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CNC 8055MC
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1. FAGOR Self teaching Manual Chapter 1 Page 7 Theory on CNC machines 1 5 Part zero setting The Part zero 1s set on all three axes When machining several parts the distance from Machine ref zero Ow to the part is different for each one A different program would be needed for each part By programming from Part zero Or it would be independent of the actual location of the part Self teaching Manual CNC 8055MC Programming gets complicated when done from Machine ref zero Om and it is only good for that part in that particular location By programming from Part zero Op the part dimensions may be taken straight from the blueprint Chapter 1 Page 8 Theory on CNC machines 1 6 Work units sindle speed The spindle turning speed The feedrate of the axes is programmed in RPM Programming units They are set by the manufacturer and may be in millimeters or inches millimeters inches Self teaching Manual FAGOR CNC 8055MC Axis feedrate F is programmed in Chapter 1 Page 9 Chapter 2 Theory on tools Theory on tools UT CNC 8085MC This chapter describes What the tool turret is What the tool table is and what information it contains What tool pre
2. Z2 Wrong dim Wrong part dimensions Wrong machining Proper machining Z2 Real dim Tools calibrated wrong Tools calibrated right FAGOR Self teaching Manual Chapter 2 Page 7 Theory on tools CNC 8085MC DEFECTS DUE TO WRONG RADIUS VALUES Desired profile Real profile lt x 7 Real radius Wrong radius There is a residual stock due to different radii FAGOR Self teaching Manual Chapter 2 Page 8 Chapter 3 Hands on training Hands on training MT CNC 8085MC This chapter describes The keyboard and the screen How to carry out a Home Search Maintaining the part zero Without maintaining the part zero How to operate with the spindle gt What the speed ranges gears are How to jog the axes Handwheels incremental and continuous JOG etc How to handle tools Types of tool changer Manual or automatic Tool calibration Tool table Tool change position e How to check the tool calibration FAGOR Self teaching Manual Chapter3 Page 2 Hands on training 3 1 Screen and keyboard description 3 1 1 Power up On power up the CNC will display the following screen 4 000 ME X 0000 000 3 991 ME Y 0000 000 3 991 H
3. ENTER ENTER z E Enter number Comment Stearn ENTER ENTER e g 555 lt SAMPLE PART NOTE The following keys are used J To move up and down on each column To change columns FAGOR Self teaching Manual Chapter 6 Page 5 Conversational part programs CNC 8055MC Choose the operation and define the parameters 15 28 1 P PROG To ENTER T55 7 Repeat these steps with the other operations In our case the finished part program will be PART PROGRAMS NEW PART a LARGE MOLD BASE PART NUMBER 3 SUPPORT Program number gt SHAFT WITH KEYWAY FAGOR 3 Self teaching Manual Chapter 6 Page 6 Conversational part programs 6 3 Modify a part program The operations making up a part program can be modified REPLACE AN OPERATION Choose Tm ERE EE operation so S all its data gt
4. SPINDLE SPEED FEED W 64512 64513 64514 64515 64516 64517 6 1482 61483 61459 61475 74 e d e f 99 100 J 101 102 i h j k 1 04 105 106 107 108 S NS n n o 10J 164 111 11 vi EN Im co b s 8 1 AAA m 15 116 117J 118 119 Co o y Z 2 122 40 41 56 57 9 5 5 4 5 9 93 38 2 53 54 33 34 44 9 50 51 60 59 58 45 48 46 65453 65445 65456 65455 65454 65460 65458 65462 61452
5. One must define The starting point X1 Y1 the intermediate points P1 through P12 the end point Xn Yn and the machining conditions in Z Zs Z P I Fz On the other hand in the data area for the roughing operation one must define whether the milling operation is to be carried out with or without tool radius compensation Level 2 Esse i SS PROFILE MILLING Z 12345 000 12345 000 1234 000 1234 00 12345 000 Y 12345 0000 000 12345 0000 PROFILE Z 12345 0000 Zs 12345 0000 P 12345 0000 I 12345 0000 F 12345 0000 FZ 12345 0000 ROUGHING F 12345 0000 S 12345 T 00 D 00 FINISHING F 12345 0000 S 12345 D 00 The starting point X Y the Profile Program number and the machining conditions in Z Zs Z P I Fz One must define On the other hand in the data area for the roughing operation one must define whether the milling operation is to be carried out with or without tool radius compensation Chapter 4 page 5 4 Work with operations or cycles 8055MC CNC 4 3 Profile milling operation 4 3 1 DEFINING DATA Coordinates of the starting and end points These coordinates are defined one at a time Once the cursor is over the coordinates of the axis to be defined one can a E
6. B17 B18 o 00 0 R502 R502 DRE B24 B16 R500JR500 B25 B17 R500 R500 B26 B18 R500JR500 B27 B19 R500 R500 B28 B20 R500J R500 B29 B21 R500 R500 B30 B22 R500 R500 B31 Bes R5OO R500 B19 B18 R501 R501 B30 B25 R501 R501 BO B1 B2 B3 B4 B5 B6 B31 B29 R502 R502 R502 R502 R502 R502 R502 R501 R501 B22 R508 R508 R508 R508 R508 R508 R508 R601 B8 B9 B10 B11 B12 B13 TA SPINDLE FEED 4 X B12 B13 B14 R502 R502 R502 B16 B17 B18 B19 B20 B8 R502 B9 R502 B10 R502 Bll R502 R502 R502 R502 R502 R502 R502 R502 R502 R502 R502 B24 B25 B26 B27 B28 FAGOR Appendix page 9 Appendix Keys inhibiting codes 8055MC CNC 14 color monitor keyboard B8 BO R501 R501 B24 R500 B9 B1 R501 R501 B25 R500 hio B2 R501 R501 B26 R500 B11 B3 R501 R501 B27
7. x 12345 000 F 1234000 Y 12345 000 s 1234 z 12348 000 T xi Yu D X1 62 0000 X2 28 0000 X3 28 0000 X4 62 0000 9 OL X5 62 0000 SS X6 0 0000 Center punching Zs 10 000 Z 0 000 p 6 000 F 125 0000 S 2100 Self teaching Manual Appendix I Page 8 Programming example Step 7 Center punching Multiple positionin CNC 8055MC in parallelogram pattern m d Self teaching Manual Penetration F 125 0000 S 2100 T4 78 0000 Ly 2 Ny 0 0000 nching Zs 10 000 Z 25 000 P 6 000 t 1 000 F 125 0000 5 2100 T4 D4 Appendix I Page 9 Programming example CNC 8055MC Step 8 Drilling multiple positioning at several points 8 12345 000 S 31234 Z 12345000 7 07 62 0000 28 0000 10 0000 0 0000 20 0000 8 0000 1 0000 3 0000 02 Penetration
8. lt This may be defined in 5 different ways 1 2 3 4 5 To select the desired one place the cursor over the y icon and press y The coordinates of the first point esses X1 Y1 The coordinates of the last point seseeesess Xn Yn Distance between points sesssssssseeeeeee ener nee 1 The coordinates of the first point sss X1 Y1 The coordinates of the last point ssesesss Xn Yn Number of poithtsui eter rte ROGER PREIS RS ERES PAR ERR N The coordinates of the first point ssseesessss X1 Y1 The inclination angle enrii eoni TE A i an Q0 Total distance from first to last point sssssseeeee L Distance between points sss 1 The coordinates of the first point sssssesssss X1 Y1 The 1nclination angle tie teet tren reete ota QL Total distance from first to last point cece eeceeeeeeeteeeeeneeeeenees L Number of points iet ep certe E ERR N The coordinates of the first point ssssesessss X1 Y1 The inclination angleses ereere iniinis ieat Number of POIS ini ee verdi Ie ED CU PR RESET EXER P ERR eg N Distance between points sssssssssssseseeeeerenenee nennen 1 Point definition Chapter 4 page 32 CNC 8055MC FAGOR 3 CNC 8055MC 4 Work with oper
9. FINISHING a T 00 D 00 6 12345 0000 N 00 F 12345 0000 S 12345 l 0 0000 ILI amp 12345 0000 7 One must define The starting point X Y the dimensions of the pocket L H the inclination angle the type of corner and the machining conditions in Z Zs Z P I Fz In the area for roughing data define the lateral penetration angle D the milling pass A and the machining direction In the area for finishing data define the lateral penetration angle 0 the finishing stocks and Oz the number of finishing passes N and the machining direction Chapter 4 page 18 FAGOR 3 8055MC CNC 4 Work with operations or cycles 4 7 Rectangular 2 levels and Circular Pocket cycles Circular pocket cycle C CIRCULAR P O CK 12345 000 1234 000 12345 000 1234 12345 000 00 Xe 12345 0000 Ye 12345 0000 R 12345 0000 Zs 12345 0000 Z 12345 0000 ERE pee a A P 12345 0000 I 12345 0000 FZ 12345 0000 ROUGHING a T 00 D 00 7 F 12345 0000 S 12345 B 0 0000 L A 12345 0000 FINISHING fel T 00 D00 12345 0000 N 00 F 12345 0000 S 12345 o 0 0000 ILE amp 12345 0000 XS wo One must define The center coordinates Xc Yc the boss radius R and the machining conditions in Z Zs Z P I Fz In the
10. JO P 40 90 60 30 20 enteu 10 e e 4 1 Axes jogging keys 2 Work mode selector Continuous JOG YW handwheel p S incremental JOG W or with 3 Selection of spindle turning direction OO and start up Spindle speed override percentage 4 Keys for CYCLE START 3 and CYCLE STOP i9 5 Axis feedrate override percentage NOTE Refer to the Operation Manual Chapter 2 Section 2 1 FAGOR Self teaching Manual Chapter 3 Page 5 Hands on training N CNC S055MC 3 1 3 Description of the standard screen 1 Time single block continuous execution program number execution status In position Execution Interrupted or Reset and PLC messages 2 CNC messages 3 Tool position referred to part zero and to home Actual real spindle rpm 4 Selected axis feedrate and applied override 96 5 Tool information 6 Spindle information Selected speed and override percentage applied maximum rpm and spindle status turning clockwise counter clockwise or stopped and active range 7 Help messages NOTE Refer to the Operation Manual Chapter 3 Section 3 1 FAGOR 2 Self teaching Manual Chapter 3 Page 6 Hands on training N CNC S055MC 3 1 4 Description of the auxiliary screen PARTC 000000 M T
11. 24Vde OVdc By means of the PLC The general logic output of the CNC CUSTOM M5512 tells the PLC the operating mode that is selected CUSTOM M5512 0 The M operating mode is selected CUSTOM M5512 1 The MC operating mode is selected If the sentence CUSTOMZO23 is programmed in the PLC output O23 indicates the operating mode selected in the CNC For this reason if the connections are made as in the figure every time the operating mode is changed the relevant keyboard will be selected ae X4 CTRL PLCI 8050 CUSTOM 023 023 Appendix page 4 FAGOR 3 8055MC CNC Appendix Key codes MC keyboard KEY CODES Key codes returned by the customizing instruction WKEY in the KEY variable eo FAG 065 X982 066 085 067 086 068 Xp87 oR 3 snae one 61459 61475 013 no QER ee o npm ger 069 071 940 072 941 073 036 pase 6451364514 eas s eas16 8451764518 61446 Gap P Um aes a 074 034 075944 076 059 077 058 61441 61470 61485 61486 61487 61488 61489 61447 686 49 e GET 078 165 043 961 079 963 080 X032 6147461468 65453 070 ese 048 046 081 033 65445 X093 61452 61469 027 083 te Eu UANI N Uf 042 035 062 091 047 X060 55022 81496 65523 re ahud o 6546
12. p Milling passa ite ttp petet teret A In the area for finishing data the following must be defined Tool tip radius eee R Finishing stock on walls Finishing pass eee Direction of the finishing passes on the walls e Notes The pocket configuration program and the profile programs can also be accessed in the M mode since the CNC stores them internally as P995xxx 3D pocket configuration P998xxx The XY plane profiles in 2D and 3D pockets P996xxx Depth profiles in 3D pockets FAGOR Chapter 4 page 11 4 Work with operations or cycles 8055MC CNC 4 5 Pocket cycle with a profile 4 5 1 DATA DEFINITION Machining conditions in Z Zs Z P Fz I I1 I2 The machining conditions must be defined one by one To define the values P Fz I I1 I2 place the cursor in the corresponding window key in the desired value and press To define the values Zs and Z after placing the cursor in the corresponding window one may a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value shown in the upper right hand window ENTER Milling pass A and finishing passes Place the cursor in the corre
13. Editing mode Execution mode ESC Press to switch from the Editing mode to the Execution mode Press one of these keys to switch from the Execution mode to the Editing mode e J CJ 6 The operation or cycle can be simulated in any of the two modes To do that press QV wN N NR vy s Y 2 ey ES F lt E gt Eas For further information refer to the chapter on Execution and Simulation of this manual To execute the operation or cycle select the Execution mode and press For further information refer to the chapter on Execution and Simulation of this manual Chapter 4 page 4 FAGOR 3 Work with operations or cycles Profile milling operation 8055MC CNC pa 4 3 PROFILE MILLING OPERATION Wa F3 Press Z to select the profile milling operation This cycle may be defined in two ways Level 1 lt PROFILI 12345 000 1234 000 12345 000 S 1234 12345 000 T 00 X1 12345 0000 Y1 12345 0000 P1 X 12345 0000 Y 12345 0000 P2 X 12345 0000 Y 12345 0000 r 12345 0000 C 12345 0000 Xn 12345 0000 Yn 12345 0000 Zs 12345 0000 Z 12345 0000 P 12345 0000 I 12345 0000 adi 12345 0000 FZ 12345 0000 ROUGHING F 12345 0000 S 12345 T 00 D 00 FINISHING S 12345 T 00 D00 F 12345 0000
14. Autozoom Yes Validate Profile outside profile Starting Point X20 YO Validate Y Y E Straight X20 Y 40 Validate A hy J Straight X 145 Y 40 Validate Lo ZI Straight X 145 Y 40 Validate 20 30 Straight X20 Y40 Validate Straight X20 YO Validate 30 New Profile island Circle X 62 5 YO Xc 82 5 YcO Validate 0 Finish Save Profile P Z1 2 Recall 40 Configuration Abscissa axis X Ordinate axis Z Autozoom Yes Validate Profile outside depth profile Starting Point X20 ZO Validate Straight X30 Z2 20 Validate Finish Save Profile P Z2 3 Recall Configuration Abscissa axis X Ordinate axis Z Autozoom Yes Validate Profile depth profile of the island Starting Point X 775 Z0 Validate Straight X 62 5 Z 20 Validate Finish Save Profile FAGOR Chapter 4 page 15 4 Work with operations or cycles 8055MC CNC 4 6 Rectangular and Circular Boss cycles 4 6 RECTANGULAR AND CIRCULAR BOSS CYCLES PA F6 To select the boss cycles press Rectangular Boss cycle C ee aa R ECTANGULAR Boss x 12345 000 F 1234 000 T 12345 000 s 1234 12345 000 T 00 12345 0000 12345 0000 12345 0000 12345 0000 12345 0000 12345 0000 in 12345 0000 12345 0000 12345 0000 12345 0000 I 12345 0000 12345 0000 ROUGHING PF F 12345 0000 S 12345 c T 00 D 00 Lal A 12345 0000 FINISHING m 12345 0000 N00 F 12345 0000 S 12345 9
15. The CNC requests 2 an option Choose REPLACE The CNC shows the cycle with CNC 8055MC Modify the operation parameters like in the editing mode The new operation replaces the previous one NOTE Refer to the Operation Manual Chapter 5 Section 5 6 4 FAGOR Self teaching Manual Chapter 6 Page 7 Conversational part programs New operations can also be inserted into a part program INSERT AN OPERATION Choose operation Define the parameters and cutting conditions position of the operation to be inserted Press CNC 8055MC PART PROGRAMS CYCLES Choose NEW PART 1 LARGE MOLD PART NUMBER 3 SUPPORT SHAFT WITH KEYWAY 1 BIDIR MILLING ON X PROFILE 1 SIMPLE POCKET DRILLING 1 LINEAR POSITIONING ENTER gt gt NEW PART 1 BIDIR MILLING ON X 1 LARGE MOLD PROFILE 1 2 BASE SIMPLE POCKET PART NUMBER 3 RECTANGULAR BOSS 285 SUPPORT 5 DRILLING 1 LINEAR POSI SHAFT WITH KEYWAY FAGOR N p The new operation is inserted after the chosen position OTE Refer to the Operation Manual Chapter 5 Section 5 6 3 Self teaching Manual Chapter 6
16. P 0 0000 Penetration F 0 000 S iso C One must define The machining point X Y the coordinate of the safety plane Zs the coordinate of the part surface Z the total machining depth P and the dwell at the bottom t and the type of Tapping The Tapping operation can be carried out in the indicated position X Y or a positioning may be associated with it by means of the xx Fi OLIA keys as described later on FAGOR Chapter 4 page 25 4 Work with operations or cycles CNC 8055MC 4 11 Tapping operation 4 11 1 DATA DEFINITION Coordinates of the machining point These coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value appearing in the upper right hand window ENTER Machining conditions in Z Zs Z P t The machining conditions are defined one by one The Zs and Z values are defined like those of the machining point To define the rest of the values P t place the cursor in the corresponding window key in the ENTER desired value and press Rigid tapping Without clutch 2 Regular
17. Simple pocket Rectangular pocket At this cycle level the type of pocket corner may be chosen as well as the inclination angle of the pocket NOTE Refer to the Operation Manual Chapter 4 Section 4 7 FAGOR Self teaching Manual Chapter5 Page 6 Summary of work cycles N ee o CIRCULAR POCKET i von DE 12345 000 00 Xe 12345 0000 Ye 12345 0000 R 12345 0000 Zs 12345 0000 Z 12345 0000 P 12345 0000 I 12345 0000 ROUGHING F 12345 0000 FZ 12345 0000 S 12345 T 00 D 00 A 12345 0000 FINISHING F 12345 0000 12345 0000 H 00 S 12345 T 00 D 00 z 12345 0000 Circular pocket CNC 8055MC OTE Refer to the Operation Manual Chapter 4 Section 4 7 FAGOR Self teaching Manual Chapter 5 Page 7 Summary of work cycles 5 6 Positioning C FOSTHOMING T a em 12345 000 00 12345 0000 Y 12345 0000 Z 12345 0000 F 12345 000 S 12245 O T 00 D LEVEL CYCLE A CNC 8055MC POSITIONING 2 pesse es S X Y Z 12345 000 1234 000 12345 000 1234 12345 000 00 X Z 12345 0000 Y 12345 0000 12345 0000 Func Aux Anter Func Aux P
18. Warning After carrying out the search for machine reference zero home position in this mode the CNC saves the part zero or zero offset that is active at the time A home search routine general machine parameter P34 other than 0 has to be defined Otherwise the CNC will display the relevant error Search for machine reference zero for only one axis To carry out the search for machine reference zero for only one axis the key for the required axis should be pressed as well as the key for machine reference zero search In either case the CNC will request confirmation of the command text 48 of program 999997 q ZERO X JL TE Carries out the home search on the X axis E ZERO CY e G Carries out the home search on the Y axis p Y ZERO Z Le O Carries out the home search on the Z axis Warning After carrying out the search for machine home position in this mode the CNC does not save the part zero or zero offset that is active at the time and assumes as new part zero the position taken by machine reference zero home FAGOR Chapter 3 page 7 3 Operating in JOG mode 8055MC CNC 3 4 Manually moving the machine 3 4 1 Continuous movement 3 4 MANUALLY MOVING THE MACHINE The axes of the machine can_be moved in the following w X target position Z target position or Z t
19. 120 0000 S 1190 T5 X 12345 000 F 1234 000 12345 000 s C1234 C 12345 000 7 00 xii viiQg 95 62 0000 Y1 28 0000 Y2 28 0000 Y3 62 0000 Y4 SS 62 0000 0 0000 Drilling 2 3 000 Zs 10 000 Z 0 000 P 20 000 t 1 000 1 8 000 F 120 0000 S 1190 O T5 Self teaching Manual Appendix I Page 10 Programming example CNC 8055MC Step 9 Drilling multiple positioning in parallelogram pattern Penetration F 190 0000 S 1900 T 78 0000 Ly 118 0000 2 Ny 2 0 0000 90 0000 Drilling 2 B 1 000 Zs 10 000 Z 25 000 P 15 000 t 0 000 1 8 000 F 190 0000 S 1900 T6 D6 FAGOR Self teaching Manual Appendix I Page 11 Programming example CNC S055MC Step 10 Tapping multiple positioning in parallelogram pattern TAPPING X Y 6 0000 i Zs Z T n Zs 10 0000 Z 25 0000 P P 15 0000 t 1 0000 Oz
20. P N 20 0 787 Elements 1 Ground terminal Used to connect the general ground of the machine It is metric 6mm 2 Mains plug for connecting 220V AC and ground 3 ON OFF Power switch 4 Buzzer X1 25 pin SUB D type female connector to connect keyboard cable to the Central Unit X2 25 pin SUB D type male connector to connect the video cable to the Central Unit FAGOR Chapter 1 page 11 L Configurations CNC 8055MC 1 4 Monitors 1 4 4 11 LCD monitor with full keyboard Enclosure In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows MIENNE TINI He nae IIEL 8RR XX GER SE KORY LEQQQOOOOY When a fan is used to improve the ventilation of the enclosure a fan with direct current motor should be used as alternating current AC motors product magnetic fields which could distort the images displayed on the screen The temperature inside the enclosure should be between 0 and 50 C 32 to 122 F Note Defective Pixels Due to the current status of the Color TFT LCD technology all manufacturers consider good LCDs those having a certain number of defective pixels The widely accepted criteria are basically the number of defective pixels or sub pixels and their concentration on the LCD surface Chapter 1
21. 61456 61469 Appendix page 5 Appendix 8055MC CNC Key codes 14 color monitor keyboard o a o m FAGOR 97 RB e o o es o ivi aN o C SN c So Es o a NF o x ON o c5 rel o o o ts w eo lt N ENG en A UNO s a em o ONE MXC FONS o J O ONS em co N e co A O o ES or oO ES oO o co o9 N A Ny Ko oo t oO me c Co oe A s x F 64512 64513 64514 64515 64516 64517 64518 o i o o oO LO e Qo A 5 A a IS D D N Xe esasalesaas 65456 65455 fo554 66460 65458 65462 Wx SPINDLE LILI Appendix page 6 FAGOR 3 Appendix Logic outputs for key status 8055MC CNC Logic outputs for key status Registers KEYBDI R560 KEYBD2 R561 and KEYBD3 R562 indi
22. 8 Bul I POS part EE og cee bb asriue aa Ens A oa SERRE AER an ou die MAR EQUUM US 8 22 0 Without maintaining e Dat Zero iaioeecesexsvad otov dae Ped renn rta den Ra VEERSE 9 L5 RD Q1 T HO 10 25 15 Speed ranges BOTS Losaesbiaydexindbe EE E dca ENEE dud RER 10 3 22 Se BOIS MT Wee en 11 CORO SAL o E S T E TA E E E E TET 12 DEOR uni 00 AE AEE E E A T 13 IA ETO nE 14 3 4 3 Automatic axis movement to a particular position sssccccsssreeserrerese 15 RAE I eT aad an eee 16 LEN IE s o P Po 16 Le p cR iio oos AMETS DE ent 17 3 5 3 How to change any data on the tool table iiie dern vr E d erra E eR Ras 20 D d TET RAD DEB aee od ssim Eam ob PEDE bd DEUS e P oinquE eK PA 21 36 Checking for proper Calibration cisixsscssicacssnddasipceasinaiat krere iini Nri Eriak t 22 Chapter 4 Automatic operations xa cs i RES MISTER T ke can eaaseeuacmneonaseneseceaesene 3 S ER Work modes FPCCT TI OT 5 4 3 Example of an automatic operation evAPRL Feu E pA EREENIUEA EU ADR UR PREDA MATE RM ERI 6 S2 1o Editan ODEPIMDELLL aedes bdo edd ddp de tidie dk iade tivi ep ERAN VER MEI AERE 6 T Ll Bedonsulu DOCE usus seseiseaciet beb s Aqu Md e Id CHI eti E EAE rM dae E AERA 6 4 3 1 2 Associate a positioning with an operation eeeeeeeceee eene 8 4 3 Sud labe SH Opera Loisinseakbespobodedaeid aduet bbb RAPERE DEEP ed EG e E NUI dE 9 Ao Execute
23. B24 B25 R562 R562 B26 R562 B27 B28 R562 R562 SPINDLE FEED W Appendix page 7 Appendix 8055MC CNC Logic outputs for key status 14 color monitor keyboard B8 BO B24 R561JR561JR560 B9 B1 Bes R561 R56 1 R560 B10 B2 B26 R561JR561 R560 B11 B3 B27 R561JR561JR560 B12 B4 B28 R561 R56 1 R560 Be oJ eC E R562 R562 R562 R562 R562 R562 R562 v Mx B8 B9 B10 B11 B12 308 R562 R562 R562 R562 R562 B24 B25 B26 B27 B28 R562 R562 R562 R562 R562 Appendix page 8 FAGOR 3 8055MC CNC Appendix Keys inhibiting codes Keys inhibiting codes With registers KEYDIS1 R500 KEYDIS2 R501 and KEYDIS3 R502 it is possible to inhibit each key individually To inhibit a key set the corresponding register bit high MC keyboard
24. Only for Boring Reaming Drilling and Center punching operations OTE Refer to the Operation Manual Chapter 4 Section 4 13 3 FAGOR Self teaching Manual Chapter 5 Page 16 Summary of work cycles N FAGOR M CNC 8055MC 5 14 Multiple positioning in a parallelogram pattern 12345 000 1234 000 12345 000 1234 12345 000 00 12345 0000 Y1 12345 0000 y LX 12345 0000 LY 12345 0000 NX 12345 0000 NY 12345 0000 Q 12345 0000 B 12345 0000 Drilling Zs 1234 000 Z 1234 000 P 1234 000 F 12345 0000 S 12345 C B 1234 000 t 1234 000 I 1234 000 T 00 D 00 Only for Boring Reaming Drilling and Center punching operations OTE Refer to the Operation Manual Chapter 4 Section 4 13 4 Self teaching Manual Chapter 5 Page 17 Summary of work cycles CNC 8055MC 5 15 Multiple positioning in a grid pattern s n E TIENE NNNM i X 12345 000 F 1234 000 RN I OSIT Y 12345 000 S 1234 Z 12345 000 T 00 X1 19945 0000 Y1 12345 0000 y LX 12345 0000 LY 12345 0000 NX 12345 0000 NY 12345 0000 Q 12345 0000 8 12345 0000 Drilling B 1234 000 Zs 1234 000 Z 1234 000 P 1234 000 t 1234 000 1 1234 000 F 12345 0000 S 1
25. 12345 000 1234 000 12345 000 1234 12345 000 00 45 0000 90 0000 15 0000 Zs 10 0000 P 20 0000 FZ 100 0000 A 2 0000 FINISHING F 420 0000 S 2800 6 0 2000 N z 0 2000 Self teaching Manual Appendix I Page 6 Programming example Step 5 Rectangular pocket n CNC 8055MC LEVEL CYCLE mue E 12345 000 1234 000 12345 000 1234 12345 000 00 35 0000 35 0000 30 0000 3 10 0000 20 0000 100 0000 ROUGHING F 375 0000 S 2500 A 2 0000 25 0000 20 0000 FINISHING 0 2000 ae s 20 45 35 F 420 0000 S 2800 dz 0 2000 Self teaching Manual Appendix I Page 7 Programming example CNC S055MC 4 Step 6 Center punching Multiple positioning at several points 6 2 xpo E 1 m 12345 000 F 1234 000 2 ER PUNCHING 12345000 s 1234 12345 000 T 06 62 0000 Y 28 0000 10 0000 Z 0 0000 1 0000 Penetration F 125 0000 S 2100 T4
26. RET TIMER 000000 00 00 Z 85 000 COMMAND ACTUAL TO GO FOLLOWING ERROR S 00100 X 00000 000 X 00000 000 X 00000 000 X 00000 000 Y 00000000 Y 00000 000 Y 00000 000 Y 00000 000 115 Z 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 F00100 000 oso CES S 0 0000 S 0 0000 S 0 0000 RANGE 1 1 Time single block continuous execution program number execution status In position Execution Interrupted or Reset and PLC messages 2 CNC messages 3 Lines of the selected program 4 Axes movement information Movement target point COMMAND current tool position ACTUAL remaining distance TO GO and difference between the theoretical axis position and its actual position FOLLOWING ERROR or axis lag Spindle information programmed theoretical speed speed in rpm speed in m min 5 Status of the active G and M functions Number of consecutive parts executed with the program PARTC execution time for a part or cycle time CYTIME and PLC clock TIMER NOTE Refer to the Operation Manual Chapter 3 Section 3 1 FAGOR 2 Self teaching Manual Chapter 3 Page 7 Hands on training MT CNC 80885MC 3 2 Home search After powering the machine up carry out the Home Search just in case the axes of the machine have moved while the CNC was off A Home Search can be carried out in two ways 3 2 1 Maintainine t
27. They are defined one by one The center coordinates Xc Yc are defined like the starting and end point To define the radius R place the cursor in the corresponding window key in the desired value ENTER and press Machining conditions in Z Zs Z P I Fz They are defined one by one The Zs and Z values are defined like the starting and end point To define the rest of the values P I Fz place the cursor in the corresponding window key in ENTER the desired value and press Milling pass A Finishing stocks on walls 6 and at the bottom amp Number of finishing passes N ENTER Place the cursor in the window for finishing operation key in the desired value and press Lateral penetration angle B 0 ee BS In the rectangular pocket the penetration is carried out from the center of the pocket out and following the first machining path The passes are carried out as often as needed and the operation always concludes at the center of the pocket In the circular pocket the penetration is carried out from the center of the pocket following a helical path with a radius equal to the that of the tool while keeping the machining direction The penetration always ends at the center of the pocket Place the cursor in the corresponding window roughing or finishing operation key in the desired ENTER value and press Chapter 4 page 20 FAGOR 3 CNC 8055MC 4 Work with operations or cycles 4 8
28. 12345 0000 12345 0000 Drilling B 1234 000 Zs 1234 000 Z 1234 000 P 1234 000 t 1234 000 I 1234 000 F 12345 0000 S 12845 e T 00 D 00 Up to 12 points can be defined Coordinates X1 Y1 X12 Y12 When not using all 12 points the first unused point must be defined with the same coordinates as those of the last point Point definition The coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value shown in the upper right hand window ENTER FAGOR Chapter 4 page 31 4 Work with operations and cycles 4 13 Multiple positioning 4 13 2 Multiple positioning in a straight line 4 13 2 MULTIPLE POSITIONING IN A STRAIGHT LINE To associate this positioning with an operation press possa cj EAR POSIT 12345 000 1234 000 12345 000 1234 12345 000 00 12345 0000 Y1 12345 0000 y Xn 12345 0000 Yn 12345 0000 N 12345 0000 Drilling B 1234 000 Zs 1234 000 Z 1234 000 P 1234 000 t 1234 000 I 1234 000 F 12345 0000 S 12845 O T 00 D 00
29. CNC 8055MC 6 1 What is a conversational part program It is a set of operations ordered secuentially Each operation is defined separately and they are then stored one after the other in a program The name of the part program can be any integer between 1 899999 Surface milling PRBERAMBROGREMEZAS CYCLES NEW PART Circular pocket 1 LARGE MOLD 2 BASE POSITIONING 1 BIDIR MILLING ON Y CIRCULAR POCKET 22 PART NUMBER 3 CIRCULAR BOSS 285 SUPPORT RECTANGULAR POCKET Drilling 4 Positioning in arc am DRILLING 1 ARC POSITIONING 1236 SHAFT WITH KEYWAY Circular boss Rectangular pocket FAGOR Self teaching Manual Chapter 6 Page 3 Conversational part programs LU CNC S055MC 6 2 Edit a part program To edit a part program we first choose the operations needed to execute the part A part may be executed in various ways Drilling Posit in a straight line Surface milling Simple pocket 77 FAGOR Self teaching Manual Chapter 6 Page 4 _Conversational partprograms CNC 8055MC Once the sequence of operations has been chosen the part program is built by editing the operations one by one NEW PART 1 LARGE MOLD STANDARD 2 ze SCREEN M n 444 1236 SHAFT WITH KEYWAY
30. Normal family 0 199 A Available S Special family 200 255 E Expired actual life greater than nominal life R Rejected by the PLC To define these values select the corresponding field using the 1 t f gt key in the z ENTER desired value and press FAGOR Chapter 3 page 17 3 Operating in JOG mode 8055MC CNC 3 5 Tool control 3 5 2 2 Tool measurement 3 5 2 2 TOOL MEASUREMENT There are 2 ways of measuring a tool a Using a tool calibrating table Using the window containing the tool dimensions to set that data b Not using a tool calibrating table The measurements are carried out with the CNC Use the Tool Calibration window a Set the tool length or modify the tool length offsets This window show the dimensions assigned to the selected tool R and L indicate the tool Radius and Length I and K indicate the offset the CNC has to apply to compensate for tool wear The CNC adds the I value to the radius R and the K value to the length L for calculating the real dimensions R I and L K to be used Every time the R or L value is defined the CNC sets the I and K fields respectively to zero The I and K values are accumulative That is if the I value is 0 20 and a value of 0 05 is entered the CNC assigns a value of 0 25 to the I field When defining I 0 o
31. X4 3 pin WEIDM LLER type male connector used for selecting the keyboard attended to by the Central Unit ke OV CNC attends to the 8050MC keyboard i E 24V The CNC attends to the 8050M keyboard 2 2n Not used at this time 3 Input OV External power supply Connector X4 may be controlled either from the electrical cabinet or by the operator by means of a switch If connector X4 is not under power the CNC attends to the MC keyboard The maximum cable length permissible between the Central Unit and the Keyboard is 25m 82 pies The appendix of this manual includes a section with examples about selecting keyboards Chapter 1 page 19 8055MC CNC 2 General Concepts 2 1 Keyboard 2 GENERAL CONCEPTS 2 1 KEYBOARD pe sx ry SPINDLE Alphanumeric keys and command keys n Selects character X Selects character A Selects character R
32. page 12 FAGOR 3 CNC 8055MC L Configurations 1 4 Monitors 1 4 5 14 Color monitor 1 4 5 14 COLOR MONITOR Dimensions in mm inches 49 Lu 400 15 75 0 4 A 5 a amp CO LO ee 5 3 OC mM N s 14 185 5 7 3 1 185 5 7 3 9 5 oe 390 15 354 0 374 e Elements 1 Ground terminal Used to connect the general ground of the machine It is metric 6mm 2 Mains plug for connecting 220V AC and ground X2 25 pin SUB D type male connector to connect the video cable to the Central Unit FAGOR Chapter 1 page 13 I Configurations 1 4 Monitors 1 4 5 14 Color Monitor Enclosure CNC 8055MC In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows AO 5 9 100 3 94 xx SE BERS DEERE BEEKEKM LLELLE LLII ER Bor e RRL KRING QQ SSRN RORY MEAN 28 X When a fan is used to improve the ventilation of the enclosure a fan with direct current motor should be used as alternating current AC motors product magnetic fields which could distort the images displayed on the screen The temperature
33. 4 3 1 1 Rectangular pocket V4 F7 Select the Rectangular pocket operation Press Z psss f d Work cycle gt OPERE POE a Actual axes position 12345 000 Cutting conditions 345 0000 5 0000 Help graphics 2 Cycle geometry definition Machining ROUGHING F 12345 0000 S 12345 T 00 D 00 A 12345 0000 FINISHING 12345 0000 H 00 F 12345 0000 S 12345 T 00 D 00 oz 12345 0000 conditions of the cycle XN Use the k key to select the cycle level to be executed Only in certain operations FAGOR Self teaching Manual Chapter 4 Page 6 Automatic operations CNC 8055MC Set the operation data To select an icon symbol data or coordinate Use the gt keys to move the cursor Press YI Y or 2 2 The CNC selects the first coordinate of the axis Press it again to select the second coordinate Press The CNC selects the roughing feedrate Press it again to select the finishing feedrate Press ry The CNC selects the roughing tool Press it again to select the finishing tool Press sy The CNC selects the roughing S data Press it again to select the finishing S data Press it again to
34. ENTER Type in the program number required and press This must be a number between 1 and 899999 and both numbers can be used The CNC will ask for the comment to be assigned to the part program A comment does not have to be associated ESC ENTER Press or IN The CNC includes the new part program in the list of part programs left hand column From this time all the operations required can be stored and in the required order 5 3 1 STORAGE OF AN OPERATION OR CYCLES A block or cycle can be added at the end of the program after the last operation or inserted between 2 existing operations To store the block or cycle follow these steps Define the desired block or cycle assigning the relevant data to it P PROG Press 2 to access the list of part programs stored Use the pointer to select the program number required in the left hand column and go on to the right hand column ENTER Move over the operation after which the operation is to be stored and press Example You have You want 1 Bidirectional surface milling in X 1 Bidirectional surface milling in X 2 Rectangular Pocket 2 Rectangular Pocket 3 Circular Pocket 3 Circular Pocket 4 Drilling 1 Positioning in Line 4 Drill 1 Grid pattern positioning 5 Drill 1 Grid pattern positioning 5 Tapping Grid pattern positioning 6 Tapping Grid pattern positioning 7 Profile 1 4 Drilling 1 Positioning in Line Once the
35. Explains the 2 possible configurations the basic one and the extended one Shows how the connection of the different items should be made and the characteristics of each of these General Concepts Keyboard layout and programs supplied by Fagor Automation Variables and parameters specified for the 8055MC model Describes the possibilities for using 1 2 o 3 electronic handwheels How to carry out CNC power up and how to access 8055M operating mode Operating in manual mode Gives the values displayed by the CNC in this operating mode How to select the operating units axis feedrate etc How to make a search for machine reference zero home Moving the machine manually or by means of electronic handwheels Tool Control Tool changing calibration and measuring Spindle Control in rpm and at Constant surface speed Control of the external devices Operating with operations or cycles Shows how to select each of the operations or cycles Explains how to define all the data for each of the operations Shows how to define the machining conditions for the operation Storing programs Shows how to access the list of programs stored Explains how to see the content of a program or one of its operations Explains how to edit erase or copy a new part program Shows how to modify a part program or one of its operations Execution and simulation Describes how to simulate or execute an operation or part program Selection of k
36. N Place the cursor in the window for the finishing operation key in the desired value and press FAGOR Chapter 4 page 17 4 Work with operations or cycles 4 7 Rectangular 2 levels and Circular Pocket cycles 8055MC CNC 4 7 RECTANGULAR 2 LEVELS AND CIRCULAR POCKET CYCLES To select these cycles press GZ Rectangular pocket cycle Level 1 x 12345 000 F 1234 000 Y 12345 000 s 1234 z 12345 000 T 00 12345 0000 12345 0000 12345 0000 12345 0000 Ne 12345 0000 12345 0000 12345 0000 A 12345 0000 F 12345 0000 S 12845 C T 00 D 00 6 12345 0000 12345 0000 12345 0000 A One must define The starting point X Y the pocket dimensions L H and the machining conditions in Z Zs Z P I Fz One must also define the milling pass A the finishing stock 9 and the machining direction Rectangular pocket cycle Level 2 12345 000 F 1234 000 x ET Y 12345 000 S 1234 z 12345 000 T 00 1 2345 0000 1 1 2345 0000 2345 0000 12345 0000 Z 12345 0000 12345 0000 12345 0000 ROUGHING fe T 00 D F 12345 0000 S 12345 B 0 0000 oo LI a 12345 0000 Y 12345 0000 H 12345 0000 r 12345 0000 I 12345 0000
37. R500 B12 B4 R501 R501 B28 R500 R502 R502 R502 R502 zs os oJ R502 W B8 B9 B10 B11 B12 jor R502 R502 R502 R502 R502 B24 B25 B26 B27 B28 R502 R502 R502 R502 R502 Appendix page 10 CNC 055 MC Self Teaching Manual Ref 9807 ing INDEX Chapter 1 Theory on CNC machines INR D nun rol T 3 1 2 Machine relerenca zero and patt EetO eise udssuc rerin isen rrara nEaN E Ped ne 5 Lae Home See TET eE R 6 Ld Travel INIS eera ee ea ie eo 7 los Furzo do MSN 8 L5 DOE MAING ence Ina E hdd e ld ebbe pM bleibe Nub FUP odd tpi A Id fad 9 Chapter 2 Theory on tools 2e Tool managemen P 3 2o T00L e cine E E E E E ER QM RR MERE EE 4 EAE HU a a E A E TT 6 Chapter 3 Hands on training 3 1 Screen and keyboard descA pgn uiiuiususse vada edu ciui o Eau Eb ON DEAE 3 LARES 1 eaa 3 she A cs users nuin MEET 3 13 Description at the standard SClOeN 6 ccc esi xc cecaciecvareceremerimmunswereeeewe 6 2 144 Description of the auxiliaty SCEEOD diss sicdsdiccisapicraicmisiuardeisisbamaderm 7 pA o T H m
38. and against connection of the power source the wrong way round Input output and Copy Module All the digital input outputs are protected by means of 1 fast 3 15 Amp 250V fuse F against overvoltages from the external power sources over 33 Vdc and against connection of the power source the wrong way round Ventilator module Has 1 or 2 external fuses fitted depending on the model The fuses are fast F 0 4 Amp 250V for protecting the fans Monitor The type of fuse depends on the type of monitor See the identification label on the equipment itself Precautions to be taken during repairs Do not touch the inside of the equipment Only authorized Fagor Automation staff may handle the items located inside the equipment Do not touch the connectors when the equipment is connected to the mains Before touching the connectors input outputs feedback etc make sure that the equipment is not connected to the mains Safety symbols Symbols that may appear in the manual WARNING Symbol This goes with text describing action or operations that could give rise to accidents or damage of the equipment Symbols that may be found on the product WARNING Symbol This goes with text describing action or operations that could give rise to accidents or damage of the equipment ELECTRIC SHOCK Symbol Means that the point indicated could be under electrical voltage GROUND PROTECTION Symbol Means that the point indicated must be connected
39. 12345 0000 S 12345 Q One must define The drilling point X Y the coordinate of the safety plane Zs the coordinate of the part surface Z the total machining depth P the drilling peck and the dwell at the bottom t The drilling operation can be carried out in the indicated position X Y or a positioning may be associated with it by means of the Sal P4 ICE EH keys as described later on FAGOR Chapter 4 page 27 4 Work with operations or cycles 4 12 Drilling 2 levels and Center Punching operations Drilling operation Level 2 sesal o 12345 000 1234 000 12345 000 1234 12345 000 07 12345 0000 12345 0000 12345 0000 12345 0000 Penetration F 12345 0000 S 12245 C 12345 0000 12345 0000 12345 0000 12345 0000 CNC 8055MC One must define The machining point X Y the coordinate of the safety plane Zs the coordinate of the part surface Z the total machining depth P the drilling peck I the dwell at the bottom t and the withdrawal distance after each penetration B The Drilling operation may be carried out in the indicated position X Y or may be associated with a positioning using the Sa ee ICE IS keys as described later on Chapter 4 page 28 FAGOR 3 CNC 8055MC 4
40. 45 0000 Y 90 0000 L2 Y 10 0000 A 4p P5 X 20 0000 P11 X 45 0000 p r 6 0000 10 4 P10 v120 0000 LA Y 10 0000 Wa 70 P6 X 70 0000 7 P12 X 0 0000 r 30 0000 T Other data Y120 0000 YQ Y 0 0000 FAGOR Self teaching Manual Appendix I Page 4 Programming example CNC S055MC Step 3 Rectangular boss f a en A s ECTANGULAR 12345 000 1234 000 12345 000 1234 12345 000 00 GT 20 0000 20 0000 50 0000 90 0000 0 0000 Q 15 0000 x n 8 0000 Nos i aot 10 0000 0 0000 z 15 0000 5 0000 45 90 0000 D ROUGHING F 375 0000 S 2500 2 0000 FINISHING 6 0 2000 F 480 0000 S_ 2800 amp 0 2000 20 50 a c FAGOR Self teaching Manual Appendix I Page 5 Programming example Step 4 Circular pocket PY p oe ee ee 01 I gt E 4 230 S 4 y LEVEL Vf CYCLE CNC 8055MC f een D CIRCULAR POCKI ROUGHING F 3750 000 S 2500
41. 490 sC 50 T T 2 ACTUAL LIFE STATUS N D 02 Z ENTER 00 1 Header for the selected operating mode Tool calibration 2 Help graphics for the tool calibration 3 Window for tool calibration 4 Current machine status 8055MC CNC Actual real X Y Z coordinates actual axis feedrate F actual spindle speed S and T tool currently selected 5 Tool number and its Offset number 6 Length and offset values set in the tool offset table 7 Nominal life real life family and status of the table set in the tool table To calibrate the tool take the following steps 1 Define the tool in the tool table 2 Carry out tool calibration Chapter 3 page 16 8055MC CNC F Operating in JOG mode Tool control 3 5 2 Tool calibration 3 5 2 1 DEFINE THE TOOL IN THE TOOL TABLE To define a tool in the tool table take the following steps Select the tool number to be defined Press key 7 to select field T Key in the tool number to be defined and press key If the tool is defined the CNC will display the values stored in the table If the tool is not defined the CNC will assign it a offset with the same number and all the data that define the geometry and lengths of the tool will be reset to value 0 Select the offset number to be associated with this tool ke
42. An ODPPIMLON vacsine irriken edad idend bbb dd ex E ER 13 Chapter 5 Summary of work cycles A Prole milline opori TT TD 2 32e SUNS milling CORON oseere mM 3 VERE d c Pu Ling sg f 4 5 4 Rectangular and Circular boss milling cycle i eee eicere bor en 5 5 5 Rectangular and Circular pocket milling cycle i err ne 6 Ac POODE eeo 8 S1 Borna op aaa EEN 9 do Reman Ope O er EE 10 e E E e a A E A E E aD a MUR 11 5 10 Drilling and Center punching operations 4 icarcsisvexssscddesesonstionessevanicteiesnes 12 5 11 Multiple positioning at several points iiuusssose dau Nod ka RR eX FERE RE VEN ERE CEPR IE aids 14 5 12 Multiple positioning in a straight NG on ccccucspicnrsscenciiaerssmanameieneaes 15 3 15 Mul ple posone DER ME eeraa EE var ELA ERO ESA NE 16 5 14 Multiple positioning in parallelogram pattern eeeseeeeseeeeeeees 17 2 13 Miul mie positioning Ti arid POllesilissssusesqeteien a bita dd quu d FREE PIE NEN AED d du 18 VEU uiii oris PER Ee 19 Cap tulo 6 Conversational part programs 6 1 What is a conversational part DFOgf ami Liieuuiceuasnes sene ERE TERRE RI EeERAEFUR EA PASCERE RSS 3 LII qe iride i eserci TOT mm 4 Oa Modity I ena READER neern aA sek RARE ERI ODE COM pA EO TUE r 62 Simu late execute an SIT Lois epioe VAR E RAR ORARE VE EIOS MU UR pO HA FARE PERO 11 6 5 UA SENS Dari DEOEENIU Luise pot pac pP REN ERAT SG RE RE UA dU AEREE 12 6 6 Simulate execute s
43. Chapter 3 page 21 3 Operation in JOG mode 8055MC CNC 3 8 ISO code management 3 8 ISO CODE MANAGEMENT The ISO key gives access to the MDI mode or to the ISO work mode ISO PS aG Yee To access the MDI mode the JOG mode must be selected and then press The CNC displays a window at the bottom of the standard or special screen sme C EL 1 femme e T O O X 00044 000 T 02 zx CERO MAQ X 0000 000 D12 IF P102 EQ 1 GOTO N10 M41 IF P101 EQ O RET SICIO B X 00443 331 um X HR OOO T PARTC 000000 CERO MAQ Y 0000 000 Y 35 000 CYTIME 00000000 Z 85 000 00 Z JOTT 331 comanpo ACTUAL RESTO ERROR SEGUIMIENTO S 115 S 00100 X 00000 000 X 00000 000 X 00000 000 X 00000 000 Y 00000 000 Y 00000 000 Y 00000 000 Y 00000 000 119 Z 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 F 00100 000 zoso S 0 0000 S 0 0000 S 0 0000 lt In this window an ISO coded block may be edited and then executed just like in MDI mode of the M model work mode To access the ISO mode press once while working with operations or cycles or twice when in the JOG mode When accessing the ISO mode a special screen comes up where up to 6 program blocks may be edited in ISO code or in high level language Example ISO G95 G96 S120
44. Jl At this cycle level the profile is defined by points Up to a maximum of 12 points FAGOR N 47 5 1 Profile milling operation LEVEL CYCLE CNC 8055MC Ce PROFILE MILLING 12345 000 F 251000 12345 000 S 1234 12345 000 T 00 12345 0000 Y 12345 0000 PROFILE 000 Zs 12345 0000 Z 12345 0000 P 12345 0000 I 12345 0000 FZ 12345 0000 ROUGHING F 12345 0000 S 12345 T 00 D00 dl FINISHING F 12345 0000 S 12345 T 00 D00 12345 0000 A At this cycle level the profile is defined by the profile editor Section 5 16 OTE Refer to the Operation Manual Chapter 4 Section 4 3 Self teaching Manual Chapter 5 Page 2 Summary of work cycles CNC 8055MC 12345 000 1234 000 12345 000 1234 12345 000 15 0000 ROUGHING F 12345 0000 S z245 C T 15 0000 15 0000 15 0000 15 0000 15 0000 A 12345 0000 N OTE Refer to the Operation Manual Chapter 4 Section 4 4 FAGOR Self teaching Manual Chapter 5 Page 3 Summary ofworkeycles LSE NC 80885MC rp 5 3 Pocket cycle
45. Penetration F 250 0000 S 250 78 0000 Ly 118 0000 2 Ny 2 00000 90 0000 ing Zs 10 000 Z 25 000 P 15 000 t 1 000 F 250 0000 S 250 T7 D7 FAGOR Self teaching Manual Appendix I Page 12 Programming example Step 11 Part program CNC 8055MC Once the operations have been entered the part program will be like this NEW PART 1 LARGE MOLD 2 BASE 22 PART NUMBER 3 285 SUPPORT 333 ST EXAMPLE 444 BIDIR MILLING ON X PROFILE 1 RECTANGULAR BOSS CIRCULAR POCKET RECTANGULAR POCKET C C D D ENTER POSITIONING RANDOM POSIT ENTER PUNCHING RECT POSITIONING RILLING 2 RANDOM POSITIONING RILLING RECTANGULAR POSITIONING TAPPING RECTANGULAR POSITIONING FAGOR Self teaching Manual Appendix I Page 13
46. Z et EMI Arithmetic parameter P290 Z i D Change position on X Z Y i I D12 Arithmetic parameter P291 1 A WH Ch Y Lem co M Mme LA A un Change position on Z T8728 ATA A AT 887070 TAT AAT TA In subroutine 55 of the previous section the line fixing the movement to the change point must be modified Where it says GO G53 Xp YP ZP Movement to the change point It should say GO G53 XP290 YP291 ZP292 Movement to the change point defined by the user Define the coordinates of the change point X Y Z Press key for selecting field T Then press key for the relevant axis or keys Y After moving over the coordinates for the axis to be defined one can a Enter the value manually Key in the value required and press the key b Assign the present position of the machine Move the axis by means of the handwheel or the JOG keys up to the point required RECALL Press key The CNC assigns said coordinate to the field selected Press key L FAGOR Chapter 3 page 15 3 Operating in JOG mode 3 5 Tool control 3 5 2 Tool calibration 3 5 2 TOOL CALIBRATION To access tool calibration mode press key AE 9 NOMINAL LIFE Z 0 0000 FAMILY X 00044 000 F 1 000 Y 00022 003 z _ 00397
47. area for roughing data define the lateral penetration angle B the milling pass A and the machining direction In the area for finishing data define the lateral penetration angle 0 the finishing stocks and 62 the number of finishing passes N and the machining direction 4 7 1 DATA DEFINITION Coordinates of the starting point The coordinates are defined one by one After placing the cursor over the axis coordinates to be defined one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value appearing in the upper right hand window ENTER Rectangular Pocket Dimensions and inclination angle They are defined one by one Place the cursor in the corresponding window key in the desired ENTER value and press ea FAGOR Chapter 4 page 19 4 Work with operations or cycles 8055MC CNC 4 7 Rectangular 2 levels and Circular Pocket cycles Type of corner 77 p B ps To select the type of corner place the cursor over this icon and press y If due to the dimensions of the pocket the specified rounding or chamfer is not possible the CNC will make a chamfer or rounding with the largest possible value Circular pocket Center coordinates and radius
48. codes for specific keys MC Operation Manual Appendix Version history M 1 2 Version history M 8055MC CNC INTRODUCTION FAGOR 3 8055MC CNC Safety conditions SAFETY CONDITIONS Read the following safety conditions in order to prevent accidents to staff and damage to this product and any products connected to it The equipment may only be repaired by Fagor Automation authorized staff Fagor Automation will not assume responsibility for any physical or material harm stemming from failure to comply with these basic safety norms Precautions against accidents Before powering up the equipment make sure it is connected to ground In order to prevent electric shocks make sure the ground connections have been properly made Do not work in damp atmospheres To prevent electric shocks always work in atmospheres with a relative humidity of under 9096 with no condensation at 45 C Do not work in explosive atmospheres To avoid danger physical harm or damage do not work in explosive atmospheres Precautions to avoid damaging the product Operating environment This equipmentis prepared for use in Industrial Environments complying with directives and standards in force in the European Union Fagor Automation will not assume any responsibility for any damage that it may cause or undergo if it is set up in any other type of conditions residential or household environments Install the equipment in a suitable
49. inside the enclosure should be between 0 and 50 C 32 to 122 F Chapter 1 page 14 FAGOR 3 CNC 8055MC L Configurations 1 4 Monitors 1 4 6 14 color monitor with alphanumeric keyboard 1 4 6 14 COLOR MONITOR WITH ALPHANUMERIC KEYBOARD Dimensions in mm inches BE ep p E z Ca Ce C9 Ge C9 Ce Ce i IG 9 5 456 17 953 39 1 54 475 18 701 435 17 126 asoxere 13 rex10 866 20 0 787 je 5 0 2 Elements PS X2 jj e G 1 Ground terminal Used to connect the general ground of the machine It is metric 6mm 2 Mains plug for connecting 220V AC and ground 3 Buzzer 25 pin SUB D type female connector to connect keyboard cable to the Central Unit 25 pin SUB D type male connector to connect the video cable to the Central Unit Reserved P p P WN FAGOR Chapter 1 page 15 1 Configurations 14 Monitors 1 4 6 14 color monitor with alphanumeric keyboard CNC 8055MC Enclosure In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows ZX KY EET EERREKEY 400 6 When a fan is used to improve the ventilat
50. operation is defined place the cursor over operation 3 Circular Pocket and press ENTER 7 Profile 1 Once the operation is defined place the cursor over 5 Tapping Grid pattern positioning and press ENTER Chapter 5 page 4 FAGOR 3 055MC CNC 5 Storage of programs 5 4 Erasing a part program 5 5 Copy a part program in another 5 4 ERASING A PART PROGRAM To erase a part program follow these steps P PROG Press id to access the list of part programs stored Use the pointer to select from the left hand column the part program to be erased CLEAR Press PA At the bottom the CNC will display a message requesting confirmation of the erasing operation If you press the CNC will erase the program selected and update the list of part programs stored If you press the program will not be erased and the erasing operation is left 5 5 COPY A PART PROGRAM IN ANOTHER To copy a part program in another take the following steps P PROG Press D to access the list of part programs stored Use the pointer to select in the left hand column the part program to be copied P PROG Press At the bottom the CNC will display a message requesting the number to be assigned to the copy Type in the program number required and press 4 This must be a number between 1 and 899999 and both numbers can be used If there is already a part program with said number the CNC will display a message at t
51. operation or part program the CNC displays the standard MC operating mode screen K P000002 X 00044 000 HOME 0000 000 HOM Y 0000 4 00443 33 HOME Z 0000 000 D LS FO0100 000 z oso Y MN O Q 14 3 3 CHANGE POSITION X 25 000 Y 35 000 Z 85 000 RANGE 1 S XS If you press d the CNC displays the special MC operating mode screen Pooooo 0 MO G01 G17 MSG IF P102 EQ 1 GOTO N10 M41 IF P101 EQ O RET M3 PARTC TIMER X 00000 000 X 00000 000 X 00000 000 Y 00000 000 Y 00000 000 Y 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 THEORETICAL RPM S 0 0000 S 0 0000 CYTIME 000000 00 00 00 00 000000 00 00 COMMAND ACTUAL TO CO FOLLOWING ERROR X 00000 000 Y 00000 000 Z 00000 000 S 0 0000 Ne After selection the operation or part can be executed as many times as necessary To do this after execution once more press During execution of the operation or part one can press mode To stop execution press T to access the graphic representation After stopping the execution the CNC allows a tool inspection to be made See the following section Chapter 6 page 4 FAGOR 3 8055MC CNC 6 Execution and simulation 6 4 Execution mode 6 4 1 Tool inspection 6 4 1 TOOL INSPECTION The PLC mark M5050 general CNC log
52. positions of the feedrate override switch JMP L101 and goes on with program execution If the feature is active DFU M2009 and a leading edge up flank occurs at the clock mark M2009 CNCRD HANPS R100 M1 We read the number of handwheel pulses contained in R100 SBS R101 R100 R102 calculates the number of pulses received from the last reading MOV R100 R101 updates R101 for the next reading MLS R102 3 R103 calculates in R103 the proper of feedrate override OR KEYDIS4 7FFFFF KEYDIS4 inhibits all the other positions of the feedrate override switch CPS R103 LT 0 SBS 0 R103 R103 ignores the handwheel turning direction CPS R103 GT 120 MOV 120 R103 Limits the maximum feedrate override to 120 DFU M2009 With the leading edge up flank of the clock mark M2009 CNCWR R103 PLCFRO M1 set the calculated feedrate override PLCFRO R103 L101 END FAGOR Chapter 3 page 11 3 Operating in JOG mode 8055MC CNC 3 4 Manually moving the machine 3 4 5 Master Handwheel 3 4 5 MASTER HANDWHEEL With this feature it is possible to jog two axes at the same time along a linear or circular path with a single handwheel More handwheels need not be installed on the machine The one currently installed will be used for the usual work mode and for this feature Master Handwheel If besides having a general handwheel general machine parameter AXIS 11 or 12 other handwheels are associated with the axes the CNC assumes the one a
53. select the maximum spindle speed After making this selection e If it is a data key in the new value and press Ed e If itis an icon press until the desired one is selected and then f itis a coordinate there are two possibilities Key in the new value and press E Press The CNC will take the current position of the axes as the value N OTE Refer to the Operation Manual Chapter 4 Section 4 1 FAGOR Self teaching Manual Chapter 4 Page 7 Aromatic operations a CNC 8055MC 4 3 1 2 Associate a positioning with an operation If it is a Boring Reaming Threading Drilling or Center Punching operation a positioning cycle may be associated with it After setting the operation choose the type of positioning 4 AOL Y Operation Positioning 12345 0000 Y1 12345 0000 12345 0000 Y 12345 0000 Xn Yn L 1 s 12345 0000 Z 12345 0000 xi y Xn 12345 0000 12345 0000 I 12345 0000 Yn 12345 0000 12345 0000 N 12345 0000 Penetration B 1234 000 Z 1234 000 P 1234 000 t 1234 000 I 1234 000 Zs 1234 F 12345 0000 S 12345 e F 12345 0000 S 12345 C T 00 D 00 Eac
54. simulation the tool can be seen removing material as well as the resulting part FAGOR Self teaching Manual Chapter 4 Page 10 L Automatic operations CNC 805 5 MC E Display area It is possible to define the display area by setting the maximum and minimum axis coordinates To set the coordinates use aa ENTER e ZOOM It is used for enlarging or reducing the drawing or part of it The new display area is selected by means of a window superimposed on the shown tool path To enlarge or reduce the drawing use the keys for ZOOM and ZOOM D gt Z GA To move the window around use J ENTER To draw the selected section press tJ To return to the original display area choose the INITIAL VALUE option FAGOR Self teaching Manual Chapter 4 Page 11 L Automatic operations CNC 8055 MC EE e Graphic parameters Simulation speed For selecting the override of the simulation speed being applied Tool path colors For changing the tool path colors on 3D XY XZ YZ and Top view graphics Colors for solid graphics For changing the colors of the tool and the part on Top view and Solid graphics Clear screen It clears the screen While in Solid graphics mode it shows the part without being machined FAGOR Self teaching Manual Chapter 4 Page 12 UU NCS55MC IZ 4 3 3 Execute an operation The operations can be execute
55. switcher board as well as how to select the keyboard active at the time is described later on in this chapter Central Unit Monitor connection It is done through connector X2 of the CPU module Fagor Automation supplies the cable for this connection The characteristics of the connector are described in Chapter 1 of the Installation module CNC configuration in the section regarding the CPU module The dimensions enclosure and connector location on the keyboard is described later on in this chapter Configuration setting General machine parameter CUSTOMTY P92 0 FAGOR Chapter 1 page 3 1 Configurations CNC 8055MC 1 3 With 11 LCD monitor with full keyboard 1 3 WITH 11 LCD MONITOR WITH FULL KEYBOARD Central Unit Monitor Keyboard It is connected to the keyboard through connector X1 of the CPU module and to the monitor through connector X2 of the CPU module Fagor Automation supplies the cables for these connections The characteristics of the connectors are described in Chapter 1 of the Installation module CNC configuration in the section regarding the CPU module The dimensions enclosure and connection of the Monitor Keyboard is described later on in this chapter Configuration setting General machine parameter CUSTOMTY P92 255 Chapter 1 page 4 FAGOR 3 Configurations Mon
56. tapping With a clutch To select the type of tapping place the cursor over this icon and press y Chapter 4 page 26 FAGOR 3 CNC 8055MC 4 Work with operations or cycles 4 12 Drilling 2 levels and Center Punching operations 4 12DRILLING 2 LEVELS AND CENTER PUNCHING OPERATIONS T 7 To select the Drilling and Center Punching operations press Center punching operation asas 12345 000 1234 000 NCHING 12345 000 1234 12345 000 06 12345 0000 Y 12345 0000 Zs 12345 0000 Z 12345 0000 2 28 t 12345 0000 Loo 3s P 12345 0000 Or y Penetration F 12345 0000 S 2345 C One must define The punch point X Y the coordinate of the safety plane Zs the coordinate of the part surface Z the total machining depth P and the dwell at the bottom t and the type of center punching The center punching operation can be carried out in the indicated position X Y or a positioning may be associated with it by means of the xx Pd ICE EHI keys as described later on Drilling operation Levelt 12345 000 1234 000 12345 000 1234 12345 000 07 12345 0000 Y 12345 0000 Zs 12345 0000 Z 12345 0000 P 12345 0000 1 12345 0000 t 12345 0000 Penetration F
57. the part program that is selected if is pressed the part program is de selected and the CNC deletes it Chapter 6 page 1 6 Execution and simulation 8 055MC CNC 6 1 Simulating or executing an operation or cycle 6 1 SIMULATING OR EXECUTING AN OPERATION OR CYCLE All the operations or cycles have 2 operating modes Execution mode and Edition Mode sz TI J T IL x 00044 090 FL 1 900 TAPPING Y 00022003 sC o 2 00397 490 T X 0 0000 Y 0 0000 X 0 0000 Zs 0 0000 Z 0 0000 Zs 0 0000 P 0 0000 t 0 0000 P 0 0000 Penetration Penetration F 0 000 s 150 C F 0 000 s 150 C Editing mode Execution Mode Simulation The operation or cycle can be simulated in both operating modes To do this press The CNC will display the graphic representation page for the M model Execution An operation or cycle can only be executed in the cycle execution mode The operation or cycle cannot be executed when the cycle operation mode is selected ESC To exit the edition mode and go on to execution mode press To execute an operation or cycle press Chapter 6 page 2 FAGOR 3 8055MC CNC 6 Execution and simulation 6 2 Simulating or executing a part program 6 3 Simulating or executing a sto
58. tta kis dita Eu a Ke VRYS SRba EIN RE RUE REM ERIS RES URN ER DER HE 4 54 Ering qos ur eT 5 2 2 Copy a part program m Another Lui aser aea ae Rr ea RP KKYR ERES MES ARE TRIS KP S S RES ERRER I HEAR MS RE 5 5 6 Modifying a patt DUOPEDO o sopa Ee IRR NEIN BRUN UTER UMS RURAM NF OUN MARRE DR E MOSSM ARR DR MUS IR A MA 6 5 6 1 AS ih am POT AION Ms 6 5 6 2 Moving a0 op ration t GROMER DOSIGUD uie eet pe ie eth be dee Db pe Ruban het kd Re air Rab aa Ue ie nM ba aUe es 6 5 6 3 Adding or inserting new operation sninen aaan aaa RIES a AER SEREA ERES UR AR pa Ei 7 5 6 4 Modifying an alr ady existnB operanon snsisecsssininssogoxncianicnbnekebewesanncneaeedouenaancshiabiwumswsewen 7 6 EXECUTION AND SIMULATION 6 1 Simulating or executing aun operation or CYCLE seesinane raran aana aen eni 2 62 Simulating OF executing a p rt protai ci cues aient pe chro Rba eMe ck Ya area Ea EAE EEE RRE 3 6 2 1 Simulating or executing a section of a part Propran 2 cssisessccsessensenntenssesnssonnesenensennnenscesns 3 6 3 Simulating or executing stored aperalloll 1 oie ette ovk te sie vt a nv le i UI dE e UR pe AED UT dS 3 6 4 isis MSIE 4 6 4 1 Tool inepe MO M 5 6 5 Crap representat ua oce onnaa aeea SA NEN A OESO 6 APPENDIX Ix descuido eS 3 EE Mand 5 Lozio outputs Dor E85 SMS S ON INR PR ON PRUNUS EPOR CI COMPONE ANA 7 Key
59. while in CXS CUNO enimere evan oo Eva ebore a UE PE RED Re REN VETERES 19 Minn fecarKe E n 20 Control or external dev IBS io e ho RERO RR RR E REM MR ERR NPI RM 21 PSC che cU PISO EE I o o D o D o E 0 a 22 4 WORKING WITH OPERATIONS OR CYCLES 4 1 4 1 1 4 1 2 4 2 4 3 4 3 1 4 32 44 4 4 1 4 5 4 5 1 4 5 2 4 5 3 4 6 4 6 1 4 7 4 7 1 4 8 4 8 1 4 9 4 9 1 4 10 4 10 1 4 11 4 11 1 4 12 4 12 1 4 13 4 13 1 4 13 2 4 13 3 4 13 4 4 13 5 Operanon editing mede mE 2 Detuupon of the machining Conditions msuesi aai aean E E 3 cua ta M EOE A a Simulation and execution of the operatio sav aus carters iarechanavacerdunieunatavecerdcioenancaveteeaimnumacevens 4 Erhilemlluis operai ODE ooa nro MP RH tren tery eree reer tar seer tere IVA SM steer mene ered seer ert a Permin ATA ais suivacps envio das ease ine S EA mera 6 Protledenmition Level aids eei ebrio danas esae DUM leben a 7 Surface Milline opera ON sina oce iota va Rao ERbS REP An Iu ra AA AA RI RES SR N ARI RU ER PRU RAM Qa VAGA 8 PCTS CDI Rete PTT 8 Pocket eyele eai SEM ee e ete om ht us Roa S a EN qe Ma I RIS REM Red REN MES 10 icai d ee 12 Lyc rll A2 table Pl RS 13 Examples or profile del BIO i neca or EH o SUE PRIM RM CR asian autem mau RUNE RUIMUE 14 Rectangular and Circular Boss Cy Clee iiis acest Ri kr ru b pa s M vk pe dE roban n kn d ER aa e REUS 16 liem anri C TP IT 17 Rectangular 2 levelei and Circular pocket cycle
60. 000 Y 35 000 CYTIME 00 00 00 00 7 O 0443 3 3 1 a TIMER 000000 00 00 HOME Z 0000 000 S 00100 S 1 15 X 00000 000 X 00000 000 X 00000 000 X 00000 000 115 Y 00000 000 Y 00000 000 Y 00000 000 Y 00000 000 9 Z 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 F 00 1 00 000 rer THEORETICAL RPM S 0 0000 S 0 0000 S 0 0000 COMMAND ACTUAL TO GO FOLLOWING ERROR RANGE 1 M When the selected program is highlighted the CNC acts as follows If is pressed the CNC executes the selected part program If is pressed the program is deselected the CNC deletes it from the top center window FAGOR Chapter 3 page 5 3 Operating in JOG mode 8055MC CNC 3 2 Axis control 3 2 AXIS CONTROL 3 2 1 WORK UNITS Whenever the MC work mode is accessed the CNC assumes the work units mm or inches millimeters minute or millimeters revolution etc that are selected by machine parameter To modify these values the M work mode has to be accessed modifying the relevant machine parameter 3 2 2 COORDINATE PRESET Coordinate preset must be made axis to axis in the following stages Ist 2nd 3rd Y or Z Press the key for the axis required The CNC will frame the position for said axis to indicate that this is selected Enter the valu
61. 000 Z 1234 000 P 1234 000 t 1234 000 I 1234 000 F 12345 0000 S 12345 C T 00 D00 A M Only for Boring Reaming Drilling and Center punching operations NOTE Refer to the Operation Manual Chapter 4 Section 4 13 1 FAGOR Self teaching Manual Chapter 5 Page 14 Summary of work cycles 5 12 Multiple positioning in a straight line N CNC 8055MC 12345 000 1234 000 12345 000 1234 12345 000 00 12345 0000 v Drilling Zs 1234 000 Z 1234 000 P 1234 000 t 1234 000 F 12345 0000 S 12245 C T 00 D 00 2345 0000 Xn 12345 0000 Yn 12345 0000 N 12345 0000 B 1234 000 I 1234 000 Xe Only for Boring Reaming Drilling and Center punching operations OTE Refer to the Operation Manual Chapter 4 Section 4 13 2 FAGOR Self teaching Manual Chapter 5 Page 15 Summary of work cycles 5 13 Multiple positioning in an arc N CNC 8055MC E 12345 000 pega Td 1234 000 12345 000 1234 12345 000 00 y Drilling Zs 1234 000 Z 1234 000 P 1234 000 t 1234 000 F 12345 0000 S 12845 C T 00 D00 12345 0000 Y1 12345 0000 B 1234 000 I 1234 000 R 2 we
62. 0000 s 12345 0000 Z 12345 0000 2345 0000 I 12345 0000 I 12345 0000 12345 0000 2345 0000 12345 0000 B 12345 0000 Penetration F 12345 0000 S 12345 O Drilling Drilling At this cycle level one programs the distance the tool withdraws after each penetration drilling peck NOTE Refer to the Operation Manual Chapter 4 Section 4 12 FAGOR Self teaching Manual Chapter 5 Page 12 Summary of work cycles FAGOR N ER PUNCHING Penetration C 12345 000 1234 000 12345 000 1234 12345 000 06 12345 0000 Y 12345 0000 Zs 12345 0000 Z 12345 0000 t 12345 0000 4 Y 12345 0000 Z 12345 0000 F 12345 0000 S 12845 0 Center punching CNC 8055MC OTE Refer to the Operation Manual Chapter 4 Section 4 12 Self teaching Manual Chapter 5 Page 13 Summary of work cycles CNC S055MC 5 11 Multiple positioning at several points ffr n ITIN NNI 12345 000 1234 000 12345 000 1234 12345 000 00 2345 0000 2345 0000 2345 0000 2345 0000 2345 0000 2345 0000 Drilling B 1234 000 Zs 1234
63. 055MC CNC 5 Storage of programs 5 STORAGE OF PROGRAMS This CNC allows the editing simulating and executing of part programs Each of these programs consists of the interlinking of elementary operations or cycles and or blocks edited in ISO code The form of editing or defining said operations or cycles is explained in the previous chapter This chapter explains how to operate with these part programs and has the following sections and subsections for this purpose List of programs stored See the content of a program Edit a new part program Erase a part program Copy one part program in another Modify a part program unea See one of the operations in detail aiya Storage of an operation or cycle ENES Erase an operation Move an operation to another position Add or insert to a new operation Modify an already existing operation Chapter 5 page 1 5 Storage of programs 8055MC CNC 5 1 List of stored programs 5 1 LIST OF STORED PROGRAMS P PROG To access the list of part programs stored press 2 Note If the Tool Calibration mode is selected you cannot directly access the list of part programs This mode must first be left that is press A and then 5x6 i The CNC will display the following information 15 28 42 IN POSITION PROGRAMS PARTS CYCLES CREATE A PART N 1 BIDIR MILLING ON X 1 XF
64. 2345 C T 00 D 00 A Ra Only for Boring Reaming Drilling and Center punching operations NOTE Refer to the Operation Manual Chapter 4 Section 4 13 5 FAGOR Self teaching Manual Chapter 5 Page 18 Summary of work cycles CNC 8055MC 5 16 Profile editor With the profile editor it is possible to define straight and circular sections of the profile the editor solves the intersection and tangency problems and then modify those sections by adding rounded corners chamfers as well as tangential entries and exits N Ee Bm do DISPLAY AREA X 300 300 Y 200 200 COUNTER CLOCKWISE ARC X1 37 41 GOS X29 1018 Y 19 4444 10 J 10 STRAIGHT CLOCKWISE COURIR MODIFY DISPLAY FINISH LINE ARC ARC AREA It is used to define the Profile milling cycle and the Pocket with profile cycle FAGOR Self teaching Manual Chapter 5 Page 19 Chapter 6 Conversational part programs Conversational part programs This chapter describes What a conversational part program is How to edit it How to change it Inserting or deleting operations e Simulate execute an operation e Simulate execute starting at a particular operation e Simulate execute a part program Copy a part program Delete a part program FAGOR Self teaching Manual CNC 8055MC Chapter 6 Page 2 Conversational part programs
65. 345 0000 Z 12345 0000 P 12345 0000 I 12345 0000 Penetration F 12345 0000 S 12345 C NOTE Refer to the Operation Manual Chapter 4 Section 4 10 FAGOR Self teaching Manual Chapter 5 Page 10 Summary of work cycles 7 5 9 Threading operation CNC 8055MC This operation may be carried out at the indicated position X Y or may be repeated at different positions using the hl AOL keys FAGOR N Penetration F 0 000 00044 000 00022 003 00397 490 0 0000 Zs 0 0000 P 0 0000 S TA ES OTE Refer to the Operation Manual Chapter 4 Section 4 11 Self teaching Manual Chapter 5 Page 11 Summary of work cycles CNC 8055MC Y i 5 10 Drilling and Center punching operations These operations may be carried out at the indicated position X Y or may be repeated at different positions using the O E E keys 12345 000 1234 000 12345 000 1234 000 12345 000 1234 1234 12345 000 12345 000 07 12345 000 07 2345 0000 Y 12345 0000 12345 0000 Y 12345 0000 s 12345 0000 Z 12345
66. 4 1 Handwheels Select the jog mode with the selector switch position the handwheel dial Handwheel Selector switch Jog table Jog the axes with the handwheels f the machine has handwheel Select an axis with the JOG keys The machine moves the axis as the handwheel is being turned f the machine has 2 or more handwheels The machine moves an axis with each handwheel NOTE Refer to the Operation Manual Chapter 3 Section 3 4 3 FAGOR Self teaching Manual Chapter 3 Page 13 Hands on training 3 4 2 JOG Incremental JOG Every time a JOG key is pressed the axis will move the selected increment at the programmed feedrate in rapid if F 0 Select the distance to move at the selector M position 1 0 001 mm 0 010 mm 1 100 10 Tu Pasi 100 0 100 mm UU 1000 1 000 mm 10000 10 000 mm Move the axes with the JOG keys E KITILA Es CNC 8055MC Continuous JOG When pressing a JOG key the axis moves at the feedrate of the selected feedrate F override percentage 0 to 120 Enter the feedrate value Feedrate value ES Modify the percentage of the programmed feedrate Applied percentage Jog the axes with the JOG keyboard If amp is pressed while the axes are moving they will move at the fastest feedrate possible set by the machine NOTE Refer to the Operation Manual Chapter3 Sectio
67. 5 Select lower left hand corner Enter 40 I gt Chamfer 15 Enter Select lower right hand corner Enter 20 50 115 145 Chamfer 15 Enter Select upper right hand corner Enter Chamfer 15 Enter Select upper left hand corner Enter Chamfer 15 Enter Escape New Profile island Profile Starting Point X115 Y 25 Validate Straight X115 YO Validate Clockwise arc Xf 90 Yf25 Xc 115 Ye 25 R 25 Validate Straight X50 Y 25 Validate Straight X50 YO Validate Clockwise arc Xf 75 Yf 25 Xc 50 Ye 25 R 25 Validate Straight X115 Y 25 Validate Finish Save Profile Chapter 4 page 14 FAGOR 3 8055MC CNC 4 Work with operations or cycles 4 5 Pocket cycle with a profile Example of how to define a 3D pocket without islands 3D Pocket 1 P XY 3 Recall Configuration Abscissa axis X Ordinate axis Y Autozoom Yes Validate Profile outside profile Starting Point X20 YO Validate 77A 7 Straight X20 Y 40 Validate uu Straight X 145 Y 40 Validate rz KZ Straight X 145 Y 40 Validate 20 30 Straight X20 Y40 Validate Straight X 20 YO Validate 40 Finish Save Profile 30 P Zl 1 Recall 0 Configuration Abscissa axis X Ordinate axis Z E Autozoom Yes Validate L Profile depth profile Starting Point X 20 Z0 Validate 20 30 1 w amp nn m ol Straight X 30 Z 20 Validate Finish Save Profile Example of how to define a 3D pocket with islands 3D Pocket 2 P XY 4 Recall Configuration Abscissa axis X Ordinate axis Y
68. 5 0000 H 00 F 12345 0000 S 12345 T 00 D00 z 12345 0000 12345 0000 ROUGHING F 12345 0000 S 12345 T 00 D00 A 12345 0000 FINISHING 12345 0000 H 00 F 12345 0000 S 12345 T 00 D 00 12345 0000 Rectangular Boss Circular Boss NOTE Refer to the Operation Manual Chapter 4 Section 4 6 FAGOR Self teaching Manual Chapter5 Page 5 Summary of work cycles CNC S055MC ur om 77 3 5 Rectangular and Circular pocket milling cycles seca fd 12345 000 1234 000 peel oo d O ECTANGULAR POCKI 12345 000 1234 000 12345 000 1234 12345 000 1234 12345 000 00 12345 000 00 2345 0000 Y 12345 0000 2345 0000 Y 12345 0000 2345 0000 H 12345 0000 LEVEL LEVEL 2345 0000 2345 0000 H 12345 0000 CYCLE 3 CYCLE C 3 r 12345 0000 2345 0000 Z 12345 0000 Z 12345 0000 I 12345 0000 2345 0000 I 12345 0000 2345 0000 ROUGHING F 12345 0000 S 12345 T 00 D 00 A 12345 0000 FINISHING 12345 0000 H 00 F 12345 0000 S 12345 T 00 D00 6z 12345 0000 A A 12345 0000 F 12345 0000 S 12845 C T 00 12345 0000
69. ANGE T LLL En This window displays the following information gt In large characters the number T of the selected tool The offset number D associated with the tool gt The coordinates for the tool change point The CNC does not display this window when text 47 of program 999997 is not defined To select any other tool take the following steps Ist 2nd 3rd Q Press The CNC will frame the tool number Enter the tool number to be selected ESC To exit the selection process press Press key for the CNC to select the new tool The CNC will handle the tool change Chapter 3 page 13 3 Operating in JOG mode 8055MC CNC 3 5 Tool control 3 5 1 Tool change 3 5 1 TOOL CHANGE Depending on the type of tool changer one can have Machine with automatic tool changer Machine with manual tool changer In both cases the CNC Executes the routine associated with the tool change general machine P60 TOOLSUB Sends the PLC all the information required for this to handle the tool change And assumes the new values for the tool offsets geometry etc An example of how a manual tool changer is handled Subroutine 55 as associated with the tools General machine parameter P60 TOOLSUB 55 Define the general machine parameter P71 TAFTERS YES so that the tool is selected after executing the subroutine The subroutine associated with the tools can contain t
70. C mode cycle basis the right hand column will display the cycles which said part consists of ENTER Now keys and let the pointer be moved over the blocks or cycles which make up the part To sum up use keys 7 WN and to move up and down in each one of the columns D 2 L 3 and to change the column After selecting an operation the CNC allows If you press or or a the pointer goes on to the right hand column Seeing the operation in detail Erasing the operation Moving the operation to another position Modifying the operation 5 2 1 SEEING THE OPERATIONS IN DETAIL After selecting the operation required with the pointer press The CNC will display all the data for said operation Now you can Simulate the operation See following chapter Execute the operation See following chapter Modify the operation Store the operation Replace the previous one or including this as a new one FAGOR Chapter 5 page 3 5 J hy Storage of programs 8 055MC CNC 3 Edit a new part program 3 1 Storage of an operation of cycles 5 3 EDIT A NEW PART PROGRAM To edit a new part program the following steps should be taken P PROG Press N to access the list of part programs stored Use the pointer to select the option Create new part 2 in the left hand column Press The CNC will ask at the bottom for the number to be given to the new part program prompting the first one available
71. CNC 8055 MC Operating Manual Ref 9909 in ii INDEX VERSION HISTORY INTRODUCCI N SATS E rag de TTm 3 Respon NCTA A NS soca eiae erp Et papel d ud o DEM I DI DOM I Mapa iE RETE UM ep oc DE 5 Fagor documentation for the 8055MC ENC Loop dekt ae RN EXR ETUR IE aiaia 6 E or ils TENT E E E E E E 7 1 CONFIGURATIONS 1 1 12 1 3 1 4 1 4 1 1 4 2 1 4 3 1 4 4 1 4 5 1 4 6 LS 1 6 With 9 Amber 10 Color 11 LCD or 14 Color monitor sciiscidavcsvasevacuersscsdsceswacaesaveadunramedane 2 With 14 color monitor with alphanumeric keyboard eeeeenene 3 With T ECDoasoanter with Dll keyboard 12 ociet bere HIE RTR CEDERE DEEP DIUP anae 4 PGT PEN D A E E O o SD EE 3 CP Ir Pri IL PEE 3 ID E olo SCH Gestis pei zorE T E CH eR CA ER HE puc Eo edo DE DH SUM TE tH DE pe MEUM DRE T 7 iuvenili eem 9 H LCD monitor with ml keyboard ideas Ded tere irepl d taa pe iie dde pda pu E DA RI land 11 id Color Monin es T 13 14 color monitor with alphanumeric keyboard 5 sisc0s siscsitsssasesisisasncdapsasesisneasscasisanesasoeanses 15 Specific MU model KEYBOARD i cisccinceasesedinesinndsinmieadtenineainmiied uosiuentnenaaetlaoenienctasaienlyenn 17 Keyboard switcher Ponni scesewiinesniimdmitbermiihemikhieymiiihidimiankiaimariidamideiidkniniiidheniibiiea 19 2 GENERAL CONCEPTS ad 2d zo ro 2 4 a JAE oun RR T M 1 rgo Mp TUE 2 General logic outputs of the ENC as css ossi
72. CNC erases the screen showing the axes or the unmachined part The zone displayed cannot be modified during execution or simulation of the piece In this case stop execution or simulation by pressing Ka Zoom This function allows the graphic representation zone to be increased or reduced in size It displays a window superimposed on the graphic represented and another on the figure in the lower right hand part of the screen These windows indicate the new zone of graphic representation that is being selected gt 7 lt 2 F n To move the window use the gt IIE i keys to increase or reduce its size use ENTER and for the CNC to assume these values press Each time a new display zone is selected the CNC keeps the present graphic representation It does not erase this When you press to continue with or restart execution or simulation the present graphic representation is erased and the next starts with the new values The zoom function cannot be executed during execution or simulation of the part In this case stop execution or simulation by pressing Chapter 6 page 6 FAGOR 3 8055MC CNC 6 Execution and simulation 6 5 Graphic representation Graphic parameters Simulation speed In the top right hand of the screen select the percentage of the simulation speed to be applied Z lt D gt ENTER To select the percentage use for the CNC to ass
73. DERE VON 7X To exit this window without selecting any program use Edit a new Profile program To edit a new Program key the program number between 0 and 999 and press The CNC will display the window for the profile editor see Operating manual of the 8055 M CNC chapter 4 section Profile Editor Once the profile has been edited the CNC requests a comment to be associated with the Profile Program just edited ENTER Enter the desired comment and press i ESC If no comment is desired press Modify an existing Profile program RECALL To modify a Program key in its number and press The CNC will display the profile currently defined in the window for the profile editor One can Add new elements at the end of the current profile Modify the data of any element Modify or insert chamfers roundings etc Delete elements from the element An intermediate element of the profile CANNOT be deleted directly To do it all the elements must be deleted one by one starting with the one defined last until reaching to the desired one Delete an existing Profile Program ONT Press the cycle will show the profile programs already defined Place the cursor over the Profile Program to be deleted and press Z The CNC will request confirmation Notes Profile programs can also be accessed in the M mode since the CNC stores them internally as P995xxx The 3D configuration profiles P998xxx The XY plan
74. ITION MO G01 G17 MSG IF P102 EQ 1 GOTO N10 M41 IF P101 EQ O RET T PARTC 000000 CYTIME 00 00 00 00 TIMER 000000 00 00 COMMAND ACTUAL TO GO FOLLOWING ERROR X 00000 000 X 00000 000 X 00000 000 X 00000 000 Y 00000 000 Y 00000 000 Y 00000 000 Y 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 THEORETICAL RPM S 0 0000 S 0 0000 S 0 0000 1 Clock 2 This window can display the following data SBK when the Single Block execution mode is selected DNC when the DNC mode is activated pos number of the program selected Message In Position Execution Interrupted RESET PLC messages 3 The CNC messages are shown in this window 4 This window can display the following data The X Y Z coordinates of the axes n small characters the axis coordinates referred to machine zero reference home This values are very useful when allowing the operator to set a tool change position see zone 6 The CNC does not show this data when text 33 has not defined in program 999997 The coordinates of the auxiliary axes which are defined The real spindle rpm S 5 The information shown in this window depends on the position of the left hand switch In all cases the feedrate of the F axes that has been selected and the 96 of F which is being applied are shown All the possible cases are shown below Ch
75. M3 GO Z100 G1 X30 F0 1 Once the desired block or blocks have been edited press The upper right hand side of the screen will display the IE symbol From this moment on the edited blocks may be simulated executed or stored like any other operation or cycle 7 ENTER to simulate and to execute It is possible to combine blocks edited in ISO code with machining cycles standard and or user defined to make up part programs The chapter on Program storage of this manual describes how to do it and how to operate with them Press To store blocks edited in ISO code press S Chapter 3 page 22 FAGOR 3 8055MC CNC 4 Working with operations or cycles 4 WORKING WITH OPERATIONS OR CYCLES The following keys of the CNC must be used to select the machining operations or cycles J B a A BODA l jJ Bi Di a Fall Fol F6 F7 AAAA 2 V eu When pressing 2 the CNC shows all the user cycles defined by the machine manufacturer using the WGDRAW application The user cycle is edited like any other standard cycle of the MC mode F3 CA PCALL A 2 S Once all the necessary data has been defined the operator may Simulate or Execute the cycle just like any other sta
76. MC CNC 2 General Concepts 2 2 General Some of the programs reserved for the CNC itself have the following meaning P999998 This is a routines program used by the CNC for interpreting the programs edited in MC format and executing these afterwards Warning No modifications of this program are allowed If this program is modified or erased Fagor Automation will not be held responsible for the performance of the CNC If the manufacturer needs to create his own subroutines home search subroutine tool change etc as well as subroutines 9998 and 9999 should be included in another program for example P999999 P999997 This is a text program which contains All the phrases and texts displayed on the different screens in the MC mode The help texts for the icons in work cycles shown at the bottom left side of the screen The messages MSG and errors ERR to be issued at the MC model All these texts messages and errors may be translated into the desired language Points to consider All the lines of the program have to start with the character If a line starts with the CNC will understand that the whole line is a program comment The format of a line is as follows Nr of text explanatory remark not displayed Text to be displayed Examples General texta eet The CNC treats this as a remark 544 Feedrate M MIN The CNC treats this as a remark VUE SMIMIN as ptite This
77. OME Z 0000 000 115 T 02 CHANGE POSITION o 00100 D12 CNC 8055MC Eu If this screen is not displayed it is Z 85 000 because the CNC is in 8055M mode To 115 enter in 8055MC mode press RANGE 1 Screen for the 8055MC mode SHIFT ESC i NOTE Refer to the Operation Manual Chapter 2 Section 2 3 FAGOR 2 Self teaching Manual Chapter 3 Page 3 Hands on training 3 1 2 Keyboard description IDLE iO Elwa 1 Keys to define the machining operations 2 Keys for external devices 3 Alphanumeric keyboard and command keys 4 Operator panel CNC 8055MC NOTE Refer to the Operation Manual Chapter 2 Section 2 1 FAGOR 2 Self teaching Manual Chapter 3 Page 4 Hands on training Description of the operator panel CNC 8055MC SPEED 76 STOP
78. Page 8 Conversational part programs CNC 8055MC Operations can be deleted from a part program DELETE AN OPERATION Select on the right column the operation to be deleted D PART PROGRAMS CYCLES NEW PART 1 BIDIR MILLING ON X NEW PART 1 BIDIR MILLING ON X 1 LARGE MOLD PROFILE 1 LARGE MOLD 2 PROFILE 1 2 BASE SIMPLE POCKET BASE 3 SIMPLE POCKET PART NUMBER 3 RECTANGULAR BOSS PART NUMBER 3 4 DRILLING 1 LINEAR POSITIONING s 7 The CNC requests R M S SHAFT Win EAE confirmation SHAFT WITH KEYWAY NOTE Refer to the Operation Manual Chapter 5 Section 5 6 1 FAGOR Self teaching Manual Chapter 6 Page 9 Conversational part programs A CNC 80885MC The position of an operation can also be changed CHANGE THE POSITION OF AN OPERATION Select on the right column the operation to be moved PART PROGRAMS NEW PART 1 LARGE MOLD BASE PART NUMBER 3 Select the i new position SHA ine A PART PROGRAMS ENTER 2 ART NUMBE IE The operation is inserted ar XE beh
79. Positioning 2 levels 4 8 POSITIONING 2 LEVELS To select the positioning cycle press This cycle may be defined in two different ways ff POSITIONING 1 12545 000 1234 000 12345 000 1234 Level 1 12345 000 X 12345 0000 Y 12345 0000 12345 0000 F 12345 000 5 12345 C One must define The target point X Y Z the axes movement sequence and the type of feedrate Level 2 Ce NRI POSITIONING 2 1235 000 1234 000 12345 000 1234 12345 000 X 12345 0000 Y 12345 0000 Z 12345 0000 Func Aux Anter Func Aux Post F 12345 000 S 12345 C z One must define The target point X Y Z the axes moving sequence the type of feedrate and the auxiliary functions M to be executed before and after the movement Chapter 4 page 21 4 Work with operations or cycles CNC 8055MC 4 8 Positioning 2 levels 4 8 1 DATA DEFINITION Coordinates of the target point These coordinates are defined one by one After placing the cursor over the axis coordinates on can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times Press for the select
80. Self teaching Manual Chapter 1 Page 5 __Theory on CNC machines LLL CNC 8055MC 1 3 Home Search When the CNC is off the axes may be moved by hand or by accident In these situations the CNC no longer keeps track of the real position of the axes That is why a Home Search should be carried out on power up When searching home the axes move to the home point set by the manufacturer and the CNC assumes the value of the coordinates set by the manufacturer for that point Machine Ref point Is the physical reference mark location to where the axes move during home search NOTE With the new feedback systems with distance coded reference marks it is possible to know the position of the axes by moving them a short distance This way the concept of Machine Reference home no longer applies FAGOR Self teaching Manual Chapter 1 Page 6 Theory on CNC machines OO CNC SO55MC 1 4 Travel limits There are two types of limits Hard limits Mechanical limits set on the machine to prevent the carriage from moving beyond the ways cams and hardstops CNC limits Set at the CNC by the manufacturer to prevent the carriage from running into the machine s hard limits Physical limits
81. Specific keys for the MC model Enable Selection and definition of Machining Operations Governing external devices Selecting the spindle s operating mode Selecting single or automatic execution mode The JOG key Enables Moving the axes of the machine Governing the spindle Modifying the feedrate of the axes and the spindle Starting and stopping execution Chapter 2 page 1 2 General Concepts 8055MC CNC 2 2 General 2 2 GENERAL The 8055MC CNC is based on the 8055M CNC and has inside all the performance features of the 8055M CNC plus the specific features of the MC mode For example the setting of the numerical Control must be done in 8055M mode In the MC operating mode the programs P900000 to P999999 are reserved for the CNC itself that is these cannot be used as part programs by the user as they have a special significance Furthermore to be able to work in MC mode the CNC has to have in its m
82. T 00 D 00 Ll 12345 0000 us C A One must define The starting point X Y the dimensions of the boss L H the inclination angle a the amount of material to be removed Q the type of corner and the machining conditions in Z Zs Z P I Fz In the roughing area define the milling step A and the machining direction In the finishing area define the finishing stocks 6 and 6z the number of finishing passes and the machining direction Circular boss cycle Deme d CIRCULAR BOSS E 12345 000 00 12345 0000 Ye12345 0000 12345 0000 Q 12345 0000 12345 0000 Z 12345 0000 12345 0000 I 12345 0000 12345 0000 6 12345 0000 12345 0000 ROUGHING F 12345 0000 S 12345 T 00 poo IL a 12345 0000 icai FINISHING F 12345 0000 S 12345 T 00 D 00 M A One must define The center coordinates Xc Yc the boss radius R the amount of material to be removed Q and the machining conditions in Z Zs Z P I Fz In the roughing area define the milling step A and the machining direction In the finishing area define the finishing stocks 6 and OZ the number of finishing passes and the machining direction Chapter 4 page 16 FAGOR 3 8055MC CNC 4 Work with operations or cycles 4 6 Rectangular and C
83. T123 2 RECTANGULAR POCKET 22 4 DRILLING 1 GRID POSITIONING 23 5 TAPPING GRID POSITIONING MTB 234A 285 XFT 127B 764 777 832 ABZ 2347C 833 MTB 238 MTB 3434 XS On the left there is a list of part programs that are stored in the CNC s memory When there are more programs than those displayed in the window use keys and to move the pointer over the list of programs To go forward or backward page by page use the following SHIFT SHIFT t2 pj jet GY The right hand column will display the cycles and or ISO coded blocks that said part consists of combinations of keys After selecting the program list the CNC will let you Create a new part program See the content of a part program Erase a part program Copy a part program in another Modify a part program To leave the directory or list of part programs press ESC the key for an operation f Lj VB 2 le e P7 Zi g F5 A mz A 77 gi EA or 10 Chapter 5 page 2 FAGOR 3 055MC CNC 5 Storage of programs 5 2 See content of a program 5 2 1 Seeing the operations in detail 5 2 SEE CONTENT OF A PROGRAM To see the content of a part program select this with the pointer from the left hand column To do 7 WNIT this use and If the part program is formed on an M
84. TE Refer to the Operation Manual Chapter 6 Section 6 4 1 FAGOR Self teaching Manual Chapter 4 Page 14 Aromatic operations CNC 8055MC Modifying the tool wear value With this option the J K values may be changed The entered values are incremental and will be added to those stored previously This option may be executed during tool inspection or while the machine is running Press Ej The CNC shows the table for that tool Use the ae keys to position the cursor over the J value Key in the J value and press E Position the cursor over the K value Key in the K value and press 85 To change the offset of another tool press Tool Number To finish press LA NOTE The modifications are not assumed until the tool is selected FAGOR Self teaching Manual Chapter 4 Page 15 Chapter 5 Summary of work cycles Summary of work cycles 7 r PROFILI ROUGHING pese 4l 12345 000 F 1234 000 12345 000 S 1234 12345 000 T 00 12345 0000 Y1 12345 0000 P1 X 12345 0000 r 12345 0000 Z 12345 0000 P2 X 12345 0000 m Z 12345 0000 Zl C 12345 0000 Xn 12345 0000 Yn 12345 0000 Zs 12345 0000 Z 12345 0000 P 12345 0000 I 12345 0000 FZ 12345 0000 F 12345 0000 S 12345 C T 00 D 00 FINISHING F 12345 0000 S 12345 el T 00 D 00 6 12345 0000
85. TO ANOTHER POSITION To move an operation to another position take the following steps Use the pointer to select the operation to be moved from the right hand column Press y The CNC will display this operation in highlighted text ENTER Place the cursor after the operation which the operation is to be moved to and press Example You have Your want 1 Bidirectional Surface Milling in X 1 Bidirectional Surface Milling in X 2 Rectangular Pocket 2 Circular Pocket 3 Circular Pocket 3 Drilling 1 Positioning in line 4 Drilling 1 Positioning in line 4 Drilling 1 Positioning in Grid 5 Drilling 1 Positioning in Grid 5 Tapping Positioning in Grid 6 Tapping Positioning in Grid 6 Rectangular Pocket 7 Profile 1 7 Profile 1 Select the Rectangular Pocket and press y ENTER Move the cursor onto the Tapping Positioning in Grid and press Chapter 5 page 6 FAGOR 3 8055MC CNC 5 Storage of programs 5 6 Modifying a part program 5 6 3 ADDING OR INSERTING A NEW OPERATION To add or insert an operation take the same steps as to store an operation Define the operation or cycle required assigning this the relevant data P PROG Press gt to access the list of part programs stored ENTER Move over the operation after which the operation is to be stored and press 5 6 4 MODIFYING AN ALREADY EXISTING OPERATION To modify an operation take the following steps Use the point
86. Work with operations or cycles 4 12 Drilling 2 levels and Center Punching operations 4 12 1 DATA DEFINITION Coordinates of the machining point These coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value appearing in the upper right hand window ENTER Machining conditions in Z Zs Z P I t B The machining conditions are defined one by one The Zs and Z values are defined like the coordinates of the machining point To define the rest of the values P I t B place the cursor in the corresponding window key ENTER in the desired value and press One must define The machining point X Y the machining conditions in Z Zs Z t and the type of center punching Type of center punching y The type of center punching may be defined in two ways a By defining the total machining depth P b By defining the punch angle Ol and the diameter of the point 45 To select the type of center punching place the cursor over this icon and press To define the P d values place the cursor in the corresponding window key in the desired ENTER value and press FAGOR Cha
87. a pu a ped Rapid PRU A GAP EA ERa NEk EHE ENERE 4 ata a D e m 5 Operating in 8055M mode with an MC keyboard esee 6 bolo 6 3 OPERATING IN JOG MODE 3 1 dud 22 4 bot 3 23 33 3 4 IHRE ub DOR aaa N NANN 2 Poa LE TU CA EAIA EET AE A TET ET AE ENE TETEN 6 Work U a N nGanaeeae 6 DA e uude o acer oU T EE iuc Prou ID ua E A E AE 6 Handling the Feedrateof the Axes PF irinenn etea eE EERE 6 Scareh for Machine reference zero d honie iu aou cia Pep tras Vis HE CERE TIR EVE a ann ia a PME aini 7 Mauoually ductus die Tusc ye uio doom E RC n REIS EL UE LRCD DERE OL eA DNE AE Erde ER INOE 8 3 4 1 3 4 2 3 4 3 3 4 4 3 4 5 3 5 1 3 5 1 1 3 5 2 3 5 2 1 3 5 2 2 3 5 2 3 3 7 3 8 Continuous Movement 0 cccceccccccccccceseseeecccssecususeeecccssecuuusececscsseeueuseececssseeueeseeseesseeeeneeess 8 JR creimentol move OB iciccaden PRI QU ERR RPRURV CEPR ERUR RARI E RR RHENUM 9 Movement by means of Electronic Handwheel eese 10 Feed orsi dn NEN RS 11 hurndtad mU c EE EUER 12 To Ee Dd RC UE TE 13 Tool CHANGE e 14 Variable tool change DOT aus caes pe rss aara in a ku e ped s Ra ED VR pe bo RD KE caveats 15 Tool CADDESIOB uec oo D dep Pu rte pdt uid pud dus M IM dM IM M IM 16 Denne tme tool te obl VE i pt ERR RIS T RPM RR RMMERR RES M RRMARIMMS 17 Toolea e Aann a MIEL E E PCT I ESL 18 Modify values
88. afety plane It is used for the first approach and for withdrawing the E 1mm tool after the machining operation It is defined with parameter Zs i Approach to the part plane It does not have to be defined The CNC calculates ti at 1 mm off the part surface Part surface It is defined with parameter Z The tool moves in rapid G00 to the safety plane Zs it keeps on going in rapid to the approach plane up to 1mm off the part surface and finally it moves at machining feedrate G01 down to the part surface FAGOR Chapter 4 page 3 4 Work with operations or cycles 8055MC CNC 4 2 Simulation and execution of the operation The approach to the part surface depends on the tool position If it is above the safety plane left drawing it first moves on X and Y and then on Z If it is below the safety plane right drawing it first moves on Z up to the safety plane then on X and Y and finally on Z down to the part surface 4 2 SIMULATION AND EXECUTION OF THE OPERATION There are 2 ways to work with operations or cycles Editing and Execution modes owe x C 00044 9000 r C1000 TAPPING Y 00022 9003 sco 2 00397 490 T X 0 0000 Y 0 0000 X 0 0000 Zs 0 0000 Z 0 0000 Zs 0 0000 P 0 0000 t 0 0000 P 0 0000 Penetration Penetretion F 0 000 8 iso C F 0 000 s 150 C
89. al life R Rejected by the PLC This data is updated by the CNC The operator cannot change them When requesting an expired or rejected tool the CNC looks for a tool of the same family If there is one it will select it if not it will issue the corresponding error message FAGOR Self teaching Manual Chapter 2 Page 5 Theory on tools 2 3 Tool calibration CNC 8055MC Tool calibration refers to the operation used to indicate to the CNC the length of the tool This operation must be carried out properly so the parts come out with the right dimensions and the same point is controlled after a tool change X 00044000 Y 00443 331 Z 00413 381 Rc att F00100 000 zoso S 00100 2115 RANGE 1 x 00044000 Y 00443 331 Z 00 44 3 331 M cun F00100 000 zoso CHANGE POSITION X 25 000 Y 35 000 Z 85 000 S 00100 115 RANGE 1 Different tool dimensions same point Self teaching Manual Chapter 2 Page 6 Theory on tools S CNC SO55MC EE DEFECTS DUE TO WRONG LENGTH CALIBRATION d
90. ample uses the O4 key DFU B2 R562 CNCEXI M06 M1 Note On Machining Centers the subroutine associated with the tool MUST NOT include the M06 Chapter 3 page 14 FAGOR 3 8055MC CNC 3 Operating in JOG mode 3 5 Tool control 3 5 1 Variable tool change point 3 5 1 1 VARIABLE TOOL CHANGE POINT If the manufacturer wishes the user can be allowed to define the tool change point at all times This feature logically depends on the type of machine and type of changer This feature allows the tool change to be made beside the part thus avoiding movements to a change point farther away from the same To allow this Define text 47 of the program 999997 for the CNC to request the coordinates on X Y and Z of the change point For example 47 CHANGE POSITION These coordinates should always refer to machine reference zero home for the zero offsets not to affect the tool change point For this reason the CNC can display along with coordinates X Y Z and in small characters the coordinates for the axes referring to home For the CNC to show the coordinates of the axes referring to home text 33 of program 999997 has to be defined For example 33 REFERENCE ZERO HOME Since the tool change point can be modified by the operator at any time the subroutine associated with the tools must take these values into account Arithmetical parameters P290 P291 and P292 contain the values set by the operator as change position on X Y
91. an is used to improve the ventilation of the enclosure a fan with direct current motor should be used as alternating current AC motors product magnetic fields which could distort the images displayed on the screen The temperature inside the enclosure should be between 0 and 50 C 32 to 122 F Note Defective Pixels Due to the current status of the Color TFT LCD technology all manufacturers consider good LCDs those having a certain number of defective pixels The widely accepted criteria are basically the number of defective pixels or sub pixels and their concentration on the LCD surface Chapter 1 page 10 FAGOR 3 CNC 8055MC I Configurations 1 4 Monitors 1 44 11 LCD monitor with full keyboard 1 4 4 11 LCD MONITOR WITH FULL KEYBOARD Dimensions in mm inches ais 10 0 394 eus I9 TIu o 7 z z SESS TEST T DS 165 6 JAAA lel a a Si ft 1 NEM 350 13 78 eai x ene 165 6 496 e Q E j jr 4 EM 200 7 874 i 10 0 394 420 16 535 200 7 87 287 8x200 11 33x7 87 iQ 20 0 787 200 7 874 2 i
92. apter 3 page 2 FAGOR 3 8055MC CNC 3 Operating in JOG mode 3 1 Introduction X 00044 000 ade F00100 000 xoso FO0100 000 z osgo 9 x10 F00100 000 z oso M A100 FOO100 000 z osgo 6 This window displays in large characters the tool number M selected The offset number D associated with the tool If the tool number and the offset number coincide the CNC will not display value D The coordinates for the tool change point referred to home The CNC does not display this window when text 47 of program 999997 is not defined 7 This window shows all the details of the spindle The actual spindle speed S The condition of the spindle This is represented by an icon and can be turning to the right to the left or idle The of the spindle speed being applied The active spindle range The range of the active spindle The CNC does not display this information when text 28 of program 999997 is not defined 8 Whenever a work cycle is accessed the CNC shows the help text associated with the icon selected in this window This help text must be defined in P999997 program and be written in the desired language The format and the points to be considered in the P999997 program are detailed in Chapter 2 9 Reserved FAGOR Chapter 3 page 3 3 Operating in JOG mode 8055MC CNC 3 1 Introduction The special screen for MC operating mode c
93. arget position continuous movement incremental movement movement by electronic handwheel 3 4 1 CONTINUOUS MOVEMENT Place the left hand switch in position WW and on the right hand switch select the percentage 0 to 120 of the feedrate selected to be applied VEIT a CEU SEAC Pa ur ar e arm ar tra Continuous movement should be done axis to axis To do this press the JOG key for the direction of the axis to be moved IET UW The axis moves with a feedrate equal to the percentage 0 to 120 of the F feedrate selected If during movement the key is pressed the maximum feedrate possible is carried out as is stated in the GOOFEED axis machine parameter This feedrate will be applied as long as said key is pressed and when released the previous feedrate will be resumed Depending on the state of the LAMCHM general logic input the movement will be made in the following way Tf the PLC sets this mark at a low logic level OV the axis will only move while the relevant JOG key is pressed Tf the PLC sets this mark at a high logic level 24V the axis will start to move when the JOG key is pressed and will not stop until said JOG key or another JOG key is pressed again and in this case the movement is transferred to what is indicated by the next key pressed When operating with feedrate F in milli
94. ations and cycles 4 13 Multiple positioning 4 13 2 Multiple positioning in a straight line The coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value shown in the upper right hand window ENTER To define the rest of the values I N Ol L place the cursor in the corresponding window key ENTER in the desired value and press FAGOR Chapter 4 page 33 4 Work with operations and cycles 4 13 Multiple positioning 4 13 3 Multiple positioning in a bolt hole pattern CNC 8055MC 4 13 3 MULTIPLE POSITIONING IN AN ARC BOLT HOLE PATTERN To associate this positioning with an operation press x pss ol POSIC EN ARCO 12345 000 1234 000 12345 000 1234 12345 000 00 X1 12345 0000 Y1 12345 0000 y 12345 0000 12345 0000 12345 0000 12345 0000 Taladrado B 1234 000 Zs 1234 000 Z 1234 000 P 1234 000 t 1234 000 I 1234 000 F 12345 0000 S 12345 C T 00 D 00 This could be defined in 6 different ways 1 The The The The 2 The The The The The 3 The Th
95. cate to the PLC whether any key is pressed When a key is pressed its corresponding bit will be at logic state high 1 and will go back low 0 when the key is released MC keyboard FAGOR SPINDLE FEED WM SPEED Bel R562 B16 B17 B18 R562 R562 R562 B24 R560 B16 R560 Bed R560 B17 R560 B26 R560 B18 R560 B27 R560 B19 R560 B28 R560 BRO R560 B29 R560 B21 R560 B30 R560 B22 R560 B31 R560 B23 R560 B19 R561 B18 R561 B30 R561 B25 R561 BO R562 B1 R562 B2 R562 B3 R562 B4 B5 R562 R562 B6 R562 B31 Beg R561 R561 B8 R563 B9 R563 B10 R563 B11 R563 B12 B13 R563 R563 B14 R563 B22 R561 B8 R562 B9 R562 B10 R562 B11 R562 B12 R562 B16 B17 R562 R562 B18 R562 B19 B20 R 62 R562
96. ckets The CNC associates with each 3D pocket all its data surface profile depth profile machining conditions etc Surface profile or profile in the X Y plane Profile P XY It must indicate the contour or contours of the possible islands besides the outside contour of the pocket Depth profile corresponding to the profile defined first Profile P Z1 It usually corresponds to the outside contour of the pocket Depth profile corresponding to the profile defined second Profile P Z2 It usually corresponds to the contour of the island defined first Depth profile corresponding to the profile defined third Profile P Z3 It usually corresponds to the contour of the island defined second Depth profile corresponding to the profile defined fourth Profile P Z4 It usually corresponds to the contour of the island defined third Once all the profiles have been defined the 3D pocket configuration must be validated To do so p ENTER place the cursor over the icon and press The cycle will show the icon The machining operation in Z is defined by means of The coordinate of the safety plane Zs Coordinate of the part surface Z Pocket depth dte P Roughing pass in Z esses I1 Penetration feedrate in Z Fz Semi finishing pass in Z eres I2 In the area for roughing data the following must be defined Lateral penetration angle
97. d from beginning to end or a pass at a time This choice is made with Once the data has been entered press ESI The CNC screen shows the Cycle Start key U and lets execute the operation To start the execution press Li Once execution has started Interrupts the execution While interrupted if we press Resumes the execution Z Cancels the execution Switches to graphics mode The execution can be interrupted at any time except while making a thread In that case the execution will be interrupted at the end of the thread NOTE Refer to the Operation Manual Chapter 6 Section 6 3 6 4 FAGOR Self teaching Manual Chapter 4 Page 13 L Automatic operations CNC 8055MC Tool inspection With this option the operation may be interrupted for inspecting and replacing the tool or for modifying the tool wear value Press 63 Depending on the machine manufacturer on some machines will also have to be pressed to get into tool inspection The top of the CNC screen displays the message INSPECTION Jog the tool with the jog keys or the handwheels Once in Tool Inspection it is possible to move the axes JOG keys and handwheels check or change the tool stop or start the spindle change the tool wear value etc Press to reposition the axes If more than one axis was moved the CNC will request the repositioning order sequence Resume execution NO
98. des MC mode and M mode To switch from one mode to the other press SHIFT ESC The standard MC mode screen is E X 0000 000 3 33 CHANGE POSITION E Y 0000 Y 35 000 ERES E Z 0000 000 S 00 1 OQ 115 115 Z 85 000 FO0100 000 zoso Warning CNC setting should be done in M mode Some errors must be eliminated in the M mode Chapter 2 page 5 2 4 2 3 2 4 2 5 General Concepts 8055MC CNC Operating in 8055M mode with an MC keyboard Video OFF OPERATING IN 8055M MODE WITH AN MC KEYBOARD The MC keyboard has been designed to also be able to operate in M mode The alphanumeric keyboard must be used for the keys replacing softkeys F1 to F7 Alphanumeric keyboard The keys which repl ftkeys F1 to F7 a Voom V IV V mV IT ms e keys which replace softkeys o are EN AN L j e L2 ME Je e uj To switch from one operating mode to another press key sequence VIDEO OFF The CRT can be blanked out by hitting the keystroke seq
99. e The The 4 The The The The 5 The The The The The 6 The The The The The To select the Chapter 4 page 34 coordinates of the first point sssssssss X1 Y1 center coordinates iue tide eerte ee eene Ede nhat Xc Yc angle of the last point esses t angular distance between points sese B coordinates of the first point sssssseeses X1 Y1 PAGIUS E E Di E E AN R angle of the first point 6e eerte t Pene dee dare Q angle of the last point essere t angular distance between points eseseeeereee B coordinates of the first point sssssseseses X1 Y1 center coordinates erki na eninin E a aa k Xc Yc numbet of Pots eenn cepe e ee P ee Y eR asias N angl of the last point itt ee Pe eee epit t coordinates of the first point ssessessesss X1 Y1 genler CoOfdinates eoor deer ETE a AE Xc Yc number OF poInts ee Hive E Dee T EEA N angular distance between points sse B coordinates of the first point ssssssseesss X1 Y1 PAGUUS 4 osi A ei set teni E E E T R angle of the first point nennen Q0 number OF POINTS hsrt neresini tene a haendi ies N angle of the last point sees t coordinates of the first point sssseesesss X1 Y1 E CT R angle of the first point rennen numbet OF PODS eaae
100. e of the axes PLANE The axes forming the main plane X Y move at the same time Y X When moving the main plane axes the Y axis moves first and then the X axis X Y When moving the main plane axes the X axis moves first and then the Y axis Z Move the Z axis For example to move the Z axis first then the Y and finally the X Z Y X FAGOR Chapter 6 page 5 6 Execution and simulation 8 055MC CNC 6 5 Graphic representation 65 GRAPHIC REPRESENTATION S When you press the CNC displays the M mode graphic representation page ESC or A GRAPHICS To leave the graphic representation mode press In the CNC 8055 M Operation Manual section Graphics in the Execution Simulation chapter there is an explanation of how to operate during graphic representation Nevertheless there will now be a brief description of the softkeys Type of graphics Can be X Z or Solid X Z The X Z graphic is a line graphic which uses colored lines to describe tool tip movement The Solid X Z graph starts from an initial block During execution or simulation the tool removes material and the form of the resulting part is seen Zone to be displayed Allows modification of the display zone by defining the maximum and minimum coordinates of each axis n D To select the maximum and minimum coordinates use After defining all the data press After selecting a new display zone the
101. e feedrate is controlled by means of the feedrate override switch From this version on it is possible to use the machine handwheels to control that feedrate This way the machining feedrate will depend on how fast the handwheel is turned To do this proceed as follows Inhibit all the feedrate override switch positions from the PLC Detect how far the handwheel is turned reading of pulses received Set the corresponding feedrate from the PLC depending on the pulses received from the handwheel The following CNC variables return the number of pulses the handwheel has turned HANPF shows the number of pulses of the 1st handwheel HANPS shows the number of pulses of the 2nd handwheel HANPT shows the number of pulses of the 3rd handwheel HANPFO shows the number of pulses of the 4th handwheel To use this feature the handwheel must be associated with one of the axes of the machine General machine parameters AXISI 8 or HANDWHEI 4 set with values 21 29 Example The machine has a button to activate and deactivate this feature feed handwheel and the feedrate control is carried out with the second handwheel CY1 R101 0 Resets the register containing the previous handwheel reading END PRG DFU I71 CPL M1000 Every time the button is pressed mark M1000 is inverted M1000 MSGI If the feature is active a message is displayed NOT M1000 If the feature is not active AND KEYDIS4 FF800000 KEYDIS4 enables all the
102. e profiles in 2D and 3D pockets P996xxx The depth profiles of 3D pockets When saving a part program containing a pocket cycle with profile out to an external device PC floppy disk unit etc its associated profile programs must also be saved FAGOR Chapter 4 page 13 4 Work with operations or cycles 8055MC CNC 4 5 Pocket cycle with a profile 4 5 3 EXAMPLES OF PROFILE DEFINITION Example of how to define a 2D pocket without islands 2D Pocket Profile 1 Recall c p Configuration Abscissa axis X Ordinate axis Y Autozoom Yes Validate Profile Starting Point X20 Y 8 Validate Straight X20 Y 40 Validate Straight X 145 Y 40 Validate Straight X 145 Y 25 Validate Clockwise arc Xf 145 Yf25 R25 Validate Straight X 145 Y40 Validate Straight X20 Y40 Validate Straight X20 Y8 Validate Straight X 55 Y 8 Validate Straight X 55 Y 8 Validate Straight X20 Y 8 Validate Corners Chamfer a Um ia Select lower left hand corner Enter Chamfer 15Enter Select upper left hand corner Enter Chamfer 15Enter Escape Finish Save Profile Example of how to define a 2D profile with islands 2D Pocket Profile 2 Recall Configuration Abscissa axis X Ordinate axis Y Autozoom Yes Validate Profile outside profile Starting Point X20 YO Validate Straight X20 Y 40 Validate Straight X 145 Y 40 Validate 20 Straight X145 Y40 Validate me 25 Straight X20 Y40 Validate 0 Straight X 20 YO Validate 25 Corner Chamfer 2
103. e required for preset of the axis BSC To exit coordinate preset press Press so that the CNC assumes said value as the new value for the point ENTER ESC The CNC requests confirmation of the command Press to confirm or to exit preset 3 2 3 HANDLING THE FEEDRATE OF THE AXES F To fix any particular value for the axis feedrate the following steps have to be carried out Ist 2nd 3rd Chapter 3 page 6 Press The CNC will frame the present value to indicate that this is selected Enter the new feedrate required ESC To exit coordinate preset press Press for the CNC to assume said value as the new feedrate for the axes FAGOR 3 8055MC CNC 3 Operating in JOG mode 3 3 Search for machine reference zero 3 3 SEARCH FOR MACHINE REFERENCE ZERO HOME The search for machine reference zero can be done in 2 ways search for machine reference zero for all the axes search for machine reference zero for only one axis Search for machine reference for all the axes To carry out a search for machine reference zero for all axes the user should press key The CNC will request confirmation of the command text 48 of program 999997 Press Ihe CNC will execute the machine reference zero routine defined by the manufacture in the general machine parameter P34 REFPSUB
104. e tiene eere eee aves The angle between the sides ssssseeeeeenr B The coordinates of the first point sessessss X1 Y1 The lengths in X and Y sese Lx Ly The number of points in X and Y eener Nx Ny Th rotation angle cuc iret eet caste cutee eee cake shat ere pe tee ia The angle between the sides see B The coordinates of the first point essesssss X1 Y1 The X and Y distances between points ssssse Ix Iy The number of points in X and Y ecer Nx Ny The rotation angle ceret entere Ce enne rns Th rot tion angle sui cseteris to Seere eeni rE ekon thene k SOSEN EN i Eek aciei p To select the desired one place the cursor over the d icon and press y Point definition The coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value shown in the upper right hand window ENTER To define the rest of the values Lx Ly Ix Iy amp B Nx Ny place the cursor in the corresponding window key in the desired value and press FAGOR Chapter 4 page 37 8
105. ed FAGOR Chapter 4 page 1 4 Work with operations or cycles 8055MC CNC 4 1 Operation editing mode 41 OPERATION EDITING MODE Once the operation has been selected the CNC shows a screen like this e LLL TAPPING Z 00397 490 l X 0 0000 I l Zs 0 0000 P 0 0000 Penetration l F 0 000 V 1 Name of the selected operation or cycle 2 Help graphics 3 When referred to positioning it indicates the associated operation 4 Current machine status Coordinates and machining conditions 5 Data defining the geometry of the machining operation 6 Machining conditions for the operation The CNC will highlights an icon a coordinate or one of the operation or cycle defining data To select another icon data or coordinate one can gt n lt 2 a Use the t gt 1 i keys the CNC selects the previous one or the next one b Press x Y or 2 The CNC selects the first coordinate for that axis By pressing that key again it will select the next coordinate for that axis c Press or The CNC selects the corresponding roughing data By pressing that key again the corresponding finishing data is selected d Press The CNC selects the S roughing data By pressing that key again the finishing S data is selected Cha
106. ed data to assume the value appearing in the upper right hand window ENTER Axes moving sequence All three axes at the same time First the Z axis and then in the plane X and Y axis at the same time Firs in the plane X and Y at the same time and then the Z axis To select the moving sequence place the cursor over this icon and press y Type of axis feedrate Programmed feedrate Rapid feed To select the type of feedrate place the cursor over this icon and press y Auxiliary M functions t gt L lt Select the corresponding window with 1 WN Use to move around inside the window The functions will be executed in the same order as inserted in the list C To delete a function select it and press WA Chapter 4 page 22 FAGOR 3 CNC 8055MC 4 Work with operations or cycles 4 9 Boring operation 4 9 BORING OPERATION To select the boring operation press 12345 000 1234 000 12345 000 1234 12345 000 04 12345 0000 12345 0000 Zs 12345 0000 12345 0000 P 12345 0000 12345 0000 Penetration F 12345 0000 S iesus o One must define The machining point X Y the coordinate of the safety plane Zs the coordinate of the part surface Z The total machining depth P and the dwell at the bottom t The Boring operation may be carried out in the indicated position X Y or a positi
107. emory programs P999997 and P999998 which are supplied by Fagor Automation Every time the CNC detects a new software version updates these programs automatically and makes a backup copy of the old ones in the configuration card CARD A Also routines 0000 a 8999 are free for use and routines 9000 to 9999 are reserved for the CNC itself Warning Programs P999997 and P999998 are associated with the software version Fagor Automation shall not be held responsible of any possible malfunction if programs P999997 and P999998 contained in user RAM memory have been erased or do not correspond to the software version Some of the routines reserved for the CNC itself have the following meaning 9998 Routine to be executed by the CNC at the beginning of each part program 9999 Routine to be executed by the CNC at the end of each part program Every time a new part program is edited the CNC adds a call to the corresponding routine at the beginning and end of each program Warning Both subroutines must be defined by the machine manufacturer even if no operation is to be carried out at the beginning or at the end of the part program Otherwise the CNC will issue an error when attempting to run a part program Example of how to define subroutine 9998 SUB 9998 Definition of subroutine 9998 Programmed blocks defined by the machine manufacturer RET End of subroutine Chapter 2 page 2 FAGOR 3 8055
108. er to select in the right hand column the operation required for modification RECALL The CNC will display the relevant edition page for this operation Modify all the data required To store the modified operation again P PROG Press id to access the list of part programs stored The CNC displays the pointer over the same operation 1 O NT To select another position use keys oy The new operation will be inserted after this point ENTER If one wishes to place the modified operation in its previous location the CNC will display a message asking if one wishes to replace the previous operation or keep this inserting the new one after In the following example the Rectangular Pocket operation is modified You have Replace option Insert option l Rectangular Pocket 1 Rectangular Pocket 1 Rectangular Pocket 2 Circular Pocket 2 Circular Pocket 2 Rectangular Pocket 3 Circular Pocket Note One can select an existing operation modify this and then insert this somewhere else and even in another part program FAGOR Chapter 5 page 7 8055MC CNC Execution and simulation 6 EXECUTION AND SIMULATION Simulation allows graphic reproduction of a part program or an operation with the data that has been defined By means of simulation one can thus check the part program or the operation before executing or storing this and consequently correct or modify the data The CNC allows a pa
109. es internal to it These inside profiles are referred to as islands 2 1 j 2D pockets upper left hand figure have all the walls of the outside profile plus those of the vertical islands 3D pockets upper right hand figure may have one several or all the walls of the outside profile and or those of the non vertical islands up to a maximum of 4 Programming pockets with 2D profiles When defining the Profile one must specify the contour or contours of the islands besides the outside contour of the pocket The machining operation in Z is defined by means of Coordinate of the safety plane Zs Coordinate of the part surface Z Pocket depth eret P Step In Z ded e that ee no tee Deed I Penetration feedrate in Z Fz In the area for the roughing operation data define The lateral penetration angle p The milling pass A In the area for the finishing operation data define The lateral penetration angle 0 Finishing stock on the walls Finishing stock at the bottom oz Number of finishing passes in Z N Chapter 4 page 10 FAGOR 3 8055MC CNC 4 Work with operations or cycles 4 5 Pocket cycle with a profile Programming pockets with 3D profiles Pocket ID number 3D POCKET It is possible to have several 3D po
110. esponding to the active tool being possible to change its data or that of any other tool ESC To exit this screen press FAGOR Chapter 3 page 19 3 Operating in JOG mode 8055MC CNC 3 6 Spindle control 3 6 SPINDLE CONTROL The standard MC work mode shows the following information about the spindle 2 sx Poo iN Position f 2 O X 00044 000 T 02 HOME X 0000 000 D12 Y z 004 3 3 3 1 CHANGE POSITION X 29 000 HOME Y 0000 000 Y 35 000 7 004 3331 Z 85 000 q tie S 00100 115 F00100 000 zoso RANGE 1 5656 Actual real spindle speed in rpm Theoretical spindle speed in rpm To select another speed press the CNC highlights the current value Key in the new value and press The CNC assumes that value and updates the real spindle speed of the theoretical spindle speed being applied To change this percentage press ZZ e E Z amp To change the spindle status press Currently selected spindle speed range When using an automatic tool changer this value cannot be modified When NOT using an automatic tool changer press and then use the key until the current value is highlighted ENTER etti Note When the machine does not have spindle ranges this message is useless That is why the CNC does not show this message when text number 28 has not be defined in prog
111. eyboards in the extended configuration Key codes to be handled in the PLC Introduction 7 CNC 8055MC L Configurations 1 CONFIGURATIONS The CNC 8055MC is modular and must have the following elements Central Unit CPU Is located usually in the electrical cabinet and there are 2 models for 3 and 6 modules For further information see the Installation manual Chapter 1 _ Monitor There are several models 9 Amber 10 Color 11 LCD and 14 Color The dimensions enclosures and connections them all are described later on in this chapter fas e erede Keyboard There is a specific keyboard to operate it in MC mode Its dimensions and connections are described later on in this chapter LESE A gt No or od AV arim zee g When operating in not MC mode CNC installation and start up and standard 8055 operating mode the access to the alphanumeric keys is rather cumbersome because one must press 2 keys for t
112. ge 2 CNC 8055MC Automatic operations 4 1 Operation keys 7 NIA 9 eco i aa z SSSSSSSSSSSSNSNSSNNNS AN HAE 70 Ze Layout of the automatic function keys Chapter 4 Page 3 Self teaching Manual FAGOR _Automatic operations CNC 8055MC Operation keys Boring Reaming Threading Drilling and center punching Zee WS AW S ee ES ey em em Lo Positioning Rectangular and circular pocket Rectangular and circular boss Pocket with profile Surface milling Profile milling waz Selection of the cycle level within an operation i es CY Ap Used to associate a positioning cycle with Boring Reaming Threading Drilling and Center punching operations FAGOR Self teaching Man
113. h positioning can be defined in several ways To choose the right group of data place the cursor over the icon and press d FAGOR Self teaching Manual Chapter 4 Page 8 L Automatic operations CNC 8055 MC E 4 3 2 Simulate an operation It is used for checking the tool path on the screen Press 5 The CNC will display the graphics menu To access the various options a their eo keys a a E Key 2 6 e e 2 GZ To begin simulating press 5 The simulating speed is selected with the FEED selector Other useful keys are Interrupts the simulation While interrupted 43 Resumes the simulation LZ Stops the simulation or Quits the simulation mode NOTE Refer to the Operation Manual Chapter 6 Section 6 5 FAGOR Self teaching Manual Chapter 4 Page 9 Automatic operations COUN S055MC e Type of graphics 3D Graphics The three dimensional tool path is represented by color lines XY XZ YZ Graphics Color lines represent the tool path in the selected plane Combined Graphics The screen is divided into four quadrants showing the XY XZ YZ planes and the 3D view Top view It displays a solid XY plane indicating the depth of the part with different gray tones It also shows two sections XZ and YZ of the part Solid Graphics It shows a three dimensional part Starting at an initial block During
114. he bottom asking if this should be replaced or if you wish to cancel the operation If you press the CNC will ask for a new program number ESC If you press A the CNC will erase the present program and carry out program copying The CNC requests the comment to be associated with the new part program with the copy A comment does not have to be associated ENTER The CNC updates the list of part programs stored ESC or A Press FAGOR Chapter 5 page 5 5 Storage of programs 8055MC CNC 5 6 Modifying a part program 5 6 MODIFYING A PART PROGRAM To modify a part program the following steps must be taken Press D to access the list of part programs stored Use the pointer to select from the left hand column the part program you wish to modify After selecting the program the CNC lets you Erase an operation Move an operation to another position Add or insert a new operation Modify an already existing operation 5 6 1 ERASING AN OPERATION To erase an operation follow these steps Use the pointer to select the operation to be erased in the right hand column CLEAR Pres Z The CNC will display a message at the bottom requesting the confirmation of the erasing operation If you press the CNC will erase the operation selected and update the right hand column ESC If you press the operation is not erased and the erasing operation is left 5 6 2 MOVING AN OPERATION
115. he CNC to assume the desired one SHIFT A R Selects the A character Selects the R character In this cases the following should be used a The MC keyboard and a 14 color monitor with alphanumeric keyboard 1l b The 11 LCD monitor with full keyboard s The MC keyboard is not required HVOBONE TEFSTZTZCZNEU COUPLE UT ST D eee tz LIE i amp e Lm fe A okej FAGOR Chapter 1 page 1 I Configurations CNC 8055MC 1 1 With 9 Amber 10 Color 11 LCD or 14 Color monitor 1 1 WITH 9 AMBER 10 COLOR 11 LCD OR 14 COLOR MONITOR Ml HERRIRAK Central Unit Specific MC keyboard connection It is done through connector X1 of the CPU module Fagor Automation supplies the cable for this connection The characteristics of the connector are described in Chapter 1 of the Installation module CNC configuration in the section regarding the CPU module The dimensions enclosure and connector location on the keyboard is described later on in this chapter Central Unit Monitor connection It is done through c
116. he following information SUB 55 P100 2 NBTOOL Assigns the No of tool requested to P100 P101 MS3 If spindle clockwise P101 1 P102 MS4 If spindle counterclockwise P102 1 GO G53 XP Y ZP Movement to change point M5 Spindle stop MSG SELECT T P100 THEN PRESS START Message for requesting tool change MO Program stop and wait until START is pressed MSG Erases previous message IF P102 EQ 1 GOTO N10 Recovers turning direction of spindle IF P101 EQ 0 RET M3 RET N10 M4 RET After completing the subroutine the CNC executes function T sends the PLC all the information required for the latter to handle the tool change and assumes the new values for the tool tool offsets geometry etc When having a Machining Center general machine parameter TOFFMO6 P28 Yes the CNC acts as follows If the execution of an operation or cycle involves a tool change the CNC Selects the desired tool in the magazine Executes the subroutine associated with the tool general machine parameter TOOLSUB P60 Executes function M06 to carry out the tool change When selecting a new tool in JOG mode or when operating in M mode the CNC only selects the too in the magazine and executes the associated subroutine The M06 function must be executed by the operator either by programming an ISO block or by setting the PLC so it executes the M06 function when pressing a particular key The following ex
117. he new gt program NOTE Refer to the Operation Manual Chapter 5 Section 5 5 FAGOR Self teaching Manual Chapter 6 Page 14 Conversational part programs 6 8 Delete a part program Select on the left column the part program to be deleted CLEAR VA FAGOR N The CNC requests confirmation ENTER gt CNC 8055MC OTE Refer to the Operation Manual Chapter 5 Section 5 4 Self teaching Manual Chapter 6 Page 15 Appendix I Programming example Programming example Step 0 Part to be machined FAGOR CNC 8055MC INITIAL CONSIDERATIONS This chapter shows an example of how to create a part program Remember that the tool number may be different depending on the machine The tool used in this example are T1 O40 endmill T5 28 drill T2 225 endmill T6 25 drill T3 210 endmill T7 M 6 tap T4 Center punch The spindle speed and axis feedrates are orientative and they may be other than the ones shown here The Part zero position is represented here by the 4 symbol Self teaching Manual Appendix I Page 2 Programming example CNC 80885MC Step 1 Surface
118. he part zero The Home Search is carried out on the three axes at the same time zs Tool Ref Press 09 The CNC does not know the position of the axes The CNC shows the coordinates referred to the OP considering the tool dimensions NOTE Refer to the Operation Manual Chapter 3 Section 3 3 FAGOR 2 Self teaching Manual Chapter 3 Page 8 L Hands on training ao oo CNC 8055MC E 3 2 2 Without maintaining the part zero The Home Search is carried out on one axis at a time The CNC does not know the position of the axes Home search on the X and Y axes Home search on the Z axis Press X n LU Press CHEJ Press Y T1 L1 The CNC shows the coordinates referred to OM considering the tool dimensions NOTE Refer to the Operation Manual Chapter 3 Section 3 3 FAGOR 2 Self teaching Manual Chapter 3 Page 9 L Hands on raining CNC 8055MC E 3 3 Spindle 3 3 1 Speed ranges gears With this CNC the machine can have a gear box By means of RANGES we can choose the best gear ratio for the programmed spindle speed Constant Power RANGE 1 RANGE 2 If the work speed is between Ni and N2 RANGE 1 should be used and if between N2 a
119. ic input TOOLINSP determines when tool inspection is enabled TOOLINSP 0 Tool inspection is possible after pressing TOOLINSP 1 When pressing program execution is interrupted Once program execution is interrupted press to move the axes and proceed with tool inspection Once Tool Inspection has been selected it is possible to Move the axes to the tool change position Move them using the handwheels or the fo s keys fo Lo Wu Select another tool To be able to make a tool change the standard MC operating mode screen must be selected Press The CNC will frame the tool number Key the tool number required for selection and press for the CNC to select the new tool The CNC will process the tool change Modify tool values dimensions and geometry Press The CNC displays the Tool Calibration screen It is possible to change the tool dimensions offsets LK to compensate for tool wear or the values for tool geometry ESC To exit this screen and return to the previous one while staying in tool inspection press Resume program execution To resume program execution press The CNC will reposition the tool moving it to the point where tool inspection started Two cases are possible 1 Only one axis has been moved The CNC repositions it and resumes execution 2 Two or more axes have been moved The CNC shows a window with the following options to choose the repositioning order sequenc
120. ind the SHAFT WITH KEYWAY operation occupying that position NOTE Refer to the Operation Manual Chapter 5 Section 5 6 2 FAGOR Self teaching Manual Chapter 6 Page 10 Conversational part programs n CNC 805 5MC 6 4 Simulate execute an operation Select on the right column the operation to be SIMULATED PART PROGRAMS NEW PART 1 LARGE MOLD z 7 e GRAPHICS RECALL 4 E lt E 3 x1 12345 0000 Y1 12345 0000 xm recs L 12345 0000 H 12345 0000 G h x E 12345 0000 Tap 1CS gt 2 gt z Zs 12345 0000 Z 12345 0000 screen P 12345 0000 1 12345 0000 FZ 12345 0000 z 12345 0000 ROUGHING F 12345 0000 S 12345 T00 DOO A 12345 0000 xC r y paso s L 385090 F Ly 7 kA RECALL x1 RESO Yii o Ek 4 E L 123 o Hd 5 o 7 zd u x a z zd EE P P 123450000 1 12345 0000 NOTE Refer to the Operation Manual Chapter 6 Section 6 3 FAGOR Self teaching Manual Chapter 6 Page 11 Conversati
121. ing units Spindle speed gt Axis feedrate FAGOR Self teaching Manual CNC 055MC Chapter 1 Page 2 Theory on CNC machines NNN CNC 8085MC 1 1 Machine Axes The orientation of the axes depends on the type of machine and are established by the rule of the right hand Axes orientation Rotary axes FAGOR Self teaching Manual Chapter 1 Page 3 Theory on CNC machines N CNC 8085MC This manual uses the following axes configuration yt Two types of movements can be distinguished on a machine those of the machine X Y and that of the tool itself Z But for programming them let us assume the movements of the tool with respect to the machine Thus the axes would be Yt at FAGOR Self teaching Manual Chapter 1 Page 4 Theory on CNC machines NNS CNC 8085MC 1 2 Machine reference zero and part zero They are the references the machine needs in order to work Machine ref zero Om It is set by the manufacturer and it is the origin point for the axes Part zero Op It is set by the operator It is the part s origin or datum point with respect to which the movements are programmed It could be set anywhere on the part FAGOR
122. ion of the enclosure a fan with direct current motor should be used as alternating current AC motors product magnetic fields which could distort the images displayed on the screen The temperature inside the enclosure should be between 0 and 50 C 32 to 122 F Chapter 1 page 16 FAGOR 3 CNC 8055MC L Configurations 1 5 Specific MC model keyboard 1 5 SPECIFIC MC MODEL KEYBOARD Dimensions in mm inches X 7 8 D BN Ye N A a NN Y4 5 Z 1 d Ff Yo NO SHIFT ae Ne S ft D S xX ZNA av ef t D H FEED W X A 7 0 5 2 38 T mal D Elements 1 25 pin SUB D type female connector to connect the keyboard with the Central Unit or with the keyboard switcher board 2 Ground terminal 3 Buzzer 4 Buzzer vol
123. ircular Boss cycles 4 6 1 DATA DEFINITION Coordinates of the starting point These coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the position of the axis Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value appearing in the upper right hand window ENTER Rectangular Boss Dimensions inclination angle and material to be removed They are defined one by one Place the cursor in the corresponding window key in the desired value and press l Type of corner br To select the type of corner place the cursor over this icon and press y Circular Center coordinates radius and material to be removed They are defined one by one The center coordinates Xc Yc are defined like the starting and end points To define the rest of the values R Q place the cursor in the corresponding window key in the g ENTER desired value and press es Machining conditions in Z Zs Z P I Fz They are defined one by one The Zs and Z values are defined like the starting and end points To define the rest of the values P I Fz place the desired value and press Milling pass A Finishing stocks on the walls 6 and at the bottom 6 Number of finishing passes
124. is message 44 and the text M MIN is displayed 544 Feedrate M MIN This is message 44 and has the explanatory remark Feedrate which is not displayed and the text M MIN is shown Notes regarding messages The format must be respected Only the text after SAVEMSG may be translated Example Original N9500 MSG SAVEMSG DRILLING 1 Translated N9500 MSG SAVEMSG 1 ZULAKETA ZIKLOA Notes regarding errors The format must be respected Only the text between quotes xxxx may be translated Example Original N9000 ERROR DRILLING CYCLE 1 F 0 Translated N9000 ERROR 1 ZULAKETA ZIKLOA f 0 Warning When modifying program 999997 it is recommended to make a backup copy because the CNC replaces it every time another language is selected or the software version is updated P998000 P998999 Are the profiles defined by the user by means of the profile editor and corresponding to the pocket cycle with profiles In the MC mode the user defines them with three digits 0 through 999 and the CNC stores them internally as P 998xxx P997000 P997999 Are the profiles defined by the user by means of the profile editor and corresponding to the profile milling operation In the P 997xxx FAGOR Chapter 2 page 3 2 General Concepts 8055MC CNC 2 2 General 2 2 1 General logic outputs of the CNC 2 21 GENERAL LOGIC OUTPUTS OF THE CNC The general logic output CUSTOM M5512 shows
125. itors CNC 8055MC 4 1 9 Amber Monitor 1 1 1 1 4 MONITORS 1 4 1 9 AMBER MONITOR Dimensions in mm inches 260 10 25 e 2 2 9 0 213 8 39 233 9 17 218 8 58 275 10 8 7 9 290 11 42 0 295 7 5 0 295 259 5 10 2 Elements 1 Contrast setting knob 2 Brightness setting knob 3 Mains fuses 2 fast ones F 1 per mains phase of 3 15Amp 250V for mains protection 4 ON OFF switch 5 Mains plug The plug provided should be used to connect it to 220V AC and ground 6 Ground terminal Used to connect the general machine ground Metric 6mm 7 25 pin SUB D type male connector to connect it with the Central Unit FAGOR Chapter I page 5 Configurations CNC 8055MC Monitors 1 l 1 4 1 9 Amber Monitor 4 4 Enclosure In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows LER QKERKRRK OK RR KKK OKOKER KKH IE RRC ICR RK ERRNO OY KES KERR ALBII When a fan is used to improve the ventilation of the enclosure a fan with direct current motor should be used as alternating current AC motors product magnetic fields which co
126. led L H E and the machining conditions in Z Zs Z P I Fz On the other hand one must define the milling step A in the data area for the roughing operation and the finishing stock OZ in the data area for the finishing operation 4 4 1 DEFINING DATA Type of surface milling HL To select the type of surface milling place the cursor over this icon and press y Coordinates of the starting point These coordinates are defined one by one After placing the cursor over the axis coordinates to be defined it is possible a To enter the value by hand Key in the value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or with the JOG keys The upper right hand window shows the tool position at all times Press for the selected data to assume the value displayed in the upper right hand window ENTER Chapter 4 page 8 FAGOR 3 8055MC CNC 4 Work with operations or cycles 4 4 Surface milling operation Surface dimensions L H E They are defined one by one Place the cursor in the corresponding window key in the desired ENTER value and press ES When programming parameter E with a smaller value than the tool radius the CNC executes the planning with an E value equal to the tool radius Machining conditions in Z Zs Z P I Fz The machining conditions are defined one by one The Zs and Z
127. ll the elements must be deleted one by one starting with the one defined last until reaching to the desired one Delete an existing Profile Program Press the cycle will show the profile programs already defined CLEAR Place the cursor over the Profile Program to be deleted and press 7 The CNC will request confirmation Notes The profile programs can also be accessed in the M mode because the CNC saves them internally as P 997xxx Example Profile program 123 is internally stored as P997123 When saving a part program containing a level 2 profile cycle out to an external device PC floppy disk unit etc its associated profile program P997xxx must also be saved FAGOR Chapter 4 page 7 4 Work with operations or cycles 4 4 Surface milling operation 4 4 SURFACE MILLING OPERATION Press to select the surface milling operation Esse L 12345 000 1234 000 12345 000 1234 12345 000 EE 12345 0000 12345 0000 12345 0000 Y1 12345 0000 H 12345 0000 12345 0000 12345 0000 12345 0000 Z 12345 0000 I 12345 0000 ROUGHING F 12345 0000 S 12345 T 00 D 00 A 12345 0000 FINISHING F 12345 0000 S 12345 T 00 D 00 12345 0000 8055MC CNC One must define The type of milling the starting point X1 Y1 the dimensions of the surface to be mil
128. lue me t w Y value 8 e z 4 Z value 4 When a tool change is required and if the machine manufacturer has set it this way the CNC will move the axes to this position for a tool change NOTE Refer to the Operation Manual Chapter 3 Section 3 5 1 1 FAGOR Self teaching Manual Chapter3 Page 21 Hands on training NNN CNC S055MC 3 6 Checking for proper calibration Preset the part zero Too Approach the tool along Z Press 7 5 Withdraw the tool Part Zero position Start the spindle touch the part surface with several tools and check the values on the screen The tools are different but the values on the screen must be the same FAGOR 3 Self teaching Manual Chapter 3 Page 22 Chapter 4 Automatic Operations Atomatic operations CNC 8055MC This chapter describes Which are the keys associated with the automatic operations Which are the various work modes Example of an operation and a positioning cycle How to edit the parameters of the operation and what they mean How to simulate an operation and which are the graphic parameters How to execute an operation Tool inspection Tool wear compensation FAGOR Self teaching Manual Chapter 4 Pa
129. lue and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value shown in the upper right hand window ENTER To define the rest of the values Lx Ly Ix Iy B Nx Ny place the cursor in the corresponding ENTER window key in the desired value and press Chapter 4 page 36 FAGOR 3 CNC 8055MC 44 Work with operations and cycles 4 13 Multiple positioning 4 13 5 Multiple positioning in a grid pattern 4 13 5 MULTIPLE POSITIONING IN A GRID PATTERN To associate this positioning with an operation press N 12345 000 1234 000 12345 000 1234 12345 000 00 12345 0000 Y1 12345 0000 y Lx 12345 0000 Ly 12345 0000 Nx 12345 0000 Ny 12345 0000 Q 12345 0000 B 12345 0000 Drilling B 1234 000 Zs 1234 000 Z 1234 000 P 1234 000 t 1234 000 I 1234 000 F 12345 0000 S 12348 o T 00 D00 This could be defined in 3 different ways 1 2 3 The coordinates of the first point sesssssessessseesssessssessses X1 Y1 The l ngths in XS Y initis Lx Ly The X and Y distances between points usssse Ix Iy Th rotation Aan Glee i oert
130. meters revolution the following cases may arise a The spindle is started C or The CNC moves the axes to the F programmed p 0500 115 b The spindle is stopped but there is a spindle speed S selected The CNC calculates the corresponding feedrate in millimeters minute and moves the axis For example if F 2 000 and S 500 F mm min F rev min x S 2 x 500 1000 mm min The axis moves at a feedrate of 1000 in millimeters minute o 0000 115 If feedrate F has value 0 the CNC moves the axes at rapid feedrate c The spindle is stationary and there is no spindle speed S selected If feedrate F has any other value the axes will only be able to be moved if key vv is pressed and the key for one axis The CNC moves the axis at fast feedrate Chapter 3 page 8 FAGOR 3 8055MC CNC 3 4 2 INCREMENTAL MOVEMENT Place the left hand switch in one of the positions Operating in JOG mode Manually moving the machine 3 4 2 Incremental movement Incremental movement must be done axis to axis To do this press the JOG key for the direction of the axis to be moved Each time a key is pressed the corresponding axis moves the amount set by the swi
131. mhbine CONES T Td 9 VERSION HISTORY M MILL MODEL Date May 1999 Software Version 3 0x AFFECTED MANUAL amp CHAPTERS Portuguese language Tangential Control Installation Manual Installation Manual Programming Manual Chapter 3 Chapters 9 10 Appendix Chapters 6 13 Appendix Incline planes The software travel limits are monitored in JOG movements PLC User registers R1 through R499 CNC status screen Hard disk HD HD Diagnosis Integrate the HD into an outside PC network Consult directories delete rename and copy programs in the same or other device Ejecution and simulacion from RAM memory Memkey Card HD or serial line It is possible to execute EXEC and open OPEN a program to be edited stored in any device MC option Tool calibration screen When defining R and L I and K are initialized If I 0 and K 0 I and K are initialized Installation Manual Programming Manual Operation Manual Installation Manual Operation Manual Installation Manual Operation Manual Programming Manual Operation Manual Programming Manual Operation Manual Chapters 6 7 Appendix Chapter 13 Chapter 8 Chapters 1 3 Appendix Chapter 12 Chapter 3 Chapters 1 7 Chapter 1 Chapters 1 3 Chapter 14 Appendix Chapter 3 MC option ISO management also as MDI MC Operation Manual Chapter 3 MC option New way to handle safety planes MC Operation Manual Chapter 4 MC option New
132. milling 1 f oy fsa Ss SSC 12345 000 1234 000 12345 000 1234 C2 12345 000 00 4 1 lt C i BE LI e 7 pa Ps z Ge 0 0000 Y1 0 0000 90 0000 H 130 0000 25 0000 10 0000 4 0000 90 0000 Zs oET 110 0000 S 720 90 FAGOR Self teaching Manual Appendix I Page 3 Programming example ziA aA CNC 8055MC Step 2 Machining the profile 45 0000 T 30 0000 F3 2 LEVEL CYCLE 7 xC mso r 1234099 yoo s 129 n zI 12345 000 T 00 X1 450000 Y1 30 0000 PIX 10 0000 P2X 20 0000 Ed Y 10 0000 AUC is Xn 45 0000 Yn 30 0000 4 i z a Zs 100000 Z 0 0000 To Zs x i P 25 0000 1 5 0000 d 5 FZ 90 0000 mE 150 0000 S 1020 T2 D2 sd EXEC 180 0000 S 1200 T2 D2 6 0 2000 M i i f P1 X 45 0000 r 30 0000 P7 X 80 0000 m ig Y 10 0000 Y 90 0000 2 oO o P2 X 20 0000 m r 6 0000 P8 X 80 0000 Y 10 0000 7 Y 40 0000 7 P3 X 10 0000 7 P9 X 70 0000 7 a Y 40 0000 2 Y 10 0000 Wi P4 X 10 0000 m P10 X
133. mp 12345 0000 B 12345 0000 B 1234 000 Zs 1234 000 Z 1234 000 P 1234 000 t 1234 000 I 1234 000 F 12345 0000 S 12846 cv T 00 D 00 N This could be defined in 3 different ways 1 The coordinates of the first point esessseseseesssessssessssssee X1 Y1 The lengthlis an X Y i uio petens Lx Ly The X and Y distances between points ssesss Ix Iy Th rotation angle dieere be tote ete ete ert ote Ee wwseers 0 The angle between the sides sse D 2 The coordinates of the first point sssssssss X1 Y1 The lengths in X and Y see Lx Ly The number of points in X and Y sees Nx Ny Fhe rotation angle esie sak can dase dea Hee eo ce EE eas 0 The angle between the sides see B 3 The coordinates of the first point sssesessss X1 Y1 The X and Y distances between points ssses Ix Iy The number of points in X and Y sess Nx Ny The rotation ngle ertet extre P IR nada 0 The rotation 3ngle ai c cinsste pet ertoleseiabatete tre titia lesk e ENEE B To select the desired one place the cursor over the y icon and press y Point definition The coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired va
134. n 3 4 1 3 4 2 FAGOR Self teaching Manual Chapter 3 Page 14 Hands on training MT CNC 80885MC 3 4 3 Automatic axis movement to a particular position By means of the key an axis may be moved to a particular coordinate Follow these steps Select the axis to be moved at the stantard screen Enter the value of the destination point Press LO The axis will move to the programmed point at the selected feedrate FAGOR Self teaching Manual Chapter 3 Page 15 Hands on training 7 S CNC 80885MC 3 5 Tools 3 5 Tool selection Depending on the machine there are two possibilities Machine with manual tool changer Machine with automatic tool changer The tool change is carried out like on a Press 7 conventional machine Enter the tool number Change the tool on the machine Press C Press al The CNC manages the tool change Enter the tool number so the CNC assumes the values of the corresponding tool table Press D NOTE Refer to the Operation Manual Chapter 3 Section 3 5 1 FAGOR Self teaching Manual Chapter 3 Page 16 Hands on training OOO CNC S055MC 7 3 5 2 Tool calibration Just before calibrating the tools a Home Search must be carried out on all axes Home search on the Z axis Home search on the X and Y axes A flat
135. nd N3 RANGE 2 Always try to work at constant power in order to extend tool life FAGOR Self teaching Manual Chapter3 Page 10 L Hands on training a CNC 8055MC E 3 3 2 Spindle control To select the work speed in rpm press turning speed 0 The CNC shows the following information o5 00100 lt Selected speed xo lt Applied percentage lt Turning direction indicis lt Active spindle range Use the following keys of the operator panel to start the spindle 2 Start the spindle clockwise H te Stop the spindle Start the spindle counter clockwise JI eB Increase or decrease the override percentage applied to the spindle turning speed NOTE Refer to the Operation Manual Chapter 3 Section 3 6 1 FAGOR Self teaching Manual Chapter3 Page 11 Hands on training 3 4 Axis jog To jog the axes we will use a 2 IE JOG keys To select the jog mode use the selector switch Each key is used for moving the axis in one direction according to the axes of the machine Section 1 1 Handwheeljog 9 Handwheel CNC 8055MC It can have one two or three handwheels The axes move in the turning direction of the handwheels Ww Incremental movement M l Continuous movement FAGOR Self teaching Manual Chapter 3 Page 12 Hands on training 7 S S o o CNC 80585MC 3
136. ndard cycle of the MC mode When pressing any other key the CNC selects the corresponding machining operation or cycle changing the display and lighting up the indicator lamp of the key just pressed The operations or cycles that can be selected with each one of these keys are the following 2 Boring operation Surface milling operation 3 Reaming operation Pocket cycle with profile E Tapping operation ey Rectangular amp circular boss Drilling 2 levels amp center punching Rectang 2 levels amp circular pocket Z Profile milling operation 2 levels Fa Positioning 2 levels When the machining operation or cycle has several levels the key must be pressed to select the desired cycle level The Boring Reaming Tapping Drilling and Center punching operations may be carried out at the position occupied by the tool or they could be associated with a positioning by means of xs IE EH With this CNC it is possible to combine ISO coded blocks with standard and or user defined machining operations to create part programs as described in the chapter on Part program storage in this manual To deselect the cycle and return to the standard display press the key corresponding to the selected ESC cycle the one with the indicator lamp on or Note the operations or cycles can modify global parameters 150 through 299 both includ
137. nter the value by hand Key in the desired value and press b Assign the current position of the machine Jog the axis with the handwheel or the JOG keys up to the desired point The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value appearing in the upper right hand window ENTER Intermediate points Level 1 The intermediate points are defined one at a time At each point one must define The X Y coordinates are defined one at a time like those for the starting end points C The type of corner E gt By To select the type of corner place the cursor over the icon and press y When not using all 12 definition points the first unused point must be defined with the same coordinates as those of the last point of the profile Machining conditions in Z Zs Z P I Fz The machining conditions are defined one by one The Zs and Z values are defined like the coordinates of the starting and end points To define the rest of the values P I Fz place the cursor in the corresponding window key in the desired value and press Milling with or without tool radius compensation 6 Without tool radius compensation d With left hand tool radius compensation P With right hand tool radius compensation To select the type of tool compensation place the cursor over the icon and press y Chapter 4 page 6 FAGOR 3 8055MC CNC 4 Work with operation
138. o pete eher iren ea Teee e see terere CEE N angular distance between points sse B desired one place the cursor over the y icon and press 4 FAGOR 3 CNC 8055MC 4 Work with operations and cycles 4 13 Multiple positioning 4 13 3 Multiple positioning in a bolt hole pattern Point definition The coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value shown in the upper right hand window ENTER To define the rest of the values R N amp B T place the cursor in the corresponding window ENTER key in the desired value and press FAGOR Chapter 4 page 35 4 Work with operations and cycles 4 13 Multiple positioning 4 13 4 Multiple positioning in a parallelogram pattern CNC 8055MC 4 13 4 MULTIPLE POSITIONING IN A PARALLELOGRAM PATTERN To associate this positioning with an operation press 12345 000 1234 000 12345 000 1234 12345 000 00 12345 0000 Y1 12345 0000 y Lx 12345 0000 Ly 12345 0000 Nx 12345 0000 Ny 12345 0000 Drilling a
139. om of the screen If a FAGOR electronic handwheel with push button is available the selection of the axis to be moved can also be done in the following way Press the push button located on the rear of the handwheel The CNC will select the first of the axis and display this in highlighted text If the push button is pressed again the CNC will select the following axis making this selection on a rotative basis If the push button is held down for longer than 2 seconds the CNC will stop selecting said axis After selecting the axis the machine will move this as the handwheel is turned also respecting the turning direction applied to the same The machine has two or three electronic handwheels The machine will move each of the axis according to how the corresponding handwheel is turned taking into account the position selected on the switch and also respecting the turning direction applied Warning It may occur that depending on the turning speed of the handwheel and the position of the switch the CNC may be requested to make a movement with a feedrate higher than the maximum allowed GOOFEED axis machine parameter The CNC will move the axis the amount required but limit the feedrate to said value Chapter 3 page 10 FAGOR 3 8055MC CNC 3 Operating in JOG mode 3 4 Manually moving the machine 3 4 4 Feed Handwheel 3 4 4 FEED HANDWHEEL Usually when making a part for the first time the machin
140. onal part programs n CNC 805 5MC 6 5 Simulate execute a part program Select on the left column the part program to be SIMULATED GRAPHICS Graphics screen More information about the graphics screen in chapter 4 3 2 of this manual Select on the left column the part program to be EXECUTED NOTE Refer to the Operation Manual Chapter 6 Section 6 2 FAGOR Self teaching Manual Chapter 6 Page 12 Conversational part programs n CNC 805 5MC 6 6 Simulate execute starting at a particular operation Select on the right column the operation where the SIMULATION is to be started GRAPHICS l Graphics screen NOTE Refer to the Operation Manual Chapter 6 Section 6 2 1 FAGOR Self teaching Manual Chapter 6 Page 13 Conversational part programs A CNC 8055MC 6 7 Copy a part program into another one Select on the left column the part program to be COPIED gt 1 RGE MOI 2 PRO pant dii icai o keen Soom 285 SUPPORT D Key in the number and ES 555 IPLE PART R 12 SHAFT H AY comment of t
141. oning may be associated with it by means of the xx d ICE EHI keys as described later on 4 9 1 DATA DEFINITION Coordinates of the machining point These coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value appearing in the upper right hand window ENTER Machining conditions in Z Zs Z P t The machining conditions are defined one by one The Zs and Z values are defined like those of the machining point To define the rest of the values P t place the cursor in the corresponding window key in the g ENTER desired value and press S FAGOR Chapter 4 page 23 4 Work with operations or cycles CNC 8055MC 4 10 Reaming operation 4 10 REAMING OPERATION To select the Reaming operation press 12345 000 1234 000 12345 000 1234 12345 000 05 12345 0000 Y 12345 0000 Zs 12345 0000 Z 12345 0000 P 12345 0000 t 12345 0000 Penetration F 12345 0000 S 12345 C One must define The machining point X Y the coo
142. onnector X2 of the CPU module Fagor Automation supplies the cable for this connection The characteristics of the connector are described in Chapter 1 of the Installation module CNC configuration in the section regarding the CPU module The dimensions enclosure and connector location on the keyboard is described later on in this chapter Configuration setting General machine parameter CUSTOMTY P92 0 Chapter 1 page 2 FAGOR 3 CNC 8055MC L Configurations 1 2 1 2 With 14 color monitor with alphanumeric keyboard WITH 14 COLOR MONITOR WITH ALPHANUMERIC KEYBOARD GAHA E Central Unit Keyboard connection It is done through connector X1 of the CPU module and through the keyboard switcher board Fagor Automation supplies the cables for this connection The characteristics of the connector are described in Chapter 1 of the Installation module CNC configuration in the section regarding the CPU module The dimensions enclosure and connector location on the keyboard is described later on in this chapter The dimensions connectors of the keyboard
143. ontains the following information 15 28 42 P000002 IN POSITION MO IF P102 EQ 1 GOTO N10 IF P101 EQ O RET T PARTC 000000 CYTIME 00 00 00 00 TIMER 000000 00 00 ACTUAL TO CO FOLLOWING ERROR X 00000 000 X 00000 000 X 00000 000 X 00000 000 Y 00000 000 Y 00000 000 Y 00000 000 Y 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 THEORETICAL RPM S 0 0000 S 0 0000 S 0 0000 1 Clock 2 This window can display the following data SBK when the Single Block mode of execution is selected DNC when the DNC mode is active pz number of the program selected Message In Position Execution Interrupted RESET PLC messages 3 The CNC messages are shown in this window 4 In manual operating mode this window does not display any data but during execution it shows the lines of the program being executed 5 The X Each axis has the following fields available COMMAND States the coordinate programmed that is the position that the axis must reach ACTUAL States the actual coordinate or actual position of the axis TO GO States the distance that the axis has still to go to reach the coordinate programmed FOLLOWING ERROR Difference between the theoretical and real values of the position The spindle S has the following fields available THEORETICAL theoretical speed S programmed RPM speed in rpm FOLLOWING ERROR When
144. operating with spindle guided stop M19 this indicates the difference between theoretical and real speeds The auxiliary axes only show the actual real axis position Chapter 3 page 4 FAGOR 3 8055MC CNC 2 Operating in JOG mode 3 1 Introduction 6 This window shows the state of the G functions and the auxiliary functions M that are activated It also displays the value of variables PARMC States the number of consecutive parts that have been executed with the same program Whenever a new program is selected this variable assumes value 0 CYTIME States the time elapsed during the execution of the parts It is expressed in the following format hours minutes seconds hundredths of second Whenever the execution of a program is started even though this is repetitive this variable assumes value 0 TIMER States the reading of the clock enabled by the PLC It is expressed in format hours minutes seconds 7 Reserved 8 Reserved Warning Whenever a part program or an operation stored as part of a part program is selected for simulation or execution the CNC selects this part program in the top center window and highlights it next to the symbol ess e TL ss c T X 00044 000 T 02 NER TS HOME X 0000 000 D12 IF P102 EQ 1 GOTO N10 M41 Y f 00443 3233 1 CHANGE POSITION EO EER RED N3 X 25 000 PARTC 000000 HOME Y 0000
145. ost peee e e e e 00 A At this cycle level auxiliary functions may be defined to be executed before or after the movement NOTE Refer to the Operation Manual Chapter 4 Section 4 8 FAGOR Self teaching Manual Chapter 5 Page 8 Summary of work cycles 7 e 5 7 Boring operation CNC 8055MC This operation may be carried out at the indicated position X Y or may be repeated at different positions using the pa 1 4 keys FAGOR N 12345 000 12345 000 12345 000 12345 0000 Zs 12345 0000 P 12345 0000 Penetration F 12345 0000 S 12345 C 1234 000 1234 Y 12345 0000 Z 12345 0000 I 12345 0000 OTE Refer to the Operation Manual Chapter 4 Section 4 9 Self teaching Manual Chapter 5 Page 9 Summary of work cycles 7 5 8 Reaming operation This operation may be carried out at the indicated position X Y or may be repeated at different positions using the ACE keys CNC 8055MC 12345 000 1234 000 12345 000 1234 12345 000 05 12345 0000 Y 12345 0000 Zs 12
146. place Wherever possible the CNC installation should be made well away from cooling liquids chemicals or where it may be subject to impacts that could damage this The equipment complies with European electromagnetic compatibility directives We nevertheless recommend keeping it away from sources of electromagnetic disturbance such as Powerful loads connected to the same mains as the equipment Nearby portable transmitter Radiotelephones amateur radio transmitters Nearby radio TV transmitters Nearby arc welding machines Nearby high voltage lines Etc Environmental Conditions The room temperature should be maintained in operating conditions should be between 5 C and 45 C The room temperature that should be maintained in non operating conditions should be between 25 C and 70 C FAGOR 3 Introduction 3 Safety conditions 8055MC CNC Protection devices in the equipment itsel Power Source Module Has two fast 3 15 Amp 250V external fuses F fitted for protecting the mains input Axis Module All the digital input outputs are protected by means of 1 fast 3 15 Amp 250V external fuse F against overvoltages from the external power sources over 33 Vdc and against connection of the power source the wrong way round Input output Module All the digital input outputs are protected by means of 1 fast 3 15 Amp 250V external fuse F against overvoltages from the external power sources over 33 Vdc
147. press ESC To quit the simulation mode press ES or AIN FAGOR Chapter 6 page 7 8055MC CNC Appendix Keyboard SOIQCHON aerea sis ees 3 Eor OO Eb eee a MES 5 Logic outputs for key status eere eere 7 Key inhibiting codes ee eeee ee eere nne 9 FAGOR 2 Appendix page 1 8055MC CNC Appendix Keyboard Selection Keyboard Selection When 2 keyboards are available the keyboard switching board must be used acon Ce 9 C9 C C C C We will now explain some possibilities for keyboard selection by means of the keyboard switching board By means of a switch The switch can be installed anywhere on the machine When it is placed in one of the positions the MC keyboard will be selected and when in the other position the monitor keyboard will be selected oue al Ege 8050T e Se 80507C e4Vdc OVdc FAGOR Appendix page 3 Appendix 8055MC CNC Keyboard Selection By means of two switches Locate each of the switches beside each of the keyboards Whenever the position of any switch is moved the keyboard changes meaning that if the MC keyboard was selected it will select the Monitor keyboard and vice versa Oo cuc
148. pter 4 page 2 FAGOR 3 8055MC CNC 4 Work with operations or cycles 4 1 Operation editing mode 4 1 1 Definition of machining conditions 4 1 1 DEFINITION OF THE MACHINING CONDITIONS Some operations keep the same machining condition during the whole execution process boring reaming etc Other operations use certain machining conditions for roughing and other conditions for finishing pockets bosses etc This section describes how to define all this data Axis feedrate F ENTER Place the cursor over this data key in the desired value and press Spindle speed S Place the cursor over this data key in the desired value and press Spindle turning direction Place the cursor over this data and press Machining tool T Place the cursor over this data key in the desired value and press It is also possible to access the Tool calibration mode to check or change the data corresponding to the selected tool To do this place the cursor over the T field and press ph ESC To quit the tool calibration mode and return to the cycle press Roughing pass A ENTER Place the cursor over this data key in the desired value and press Finishing stocks 6 amp Place the cursor over this data key in the desired value and press 4 1 2 SAFETY PLANE In all operations there are four work planes Starting plane or tool position when calling the cycle It does not have to be defined Zs S
149. pter 4 page 29 4 Work with operations and cycles CNC 8055MC 4 13 Multiple positioning 413 MULTIPLE POSITIONING With this CNC it is possible to associate multiple positioning with Boring Reaming Tapping Drilling and Center Punching operations The following keys of the 8055 MC CNC must be used to select this feature ENS VAIO NU SLICES T os When pressing one of these keys the CNC selects the corresponding type of positioning and it changes the display It keeps the lamp ON of the key corresponding to the selected operation Boring Reaming etc and the bottom of the screen shows the data for that operation The types of multiple positioning that can be selected with each key are At random points In a straight line In a bolt hole pattern In a parallelogram pattern In a grid pattern HODN Chapter 4 page 30 FAGOR 3 CNC 8055MC 4 Work with operations and cycles 4 13 Multiple positioning 4 13 1 Multiple positioning at ramdom points 4 13 1 MULTIPLE POSITIONING AT RANDOM POINTS To associate this positioning with an operation press pese oc DOM POSIT 12345 000 1234 000 12345 000 1234 12345 000 00 12345 0000 12345 0000 12345 0000 12345 0000 12345 0000 12345 0000 12345 0000 12345 0000 12345 0000 12345 0000
150. r K 0 each one of them is reset to 0 To change one of these values select the corresponding field key in the desired value and ENTER b Tool measurement The window on the right contains the tool dimensions and the one on the lower left hand side the data necessary to measure it V To access the tool calibration window bottom left and thus carry out tool calibration the tool must be selected on the machine Otherwise press key in the tool number and press Chapter 3 page 18 FAGOR 3 8055MC CNC 3 Operating in JOG mode 3 5 Tool control 3 5 2 2 Tool measurement Select the bottom left window using the t a f gt ENTER Key in the Z coordinate of the part used for calibration and press Tool measurement Length only Approach the tool to the part and touch it with it E Y ENTER ve 7 The tool is now calibrated The CNC assigns the length L corresponding to it and resets its K field to 0 The tool radius R has to be entered manually To calibrate another tool Select at the machine number Approach the tool to the part and touch it with it E ad ENTER 3 5 2 3 MODIFY VALUES WHILE IN EXECUTION The tool values dimensions and geometry may be modified without having to interrupt program execution To do this press the CNC will show the Tool Calibration screen with all the data corr
151. ram 999997 Enter the range number to be selected and press Chapter 3 page 20 FAGOR 3 8055MC CNC 3 Operating in JOG mode 3 7 Control of external devices 3 7 CONTROL OF EXTERNAL DEVICES The CNC allows up to 6 external devices to be activated and deactivated from the keyboard One of these is the cooling fluid The activation and deactivation of the devices must be carried out by the machine manufacturer by means of the PLC program The CNC will inform the PLC of the status of each one of the keys The relevant Register bit will have value 1 when the key is pressed and value 0 when this is not pressed The Register bit for each one of the keys is as follows TCLED1 TCLED3 TCLED5 M5032 E M5036 Za Y e rs p 56 eJ The status of the light for each one of these keys must be controlled by the machine manufacturer by means of the PLC program with the MCLED input variables shown in the figure being available for this purpose Examples Control of the coolant DFU B28R561 CPL MCLEDI CPL 033 Control of the tail stock O1 To activate or deactivate the tail stock a number of conditions must be satisfied such as spindle stopped DFU B30R561 AND Remaining conditions CPL MCLED2 CPL 034 FAGOR
152. rdinate of the safety plane Zs the coordinate of the part surface Z the total machining depth P and the dwell at the bottom t The Reaming operation can be carried out in the indicated position X Y or a positioning may be associated with it by means of the Sal ve ICE ESI keys as described later on 4 10 1 DATA DEFINITION Coordinates of the machining point These coordinates are defined one by one After placing the cursor over the axis coordinates one can a Enter the value by hand Key in the desired value and press b Assign the current axis position Jog the axis to the desired point with the handwheel or the JOG keys The upper right hand window shows the tool position at all times RECALL Press for the selected data to assume the value appearing in the upper right hand window ENTER Machining conditions in Z Zs Z P t The machining conditions are defined one by one The Zs and Z values are defined like those of the machining point To define the rest of the values P t place the cursor in the corresponding window key in the ENTER desired value and press Chapter 4 page 24 FAGOR 3 CNC 8055MC 4 Work with operations or cycles 4 11 Tapping operation 4 11 TAPPING OPERATION To select the tapping operation press ie D ss X 00044 000 X 00022 003 Z 00397 490 0 0000 Zs 0 0000
153. red operation 6 2 SIMULATING OR EXECUTING A PART PROGRAM Whenever you wish to simulate or execute a part program do the following P PROG Press gt to access the list of part programs stored Select the program to be simulated or executed from the left hand column To simulate the part program press ass and to execute this press 6 2 1 SIMULATING OR EXECUTING A SECTION OF A PART PROGRAM To simulate or execute a part program proceed as follows ROG Press 2 to access the list of the stored part programs Select the program in the left column and the first operation to be executed or simulated in the right column Press to simulate the part program and to execute it Warning Whenever a section of the part program is executed the CNC does not execute the initial subroutine 9998 associated with all part programs 63 SIMULATING OR EXECUTING A STORED OPERATION To simulate or execute an operation which is stored as part of a part program do the following PROG B Press D to access the list of part programs stored Select the program which contains this from the left hand column and the operation required to be simulated or executed from the right hand column RECALL Press To simulate the operation press and to execute this press FAGOR Chapter 6 page 3 6 Execution and simulation 6 4 Execution mode 8055MC CNC 6 4 EXECUTION MODE When you press to execute an
154. rt program or any operation to be executed or simulated This simulation or x Ana execution can be done from beginning to end or alternatively press key for this to be executed or simulated step by step The CNC enables execution or simulation of Any operation or cycle A part program An operation stored as part of a part program Warning selected for simulation or execution the CNC selects this part program in the top center window and highlights it next to the symbol Whenever a part program or an operation stored as part of a part program is X 00044 000 HOME X 0000 000 HOME Y 0000 000 Z 00443 331 S 115 PF00100 000 xoao XS es m TT 1 T 02 D12 Y 00443 331 CHANGE POSITION X 26 000 Y 35 000 Z 85 000 HOME Z 0000 000 S 00 100 115 RANGE 1 Poooooz J MO use CEJ IF P102 EQ 1 GOTO N10 IF P101 EQ 0 RET M3 G01 G17 M41 PARTC 000000 CYTIME 00 00 00 00 TIMER 000000 00 00 ACTUAL TO GO FOLLOWING ERROR X 00000 000 Y 00000 000 Z 00000 000 X 00000 000 Y 00000 000 Z 00000 000 X 00000 000 X 00000 000 Y 00000 000 Y 00000 000 Z 00000 000 Z 00000 000 THEORETICAL RPM S 0 0000 S 0 0000 S 0 0000 It then acts as follows from the top center window If is pressed the CNC executes
155. s nimesenc 18 Data OGIO TET 19 Fosoni 12 Ieveleg ioo ape pe R V Mo N OA N A 21 Data UENO Mee 22 Borne Op cir m 23 Data der DNO I UTE 23 Beanie COSTAL OND cocus eee de im av deu A tna vs ERI PUER DS REG Vip M ba EROR A A MON V ToER EN E REN RES 24 Data der aO MR CIA 24 Tapping pPeraON M 23 Data Gerno Wet 26 Drilling 2 levels and Center punching operatiOns Luise er rt rro rn Ret kin ck ro tare uva ka 27 Ib CP Wine MT 29 Multiple DOSBIGIISE aie tit RES UR ERVE REPE RES E MEME MIS ERES VAN M EH MIBAR PERPE Ero Ri 30 Multiple positioning at randon DOS 122 ot ELE RERIRIPHU RUFUS NAM ECRMM NUR RPG ASSUM M NE EUNUME 31 Multiple posioning in amp straight line uasa tee trn xt ckeavaonhtecs vooknawsvathievsbonnescaveuben 32 Multiple positioning ui an acc bolt hole pall amp rit uude taret nto ba pep pe RR eA Rr RRpE ehe nEp 34 Multiple positioning in a parallelogram pattern uie ede chr ette nin ERIS EP PER RR PU kk US eR P ipUS 36 Multiple positioning 13 pid pateri ia uoo beo Ip RUP RU RE RMME BEI aaia RM RERUM EROR UME 37 ii 5 STORAGE OF PROGRAMS 5 1 List of stored DOIOEPRIIB occire AA O a Hr AR 2 5 2 oe gontent or 8 DEOECDBE Gu eoe ipee RARI E a aeaa aaa aa 3 4l Seems the operations q detalles esum ig tapa REPRE RES NR PA aR neue 3 RN Edita neve part DOE PO sanaa AU EURMA A RUND ARR RMR IS CUM ANUS APR EORNM RAUS DRM OUS UII REIR i 3 3 1 Storage of an operador or cycle8 iacente
156. s or cycles 4 5 Profile milling operation 4 3 2 PROFILE DEFINITION LEVEL 2 To define the Profile program one can Key in the Profile Program number directly If the Profile program number is known key it in and press Access the Profile Program directory to select one of them Press The cycle will show a window with the profile programs already defined O NT To move around within a window use aa ENTER Place the cursor over the desired program and press Eg Y RY X To exit this window without selecting any program use GA Edit a new Profile program To edit a new Program key the program number between 0 and 999 and press The CNC will display the window for the profile editor see Operating manual of the 8055 M CNC chapter 4 section Profile Editor Once the profile has been edited the CNC requests a comment to be associated with the Profile Program just edited ENTER Enter the desired comment and press J g ESC If no comment is desired press Modify an existing Profile program RECALL To modify a Program key in its number and press The CNC will display the profile currently defined in the window for the profile editor One can Add new elements at the end of the current profile Modify the data of any element Modify or insert chamfers roundings etc Delete elements from the element An intermediate element of the profile CANNOT be deleted directly To do it a
157. setting is Defects due to errors in the tool table Due to wrong tool calibration Due to wrong tool radius values FAGOR Self teaching Manual Chapter 2 Page 2 Theory on tools CNC 8055M C 2 1 Tool management The tools to be used with this CNC may be placed in a tool magazine Depending on whether the machine has or not a tool magazine the tool change may be carried out as follows If the machine does not have a tool magazine the tool change is manual like on a conventional machine If the machine has a tool magazine the CNC manages the tool change automatically FAGOR Self teaching Manual Chapter 2 Page 3 Theory on tools CNC SO55MC 2 2 Tool table The tool data is stored in the tool table When a tool change takes place the CNC assumes the data set for that tool The data shown in the table is T TOOL NUMBER D OFFSET ASSOCIATED WITH THE TOOL It defines the tool dimensions L Tool length R Tool radius J Radius wear K Length wear FAGOR Self teaching Manual Chapter 2 Page 4 Theory on tools CNC 8055MC NOMINAL LIFE Machining time or number of operations that could be carried out with the tool REAL LIFE Machining time or number of operations carried out FAMILY Tools with similar characteristics STATUS Tool type N Normal eS Special Tool status A Available E Expired Real life Nomin
158. sponding window roughing or finishing operation key in the desired ENTER value and press Lateral penetration angles B 0 eX aS Place the cursor in the corresponding window roughing or finishing operation key in the desired ENTER value and press Finishing stocks on the walls 6 and at the bottom Place the cursor in the corresponding window finishing operation key in the desired value and ENTER Finishing tool tip radius R Place the cursor in the corresponding window finishing operation key in the desired value and ENTER Direction of the finishing passes on the walls To select the direction of the finishing passes on the walls place the cursor over this icon and press d Chapter 4 page 12 FAGOR 3 8055MC CNC 4 Work with operations or cycles 4 5 Pocket cycle with a profile 4 5 2 PROFILE DEFINITION To define a Profile after selecting the corresponding window one can Key in the Profile Program number directly If the Profile program number is known key it in and press Access the Profile Program directory to select one of them Press The cycle will show a window with the profile programs already defined There are 3 directories one for the pocket configuration profiles another one for the XY plane profile and a third one for the depth profile of the pocket 1 GNI To move around within a window use ENTER Place the cursor over the desired program and press 4
159. ssociated with the X axis general machine parameter AXIS 21 as the Master Handwheel This feature must be handled by the PLC The PLC activates or deactivates the master handwheel mode through logic CNC input MASTRHND M5054 M5054 2 0 Standard handwheel mode ON M5054 1 Master handwheel mode ON The PLC must indicate the type of jogging path to follow through logic CNC input HNLINARC M5053 M5053 2 0 Linear jog M5053 1 Circular jog The following example uses the O2 key to activate and deactivate the master handwheel mode and the O3 to indicate the type of jog DFU B29 R561 CPL M5054 Activate deactivate the master handwheel mode DFU B31 R561 CPL M5053 Selects the type of jog linear or circular While in handwheel mode and selecting the master handwheel the CNC shows the following data F a 30 000 080 x10 F00100 000 oso a 080 Cc peas 9 x10 When choosing a linear jog upper drawing the angle of the path must be indicated and when choosing a circular jog lower drawing the arc center coordinates must be indicated J To define these variables press the F and then one of these keys Chapter 3 page 12 FAGOR 3 8055MC CNC 3 Operating in JOG mode 3 5 Tool control 3 5 TOOL CONTROL The standard screen for MC operating mode displays the following information about the tool Y 35 000 Z 85 000 D mm R
160. surface is needed for calibrating the tools Use continuous JOG or handwheels for level milling the surface FAGOR Self teaching Manual Chapter3 Page 17 Hands on training MT CNC 80885MC Enter in the calibration mode Press 4 The CNC displays the tool calibration screen ff D C id Work mode TOOL CALIBRATION Actual position of the axes and cutting conditions Help graphics Lb im 2 0 0000 Tool number i Tool dimensions 0 0000 Z ENTER 0 0000 0 0000 Height of the part used for tool calibration NAL LIFE ACTUAL LIFE Data on current tool TC status P FAMILY STATUS NOTE Use OAC to move the cursor around NOTE Refer to the Operation Manual Chapter3 Section 3 5 2 FAGOR Self teaching Manual Chapter3 Page 18 L Hands on vanin oo CNC 8055MC EE Measure the part Z p 7 Go to the tool calibration window O Enter the Z value 277 Part dimensions 2 Start the spindle 3 Select the tool to be calibra
161. tarting at a particular operation sseessesesssseererererrreee 13 0 7 Copy a part peogram mio another OD Lseeaiiada sa bee Ea LU ER EAE REFERRE KI A E Rua 14 0S Delete Dari DIOPENIBudsaaeiiaea bot eee bd dabo dct et eb dip dd bises abe e d dd pides 15 Appendix I Programming example Pa O Patto 3o P TTTNTTT 2 wep e ouae MUA serae aE EA AAE 3 Sep ak Mac TINTING NII NETT PH PH P 4 sep 3 Rectangular DOSS 11i asas i tebkbvi b belexi ov gd bidddd iov bb E Ebrei EE pau el 3 Sq COO D DOCERE ai uii e odasiiabb b qd dde Pe id debi KE ii 6 ster catur diro s PERRO I T TTE 7 Step 6 Center punching multiple positioning at several points sssusuue 8 Step 7 Center punching multiple positioning in parallelogram pattern 9 Step 8 Drilling multiple positioning at several points eee enceeeeee eee eees 10 Step 9 Drilling multiple positioning in parallelogram pattern 11 Step 10 Tapping multiple positioning in parallelogram pattern 12 SD II PM COEUR cedar poenis ER OpPAVE Ra EPFL GR MEE P DEO Ma EM SO soi 13 Chapter 1 Theory on CNC machines Theory on CNC machines This chapter describes How to name the axes of the machine What machine reference zero and part zero are e What Home Search is What travel limits are How to preset a part zero Which are the work units Programm
162. tch This movement effects the F feedrate selected Position of the switch 1 0 001 mm 10 0 010 mm 100 0 100 mm 1000 1 000 mm 10000 10 000 mm Movement per turn Or Or or or or 0 0001 0 0010 0 0100 0 1000 1 0000 inches inches inches inches inches Chapter 3 page 9 3 Operating in JOG mode 8055MC CNC 3 4 Manually moving the machine 3 4 3 Movement by means of electronic handwheel 3 43 MOVEMENT BY MEANS OF ELECTRONIC HANDWHEEL This option means the machine movements can be governed by means of an electric handwheel To do this the left hand switch has to be located in one of the positions of the handwheel The positions available are 1 10 and 100 all of these indicating the multiplication factor applied to the pulses provided by the electronic handwheel Example Position of the switch Movement per turn 1 0 100 mm or 0 0100 inches 10 1 000 mm or 0 1000 inches 100 10 000 mm or 1 0000 inches The machine has an electronic handwheel After selecting the position required on the switch press one of the JOG keys for the axis which is to be moved The axis selected will be displayed in small characters next to the handwheel symbol at the bott
163. ted The CNC will assign the same tool offset number D tool number E 5 Jog the axes until touching the part along the Z axis Press E Y ENTER The CNC calculates the length and assigns it to the tool 6 Enter the rest of the data Radius Nominal life Real life and family code The K value is set to zero when calibrating To calibrate another tool repeat steps 3 4 and 5 NOTE Refer to the Operation Manual Chapter 3 Section 3 5 2 2 FAGOR Self teaching Manual Chapter3 Page 19 L Hands on training A CNC 8055MC EE 3 5 3 How to change any data on the tool table To change the values T D R L I K Nominal Life Real Life or Family enter in the calibration mode and press t Tool number ees The CNC shows the data for that tool To change it place the cursor over the value to be modified key in the new value and press 5 To quit the calibration mode press LA NOTE Refer to the Operation Manual Chapter 3 Section 3 5 2 1 FAGOR Self teaching Manual Chapter 3 Page 20 L Hands on training CNC 8055MC EE 3 5 4 Tool change point The machine manufacturer may allow selecting the tool change position Tool change position referred to home p TAA AD A AA A AA A A A A A A A AA AA AA WALA LA Enter the X Y and Z values of the point chosen as the tool change position e 1 x 4 X va
164. the CNC the operation mode that is selected CUSTOM M5512 20 Operating mode CNC 8055 M is selected CUSTOM M5512 2 1 Operating mode CNC 8055 MC is selected When having two keyboards MC keyboard and an 14 monitor with keyboard this variable can be used in the PLC to govern the keyboard switcher board to know the source of the keys and inhibit the desired ones SELECTO a SELECT7 M5524 a M5531 The general logic outputs SELECT indicate the position selected at each multi position switch of the keyboard iHandwheel x 100 Handwheel x 10 e e un sess sesta sik Smee ee ee ee OIO o OlRlRe o o j oc Ol l l oj oj f ol SELECTA 2 4 10 20 30 40 50 60 70 80 90 100 Feed Override 110 Feed Override 120 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 cco ooo 5 5LmBiB5 eo co co o o L5 5lcoIlcL Lmcc Sole Ole Ole Ole OTR l Ole Oe Chapter 2 page 4 FAGOR 3 2 General Concepts 8055MC CNC 2 3 Power up 2 5 POWER UP Both on CNC power up and after the keystroke sequence Zi the CNC acts as follows Shows page 0 if it has been defined by the manufacturer To access this operating mode press any key If there is no page 0 the CNC will display the standard screen for the selected work mode There are two operating mo
165. tion for this model and all the documents for the 8055M CNC model CNC 8055 OEM Manual CNC 8055 M USER Manual CNC 8055 MC USER Manual DNC 8050 Software Manual DNC 8050 Protocol Manual FLOPPY DISK Manual Introduction 6 For the manufacturer of the machine or the person in charge of carrying out the installation and set up of the CNC This 1s the same for models 8055 M 8055 T and 8055 MC It has the Installation manual inside For the final user that is the person who is going to work with the CNC in the 8055 M mode It has 2 manuals inside Operation Manual describing how to operate the CNC Programming manual describing how to program the CNC This is for the final user meaning the person who is going to work with the CNC in the 8055 MC mode For the persons who are to use the DNC 8050 communication software option For those who wish to make their own DNC communication without using the DNC 8050 communication software option For those who use the Fagor disc drive This manual shows how said drive should be used 8055MC CNC Contents of this manual CONTENTS OF THIS MANUAL This manual is made up of the following sections Index History of versions Introduction Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Appendix Summary of the safety conditions Reshipment Conditions List of Fagor Documents for the 8055 CNC Contents of this Manual Configurations
166. ual Chapter 4 Page 4 Aromatic operations TCC NC 8055MC 4 2 Work modes There are 2 work modes Edit mode KZ Execution mode 1 ESC E ne OEN secscuras rocd 345 0000 X 12345 000 1234 000 Y 12345 000 s T 99 H 12345 0000 12345 0000 3 r 12345 0000 s 12345 0000 Z 12345 0000 12345 0000 r 12345 0000 is 12345 0000 Z 12345 0000 12345 0000 1 12345 0000 12345 0000 1 12345 0000 FZ 12345 0000 FZ 12345 0000 ROUGHING LATAS APA m ROUGHING el F 12345 0000 S 12345 T 00 D OO A 12345 0000 TY 1 aaeaaaaaaa F 12345 0000 S 12345 T 00 D 00 A 12345 0000 FINISHING 6 12345 0000 H 00 FINISHING e 6 12345 0000 H 00 F 12345 0000 S 12345 T 00 D 00 z 12345 0000 F 12345 0000 S 12345 T 00 D 00 12345 0000 ER ELA ee Llc MC L Q PX wy te EP Editing the parameters of the Simulation of an operation or operation or cycle cycle E3 Simulation of an operation or Execution of an operation or cycle 53 cycle G3 NOTE Refer to the Operation Manual Chapter 4 Section 4 2 FAGOR Self teaching Manual Chapter 4 Page 5 Atomatic operations CNC 8055MC 4 3 Example of an automatic operation 4 3 1 Edit an operation
167. uence A To recover the video signal just press any key On the other hand when receiving any message PLC program etc the CNC also recovers the display Chapter 2 page 6 FAGOR 3 8055MC CNC Operating in JOG mode 3 OPERATING IN JOG MODE The standard MC operating mode screen is If one presses key 000 X 0000 000 39 991 ME Y 0000 3 393 HOME Z 0000 000 5 X 0004 I uU Z esp o ME 00100 000 zoso esse T ES ros m ros T CHANGE POSITION X 25 000 Y 35 000 Z 85 000 o 00100 761195 RANGE 1 XS The CNC displays the special MC operating mode screen We MO Msc IF P102 EQ 1 GOTO N10 IF P101 EQ O RET P000002 IN POSITION X 00000 000 Y 00000 000 Y 00000 000 Z 00000 000 Z 00000 000 THEORETICAL RPM S 0 0000 X 00000 000 S 0 0000 X 00000 000 Y 00000 000 Z 00000 000 GO1 G17 M41 PARTC 000000 CYTIME 00 00 00 00 TIMER 000000 00 00 COMMAND ACTUAL TO GO FOLLOWING ERROR X 00000 000 Y 00000 000 Z 00000 000 S 0 0000 Chapter 3 page 1 3 Operating in JOG mode 8055MC CNC 3 1 Introduction 3 1 INTRODUCTION The standard MC operating mode screen contains the following information id 15 28 42 PO00002 IN POS
168. uld be used as alternating current AC motors product magnetic fields which could distort the images displayed on the screen The temperature inside the enclosure should be between 0 and 50 C 32 to 122 F Chapter I page 8 FAGOR 3 CNC 8055MC T Configurations 1 4 Monitors 1 4 3 11 LCD Monitor 1 4 3 11 LCD MONITOR Dimensions in mm inches c o S 5l a N N F1 F2 F3 F4 F5 F6 F7 310 12 205 420 me 0 29 Pes 325 12 795 i 287 8x200 11 33x7 87 20 0 787 200 7 874 n I gs zu EBGA 71 20 0 787 Elements 1 Mains plug The plug provided should be used to connect it to 220V AC and ground 2 Ground terminal Used to connect the general machine ground Metric 6mm 3 ON OFF power switch 4 25 pin SUB D type female connector to connect it with the Keyboard X2 25 pin SUB D type male connector to connect the video cables to the Central Unit FAGOR Chapter 1 page 9 L Configurations CNC 8055MC 1 4 Monitors 1 4 5 11 LCD Monitor Enclosure In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows SA COCOA COQUE Me ee RR POCO OOOO OX ILL When a f
169. uld distort the images displayed on the screen The temperature inside the enclosure should be between 0 and 50 C 32 to 122 F Chapter 1 page 6 FAGOR 3 CNC 8055MC T Configurations 1 4 Monitors 1 4 2 10 Color Monitor 1 4 2 10 COLOR MONITOR Dimensions in mm inches 300 11 81 1 ro Rie a gi d 5 l m QQ a gt 275 10 8 7 5 HR 290 11 42 0 295 ce 17 5 Elements m e Tc 80 3 15 3 co 1_ X2 SN 9 wo D Q NEO Q 25 YD ost Lv Ito Ww 1 Mains plug The plug provided should be used to connect it to 220V AC and ground 2 Ground terminal Used to connect the general machine ground Metric 6mm X2 25 pin SUB D type male connector to connect it with the Central Unit FAGOR Chapter I page 7 L Configurations CNC 8055MC 1 4 Monitors 1 4 2 Monitor 10 Color Enclosure In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows SREKEREK KEKE VOR I KKK SOOKE vs IIA REO When a fan is used to improve the ventilation of the enclosure a fan with direct current motor sho
170. ume adjusting potentiometer FAGOR Chapter 1 page 17 L Configurations CNC 8055MC 1 5 Specific MC model keyboard Enclosure The keyboard must be mounted as indicated below pae 155 ep 155 e NN _ 9 i aan 210 225 aaa andi tty Y EY z sot doti rele EE ge 2 el ns Chapter 1 page 18 FAGOR 3 CNC 8055MC 1 6 KEYBOARD SWITCHER BOARD I Configurations 1 6 keyboard switcher board It must be used when having an MC keyboard and a 14 color monitor with alphanumeric keyboard It is used to select the keyboard attended to by the Central Unit the MC keyboard or the one at the monitor Dimensions in mm inches and elements 77 3 031 Ja 38 1 496 y 112 4 409 X1 25 pin SUB D type female connector for connection with the Central Unit X2 25 pin SUB D type female connector for connection with the keyboard of the monitor X3 25 pin SUB D type female connector for connection with the MC keyboard
171. ume said value press Colors of the path This only applies in line graphics not solid It enables selection of colors to represent fast feedrate path with no compensation path with compensation and threading From the right hand side of the screen use keys to select the type of path and the keys to select the color required for application ENTER For the CNC to assume said values press 4 Colors of the solid This only applies in solid graphics not in line graphics It enables selection of colors to represent the cutter the part the axes and the clamps At the top right hand side of the screen use keys to select the type of path and the keys to select the color to be applied For the CNC to assume said values press Erase screen When this option is selected the CNC erases the screen and displays the axes or the unmachined part The screen cannot be erased during simulation of the part In this case stop simulation by pressing the key After selecting the types of graphics the display area the graphic parameters etc press to start the graphic simulation During the graphic simulation the CNC takes into account the simulation speed and the position of the right Manual Feedrate Override switch 0 120 FEED When selecting a new simulation speed the CNC applies a 100 of it regardless of the position of the switch Once the switch is moved the CNC starts applying the selected 96 To interrupt the simulation
172. up to the central machine ground point for protecting people and equipment Op Introduction 4 FAGOR 8055MC CNC Reshipment conditions RESHIPMENT CONDITIONS If the Monitor of the Central Processing Unit has to be sent back please pack this in its original box with the original packing material If the original packing material is not available please pack this as follows Obtain a cardboard box whose 3 internal sizes should be at least 15 cm 6 inches larger than the equipment The cardboard used for the box should withstand 170 Kg 375 pounds 2 If this is to be sent to a Fagor Automation office to be repaired enclose a label with the device stating its owner address name of the person to be contacted type of device series number symptoms and brief description of the fault 3 Wrap the equipment in a polyethylene roll or similar material to protect this If the monitor is to be shipped provide special protection for the glass part of the screen 4 Pad the equipment in the cardboard box by filling this with polyurethane foam on all sides 5 Seal the cardboard box with packing tape or industrial staples FAGOR 3 Introduction 5 Fagor Documentation for the CNC 8055TC 8055MC CNC FAGOR DOCUMENTATION FOR THE 8055MC CNC The 8055MC CNC is based on the 8055M CNC and has inside all the features of the 8055T CNC plus the specific features of the MC mode For this reason it has the specific documenta
173. values are defined like the starting and end points To define the rest of the values P I Fz place the cursor in the corresponding window key in ENTER the desired value and press 4 Milling step A and finishing stock amp They are defined one by one Place the cursor in the corresponding window key in the desired ENTER value and press ES FAGOR Chapter 4 page 9 4 4 5 Work with operations or cycles Pocket cycle with a profile 8055MC CNC 4 5 POCKET CYCLE WITH A PROFILE YC 12845959 2 12945900 SD POCKET 288 J PX 3 Px o yas s i24 z 13545 006 T PROFILE 000 l oe wo i Zs 12345 0000 Z 12345 0000 I EL OS Az Zs 12345 0000 Z 12345 0000 P P 12345 0000 1 12345 0000 IN P 12345 0000 I1 12345 0000 FZ 12345 0000 12 12345 0000 ROUGHING T 00 D 00 ROUGHING T 00 D 00 F 123450000 S 12345 B 00000 A 12345 0000 F 12345 0000 S 12346 B 00000 A 12349 0000 FINISHING T 00 D 00 4 12345 0000 N 00 FINISHING Too Doo 13480000 EN F 129450000 S 12345 00000 amp 12345 0000 F 129450000 S 12345 R 00000 123450000 S Lob ee ee ee CSS FZ 12345 0000 Pocket with 2D profile Pocket with 3D profile A pocket consists of contour or outside profile 1 and a series of contours or profil
174. with Profile S ra JT 4 12345 000 1234 000 PROFILI i 12345 000 1234 12345 000 PROFILE MILLING 15 0000 15 0000 15 0000 ROUGHING F 12345 0000 S 12345 D 00 A 12345 0000 FINISHING 12345 0000 H 00 F 12345 0000 S 12345 T 00 D00 z 12345 0000 i The profile is generated with the profile editor Section 5 16 NOTE Refer to the Operation Manual Chapter 4 Section 4 5 FAGOR Self teaching Manual Chapter5 Page4 Summary of work cycles CNC S055MC Fo 5 4 Rectangular and Circular Boss milling cycles fiseoae Td CIRCULAR BOSS XE AIRE 12345 000 00 oS u p x C 12345000 r C1237000 D RECTANGULAR BOSS Y 12325 000 s 1234 z 12315 000 T 08 12345 0000 2345 0000 X 4 12345 0000 2345 0000 5 0000 c12345 0000 12345 0000 2345 0000 LEVEL 5 0000 Q 12345 0000 CYCLE 5 2345 0000 12345 0000 2345 0000 5 0000 Z 12345 0000 5 0000 I 12345 0000 12345 0000 2345 0000 5 0000 ROUGHING F 12345 0000 S 12345 T 00 D00 A 12345 0000 FINISHING 1234
175. ys The D field must be selected If not use the T f s j ai ENTER Key in the offset number to be associated with the tool and press Define the tool dimensions The tool data is R Radius I Radius wear 2 A L Length K Length wear rR Doz Even if the tool length is known L it is recommended to measure EJ it as indicated in the next section Once it has been measured the CNC updates the L and K fields The CNC assumes R I as the real tool radius and L K as the real tool length 2 e 1 ap Sie lt A To set these values select the corresponding field using the 1 3 t 2 key in the desired ENTER value and press Define the rest of the data associated with the tool Nominal life Machining time in minutes or number of operations that the tool may carry out Actual life Machining time already elapsed or number of operations already carried out Family code Used with automatic tool changer 0 199 normal tools 200 255 special tools When requesting a worn out expired tool actual life greater than nominal life the CNC will select the next tool in the table belonging to the same family instead of the one requested Tool status They are 2 fields for internal CNC data They cannot be modified N
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