatory compliance Designed to meet EN117
11. with the CANopen calibrator Drawings and units Orthographic illustrations in this manual are drawn in Third Angle Projection SI units are used throughout this manual Doc 177 52503 1 2 Rev A X Introduction Warnings cautions and notes Special attention must be paid to the information presented in Warnings Cautions and Notes when they appear in this manual Examples of the style and purpose of each are shown below A WARNING is an instruction that draws attention to the risk of injury or death and tells you how to avoid the problem A CAUTION is an instruction that draws attention to the risk of damage to the product process or surroundings A NOTE indicates important information that helps you make better use of your Sevcon product Doc 177 52503 Rev A 1 3 SEVCON J Product identification label If you have a customized product your unique identifier will appear at the end of the Type number When discussing technical issues with Sevcon always have your product s Type number Part number and Serial number available Error Reference source not found shows a typical product identification label Technical support For technical gueries and application engineering support on this or any other Sevcon product please contact your nearest Sevcon sales office listed on the inside front cover of this manual Alternatively you can submit enguiries and find the details of the nearest support center throug
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