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Manual - Hearth & Home Technologies

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1. 23 CONGRATULATIONS You have purchased a state of the art gas appliance featuring the Lex Fire Burn System available exclusively on Vermont Castings Group The Lex Fire Burn System sets a new standard for flame appearance through innovative log design burner technology and ember placement Each element affecting combustion and flame appearance was carefully scrutinized and strategically balanced during the design process Electrical Installation 24 Electrical Wiring 24 Remote Wall Switch 24 Log and Rock Wool Placement 25 Place CSDV30 Logs in Firebox 25 Place Rock Wool in Firebox 25 Safety Barrier Installation 26 Safety Barrier Installation Instructions 26 Operating Instructions 27 What To Do If You Smell Gas 27 Lighting Pilot for the First Time 28 Lighting Pilot 28 Lighting Burner 29 To Turn Off Gas 29 Air Shutter Adjustment Natural Gas Onl
2. DURAVENT GS 4 X 65 8 BLACK PIPE Number Description 902B 65 8 x 48 Pipe 903B 65 8 x 36 Pipe 904B 65 8 x 24 Pipe 906B 65 8 x 12 Pipe 907b 65 8 x 9 Pipe 908B 65 8 x 6 Pipe 911B 65 8 Adjustable 11 145 8 Pipe 940 Wall Thimble 941 Cathedral Ceiling Support Box 943 Roof Flashing 0 12 6 12 943S Roof Flashing 7 12 12 12 945B 65 8 x 45 Elbow 950 Vinyl Siding Standoff 953 Storm Collar 963 Ceiling Firestop 981 36 Snorkel Termination 984 Horizontal Termination Vent Cap 988 Wall Strap 990B 65 8 x 90 Elbow 991 Vertical High Wind Termination 22 20306757 CSDV Series Direct Vent Gas Stove STOVE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing If you have conflicting gas type do not install fireplace See dealer where you purchased the fireplace for proper fireplace according to your gas type INSTALL GAS PIPING TO FIREPLACE LOCATION When using copper or flex connectors use only fittings approved for gas connections The gas control inlet is 3 8 NPT WARNING A qualified installer or service person must connect appliance to gas supply Follow all local codes INSTALLATION ITEMS NEEDED Before installing stove and burner system make sure you have the items listed below External regulator Tee joint Test gauge connection Pipe wrench Sediment trap recommended Equipment shutof
3. D Minimum to Either Side Wall ST1131 sidewall clearance Wall Installation Figure 4 Minimum Clearances to Walls and Ceiling Minimum Ceiling from Floor Mantel Clearance from Top of Unit Side Measured from Top of Unit Rear Measured from Back Corner Measured from Top Corners Max Protrusion Height Right Left PRODUCT A B C D E F G CSDV30 72 1829 mm 12 305 mm 34 864 mm 4 102 mm 4 102 mm 1 25 mm 1 2 13 mm 20306757 9 CSDV Series Direct Vent Gas Stove CLEARANCES ON OFF A C B ST1132 alcove clearances Figure 5 Alcove Clearances NOTE Maintain minimum side and back clearances when placing stove in alcove ALCOVE CLEARANCES ALCOVE MINIMUM DIMENSIONS Height from Hearth Width Depth MODEL A B C CSDV30 64 1626 mm 35 889 mm 36 914 mm 10 20306757 CSDV Series Direct Vent Gas Stove REMOVING UNIT FROM CRATE 1 Remove two 2 straps Figure 6 2 Open plastic bag and slide to bottom of unit Figure 7 3 Lift up on ash lip and pivot down to open control door Figure 8 4 Lift up on front Pivot bottom of front out Remove front Figure 8 5 Open and remove glass door 6 Remove log box from inside of unit 7 Lift unit off pallet Lift unit up high enough to clear upright supports unit is sitting on NOTE You will need at least two 2 strong people to lift unit off of pallet UNPACKING ON OFF LOGS ST1133
4. shut off valve has been provided with on this appliance Install and attach 1 2 gas line onto shut off valve 3 After completing gas line connection purge air from gas line and test all gas joints from the gas meter to the fireplace for leaks Use a solution of 50 40 water and soap or a gas sniffer 4 To adjust flame height turn HI LO knob to HI to get maximum pressure to burner Turn HI LO knob to LO to get minimum pressure 5 To check gas pressures at valve turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Turn unit to high Figure 32 After taking pressure reading be sure and turn captured screw clockwise firmly to reseal Do not over torque Check test points for gas leaks Use pipe joint sealant that is resistant to liquid petroleum LP gas CAUTION Figure 32 Gas Pressure Check at Gas Valve FP1979 Millivolt gas valve Pressure Test IN Pressure Test OUT HI LO Knob Pilot Adjustment Screw 24 20306757 CSDV Series Direct Vent Gas Stove ELECTRICAL INSTALLATION ELECTRICAL WIRING This stove will work without any electrical supply Electricity is only needed to operate blower NOTE If installed in mobile home fireplace must be bolted securely to floor WARNING Electrical connections should only be performed by a qualified licensed electrician Main power must be off when connecting to main electrical power supply or p
5. Installation of any damaged venting component Unauthorized modification of the venting system Installation of any component part not manufactured or approved by Vermont Castings Group Installation other than permitted by these instruc tions INSTALLATION PLANNING There are two basic types of direct vent installation Horizontal Termination Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose It is also important to note the wall thickness FOR HORIZONTAL TERMINATION Select the amount of vertical rise desired The horizontal run of venting must have 1 4 rise for every 12 of run towards the termination WARNING This stove must be vented to the outside The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance Each gas appliance must use a separate vent system Do not use common vent systems WARNING Horizontal sections of this vent system require a minimum clearance of 2 from the top of the pipe and 1 minimum to the sides and bottom Vertical sections of this system require a minimum of 1 clearance to combustible materials on all sides of the pipe Only a 1 clearance is required where the vent passes through the nearest vertical wall You may use up to three 90 elbows in this vent configu ration Refer to Horizontal Termination Configurations on Page 16 FOR VERTICAL TERMINATION
6. remove straps Straps Plastic Bag Pallet Figure 6 Remove Straps and Plastic from Unit PILOT OFF REMOTE CONTROL LOGS ST1134 remove front Hearth Door Ashlip Control Door Figure 7 Open Control Door and Remove Hearth Door PILOT OFF REMOTE CONTROL LOGS ST1135 remove log box Log Box Figure 8 Remove Log Box 20306757 11 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION WARNING Read all instructions completely and thoroughly before attempting installation Failure to do so could result in serious injury property damage or loss of life Operation of improperly installed and maintained venting system could result in serious injury property damage or loss of life WARNING Failure to follow these instructions will void the warranty INSTALLATION PRECAUTIONS Consult local building codes before beginning the installation The installer must make sure to select the proper vent system for installation Before installing vent kit the installer must read this stove manual and vent kit instructions Only a qualified installer service person should install vent ing system The installer must follow these safety rules Wear gloves and safety glasses for protection Use extreme caution when using ladders or when on rooftops Be aware of electrical wiring locations in walls and ceilings The following actions will void the warranty on your venting system
7. 22 There must be a 1 clearance from the vent pipe to combustible materials 6 Continue to add pipe sections until the height of the vent cap meets the minimum building code requirements NOTE V V1 20 6 m maximum NOTE Add 1 4 rise per 12 horizontal length of pipe Table 4 Horizontal Venting with Three 3 90 Elbows Maximum Horizontal H H1 Minimum Vertical V 24 610 mm 521 2 1334 mm 20 6 m 981 4 2495 mm 20306757 19 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION Figure 24 If area above is not a room install firestop below framed hole as shown FP1970 firestop no room 9 9 Nails Firestop ST1141 cath clg box Cathedral Ceiling Support Box 2 Minimum Below Finished Ceiling Cut Hole 1 8 Larger than Support Box when Projected onto Roofing Figure 25 Cathedral Ceiling Support Box Installation NOTE You must increase vent height for steep roof pitches Nearby trees adjoining roof lines steep pitched roofs and other similar factors may cause poor draft or down drafting in high winds Increasing the vent height may solve this problem NOTE If the vent pipe passes through any occupied areas above the first floor including storage spaces and closets you must enclose pipe You may frame and sheetrock the enclosure with standard construction material Make sure to meet the minimum allowable clearances to combustibles Do
8. Measure the distance from the stove flue outlet to the ceil ing Add the ceiling thickness the vertical rise in an attic or second story and allow for sufficient vent height above the roof line You may use one or two 90 elbows in this vent configuration Refer to Vertical Termination Configurations on Page 18 NOTE You may use two 45 elbows in place of a 90 elbow You must follow rise to run ratios when using 45 elbows The appliance is approved for use with three 90 elbows maximum or a combination of 90 and 45 elbows up to a maximum of 270 For two story applications firestops are required at each floor level If an offset is needed in the attic additional pipe and elbows will be required You may use a chase with a vent termination with exposed pipe on the exterior of the house Refer to Installing Vent System in a Chase below It is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust Certain limitations apply to vent configurations and must be strictly followed NOTICE Treatment of firestops and construction of the chase may vary from building type to building type These instructions are not substitutes for the requirements of local building codes You must follow all local building codes 12 20306757 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION INSTALLING A VENT SYSTEM IN AN OUTSIDE CHASE A chase is a vert
9. a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b Exemptions The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes c Manufacturer requirements Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the ins
10. be installed in a bedroom See National Fuel Gas Code ANSI Z233 1 NFPA 54 current edition the Uniform Mechanical Code current edition and Local Building Codes for specific installation require ments NOTE If this unit is installed in a mobile home it must be bolted securely to the floor with leg bolts NOTE Stoves work without any electrical supply ON OFF ST1127 stove locations Figure 3 Possible Stove Locations ST1127 8 20306757 CSDV Series Direct Vent Gas Stove CLEARANCES CLEARANCES TO COMBUSTIBLES WARNING The dimensions shown in Figures 4 and 5 are minimum clearances to maintain in installing this heater Left and right clearances are determined when facing the front of the heater Follow these instructions carefully to ensure safe installation Failure to follow instructions exactly can create a fire hazard The appliance cannot be installed on a carpet tile or other combustible material other than wood flooring If installed on carpet or vinyl flooring the appliance shall be installed on a metal wood or noncombustible material panel extending full width and depth of the appliance A E Minimum D Minimum to Either Side Wall ST1128 sidewall clearance Ceiling Mantel Side Wall Side Wall Front View B C F Minimum 36 914 mm in Front St1129 mantel clearances Ceiling Side View G G ST1130 corner clearance Corner Installation F Minimum
11. department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instruction exactly a fire or explosion may result causing property damage personal injury or loss of life 28 20306757 CSDV Series Direct Vent Gas Stove OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME WARNING Never use an open flame to check for gas leaks INITIAL LIGHTING Purge air from the supply line as follows Open main shutoff valve Unscrew main pressure test point Leave inlet test screw open until gas comes in When gas is flowing tighten inlet screw immediately WARNING If using a soap and water solutiong to test for leaks DO NOT spray solution onto control body LEAK TESTING You may check for gas leaks with the following methods only Soap and water solution An approved leak testing spray Electronic sniffer Check for gas leaks in each of the following locations Pipe from th
12. elevations up to 4 500 feet 1 370 m above sea level For elevations above 4 500 feet 1 370 m in USA installations must be in accordance with the current ANSI Z223 1 NFPA 54 and or local codes having jurisdiction In Canada please consult provincial and or local authorities having jurisdiction for installations at eleva tions above 4 500 feet 1 370 m GAS PRESSURES Natural Propane LP Inlet Minimum 4 5 w c 11 0 w c Inlet Maximum 10 5 w c 13 0 w c Manifold Pressure 3 5 w c 10 0 w c Model Fuel Max Input BTU h Min Input BTU h Orifice Size CSDV30NV Nat 28 000 17 000 35 CSDV30PV LP 28 000 21 000 51 GAS SPECIFICATIONS amp ORIFICE SIZE 6 20306757 CSDV Series Direct Vent Gas Stove STOVE DIMENSIONS Figure 2 Stove Dimensions 586056 CSDV dims 261 2 673 mm 21 533 mm 281 2 724 mm 20306757 7 CSDV Series Direct Vent Gas Stove INSTALLATION INFORMATION STOVE LOCATION Plan for the installation of your stove This includes deter mining where the unit is to be installed the vent configura tion to be used framing and finishing details and whether any optional accessories i e blower wall switch or remote control are desired Consult your local building code agency to ensure compliance with local codes including permits and inspections The following factors should be taken into consideration This stove should have suffici
13. wool Place rock wool evenly across the front of the burner surface Do not block any areas around the perimeter of the burner as these are the areas that supply the needed air for secondary combustion Do not cover the screen on the rear half of the burner as this area allows for air to enter under the front logs Do not place rock wool under logs Figure 35 NOTE Do not exceed one 1 layer of rock wool overage Do not place rock wool on rear of burner PILOT OFF REMOTE CONTROL LG816 CSDV30 rockwool Rock Wool Figure 35 Place CSDV30 Rock Wool 26 20306757 CSDV Series Direct Vent Gas Stove SAFETY BARRIER INSTALLATION NOTE A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance Any safety screen guard or barrier removed for servicing the appliance must be replaced prior to operating the appliance See parts list for model number SAFETY BARRIER INSTALLATION INSTRUCTIONS DANGER HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk i
14. x Dactual 3 9 2 7 m 2 3 x Dactual 4 12 3 7 m 1 2 x Dactual TERMINATION CLEARANCES Termination clearances for buildings with combustible and non combustible exteriors NOTE Termination in an alcove space spaces open only on one side and with an overhang is permitted with the dimensions specified for vinyl or non vinyl siding and soffits 1 There must be a 3 914 mm min imum between termination caps 2 All mechanical air intakes within 10 1 m of a termination cap must be a minimum of 3 914 mm below the termination cap 3 All gravity air intakes within 3 914 mm of a termina tion cap must be a minimum of 1 305 mm below the termination cap 20306757 15 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION INSTALLATION FOR HORIZONTAL TERMI NATION 1 Determine the route your horizontal venting will take NOTE The location of the horizontal vent termination on the exterior wall must meet all local and national building codes Snorkel terminations are available for terminations requir ing a vertical rise on the exterior of the building Figures 12 and 13 Follow the same installation procedures used for standard horizontal terminations If installing the snorkel termination below grade basement applications you must provide proper drainage to prevent water from entering the snorkel termination Figure 13 Do not back fill around the snorkel termination ST1137 snorkel install 1
15. 1 2 190 mm diameter hole if noncom bustible Frame as necessary Figure 15 4 Apply a bead of non hardening mastic around the outside edge of vent cap Position the vent cap in the center of the 71 2 190 mm or 91 2 241 mm hole on the exterior wall with the word UP on the vent cap facing up Insure proper clearance of 1 to combustibles is maintained Attach the vent cap with four wood screws supplied Figure 16 For vinyl siding stucco or wood exterior use vinyl siding standoffs between vent cap and exterior wall The vinyl siding standoff prevents excessive heat from melting the vinyl siding material Bolt the vent cap to the standoff Apply 16 20306757 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION VO584 100 91 2 241 mm 91 2 241 mm Vent Opening for Combustible Walls Framing Detail Vent Opening for Noncombustible Wall 71 2 190 mm VO584 100 Vent Opening 2 99 djt Figure 15 Locate Vent Opening on Wall HOT FP1955 horizontal vent cap Vent Cap Wood Screw Apply Mastic to All Four Sides Figure 16 Install Horizontal Vent Cap FP1955 HOT FP1956 vinyl siding standoff Apply Mastic to All Four Sides Cut Vinyl Siding Away to Fit Standoff Wood Screw Vent Cap Bolt Nut Standoff FP1956 Figure 17 Install Vinyl Siding Standoff WARNING Do not recess vent termination into any wall This will cause a fire hazard non hardenin
16. 1143 Figure 26 Installed Cathedral Ceiling Support Box 20 20306757 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION VERTICAL TERMINATION CONFIGURA TIONS Figures 27 through 29 show four different configurations for vertical termination IMPORTANT Install restrictor as indicated on chart Figure 13 on Page 14 V H1 H ST1145 Vert vent 3 elbows NOTE Install restrictor into 4 collar of stove or first vent section as shown Figure 27 Vertical Rigid Venting Configuration using Three 3 90 Elbows with Two 2 Horizontal Runs H V V1 ST1146 vert vent 2 elbows NOTE Install restrictor into 4 collar of stove or first vent section as shown Figure 28 Vertical Rigid Venting Configuration using Two 2 90 Elbows NOTE Vertical V Vertical V1 20 6 m Maximum Table 5 Venting with Three 3 90 Elbows Maximum Horizontal H H1 Minimum Vertical V 24 610 mm 521 2 1334 mm 20 6 m 981 4 2495 mm Table 6 Venting with Two 2 90 Elbows Maximum Horizontal H H1 Minimum Vertical V 24 610 mm 443 4 1137 mm 20 6 m 983 4 2508 mm 20306757 21 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION V ST1147 vert vent Vertical Venting V 40 12 m Maximum NOTE Install restrictor into 4 collar of stove or first vent section as shown Figure 29 Vertical Rigid Venting Configuration with No Horizontal Run
17. 2 305 mm Minimum Snorkel Figure 12 Snorkel Termination 12 305 mm Minimum ST1138 snorkel drainage Snorkel Adequate Drainage Figure 13 Snorkel Termination with Drainage Pipe 2 Rigid vent pipes and fittings have special twist lock connections Assemble the desired combination of pipe and elbows to the appliance adaptor with pipe seams oriented towards the wall or floor Twist lock Procedure The female ends of the pipes and fittings have three locking lugs indentations These lugs will slide straight into matching slots on the male end of adjacent pipes and fittings Push the pipe sections together and twist one section clockwise approximately one quarter turn until the sections are fully locked Figure 14 FP1953 rigid pipe Female Locking Lugs Male Slots NOTE Horizontal runs of vent pipe must be supported every three 3 feet 914 mm Use wall straps for this purpose Figure 14 Rigid Vent Pipe Connections 3 Attach vent pipe assembly to the stove Set stove in front of its permanent location to insure minimum clear ances Mark the wall for a 91 2 241 mm square hole for noncombustible material such as masonry block or concrete a 71 2 190 mm diameter hole is acceptable Figure 15 The center of the hole should line up with the center line of the horizontal rigid vent pipe Cut a 91 2 x 91 2 241 x 241 mm square hole through combustible exterior wall 7
18. 20306757 CSDV Series Direct Vent Gas Stove Based on CSA P 4 1 09 Based on CSA P 4 1 09 Recherchez dans la brochure les caract ristique de rendement nerg tique de foyer au gaz nerguide Selon CSA P 4 1 09 EFFICIENCY RATINGS Model EnerGuide Ratings Fire place Efficiency D O E AFUE CSDV30NV 65 4 67 4 CSDV30PV 76 1 67 2 149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com
19. 7D0118 5 Injector 1 58D0102 20H3144 6 Venturi 1 45D0600 45D0600 7 Valve Tube 1 58D0163 58D0163 8 ON OFF Rocker Switch 1 41D0048 41D0048 9 Ceramic Glass 1 58D0028 58D0028 10 Air Shutter Rod 1 58D0048 58D0048 11 Air Shutter Knob 1 45D0237 45D0237 12 Knob Extension Hi Lo 1 43D0095 43D0095 13 Knob Extension ON OFF 1 43D0094 43D0094 14 Ignitor Battery Module 1 45D0077 45D0077 15 Ignitor Wire Harness 1 45D0500 45D0500 16 ON OFF Wire Harness 1 45D0501 45D0501 17 Burner Tube 1 58D0164 58D0164 18 Rear Log 1 58D1941 58D1941 19 Right Bottom Log 1 58D1943 58D1943 20 Right Top Log 1 58D1945 58D1945 21 Left Top Log 1 58D1944 58D1944 22 Left Bottom Log 1 58D1942 58D1942 23 Vertical Restrictor not shown 1 45D0551 45D0551 24 Engine Gasket Set not shown 1 58D0194 58D0194 25 Front Grate not shown 1 56D0062 56D0062 26 Safety Barrier 1 30007258 30007258 ACCESSORIES Thermostat Blower MODEL BLOTCS 36 20306757 CSDV Series Direct Vent Gas Stove NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts Any residence with a direct vent product must have a carbon monoxide CO detector installed in the residence Installation of the fireplace or vented gas log in the State of Massachusetts requires the
20. A 54 National Fuel Gas Codes A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings Only permitted if veranda porch deck or balcony is fully open on a minimum 2 sides beneath the floor NOTE 1 Local codes or regulations may require different clearances 2 The special venting system used on Direct Vent Fireplaces are certified as part of the appliance with clearances tested and approved by the listing agency 3 Vermont Castings Group assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements Figure 11 Termination Locations CANADIAN INSTALLATIONS1 US INSTALLATIONS2 A Clearance above grade veranda porch deck or balcony 12 30cm 12 30cm B Clearance to window or door that may be opened 6 15cm for appliances lt 10 000 BTU h 3kW 12 30cm for appliances gt 10 000 BTU h 3kW and lt 100 000 BTU h 30kW 36 91cm for appliances gt 100 000 BTU h 30kW 6 15cm for appliances lt 10 000 BTU h 3kW 9 23cm for appliances gt 10 000 BTU h 3kW and lt 50 000 BTU h 15kW 12 30cm for appliances gt 50 000 BTU h 15kW C Clearance to permanently closed window 12 305mm recommended to prevent window condensation 12 305mm recommended to prevent window condensation D Vertical clearance to ventilated sof
21. ON OFF 586056 CSDV cover 20306757 12 14 Rev 1 Direct Vent Gas Stove Installation and Operating Instructions Models CSDV30SNVGCSB CSDV30SPVGSCB CSDV30NVEMBCSB CSDV30PVEMBCSB INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference DANGER HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals 20306543 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier
22. This appliance is for use only with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes Aftermarket Completion of sale not for purpose of resale from the manufacturer WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage CERTIFIED SAFETY BARRIER 2 20306757 CSDV Series Direct Vent Gas Stove CONTENTS Important Safety Information 3 Code Approval 4 Product Features 5 High Elevations 5 Gas Pressures 5 Gas Specifications amp Orifice Sizes 5 Stove Dimensions 6 Stove Location 7 Clearances 8 Clearances to Combustibles 8 Alcove Clearances 8 U
23. V Series Direct Vent Gas Stove Figure 10 Allowable Venting VENTING INSTALLATION 2 0 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 HORIZONTAL RUN 20 MAX 6 1m VERTICAL HEIGHT 40 MAX 12 2m MEASURED FROM STOVE TOP NOTE Any vent configurations within the shaded areas are acceptable Use Restrictor Disk Above Dotted Line Minimum Height from Stove Top 18 ST1136 venting graph Actual Stove Height 281 2 724 mm Minimum Height from Stove Top 30 762 mm Figure 11 Acceptable Venting Configurations Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors G Combustible 6 152 mm Noncombustible 2 51 mm F Combustible 6 152 mm Noncombustible 2 51 mm G Balcony with no side wall M Combustible amp Noncombustible 12 305 mm M Balcony with perpendicular side wall M 12 305 mm P 6 152 mm M F Alcove Applications C D C E V V Combustible amp Noncombustible E Min 2 51 mm for non vinyl sidewalls Min 12 305 mm for vinyl sidewalls O 8 2 4 m Min O P V V V DMin Number of Termination caps x 3 CMax 2 Number termination caps x DActual No of Caps Dmin Cmax 1 3 914 mm 2 x Dactual 2 6 1 8 m 1
24. as valve knob Make sure the button is in the ON position to light the main burner LIGHTING THE BURNER Depress and turn the knob counterclockwise to the ON position It will take less than four 4 seconds for the burner to ignite PILOT POSITION Depress and turn knob to pilot position to keep burner off while maintaining the pilot light Depress and turn knob clockwise to OFF position TO TURN OFF GAS Pilot Position LIGHTING BURNER PILOT O F F P I L O T O N PILOT O F F P I L O T O N FP1935 control knob pilot Off Position On Position On Off RS Switch OFF ON ST1148 on off switch 30 20306757 CSDV Series Direct Vent Gas Stove OPERATING INSTRUCTIONS ADJUSTING THE AIR SHUTTER NG ONLY The venturi of the burner is equipped with an air shutter The opening of the venturi has been set at 1 4 for Natural Gas and fully open for Propane installation at sea level Natural Gas Models may be adjusted for high altitude as follows To increase air mixture pull down the adjustment rod located beneath the stove This opens the shutter more and will stop sooting Figure 37 To decrease air mixture push up the adjustment rod located beneath the stove This closes the shutter Flames will be more yellow Figure 38 ST1150 air shutter closed Air Shutter Adjustment Rod Fig
25. bustion chamber door frame gold plating manufacturing defects only glass thermal breakage only heat exchange system and burner This coverage includes parts and reasonable labor during the first five years of ownership and parts only thereafter FIVE YEAR WARRANTY Ceramic fiber logs firebrick panels and secondary air tubes are covered for a period of five years from the date of purchase TWO YEAR WARRANTY Gas valves pilot assemblies thermopiles thermocouples regulators electrical components cast iron grates and blowers are covered for a period of two years from the date of purchase EXCLUSIONS Items that are not covered under this warranty include but are not limited to damage or chipping to any component surfaces gasketing refractory material or trim It does not cover installation or operational problems related to venting systems inadequate draft inadequate gas pressure adjustments to the appliance the cost of inspection components which have been altered or modified labor costs removal and re installation costs shipping to or from the factory or authorized service center shipping damage damage from improper use or neglect installation damage damage from unauthorized service incidental or consequential damage or negative pressure caused by mechanical systems such as furnaces fans clothes dryers etc TERMS This warranty shall be void if the appliance is not installed by qualified installer in accordance with
26. damper to be permanently removed or welded in the fully open position In addition a naturally vented gas log may not be installed in a bedroom or bathroom in the State of Massachusetts Flex line installation must not exceed 36 inches and must have a T shutoff valve NOTE REGARDING VENT FREE PRODUCTS This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts In addition vent free products may not be installed in a bedroom or bathroom regardless of size or type in the State of Massachusetts Flex line installation must not exceed 36 inches and must have a T shutoff valve CARBON MONOXIDE DETECTOR REQUIREMENTS 2 Revise 10 8 3 by adding the following additional requirements a For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 Installation of carbon monoxide detectors At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back
27. e gas supply line connection to the gas valve Burner connections Field made joints gas shutoff valve Pilot Factory made joints Each joint or connection All joints on valve and control body 1 Depress and turn knob counterclockwise to pilot position 2 Depress fully and hold pilot gas knob The elec tronic ignitor will automatically ignite the pilot Keep knob fully depressed for a few seconds Release and check that pilot continues to burn If the pilot does not stay lit repeat Steps 1 and 2 Pilot Position LIGHTING PILOT PILOT O F F P I L O T O N FP1935 control knob pilot The control has an interlock device that does not allow the lighting of the stove up to the moment the safety device of the flame has not interrupted the gas flow After that period of time when the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged knobs may result in serious injury WARNING 20306757 29 CSDV Series Direct Vent Gas Stove OPERATING INSTRUCTIONS O F F P I L O T O N PILOT FP1937 control knob on MAIN BURNER SWITCH The ON OFF switch for the main burner can be found on the back right side of the stove This switch allows you to turn on and to turn off the main burner without using the g
28. ent access for its safe operation and maintenance Locate a position where the flue system of the stove can be properly installed without damaging the integrity of the building e g cutting wall or ceiling joist example load bearing framing members When the appliance is installed directly on carpeting tile or other combustible material other than wood floor ing you must set appliance on a metal or wood panel extending the full width and depth of the appliance Check stove and flue system clearance requirements Locate the stove where it can be accessed by a gas supply line Locate the stove in a large and open room that is centrally located in the house This will optimize heat circulation and comfort The flow of combustion and ventilation air must not be obstructed Minimum clearances to combustibles side wall ceiling woodwork and windows must be maintained Page 8 Figure 4 This stove may be installed along a wall across a corner or use an exterior chase Refer to Figure 3 for suggested locations Location should be out of high traffic areas and away from furniture and draperies due to heat from appliance Never obstruct the front opening of the stove Do not install in the vicinity where gasoline or other flammable liquids may be stored Vent pipe routing See Venting section found in this manual for allowable venting configurations These units can
29. erforming service All wiring shall be in compliance with all local city and state codes The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition and Canadian Electrical Code CSA C22 1 CAUTION Label all wires before disconnecting when servicing controls Wiring errors can cause improper and dangerous operation REMOTE WALL MOUNTED SWITCH A remote wall switch and up to fifteen 15 feet of 18 Ga wire may be used with this appliance Attach the wall switch in a junction box at the desired location on the wall Figure 33 Do not extend beyond the wall switch wire length provided NOTE Extended lengths of wire may cause the fireplace not to function properly Longer length of wire is permitted if the wire is made out of larger gauge diameter wire Always check with local code Verify proper operation after servicing Figure 33 Wiring Diagram for Wall Switch ON OFF OPTIONAL REMOTE WALL SWITCH PILOT HI LO ON OFF TH TP TH TP ST1148 wiring diagram 20306757 25 CSDV Series Direct Vent Gas Stove WARNING The positioning of the logs is critical to the safe and clean operation of this heater Sooting and other problems may result if the logs are not properly and firmly positioned in the appliance Never add additional logs or embellishments such as pine cones
30. f valve Piping check local codes Sealant resistant to propane LP gas supplied by installer approved flexible gas line with gas connector if allowed by local codes not provided A CSA design certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connec tion Purchase the CSA design certified equipment shutoff valve from your dealer For propane LP connections only the installer must supply an external regulator The external regulator will reduce incoming gas pressure You must reduce incoming gas pressure to between 11 and 13 inches of water If you do not reduce incoming gas pressure burner system regulator damage could occur Install external regulator with the vent pointing down as shown in Figure 30 Pointing the vent down protects it from freezing rain or sleet External regulators may be necessary for natural gas One or two pound systems will damage this appliance and may cause fire hazard WARNING For propane LP units never connect stove directly to the propane LP supply This burner system requires an external regulator not supplied Install the external regulator between the burner system and propane LP supply CAUTION Use only new black iron or steel pipe Internally tinned copper or copper tubing can be used per National Fuel Code Section 2 6 3 providing gas meets hydrogen sulfide limits and where permitted by local codes Gas p
31. fit located above the terminal within a hor izontal distance of 2 610 mm from the center line of the terminal 18 458mm 18 458mm E Clearance to unventilated soffit 12 305mm 12 305mm F Clearance to outside corner see next page see next page G Clearance to inside corner see next page see next page H Clearance to each inside of center line extended above meter regulator assembly 3 91cm within a height of 15 5m above the meter regulator assembly 3 91cm within a height of 15 5m above the meter regulator assembly I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 6 15cm for appliances lt 10 000 BTU h 3kW 12 30cm for appliances gt 10 000 BTU h 3kW and lt 100 000 BTU h 30kW 36 91cm for appliances gt 100 000 BTU h 30kW 6 15cm for appliances lt 10 000 BTU h 3kW 9 23cm for appliances gt 10 000 BTU h 3kW and lt 50 000 BTU h 15kW 12 30cm for appliances gt 50 000 BTU h 15kW K Clearance to mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally L Clearance above paved sidewalk or paved driveway located on public property 7 2 13m 7 2 13m M Clearance under veranda porch deck or balcony 12 30cm 12 30cm TERMINATION LOCATION 14 20306757 CSD
32. g mastic around outside edge of the standoff instead of the vent cap assembly Use wood screws pro vided to attach the standoff Figure 17 NOTE Replace the wood screws with appropriate fasteners for stucco brick concrete or other types of siding 5 Slide the wall thimble over the vent pipe before con necting the horizontal run to the vent cap Figure 18 6 Carefully move the stove with vent assembly attached toward the wall and insert the vent pipe into the hori zontal termination The pipe overlap should be a min imum of 11 4 32 mm Apply silicone to the outer pipe connection Fasten all vent connections with screws provided 7 Slide the wall thimble against the interior wall surface and attach with screws Figure 18 FP1957 install firestop Interior Wall Surface Decorative Wall Thimble Horizontal Vent Pipe Screw Vent Cap Horizontal Termination FP1957 Figure 18 Connect Vent Cap with Horizontal Vent Pipe HORIZONTAL TERMINATION CONFIGURATIONS Figures 19 through 21 show different configurations for venting and horizontal termination Each figure includes a chart with an example of horizontal maximum and vertical minimum dimensions taken from the chart on Page 14 NOTE The horizontal run controls the mini mum vertical height i e the longer the hori zontal run the higher the termination will be Follow the chart on Page 14 All horizontal terminations require a 1 4 6 mm r
33. hysical barrier is recom mended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces 7 Do not modify the burner or stove under any circum stances Any parts removed for servicing must be replaced prior to operating stove 8 Turn stove off and let cool before servicing installing or repairing Only a qualified service person should install service or repair the stove Have burner system inspected annually by a qualified service person 9 You must keep control compartments burners and circulating air passages clean More frequent cleaning may be needed due to excessive lint and dust from carpeting bedding material pet hair etc Turn off the gas valve and pilot light before cleaning stove 10 Have venting system inspected annually by a quali fied service person If needed have venting system cleaned or repaired Refer to Cleaning and Mainte nance Page 33 11 Keep the area around your stove clear of combustible materials gasoline and other flammable vapor and liquids Do not run burner system where these are used or stored Do not place items such as clothing or decorations on or around stove 12 Do not use this stove to cook food or burn paper or other objects IMPORTANT SAFETY INFORMATION This stove is a vented product This stove mus
34. ical boxlike structure built to enclose venting that runs along the outside of a building A chase is required for such venting NOTE When installing in a chase you should insulate the chase as you would the outside walls of your home This is especially important in cold climates Minimum clearance between vent pipes and combustible materials such as insulation is 1 WARNING Never run the vent pipe level or downward This may cause excessive temperatures which could cause a fire WARNING Always maintain minimum clearances around vent systems The minimum clearances to combustibles for horizontal vent pipe are 2 at the top and 1 at the sides and bottom of the vent system For wall firestops a 1 minimum clearance all around the pipe must be maintained Do not pack the open air spaces with insulation or other materials This could cause high temperatures and may present a fire hazard 20306757 13 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION V X X X D E B B B C B M B A J K F L VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED H I Fixed Closed Operable Operable Fixed Closed B CFM145a DV Termin Location 5 01 01 Rev 12 05 01 sta INSIDE CORNER DETAIL A G CFM145a V V V V V V V V 1 In accordance with the current CSA B149 Installation Codes 2 In accordance with the current ANSI Z223 1 NFP
35. imum horizontal offset limitations Offsets must fall within the parameters shown on Page 14 Figure 11 2 Set stove in desired location Drop a plumb line down from the ceiling to the position of the burner system exit flue Mark the center point where the vent will penetrate the ceiling Drill a small locating hole a this point Drop a plumb line from the inside of the roof to the locat ing hole in the ceiling Mark the center point where the vent will penetrate the roof Drill a small locating hole at this point FLAT CEILING INSTALLATION 1 Cut a 91 2 241 mm square hole in the ceiling using the locating hole as a center point The opening should be framed to 91 2 x 91 2 241 x 241 mm inside dimensions as shown in Figure 24 using framing lumber the same size as the ceiling joist If the area above the ceiling is an insulated ceiling or a room nail firestop from the top side This prevents loose insulation from falling into the 18 20306757 CSDV Series Direct Vent Gas Stove VENTING INSTALLATION HOT H1 V1 H V ST1141 Horiz term 3 elbows Figure 21 Horizontal Termination Configuration for Rigid Venting Using Three 3 90 Elbows with Termination at 90 to Stove FP1969 offset w wallstrap Figure 22 Offset with Wall Strap and 45 Elbows Roof Flashing Wall Strap 45 Elbows Ceiling Firestop FP1669 FP1969 firestop w room above Figure 23 If area above is a room install fire
36. in any way Provide adequate clearances around air openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation 17 When the appliance is installed directly on carpeting tile or other combustible material other than wood flooring you must set appliance on a metal or wood panel or hearth pad extending the full width and depth of the appliance 18 Do not use stove if any part has been exposed to or under water Immediately call a qualified service person to arrange for replacement of the unit 19 Do not operate stove if any log is broken 20 Do not use a blower insert heat exchanger insert or other accessory not approved for use with this stove 21 Do not operate the stove with glass door removed cracked or broken 22 Massachusetts only refer to Page 46 for further infor mation CODE APPROVAL Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe These appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows LISTED VENTED GAS FIREPLACE HEATER TESTED TO ANSI Z21 88 2014 CSA 2 33 2014 STANDARDS Nous recommandons que nos appareils de chauffage au gaz soient install s et entretenus par des professionnels qui ont t accr dit s aux U par le National Fireplace Institute NFI comme tant des sp ciali
37. ing into pipe Excess seal ant in pipe could result in clogged burner system valves Figure 31 Gas Connection 3 Minimum FP1978 gas connection Pipe Nipple Cap Tee Joint Approved Flexible Gas Line CSA Design Certified Equipment Shutoff Valve with 1 8 NPT Tap Sediment Trap Drip Leg Natural Gas From Gas Meter 5 0 w c to 10 5 w c Pressure Propane LP From External Regulator 11 0 w c to 13 0 w c Pressure A manual shutoff valve must be installed upstream of the appliance Union tee and plugged 1 8 NPT pressure tapping point should be installed upstream of the appliance Figure 31 CAUTION We recommend that you install a sediment trap drip leg in supply line as shown in Figure 31 Locate sediment trap drip leg where it is within reach for cleaning Install in piping system between fuel supply and burner system Locate sediment trap drip leg where trapped matter is not likely to freeze A sediment trap traps moisture and contaminants This keeps them from going into the burner system gas con trols If sediment trap drip leg is not installed or is installed wrong burner system may not run properly CHECK GAS PRESSURE 1 Check gas type The gas supply must be the same as stated on the appliance s rating decal If the gas supply is different from the fireplace STOP Do not install the appliance Contact your dealer immediately 2 To ease installation a 30 mm flex line with manual
38. iping system must be sized to provide minimum inlet pressure listed on data plate at the maximum flow rate BTU hr Undue pressure loss will occur if the pipe is too small CAUTION FP1977 external regulator External Regulator 100 gal min Propane LP Supply Tank Vent Pointing Down Figure 30 External Regulator with Vent Pointing Down Propane LP Only FP1977 Only persons licensed to work with gas piping may make the necessary gas connections to this appliance WARNING 20306757 23 CSDV Series Direct Vent Gas Stove STOVE INSTALLATION NOTE The gas line connection may be made using 1 2 rigid tubing or an approved flex connector Since some municipalities have additional local codes it is always best to consult your local authorities and the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA54 In Canada CSA B149 1 or 2 Installation Code A listed manual shutoff valve must be installed upstream of the appliance Union tee and plugged 1 8 NPT pressure tapping point should be installed upstream of the appliance Figure 31 IMPORTANT Install main gas valve equipment shutoff valve in an accessible location The main gas valve is for turning on or shutting off the gas to the fireplace Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces Apply pipe joint sealant lightly to male threads This will prevent excess sealant from go
39. ise per 12 305 mm of horizontal run 20306757 17 CSDV Series Direct Vent Gas Stove HOT H V ST1139 Horizontal termination VENTING INSTALLATION Figure 18 Horizontal Termination Configuration for Rigid Venting Using One 1 90 Elbow NOTE Add 1 4 rise per 12 horizontal length of pipe NOTE This configuration is for use with corner installation also H1 H V ST1140 Horiz term 2 elbows Figure 19 Horizontal Termination Configuration for Rigid Venting Using Two 2 90 Elbows NOTE Add 1 4 rise per 12 horizontal length of pipe Table 2 Horizontal Venting Maximum Horizontal H Minimum Vertical V 24 610 mm 521 2 1334 mm 20 6 m 981 4 2495 mm Table 3 Horizontal Venting with Two 2 90 Elbows Maximum Horizontal H H1 Minimum Vertical V 24 610 mm 521 2 1334 mm 20 6 m 981 4 2495 mm INSTALLATION FOR VERTICAL TERMINA TION 1 Determine the route your vertical venting will take If ceiling joist roof rafters or other framing will obstruct the venting system consider an offset Refer to Figure 22 to avoid cutting load bearing mem bers NOTE Pay special attention to these installation instructions for required clearances air space to combustibles when passing through ceilings walls roofs enclosures attic rafters etc Do not pack air spaces with insulation Also note maximum vertical rise of the venting system and any max
40. ndividuals 20306543 CERTIFIED SAFETY BARRIER 1 Remove screen from packaging 2 Place the two bottom hooks over the bottom edge of the stove opening Figure 36 3 Press the screen against the stove snapping the two spring fingers under the lattice until the screen fits securely in place NOTICE It is the responsibility of the installer to ensure the barrier is affixed to the stove at the time of installa tion WARNING The safety screen barrier must be installed after the glass front is in place It is NOT a replacement for the glass and the unit must NOT be oper ated without the glass in place Figure 36 Safety Barrier Installation ON OFF 586056 CSDV cover Spring fingers Hooks 20306757 27 CSDV Series Direct Vent Gas Stove OPERATING INSTRUCTIONS A Thi