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1. 12 06 2013 14 56 21 The two additional windows that appear have the same content of the previous windows For instance the windows simplify the files drag amp drop operations from a directory to another For example to execute this operation select in the upper panel the origin directory and in the lower panel the destination directory 45004602H 85 Prima Electro S p A OPENcontrol End User Manual 7 Part Program execution Prior to executing a part program it is possible to see a series of parameters that affect the execution mode and enable disable controls visualisations and special operations These parameters are available in two data entry windows the Program Setup data entry enabled by sending the softkey command Setup Program Optional stop M01 Feedrate bypass Rapid override control Disable program scroll Stock allowance Rotation angle Horizontal axis Vertical axis Axes Parameters Axis Locked Mirror Scale Scale factor 0 0 0 0 0 0 0 0 0 0 0 0 For the data entry description refer to Ch 3 User Interface 45004602H 86 Prima Electro S p A OPENcontrol End User Manual 7 1 Part program execution There are two part program execution modes gt Auto gt Semi auto block by block In order to execute a part program it is necessary to 1 Select and activate the part program 2 Select the execution mode 3 Launch execution 7 1
2. Tick the field Tool Direction If necessary change the positions related to the max three rotary axes Check and if necessary correct the positions of the rotary axes and the selection of the Tool Direction Mode 5 Confirm with OK At this point the system generates the virtual axis for the movement of the axes along the tool direction or the axes of its plane see below AWN The three fields are editable allowing e g to change the direction of tool output or input the correct positions of the axes that may have been moved between the time of the anomaly and when the Tool direction mode is activated Horizontal axis Value in degrees of the position of the horizontal rotary axis described as Work rotary axis in AMP Vertical axis Value in degrees of the position of the vertical rotary axis described as Tool rotary axis in AMP Third axis Value in degrees of the third rotary axis described as Middle rotary axis in AMP The values of the three fields can be changed only before the execution of the cycles reference axes Tool Direction Mode Allows enabling of the axes movement along the tool direction and its reference plane In AMP three virtual axes are configured see Kinematics one along the tool direction and two related to the plane fixed to the tool direction The value 1 only enables the tool direction axis The value 2 enables both the axes The value 3 enables all the
3. Select Process Allows selection of a process from those configured in AMP The existing processes are listed in a drop down menu hm Ea CNC f l Processes Process Ctrl P s List Next page F4 Next Axis CTrl A4 Pos Display Next Pos Display Ctrl B If there is only one process the command is disabled If the screen is valid for the new process selected the screen does not change instead it will display the first screen of the sequence assigned to the process The command can also be sent from the keyboard by simultaneously pressing the keys CTRL and P Select Next page Selects sequentially the screen following the sequence of the screens in use The command can be sent from the keyboard key F4 Select Next axis Selects sequentially the axis for manual movements the command can also be sent from the keyboard by simultaneously pressing the Ctrl and A Select Pos Display Allows selection of the type of position display for the axes configured in the process 45004602H 41 Prima Electro S P A 000000 COPE Control End User Manual Work Machine Absolute To Go Error Select Next Pos Display Selects sequently the type of position display for the axes in the process For each activation of the command the position type display can be selected in the order Work Machine Absolute To Go Error The same command can
4. 8 1 Enabling Table Editor To enable the Table Editor just press the button in the icons bar fale Ml fw e aoee P Table Editor icon or select UTILITY and then TABLE EDITOR from the Tool Bar At this point you will see the following window 45004602H 96 Prima Electro S p A OPENcontrol End User Manual The upper section displays the following information name of the connected CNC selected table TOOL OFFSET ORIGIN USER working area CNC memory or file on PC unit of measurement mm or inch selected process Vv Vv VV The following commands are available in the upper bar 45004602H 97 Prima Electro S p A FILE Table Builder Save Save As Update Memory Backup Memory Restore Memory Work on Memory Work on File Print Exit 45004602H OPENcontrol End User Manual This command allows you to access the Table Builder that is described in the next chapter This ambient is reserved for the OEM therefore it is password protected Using this tool the tables can be customised i e configuring which tables and fields are displayed to the end user It also configuration of up to 16 customised tables where each field has a custom label Finally the graphical representation i e the field positions can be customised the text alignment the dependence of the selected measurement units etc This command is only available when working on files It allows the change
5. ox SCttora To change the fields display in the table above right click on the table A window appears where by using a check it is possible to enable disable the columns display For instance in the image below the display of the variables CURR LENGTH2 LENGTH2 and REQ LENGTH2 is disabled Following the confirmation with the OK button the table is displayed as the image below the columns CURR LENGTH2 LENGTH2 and REQ LENGTH2 cannot be viewed anymore 45004602H 125 Prima Electro S P A 00000 _OPENeontrol End User Manual Eor Jat F Tae It is also possible to change the alignment of the fields of every column this can be done by right clicking on the column heading and then selecting the desired choice In the image below for instance the alignment of the second column LENGTH1 is changed from RIGHT to CENTRE OSAI TableBuilder default File Tables a xB E CNC OPENControl Table OFFSET Data Set Mi Offset Curr Length 1 Lengtl Max Reg Leng Left alignment Center alignment v Right alignment By right clicking any point in the lower data insert window the fields may be viewed and changed by the user may be defined In the image below for instance the variables from VARIABLE1 to VARIABLE20 are made invisible simply by removing the associated check C Offse C lengh C Req Diameter 2 variable 6 C tenghi Rea Length 4 Max Reg Diameter 2 L variable 9
6. on the right increase or decrease the present override value Each time one of the two button is pressed the override percentage has a 1 25 increase decrease The rapid feedrate override has a range from 0 to 125 of the programmed value Example If the programmed rapid feedrate is 1500 3000 MMPM millimetres per minute and you select a 50 override the real spindle feedrate will be 1500 MMPM 7 8 Execution in Dry Run mode In Dry Run mode it is possible to try to execute a part program without any command being sent to the drives of the axes or to the machine logic I O inhibited This feature is activated by pressing the Setup softkey and then Dry Run With Dry Run active it is also possible to verify program correctness graphically by way of the WinNBI Machine Plot utility For further details about use of Machine Plot see Ch 11 When Dry Run is active the block reading speed is inversely proportional to the values selected for FRO and RAP The higher is the percentage the slower is the block read rate Maximum block read rate is equivalent to 0 7 9 Memory Search Memory searching means searching for the interruption block and subsequently resume the interrupted cycle automatically or searching for a pre set block where to start machining The parameters which identify univocal an executing cycle are stored and continuously updated during the execution of the program According to these parameters it
7. Prima Electro 1 3 2 OPENconsole and OPENconsole COMPACT The OPENconsole operator panel offers great modularity and an innovative design The panel consists of independent modules that can be assembled together to obtain the ideal configuration match the specific application requirement The Control Panel exchanges data using an EtherCAT fieldbus The panel is equipped with a silicon rubber keyboard Windows standard that is supplemented by a Touch Pad or Track Ball unit The 17 or 19 Monitor has a resistive integrated Touch Screen Both the monitor and the keyboard can be connected directly to the CNC or to the interface PC if this is provided in the system configuration Monitor 17 or 19 cee jotea t P nb ee6e tega _ tet lt Control Panel with Touch Screen Control Panel Keyboard with Ca O O TouchPad or TrackBall USB port on right side Figure 1 OPENconsole configuration with Monitor Control Panel Control Panel Extension and Keyboard with TouchPad 45004602H Prima Electro S p A OPENcontrol End User Manual Monitor 15 with Touch Screen Control Panel Birr Touch Pad use port Koara Figure 2 OPENconsole COMPACT all HMI elements in one module 1 4 WinNBI Interface Software The WinNBI graphics suite Windows Network Based Interface consists of several different applications or independent HMI utilities each dedicated to a sp
8. File path is not in 8 3 format 0 1299 File path to long 0 1300 Invalid file specified 0 1536 Debug library not initialized 0 1537 Parameter not valid 0 1538 Object not found 0 1539 Debug file invalid formatted 0 1540 Complex variable has mixed with retentive and non retentive memory 0 1541 Communication buffer to small 0 1792 Common flash error 0 1793 Error initializing the flash memory 0 1794 Error writing into the flash memory 0 1795 Error reading from the flash memory 0 1796 Error erasing the flash memory 0 1797 Flash domain does not match 0 2048 Number of tasks or tasks attributes changed Online Change not possible 0 2049 Project changed Online Change not possible 0 2050 Invalid code object index received 0 2051 Invalid data object index received 0 2052 Invalid data copy list received 0 2053 Invalid new data object index specified 0 2054 Invalid old data object index specified 0 2055 To many changed code objects received 0 2056 To many changed data objects received 0 2057 To many entries in data object copy list 0 2058 To many temporary code objects 0 2059 To many temporary data objects 0 2060 Online Change is not supported for retain variables 17 1 Null Ambient 17 2 Null Task Id 17 3 Task already defined 17 4 Wrong Task priority 17 5 Wrong Task quantum 17 6 Too many tasks 17 7 CreateThread Error 17 8 Task not defined 17 9 Task ca
9. IP device to access the configured PC logical drives see below By default the Program Management connect the device selected by ProcessController The user is not required to configure this device The devices connected by the user with the Add Device command remain in the Program Management configuration on a permanent basis and are connected again each time the application is launched To remove a device from the configuration select the device name in the Directory Tree panel and press the Configuration In the drop down menu select the Remove Device command The visualization of device will be removed from the Directory Tree but the contents of the device will be unchanged 6 13 Logical drive configuration All drives shown for each device in the Directory Tree are directories that have been configured on the target device The drives are simply a name assigned to a directory of the device This is way they are called logical drives Enabling the configuration gives access to commands that make it possible to add or remove logic drives on all the devices configured It is possible to create logical drives on each device connected by Program Management also the remote one with the exception of the PC device In the last case for privacy reasons to be able to create a logical drive Program Management must run on the PC itself see the warning below The Enable Configuration command is availab
10. Prima A Electro OPEN control End User Manual DOCUMENT NUMBER 4602H RELEASE REF EDITION 00 AUTHOR Prima Electro S p A DATE June 2013 PRIMA ELECTRO reserves the right to modify and improve the product described in this manual at any time and without prior notice The application of this manual is under customer responsibility No further guarantees will be given by PRIMA ELECTRO in particular for any possible faults incompleteness and or difficulties in the operation In no event will PRIMA ELECTRO be responsible or liable for indirect or consequential damages that may result from the use of such documentation COPYRIGHT 2013 Prima Electro S p A All rights reserved Reproduction use or disclosure to third parties without express authority is strictly forbidden Prima Electro S p A OPENcontrol End User Manual 14 06 2013 First DRAFT Prima Electro S p A 45004602H 2 Prima Electro S p A OPENcontrol End User Manual Contents l Feat ures and specifications oroin 7 lI Reading keys and Security instructions ssssccsssscsssssscssssssssssssscsssosscessssscesessscessossceseassceseasscseasscossasscessasaceseassceseasscorses 7 1 2 Cene E R E E ER 7 1 3 Hardware SY uUCtUr E aaner aa EAE ENNA NN E NEI E NEE 8 1 3 1 Operator Pane aaea a TTT E TNA 9 1 3 2 OPENconsole and OPENCONSOlE COMPAG TD c ccceuiesshecnns soxseunesonedeue asmeuesnasecwie sens euaeea aucune O EE RAEE 9 1 4 WINNBI Ipternce Sowie ccan
11. When the active reset function is not accepted by the system further active request commands shall be taken to refer to the following blocks and in the absence of errors the active reset function for such blocks shall be accepted The block end M functions programmed in the interrupted block will be forgotten after an active reset Execution of the subsequent block will start when the Cycle Start command is given If other active reset commands are given the M codes programmed in these blocks will also be ignored G29 G01 X100 MO5 Active reset at X 50 M05 will be ignored G01 Y100 M06 Active reset M06 will be ignored G01 M03 Y100 MO5 Cycle start 1 M03 2 Move to X50 Y100 3 M05 45004602H 72 Prima Electro S p A OPENcontrol End User Manual Any active reset function accepted by the system will enable the subsequent block This can be observed on the display where the enabled block will appear in reverse mode Example 1 X10 Y40 Y20 Active reset during execution of this block X100 Y30 X100 at the end of this block Example 2 Y 40 HOLD reset attivo percorso nuovo X10 Y40 X50 Y10 Active reset during execution of this block X100 Y30 Y30 X100 at the end of this block 45004602H 73 Prima Electro S p A OPENcontrol End User Manual 5 8 Removing the tool after an Emergency In some special applications such as a 4 or 5 axis machines performing inclined machining in which the moves in the
12. gt Press the Shift pushbutton and press several times the key Up or Down each time you press either button a file form selection is added or removed according to the selection of the movement with respect to the first element Method 3 for discontinuous elements gt Select the first element using the touch pad gt Press the Ctrl key and select with the touch pad another element not necessarily close to the previous one If you select an element already selected the element is removed from the selection All items selected individually are added to the selection 45004602H 78 Prima Electro S p A OPENcontrol End User Manual 6 4 Creation of a new Part Program To create a new part program gt gt select in the left panel the directory in which you want to create a new file right click on the touch pad in an empty area of the right panel Select Create File from the drop down menu In the directory is created the NewFil file Where are two digits used to differentiate one file from the other in case more than one file is created without renaming them The first file will be NewFil07 the second NewFil02 etc The field containing the name of the file just created is opened for editing Write the new name and press Return on the keyboard or select another element form the screen with the touch pad and confirm the new name to exit the editing and restore the original name p
13. 1 emission is enabled MBA 0 emission is disabled When the Block Retrace function is active the feedrate can be altered with the Feedrate Override function see later in this chapter 45004602H 88 Prima Electro S p A OPENcontrol End User Manual 7 2 Executing blocks from the keyboard The system permits to execute blocks entered from keyboard MDI both when a part program is active and when no part program is selected 7 2 1 MDI execution without an active part program The procedure is as follow 1 Select the MDI mode On the screen appears an input window to write the block to execute Manual Data Input IP 192 168 15 7 2 Proc 1 Write the block to be executed in the data entry window 3 Press Confirm to confirm the input block As the block is confirmed the MDI line displayed in the data entry window will turn green The list of the last commands previously confirmed can be displayed and reused pressing the right arrow of the input field 4 Press Cycle Start to execute the inserted block For th introduction of another block repeat steps 3 and 4 To reset the MDI mode select another operative mode 7 2 2 MDI execution with an active part program While the system is executing a part program it is possible to execute blocks in MDI mode The input block does not affect the active part program and is not retained in the system memory To execute a block in MDI mode use this procedur
14. CONFIGURATION A OSAI MachinePlot Fie Select Plot View Display ca CNC Configuration PART PROGRAM The CONFIGURATION window is displayed that allows configuration of the Machine Plot graphic interface Configuration x 7 7 uw Graoh s proper bes es mea y xt bana mor corte vi 306 t A vw Th w 100 0 a v ease ate v Programmed Res OK Coxe pame l By selecting the CNC tab the following parameters can be set gt the number of the desired process this choice can be made by using the pull down menu which offers all the processes configured in the CNC The process on which the program to be analysed must of course be selected Configuration CNC Graph s properties Process number Sampling ms 10 select process Axes Minimum Maximum Horizontal 100 0 200 0 Vertical Y iw 100 0 200 0 Third Z v 100 0 200 0 Orientation Liv Measure Unit Millimeters Profile v Programmed Real gt the position sampling tick in milliseconds the value set must be a multiple of the system clock otherwise it displays an error message 45004602H 147 Prima Electro S p A OPENcontrol End User Manual samping time gt each one of the three axes named HORIZONTAL VERTICAL and THIRD of the Cartesian reference system of the graphics must be associated with a physical axis which can be selected using t
15. Each time one of the two button is pressed the override percentage has a 1 25 increase decrease The allowed override has a range from 0 to 125 of the value configured unless it has been programmed the maximum feed configures In this case the override has a range from 0 to 100 Example If the programmed feedrate value is 2000 MMPM mm per minute and a 50 variation is applied the actual feedrate will be 1000 MMPM 7 6 Spindle feedrate override The procedure to change the spindle feedrate programmed in the part program in execution with the S value operator is 1 Use the mouse to activate on the screen the button to select the overrides and select SRO Spindle Speed Override 2 Using the buttons and on the right increase or decrease the present override value Each time one of the two button is pressed the override percentage has a 1 25 increase decrease The spindle override percentage has a range from 50 to 150 of the programmed value Example If the programmed spindle feedrate is 1500 RPM round per minute and you select a 50 override the real spindle feedrate will be 750 RPM 45004602H 91 Prima Electro S p A OPENcontrol End User Manual 7 7 Rapid Feedrate Override The procedure to change the rapid feedrate configured in AMP is 1 Use the mouse to activate on the screen the button to select the overrides and select RAP RAPid override 2 Using the buttons and
16. Set Up Block Retrace Block Retrace IP 192 168 157 2 Pro ia mmmeSamah E Enable Block Retrace Emit Ausdliary Func MBR Length MBRLEN 0 000000 MBR Threshold MBRTHR 0 000000 This function allows blocks to be executed backwards with axis movements in reverse along the profile previously executed The number of blocks that can be executed backwards may vary from 1 to 64 depending on the AMP configuration 45004602H 48 Prima Electro S P A 00000000 COPEEN Control End User Manual The sequence of the operations to execute the commands backwards is gt Stop the running program by pressing Cycle Stop gt Activate Block Retrace through the data entry gt Press the Cycle Start key the system moves the axes backwards along the path stored during the program execution gt The movements will be executed in selected mode AUTO BLK BLK gt Execution of Block Retrace can be interrupted by pressing the Cycle Stop command gt To return to the standard conditions disable Block Retrace release Cycle Stop and press Cycle Start MBR Length This field defines the maximum distance that can be run backwards By pressing Cycle Start the control runs backward along the profile for a distance equal to the value set MBR Threshold Allows the definition of a distance threshold from an edge If the reverse displacement moves the tool along the profile close to one edge the control recalculates the
17. Soft Keys bar Title bar Shows the name of the application and in some cases the name of the document typically the file name to which the application refers for the data display Menu Bar Contains the main menu commands These commands open a scroll down menu listing a group of commands or a data insertion panel The menu bar always contains all the entries in the Softkey bar together with other entries less used by the operator Tool Bar Contains the buttons enabling the most used application functions These can be direct or indirect commands Every WinNBI application can have several or non toolbars Status Bar Displays the name of the Numerical Control to which the application is connected and the connection status via the virtual or real network Data view area This is the area where the application displays the information and the graphic objects dedicated to the specific functions required by the application Each WinNBI application has data and control elements of different types in this area 45004602H 12 Prima Electro S p A Softkey bar OPENcontrol End User Manual It is a bar that in all applications has 5 buttons that can be enabled using the mouse or touch Screen For quicker activation the buttons are associated with the function buttons F6 and F10 of the operator panel keyboard These 5 buttons open the scroll down menus containing the most used commands see also Menu bar description In some a
18. after the machine boot you can move the axes in manual mode if allowed by the machine logic written by the MTB but you cannot launch a program during the execution this will be allowed only after following at least once an axes homing procedure Qs If the axes have an absolute transducer at the machine boot the axes already have a set position referred to their HOME POSITION therefore you do not need to perform the homing procedure described below The standard procedure for axes homing follows the sequence below gt select the HOME mode select the axis you want to home press the CYCLE START button wait for the end of the axis homing cycle repeat the procedure for all the axes Vv Vv VY VY If the MTB has set the mode MANUAL RESET the operator must hold the CYCLE START button until the end of the loop otherwise this cuts off prematurely to complete it will be necessary to press the CYCLE START If you have set the mode AUTO ZERO after pressing it you can release the CYCLE START button to stop the cycle must eventually be pressed the RESET button 45004602H 58 Prima Electro S P A 0000000 _OPENeontrol End User Manual In some cases the sequence to be used for the axes homing is determined by the machine status for instance let s suppose the machine has to restart after an emergency that left the tool in the workpiece In this case the operator of the machine will decide which sequence should be used or if it s bet
19. an additional confirmation to delete the content is required To delete a directory and several files at the same time gt Using the left panel search the directory containing the file or the directory to delete gt Multiple selection of file in the panel see Multiple selection paragraph gt Press Delete on the keyboard gt Before deleting the selected elements the systems requires a confirmation AN The file and the directory are permanently erased When deleting a directory all its content is erased files and sub directories 45004602H 80 Prima Electro S p A OPENcontrol End User Manual 6 8 Change the name of a file or a directory To change the name of a file or a directory gt Using the left panel search the directory containing the file or the directory to rename gt Right click on the touch pad in the right panel on the item to rename and select Rename Alternatively select the item with the left button of the touch pad wait 2 seconds and select it again gt The field containing the name of the item passes in Editing mode Write the new name and press the Return pushbutton on the keyboard or select another video item with the touch pad to confirm the new name exit the editing and restore the original name press ESC on the keyboard 6 9 Writing and editing a Part program The part programs are text files in ASCII format and can be edited with any Editor that does
20. gt right click on the touch pad in an empty area of the right panel Select Paste in the drop down menu If the destination directory coincides with the one of the element to be copied the element is copied and automatically renamed adding in the end of the name a progressive number To copy on e or more files or directories it is also possible to drag amp drop i e using the touch pad drag the file name from the directory location to the destination one The procedure is gt Open the destination directory in the left panel gt In the left panel search the directory containing the file and copy it gt Left click on the touch pad after placing the cursor on the file to be transferred hold the pushbutton the multiple selection can be also used to move several elements at the same time see paragraph Multiple selection gt Using the touch pad drag the icon up to the destination directory in the left panel gt Release the touch pad button This can be simplified by using the configuration screen in four quadrants See the explanation of the Quad View command 6 7 Delete a directory or a file To delete a file or a directory gt Using the left panel search the directory containing the file or the directory to delete gt right click on the touch pad in the left or right panel after placing the cursor on the element to delete gt Select Delete gt If the element to be deleted is a directory
21. 0c 0c w B a E oOMW 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ooocccc cc cc C00 UserTable 1 Name MY DATA After confirming by pushing the OK button in the Tool Bar or using the dedicated button it is possible to select the Origin Table select origin table displayed as follow 45004602H 114 Prima Electro S p A OPENcontrol End User Manual In order to change the view of the fields in the table above click on the table with the right mouse button A window is displayed where by using a check box it is possible to enable disable the single column view For instance in the image below the display of the origins referred to axes 4 and 5 is disabled It is possible to change the field alignment for each column for this reason it is enough to right click the column heading and to set the preferred choice In the image below for instance the alignment of the second column is changed DESCRIPTION from RIGHT to CENTRE Fie Tables HO Giax iti com By right clicking any point of the lower data insert window it is possible to define which fields must be displayed and modified by the end user For instance in the picture below the origin of axis 2 is made invisible by clicking the related check box After the confirmation with OK the axis 2 origin disappears from
22. 108 Prima Electro S p A OPENcontrol End User Manual If the Tool Offset Editor is enabled by the Tool Editor pressing the button VIEW OFFS in addition to the two buttons APPLY and CANCEL the GO BACK button is also displayed which permits return to the Tool Editor To delete a tool offset select it and then press the delete button after a further confirmation of all fields of the offset will be deleted T0 H S x DiS M SiS No 45004602H 109 Prima Electro S p A OPENcontrol End User Manual 8 5 User Table The User table has 100 records each of them with 4 variables whose meaning is defined by the OEM therefore it depends on the application When the User Table is selected the window below appears Oe cru tate Je 0e H axx er oa it Be y os T a where the fields have the following meaning Record The number of the record that can have a value between 1 and 100 Variable 1 4 These are the 4 numerical decimal variables referring to the selected record Their meaning is defined by the OEM and therefore depends on the application After entering the necessary changes to the fields store them via the APPLY button or abort using the CANCEL button Please note that this ambient can be heavily customized by the OEM and may then appear completely different to the end user 45004602H 110 Prima Electro S P A 0000000 COPEENCoontrot End User Manual 9 The Table Builder 9 1 General The Table
23. 57 000 23 160 0i E 410 25345 Log I O Configuration error File WINPLUS bus empty 13 06 2013 13 38 36 868 20 100 PLC E 409 25331 Log Message from PLC 1 13 06 2013 13 38 14 971 21 202 PLC gt 409 25330 Emergency ShutDown 13 06 2013 13 38 14 757 90 All 3 409 25322 Error End of program 13 06 2013 13 33 35 922 23 160 01 amp 409 25299 Error Syntax error on line block UPR ZYX 0 0 0 13 06 2013 13 24 32 329 23 1 0i x 409 25283 Error End of program 13 06 2013 12 01 21 402 23 160 01 This field contains the icon identifying the message type and the identification number within the message Only in case of SYSTEM ANOMALY message type these two fields provide additional information identify the origin of the anomaly These communications have to be told to the Prima Electro technical staff Left clicking on the label for each column it is possible to invert the messages order For example if the messages are displayed in chronological ascending order from the oldest to the newest Message ID Type Message Date Time Code Process FO 179 6425 Emergency ShutDown 27 03 2012 23 16 34 300 90 All gt 1B0 6551 Emergency Emergency Switch Opened System 27 03 2012 23 34 50 061 191 All A gt 180 6701 Emergency Power Fail 28 03 2012 00 32 13 196 8l All F gt 181 6744 Emergency ShutDown 28 03 2012 15 35 11 730 90 All Fo 183 6770 Emergency ShutDown 28 03 2012 15 53 56 575 90 All 45004602H 162 Prima Electro SpA 0000000 COPE
24. 58 57 405 Leg 31 12 24 05 2013 11 58 57 405 Log 31 2 24 05 2013 11 58 57 432 Leg 31 34 24 05 2013 11 58 57 432 Log 31 4 24 05 2013 11 58 57 827 Log 31 5 24 05 2013 11 58 57 654 Log 31 6 24 05 2013 11 58 57 854 Log 31 5 24 05 2013 11 58 57 854 Log 31 3 24 05 2013 11 58 57 855 Log 31 35 24 05 2013 11 58 57 856 Log 31 6 24 05 2013 11 58 57 857 Log 31 7 24 05 2013 11 58 57 860 Log 23 193 24 05 2013 11 58 58 272 Log 21 201 24 05 2013 11 58 58 475 31 20 Shared memory definition Broadcasting definition Boor services Loading field protocols Boot Axes Servo Boot I O Boot Serial Line Boot Teach Pendant Boot PLC Boot CNCsupport library Boot Motion Boot CHC AliasGlobal txt file not found no aliases defined PLO Froject NOT loaded System is OH iiid t dd when shut down is completed the following message appears indicating that the CNC can be turned off 45004602H 15 Prima Electro S P A 000000 COPE oontrot End User Manual BootController It is now safe to turn l L a phe off the system o 2 3 Diagnostic Screens The control starts the diagnostic phase at boot up during which the hardware and software modules of the system are checked The modules are tested in the following order gt basic hardware CPU ROM RAM keyboard and disk gt modules and additional devices gt numerical control software The messages generated from the
25. 6 Communication mode setting timeout 61 7 Communication parameter setting timeout 61 8 Initialisation sequence and process timeout 61 9 Insufficient JL 080 RAM 61 10 JL 080 JL 100 RAM check error 61 11 Too many drives for the communication cycle time 61 12 Slave address out of range 61 13 Impossible to switch the buffer 61 14 Data not received or corrupted 61 15 Synch not received 61 16 No synch 61 17 JL 080 system error 61 18 JL 080 application error 61 19 Memory allocation error 61 32 JL 100 not ready 61 33 Timeout while detecting slaves 61 34 JL 100 application error Emergency messages EMERGENCY 1 Encoder fault nAxis 2 Id 1 nCause 3 2 Anomaly coming from servo nCause 3 20 CAN Communication error nNode 1 Board 2 Type 3 30 OS3 I O Watch Dog nNode 1 Type 2 31 OS Wire Communication error nNode 1 32 Drive fault nAxis 2 Id 1 nCause 3 80 System Watch Dog 81 Power Fail 45004602H 194 Prima Electro S p A OPENcontrol End User Manual 82 4Control exception nTask 1 for 2 83 PLD Watch Dog 90 ShutDown 98 Software System Anomaly 99 System Exception nCause 1 101 Servo error Axis 2 Id 1 nCause 3 nValue 4 102 Skew error nAxis 2 Id 1 nCause 3 103 Tolerance error Axis 2 Id 1 nCause 3 104 Marker too far nAxis 2 Id 1 nCause 3 105 Axis initialisation error nAxis 2 Id 1 nCause 3 10
26. 7 o p 5 SIRS H About MachinePlot PART PROGRAM 2U0 45004602H 145 Prima Electro SpA 0000000 OPENeontrol End User Manual This command enables the online help of the Machine Plot ABOUT MACHINE PLOT MachinePlot V4 1 3 release version OSAI S p A via Torino 14 10010 Barone C se TORINO ITALY 39 011 98 99 711 http osai it Copyright 2003 2004 OSAI 5 p A All rights reserved The same commands are also available in the lower softkeys menu File E Pot ad View Some more frequently used commands are also present in the button bar E OSAI MachinePlot File Select Plot View Display enable disable dimensioning save file Zoom out open file enable disable zoom In the vertical bar on the right hand side the following information is displayed gt the led identifies the connection status with the CNC if the CNC is connected the led is green otherwise it is red green red led connected CNC gt name of the connected CNC name gt number of the connected process connected processs gt status of the graphic NORMAL or ZOOMED number gt axes positions the axes positions are displayed during aiden acquisition or the abscissa ordinate position of the cursor on the video when DIMENSIONING 7 i axes position Fi 45004602H 146 Prima Electro S p A OPENcontrol End User Manual 11 3 Machine Plot Configuration In the toolbar select SELECT and then
27. AMP via the ODM application Offs 2 Length 2 offset of the tool The machine axis to which the tool compensation refers to in this field is configured in AMP via the ODM application Offs 3 Length 3 offset of the tool The machine axis to which the tool compensation refers to in this field is configured in AMP via the ODM application Offs 4 Length 4 offset of the tool The machine axis to which the tool compensation refers to in this field is configured in AMP via the ODM application Offs 5 Length 5 offset of the tool The machine axis to which the tool compensation refers to in this field is configured in AMP via the ODM application 45004602H 33 Prima Electro SpA 0000000 OPENeontrol End User Manual 3 6 4 G and M functions Area Area that displays the active G codes and M functions G O0 T80 199140 271 S0 71 17 94 97 60 mM 5 sy fF D I FF Ff O Eoo G codes Active G codes The codes are divided into display groups Each field displays the active G code for one of the modal groups defined in AMP M functions Active M functions Usually each field displays an M code for every modal group configured in AMP 3 6 5 Part program data area This is the area dedicated to the display of the lines of the part program being executed The area is read only at this point you cannot edit the program In order you will find the block already executed the block being in execution highlighted in reverse an
28. CNC diagnostics are displayed in the main window of the BootController application Data Logger Display If the system is powering up the messages are displayed as they are generated but the same messages are recorded by the CNC and are visible in the Data Logger Display at any time even when the boot phase of the CNC is finished ff 951 ooroo File Select Boot Mode Lhility View T BAGH a DE mD C EDS eG onc IS o coira Hoge CHC connected OFENControLl CAL is waiting for a BOOT mode directive 24 05 2015 11258 56 845 Log 31 25 Release Chh0S0270015 24 08 2012 iSB1 5ST 286 Lage J171 Boot IFC 29 05 2073 68 57 386 Lag 31 73 Reading System Ceafigquracisa 24 05 2015 156157 286 Lage 31 24 Activated Configuration is AHPO 24 0s 2013 38557 diz Lag 31 16 Shared memory definition 24 05 2015 SSR 57 405 Lag 31 12 Ergadcasting definition 24 08 2013 iSBi 57 405 Logi J172 Boot ferrices 7470572013 11 58 57 433 Lag 31 34 Leading field protocols 24 05 2012 pbBi ST 43a2 Lage 31 4 Boot Axes Berro 29 08 2015 280357627 Lag 31 5 Boot I 29 08 2015 80 57 654 Lag 31 8 Boot Serial Line 24 05 2015 258 57T 854 Lag 31 9 Boot Teach Fendant 29 08 2013 56 37 034 Logi 31 3 Boot PLE 2a FOS 2015 266 57 6855 Lag 31 35 Beat Chesuppere Library 24 05 2013 117158157 856 Logi 31 6 Boot Motion 29 08 2005 11 50 57 657 Leg 3i T Boot CHC 24 05 2013 11 58 57 860 Lag 23 199 AlijasGlobal tec file met found no alisses defined 24 05 2013 1135
29. En a BD ee On the OPENconsole Operator Panel enable the manual movements using the button and select the continuous or incremental mode via the ProcessController 45004602H 66 Prima Electro S p A OPENcontrol End User Manual To select manual mode the key switch must be turned to the position indicated by the open lock Manual Modes w The axis selected for the manual movement is the one shown in reverse on the screen Selected axes As long as the axes are not homed the machine software overtravels are disabled Before doing any manual movement it is necessary to carefully consider what movement will be done The machine tool builder handles the management of any hardware overtravel 5 1 1 Continuous jog This mode permits the axes to be jogged continuously in the selected direction at the selected rate The procedure is as follows for the execution of each command see Ch 3 1 Select continuous Jog mode 2 Select the axis to move 3 Select the direction of the manual movement 4 Select the manual feedrate change percentage as shown in the section Feedrate change of this chapter 5 Press the button Cycle Start and hold As long as the Cycle Start button is pressed the axis moves in the direction and the speed defined Cycle Start button in the OPENconsole panel The button could also be white Cycle Start button in the OPENconsole COMPACT panel 45004602H 67 Prima Elect
30. G18 G19 or the alternative axis plane G16 Set Up Axes Setup Axes Setup IP 192 168 15 2 Proc 1 Axes Parameters Axis Locked Mirror Scale factor imal 0 0 0 0 0 0 0 0 0 0 0 0 Locked Enables the movement of the axes When selected the system normally execute the part program but the axes do not move physically The reset does not disable this mode Mirror Enable the reversal MIRROR of the trajectory of the specified axis It is equivalent to programming the three letter code MIR axis name System reset disables this function Scale Enables the scaling factor referred to the axis specified System reset disables scaling Scale Factor Defines the scale factor to be applied to the specified axis Equivalent to programming the triliteral code SCF axis name scale factor System reset reset set the scale factor to zero 45004602H 45 Prima Electro S P A 0000000 CPN oontrot End User Manual Setup Probe Set Up Opens an input window for the entry of the probing parameters Probe Setup IP 192 168 15 2 Proc 1 MM Approach Tolerance 0 0 Safety Tolerance 0 0 Measuring Feed 0 0 Horizontal Shift 0 0 Vertical Shift Probing Modality Approach tolerance Represents the distance from the probing target The probe moves this distance in rapid and then starts the probing cycle at the feedrate programmed in the entry Measuring Feed Safety Tolerance A value t
31. Hole Emergency 37 1 EtherCAT node not found 38 1 Mechatrolink node not found 38 2 Error during SENS_ON command execution 38 3 Error during SYNC_SET command execution 38 4 Error during SMON command execution 38 5 WDT error 38 6 Error during command execution 38 7 Timeout error command execution 38 8 Warning while reading writing drive parameters 38 9 Different drive parameters from NC database 38 10 Alarm during boot of drive 38 11 Mechatrolink communication error 38 160 Drive Mechatrolink 49 1 Memory allocation error 49 2 Invalid serial line number 49 3 Serial line not present 49 4 Invalid request 49 5 Invalid call modality 49 6 Frame too big 49 16 Invalid baudrate configuration 49 17 Invalid byte size configuration 49 18 Invalid parity configuration 49 19 Invalid flow control configuration 49 20 Invalid protocol configuration 49 21 Invalid bitstop configuration 49 32 Error opening device 49 33 Error closing device 49 34 Error reading DCB 45004602H OPENcontrol End User Manual 189 Prima Electro S P A 000000000 COPENControt End User Manual 49 35 Error writing DCB 49 36 Error reading timeouts 49 37 Error writing timeouts 49 38 Transmission error 49 39 Error during purge 49 40 Error during setcommmask 49 41 Error during escape 49 42 Error during clearcomm 49 43 Error during readfile 49 48 No more Tx Rx blocks 49 49
32. INPUT ERROR EMERG Indicates the current unit of measurement for the selected process It can be mm millimetres or inches 45004602H 28 Prima Electro S p A OPENcontrol End User Manual Each of the aforementioned states is briefly described in the table More detailed information will be provided in the explanations of operator actions in which they are involved STATUS AUTO MAN MEANING ee EER AA AA AAAA AAAA A AAA A A AAA REEERE RENERE RENAA EEECEEEETECEECETEREETETECETTETERETTRTERELTRTERELTY CCETTCELERTPRETTRTTEELTRTEEELTRTEETTey AAAA AA aa ADA AAAA ADRAR AER TCLCECRTCLELCETeEeLTereeeLeererercereeereerererrerercrrerereeeerereeeererer ee reeeererereerereeeerereeeeeereeereerereerereeerecereeeeeerer KA k RAKA A A A e eeit tiee iiie io ii ei iia riaa A Eia E reece eereeee ee rer cree ree creer rier ts The process is executing a part program or a command entered from the keyboard in MDI mode E L E E E a OI ITITI ETTEI TILL AT pea cencnesusncneretnctes tunntsecnune pacunattsGnsaisatatatarcatcnsmsnncssseanssceatsssscsnsisaestsianeaisisscarsssasensiaieatsiaiesssasseatsisncatsioseussssacctssuscansssnsctssssenssscssntssescaisaessancisseaisicasencdsatanciaaeasciceceicionenteissssscsenssieisssateseaectesessarenansaretnaeanessaeanessaeanesmneatc ase AAAA EEEE EEA E AT TEULETTTETTETEPRTRET TESTS CECECECECA CEECEE CEECEE CEEE EEEE ECCE CCEE CECECECECA CEECEE ETE EE CCEE CEC AACE CCEE COCE ECEE CEEA EEEE E E The execution of a part program o
33. J Copyright 2013 by PRIMA ELECTRO S p A 45004602H 196
34. Machine Plot is a tool for debugging the user part program that displays the tool path both during actual machining and simulation DRY RUN In the first case in the 2D display both the theoretical path and the actual path are displayed in the case of a simulation only the theoretical path can be seen 11 2 Machine Plot Interface The Machine Plot can be enabled from the Tool Bar by selecting UTILITY and then MACHINE PLOT or by using the button indicated OSA BrocessController otal p s Fle Cupley Select SetUp Origr Tool Part Propardl sevect machine pict When Machine Plot is launched the following window appears Pie feet Fei We Dupi F roaa bi P ki h a 2 FF s trma 45004602H 143 Prima Electro S p A OPENcontrol End User Manual In the Tool Bar table the following commands are available a OSAI MachinePlot File Select Plot View Display Aa 4 Open Save Exit FILE Open Opens a file where a profile was stored using the SAVE command _ Save the current profile file Usually this file is saved on the PC hard disk in the folder C Documents and Settings All Users Application Data OSAI WinNBI A different folder may also be selected The file name may be selected but the extension is always MPF Exit from Machine Plot E OSAI MachinePlot File Select Plot View Display pa CNC Configuration PART PROGRAM a SELECT CNC _ Usi
35. Manual Override The Cycle Start Cycle Stop and Reset buttons are described at the beginning of the chapter 45004602H 57 Prima Electro S p A OPENcontrol End User Manual 4 Establishing origins and homing the axes 4 1 General On the machine tool you can define several reference points that allow the calculation of the axes homing positions The following parameters are part of the machine configuration and are set by the MTB gt the ABSOLUTE ZERO is determined by the position of the micro switch which is placed on the physical axis during each cycle reset gt compared to the previous position using the NULL OFFSET parameter the MTB may require that the zero position of each axis is moved as the quantity set at the end of the homing cycle on the micro switch the axis executes an additional movement At the end of this movement it displays its position as 0 gt compared to the previous position using the HOME POSITION parameter the MTB may require that the zero position of each axis is moved as the quantity set in this case the axis does not move physically but its position displayed is no more 0 as it coincides with the value set having th sign changed At the end of the reset cycle and the activation of the parameters previously described it is defined what is seen by the end user as HOME POSITION i e the position in which all the axes have a displayed position equal to 0 4 2 Axis homing procedure Usually
36. When this panel is enabled at each block Confirm the command is stored in a local file specific for the CNC and the selected Process Using the controls in the panel the list of commands can be run edited deleted and saved to a file of the CNC The Start recording button deletes the current storage file of the CNC and the selected Process enabling the storage of the MDI commands When the storage is enabled an image representing a camera is shown next to the Confirm button 45004602H 54 Prima Electro S p A OPENcontrol End User Manual The button Continue recording enables the storage of the MDI commands without erasing the previous ones The new commands are appended after the existing ones Note that the commands are stored in a file and therefore can be inherited from previous work sessions The button End recording stops the recording of commands and enables the buttons for execution change and the saving of the stored commands The command Delete deletes the local storage file of the MDI commands not the one saved on the CNC The command Change launches the program editor configured with the configuration panel for changing the stored command file The command Save as saves the commands buffer to the CNC and gives them a name The command Execute starts the commands buffer execution as a pseudo program The buffer is executed as a sequence of MDI commands sent from the Proc
37. a different way by using a drag amp drop When if a field is selected that is related to another e g label value and spin button the three related elements are highlighted by a small red square In the following figure the fields were positioned in a different graphical layout 45004602H 134 Prima Electro S p A OPENcontrol End User Manual OSAI TableBuilder ncload File Tables EO Hiax l c mnm ENC OPENControl Table MY DATA Data Set MEMORY Measurement Unit mm Process 1 Record Variable 1 Variable 3 The final result of the changes made is visible when the MY DATA table is selected from the Table Editor or the appropriate button is pressed Origin MYDATA when the following window appears Fip Select Taiim Danan Gee 7 ne Hoax ijt EE E piit E DETA Teik HE BEMDETF See Levi Pan i Pikart op i a If more than one user table is configured the same variables can be configured in different tables This is allowed and it is not displayed as an error 45004602H 135 Prima Electro S p A OPENcontrol End User Manual 9 6 Translation of the variable names The names of the fields that belong to the standard tables are automatically translated into the language selected by NBI Config But this cannot be done for those variables whose names have been changed to allow the translation of these names the UPDATE TRANSLAT
38. a raaa aaaea ara ieaoo ria Eo aiae eoira 106 8 5 CIS Gi TADS EE A A EA E E A E 10 45004602H 5 Prima Electro S p A OPENcontrol End User Manual 9 TIO TADIS BUG OR ME E E E E E O E E E E E E scan ecae Geta E E I E E E E E T III 9 l EE ae A A E E E EA A A E A ET ER EA E E I 9 2 Orifi table C stomi zations a TNO ONTT A ANTO OOR 114 9 3 Tool Table Customization E E EE caste caste docs uue et acces A cauvee tact eta ceume A TEE ATR 19 9 4 Table Offset CUStOMIZatlON ceuta ennai nee anne cea neu cunnann sent aaunmdeteeed 124 9 5 ISGP Table customizations sesso eases cease casero ea ec AE AE AEAEE EEE AEE AS 129 9 6 Translation or the Variable NaNe S aiir e E E EAA AET AEE ATOE EA E TEER 136 9 7 CONNSUF ALON MICH iesir teeter toca a ennee Gane anaat E tees 137 10 Tool Management isis cavcscsevessiacescssscssverssencvsnevecssousnassasnaasnaserevanssessseusnaeasesevsnasausceusaassvevsensonseesseess 138 O GENT INE eet et terse rennin ean Te enc Te ons em T Se A Sen eee eee Oe op nee er Fe Snr en Serf 138 HOTZ AGO Sse CUM ese so facets tases aae ei e o ee e aee e a e i n 138 10 21 M nualTOOlpre sening area a E E R a 138 10 2 2 Manual pre setting of the tool length mounted on the spindle nnosennnssseennssseeresssrerssssrersssererssseerees 141 10 2 3 Automatic pre setting of the tool mounted in the spindle ssesseseseesesrrsssreserresssrressrrrerreresreeserereerere 142 H Machine Plotis EE EE EAEE EEE EEEE EEES EEEN 143 HEN SUAS
39. allocation for environment 27 7 Unrecognized command 27 8 Invalid synchronization mode 27 9 Communication message too long 27 10 Failed segment allocation memory 27 11 Only one point specified 27 12 Error opening debug file 27 13 Error in Spline configuration 27 14 Error in axis identification 27 15 Failed saving of InfoAgg 27 16 Error in createSplineCurve 27 17 Error in reduceSplineOscillations 27 18 Error handleSharpCornersInSplineCurve 27 19 Error in chop_off_spline_right_end 27 20 Error in chop_off_spline_left_end 27 21 Error in merge_spline_segments_via_transition_zone 27 22 Error in fitPrevCurveSegmentToCurrent 27 23 Error in chopOffSplineCurves 27 24 Error in calcQuinticPolynomial 27 25 Error in memory allocation 27 26 Error axis configurazion 27 27 Errore in search of InfoAgg 31 1 System Configuration not found 31 100 Internal Error Booting IPC 31 101 Internal error Boot not available 32 1 Insufficient memory 32 2 Insufficient MBOX channels 32 3 Too many requests 32 4 Resource id out of range 32 5 Reserved 32 6 Axis not found 32 7 Primary axes board not found 32 8 Abnormal axis configuration file 32 9 Abnormal extended data configuration file 32 10 File not found 32 13 Digital axis required 45004602H 185 Prima Electro S p A 32 14 Analog axis required 32 15 Invalid request 32 16 Invalid resource type 32 17 Resource alr
40. ambient the following fields can be defined gt the fields to be displayed gt the fields that can be changed by the end user gt the name the format the minimum maximum value the possible dependence of each parameter on the selected measurement gt the position of the record in the lower data insert window Right click on the table to change the fields display A window opens in which by means of a check box display of the entire column can be enabled disabled For instance in the following window disable the display of the column indicated with VARIABLE 2 45004602H 131 Prima Electro S p A OPENcontrol End User Manual After confirming with the OK button the table is displayed as shown in the following figure VARIABLE 2 column is no longer visible GB OSA TableBuilder ncload 1OoHWax lcmm It is also possible to change the alignment of fields for each column right click on the column heading and then select the desired choice with the check In the figure below for instance the alignment of the third column VARIABLE 3 is changed from RIGHT to LEFT CNC OFENControl Table MY DATA Center alignment w Right alignment 45004602H 132 Prima Electro S p A OPENcontrol End User Manual Right clicking anywhere in the lower data entry window allows which fields can be viewed and modified by the end user to be selected In the following figure for example VARIABLE3 is hid
41. as follows 1 Press Cycle Start the system send auxiliary functions to the machine logic and enters HOLD Status Auxiliary functions are sent also in SEARCHING mode provided that the logic has been adequately pre set 2 Position axes on the programmed dimensions reversing on the profile JOG RETURN softkey MANUAL mode 3 Select again automatic or semiautomatic mode Press the button Cycle Stop to exit from HOLD status 5 Press Cycle Start to restore the working cycle 7 11 Searching Mode gt When using multiprocess systems memory searching can be accomplished on the first 4 processes only gt When an interrupted cycle is restored automatically the program is restarted from the beginning of the block where the interruption took place When a cycle is restored from a pre set block it is restarted from the block next to the one searched gt Automatically resuming the search if the position of the start of the search is changed for example switching to BLK BLK and using the arrow keys or setting the starting block only in the data entry Exec From To the search starts from the new position and ends when the system has executed the number of blocks stored throughout the machining phase The same thing happens when a search is carried out for a set block if the end block is not specified gt Automatic searching is only possible provided the relevant configuration AMP is enabled It can only be use
42. axes but the reference plane does not comply with the tool direction but complies with the machine plane 45004602H 75 Prima Electro S p A OPENcontrol End User Manual NOTE If only one of the rotary axes is referred the system displays the position corresponding to the one not referred the previous considerations remain valid See also the Tool Centre Point mode 5 in the Programming Manual Qs The functions described in this chapter are the system standard They can be changed by the machine tool builder s machine logic Refer to the MTB documentation 45004602H 76 Prima Electro S P A 000000 COPEENCoontrot End User Manual 6 Part Program Management The OPENcontrol CNC has an ambient dedicated to the part program file management that can be distributed in several directories The program management ambient is therefore the file manager that activates the program and also allows the management of the files and system directories 6 1 Main Video Screen Pressing the Part Program softkey of the ProcessController and then selecting Part Program Management the ambient screen video is displayed J Part Program Management Te e Y wr Command Configuration Activate Part Deactivate Edit Path Y f File g IP 192 168 157 2 Name Size ma Sy Dir 001 R Dir 00 1 PARTP 0102 tet 52 bytes PARTP 03 txt 52 bytes TABLES Capacity 724 976 005 120 bytes 675 GB
43. be enabled from the keyboard by simultaneously pressing Ctrl and B Set Up Manual Opens a data entry window that allows the length of the axis movement to move with incremental manual movments and the type of return after a manual movement It also enables the tool extraction procedure for some particular cases see Chapter 6 Manual Axes Movements and Stop Functions Manual Set Up IP 192 168 157 2 Proc 1 MM P jmt Jog Increment Value 0 0 Jog Return Jog Incr mode select Auto Manual Tool Tool direction Jog Value Insert the incremental distance for incremental manual movement The value inserted is displayed in the JOG field of the main video screen Jog Return Jog Incr mode Selection Specifies the JOG RETURN and the JOG INCR modes that can be automatic or manual See Chapter 4 Skip Specifies whether to return to the profile from HOLD or to position along a straight line to the end point of the block in which the movement was suspended in HOLD To skip a return on the profile tick the Skip field For the fields related to the Tool Direction refer to Ch 5 Axes jogging and Stop functions 45004602H 42 Prima Electro S p A OPENcontrol End User Manual Set Up Dynamic Param Enable VFF 04 Dwell Time Spindle limit RPM Tap Retract Feed G84 100 O K Enables VFF Enables disables the VFF algorithm velocity feed forvard of the
44. by the appropriate button Tabie ONC select tool table 45004602H 123 Prima Electro S p A OPENcontrol End User Manual The following window is displayed where only the tool data enabled according to the configuration made in this example is displayed fel OKA Tabet citar Geta Pr amp ip See Tee 3 SeectMegeore Optore no v xricss Tade TOR Dede Set Ma Meosuremert Unt Proces i i Cole as b ve an Pe ne a es wae a w Paet oa eanet a cae lt lt 5 32 ioter th ea te EN 2 axo gt O OS 6 00000 00000 3 OCC aow e Ne 8 00000 3 part y a K Don ODON a ins DoD DON OO co 4 9 4 Table Offset Customization In the upper section of the TABLES DEFINITION window it is possible to enable disable the TOOL OFFSET TABLE display enable tool offset table Tables definition aa aA Fru nce Lat Pes fe rpd hues recard ie p i 0 a 0 Pi 0 0 a E 3 0 i 0 Lt ry fa g E J 0 a r 5 J j a i 7 fn J 0 a E q J i fa E Et 0 il J 1 a a kF 0 i ri a i3 3 315 J i ti 5 3 bt br Leer Tic grr Birgi ices Var Asioi hum Record Pie priem After confirming with OK from the Tool Bar or from the appropriate button it is possible to select the tool offsets table 45004602H 124 Prima Electro S p A OPENcontrol End User Manual select tool offset table as displayed as in the image below ECAA Jak me se 7 O B
45. direction of the tool axes are the result of interpolations by other axes execution may be interrupted by an emergency stop voltage drop general emergency etc or by a programmed stop followed by manual moves An example of this is shown in the picture below This machine has three normal axes X Y and Z and two rotary axes that incline the spindle carrier head When an emergency stop occurs it sometimes happens that the tool remains inside the part To remove the tool from the part after the machine has been re powered up the system must offer you the possibility to move the spindle in the tool direction This can be useful in case the tool remains stuck in the part during machining The system automatically defines the virtual axis whose name must be previously characterised in AMP Movement of this virtual axis causes the linear axes to move so that the tool moves in the linear axes direction i e in the direction indicated by the position of the rotary axes The generation of the virtual axis along which the axes movement is required is set via the Tool direction field in the data entry Manual Setup enabled by the softkey command Setup Manual 45004602H 74 Prima Electro S p A OPENcontrol End User Manual The procedure is 1 Open the data entry Manual Setup Manual Set Up IP 192 168 1572 Proc 1 Mi Jog ingement Vale 0 0 Jeg Beturn Jeg Ina mode select Auto g Larual
46. ea cerca acres cecaaeaecrce vaca areca aceete aca dae eeece ct tencomate eect ma cece ccs ame ENENERA 143 EEZ Machine Piot INEST ACS noera eee A AT 143 H Machine Ploe C onnaurati oerrinne T E E EE 147 IEA Prone Dr ay Ut cancer ceca arcs EEE ENEE EAE EEEN NERA 51 kS Drawing a3 D Prol cece e A AA EAT 153 kG Checkine the Rron ueir EE E EAEE AA coset A essen hestceees 154 II 7 Drawing the disconnected axes profile DRY RUN ssesesesseseseosesessoseseseoseseseoseseseosesessosesessosesessoseseseosesessoresessesessss 157 P23 System Hitoy sonnir E E seenossuessassoseaenceses 158 I2 eneral ie EE E NNT EN A E A N 158 12 2 System HIStory Mtera E naen a ta eaea a e a aea eae aa aE rE Ea e Ea A 158 e GAP D CNG A sian 164 BM Error Message a E E E EA 164 45004602H 6 Prima Electro S p A OPENcontrol End User Manual 1 Features and specifications 1 1 Reading keys and security instructions ATTENTION To use the system in a correct manner follow the instructions provided in this manual and pay special attention to the symbols below WARNING Dangerous Voltage This symbol is associated with dangerous high voltages that could damage the system the equipment and the operators WARNING Danger This symbol is associated with facts and circumstances that could damage the system the equipment and the operators Qs NOTES This symbol is used for operations that have to be executed with great care in order to ensure their successful co
47. eit ull eae sie con 71 5 6 ETI SE SSLIC Sto Derita iat cescttet A den abes Ga ceded cat deed ENA 7 5 7 PCIE SS SU a E C A E O E E E T E TE EA EEEE 7 5 8 Removing the tool after an EMeCrgency icccesiscatscscsactteiciedcatethauuasuniunnacudauniaceddudsaducducununuanns 74 6 Part Frosran Management sssri arne eaa aa E EA 77 6 Maim VEO SCI SCI co 5ci 2 saojacueced cee A EA E E AIAN 71 6 2 SEIS SCION Oram ICEN oerna Ar RAE AEA EIEEE EERIE EEEE AAE i 78 6 3 Multiple selecti omen ane a a a N A A E A A E E A A 78 6 4 Cy eation Ola MEW Part PO Si AN oiriin a AR N ER A ied a teeie itil artis vad 79 6 5 Creation of a new Directory esssscsssscssessscssersssssessacssessscssessasssessasssessasssessasscensasscensasscorsassconsassconeasscossassceseassconeasscoreas 79 6 6 File CODY and GIFECCONY sczzeseccaadateicctcets zexteidaeseceiaccavtesdeesscetcccaedads saszcalscavedetdentee sdechae ta ldeaeeneee AEE AAE daa iets 80 45004602H 4 Prima Electro S p A OPENcontrol End User Manual 6 7 Delete a directory or a file ssscsssscessecssersscssersasssorsssscessssscesessscorsssscossosscossasscosensscssnsscesensscosensacesensacesensscesensaceseasass 80 6 8 Change the name of a Tile OF a direCtOry reinis eE EE EA ETEA OAE EE A E AANE 8 69 Whiitine and editinga Fart Progranski reana iare a iaa na Ee aa E a a OE E A EA EEE 8 6 10 Enabling a Part Program for the Execution ccsssssscsssssecessssecsssscessssecescssecescssecesessecessssscecessscessesscen
48. here only the data enabled by the configuration for display is shown BB OSAI TableEditor Default Je File Select Tables SelectMagazine Options EEC axe ic E E Table OFFSET Data Set MEMORY Measurement Unit mm Process 1 Offset Curr Length 1 Length 1 Req Length 1 Max Req Leng Max Req Leng Curr Length 3 Length 3 Req Length 3 Max Req Leng Curr Length 4 Length 4 Reg Lenat 1 66 40000 66 40000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 0000 0 00 2 0 0000 0 0000 ANNC y na00 o gt aaan o a cu c ic nc a nooo Sooo onanan o nn AAAA ARR nooo oooooo gt ooo gt ooo O0OOAI 0 qo00 Watataay 0 0000 0 0000 ANNC annann o oo onanan o o A Ctr rir IT In iT ln In tn tn li lt gt Offset 1 Length 1 66 4 Diameter 1 12 e Tool orientation 0 a Req Length 1 0 Req Diameter 2 0 2 Description Max Reg Length 1 0 Max Req Diameter 1 9 te z 9 5 User Table customization In the lower part of the TABLES DEFINITION window the grouping of the 400 variables of the USER table can be configured in up to 16 different tables in which the following items can be configured gt table name gt first variable index gt number of variables per record gt record numbers gt the file extension with which this table will be saved 45004602H 129 Prima Electro S p A OPENcontrol End User Manual Tool t
49. in correspondence of the X axis and 100 in correspondence of Y axis If you press APPLY the values entered are stored in the origin 1 45004602H 60 Prima Electro S p A OPENcontrol End User Manual Table ORIGIN Data Set MEMORY Measuremer Axis X Axis Y Axis Z Axis C Axis A Axis B Description 200 00000 100 00000 0 00000 0 00000 0 00000 0 00000 selected origin origin number origin X origin Y a a cme In this example for the axes ZCAB a null origin remains set i e their zero position coincides with the HOME POSITION 4 3 2 Automatic set of the absolute origin The same change made for origin 1 can be automatically obtained i e without opening the origin tables editor Without activating any origin so that the axis positions are referred to the HOME POSITION physically set the X and Y axes in the positions desired X200 and Y 100 in our example Select ORIGIN TOOL in the tool bar and then ORIGIN PRESET select origin preset In the ORIGIN PRESET window displayed you have to set gt ORIGIN NUMBER the number of the origin you want to change 1 in our example gt X indicated axis offset with respect to the present axis position 45004602H 61 Prima Electro S p A OPENcontrol End User Manual Grigin Preset IP 192 168 157 2 Proc 1 Mil Ax Drign hepe Org V x F Fa If you set 0 as the quote desired for the XY axes a
50. is closed This command cannot be completed if the file is busy with other programs Same thing for the program enabled for the execution Before updating the program in execution close it The button Modify re opens in editing Pressing this button the editor re opens to edit the temporary file The button Clear resets the changes made to the temporary file Pressing this button the temporary file is deleted and the panel closed 45004602H 81 Prima Electro S p A OPENcontrol End User Manual The program Program Management can be closed also if the panel to manage the program editing is opened When re opening the Program Management the panel is displayed to complete the editing operations In the panel the button to be used by the user is blinking Until the file has not been edited the button Modify blinks following the first edit the button Update blinks Therefore when the Update button is blinking it indicates the file has been edited form the original one Follow this procedure to edit a part program gt If the file does not exist already create it following the procedure Creation of a new Part Program In the right panel select the file to edit Press Edit in the Toolbar The part program opens in editing using the configured editor Edit the file save it and close the editor In the panel described above overlapped to the Program Management select Update The
51. lei eanasunde aden auwoneneuseados a 25 3 4 6 SCO EVO anno OR ee ee ee ee 26 3 4 7 JORKO DaT e e ee ge ee ee 26 3 4 8 Main Vid 0 screen Osal POI OV terassia a a a a r a a aE aa Tiaia 27 3 5 CNC Stats AE Sate sts cesses E sn Ree ca Rts dtc nena 28 3 6 PLS Pye aa E teers a teats tees ha aes eek tent ete teed ttt tes 30 3 6 1 Axes DOSIMOMS aNd Ornea Irna A 31 3 6 2 Feed and overrides Aled eere a E a A aa E EAA aE ENA RS 32 3 6 3 Selected Too ATE aien a a ease a a aa a a a N 33 3 6 4 Gand MTONCUONS ATES eiri N N N N 34 45004602H 3 Prima Electro S p A OPENcontrol End User Manual 3 6 5 Part PrOs anny lata al e aiv cixes usicicd peisionasieictereseec ccaasee AT E etter ere te aoe 34 3 Keyboard Commands a T ETT nl cet ees erated etme de ee ele eee 35 3 7 1 AdditonaliMor IMA VOM WHIAG OW 5s sesana a O naumeneraaewens te 35 3 8 Panels for Command and data IMPUGNAR ETE E oie antec 36 3 8 1 General rules ON the input WiNdOWS ssssessssersssersssersssersssersssersseeroseerssserossrrsssersserressersssersseersseereseee 36 3 8 2 The ProcessController SOM KEYVS arainn AAA a a a 37 3 8 3 Mu ltiple connection CNC SClECtION cira e A ATE E N 40 3 8 4 MIDI Pane FUN CUO NS secieedenccees inceveassusetede AEE E 54 3 9 Operator Consoles eisai eae eco aco A ATA TE E AAAA 55 3 9 1 Keys and functions of the OPENconsole COMPACT Operator Panel s ccccccssssececeesseeceesaeeeeeeseaeasees 55 3 9 2 Keys and functions of the OPENconsole COMPACT Oper
52. life 0 00000 0 00000 5 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00 a F Drill_45 Not ready No too life 0 00000 0 00000 4 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00 lt gt Record 4 Variable 6 0 Variable 16 0 e Status Not ready v Tool Code Mill21 Variable 7 9 Variable 17 0 S Life Type No tool life v Max Time 0 Variable 8 9 gt Variable 18 0 Actual Time 9 Variable 9 9 Variable 19 9 Offset 5 S Variable 10 0 Variable 20 0 Variable 1 9 x Variable 11 0 a Description Variable 2 9 i Variable 12 0 i Variable 3 0 x Variable 13 0 variable 4 0 2 Variable 14 0 x Variable 5 9 Variable 15 0 S m iene n Select EZ tables A Select Magazine i Options Fie The tool code can be separated from the offset number C Please note that the tool parameters related to the tool state and to tool life are only meaningful when managed by the machine logic developed by the OEM otherwise they are ignored For example to change the length of the selected tool select the display of the parameters of the associated offset For this simply press the VIEW OFFS button to display the Offset Editor with the offset 5 already selected 08 Wax weiGicus 45004602H 140 Prima Electro S P A 00000000 COPEENCoontrot End User Manual All the parameters of the offset are displayed in the lower window and can be changed In
53. manual Manual Feed Override modes Rotary switch for the percentage change of the spindle speed Spindle Speed Override The buttons from P1 to P6 can be customized with functions set by the OEM The Cycle Start Cycle Stop and Reset buttons are described at the beginning of the chapter Qs The functions of the buttons described here are the standard ones managed by the system They can be changed through the machine tool builder s machine logic Refer to that documentations 45004602H 56 Prima Electro S P A 00000000 OPENeontrol End User Manual 3 9 2 Keys and functions of the OPENconsole COMPACT Operator Panel Control Panel Control Panel Extension The OPENconsole is a modular Operator Panel optimized for machine tools mainly used in Automatic and manual continuous The control panel can be extended with the module below that can have buttons customized for the application Below are described the keys of the standard operator console for their functions refer to chapter 5 and 6 j Enable execution of programs in continuous automatic mode g Enables the continuous manual movments JOG Moves the selected axis in continuous manual mode in the positive direction _ Moves the selected axis in continuous manual mode in the negative direction O Drive ON Drive OFF ws Rotary switch for the percentage change of the feed movement of the axes in gt automatic Feed Rate Override and in manual Feed
54. may be different to those described in this manual Usually the screens contain data of the process under control The ProcessController can automatically resize all the objects and the texts to adapt to the main window dimensions and therefore to the dimensions of the monitor used The table below lists the standard screens provided by Prima Electro with the numerical control software and the WinNBI File name Screen description Screen to manage program execution Displays a maximum of 6 process axes Screen to manage the program execution Displays a maximum of 9 process axes Screen to manage the programs in automatic Displays a maximum of 5 process axes Screen to manage the programs in automatic Displays a maximum of 9 process axes Osai_aux qv Screen to manage the auxiliary axes of the machine logic The default configuration of the ProcessController is set to display the sequence of screens osai_p a osai_a5a osai_m9a and osai_aux The selection of a screen with the sequence above is managed by the F4 key or via the menu command Select Next page The standard screen of the ProcessController dedicated to process control is described below Remember that the screen setting depends on the OEM s choices and may vary significantly from those described in this manual This manual describes the osai_p6a screen containing all the display elements related to a process The other screens show the same data as
55. not change their format The file can be defined or edited on the CNC or offline on a PC and then copied in the control The Online Editor used by the CMC depends on the configuration set by the OEM using the WinNBI configuration application NBlconfig password protected In the configuration released by Prima Electro the pre set editor is Microsoft WordPad For the Editor use refer to the documentation provided by the application provider The edit of a par program is always done on a copy of the program The file opened for editing is previously duplicated the file is moved from the CNC to the PC in case the system hardware configuration has a PC dedicated to the HMI or is copied in a temporary directory in case the configuration has only one CNC module This has two advantages gt it is possible to work on the PC HMI system in the same way as on the system having only the CNC gt allows the file editing even if it is selected for the execution see further on The Program Management includes a panel for managing the temporary file in editing see picture below P 192 168 15 7 2 PROGRAMS Dir 001 PARTP 004 txt Update The Update button applies the changes made It is enabled only when the date time of the file in editing are changed compared to the original i e after saving the file changes done with the editor Enabling the button the original file is overwritten with the temporary one and the panel
56. on Memory mode is selected this command allows the user tables to be changed directly in the CNC working memory If the Work on File file the name of the user data file to be edited is required 45004602H 99 Prima Electro SpA 0000000 _OPENeontrol End User Manual SELECT All Selects the magazine to which the Tools Table applies MAGAZINE 1 10 optional Unavailable command OPTION Edit Increment This command allows definition of a value that will be added or subtracted from the value of the selected field in the table for each press of the button E Variable 1 4 5 Increment 1 5 oe ste Varia Help Enables the Table Editor on line help lt P lt P SR SR lt i Vari About Table Using this command displays the Table Editor release Editor version E TableEditor V4 1 3 OSAI S p A Via Torino 14 10010 Barone C se TORINO ITALY 39 011 98 99 711 http www osai it Copyright 2003 2004 OSAI 5 p A All rights Some of the commands described above can be accessed directly from the Tool Bar as outlined in the following figures met aie oe delete record reset input fields ip save file work on file work on memory on memory work on memory select inches i select mm i user table f origin table tom ottset table tool table TT 45004602H 100 Prima Electro S P A 000000 COPEENCoontrot End
57. progress CNC connected CNC in Normal mode CNC connected CNC in emergency mode CNC connected CNC in Setup mode CNC connected CNC in Service mode At the end of the CNC boot phase in the working mode Normal or Emergency if the option A03 is enabled on the system see Application Security WinNBI the BootController automatically starts the ProcessController application The ProcessController is the main application for numerical control management The automatic start up of ProcessController can be disabled via the NBlconfig configurator of the WinNBI 2 5 Selection of the Operating Mode To select the boot up operating mode of the CNC the BootController is used The procedure is the same for all the operating modes described in the previous paragraph Selection of the operating mode with system on To enable an operating mode i e Emergency select Emergency using the Mode menu 45004602H 18 Prima Electro S p A ff OSAI BootController File Select Boot Mode Utility View Gi z x Normal Emergency Setup Service File Select Boot Mode aad Utility View What do you want the CNC to do Restart End your session shuts down CNC and starts CNC again OPENcontrol End User Manual The system
58. shown in the figure below CNE list selection CNC list to select Selected list content anc list IP 192 168 157 2 Existing CNC lists RA AESA IF 192 168 157 6 Remove selected CNC Edit CNC name Remove selected CNC list Add to list 45004602H 40 Prima Electro S p A OPENcontrol End User Manual By means of the Remove selected CNC button you can remove the selected CNC from the list of CNC s to be connected The Add to list button adds to the list the network name of the CNC specified in the CNC name field The name is added to the list only if it not already present and if the list contains fewer than eight names The Up and Down arrow buttons next to the list of CNCs allows the position of the selected CNC name to be changed CAUTION The order of the names in the list is very important since the information displayed in ProcessController screens depends on it If a screen box has been configured to show a value of CNC 1 the ProcessController will get the value from the first CNC in the list if a box has been configured for CNC 2 the value will be taken from the second CNC and so on When a multiple selection is active the ProcessController enables selection of one of the CNCs from the status bar or sequentially using the keyboard command CTRL T The selection from the status bar is made by selecting one of the items in the list by means of the Arrow down button next to the CNC field
59. stop commands such as spindle stop coolant off etc when it receives the reset command Check the MTB manual for details 5 5 2 Hold The hold function gt Stops the axes with controlled deceleration gt Temporarily stops program execution To put the axes into hold press Cycle Stop To resume execution press the Cycle Stop pushbutton again to exit from the hold condition and then press Cycle Start Execution will restart from the point at which the Cycle Stop command was given If manual moves have been performed after pressing Cycle Stop it is necessary to re position the axes on the profile before resuming automatic execution To do this use the procedure described above 5 6 Emergency Stop The Emergency Stop pushbutton stops power supply to the system The Emergency Stop pushbutton is not managed by the software system of the CNC and is controlled by the machine tool hardware It is mounted on the Operator panel or in other parts of the machine tool 5 7 Active reset This command is available only in the WinPLUS logic program It can be used after a cycle stop in order to cancel either the remaining portion of the current motion block or the subsequent part program blocks To allow automatic active reset with WinPLUS the active reset function is available on an external pushbutton or on machine devices For example if a gap elimination device detects the contact between the tool and the part a it re
60. the OPENconsole Operator panel and the WinNBI application graphical software In the following pages there is an overview of the configuration to which this manual refers For any additional information and a complete evaluation of all the OPENcontrol hardware configuration refer to the manuals below gt QOPENcontrol Software Installation Manual code 45006692G gt OPENcontrol Installation Guide code 45006652F 45004602H 7 Prima Electro S p A OPENcontrol End User Manual 1 3 Hardware structure The OPENcontrol systems are made up of a number of modules that can be combined in different ways according to the requirements Usually the system has an operator panel used to display the data and to handle commands to be sent to the CNC Only skilled operators together with the MTB can open the operator panel and the basic unit for service reasons This manual explains how to use the OPENcontrol CNCs combined with the OPENconsole operator panel as shown below Monitor Industrial PC OPENcontrol AE CPP over Drive OVI VGA 5 p Ethernet lt aati X lt gt fieldbus e ea Modular 1 0 USB MTB panel 1 O fieldbus Drives In this configuration the OPENcontrol Control Unit is connected on the network to an industrial PC dedicated to the graphical user interface The control unit is therefore dedicated to the real time software while the data is displayed on the industrial PC on the OPENconsole Opera
61. the list of messages on an ASCII type file path and the name of the file are required Print Setup _ This command selects the printer and the print options Print preview This command enables the print preview File Select Edit Display C SIRE Message ID Type Message 45004602H 159 Prima Electro S p A OPENcontrol End User Manual File Select Edit Display ped er Refresh EEO amwe Message ID Type Message mA bala Ta Pb eb l BJ e EDIT Clear This command deletes the messages in the list It is enabled only if the message __ CNC is powered in EMERGENCY MODE Refresh This command refreshes the list of messages ll Senza titolo SystemHistory File Select Edit Display E E w Toolbar f cnc RRR Looe Emergendes Message ID Diii sage E A 308 21282 Biik age E 308 21283 Lou message DISPLAY Toolbar _ This command enables disables the toolbar display This command enables disables the display of the LOG type messages The same function is assigned to the dedicated button This command enables disables the display of the EMERGENCY type messages The same function is assigned to the dedicated button This command enables disables the display of the ERROR type The _ same function is assigned to the dedicated button Exceptions This command enables disables the display of the EXECPTION type _ The s
62. the screen 45004602H 115 Prima Electro S P A 00000000 COPEENCoontrot End User Manual It is also possible to define the alignment of each field in the lower insert data window It is enough to right click on the field and then select For instance in the image below the user can change the alignment of the axis 10 origin from LEFT to CENTRE El Cr Ci Ceri After the change the field appears as the image below Another possibility is to define some priorities for each field This can be done with right click on the field label 45004602H 116 Prima Electro SpA 0000000 COPEEN Control End User Manual The MTB DATA CONFIGURATION window is opened and it is possible to change the variable name in the case of origins only the name can be changed For instance in the image below to change the name of the label referred to the axis 3 origin Using drag amp drop the fields in the lower window can be placed in different positions When a field connected to another is selected for instance label value and spin button the three elements are outlined by a small red square In the image below the fields have been placed in a different layout 45004602H 117 Prima Electro S p A OPENcontrol End User Manual a E e E aoe a E 4 i LS E Cs E The final result after the changes can be viewed from the Table Editor by selecting the Origin Table from the Tool Bar or from the appropriate bu
63. the selected CNC The Remove button is used to remove an unused name from the history of the CNC previously connected The key removes the selected name from the CNC previously selected list 45004602H 39 Prima Electro S P A 0000000 OPENeontrol End User Manual 3 8 3 Multiple connection CNC selection Multiple connection permits a list of CNCs to be specified to be connected contemporaneously It is used and useful only when the screen layout has been designed to show the data of more than one CNC at the same time If the ProcessController has been configured for multiple connections the selection panel is as follows CNE list selection CNC list to select one list Existing CNC lists cnc list Edit Remove selected CNC list fea Gomes This panel is used to set the name of the selected list The list contains the names of all the numerical controls to be connected simultaneously To select the offline mode write NULL in the field CNC list to select The Remove list button may be used to delete an unused list the button removes the selected name from the list To define the content of the list press Edit The list selected is the one shown in the CNC list to be selected box If the list does not exist yet a new empty list is created The Edit button opens and closes upon being clicked again the dialog window dedicated to the composition of the list The dialog window can be edited as
64. 02H 31 Prima Electro S p A OPENcontrol End User Manual 3 6 2 Feed and overrides Area This area contains the information related to the machining speed and movement of the machine The values in this area are expressed in current units of the process mm inches which is also displayed on the screen The information in this area is arranged in a matrix where the lines refer to the type of speed indicated by the labels in the first column PROGRAMMED PERCENT ACTUAL Feed 9 000 100 0 G 000 Feed M MT 100 0 P00 SPEED BE 100 0 0 000 RAPID 0 000 100 0 0 000 Jog 9 000 Jog Dir Feed line Contains the information referred to the machining feedrate From left to right the data indicates gt The feedrate set by program gt the selected feedrate override gt actual feedrate programmed feed override Feed M line Contains the information referred to the manual feedrate From left to right the data indicates gt the configured feed for manual movements gt the selected manual feedrate override gt the actual manual feedrate configured override SPEED line Contains the information referred to the spindle speed From left to right the data indicates gt the programmed revolutions If the Constant Surface Speed CSS is active the field indicates the calculated speed based on the programmed one which varies as the work diameter changes gt the selected speed override gt the override speed
65. 1 Selecting and activating a part program These operations must be carried out before selecting the execution mode The procedure is as follows gt Press the Part Program softkey and select the command Activate Part Program or Part Program Management gt Select a part program for execution as described in Ch 6 gt The name of the program selected and the first lines to follow are displayed on the screen 7 1 2 Automatic execution This mode permits to execute all the blocks in a program without interruptions To execute the program in auto mode use this procedure for details on the operation see Ch 3 gt Select and activate the part program gt Select the AUTO mode The selection is displayed on the screen gt Press the Cycle Start pushbutton The selected part program will be executed from the first to the last block 7 1 3 Block by block execution This mode permits to execute one part program block program line at time Usually this mode is used to check if a new program is correct as at the end of each program block the execution is interrupted In order to execute a part program in the block by block mode proceed as follow gt Select and activate the part program gt Select the BLK BLK mode The selection is displayed on the screen gt Press Cycle Start each time you want to execute a block Blocks will be executed in the same sequence in which they are programmed After executing a b
66. 14 Parameter ID wrong 33 271 E15 Parameter write inconsistent 33 272 E16 Invalid memory address 33 273 E17 Inconsistent data in Sequencer 33 274 E18 Invalid command parameters 33 275 E19 Point2Point command unavailable 33 276 E20 Offset identification not available 33 277 E21 Synchronisation timeout on RTC2 33 278 E22 FPGA register ID wrong 33 279 E23 Number of locations overflow 33 280 E24 Qep counter release timeout 33 281 E25 External Td Qep counter release timeout 33 282 E26 No encoder interface connected 33 283 E27 Power error 34 1 Node not found 34 2 Invalid buffer 34 3 IDN element number not valid 34 4 No data from SVC 34 5 SVC data truncated 34 6 Error from command IDN S 0 0146 34 7 Timeout during drive enable 34 8 Invalid IDN type 45004602H 188 Prima Electro S p A 34 15 Invalid request 34 32 Command acknowledgment error from IDN S 0 0146 34 33 Command acknowledgment error from IDN P 0 0014 34 34 Command acknowledgment error from IDN S 0 0172 34 35 Command acknowledgment error from IDN S 0 0170 34 36 Error writing IDN S 0 0405 34 160 Drive SERCOS 35 3 CAN Node not found 35 4 CAN write parameter error 35 5 CAN Drive not configured 35 6 Communication Error 35 160 Drive CAN 36 1 Hardware Tip Touch Emergency 36 2 Software Quick Tip Touch Emergency 36 3 Software Normal Tip Touch Emergency 36 4 Invalid Measurement Emergency 36 5 Avoid
67. 2 4 Invalid board 52 5 Function not available 52 6 Invalid parameter 52 7 Node not found 52 4097 Error opening drive 52 4098 Error boards listing 52 4099 Error opening channel 52 4100 Error opening sys device 52 4101 Error reset sys device 52 4102 Error bus on 52 4103 Error opening communication channel 52 4104 Error set host state 52 4105 Invalid board 52 4106 Error reading mailbox state 52 4107 Error packet reading 52 4108 Error packet writing 52 4109 Error reading common state 52 4110 Error reading channel information 52 4111 Error closing sys device 52 4112 Data exchange error 52 4113 Protocol not loaded 52 4115 Configuration file not found 52 4116 Error opening configuration file 52 4117 Error reading configuration file 52 4118 Error loading configuration 52 4119 Reset channel error 52 4120 Netx not ready 52 4121 Flag COS not set 53 1 CanOpen PutMessage timeout 53 2 CanOpen GetMessage timeout 53 3 CanOpen Abort SDO 53 4 CanOpen Invalid command 53 5 CanOpen Send mailbox is full 53 6 CanOpen Number node incongruent 53 11 CanOpen Node is not present 53 12 CanOpen Node is not in operational state SDO channel busy 53 13 CanOpen Node request diagnostic 53 31 CanOpen DRIVER Board not initialized 53 32 CanOpen DRIVER Error in internal init state 53 33 CanOpen DRIVER Error in internal read state 53 34 CanOpen DRIVER Command on th
68. 23 406 Too many blocks without movement in continuos mode 23 450 Axis on profile 45004602H 182 Prima Electro S p A OPENcontrol End User Manual 23 451 End of automatic return to profile 23 452 End of multi block retrace 23 453 End of search in memory 23 500 Actual process number programmed 23 501 ASSET option not installed 23 502 Circles lines not defined 23 503 Fixed Cycle not possible with shared spindle 23 504 Spindle required with G84 or G86 23 505 Dry Run already activated 23 506 Requested process does not exist 23 507 Wrong process type 23 508 Full queue on target process 23 509 Data sent too long 23 510 Data loading failed 23 511 Message already exist in queue 23 512 EXE or ECM failed 23 513 Channel already in use 23 514 Error opening file 23 515 File already open 23 516 File opened for reading does not exist 23 517 Logic error acceding to file 23 518 Erroneous access type on file 23 519 End of file reached 23 521 Missing path for file 23 522 Error trasmitting data 23 525 Binary file is corrupted 23 526 Acceding to binary file with erroneous record type 23 527 Record too long writing on binary file 23 537 Table already locked 23 539 Serial port not connected 23 540 Timeout trasmitting data 23 541 Timeout receiving data 23 542 Error on serial line 23 543 Missing data in reception 23 553 Error in UPR programming 23 554 Incre
69. 3 Error reading system history files 25 4 Wrong system history file type 25 10 Memory error for mapping table files 25 11 Error creating table files 25 12 Error reading table files 25 13 Error writing table files 25 14 Wrong table type 25 15 Wrong table field number 25 16 Wrong table field type 25 17 Table is locked 25 18 Error restoring table files 25 19 Error backuping table files 25 20 Wrong event process 25 21 Wrong event message type 25 22 Insufficient memory for reading event message 25 30 Error saving Retain Memory file 25 31 Retain Memory corrupted 25 32 Error restoring Retain Memory file 25 33 Memory allocation error restoring Retain Memory 25 34 Retain Memory image file corrupted 26 1 Circles lines not intersecting 26 2 Coinciding circles lines points 26 3 Coincident or internal circles 26 4 Point inside circle 26 5 Parallel lines 26 6 Wrong definition of circles lines 45004602H 184 Prima Electro S p A OPENcontrol End User Manual 26 7 Aligned points 26 8 Circles lines not defined 26 9 Not parallel circles lines points 26 10 Different radius between initial final points 26 11 Circle not congruent 26 12 Normal vector not defined 27 1 Function not yet implemented 27 2 invalid environmente Id 27 3 Reached max number of environment 27 4 Environment Id already defined 27 5 Undefined environmentld 27 6 Failed memory
70. 4 2013 10 31 06 883 20 100 PLC M 324 21706 Log Message from PLC 1 22 04 2013 10 35 54 238 21 202 PLC E 324 21718 Log Message from PLC 1 22 04 2013 10 49 30 050 21 202 PLC M 324 21720 Log Message from PLC 1 22 04 2013 10 50 07 050 21 202 PLC E 325 21731 Log I O Configuration error File WINPLUS bus empty 22 04 2013 10 52 20 589 20 100 PLC E 325 21750 Log Message from PLC 1 22 04 2013 10 58 23 688 21 202 PLC E 325 21765 Log Message from PLC 1 22 04 2013 10 58 43 727 21 202 PLC E 325 21772 Log Message from PLC 1 22 04 2013 10 58 49 327 21 202 PLC E 325 21773 Log Message from PLC 1 22 04 2013 10 58 51 527 21 202 PLC E 325 21774 Log Message from PLC 1 22 04 2013 10 58 53 727 21 202 PLC E 325 21781 Log Message from PLC 1 22 04 2013 10 59 00 727 21 202 PLC E 325 21782 Log Message from PLC 1 22 04 2013 10 59 02 927 21 202 PLC E 325 21783 Log Message from PLC 1 22 04 2013 10 59 05 127 21 202 PLC E 325 21792 Log Message from PLC 1 22 04 2013 11 05 21 483 21 202 PLC E 325 21795 Log Message from PLC 1 22 04 2013 11 17 42 655 21 202 PLC E 325 21804 Log Message from PLC 1 22 04 2013 11 21 14 653 21 202 PLC _ The toolbar contains the following commands fl Senza titolo SystemHistory File Select Edit Display Save As J AGA Print Setup p Print Preview Print Ctrl P Message Message fi ias Message fi Bl 3208 21286 Log Message f This command saves
71. 5 Prima Electro S p A OPENcontrol End User Manual 22 34 No Informations Available 22 35 Spindle is not moving 22 36 Spindle without ramps function not available 22 37 Tapping Length Error 22 38 Tapping Dinamic Error 22 39 Spindle axis cannot be programmed 22 40 Axis not available in use by normal movements 22 41 Axis not available in use by hold movements 22 42 Axis with different clock 22 43 Axis not defined 22 44 Illegal axis Id 22 45 Gantry axis cannot be programmed 22 46 Axis not available 22 47 Axis already defined into the command 22 48 Axis not available in use by Master Slave 22 49 Request available only from the Axis Owner 22 50 Wrong Start condition for movement 22 51 Wrong End condition for movement 22 52 Wrong Break condition for movement 22 53 Movement condition required 22 54 Signal not available from Interpolator 22 55 Wrong VelMode parameter 22 56 Wrong Start Continuous modality 22 57 Wrong End Continuous Tolerance management 22 58 Wrong ChangePositionLoop modality 22 59 Wrong Ramp modality 22 60 Movement pass Positive Limit 22 61 Movement pass Negative Limit 22 62 Positive Limit reached during movement 22 63 Negative Limit reached during movement 22 64 Axis on Positive Overtravel 22 65 Axis on Negative Overtravel 22 66 Homing required 22 67 Spindle Axis Required 22 68 Spindle not Defined for Interpolator 22 69 Gear Va
72. 6 Axis configuration error nAxis 2 Id 1 nCause 3 107 Command error on Axis 2 Id 1 nCausa 3 120 Exit from SW operative range nAxis 2 Id 1 for 3 121 Enter in SW operative range nAxis 2 Id 1 for 3 122 Exit from HW operative range nAxis 2 Id 1 for 3 123 Enter in HW operative range nAxis 2 Id 1 for 3 130 Drive initialisation error nAxis 2 Id 1 nCause 3 131 Drive command error nAxis 2 Id 1 nCause 3 132 Drive alarm on Axis 2 Id 1 nSource 3 nCode 4 133 Drive communication error nAxis 2 Id 1 nCause 3 140 Hermes communication error 141 Sensor Error Hardware Nozzle Touch 142 Sensor Error Quick Software Nozzle Touch 143 Sensor Error Normal Software Nozzle Touch 144 Sensor Error Tip fault 180 Motion Emergency on Axis 2 Id 1 n 3 181 Motion Emergency on Task 1 n 2 190 Emergency Switch Opened PLC 191 Emergency Switch Opened System 201 CANOpen I O Warning nNode 1 Board 2 Type 3 202 SERCOS Warning nScheda 1 204 CAN Vector I O Warning nNode 1 Board 2 Type 3 206 PROFIBUS Master I O Warning nNode 1 Board 2 Type 3 207 PROFIBUS Slave I O Warning nNode 1 Board 2 Type 3 45004602H 195 Prima Electro S P A 0000000 _OPENeontrol End User Manual Contacts PRIMA ELECTRO S p A Strada Carignano 48 2 Moncalieri TO ITALY Tel 39 011 9899 800 Web www primaelectro com e mail sales primaelectro com Linked
73. 68 58 272 Lagi 21 201 PLO Project NOI loaded 20 05 2025 11 58 58 475 Lag 31 20 System is Of CAE psen gf Boot TP Mode The messages generated by the diagnostics are listed according to the test results and change according to the hardware and software system configuration both in quantity and meaning Usually the messages are divided in several parts as the example below 24 05 2013 11 58 57 432 Log 31 34 Loading field protocols 45004602H 16 Prima Electro S p A OPENcontrol End User Manual From left to right the message contains the following elements Date and Time Are the date and time of the message generation with mill second precision Ambient Indicates what part of the CNC generates it e g Log Message Code Two numbers separated by a slash The numbers identify the message in this example 31 34 The first number is the Class of the message identifying a group or category of messages The second number is the message Code Codes within a class are consecutive numbers starting from 1 The whole Class Code group uniquely identifies a message or an error code of the OPENcontrol Message Text This column contains a brief description of the type of operation performed the test passed by a device or the software section initialized The message may be an error message if the operation has failed The message in this example is Loading field protocols Appendix A describes all the messa
74. 7 514 Integer Overflow Exception 17 515 Invalid Disposition exception 45004602H 172 Prima Electro S p A OPENcontrol End User Manual 17 516 Non Continuable Exception 17 517 Priviledged Instruction Exception 17 518 Single Step Exception 17 519 Stack Overflow Exception 18 1 Too many consoled defined 18 2 Console already defined 18 3 Console not defined on I O Bus 18 4 Process not defined 18 5 Too many consoles for a process 18 6 Console already in use on the requiring process 18 7 Console not assigned to the removing process 18 8 Console cannot be removed because assigned to a process 18 9 Wrong selector Id 18 10 Wrong number of steps 18 11 Wrong step value 18 12 Wrong step value into the array sequence 18 13 Wrong array direction value 18 14 I O Bus without consoles or Bus not defined 18 15 Unknown Bus 19 1 Memory allocation error 19 2 Emergency memory full 19 3 Watch Dog Initialisation Error 19 4 Watch Dog Stop Error 20 1 I O Setup file not found 20 2 Wrong setup command line 20 3 Wrong Node offset for inputs 20 4 Wrong Node offset for outputs 20 5 Wrong Slot offset for inputs 20 6 Wrong Slot offset for outputs 20 7 Wrong 2nd Slot offset for inputs 20 8 Wrong 2nd Slot offset for outputs 20 9 More Net descriptor parameters required 20 10 More Digital Node descriptor parameters required 20 11 More Analog Node descriptor parameters requi
75. 81 Protocol timeout error 32 182 Protocol not available 32 192 XML config file error 32 193 Data too big into XML config file 32 194 Missing data into XML config file 32 195 Drive identification mismatch into XML config file 32 196 EtherCAT configured resources require XML configuration file 33 1 Overflow in read write OS3 s dualport 33 2 OS3 HW interface not found 33 3 Axis not found on OS Wire bus 33 4 OS3 flash file error 45004602H 187 Prima Electro S p A OPENcontrol End User Manual 33 5 Error during OS3 firmware upgrading 33 6 OS3 write parameter error 33 7 Too much read write parameters 33 8 Max torque 0 33 9 Amotmax 0 33 10 OS3 velocity loop calculation error 33 11 OS3 tuning calculation error 33 12 OS3 drive size mismatch 33 13 OS3 Motor part number mismatch 33 14 OS3 parameters congruence test not possible 33 15 OS3 illegal request 33 160 Drive OS3 OS3 Command errors 33 257 E01 Command cannot be executed 33 258 E02 Monitoring table overflow 33 259 E03 Monitoring already active 33 260 E04 No variable to be monitored 33 261 E05 Error during transmission 33 262 E06 Timeout error during transmission 33 263 E07 Timeout error during reception 33 264 E08 Checksum error 33 265 E09 Echo error 33 266 E10 Hyperface error 33 267 E11 Feedback table overflow 33 268 E12 Variable ID wrong 33 269 E13 Parameters table overflow 33 270 E
76. ENCoontrot End User Manual instead of scroll the list to check the most recent messages you can click on the DATE label to invert the order from the newest to the oldest Message ID Type Message Date gt Time Code Process EA 411 25563 Log I O Configuration error File WINPLU 14 06 2013 10 38 59 407 20 100 PLC E 410 25552 Error End of program 15 06 2013 14 38 58 251 23 160 01 x 410 25543 Error End of program 15 06 2013 14 36 55 478 23 160 01 X 410 2552585 Error End of program 13 06 2013 14 17 54 056 23 160 01 x 410 25519 Error End of program 13 06 2013 14 16 34 485 23 160 01 With the same technique it is possible to order the message display by number by type by code and so on 45004602H 163 Prima Electro S p A OPENcontrol End User Manual 13 Appendix A 13 1 Error Messages Common section COMMON LOGMSG_LABEL Log ERROR_LABEL Error EMERGENCY_LABEL Emergency EXCEPTION_LABEL Exception PROCESS Process ALL_PROCESS All WARNING_LABEL Warning Log messages 0 x Log 4Control 17 x Log IPC 18 x 19 x 20 x 21 x 22 x 23 x 24 x 25 x 26 x 27 x 31 x 32 x 50 x 53 x 1 54 x 61 x Log Console Log Emergency Log I O Log PLC Log Motion Log CNC Log OS3 Log Table Log Geometry Log Splines Log Loader Log ServoLoop Log Security Log CanOpen Log EtherCAT Log _3DInterface LOGMSG 19 1 System Exception 1 in 2 19 2
77. Free space 624 04 06 2013 14 57 1 1KB Directory Directory tree Status bar contents The video screen is divided in 4 functional areas gt Directory Tree gt Directory Contents gt Tool Bar gt Status bar Directory Tree Area As a reversed tree in this area are displayed the devices and their content Starting from the root each branch represents a device CNC GMC PC The sub branches are the directories contained in the device This area displays the files contained in the directories The content of the selected directory file or other directories is displayed in the Directory contents area In this chapter the area is also indicated as left panel 45004602H 77 Prima Electro S p A OPENcontrol End User Manual Directory Contents area This is the area displaying the content of the directory selected in the left panel It lists the directories and the files Selecting a directory in the left panel the content of this read is automatically updated In this chapter the area is also indicated as right panel Toolbar It contains the command to be applied on the directories and on the files The commands available in the toolbar are also available selecting a directory or a file with touch pad right click Status Bar It contains the data referred to the selected element If a logic drive is selected in the Directory Tree area the status bar below displays the capacity and the free
78. L 1 31 32 Software initialisation error 1 31 33 Hardware initialisation error 1 31 34 Loading field protocols 31 35 Boot CNCsupport library 32 300 Servo notice 1 32 301 Not possible to verify drive s congruence 32 302 Verifying drives parameters 32 303 Axes Boot Fatal Error 32 304 Drives parameters not congruent 32 305 Drives parameterization not valid 32 306 Board 0 not ready cause 1 32 307 Board 1 not ready cause 1 32 308 Board 2 not ready cause 1 32 309 Board 3 not ready cause 1 32 310 Drive CANOpen need reboot 32 311 CANOpen Configuration 1 2 32 312 Mechatrolink notice 1 axis ID 2 2 2 2 2 50 256 System configuration error 1 54 128 Error during EtherCAT bus scan Int err 1 45004602H 165 Prima Electro S p A Error messages O x Error 4Control 17 x 18 x 19 x 20 x 21 x 22 x 23 x 24 x 25 x 26 x 27 x 31 x 32 x 33 x 34 x 35 x 36 x 37 x 38 x 49 x 50 x 51 x 52 x 53 x 1 54 x 56 x 61 x ERROR Error IPC Error Console Error Emergency Error I O Error PLC Error Motion Error CNC Error OS3 Error Table Error Geometry Error Splines Error Loader Error Servoloop Error OS3 Drive Error SERCOS Drive Error CAN Drive Error SENSOR Servo Error EtherCAT Servo Error Mechatrolink Driv
79. MEMORY is selected CNC memory selected OSAI TableEditor Jes File Select Tables SelectMagazine Options Si FO Wax PBL iA Bo cnc f CNC rT ow lt a i Launch TABLES from the Tool Bar and then TOOLS or use the dedicated button E OSAI Tablet ditor LOI Sm a ZZL At this point you will see the following dialog window which lists all the tools configured in the CNC memory area Select the desired tool whose code can be read in the TOOL CODE column As an example the following figure shows 5 tools configured in the memory area of the CNC The tool 45004602H 139 Prima Electro S P A 0000000 COPE Control End User Manual selected has the MILL21 code which is associated to offset 5 All the parameters of the selected tool are displayed at the bottom of the screen T0 Wax FS e l4 an Table TOOL Data Set MEMORY Measurement Unit mm Process 1 Record Tool Code Status Life Type Max Time Actual Time Offset Variable 1 Variable 2 Variable 3 Variable 4 Variable 5 Variable 6 Variable 7 Variable 8 Variat fa 1 Ti Not ready No tool life 0 00000 0 00000 3 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00 f 12 Not ready No tool life 0 00000 0 00000 12 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00 te 4 Mill21 Not ready No tool life 0 00000 0 00000 5 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00000 0 00 te 5 123 Not ready No too
80. MachinePlot File Select Plot View Display Es w Zoom Undo zoom PART PROGRAM Redraw PART PROGRAM 62 5 Dimensioning be zoom out Raa ZOOM can also be reset by selecting VIEW from the toolbar and then REDRAW restoring the original dimension display E OSAI MachinePlot File Select Flot View Display 3l w Zoom Undo zoom PART PROGRAM Redraw 110 Dimensioning ink a aM The displayed window can be panned by using the mouse click in a zone of the graphic and keeping button pressed move the mouse to move the window then release the button This function is enabled only if the ZOOM is disabled On the profile traced on the video it is possible to precisely detect the positions of a single point the 45004602H 155 Prima Electro S P A 0000000 COPEENCoontrot End User Manual accuracy of this analysis depends on the current zoom level but can be close to the values of sampling interpolator depending on the tick sampling configured This can be done by using the DIMENSIONING function that can be enabled selecting by VIEW from the toolbar and then DIMENSIONING or by pressing the dedicated button H OSAI MachinePlot File Select Flot view Di El OSAI MachinePlot Fie Select Plot View Display ca Fa Si Zoom a PARTPROGRAM Redraw PART PROGRAM Dimensioning L 90 Clear screen enable dimensioning The screen displays a cross on
81. Ncontrol End User Manual 186 Prima Electro S p A OPENcontrol End User Manual 32 103 Filter command not valid 32 112 Communication timeout 32 113 Communication channel busy 32 114 Axis inhibited for failure 32 115 Invalid communication phase 32 116 Node not found on bus 32 117 Channel inhibited for failure 32 128 Invalid parameter id 32 129 Axes id mismatch 32 130 KCKV conversion error 32 131 Space tolerance conversion error 32 132 Value out of range 32 133 Electrical pitch conversion error 32 134 Transducer not configured 32 135 Illegal gear number 32 136 Digital axis not available for exchange 32 137 Axis in exclusive sharing mode 32 138 Invalid axes board 32 139 Max velocity too high 32 140 Invalid parameter type 32 147 Error opening ALT file 32 148 Error opening APL file 32 149 Error parsing ALT APL files 32 150 ALT not completed 32 151 Error reading compensation data from file 32 152 Compensation type not implemented 32 155 Check drive parameters is not done 32 160 Standstill error threshold exceeded 32 161 Following error threshold exceeded 32 162 Timeout entering in tolerance 32 163 Tolerance failure 32 164 Marker too far 32 165 Broken wire detection 32 176 Protocol error during CPO 32 177 Protocol error during CP1 32 178 Protocol error during CP2 32 179 Protocol error during CP3 32 180 Protocol error during CP4 32 1
82. Not all characters transmitted 49 50 Timeout at receipt beginning 49 51 Overrun during receipt 49 52 Frame error 49 53 Parity error 49 54 Overrun receipt in O S 49 55 Mismatch number of read characters 49 240 Internal error 1 49 241 Internal error 2 50 1 Invalid Option code 50 2 Wrong Primary board 50 3 Missing osypdata file 50 4 Incorrect PAK 50 5 PAK not installed 50 6 Error during FPGA download 50 7 Board registry delete error 50 8 Options A10 A11 not enabled with EXPORT board 50 10 Option not enabled A22 Tool magazine 50 11 Option not enabled A23 Open SDK User DLL 50 13 Option not enabled A24 Manual Digitizing 50 17 Option not enabled A25 Cam Editor 50 19 Option not enabled A26 Remote Diagnostic 50 20 Option not enabled A27 Laser Digitizing 50 22 Option not enabled A02 Layout Builder 50 23 Option not enabled A03 Process Controller Table Editor System History Machine Plot 50 24 Option not enabled A06 Cndex Link Communication 50 27 Option not enabled A10 3 Axis interpolation limit 50 28 Option not enabled A11 4 Axis interpolation limit 50 30 Option not enabled A14 Bidirectional Linear Compensation 50 31 Option not enabled A15 Straightness Squareness Compensation 50 32 Option not enabled A16 Volumetric Compensation 50 33 Option not enabled A53 Canopen 50 34 Option not enabled A54 Profibus 50 35 Option not en
83. OR command present in the Tool Bar is used ml OSAI TableBuilder ncload File Tables Open project te a a te S Tables definition ol Data TableEditor Exit Update Translator When this command is launched it is automatically creates updates the corresponding CSV file in the first column contains the list of names of all the changed fields If a new field is added it is reported in the CSV file when the command is executed If a field is deleted and is no longer used it is still listed at the end of the CSV file but is marked as UNUSED This CSV file can be changed using a text editor or using Microsoft Excel and looks as follows Do not open this file by double clicking its file name w ee Please Use the EXCEL File Open menu command Do not delete these three text lines nen Keyword English French Counter X axis limit Level Program After the first 3 lines of text which must not be modified or deleted the fourth line begins with the key KEYWORD indicating the start of the first column that contains the field names added in the original language that may have to be translated into other languages in the next line always in the first column automatically reported by the UPDATE TRANSLATOR command are listed all the names of the fields that are created edited deleted In the fourth line to the right of KEYWORD and separated by the character ot
84. Param Dynamic Limits Program Axes Probe Accuracy v Dry Run i nn Multi Blgfk Retrace Ref Tool Datefand Time Next T Diam offs 1 offs 2 select dry run dry run selected The functionality and the usage of the Machine Plot is the same as that described in the previous pages except that only the theoretical profile is displayed because the axes do not physically move Qs Normally the profile is executed with the feed defined in the program if instead the working feed and or the rapid overrides are reduced to zero the profile and consequently the tracking in Machine Plot runs at the maximum speed of calculation This allows a quick verification of the profile also in case of programs having big dimensions to ensure there are no incorrect movements 45004602H 157 Prima Electro S p A OPENcontrol End User Manual 12 System History 12 1 General When a warning or emergency message is displayed on the CNC screen it is also stored in a file of the CNC Even the messages coming from the logic developed by MTB may possibly if provided by MTB be stored in the same file Up to 300 messages can be stored for each type when this limit is reached for each new message that is added to the list the oldest one is deleted The messages are stored in chronological order they are not lost after the CNC is turned off and are immediately available via the System History ambient In case of necessity this allows th
85. Req Length 1 Cex Req Length 4 C Orientation variable 10 Mex Req Length 1 C tenh variable 1 variable 11 C lengtha C Req Length 9 variable 2 variable 12 Rea Length 4 Wax Reg Length 5 variable 9 variable 13 Mex Req Length 2 Diameter 1 variable 4 variable 14 beni C Fen Diameter 2 variable 5 __ variable 15 Req Length 3 Max Rea Diameter 1 C variable 6 C variae i iaa Pas Lenn C Diameter 2 variable 7 variable 17 Following confirmation with the OK button the variables are no longer displayed 45004602H 126 Prima Electro S P A 00000000 _OPENeontrol End User Manual It is also possible to define the alignment of each field in the lower insert data window Right click on the field and then select using the check In the image below for instance the user wants to change the field LENGTH4 alignment from LEFT to RIGHT Sf SS v Left alignment _sLenath i C Reg Lenath 4 a aligment O EA errs cera C CO C Cea e EE C C enha Reg Diameter 2 E D AE O offset _tensth 4 __Req Diameter 4 Length Req Length 4 Hax Req Diameter 4 Req Length 1 Max Req Lenath 4 L orientation Max Req Length 1 C lengthy tents 2 ___ Req Lengths Rea Length d Mex Req Length e Max Req Length 2 Diameter 1 OOo Cain Ren Diameter d L Req Length 3 ax Req Diameter 1 ilaste ens C Demeterd Another possibility is to define some features fo
86. STEM ANONALIES messages generated in case of serious anomalies of the CNC These messages have to be signalled to the Prima Electro technical assistance Only when the type is enables the relative massages appear in the list this allows the selection to display only the messages of interest The list of messages is divided in columns listing the following information Message ID Source line Source file Message ID Ww Type Message Date Time Code Process Source line Source file E 411 25563 Log I O Configuration error File WINPLUS bus empty 14 06 2013 10 38 59 407 20 100 PLC 3 410 25552 Error End of program 13 06 2013 14 38 58 251 23 160 01 x 410 25543 Error End of program 13 06 2013 14 36 55 478 23 160 0i x 410 25528 Error End of program 13 06 2013 14 17 54 056 23 160 01 amp 410 25519 Error End of program 13 06 2013 14 16 34 485 23 160 01 x 410 25462 Error End of program 13 06 2013 14 04 22 707 23 160 01 x 410 25454 Error End of program 13 06 2013 14 03 51 149 23 160 01 amp 410 25444 Error End of program 13 06 2013 14 02 52 059 23 160 01 3 410 25435 Error End of program 13 06 2013 13 50 00 973 23 160 01 x 410 25427 Error End of program 13 06 2013 13 49 51 759 23 160 0i x 410 25378 Error End of program 13 06 2013 13 43 06 127 23 160 01 x 410 25369 Error End of program 13 06 2013 13 41 22 576 23 160 0i EA 410 25360 Log Message from PLC 1 13 06 2013 13 39 57 214 21 202 PLC x 410 25359 Error End of program 13 06 2013 13 39
87. System Anomaly 1 in 2 20 100 I O Configuration error 1 20 101 I O CANOPEN Configuration error 1 board 2 Node 3 20 102 I O OsWire Configuration error 1 FW version 2 Node 3 Slot 4 20 103 1 O Local Configuration error 1 Node 2 21 200 PLC Project 1 loaded 21 201 PLC Project NOT loaded 21 202 Message from PLC 1 23 185 AliasGlobal txt defined 1 aliases no errors 23 186 AliasGlobal txt defined 1 and ignored 2 aliases duplicated alias at line 3 45004602H 164 Prima Electro S p A OPENcontrol End User Manual 23 187 AliasGlobal txt defined 1 and ignored 2 aliases too long or incorrectly defined alias at line 3 23 188 AliasGlobal txt defined 1 and ignored 2 aliases too many aliases defined at line 3 23 193 AliasGlobal txt file not found no aliases defined 23 801 NCUSER warning 1 31 1 Boot IPC 31 2 Boot Services 31 3 Boot PLC 31 4 Boot Axes Servo 31 5 Boot I O 31 6 Boot Motion 31 7 Boot CNC 31 8 Boot Serial Line 31 9 Boot Teach Pendant 31 10 Shared memory definition 31 11 Shared memory released 31 12 Broadcasting definition 31 13 Broadcasting released 31 20 System is ON 31 21 System is OFF 31 22 Reading System Configuration 31 23 System Configuration released 31 24 Activated Configuration is 1 31 25 Release 1 31 30 Init Retain Memory 31 31 Error loading a DL
88. The drives that you want to configure on a PC must be configured by launching the Program Management or the FileBrowser WinNBI application residing in the PC itself In other words only a user authorized to work on a PC may decide which directories if any will be visible to the other network devices 6 13 2 Removing a logical drive This Remove logical drive command becomes available only when the configuration has been enabled with the Enable configuration command The command is in the drop down menu that is opened by clicking the Configuration button in the Toolbar when a drive is selected Upon being confirmed this drive is removed from the Directory View and from the configuration All drive contents on the target device will remain unchanged 6 13 3 Showing logical drive path The Show logical drive path command displays the physical path configured for a logical drive This command becomes available only when the configuration has been enabled and when a drive is selected in the Directory View panel 45004602H 84 6 14 Four Windows Display Quad View Using the Quad View command available in the list that appears when clicking Command in the Toolbar you switch the display mode to the Quad View E PARTP 0011 bet E PARTP 002 tet 11 06 2013 17 21 17 1KB cE 192 168 157 2 H E PROGRAMS E Dar 001 Sy Droo L E TABLES Ga Dir 003 H E PARTP 003 txt
89. User Manual e ax amp i I EB When a table is displayed whether as a file or the memory of the CNC data are displayed and modified in the same way The window is divided horizontally into two parts at the top of the table data are displayed in rows records and columns fields When a row is selected at the top all the corresponding fields are displayed at the bottom where they can be edited and modified upper area records lower area input fields A field can be changed directly by writing a value or by using the increment decrement buttons on the side or in some cases by selecting a value by using a drop down menu At the end the APPLY button can be pressed to save the changes or CANCEL to restore the original value If working on the MEMORY using APPLY saves data to the CNC working memory and it is immediately active If working on the FILES using APPLY saves the data entered in the bottom window into the matching record All the data is permanently stored in a file only by using the command SAVE or SAVE AS The files are saved by default in the TABLES folder on the CNC hard disk but it is also possible to select and to use a different folder e g PC hard disk 45004602H 101 Prima Electro S p A OPENcontrol End User Manual WS tik eTO tables directory A name may be inserted for each file but the extension is automatically set according to th
90. User Manual after confirmation with the OK button the following 2D window appears where the positions of the two Cartesian axes abscissa and ordinate adjusted according to the defined maximum amp minimum values will be displayed al OSAI MachinePlot aax File Select Plot View st 3 Display PART PROGRAM 200 180 160 140 l 200 Ymax 200 Xmin 260 Fo Ymin 100 150 l l l l 100 50 0 50 100 150 200 _Axis x CNC E P 192 168 157 Process 1 Graph state Normal Xmax 360 l 250 300 45004602H 150 Prima Electro S p A OPENcontrol End User Manual Left click on the graphical area and keep the button pressed while moving the mouse the displayed profile can be moved within it Using the same setting but selecting the 3D representation the following window appears S a Left click on the graphical area and by keep the button pressed and moving the mouse the Cartesian coordinate system and all the profile displayed in it can be rotated 11 4 Profile Drawing To draw the tool path when a program is running the acquisition must be enabled by selecting PLOT from the toolbar followed by ACQUISITION E OSAI MachinePlot File Select Flot View Display Acquisition PART PROGRAM 2U0 This displays the following window where in the vertical bar on the right the current ids of the three configure
91. a Electro S p A OPENcontrol End User Manual 4 4 Axes and part origins The part program has programmed positions referred to a reference position name PART ZERO or PART ORIGIN For a machining program execution the axes origin must coincide with the origin of the part A simple procedure is described below gt place the raw part in the desired working position on the working plane of the machine gt enable the tool offset mounted on the spindle gt disable any origin so that the axes positions are referred to the HOME POSITION gt manually move the machine axes until the tool tip is on the point zero of the part the positions displayed on the screen represent the XYZ axes positions with respect to HOME POSITION move tool tip to axes home the workpiece position zero point l i i origin 7 T wark f F piece origin 7 e zero point lt a F al f a aa Origin X machine table gt onthe tool bar select ORIGIN TOOL and then ORIGIN PRESET Too offset preset select origin preset gt set the required data in the ORIGIN PRESET window Origin Preset IP 192 168 157 2 Proc 1 MM CEJ Origin Number u Origen Vales x al B Y Fi 10 45004602H 64 Prima Electro S p A OPENcontrol End User Manual In our example the origin 20 is set with 0 value for X and Y axes while the Z axis has a 10 offset so that the machining is made with a 10 depth w
92. able C Tool Offset table C Axis Origin table OVERLAP First index Last index Var x record Num record Extension 1 0 D 0 g 2 0 0 0 0 3 0 0 0 g 4 o o 0 o a 0 0 g 9 5 0 0 0 g Fi 0 0 g 0 a 0 0 0 0 3 0 0 g 0 oO 0 0 0 0 0 g 0 oO 0 0 0 g g a 0 oO 0 0 0 0 0 g 0 oO 0 0 0 UserTable 1 Name First index Var x Record Num Record File extension EXAMPLE to define table 1 with the name MY DATA starting from variable 4 having 5 records with 3 variables per record this data must be saved in a file with the extension DAT UserTable 1 Name First index Var x Record Num Record File extension MY DATA 4 3 5 DAT Apply The fields must be filled in as described in the following figure By pressing the APPLY button the data will be saved in table 1 Tables definition L Tool table Tool Offset table C Axis Origin table Name OVERLAP First index Last index Var x record Num record Extension MY DATA DAT To delete a table previously defined select the corresponding line press the CANCEL button and confirm deletion with the next request message 45004602H 130 Prima Electro S p A OPENcontrol End User Manual At this point in the Tool Bar first select TABLES and then the name of the user table MY DATA just inserted or by pressing the dedicated button ISAl TableBuilder ncload Table select user table 1 and the window below appears In this
93. abled A55 Ethercat 50 36 Option not enabled A56 Ethercat Dual channel Ring topology 50 37 Option not enabled A57 Ethercat Hot Plug 50 41 The number of axes transducers configured exceeds the maximum number allowed by PAK 50 49 Option not enabled A05 PathView 50 50 Option not enabled A12 SawCad ee ee EO 45004602H 190 Prima Electro S p A OPENcontrol End User Manual 50 51 Option not enabled A13 SketchCad 50 52 Option not enabled A20 Conversational for mill 50 53 Option not enabled A21 Conversational for lathe 50 58 The number of processes configured exceeds the maximum number allowed by PAK 50 59 Option not enabled A30 UPR Enable 50 60 Option not enabled A31 TCP Enable 50 61 Option not enabled A32 Extended TCP Enable 50 62 Option not enabled A33 High Speed Enable 50 63 Option not enabled A34 Axis and Spindle Migration 50 64 Option not enabled A35 Dual Axes UDA SDA 50 65 Option not enabled A36 Extended Dual Axes XDA 50 66 Option not enabled A37 Following Axes AXF 50 67 Option not enabled A38 Splines G61 Enable 50 68 Option not enabled A39 Workpiece setting error compensation 50 69 Option not enabled A40 Extended Workpiece setting error compensation 50 70 Option not enabled A41 Electronic CAM 50 75 Option not enabled A42 XML from Part Program 50 77 Option not enabled A43 Access to Table from ASSET 50 78 Option not enabled A44 Multi process
94. acquiring the points only the theoretical profile is displayed even if the acquisition is enabled also for the real profile Only when the acquisition is complete is the real profile displayed on the screen At this point there are several instruments available to analyse the displayed data The theoretical and real paths will usually overlap so to see the differences the ZOOM function can be used ZOOM can be enabled by selecting VIEW and then ZOOM from the toolbar or by pressing the dedicated button enable zoom Using drag amp drop with the mouse select the desired part of the profile that with the dashed rectangle CAL Machine tot BE Fig feet Foi We Dusia F a Fatt Pe oa rh 1 w Grech Tij 1m tH Bj im When the mouse button is released the selected area is displayed full screen The status bar on the right of the graph changes to ZOOMED The extremes of the abscissa and ordinate axes are updated accordingly 45004602H 154 Prima Electro S P A 0000000 COPEENCoontrot End User Manual S PART PROGRAM CNC M P 192 168 157 100 7 Process sii i 90 Graph state Zoomed 35 7 80 HGS 70 65 z Axis Y 60 55 504 45 It is possible to zoom in and out to small areas until the Machine Plot prevents The zoom can be undone step by step by selecting VIEW from the toolbar and then UNDO ZOOM or by using the dedicated button E OSAI
95. ally the data entries appear in the current screen after enabling an item in the main menu or with the softkey For proper handling of input data it is necessary to apply some rules that are common to all input windows in the system Below is an example of input window Probe Setup IP 192 168 157 2 Proc 1 MM Approach Tolerance 0 0 Safety Tolerance 0 0 Measuring Feed 0 0 Horizontal Shift 0 0 Vertical Shift Probing Modality Each input window has fields that can contain parameters file name device names and so on The values entered must comply with the type and the format of the field In the case of fields with parameters depending on the unit of measurement mm inches the numerical values associated with them will be displayed in the unit of measure defined for the process with the default AMP configuration The information is displayed in the title of the window The cursor is positioned on the selected input field When the data entry is opened the first input field is selected With the operator panel touch pad or with the touch screen function it is possible to select the desired field 45004602H 36 Prima Electro S p A OPENcontrol End User Manual The characters inserted via the keyboard are displayed on the screen as the cursor is moved Data entry can be managed using the following keys FUNCTION Confirms the current data entry window The input window can be exited at any time If the
96. ambient described in the previous chapter can be customized using the Table Builder to Satisfy specific users requirements This operation is usually done by the OEM during the application development but changes can be inserted at any time The configuration and any subsequent changes have to be made by qualified staff having sufficient system knowledge to evaluate the possible consequences that these operations configuration of system changes can have on the system For this reason access to this area is protected by a password Using this tool it is possible to gt Define different projects that is general table configurations or particular configurations customized according to the connected CNC gt define which tables the end user can view gt define which are the fields that can be viewed and which can be modified by the end user gt define up to 16 different user tables whose associated record numbers parameter names and position in the display can be customized The Table Builder is enabled by selecting FILE and then TABLE BUILDER from the Tool Bar OSAI TableEditor Default execute Table Builder 45004602H 111 Prima Electro S p A OPENcontrol End User Manual An access password is required when the password is inserted the window below appears In this window the name of the project to be created or modified must be selected Select project X adoadi Proect nane defaut Each project i
97. ame function is assigned to the dedicated button Senza titolo SystemHistory Fie Select Edit Display Gs S ese tee About SystemHistory EE TP 192 168 157 Message ID Type Message 3308 21282 Log Message from PLC 1 45004602H 160 Prima Electro S P A 000000 COPEEN Control End User Manual This command launches the ON LINE HELP of the System History _ ambient About System History This command displays the System History release About SystemHistory System Hista OSAI 5 p A Via Torino 14 10010 Barone C se TORINO ae release version 39 011 98 99 711 http www osai it Copyright 2003 2004 OSAI 5 5 4 All rights reserved Some more frequently used commands are also present in the button bar m 4 mead Message Message fi print delete SAYE AS ll Senza titolo SystemHistory File Select Edit Display gm E m GA e about System History enable disable SYSTEM ANOMALY messages Message ID Message b 30821282 f Log Message fror enable disable ERRORS messages enable disable EMERGENCY messages enable disable LOG messages 45004602H 161 Prima Electro S p A The available messages are grouped in four types Vv Vv VY VY LOG messages arriving from the system and the PLC EMERGENCY emergency messages servo error overtravel ERRORS ISO programming error messages OPENcontrol End User Manual SY
98. anagement displays in the left panel all the devices configured and allows the execution of the operations described in the previous paragraphs also between devices For example it is possible to execute the copy drag amp drop of a file from a CNC to another of from a PC to a CNC and vice versa By device is meant an OSAI CNC or GMC or even a PC or a Teach Pendant The Add device command is available in a drop down menu that is displayed by clicking the Configuration button in the Toolbar This command only requires the network name of the device that you want to connect When a device has been connected the Program Management is able to view all the relative drives configured NOTE In the panel opened by Add Device command the network name or the TCP IP address of the device must be specified adding the prefix IP For instance if you want to connect an OPENcontrol CNC whose network name is OPEN XS_001 and whose network address is 192 168 1 26 in the device connection panel you may write either IP OPEN XS_001 or IP 192 168 1 26 To select a local device i e the device where the Program Management is active is active you may use the prefix IP Please note that a device can be a PC local or remote making possible to use it a Part Program repository from where the programs are copied to the CNC executing them When the PC is the one running Program Management simply add to the configuration the
99. any instance objects 0 772 To many classes POU s 0 773 To many programs per task 0 774 Code segment full 0 775 Data segment full 0 776 To many read write memory regions 0 777 Not all expected items received 0 778 Data segment initializations out of order 0 784 Error creating a task or thread 0 785 To many local retain copy segments 0 786 Temporary buffer is too small 0 787 Error creating a task primary queue 0 788 Error creating a task secondary queue 0 789 Error creating a task Event Flag 0 790 Error creating windows socket 0 791 Error creating a semaphore 0 792 Error getting base timer 0 1024 Invalid code position 0 1025 Breakpoint not found in breakpoint list 0 1026 Breakpoint list full 0 1027 Task is not in breakpoint state 0 1280 File library not initialized 0 1281 To many open files 0 1282 Invalid file ID used 0 1283 End of file reached 0 1284 Error opening a file 0 1285 Error closing a file 0 1286 Error reading from file 0 1287 Error writing to file 0 1288 Temporary file closed by another process 0 1289 File does not exist 0 1290 Error setting file position 0 1291 Error renaming a file 0 1292 Error deleting a file 0 1293 Invalid drive specification 0 1294 Error changing drive 0 1295 Error changing directory 0 1296 Invalid directory name 0 1287 Invalid file name 45004602H 168 Prima Electro S p A OPENcontrol End User Manual 0 1298
100. arch Exec From lo OPENcontrol End User Manual 38 Prima Electro S p A OPENcontrol End User Manual e Utility Variables Boot Controller Machine Plot Table Editor System History DigiCad PathView ODM Calibration Tool CncVision VO Config Time Monitor Security O Scope O Scope NET FileBrowser The panels opened by the drop down menu items are explained In the following pages Select CNC This command changes depending on the configuration of the type of connection single or multiple The configuration is set using the configuration panel reserved for MTB use If the ProcessController has been configured for a single connection the selection panel is as follows CNC to select IF 192 168 157 2 CNC previously selected IF 192 168 157 2 Permits selection of the CNC to be connected to the network When the WinNBI is connected to the CNC control unit use the generic local address indicated by IP to address the local CNC The remote CNCs are addressed by the prefix IP followed by the TCP IP address of the control unit as shown in the picture By using the Offline button or writing NULL instead of the CNC name it is possible to disconnect the CNC This mode can be used by an offline PC in order to use the Layout Builder only When the offline mode is active the ProcessController displays an empty screen layout In this condition ProcessController doesn t try to connect to
101. ator Panel cccccsssseeceeeeeseccecseeeeeeessaensees 57 4 Establishing origins and homing the aXeS ssssscsssssecccssssccocssseceocssecsoossssceoossseceossssesoossssesoossee 58 4 l GENEP r E E E E E E T O E TENE TN E ET nren pec trereerytee 58 Ae Ax NOMING procedir yasngacnia nna oe a a E O 58 4 3 Definition OF LING Origins eea a E E sh ea led N alate esd sto enteacs 59 4 3 1 Man alsetting Of theabsol te Orig ireira nein AEE AE EN 60 4 3 2 Automatic SELOL the absolute ONGIM srren n a A E E S 61 AA Axes and ANE OPI SUINS riene e E E E E E E EEE AEE E panrtiees 64 5 Axes jogging and Stop FUNCTIONS sdiesscniconssssivexecavissniveosesntvenseectosntaensessitenteontvastveuecerssentuoesesaesonewannss 66 5 1 1 E Sages cada tet E ee gece ce E EN EA EAE EAE EA EA E acces sac E A EA EE ENA AE EEEE A AE EA E SE cae ee eae te 66 5 1 1 COAT IOUS JOD ao E ANON 67 5 1 2 Vqlela aa l gi ie We 16 geemeermemenertan ne ners E T ar eee Ren eee ee eee ene eee ee 68 5 2 Manual Feedrate CIA Se eiiiai aaa aaa a aa aaan e aa aana a aaa aeaaeae aaa aana AA Raana adan aaeeei atai 68 5 3 Hold entry and JOG return on the profile ssrin ates aa E E E alg EAEN EO E 68 5 4 Spindle Speed Override saunen aa AAE EEEa AE EA EEEa a Eaa 70 5 5 SLOP TUNCHONS cigi a a aaan aa aa aaa aaea aAa aAa aaa Eaa a A aAA EAA AES 70 5 5 1 BOCETE ooro E T E N er ee er ee eae ee ere ee 70 5 5 2 FO Cissig sco tasiskt a nid aiaahedtenabdiat aaseet Au ialcly a tui lu Ns atin lua
102. axis Illegal number of axes in G33 code G not allowed Operand not allowed with G code Block and system status not congruent G and program state not congruent Movement index not congruent Programming type not congruent Current programming not congruent G and dynamic mode not congruent G41 G42 and part program status not congruent G needs spindle with transducer G not congruent with feedrate mode Operand and part program status not congruent PLC operand and part program status not congruent M and dynamic mode not congruent M T S and motion type not congruent Probing cycle operands inhibited Missing third axis for helix Expedite function without motion Feed not programmed Speed not programmed 45004602H OPENcontrol End User Manual 179 Prima Electro S p A 23 87 23 88 23 91 23 92 23 93 23 94 23 95 23 96 23 97 23 98 23 99 OPENcontrol End User Manual Read only variable Part program block not allowed from serial line Nesting of IF greater than 32 ELSE not allowed ENDIF not allowed Part program record too long n Program 1 Line 2 Part program 1 access denied Program already selected Part Program name too long gt 127 char DRIVE not found Path specified not found n 1 23 100 File 1 not found 23 101 Illegal file name 23 102 File access error 23 103 Error during part program file handling 23 104 Activati
103. ble display and modify tools cancel tools Vv Vv VY VY YY VY Another important function for the tool management is PRESETTING described in this chapter Qs The functionality described in this chapter follows the standard operating modes Different operating modes can be set by the MTB these require specific instructions to be defined by the machine tool manufacturer 10 2 Tool Pre setting The PRESETTING tool measures the tool length and stores it in the Tool Offset Table AN Before starting the pre setting procedure make sure to reference the spindle axis typically Z eS Tool pre setting is not available when the TCP functionality is active Tool PRESETTING can be made through the procedures described below 1 Manual Tool pre setting 2 Manual pre setting of the tool mounted in the spindle 3 Automatic pre setting of the tool mounted in the spindle 10 2 1 Manual Tool pre setting Using this procedure the tool dimensions assuming they have been obtained by measurement with an external system can be written directly into the CNC working area The same procedure can be used also to insert change or delete any tool parameter Launch the Table Editor by selecting UTILITY in the Tool Bar and then TABLE EDITOR or use the dedicated button 45004602H 138 Prima Electro S p A OPENcontrol End User Manual activate the table editor The window below appears To change the CNC working area first check if
104. centage change in the rotational feed of the spindle programmed by Part Program with the S function Percentage change in the feed defined in the AMP RAPid override configuration for rapid movements The current values of the override are displayed on the screen in the area Feed and Overrides See description of the main video screen in the following pages Button Adjusts the feedrate spindle speed or the rapid feed depending on the function selected by the override selector Each time the button is pressed the percentage of the selected feed speed is increased by a pre set amount Button Adjusts the feedrate spindle speed or the rapid feed depending on the function selected by the override selector Each time the button is pressed the percentage of the selected feed speed is decreased by a pre set amount 3 4 5 OEM Operator Panel It is a password protected button bar for starting and stopping the movement This bar is provided for the OEM only to allow initial machine tests which do not involve movement of the axes The bar contains the Cycle Start Hold and Reset commands 45004602H 25 Prima Electro S p A OPENcontrol End User Manual 3 4 6 Screen layouts These may be the standard screen layouts provided by Prima Electro or one of the customised screens defined by the OEM Remember that the video screen structure can be changed by the OEM and therefore the screens displayed to the end user
105. change of the system configuration gt TABLE EDITOR Management of the system s data tables Tools Offset Origins and User In Emergency mode it is possible to work only on the tables file not on the retentive memory files 45004602H 20 Prima Electro S p A OPENcontrol End User Manual 3 User Interface The system displays data and information on the screen to start the communication then the operator introduces commands and data All these operations take place on the operator panel The keyboard video and the softkeys of the panels OPENconsole and OPENconsole COMPACT are described here The user interface is the means by which the operator communicates with the system 3 1 The Screen The screen is the means by which the system communicates with the operator sharing all information concerning the functioning the data associated with the operations carried out the data entry requests etc The screen can have a Touch functions to select field and graphic areas to enable commands etc With the OPENconsole Operator Panel the information is displayed ona 17 or 19 colour screen with the Touch Screen option and 1280x1024 resolution The COMPACT OPENconsole Operator Panel is equipped with a 15 monitor with 1280x1024 resolution and Touch Screen option 3 2 The Keyboard The OPENconsole and OPENconsole COMPACT Operator Panels have a 101 key U S keyboard The function buttons from F5 to F10 have a special fun
106. ction when the panel is used with the Prima Electro HMI software The WinNBI uses the function buttons for softkey activation The F4 button is used for the selection of the video screen to display 3 3 The Control Panel The two Operator Panels have a section Control Panel used to send the operating instructions to the numerical control The buttons provide the following functions The RESET button interrupts both the part program being executed and any active function The CYCLE START button initiates axes movements and other commands in both manual and automatic mode The CYCLE STOP button temporarily stops the active functions For instance it Stops the part program execution with a controlled deceleration of the axes After a CYCLE STOP the operation can be restarted JEE More detailed information on each button will be provided later in this manual C The functions of the buttons described here those provided as standard by the system However they may be changed through the machine logic written by the machine tool builder Refer to the MTB documentation 45004602H 21 Prima Electro S p A OPENcontrol End User Manual 3 4 The ProcessController The ProcessController utility of the WinNBI displays and manages both axes movements and part programming of the CNC For general features of the WinNBI applications refer to Ch 1 Features and specifications For proper use of the ProcessController it is important to unde
107. cution can be changed with the following procedure for the execution of each command see Ch 3 1 Click on the button to select the override in the software operator panel and select SSO Spindle Speed Override 2 With the buttons and to the right of the selector increase or decrease the override value Each time one of these softkeys is depressed a 12 5 increment or decrement will be applied to the programmed value Spindle speed override percentages range from 75 to 125 Example If the maximum programmed spindle speed is 1500 RPM Revs Per Minute and 80 speed override is applied the actual spindle speed will be 1200 RPM 5 5 Stop functions There are various ways of stopping program execution and machine operation 5 5 1 Reset The reset function e Stops axes moves e Clears the program execution buffer e Restores the absolute origin Home Position e Restores the configured G codes e Positions the part program to the start of the file To perform a reset function press Reset on the operator panel mR nh Reset button in the OPENconsole panel The button could be blue 45004602H 70 Prima Electro S P A 0000000 COPE oontrot End User Manual Reset button in the OPENconsole COMPACT panel Press Cycle Start to resume execution The execution restarts from the beginning of the part program Qs Depending on how the machine logic has been programmed it may give some typical
108. d axes XYZ and the position in the XY plane assuming the 2D display is selected is represented by a blue point on the screen 45004602H 151 Prima Electro S p A OPENcontrol End User Manual PART PROGRAM 200 ac P 192 168 157 Process 180 160 Graph state Normal 140 axes 120 position x 1007 20 0000 s04 4 0000 f Z dot f 44 0000 l l l I l l 200 150 100 50 D 50 100 150 200 250 300 Axis If the blue point cannot be seen it is probably outside the displayed graphical area to check this compare the axes position displayed on the right with the graphical area limits To move the graphical area to include the blue point left click and keep the button pressed and move the mouse to drag the graphical area in the desired direction At this point the part program can be executed The axes position will be updated and will move in the XY plane according to the programmed feeds while its path is traced by a line lall PART PROGRAM CNC ii 200 P 192 168 157 Process 180 1 160 Graph state Normal 140 120 X 1007 7 0670 80 Y 77 7970 0 0000 l l l l l I 200 150 100 50 0 50 100 150 200 250 300 Axis x The drawing profile execution can be stopped amp started at any time by clicking PLOT and then ACQUISITION on the toolbar If the acquisition of the real path has been enabled when the acquisition stops the scree
109. d the blocks still to be executed The part program lines automatically scroll upward as they are executed by the CNC The figure below shows an example of the lines of a program in execution mpra es a rpe O p en SELECTED PP PARTP 00O1 txt SUBPROGRAY f PROGRAM MESSAGE Executed block Next block Gx 72100 x107V10 5145F1000 MLOOV150 7 10 ASOVSO Set Up SELECTED PP It s the name of the main program selected SUBPROGRAM Contains the name of the sub program selected The name is displayed only when the sub program is enabled A sub program can call another sub program The sub program displayed is always the one with the lower nesting level i e the last called and still in execution PROGRAM MESSAGE Messages defined in the part program with the DIS command 45004602H 34 Prima Electro S p A OPENcontrol End User Manual 3 7 Keyboard Commands The following tables summarizes the keyboard commands used as accelerators to enable the commands associated with the menu items Description Sequential selection of the screens to be displayed from a list of active screens Ctrl A key f Ctrl T Sequential selection of the selected target CNC 3 7 1 Additional information windows In addition to the information normally provided by the main video screen additional information in specific windows can be displayed as required These windows overlay the current screen and ap
110. d when machining is executed at the beginning of the part program Similarly if during a working cycle MDI blocks are executed memory searching subsequently run on that part program would not work gt When machine is switched off modified data entry from Program Set Up or from other data entries are erased gt When searching variable allocation blocks are always executed gt Searching is not operating properly when part program makes use of variables written or read from logic or from other environment gt Following are listed the strings that can and cannot be used within a part program in order to execute a memory searching The following strings are accepted in searching mode DAN IPB UAO UTO UIO SOL DPA PAE PAD MIR ROT SCF AXO LOA RPT ERP CLS PTH EPP EPB GTO IF ELSE ENDIF GDV RDV UGS CGS DGS DIS DSB GTA ECM PRO PVS GTP CCP SPA SPF SPP CLP TGL OPN WRT REA CLO DEL INS PRO RTP ROP GPS PLS 45004602H 94 Prima Electro S p A OPENcontrol End User Manual The following string is accepted but non executed in searching mode DLY The following strings are not accepted in searching mode RQO RQT RQP TOU DPP UDA SDA UPR UVP UVC TCP REL WOS SND WAI EXE DCC FIL SOP GET PUT SCL EPS CON COF HON HOF RES SMD SAX DIR JOG FHO UVA Besides the following tracing cycles are not accepted G72 G73 G74 gt Block reading speed is inversely proport
111. data is not confirmed the values inserted are not applied To exit the input window cancelling the data entered press Cancel To exit the input window and validating the data entered press OK 3 8 2 The ProcessController soft keys The ProcessController interface is controlled through the mouse or keyboard To simplify access to all the CNC commands through the keyboard some special keys have been added at the bottom of the application window the soft keys The soft keys are activated by pressing the OSAI Operator Panel F5 F6 F7 F8 and F9 function keys the Touch pad mouse or the Touch screen function The soft key activation opens a drop down menu To select the desired menu item from the keyboard use the arrow keys cursor up Cursor down All the commands available with the soft keys are also present in the main menu The ProcessController soft keys are the following setup J origin Tool S Part Program Ik Utility 45004602H 37 Prima Electro S p A The drop down menus opened by the softkeys are shown below e Select CNC Process Ctrl P Next page F4 Next Axis CTrl A Pos Display Next Pos Display Ctrl B e Set Up Manual Dynamic Param Dynamic Limits Program Axes Probe Accuracy Dry Run Search in memory Multi Block Retrace Ref Date and Time Origin Tool PartProgram 45004602H Activate Part Program Deactivate Part Program Part Program Management String Se
112. den by removing the check C e Edit configuration x C me Uf varabe 1 C ma E C Variable 3 After confirming with the OK button the third variable disappears from the screen The alignment of each field in the lower data entry window can be defined Right click on the field to select For instance in the following figure change the alignment of the VARIABLE1 field from LEFT to CENTER w Left alignment variable 2 Center alignment Right alignment After the change the field appears shown below 45004602H 133 Prima Electro S P A 0000000 _OPENeontrol End User Manual Another possibility is to define some features of every field This can be done by clicking the label of the field and selecting MTB DATA CONFIGURATION E Variable Left alignment Center alignment w Right alignment OEM data configuration The window MTB DATA CONFIGURATION opens and here it is possible gt to change the variable names gt to set the maximum minimum variable value gt to define the variable as INTEGER gt to enable automatic conversion when the measurement unit changes OEM data configuration Original name Variable 2 New name New name 2 Min value 100 Max value 34000 L Use it as an integer variable L Apply mm Inch conversion After confirming with the OK button the variable will appear on the screen as shown below The fields in the lower window can be positioned in
113. e 1 Select the MDI operative mode This operation stops the part program execution after executing all the pre analysed blocks if the program has not been stopped with the BLK BLK softkey 2 Write the block to be executed in the data entry window and press Confirm to confirm it 3 Press Cycle Start to execute the confirmed block To input other blocks for execution repeat steps 2 and 3 To restore part program execution select the Automatic operative mode or BLK BLK and press the Cycle Start pushbutton The program will restart from the interruption rs If MDI is pressed during automatic execution the system executes all the pre analysed blocks and then stops Execution of paramacros in MDI mode This function makes it possible to run in MDI mode the paramacros called implicitly by the S T M auxiliary functions which must have been configured beforehand as paramacros For information on how to program these functions as paramacros see the Programming Manual 45004602H 89 Prima Electro S p A OPENcontrol End User Manual To run a paramacro in MDI mode proceed as follows 1 Activate the auxiliary function in MDI mode as described in points 1 and 2 of the previous paragraph This displays the name of the corresponding paramacro in the list of active programs Deactivate the MDI mode by pressing the MDI softkey again Press the CYCLE START button to execute the paramacro At the end of the execu
114. e Error Serial Line Error Security Error SERCOS DLL Error FieldBus DLL Error CANopen DLL Error EtherCAT DLL Error XML DLL Error Mechatrolink DLL 0 32 Illegal Opcode 0 33 Stack overflow 0 34 Stack underflow 0 35 Division by zero 0 36 Array range 0 37 String length 0 38 Null pointer 0 39 Call Stack overflow 0 40 Illegal library function FB call 0 41 Invalid argument passed to function FB 0 42 General mathematic exception 0 43 Watchdog triggered for task 0 44 Task execution time overrun 0 45 UserException 0 46 Error accessing the VM task image 0 47 Error activating the VM task timer 0 48 Error initializing the VM task 0 49 VM in breakpoint when close debug mode 45004602H OPENcontrol End User Manual 166 Prima Electro S p A OPENcontrol End User Manual 0 50 Free fo User 0 256 Time Out 0 257 No connection to OPC server 0 258 Command already handled 0 259 Task is in breakpoint 0 260 Checksum calculation failed 0 261 Command divided 0 262 Data truncated 0 263 No message in message queue 0 264 Retain memory invalid executing a cold start 0 265 Task halted immediately 0 266 Process still in progress 0 512 Task initializations failed 0 513 Invalid task number 0 514 Invalid command received 0 515 Invalid data received 0 516 Invalid object offset 0 517 Invalid instance object 0 518 Invalid class ID 0 519 Data size no
115. e Modality 22 113 Wrong Axis Use Sharing Modality 22 114 Request Denied While Axis is Moving 22 115 Axis Already Used in Exclusive Modality 22 116 Axis Request Denied While Interpolator is Running 22 117 Request Denied Shared Axis Actived 22 118 Axis not Shared 22 119 Wrong Jerk Value 22 120 Wrong Acceleration Value 22 121 Wrong Deceleration Value 22 122 Wrong Feed Value 22 123 Wrong Dejerk Value 22 124 Wrong Acceleration Time Value 22 125 Wrong Deceleration Time Value 22 126 Wrong Dynamic Override Modality 22 127 Too many protected areas 22 128 Undefined protected area 22 129 Wrong Protected area command 22 130 Protected area command not available run mode 22 131 Too many programmed axes 22 150 Positive Limit 22 151 Negative Limit 22 152 Protect Area Limit 22 201 Master Slave setup mismatch 22 202 Not slave axis required 22 203 Slave axis still linked with a Master 22 204 Slave axis commands pending 22 205 Wrong following Modality 45004602H 177 Prima Electro S p A OPENcontrol End User Manual 22 206 Wrong Master Slave activation or deactivation 22 207 Reset quote for Master differ from Slave axis quote 22 208 Reset quote for Master must be 0 22 209 Illegal Use of Slave Axis 22 210 Illegal Use of Master Axis 22 211 Illegal Use of Follower Axis 22 212 Illegal Spline Init Position 22 213 Illegal TCP request 22 214 TCP Axes Number Differe
116. e following rule TOL tools file OFS offsets file ORG origins file USR user file IMA backup file of the entire data area Vv Vv VY VV VY These files can also be copied to a different CNC where they can be installed in the memory of the new CNC via the UPDATE and RESTORE MEMORY commands 8 2 Origin Table While all the other tables are common to all processes Tables of Origins are specific to the process Up to a hundred origins each for up to 12 axes for each of the processes configured can be defined A When there is more than one process it is very important to pay attention to which process has been selected to avoid to changing the origins of the wrong process Process selection is done by pressing SELECT on the tool bar and then PROCESS The currently selected process is highlighted in the information area above the table process selection Ect Magazine Options SLOL L selected process aax fa oo S EN See Axis C i j Description 0 00000 g 45004602H 102 Prima Electro S p A OPENcontrol End User Manual When Origin Table is selected the window below appears CAL Tadd cific nE Ed DO H axXxeEH IIt Oe dia w ka ap 40 42 Ti where the fields have the following meaning Origin Is the origin number that can have a value between 1 and 100 There are 100 origins available Axis It is the origin related to the indicated ax
117. eady exists 32 18 Resource not available 32 19 Transducer not found 32 20 Converter not found 32 21 Axes bootstrap halted 32 22 Command already active 32 23 Command not possible 32 24 Command timeout 32 25 Invalid clock value 32 32 Monitoring already active 32 33 Monitoring not atctivated 32 34 Monitoring function not exists 32 35 Variable not configured 32 36 Incorrect number of variables 32 37 Variable value out of range 32 48 Error on gantry master slave definition 32 49 Operation not possible on gantry slave 32 50 Function allowed only on gantry axes 32 51 Gantry axes in skew error 32 52 Skew offset conversion error 32 53 Function not allowed on gantry axes 32 64 Internal error 0 32 65 Internal error 1 32 66 Internal error 2 32 67 Internal error 3 32 68 Internal error 4 32 69 Internal error 5 32 70 Internal error 6 32 71 Internal error 7 32 72 Internal error 8 32 73 Internal error 9 32 80 Boot error phase 0 32 81 Boot error phase 1 32 82 Boot error phase 2 32 83 Boot error phase 3 32 84 Boot error phase 4 32 85 Boot error phase 5 32 86 Boot error phase 6 32 87 Boot error phase 7 32 88 Boot error phase 8 32 96 Invalid position error type 32 97 Entity queue full 32 98 Interpolation active 32 99 Invalid servo type 32 100 Probe anomaly 32 101 Filter not configured 32 102 Filter id not valid 45004602H OPE
118. ecific function These applications allow the complete management of the machine tool The applications standard or optional are for users having different requirements end user MTB service engineer This manual describes the WinNBI utilities used by the end user ProcessController Data display and commands for the CNC This is the main WinNBI application which displays all the CNC data axes position speed active functions program lines etc and also allows the sending of commands and parameters to the CNC The Process Controller is supplied with some standard video screens to manage the machine in manual and automatic mode In addition the optional Layout Builder ambient allows the screen content to be adapted to suit the exact requirements of the application Therefore the ProcessController can present a graphic interface completely different from the standard one supplied and documented by Prima Electro BootController Numerical Control boot controller It displays the messages from the CNC during the boot stage It also allows the system software restart and setting of the operating state that the CNC must be in for machining tuning and service 45004602H 10 Prima Electro S P A 000000 OPENeontrol End User Manual TableEditor Data table editor It allows display entry and modification of some parameters in particular origins e tools tool offsets user tables tool magazines tool data base The TableBuilder is pa
119. ed following the next reboot of the Table Editor CNC to select IF 192 168 157 2 E CNC name CNC previously selected IP 192 168 157 2 selection NC_GLASS Nl510_01 NC510 11 NCLOAD NCSACCO Remove Process This command defines the process number with which the Table Editor is associated This is effective only when the Table origins change because the Tool Offset and User tables apply to all processes while the Origins are specific to each process Project This command allows a project created with the Table Builder to be opened and changed and saved Therefore this is a command reserved for the OEM TABLES If the Work on Memory mode is selected this command allows the tools table to be changed directly in the CNC working memory If the Work on File mode is selected the name of the tools data file to be edited is required Offset If the Work on Memory mode is selected this command allows the tool offset tables to be changed directly in the CNC working memory If the Work on File mode is selected the name of the tool offsets data file to be edited is required If the Work on Memory mode is selected this command allows the origins tables to be changed directly in the CNC working memory It should be noted that the origins are specific to each process If the Work on File mode is selected the name of the origins data file to be edited is required If the Work
120. eesaceeeessceneeesceeeesees 82 6 01 Disabling the Part PrOsrann SCleCte dissuti E A A AA A ARENASA 82 6 12 Program Management Commmeurationcisccscccosstsccsscesdcctassbcscsasasdestecabeassscnescctasabeactusaedentesabanstecabisatesetasntecaeesatenstucebatasoacsosasdzaces 83 6 13 Logical drive configuration esinaise rne RaR NaN EEN EE NAA RENEE ANNAE EENES NEEE ENAERE 83 GSE AdaNe a lobicIWarV Geeneen ea aa a a E a iene 84 6132 REMOVNETIOSICILOTI VE ra casieatewa nia tceauendlenetaanacaseeaiasebere ceathedlanatalensuaaeaudeiees 84 6 13 3 Showing logical drive PaEN iai sccssasscacsvanpccswacsnsesoundeaaanaswaccoraupon T E EAE S 84 6 14 FOUR Windows Display Quad VIEW Jainiinminteni nE E A AENA 85 7 Part Program execution sisisissssssvisseiussevsstwnutesssnabeuedesseuouueeedsaeenussessaueneesdvneceusssessassaussevssewauesssssenes 86 7 Part prosran EXECU ON Deere eee E E eer A A E A A E A ETO ee 87 7 1 1 Selecting and activating a Part PrORa aeieea eaa EE A E EE EE AEE EERE 87 7 1 2 Automatic executo Nessas en E N E EE A O E 87 7 1 3 BIOCK DV DIOCK EXECUTION naak E S a oka a A ds 87 7 1 4 MOKIDIOCK TO ACC u aE EEA E 88 7 2 Executing DIOCKS Tom the keyboald ocras a a E E E E ETE EE EEEE 89 7 2 1 MDI execution without an active part program ssssssssessssersssersssersssersssrrsssrrsssersssrrssereosseessseresseresseres 89 7 2 2 MDI execution with an active part program sssesssssssssersssersssrrssrersssrresrerssersssrrossresssrr
121. el with both the numerical value and the text To select the desired variable use the vertical scroll bar or the arrow keys as for numeric variables To change the value of the selected variable press Edit and in the box that appears change the value and confirm with the OK button The change can be done via numerical values using the Numeric column or by characters inserting the characters in the ASCII column Using the data entry of the ProcessController dedicated to the variables it is possible to view and if allowed change the variables E SN SC User H Plus Input and Output For additional details on the use of the variables and their format refer to the Programming Manual 3 8 4 MDI Panel functions The MDI panel is used to set the command from keyboard that will be excuted by the CNC in MDI mode The panel automatically appears when the MDI working mode is selected Using the configuration panel it is possible to choose how the MDI panel appears either as a basic data entry or it can be used to store the entered commands in order to re execute them as a part program There are two types of panel Basic MDI panel The Confirm button sends the command entered in the command editing window to the CNC The Change Block button brings the current block of the selected part program into the command editing window The part program block selection moves on to the next block Extended MDI panel
122. end point along the profile to keep before or after the corner the minimum distance defined with this field Set Up Ref Opens an input window allowing virtual referencing of the axes set Homing IP 192 168 15 7 2 Proc 1 The box references the axes at the position where they are Select the axes to refer and confirm by clicking OK Qs The axes referenced in this way unlike the HOME cycle is only a logical operation for which the parameters NULL OFFSET and HOME POSITION configured in AMP for each axis are not considered and the operating limits are referred to the point where the axes are upon confirmation Date and Time Opens a box that allows the CNC date and time to be changed Date and Time Set IP 192 168 157 2 0406 2013 E 16 19 13 45004602H 49 Prima Electro SpA 0000000 _OPENeontrol End User Manual Origin Tool Origin preset Opens an input window to define the origin values Ongin Preset IP 192 168 157 2 Proc 1 MM Origin Number Number of the origin whose values are to be modified Origin Values Values of the axes to which the origin refers Origin Tool Tool offset preset Opens a data entry that allows the definition of an tool length offset Tool offset preset IP 192 168 157 2 Proc 1 MM Offset number Reference axis Tool tip position Offset Number Offset number of the selected tool Reference A
123. er then the appropriate values in the following fields When the APPLY button is pressed a confirmation is requested by a message by responding OK a new record is inserted in the table TableEditor Record number has been changed from 5 to 7 Do you want to write data to record 7 45004602H 105 Prima Electro S P A 00000000 COPEENCoontrot End User Manual To delete a tool from the table simply select the corresponding record and then press the delete button after a further confirmation of the record is deleted Ee He x ijA ao H No 8 4 Tool Offset Table When the Tool Offset Table is selected the following window appears Wt U Tatto mms rw e S oe we io 0 e Ex meiueitice amp where the fields have the following meanings Offset The offset number can have a value between 1 and 300 there are 300 offsets available Length 1 5 This is the nominal tool length value Usually for milling machines only one tool length is used typically applied along the Z axis while for lathes two lengths are used applied along X and Z but the OPENcontrol CNC can define and apply up to 5 lengths on 5 different axes Req Length 1 5 This is the current re qualification value applied to the nominal Length 1 5 parameter This value can be changed manually or automatically updated by the machine logic after a tool calibration cycle The management of this field is then managed by the machine logic developed b
124. essController to the CNC The pseudo program execution can be interrupted by RESET MODE change STATUS change ie hold or error during the execution of a block 3 9 Operator Consoles The Operator Console provides the operator with three control buttons for executing Cycle Start Cycle Stop and Reset commands plus a series of buttons and or selectors for changing the speed of the axes and the mode 3 9 1 Keys and functions of the OPENconsole COMPACT Operator Panel Control Panel Pulsanti Reset Cycle Start Cycle Stop As shown in the above figure on the right side of the OPENconsole COMPACT operator panel there are the operator console keys and the pushbuttons START HOLD and RESET i e the three control buttons described in the section Control Buttons at the beginning of this chapter The buttons on the operator console are described below For their functionality refer to Chapters 5 and 6 45004602H 55 Prima Electro S p A OPENcontrol End User Manual g Enables continuous manual movements JOG mM Enables incremental manual movements cos Enables the axes homing cycle rai Enables handwheel movements 1 Enables part program execution in automatic mode L Enables block by block execution of the part program 0 Selects the MDI mode The data entry input opens for keyboard entry of part program blocks Rotary switch for the percentage change of the movement feed of the axes in automatic Feed Rate Override and
125. essresssrresseresserne 89 L23 Executing part Of a part PrOSrarn ccsssscccccssssecccccesseccccsueseccessussecceseeeseccesseeseceeseseseeeesseaasecessuaaeeeeesanaeess 90 7 3 Modifying DIOCKS IN BEK BEK MO dEr E shes tect cates cactus vacates A CE 90 7A STIS SCAU E staceeseete ee tee tone Arent T tee tele ent Acar ee On nur tenet EEA 9 7 5 Feedrate Override eee emer rc EE rT EEEE EE EEE EE EE EEE E E AA 9 7 6 Spindle feedrate Override asses acces a E E E E A E O cee eoea tanec 9 7 1 Rapid Feedrate Oyerrideruensouteeg in e E E E EEA ER Au eenarteeatamar ttt 92 7 8 Execution im Dy ROn MOIE Enna s aes EEE EAE A eee ceo ee ent aero N CAA 92 7 9 AA Ea E a EE TAE A EEEE E AE ET AAEE TA AE AE E AA EAE A A 92 7 9 1 Automatic SC IRE Nersa en nr E Ea E a van receubereen E E GATS 93 7 9 2 Serchio che S SLO OCK urisini EE EE EE EEEN 93 740 NRG Casta Working Cycle arisin sideeriseen iieiea an aa ta aai a Ta NE Tae Ee a EEN a TE TAN cette ienaa 94 Zr Searching Moderen aaa aT AA 94 8 Using Tables vasiiccssucecevssucsivcsdestieueseesteisteeatessteiatecsieactuesdesaiesuecetocsneuenessieeadeecdoasdavessesieesteesdessieusseeves 96 8 Enabling Table Editor Senerara aa sce be ses cae che ca cea atch hc sect set eave cael coe vest vacuo E O EAEE 96 8 2 DE 8 E A terrane errr A E rer enter veri tier E tree res enter EAA A restr errr err TE renter E AE 102 8 3 Wo 0 IR i 0 amar eet eer nr ene TR eee E Oe ee Ne ree Ree 104 Ba TOOrONSet TaDlE cinsore area Eaa a a
126. f the tool tip with respect to the interpolation plane It can vary from 0 to 8 as shown in the figure below 1 2 3 amp amp 0 4 G 6 5 Values from 1 to 8 are used for lathes and grinding machines For milling machines the value is always 0 Variable 1 10 These are decimal numerical variables whose meanings are defined by the OEM and therefore depend on the application Variable 11 20 These are integer numerical variables whose meanings are defined by the OEM and therefore depend on the application Description It is a character type field where a comment to describe the tool may be inserted 45004602H 107 Prima Electro S P A 0000000 _OPENeontrol End User Manual Note that in the upper part of the screen more fields columns are displayed than those in the lower data insert area These fields are gt CURR LENGTH1 5 actual tool length this field is automatically updated from the system as a sum of the nominal length value LENGTH1 5 and its requalification REQ LENGTH1 5 Curr Length Lenght Reg Leneth gt CURR DIAMETER1 2 actual tool diameter this field is automatically updated from the system as a sum of the nominal diameter value DIAMETER1 2 and its requalification REQ DIAMETER1 2 Curr Diameter Diameter Req Diameter Reg ameter 2 0 32000 After entering the changes to the fields store them via the APPLY button or abort using the CANCEL button 45004602H
127. file is edited and updated on the CNC Vv Vv VY VY YY VY To execute several editing sessions on the same file i e to re edit a file once closed and before the updated execution use the Modify button in the panel to manage the temporary file instead of Edit 6 10 Enabling a Part Program for the execution To execute a Part Program it must be selected and enabled The CNC reads the part program from the file selected that remains busy in reading until the command Deactivate is released To enable a part program gt in the left panel select the directory containing the file gt inthe right panel select the file name gt press Activate in the Toolbar The name of the program activated and its firs lines are displayed in the video screen of the ProcessController if available in the selected video This procedure enables the program but does not execute it The procedure to execute the program is described in the Ch 7 part Program Execution 6 11 Disabling the Part Program selected To disable the selected program for the execution press Deactivate in the Toolbar It is not necessary to select the file with the touch pad to execute this operation The CNC allows the deactivation of the program only in IDLE status 45004602H 82 Prima Electro S p A OPENcontrol End User Manual 6 12 Program Management Configuration The Program Management works on the configured devices The Program M
128. ges in detail and possible corrective actions When the CNC detects a non critical error it indicates it through the message in the Data Logger and continues powering up the system These errors are recorded in the SWO variable accessible to the machine logic The subsequent behaviour of the system depends on the machine logic defined by the OEM For additional details on the non critical errors see the documentation of the SWO variable in the OPENcontrol Application Manual code 45006962W 2 4 Switching the System in Special Operating Modes With the OPENcontrol system it is possible to execute power on sequences different to the default These power up sequences put the CNC into special operating modes activating only parts of the software system allowing execution of such basic operations as e software installation or update e calibration e system configuration Some of these modes are essential for example to remove user errors in the characterisation that prevents the CNC from starting properly The four OPENcontrol operating modes are Normal Mode it is the standard boot mode of the CNC for the Part Program management and execution axes movement etc Emergency Mode the CNC works as a Server and only certain operations can be done the main ones are changing the AMP characterization using the ODM utility reset save and restore the retentive memory via BootController reset of the CNC message history
129. hat prevents damage to the probe If the probe does not find the target within this range it stops Measuring Feed The feed with the probe moves towards the target Horizontal Shift The value for the abscissa axis of the probe requalification in BA 9 millimetres ic v O l l is Vertical Shift 2 The value for the ordinate axis of the probe requalification in E z millimetres A y Probing Mode The value of the probing mode e 0 for the standard probing return to start point e 1 for the probe to remain at the probed position Setup Set Accuracy Opens a data entry to define the parameters related to circular interpolation 45004602H 46 Prima Electro S p A OPENcontrol End User Manual Cirde Endpoint Tolerance Full Cirde Threshold Arc Modality Circular Endpoint Tolerance CET Defines the tolerance for the difference between the initial and final arc of a circle Full Circle Threshold FCT Determines a tolerance for the distance between the first and the last point of the arc of the circle If the distance is less than the value of FCT the arc is to be considered a full circle Arc Modality ARM Determines the mode applied by the system to normalize a programmed arc with center coordinates I J and the end point in order to make it geometrically congruent The valid values are 0 1 2 and 3 0 displaces centre wit
130. he axis return move has been completed e if the JOG RETURN is in AUTO mode just press Cycle Start The system will automatically move ALL the axes previously displaced by following the same trajectory in the reverse direction so as to avoid obstructions To abort automatic return to the profile press Cycle Stop 2 Move the axes back to the final point of the interrupted block Operating mode a In the Data Entry activated by the Softkey command Setup Manual select the Skip option and confirm with OK b Quit the HOLD status by pressing Cycle Stop c Resume program execution by pressing Cycle Start At this point the axes will perform a linear movement from their current position to the end point of the movement interrupted in HOLD At the end of this positioning process program execution will be resumed automatically 45004602H 69 Prima Electro S p A OPENcontrol End User Manual This procedure cannot be performed in the following conditions e G61 active e Canned cycles and probe function on e TCP with mno ijk programming or with rotary axes in following mode interpolation with following mode e Program block in Hold without axis movements In such cases the standard execution is forced and it is necessary to move the axes back to the profile interruption point according to procedure 1 5 4 Spindle Speed Override The value of the programmed spindle speed in exe
131. he pull down menu from those available those configured in selected the process Configuration CNC Graph s properties Process number Sampling ms 10 Axes Maximum 200 0 Minimum 100 0 Horizontal select axis name 200 0 100 0 Vertical Third 100 0 Orientation Measure Unit Millimeters Profile Z Programmed Advanced C Real Lox cancel gt for each axis of the Cartesian system the display range must be defined by setting a minimum and maximum value Configuration x Graph s proper bes gt the direction in which the axes will be represented in the Cartesian axis system can be selected only for 2D display via a drop down menu From here either the 2D view which displays only the first two axes HORIZONTAL and VERTICAL or a 3D display which displays a set of three Cartesian axes may be selected 45004602H 148 Prima Electro S p A Configuration CNC Graph s properties Process number 1 iv Sampling ms 10 Axes Minimum Maximum Horizontal X lw 100 0 200 0 Vertical Y 100 0 200 0 7 s an axes orientation Third Z im 100 0 200 0 Orientation Measure Unit Millimej Profile Real gt the configured measurement unit is displayed in a dedicated field Configuration CNC Graph s properties Process number 1 x Sampling ms 10 Axes Minimum Maximum Horizon
132. her keys can be added in the example ENGLISH and FRENCH identifying the language of the words written in the following lines in the second and third columns respectively Starting from the fifth row and then for each subsequent row will be added by the operator in the second and third columns the translation in the languages listed separated by the character If a language other than those provided ENGLISH and FRENCH in our example is selected the field in the first column will be displayed If the field translation is missing the field in the first column is displayed 45004602H 136 Prima Electro S P A 0000000 OPENeontrol End User Manual 9 7 Configuration file All files associated with the layout and configuration of the tables created by the Tables Builder are saved in the following folder of the PC hard disk C Documents and Settings All Users Application Data OSAI WinNBI Config TableEditor PROJECT_NAME where PROJECT_NAME is the name given to the project 45004602H 137 Prima Electro SpA 0000000 COPEENCoontrot End User Manual 10 Tool Management 10 1 General Tool Management is a series of procedures allowing the parameters to be defined and changed as described in the previous chapters concerning the tools The standard functions available for tool parameter management are display and modify tool offsets cancel tool offsets apply incremental modifications to tool offsets add new tools to the Tools ta
133. hin the CET tolerance default mode 1 displaces starting point within the CET tolerance 2 displaces centre independent of the CET tolerance 3 displaces centre beyond the CET tolerance range Set Up Dry Run by Em A Manual al Dynamic Param A Dynamic Limits Lamy Hg Program i Axes i Frobe Accuracy z Dry Run SAG 7 earch in memory f Multi Black Retrace Ref Date and Time A sev Pe oo a EF aa T a ne If Dry Run is selected it is possible to test the part program execution without any physical axis movement or command being sent to the machine logic 45004602H 47 Prima Electro S p A OPENcontrol End User Manual Set Up Search in Memory Manual Dynamic Param Dynamic Limits Program Axes Probe Accuracy Dry Run Search in memory Multi Block Retrace Ref Date and Time Search in memory is the search for point in the program where it was interrupted and the subsequent recovery cycle or the search for a block where processing will begin The parameters that uniquely identify a interrupt at run time are stored and continuously updated during the execution of the program Based on these parameters the control has the ability to perform an automatic search The strored search can be done in two ways gt Stored search of the interruption block following a shutdown or reset gt Stored search of to a specific block
134. in the osai_p6a screen but rearranged to facilitate the use of the machine in manual or automatic mode 3 4 7 SoftKey bar Like the main menu items each softkey selects a group of commands that are displayed in a drop down menu The items in the drop down menu usually open a panel for the introduction of parameters and commands All the softkeys are repeated in the main menu The softkey bar can be hidden from and restored to view with the menu command Display Softkey The softkeys can be activated by using a mouse touch screen or with the function keys F5 to F9 45004602H 26 Prima Electro S P A 0000000 OPENeontrol End User Manual 3 4 8 Main video screen osai_p6a qv This manual describes the osai_p6a screen that contains all the display elements related to a process 42 OSAI ProcessController osai_p6al File Display Select SetUp Origin Tool PartProgram Utility fGaENHwW CLEA gt DM M2 So i e Ro elt wu Des gt f m j j CNC IP 192 168 1 Programmed Origin PROCESS Oi MODE IBLK BLK STATUS IDLE UNIT Imm EEN ELSE SS wn ei Dry RB Rap Diam o ooo Ei Ea offs 1 0 000C ofs2 J o cooc Mia mS iS 00 80 _ 9940 27 Bol 7117 94 97 60 mI E E ee ee A eee eee eae hm aa oe 100 0 o 100 0 o SELECTED PP PARTP O001 bt APT 100 0 SUBPROGRAM gt gt PROGRAM MESSAGE Jog Dir GxXYZ100 x1IOVY10 6125F1000 x100Y150 7 10 MSOVSO Pd Set Up a
135. ional to the values selected for FRO and RAP The 0 corresponds to the maximum block reading feed 45004602H 95 Prima Electro S p A OPENcontrol End User Manual 8 Using Tables The system manages several groups of parameters which if they were not structured in an organised way would be difficult to manage These parameters have been arranged into a number of tables These tables are gt Origins gt Tools gt Tool Offsets gt User In the CNC OPENcontrol system the tables are stored in a dual port memory accessible directly from the machine logic WinPLUS or by the ISO user program The tables are saved even after the system has been turned off Each of these tables is described later in this chapter The tables are managed by the Table Editor allowing both the tables stored in the dual port memory and the tables stored on the hard disk to be changed Here are some of the editing operations available with the Table Editor Table uploading opening and saving Modification of table data Incremental modifications to table fields Measure unit conversion mm inch Backup and restore of the tables or all of the CNC memory Vv Vv VY EW the OEM amount of data name and position of the fields and can then appear to the end user in a manner different from the standard in that case the OEM should describe the table functions This manual describes the standard table configuration The table structure can be modified by
136. is up to 12 axes Description It is a character type field where a comment may be inserted to describe the origin 45004602H 103 Prima Electro S p A OPENcontrol End User Manual 8 3 Tool Table When the Tool Table is selected the following window appears 0e Ux mrti ic aos rf where the fields have the following meaning Record Tool code Max time Actual time Offset Variable 1 10 Variable 11 20 Description Status 45004602H The record number that can have a value between 1 and 250 up to 250 tools can be configured Up to 32 alphanumeric characters can be used to identify the tool These two fields define the maximum and the actual tool life The values to be inserted depend on the life type set using the LIFE TYPE field The management of these areas is the responsibility of the machine logic developed by the OEM and works only if provided for in the application It is the offset number associated by default to the tool It is a number between 1 and 300 Up to 300 offsets can be configured These are decimal numerical variables whose meaning is defined by the OEM therefore it depends on the application These are integer numerical variables whose meaning is defined by the OEM therefore it depends on the application It is a character type field where a comment to describe the tool may be entered It is the tool status Possible values are those that can be selected using the d
137. is channel is active 53 35 CanOpen DRIVER Unknown parameter in function occured 53 36 CanOpen DRIVER Version is incompatible with DLL 53 40 CanOpen DEVICE Dual port ram board not found 53 41 CanOpen DEVICE Not ready ready flag failed 45004602H 192 Prima Electro S p A OPENcontrol End User Manual 53 42 CanOpen DEVICE Not running running flag failed 53 46 CanOpen DEVICE Send mailbox is full 53 47 CanOpen DEVICE PutMessage timeout 53 48 CanOpen DEVICE GetMessage timeout 53 49 CanOpen DEVICE No message available 53 52 CanOpen DEVICE IO data exchange failed 53 53 CanOpen DEVICE IO data exchange timeout 53 88 CanOpen DRIVER General error 53 90 CanOpen DRIVER I O WatchDog failed 53 91 CanOpen DRIVER Device WatchDog failed 53 140 CanOpen SYNC Code is full 53 141 CanOpen File dbm board 0 not found 53 142 CanOpen File dbm board 1 not found 53 150 Node not found on DBM 53 151 Input not found on DBM 53 152 Output not found on DBM 53 153 DBM file not found 53 154 File WINPLUS bus empty 53 155 DBM offset out of range 54 1 Memory allocation error 54 2 Parameter out of range 54 3 EtherCAT master not allocated 54 4 EtherCAT master already allocated 54 5 Error during init EtherCAT master 54 6 Error during deinit EtherCAT master 54 7 Error during DCM enable 54 8 Communication phase change error 54 9 Error of Link Layer instance 54 10 EtherCAT master configuratio
138. is possible to carry out an automatic searching Memory searching can be accomplished in two ways gt Automatic memory search for the interruption block due to switch off or reset of the machine gt Memory search for a pre set block 45004602H 92 Prima Electro SpA 00000000 COPEENCoontrot End User Manual 7 9 1 Automatic Search To search automatically for the block which interrupted the part program proceed as follows 1 Select the part program in which machining was interrupted 2 Set Automatic operative mode 3 Select the Setup softkey and then Search in memory the system starts searching The screen displays the reverse MemS flag 4 Press Cycle Start the system runs the searching and in the end the message NC156 end of search in memory and the programmed dimensions of the axes position for the cycle reset are displayed The block of the part program which will be executed at the end of the search when the program is restarted is displayed on reverse image By switching to BLK BLK and pressing Cycle Start the search can be continued to the desired block 5 Select again the softkey Setup and then Search in memory to exit the status of the stored search The system is now ready to restart the working cycle 7 9 2 Search for a pre set block To search for a Nxxxx block of a part program proceed as follows 1 Select the part program Set automatic mode 3 Select the Setu
139. ite file error 21 26 Unknown variable type readed from file 21 27 Wrong variable index readed from file 21 28 Read file error 21 29 End Of File 21 30 Wrong filter function 21 31 Wrong filter 21 32 Wrong process number 21 33 Process not found 21 34 Axis not found 21 35 Axis undefined 21 36 Wrong number of slaves 21 37 Wrong following modality 21 38 Wrong block number negative 21 39 Too many axis 21 40 Request Denied from PLC Filters 21 41 Wrong Line Search Modality 21 42 Wrong Line Number negative or null 21 100 Too many PLC tasks Monitoring 21 101 Wrong command Monitoring 21 102 Wrong variable index Put Get var 21 103 Wrong variable type Put Get var 21 104 List with different types of variables 21 105 Error reading PLC Variables setup file 21 106 Memory error loading PLC Variables 21 107 PLC Variables setup file not found 21 108 PLC Variable not found 45004602H 174 Prima Electro S p A OPENcontrol End User Manual 21 110 Error Reading WinPlus ASCII File 21 111 Acknoledge variable is NOT a predefined variable 21 150 Positive Limit 21 151 Negative Limit 21 152 Wrong translation error type 21 155 User DLL function code out of range 21 156 User DLL function block code out of range 21 157 User DLL already loaded 21 158 Range of User DLL function code overlaps existing functions 21 159 Range of User DLL function block code overlaps e
140. ith respect to the upper surface of the raw part present position of the tool tip gt after the confirmation the axis positions are stored in the origin 20 of the origins table With this procedure the origin 20 is correctly set and the part program can be sent to execution by putting it in the activation of the source using the command UAO 20 Qs The previous procedure can be made also without having the tool mounted on the spindle In this case you will make the spindle nose coinciding with the zero position of the part Obviously no tool offset must be activated 45004602H 65 Prima Electro S p A OPENcontrol End User Manual 5 Axes jogging and Stop functions 5 1 JOG The manual movement JOG of an axis can be done in two ways gt continuous jog gt incremental jog To select a jog move continuous or incremental press one of the two buttons in the software Operator Panel bar selection of the operative mode of the ProcessController 24 OSAI ProcessController osai_p6al File Display Select SetUp Origin Tool Part Program Utility F amA VU wteaigaetca Mp D WD 2 A 46 FRO t t CNC CNC IP 192 168 1 fi PROCESS 4O1 4 aa a i TE I x Continuous S Incremental JOG JOG Y ie a The same selection can be done on the OPENconsole COMPACT Operator Panel using the selection buttons i Continuous h a EA C ies Incremental
141. lable Esl OSAI TableBuilder ncload File Tables 7 Open project Tables definition Uodat Transa tor Tabecditor TxE Open project This command allows the selection of a project This command creates or updates the CSV file containing all the customized entries used in the tables and divided in columns by language so as to manage the language change using the WinNBI Config This command closes the Table Builder and the Table Editor When TABLES DEFINITION is selected the panel for the table configuration is displayed as below Ci Tee trie Tea ciiai tae BETAN z ro DELAP Erste gstindex Ver record Num mene ete i ai 6 i i J i i d i i 1 i ij ij f 7 Q 4 i i afi is L iJ 2 Q f z 5 14 i 15 UserTaose I Mera Firg index War x Record Mur Record Pile erion E o I k In the upper section of the window there are three check boxes allowing enable disable of the final user display corresponding to the table In the lower section it is possible to define up to 16 customized user tables 45004602H 113 Prima Electro S p A OPENcontrol End User Manual 9 2 Origin table customization In the upper section of the TABLES DEFINITION window it is possible to enable disable the ORIGIN TABLE view enable origin table Tables definition X Firstindex Lastindex Var xrecord Num record Extension 18 DAT O w o a E w E a E a E a 978 cece 0c
142. le in a drop down menu that opens when you click Configuration button in the Toolbar 45004602H 83 Prima Electro S p A OPENcontrol End User Manual To access the configuration you must enter the OEM password The predefined password of WinNBI is OEM The possibility to change the configuration remains active without the need to re enter the password until the Program Management is closed 6 13 1 Adding a logical drive The command Add logical drive is available in the drop down menu that is opened by clicking the Configuration button in the Toolbar when a device is select in the Directory Tree In the panel that opens activating the command you must enter the logic name of the drive which users will see in the Directory Tree and the absolute route of the directory to be associated with the drive The route must be valid for the device referred to For example SSD USER PROGRAMS could be a valid route for OPENcontrol while C PartPrograms could be the valid route for a PC The specified directory must exist on the selected device The configuration resides in the local or remote selected device that is being configured and is read by the Program Management when activated and therefore the logical drives added to the configuration of a device are visible in the network by all the other admissible OSAI devices A For data security purposes it is NOT possible to configure a drive on a remote PC
143. linear move G1 if it is not the Active reset not permitted error message will be displayed If the subsequent block is a contouring move G27 7 G28 the active reset function will be allowed but the new block will be executed as a point to point move All the M T S and logic functions that are programmed in the interrupted block or in subsequent blocks and have not been transferred to WinPLUS will be lost The new block calculated by the ACTIVE RESET command contains the coordinates of the axes programmed in the subsequent block If the active reset command has been executed successfully the system switches from HOLD to HOLD RUN HRUN The red LED turns off and the system awaits a Cycle Start command If an active reset function generates an error for example if the cycle start coordinate coincides with the subsequent motion block the system remains in hold red LED ON but part program execution does not resume when you give a Cycle Start command All the subsequent active reset functions will be allowed and the error will be removed Since during an active reset the system reads and executes part program blocks some of the errors displayed may be numerical control errors however the end of file message is not an error but a signal When this message occurs the system status does not change to HRUN and Cycle Start permits execution of the block that has been restored after one or more active reset commands
144. lock the system stops until the operator gives another Cycle Start command To alter the sequence of block execution or bypass one or several blocks use the arrow keys to position the cursor to the desired block To close block by block execution select another operating mode CA If BLK BLK is pressed during the part program automatic execution the system executes all the blocks already analysed by the CNC and then stops To resume part program execution in block by block mode press Cycle Start 45004602H 87 Prima Electro S p A OPENcontrol End User Manual 7 1 4 Multiblock retrace This function permits to retrace a series of programmed blocks by moving the axes backwards along the executed profile Depending on the parameter configured in AMP the number of retraceable blocks varies from 1 through 64 The procedure is as follows Press the Cycle Stop pushbutton to stop the axes ts 2 3 Using the Setup Multi Block Retrace softkey command open the Block Retrace data entry window Enable the item Enable Block Retrace and confirm Press the Cycle Start pushbutton The axes will move backwards in the selected mode In BLK BLK mode the profile will be retraced one block at a time each time the Cycle Start pushbutton is pressed In AUTO mode the system will retrace the last n blocks in the profile n is the number of blocks configured in AMP 4 When the ret
145. lue Out of Range 22 70 Null feed not allowed 22 71 Jrk value S ramp out of range 22 72 Variable not available from Interpolator 22 75 Wrong Feed Modality 22 76 Wrong SLL Value 22 77 Wrong SSL Value 22 78 SLL Value Greater Than SSL 22 79 Function not available 22 80 Wrong Origin number 22 81 Origin not defined 22 82 Wrong Probing Safety Distance Value 22 83 Wrong Probing Approach Distance Value 22 84 Wrong Probing Feed Value 22 85 Probing Executed in Approach 45004602H 176 Prima Electro S p A OPENcontrol End User Manual 22 86 Probing not Executed 22 87 Probing in Execution 22 88 Probing not Required 22 89 Wrong probe Radius 22 90 Interpolator still running request denied 22 92 Wrong Circle Centre Modalty ARM 22 93 Wrong Helix step 22 94 Wrong Rollover Axis required position 22 95 Wrong Fixed Cicle directions 22 96 Wrong Fixed Cicle motion lengths 22 97 Wrong Homing Direction 22 98 Request denied Spindle is orienting 22 102 Spindle Operatione Require Transducer 22 103 Wrong Thread Length 22 104 Wrong Thread Pitch Increment 22 105 Wrong HandWheel Command 22 106 Wrong HandWheel Scale Value 22 107 Wrong HandWheel Pitch Value 22 108 Wrong HandWheel Refresh Tick Value 22 109 Wrong Spindle Use Sharing Modality 22 110 Spindle not Shared 22 111 Spindle Request Denied While Interpolator is Running 22 112 Spindle Already Used in Exclusiv
146. ly Ongin Tool A Part Program osai_p6a is a complete screen for the display of up to 6 process axes that can be used for machining in all modes automatic and manual The screen may be overlaid by other windows with additional information these windows may appear automatically or on demand or according to user commands from menus and softkeys 45004602H 27 Prima Electro SpA 0000000 _OPENeontrol End User Manual The osai_p 6a screen has been divided into several functional areas as shown in the following figure Selected CNC Axes positions tools status Flags and origins r i ay OSA ProcessController osai goa ri o File D piy Select SetUp egin Tool Part Program F t P I vaesena d eg 09 mA T MIF 192 168 1 01 MANIO TOLE rT Feed and Program lines overrides 3 5 CNC Status Area The Status Area contains information referring to the operating status of the numerical control Description Name of the Numerical Control connected on the network The data displayed on the screen are referred to this NC Displays the current operating mode which can be either Automatic or Manual The following belong to the modes Automatic AUTO BLK BLK MDI Manual JOG CONT HOME JOG INCR JOG RETURN HANDWHEEL Displays the status of the currently selected process Some are valid for both Automatic and Manual modes while others are possible in only one mode The possible states are
147. mental UPR not allowed 23 555 Dual axis and UVP not compatible 23 556 Dual axis and UVA not compatible 23 557 Invalid cylindrical radius value 23 558 Dual axis and UVC not compatible 23 559 Kynematic Id out of range 23 560 Function not available for current TCP type 23 561 Slave axis in TCP configuration 23 562 Error in TCP configuration 23 563 Error in getting releasing axis 23 564 UPR and TCP configuration conflict 23 565 Null norm for required unit vectors 23 566 Error in programming unit vectors 23 568 p q d with no m n o specified 23 569 Kynematics Id needed for TCP activation 45004602H 183 Prima Electro S p A OPENcontrol End User Manual 23 570 Name for tool direction axis already in use 23 571 Function not available 23 572 tcp type is not compatible with running TCP 23 573 Virtual axis cannot be added 23 700 Unrecognized command for PTECH loading 23 701 Wrong number of data sent to SPTECH 23 800 NCUSER error 1 23 801 NCUSER warning 1 23 900 Preload table is full 23 901 File already in preload table 23 902 Swap remove of a file not in preload table 24 1 Command rejected 24 2 Command failed 24 3 Invalid node Id 24 4 Drive busy 24 5 Invalid parameter 24 6 Trasmission failure 24 7 DualPort memory access error 24 8 RTC Init timeout 25 1 Memory error for mapping system history files 25 2 Error creating system history files 25
148. minate the operation Part Program Exec From To This command allows the definition of the part program block start and end for partial execution of the selected program The command is active only if a part program has been selected a m E a __ Block W Block From Label o fF Label Line E Line L 8RK C Resume execution from next marker Block Label Line SBRK 45004602H 51 Prima Electro S P A 0000000 _OPENeontrol End User Manual Allows setting of the partial execution modes of a part program the number of parameters inserted determines the mode Executes the part program from the block specified to the Executes the part program from the current line to the _ specified block Absent _ Absent Executes from the current line to the end The starting block is defined using only one of the possible selections defined at point 3 The conditions described at point 4 determining the end of the program execution can be more than one at the same time The field SBRK identifies the equivalent variable used in the part programs for this field indicate the value that the variable must have in order to finish the program Utility Application name The Utility soft key opens a drop down menu that allows thw launch of the other WinNBI applications listed below BootController Machine Plot TableEditor SystemHistory Digicad PathView ODM Calibration Tool TimeMoni
149. monitoring item 17 233 Monitoring item already defined 17 250 IPC Driver Activation Error 17 251 IPC Drive Open Error 17 252 Illegal Board Number 17 253 System Tick Value Error 17 254 CEWin Timer Error 17 255 I O Timer 10 ms Value Eroor 17 256 Wrong Syncode OPENcontrol message management 17 257 Wrong Message Len OPENcontrol message management 17 258 One Shot Timer Value Error 17 259 Servo Time Value Error 17 260 Shift Time Value Error 17 261 Watch Dog Already Actived 17 262 Watch Dog Time Value Error 17 263 Led Number Error 17 264 Illegal Memory Access from Driver 17 270 Axis Board not Found 17 271 Axis Board initialisation error 17 272 Acknoledge variable NOT writable 17 273 Firmware Binary file not Found 17 274 Board Firmware Corrupted 17 275 Error during FPGA upload 17 276 Error during FPGA download 17 277 Error during FPGA erase 17 278 Upload Download FPGA not allowed on the installed board 17 500 Access Violation Exception 17 501 Array Bounds Exception 17 502 Breakpoint Exception 17 503 Datatype Misalignment Exception 17 504 Denormal Operand Exception 17 505 Divide by Zero Exception 17 506 Inexact Result Exception 17 507 Invalid Operation Exception 17 508 Overflow Exception 17 509 Stack Check Exception 17 510 Underflow Exception 17 511 Illegal Instruction Exception 17 512 Page Error Exception 17 513 Integer Divide By Zero Exception 1
150. mpletion 1 2 General OPENcontrol is a family of state of the art numerical controls designed to meet a vast range of standard and non standard application requirements The most powerful model can manage up to 64 digital axes The OPENcontrol systems can be installed on many types of machine milling machines grinding machines wood glass and marble working machines oxygen cutters etc Thanks to the open Hardware and Software architecture the systems are particularly suitable for both standard and for those applications requiring special functions OPENcontrol allows the manufacturer to customize the system to integrate with their specific application requirements The OPENcontrol systems are based on the most advanced technologies from the hardware components to the powerful Operating System multitasking real time event driven complete with either a local or networked graphic interface that makes the OPENcontrol system one of the most important CNCs The powerful and sophisticated functions typical of numerical control can be combined with a user friendly interface configurable according to the MTB s requirements This interface is named WinNBI Windows Network Based Interface and is displayed on the operator panel connected to the CNC There are several HMI types to match with the OPENcontrol from the simple industrial monitor up to the more advanced Operator Panel This manual describes the user interface provided by
151. n System reset does not change the previous setting Disable program scroll Disables part program scroll in the AUTO mode If scroll is disabled the block execution is faster At system boot this field is set to the condition established in the AMP characterization System reset does not change the previous setting Stock allowance Defines the machining allowance value added to the tool radius for the calculation of the trajectory in tool offset G41 G42 mode It is the same as programming the MSA variable At system boot and after a reset this parameter 0 45004602H 44 Prima Electro S p A OPENcontrol End User Manual Rotation Angle Defines in degrees the rotation of the active plane positive value CCW rotation Unlike the triliteral code by programming ROT angle system reset does not reset the rotation angle If ROT angle is programmed after setting up a rotation angle with this input box the value of the rotation of the plane will be the sum of the rotations Entering the angle of rotation of the plane in this window after programming a value with the trilateral ROT angle the rotation of the plane will be equal to the value entered in the data entry In this case the rotation preset by ROT angle will be lost Horizontal axis Vertical Axis Defines the working plane li is equivalent to programming G16 When the system starts up and after a reset the work plane is defined by the value set in AMP G17
152. n aa a aa a aana an a oe EE ree 10 1 4 1 Connection between the WinNBI and the CNC sssssssssssnssesnsssersssersssersseersssersssersssersssersssersssersseersseersseee 11 1 4 2 Common features of the WinNBI applications cccccccccssssecceceeseeccccaeeeecceeseesccceeueuseceesaeesecessuaaeeeesseees 12 2 System SEQIUEAUD sissasisecscesstessbessdscsdsescessccosecessssisdeseesssssdcsetessccsstecetscssacedessddcadeeedsacseseveesdesodessddscdssedes 14 2 System OW CE UD dumiin a A 14 2 2 SYS CSM SIC DOWN oaaae n EE ven atte EEE RET E ETTE natch carseat ce tee rane 14 2 3 Diagnostic Scree NS r E E A E E l6 2 4 Switching the System in Special Operating Modes noseosesessessesessoressssosesessoreseseeresessoresessoresessosessseosesessoressssesesesseses 7 2 5 Selection Of the Operating Mode vicorcuniii ai o E EO EE O OAE 18 3 User Intera eni E 2 3 1 WSs SGC hesast nee tee tan eect Loa tee tanee teeta cetera eee te eee 2l 3 2 MNS IRC Y DOA G aa nE a A AAN AA E O T eae coe 2l 3 3 WITS OECOM Phe kannenann e E E E E 2l 3 4 Wie PROCESSC ONCE OIE onian an eaa a a E AE E A AEUR 22 3 4 1 TAIS 6 gt aemecie eee a ee eee ee oe eee een ee eee 23 3 4 2 IVD ea et chin wp aetacans etna acessateiale edeuiaeuatalioe wueteeataneiata teas aren tatata aeananeten tata mnceacenatcseteaetare 23 3 4 3 MOO Dal acien N E O ee ee 23 3 4 4 ODEratOnr Panel Dar necer r E aus erdeces comee E E 24 3 4 5 OEM OPerator Fane sscvecesitiiusdencdimaencveivades aA
153. n displays both theoretical and real profiles The points of the density of the profile depends on the configured sampling frequency the smaller the value the more points will be displayed and vice versa The value of this parameter strongly influences the time taken for tracing 45004602H 152 Prima Electro S p A OPENcontrol End User Manual 11 5 Drawing a 3D Profile If a 3D display is selected a three dimensional display of the profile is shown as for example in the figure below Gi OSAI MachinePlot DRY RUN mode Je File Select Plot View Display S Wey PART PROGRAM CNC aaa P 192 168 157 Process 1 Graph state Normal xX 3 6730 Y 158 5060 E 134 5860 Left click in the graphical area and keep the button pressed while moving the mouse and the figure can be rotated in all directions PART PROGRAM CNC M P 192 168 157 Process 1 Graph state Normal X 3 6730 Y 158 5060 Z 134 5860 However the 3D display has the following limitations gt the real profile cannot be displayed only the theoretical path is represented gt the ZOOM function is not available gt the DIMENSIONING function is not available 45004602H 153 Prima Electro S p A OPENcontrol End User Manual TQ After the acquisition of a profile in 3D mode the 2D setting can be displayed and the same profile may be projected on the XY plane or the YZ plane 11 6 Checking the Profile When
154. n error 54 11 Configuration file not found 54 12 Error during EtherCAT master registration 54 13 DCM configuration error 54 14 DCM initialisation error 54 15 Error during DCM set value 54 16 Communication phase request not valid 54 17 Error while reading node s offset 54 18 Node not configured or not found on bus 54 19 Mailbox error request 54 20 No diagnostic informations available 54 21 Lost diagnostic informations 54 22 Invalid axes board 54 23 PTS activation error 56 1 XML file invalid path 56 2 XML file invalid handle 56 3 XML file does not exists 56 4 XML invalid mode 56 5 Cannot allocate memory for XML file 56 6 XML filename too long 45004602H 193 Prima Electro S p A OPENcontrol End User Manual 56 7 XML file load error 56 8 Cannot save XML readonly file 56 9 Cannot save XML file 56 10 Element not found in XML file 56 11 Cannot create path XML file 56 12 Cannot convert type in XML file 56 13 Too many XML files 56 14 Var not found in XML file 56 15 Internal error in XML management 56 16 Structure not supported in XML file 56 17 XML attribute not found 59 8 Unrecognized Euler rotation 59 9 Error computing Euler angles 59 10 Error computing vector norm 61 1 Incorrect communication channel initialisation 61 2 Invalid protocol selection 61 3 Invalid buffer mode selection 61 4 Invalid user parmeter 61 5 JL 080 reset failed 61
155. n file LDIRDATA DAT error 23 4 Insufficient memory on process 23 5 Process undefined 23 6 Format error 23 7 Wrong variable identifier 45004602H 178 Prima Electro S p A 23 8 23 9 23 10 23 11 23 12 23 13 23 14 23 15 23 16 23 17 23 18 23 19 23 20 23 21 23 50 23 51 23 52 23 53 23 54 23 55 23 56 23 57 23 58 23 59 23 60 23 61 23 62 23 63 23 64 23 65 23 67 23 68 23 69 23 70 23 71 23 72 23 73 23 74 23 75 23 76 23 77 23 78 23 79 23 80 23 81 23 82 23 83 23 84 23 85 23 86 Wrong axis name Too many variables in RD WR Wrong axes number into the command Error reading value variable Wrong data into ODM configuration file TCP memory mapping file error Error generating TCP restore file Invalid value for variable Command unknown Command and system status not congruent Wrong parameter command Internal error nc message error RCM not available Too many virtual axis requested Wrong number of axes for G code Fixed cycle parameters missing Missing parameters for G code Missing J and or K for G83 cycle Missing and or J for G2 G3 G12 G13 G14 code Probing cycle parameters missing Undefined variable Expression Overflow Function not allowed Illegal use of slave axis Operand not allowed in fixed cycle K parameter not allowed in G84 Wrong programming of G2 G3 code Illegal number of operands llegal number of pseudo
156. nd Ox0a at the end of program 45004602H 180 Prima Electro S p A OPENcontrol End User Manual 23 162 Beginning of program 23 163 Nesting of RPT greater than 5 23 164 Nesting of subroutine greater than 7 23 165 Nesting of EPP greater than 5 23 166 RPT EPP IF ELSE cycle open at end of program 23 167 ERP without RPT 23 168 Modal paramacro already active 23 169 Paramacro not configured 23 170 Illegal argument for logarithm function 23 173 Too many elements in safety area definition 23 174 Safety area could not be closed elements overflow 23 175 Active area can not be redefined 23 176 Error in limits for 3D safety area 23 177 XMLrules txt not loaded XML commands not executed 23 178 Syntax error in XMLrules txt 23 179 High Speed Machining function not available 23 180 Interpolation Type not congruent with HSM 23 181 High Speed Machining disabled from ODM 23 182 XMLrules txt is updating execution denied 23 183 Internal error during through mode 23 184 Full data buffeer through mode 23 189 Local alias duplicated on block n 1 23 190 Local alias too long or incorrectly defined on block n 1 23 191 Too many local aliases defined on block n 1 23 192 Undefined alias on block n 1 23 250 Axis not referenced 23 251 Undefined DPT for probing cycle 23 252 Too many expedite M codes 23 253 Undefined M code 23 254 Circle not congruent 23 255 Wrong th
157. nd then press OK and confirm the system takes the present axes position X 200 and Y 100 in our example and writes it as the value of the origin 1 in the table Therefore the origin 1 is physically updated with the value of the present position of the two axes you can verify this opening the origin editor and checking the values of origin 1 for the X and Y axes CNC IP 1927 168 1 PROCESS O1 MODE AUTO STATUS IDOLI UNIT mMm o PROGRAMMED PERCENT ACTUAL corti 100 0 EIKO 100 0 EEE 100 0 GEE 100 0 aan SELECTED PP SUBPROGRAM 1S Jog PK Jog Dir PROGRAM MESSAGE For those axes where there is no value set axis Z C A and B in our example the corresponding values set in the origin 1 are not changed no or hein upate a for these axes 45004602H 62 Prima Electro S p A OPENcontrol End User Manual If in the ORIGIN PRESET window you insert values different form zero as the example in the figure below Grigin Preset P7192 766 750 2 Proc 1 MM t x Gragn Mumi Ewige iea x 19 3 2 EEE I 5 a Lea ee after confirming OK button the origin 1 is updated with the value 200 10 2 210 2 for the axis X and 100 13 5 113 5 for the axis Y as you can verify opening the origin table editor Tole m etese w Measurement Gigs Avex 210 o Axis 113 5 e axs 0 o Descroter asc 0 Asa 0 as 0 45004602H 63 Prim
158. ng this command the name of the CNC with which the machine plot has to communicate can be defined This setting is stored when the Machine Plot is closed The connection with the selected CNC is automatically restored at the subsequent reboot CNC to select IP 192 168 157 2 ee CNC previously selected CNC name ox selection NCSACCO Configuration This command opens the CONFIGURATION window where the parameters defining the graphic display profile are set 45004602H 144 Prima Electro S P A 0000000 COPEENCoontrot End User Manual E OSAI MachinePlot File Select Plot View Display z Te i ea ma Acquisition PART PROGRAM OU lel OSAI MachinePlot File Select Plot View Display Fa Q Zoom Redrav PART PROGRAM Dimenssoning Clear screen This command enables the ZOOM mode that helps in analysing the acquired profile This command restores the video to the original size configured using the CONFIGURATION command and then redraws the profile Clear Screen This command clears the screen A OSAI MachinePlot Fie Select Plot View Display w Toolbar E PART PROGRAM DISPLAY Toolbar This command enables disables the toolbar display When it is disabled _ the graphic window is larger Softkey This command enables disables the softkeys display When disabled the graphic window is larger E OSAI MachinePlot Fie Select Plot View Display
159. nnot be deleted 17 10 Task cannot suspend itself 17 20 DLL used by many processes 17 21 Error loading a DLL 17 22 DLL not found 17 23 Too many DLLs 17 24 Null DLL Id 17 25 Wrong DLL Version function not found 17 26 DLL not loaded 17 40 Null Queue Id 45004602H 169 Prima Electro S p A OPENcontrol End User Manual 17 41 Secondary Queue not found 17 42 Primary Queue not found 17 43 Too many Queues 17 44 Queue already defined 17 45 CreateSemaphore error 17 46 Queue not defined 17 47 Too many Default Queues 17 48 Default Queue not defined 17 49 Default Queue must have Id 0 17 50 Default Queue already defined 17 51 Broadcasting Queue already defined 17 52 Too many Broadcasting Queues 17 53 Broadcasting Queue not defined 17 54 Too many Queue linked to a Broadcasting Queue 17 55 Queue not linked to a Broadcasting Queue 17 56 Queue already linked to a Broadcasting Queue 17 57 Queue memory full 17 58 Timeout on Send messages to a Queue memory full 17 59 WaitForSingleObject error send queue 17 60 A Task is Pending on Queue 17 61 Timeout on Pending on Queue 17 62 WaitForSingleObject error pend queue 17 63 Empty Queue on Queue Accept 17 64 Queue cannot be deleted messages 17 65 Primary Secondary Queue not defined 17 70 Null Event Id 17 71 Too many Events 17 72 Event already defined 17 73 Event not defined 17 74 CreateEvent er
160. nt from Kinematics 22 215 TCP Axes Id Different from Kinematics 22 216 Axis Type not Virtual 22 217 Homing Request Denied TCP Activated 22 218 Homing Request Denied for Virtual Axes 22 219 Virtual Axis not Available 22 220 TCP change Not Available with Realtime Tool Compensation 22 221 TCP Virtual and Rotary axis cannot be Moved Together 22 222 Slave Axis is cannot be a Virtual Axis 22 300 Process not defined 22 301 LookAhead already started 22 302 LookAhead not started 22 303 Cycle start denied 22 304 Cycle stop denied 22 305 Point to Point Movement required into continuous 22 306 Function not available for PLC Process 22 307 Information Disalignment Axis Number CNC 22 308 Information Disalignment Axis Id CNC 22 309 Function not available during UPR 22 320 Open Cam file error 22 321 LF not found 0x0a at the end of file 22 322 Cam file does not exist 22 323 Cam table not strictly monotonic 22 324 Error first record of cam file 22 325 Error record of cam file 22 326 Max cam number reached 22 327 Max action number reached 22 328 Invalid cam id 22 329 Invalid action id 22 330 Cam not defined 22 331 Invalid cam rollover pitch 22 332 Cam active 22 333 Disengage position greater than cam rollover pitch 22 6001 Axis 2 Id 1 homed nMicro Marker distance 3 23 1 Syntax error on line 2 n block 1 23 2 Open file NMC_BINARY DAT error 23 3 Ope
161. nter Point disabled from ODM 23 289 More than one offset assigned to an axis 23 290 Requested XDA command with no master slave associated 23 291 Real axis programmed while virtualization running 23 292 Access at disabled line of SPTECH table 23 293 Cam status is inconsistent with the request 23 350 Mode to select out of range 23 351 Axes number to select out of range 23 352 Too many axes selected for manual move 23 353 Bad select mode for cycle 23 354 Data length out of range 23 355 Operative limit definition wrong 23 356 Offset length not defined for the axis 23 357 Tool orientation code wrong 23 358 Error from servo environment 23 359 Manual movement not executed no axes configured 23 360 Axis not configured for GTA GTS TCP 23 361 PLC axis in GTA command 23 362 GITA GTS AX_SHARE axis spindle not available 23 363 Id duplicated in request 23 364 Request Id identifies splindle 23 365 Too many required tools 23 366 Start index for tools search out of range 23 367 Range of tools search out of range 23 368 Axis ID out of range 23 369 Offset length assigned on multiple axis 23 370 Offset length out of range 23 371 Duplicated axis name 23 372 Unrecognized CAM command 23 400 Set spindle speed failed 23 401 New tool request failed 23 402 M execution failed 23 403 Pseudo axes programming failed 23 404 Axis motion inhibited 23 405 End of move failed
162. ntrol End User Manual The active options referred to the current mode are displayed in reverse in the flag area Description Search Memory The table below lists for Automatic and Manual mode the sub modes available the possible process Status and the flags used Mode Sub mode AUTO BLK BLK MDI MANUAL JOG INCR JOG RETURN HANDWHEEL 45004602H Status OPTIONAL STOP BLOCK DELETE FEED BYPASS RETRACE RCM O N RETRACE JOG JOG RCM ON 30 Prima Electro S p A OPENcontrol End User Manual 3 6 1 Axes positions and origin area This area of the main screen displays the position data the origins of the process axes The figure below indicates the elements contained in the area The data are arranged as a matrix where each line belongs to the axis whose name is shown in the first column Programmed Selected position origin Work Programmed Origin X Y E A B W Axes name The axis name is a letter identifying an axis within a process Unlike a physical axis identifier that is a unique number in the system the axis name can be repeated in another process The axis name in reverse indicates the axis selected for manual movements The selection can be made in different ways gt Clicking with the mouse on the axis name gt Sequentially via the command menu or softkey Select Next Axis gt By the Cursor Up Down Keys gt Sequentially by pressing Ctrl and A sim
163. ntrot End User Manual Maximum Deviation Angle MDA Maximum Deviation Angle is the maximum angular deviation from the axis in which G27 is active The selected angle is the operational limit for G27 Angular deviation greater than this angle is done by G29 or point by point Set Up Program Opens a data entry that allows the configuration of some paraemters that influence the part programs execution modes Program Setup IP 192 168 157 2 Proc 1 MM Block delete Optional stop M01 Feedrate bypass Rapid override control Disable program scroll Stock allowance Rotation angle Horizontal axis Vertical axis Block Delete Enables the block delete feature the block preceded by a slash is NOT executed equal to the DSB 1 programming At system boot this field is set to the condition established in the AMP characterization System reset does not change the previous setting Optional Stop M01 Enables the optional program stop At system boot this field is set to the condition established in the AMP characterization System reset does not change the previous setting Feedrate Bypass It enables forcing of the rapid speed with G1 G2 or G3 active At system boot this field is disabled System reset disables this field Rapid Override Control Enables control of the rapid feed precentage with the Operator Panel At system boot this field is set to the condition established in the AMP characterizatio
164. of the spindle rpm or CSS override RAPID line Contains the information referred to the axes rapid feedrate From left to right the data indicates gt rapid feedrate configured in AMP gt the selected rapid feedrate override gt the actual rapid rate configured override Jog field It s the incremental distance set for the execution of manual movements incremental Jog Jog Dir field Indicates the direction of movement set for manual movements Jog and incremental Jog 45004602H 32 Prima Electro S p A OPENcontrol End User Manual 3 6 3 Selected Tools Area The area is dedicated to the display of the programmed tools Tool PO Next T 2 5 Diam 0 000 offs 1 Q oooc offs 2 o ooo0c Tool Number of the tool mounted on the spindle and its active offset The field contains 2 groups of digits divided by a point The group on the left of the point represents the tool number the one on the right the offset Next T Number of the next tool and its associated offset that will be mounted in the spindle This is the tool already set by the program but not yet mounted in the spindle The field contains 2 groups of digits divided by a point The group on the left of the point represents the tool number the one on the right the offset Diam Diameter of the tool mounted in the spindle Offs 1 Length 1 offset of the tool The machine axis to which the tool compensation refers to in this field is configured in
165. om PLC 1 19 04 2013 16 24 26 705 21 202 PLC E 308 21291 Log Message from PLC 1 19 04 2013 16 24 35 105 21 202 PLC E 309 21305 Log I O Configuration error File WINPLUS bus empty 19 04 2013 16 24 52 500 20 100 PLC E 311 21335 Log I O Configuration error File WINPLUS bus empty 19 04 2013 16 28 01 324 20 100 PLC E 312 21366 Log I O Configuration error File WINPLUS bus empty 19 04 2013 16 29 37 661 20 100 PLC E 313 21397 Log I O Configuration error File WINPLUS bus empty 19 04 2013 16 34 55 157 20 100 PLC E 314 21428 Log I O Configuration error File WINPLUS bus empty 19 04 2013 16 39 17 185 20 100 PLC E 315 21452 Log I O Configuration error File WINPLUS bus empty 22 04 2013 09 29 54 936 20 100 PLC E 317 21482 Log I O Configuration error File WINPLUS bus empty 22 04 2013 09 42 32 739 20 100 PLC E 318 21513 Log I O Configuration error File WINPLUS bus empty 22 04 2013 09 50 39 790 20 100 PLC E 319 21544 Log I O Configuration error File WINPLUS bus empty 22 04 2013 09 53 46 328 20 100 PLC E 320 21574 Log I O Configuration error File WINPLUS bus empty 22 04 2013 09 57 37 407 20 100 PLC E 321 21604 Log I O Configuration error File WINPLUS bus empty 22 04 2013 10 00 57 035 20 100 PLC E 322 21631 Log I O Configuration error File WINPLUS bus empty 22 04 2013 10 21 51 034 20 100 PLC E 323 21658 Log I O Configuration error File WINPLUS bus empty 22 04 2013 10 25 13 279 20 100 PLC E 324 21690 Log I O Configuration error File WINPLUS bus empty 22 0
166. on part program denied 23 105 Deactivation part program denied 23 106 Part program not selected 23 107 Tool direction and plane compensation not congruent 23 108 Repeated axes in UDA SDA command 23 109 Use of illegal axis in safety area definition 23 110 Triletterals not allowed 23 111 M code not allowed 23 112 Repeated length or diameter in RQT RQP 23 113 G and Spline status not congruent 23 114 PLC operand and Spline status not congruent 23 115 Checkpoint with no K parameter defined 23 116 Parameter axis missing from computation axis list 23 117 Programmed axis does not belong to Spline 23 118 Error acceding to saved paramacro 23 119 Error loading file 1 at line 2 23 120 Wrong TCP for Spline transformation 23 121 Missing theoretical or measured points for G57 23 122 Erroneous points for G55 and G56 23 123 Record parameter specified for R W an ASCII file 23 124 Erroneous size for serial terminator 23 125 Missing or too many data in SPTECH loading n File 1 Line 2 23 126 Data or line format erroneous in SPTECH loading n File 1 Line 2 23 150 Illegal argument for TAN 23 151 Illegal argument for SQR 23 152 Too many programmed axes 23 153 Division by zero 23 154 String too long 23 155 Label duplicated 23 156 Undefined label 23 157 Label 1 too long 23 158 Program table overflow 23 159 Label table overflow 23 160 End of program 23 161 LF not fou
167. ose who have to evaluate the reasons for a machine downtime to reconstruct what happened reading the list of messages with all relevant information and get back to the causes 12 2 System History Interface In order to access the System History select UTILITY and then SYSTEM HISTORY or press the dedicated button in the toolbar 39 OSAI ProcessController osai_p6a File Display Select SetUp Origin Tool Part Program f GeO oo 2 2 a oy iad Utility Variables b Boot Controller Machine Plot Table Editor System History DIJA p Pathview ODM Calibration Tool I O Config Time Monitor Security O Scope FileBrowser O Scope NET enable system history Then the following window is displayed listing the LOG type messages arriving from the system and the PLC in chronological order form the older to the newer 45004602H 158 Prima Electro SpA 0000000 COPEENCoontrot End User Manual M Senza titolo SystemHistory max File Select Edit Display Gs 44 04 2 cc ED Message ID I Type Message Date Time Code Process A M 308 21282 Log Message from PLC 1 19 04 2013 16 23 57 705 21 202 PLC E 308 21283 Log Message from PLC 1 19 04 2013 16 23 59 905 21 202 PLC E 308 21286 Log Message from PLC 1 19 04 2013 16 24 22 472 21 202 PLC E 308 21287 Log Message from PLC 1 19 04 2013 16 24 24 505 21 202 PLC E 308 21288 Log Message fr
168. p softkey and then Search in memory the system starts searching The screen displays the reverse MemS flag 4 Select the Part Program softkey and then Exec From To set the starting and the finishing blocks for the memory searching in the data entry The starting block can also be omitted by default part program starts with the first block the finishing block stands for the previous block from which you want to restart the cycle The searching blocks cannot be included in a subprogram 5 Press Cycle Start the system runs the searching and in the end the message NC 156 End of search in memory and the programmed dimensions for the position of the cycle reset are displayed The block of the part program which will be executed at the end of the search when the program is restarted is displayed on reverse image By switching to BLK BLK and pressing Cycle Start the search can be continued to the desired block 6 Select again the Setup softkey and then Search in memory to exit the search memory Status on the scree the flag MemS turns off Before exiting the search status it is possible to continue the searching up to another block resetting the number by means of the Exec From To softkey and pressing Cycle Start again 45004602H 93 Prima Electro S p A OPENcontrol End User Manual 7 10 Restart a working cycle After exiting the MEMORY SEARCH mode to restart the working cycle proceed
169. pear only upon request or when the system has to inform the user for instance via a message The possible additional windows are MDI Command Panel It is the panel for the MDI commands entry i e for the execution of single command lines using the Same syntax as used for the part program lines For additional details see the paragraph MDI Panel Functions Messages from System Information messages from the system or process displayed in four lines see figure Messages from PLC Program Signalling messages generated by the machine logic program see figure 42 OSAL ProcessController custam_p6al Fibe Display Select Set Up Ongin Tool Part Program Uikty 7 OR RAHOSmHE F m TPA As Se dt RO system PLC program messages messages 45004602H 35 Prima Electro S P A 00000000 OPENeontrol End User Manual 3 8 Panels for Command and data input The ProcessController has several data entry windows used to enter commands working parameters configuration parameter setting for the movements in manual and automatic Usually the data entries are enabled by the commands associated with the softkeys described in the previous paragraphs This chapter explains the function of all the process Controller data entries 3 8 1 General rules on the input windows With the standard screens the data can be entered in the system only by using specific windows defined as input windows or data entry usu
170. peated in the Softkey task bar The menu bar can be hidden with the menu command Display Menu To re display the menu press the keys Ctrl and M on the keyboard 3 4 3 Tool bar Contains buttons to activate all the WinNBI applications ARO Kiw LEONA The buttons enable the other WinNBI applications BootController MachinePlot TableEditor SystemHistory Digicad PathView ODM Tool Calibration I O config TimeMonitor Security O Scope O Scope NET S ueveanw agg RPSBEBS The button opens a panel that displays information referred to the software version of the ProcessController 45004602H 23 Prima Electro S p A OPENcontrol End User Manual 3 4 4 Operator Panel bar It is a bar with buttons to select the CNC operating mode and the feedrate and spindle override values Mode selection The CNC has different modes of operation to move the axes in both manual and programmed mode The operator panel allows the mode selection eo wD mw Ms Sa FRO o t Mode selection MDI BLK BLK AUTO MANJOG INCJOG PROFILE HOME HANDWHEEL All the buttons select only the desired mode without starting any machine movement The machine movements must be confirmed with a dedicated command usually the Cycle Start button Opens the MDI Manual Data Input data entry to allow keyboard entry of a program block Selects the continuous execution mode of the selected part program Selects the block to block exec
171. positions referred to other machine points according to his requirements All these positions are defined as ORIGINS The OPENcontrol CNC allows the definition of up to 100 ORIGNIS for each process identified by a number from 1 to 100 The number O identifies the HOME POSITION origin Each origin includes a group of values one for each machine axis considered as the distance of the axis from his zero position of course this value can a positive or negative sign The user can use three different types of origin ABSOLUTE These are the origins referred to the zero machine HOME POSITION and are Stored in the Origin Table During machining the program can recall at any time a certain origin via the command UAO indicating number indicating the identification origin number and from that moment all the positions will refer to this new origin For each process can be defined up to 100 origins For additional details check the Programming Manual 45004602H 59 Prima Electro S p A OPENcontrol End User Manual TEMPORARY These are active origins enabled by part program via the UTO command referred to an absolute origin of which you have to temporary modify the value of each axis of the quantity indicated without changing the values Stored in the origin table These remain active until the calling for a new temporary or absolute origin or until the control reset For additional details check the Programming Manual INCREMENTAL These a
172. pplication the display of the field described can be customized Their presence on the video depends on the settings made by the OEM and by the final user 45004602H 13 Prima Electro S P A 00000000 OPENeontrol End User Manual 2 System Start up A To turn the system on and off comply with the machine manufacturer s instructions To turn off the Numerical Control follow the shut down procedure described below 2 1 System Power Up The system is powered up when power is supplied to the central unit and the front panel typically this is done by operating the machine s main power switch Since most of the system software is stored on the hard disk all the software that remains resident for the numerical control operation is automatically uploaded from the hard disk at system boot The BootController is a utility of the WinNBI graphic interface that checks and manages the CNC power up Using this application it is possible to choose the CNC operating mode and to check the messages generated by the CNC when powering up The main working modes of the CNC are Normal Emergency Setup and Service are defined as stable Each mode has a specific function for details see the paragraph Switching the system on in special operation modes The other modes e g HW boot and SW boot are transitory and lead to one of the stable modes The BootController utility displayed by the OPENconsole Operato
173. r Panel in the Windows ambient can be manually enabled or automatically launched at power up This behaviour depends on the choices made by the OEM when installing WinNBI By default the BootController after connecting to the CNC and verifying that a stable mode has been established automatically launches the ProcessController application for the system management 2 2 System Shut Down The CNC must always be shut down using the Controlled shut down procedure that closes all open sessions This ensures the integrity of the data contained in the user OEM or system files that when shutting down could still be open for writing Controlled shut down can be initiated during all working stable modes of the CNC It is done using the BootController application The procedure is gt With the system on in one of the four stable operating modes If disabled enable the BootController application 45004602H 14 Prima Electro S p A OPENcontrol End User Manual of OSAI BootController File Select Boot Mode Utility View eA SE a BRR Mw CEHe ah FT ES Mode CHC connected OFENCOnTtTErOL CNC is waiting for a BOOT mode directive 24 05 2013 11 58 56 849 Log 31 25 Release C3003020013 24 05 2013 11 58 57 386 Leg 31 1 Boot IPC 24 05 2013 11 58 57 386 Log 31 22 Reading System Configuration 24 05 2013 11 58 57 386 Log 31 24 Activated Configuration is AMPO 24 05 2013 11 58 57 402 Log 31 10 24 05 2013 11
174. r a command provided in MDI was stopped and the process is in a wait state ee nr be Te Execution for inanuc ome emene Wesciteruptedl HOLD with CYCLE STOP button and the process is in a wait eee eee N Ce od OnE Ae TTT RS STE part program with CYCLE STOP Switching the process in MANUAL the status changes from STOP to HOLD CYCLE If one or more axes are manually moved during these movements the message becomes RUNH and buttons CYCLE START and CYCLE STOP are both turned on RUNH informs the user that there is an on going movement ee With the process in the HOLD or CYCLE STOP state and CYCLE STOP is pressed the status switches to HRUN which means that the process is ready to continue the interrupted machining The CYCLE STOP button will turn off and the process waits for CYCLE START to be pressed a VEE POEN V mae a e a the eee command following pressing of the RESET button T M errr ae a oe CTO ee ero process seen oe Fe ECT CECE UTR ECE WITS INPUT from the keyboard a data entry window is on the screen eee re 7 PE a ATT ERROR operation The error can stop the process or be managed by the part program ee nn VON ee nie ear ee ee an aoa an ce intervention is required The type of fault is indicated on the screen with an explanatory message explained in the Appendix A Emergency Messages RUNH ee HRUN 0o o 45004602H 29 Prima Electro S p A 3 6 Flags Area OPENco
175. r each field This can be done by right clicking on the field label and then selecting MTB DATA CONFIGURATION 45004602H 127 Prima Electro S p A OPENcontrol End User Manual Ci ajya ed wf RPE eae The OEM DATA CONFIGURATION window opens here the name of the variable can be changed in the case of tool offsets only the name can be changed In the image below for instance the user wants to change the name of the label associated with the variable ORIENTATION ore OEM data configuration x eee C enh Originalname Orientation Max Req Diameter 2 C Req Lenath J New name Tool orientation e max Req Length 1 C ehd Rea Length d _Max Rea Lenath d C tenath 3 Req Length J Lok o C oed After confirming with the OK button the variable will be displayed on the screen as shown below The fields in the window can also be positioned in a different way by using drag amp drop When you select a field connected to others for instance label value and spin button the three elements are outlined by a small red square In the image below the fields are arranged in a different way 45004602H 128 Prima Electro S p A OPENcontrol End User Manual The final result of the changes can be viewed when from Table Editor the Tool Offset Table is selected from the Tool Bar or by the appropriate button select tool offset table the window below is displayed
176. race move is completed the message End of multi block retrace appears In order to stop a backwards move press Cycle Stop pushbutton Now you can backwards move can be restored or the movement direction can be inverted In the first case press Cycle Start pushbutton In the second case gt NOTE Using the softkey command Setup Multi Block Retrace open the Block Retrace data entry Enable Emit Auxiliary Func if during the Block Retrace execution the auxiliary functions have to be released stop it If not press OK and confirm Press the Cycle Start button The axes will move in the mode selected at the previous step During part program execution in AUTO mode the Block Retrace function can be performed in BLK BLK mode Part program execution will be resumed automatically when the profile has been retraced and the axes have returned to their stop point When the Block Retrace function is active the axes move in point to point mode G29 in the backwords retrace while in the forwards trace they are executed according to the programmed modality G27 G28 G29 In Block Retrace mode the control unit performs the motion blocks only and on request the emission of auxiliary functions assignment blocks are ignored The emission of auxiliary functions during the Block Retrace forward move can also be enabled by assigning the MBA process variable MBA
177. re executes the boot phase as if it had been turned off and on and enters the EMERGENCY boot mode identified by the orange colour in the status bar Selection of the operating mode with the system off Turn the system on After the first hardware boot stage the CNC waits for 30 seconds for the selection of the operating mode from the Boot Controller During this time it is possible to select the desired mode using the buttons on the tool bar The CNC will continue the boot with the selected mode If no selection is made the CNC continues to the Normal mode When the BootController is connected to a CNC waiting for the selection of the operating mode the following page is displayed 45004602H 19 Prima Electro S p A OPENcontrol End User Manual f OSAI BootController File Select Boot Mode Utility View BAGS SRR Mw tee ae IP 192 168 157 2 CNC connected OPENControl CNC is waiting for a BOOT mode directive In emergency status the following WinNBI applications can be used gt SECURITY Manages the security levels of the system for different user and installation levels More information about this utility can be found later in this manual gt SYSTEM HISTORY Utility for viewing printing deleting of the archived errors and system messages displayed during the machine operation gt FILEBROWSER Management of the CNC s and the PCs OSAI file system gt ODM Definition and
178. re origins referred to the active origin in that moment absolute and or temporary defined and enabled directly from part program using the UIO command Unlike the temporary origins where the following overwrites the previous one the incremental origins programmed in sequence are summed These remain active until the calling for a new temporary or absolute origin or until the control reset For additional details check the Programming Manual As aforementioned the values to be inserted in the origin table for each axis are considered as the distance of the axis from its HOME POSITION If you want to move the axis origin towards its positive direction the value to be inserted must have a positive sign otherwise is negative If the value is set O the axis origin coincides with its HOME POSITION To set an absolute origin in the table the user can use one of the procedures below 1 manual setting of the absolute origin 2 automatic setting of the absolute origin 4 3 1 Manual setting of the absolute origin In this case it is assumed that the user already knows the value to be set for each axis and that these values should only be stored in the CNC working area Origin Table For example you want to set the origin 1 moved of 200 in the X direction and 100 in the Y direction compared to the home position see figure below In order to get this after opening the origin table and selecting the origin 1 you insert a 200 value
179. reading parameters I K R 23 256 Helix pitch not congruent 23 257 Axes of plane need same scale factor 23 258 Geometry not congruent 23 259 Profile not congruent 23 260 Wrong direction on profile 23 261 Error disabling cutter compensation 23 262 Full transit buffer 23 263 Too many blocks to resolve 23 264 Entry in safety zone 23 265 Fixed cycle on rotate plane 23 266 Fixed cycle length data not congruent 23 267 Fixed cycle data not congruent 23 268 Fixed cycle not allowed 23 269 Wrong probing cycle programming 23 270 Positive software overtravel limit 23 271 Negative software overtravel limit 23 272 Axes not on profile 23 273 Error in exit HOLD mode changed 23 274 Block not allowed in HOLD 45004602H 181 Prima Electro S p A OPENcontrol End User Manual 23 275 Active reset denied 23 276 Wrong use of rollover axis with G90 23 277 Wrong use of real axis during a virtualization modality 23 278 Tool Direction active movement not allowed 23 279 Command not allowed during search in memory 23 280 Geometric out buffer full 23 281 Axis shared with PLC 23 282 Safety area is not convex 23 283 Safety area not defined 23 284 Traslation on axis not on safety area 23 285 Axis type not congruent for axis tangential control 23 286 Automatic return to profile not allowed after MDI in HOLD 23 287 Programmed a circular radius on a concave angle 23 288 Tool Ce
180. red 20 12 More Digital Slot descriptor parameters required 20 13 More Analog Slot descriptor parameters required 20 14 XML file configuration error 20 15 Memory allocation error 20 16 Cobld duplicated or not defined 20 82 XT210 I O number doesn t match configured one 20 83 XT210 Slot number doesn t match configured one 20 90 No OS Wire device connected 20 91 Unknown OS Wire I O device connected 20 92 OS Wire I O number doesn t match configured one 20 93 OS Wire Slot number doesn t match configured one 21 1 Wrong process number 45004602H 173 Prima Electro S p A OPENcontrol End User Manual 21 2 Wrong number of parameters 21 3 Function already defined 21 4 Function not allowed 21 5 Wrong semaphore number 21 6 Send Wait aborted for reboot 21 7 Parameters out of range send 21 8 Too many send variables 21 9 Parameters out of range wait 21 10 Decode function failed 21 11 Encode function failed 21 12 Parameters out of range warning 21 13 SetTime function failed 21 14 SetDate function failed 21 15 Bit Overflow outword 21 16 Bit Overflow inword 21 17 Array too small for function 21 18 String too long for function Write Data 21 19 String too long for function Read Data 21 20 Open file error 21 21 Wrong type of variable 21 22 Wrong type of operation 21 23 Warning too many variables 21 24 Mismatch variables and file types 21 25 Wr
181. ress ESC on the keyboard To write the program in the file see Edit command 6 5 Creation of a new Directory The procedure is very similar to the one used for the creation of a new file To create a new part program gt gt select in the left panel the directory in which you want to create a new file right click on the touch pad in an empty area of the right panel Select Create Dir from the drop down menu In the directory is created the NewDir file Where are two digits used to differentiate one file from the other in case more than one file is created without renaming them The first file will be NewDir01 the second NewDir02 etc The field containing the name of the file just created is opened for editing Write the new name and press Return on the keyboard or select another element form the screen with the touch pad and confirm the new name to exit the editing and restore the original name press ESC on the keyboard To write the program in the file see Edit command 45004602H 79 Prima Electro S p A OPENcontrol End User Manual 6 6 File copy and directory To copy a file or a directory gt Search via the left panel the directory containing the element to copy and select it gt right click on the touch pad in the right panel once the cursor is on the element name to be copied gt Select Copy gt Using the left panel select the destination directory
182. ro S p A OPENcontrol End User Manual 5 1 2 Incremental JOG This mode allows the jogging of the axes for a pre set increment in the selected direction at the selected rate To move an axis incrementally use the procedure below for the execution of each command see Ch 3 1 Select the incremental Jog mode 2 Select the axis to move 3 Select the jog direction 4 Select the manual feedrate increment as shown in the section Speed change of this chapter The jog increment is set with the data entry enabled by the softkey command Setup Manual 5 Set the increment value If this step is omitted the system will apply the current increment i e the latest one selected and displayed on the screen 6 Press Cycle Start There are two possible incremental jog modes which depend on the JOG INCR selection in the Setup Manual data entry window e Manual hold Cycle Start button until the move is completed If Cycle Start is released before the end of the move the axis decelerates to a stop To continue the move press and hold Cycle Start e Automatic in this mode if Cycle Start is released the move will be completed without the axis stopping 5 2 Manual Feedrate change The default manual feedrate defined by the configuration can be changed with the following procedure for the execution of each command see Ch 3 1 In the software operator panel use the mouse to enable the but
183. rop down menu Not ready tool unavailable Ready tool available 104 Prima Electro S p A OPENcontrol End User Manual Damaged tool damaged Life expired tool life expired status Not ready v 7 Not ready Life Type Ready The management of this field is controlled by the machine logic developed by the OEM and works only if managed by the application Life Type It is the tool life type Possible values are selected by using the drop down menu No tool life life tool management disabled Metres feet tool life expressed by the distance travelled by the tool Minutes tool life expressed in operating time of the tool Cycles tool life expressed in work cycles Life Type No tool life we No tool life meters feet minutes cycles The selection of the life type determines the type of values to be entered in the fields MAX TIME and ACTUAL TIME The management of this field is controlled by the machine logic developed by the OEM and works only if provided for in the application After entering the necessary changes to the fields they can be stored via the APPLY button or aborted using the CANCEL button The VIEW OFFS button allows access to the offsets Editor and the offset associated with the selected tool The data of the associated offset can be modified and then the Tool Editor reselected by pressing GO BACK Apply In order to insert a new table tool simply enter in the RECORD field an unused record numb
184. ror 17 75 A Task is Pending on Event 17 76 Timeout on Pending on Event 17 77 WaitForSingleObject error pend event 17 78 Broadcasting Event already defined 17 79 Too many Broadcasting Events 17 80 Broadcasting Event not defined 17 81 Event already linked to Broadcasting Event 17 82 Too many Events linked to Broadcasting Event 17 83 Event not linked to Broadcasting Event 17 100 Null Semaphore Id 17 101 Semaphore already defined 17 102 Too many Semaphores 17 103 Semaphore not defined 17 104 CreateSemaphore error 17 105 A Task is Pending on Semaphore 17 106 Timeout Pending on Semaphore 17 107 WaitForSingleObject error pend semaphore 17 108 Semaphore Overflow 17 120 Null Mutex Id 17 121 Mutex already defined 45004602H 170 Prima Electro S p A OPENcontrol End User Manual 17 122 Too many Mutexs 17 123 Mutex not defined 17 124 CreateMutex error 17 125 A Task is Pending on Semaphore 17 126 Timeout Pending on Mutex 17 127 WaitForSingleObject error pend mutex 17 128 Task nesting error on Mutex 17 140 Error creating System Timer task 17 141 KernellOctrl error 17 142 LoadintChain error 17 143 CreatelSTevent error 17 144 Irqinit error 17 145 Device not defined 17 146 loControl error 17 147 WaitForSingleObject error pend device 17 148 Timeout Pending on Device 17 149 Null Device Id 17 150 Device already defined 17 151 Too many De
185. rstand the concept of process Process or channel means the management of a machine tool i e the control of the axes the part program execution the enabling and disabling of the machine logic control etc More generally process can also refer to a support activity for the machine tool such as the tool change management of part loading and unloading calculations statistics reports etc The term multiprocess represents one of the most important features of the OPENcontrol numerical controls A single CNC can manage un to 24 different processes The processes work simultaneously each executing a part program independent of the others If the systems controlled by the individual processes must be synchronized they can be controlled more quickly and with greater flexibility than with separate control systems The standard screens provided by Prima Electro with the ProcessController display the data of only one process so that they can be used on any machine The Standard screen can be used for multiprocess mono process systems For the multiprocess systems it is enough to select the desired process to ensure that the data on the screens are automatically updated with the selected process Qs This manual describes the use of the standard screens provided by Prima Electro the software product release The layout of the screens can be changed by the OEM and can then appear in a very different way to the end user In this ca
186. rt of the TableEditor allowing customisation of the data and the data display within the same tables For details see chapters 8 and 9 System History This is a standard feature that stores in a file all the diagnostic messages produced by the system in case of malfunction or incorrect operation together with time and date It is a useful tool for fault diagnosis 1 4 1 Connection between the WinNBI and the CNC As described in the previous paragraphs the WinNBI applications can be installed on both the PC dedicated to the HMI and the control unit In both cases the applications connect to a data server in the control unit The connection between the WinNBI Application and the NC is always done via the network The network will be virtual for the WinNBI locally installed on the CNC and real in case of the PC installation on the network In all the WinNBI applications the user can select the numerical control to which the application has to connect The connection status is displayed in a dedicated status bar 45004602H 11 Prima Electro S p A OPENcontrol End User Manual 1 4 2 Common features of the WinNBI applications Even if activated separately the WinNBI applications are designed to offer the same graphic structure and common elements for ease of use The basic graphic structure of a WinNBI application is as follows mc an a Ee Display Select Set Up Origin Tool Part Program gigmility fmm 1 fw z 2H 6 ow data view area
187. s divided inte bwo sections Ore 7 ae eo a m te F an a a secbon for 10 Seres CNC and one for XTend Che rou Soud SOM The secon you wart to eat LO Series sector To create a new project a new name that does not exist in the PROJECT NAME window must be entered To change an existing project select the name from the list in the PROJECT NAME window If the project has the same name as a CNC connected to the network this project will be enabled when connected to the CNC having that name This allows different projects to be associated with the machine to which the PC is connected Alternatively to connect to any CNC independently of the name with which it is defined in the network a project should be created having name DEFAULT For instance with reference to the previous image where two different projects are defined NCLOAD and DEFAULT if connected to a CNC named NCLOAD on the network the project named NCLOAD will be automatically enabled When connecting to a CNC with a different name the DEFAULT project will be activated Always select the OPENcontrol SECTION option and then confirm with the OK button at this point the project is opened and the following window is displayed OSAI TableBuilder ncload aax File Tables CNC OPENControl Table Data Set MEMORY Measurement Unit mm Process 1 45004602H 112 Prima Electro S p A OPENcontrol End User Manual In the upper Tool Bar the following commands are avai
188. s made to the data in the file to be saved to the file After making changes to a file using this command the changes can be saved to a file with a different name If working with the CNC memory by using this command the data can be saved from the CNC memory to a file With this command data can be copied from a file to the corresponding table in the CNC memory this is the reverse command to Save As This command allows the entire area data of the tables tool offset origin user to be saved from the CNC memory to a single file This command allows all the data relating to the data area tool offset origin and user to be copied from a file to the memory of the CNC This is the reverse command to Backup Memory Allows the memory of the selected CNC to be modified This is possible only with a connected CNC Any change made is immediately active on the CNC and will affect its operation Allows a file to be modified therefore the changes made do not affect the CNC functioning With this tool it is possible to prepare data files relating to the tools and to the origin without being connected to a CNC Command unavailable Exit from Table Editor 98 Prima Electro S p A OPENcontrol End User Manual SELECT CNC This command defines the CNC name with which the Table Editor will communicate This setting is stored when the Table Editor is exited and the connection with the selected CNC is automatically restor
189. se the OEM describes the functionality of the customised screens Even if the content of the screen changes the commands and the data entry enabled with the data entry menu or with the softkeys remains unchanged The picture below identifies the main part of the ProcessController screen Operator OEM Operator Panel Status Bar Bar Sind T Panel Title bar bar Fike Galay Select Seti Taal gt Program Laity 7 a BD LEF TT Omt F mp D eA bea de fro Work Programmed Origin core Layout IF 1 amp 2 168 1 PROCESS DI MODE Po 24 Pid ISG STATUS IDLE UMIT rriti iS oo eo So 40 2 so fri fi EEIE Cod PERCENT ACTUAL FA I i rs Feed 100 0 3 000 I Feed M 100 0 aay l SPEED 100 0 EE SELECTED PP il RAPID 100 0 EEEE SUBPROGRAF PROGRAM MESSAGE Jog er Jog Dir Soft Keys Sily Select Yd Set Up Origin Tool Ehl Part Program It Utility al 45004602H 22 Prima Electro S P A 000000 COPEENCoontrot End User Manual 3 4 1 Title bar Shows the name of the application and the name of the selected screen The title bar can be hidden or restored with the menu command Display Toolbar 3 4 2 Menu bar Contains the main menu items each item includes a set of commands displayed in a drop down menu The items in the drop down menu typically open a panel for the introduction of commands and parameters The most frequently used menu items are re
190. selected field For instance in the image below the user wants to change the alignment of the field RECORD from LEFT to CENTRE 45004602H 121 Prima Electro S P A 000000 _OPENeontrol End User Manual Cer Cristie a E Cente 7 se Tere Cy Lt Tere y C rme Le C rren variate Cia C E Cy Another possibility is to define some features for every single field This can be done with a right click on the field label and then selecting OEM DATA CONFIGURATION Record Coed toot Cone Ca Lt TA Cg Ci Left alignment Centier signment v Right siorment OEM data configurator The OEM DATA CONFIGURATION window is opened and it is possible to change the variable name in the case of tools only the name can be changed For instance in the image below the user wants to change the label name referred to the ACTUAL TIME variable 45004602H 122 Prima Electro S p A OPENcontrol End User Manual Cog OEH data confajuration Cio Ongnainame Achat Time Act grong oF g The fields in the window can also be placed in a different position by using drag amp drop When you select a field connected to others for instance label value and spin button the three elements are outlined by a small red square In the image below the fields are set in a different layout The final result of the changes can be viewed from Table Editor by selecting the Tool Table from the Tool Bar or
191. servo axes When the algorithm is enabled the following error will be reduced to a value close to zero consistent with the gain of the servo configured in AMP to minimize the shape error on the profile When the algorithm VFF is disabled the axes are controlled only with the following error The value of the following error is displayed in the video area of the axis positions when selecting the ERROR display mode Dwell time G04 Defines the dwell time at the block end G04 This time is used with G04 and in the following blocks of fixed cycles gt In G94 the dwell time is in seconds gt in G95 the dwell time is in number of revolutions For detailed information on this parameter see the Programming Manual SPEED limit RPM Defines the maximum spindle speed It is used in Constant Surface Speed CSS ie when the spindle feed depends on the master axis position Return feed G84 Tapping return feed It defines the percentage change in the feed rate applied during the return phase of the tapping cycle The range of values is 0 125 The default value is 100 Set Up Dynamic Limits Dynamic Limits IP 192 168 157 2 Proc 1 Enable Look Ahead Max Deviation Angle Enables Look Ahead Enables the automatic deceleration on the angles when executing a part program If disabled all the DLA instructions of the current part program will be ignored 45004602H 43 Prima Electro S P A 0000000 COPEENCoo
192. sets the interrupted move b searches the subsequent program block for execution This block will be calculated from the current position c executes assignment blocks three letter code instructions branching instructions etc during the search d after the subsequent move has been terminated the ACTIVE RESET function is reset and the system does not re launch the part program 45004602H 71 Prima Electro S p A OPENcontrol End User Manual If there is a part program selected the active reset command is allowed if the system is in IDLE status and the procedure is the same as those described above apart from point a If an active reset command is given when the system is neither on HOLD nor in IDLE status the following error message will be displayed Command not congruent with the system status Active reset can be given in AUTO MDI and BLK BLK If the control is in any other mode the following message will appear Bad selected mode If MDI Manual Data Input mode is active active reset will only reset the interrupted move All the instructions that have not been transferred to WinPLUS will be lost if active reset is allowed but the interrupted block is not a point to point move with linear or circular interpolation the active reset not permitted message will be displayed if the interrupted block has been stopped at the end of interpolation the active reset command will be ignored The subsequent block must be a
193. shbutton to move the program block on the data entry window Edit the block displayed in the data entry window and press Enter to confirm the modifications To execute the modified block press Cycle Start To quit the Block Modify select an operative mode different from MDI This procedure is not applicable when tool offset is active G41 G42 45004602H 90 Prima Electro S p A OPENcontrol End User Manual 7 4 Strings search The following procedure permits to search for a string of characters in an active program 1 Open the data entry Text Search using the Part Program String Search softkey command Insert in the input field the text to search 3 Press the UP button to start the search backwards Press the DOWN button to start the search When the search is completed if one block contains the text required it is displayed backwards on the screen If the string is not found after searching in a given direction one of the following error messages appears End of File or Beginning of File 7 5 Feedrate Override The feedrate value to be used in the program is specified by the F value parameter To alter this value without modifying the program use this procedure 1 Use the mouse to activate on the screen the button to select the overrides and select FRO Feed Rate Override 2 Using the buttons and on the right increase or decrease the present override value
194. space If in the Directory Contents area is selected an element the status bar below displays the time and date of creation for the directories instead displays the date time of creation and size for files 6 2 Selection of an item Usually the several commands available in the Program Management refer to the selected element The selected element is the device the file or the directory displayed in reverse in the Directory Tree or Directory Contents areas To select an item you can use touch pad and selection keys those from keyboard or those graphic in the Toolbar of the Program Management If using the touch pad once the cursor is on the element left click 6 3 Multiple selection In the right panel it is possible to select several items This allows the simultaneous application of a command to all the selected elements for instance the delete and drag amp drop copy commands A selected item is displayed in reverse The multiple selection always done in the right panel can be done is different ways Method 1 for close items touch pad selection gt Select the first element using the touch pad gt Hold the Shift button of the keyboard and select with the touch pad the last element gt All the items included between the first and the last are selected Method 2 for close items selection with the arrow keys Up and Down on the keyboard gt Select the first element using the touch pad
195. splay Select SetUp Origin fool PartProgram Utility uP ffl Be hi F Origin preset ey P Tool offset preset 45004602H 141 Prima Electro S p A OPENcontrol End User Manual The TOOL OFFSET PRESET window appears where the following data must be set gt OFFSET NUMBER the offset number to be changed 1 in the example gt REFERENCE AXIS the axis to which the tool is directed Z in the example gt TOOL TIP POSITION the Z position of the tool tip Z0 in the example Heo ww CHeOees t Sw A As Ae ee 2 woe et y amas CNC IP 197 168 1 PROCESS 1 MODE AUTO STATUS IDLE UNIT mM If 0 is set for the TOOL TIP POSITION after confirming with the OK button the tool length offset 1 is updated from the previous value offs1 66 in the example to the new correct value 66 4 this can be verified by opening the offset table editor Having thus updated the value and as it is currently active the Z coordinate on the screen is immediately updated to the new value Z0 which takes into account the correct length of the tool 10 2 3 Automatic pre setting of the tool mounted in the spindle Alternative cycles of automatic tool setting regarding both the length and the diameter can be prepared by the OEM and can be used after specific instructions from the machine manufacturer 45004602H 142 Prima Electro S P A 0000000 COPEENCoontrot End User Manual 11 Machine Plot 11 1 General The
196. synchronization from ASSET 50 79 Option not enabled A45 TCP IP Communication 50 80 Option not enabled A46 XML file access from Asset 50 81 Option not enabled A47 RS232from Asset 50 83 Option not enabled A17 Process Controller Multi CNC Connection 50 84 Option not enabled A18 A18 Table Editor Bulider 50 91 Option not enabled A48 Motion Library Multi Axes Interpolation 50 92 Option not enabled A49 Controls Library 50 93 Option not enabled A50 Custom Database 50 94 Option not enabled A51 I O Remapping 51 32769 Memory allocation error 51 32770 Invalid configuration 51 32771 Invalid execution mode 51 32772 Board not found 51 32773 Parameter out of range 51 32774 Hardware not found 51 32784 Error while reading diagnostic log 51 32785 No SoE server available 51 32800 Bus in NRT phase 51 32801 Error during communication phase changing 51 32816 Node not found on bus 51 32817 Comunication channel busy 51 32818 Comunication channel in not recoverable error 51 32819 Invalid IDN request type 51 32820 Communication timeout 51 32821 Negative ack from command IDN 51 32832 Service channel internal error 51 32833 Big data for service channel 51 32834 Invalid IDN element 51 32835 Data read truncated 45004602H 191 Prima Electro S p A OPENcontrol End User Manual 52 1 Memory allocation error 52 2 Error while DLL loading 52 3 No more descriptor 5
197. t valid 0 520 Message or breakpoint queue full 0 521 Out of memory 0 522 Not in debug mode 0 523 Not logged in 0 524 No project loaded 0 525 Error entering a critical section 0 526 Error activating a VM timer 0 527 Project conflict New download required 0 528 To many simultaneous variables Buffer overrun 0 529 Invalid parameter 0 530 Unable to create IPC queue 0 531 Unable to create VM timer 0 532 Unable to receive a message on a IPC queue 0 533 Unable to send a message on a IPC queue 0 534 Time Out waiting for VMM 0 535 Already in Debug Mode Only one Debug Connection possible 0 536 Invalid object segment received 0 537 Error reading from communication device 0 538 Error writing to communication device 0 539 Not connected 0 540 Invalid message received 0 541 Write access to input segment 0 542 To much data specified 0 543 Function Command not supported 0 544 Wrong not fitting response received 0 545 Common error message received 0 546 An invalid message queue was given 0 547 Unknown 4CONTROL product ID given 45004602H 167 Prima Electro S p A OPENcontrol End User Manual 0 548 Unable to execute command 0 549 An invalid IO layer was given 0 550 Feature not licensed 0 551 Invalid license key received 0 552 Invalid product number received 0 768 Invalid download domain 0 769 Invalid version 0 770 To many tasks specified 0 771 To m
198. tal X v 100 0 200 0 unit Vertical yY 100 0 200 0 Third Z ix 100 0 200 0 p Orientation Liv Measure Unit Millimeters Profile C Real OPENcontrol End User Manual gt using the checks select whether to display the theoretical profile calculated axes position or also the actual one real axes position gt if the ADVANCED button is pressed the ADVANCED window opens where the maximum number of points acquired and the maximum sampling clock value can be defined Advanced Points number 32000 Max time of sampling ano ms Select the tab GRAPH S PROPERTIES to select the background colour of the graphical video and of the grid select the display of the path as a dotted or continuous line gt gt enable disable the grid display gt select the colour of the theoretical and real path gt 45004602H 149 Prima Electro S p A For example if the parameters are set as described in the picture below Configuration Graph s properties Graph s colour Grids Background Visible Grids Programmed line Draw type Lines Points Draw type Lines Points Colour Real line Colour Configuration Graph s properties Process number Sampling ms 10 Anes Minimum 100 0 Maximum Horizontal 200 0 Vertical 100 0 200 0 Third 100 0 200 0 Orientation Measure Unit Millimeters Profile Programmed Real OPENcontrol End
199. ter to manually move the axes to retract the tool from the workpiece Typically the MTB includes a complete sequence of automatic homing for all the axes that is launched in execution via specific commands for this reason it is necessary to refer to the instructions of the MTB The procedure previously described is still valid and can be used as an alternative to automatic one When the homing cycle of an axis finishes without errors the message below appears 22 6001 Axis homing complete Distance micro marker TQ The value displayed for each axis in the previous message indicates the distance between the release position of the micro switch and the position of the market transducer the MTB sets the axes homing parameters so that the value is equal to about half of the mechanical pitch The message allows you to check this if this value is too close to O or too close to the mechanical pitch it could lead to a displacement error of the axis during the homing cycle equivalent to a mechanical pitch with consequent errors in the manufacturing Typically the change of this parameter is due to mechanical causes such as the displacements of micro switch or a slip of the motor shaft 4 3 Definition of the origins Usually the MYB defines some reference positions different from the HOME POSITION in various points of the machine for instance in the angles of the machining plane In other cases the final user needs to define additional
200. the profile this cursor can be moved along the profile by moving the mouse im E When moving the cross the positions displayed in the vertical bar on the right will change representing the position of the cross theoretical or real and therefore the position of the axes C In the case where both the theoretical and the real profile are displayed by using DIMENSIONING the differences between the two profiles can be measured This corresponds with very good approximation to the errors encountered on the part With this tool a pre analysis of the profile quality can be determined by performing a test of the program i e moving the axes in the air without the material to be processed By analysing the profile it is possible to check if the real profile especially in critical areas edges joints satisfies the tolerance requirements and also if there are any mechanical problems such as jerks or vibration 45004602H 156 Prima Electro S p A OPENcontrol End User Manual 11 7 Drawing the disconnected axes profile DRY RUN To plot a profile without moving the axes the DRY RUN mode must be enabled Select SETUP from the toolbar and then check DRY RUN the DRY RUN status is enabled and indicated by the dedicated led Ra OSAI ProcessController osai _p6a File Display Selec SetUp Origin Tool Parth pogram Utility Heao gt WwW MD IP 192 168 15 O1 MANJOG IDLE mm Manual Dynamic
201. this example the length LENGTH1 is modified by entering the desired value After pressing the APPLY button the change is saved in the CNC working area and is immediately effective At this point return to the tool table by pressing the GO BACK button or close the offset table and exit TQ Note that different tools can have the same offset Modifying such an offset means the change will be applied to all tools that use it 10 2 2 Manual pre setting of the tool length mounted on the spindle The length value of a tool mounted on the spindle can be measured on the machine and written in the table automatically i e without opening the table editor The tool is measured with respect to a predetermined reference point si Assume that a theoretical length value has already been set for the tool in the spindle which is associated with for example the offset 1 and this value is to be checked Activate offset 1 and physically position the tool tip along the Z axis on a reference point whose dimension is known for convenience this is generally Z0 i reference point In this condition the value displayed on the screen for the Z axis should be ZO However if a value different from what was expected e g Z 0 4 this means that the pre set value of tool length is not correct This value can be corrected by selecting ORIGIN TOOL on the Tool Bar and then TOOL OFFSET PRESET SH OSAI ProcessController osai_p6a File Di
202. tion the paramacro is closed and the system returns to MDI mode NOTE If you try to activate the same paramacro several times the error message programme already selected error 149 appears 7 2 3 Executing part of a part program The partial execution of a part program is the execution of the instructions between two defined blocks When part program blocks are numbered the system can execute the part of program delimited by two block numbers The procedure is as follows 1 2 3 Select and activate the part program Open the data entry using the Part Program Exec From To softkey command Insert the starting block number the label or the number of the file line where starting the execution Select and fill in the fields block number label number of the file line or SBRK instruction of the conditions determining program stop execution Press OK to confirm data Press Cycle Start to start executing the part of the program delimited by the specified blocks 7 3 Modifying blocks in BLK BLK mode Part program blocks can be altered and executed from the keyboard These alterations do not affect the original programmed block and are not saved in the active program To modify a programmed block use this procedure di vas 3 4 NOTE Select the BLK BLK operative mode Execute the program up to the block to be edited Select the MDI mode In the input window press the Modify pu
203. ton to select the override and select FMO Feed Manual Override 2 Using the buttons and to the right of the selector right increase or decrease the current override value Every time one of the two buttons on the screen are pressed the percentage increases or decreases by 1 25 The manual feedrate change has a range between 0 and 125 Example If the value configured for the maximum manual feed is 2000 MMPM millimetres per minute and a 50 percentage change the actual manual feed will be 1000 MMPM 5 3 Hold entry and JOG return on the profile During part program execution it is possible to stop machining by using the Cycle Stop button that puts the system in HOLD status In this status the CNC allows the axes to be jogged to remove the tool from the profile 45004602H 68 Prima Electro S P A 0000000 COPEENCoontrot End User Manual Cycle Stop button on the OPENconsole panel The button could be black Cycle Stop button on the COMPACT OPENconsole panel In order to restart the part program execution chose one of the following 1 Repositioning of the axes to the point of interruption of the profile Operating mode a Select the axis to be returned to the profile Select the desired feed percentage of the axis c Select Jog Return Press Cycle Start e if JOG RETURN is in Manual mode keep Cycle Start pressed until the AXIS ON PROFILE message appears this indicates that t
204. tor Security O Scope O Scope NET FileBrovser The OEM can disable these applications using the NBlconfig application Utility Variables The Utility soft key also allows the opening of a data entry for the display and change of program and system variables The variables are divided by class and may be used for part program writing to obtain data from the system and from the machine logic developed by the OEM The meaning of their content is therefore bound by the application developed for machine tool in use For viewing and editing of the parameters through the windows of the standard ProcessController the variables can be divided into two classes gt numerical variables gt alphanumeric variables texts 45004602H 52 For a numerical variable the Process Controller displays a panel like the one below E Vanables IP 192 168 157 2 Proc 1 C T The variables displayed are shown in a preset or configured length array To select the desired variable use the vertical scroll bar or the vertical direction keys arrow up and down on the keyboard These operations move the display window through the array and allows the desired variable display to be selected To change the value of the selected variable press Edit and the data entry appears change the value and confirm with the OK button 45004602H 53 Prima Electro S p A OPENcontrol End User Manual The alphanumeric variables are displayed in the pan
205. tor Panel The other devices such drives and I Os are connected to the Control Unit In other configurations the user interface software runs on the control unit without using an industrial PC between the control unit and the operator panel This manual describes the use of standard video screen layouts provided by Prima Electro with the product software release The structure of the video screen layouts can be changed by the MTB and may therefore appear to the end user in a different way In this case the MTB will describe the functionality of the customized screen layouts 45004602H 8 Prima Electro S p A 1 3 1 Operator Panel OPENcontrol End User Manual The Operator Panel or front panel is the interface device between the system and the operator In all versions the Operator Panel is equipped with a LCD monitor a standard USA ASCII keyboard with function buttons that work as softkeys It offers the most up to date Man Machine interface techniques together with ease of use its main functions are gt introduction of operating commands introduction of start stop and reset commands the data input using the keyboard Y YYYY control of the CNC and PC ambient software and data entry part program software options etc using USB connected devices display of the data and all the system operating conditions This manual deals with the OPENconsole operator panel use and the WinNBI graphical user interface by
206. trot End User Manual Bf OKA Tatiietiutler delusi se l POKA To change the fields displayed in the table above right click on the table A window opens where by using a check box it is possible to enable disable the display of the different columns For instance in the following image the VARIABLE1 and VARIABLE2 display is disabled After confirming with the OK button the table is displayed as in the image below The columns VARIABLE 1 and VARIABLE 2 are no longer visible Ia Cad Taitai defeat le fe Tem 1 It is also possible to change the alignment of the fields of each column right click on the column heading and set the preferred choice In the image below for instance the alignment of the second column TOOL CODE is changed from RIGHT to CENTRE 45004602H 120 Prima Electro S p A OPENcontrol End User Manual OSAI TableBuilder detautt Fis Temes By right clicking any point of the low window it is possible to define which fields may be viewed and changed by the end user In the image below for instance the variables VARIABLE4 and VARIABLE5 are made invisible by removing the related check C z 3 J C naj SEO Cee 9 Lai mT ame They Ss sas Vi ss Ci es Lee ey Co J L wrr Lee 8 It is also possible to define the alignment of fields in the lower data insert window This can be done with a right click on the
207. tton a anler ditor ete Li gt aples azine Options P CAA LL select origin table the following window only displays the axes configured in AMP and enabled for display according to the configuration created in this example Fip Select Tate Select Meusee Upea F o H eax l Oo ish Darpan 7 i ge ia Se ae Ca n eee awe OOO O O Ty dag Ee I igh j i Bire Ga EE ET ascla iad d 45004602H 118 Prima Electro S p A OPENcontrol End User Manual 9 3 Tool Table customization In the upper side of the TABLES DEFINITION window a check box enables disables the TOOL TABLE view enable tool table _ Too Offset table _ Ais Origin table F hiert OVERLAP Fri nan nip oS Ver x ecard Murn faced Erber i LE g La Li Fy 0 i tal a 3 6 i cal a 4 6 i ta a ki 6 4 ra L a n a 7 E a a amp E 0 Ln a a fa i ta a 1 0 Q La q il LE g La a Li 0 g bal a iJ g tal a 14 6 i fal i 15 6 4 ra 16 e fal fa Lise Tibia 1 hike Fret idey Var k Renna Hien Recand File exchanges 0 0 Following confirmation with the OK button from the Tool Bar or from the dedicated button select the tool table Fa OSA TableBuilder default E Fable DJe se P as me p 1 ee Srey n Table that is displayed as the following picture 45004602H 119 Prima Electro S P A 0000000 COPE oon
208. ultaneously Axes position The label of this column indicates the type of positions displayed in the fields below The content of this field changes according to the selection made by gt the softkey or menu command Select Positions gt Sequentially from the keyboard by pressing the keys Ctrl and B The position types that can be displayed for the process axes are Work position calculated with respect to the current origin Machine actual position calculated with respect to the current origin To go distance to go difference between current and commanded position Error following error i e the difference between the positions Work and Machine Absolute absolute position referred to the home position ignoring offsets amp origins The positions of the axes are displayed with 10 digits in the formats 7 3 6 4 or 5 5 where the first digit represents the integers the second the decimals according to what has been configured in AMP for each axis Programmed position This is the last position programmed from part program or MDI command It is 10 digits long displayed in the same format as the Axis position fields Selected Origin Number and type of the origin selected for the axis In this field are also displayed characters gt T for temporary origins gt I for incremental origins If only the origin is displayed then the origin is absolute not temporary or incremental 450046
209. ution mode for the selected part program Enables continuous manual movements Pressing the CYCLE START button starts the movement of the selected axis The movement stops when the Cycle Star button is released For details see Ch 5 Axes jogging and Stop functions Enables incremental manual movements Pressing the CYCLE START button the incremental movement defined for the selected axis starts For details see Ch 5 Axes jogging and Stop functions Enables the return to the profile after a manual movement For details see Ch 5 Axes jogging and Stop functions HANDWHEEL Enables management of the handwheel The selected mode is displayed on the screen in the CNC status area See the description of the main video screen in following pages Selector and switches to change the override values In the toolbar are the override selector percentage increase decrease and the buttons and to change the value of the selected override Using the override selector it is possible to select the type of override that will be changed with the and buttons 66 99 45004602H 24 Prima Electro S P A 000000 COPEEN Control End User Manual f FAAS Override 4 CRU Increment amp decrement Percentage change in the cutting feed defined by Part Program with the F function Percentage change in the feed defined in the AMP configuration for manual operations Per
210. via the CNC System History utility CNC file management Y YY WY 45004602H 17 Prima Electro S P A 0000000 OPENeontrol End User Manual Setup Mode the CNC works as a File Server In this mode using the Security application it is possible to upload the basic software fixup or options to the CNC It is also possible to save the CNC mass memory to manage the security levels and option enabling PAK and to manage surface checks of the CNC disks etc Service Mode the CNC executes only the first boot stage of the CNC to initialize the axes control software This mode is used for the calibration of the digital drives via the ODM utility The Emergency Setup and Service modes can be set only via the BootController utility If nothing is done with the BootController the CNC will automatically select Normal mode All the WinNBI application indicate the operating mode of the CNC via a status bar that displays the name of the numerical control connected ff OSAI BootController File Select Boot Mode Utility View PAGS x BEE Aw tte ao oc En Made CHC connected OPENControl CNC is waiting for a BOOT mode directive 24 05 2013 14 40 20 106 Log 31 25 Release C3003020013 28 05 2013 14 40 20 180 Log 31 1 Boot IFC The background of the field containing the CNC name changes according to the status of the connection between the WinNBI and the CNC The colours used and their meanings are RED CNC not connected Connection in
211. vices 17 152 Wrong IRQ 17 153 Request not available for System Devices 17 154 A Task is Pending on Device 17 155 System Timer error 17 156 GIISR_INFO parameter error 17 160 Null Timer Routine Id 17 161 Timer Routine not defined 17 162 Timer Routine already defined 17 163 CreateEvent error 17 164 Too many Timer Routines 17 165 Wrong Timer Routine Group 17 166 Wrong timer Period not congruent with the Group 17 167 System Timer defined 17 168 A Task is Pending on Timer 17 169 Timeout Pending on Timer 17 170 WaitForSingleObject error pend timer 17 180 Null Memory Id 17 181 Memory already defined 17 182 Too many memories 17 183 Memory not defined 17 184 Memory in use 17 185 CreateFileMapping error 17 186 MapViewOfFile error 17 187 VirtualAlloc error 17 188 VirtualCopy error 17 189 Memry not allocated 17 190 Too many Processes 17 200 Error allocating Queue memory 17 201 Error accessing Queue memory 17 202 Error creating Queue memory Event 17 210 Wrong Debug Item type 45004602H 171 Prima Electro S p A OPENcontrol End User Manual 17 220 Registry RegCreateKeyEx error 17 221 Registry RegQueryValueEx error 17 222 Error creating Timeout Event 17 224 Registry RegSetValueEx error 17 225 Registry RegFlushKey error 17 226 Registry RegDeleteValue error 17 230 Too many monitoring items 17 231 Wrong Monitoring function 17 232 Undefined
212. xis Name of the spindle axis usually Z Tool Tip Position Distance between the spindle nose and the fixed reference point Part Program Activate Part Program Selects a part program for execution Part Program Deactivate Part Program Disables the current part program 45004602H 50 Prima Electro S p A OPENcontrol End User Manual Part Program Part Program management This command enables the management of the part programs stored on the selected CNC The management of the programs includes the following commands Selecting a program for execution gt Deselect the active program Editing of a program Changing the name of a program or a directory Erasing a program or a directory Create a new directory or a new program Copy Paste of a program from a CNC directory to another Copy Paste of a program from PC to CNC and vice versa Vv Vv VY VY VY YA For a full discussion of these commands see Ch 6 Part Program Management Part Program String Search Searches the current program for a string of characters The command is enabled only if a part program has been selected The input window appears when the command is initiated Text Search IP 192 168 157 2 Text to search After inserting the text string each press of the lt Up gt or lt Down gt buttons will search for the occurrence of a string in the desired direction Press the lt OK gt button to ter
213. xisting Function blocks 21 160 User DLL load error 21 161 Too many User DLLs 21 162 User DLL unload error 21 163 Unload request of User DLL not loaded 21 168 Error running program 21 169 Timeout on program termination 22 1 Too many Interpolators Processes 22 3 Too many Interpolator Activities 22 4 Too many Movements 22 5 Wrong number of axis 22 6 Illegal movement not exist 22 7 Illegal movement 22 8 Illegal Intepolator Process 22 9 Memory allocation error 22 10 Command not allowed 22 11 Command not allowed in Continuous 22 12 Program terminated 22 13 Too many Interpolators 22 14 Command not allowed in Abort Continuous 22 15 Command not allowed in Terminate Motion 22 16 Wrong Interpolator Process PosMode parameter 22 17 Wrong Interpolator Process Type parameter 22 18 Wrong Interpolator Process ErrMode parameter 22 19 Wrong Interpolator Process EmgMode parameter 22 20 Interpolator Process not found 22 21 Interpolator Process already defined 22 22 Interpolator Process still working 22 23 Movement is running 22 24 Start denied 22 25 Hold denied 22 26 Exit from Hold denied 22 27 Axis out of profile restarting 22 28 Command not allowed for CNC 22 29 Wrong FeedHold modality 22 30 Unknown command class 22 31 UnkNown command 22 32 RoundOFF only for simple continuous movements 22 33 Too many Continuous motion Queue is full 45004602H 17
214. y the OEM and works only if provided for by the application 45004602H 106 Prima Electro S p A OPENcontrol End User Manual Max Req Length This is the maximum possible re qualification value that can be applied 1 5 If set to O no limit exists When this value is reached the tool is considered expired this management is handled by the machine logic developed by the OEM and works only if required by the application Diameter 1 2 This is the nominal tool diameter value Typically there is only one tool diameter defined but the OPENcontrol CNC can define and apply up to a maximum of 2 different diameters Such management however is managed by the machine logic developed by the OEM and works only if provided by the application Req Diameter 1 2 This is the current re qualification value applied to the nominal diameter 1 2 parameter This value can be changed manually or can be automatically updated by the machine logic after a tool calibration cycle The management of this field is then handled by the machine logic developed by the OEM and works only if provided for in the application Max Req Diameter This is the maximum possible re qualification value that can be applied 1 2 If set to O no limit exists When this value is reached the tool is considered expired this management is handled by the machine logic developed by the OEM and works only if required by the application Orientation This is the orientation o

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