W200-3/6/14
Contents
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3. TEST 44 Input Test n ensure that for each open input D is displayed 115 displayed when the input is closed Output Test Dut setting D ensure that the corresponding output opens Setting ensure that the corresponding output closes Refer to the following tables to activate the relay of various products only 6 and 14 products versions RELE6PROD MODULE RELE14PROD MODULE R1 R2 R3 R4 OUTPUTS R1 R2 R3 R4 OUTPUTS 0 PROD 0 0 0 I PROD 7 0 0 PROD2 0 O I PROD 8 O 0 PROD 3 0 1 0 I PROD 010 I O PROD 4 O PROD 10 0 O PROD 5 0 O PROD 11 0 I O 0 PROD 6 0 I PROD 12 I1 O O 0 CYCLE END 0 PROD 13 X X X I SLOW PROD 14 E EC Option Test It shows the formula selected by the E EC option if the option is not present or is not active the message Er is displayed Analog Output Option Test AnAL It allows the analog signal to range between the minimum and the maximum values starting from the minimum current output test voltage output test Millivolt Test LEL displays the load cell response signal in mV with four decimals 28 DATE AND TIME SETTING noon A EE Selecting the item in the ma
4. CONVLAU PC RS232 used two terminating resistors are needed at the ends of the network Two 120 ohm resistors must be connected between the and terminals of the line on the terminal strip of the furthest instruments Should there be different instruments or converters refer to the specific manuals to determine whether it is necessary to connect the above mentioned resistors n If the RS485 network exceeds 100 metres in length or baud rate over 9600 are DIRECT CONNECTION BETWEEN RS485 AND RS232 WITHOUT CONVERTER Since a two wire RS485 output may be used directly on the RS 232 input of a PC or remote display it is possible to implement instrument connection to an RS 232 port in the following manner INSTRUMENT RS232 RS485 gt RXD RS485 gt GND This type of connection allows A SINGLE instrument to be used in a ONE WAY mode 27 ALARM RELAY CLOSURE 2 CATE A FLA The ALARM relay closing can be enabled or disabled for each of the following alarms approval contact COn5P formula not programmed maximum weight exceeded minimum weight ERE no increase in weight L DRd no decrease in weight UnL GAd tolerance E DL fall FALL the PC did not read the batching data 5L YES in presence of alarm the relay is closed default nD the relay is not closed even in the presence of alarm
5. 0 time is set and the product is not extracted by at least 20 divisions within this interval of time the Unt GAd alarm message will be displayed 12 The a ends the batching opening of the CYCLE END contact only after verifying that The weight is lower than the minimum weight AI n The safe emptying time has elapsed E5 13 Only if SL RUE YES the instrument waits for data recording on PC before being available for a new batching If several batching cycles have been set the instrument starts a new cycle BATCHING START FROM EXTERNAL CONTACT It is possible to select the required formula via an external selector switch After selecting the formula close the START external contact for at least 0 5 seconds and verified the conditions indicated in section BATCHING the instrument will perform the selected formula batching If there is no the formula selection switch E EC options the latest formula entered via the keypad will be batched or it s possible to set the required formula in the following menu press the MENU key for seconds will be displayed set the required formula number using the arrow keys and confirm with ENTER At batching start the set formula will be performed If 00 is set the latest formula set via keypad will be recalled If at the end of the batching the START contact is closed the same batching sequence is repeated 36 BATCHI
6. Declaragao de Declaramos por meio da presente que produto no qual se refere esta corresponde s conformidade normas seguintes Niniejszym o wiadczamy ze produkt kt rego niniejsze o wiadczenie dotyczy jest zgodny z poni szymi normami Models W200 W200IP64 W200IP67 W200BOX PL Deklaracja zgodnosci Mark Applied EU Directive Standards C 2006 95 EC Not Applicable N A for VDC type Low Voltage Directive EN 61010 1 2010 for 230 115 VAC type EN 55022 C 2004 108 EC EN 61000 6 2 2002 EMC Directive EN 61000 6 4 2001 EN 61000 4 2 3 6 8 C M 2009 23 EC EN 45501 NAWI Directive OIML R 76 1 2006 only if M mark is applied LAUMAS Elettronica s r l Montechiarugolo PR 22 11 2013 js Consonni RCQ 72 7 2 Bun 4 QA 46
7. 1 modifying the theoretical full scale the sensitivity or divisions the real calibration is 16 TARE WEIGHT ZERO SETTING 000033 ie e FRE q 000002 E This menu may also be accessed directly from the weight display holding down the O key for 3 seconds Perform this procedure after having set the THEORETICAL CALIBRATION data Use this function to set to zero the weight of the empty system after commissioning and then later on to compensate zero variations due to the presence of product residues Procedure Confirm the message Zero by pressing ENTER The weight value to be set to zero is displayed In this phase all of the LEDs are flashing Confirming once again the weight is set to zero the value is stored to the permanent memory Press A to display the value of the total weight reset by the instrument given by the sum of all of the previous zero settings ZERO VALUE MANUAL ENTRY cono es 52 CATE Jis FEE q A WARNING Perform this procedure only if it s not possible to reset the weighed structure tare for example because it contains product that can not be unloaded Set in this parameter the estimated zero value from 0 to max 999999 default 0 17 REAL CALIBRATION WITH SAMPLE WEIGHTS es 2 ES Fen 200000 lt After having performed t
8. 33 FORMULAS PROGRAMMING sssssssssssssssssssssnssessssnssessssssnsesssnsnseesssssesesssnsnsnessasseneese 34 DELETING FORMULAS tetti 34 Jae 35 BATCHING START FROM EXTERNAL CONTACT ren 36 BATCHING START FOR SINGLE PRODUCT WITH AUTOMATIC 5 37 BATCHING START FOR SINGLE PRODUCT WITH STOP BY KEYBOARD 37 UNLOADING START WITH AUTOMATIC STOP tenen 37 DISPLAYING DURING BATCHING teen 38 BATCHING STOP ap i MD 38 RESUME BATCHING AFTER A POWER CUT tentent 38 CONSUMPTION Sacros a Giaa 39 CONSUMPTION DELETION teretes 39 AARM rM E u 40 PRINTING EXAMPLES ub d D tcn 42 RESERVED FOR THE 5 44 M unus tect 44 MENU UNLOCKING LEE 44 TEMPORARY MENU UNLOCKING eren 44 DATA DELETION AND PROGRAM SELECTION ene 44 KEYPAD OR DISPLAY LOCKING uu va te En 45 DECLARATION OF CONFORMITY C USER WARNINGS RECOMMENDATIONS FOR THE PROPER USE OF WEIGHING INSTRUMENT Keep away from heat sources and direct sunlight Repair the instrument from rain except special IP versions Do wash with water jets exce
9. zi OT 2 pm E P Lm 4 mE 8S WOO x 5 55 Bie 3 Ploy 2 OO Baia is eg 158 E m T ONS Oud gt 2 I lm Jor SBR X oo poled Meet 9 ONP doud 5 0 1 MSS on d gt WO a m ec 02 68129917 z ilr t Xo WOO IE FeEeEepepe le s 5 RS zr dod gx ON NOLLO3NNOO NOudO Go oNzraoud Woo LAAG NOILOJNNOO S nos traces 2 peo 3HIM LNALNO SOTVNV 1 m 2 ES IST T woo 12 9 2 t S tele s TOO 244 oaa amp jx S gt 92 i X x ot E ON 9 gt 5 5 5 5 5 3 WOO 0 11 0 gt E In mie 9 E c mi UE 9 a x NOILdO 23 x 6 QOUd ENI gt 22254 jddns eui pepnjoui jou suong E Mei amp 7 Woo saoud m l J Se SEE 5 68 ol ous pu m OPA Aid
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11. closed 2 Close the jumper shorting the pads with a drop of tin choice of a weight followed by the analog output gross br 055 net nEE If the net function is not active the analog output varies according to gross weight 0 set the weight value for which you wish to obtain the minimum analog output value Only set a value different from zero if you wish to limit the analog output range for instance for a full scale value of 10000 kg you require an 4 mA signal at 5000 kg and 20 mA at 10000 kg in this case instead of zero set 5000 kg HnH FS set the weight value for which you wish to obtain the maximum analog output value it must correspond to the value set in the PLC program default calibration full scale E g if am using 4 20 mA output and in the PLC program wish to have 20 mA 8000 kg will set the parameter to 8000 CUr 0 analog output correction to zero if necessary adjust the analog output allowing the PLC to indicate 0 The sign can be set for the last digit on the left E g if use a 4 20 mA output and with the minimum analog setting the PLC or tester read 4 1 mA must set the parameter to 3 9 to obtain 4 0 on the PLC or tester 25 correction of analog output to full scale if necessary permit modification of the analog output by allowing PLC to indicate the value set in the parameter AnA FS E g if am using a 4 20 mA output with the analog set to ful
12. connected the load cell signal exceeds 39 mV the conversion electronics AD converter is malfunctioning the load cell is a 4 wire and there are no jumpers between EX and REF and between EX and REF Er QL the weight display exceeds 110 of the full scale Er Ad internal instrument converter failure check load cell connections if necessary contact technical assistance the weight exceeds the maximum weight by 9 divisions Er OF maximum displayable value exceeded value higher than 999999 or lower than 999999 ETT weight too high zero setting not possible 40 NAH Errar bL DC SP bRErEL CONAnd this message appears in the sample weight setting in real calibration after the fifth sample weight value has been entered the value set for the parameter is beyond the permitted values press ESC to quit the setting mode leaving the previous value unchanged Examples a number of decimals is selected for full scale which exceeds the instrument s display potential value above the maximum setting value the weight value set in sample weight verification does not match the detected mV increase the analog output correction goes beyond the permitted limits lock active on menu item keypad or display not po
13. weight will be displayed again ACCESS THE ENTER PRESET TARE FUNCTION IF A PRESET TARE IS ENTERED IT S STILL POSSIBLE TO ACCESS THE SEMI AUTOMATIC TARE NET FUNCTION THE TWO DIFFERENT TYPES OF TARE ARE ADDED n IF A SEMI AUTOMATIC TARE NET IS ENTERED IT IS NOT POSSIBLE TO ALL THE SEMI AUTOMATIC TARE NET AND PRESET TARE FUNCTIONS WILL BE LOST WHEN THE INSTRUMENT IS TURNED OFF SEMI AUTOMATIC ZERO WEIGHT ZERO SETTING FOR SMALL VARIATIONS By closing the SEMI AUTOMATIC ZERO input the weight is set to zero alternatively by pressing the 0 key for less than 3 seconds the message is displayed for 3 seconds by pressing ENTER the weight is set to zero This function is only allowed if the weight is lower than the D SEE value see section RESETTABLE WEIGHT SETTING FOR SMALL WEIGHT CHANGES otherwise the alarm t appears and the weight is not set to zero 293 ANALOG OUTPUT ONLY FOR INSTRUMENTS WHERE THIS OPTION IS AVAILABLE manana 22 RTE lt q it selects the analog output type 4 20 mA 0 20 mA 0 10 V 0 5 10 V 5V default 4 20 mA open the instrument releasing with a screwdriver the locking tabs that hold together the two sides of the case locate on the printed circuit board the soldered jumper SW1 highlighted in the picture below m For the output 10 V and 5 V the soldered jumper SW1 must be
14. 0 kg P11 400 kg 42 CONSUMPTION PRINTOUT 1200 14PROD Addr 01 DATE 01 10 11 08 30 52 CONSUMPTION POL 2596 kg 1066 kg P04 487 kg TOTAL 4149 kg FROM 01 09 11 09 16 45 If consumption is set to zero it will also be printed CONSUMPTION ERASED WEIGHT PRINTOUT W200 14PROD Addr GROSS 1204 NET 831 TARE 373 43 202 DATE 12 09 11 14 48 12 kg kg kg A RESERVED FOR THE INSTALLER MENU LOCKING Through this procedure it s possible to block the access to any menu on the instrument Select the menu that you wish to lock MENU 0900000 press ESC lt simultaneously for 3 seconds the display shows the left point on the text indicates that this menu item is now locked If the operator tries to enter this menu the access is denied and the display shows Ca MENU UNLOCKING MENU press ENTER and simultaneously for seconds the display shows CALI b the left point on the text is off to indicate that this menu item is unlocked TEMPORARY MENU UNLOCKING MENU press and simultaneously for 3 seconds it is now possible to enter and modify all menus including those which are locked By returning to weight display the menu lock is restored DATA DELETION AND PROGRAM SELECTION After each operat
15. 718 19 2021222324 i T i X 1 f of oft 4 WIRE load cell kol a dg ep Hu ale Sla CONNECTION z 4 lt lt 2 Z Z Z LMS eae lt W iiL E 6 oO oO 5 lus Ol al o ala bed e 9 20 21 2212324 LIX X 5 Foot 1 L3 EE INPUT 2 pL supply Current output La z lt 5 24 8 LL max load 300 ohm NET 5 RS485 l Voltage output Bl a z l RON GENES J min load 10 kohm _ CONNESTION I WARNING 115 V 230 V OPTIONS I I The IN3 input can have the following functions INSTRUMENT I APPROVAL default I I SEMI AUTOMATIC ZERO I LINI a 3 I NETIGROSS WEIGHT ag 1 If the analog output is present ANALOG OUTPUT I OPTION the following are no longer available I Dos I input I LN E I output I 115 230 24VDC I und VAC OUTPUT m m uman e uma e a s m m mm w WARNING connect power supply specified on the plate found on the back of the instrument In 115 V and 230 V versions terminals SUPPLY and SUPPLY generate continuous voltage at 24 Vdc only to be used as power supply for instrument inputs W200 6 PRODUCTS 777772
16. C INPUTS N 3 optoisolated 5 24 VDC PNP N 2 analog output version SERIAL PORTS RS485 RS232 BAUD RATE 2400 4800 9600 19200 38400 115200 HUMIDITY non condensing 85 STORAGE TEMPERATURE 30 C 80 C WORKING TEMPERATURE 20 C 60 C OPTOISOLATED ANALOG OUTPUT OPTIONAL 16 bit 65535 divisions 0 20 mA 4 20 mA max 300 ohm 0 10 V 0 5 V 10 V x5 V 10 kohm RELE6PROD TECHNICAL SPECIFICATIONS POWER SUPPLY and CONSUMPTION VDC 12 24 VDC standard 10 2 W POWER SUPPLY and CONSUMPTION VAC 115 230 VAC optional 50 60 Hz 1 5 VA RELAY LOGIC OUTPUTS 8 115 VAC 2A HUMIDITY non condensing 85 STORAGE TEMPERATURE 30 C 80 C WORKING TEMPERATURE 20 C 60 C ELECTRICAL CONNECTIONS TERMINALS LEGEND 1 15 OUTPUT No 5 SLOW ALARM 3 14 PRODUCTS version 115 230 VAC optional version pope sian adr ANALOG OUTPUT 0 10 V 2 SUPPLY 12 24 VDC 16 RS232 RS485 SHIELD GND E EC OPTION GND E EC OPTION XN otherwise UTD o version ANALOG OUTPUT COMMON RS232 RS485 SHIELD GND E EC OPTION GND 3 RS232 TXD 17 RS485 4 RS232 RXD 18 RS485 5 OUTPUT No 1 19 PRODUCT 1 8 PRODUCTS version LOAD CELL EXCITATION Exc connect to RELE6PROD module LOAD CELL SHIELD 6 14 PRODUCTS version 6 OUTPUT No 2 20 PRODUCT 2 8 PRODUCTS version conn
17. ENGLISH Ae ENGLISH SS ENGLISH SS ENGLISH Installation and User Manual version 1 06 W200 3 6 14 Products C 2004 108 EC EN55022 EN61000 6 2 EN61000 6 4 SYSTEM IDENTIFICATION KEY TO SYMBOLS Below are the symbols used in the manual to draw the reader s attention Warning Risk of electrocution Read the following indications carefully Further information N Warning This operation must be performed by skilled workers GUARANTEE 24 months from the delivery document date The guarantee covers only defected parts and includes the replacement parts and labour All shipping and packing costs are paid by the customer It is possible to have the repair in guarantee on condition that the returned product has not been transformed damaged or repaired without authorization No guarantee is applicable on returned products without the original label and or serial number No guarantee against misuse Batteries Laumas provides 1 year guarantee from the date of delivery note against material defects or battery manufacturing faults Disposal of Waste Equipment by Users in Private Households in the European Union This symbol on the product or on its packaging indicates that this product must not be disposed of with your other household waste It is your responsibility to dispose of your waste equipment by handing it over to a designated collection point for the recycling of waste electrical and electronic equipment The separate c
18. Exporter voe 12 MENU MAP iay ce LLL UU ME 13 SYSTEM PARAMETERS deti eres 13 BATCHING CONSTANTS eatin Sea 14 INSTRUMENT 5 15 PROGRAMMING OF SYSTEM PARAMETERS eene 16 THEORETICAL CALIBRATION u s cel eRe 16 TARE WEIGHT ZERO SETTING rixas 17 ZERO VALUE MANUAL 17 REAL CALIBRATION WITH SAMPLE WEIGHTS eere 18 FILTER ON THE WEIGHT iin eo Gece eee das 19 ANTIPEAK u ua eiiis apii emi mo Diretoria Roca TST os UT causari eR 19 ZERO PARAMETERS aa nd tuti 20 RESETTABLE WEIGHT SETTING FOR SMALL WEIGHT CHANGES 20 AUTOMATIC ZERO SETTING AT POWER ON 20 ZERO TRACKINQ u u aa mus Mantua ru Ru i UH ERE RARE 20 SETTING UNITS OF MEASURE 25 tust itn ta tn kin 21 OUTPUTS AND INPUTS CONFIGURATION 21 SEMI AUTOMATIC TARE NET GROSS renes 22 PRESET TARE SUBTRACTIVE TARE DEVICE rere 23 SEMI AUTOMATIC ZERO WEIGHT ZERO SETTING FOR SMALL VARIATIONS 23 ANALOG OUTPUT
19. F P IVA 1T01661140341 N IT08020000002494 N Mecc PR 008385 Cap Soc Euro 10 400 int vers EC Konformit tserkl rung EC Declaration of Conformity EC D claration de conformit EC Declaraci n de Conformidad EC Dichiarazione di conformit EC Conformiteitverklaring EC Declara o de conformidade EC Prohl en o shode EC Deklaracja zgodno ci Dichiarazione di Dichiariamo che il prodotto al quale la presente dichiarazione si riferisce conforme alle norme di conformit seguito citate Declaration of We hereby declare that the product to which this declaration refers conforms with the following conformity standards Declaraci n de Manifestamos en la presente que el producto al que se refiere esta declaraci n est de acuerdo con conformidad las siguientes normas Konforinit ts erdar n Wir erkl ren hiermit dass das Produkt auf das sich diese Erkl rung bezieht mit den nachstehenden 9 Normen bereinstimmt D claration de Nous d clarons avec cela responsabilit que le produit auquel se rapporte la pr sente d claration est conformit conforme aux normes cit es ci apr s T mto prohla ujeme v robek kter ho se toto prohl en t k je v souladu s nize uveden mi normami Prohl en o shode NL Conformiteit verklarin Wij verklaren hiermede dat het product waarop deze verklaring betrekking heeft met de hierna g vermelde normen overeenstemt
20. NG START FOR SINGLE PRODUCT WITH AUTOMATIC STOP This function allows to batch a single product without having to set a special formula From weight displaying press START and select the FOr 00 formula select the product to batch eg 0 1 and set its amount confirm with ENTER to perform the batching of the selected product The instrument updates the consumptions production and stock values if present and enabled and sends the data to the printer if enabled BATCHING START FOR SINGLE PRODUCT WITH STOP BY KEYBOARD This function allows to batch a single product leaving the operator the task to stop the batching From weight displaying press START and select the FOr 00 formula select the product to batch eg 0 I and set its amount to 0 confirm with ENTER to close the relay of the selected product and start the batching press STOP to stop it The instrument updates the consumptions production and stock values if present and enabled and sends the data to the printer if enabled UNLOADING START WITH AUTOMATIC STOP This function allows to unload all the scale contents until it reaches the minimum weight From weight displaying press START select the FOr 00 formula and select the 00 product confirm with ENTER to close the CYCLE END relay and start the scale unloading phase this ends after reaching the minimum weight and aft
21. ONLY FOR INSTRUMENTS WHERE THIS OPTION IS AVAILABLE 24 SERIAL COMMUNICATION SETTING erret nennen 26 RS232 SERIAL COMMUNICATION 27 5485 SERIAL COMMUNICATION 27 DIRECT CONNECTION BETWEEN 15485 AND 15232 WITHOUT CONVERTER 27 Hilbert 28 DATE AND TIME SETTING 29 OPERATION SETTINGS sicci ou 29 INEO MENU 30 PROGRAMMING OF BATCHING CONSTANTS eerte 30 MINIMUM WEIGHT ttti 30 MAXIMUM WEIGHT esterase eth CUL 30 SAFE EMPTYING aac 30 WAITING TIME a 31 NO PRODUCT LOAD TIME 31 NO PRODUCT UNLOAD IME 31 M 31 TOLERANCE P E et 32 arcc Iu le E 32 TAPPING FUNCTION cresta 32 AUTOTARE OE 32 CONSUMPTION FOR EACH PRODUCT 33 PRINT AT CYCLE ates eres qipasqa 33 CHECKING PC PRESENCE had ae 33 WAITING CONFIRMATION FROM PC SLAVE e 33 SWITCHING OF THE ALARM SLOW RELAY ON WEIGHT
22. RUMENT COMMISSIONING Upon switch on the display shows in sequence 111111 999999 ONLY in case of approved program instrument model e g 200 followed by the software code e g SU 5 program type base LOAd UnLORd 3P Dd MULE no active program followed by the software version e g r O4 D 1 HU followed by the hardware code e g HU 104 Serial number e g 1005 15 Check that the display shows the weight and that when loading the load cells there is an increase in weight If there is not check and verify the connections and correct positioning of the load cells Ifthe instrument has already been theoretical CALIBRATED plant system identification tag present on the instrument and on the cover load cell s rated data already entered Reset to zero see section TARE WEIGHT ZERO SETTING Check the calibration with sample weights and correct the indicated weight if necessary see section REAL CALIBRATION WITH SAMPLE WEIGHTS f the instrument HAS NOT BEEN CALIBRATED missing plant system identification tag proceed with calibration f load cells data are unknown follow the procedure in section REAL CALIBRATION WITH SAMPLE WEIGHTS Enter the rated data of load cells following the procedure given in section THEORETICAL CALIBRATION Reset to zero see section TARE WEIGHT ZERO SETTING Check the calibration with sample wei
23. The instrument will ensure that the formula has been programmed otherwise it will display the alarm EMPEY the amount set in the formula does not exceed the set maximum weight 55 otherwise the message FIASFGr is displayed the input if it is set as Approval is closed otherwise the message 0 52 will be displayed close the input to start the batching Only is set the gross weight is lower than the minimum weight fi otherwise the alarm is displayed it is always possible to force the batching start by pressing the ENTER key Only if EDEAL YES fthe consumed amount exceeds 999000 the EGEAL message appears for a second If the consumed amount exceeds 999999 it is automatically set to zero 2 Once the above listed conditions are met the batching of first product programmed in formula is started if the time is set and the product is not loaded for at least 20 divisions during this time interval the relative alarm L is displayed 3 The number of the product to be batched e g 1 is displayed for 1 second and then the net weight the product relay closes 4 Only if 5L DU is set once the value set for that product has been reached minus the fall and slow values the SLOW contact closes if foreseen if tapping values have been set the product contact carries out opening and closing cycles according to SLOUGn and 5L OUDF times 5 Once the value
24. able Analog voltage output up to 300 metres with 0 5 mm cable RECOMMENDATIONS FOR CORRECT INSTALLATION OF THE LOAD CELLS INSTALLING LOAD CELLS The load cells must be placed on rigid stable in line structures it is important to use the mounting modules for load cells to compensate for misalignment of the support surfaces PROTECTION OF THE CELL CABLE Use water proof sheaths and joints in order to protect the cables of the cells MECHANICAL RESTRAINTS pipes etc When pipes are present we recommend the use of hoses and flexible couplings with open mouthpieces with rubber protection in case of hard pipes place the pipe support or anchor bracket as far as possible from the weighed structure at a distance at least 40 times the diameter of the pipe 1 CONNECTING SEVERAL CELLS IN PARALLEL Connect several cells in parallel by using if necessary a watertight junction box with terminal box The cell connection extension cables must be shielded led individually into their piping or conduit and laid as far as possible from the power cables in case of 4 wire connections use cables with 4x1 mm minimum cross section WELDING Avoid welding with the load cells already installed If this cannot be avoided place the welder ground clamp close to the required welding point to prevent sending current through the load cell body WINDY CONDITIONS KNOCKS VIBRATIONS The use of weigh modules is strongly recommended for all load cel
25. art the formula recalled for running is not programmed Press the key ESC to quit NASFOr itis displayed if at batching start the formula recalled for running exceeds the maximum weight Press the key ESC to quit PAUSE it means that during batching the STOP key has been pressed temporarily interrupting the cycle press the ENTER key to start it again or STOP to terminate completely the batching bLACH it indicates that a power failure occurred during batching press 5 to cancel the batching or press ENTER to resume batching again from the point of interruption LUAd during the batching it indicates that the product is not loaded It is automatically cancelled if the product increases Press twice to cancel the batching UnL DAd during the unload Cycle End contact closed it indicates that the product is not extracted It is automatically cancelled if the product decreases Press STOP twice to cancel the unload SERrE it is displayed for seconds if you try to stop the batching by pressing twice STOP or closing the related input when the START input is closed Open the START input to cancel the alarm PHr5Er batching is cancelled Press ESC to quit If the alarm persists contact technical assistance ErUE it is displayed when there is a weight alarm and it cancels the current batching Press ESC to go back to the weight display and check the alarm ErCEL the load cell is not connected or is incorrectly
26. ater than this value the E rar message is displayed and the value will not be stored By setting 0 the function is disabled SAFE EMPTYING TIME ES from 0 0 to max 999 9 seconds default 5 0 time that is necessary for a perfect emptying of the scale The instrument waits for this time during the unloading phase CYCLE END closed after reaching the minimum weight and before opening the CYCLE END contact to obtain a perfect emptying of the scale 30 WAITING TIME NERE from 0 0 to max 999 9 seconds default 5 0 time between the end batching of one product and the following one NO PRODUCT LOAD TIME from 0 0 to max 999 9 seconds default 0 0 this parameter allows the product control during batching if there is no product load the instrument waits for a set duration of time before activating the alarm L NO PRODUCT UNLOAD TIME 0 from 0 0 to max 999 9 seconds default 0 0 this parameter allows the product control during the unloading phase cycle end If there is no product extraction the instrument waits for a set duration of time before activating the alarm Unt WARNING The control is only actuated after unloading of the product has started the weight must decrease by at least 10 divisions FALL By FALL it means the correction of the product amount in fall after the batching STOP This amount is in addition to the pr
27. box on the scale the display shows the box weight press the display shows the net weight to zero introduce the product in the box the display shows the product weight This operation can be repeated several times While the net weight is displayed keep pressed to display gross weight When the key is released the net weight will be displayed again The semi automatic tare operation is not allowed if the gross weight is zero 222 PRESET TARE SUBTRACTIVE TARE DEVICE eae It is possible to manually set a preset tare value to be subtracted from the display value provided that the S max weight condition is verified By default the instrument shows the last programmed preset tare value to apply it press and then ENTER After setting the tare value going back to the weight display the display shows the net weight subtracting the preset tare value and the NET LED lights up to show that a tare has been entered To delete a preset tare and return to gross weight display hold down TARE for about 3 seconds or keep the NET GROSS input if any closed for the same length of time 3 seconds The preset tare value is set to zero The NET LED is turned off when the gross weight is displayed once again While the net weight is displayed keep pressed to display the gross weight When the key is released the net
28. ce see section BATCHING FORMULAS PROGRAMMING IN STEPS The programming products order in formulas is by default fixed and ascending FIXED STEPS however it is still possible to program the products order even repeating several times the same product VARIABLE STEPS CONSUMPTION STORAGE The instrument at the end of every batching stores the consumed amount for each product Consumption value can be viewed directly on instrument display in standby mode INSTRUMENT CALIBRATION The instrument calibration can be performed both with THEORETICAL CALIBRATION setting the instrument full scale and the load cells sensitivity see section THEORETICAL CALIBRATION and with REAL CALIBRATION through SAMPLE WEIGHT see section REAL CALIBRATION WITH SAMPLE WEIGHTS ALARM MANAGEMENT If an alarm occurs during the batching the instrument shows the alarm on the display closes the related contact if enable and waits for operator intervention to abort or continue the batching 11 LED AND KEY FUNCTION LED Function NET net weight semi automatic tare or preset tare 0 zero deviation from zero not more than 0 25 divisions stability kg unit of measure kg g unit of measure g W1 We KEY Short press E d Into menus Semi automatic zero Tare resetting previous TARE Gross gt Net Net gt Gross Select figure to be modified Or go to prev
29. d does not exceed the 0 SEE value the weight is reset disable this function set 0 ZERO TRACKING D from 1 to 5 default nQn When the weight value is stable and after a second it deviates from zero by a figure in divisions smaller or equal to the figure in divisions set in this parameter the weight is set to zero To disable this function set nUnE Example if the parameter 5 is set to 5 and Er Rc 0 is set to 2 the weight will be automatically set to zero for variations smaller than or equal to 10 d Ui 5 x D 20 SETTING UNITS OF MEASURE 000 54 c Encre es FS EEG q These are the available units of measure Hi LOG kilograms L grams E tons Lb pounds nEUEon newtons Lier litres bAr bars AEN atmospheres pieces nEU fi metres Hi LG f kilogram metres DUEHEr other generic units of measure not included in the list If the print function is enabled the symbol corresponding to the selected unit of measure will be printed after the measured value OUTPUTS AND INPUTS CONFIGURATION encre a Gars lt 4 A But 5 OUTPUTS 3 PRODUCTS version OUTPUTS 1 3 PRODUCTS 1 3 OUTPUT 4 CYCLE END 6 14 PRODUCTS version OUTPUTS 1 4 refer to relay modules decoding tables see wiring diagrams and section TEST 3 14 PRODUCTS version OUTPUT 5 Default 5L Du it s possible to select one of the fo
30. de changes the previous full scale for more than 20 all the parameters with settable weight values are reset to default values m theoretical full scale and recalculated full scale in real calibration are equal it means LINEARISATION OPTION ON MAX 5 POINTS It is possible to perform a linearisation of the weight repeating the above described procedure up to a maximum of five points using five different sample weights The procedure ends by pressing the button or after entering the fifth value at this point it will no longer be possible to change the calibration value but only to perform a new real calibration To perform a new calibration should return to the weight display and then re entering into the calibration menu By pressing A after having confirmed the sample weight that has been set the full scale appears recalculated according to the value of the maximum sample weight entered and making reference to the cell sensitivity set in the theoretical calibration BEn5 b 18 FILTER ON THE WEIGHT 20000769 20 4 Setting this parameter allows a stable weight display to be obtained To increase the effect weight more stable increase the value from 0 to 9 default 4 As seen in the diagram Byconfirming the Fi LEEr message the currently programmed filter value is displayed By changing and confirming the value the weight is displayed and it will be possible to expe
31. dns A ddns Uy LU Horo OPA pe cl 4 9Sisivierztii0 6 8 9 9 5 6 Z tu I ONIGOUd ZH 9PA Jed l ali 92 21 s GOudrLa dH AvodOud93 13H NOILdO 4 10 INTRODUCTION TO THE OPERATION The batching programs for 3 6 14 products are used to realize a mixture of different products which are loaded on a single weighing structure The instrument is able to load automatically a settable amount for each product driving the relative batching organ even two speed through the dedicated contact The instrument has the following features Maximum 99 settable formulas see section FORMULAS PROGRAMMING Formulas programming in fixed or variable steps see section FORMULAS PROGRAMMING Batching resume after blackout see section RESUME BATCHING AFTER A POWER CUT Automatic fall calculation see section FALL Autotare at batching start see section AUTOTARE Tolerance error control see section TOLERANCE Precision batching through slow function see section SLOW Precision batching through tapping function see section TAPPING FUNCTION Consumption storage see section CONSUMPTION Print of batching data see section PRINT AT CYCLE END Alarm contact see section ALARM RELAY CLOSURE BATCHING START via keypad setting formula and cycle number to be performed via external contact see section BATCHING START FROM EXTERNAL CONTACT For further information on the batching sequen
32. ect to module 35089 CERE EA TATION HEX 6 14 PRODUCTS version 7 OUTPUT No 3 21 PRODUCT 3 3 PRODUCTS version connect to RELE6PROD module LORD CELE REDOENSE 6 14 PRODUCTS version 8 OUTPUT No 4 22 CYCLE END 3 PRODUCTS version connect to RELE6PROD module 614 PRODUCTS version 9 OUTPUT COMMON 23 LOAD CELL SIGNAL Sig 10 INPUT No 1 START 24 0 1 min 5 V max 24 V LOAD CELL SIGNAL Sig id une 5 24 V L PHASE 115 230 VAC optional version 12 INPUT COMMON VDC 0 V N NEUTRAL 115 230 VAC optional version 13 GROUND 115 230 VAC optional version 14 INPUT No 3 selectable VDC min 5 V max 24 V otherwise ANALOG OUTPUT 0 20 4 20 mA RELE6PROD MODULE RELE14PROD MODULE from 9 to 20 terminals control from 1 to 6 from 1 to 16 terminals control from 7 to 14 PRODUCTS PRODUCTS 21 22 CYCLE END 23 24 SLOW only for 6 PRODUCTS ver BASIC INFORMATION tis recommended that the power supply negative pole be grounded tis possible to supply up to eight 350 ohm load cells or sixteen 700 ohm load cells For 4 wire load cells make a jumper between EX and REF and between EX and REF Connect terminal SUPPLY to the RS485 common of the connected instruments in the event that these receive alternating current input or that they have an optically isolated RS485 n case of an RS485 networ
33. er the safe emptying time has elapsed 37 DISPLAYING DURING BATCHING During the batching the display shows the net weight preceded by the letter b By pressing 4 the product number is displayed By pressing A the formula number is displayed by pressing it again the number of running cycle is displayed BATCHING STOP Open the START contact and close the STOP contact to stop the batching If the START contact is closed the SEAr E alarm is displayed To pause the batching at any time press STOPI the PAUSE prompt is displayed Press ENTER to resume the batching or press again STOP to cancel it completely RESUME BATCHING AFTER A POWER CUT If a blackout occurs during the batching unloading phase included when power comes back bLACH appears press ENTER to resume batching from the point of interruption press ESC to cancel the batching and return to the weight displaying seconds the batching is automatically resumed U If in constants bL ACH RUE when power comes back bLACH appears and after 3 Power failures do not cause any deletion of cycles still to be performed 38 CONSUMPTION If in constants consumption is enabled YES the quantities batched for each product are stored FOP 1 4 A lt A L n 2 Selecting EGEAL the following information is displayed total qua
34. ghts and correct the indicated weight if necessary see section REAL CALIBRATION WITH SAMPLE WEIGHTS f you use the analog output set the desired analog output type and the full scale value see section ANALOG OUTPUT f you use serial communication set the related parameters see section SERIAL COMMUNICATION SETTING Setinstrument s clock with current date and time see section DATE AND TIME SETTING Required settings for the first batching Access the Batching Constants menu and set the minimum weight value see section MINIMUM WEIGHT Access the Formulas menu and set the formula 01 see section FORMULAS PROGRAMMING Start the batching by pressing the START button or by closing the START contact 15 PROGRAMMING OF SYSTEM PARAMETERS From the weight display press simultaneously keys and to access the parameter setting MENU ENTER to enter a menu confirm the data entry to modify the displayed figure or menu item 4 to select a new figure or modify the displayed menu item ESC to cancel and return to the previous menu THEORETICAL CALIBRATION coman 82 Encre les FseEG Jes 5 ar ur This function allows the load cell rated values to be set To perform the theoretical calibration set the following parameters in sequence FS EEQ Default dEfa The system full scale is given by one cell capacity mul
35. h over in case of alarm slow but behaves as a SETPOINT contact the relay closes when the weight reaches the value set in this parameter 2 335 FORMULAS PROGRAMMING Select the formula that you wish to program It is possible to set max 99 formulas FIXED STEPS FSEEP n0 see section OPERATION SETTINGS It is only possible to set the quantity of product that you wish to batch products batching sequence is not adjustable an VARIABLE STEPS FSEEP YES see section OPERATION SETTINGS It is possible to set the step number the product number and the quantity of product that you wish to batch 2 FO Pue 0 DPD 1 Example D 0 step number product number An attempt to set a quantity higher than the maximum weight 55 set in the batching constants the Err Gr message is displayed DELETING FORMULAS 4 A Confirm with ENTER the CHnCF prompt to delete one formula enter the formula number to delete all formulas enter 00 confirm with ENTER you will be prompted to confirm BUrE to delete confirm again with ENTER otherwise press to cancel the command 34 BATCHING Note In case of alarm the batching may be canceled by pressing the ESC button or by closing the STOP input After having selected the formula and set the desired number of batching cycles the first batching cycle starts as follows 1
36. he THEORETICAL CALIBRATION and TARE WEIGHT ZERO SETTING this function allows correct calibration to be done using sample weights of known value and if necessary any deviations of the indicated value from the correct value to be corrected Load onto the weighing system a sample weight which must be at least 50 of the maximum quantity to be weighed By confirming the message UE GHE the flashing value of the weight currently on the system is displayed In this phase all of the LEDs are off Adjust the value on display by using the arrow keys if necessary After confirming the new set weight will appear with all the LEDs flashing After an additional confirmation the message UE GHE will be restored and by repeatedly pressing the key ESC the weight will once again be displayed Example for a system of maximum capacity 1000 kg and 1 kg division two sample weights are available one of 500 kg and the other one of 300 kg Load both weights onto the system and correct the indicated weight to 800 Now remove the 300 kg weight the system must show 500 remove the 500 kg weight too the system must read zero If this does not happen it means that there is a mechanical problem affecting the system linearity WARNING identify and correct any mechanical problems before repeating the procedure that the theoretical calibration is currently in use otherwise the real calibration based on sample weights is in use f the correction ma
37. in menu access is obtained to the date and time display menu Pressing ENTER several times scrolls through days months years and hours minutes pressing 4 selects the figure to modify pressing the figure increases pressing ENTER you can confirm and go to the next menu item OPERATION SETTINGS oon es 52 A E maximum number of products and steps selectable in formula example if the version in use is the 6 products and the parameter is set to 4 you can set the products from 1 to 4 and at most 4 steps for each formula By changing the value all formulas are deleted It is possible to set from 1 to 3 for 3 products version from 1 to 6 for 6 products version from 1 to 14 for 14 products version FSEEP Default nD formulas setting in variable or fixed steps By changing the value all formulas are deleted YES products and quantities can be set in formulas in the desired order even repeating several times the same product VARIABLE STEPS nl products batching sequence is not adjustable only quantities can be set FIXED STEPS nEHE P Select the switch conditions from the opening of the batched product to the following or to the CYCLE END closing Default YES time set in constants E RERE L fiRnd Default n0 START input closure or ENTER key pressure SERbLE Default nO s
38. input in DIN box 96x96x130 mm drilling template 91x91 mm for panel front mounting Front panel protection rating IP54 IP65 front optional 6 digit semi alphanumeric display 14 mm 7 segments 8 indicator LEDs 5 key membrane keypad with buzzer Real time clock calendar with buffer battery W200BOX IP67 waterproof ABS box version dimensions 170x140x95 mm four fixing holes 04 mm centre distance 152x122 mm W200BOX EC IP64 waterproof ABS box version dimensions 170x140x95 mm four fixing holes 2 4 mm centre distance 152x122 mm Equipped with external selector switch for formula selection EC option Start and Stop buttons W200 67 IP67 waterproof polycarbonate box version dimensions 180x130x77 mm four fixing holes 4 mm centre distance 163x113 mm W200 IP64 IP64 waterproof polycarbonate box version dimensions 180x130x77 mm four fixing holes 4 mm centre distance 163x113 mm Equipped with external selector switch for formula selection EC option Start and Stop buttons four PG9 cable glands 6 PRODUCTS version is supplied complete with a RELEGPROD 8 relay module 80x160x60 mm available with 12 24 VDC or 115 VAC or 230 VAC power supply 14 PRODUCTS version is supplied complete with a RELEGPROD 8 relay module 80x160x60 mm available with 12 24 VDC or 115 VAC or 230 VAC power supply and a RELE14PROD 8 relay module 80x120x60 mm Two serial ports RS485 and RS232 for connection to PC PLC up to 32 instrument
39. ion the display shows dUnE press ENTER to continue By pressing ESC the procedure is cancelled and no changes are made 1 WARNING operations must only be performed after contacting technical assistance Upon instrument power on hold down the ESC key until the display shows OL then proceed as follows CONSTANTS RESTORE does not erase the calibration confirm Pr OL use arrow keys to select PASSU set code 6935 and confirm 44 PROGRAM SELECTION confirm Pr UG and use the arrow keys to select the desired program bASE basic program setpoint management only rEuEr to be used when the loaded weighing system correspond to not loaded cells and vice versa product increases while weight on load cells actually decreases iP weight remote display program with setpoint LUAd monoproduct loading program UnL GAd monoproduct unloading program products batching 6 products batching 14 product batching MULE no program After confirming the choice of the program except rEuEr and the user must choose its approval state among the following possible choices nDkE not approved program U LEGAL approved program single division Dir 2009 23 EC art 1 LEGA approved program multi interval Dir 2009 23 EC 1 LEGfir approved program multiple range Dir 2009 23 EC 1 Contact technical assistance to request the pr
40. ious menu Item Batching start stop Print menu mV load cell test OU selected figure or go to next menu item Formula selection Setting formulas and batching for START input Confirm or enter in constants submenu EC not present Setting general parameters press EX immediately followed by 2 Setting preset tare press immediately followed by o 1 Into menus LEDs light up in sequence to indicate that it is not displaying weight 212 MENU MAP Into menus changes are applied right after pressing the ENTER key no further confirmation is required SYSTEM PARAMETERS poooaa ies s lt A jus n 0 optional 06 H dE foro lt a 55232 JELAY gt 5 006 5 a pasti optional UnL d 3 optional FAL 000000 a SLRuE EI J AP E aro 2 ananas 49 only for 3 and 14 products versions 13 BATCHING CONSTANTS OPO 22890 T da 20202 gt Pran CAFO gt 0 00 gt SUE 123456 0 1010 EBn P f SLBU AODFAL FALL EDL rRLR H it appears only if in constants TOTAL YES 14 INST
41. k with several devices it is recommended to activate the 120 ohm termination resistance on the two devices located at the ends of the network as described in the paragraph RS485 SERIAL CONNECTION Option E EC selects the first 12 formulas CHANGING VOLTAGE 115 VAC 230 VAC Remove the instrument power board and work on the welding side join the red points using a stiff wire 230 Vac 115 Vac 115 l 115 230 230 115 115 W200 3 PRODUCTS OUTPUTS INPUTS E OPTION 12 24 Vdc max115 Vac supply supply 150mA 5 24 I 1 1 1 peas zz 1234567 8 9 10111213141516 1 T I gt gt qes s 2 15 kk KR kk kk kk kh 88882 yg gt E tS n RE 2 Baa n O E t 5 9 Buttons not included in the supply C Www Oum amp e e EC OPTION L I sth 112 3 1415167 9 1 2 GE UN to instrument GINE 1 ANALOGOUTPUT Y eye OPTION el 314 1516 1
42. l scale and the PLC or tester reads 19 9 mA must set the parameter to 20 1 to get 20 0 on the PLC or tester 24 Minimum and maximum values which can be set for zero and full scale corrections ANALOG OUTPUT TYPE Minimum Maximum 0 10 V 0 150 10 200 0 5 V 0 150 5 500 10 V 10 300 10 200 5 V 5 500 5 500 0 20 mA 0 200 22 000 4 20 mA 0 200 22 000 NOTE the analog output may also be used in the opposite manner i e the weight setting that corresponds to the analog zero AnA 0 may be greater than the weight set for the analog full scale F5 The analog output will increase towards full scale as the weight decreases the analog output will decrease as the weight increases For example AnA 0 10000 FS 0 analog output 0 10 V Weight 0 analog output 10V Weight 5000 kg analog output 5V Weight 10000 kg analog output 0V 25 SERIAL COMMUNICATION SETTING es siu Aa r54B5 r5283e communication port nn it disables any type of communication default flodbUS MODBUS RTU protocol possible addresses from 1 to 99 see Communication protocols manual P continuous weight transmission protocol to RIP5 20 60 RIPLED series remote displays the remote display shows the net weight or gross weight according to its settings set bAUd 9600 1 Hdr P continuous weight tra
43. ll resistance measurement use a digital multimeter Disconnect the load cells from the instrument and check that there is no moisture in the cell junction box caused by condensation or water infiltration If so drain the system or replace it if necessary The value between the positive signal wire and the negative signal wire must be equal or similar to the one indicated in the load cell data sheet output resistance The value between the positive excitation wire and the negative excitation wire must be equal or similar to the one indicated in the load cell data sheet input resistance The insulation value between the shield and any other cell wire and between any other cell wire and the body of the load cell must be higher than 20 Mohm Load cell voltage measurement use a digital multimeter Take out the load cell to be tested from underneath the container or alternatively lift the container support Make sure that the excitation of two wires of the load cell connected to the instrument or amplifier is 5 Vdc 3 Measure the response signal between the positive and the negative signal wires by directly connecting them to the tester and make sure that it is comprised between 0 and 0 5 mV Apply load to the cell and make sure that there is a signal increment IF ONE OF THE ABOVE CONDITIONS IS NOT MET PLEASE CONTACT THE TECHNICAL ASSISTANCE SERVICE MAIN SPECIFICATIONS OF THE INSTRUMENT Indicator with 6 wire load cell
44. llowing functions ALArf ALARM the relay is closed when an alarm is present SL DU SLOW slow function for a precision batching 6 PRODUCTS VERSION OUTPUT 5 ALARM the relay is closed when an alarm is present 21 INPUTS INPUT 1 START INPUT 2 STOP INPUT Default It s possible to select one of the following functions 10 NET GROSS by closing this input for no more than one second it s making an operation of SEMI AUTOMATIC TARE and the display will show the net weight To display the gross weight again hold the NET GROSS input closed for 3 seconds SEMI AUTOMATIC ZERO by closing the input for no more than one second the weight is set to zero see section SEMI AUTOMATIC ZERO WEIGHT ZERO SETTING FOR SMALL VARIATIONS L n5 APPROVAL the instrument starts the batching only after verifying that this input is closed SEMI AUTOMATIC TARE NET GROSS THE SEMI AUTOMATIC TARE OPERATION IS LOST UPON INSTRUMENT POWER Nu To perform a net operation SEMI AUTOMATIC TARE close the NET GROSS input or press the key for less than 3 seconds The instrument displays the net weight just set to zero and the NET LED lights up To display the gross weight again keep the NET GROSS input closed or press TARE for 3 seconds This operation can be repeated many times by the operator to allow the loading of several products Example Put the
45. ls to compensate for misalignment of the support surfaces The system designer must ensure that the plant is protected against lateral shifting and tipping relating to shocks and vibration windy conditions seismic conditions in the installation setting stability of the support structure EARTHING THE WEIGHED STRUCTURE By means of a copper wire with suitable cross section connect the cell upper support plate with the lower support plate then connect all the lower plates to a single earthing system Electrostatic charges accumulated because of the product rubbing against the pipes and the weighed container walls are discharged to the ground without going through or damaging the load cells Failure to implement a proper earthing system might not affect the operation of the weighing system this however does not rule out the possibility that the cells and connected instrument may become damaged in the future It is forbidden to ensure earthing system continuity by using metal parts contained in the weighed structure FAILURE TO FOLLOW THE INSTALLATION RECOMMENDATIONS WILL BE CONSIDERED A MISUSE OF THE EQUIPMENT NO EET gt a LOAD CELL INPUT TEST QUICK ACCESS x 3 sec sce From the weight display press A for 3 seconds the response signal of the load cells is displayed expressed in mV with four decimals LOAD CELL TESTING Load ce
46. n s 5 p bte dg L 0 61 1 Oe add i lt NOLLO3NNOO i Q 8 i peo 3 IRE 1916191 i NOIIdO Andino SO NV 1 942 ie Ae 0 t lt gt gif MM NOILdO 94 Ajddns eui ui jou suonng ITI IT T T T TT T TI ee i QIGLVLELCLILOL6 82 9 9 v NOlLdO W200 14 PRODUCTS
47. nsmission protocol to RIP675 RIP6125C series remote displays the remote display shows the net weight or gross weight according to its settings set bHUd 9600 1 Pn continuous weight transmission protocol to RIP675 RIP6125C series remote displays set bAUd 9600 5EDP 1 When the remote display is set to gross weight ifthe instrument displays the gross weight the remote display shows the gross weight if the instrument shows the net weight the remote display shows the net weight alternated with the message nEE Pri ner printer bRud transmission speed 2400 4800 9600 19200 38400 115200 default 9600 Addr instrument address da 1 99 default 1 dELAY delay in milliseconds which elapses before the instrument replies from 0 to 200 ms default 0 PAri n nE no parity default EUEn even parity odd parity stop bit 1 2 default 1 EMPEY number of blank lines between one printout and the next HEAdEr printing of custom heading from PC YES default nD Prtfidd connected printer type P190 SEAUP For more information about protocols and methods of communication request the proper manual to technical assistance 26 RS232 SERIAL COMMUNICATION WOO ees W200 4 WDOS N O
48. ntity consumed for all products divided by 100 deletion data quantity consumed for each product with no decimals The quantities will be printed out in full with decimals CONSUMPTION DELETION 4 To delete consumption confirm CAnC ED the SUrE deletion confirmation is requested confirm again with ENTER press ESC to cancel the command If the printer is enabled see section SERIAL COMMUNICATION SETTING an operation receipt is printed 39 ALARMS EArEP only if RERFE 1 it is displayed if at batching start the weight on the scale is higher than the minimum set in constants n Press ESC to return to the weight displaying press ENTER to cancel the alarm and continue with the batching If the weight comes back below to the minimum set the batching starts COnSP itis displayed when at the batching start the APPROVAL input is open if the input is set as approval In 3 5 Close the input to enable batching or cancel it by pressing ESC EDL it is displayed if at batching end the weight is different from the value set in formula by a value higher than tolerance Press ENTERI to cancel the alarm and continue with the batching FALL itis displayed if at batching start the fall value is higher than the product quantity to be batched Press ESC to cancel the alarm and the batching EMPEY is displayed if at batching st
49. ocess By setting 0 the function is disabled SLOW SLQU from 0 to maximum weight default 0 adjustable parameter for each product By slow value we mean the value that when subtracted from the weight set minus the fall value starts the batching slow phase closing the relative contact If the value set is higher than the weight to be batched batching will be all in slow phase Setting 0 disables this function Esempio If PRODUCT 100 SLOW 15 and FALL 10 the slow phase starts when the weight reaches 75 TAPPING FUNCTION In the event that the batching instrument is not equipped with the speed slow it is possible to use this function to slow down the product batching in the final phase through opening and closing cycles of the PRODUCT contact and to increase the accuracy Set in 51001 parameter the product amount you want to batch with the tapping function enabled SLOW ON 50 from 0 to max 9 9 default 0 time in which the PRODUCT relay remains closed during the SLOW phase By setting 0 the function is disabled SLOW OFF SLDUDF from 0 to max 9 9 default 0 time in which the PRODUCT relay remains open during the SLOW phase By setting 0 the function is disabled AUTOTARE from 0 to 1 default 1 autotare enabling automatic tare at the batching start 0 autotare disabled Lkautotare enabled This operation is possible only if the gross weight is l
50. oduct already batched causing inaccuracy The instrument is able to anticipate the batching STOP to reduce this uncertainty with two possible ways AUTOMATIC fall the instrument automatically calculates the fall MANUAL fall the instrument applies the fall set by the operator WARNING Setting a value of WAITING TIME such that the weight is stable at the end of the batching otherwise the update of the AUTOMATIC fall is not correct fIBdFRL NOdFAL from 0 to 1 default 0 it s possible to select the automatic or the manual fall HDdFRL 0 MANUAL fall HUdFRL 1 AUTOMATIC fall FRLL FALL from 0 to maximum weight default 0 in this parameter it is possible to set the fall value for each product only if MOdFAL 0 or to display and or to modify the fall value calculated automatically by the instrument only if MOdFAL 1 31 TOLERANCE EDL from 0 to maximum weight default 0 Adjustable parameter for each product that defines how much the batched weight value can deviate from the one set in formula If the batched weight is higher or lower than the amount to be batched for a value greater than the tolerance the instrument closes the ALARM contact Press ENTER to continue the batching Example if a PRODUCT 1000 value is set and a TOLERANCE 100 value is set the batched weight must not be lower than 900 or higher than 1100 to allow the instrument to continue the batching pr
51. ollection and recycling of your waste equipment at the time of disposal will help preserve natural resources and protect human health and the environment For more information about where you can drop off your waste equipment for recycling please contact your local waste disposal Authority or the equipment retailer TABLE OF CONTENTS USER WARNING a a ris casts Ros 1 RECOMMENDATIONS FOR CORRECT INSTALLATION OF WEIGHING INSTRUMENTS 1 RECOMMENDATIONS FOR CORRECT INSTALLATION OF THE LOAD CELLS 1 LOAD CELL INPUT TEST QUICK ACCESS 3 LOAD CELE TESTING ect titi t ius e t eren tu etd Lt s 3 MAIN SPECIFICATIONS OF THE INSTRUMENT eene 4 BUFFERBATIERY dan 4 TECHNICAL SPECIFICATIONS EON DR UO elo ER SU Sere o NORTE Pts EE 5 ELECTRICAL CONNECTIONS fcit oreet eia c to 6 BASIC INFORMATION titt eroi erra prata itecto ecelesie do eun Eis tetas 7 CHANGING VOLTAGE 115 VAC 230 7 W200 sitit Cetus etiani b uL dp tuse ei 8 W200 6 PRODUCTS ceti aeta enden 9 W200 14 PRODUCTS e Cuan aii 10 INTRODUCTION THE OPERATION u 11 LED AND KEY FUNCTION u u Au Pe perii ir ture
52. oper manual and the correct procedures for approval indicating mandatory hardware code and serial number see section INSTRUMENT COMMISSIONING By confirming the instrument is restored to default and data is erased If you do not have a specific manual for the newly set program you can request it to technical assistance KEYPAD OR DISPLAY LOCKING Press ESC immediately followed by A hold them down for about 5 seconds this operation is also possible via the MODBUS and ASCII protocols FrEE no lock HEY keypad lock if active when a key is pressed the message bLDL is displayed for 3 seconds dg SP keypad and display lock if active the kaypad is locked and the display shows the instrument model weight is not displayed by pressing a key the display shows for 3 seconds 45 DECLARATION OF CONFORMITY C LALIMAS SISTEMI DI PESATURA INDUSTRIALE CELLE DI CARICO e Sistema di gestione 1 Qualita certificato HOIML ELETTRONICA UNI EN ISO 9001 2008 SZ CERTIFICAZIONE DEL SISTEMA DI GARANZIA DELLA QUALITA DELLA PRODUZIONE LAUMAS Elettronica S r l email laumas laumas it web http www laumas com Tel 39 0521 683124 Fax 39 0521 681091 Fabbricante metrico Prot N 7340 Parma R E A PR N 169833 Reg Imprese Via 1 Maggio 6 43022 Montechiarugolo PR Italy PR N 19393 Registro Nazionale Pile N IT09060P00000982 Registro A E E C
53. ower than the minimum weight fi n otherwise the EA E alarm message is displayed 32 CONSUMPTION FOR EACH PRODUCT EQEAL default 2 enabling consumption memory total batched quantity for each product YES consumption enabled nD consumption disabled PRINT AT CYCLE END Pr nt Default function enabling to print batching data at cycle end YES print enabled nd print disabled CHECKING PC PRESENCE PC Default nO check for a PC connected to the instrument YES PC presence check active the instrument checks for a PC every 10 seconds If no PC presence is detected the instrument will display an alarm signal alternated with the weight value nU presence check not active WARNING The check is active only if selected the Modbus protocol WAITING CONFIRMATION FROM PC SLAVE SLRuE Default nD waiting for confirmation of record batching data from PC YES check enabled the instrument waits for the PC to read the batching data before starting another batching In case of recording failure the instrument displays an alarm SL nU check disabled at cycle end the instrument will not wait for data recording on PC before performing another batching SWITCHING OF THE ALARM SLOW RELAY ON WEIGHT rHLRref from 0 to max full scale Default 0 by setting a value different from zero the ALARM SLOW contact does not switc
54. pt special IP versions Do not dip in water Do not spill liquid on the instrument not use solvents to clean the instrument Do not install in areas subject to explosion hazard except special Atex versions RECOMMENDATIONS FOR CORRECT INSTALLATION OF WEIGHING INSTRUMENTS The terminals indicated on the instrument s wiring diagram to be connected to earth must have the same potential as the weighed structure same earthing pit or earthing system If you are unable to ensure this condition connect with an earthing wire the terminals of the instrument including the terminal SUPPLY to the weighed structure The cell cable must be individually led to its panel input and not share a conduit with other cables connect it directly to the instrument terminal strip without breaking its route with support terminal strips Use RC filters on the instrument driven solenoid valve and remote control switch coils Avoid inverters in the instrument panel if inevitable use special filters for the inverters and separate them with sheet metal partitions The panel installer must provide electric protections for the instruments fuses door lock switch etc It is advisable to leave the equipment always switched on to prevent the formation of condensation MAXIMUM CABLE LENGTHS 5485 1000 metres with AWG24 shielded and twisted cables 5232 15 metres for baud rates up to 19200 Analog current output up to 500 metres with 0 5 mm c
55. r has been set see section SERIAL COMMUNICATION SETTING from the weight display press the PRINT key for less than 3 seconds UE GHE prints the displayed weight CQnSE prints the constants minimum weight maximum weight etc FQrP prints one or all of the formulas press ENTER to display 1 set the formula number to be printed or 00 to print them all EQEAL prints consumption only if EDERAL YES see CONSUMPTION FOR EACH PRODUCT BATCHING PRINTOUT CONSTANTS PRINTOUT W200 14PROD Addr 01 Batching in gross weight HEAr E 0 DATES p s W200 14PROD Addr 01 MIN 10 FORMULA 01 MASS 0 id 5 TIME SIC 5 0 DATE 01 10 11 08 30 01 a 0 TIME NLOAD 0 0 TIME NUNLOAD 0 0 P01 G 301 300 kg P02 N 714 700 kg Pon D TIME SLOWON 0 0 5 N 1025 1000 foe OE A TOT G 2040 2000 kg F AUTOTARE YES TOTAL NO Batching in net weight 1 PRINT NO PC NO W200 14PROD Addr 01 SLAVE NO FORMULA 01 BLACKOUT MANUAL CYCLE iy 1 DATE 01 10 11 08 30 01 PR FALL TOLER SLOW 02 0 0 200 TARE 10 kg 03 52 0 0 01 N 301 300 kg 06 0 100 0 2 714 700 5 N 1025 1000 kg 520 FORMULA PRINTOUT W200 14PROD Addr 01 DATE 01 10 11 08 30 01 FORMULA 01 1 300 kg P04 400 kg P07 100
56. rimentally verify its stability If stability is not satisfactory confirming brings back the message Fi LEEr and the filter may be modified again until an optimum result is achieved The filter enables to stabilise a weight as long as its variations are smaller than the corresponding response time It is necessary to set this filter according to the type of application and to the full scale value set FILTER VALUE Response times Display and serial port refresh ms frequency Hz 0 12 300 1 150 100 2 260 50 3 425 25 4 default 850 12 5 5 1700 12 5 6 2500 12 5 7 4000 10 8 6000 10 9 7000 5 ANTI PEAK When the weight is stable the anti peak filter removes any sudden disturbances with a maximum duration of 1 second Confirm the filter on the weight with AntPOn anti peak filter enabled default AntPOF anti peak filter disabled ENTER 19 and select one of the following options ZERO PARAMETERS lt A RESETTABLE WEIGHT SETTING FOR SMALL WEIGHT CHANGES D 5 from 0 to max full scale default 300 considered decimals 300 30 0 3 00 0 300 this parameter indicates the maximum weight value resettable by external contact keypad or serial protocol AUTOMATIC ZERO SETTING AT POWER ON 0 from 0 to max 20 of full scale default 0 If at switch on the weight value is lower than the value set in this parameter an
57. s max 99 with line repeaters by ASCII Laumas or ModBus R T U protocol remote display printer Optional integrated Profibus DP DeviceNet CANopen Profinet 10 Ethernet IP Ethernet TCP IP Modbus TCP output BUFFER BATTERY The instrument is equipped with an internal battery that allows to keep active the internal clock even in the event of power failure At the first start and after long periods of inactivity leave the instrument on for at least 12 hours to fully charge the battery TECHNICAL SPECIFICATIONS POWER SUPPLY and CONSUMPTION VDC 12 24 VDC 10 5 W standard POWER SUPPLY and CONSUMPTION VAC 115 230 VAC optional 50 60 Hz 6 VA NO OF LOAD CELLS IN PARALLEL and SUPPLY max 8 350 ohm 5 VDC 120 mA LINEARITY ANALOG OUTPUT LINEARITY lt 0 01 F S lt 0 01 F S THERMAL DRIFT ANALOG OUTPUT THERMAL DRIFT lt 0 0005 F S C lt 0 003 F S C A D CONVERTER 24 bit 16000000 points MAX DIVISIONS with measurement range 10 mV sens 2 mV V 592593 MEASUREMENT RANGE 39 mV MAX SENSITIVITY OF USABLE LOAD CELLS 7 mV V MAX CONVERSIONS PER SECOND 300 conversions second DISPLAY RANGE 999999 NO OF DECIMALS DISPLAY INCREMENTS 0 4 x1x2x5x10x20x50x 100 DIGITAL FILTER READINGS PER SECOND 0 012 7 5 5 300 Hz 5 max 115 150 mA RELAY LOGIC OUTPUTS N 4 analog output version LOGI
58. set for that product has been reached minus any fall value the product contact is opened interrupting product flow 6 After the contact opening the system shows the weight preceded by the letter A and waits Onlyif E YES The waiting time has elapsed E NEAL Only if SES The START input has been closed or the ENTER key has been pressed Only if SERBLE YES The weight is stable 7 If the tolerance is set and the batched quantity is lower than the set quantity minus this value is made only one attempt of finishing re start in order to improve the batching precision In such a case the PRODUCT contact is closed and returns to step 5 otherwise the alarm appears If instead the batched quantity is greater than the set amount plus this value the EOL alarm appears Press ENTER to cancel the alarm and go on with the batching 8 Only if EBERL YES consumption of the product just batched is stored 9 If another product to be batched has been set in the formula the instrument starts batching the new product and you return to point 3 10 If there are no more products to be batched in the formula the system enters the cycle end phase 35 The CYCLE END contact is closed The display shows the weight preceded by the letter If printing is enabled batching data are printed 11 At the beginning of the product extraction if the
59. ssible to display properly the number because is greater than 999999 or less than 999999 buffer battery low loss of date and time of Real Time Clock Confirm with ENTER to continue leave the instrument on for at least 12 hours to charge the battery if the alarm persists contact technical assistance an incorrect date has been detected go into the related menu to check and correct it waiting for START closure or ENTER key pressure to continue the batching PC is not connected PC has not read batching data Serial protocol alarms Er OL Er Ad Er OF E MODE Bit LSB 76543210 76543210 76543210 76543210 76543210 The instrument s 1 xxxxxlxx On gross response to the zero State 1 command is value Register On net not valid error error MODBUS RTU code 3 RIP O F O L O F O L O F O F HDRIP N _ERCEL _ER_OL _ER_AD HHEHHH _ER_OF O SET For RIP remote displays if the message exceeds 5 digits the display reads With an alarm the relays open and the analog outputs go to the lowest possible value according to the following table RANGE 0 20 mA 4 20 mA 075 0710 V 10 V 5V Output value 0 2 mA 3 5 mA 0 5 V 0 5 V 0V 0V 41 PRINTING EXAMPLES If the printe
60. table weight bLACH Default An Select the batching resume mode after a power failure Ruk Automatic at the power restore appears for 3 seconds after which the batching resumes from the point of interruption Manual at the power restore bL ACH appears press ENTER to resume the batching or press ESCI to stop it 29 INFO MENU encre 77 OPe active options are displayed PROGRAMMING OF BATCHING CONSTANTS From weight display press MENU then press A several times until CQnSt is displayed and confirm MENU ENTER to enter a menu confirm the data entry to modify the displayed figure or menu item 4 to select a new figure or modify the displayed menu item ESC to cancel and return to the previous menu MINIMUM WEIGHT n from 0 to max full scale default 10 minimum weight value at which the scale is considered empty Batching start is only allowed if the weight is lower than this value during the unloading phase the CYCLE END contact will be opened when the weight reaches this value and after the safe emptying time is over MAXIMUM WEIGHT MASS from 0 to max full scale default 0 settable and displayable maximum weight If the displayed weight exceeds the maximum weight by 9 divisions message is displayed if in the formulas programming the weight value set is gre
61. tiplied by the number of cells used Example 4 cells of 1000kg FULL SCALE 1000 x 4 4000 The instrument is supplied with a theoretical full scale value corresponding to 10000 restore factory values set 0 as full scale 5EnS b Default 2 00000 mV V Sensitivity is a load cell rated parameter expressed mV V Set the average sensitivity value indicated on the load cells It s possible to set a value between 0 50000 and 7 00000 mV V Example of 4 cell system with sensitivity 2 00100 2 00150 2 00200 2 00250 enter 2 00175 calculated as 2 00100 2 00150 2 00200 2 00250 4 d Ui 5 The division resolution is the minimum weight increment value which can be displayed It is automatically calculated by the system according to the performed calibration so that it is equal to 1 10000 of full scale It can be changed and be variable between 0 0001 and 100 with x1 x2 x5 x10 increments cancelled and the theoretical calibration only is considered valid the theoretical full scale and the recalculated full scale in real calibration see section REAL CALIBRATION WITH SAMPLE WEIGHTS are equal this means that the calibration currently in use is theoretical if they are different the calibration in use is the real calibration based on sample weights By modifying the theoretical full scale the sensitivity or divisions and all the system s parameters containing a weight value will be set to default values
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W200 3/6/14