Product Info Benefits and Features 4.3-inch Color
Contents
1. ES Insert the wrench bolt into the cam pin and pull it with tweezers and detach the slider O Be careful not to damage the blade Assemble the part in the reverse manner Tighten the set screw firmly 24 3 Adjustment of blade height Insert a wrench into the hole at the bottom of the cleaver and loosen the set screw of the slider a little bit about 2 turns At this point the slider has to be moved backward Adjust the blade height by turning Cam Pin with a flat head screwdriver Clockwise turning going upward Counterclockwise turning going downward When the blade reaches required position tighten the set screw of the slider Thoroughly and accurately set the height using a gauge because the height directly effects the cleave quality of fiber Zo 6 R5 Sleeve heater 1 Features The sleeve heater is designed to strengthen the fiber splice To ensure maximum reinforcement the following conditions must be met After splicing the fiber splice must be visually perfect The fiber and sleeve must be placed correctly in the heater failure to place the sleeve and fiber in the correct position can result in incorrect heating and possible damage to the splice joint When splicing the heater cover cannot be left open it must be in the fully closed position L Be careful not to wet the equipment Y Maintain the unit in a clean condition at all times because many of splicing problems are cau2. 96 Product Warranty Name of product Swift R5 Production py Date of Date of purchase Si mO Customer Adress 4 General Product Limited Warrant 1 This product is manufactured under strict quality management and inspection processes 2 Ilsintech Co Ltd warrants this product against defective materials and workmanship for a period of one year from the date of purchase However this warranty does not cover a damage or failure caused by or attributable to a reason for Exclusion and Limitations even if the equipment is still under warranty 3 This warranty card has to be presented when the product is repaired 4 The arc fusion splicer is high precision equipment so it is required to transport after keeping it in a case to protect it from humidity vibration and physical shock Exclusion and Limitations This warranty will not cover a damage or failure and charges repairing charge part travel expenses will apply even if the equipment is still under warranty if such damage or failure has occurred due to or when 1 Natural disaster 2 Applying over voltage 3 Customer s mishandling 4 Customer s misuse without following instructions or operation procedures provided by this service manual or 5 The stamped seal is broken or damaged X Contact the service center or the dealer you purchased the machine when you require maintenance or repair service y This device complies with Part 15 of the FCC Rules O
3. When the battery indicator provides wrong information Use the indicator information only for your information This issue may occur when the indicator is not working properly 91 2 Splice operation When an error message appears on the screen Refer to the Error message list for detailed information Irregular or high splice loss Cleaning the Ribbon Groove fiber holder windshield mirror and object lenses referring to Maintaining splice quality Replace the electrode referring to Replacing electrode Refer to High estimated loss on the Error message list If the fiber is twisted or bent place the bent direction down The splice loss will vary depending on the cut angle discharge conditions and the contamination condition of fiber If you cannot fix the high spice loss problem after performing abovementioned methods contact Ilsintech It is recommended to conduct a regular maintenance of the machine once per year to ensure good splice quality Check the splice procedure Refer to Splice procedure Monitor is turned off suddenly Press key and check the power saving menu The power of the splicer is turned off suddenly Turn on the splicer again and check the power saving menu How to change the limit values of the cut angle splice loss and fiber angle Refer to Editing splice modes An error message can be ignored Refer to Additional functions for splice Unable to Discharge amount and
4. 8mm Splicing modes Splice mode 100 Heat mode 50 Typical Splice Loss SMF 0 02dB MMF 0 01dB DSF 0 04dB NZDSF 0 04dB Return Loss 60dB Splicing Time Typical 20sec with standard SM ITU T G 652 Splice loss estimate Available Sleeve heating time 35sec Applicable protection sleeve 45mm fiber 28mm or 32mm connector The last 8 000 results to be stored in the internal memory Image 8 000 results 2N 4 4N Option Storage of splice result Tension test Altitude 5 000m above sea level Temperature 10 C 50 C Operating condition Humidity 0 95 Wind 15m s non condensing dust proof water proof shock proof Storage condition Temperature 40 C 80 C Humidity 0 95 Dimensions 142 W x 225 L x 132 H mm Include rubber Weight 2 5kg Include battery 3 2kg Viewing method and display Two CMOS cameras and 4 3 color LCD monitor with touch panel Fiber view and magnification 50X Power supply DC Lithium polymer battery 14 8V 7700mAh 100 240V AC Adapter No of splice cycles with battery 320cycle Electrode life More than 1 000 times splicing without exchange Terminals USB RCA External Power DC 12V Available for car cigar jack 2 Components BATTERY PACK MODEL No 553 B Serial No amp ILSINTECH 1204 PSP CIN TE CIR Oxi R513 Battery Pack S311 AC Adapter AC Cord Other components Carrying case Service manual 3 Preparations for splic
5. It is activated when an error occurs 2 Turn on R5 Monitor angle The angle of the monitor can be adjusted to provide better view Monitor ON Press the power key for about 0 5 second without opening the windshield cover The initial screen is displayed after resetting all the motors to their respective initial position 20 Initial Screen It is important to choose a right splice mode to ensure an accurate splicing result The current splice mode is displayed on the initial page A right heater mode must be selected to heat the protection sleeve The current heater mode is displayed on the initial page by el 8 E we E O O a L Press MENU key to change splice mode on the initial page L The splice mode heater mode and stripper mode are displayed on the screen 3 Installing the protective sleeve loader cooling tray Pull out the protection sleeve loader and inset it into the right or left groove Insert the cooling tray into the groove at the rear side of the heater 36 4 Placing the fiber on the splicer E Open the windshield cover CG Optical fiber holder was mounted left right and places it on receiving part Ribbon Groove Electrod L If the coated part of the fiber is bent place the bent part downward L Make sure that the tip of the prepared fiber does not contact other object Optical fiber mounted on the Ribbon Groove well to visually verify that O Place the
6. O Make sure to remove the electrode before cleaning the object 25 The surface of the lenses must be kept clean without a line scratch or stain Check to ensure there is no line scratch or stain on the surface via the monitor screen after turning on the power The condition of the lens surface must be examined on the X and Y screens changing the screen by pressing X and Y keys 46 Replacement of the windshield mirror If you cannot clean the mirror clearly or remove stains completely the mirror has to be replaced c 1 D Turn of the power of the splicer E Open the windshield cover and as shown in the below figures push out the mirror case hook until you hear a click sound Lift the mirror lock and detach the mirror Mirror lock A Mirror hook 3 Insert a new mirror into the mirror lock and assemble the parts in reverse manner of disassembling Make sure that the surface of the O mirror has been properly inserted If it is not properly placed the central line of the fiber cannot be observed accurately Clean the mirror E 5 b Turn on the power and examine if there is any line scratch or stains on the surface via the monitor screen The condition of the lens surface must be examined on the X and Y screens changing the screen by pressing X and Y keys G Not to get fingerprints and debris on the mirror is always clean management 47 1 Splice menu The most optimized
7. 94 1 Warranty period and services The arc fusion splicer is warranted against defective materials and workmanship for one year from the date of shipment However the warranty will not cover any defects or damage to the machine and customers will be charged for the repair of the machine even if it within the warranty period if such defect or damage occurred as a result of Natural disaster s Applying over voltage Customer s mishandling Customers misuse without following instructions or operation procedures provided by this service manual or Expendables including electrode 2 Before sending the arc fusion splicer to us It is necessary to contact Ilsintech first 3 Information required for repair Write following information on a piece of paper and attach it to the machine Name Department Company Address Phone number Fax number and email address Serial number of the machine The operation condition of the splicer and error messages that have appeared by the time the machine is sent to Ilsintech 95 4 Transport The arc fusion splicer is high precision equipment so it is required to transport after keeping it in a case to protect it from humidity vibration and physical shock In case of request for repair the machine must be put in the case along with its parts before its transport 5 Repair Any data saved in the memory including splice results and splice modes may be deleted as a result of repair
8. 5 sub menus Information ae MEAR aele 19 1 History The splice result saved in the memory can be displayed and the saved result can be Confirmation or Deletion History oA a e e It can be selected using left and right keys and ENTER or tapping the screen 01 Displaying splice result The splice mode type fiber condition climate conditions and splice result can be verified Select a desired item among the displayed splice items and press ENTER key Display Memory Display Memory Memory E 01 2013 11 08 02 56 07 O22 US Wo 02 JE 78 Result Report 2013 11 08 02 58 28 Fiber Type SM 27 00 C 26 00 1022 hpa Limited Cleave 7 0 Limited Loss 0 20 dB Align Arc Power 230 bit Image O Close Image Loss Image This is shown only if image capture is executed after splicing Loss This is for checking Loss rate Align This is for checking gap angle offset data before splicing Deleing a result A part of or the entire splice results can be deleted Clear Memory Are you sure 82 Copy to USB The splice results entire can be copy to usb Copy to USB Copy to USB Copy to USB 2 Maintenance information When Maintenance information is selected following information is displayed Maintenance Info alcala The date when equipment was manufactured year month Production date and date Discharge count since the replacement of the electrode Dis
9. Blade Heater Cover Heater Front View Monitor Control Panel 4 Operation Procedure Fiber stripper 1 Stripping Procedure Es Warm up the thermal stripper after applying power to the control area Open thermal stripper cover and slide cover for preparation Monitor Control Panel Automatic Fiber Stripper 14 Place fiber into the holder as shown below pictures The minimum stripping length should be longer than 18mm 12 type G Once the thermal stripper cover is closed the fiber is heated up for a pre defined time and the coating is stripped by moving the slider 12 type 15 QO When stripping is completed open the slide cover and detach the holder containing the stripped fiber The slider part moves to the initial position as thermal stripper cover is opened Remove any remaining coating residue from thermal stripper and blade areas using a soft brush for next operation Be careful in handling blade part which is very sensitive od POWER ON OFF Heater Button LCD Monitor 16 5 maintenance 1 Replacement amp Adjustment of Blade i Remove worn out blade by unscrewing fixing bolts as shown below picture At this time move the slide part to the left hand side 4 Place new blades in the reverse manner of removing Two blades as a pair at top and bottom Make sure that both blades fit tightly in place in order to achieve a good
10. heater Check to ensure there is no bubble fragments or dust in the sleeve at all times 43 VI Maintaining Splice Quality 1 Cleaning and examination prior to splicing For cleaning and maintaining of important parts follow below instructions Cleaning the Ribbon Groove Any foreign substances inside the Ribbon Groove will affect the fixing condition of the fiber resulting in high splice loss Hence it is important to examine the Ribbon Groove often and clean in a regular manner in accordance with following ways G Open the windshield cover O Clean the bottom of the Ribbon Groove with a cotton swab soaked in alcohol and remove the remaining alcohol inside the Ribbon Groove with a clean and dry cotton swab Ribbon Groove O DO NOT apply too much strength when cleaning the Ribbon T CO Make sure not to touch the tip of the electrode Groove The Ribbon Groove may be damaged O If the foreign substances inside the Ribbon Groove are not removed by the cotton swab soaked in alcohol use the tip of the cut fiber And then repeat step 2 again 44 Cleaning the windshield mirror If the windshield mirror gets dirty it will decrease the transparency level of the fiber path and cause the improper core position of the fiber resulting in high splice loss rate Clean the mirror in accordance with following instructions Clean the surface of the fiber holder with a thin cotton ball soaked in alcohol and removes the
11. it to display Heater mode edit Model 40mm 12 Core Heat Del 1 40mm 12 Core Replace 2 40mm 11 Core Edit 1 Sleeve Type 40mm _Mode Title 1 10 Core 3 Mode Title 2 New Edit Select 3 40mm 10 Core 4 Heat Control Long 1 5 Heat Time 50sec 6 Heat Temp 180 C 7 Finish Temp 130 C LIOSe Setting heater mode Editing each element Q Move the cursor to a desired location by using up and down keys or tapping the screen E Press right arrow key or tap Edit to select an item The value of each item can be adjusted by using left and right keys or tapping the screen Press ENTER to save the modified value Editing of each item and generation modification of a heater mode can be done in the same way as the splice mode see page 50 90 Parameters Sleeve type Method name 1 Method name 2 Heater adjustment Heating time Heater temperature Ending temperature Description e To set the proper sleeve type e Entire heater mode list is displayed e The program mode that the user intends to use can be copied or selected from the list e A heater mode title is displayed at the right bottom on the screen while splice and heating are in operation e Up to 5 characters e The heater mode is described in the Sleeve type screen e Up to 13 characters e It sets heater adjustment sequence e LONG 1 use of 60mm protection sleeve e LONG 2 The 60 mm protection sleeve is also
12. remaining alcohol on the mirror surface with a clean and dry cotton swab The windshield mirror must be kept clean without a line scratch or stain Cleaning the fiber cutter The performance of cutting fibers can be deteriorated if the blade or clamp pads of the fiber cutter are contaminated In addition the contamination of the fiber surface or tip can cause high splice loss For this reason it is important to clean both the blade and clamp pads of the cutter with a cotton ball soaked in alcohol 4d 2 Regular maintenance and cleaning It is crucial to perform examination and cleaning in a regular manner to maintain the splice quality of the device Cleaning the object lenses The contamination of the object lens surface may cause incorrect observation of the core position resulting in high splice loss and abnormal performance of the device Therefore the two object lenses have to be cleaned in regular manner Otherwise the dust will settle on the surface continuously and it may not be removed in the end Clean them as instructed below ie Turn off the power of the device prior to cleaning the lenses With an alcohol soaked soft cotton swab clean the X axis and Y axis lenses drawing spiral in form from the middle to the edge of the lenses Remove remaining alcohol on the surface of the lenses with dry and clean cotton ball lenses C Be careful not to touch the tip of the electrode when cleaning the object lenses
13. right holder cover O Hold the right fiber and remove the spliced fiber from the splicer 8 Installing the sleeve on the sleeve heater Place the arrow of the sleeve heater to the center of the protection sleeve Slowly move the spliced fiber from the light until it reaches to the left hand at the edge of the tube heater Place the protection sleeve in the middle of the tube heater Make sure that the splice area is placed in the middle of the protection sleeve 42 9 Heating the protection sleeve Move the fiber inserted into the protection sleeve to the middle of the tube heater Place the fiber covered by the protection sleeve on the tube heater Apply tension to the fiber downward so that the tube heater cover is closed automatically When placing it on the tube heater it applies to only the heater 1 protection sleeve Place the supporting part inside the protection sleeve toward bottom T Make sure that the spliced area is placed in the middle of the Press HEAT key to start tube heating LED of HEAT red is turned off when tube heating is completed T Tube heating stops if the HEAT key is pressed again during heating Open the heater cover and remove the fiber that has been protected from the heater Apply tensile force to the fiber while removing it from the heater The protection sleeve may have been attached to the floor of the heater Use a cotton swab when removing the sleeve from the
14. splice settings for the accurate combination of fibers consists of following factors for splicing Here the splice factors depend on the combination of and differences between fibers L Factors for adjusting discharge and heating L Factors for computing the estimated loss L Factors for adjusting the arrangement and splice process L Maximum tolerance values before triggering an error message The types of the optimized splicing factors for the best combination of fibers have already been saved in the splicer These information saved as database can be used by copying to the user program part These factors can be amended for a better combination of fibers Splice mode Description The key profiles of fibers are observed and the fibers are automatically iad spliced Users are not allowed adjusting the discharge amount SM For splicing basic single mode fibers MFD is 9 10um at the frequency of 1310nm Ny For splicing NZDS fibers MFD is 9 10um at the frequency of 1550nm WDM fibers can be spliced in this mode as well DS For splicing DS fibers MFD is 7 9um at near 550nm MM For splicing multi mode fibers Core diameter 50 0 62 5um Splice modes other than presented above are saved in the arc fusion Others splicer database New splice modes will be continuously added to the database Please contact Ilsintech for the latest available splice modes 48 Selection of a splice mode Select the most appropriate splice mode dependin
15. splicer with wet hands It may cause an electric shock DO NOT disassemble the AC adapter battery or the arc fusion splicer Any amendment or changes of R5 may cause fire electric shock or injury When using an external battery pack follow instructions below L Using improper external battery may cause fumes damage to the device burn serious injury or even death L DO NOT throw the battery into fire or a trash incinerator C DO NOT charge the battery near flame or fire L DO NOT excessively or apply physical shock to the battery L If the batter is not fully charged or green LED is not turned on in about six hours stop charging immediately and contact Ilsintech co ltd DO NOT put any object on the AC adapter while it is being charged Use the adapter R511 and battery pack R513 that are provided by the company at all times Using a different type of battery pack may cause fumes fire and damage to the device injury and death Warnings Use the battery adapter provided by the company at all times DO NOT use other type of AC power cord Make sure that no short circuit is made in the terminal of the AC adapter R513 and the battery Excessive electric current may cause damage to the machine and injury DO NOT run Rd in an environment there is flammable liquid or toxic gas The electric arc of the arc fusion splicer may cause fire or explosion DO NOT clean R5 using compressed air or gas Check the condition of belt t
16. used for a fiber cut by 8 mm and coated with Ny e MIDDLE The 40 mm protection sleeve is used e MICRO 1 The micro sleeve is used for a fiber with 900m in external diameter e Mircro 2 The 34mm micro sleeve or a little longer sleeve e Mircro 3 The 34mm micro sleeve or a little shorter sleeve e It sets the heating time e The heating time is automatically adjusted depending on the surrounding temperature The actual heating time could be longer or shorter than the set Heating time e It sets the heating temperature e Ny coated fibers are used by cutting them by 8 mm and Heating temperature has to be higher than 190 C e It sets the ending temperature e The sleeve can be removed after completing heating e Caution If the ending temperature is higher a buzzer sound occurs before the sleeve cools down If the temperature is higher than 1 000 C the fiber remaining in the splice point could be compressed and transformed when removing the sleeve from the tube heater W O Set the temperature below 200 C when heating the standard sleeve NI O DO NOT set the heating time longer than 120 seconds at high temperature higher than 150 C 99 l 3 Auto Stripper menu There are two stripper modes Since the types of fibers are varied select the most suitable stripper mode should be selected Stripper mode selection Stripper mode selection Select Stripper Mode is selected in Stripper Main Menu t
17. 34567891 E A ADO Ee SM 2 Confirm the selection of characters by pressing ENTER or tapping e on the screen 55 2 Heater menu The heater mode consists of 13 different modes The operator needs to choose the most appropriate heater mode prior to using the protection sleeve The protection sleeve type uses the tube heat functions The reference of this mode can be found in the database Any contents required can be copied to and amended in the user s program Default mode Add mode 96 Selecting a heater mode Select a heater mode that is the most appropriate for the fiber protection sleeve in use Ed The menu appears when pressing MENU is pressed or tapping MENU icon on the screen in ready mode The heater mode is displayed when selecting the heater menu with the cursor or tapping it Heat ESAR S e El E ATEO Ready mode Menu screen Q Use up and down keys to select a heater mode and press ENTER to confirm the selection Or select a heater mode by tapping it and tap Select to confirm it Model 40mm 12 Core Heat Del 1 40mm 12 Core Replace 2 40mm 11 Core 3 40mm 10 Core usu FE dit Select Close Setting a heater mode of Modifying heater mode It is allowed to modify or amend the status of the tube heater which are saved in the heater mode E Select the edit mode in the Heater mode selection menu using the cursor Click
18. Upper electrode cover UA W O C Upper AN electrode X axis camera Lower electrode Lower electrode cover X Reflection mirror Windshield Cover Ribbon BLOCK Lever Ribbon BLOCK L Y Reflection mirror Ribbon BLOCK R Heater cover Cover close lever Heater 1 Central heater Heater 2 ia 3 R5 Auto Stripper 1 Features R5 automatic fiber stripper automatically carries out an accurate stripping of the coating of single and multi mode fibers Featuring excellent tensile force of fiber the automatic stripper strips up to 28 0mm in length without damaging the surface of fiber Read the user manual sufficiently to maintain the best performance of the unit T LI Be careful not to wet the equipment E O Maintain the unit in a clean condition at all times because many of splicing problems are caused by dust or moisture O Keep and use the unit at room temperature as it could be deformed by heat O Keep the equipment from being shaken or physically impacted as it could be broken L Never use organic solvents such as acetone except alcohol to clean rubber part of the equipment 2 Specifications Applicable Fiber Diameter Applicable Cable Diameter Strip Length Heating Time Heat Temp Range HEATING TYPE Tensile Force after Stripping 13 1254m 2504m 9004m Max 28 0 mm O 15 sec 60 C 150 C Akgf 3 Configuration and name of each part Slider Cover
19. User Manual Optical Fiber Arc Fusion Splicer Read this service manual carefully before running Rb ILSINTECH BD HIGH PRECISION TECHNOLOGY I For Your Safety II Specifications and Components 1 Specifications 2 Components 3 Preparations for splicing ITI Product Description 1 External appearance of R5 2 Arc fusion splicing assembly 3 RO Auto Stripper 4 Rd Cleaner 5 RO Cleaver 6 R5 Sleeve Heater IV Operation 1 Supplying power V Menu Description 1 Function buttons 2 Turning on Ro 3 Installing the protective sleeve loader cooling tray 4 Placing the fiber in the splicer 5 Inserting fiber into the protection sleeve 6 Splice procedure T Removing spliced fiber 8 Installing the sleeve on the sleeve heater 9 Heating the protection sleeve VI Maintaining Splice Quality 1 Cleaning and examination prior to splicing 2 Regular maintenance and cleaning VII Menu 1 Splice menu 2 Heater menu co 0 nN N 10 12 13 18 20 26 ol ol 34 34 30 36 31 31 38 42 42 43 44 44 46 48 48 06 3 Auto Stripper menu 4 Option 5 Calibration 6 Electrode 7 Locking menu 8 Settings 9 Information IX Error Messages 1 FIBER DIRTY 2 REPLACE POSITION 3 TOO LONG FIBER 4 FIBER OVER ANGLE 5 LOSS LIMIT OVER 6 FIBER THIN ERROR 7 FIBER THICK ERROR 8 CORE BUBBLE X How to deal with splicing problems 1 When the splice loss is too high 2 Abnorm
20. al operation of arc fusion splice XI Q amp A 1 Power 2 Splice operation 3 Operation of the tube heater 4 Maintenance 5 Other settings XII Warranty Period and Contact Information 1 Warranty period and services 2 Before sending the arc fusion splicer to us 3 Information required for repair 4 Transport 5 Repair Product Warranty 60 63 12 15 15 15 81 86 86 86 87 87 87 88 88 88 89 89 90 91 91 92 93 94 94 95 95 95 95 96 96 97 Swift R5 has been designed and produced to maximize the user s convenience for both outdoor and indoor works so its operation is easy and simple However we strongly recommend our customers to read this service manual carefully prior to running the device in order to prevent any accident and breakdown because improper handling of Swift R5 may cause serious danger This service manual provides all the necessary information to ensure splicing safely LI Keep this service manual with the device at all times Ilsintech co It is not liable for any personal injury physical loss and damage to device caused by inappropriate use or remodeling of the equipment Warnings Please turn off the power of the device immediately and contact Ilsintech co ltd if any of below mentioned incidents occurs while operating the machine L Fumes bad odor noise or overheating L Liquid or foreign substances falls into the device L The arc fusion splicer is dropped or damaged Use
21. ate It is used to set the date and time that is saved in the splicer DES Date Hour Min CS P 5 Select the menu for Setting date When the screen for setting Year Month Date appears enter appropriate date and time information using left and right direction key to move the cursor and up and down keys to change the figure Or you can enter them by tapping the screen Press ENTER key to save the settings 76 Power saving The function to save power is an important function in terms of energy efficiency When the device is power by the batter pack operating the device without setting the power saving mode will result in the decrease of available splice times It is recommended to use the power saving function Specifically you can set following functions Power Save Monitor Turning off the monitor The LCD will be automatically turned off if the splicer is not used for a specific period of time When run by the battery pack make sure to activate this function Monitor Monitor gt 1000 The monitor is turned on again when you press any key on the keypad Turning off the splicer The splicer will be automatically turned off if the splicer is not used for a specific period of time Splicer Splicer 1000 ee Changing password The password of the splicer can be changed Password Current Password gt ABAD ESET CSE RE a een Dee a PORS TUVWXYZ ORR oF E
22. charge count It can be initialized to 0 by activating Deleting discharge count in the Sub menu Total discharge count Total discharge count since its first operation Last maintenance date The date when the device was maintained most recently Next maintenance date The date where the device will be maintained next time The unique serial number given to the device 83 3 Sensor information The splicer consists of various sensors including temperature pressure and humidity Sensor Value Sensor Value 4 Program Version This is to check current software version and to upgrade software by connecting USB Memory Stick containing upgrade file to Splicer machine Program Ver Program Ver Version R5_1 04 16 064 4 C Copyright ilsintech Upgrade Upgrade 04 5 Help This is for product information and the others such as Clean and Inspect Warnings A S Contact List Video Manual Help Clean and Inspect Warnings A S Contact List 55 1 FIBER DIRTY It is displayed when the fiber prepared for splice is contaminated more than normal status gt Reset the fiber after cleaning the fiber Alaning9 2 REPLACE POSITION It is displayed when the fiber is not placed in the middle of the electrode and Ribbon Groove or the object lenses or reflection mirror is contaminated Press Reset button and place the fiber in the middle of the electrode and Ribbon Groove gt Check
23. ction Calibration Arc Calibration e MEVA alere 1 1 Discharge calibration The changes of surrounding temperature humidity and air pressure that have been detected by relevant sensors affect the calibration of discharge But the changes in discharge due to the abrasion of the electrode and splice are not automatically calibrated Also the center axis can be moved to left or right while performing splice resulting in the change of the spliced position of the fiber For this reason discharge calibration is required Arc Calibration wa e e A of the discharged voltage The value is used for the computation program for splicing In addition the calibration value of discharge cannot be changed in the splice mode L For the purpose of discharge calibration a single mode fiber is used O O Discharge calibration is a function to change the element value 66 amp Select discharge calibration in the Splice menu to open discharge calibration screen O Place the fiber to splice on the splicer O In general SM or DS fibers are used for discharge T calibration O If there is dust on the fiber used for calibration the discharge calibration may be affected To activate it press ENTER or tap the activation icon Arc Calibration Replace and Load the Left and right 12 Ribbon Fiber into the splicer gt x Discharge is carried out after arranging the fibers and the amount of disc
24. de L Place a new electrode in the correct position L Replace the electrodes as a pair If the user fails to follow the above instructions it may cause abnormal arc discharge resulting in damage to the machine or degradation in splicing performance Use no chemicals other than ethyl alcohol 96 or greater to clean the objective lens Ribbon Groove windshield mirror LCD monitor and body of the machine Otherwise blurring discoloration damage or performance deterioration may occur R5 requires no lubrication The use of oil or grease may degrade its performance and damage to the equipment DO NOT store the device in a place where temperature or humidity is high Damage to the machine may occur The technical examination of Rb must be carried out by a qualified engineer otherwise fire or electric shock may occur If any problems occur contact Ilsintech co ltd for repair and maintenance I Specifications and Components pl YD Y DO Q eh Po p O DM Subject Description IPAS core to core alignment Image pattern analysis alignment system SM TU T G 652 MM TU T G651 DSUTU T G 653 NZDS TU T G 655 Fiber alignment Applicable type of fibers Single fiber 2 12 fiber Single Cladding diameter 125ym Coating diameter 250 900um Fiber count Applicable fiber di l pplicable fiber dimensions Clad ding diameter 125ym Coating diameter 0 27 to 0 32m Fiber setting and cleaved length
25. de and OK on the LCD Model SM AUTO Replace Splice a Del 60 G657 7 Replace 61 G657 8 62 G657 9 NEW 63 G65 7 10 Edit E ll Select 6 65 6657 12 CEEI 66 SM 4 y Close 3M hg Splice mode setting Selection of the mode to be changed The modes that are generated and listed after number 66 on the list can be changed How to remove a splice mode Tap Del on the screen Move to the type of fiber that is about to use and press ENTER Or tap the mode and OK on the LCD Model SM AUTO Splice 5 Del 60 6657 7 Replace 61 665 8 ES New 63 G657 10 Edit 64 G657 11 ea 66 SM 4 y Close Select Splice mode setting The modes that are generated and listed after number 66 on the list can be changed ol Editing reference or splice modes The splice factors belonging to each splice mode can be modified The two of most important factors discharge and time can be amended as follow Press the right direction arrow to display the splice mode edit on the splice mode setting Or tap Edit Model SM AUTO Splice z Del SOGO Replace 61 G65378 62 0637 9 63 Gba7 10 Edit 64 G65 11 bas GOF I2 66 SM 6 y Close New SEEGI Splice mode setting E Move the cursor to the element that needs to be changed by pressing the up and down keys or tapping the screen Press right arrow or tap Edit to select an element The values can be adjusted usi
26. discharge amount from the beginning of discharge to the moment before the fibers start moving forward At this moment if the initial value is too low the axis offset can occur due to bad cross section angle of the fiber On the other hand if the initial value is too high the fiber can be burned out or shaped round resulting in aggravating the splice loss It is set by the initial discharge time beginning of discharge to the moment before the fibers start moving forward The meaning of long discharge time indicates greater amount of initial discharge It sets the duplication amount of the fifers from the forward amount If the initial discharge is weak or initial discharge time is not long enough the duplication needs to be smaller On the other hand it should be set to bigger if the discharge is strong or the time is longer The discharge can be adjusted by two steps The first step is discharge 1 and second is discharge 2 Discharge 1 is set here It sets the time of discharge 1 It is the second step of discharge Discharge 2 is set here It sets the time of discharge 2 In general Discharge time 2 is set to OFF It is possible to set a very long discharge time however if the discharge time 1 and 2 is longer than 30 seconds the discharge unit can be damaged It sets discharge to ON and OFF alternatively while the discharge 2 is performing discharge The duration of discharge 2 s operation is set here The
27. discharge time ON has to be set always in order to conduct re discharge It is used to set the duration of discharge 2 s off time When the discharge 2 stops working the re discharge stops as well 94 sometimes Set this parameter to OFF if a continuous re discharge is required It sets the re discharge time It automatically sets the re discharge to discharge the same Re discharge time amount as Discharge 2 in Splice Mode Edit If discharge 2 is set to ON and OFF the re discharge is automatically set to ON and OFF as well The splice loss rate increases sometimes when the fiber becomes Attraction splice thinner The attraction splice is set to ON The three factors of the attraction are decided by following three parameters Attraction waiting It sets the time between the last moment of fiber s moving forward time and the initiation of attraction Attraction speed It sets the speed of fiber attraction Attraction length It sets the length of attraction If it is not ON an error message appears when it exceeds the Offset Loss defined limit by each type Entering mode title notes password The list of characters is displayed underneath when choosing the mode title note or password c Select desired characters using up down left and right keys or tapping each character on the screen Then press ENTER to confirm the selections FiberType ABC DESEO HTE EMEN O PORSTUVWXYZ 012
28. dots exist in the spliced part after completing the splice gt Check the condition of the fiber cutter gt Clean the Ribbon Groove gt Check the condition of the electrode 88 Please do as instructed below when the splice loss is too big or any abnormal operation is discovered 1 When the splice loss is too high It may have been caused by dirt or dust on the surface of fibers Carefully clean the surface of the fibers DO NOT clean the fiber after being cut so as to prevent the contamination of its cross section DO NOT push the fiber through the Ribbon Groove when setting it Set the fiber by putting it down from the top The arrangement of the fibers can be interrupted by the dirt in the Ribbon Groove Keep the Ribbon Groove and fiber holder clean at all times Bad electrode Replace the electrode if it is worn out its tip is bent or contaminated Improper discharge or discharge time Check the set values of discharge amount and discharge time and reset them if necessary The machine is delivered after being set to the most optimized values Inappropriate splice mode Check if the proper splice mode for the fiber that is to be spliced has been selected 89 2 Abnormal operation of arc fusion splice The arrangement activity is repeated Open the windshield cover and close it again Rest the system by pressing Reset button when an error occurs by opening the windshield cover Turn off the power and c
29. e o Take out the cut fiber and holder Be careful not to contaminate the fiber with dust or foreign substance The fiber shards are collected in the slide type chip box placed at the side of R5 body 4 Replacement amp Adjustment of Blade 1 to 16 channel cleave positions is marked on a blade If cutting is carried out not properly clean the edge and top and bottom rubber pads of the blade with a cotton swab wet in alcohol Do not use acetone or solvent in cleaning the rubber pads If the life of the blade is almost over fiber is not cleaved at all In that case change the blade channel or replace with new one ae 1 The change of blade channel cleave position GO Detach the automatic cleaver from the R5 body using a hexagon wrench as shown below picture Open the cover and push the slider forward When the slider is fixed loosen the set screw a little bit about 2 turns with a hexagon wrench ED Turn the markings on the blade counter clock wise one by one with a cotton swab Assemble the automatic cleaver in the reverse manner of detaching 20 2 Blade replacement As shown below picture loosen the set screw at the side of the cleaver detached from the body a little bit around 2 turns with a wrench as Insert a wrench into the hole at the bottom of the cleaver and loosen the set screw of the slider a little bit about 2 turns At this point the slider has to be moved backward
30. ed open cap and refill the dispenser Add alcohol after completely removing it from the R5 body by pulling upward It is connected to the body by magnet The recommended cleaning fluid is MCC POCO3M 19 5 R5 Cleaver 1 Features 1 The cleaver is designed to cleave the fiber at a 90 degree angle 2 For the best result following requirements should be met The coating of fiber shall be cleanly stripped The fiber shall be properly placed on the holder upon cleaving The physical condition and height of the cleaver blade shall be adequately maintained LI Be careful not to wet the equipment Maintain the unit in a clean condition at all times because many of splicing problems are caused by dust or moisture L Keep and use the unit at room temperature as it could be deformed by heat Keep the equipment from being shaken or physically impacted as it could be broken L Never use organic solvents such as acetone except alcohol to clean rubber part of the equipment 2 Configuration and name of each part Set Screw Rack Gear Blade Cleaver Body Damper Front gt lt Bottom 20 3 Operation Procedure Fiber Stripper 1 Open cover and set the holder containing stripped fiber into the cleaving position Check whether the fiber is lying in place Use the chip box located at the right side of the body 12 type 12 type Al ED Open the cover and check the result 12 typ
31. ed splice loss or cut angle D L Sometimes the spliced area can seem fatter or larger than other part The splice loss can be corrected and improved in some cases via conducting additional arc fusion Press ARC key to conduct additional arc fusion which will perform the computation of splice loss value and check the condition of the spliced area performing additional arc fusion splicing hence the operator can set O However in some cases the splice loss can be aggravated by the additional discharge off or limit the number of discharge og Growth of splice loss causes and corrective measures mr Core axis deviation Dust on the Ribbon Groove or Clean the Ribbon Groove or holder holder Core angle Dust on the Ribbon Groove or Clean the Ribbon Groove or AA holder holder BA Bad condition of fiber s tip nes Ce Penna ae Dust on the Ribbon Groove or Clean the Ribbon Groove or holder holder Bad condition of fiber s tip eve ee i Ore cutter Too low initial discharge or too Increase the initial discharge or short initial discharge time initial discharge time Bad condition of fiber s tip ae the performance of fiber Clean carefully the fiber or increase the discharge duration for cleaning Bad condition o ibero Check the performance of fiber cutter Too low initial discharge or too Increase the initial discharge or short initial discharge time initial eo time Increase the Increase the duplicated area area T
32. er L 2 Disassemble and replace the Sleeve Heater Assembly with wrench as picture as to fiber type Disassemble and replace the Lever Block of left right side with wrench as picture as to fiber type 29 2 The Choice of Heater Block Lever Block by fiber type 0 25 0 9 Fiber 2 0 3 0 Cable Indoor Cable SC FC ST LC Connector H Block F o H Block C H Connector Block 3 Handling and storage Be careful in using handling or storing principal parts including blades heater etc as they are closely related to the life of the equipment Do not apply unnecessarily weight or physical impact in handling the equipment Keep the principal parts of the equipment in a clean condition always Keep it clean and in a case when not using which will increase the life of the equipment 30 1 Supplying power The high performance battery and its power adapter allow Rb to be operated while it is being charged Charging the battery Connect the adapter to the DC jack of the battery and the AC cord to a wall AC outlet The LED is changed to green when the charging is completed Since the floating charging method is applied to R5 it can run while it is being charged The battery pack includes the protection circuit so that over discharge and over charge can be prevented The supply of power stops once the protection circuit is activated In order to deactivate the protection circuit and
33. er protection sleeve is not separated from the heating plate after being contracted Use a cotton swab or a similar object to this to push or remove the sleeve How to initialize the heating condition in the heater mode Refer to Editing splice modes for more information 93 How to cancel the heating process You cannot cancel the heating process by pressing RESET key Press HEAT key one more time to cancel it 4 Maintenance Check if you can prohibit the user of the function list Refer to Locking menu How to lock Splice Edit or heater mode Refer to Locking menu for more information If you forget the password Contact Ilsintech 5 Other settings Splicing is repeated a number of times until Test Finish is displayed during Discharge calibration Adjustment in various levels has to be done after replacing the electrode or surrounding conditions are changed much Splicing is repeated a number of times until Test Finish is displayed during Discharge calibration Activate the stabilization of the electrode in Maintenance menu If Test Finish is not displayed after then replace the electrode using electrode replacement function Discharge amount is not changed after performing discharge calibration Internal factors are calibrated The discharge amount displayed on each splice mode is not changed The calibration result affects entire splice modes
34. g on the type of the fibers to be spliced In ready status press MENU or touch MENU icon on the screen to call menu The splice mode appears when the splice menu is selected or clicked using the cursor Splice 5 7 Sm le 2 El aere Lt 1 Ready status Menu screen QD Move the selection bar up and down using arrows and enter to select Or simply tap the desired mode on the screen and tap Select again Model SM AUTO Splice E Del 1 SM AUTO Replace MM AUTO NZ AUTO ASW DS AUTO Edit G657 AUTO EEE SM 1 SM z UIO5Se 2 3 4 3 6 Y Splice mode setting Press ESC key or tap Close on the screen to end the splice mode selection menu 49 Generation and deletion of a splice mode How to generate a splice mode Tap New on the screen Move to the type of fiber that is about to use and press ENTER Or tap the mode and OK on the LCD Model SM AUTO Splice E Del 1 SM AUTO AA 2 MM AUTO ne 4 DS AUTO ze 5 G657 AUTO Select 6 SM 1 7 SM2 Sees Splice mode setting Selection of the to be generated Model SM AUTO Splice E Del 60 G657 7 Replace Te 3750 Silk Got New 62 G63 9 63 G6657 10 Edit 64 6657 11 ls 66 SM 4 y Close Select The generated splice mode 90 How to change the splice mode Tap Replace on the screen Move to the type of fiber that is about to use and press ENTER Or tap the mo
35. harge is adjusted according to the discharge condition Result similar to following is displayed on the screen when measuring is completed Complete message This message indicates that discharge voltage calibration and splice position have been successfully completed Press Esc to end this function 67 Setting cut angle limit It indicates the cut angle that is measured during the discharge calibration Therefore it does not affect the cut angle set for each splice mode and the set angle will be applied only during the calibration Cleave Limit Cleave Limit aa la E gt o0 Self diagnosis Swift R5 is designed to check its entire Diagnostic Test functions by simple self diagnosis tests It is gi A H useful to check the functional condition of the ki ES ID E arc fusion splicer ED The self diagnosis can start by pressing Diagnostic Test ENTER or tapping the screen after een removing fibers from the device See the Please take off table below fiber from splicer LED Test Check the brightness of LED Motor Test Check the performance of each motor Dust Test Observe fibers to find if there is any dust or foreign substances 68 E Place properly fibers in the Ribbon Groove of splicer after completing dust test The process of calibrating motors is initiated when pressing ENTER or tapping the screen E The result will be displayed on the screen when the tests are comple
36. ing Basic sleeve Fiber protection Micro Sleeve sleeve 20 mm 25 mm 34 mm Fiber holder Fiber holder Standard 250 900 FTTH Connector Cleave length 8mm Fixed Cleave length 8mm Fixed Fiber holder NM Product Description Optical fiber arc fusion splicer Swift R5 has been designed for splicing various types of optical fiber using IPS system technology In order to meet the work conditions of both inside and outside it is small light and easy to operate maintaining very low rate in splice loss and fast splice capacity Users have to read carefully the service manual for the maximum use of R5 1 External appearance of R5 Automatic Fiber Stripper Sleeve Cleaner Cleaver Windshield Cover Fusion Splicer Battery Control Panel Monitor Touch panel 10 PC connection _ 4 External monitor terminal gt output Battery A S terminal disengagement button Upgrade USB Port Remaining battery display button Remaining battery display Heater 2 operation Heater 1 operation Power lam o be i A indicator indicator Heater 1 key Heater 2 key Power z switch PL yA Stripper operation Cursor Key l aa C ed Y Key Stripper Enter 68 operation indicator Menu key Stripper reset Key A Sree y Rest and return key Perform arc fusion 11 2 Arc fusion splicing assembly Y axis camera Camera light
37. kes a while until discharge is stabilized when the splicer is in lower or higher location you have to keep adjusting the discharge until the electrode in the case is stabilized When the measuring is completed Test Finish message appears which indicates that Discharge calibration has been properly completed Electrode Stabilize Electrode Stabilize Please take off fiber from splicer El Remove the fibers in the splicer to perform splicing Press ENTER key to activate the process for the stabilization of the electrode a The stabilization process is completed when Discharge calibration ends Deleting discharge count The use count of the electrode in use can be deleted An error message requiring the replacement of electrode may appear if a new electrode is used without deleting the count after replacement Clear Arc Count Are you sure 14 17 Locking menu Menus of the splicer can be locked Menu lock Menu lock ae MEAR Heat Lock Clear Memory Lock 1 Password Query If this item is checked you will be asked to enter password Password Query when entering the lock menu 18 Settings You can modify the detailed settings of the splicer in this menu which contains 8 sub menus Settings ae 5 TY aele Te 15 Language It is used to set the language display Language Language a 5 8 El ENGLISH z KOREAN GERMAN Sn i VAL TRIARALSE D
38. letes a message to recommend the replacement of the electrode appears Electrode Caution Electrode Caution gt Use count of electrode The use count of electrode is displayed Electrode Used Electrode Used 000002 12 Electrode replacement The recommended replacement cycle of an electrode is 1 000 times use When the set cycle completes a message to recommend the replacement of the electrode appears For the replacement of the electrode you have to turn off the power of the device If you continue operating the splicer without replacing the worn electrode the splice loss rate increases and the spliced point becomes weaker Turn off the splicer power Open the electrode cover and unscrew the bolt Remove the electrode cover and take out the used electrode Carefully clean the new electrodes with a cotton swab soaked in alcohol and install it in the splicer Electrode cover Electrode 1 Place the electrode inside the groove in the electrode cover 11 Close the electrode cover jii Fasten the bolt again L Make sure that no damage to the splicer occurs L Place the electrode cover at the precise position and fasten the bolt pressing the cover Turn on the power Perform the stabilization of the electrode from the Electrode menu 13 Electrode stabilization Sometimes surrounding environment may cause the occurrence of irregular discharges or splice loss increase In particular since it ta
39. m Check Fiber Dirty Fiber too long Setting menu for each mode is exceeded If 1t is not checked an error message appears when the loss limit for each mode is exceeded If 1t is not checked an error message appears when the number of Fiber num check fibers are not same as the selected mode except Auto Mode or when the number of left and right fiber do not match Offset If it is not checked an error message appears when it exceeds the se defined limit by each type If it is not checked an error message appears if the surface of the Fiber Dirty ss fibers placed in the splicer is not clean If it is not checked an error message appears when too long fibers Fiber too long are placed in the Ribbon Groove 64 Compensating discharge Air pressure and temperature are crucial factors for discharging when performing splice Therefore the user is allowed to choose whether to compensate the discharge depending on air pressure and temperature Arc Compensation Ea Arc Compensation Y Temperature TV Output The contents of the splicer can be printed via external visual equipment and applicable output methods can be determined TV OUT Ec le 69 15 Calibration The calibration menu consists of 7 sub menus and is used for checking the basic matters that can be troubled during the operation of the splicer and the condition of the device It includes discharge calibration self diagnosis and dust inspe
40. mally Led Check Led Check Please take off fiber from splicer o The self diagnosis can start by pressing ENTER or tapping the screen after removing fibers from the device See the table below 7 After checking the ERROR message is displayed contact ILSINTECH Press Esc to end dust test 7O Running motors The each of six motors installed in the splicer can be run manually respectively The motors can be run using this menu after activating Pause during splicing Motor Drive amp Use 7 A buttons to select a motor The name of the selected motor is displayed at the top left on the screen o Use lt gt buttons to move the selected motor to a desired direction A 4 ZL Move backward ZL Move forward ZR Move forward ZR Move backward Calibrate the touch screen The touch screen settings can be calibrated if it is not operated at the proper position The tapping position can be corrected by touching the cross displayed on the screen Touch Cal Al 1 6 Electrode It is necessary to regularly check and clean the splicer because the electrode is worn out and silica oxidized substances is deposited This menu is about replacing the electrode and composed of 4 sub menus Electrode Electrode Caution oaae aaa Electrode warning The recommended replacement cycle of an electrode is 1 000 times use You can set the replacement cycle Then when the set cycle comp
41. n be changed C Press SET key to proceed to the next step ignoring the error message about the cut angle L It is possible not to display the cut angle and the deviations of clad axis and core axis during arc fusion L It is possible to set the fibers not to be arranged after checking 30 arrangement of the fibers The discharge is initiated when O the ARC key is pressed after completing the arrangement in non continuous operation mode Discharge is carried out to perform splicing the fibers after completing the NA The splice loss value is measured after completing arc fusion and displayed on the screen The loss value is affected by error elements And these elements also influence the estimation and computation of the value The computation of the loss value is based on such clear measurement FARE factors as MFD If the measured cut angle or computed loss value is greater than the preset limit an error message appears on the screen Also an alarm can be triggered by the discovery of an abnormal condition of the spliced part including too thick or thin area or bubbles Even if an error message does not occur it is recommended to perform the arc fusion process again if the result on the screen does not look good enough when examining it with naked eyes This is normal situation and does not affect the splice loss C Please refer to relevant parts for more information about changing the limit values of comput
42. ng right or left direction key or tapping the screen in each element edit screen Press ENTER to save the amended value Edit Offset Limit Align 1 FiberType SM 2 2 Modetitle1 3 ModeTitle2 4 Align Auto 20 0um 5 Offset Limit Align 5 0um 6 Cleave Limit 7 0 7 Gap Difference Limit 150um Splice mode setting Changing the value OZ Editing splice mode This function allows you to set multiple splice modes that meet the work environment Description of various parameters and their uses are explained below Parameters Fiber type Mode title 1 Mode title 2 Arrangement Offset Limit Align Cut angle range Gap difference Limit Estimated loss value Limit Tensile force test Discharge cleaning Description The user can select appropriate modes from the default splice modes and edit the copy of the splice modes saved in the database The title can be composed of 1 to 11 characters It consists of up to 11 characters and is used to provide more detailed information It can be found in the Splice Mode menu User can set a mode of alignment Auto The process of fibers alignment before splicing is carried out automatically Manual After auto alignment of fibers it is possible to arrange the position of fibers manually When the fibers alignment is completed it compares the warped condition of each fiber s core 1f 1t exceeds the defined limit an error message appea
43. nter the current password using up Current Password down left and right keys and tapping ABCDEFGHIIKLMNO the characters by a finger and press PEORES TUN N Z ENTER key 0123456789 The password was set to 1234 in the factory Enter new password New Password Abe Dee eee ale ah eee PERO ese Lia ey ee ONE S64 e Enter the new password again to check Confirm Password if it is correctly set ABC MEF aA KNA PEORES TINA AA E A O 9 18 you press a wrong button the screen moves to upper level You have to remember the password If you lose the password the device has to be brought to the factory to repair it When changing the password if an incorrect password is entered or Information Information Password changed Password was wrong If the correct password is entered If an incorrect password is entered the change is completed the process has to start over Buzzer The buzzer can be turned on or off Buzzer Buzzer a A al a Theme The screen theme can be changed Theme Theme Theme 1 T9 Monitor display The position of the swivel monitor can be changed depending on work situation Display Type Display Type Auto Off Manual Rear Front Adjusting monitor brightness The brightness of LCD can be adjusted LCD Brightness LCD Brightness b 160 80 19 Information You can identify the information of splicer in this menu which contains
44. o display stripper modes T 5 aia Stripper mode setting I Mode1 12 Core Es When is selected temperature STRIPPER Del 1 12 Core Replace 10 Core A 8 Core 6 Core 4 Core select 2 Core AS setting bar shows current set temperature IAS D Stripper mode selection 1 Mode Title 12 Core 2 Stripper Time O 4sec 3 Stripper Temp 100 C Editing of each item and generation modification of an Autto stripper mode can be done in the same way as the splice mode see page 50 60 Selection of strip time Strip time selection Select Strip Time Selection to display qm strip time 1 Mode Title 12 Core 2 Stripper Time O 4sec 3 Stripper Temp 100 C lt b lt e Stripper Time Strip time setting O When is pressed time setting bar shows the current set time E Select appropriate strip time by using lt or gt and confirm the adjustment by pressing Strip time can be set from O to 15 seconds Select a time frame suitable for the sheath of the fiber to be used 61 Selection of strip Temperature Strip temperature selection Select Strip temperature Selection to Pant display strip temperature 1 Mode Title 12 Core 2 Stripper Time O 4sec 3 Stripper Temp 100 C Strip temperature setting O When is pressed temperature Stripper Temp setting bar shows the current set Temperature gt 150 C Select appro
45. o ensure that it has no damaged or worn out parts before transporting the carrier case using the belt If the carrier case is dropped due to worn out belt it could damage the machine or people could get hurt Make sure to wear protective glasses while performing splicing works If fiber fragments come into contact with the eye or skin it can be extremely dangerous DO NOT operate the arc fusion splicer at a high temperature or near heat otherwise injury or damage to the device may occur Take extra caution when handling the heater part whose surface is extremely hot DO NOT touch it by hand and make sure nothing contact it DO NOT TOUCH The blade of the shear unit is extremely sharp Be careful not to hurt yourself A cad E Danger High Voltage ANS Qu DO NOT SPARY FREON GAS EXTREMELY HOT Cautions DO NOT touch the tube heater or the protection sleeve during or immediately after heating them The hot surface may cause injury DO NOT place R5 in an unstable or unbalanced place The machine may fall causing injury or damage to the machine R5 has to be precisely adjusted and aligned DO NOT allow the unit to receive a strong impact Use the supplied carrying case for its transportation and storage The carrying case protects R5 from breakage moisture shake and shock during storage and transportation Replace the electrode in a timely manner and maintain it as instructed below L Use only a specified electro
46. ontact Ilsintech The error message of Too Long Fiber appears repeatedly Reset and turn off the power Contact Ilsintech 90 1 Power Unable to turn off the power by pressing the power button Press the switch and hold it for about 1 second and release the button when the monitor is turned off Unable to perform many times of splicing with the battery pack that has been fully charged If the power saving mode is not activated the battery runs out quickly Please refer to Power saving mode for more information If the battery pack has not been used for a while charge it again until it is charged fully Use a new battery pack if the battery pack in use has been used for a long time and its recommended use period has passed Since the battery works based on chemical reactions the amount of power decreases at a low temperature and in particular it runs out very quickly when the temperature is below zero Also the battery runs out fast when it is used at a high temperature because the power consumption increases If you cannot charge the battery pack fully do as instructed below LED is not turned on while charging the battery pack Disconnect the AC power cord from the charger and connect the DC cord to the charging jack Connect the AC power cord in 10 to 15 seconds The LED of the battery pack is turned on red and charging begins Nothing is displayed on the indicator of the battery pack Charge the battery pack
47. oo much initial discharge or too Jong initial discharge time Decrease the initial discharge or initial discharge time There is still dust after cleaning or discharge for cleaning 40 Thick a Fiber is too long Decrease the duplicated area Thin Incorrect discharge amount Conduct discharge calibration Some discharge elements are Adjust initial discharge time 3 not correct and duplicated area Line Some discharge elements are Adjust initial discharge time ER not correct and duplicated area A vertical line appears on the spliced area sometimes when splicing L multimode fibers or not similar fibers i e whose diameters are different However it does not affect the splice loss or the splice quality including tensile strength Saving splice results The splice result can be saved and the procedure is as follows T Total 8 000 results can be recorded and the 8 001th result will be E warren on the line of the 1st result How to save the splicing result image a note cannot be entered In case of saving the completed splicing image tap the camera icon which is in the lower middle of LCD or press the enter key 41 1 7 Removing the spliced fiber GD Open the sleeve heater cover Open the windshield cover O Hold the left fiber with your left hand from the edge of the windshield and open the left holder cover O Keep holding the fiber until transporting it to the tube heater O Open the
48. ore detailed information To move the cursor to right The monitor becomes brighter if it is pressed on the initial screen In addition it is used to control the movement of fiber and adjust the camera focus in manual mode Refer to the manual mode instruction for more detailed information To move the cursor upward In manual mode it is used to select each motor Refer to the manual mode instruction for more detailed information To move the cursor downward In manual mode it is used to select each motor Refer to the manual mode instruction for more detailed information To open the menu screen To confirm a setting and enter function To move to next level on menu screen or confirm a setting in edit mode To execute splicing command To activate next action when the separated performance med is in use To cancel splicing command or initialize the splicing function 34 It supplies power to run the sleeve heater at low temperature It repeats ON OFF whenever it is pressed When it is turned on the left indicator light is turned on It supplies power to run the sleeve heater at high temperature It repeats ON OFF whenever it is pressed E When it is turned on the left indicator light is turned on It supplies power to run the stripper heater at temperature 0 an It repeats ON OFF whenever it is pressed When it is turned on the left indicator light is turned on It resets the stripping unit when activated
49. other fiber in the same way as O Close the windshield cover _ 5 Inserting fiber into the protection sleeve Insert the fiber into the protection sleeve Sleeve Fiber on 6 Splice procedure The condition of the fiber can be observed via the image processing system installed in Swift R5 However an examination with operator s naked eyes is necessary to ensure better splice result The fibers installed in the splicer move toward each other The moving fibers can stop at precise positions at which point splicing can be carried out after completing a discharge for cleaning Then the cut angle physical condition Complete Align of the tip area and dust existence needs to be checked If the measured cut angle is bigger than the preset limit value or any damage to the fiber is discovered an error message appears on the screen and the splice process stops If no error message appears on the screen examine the condition of the cross sections with your eyes based on following figures Any fiber that has similar condition to any of below figures has to be removed and a new fiber must be placed These general defects can cause a wrong splice Cracked Broken Tilted 3 E A OA The fibers whose examination has completed are arranged core to core or clad to clad The measured values of clad axis deviation and core axis deviation can be displayed on the screen the cut angles CO The maximum limit of cut angle ca
50. peration is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Notification Users need to understand that this device A Class has obtained EMI Electromagnetic compatibility and been designed to be used in places other than home A Class Device Broadcasting and communication device commercial use Tel 82 42 671 5609 10 http www ilsintech com E mail sales ilsintech com 98
51. priate strip temperature by using lt or gt and confirm the adjustment by pressing Strip time can be set from 0 to 150 C Select a temperature frame suitable for the sheath of the fiber to be used 62 4 Option There are 6 sub menus within the option menu Option EM ANVIER It can be selected using left and right keys 1 and ENTER or tapping the screen Basic matters General settings for the entire modes of splice and tube heater operation can be done Default Default Elia Y Pause Auto Heat Setting menu Parameters The splice process is performed automatically if Auto splice is set to ON Auto splice The splice process is carried out automatically when the windshield is closed after preparing fibers inside the splicer The splice work stops after completing the arrangement of fibers when Pause is sent to ON Discharge splice process is activated when pressing ARC button Data display Cut anel When it is set to ON the cut angles of left and right are measured ut angle and displayed on the screen Na When it is set to ON the result of measuring the arrangement Axis deviation o a deviation of core and clad is displayed on the screen 63 Ignoring a splice error The user is allowed to choose whether an error is detected or not while the splice is in progress or it is completed Ignore Splicing Error lgnore Splicing Error aalala cn Offset Fiber Nu
52. resume feeding power wait about 10 seconds and connect the DC plug to the DC jack of the battery pack and the AC cord of the charger to a wall outlet ou When using AC Connect the DC Plug of the AC adapter to the DC jack of the battery installed in the body An amber or green light of the battery is on when proper AC power is fed Make sure the rated power is supplied 250V or higher voltage is not allowed Connect the AC power cable of the adaptor provided by the company to a wall AC outlet Never use an adapter other than the one provided with the machine otherwise an incident such as fire may occur Battery capacity Press the remaining battery display to display the remaining amount of battery 92 10 20 0000 Within 10 Battery indicator blinks The battery must be charged when the remaining battery is as low as one bar 33 1 Function buttons Y v RESET 000 E To turn the power on and off When the switch is pressed and held for about 0 5 second the power and monitor are turned on and the indicator next to the switch is changed to green When the switch is pressed and held for about one second the indicator and power are turned off To move the cursor to left The monitor becomes darker if it is pressed on the initial screen In addition it is used to control the movement of fiber and adjust the camera focus in manual mode Refer to the manual mode instruction for m
53. rs and the amount is displayed as It sets the tolerance range of cut angle An error message appears when a measured right left or both angles exceed the range When the fibers are aligned before splicing it compares the gap of each fiber s core if it exceeds the defined limit an error message 6 99 appears and the amount is displayed as User can set a permitted range of the estimated loss value if the estimated value exceeds the defined value an error message appears 4 and the amount is displayed as If Tensile force is set to ON a test is carried out during the opening the windshield after splicing or pressing SET A short period of discharge is performed to remove the fine dust on the fiber surface as setting the distance between the cross sections of fibers Arc Time can be set up in the Cleaning Arc 99 Discharge time for cleaning Distance Distance position Initial discharge Initial discharge time Duplication Discharge 1 Discharge time 1 Discharge 2 Discharge time 2 Discharge time ON Discharge time OFF A short period of discharge is performed to remove the fine dust on the fiber surface as setting the distance between the cross sections of fibers It sets the distance between the left and right cross sections during the arrangement and initial discharge time It sets the position of the fibers to the center of discharge It is set by the initial
54. sed by dust or moisture L Keep and use the unit at room temperature as it could be deformed by heat L Keep the equipment from being shaken or physically impacted as it could be broken L Never use organic solvents such as acetone except alcohol to clean rubber part of the equipment 2 Specifications Applicable Cable Diameter 250m 900u4m 2 0mm O 3 0mm 2 12Fiber Sleeve Length 32mm standard Sleeving Time 20 35 sec Heat Temp Range 130 C 200 C 26 3 Configuration and name of each part Heater Cover L Heater Cover R lt Front gt Monitor lt Control Panel gt 4 Operation Procedure Heating Sleeve 1 Sleeve Procedure ES As shown in the picture below apply power to the control panel and open the cover of the heater to prepare Monitor Control Panel Y Heating Sleeve al amp Set the sleeve tube to the area of arc fused fiber that needs to be reinforced and place the fiber inside the heater The connector type should be set to the right most position so that sleeve tube moves the heater as closely as possible Sleeve Tube Connector En Activate the heater after placing the fiber Cooling fan is run to cool the tube 20 seconds after heater activation 6900 type cooling tray po ns Connector type 900 type 20 5 Maintenance 1 Replacement amp Adjustment of Sleeve Heater Block Lever Block Gl Sleeve Heater Assembly are as picture Cov
55. strip result 2 Handling and storage Be careful of using handling or storing principal parts including blades heater etc as they are closely related to the equipment s operation life Do not apply unnecessarily weight or physical impact in handling the equipment Keep the principal parts of the equipment in a clean condition always Keep it clean and in a case when not using which will increase the life of the equipment 17 4 R5 Cleaner 1 Features The alcohol dispenser in the R5 has a limited capacity the alcohol pump can be removed and refilled with cleaning fluid LI Be careful not to wet the equipment O L Maintain the unit in a clean condition at all times because many of splicing problems are caused by dust or moisture L Keep and use the unit at room temperature as it could be deformed by heat Keep the equipment from being shaken or physically impacted as it could be broken L Never use organic solvents such as acetone except alcohol to clean rubber part of the equipment 2 Configuration and name of each part Cleaner Ass y lt Assembled gt lt Disassembled gt 18 3 Cleaning Procedure When cleaning press down on the alcohol dispenser 2 or 3 times using cleaning cotton wipe as shown in the picture below At this time to avoid splashing the alcohol please cover the top part of dispenser with cleaning cotton and push it If no alcohol is discharg
56. ted If necessary clean the object lenses If the foreign substances are not removed after cleaning the object lenses it is possible that there is a problem in the optic transfer path In this case contact Ilsintech Perform dust test and LED test from Calibration menu Diagnostic Test Dust test The arc fusion splicer observes fibers through after processing the image visually Dusts or dirt on the camera lenses or windshield mirror may interrupt normal observation of fibers causing a wrong splice result This function checks the optic fiber path if it is contaminated so it can result in a splice problem Dust Test Dust Test a eem Please take off fiber from splicer Remove any fibers placed in the splicer and press ENTER key to start the test If an error message appears on the screen after checking clean the windshield mirror and the objective lenses and perform Dust test again Refer to Maintaining splice quality for the instructions on how to clean O Press Esc to end dust test If the foreign substances are not removed after cleaning the windshield mirror or the object lenses contact Ilsintech 69 LED Test The arc fusion splicer observes fibers after processing the image visually Dusts or dirt on the camera lenses or windshield mirror may interrupt normal observation of fibers causing a wrong splice result This function checks the brightness of the illumination LED works nor
57. the condition of the lenses and reflection mirror and remove any dirt Alian ing 86 3 Too Long Fiber It is displayed when the fiber is placed too close to the electrode the lenses or reflection mirror is dirty or LED light is not bright enough gt Press Reset button and place the fiber again gt Remove dust and dirt from the lenses and reflection mirror gt Conduct an LED test If an error occurs contact Ilsintech Align ing 4 FIBER OVER ANGLE It is displayed when the measured cut angle of the fiber is greater than the limit gt Reset the fiber after checking the condition of the fiber cutter gt Check the value of the cut angle AligninG 5 LOSS LIMIT OVER It is displayed when the estimated splice loss is greater than the limit o Eads LOSS LIMIT OVER gt Check the value of the splice loss limit 87 6 FIBER THIN ERROR It is displayed when the spliced part becomes thinner after completing the splice gt Reduce the attraction length of the attraction splice gt Check whether the discharge amount is set too big or the discharge time is set to long T FIBER THICK ERROR It is displayed when the spliced part becomes unnecessarily thicker after completing the splice gt Reduce the set value of duplication gt Check whether the discharge amount is set too small or the discharge time is set to short 8 CORE BUBBLE It is displayed when bubbles or
58. the power cord provided with the device Using an inappropriate AC power cord may cause fire electric shock or injury DO NOT touch the electrode when the power of R5 is ON The high voltage and temperature may cause electric shock or burn Connect the AC power cord to the battery charger provided with the device and wall outlet Check to ensure no dust or foreign substance on the AC plug electrode before connecting it Unsafe connection may cause the occurrence of fumes fire or damage to the device resulting in fire or serious injury or death Warnings Apply correct voltage The correct input AC power to the adapter is AC 100 240V and 50 60Hz Examine the input AC power before applying Applying incorrect AC power could result in electric shock equipment breakdown serious injury or even death Abnormally high AC voltage or irregular frequencies are often generated by AC generator hence it is necessary to check the AC output power with a circuit tester Since abnormal high voltage and frequencies may result in serious electric shock injury death or damage to the equipment it is important to regularly check the operation status of the generator before use DO NOT excessively pull amend misuse or apply heat to the AC power cable provided by the company Using a damaged power cable may result in fire or injury Connect 3 core Ac power cord DO NOT use 2 core cable and plug DO NOT touch the AC plug AC power cable or the arc fusion
59. time You cannot change discharge amount and time in SM NZ MM or Auto mode A proper discharge amount can be maintained in these modes by performing Discharge calibration The discharge amount and time will set automatically to prevent from being changed in other mode 92 How to set pause Refer to Additional functions for splice How to display the cut angle fiber angle and core clad Refer to Additional functions for splice Difference between estimated splice loss and measured splice loss The estimated splice loss is just a result from computation so it has to be used for information only The fiber parts of the splicer have to be maintained clean at all times When splicing special fibers adjust MFD left and MFD right When splicing different kinds of fibers minimum loss and MFD difference have to be adjusted Refer to parameter settings of the other splice modes saved in the database sector for setting parameters Re discharge is ON OFF discharge when using special modes Set Discharge 2 ON time and Discharge 2 OFF time to 500 and OFF respectively Refer to Editing splice modes 3 Operation of the tube heater The fiber protection sleeve is not fully contracted Increase the duration of heating Refer to Modifying heater mode for more information The heater is overheated Stop the operation of the heater by pressing the heater key Turn off the power and contact Ilsintech The fib
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