AS-i Speed Monitor
Contents
1. 4 1 Technical data Connection 4 fold COMBICON clamp and 2 AMP Mini IO plug connections AS i profile safe input slaves S 0 B E ID1 F diagnostic slaves S 7 A 5 ID1 7 default AS i voltage 18 31 6 V Max AS i current consumption 150 mA AUX voltage 18 30 V Max AUX current consumption 200 mA Voltage of insulation AS i AUX 500V Inputs 2x encoder Parameterisation range 25 Hz 200 kHz for the speed limit Supply voltage out of AS i and 24 V external Displays LED 1 green ASI AS i voltage present LED 2 red FLT offline LED 3 green AUX 24 V DC AUX present LED 4 yellow CONF OFF normal mode LED 5 yellow ST1 state encoder 1 ENC 1 LED 6 yellow F1 safety low frequency or zero speed axis 1 LED 7 yellow F2 safety low frequency or zero speed axis 2 LED 8 yellow ST2 state encoder 2 ENC 2 Applied standards EN IEC 62 061 SIL 3 EN 954 1 cat 4 EN 13 849 1 2006 PLe Housing Phoenix ME MAX housing Storage temperature 0 C 55 C Operating temperature 25 C 85 C Tolerable loading referring to humidity according to EN 61 131 2 Protection class DIN 60 529 housing IP20 Dimensions L W H in mm 99 22 5 114 Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 7 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pep2. 6 3 3 1 DiSPOS Al jet oso 0 0 A E E EEE 6 4 Product Description bis i i jaka akku aan 7 4 1 IL cerc HR 7 4 2 Safety relevant data ree premendo entes 8 4 3 Front view and connections essent nnne 9 4 3 1 Operating elements 4 4 Electrical connection 4 5 Bi M ran 11 4 5 1 Error messages via LED 12 4 5 2 Function selection switches 12 4 6 Projecting button 2 tara dati tina gn a tider San pinen ana i i 13 4 7 Chip card 13 4 8 SeNSOTS E RH RE HE RH RR E T 13 4 9 4 9 1 Maintenance 5 1 Controlling safe shutdowns oorononnonn o nn 15 6 Parameter Setting 16 6 1 Parameter 9 16 6 2 Setting parameters using AS i Master with integrated Safety Monitor 16 Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 1 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 6 3 6 4 6 5 6 6 74 7 2 2 Subject to reasonable modifications due to technical advances AS i Speed Monitor Table of Contents Procedure for setting parameters using PC software 18 eU cH 19 Releasing the configuration sse eseseeennnnnnnnzznnnnnznnn
3. Channels for which 0 is entered as an address are deactivated 8 After clicking on OK the following menu appears Here the taught frequencies 10 tolerance are shown FREQUENCY CH1 23433 CH2 24355 OK ESC 9 The displayed values can be overwritten To deactivate a channel set the frequency to 0 or set no AS i address 10 After clicking on OK the data are shown again ADDR FREQUENCY CH1 12 23433 CH2 13 24355 OK ESC 11 After clicking on OK the following menu appears ADDR STOP CH1 14 CH2 15 OK ESC 12 After clicking on OK the following menu appears RELEASE WITH PASSWORD WORD XXXX OK ESC Here you must enter the password If a new password is entered it is applied im mediately 13 This releases the parameter set 14 The release procedure must be documented with date name of the person releasing and the set parameters and stored with the equipment documen tation 15 Before first starting up check the function of the Speed Monitor Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 1 7 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 6 3 18 AS i Speed Monitor Parameter Setting Procedure for setting parameters using PC software 1 2 3 10 11 The Speed Monitor is connected to the AS i circuit The non safetv slave is addressed The con
4. 000 The password must be set to a different value in order to run the device 6 In the next menu item the addresses of the safety limited speed SLS are assigned ADDRESSES SLS SUL 23 CH2 24 OK ESC First the previously set values are shown These can be overwritten If the same address is entered for multiple channels the results of these chan nels are overlaid Only if all frequencies for these channels are within the range of the safety limited speed is an SaW code sequence sent This also makes it possi ble for example to combine Channel 1 and 2 into a single address Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface Parameter Setting Channels for which 0 is entered as an address are deactivated 7 Inthe next menu item the addresses of the safety stop are assigned ADDRESSES STOP CHI 23 CH2 24 OK ESC First the previously set values are shown These can be overwritten If the same address is entered for multiple channels the results of these chan nels are overlaid Only if all frequencies for these channels are within the range of the safety limited speed is an SaW code sequence sent This also makes it possi ble for example to combine Channel 1 and 2 into a single address
5. 6 AS i Speed Monitor Parameter Setting Parameter Setting Parameter setting is software assisted To make it possible to also set parameters using an AS i Master with integrated Safetv Monitor two different methods are supported The Projecting button is used to teach frequencies which can then be con firmed on the displav of an AS i Master with integrated Safetv Monitor In this case the set parameters must be documented via PC or manuallv Similar to the AS i Safety Monitor using the PC interface and reading back the data per text Communication between the Speed Monitor and the PC is over AS i Parameters Each channel uses the following parameters AS i Address Channel activated channel not activated Detection of Safety Stop active detection of Safety Stop not active Maximum allowed safe speed Setting parameters using AS i Master with integrated Safety Monitor 1 The Speed Monitor is connected to the AS i circuit 2 The non safety slave is addressed 3 The connected axes are brought to safe speed If multiple Speed Monitors are connected the Projecting button is actuated The CONF LED flashes 4 From the menu select Speed Monitor If multiple Speed Monitors are con nected you can select which device AS i address of the non safety slave is parameterized 5 This menu is displayed SPEED MONITOR PASSWORD XXXX OK ESC A 4 digit number can be entered The factory default setting is password 0
6. FACTORV AUTOMATION a VBA 2E KE4 ENC S AS Interface Speed Monitor JPEPPERL FUCHS SENSING YOUR NEEDS VBA 2E KE4 ENC S With regard to the supply of products the current issue of the following document is applicable The General Terms of Delivery for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent version as well as the supplementary clause Expanded reservation of proprietorship JPEPPERL FUCHS Issue date 7 3 2011 AS Interface Table of Contents Table of Contents 1 svmbol Gatalog 2 4 21212 1 cocti ceres tois t ec paa conr se dba doo ta 4 1 1 DO qtupnprme CRI 4 2 General Remarks esee eene ener nennen three nnns 5 2 1 Product informiation 2 inita to daos cosi ride b narii uina denda tsi so 5 2 2 Function of this manual s ssessrennnennnznnznnnnznnnzznnaznnznnnnnnnnnnnnnninmanznmnnnnnnzz 5 2 3 Tarqet G OUP ilii tect caedesv NTN TE 5 3 Lj 6 3 1 Experiencedi staff c eiccioiieeiiec ierra ocio a perainen iaiia osaeran 6 3 2 Application area of the device sssseesseeennennnnnzzznnnnzznnnnzzmannzzznnnnnzznnn 6 3 2 1 Safety category 5 5 einen tr a esses cto iens eee eec eee 6 3 3 Correct c
7. KK ck ck KKK KKK kck kk k Monitor Version Config Structure Config Tool CHANNEL SECTION c ck KK KKK KE KKK KKKKKEKKEKKKKKKKKKKKKKKK Channel 1 1 Active Addr 11 flmax 1000 Hz Channel 2 f1 Active Addr 12 flmax 21500 Hz Channel 1 f2 Active Addr 10 f2max 25 Hz Channel 2 f2 Inactive T2maxc c NALE Hz KKK KKK KKK KK ckck ck KKK KKK ck ckck ck ckckck ck kk kk k Validated 2010 08 03 14 17 by Berhard Wiedemann Security Code BAEA Count 2 KKK KK KK KKK KK KKK ck ckck ckck ck ck ck ck kckck ck kk kk k END OF CONFIGURATION KKK KK KKK KKK KKK KKK KKK KK KKK KKK kck kk k Subject to reasonable modifications due to technical advances Q9 ho IB O io O0 1 OY U1 iS Q0 ND EP O 0 OO 1 OY U iS CO lO E O 10 OO 93OY UC iS CO SO BL CO AS Interface Parameter Setting Pepperl Fuchs Printed in Germany 23 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 24 AS i Speed Monitor Parameter Setting Then the following dialog box is shown Ich versichere dass ich das Klartextprotokoll vom Drehzahlwachter und die Funktionsfahigkeit der Titel der Konfiguration OK Abbrechen bernehmen Hilfe Releasing the configuration Information By releasing the configuration you as the safety representative confirm proper con struction and maintaining of all safety relevant regulations and sta
8. arameterization of the Speed Monitor can be found in data sheet VBA 2E KE4 ENC S that can be loca ted at www pepperl fuchs com 2 3 Target group This manual is intended for designers developers and operators of systems that will be safeguarded by one or more AS i Speed Monitors The manual is also tar geted to people integrating AS i Speed Monitors into machinery performing the initial start up or maintaining them Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 5 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 3 2 3 2 1 3 3 O Il 3 3 1 mu AS i Speed Monitor Safety Safety This chapter contains user safety information Warning Please read this chapter carefully before using the Speed Monitor in combination with other machine safeguarding components on protected machinery Experienced staff The Speed Monitor must only be installed operated and maintained by qualified staff Qualified is a person who has a suitable technical education has been instructed in operating the machinery and has been informed about the valid safety guidelines by the machinery operator has access to the user manual Application area of the device The AS i Speed Monitor monitors the speeds of maximum two axes and sends a safety signal over the AS i bus when the speeds fall below a pre
9. ces Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 5 1 PP AS Interface Maintenance Maintenance Controlling safe shutdowns The plant safetv engineer is responsible for verifving that the AS i Speed Monitor works correctiv as part of the safetv svstem At least once a year it is necessary to verify the safe shutdown by initiating asso ciated safety related sensors or switchs Attention Press each safety related AS i slave and watch the reaction of the output circuits of the AS i Safety Monitor Attention Check the maximum activated time and the total operating time These values depend on the PFD value chosen for the total failure probability Please refer to the information in chap lt Safety relevant data gt After reaching the projected maximum operating time three six or twelve months the entire safety system must be checked for proper operation After reaching the projected total usage time 20 years the device must be checked by the manufacturer concerning its proper operation Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 1 5 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 6 1 6 2 1
10. e these will be used for selecting various options e g encoder or resolver Ho Factory setting mode The function selection switch S1 can be used to reset the device to its default set tings O Disconnect AS i voltage O Set the function selection switch S1 to the On position Clear O Finally connect AS i voltage again gt Arun light on LEDs ST1 ST2 F1 and F2 appears for 5 s 12 Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 4 6 O Il 4 7 AS Interface Product Description O During this time push and hold the projecting button as long as the running light stops flashing gt The device is reset to its factory default settings O Set the function selection switch S1 to the Off position Run gt The device is in the normal operating state Projecting button The Projecting button can be used to store currentiv present frequencies The stored values can then be loaded via software While values are being stored the CONF LED flashes The CONF LED goes out again as soon as the stored values have been loaded Values stored using the Projecting button are deleted at Power on Informationi The exact sequence of the parameterization is described in Sec sParamete
11. eading to total mal functioning Warning This symbol warns of an imminent danger Non compliance may lead to personal inju ries that could be fatal or result in material damages and destruction 1 1 Abbreviations AS i AS interface actuator sensor interface VO Input output EMC Electromagnetic compliance PELV Protective extra low voltage PFD Probability of failure on demand Saw Safetv at Work safetv technic 4 Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface General Remarks 2 General Remarks Please read this chapter carefully before working with the documentation and the AS i Speed Monitor 2 1 Product information This user manual is valid for the following PepperltFuchs GmbH devices AS i Speed Monitor VBA 2E KE4 ENC S 2 2 Function of this manual This manual instructs for the safe assembly electrical installation addressing start up as well as for the operation and for the maintenance of the Speed Moni tor This manual does not provide instructions for operating machines on which this module is built in Please view the appropriate machine manual for corresponding information O Information TI Additional information concerning the technical data as well as the p
12. erl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 20 AS i Speed Monitor Parameter Setting faktuell f konf Upload Download Adresse F konf f max Kanal 1 fo 11000 Kanal 2 jo 110000 Toleranz B fkanf Toleranz OK Abbrechen bernehmen Hilfe In this menu the frequencies set using the Projecting button are displayed and can be uploaded raised by the tolerance factor as fmax Alternately the value fmax can also be directly entered O Information TL Uploading also activates Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 Adr alt Ch 1 SLS 2 Ch 2 SLS pa Ch 1 Hatt p Cu Ch 2 Halt f aktuell f konf Upload Download Adresse Adr neu 27 UN Mm 87 AS Interface Parameter Setting OK Abbrechen bemehmen Hilfe If the same address is entered for multiple channels the results of these chan nels are overlaid Only if all frequencies for these channels are within the range of the safety limited speed is an SaW code sequence sent This also makes it possi ble for example to combine Channel 1 and 2 into a single address Subject to reas
13. f gt finit DO2 or other failure AS i Saw 0 SaW Code SaW Code 0 0 seguence i el 0 0 seguence Sl sequence AS i SaW 0 SaW Code L 1 0 sequence Tab 4 4 Information fmax Is the set upper limit for the safety frequency range fijmit is the frequency limit of the unit 250 kHz Information O sequence can be enforced in the diagnostic slave via the DO2 The Speed Monitor includes 2 to 5 Slaves e A diagnostic slave with profile S 7 A 5 A B Slave for conventional set ting e g using an AS i Addresse The diagnostic slave provides 2 analog input data the current frequency of the 2 axes scaled in 10 Hz increments 0 20 000 corresponds to 0 200 000 Hz For diagnostics all safety signals are also available in the diagnostic slave e 1 4 AS i SaW Slaves settable via software using the diagnostic slave Setting options for all safety signals to be represented as a common mes sage on just one SaW input slave or any desired combination of safety signals affect up to four SaW input slaves four SaW input slaves if each safety signal needs to be reported separately Examples Safety speed axis 1 e g Address 17 Safety speed axis 2 e g Address 17 Stopped is also the safety state Stopped is required separately Safety stopped axis 1 e g Address 18 Safety stopped axis 2 e g Address 18 Code sequence for safe speed and safe stop 14 Subject to reasonable modifications due to technical advan
14. g green 41 2 24Vpc AUX present o CONF o normal operation vellow ty chip card is written 2x1Hz STI ST2 o the corresponding encoder not connected vellow d error message o 41 the corresponding encoder connected 9 F1 F2 o no safe low freguency or stop axis 1 2 yellow 12 error message 9 41 Safe low frequency or stop axis 1 2 Oo xt LED on CR LED flashing O LED off Subject to reasonable modifications due to technical advances Tab 4 2 Pepperl Fuchs Printed in Germany 1 1 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com AS i Speed Monitor Product Description 4 5 1 Error messages via LED STA F1 F2 ST2 error o o error encoder 1 217 3 ad 1 ga error encoder 2 14 ly o fe chip card and device containing unequal non emptv data d ec hip card is faulty O 0 dy Do ci 15 ly ly 1 fatal error eT S Tab 4 3 Information O JI For devices with the delivered default settings vet no projected configuration the two LEDs Fault and ASI flashing alternatelv 4 5 2 Function selection switches S1 Off RUN normal operationing state 1 On Clear factory setting mode S2 S3 NC reserved Off On Si a NC NC Information Function selection switches S2 and S3 currently have no function In the futur
15. he current provided on each line may not exceed 44 mA 7 2 Rotary position transducer requirements Rotary position transducers must have the appropriate performance level for the application Observe the instructions provided by the transducer manufacturer Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 27 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com FACTORY AUTOMATION SENSING YOUR NEEDS Worldwide Headguarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com m USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pacific Headquarters Pepperl Fuchs Pte Ltd Companv Registration No 199003130E Singapore 139942 Tel 465 67799091 L J E mail sales sg pepperl fuchs com www pepperl fuchs com B PEPPERL FUCHS Subject to modifications TDOCT2444__ENG Copyright PEPPERL FUCHS Printed in Germany 03 2011
16. hs Printed in Germany 25 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 26 Example of a configuration protocol 0000 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 0030 0031 0032 0033 KKK KK KKK KK KK KKK KKK KK KKK KKK ck ck kk k kk PARAMETER SAFE SPEED MONITOR IDENT Spiral Faedler oben KKK KKK KKK KKK KKK KKK KK ck ck ck ck k ck ck ck kc RK A DEVICE SECTION ck ck ck ck ck ck coke kk ck ke ck ck ck ek ck ko ko ke AI A ko ko ko KH A kk Monitor Version 0 2 Config Structure 1 0 Contig Tool act3j2 v4 6 26 Download Time 2010 08 03 14 17 Validated 2010 08 03 14 17 by Berhard Wiedemann Security Code BAEA Count 2 KKK KK KKK KK KKK KKK kckckckck ck ckckck ck ck ck kk kk K CHANNEL SECTION kkkxkxkxkkkkkxkkkkkkkkkkkkkkkkkxkkkkkxk Channel 1 fi Active Addr 11 flmax 1000 Hz Channel 2 fi Active Addr 12 flmax 21500 Hz Channel 1 12 Active Addr 10 f2max 25 Hz Channel 2 2 Inactive f2mosc M ME SE Hz ck ck ok kk ck ck ke ck ck ck kk ck ck e kk ko ke kk HI ko ko ko KH A kk Validated 2010 08 03 14 17 by Berhard Wiedemann Security Code BAEA Count 2 Ckckckckckck KKK KKK KKK KKK KK ck ck ck ckck ck ck ck ck kk kk END OF CONFIGURATION KKK KKK KKK KKK KKK KKK KKK ck ck ck ck ck c
17. k KKK kk k VALIDATED line 10 12 Mark for final configuration protocol with release information data and time name code WNHRFROODAIDUBPWNHRFPOWODIHDUBWNHRFPOCWODIHDUBWNHEO AS i Speed Monitor Parameter Setting The protocol in the example consists of 34 lines 40 1 linebreak characters per line 1394 characters The final configuration protocol is used for safety relevant documentation of the application by the responsible safety representative Print out this protocol and keep it together with the other safety relevant docu mentation for your application Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface Safetv Requirements 7 Safetv Requirements 74 Encoder requirements Incremental encoder e 1Vpp sine cosine permissible also from Hiperface or Endat 01 or Endat 02 For error exclusion the signal and symmetrical signal must be connected The encoders are powered either externally or from the Speed Monitor The Speed Monitor provides 5 V max 100 mA The power source internal external is determined by the connection wiring If the encoder is powered externally the connected voltages must not exceed 5 4 V and if there is more than 5 4 V t
18. llowing illustrations show the setting possibilities in schematic form Datei Programmsteuerung Master Ansicht Bild Fenster Hilfe osla S see sfes mj 1 AS Interface Konfiguration Standard Protokoll Bihl Wiedemann COM4 Cic 3 amp Slave Adresse Typ Adresse Typ Hilfe 0 16 me Sicherheitsgerichtet 4 eins 17 Sicherheitsgerichtet 4 eins 18 Anw definiert 4 ein 4 aus 19 Anw definiert 4 ein 4 aus 20 1 2 3 4 5 Anw definiert 4 ein 4 aus 21 B Slaves anzeigen 6 7 8 Anw definiert 4 ein 4 aus 22 Slave Konfiguration Addresse A Nichtsich Slave des siche 23 Adresse Konfiguration Datenund Parameter 24 3 25 10A Analog Slave 7 5 7A5 26 ll 11 Sicherheitsgerichtet 4 ein 27 f aktuell lr konf Upload Download Adresse 12 Sichetheitsgerichtet 4 cin 28 13 Sicherheitsgerichtet 4 ein 29 F aktuell Fmax 14 Sicherheitsgerichtet 4ein 30 Kanal 1 0 11000 15 31 Kanal 2 0 110000 Toleranz x 10 F aktuell Toleranz Abbrechen Hife OK Abbrechen Ubemehmen Hie In this menu the frequencies set using the Projecting button are displayed and can be uploaded raised by the tolerance factor as fmax Alternately the value fmax can also be directly entered Information Uploading also activates Ho Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 1 9 Pepp
19. ndards for the appli Lo cation Q Information lil Release of the configuration like some other safetv relevant commands is password protected Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface Parameter Setting 6 6 Configuration documentation Configuration protocol The configuration protocol is used for safetv relevant documentation of the appli cation It contains all the information about the configuration of the Speed Moni tor The preliminarv configuration protocol is used for checking the configuration of the Speed Monitor and of the safetv relevant AS i application bv the safetv repre sentative The final configuration protocol is used for documenting the configuration of the Speed Monitor and of the safetv relevant AS i application bv the safetv represen tative It is an important component of the safety relevant documentation for your application and must be stored together with it Information The configuration protocol is always written uniformly in English Information For additional information please refer to the separate documentation for the ASI MON 3G2 software Ho Ho Subject to reasonable modifications due to technical advances Pepperl Fuc
20. nected axes are brought to safe speed If multiple Speed Monitors are connected the Projecting button is actuated The CONF LED flashes From the PC software the AS i Master is used to select the diagnostic slave of the Speed Monitor Parameters are set using the PC software see description in Sec lt PC Soft ware gt Either the value stored with the Projecting button can be used or another entered If the ID should be changed this can be done The project planer uses the software to release the data with his name and his ID Name date and ID are also stored by both CPUs with a CRC check The data are written over AS i to the Speed Monitor and there stored with CRC check So the data are valid for the Speed Monitor The PC software reads out the parameters as plain text over AS i and dis plays them in a separate window as a release protocol There is no conver sion rather the data come out of the Speed Monitor as plain text The release protocol is printed out by the releasing person and filed as a part of the plant documentation Before first starting up check the function of the Speed Monitor Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface Parameter Setting 6 4 PC Software The fo
21. nnzzmenanznmenanmnn ezz 24 Configuration documentation sretoscrnnnnnnnn nn rn en nn nn nn 25 Safety Reguirements Encoder reguirements Rotary position transducer requirements eese 27 Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface Conformitv Statement Conformitv Statement AS i Speed Monitors have been developed and produced in accordance with the applicable european standards and directives The conformitv statement according to the EC EMC low voltage and maschinery direc tive can be sent to by request Additional information can be found in the Pepperl Fuchs GmbH basic catalogue or in the online catalogue in internet Subject to technical modifications Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 3 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 0 be AS i Speed Monitor Svmbol Catalog Svmbol Catalog Information This symbol indicates important information Attention This symbol warns of a potential failure Non compliance may lead to interruptions of the device the connected peripheral systems or plant potentially l
22. onable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 21 22 AS i Speed Monitor Parameter Setting In this menu the upload and download procedure is controlled For downloading Speed Monitor PC the protocol is read from the Speed Monitor for uploading PC Speed Monitor the previousiv set values are written to the Speed Monitor Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 After uploading the protocol listing appears 0000 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 0030 0031 0032 0033 Ckckckckckckck ck ckckck KKK KKK KKK ck ck ck KKK KK kck KEK PARAMETER SAFE SPEED MONITOR IDENT Spiral Faedler oben KKK KK KKK KKK KKK KKK KKK KEK ck kckckck kck kk k DEVICE SECTION KKK KKK KKK KKK KKKKKKEKKKKEKKKKKKKKKKK 0 2 1 10 act32 v4 6 26 Download Time 2010 08 03 14 17 Validated 2010 08 03 14 17 by Berhard Wiedemann Security Code BAEA Count 2 Ckckckckckckck ck ckckck KKK KKK K
23. pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface Product Description 4 3 Front view and connections ENC 1 ENC 2 encoder a ADDR addressing port M Chip Card 2 chip card ASI CONF S 1 52 53 dada function selector switch Weems PRI si gt configuration push button A ASI ASI AS i connection AUX ext ins AUX ext in voltage supply for the input CHIP CARD PRJ ADDR O ASTA PST EAV FOV atn xt 4 3 1 Operating elements The operating elements are located on the top side beneath the transparent fold ing cover The addressing socket is and projecting buttons are accessible through holes even when the cover is closed To open the cover for example to remove the chip card or set the switches both encoders must be unplugged Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 9 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 4 4 A Electrical connection AS i Speed Monitor Product Description The Speed Monitor has a 4x Combicon terminal and 2 AMP Mini IO connectors The Speed Monitor is powered from AS i and an external 24 V The pin configuration of the Mini IO plugs depends on the sensor type and power supply type The terminal functions must be matched to the sensor used as well as the ap
24. perl fuchs com AS i Speed Monitor Product Description 4 2 Safetv relevant data Identification data value standard Safetv categorv 4 EN 954 1 EN ISO 13849 1 2008 Performance Level PL E Safetv Integritv Level SIL EN 62061 Usage time TM year 20 EN ISO 13849 1 2008 Max power on time month 12 EN 62061 PFHp 2 77 x 1009 IEC 61508 EN 62061 Probability of a dangerous failure per hour Max system response time ms as a function of frequency limit 1015 Hz lt fjmit 100 ms 45 Hz lt fiimit lt 1015 Hz 140 ms flimit lt 45 Hz 700 ms _A Frequency limit for O sequence 1 fin Gimi 20Hz 100 5 9 S 3 Frequency limit for safety code sequence 3 35 Hz lt fiimit lt 900 Hz a 45 700 ms 35 4 140 ms limit frequency Hz 100 ms 1015 2 fin limit 20Hz 99 576 980 Hz flimit 3 fin fimit 100Hz 99 5 Tab 4 1 The diagram shows the function of the highest input frequencies at which the code sequence is reliably generated lower curve and the function of the lowest input frequencies at which the code sequence is reliably not generated upper curve as a function of the parameterized frequency limit 8 Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www
25. plication power from the Speed Monitor or from the drive ENC 1 G IO ASI CONF FAULT L AUX Ec Enc 1 sTtF1 F2 sta 2 s m m s2 mm S3 m PRJ ADDR 2 JAS i 4 AS i 24V 0V ext in ext in D CHIP Chip card PELV AS i Attention M1 M2 The AS I power supply for the AS I components must have isolation per IEC 60 742 and be able to handle momentary power interruptions of up to 20 ms The power sup ply for the 24 V supply must also have isolation per IEC 60 742 and be able to handle momentary power interruptions of up to 20 ms The maximum output voltage of the power supply must also be less than 42 V in case of a fault The correct safety function of the device must be verified once installed within the pro tected machinery 1 0 Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface Product Description 4 5 LEDs LEDs Status Signal Description ASI fe AS i supplv power not OK green 1 peripherv fault or address O 9 41 AS supply power OK o FAULT on line red o hy periphery fault bd si off line o AUX o 24 Vpc AUX missin
26. r Setting gt Chip card The chip card is used for storing the device parameters speeding up the time re quired to replace defective units Exchanging the chip card moves all parameters from the old unit to the new one Unit replacement Chip card not blank in a non configured unit unit in factory default state If a non blank chip card is plugged into a configured unit the data are copied to the unit Blank chip card in a configured unit If a blank chip card is plugged into a configured unit the data are copied to the chip card Data in the unit and the chip card are not the same If the chip card and the unit are not blank and contain different data there will be an error message see Sec lt LEDs gt Warning Verify the safety functions after replacing the unit Sensors In the present design only encoders may be connected Information Please note additional information in Sec lt Encoder requirements gt Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany 1 3 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 4 9 Ho Ho 4 9 1 AS i Speed Monitor Product Description AS i data A safetv signal is output code sequence generated when the frequencv falls be low the set threshold Diagsiv f lt 25Hz 25HZ lt f lt fmax fmax lt f
27. set threshold val ue Safety category SIL 3 according to EN 62 061 PLe Cat 4 according to EN 13 849 Correct use The AS i Speed Monitor must only be used as defined in chap lt Application area of the device gt The AS i Speed Monitor must only be used on the system at which it was installed in accordance with this manual by adept personnel Information If used in a way differing from this description or if the device has been changed in any way even during installation any warranty claims with respect to Pepperl Fuchs GmbH are invalid Disposal Information Electronic waste is hazardous waste Please comply with all local ordinances when disposing this product The device does not contain batteries that need to be removed before disposing it 6 Subject to reasonable modifications due to technical advances Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 7 3 2011 Issue date 7 3 2011 AS Interface Product Description 4 Product Description This chapter is intended to inform the reader about the special characteristics of the AS i Speed Monitor It describes the design and the functionalitv of the devic es Warning STOP This chapter must be read before installation and operation of the device in conjunction with other safety components on protected machinery
Download Pdf Manuals
Related Search