SI5500 - User Manual
Contents
1. 47 10 2 M J 49 15500 User Manual 503147 ISSUE 1 5 of 53 11 12 MEASUREMENT AND TIMING INFORMATION 52 RETURN OF GOODS 15500 User Manual 503147 ISSUE 1 6 of 53 1 INTRODUCTION This manual specifically caters for the 515500 read out with Orbit Interface 2 SCOPE 15500 read out can interface up to 31 Orbit Sensors and communicates through Orbit Serial Protocol via Orbit Interface It can interface with Orbit Digital Probes Linear Encoders and Encoder Input Modules The readings from the sensors are displayed on the front panel LCD display 515500 includes a unique feature of configuring user defined formulas expressions for each of the measurement channel A maximum of 31 measurement channels are supported The read out can be configured through a 9 button keypad 3x3 Basic Input Output is provided by discrete lines A RS232 serial interface is provided for printing the current readings 3 NAVIGATE THIS DOCUMENT This is a large document to aid electronic navigating the document the following Navigation tip may be useful It is often necessary to jump to another item and then go back to where you jumped from This can be done in Adobe Reader by using the Previous Page View button2. 9 11 DISPLAY AND KEY PAD se 12 OPERATE SCREEN ee 12 Switching to the single channel configuration for the selected 18 Keypad functionality in single channel or multi channel configuration 18 GAUGING S 19 AUTOSENSE Mode SCREEN e 20 MENU SCREEIN D E a I DLE 21 IU ee ia 22 15500 User Manual 503147 ISSUE 1 4 of 53 8 2 Display Config ration SG nn t 23 8 3 24 0 4 25 85 28 8 6 Preset Limmits
3. data to default values All the probes notified information are lost and has to be Password Settings notified once again Logging Settings A pop up message indicating FACTORY SETTINGS RESTORED System Screen Settings Resetting will be displayed The unit will automatically reset and come up with About default settings Exit Menu Password Settings Menu OPTIONS eaaa O Password Value 1234 Lock function Lock Menu Lock All Button Lock Exit Menu Lock Menu Will lock the MENU key A valid password has to be entered whenever MENU screens has to be opened No password is required for other key press functionalities Lock All A valid password has to be entered for MENU key press All the other keys will be disabled and does not function Button Lock Will lock all the keys A valid password authentication is required for any key press S15500 User Manual Revision A 42 8 11 1 LOGGING SETTINGS Logging Settings Page 1 OPTIONS Back Next Menu Opens a pop up window OPTIONS Logging Settings Page 2 to choose the Log Page Current Page1 Page2 Page3 Start Logging Page4 5 Page6 Page7 Stop Logging Print Summary Print Log Save Log OPTIONS Log Page Page1 Page2 Page3 4 Page5 Page6 Page7 Page8 Opens a pop up window to choose the Log Page
4. PEAK TRACK Key Changes the operation mode between PEAK and TRACK on the selected channel SI5500 User Manual Revision A 18 7 4 GAUGING MODE SCREEN This screen displays the result when Gauging mode is enabled Gauging mode is used to check if all the selected number of channels is within limits The count of channels to be used for gauging mode can be configured through Advanced Measurement Mode menu screen 4 4 Fa ults Found TZT search LOAD If all the channels selected for scanning are within limits then PASS status is displayed If or more number of channels is outside limits then status is displayed User can select Scan option to display the channel in Single Channel Configuration mode and arrow keys be used to scroll through the different channels This mode is called as STATIC mode NOTE THAT PRESET PEAK TRACK and PEAK RESET functionalities does not work in STATIC mode ZERO and PEAK TRACK key functions similar to that of Single Channel Configuration To exit STATIC mode use PEAK TRACK key Search option is used to display the channel channels which are outside limits If multiple channels are outside limits then the first channel is displayed in single channel configuration mode for the configured amount of time After that the display scrolls to the next channel which is out of limits At the end the display changes back to the result screen The delay time for whic
5. eee 29 8 7 ec u 30 8 7 Pin Details Or Discrete 21 8 7 2 Pin Details of Discrete Inputs 31 8 8 33 88 PRIN TROR MAT 35 8 9 Serial Port Ac V D IA i E 38 8 10 Advanced Measurement Mode eee ecran es naga dene a Enea nace de DE UninUE Eas 39 8 10 1 EE 41 8 11 irt eat E E 42 8 11 1 CEA CTI eas Stak 43 8 1127 SCREEN SE MHN S toss MEL e 45 2 ABOUT H 45 9 SETTING UP PROBES 46 91 setup steps before Starting measurement 1
6. GND Discrete Outputs Schematic 15500 User Manual PINS 17 5 18 6 19 7 poen PIN 20 Discrete Inputs Schematic Revision A 32 8 8PRINT OPTIONS PRINT OPTIONS Menu OPTIONS Exit Menu Single PRINT will send the data onto RS232 only once Continuous PRINT will send data onto RS232 continuously The PRINT key or the discrete input functionality depends on the current mode in which 15500 is operating Below table summarizes the same Print Mode OPERATE SCREEN GAUGING MODE AUTOSENSE MODE PEAK MODE This Reading Prints Current Readings of all If in SCAN mode i e current display Prints Current Reading of the When the unit is displayed channels is Gauging Mode result Screen no displayed channel within limits acquisition phase the currently stored readings SI5500 User Manual Revision A 33 print occurs If in STATIC mode i e Scan option is selected through Gauging Mode result Screen current displayed channel reading is printed If there is no channel within limits no information will be printed are printed When the unit is in analysis phase the calculated result values are printed Reading Step Prints Current max and min readings of all the displayed channels If in SCAN mode i e current display is Gauging Mode result Screen the display is changed to STATIC mode and the current displayed channel reading is printed Each
7. Baud Rate 1200 2400 4800 9600 19200 38400 57600 115200 187500 No of Data Bits 7 8 9 No of Stop Bits 0 5 1 1 2 Parity Odd Even None Exit Menu Pin diagram of RS232 port 15500 User Manual Revision A PIN Description Not Used RS232 Tx RS232 Rx Not Used RS232 GND Not Used Not Used Not Used R O Not Used 8 10 ADVANCED MEASUREMENT MODE MENU SI5500 User Manual Revision A 39 Advanced Measurement Mode Menu Advanced Mode Exit Menu Advanced Measurement Mode Menu Gauging mode selected OPTIONS None Gauging OPTIONS Autosense PEAK mode None Autosense mode selected Advanced Measurement Mode Menu Advanced Mode No of Channels Search Delay Exit Menu To switch OFF the advanced measurement mode and return back to the OPERATE SCREEN mode select NONE 15500 User Manual None Gauging Autosense PEAK mode 1 to 31 02000 Menu screen when Advanced is set to The other menu options get enabled according to the advanced mode selected OPTIONS Search Delay Exit Menu Revision A Advanced Mode None Gauging Autosense PEAK mode 8 10 1 MODE Advanced Measurement Mode Menu OPTIONS Advanced Mode None Gauging Autosense PEAK mode Channel Nr 1 to 31 No of Re
8. e Perform a ZERO operation This operation will set the current reading of all the channels to Zero Press ZERO key to perform this operation Alternatively the operation can also be performed through a discrete input Refer to Input Output Menu section for configuration and pin details of discrete inputs Enable ZERO Preset all setting through Display Configuration Menu to perform ZERO operation on all the channels at once Instead of ZERO operation PRESET operation can be performed according to the user requirements Press UP arrow key to add pre defined PRESET values Alternatively the operation can also be performed through a discrete input Refer to Input Output Menu section for configuration and pin details of discrete inputs Enable ZERO Preset all setting through Display Configuration Menu to perform PRESET operation on all the channels at once e User can start taking the measurements now 15500 User Manual Revision A 48 10 SERIAL COMMANDS 15500 supports two serial PRINT commands named below 515500 PRINT Command This command is used to get the details of a single measurement channel or for all the measurement channels in complete format Command bytes P S channel number Channel number varies from 0 to 30 If set to OxFF details of all the channels are printed Print Data Format SI5500 User Manual Revision A 49 sc Reading Lower Limit Upper Limit User detined 98 Righ
9. Back Next Menu This menu screen allows user to configure the required logging settings The required number of channels for logging can be selected through Channel Count option NOTE THAT the Duration and Interval time values have to be multiple of 20ms User can log up to 8 sets of data onto SI5500 User Manual Revision A 43 FLASH through selecting one of 1 to Each is of 512KB size and can hold up to 4K readings from each measurement channel when all the 31 channels are selected for logging The number of readings can increase if less than 31 channels are selected for logging The Start Logging option will start logging the data onto RAM and not onto FLASH User has to save the data onto FLASH through Save Log option Print Log and Print Summary options send the data through RS232 port Log Mode Options Standard This mode is time triggered logging mode In this mode the logging can be started stopped through Start Logging Stop Logging menu options The logging is automatically switched OFF after the configured duration time is elapsed Start on This mode is similar to Standard mode except that the logging can be started through LOG digital input only Logging cannot be started through Start Logging menu option in this mode Logging can be stopped through Stop Logging menu option or it is switched OFF after the configured duration time is elapsed in this mode Refer to Pin De
10. DP set throgh Places after DP throgh Places after DP throgh Places after DP setting in Display setting in Display setting in Display Configuration menu Configuration menu Configuration menu Channel Nr C1 to C31 Se arriage di X X X Xx S T as 1 2456 above upper limit units as mm and with amp min readings as 1 8634 0 0003 respecti 1 2 1 2 4 516 mmi 5 al Ialela 4 immi T I mlm Vv 15500 User Manual Revision A 36 Mode Print Format The readings in the PEAK mode are printed in the below format PEAK readings values 7 4982 410 6290 and 9 1863 are displayed as belo 1 7 4 9 8 2 v 41 2 1 0 6129 0 v P n t 3 9 1 8 6 3 The calculated result values are printed in the below format 15500 User Manual Revision A Result value 2 o o a Eg Max 7 4982 Min 7 3716 Range 0 1266 and Average 7 3915 xl 7 4 9 8 2 7 7 0 2 115 7 39 LA v 8 9SERIAL PORT MENU Serial Port Menu OPTIONS
11. PRINT will advance to the next channel and prints the reading After the last channel selected for scan is printed the display reverts back to the first channel If in STATIC each PRINT will advance to the next channel and prints the reading After the last channel selected for scan is printed the display reverts back to the first channel No Operation No Operation All Readings Prints Current Reading of all the 31 channels Prints the current reading of all the channels selected for scanning Prints the current reading of all the channels selected for scanning All the stored readings and calculated result values are printed This mode works only when unit is in analysis phase 15500 User Manual Revision A 34 8 8 1 PRINT FORMAT e Current Readings In any mode the current readings of the measurement channels are printed in the format below Reading Right aligned with DP set throgh Places after DP setting in Display Configuration menu 5 89 55 Limits Description gt lt Probe Error One of the probe used in the formula is not notified or has under range over range error SI5500 User Manual Revision A e Current Max Min Readings In any mode Current Max Min readings of the measurement channels are printed in the format below Reading Max Reading Max Reading Right aligned with DP set Right aligned with DP set Right aligned with
12. functionality is as per the table below KEY DESCRIPTION MENU Exits MENU Screen mode a Arrow Key Scrolls UP Hold the key for more than 300ms to scroll UP continuously v Arrow Key Scrolls DOWN Hold the key for more than 300ms to scroll DOWN continuously PRINT Key No Operation 4 Arrow Key Scrolls to the right side Hold the key for more than 300ms to scroll continuously ENTER Key To select the option and also for number editing Refer to the example below Arrow Key Scrolls to the left side Hold the key for more than 300ms to scroll continuously ZERO Key Used only in Formula Edit Menu Screen Will erase the complete formula so that the user can enter the required formula from the beginning PEAK TRACK Key Used only in Formula Edit Menu Screen Acts as a backspace key Erases a single token operator operand in the formula For e g Consider the formula A sinB and the current cursor location is at B Press of this key will erase sin token and retains the remaining tokens in the formula string The resultant formula string will be Example of editing a number There are many menu screens where number range values are present Below is the procedure for editing the same Consider the number 010 00000 Key 0 1 0 0 0 0 0 0 Cursor is at first position Default position at the start ENTER 0 1 0 0 0 0 0 0 ENTER key w
13. has to be set to Extend e Select Notify option An on screen tip will also be displayed on the screen e Move the probe tip to get notified e After notify command is successful the Range Probe ID Resolution Pulses Rev parameters gets populated according to the sensor type NOTE e To Notify the probe tip has to be moved such that the readings change by about 1 After moving the probe tip it takes about 500ms to update the data on the display SI5500 User Manual Revision A 24 e Resolution can be changed only for DP type probes It is also not possible to change if sensor is in Difference Mode Difference mode is started if MAX or MIN or DIFF math formula is applied on the particular probe 8 4 COMPUTED MEASUREMENT SI5500 User Manual Revision A 25 Computed Measurement Menu OPTIONS annel Nr Ul Ge Os User defined formula corresponding to Expression the selected Channel Nr mm inch deg rad Units uto Uni Bi Polar nipolar Bipolar ange Exit Menu ENTER Key to edit the formula Use 4 and gt arrow keys to move through the formula string ZERO key will erase the formula completely and allows to input formula from the beginning PEAK TRACK works as backspace key Use arrow keys to scroll between the options This screen is used to edit enter the formula for the corresponding channel Opr Opd N
14. ment Tools Window Help 2 Previous Page View Button Other PDF readers will have a similar Previous Page View option Find 15500 User Manual Revision A 4 SAFETY SUMMARY WARNING statements identify conditions or practices that could result in personal injury or loss of life CAUTION statements identify conditions or practices that could result in damage to the equipment or other property Symbols in this manual N Indicates cautionary or other information Warnings and Cautions Warning Do not operate in an explosive atmosphere Warning this equipment is not intended for safety critical applications Warning Do not operate without covers Warning do not exceed maximum ratings as specified in this document under individual modules Caution Low Voltage This equipment operates below the SELV and is therefore outside the scope of the Low Voltage Directive Service and Repair CAUTION This equipment contains no user serviceable parts Return to supplier for all service and repair All of the Products are CE marked and comply with Low Voltage Directive 1997 standards 15500 User Manual Revision A 5 GLOSSARY TERMS AND BASIC SYSTEM INFORMATION 5 1 TERMS ASSOCIATED WITH 15500 READ OUT Display The Liquid Crystal Display mounted on the front panel of the read out providing displayed information Keypad The 9 button keypad 3x
15. 3 mounted on the front panel of the read out allowing functional and menu navigation Discrete Inputs Digital lines into the read out which allows remote control of certain parameters functionalities Discrete Outputs Digital lines output from read out that can be used to drive external loads These can be with either NPN or PNP configuration Serial Interface This is a RS232 bus that is used to print the reading in ASCII format as defined in this manual Digital Probe This is a standard Solartron product that can be connected to the read out through Orbit Interface EIM Encoder Input Module A standard Solartron product that is used to interface with rotary encoders and can be read through Orbit Interface Linear Encoder LE Highly accurate optical gauge that can be read out through Orbit Interface SI5500 User Manual Revision A This information represents the current measurement mode of the channel It can take the values of ABS Absolute TARE ZERO PRE Preset ABS Absolute In this mode the displayed reading is same as the current absolute reading TARE ZERO In this mode the displayed reading is referenced to a Zero value PRE Preset In this mode the displayed reading is referenced to a user defined value Operation Mode This information represents the mode in which the measurement channel is operating It can take the values of TRACK PEAK PEAK TRACK Tracks the current rea
16. adings 2 to 99 Exit Menu PEAK mode is designed to take up to 99 numbers of PEAK readings as input analyze the same and display the calculated result values When PEAK mode is selected the unit enters into acquisition phase and the selected channel reading is displayed in single channel mode User can set the current displayed reading as a PEAK reading through ENTER key press The storage counter displayed on the screen gets incremented after a successful store of the PEAK reading If an input reading has to be erased the same can be done by PEAK TRACK key press When all the configured number of PEAK readings is input the unit enters into analysis phase and the readings are analyzed and below mentioned calculated result values are displayed through a result message pop up window Max Maximum PEAK reading in all the PEAK readings input Min Minimum PEAK reading in all the PEAK readings input Range Max Min Avg Sum of all readings Number of readings input When the result message pop up window is exit all the current readings are erased and the unit is ready to take next set of input readings User can print the stored PEAK readings and the calculated result values according to the PRINT mode settings configured Refer to PRINT Options section for further details SI5500 User Manual Revision A 41 8 11 UTILITIES MENU Utilities Menu This option reset all the configuration Restore Factory Settings
17. ame to display Math operations pop up window 2 Flexibility has been provided even to scroll through the formula expression string without closing the pop up window displayed User can use arrow key to scroll to the formula string and then lt and gt arrow keys to index to the required position in the formula string 3 measurement channel is not used leave the formula field blank by erasing the complete formula This will yield a faster performance 15500 User Manual Revision A 27 8 5 MODE Measurement Mode Menu OPTIONS Channel Nr C3 1 eiae These options are applicable only for and PEAK measure mode options QT It will be displayed only if the corresponding channel is in or PEAK measurement mode rigger Time ms 12345 inde Exit Menu NOTE Trigger Time has to be a multiple of 20ms This menu is used to configure the measurement mode of the channel If Reset Mode is set to Manual option then the peak value is reset through arrow key If Reset Mode is set to Automatic option e n PEAK mode peak value is reset to the current reading if it goes below the configured trigger level for the configured trigger time period n PEAK mode peak value is reset to the current reading if it goes above the configured trigger level for the configured trigger time period 15500 User Manual Revisi
18. ays the 8 consecutive channel readings in text mode The blue cursor on left of the channel reading indicates the selected channel User can switch to Single Channel Configuration for getting the complete information about that channel 15500 User Manual Revision A 15 e 16 Channel Text Mode Configuration This mode displays the 16 consecutive channel readings in text mode The blue cursor on left of the channel reading indicates the selected channel User can switch to Single Channel Configuration for getting the complete information about that channel 15500 User Manual Revision A 16 e Single channel configuration This mode displays all the properties of the measurement channel User can switch to this mode to get all the required information of the selected channel Channel Number varies from Configured Expression Formula C1 to C31 Measurement Mode Can take values TRACK PEAK Operation Mode Can take values ABS TARE PRE Calculated Reading Units of measure Can take values mm inch deg rad Upper and lower limit values NOTE 1 If any one of the sensor multiple sensors used in the formula is in OverRange UnderRange condition then an ERROR status is displayed in RED color instead of the current reading The bar will be drawn with full scale in RED color If any of the sensors is not connected or not notified then an ERROR status will be displayed for all the channels using that pa
19. ble below KEY DESCRIPTION MENU Switches to Set Up MENU Screen Arrow Key Enables PRESET on the selected channel on all channel depending on ZERO PRESET all setting in Display Configuration menu Arrow Key Performs PEAK RESET on the current channel Continuous press of more than 1 second will perform PEAK RESET on all the channels PRINT Key Prints the reading according to the mode selected Refer to the PRINT Options section for information on PRINT options configuration Arrow Key Scrolls to the previous channel when the display is in multi channel configuration Hold the key for more than 300ms for a continuous scroll to the previous channels No operation in single channel configuration ENTER Key Switches to single channel configuration for the selected channel from multi channel configuration An ENTER key press again will switch back to the multi channel configuration NOTE THAT when single channel configuration is selected through Display Configuration MENU Screen there is no functionality for ENTER key Arrow Key Scrolls to the next channel when display is in multi channel configuration Hold the key for more than 300ms for a continuous scroll to the next subsequent channels No operation in single channel configuration ZERO Key Perform the ZERO operation on the current selected channel or on all channels depending on ZERO PRESET setting in Display Configuration menu
20. ding of the measurement channel Tracks the maximum value of the measurement channel PEAK Tracks the minimum value of the measurement channel Sensor Orbit Sensor This refers to Orbit Digital Sensor from Solartron It can be one of Digital Probe or Linear Encoder or EIM sensor module SI5500 User Manual Revision A 10 6 ELECTRICAL INSTALLATION This section describes how to connect the unit Connector RS232 COMM Connector Refer to Discrete Lines Refer to RS232 section section for pin details and for pin details input output schematic details 24V DC Input Connect the DC power adapter supplied as an accessory along with the read out Orbit Communication Interface Ports Connect one end of the RS485 cable to one of the ports and the other end to the Orbit network Orbit Network Stack Orbit Digital Probes of up to 31 sensors can be connected together S15500 read out supports interface of DP probes Spring Push Pneumatic Linear Encoders and Encoder Input Modules 15500 User Manual Revision A 11 7 DISPLAY AND KEYPAD 15500 operates in four modes of display namely OPERATE SCREEN MENU SCREEN GAUGING SCREEN and AUTOSENSE SCREEN 7 1 OPERATE SCREEN The calculated readings are displayed in this mode The operate screen can be of Single Channel Bar Display Dual Channel Bar Display 4 Channel Bar Display 8 Channel Bar Display 16 Channel Bar Display 8 Channel Text Display 16 Channel Text D
21. display firmware version of both MICRO1 and MICRO2 It is displayed the format MICRO1 Ver gt lt MICRO2 Vers SI5500 User Manual Revision A 45 9 SETTING UP PROBES After making the connections as explained in ELECTRICAL INSTALLATION section go to SetUp Menu Page 1 through MENU Key and then select Probes option to enter the Probes Menu In Probes menu select the direction as Retract for Spring Push type probe and as Extend for Pneumatic type probe and select NOTIFY The NOTIFY screen will be displayed with an on screen tip In the NOTIFY screen NOTIFY option will no longer be available instead Cancel option will be available The probe tip should be moved in such a way that the readings change by more than 196 After the NOTIFY procedure is completed all the parameters are populated according to the probe type Move to the next probe through Next Menu Follow the same procedure to NOTIFY all the connected probes This completes the probes setting up procedure The formula for individual measurement channel can be configured through computed measurement section 15500 User Manual Revision A 46 Probes Menu Sensor Probes Menu Sensor A SetUp Menu Page 1 Probe Type Orbit Probe Type Orbit Display Configuration Direction Retract Direction Retract Probes 2x Range Range Computed Measurement ENTER A Probe ID Probe ID Measurement Mode Preset Limits Move the Probe Tip o
22. edures will expedite handling of the returned device and will prevent unnecessary additional charges for inspection and testing to determine the condition Solartron Metrology reserves the right to repair or replace goods returned under warranty All repairs are guaranteed for 3 months unless other wise stated Solartron Metrology reserves the right to make changes without further notice to any products herein to improve reliability function or design Solartron Metrology does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any licence under patent rights nor the rights of others Revision A 53
23. h each of the channels has to be displayed can be configured through Advanced Measurement Mode menu screen If all the channels are within limits then screen with Faults Found message is displayed for the configured amount of delay time and switches back to the result screen LOAD option is used to enable the PRESET values for the measurement channels If LOAD option is selected once again it removes PRESET values 15500 User Manual Revision A 19 7 5AUTOSENSE MODE SCREEN This screen displays the result when Autosense mode is enabled Autosense mode is used to automatically select the channel which is within limits The count of channels to be used for scanning can be set through Autosense Mode menu screen When a channel is within limits it is displayed in Single Channel Configuration mode If none of the channel is within limits then the status message Probes Parked message is displayed NOTE When more than one channel is within limits the first channel is displayed in single channel configuration mode There is no scrolling possible to switch to the next channel The keypad functions the same as for Single Channel Configuration mode 15500 User Manual Revision A 20 8 MENU SCREEN The MENU screens are used to set up configure the read out Menu Screen can be activate through MENU key button on the keypad The current screen is stored and displayed back when MENU Screen mode is exit In MENU Screen mode the keypad
24. ill start edit mode 0 1 0 0 0 0 0 0 UP arrow key will change the sign of the number 0 1 0 0 0 0 0 0 RIGHT arrow key will change the current position to the next digit 0 0 1 0 1 0 0 0 0 0 RIGHT arrow key will change the current position to the next digit 1 0 2 0 0 0 0 0 0 UP arrow key will increment the number 15500 User Manual Revision A 21 0 2 0 0 0 0 0 0 ENTER key will stop edit mode The final number 020 00000 will be saved and used further 8 1 SETUP MENU The main SetUp Menu has two pages Page1 and 2 SetUp Menu Page 1 SetUp Menu Page 2 Display Configuration Input Output Probes PRINT Options ENTER Computed Measurement v Serial Port ENTER Measurement Mode Advanced Measurement Mode Preset Limits Utilities Next Menu Exit Menu Back Exit Menu 15500 User Manual Revision A 22 8 2DISPLAY CONFIGURATION MENU Display Configuration Menu OPTIONS Display Config 1Ch 2Ch 4Ch 8Ch Bar 8Ch 16 Ch Bar 16Ch meee BarOffset Offset 000 00000 a ON Bar AutoRange Exit Menu NOTE The Display Config menu item is a list box and the options under this item can be selected through and arrow keys The options for this menu item are listed with a comma in between the options The same convention will be followed further in this document All the options which are
25. isplay User can select the required type of display through Display Configuration Menu In the multi channel configuration user can scroll through the required set of channels using and arrow keys The scrolling is not possible in single channel configuration e Dual Channel Display Configuration This mode displays two consecutive channel readings in bar panel mode The blue cursor on top of the bar indicates the current selected channel The limits and the formula configured for the measurement channel will be missing on the display User has to switch to Singe Channel Display Configuration for getting complete information about the measurement channel 15500 User Manual Revision A 12 4 Channel Display Configuration This mode displays 4 consecutive channel readings in bar panel mode The blue cursor on top of the bar indicates the current selected channel NOTE that the resolution of max min range values is limited to 3 decimal point resolution due to constraint in the available display area User can switch over to Single Channel Display Configuration for getting complete information about the measurement channel e 8 Channel Display Configuration This mode displays 8 consecutive channel readings in bar panel mode The blue cursor on top of the bar indicates the current selected channel The resolution of max min range values is limited to 3 decimal points only due to constraint in the available display area User can switch over
26. ll ZERO the current selected channel or all channels ZERO the current selected channel or all channels according to the ZERO PRESET all configuration according to the ZERO PRESET all configuration 5 PRESET PRESET Edge Input type When this input is set active PRESET Edge Input type When this input is set active PRESET operation will be performed on the current selected operation will be performed on the current selected channel or all channels according to the ZERO PRESET channel or all channels according to the ZERO PRESET all configuration all configuration 18 PRINT PRINT For Edge Input type It sends single PRINT data onto For Edge Input type It sends single PRINT data onto 15500 User Manual Revision A RS232 port data onto RS232 port For ACTIVE Input It sends continual PRINT stream of RS232 port For ACTIVE Input It sends continual PRINT stream of data onto RS232 port 6 LOG Not Used Starts data logging 19 PEAK RESET Not Used Edge Input type Performs complete PEAK RESET on all the channels 7 PEAK TOGGLE Not Used the keypad Edge Input type Changes the mode of the current selected channel between PEAK PEAK TRACK Similar to giving input through PEAK TRACK key from 20 Isolated I P Common Isolated I P Common Discrete Inputs and Outputs Schematic External Supply 10V to 24V DC Load up to 500mA PINS 1 14 2 15 3 16 PIN 4
27. nual Revision A 50 Reading Right aligned with DP set throgh Places after DP setting in Display Configuration menu Channel Nr C1 to C31 mH Eg For channel with reading as 1 34815 with units as inch within limits 15500 User Manual Revision A 51 11 MEASUREMENT AND TIMING INFORMATION Parameter Update Rate Value Remarks Data Reading rate from the Orbit Sensors Every 20ms This also depends on how many channels use MAX or MIN or DIFF operators in their formula If we have more channels using these operators then the data read rate can become slower can become greater than 20ms Data Refresh on the LCD display 30ms after reading the data from the Orbit Sensors This depends on the complexity of the formula used for the measurement channels If the complexity is less less measurement channels are used or less trigonometric functions are used then the update rate can be faster can become less than 30ms Response to digital input Within 100ms from the time of setting the input Digital Output Update Within 10ms from the time of reading the data from the Orbit Sensors Resolution 18 bit when not in Difference mode 14 bit when in Difference mode User can change resolution through Probes Menu If MAX or MIN or DIFF operations have to be performed on an Orbit Digital Sensor then it is
28. on A 28 8 6 PRESET LIMITS MENU Preset Limits Menu OPTIONS 15500 User Manual Revision A 29 8 7 INPUT OUTPUT MENU Input Output Page 1 Input Output Page 2 OPTIONS Out5 lt ChNr gt lt Func gt C1 C2 31 gt OK Under Over None 15500 User Manual Revision A 30 15500 supports 6 discrete inputs and 6 discrete outputs The discrete outputs can be mapped to any channel number through menu screen shown above OK Control Function Output is set when the reading for the associated channel is within limits Over Control Function Output is set when the reading for the associated channel is above upper limit or above max range OverRange condition Under Control Function Output is set when the reading for the associated channel is below lower limit or below min range UnderRange condition TIP If any output is not used set it to None 8 7 1 Pin Details of Discrete Outputs PIN No Description 1 Out1 14 Out2 2 Out3 15 Out4 3 Out5 16 Out6 4 Isolated O P Common 8 7 2 Pin Details of Discrete Inputs The functionality of discrete inputs depends on the Inputs Config type configured Below is the table explaining the discrete inputs functionality PIN No Config1 Config2 17 ZERO ZERO Edge Input type When this input is set active it will Edge Input type When this input is set active it wi
29. operated in Difference mode This is applicable only if the operations are performed on a single sensor and not on a sub expression involving multiple sensors For e g The resolution is lowered to 14 bit if the formula contains and is not applicable if it contains SI5500 User Manual Revision A 52 12 RETURN OF GOODS Devices returned for service repair calibration should be shipped prepaid to your distributor or if purchased directly from Solartron Metrology to the relevant Sales Office The shipping container should be marked For the Attention of the Customer Services Department The following information should accompany the device s 1 Contact details of company person returning device including return shipping instructions 2 A statement of service required 3 Description of the device fault and the circumstances of the failure including application environment and length of time in service Alternatively there is a returns form available on our web site follow the link to Service Repair and Recalibration SI5500 User Manual Please note A standard assessment charge is applicable on all non warranty devices returned for repair Customer damage and any device found upon inspection to have no fault will be considered non warranty Please contact the Sales Office or Distributor for warranty terms service options and standard charges Adherence to these proc
30. r Select Next Menu Cancel to end Notify Next Menu Exit Menu Cancel Back Next Menu Probes Menu Sensor A NOTIFY SCREEN Orbit Probe Type Direction Retract lt lt On Completion of NOTIFY process gt gt Range 10 00000 Probe ID 110FC49P05 Resolution 18 bit lt lt Move to the Next Probe gt gt Back Next Menu Notify 9 1 SETUP STEPS BEFORE STARTING MEASUREMENT After setting up the probes as described in Setting up probes section the probe readings has to be reset to a known initial value before starting the measurement Below procedure has to be followed in the same order as mentioned before starting the measurement e Perform a PEAK reset on all the probes Exit from menu screen and set the display in OPERATE screen mode to display the current readings Hold DOWN key for 1sec to perform the PEAK reset on all the probes Alternatively the operation can also be performed through a discrete input Refer to Input Output Menu section for configuration and pin details of discrete inputs This step will clear all the previously tracked PEAK or PEAK or run out values NOTE It takes 0 5sec to perform PEAK reset on the probe if it is configured in Difference mode for tracking MAX MIN finding run out Wait for the required time according to the number of sensors configured in Difference mode 15500 User Manual Revision A 47
31. rticular sensor in their formula The bar will be drawn with full scale in RED color OSError This error occurs when one or more Linear Sensors used in the formula for the corresponding channel reports OverSpeed Error When this error occurs the bar is drawn with full scale in RED color To reset this error select the channel in case of multi channel configuration scroll the cursor to that channel and then press ZERO key It will reset the error and note that the reading from Linear Sensor is automatically re zeroed However it will not re adjust or re Zero the displayed reading if the channel is in ZERO mode This operation has to be explicitly performed by the user through ZERO key 2 3 15500 User Manual Revision A 17 7 2 SWITCHING TO THE SINGLE CHANNEL CONFIGURATION FOR THE SELECTED CHANNEL To switch to single channel mode from any multi channel configuration below steps has to be followed e Use gt arrow keys in the multi channel configuration to select the required channel e Press ENTER key to display the selected channel in single channel configuration mode e To go back to the previous multi channel display configuration press ENTER key again 7 3KEYPAD FUNCTIONALITY IN SINGLE CHANNEL OR MULTI CHANNEL CONFIGURATION When the current display is of Single Channel or Multi channel configuration mode the metrology functions are performed through keypad buttons The functionality of each key is described in the ta
32. separated a comma is a list box and can be selected through and arrow keys ZERO PRESET all menu option enables the setting of performing ZERO PRESET operation on single channel or on all channels Last Digit Step Defines the minimum step resolution for the reading displayed The displayed reading is changed only in multiples of the configured Last Digit Step configuration setting For e g If the setting is set to 2 and the reading changes from 7 5264 to 7 5267 the reading on the display is changed to 7 5266 and not 7 5267 since it is not multiple of 2 NOTE To disable the Last Digit Step functionality set it to 1 15500 User Manual Revision A 23 8 3PROBES MENU Sensor number Varies from to Z and from a to Probes Menu OPTIONS Probe ID Notify Back Next Menu Probe Type Direction Raat Extend Pulses Rev These fields are not user editable Will be filled automatically according to the sensor Notified NOTE The Pulses Rev option is valid only for EIM sensor type and will not appear for other Orbit Sensor types The Resolution and Pulses Rev options do not appear on start up and will be visible if a valid probe is notified Probes Menu is used for setting up the probes To Notify a probe follow the below procedure e Select the direction type For Spring Push probes it has to be set to Retract for pneumatic probes it
33. solortron 515500 User Manual metrology 1 C2 C3 C4 mm mm mm mm 1 234 1 234 1 234 1 234 User Manual 15500 503147 Issue 1 ULTRA PRECISION TECHNOLOGIES User Manual 15500 503147 Issue 1 GENERAL TRADEMARKS AND COPYRIGHTS Information in this document is subject to change without notice No part of this document may be reproduced or transmitted in any form or by means electronic or mechanical for any purpose without the express permission of Solartron Metrology 2012 Solartron Metrology Ltd All rights reserved Microsoft Windows xP Windows Vista Windows 7 Excel VBA and VB are registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Orbit is a registered trademark of Solartron Metrology Ltd CONTACT INFORMATION For updated information troubleshooting guide and to see our full range of products visit our website http www solartronmetrology com 15500 User Manual 503147 ISSUE 1 3 of 53 TABLE CONTENTS 7 1 7 2 7 3 7 4 7 5 8 8 1 E 7 SCOPE 7 NAVIGATE THIS DOCUMEN T 7 EC eae su Mm 8 GLOSSARY OF TERMS AND BASIC SYSTEM INFORMATION cc ecceesseeeeeesseeeeeseeeeeeseaeeseseeeeeeseaeeeeeseeeeeeseeaeesesseeeeeeseaeeeeeeenes 9 TERMS ASSOCIATED WITH SI5500 Read out
34. t aligned with DP set Right aligned with DP set Right aligned with DP set formula 5 9 e 9 throgh Places after DP throgh Places after DP throgh Places after DP Upto 100 8 8 5 setting in Display setting in Display setting in Display 5 oc Part i chars Configuration menu Configuration menu Configuration menu Limits Description i gt Above Upper Limit lt Below Lower Limit Within Limits Error One of the probe used in the formula is not notified or has under range over range error EN BOGS ZERO operation enabled PRESET Enabled Eg channel C1 with reading as 1 34815 with units as mm within limits Lower limit as 3 0000 Upper Limit as 3 0000 ABS mode and Formula as A B c 34815 Imm 3 0 A B S r e 515500 Truncated PRINT Command This command is used to get the details of a single measurement channel or for all the measurement channels in truncated format Command bytes P T channel number gt Channel number varies from 0 to 30 If set to OxFF details of all the channels are printed Print Data Format 15500 User Ma
35. tails of Discrete Inputs section for digital inputs pin diagram Trig on In this mode a snapshot of the current readings are logged whenever there is an active input on LOG digital input pin User has to start logging through Start Logging menu option before logging of current readings can happen Logging can be stopped through Stop Logging menu option only and automatic logging switch OFF is not present in this mode Refer to Pin Details of Discrete Inputs section for digital inputs pin diagram Log Page Select Options Current Selects the log data stored in RAM This option is not available in Save Log option Page1 to Page8 Selects the log data set stored in the selected FLASH page Log Summary printed will contain the below information per channel Number of Readings Number of readings logged per channel Max Reading of Ch Maximum reading Min Reading of Ch Minimum reading Limit Ch Number of readings above the upper limit Limit lt Ch Number of readings below the lower limit SI5500 User Manual Revision A 44 Mean Ch Mean of the readings StdDev Ch Standard Deviation of the readings 8 11 2 SCREEN SETTINGS Screen Settings OPTIONS 0 0 0 0 50 55 60 65 70 75 80 85 90 95 100 LCD screen contrast setting can be adjusted with the provided contrast levels options 8 11 3 ABOUT SI5500 Orbit Digital Display Firmware Version VXxxVXxx Exit Menu About Menu screen
36. to Single Channel Display Configuration for getting complete information about the measurement channel The measurement mode and channel operation modes are abbreviated as a single text in this mode Below are the abbreviated values TR AB Operation mode is TRACK Measurement mode is ABS TR ZE Operation mode is TRACK Measurement mode is ZERO TR PR Operation mode is TRACK Measurement mode is PRESET AB Operation mode is PEAK Measurement mode is ABS ZE Operation mode is PEAK Measurement mode is ZERO P4 PR Operation mode is PEAK Measurement mode is PRESET 15500 User Manual Revision A 13 AB Operation mode is PEAK Measurement mode is ABS e ZE Operation mode is PEAK Measurement mode is ZERO PR Operation mode is PEAK Measurement mode is PRESET e 16 Channel Bar Display Configuration This mode displays the 16 consecutive channel readings in bar mode The blue cursor on top of the bar indicates the current selected channel NOTE that in this mode the readings and no other information related to the measurement channel is displayed The reading is indicated only through the bar fill according to the current reading This mode can be mainly used to find out which channels are out of limits range User can switch to Single Channel Configuration for getting the complete information about that channel 15500 User Manual Revision A 14 e 8 Channel Text mode configuration This mode displ
37. um Math options provides a pop up window containing various mathematical operators trigonometric functions and sensor numbers used as operands for mathematical or trigonometric functions defined in the table below 15500 User Manual Revision A 26 Exit D F G H I J L Q S T V W X Y Z b d e Exit Num 0 1 2 3 4 5 6 7 8 9 Exit Math sin cos tan inlog10 inloge log10 loge Mx Mn MAX MIN DIFF Exit User has to use 4 and a arrow keys to scroll through the options displayed Num Math pop up windows The required option can be selected through ENTER key The selected option is inserted at the current indexed location in the formula string TIP 1 It is not necessary to exit the pop up window displayed before opening the new pop up window User can scroll to the next required option using gt and 4 arrow keys Whenever the next option is selected before exiting the current pop up window it is taken care to erase the current pop up and the new pop up window will be displayed For eg If user is in pop up window display and wants to open Math pop up window it is not necessary to scroll through all the way to Exit option close the window and then select the Math option Instead user can use and gt arrow key to scroll to Math option and select the s
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