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USER`S MANUAL

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2. 38v Su38WnN Lud LIDIO NIAIS 310N z z N3IA 1NO33 d vES ve0L ANI 038 9 9 331138 NIVSIS L L i SEL i pe we Nid S e a L Nid ei e nn Hu Hu gt ED Ne zu zu Sens uu NN ES y E EL H SE e E u a EE En E EI i mu EB E 2 2 SEZ Pn E B E Eu OOOO gt E 2 a l ERI onm INE al al 1 Ru M onzevoa en gt EINE tz 12 SS WN EI dE zz zz EI t ES E E ez Eun t ZR E e ez owe gt lon E sc sz ic N E 9z ae Y E E n z SSN E 8c ez 112 2002 ME 6z 6z ZiG v001 318V2 Noga ES v001 ES kel 3O193NNOO Q3Q3IHS NON 330138 ue pi Nid 0S NIVaLS Se ce vt ve sc Sc 9 9c Le es MIA dOL se 6 1333 ev ev Le X gt Ly iy zy zy Ce cv vv vr DNA 9d Sd vd YO d Sv er NOILVNIN231 0 1 QNVOB YIVAVO ge 9v ZSS SZ S 1300W d 0996 0 963NAv ly Lv OL 01 ev 8v 6 6v Id Zd uc Se ld Zd 15 32 CHANNEL ISOLATED SSR OUTPUT MODULE SERIES IP445 INDUSTRIAL I O PACK c9v 106v O30T131HS 318v29 NOS X 1G6G G20G 1300W JIIVWN3H2S x SS S Z0S 1300N FN XXX XXXX SYJEWNN Lg 9vWNOMOV 3YV SYIJNWNN Lid LIDIO N3A3S 310N N3IA 1NO 3 Loch GH 330138 NIVMIS Conai ON _ L Nld ZLS v001L 318V2
3. Write a zero to each channel s position to turn the corresponding SSR OFF Write a one to each channel s position to turn the corresponding SSR ON Each output channel register can be conveniently read back for verification purposes For critical control applications it is recommended that outputs be directly fed back to an input point and the input point monitored loopback I O Acromag Model 1P440 32 channel isolated input modules can be used to implement loopback output monitoring with this model see Drawing 4501 603 On power up hardware reset or software reset the ports are reset to 0 forcing the outputs SSR s to be OFF IP445 PROGRAMMING Acromag provides you with the Industrial I O Pack Software Library diskette Model IPSW LIB M03 MSDOS format to make communication with the board easy Example software functions are provided for both ISAbus PC AT and VMEbus applications All functions are written in the C programming language and can be linked to your application For more details refer to the README TXT file in the root directory on the diskette and the INFO445 TXT file in the appropriate IP445 subdirectory off of VMEIP or PCIP according to your carrier SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE 4 0 THEORY OF OPERATION This section contains information regarding the basic functionality of the circuitry used on the IP445 Refer to the Block
4. 1 4501 465 TRANSITION MODULE TRANS GP 1 ge cO CO KO cO O 000000004444 4 409209 000 On O1 O OQ1 0000 00 OO O IO ID IMPORTANT SAFETY CONSIDERATIONS It is very important for the user to consider the possible adverse effects of power wiring component sensor or software failures in designing any type of control or monitoring system This is especially important where economic property loss or human life is involved It is important that the user employ satisfactory overall System design It is agreed between the Buyer and Acromag that this is the Buyer s responsibility 1 0 GENERAL INFORMATION The Industrial I O Pack IP Series IP445 module is a bus isolated 32 channel output module The IP445 provides control for 32 solid state relays which are bipolar and may be used to switch positive or negative voltages Four units may be mounted on a carrier board to provide up to 128 channels of output control in a single system slot The IP445 offers a variety of features which make it an ideal choice for many industrial and scientific applications as described below MODEL OPERATING TEMPERATURE RANGE IP445 0 to 70 C IP445E 40 to 85 C KEY IP445 FEATURES e High Channel Count Individual control of up to 32 SPST NO bipolar Solid State Relays SSR s is provided Four units mounted on a carrier board provide 128 channels in a single system slot e High Speed 0 Wait States No wait states are
5. model remove socketed pull up resistors may also interface with industry accepted I O panels termination panels and relay racks when used with the Acromag Model 5025 655 I O Adapter Card However relay racks are usually isolated in which case it would probably be more efficient to use the non isolated IP405 module Consult the factory for information on these and other compatible products Refer to Drawing 4051 604 for example field output connections See Drawing 4501 603 for loopback connections to Acromag Model IP440 Input Modules Note that the outputs of this module are bipolar and may be connected in any direction with respect to the port common Further do not confuse port commons with signal ground For the IP445 port common only infers that this lead is connected common to the 8 outputs of the port a separate common for each port The port commons of the IP445 output module and IP440 input module are normally not connected together for loopback interconnection see Drawing 4501 603 SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE Grounding and Noise Considerations Output lines of the IP445 are optically isolated between the logic and field output connections Likewise separate port commons ensure port to port isolation Consequently the field UO connections are isolated from the carrier board and backplane thus minimizing the negative effects of ground bounce impedance drops and switchi
6. An Asterisk is used to indicate an active low signal BOLD ITALIC Logic Lines are NOT USED by this IP Model 3 0 PROGRAMMING INFORMATION IP IDENTIFICATION SPACE Read Only 32 Odd Byte Addresses Each IP module contains identification ID information that resides in the ID space per the IP module specification This area of memory contains 32 bytes of information at most Both fixed and variable information may be present within the ID space Fixed information includes the IPAC identifier model number and manufacturer s identification codes Variable information includes unique information required for the module The IP445 ID information does not contain any variable e g unique calibration information ID space bytes are addressed using only the odd addresses in a 64 byte block on the Big Endian VMEbus Even addresses are used on the Little Endian PC ISA bus The IP445 ID space contents are shown in Table 3 1 Note that the base address for the IP module ID space see your carrier board instructions must be added to the addresses shown to properly access the ID space Execution of an ID space read requires 0 wait states Table 3 1 IP445 ID Space Identification ID ROM Hex Offset From ID ROM Base Address ASCII Character Equivalent Numeric Value Hex Field Description All IP s have IPAC Acromag ID Code IP Model Code Not Used Revision Not Used Driver ID Low Byte Not Used Driver
7. Diagram shown in Drawing 4501 605 as you review this material LOGIC POWER INTERFACE The logic interface to the carrier board is made through connector P1 refer to Table 2 2 The P1 interface also provides 5V power to the module Note that data lines D08 D15 BS1 the DMA control interrupt requests INTREQO and INTREQ1 ERROR STROBE and 12V power signals are not used A Field Programmable Gate Array FPGA installed on the IP Module provides an interface to the carrier board per IP Module specification revision 0 7 1 The interface to the carrier board allows complete control of all IP445 functions This logic includes address decoding I O and ID read write control circuitry and ID space implementation With regard to throughput 0 wait states are required for read and write operations Address decoding of the six IP address signals A 1 6 is implemented in the FPGA in conjunction with the IP select signals to identify access to the IP module s ID or I O space In addition the byte strobe BSO is decoded to identify a low byte data transfer OUTPUT PORTS The field I O interface to the carrier board is provided through connector P2 refer to Table 2 1 Individual Solid State Relays SSR s for each channel isolate the field from the control logic for the IP445 Channels are isolated from each other in groups of eight There are eight channels to a group or port Because the output lines of a single port share a c
8. NO Nid 30193NNOO el al Nid 0G Le LL DONONIMNA GOO r O rm cN 8 D Z x s a L Nid B I l I s lt 2 gt gt lt gt gt X0EN e vi DI EE Z s gt o gt ekbreeoss P di TOTTI TTT 3 tN MMMM M Ne MMM ZIS v001 0G Nid S31V2IONI 19z zeez _ 30193NNOO 318VO NO INN Ov18 318v2 Nogaly LES ped a 5 Nid es NIV8LS ve Sc se 9c 9c m m g SC 6 6 MIA dOL ov ev iv lv irae gt zw zy v v vr vr ep er T3Nvd 9d Sd vd YO Sd 9v 9v NOILWNINYAL 0 1 OueCg MOIE tv ty ZeG Gzoc 1300W 0996 0 963NAv sr 8v A E H er ld cd d aus gNnoso cd OL 193NNO2 Zd 1d JO 0G Nid 16 SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE 12 34 56 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 P1 12 34 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 TB1 MODEL 5025 552 TERMINA
9. THE COMMON PINS OF S D THE RESISTOR SIPS ARE 6 E CONNECTED TO THE USER R7 RB zl SUPPLY FOR EACH PORT a JO 8 o 1 1 ou DETAIL A on NOTES CONCERNING SOCKETED PULLUP RESISTORS R5 R8 1 ALL OUTPUT PORTS INCLUDE 4 7K OHM PULLUP RESISTORS TO THE USER SUPPLY FOR EACH PORT IN THE FORM OF SIP RESISTORS AS SHOWN THESE SIP RESISTORS ARE INSTALLED IN SOCKETS AND MAY BE MODIFIED AS REQUIRED 2 R5 R8 ARE USED IN LOW SIDE SWITCHING APPLICATIONS MODULE IS SHIPPED WITH ALL PULL UP SIP RESISTORS INSTALLED SIP RESISTOR IDENTIFICATION ONLY REMOVE WHEN SSR s ARE USED IN HIGH HOT SIDE SWITCHING APPLICATIONS 3 SEE CHAPTER 6 SPECIFICATIONS FOR MORE INFORMATION ON PULL UP RESISTOR VALUE CHANGES 11 SIP VALUE FUNCTION PORT RS A R5 H 4 7K OHM OD07 OD00 PULLUP PORT O R6 A R6 H 4 7K OHM OD08 0D15 PULLUP PORT 1 R7 A R7 H 4 7K OHM 0D23 0D16 PULLUP PORT 2 R8 A R8 H 4 7K OHM OD24 0D51 PULLUP PORT 3 4501 606A 32 CHANNEL ISOLATED SSR OUTPUT MODULE SERIES IP445 INDUSTRIAL I O PACK
10. mm Board Thickness 0 062 inches 1 59 mm Max Component Height 0 314 inches 7 97 mm Connectors P1 IP Logic Interface 50 pin female receptacle header AMP 173279 3 or equivalent P2 Field l O 50 pin female receptacle header AMP 173279 3 or equivalent Power Requirements 5 Volts 5 All On 300mA Typical 400mA Maximum 5 Volts 5 All Off 8 5mA Typical 12mA Maximum 12 Volts 596 from P1 OmA Not Used Isolation eie Logic and field connections are optically isolated by SSR s Individual ports are also iso lated from each other However output lines of individual ports share a common connection and are not isolated from each other Separate port commons are provided to facilitate port to port isolation IP Logic and field lines are isolated from each other for voltages up to 250VAC or 354V DC on a continuous basis unit will withstand a 1500V AC dielectric strength test for one minute without breakdown This complies with test requirements outlined in ANSI ISA S82 01 1988 for the voltage rating specified Port to port isolation is less critical and is specified as 100V DC Isolation Spacing Printed circuit board minimum isolation spacings are as follows Port to Logic 0 024 Minimum inner layer 0 071 Minimum external layer Port to Port 0 012 Minimum in
11. required for all read write cycles all cycles complete in 250nS and hold states are supported e Optically Isolated Individual bipolar SSR s provide isolation The IP445 contains four groups ports of eight channels which include separate port commons to ensure port to port isolation Individual ports are isolated from each other and from the IP logic Low Side or High Side Switch Configuration Each group of eight channels can be connected directly to positive or negative supplies for high hot side switching Alternatively each group of eight channels can be connected to common for low side switching Socketed pull up resistors are provided for low side switching applications TTL Compatible When configured as a low side switch will sink 27mA at 0 4 volts Sourcing is controlled by the installed pull up resistor e Power Up amp System Reset is Fail safe For safety the outputs are turned OFF upon power up and a system reset Thus the SSR s will be disabled after a power up or system reset e Wide Range Bipolar Voltage Outputs Outputs are rated from 0 to 60 volts The bipolar solid state relays allow both AC and DC switching e Output Readback Function Readback buffers are provided that allow the output channel registers to be read back e Loopback Compatible with IP440 Digital Input Module The P2 field UO pin assignments of the IP445 output module correspond with those of the Acromag IP440 Bus Isolated Input mo
12. 00 PC carrier and termination panel It mates the high density 25mil pitch 50 pin I O connectors of the APC8600 PC AT ISA bus carrier board to the high density connectors on the APC8600 Termination Panel described below Length 36 inches Cable 50 wire flat ribbon cable 28 gage Non Shielded T amp B Ansley Part 135 050 or equivalent Headers 50 pin high density 25 mil pitch female header Header T amp B Ansley Part 311 050302 or equivalent Keying Headers at both ends have polarizing key to prevent improper installation Shipping Weight 1 0 pound 0 5Kg packaged TERMINATION PANEL MODEL 5025 552 Type Termination Panel For AVME9630 9660 Boards Application To connect field I O signals to the Industrial I O Pack IP Termination Panel Acromag Part 4001 040 Phoenix Contact Type FLKM 50 The 5025 552 termination panel facilitates the connection of up to 50 field I O signals and connects to the AVME9630 9660 3U 6U non intelligent carrier boards A D connectors only via a flat ribbon cable Model 5025 550 x or 5025 551 x The A D connectors on the carrier board connect the field I O signals to the P2 connector on each of the Industrial I O Pack modules Field signals are accessed via screw terminal strips The terminal strip markings on the termination panel 1 50 correspond to P2 pins 1 50 on the Industrial I O Pack IP Each Industrial I O Pack IP has its own unique P2 pin assignments Refer to the IP module ma
13. 03NNOO di ESOS Noo woo ao vs Heg NI 1ndIno Svvdi Gone CL Gr 1 LAdNI 6vvdl 1ndNI Ovvdi ao HOLIMS 301S XXNI A f 10H HOIH v Sv avon MULA AKO x Or EN Q3193NNOO Shral S Mene SY Sf AS Q3193NNOO Srrdl WOO A this INANI Ovvdi Add INdLNO Svvd Ay A TGSTHO CEPI LNANI Otvdi SNOILO3NNOO 9v amp 8dOO I LAN 0v vd OL LNAdLNO Gd 13 32 CHANNEL ISOLATED SSR OUTPUT MODULE SERIES IP445 INDUSTRIAL I O PACK v509 10Gv NONNOO Tel ONIS3LTIA AlddNS Mddns AS VOd4 S4334N8 MOVECVIAY 91901 IOMINOO 3903 IMONMOV 7 YOLVYINAD 91901 IOSINOO a SNE IOSJINOO WOdd AI SN sS3syqav 43151933 Did sna v1vd F1 3JOV3331N1 91901 NV39VI0 49018 Svvdl Q31V IOSI NON SJISO Tell VIIWIS 34V ONY Z l SLYOd NOILV IOSI Q 1313 sng AGOHLVO AS e 5s 1000 IN 0 y E 2 pe d o n E O ek d 9 n vd O Oe ula ce cil 0000 Dict E i eX1ddns f Zd 01804 SYSS LAdLNO ur 14 32 CHANNEL ISOLATED SSR OUTPUT MODULE SERIES IP445 INDUSTRIAL I O PACK zov LCE Q3Q13IHS NON 318v2 IVN9IS x 0SS SZ0S 1300W OIIVW3H2S x SS SZ0S 1300W XXX XXXX S H3SNnN Lid OVNONOV
14. 38 40 42 44 46 48 50 TOLERANCE 40 020 40 5 L 1 3 5 7 9 1113 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 m MODEL 5025 552 TERMINATION PANEL 58 5 4501 464A FRONT VIEW A B G D 123 484950 123 48 49 59 123 484950 123 48 49 50 SUECIAE MODEL TRANS GP MODULE SCHEMATIC e ERTORS 123 48 49 59 12 3 48 49 58 1 2 3 48 49 50 12 3 48 49 50 lt GN ERONT PANEL A B C D TOP VIEW Le 9 19 233 4 A a oji a LO a oji i LO A le H H y hr m n d n g 3 15 lt Lol ilo o lo ile 3 35 80 0 HI H 18 Pa s 85 1 n d n n ee Eee eee ofi IMM 13203233125 3 Y Lol ol al 2 O Loli ale paqla oi a e aa Pal EN n di n g y FRONT VIEW e a Y KE 10 31 261 9 gt TRANS GP MECHANICAL DIMENSIONS AND SIMPLIFIED SCHEMATIC Reed NOTE DIMENSIONS ARE IN INCHES MILLIMETERS um zu
15. Acromag 4 Series IP445 Industrial UO Pack 32 Channel Isolated SSR Output Module USER S MANUAL ACROMAG INCORPORATED 30765 South Wixom Road P O BOX 437 Wixom MI 48393 7037 U S A Tel 248 624 1541 Fax 248 624 9234 Copyright 1996 Acromag Inc Printed in the USA Data and specifications are subject to change without notice 8500 552 D11M004 SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE The information contained in this manual is subject to change without notice Acromag Inc makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Further Acromag Inc assumes no responsibility for any errors that may appear in this manual and makes no commitment to update or keep current the information contained in this manual No part of this manual may be copied or reproduced in any form without the prior written consent of Acromag Inc Table of Contents Pa 1 0 GENERAL INFORMATION neern neee KEY IP445 FEATURES netten INDUSTRIAL I O PACK INTERFACE FEATURES SIGNAL INTERFACE PRODUCTS INDUSTRIAL I O PACK SOFTWARE LIBRARY PREPARATION FOR USE sess UNPACKING AND INSPECTION CARD CAGE CONSIDERATIONS BOARD CONFEIGURATION a CONNECTORS IP F
16. BOARDS SHOWN CHECK YOUR CARRIER BOARD TO DETERMINE ITS REQUIREMENTS MOUNTING HARDWARE PROVIDED MAY NOT BE 2 COMPATIBLE WITH ALL TYPES OF CARRIER BOARDS INSERT FLAT HEAD SCREWS ITEM A THROUGH SOLDER SIDE OF IP MODULE AND INTO HEX SPACERS ITEM B AND TIGHTEN 4 PLACES UNTIL HEX SPACER IS COMPLETELY SEATED THE RECOMMENDED TORQUE IS 0 226 NEWTON METER OR 2 INCH POUNDS OVER TIGHTENING MAY DAMAGE CIRCUIT BOARD 3 CAREFULLY ALIGN IP MODULE TO CARRIER BOARD AND PRESS TOGETHER UNTIL CONNECTORS AND SPACERS ARE SEATED 4 INSERT PAN HEAD SCREWS ITEM C THROUGH SOLDER SIDE OF CARRIER BOARD AND INTO HEX SPACERS ITEM B AND TIGHTEN 4 PLACES THE RECOMMENDED TORQUE IS 0 226 NEWTON METER OR 2 INCH POUNDS OVER TIGHTENING MAY DAMAGE CIRCUIT BOARD IP MODULE O CARRIER BOARD MECHANICA ASSEMBLY IP445 PULLUP RESISTOR LOCATION DRAWING FOR REMOVAL AND REPLAC EMENT WHERE REQUIRED MODEL IP445 COMPONENT SIDE PARTIAL VIEW or IP445 PARTIAL VIEW bie A P1 CONNECTOR 4501 434C PULL UP RESISTOR SIPS ARE MOUNTED IN SOCKETS AND CAN BE REMOVED IF REQUIRED R5 R6 lt 8 RESISTOR SIPS ARE DIVIDED AS SHOWN 1 8 COMMON PIN 2 A RESISTOR SIPS ARE GROUPS OF EIGHT 3 e RESISTORS WITH A COMMON PIN 9 PINS Ale PIN 1 POSITION IS IDENTIFIED BY A DOT
17. ID High Byte Total Number of Notes Table 3 1 il The IP model number is represented by a two digit code within the ID space the IP445 model is represented by 09 Hex Execution of an ID space read requires 0 wait states SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE UO SPACE ADDRESS MAP This board is addressable in the Industrial Pack I O space to control the 32 channels of digital output to the field The I O space may be as large as 64 16 bit words 128 bytes using address lines A1 to A6 but the IP445 uses only a portion of this space The I O space address map for the IP445 is shown in Table 3 2 Note that the base address for the IP module I O space see your carrier board instructions must be added to the addresses shown to properly access the I O space Accesses may be performed on an 8 or 16 bit basis but only DO D7 are driven D08 D15 are not used but will normally read high due to pull up resistors on the carrier board The following table shows the memory map for the IP445 Data is read and written to one of four groups ports as designated by the address Table 3 2 IP445 I O Space Address Hex Memory Map Base MSB LSB Base Addr D15 DOS D07 DOO Addr mure Output Port 0 CHO7 lt gt CH00 Output Port 1 CH15 lt CH08 Output Port 2 CH23 lt gt CH16 papi Output Port 3 Bo MGE ES CH31 CH24 Not Used U Not Used Notes Table 3 2 1 T
18. NOO 38 AVA ONY siviodig dAL NOWWOO e 38V SINALNO Okt ONY SINANI Giel WL1910 a enoa gt Hl Orvd 3H1 NO 03193NNOO SD TI uviOd l8 Juv gt vWoo t LON 3MV SNId 3S3HL 1MOd SE Nid ORIG MINES singino L M NOWWOO dA QNv Z 140d SZ Nid 1 140d S Nid SUUS vod 1 n TWLSIG LYOd S Nid 1Y LYOd HOYI YO4 Nid TUNIS d wv30di8 38v yl SIE AlddNS dATINd v S30019NI Stradi 3H SUA N sinani A dE 1WLI910 auvog H3A3MOH 318lI1VdWOO 47103410 38v pas i BEID Sbrdi ONY ttdi IHL JO SLNONId Zd Se NI AN y E WNINIXYN A89 39VL10A LNdLNO Nid AlddNS Lava AdINO q31v10Si 2 os 1ndN G31V10SI FHL OL Q3193NNOO QNY QNVOG 3HI Zd AG NO S133190S HL NI OITIVLSNI 38 45755 INI GINOHS Sdmmna AL Y IHL LCE TANNVHO LAdLNO Old Sydal 39V 4831NI SC T3NNVHO INdNI Q3IJFIdWIS Oval 3H1 SMM 301430 1 dNI ILL WOIdAL 0 1 dH IOV NI HM Vete eS NEN ENN SANTINA QAYOS NO JHL OL 9NILO3NNOO 304 SNid AlddNS 1MOd 3ivsivd3S SIANTINI OSV SsanTind WHO L HLM Q39v1d38 38 GINOHS Gtvd IHL NOLLV1OSI 14Od OL 130d 3LVLMIOVA SNOANWOO 1YOd 31V8VIIS NOWINOO Svrvdl IHL HIM Odd TS da Tind MZ y AHL 1MOd V SIYVHS lMOd HOYI HOV3 SIINNVHO 8 40 SLNOd v JGNIONI Svdl P Ovbdl IHL AONIOHOOOV INIVA da Tid IYNAI1XI 3H1 1SNPOW ANY Q10HS3HHL Av L TAGOW 3H1 ISN evvdl IHL A n OL S I3A31 IMALNO IVLIDIO ONIOVANSLNI NIHM TIE 4 INANI IWLISIC Ovvd OL LNO IWLIDIG Srtdl WOO HOLIMS lt HOLIMS LNdLNO Grp avon S n A 22 asi 3qIS 10H v Sv WEISEN M S S NPO SVO avoi wl 031
19. No digital upsets occur for field strengths up to 10V per meter at 27MHz 151MHz amp 460MHz per SAMA PMC 33 1 test procedures Resistance to EMI Unit has been tested with no ESD Protection digital upsets under the influence of EMI from switching solenoids commutator motors and drill motors Output lines are protected from ESD voltages to 4KV typical May degrade 4 7K pullups by approximately 5 INDUSTRIAL I O PACK COMPLIANCE Specification This module meets or exceeds all Electrical Mechanical Interface IP Data Transfer Cycle Types S written Industrial I O Pack specifications per revision 0 7 1 Single Size IP Module upported Input Output IOSel D16 or D08 least significant ID Read IDSel Access Times 8MHz Clock ID ROM Read read write of port data 32 x 8 ID ROM read on DO D7 0 wait states 250ns cycle Port Registers R W 0 wait states 250ns cycle SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE APPENDIX CABLE MODEL 5025 550 x Non Shielded MODEL 5025 551 x Shielded Type Flat Ribbon Cable 50 wires female connectors at both ends The x suffix designates the length in feet 12 feet maximum Choose shielded or unshielded cable according to model number The unshielded cable is recommended for digit
20. Pack IP has its own unique P2 pin assignments Refer to the IP module manual for correct wiring connections to the termination panel Field Wiring 50 position terminal blocks with screw clamps Wire range 12 to 26 AWG Connections to APC8600 P1 50 pin high density male header with strain relief Mounting Termination Panel includes mounting holes Printed Circuit Board Military grade FR 4 epoxy glass circuit board 0 063 inches thick Operating Temperature 40 C to 85 C Storage Temperature 55 C to 125 C Shipping Weight 1 25 pounds 0 6kg packaged TRANSITION MODULE MODEL TRANS GP Type Transition module for AVME9630 9660 boards Application To repeat field I O signals of IP modules A through D for rear exit from VME card cages This module is available for use in card cages which provide rear exit for I O connections via transition modules transition modules can only be used in card cages specifically designed for them It is a double height 6U single slot module with front panel hardware adhering to the VMEbus mechanical dimensions except for shorter printed circuit board depth Connects to Acromag termination panel 5025 552 from the rear of the card cage and to AVME9630 9660 boards within card cage via flat 50 pin ribbon cable cable Model 5025 551 X Schematic and Physical Attributes See Drawing 4501 465 SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE Field Wirin
21. TION PANEL SCHEMATIC N a a G RAIL DIN MOUNTING TERMINATION nimc DIN EH eosa 32mm a ACROMAG PART 2 le eee eye I T RAIL DIN MOUNTING 3 032 eae SHOWN HERE 77 0 D En DIN EN 50022 35mm TB1 iE z 2 2 2 2 2 2 2 2 Z 2 2 2 L 2 2 L 1 2 2 2 L 2 2 2 2 2 2 9D L Y d E SCREWDRIVER SLOT FOR m 5 315 x REMOVAL FROM T RAIL 135 0 TOP VIEW SIDE VIEW NOTES DIMENSIONS ARE IN INCHES MILLIMETERS 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 356
22. a a la S zcao 80 9800 gt LZgO m Sado B Olt m A o g ezdo 90 vodo SSH SS HERE X1ddns SQ AIddNS 6100 vo 800 8100 Co Co00 Spine Gan NRE wma Re O amp L Fido Ge Ces e EE 9100 o 0000 EP EE qos epp Q SENN Nid Zd Nid USENNN Nid Zd Nid 3 8vo Nogaly 1ndino 318vO Nogale 1ndlhno 061 SU38NDN Nid Zd xOvdi OL GNOdSIHYOD ATIVWYON NMOHS 0996 3WAV JYVOS HONN JO 3903 1NOMJ SLIN3ANSISSV Nid YOLOANNOD OTI Zd Q3VvOS8 MN3lHsvO JO SH38NRN Nid d IINVA INO34 310N 12 32 CHANNEL ISOLATED SSR OUTPUT MODULE SERIES IP445 INDUSTRIAL I O PACK v3d OV X0 Od 09 89 0vvdl NOI1V1OSI Ud Wad Ov X0 20 0v 91 Z 0rvrvdl veco9g oGv ldd S HJMOd cgo i1MOd Ol 13Od 340SN3 39v2 1v 30YN ATIVASN SI SNld Mee dnTind ONY v3d ov HO 90 gie 8tvdl qon 09 QNnON9 HLAVA SNOWNOD 140d 3vNYd3S iOS 3ONV J9VITOA IMAN O30IAOMd 33V STINNVHO LENI juog Ol 1MOd 3snSN3 HENI AlddNS S3MOd NOWWOO I3Od E A 830 SIJOJ YNO4 310N SNOWWOO 10d JIVSVI3S 3949 1Y 30V ATivnSn S OL 193dS3M HLIM NOILOGSIO ANY gt e EE NOLO3NNOO OMDO HLSV3 NI 03193N
23. al I O while the shielded cable is recommended for optimum performance with precision analog I O applications Application Used to connect a Model 5025 552 termination panel to the AVME9630 9660 non intelligent carrier board A D connectors both have 50 pin connectors Length Last field of part number designates length in feet user specified 12 feet maximum It is recommended that this length be kept to a minimum to reduce noise and power loss Cable 50 wire flat ribbon cable 28 gage Non Shielded cable model uses Acromag Part 2002 211 3M Type C3365 50 or equivalent Shielded cable model uses Acromag Part 2002 261 3M Type 3476 50 or equivalent Headers Both Ends 50 pin female header with strain relief Header Acromag Part 1004 512 3M Type 3425 6600 or equivalent Strain Relief Acromag Part 1004 534 3M Type 3448 3050 or equivalent Keying Headers at both ends have polarizing key to prevent improper installation Schematic and Physical Attributes For Non Shielded cable model see Drawing 4501 462 For Shielded cable model see Drawing 4501 463 Shipping Weight 1 0 pound 0 5Kg packaged CABLE MODEL 5029 900 Type Model 5029 900 APC8600 High Density Cable A 36 inch long interface cable that mates the high density 25mil pitch 50 pin I O connectors of the APC8600 PC AT ISA bus carrier board to the high density connectors on the APC8600 Termination Panels described below Application Used with the APC86
24. d circuit board foil spacings limit applied voltages to 60VDC or AC peak Each port group of eight channels has a single common Since the connectors and cables are rated to 1A maximum per pin then each port is limited to that total current Thus the sum of currents conducted by the 8 channels must stay below that total see specifications in Chapter 6 for details The low on resistance of the SSR s helps reduce their power dissipation when they conduct high currents however given the large number of channels on the board adequate air circulation must be maintained The SSR s used in the IP445 are very rugged and contain built in current limiting for their protection They provide clean bounce free switching and can replace electromechanical relays in many applications SSR switching speeds are comparable to electromechanical relays 1mS typical but are slow compared to high speed optocouplers Output operation is Fail safe That is the outputs are always OFF upon power up reset and are automatically cleared following a software control register or system software reset This is done for safety reasons to ensure reliable control of the output state under all conditions 5 0 SERVICE AND REPAIR SERVICE AND REPAIR ASSISTANCE Surface Mounted Technology SMT boards are generally difficult to repair It is highly recommended that a non functioning board be returned to Acromag for repair The board can be easily damaged unless spec
25. dule This provides direct closed loop monitoring of the output states SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE e No Configuration Jumpers or Switches All configuration is performed through software commands with no internal jumpers to configure or switches to set INDUSTRIAL I O PACK INTERFACE FEATURES e High density Single size industry standard IP module footprint Four units mounted on a carrier board provide up to 128 isolated output points in a single system slot Both VMEbus and ISA bus PC AT carriers are supported e Local ID Each IP module has its own 8 bit ID signature which can be read via access to the ID space e 8 bitl O Port register Read Write is performed through 8 or 16 bit data transfer cycles in the IP module I O space e High Speed with No Wait States Access times for all data transfer cycles are described in terms of wait states 0 wait states are required for all read and write operations of this model See Specification section for detailed information SIGNAL INTERFACE PRODUCTS See Appendix for more information on compatible products This IP module will mate directly to any industry standard IP carrier board including Acromag AVME9630 9660 3U 6U non intelligent VMEbus carrier boards Additionally Acromag s APC8600 ISA bus PC AT carrier board is also supported A wide range of other Acromag IP modules are also available to serve your signal condition
26. e shipping carton is badly damaged or water stained request that the carrier s agent be present when the carton is opened If the carrier s agent is absent when the carton is opened and the contents of the carton are damaged keep the carton and packing material for the agent s inspection For repairs to a product damaged in shipment refer to the Acromag Service Policy to obtain return instructions It is suggested that salvageable shipping cartons and packing material be saved for future use in the event the product must be shipped This board is physically protected with packing material and electrically protected with an anti static bag during shipment However it is recommended that the board be visually inspected for evidence of mishandling prior to applying power Y CAUTION SENSITIVE ELECTRONIC DEVICES DO NOT SHIP OR STORE NEAR STRONG ELECTROSTATIC ELECTROMAGNETIC MAGNETIC OR RADIOACTIVE FIELDS The board utilizes static sensitive components and should only be handled at a static safe workstation SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE CARD CAGE CONSIDERATIONS Refer to the specifications for loading and power requirements Be sure that the system power supplies are able to accommodate the power requirements of the carrier board plus the installed IP modules within the voltage tolerances specified IMPORTANT Adequate air circulation must be provided to prevent a te
27. g 100 pin header male connectors 3M 3433 D303 or equivalent employing long ejector latches and 30 micron gold in the mating area per MIL G 45204 Type Il Grade C Connects to Acromag termination panel 5025 552 from the rear of the card cage via flat 50 pin ribbon cable cable Model 5025 551 X Connections to AVME9630 9660 50 pin header male connectors 3M 3433 1302 or equivalent employing long ejector latches and 30 micron gold in the mating area per MIL G 45204 Type Il Grade C Connects to AVME9630 9660 boards within the card cage via flat 50 pin ribbon cable cable Model 5025 551 X Mounting Transition module is inserted into a 6U size single width slot at the rear of the VMEbus card cage Printed Circuit Board Six layer military grade FR 4 epoxy glass circuit board 0 063 inches thick Operating Temperature 40 C to 85 C Storage Temperature 55 C to 105 C Shipping Weight 1 25 pounds 0 6Kg packaged 10 SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE M2 x 6 FLAT HEAD SCREW uci SIDE THREADED M2 SPACER OF IP MODULE L r J L r mM el COMPONENT SIDE OF CARRIER BOARD Lu FRONT PANEL CONNECTOR E MT PAN HEAD SCREW ASSEMBLY PROCEDURE go 1 THREADED SPACERS ARE PROVIDED FOR USE WITH AVME 9630 9660 CARRIER
28. h mates to the male connector of the carrier board AMP 173280 3 or equivalent This provides excellent connection integrity and utilizes gold plating in the mating area Threaded metric M2 screws and spacers are supplied with the module to provide additional stability for harsh environments see Mechanical Assembly Drawing 4501 434 The field and logic side connectors are keyed to avoid incorrect assembly P2 pin assignments are unique to each IP model see Table 2 1 and normally correspond to the pin numbers of the field I O interface connector on the carrier board you should verify this for your carrier board Table 2 1 IP445 Field UO Pin Connections P2 Pin Description Number Pin Description Number 26 27 P 28 o R T 0 OD23 29 OD04 6 30 OD 8 OD25 OD07 SR OD26 User Com Out 0 The output channels of this module are divided into four ports of eight channels each All channels within a port share a common signal connection with each other Isolation is provided between the ports and the IP logic In addition bus isolation is provided between ports P2 pin assignments are arranged to be compatible with similar Acromag models This model is directly loopback compatible with the Acromag Model IP440 32 Channel Digital Input Board Likewise pin assignments are identical to those of Acromag Model IP405 40 Channel Digital Output Boards for channels 0 31 except for the user supply connections This
29. he IP will not respond to addresses that are Not Used 2 All Register accesses implement 0 wait state data transfers This memory map reflects byte accesses using the Big Endian byte ordering format Big Endian is the convention used in the Motorola 68000 microprocessor family and is the VMEbus convention In Big Endian the lower order byte is stored at odd byte addresses The Intel x86 family of microprocessors uses the opposite convention or Little Endian byte ordering Little Endian uses even byte addresses to store the low order byte As such installation of this module on a PC carrier board will require the use of the even address locations to access the lower 8 data bits while on a VMEbus carrier use of odd address locations are required REGISTER DEFINITIONS Control Register Write Base 00H This write only register is used to reset all output ports to 0 SSR switches OFF Table 3 3 Control Register FUNCTION o 1 Software Reset Not Used Port Output Registers Read Write 03H 05H 07H and 09H Four registers are provided to control 32 possible output points Data can be read from or written to one of four groups of eight output lines Ports 0 3 as designated by the address and read write signals Each port assigns the least significant data line DO to the least significant output line of the port grouping e g ODOO for port 0 to DO REGISTER 0 OUTPUT SWITCHES 00 THROUGH 07
30. ial SMT repair and service tools are used Further Acromag has automated test equipment that thoroughly checks the performance of each board When a board is first produced and when any repair is made it is tested placed in a burn in room at elevated temperature and retested before shipment Please refer to Acromag s Service Policy Bulletin or contact Acromag for complete details on how to obtain parts and repair PRELIMINARY SERVICE PROCEDURE Before beginning repair be sure that all of the procedures in Section 2 Preparation For Use have been followed Also refer to the documentation of your carrier board to verify that it is correctly configured Replacement of the module with one that is known to work correctly is a good technique to isolate a faulty module CAUTION POWER MUST BE TURNED OFF BEFORE REMOVING OR INSERTING BOARDS Acromag s Applications Engineers can provide further technical assistance if required When needed complete repair services are also available from Acromag SERIES IP445 INDUSTRIAL I O PACK 32 CHANNEL ISOLATED SSR OUTPUT MODULE 6 0 SPECIFICATIONS GENERAL SPECIFICATIONS Operating Temperature 0 to 70 C 40 to 85 C E Version Relative Humidity 5 95 non condensing Storage Temperature 40 to 125 C Physical Configuration Single Industrial UO Pack Module is 3 880 inches 98 5 mm Width eco 1 780 inches 45 2
31. ield WO Connector P2 Grounding and Noise Considerations IP Logic Interface Connector P1 PROGRAMMING INFORMATION IP IDENTIFICATION ROM 1 O SPACE ADDRESS MAP REGISTER DEFINITIONS Control Register Port Output Registers ju IP445 PROGRAMMING esee THEORY OF OPERATION LOGIC POWER INTERFACE or OUTPUT PORTS iso tse t mea SERVICE AND REPAIR SERVICE AND REPAIR ASSISTANCE PRELIMINARY SERVICE PROCEDURE SPECIFICATIONS GENERAL SPECIFICATIONS ae DIGITAL SSR OUTPUTS sse INDUSTRIAL I O PACK COMPLIANCE 2 0 3 0 4 0 5 0 6 0 APPENDIX coord dires CABLE MODEL 5025 550 8 5025 551 CABLE MODEL 5029 900 TERMINATION PANEL MODEL 5025 552 TERMINATION PANEL MODEL 5029 910 TRANSITION MODULE MODEL TRANS GP 1 DRAWINGS Pa 4501 434 IP MECHANICAL ASSEMBLY 1 4501 606 IP445 RESISTOR LOCATION DRAWING 1 4501 604 1P445 FIELD CONNECTIONS 1 4501 603 IP440 445 LOOPBACK CONNECTIONS 1 4501 605 IP445 BLOCK DIAGRAM 1 4501 462 CABLE 5025 550 NON SHIELDED 1 4501 463 CABLE 5025 551 SHIELDED 1 4501 464 TERMINATION PANEL 5025 552
32. ing and interface needs The following cables and termination panels are also available Consult your carrier board documentation for the correct interface product part numbers to ensure compatibility with your carrier board Cables Model 5025 551 X Shielded Cable or Model 5025 550 X Non Shielded Cable A Flat 50 pin cable with female connectors at both ends for connecting AVME9630 9660 or other compatible carrier boards to Model 5025 552 termination panels The X suffix of the model number is used to indicate the length in feet The unshielded cable is recommended for digital I O while the shielded cable is recommended for optimum performance with precision analog I O applications Model 5029 900 APC8600 High Density Cable A 36 inch long interface cable that mates the high density 25mil pitch 50 pin I O connectors of the APC8600 ISA bus carrier board to the high density connectors on the APC8600 Termination Panel described below Termination Panels Model 5025 552 A DIN rail mountable panel that provides 50 screw terminals for universal field I O termination Connects to Acromag AVME9630 9660 or other compatible carrier boards via flat 50 pin ribbon cable Model 5025 550 X or 5025 551 X Model 5029 910 APC8600 High Density to Screw Terminal Termination Panel This panel converts the high density ribbon cable connectors coming from the APC8600 carrier board Acromag cable Model 5029 900 to screw terminals for di
33. mperature rise above the maximum operating temperature The dense packing of the IP modules to the carrier board restricts air flow within the card cage and is cause for concern Adequate air circulation must be provided to prevent a temperature rise above the maximum operating temperature and to prolong the life of the electronics If the installation is in an industrial environment and the board is exposed to environmental air careful consideration should be given to air filtering BOARD CONFIGURATION Power should be removed from the board when installing IP modules cables termination panels and field wiring Refer to Mechanical Assembly Drawing 4501 434 and your IP module documentation for configuration and assembly instructions Module IP445 digital output boards have no hardware jumpers or switches to configure Software configurable control registers are provided for control of all modes of operation Refer to section 3 for programming details This module is built with socketed output pull up resistors installed These may be used when the SSR s are applied as low side switches Resistor values may be changed if needed and the resistors may be removed for high side switching see IP445 Resistor Location Drawing 4501 606 CONNECTORS IP Field I O Connector P2 P2 provides the field I O interface connections for mating IP modules to the carrier board P2 is a 50 pin female receptacle header AMP 173279 3 or equivalent whic
34. ner layer 0 040 Minimum external layer DIGITAL SSR OUTPUTS Output Channel Configuration 32 isolated Solid State Relay SSR outputs supporting AC or DC high or low side OFF Voltage Range Output OFF Leakage Current Output ON Current Range switching operation SPST NO 1 Form A contacts 0 to 60V DC or peak AC 1uA Maximum over temp 140mA Maximum continuous up to 1A total per port No deration required at elevated ambients Output ON Resistance 150 Maximum 25 C Output Current Limiting 480mA Maximum Turn ON Time 1mS Typical 2mS Maximum Turn OFF Time 1mS Typical 2mS Maximum Reset Condition All output SSR s OFF Output Pull up Resistors Socketed 4 7KQ used in low TTL Compatibility Resistance to RFl side switching applications See 4501 606 Res Loc Dwg Calculate resistor power for user supplied voltage Power V R Limit power to 0 1 Watt per resistor 21 7V max 4 7KQ Remove or insert higher value consult factory for higher voltages Install lower value check power to obtain faster stronger pull up Remove for high side switching applications Yes used as low side switch can sink 27mA 0 4V Maximum source 500uA 9 2 4V Min with 4 7KQ pull up to 5V supply
35. ng transients However care should be taken in designing installations to avoid inadvertently compromising isolation or creating ground loops which can cause noise pickup and reduce overall system reliability IP Logic Interface Connector P1 P1 of the IP module provides the logic interface to the mating connector on the carrier board The pin assignments of P1 are standard for all IP modules according to the Industrial I O Pack Specification see Table 2 2 The IP Logic Interface connector is a 50 pin female receptacle header AMP 173279 3 or equivalent which mates to the male connector of the carrier board AMP 173280 3 or equivalent This provides excellent connection integrity and utilizes gold plating in the mating area Threaded metric M2 screws and spacers are supplied with the IP module to provide additional stability for harsh environments see Drawing 4501 434 for assembly details Field and logic side connectors are keyed to avoid incorrect assembly Table 2 2 Standard Logic Interface Connections P1 Pin Description Number Pin Description Number b tag Ls De e MMSE 3 Doa 8 mse 3 Dos 9 DMak 34 Do p 10 oset 3 po 13 DMaEnd 538 oo A 3 Did 38 m 4 IS to INTReqis 44 Bso 2 ae 45 Bs 21 SrTROBE 46 aw 2 A 4 ax 23 Ace 4 54 24 RESERVED 49 GND 25 Gp 5
36. nual for correct wiring connections to the termination panel Schematic and Physical Attributes See Drawing 4501 464 Field Wiring 50 position terminal blocks with screw clamps Wire range 12 to 26 AWG Connections to AVME9630 9660 P1 50 pin male header with strain relief ejectors Use Acromag 5025 550 x or 5025 551 x cable to connect panel to VME board Keep cable as short as possible to reduce noise and power loss Mounting Termination panel is snapped on the DIN mounting rail Printed Circuit Board Military grade FR 4 epoxy glass circuit board 0 063 inches thick Operating Temperature 40 C to 100 C Storage Temperature 40 C to 100 C Shipping Weight 1 25 pounds 0 6kg packaged TERMINATION PANEL MODEL 5029 910 Type Screw Terminal Termination Panel For Acromag APC8600 PC AT ISA bus Carrier Boards Application This panel converts the high density ribbon cable connectors coming from the APC8600 carrier board Acromag cable Model 5029 900 to screw terminals for direct wired interfaces This panel facilitates the connection of up to 50 field I O signals and connects to the APC8600 PC AT ISA bus carrier board via high density 25 mil pitch flat ribbon cable and connectors see cable Model 5029 900 The A amp B connectors on the carrier board connect the field I O signals to the P2 connector on each of the Industrial I O Pack modules Field signals are accessed via screw terminal strips Each Industrial UO
37. ommon connection individual outputs are not isolated from each other within the same port However separate port commons are provided to facilitate port to port isolation 32 Single Pole Single Throw Normally Open SPST NO 1 Form A SSR outputs are controlled by this module Each group of eight channels can be connected directly to positive or negative supplies for high hot side switching Alternatively each group of eight channels can be connected to common for low side switching Socketed pull up resistors are provided for low side switching applications These resistors should be removed if high side switching is needed In low side switching applications the resistor values can be changed e g lower values will provide a faster pull up while a higher values will keep power dissipation from becoming a problem at higher voltages see Specifications in Chapter 6 for details The SSR s are controlled by output registers within the FPGA Writing a 1 to the output register will turn the switch ON closed circuit while writing a 0 will turn it OFF open circuit Readback of the output state is accomplished by reading the output registers However for complete confidence in output control loopback should be performed This may be accomplished using the IP440 isolated digital input module refer to drawing 4501 603 The SSR s employed are rated for a much higher voltage than specified However the field connector and printe
38. rect wired interfaces Transition Module Model TRANS GP This module repeats field I O connections of IP modules A through D for rear exit from a VMEbus card cage It is available for use in card cages which provide rear exit for l O connections via transition modules transition modules can only be used in card cages specifically designed for them It is a double height 6U single slot module with front panel hardware adhering to the VMEbus mechanical dimensions except for shorter printed circuit board depth It connects to Acromag Termination Panel 5025 552 from the rear of the card cage and to AVME9630 9660 boards within the card cage via flat 50 pin ribbon cable cable Model 5025 550 or 5025 551 INDUSTRIAL I O PACK SOFTWARE LIBRARY Acromag provides an Industrial UO Pack Software Library diskette Model IPSW LIB M03 MSDOS format to simplify communication with the board Example software functions are provided for both VMEbus and ISA bus PC AT applications All functions are written in the C programming language and can be linked to your application For more details refer to the README TXT file in the root directory on the diskette and the INFO445 TXT file in the appropriate IP445 subdirectory off of VMEIP or PCIP according to your carrier 2 0 PREPARATION FOR USE UNPACKING AND INSPECTION Upon receipt of this product Inspect the shipping carton for evidence of mishandling during transit If th

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