EN / FIO-01 Digital I/O Extension User`s Manual
Contents
1. ABB Drives User s Manual Digital 1 0 Extension FIO 01 Ah ED ED FADD ED Digital 1 0 Extension FIO 01 User s Manual 3AFE68784921 Rev C EN EFFECTIVE 05 06 2008 2008 ABB Oy All Rights Reserved Safety instructions Overview This chapter states the general safety instructions that must be followed when installing and operating the FIO 01 Digital I O Extension In addition to the safety instructions given below read the complete safety instructions of the specific drive you are working on These warnings are intended for all who work on the drive Ignoring the instructions can cause physical injury or death or damage the equipment General safety instructions A Warning All electrical installation and maintenance work on the drive should be carried out by qualified electricians only The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the mains always allow the intermediate circuit capacitors to discharge for 5 minutes before working on the frequency converter the motor or the motor cable It is good practice to check with a voltage indicating instrument that the drive is in fact discharged before beginning work The motor cable terminals of the drive are at a dangerously high voltage when mains power is applied regardless of motor operation There can be dangerous voltages inside the drive from external control circuits e2. IOx DIOx DIOx Rio 8 RL COM COM COM Vcc Digital I O power supply voltage R Load at output channel Maximum cable size is 1 5 mm AWG 16 for digital signals and 2 5 mm AWG 14 for relays The cable shields should be connected to the nearest ground See the drive Hardware Manual for more information 5 DIOx 2 kOhms COM Digital I O description Note Do not route signal cables parallel to power cables Tightening torque is 0 3 N m 2 7 Ibf in for the digital I O plugs and 0 5 N m 4 4 Ibf in for the relay plugs Installation 16 Programming The communication between the module and the drive is activated by a drive parameter See the drive Firmware Manual Note The new settings take effect only when the module is powered up Installation Fault tracing Diagnostic LED 17 Colour Description a Green OK Orange Not initialized or communication fault to 2 control unit lt Red Power fault 8 not initialized or Y communication fault to control unit If the green LED is unlit the digital output is short circuited Fault tracing 18 Fault tracing 19 Technical data Dimensions 32 mm 1 26 in FIO 01 DIGITAL 10 EXTENSION a fa E
3. erate the drive Before you start It is assumed that the drive is installed and the drive power supply is switched off before starting the installation of the extension module Ensure that all dangerous voltages connected from external control circuits to the inputs and outputs of the drive are switched off In addition to conventional installation tools have the drive manuals available during the installation as they contain important information not included in this manual The drive manuals are referred to at various points of this document What this manual contains This manual contains information on the wiring configuration and use of the FIO 01 Digital I O Extension Safety instructions are featured in the first few pages of this manual Overview contains a short description of the FIO 01 Installation contains instructions for hardware settings mounting and cabling Fault tracing explains LED indications Technical data contains detailed technical information Introduction 10 Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type code and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and selecting Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Training cour
4. he drive The FIO 01 is to be inserted into the option slot of the drive The module is held in place with plastic retaining clips and one screw On installation of the module the signal and power connection to the drive is automatically made through a 20 pin connector Mounting procedure e Insert the module carefully into the option slot until the retaining clips lock the module into position e Fasten the screw included to the stand off Note Correct installation of the screw is essential for fulfilling the EMC requirements and for proper operation of the module Installation 14 Terminal designations Installation Marking Description X61 e DIOx Digital I O Input default push pull or open collector Selection is made by parameter See the 1 DIO1 ant drive firmware manual for more information 2 COM e COM Ground reference on option board X62 1 DIO2 2 COM X63 1 DIO3 2 COM X64 1 DIO4 2 COM Marking Description X65 e ROXNO Relay normally open 1 RO1NO e COM Common e ROxNC Relay normally 2 RO1COM connected NE 3 ROINC oa X66 1 RO2NO 2 RO2COM Ri RE 3 RO2NC m 15 Wiring The diagram presents some typical output types Open collector Open emitter pl Sinking Sourcing Vcc 24 V A Vec cc ss di Jn t O Oras D
5. hone 86 10 5821 7788 Internet www abb com 800 HELP 365 Fax 86 10 5821 7618 Telefax 262 780 5135
6. lc EIN CHASSIS Os S S 23 mm 0 91 in General e Max power consumption 350 mA at 24 V e Degree of protection IP20 e Ambient conditions The applicable ambient conditions specified for the drive in its Hardware Manual are in effect Connectors e 20 pin socket e 3 5 mm pitch header with 2 poles total of 4 connectors e 5 0 mm pitch header with 3 poles in two connectors Technical data 20 Digital I O e All DIOS programmable as Input default Push pull output Open collector output Input voltages max 30 V reverse polarity protection e 24 V logic levels for input 0 lt 5 V 1 gt 15 V according to standard IEC 61131 2 e Input impedance 2 kOhms e Output current 50 mA source 500 mA sink e Outputs are short circuit proof e Galvanic isolation as one group Relays e 240 VAC 2 A resistive load 30 VDC 5A resistive load e Varistors for inductive load protection e Reinforced isolation between channels and channel and ground Technical data 3AFE68784921 Rev C EN EFFECTIVE 05 06 2008 ADD PAD D ABB Oy ABB Inc ABB Beijing Drive Systems AC Drives Automation Technologies Co Ltd P O Box 184 Drives amp Motors No 1 Block D FIN 00381 HELSINKI 16250 West Glendale Drive A 10 Jiuxiangiao Beilu FINLAND New Berlin WI 53151 Chaoyang District Telephone 358 10 22 11 USA Beijing P R China 100015 Telefax 358 10 22 22681 Telephone 262 785 3200 Telep
7. ses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback form LV AC drives Introduction Overview Overview This chapter contains a short description of the FIO 01 Digital I O Extension The FIO 01 Digital I O Extension module The FIO 01 is a general purpose digital input output extension It offers 4 bidirectional digital inputs outputs and 2 electromechanical relays Diagnostic LED Fixing screw digital I O EP ttl Electromechanical En relays AAA Gr FIO 01 layout Overview 11 12 Isolation areas The following figure describes the different isolation areas of the module Connection to the drive X65 X66 N a Electromechanical relays Digital I O r 1 X61 X62 X63 X64 Dl CHASSIS Fixing screw The fixing screw connects the chassis to ground Overview 13 Installation Mounting A Warning Follow the safety instructions given in this guide and in the drive s hardware manual Warning Before installation switch off the drive power supply Wait for five minutes to ensure that the capacitor bank of the drive is discharged Switch off all dangerous voltages connected from external control circuits to the inputs and outputs of t
8. ven when the drive mains power is shut off Exercise appropriate care when working on the unit Safety instructions Safety instructions Table of Contents Safety INSIFUCUONS ic les AIRE EA SAA A 5 OVERVIEW puras rca le dada ls 5 General safety instructions 44 4 20 HR a un 5 Table of Contents aeri a ee MAA daa AES 7 Introduction E ADA 9 Intended audience 2 555 222 1 2 oo owe eee ea ane 9 Before Yol Slarl ur en iia tonte di is ee 9 What this manual contains eu 2 22 III es 9 Product and service inquiries 10 Product training 2 0204 se dosettes etes A 10 Providing feedback on ABB Drives manuals 10 OVOIVICW seca AR AA RA ee de ee be ee 11 DVEIDIEW ic aii N d E A ERO EU 11 The FIO 01 Digital I O Extension module 11 Installation cicles re 13 Mounting en ee a EC E AAA we 13 Terminal designations vs Ser Ha ee Go 14 WIIN E O 15 Programming Le cent a akon aaa des GE atres a eh YES Lena a Se 16 Fa lt tracing eta ERA sin nenne 17 Diagnostic LED aida oo ge AR RAR AAA Ue dees 17 Technical data sota Ads do oan E RR oe 19 Table of Contents Table of Contents Introduction Intended audience The manual is intended for the people who are responsible for commissioning and using the FIO 01 Digital I O Extension The reader is expected to have a basic knowledge of electrical fundamentals electrical wiring practices and how to op
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